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Isuzu Trooper Ux 1995 Electrical Troubleshooting Manual

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1995
TROOPER (UX)
Electrical Troubleshooting Manual

Contents Circuit Index S/LS SE LTD/RS


How to Use This Manual ................... 2 4 wheel anti-lock brake
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 2-1 o system (ABS) ............ 44-4 . . . . . . 44-4 . . . . . . . . . 44-4
Fuse/Relay Information ..................... 6 NT shift indicator .............. 89 ........ 89 . . . . . . . . . . . 89
Circuit Schematic (see Circuit Index) Air conditioner
Component Location Photographs ........ 201 Blower controls . . . . . . . . 62/62-1 . . . . . . 62-1 ....... 62/62-1
Harness Connector Views ................ 202 Compressor controls ... 63/63-1 ...... 63-1 ....... 63/63-1
Harness Routing ........................ 203 Anti-theft system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Automatic transmission control .. 39 . . . . . . . . 39 . . . . . . . . . . . 39
Backup lights .............. 112 ....... 112 .......... 112
Blower controls
Automatic transmission . . . . 62-1 . . . . . . 62-1 . . . . . . . . . 62-1
Manual transmission ........ 62 ....................... 62
Brake lights . . . . . . . . . . . . . . . . 11 0-8 . . . . . 11 0-8 . . . . . . . . 11 0-8
Brake system
4 wheel anti-lock (ABS) . . . . 44-4 . . . . . . 44-4 . . . . . . . . . 44-4
Rear wheel anti-lock (RWAL) . 44 . . . . . . . . . . . . . . . . . . . . . . . 44
Brake warning system
4 wheel anti-lock (ABS) .... 71-1 ...... 71-1 ......... 71-1
Rear wheel anti-lock (RWAL) . 71 ....................... 71
Charging system .............. 22 . . . . . . . . 22 . . . . . . . . . . . 22
Cigarette lighter .. .. . .. .. .. .. 155 ....... 155 .. .. .. .. .. 155
Console lights .............. 117 ....... 117 .......... 117
Cornering lights ........... 110-10 .... 110-10 ....... 110-10
Courtesy lights ......... 114/114-2 . . . . . 114-2 ... 114-2/114-1
Cruise control ................. 34 ........ 34 ........... 34
Dash fuse box ................ 11 . . . . . . . . 11 . . . . . . . . . . . 11
Dash lights . . . . . . . . . . . . . . . . . 117 . . . . . . . 11 7 . . . . . . . . . . 11 7
Defoggers
Door mirror .. .. .. .. .. .. .. 148 ....... 148 .......... 148
~ Rear window ............... 61 ........ 61 ........... 61
Circuit Index Digital clock . . . . . . . . . . . . . . . . 154 . . . . . . . 154 . . . . . . . . . . 154
Dome light . . . . . . . . . . . . 114/114-2 . . . . . 114-2 ... 114-2/114-1
(continued) S/LS SE LTD/RS Engine coolant temperature
Power seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 . . . . . . . . . . 140 gauge ..................... 81 ........ 81 ........... 81
Power windows ............. 120 ....... 120 .......... 120 Engine control ................ 23 ........ 23 ........... 24
Rear window defogger ......... 61 ........ 61 ........... 61 Fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-1 . . . . . . . . 100-1
Rear park lights ............ 110-1 ..... 110-1 ........ 110-1 Front park lights ............. 110 ....... 110 .......... 110
Rear wheel anti-lock Front side marker lights .. .. .. 110 ....... 110 .. .. .. . .. . 110
(RWAL) brake system ....... 44 ....................... 44 Fuel gauge ................. 81-1 ...... 81-1 ......... 81-1
Seat belt warning system ....... 73 ........ 73 . . . . . . . . . . . 73 Gauges ...................... 81 ........ 81 ........... 81
Seat heater ............................. 147 .......... 147 Ground distribution ............ 14 ........ 14 . . . . . . . . . . . 14
Security system ......... Refer to Security System/Keyless Entry Hazard lights .............. 110-4 . . . . . 110-4 . . . . . . . . 110-4
Technical Manual (AIMI-SSM-L0001-00) Headlights . . . . . . . . . . . . . . . . . 100 ....... 100 . . . . . . . . . . 100
Shift interlock system . . . . . . . . 138 . . . . .. . 138 . . .. . . . . . . 138 Heater .................. 62/62-1 ........ 62 ....... 62/62-1
Sound system . . . . . . . . . . . . . . 150 ....... 150 . . . . . . . . . . 150 Horns ........................ 40 . . . . . . . . 40 . . . . . . . . . . . 40
Speedometer ................. 33 . . . . . . . . 33 . . . . . . . . . . . 33 Ignition system ................ 20 . . . . . . . . 20 . . . . . . . . . . . 20
Starting system Indicators .................... 80 ........ 80 ........... 80
Automatic transmission ...... 21 ........ 21 ........... 21 Key-in ignition warning system .. 73 . . . . . . . . 73 . . . . . . . . . . . 73
Manual transmission ...... 21-1 ..................... 21-1 Keyless entry . . . . . . . . . . . Refer to Security System/Keyless Entry
Sunroof ................................ 122 .......... 122 Technical Manual (AIMI-SSM-L0001-00)
Supplemental Restraint Ucense plate light .......... 110-1 ..... 110-1 ........ 110-1
System (SRS) .............. 47 ........ 47 ... , ....... 47 Ughting switch details ......... 12 ........ 12 ........... 12
Tachometer ................... 81 ........ 81 ........... 81 Ughts-on warning system ...... 73 ........ 73 ........... 73
Trailer adapter . . . . . . . . . . . . . . 118 ....... 118 .......... 118 Luggage room light ..... 114/114-2 . . . . . 114-2 ... 114-2/114-1
Turn lights ................. 110-4 ..... 110-4 ........ 110-4 Map lights ................. 114-2 ..... 114-2 ... 114-2/114-1
Vehicle speed sensor .......... 33 . . . . . . . . 33 . . . . . . . . . . . 33 Oil pressure gauge ............ 72 ........ 72 ........... 72
Voltmeter ................... 81-1 ...... 81-1 ......... 81-1 Oil pressure warning system .... 72 ........ 72 . . . . . . . . . . . 72
Wiper/washer Power antenna ......................................... 151
Headlight ............................................ 93 Power distribution ............. 10 ........ 10 . . . . . . . . . . . 10
Rear ...................... 92 . . . . . . . . 92 . . . . . . . . . . . 92 Power door locks . . . . . . . . . . . . 130 . . . . . . . 130 . . . . . . . . . . 130
Windshield ........... 91/91-1 ...... 91-1 ......... 91-1 Power mirrors ............... 141 ....... 141 .......... 141

All information contained in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice. No part of
this publication may be reproduced, stored in a retrieval system, or transmitted, in any form by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior wriuen
permission of the publisher. This includes text, ligures and tables.

© 1995 AMERICAN ISUZU MOTORS INC. Printed in U.S.A. 4/95


How To Use This Manual

Troubleshooting Information
This manual contains the following troubleshooting The Troubleshooting procedures (if required) provide
information: a step-by-step method for locating a faulty condition.

• Fuse Information Page Numbering


• Circuit Details This manual is organized into sections with most sec-
- Electrical Circuit Schematic tions containing circuit details. Each section has a
unique number that will normally remain the same year
- Component Location Index after year. For example, the Headlights circuit will be
- Circuit Operation section 100 with the first page of the section numbered
100. The following pages of this section will be num-
- Quick Checks (if required)
bered 100-1 , 100-2, and 100-3.
- Troubleshooting (if required)

• Component Location Photographs

• Harness Connector Faces

• Harness Routing Views

• Connector and Ground Cross-reference Index

The Electrical Circuit Schematic should always be


your starting point in using this Electrical Troubleshoot-
ing Manual. The schematic shows the electrical current
paths when a circuit is operating properly. It is essential
to understand how a circuit should work before trying to
figure out why it doesn't. Schematics are shown with the
Starter Switch in the OFF position and other switches in
the off or "at rest" position.

The Component Location Index helps you find where


the parts of a circuit are in a vehicle. A brief statement of
the location is given and also a reference to a photograph
that shows the component. These Component Location
Photographs are in section 201 . The index also lists the
number of cavities within each connector and the connec-
tor color. Not all cavities will have wires.

The Circuit Operation will help you to understand the


circuit. It describes the components and how the circuit
works.

Quick Checks (if required) offers short-cuts or checks


to help you determine the cause of a complaint. They
are not intended to be a rigid procedure for solving an
electrical situation.

2
' - ' Symbols
Entire m
D
Normally open
component ~switch
shown

I"'- -w Only part of ~ M"lti-pooitiooowitch


I Icomponent shown,
1 1remainder shown
L. _ ..1 elsewhere.

PARK BRAKE- name


SWITCH
Closed with
parking brake
on
Component

Component
-details
ll:A =
__ 4faoged
contacts owftoh

D""od line
shows mechan1cal
connection
.

Heat-actuated switch.

[@ When element heats up, it


pulls contact arm to
change its position .

....------..., Shows voltage is


1 - present With the Relay, shown with no current

I
HOT IN RUN

... ( - - - . . ,
FUSES I
ignition in RUN [H] through relay coil. When current
flows through coil, contact arm
changes position.

L :.:...~ Identification

Current rating Solenoid


or coil

rJ.-,I
1
Circuit
Breaker
[]]

I I
L -..1
r'llJ.j
f'J1 .......
Horn or

Fusible link connected to


screw terminal (shown
separated).

Fusible r-""'1'-------.., Indicator light.


link 1. ).. I Illuminates a symbol or
I f'f:\ "BRAKE" 1word(s) (In quotes)
I \iJINDICATOR I
lJ______ J (continued)

2-1
How To Use This Manual

rn ". . ,.
Symbols (continued)

BLK ............... black


BLU ................ blue
BRN .............. brown
CLR ............... clear
Wire and
connector
colors

GRN .............. green


GRY ............... gray
LT BLU . . . . . . . . . light blue
LT GRN ....... light green
ORN ............. orange
~Variable
LiJ resistor
PNK ................ pink
RED ................ red
VIO ................ violet
WHT ............... white
VEL .............. yellow

Wire insulation is one color


with another color stripe.
(Shown, red wire with
yellow stripes.)

Wavy line means the wire is


broken by the binding of the
book but continues on the
next page.

Arrow means wire

I
connects to another
circuit. Shows direction of
current flow.

Diode. Positive Circuit is continued


current flows in where indicated;
arrow direction. arrow shows direction
of current flow and is
repeated where circuit
continues.

Light
emitting
diode

~ Photo sensitive
~ transistor

2-2
1/
SB1
·-- ...
SpUoe
Dashed line means circuit
not shown complete, but is
Mahual
Trijhsmlsslon
.
1 Automatic
Transmission Choice bracket.

I r
complete where indicated. Shows differences
in wiring for
options.

1
I RFI (Radio Frequency Interference)
shielding around a wire. The shielding

r.-l f" :.!••-•

t:-1--;J
--
1
-!-
is always connected to ground.

E-31
r"-"' Component case
I
I
L~.l
I grounded to car.
I
I

I
~Male
I
Female
vterminal

terminal
Connector I
-!-
Wire attached to
car for ground.

B-1

II Wire indirectly connected


to ground; may have one
Two terminals in
same connector;
dashed line shows
I or more splices in line.

physical connection.
-!- B·1

Dashed line
means circuit not
shown complete
but is complete
where indicated.

1
r"
I
1
I "'
I
1
Connector on
component lead
(pigtail).
J'l
"%.,Connector

~ .{~ -1 ~~~c;~~e~.
&....0..1 ~--~

2-3
How To Use This Manual

Circuit Schematics
Circuit schematics break the entire electrical system No attempt is made on the schematic to represent
into individual circuits. Electrical components that components and wiring as they physically appear on
work together are shown together. the car. For example, a 4 foot length of wire is treated
no differently in a schematic from one which is only a
Each drawing is arranged so current flows from few inches long. The number of cavities for each con-
positive, at the top of the page, to ground, at the nector is listed in the Component Location Index rath-
bottom of the page. The "hot" labels at the top of a er than illustrated. Similarly, switches and other com-
fuse show when the ignition switch supplies power to ponents are shown as simply as possible, with regard
that fuse. to function only.

Wires that connect to another circuit are shown with The example on this page shows a Horns schematic.
an arrowhead pointing in the direction of current flow. Locate the Horn schematic using the Circuit Index.
The name of the circuit that shares the wiring is pro- The circuit schematic will look somewhat like the one
vided for reference. to the right. The schematic is read from top to bottom.

"See Fuse Box Details" means there are more connec- Voltage is applied to the Horn Relay at all times. When
tions to other circuits that are not shown. All such the relay coil is grounded by closing the Horn Switch,
shared circuits are shown on the Fuse Box Details cir- the relay contacts close. When the relay contacts are
cuit schematic. "See Ground Distribution" means closed, both the LH and RH Horns are energized.
there are more shared ground circuits which are
shown on the Ground Distribution schematic.

HORNS

CONVENIENCE
CENTER

2-4
Power Distribution these three (3) schematics, power distribution wiring
can be followed from the battery and Generator to the
firs~ compone~t. after a Fusible Link, Fuse and Light
The Power Distribution schematic shows the wiring
Sw1tch. The ability to follow the power distribution wir-
from the Battery and Generator to the Starter Sole-
ing to the first component in each circuit is extremely
~oid, Fuse Box, Ignition Switch and Light Switch. The
helpful in locating short circuits which cause fusible
f1rst component after a Fusible Link is also shown. In
links and fuses to open.
certain instances, the first component after a Fuse Box
fuse and Light Switch is also shown.
The fuses in the schematic below are "Hot At All Times "
since Battery voltage is always applied to them. '
The Power Distribution schematic refers to Fuse Box
Details and Light Switch Details schematics. By using

POWER DISTRIBUTION

Starting
System
P.9
I'" "''I GENERATOR
I Page 22
I I
L-..1
RED WHT

SeeGroun~
Distribution ·
page14

FUSIBLE
LINK
BOX

GRN/BLK

,~-~"''FUSE

·····. I BOX
To Ignition ~Y~f!i11 I To Headlight
Switch on • '!S4NIP. I Relay on
page 10-6 page 10-7

See Fuse Box Details See Fuse Box Details


(continued)
page 11-3 page 11-5

2-5
How To Use This Manual

Circuit Schematics (continued)

Fuse Box Details

The Fuse Box Details schematic shows all the wiring


between a fuse and the components connected to the
output of the fuse. The Fuse Box Details schematic is
extremely helpful in locating a short circuit that causes
a fuse to open. This schematic may aid troubleshoot-
ing an inoperative circuit by showing a second circuit
using the same fuse. If the second circuit works, then
the fuse and certain wires of the inoperative circuit are
good.

FUSE BOX DETAILS (FUSE 1 AND FUSE 2)

ORN

ORN 2 ORN

H·2

A H·2

GRN ORN

ORN ORN ORN ORN

ORN ORN

A RH

COURTESY
Cl CONSOLE DOOR COURTESY
LIGHTS REAR LIGHTS
LHPOD ANTENNA
page 114-0 RELAY COURTESY page 114-1
page 12-0
page 151-0 LIGHT
page 114-0

2-6
..
Light Switch Details
The Light Switch Details schematic shows all the wir-
ing between the light switch/light relays and the com-
ponents connected to the output of the light switch/
light relays. The Light Switch Details schematic is ex-
tremely helpful in locating a short circuit on the output
side of the light switch/light relays.

BRN

................. ~.~-~~-----8-RN. . . . . . .~~;. . . . . . . . . .. .


BRN

f'i' 070'7"' .... "' CONVENE: ~ ~~$204-----·H·~


.... . .I
· .~ ~L. ~N.I ~:.'i."o ~ J··
!.r.••.···.-
. ·• . · . ·;-; RADIO ..; -;INSTRUMENT ·:~, ::w.. ·:[
_
N.

I'"' • .J NPQIJLE .J1 1I 1I page 150-0 1I 1I


CLUSTER INFORMATION •.·. .II
--·-·-
L,...;., . ·•. 0

BRN
H.32
... .... L. ·•
--
page 80-1 BRN

SC3
DISPLAY
ASSEMBLY
page 86-0
I
L.- . •
-

'~R1 .------~~·~--------.
~·,
r----

~
- BRN
BRN

BRN
I
C102

BRN BRN
BRN BRN BRN BRN BRN BRN BRN BRN
BRNI
......
,~,
,_, ( .........
LH SIDE
_ ....,.._-
--~,. ,-.··.···
LHTAIU
) ,~,
..
A

--,
...·• 'J ( ....,._
'-·
LICENSE
,--~,
RH TAIU
.............. ,-,
,_,
'
B
,~,

- cnt,
\l·. . J I, ...... 1
Ooooi.i·~· ... _ ...
RH SIDE LH FRONT LH FRONT UNDER- RH FRONT RH FRONT
MARKER STOP-TURN LIGHT STOP-TURN MARKER MARKER PARK/TURN HOOD PARK/TURN MARKER
LIGHT LIGHTS LIGHTS UGHT UGHT UGHT LIGHT UGHT LIGHT

page 110-3 page 110-1


(continued)

2-7
How To Use This Manual
Circuit Schematics (continued)

Ground Distribution
The Ground Distribution schematics show which itself. On the other hand, if one of the lights works, you
components share each ground point. This informa- know that the ground and the wire up to the splice are
tion can often be a time-saver when troubleshooting good. You have learned this just by inspecting the
ground circuits. For example, in the schematic below, schematic and knowing the vehicle's symptoms. No
if both Headlights and the Park(Turn Light on one side actual work on the lighting system was needed.
are all out, you could suspect an open in their com-
mon ground wire or the ground connection

GROUND DISTRIBUTION (B-1 AND B-2)

LH FRONT PARK/ RH FRONT PARK/


TURN LIGHT LH HIGH BEAM LH DUAL BEAM RH DUAL BEAM RH HIGH BEAM TURN LIGHT

--
pages 110-1 HEADLIGHT HEADLIGHT HEADLIGHT HEADLIGHT pages 110-1
and 11 0-3 page 100-0 page 100-0 page 100-1 page 100-1 and 110-3

C:[~) (:]D 1])


'i.-.J}
( _....,.. )

BLK BLK BLK BLK/WHT BLK/WHT BLK/WHT

----·---· SC1

BLK BLK/WHT

~8·1 ~ B-2

2-8
' - ' Component Location
A component location index follows each schematic.
Except for the location of obvious components like Left
Headlight, the index lists the location of every compo-
nent, connector and ground in the schematic. The in-
dex also gives references to component location pho-
tographs located in section 201. The number of cavi-
ties in each connector and the connector color is also
listed. Wires may not be used in all connector cavities.

Component Location Index


(Refer to Section 201 for photographs)
Component Photo No.
Fuse Box .................. . Left side of dash, behind panel ........................................ 81
Left Horn .................. . Left side of engine compartment, below headlight . . . . . . . . . . . . . . . . . . . . . . . 15
Right Horn ................ . Right side of engine compartment, below headlight . . . . . . . . . . . . . . . . . . . . . . 17

Connector
B-2 (13-WHT) . . . . . . . . . . . . . . . Under left side of dash, above left side of steering column . . . . . . . . . . . . . . . . 71
H-41 (16-GRN) . . . . . . . . . . . . . . Under left side of dash, at kick panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Ground
C-39 . . . . . . . . . . . . . . . . . . . . . . . Right rear corner of engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

2-9
How To Use This Manual

Five-Step Troubleshooting
The following five-step troubleshooting procedure is Test Equipment
recommended.
Voltmeter and Test Light
1. Verify the Problem
Use a voltmeter or test light to check for voltage. While
Check the problem circuit's operation to be sure you a test light shows whether or not voltage is present, a
understand what's wrong. Do not begin disassembly voltmeter indicates how much voltage there is.
or testing until you have narrowed down the possible
causes.
CAUTION: A number of circuits include solid state
devices. Voltages in these circuits should be tested
If the system you are troubleshooting has a built-in only with a 10-megohm or higher impedance digi-
self-diagnostic system, refer to the appropriate sec- tal multi meter. Never use a test light on circuits that
tion of the Service Manual. contain solid-state devices. Damage to the device
may result.
2. Analyze the Circuit Schematic
On circuits without solid-state devices, a test light may
Analyze the schematic. Read the Circuit Operation be used to check for voltage. A test light is made up of
text if you do not understand how the circuit should a 12-volt bulb with a pair of leads attached. After
work. Check circuits that share the wiring with the grounding one lead, touch the other lead to various
problem circuit. The names of circuits that share the points along the circuit where voltage should be pres-
same fuse, ground, switch, etc., are included on each ent. The bulb will go on if the voltage at the point being
electrical schematic. (Shared circuits are also shown tested is greater than 5 volts.
on Power Distribution, Ground Distribution, Fuse Box
Details, and Light Switch Details pages.) Try to oper- Self-powered Test Light and Ohmmeter
ate the shared circuits. If these circuits work, then the
shared wiring is OK. The cause must be within the wir-
ing used only by the problem circuit. If several circuits Use a self-powered test light or ohmmeter to check for
fail at the same time, chances are the power (fuse) or continuity. The ohmmeter shows how much resis-
ground circuit is faulty. tance there is between two points along a circuit. Low
resistance means good continuity.
3. Find the Cause
CAUTION: Never use a self-powered test light on
• Narrow down the possible causes circuits that contain solid-state devices. Damage to
these devices may result.
• Use the Troubleshooting Hints
• Make the necessary measurements as given in Diodes and solid-state devices in a circuit can make
the Troubleshooting procedures an ohmmeter give a false reading. To find out if a com-
ponent is affecting a measurement, take one reading,
• Before you replace a component, check power,
reverse the leads, and take a second reading. If the
signal, and ground wires at the component har-
readings differ, the component is affecting the mea-
ness connector.
surement.
4. Repair the Problem
Circuits that contain solid-state devices should only be
tested with a 10-megaohm or higher impedance digi-
Once the specific problem is identified, make the re-
tal multimeter.
pair. Be sure to use proper tools and safe procedures.

5. Check the Repair

Check the repaired circuit's operation in all modes to


make sure you've fixed the entire problem. If the prob-
lem was a blown fuse, be sure to test all of the circuits
on that fuse. Make sure no new problems turn up.

2-10
Troubleshooting Tests
A self-powered test light consists of a light bulb, bat- Testing For Voltage
tery and two leads. If the leads are touched together,
the bulb will go on. This test measures voltage in a circuit. When testing
Self-Powered Test Light for voltage at a connector, you may not have to sepa-
rate the two halves of the connector. Instead, probe
the connector from the back. Always check both sides
of the connector because dirt and corrosion between
its contact surfaces can cause electrical problems.

1. Connect one lead of test light to known good


ground, or if you are using a voltmeter, be sure you
connect its negative lead to ground.

A self-powered test light is only used on an un-pow- 2. Connect the other lead of the test light or voltmeter
ered circuit. First disconnect the battery or remove the to the point you want to check.
fuse that feeds the circuit you are working on. Select
two points along the circuit through which there 3. If the test light glows, there is voltage present. If
should have continuity. Connect one lead of the self- you are using a voltmeter, note the voltage read-
powered test light to each point. If there is continuity, ing. It should be within one volt of measured bat-
the test light's circuit will be completed and the bulb tery voltage. A loss of more than one volt indicates
will go on. a problem.

Fused Jumper Wire


HOT AT ALL TIMES
' - ' Use a jumper wire to bypass an open circuit. A jumper
FUSE
wire is made up of an in-line fuse holder connected to a BOX
set of test leads. It should have a five ampere fuse.
Never use a jumper wire across any load. This direct
battery short will blow the fuse.

RED

oN,..----,
I // I.Zir'TCH
. ~

Short Finder

Short finders are available to locate shorts to ground.


The short finder creates a pulsing magnetic field in the
shorted circuit and shows you the location of the short
~i~<:lIIurLENOIO
~
through body trim or sheet metal. Its use is explained
in the following troubleshooting tests.

(continued)

2-11
How To Use This Manual
Troubleshooting Tests (continued)
Testing For Continuity Testing For Voltage Drop

This test checks for continuity within a circuit. When This test checks for voltage drop along a wire, or
testing for continuity at a connector, you may not have through a connection or switch.
to separate the two halves of the connector. Instead,
probe the connector from the back. Always check 1. Connect the positive lead of a voltmeter to the end
both sides of the connector because dirt and corro- of the wire (or to the side of the connector or
sion between contact surfaces can cause electrical switch) closest to the battery.
problems.
2. Connect the negative lead to the other end of the
1. Disconnect the negative cable from the car bat- wire (or the other side of the connector or switch).
tery.
3. Operate the circuit.
2. If you are using an ohmmeter, hold the leads to-
gether and adjust the ohmmeter to read zero
4. The voltmeter will show the difference in voltage
ohms.
between the two points. A difference, or drop of
more than 0.5 volts may indicate a problem.
3. Connect one lead of self-powered test light or Check the circuit for loose or dirty connections.
ohmmeter to one end of the part of the circuit you
wish to test.

4. Connect the other lead to the other end. FUSE


BOX
5. If the self-powered test light glows, there is conti-
nuity. If you're using an ohmmeter, low or no resis-
tance means good continuity.

BLOWER
SWITCH

SOLENOID

2-12
Testing For A Short To Ground With A Test Ught Testing For A Short To Ground With A Self-Pow-
Or Voltmeter ered Test Light Or Ohmmeter

1. Remove the blown fuse and disconnect the load. 1. Remove the blown fuse and disconnect the battery
and load.
2. Connect a test light or voltmeter across the fuse ter-
minals. Make sure voltage is being applied to the 2. Connect one lead of a self-powered test light or
battery side fuse terminal. Check schematic to see ohmmeter to the fuse terminal load side.
if the ignition switch needs to be in RUN.
3. Connect the other lead to a known good ground.
3. Beginning near the fuse box, wiggle the harness.
Continue this at convenient points about six inches 4. Beginning near the fuse box, wiggle the harness.
apart while watching the test light or voltmeter. Continue this at convenient points about six inches
apart while watching the test light or ohmmeter.
4. When the test light blinks or the voltmeter needle
moves, there is a short to ground in the wiring near 5. If the self-powered test light blinks or the ohmmeter
that point. needle moves, there is a short to ground in the wir-
ing near that point.

BATTERY
DISCONNECTED
FUSE
BOX
(FUSE
REMOVED)

RED

J?~l"w'rc"
~SWITCH

lf::1l
BL1 LOAD
B1 LOAD

I
~ DISCONNECTED ~ DISCONNECTED

~DI SOLENOID IJttl SOLENOID

2-13
How To Use This Manual

Troubleshooting Information Page Numbering


Testing For A Short To Ground With A Short Finder

1. Remove the blown fuse. Leave the battery con- BAT-


nected. TERY

2. Connect the short finder between the positive bat-


tery terminal and the load side fuse terminal.

3. Close all switches in series with the wire you are


troubleshooting.

FUSE
4. Turn on the short finder. It sends pulses of current to BOX
the short. This creates a pulsing magnetic field
around the wiring between the fuse box and the
short.
C!:>
5. Beginning at the fuse box, slowly move the short
<X>
finder meter along the circuit wiring. The meter will
<X>
<X>
show current pulses through sheet metal and body
trim. As long as the meter is between the fuse and the
short, the needle will move with each current pulse.
~~~~1~<.!.!>11
(METER)
RED
Once you move the meter past the point of the short,
the needle will stop moving. Check around this area
to locate the cause of the short circuit. MOVE METER
ALONGWIRE I
,. ,.,. , 14~1 (CLOSED)
. · SWITCH

I
I
MAGNETIC
FIELD BLU T
I
I
I
~as
<X>
I <X>
I <X>
I
NEEDLE STOPS I
MOVING HERE .J..
IJit - SHORTTO
GROUND

NO PULSING
MAGNETIC FIELD

l':m•rLENOID

2-14
,(
:a a aa a /! ..
FUSE/RELAY INFORMATION
Dash and SRS Fuse Boxes

c c c c
I I I I
SRS FUSE BOX I I I I
21 22 23 24

DASH FUSE BOX ----llol

HEATER POWER REAR


DIODE BOX 1 ANDNC WINDOW DEFOGGER
RELAY RELAY RELAY

DIODEBOX2

c c c c c c cI cI c c
I I I I I I I I
I I I I I I I I I I
10 9 8 7 6 5 4 3 2 1

c cI c c c c c c cI c
I I I I I I I I
I I I I I I I I I I
20 19 18 17 16 15 14 13 12 11

DIODEBOX4 DIODEBOX5 DIODEBOX6

6 -\)
,...---·.
Fuse Number Fuse Name I Amps I Circuit Protected
C-1 I STARTER RELAY I 10 I Starting system; blower controls; NC: compressor
I I I controls; supplemental restraint system (SRS)
C-2 I (SEAT HEATER) i 15 j Seat heater
C-3 I TURN BACK I 15 I Back up lights; turn lights; hazard lights; cornering lights;
I I I NT shift indicator
C-4
l ELEC.IGN.
l 10 ! Rear defogger; cruise control; power windows; engine
I control; door mirror defoggers; shift interlock system;
lI I j power sunroof; 4-wheel anti-lock brake system (ABS)
I Windshield wiper/washer
C-5 FRTWIPER I 15
I & WASHER I I
C-6
Ii RRWIPER
& WASHER I
I
10 1 Rear wiper/washer
I
C-7 I (H/LAMP WIPER) I 10 1 Headlight wiper/washer
C-8 ! ENGINE I 15 I Engine control; charging system
C-9 I IGN.COIL I
15 I Ignition system
C-10 I METER GAUGE I 10 I Gauges; indicators
C-11
Ii (AUDIO [ACC])
MIRROR i
l
10
l
I
Sound system; power mirrors; clock

C-12 I CIGARETTE I 20 I Cigarette lighter


C-13 (ANTI THEFT) ! 10 ! Anti-theft system
I
C-14
I
I
STOP
NTCONT
15
~ I
i
Brake lights; automatic transmission control; shift interlock
system; rear wheel anti-lock (RWAL) brake system
C-15 I (AUDIO [B]) I 20 I Sound system
C-16
Ii CLOCK [B)
ROOM I
I
10
I Sound system; interior lights; key-in ignition warning
I system; anti-theft system; auto antenna; clock
C-17 i RR DEFOG I 25 I Rear defogger
C-18 I (DOOR LOCK) I 20 I Power door locks; anti-theft system; power windows
C-19 : BLOWER :
25 : Blower controls
C-20 I (AIR CON) I 10 1 NC: compressor controls
C-21 SRS-1 I 10 ! Supplemental restraint system (SRS)
C-22 SRS-2 I
10 I Supplemental restraint system (SRS)
C-23 I SRS-3 I 10 I Supplemental restraint system (SRS)
C-24
I SRS~4
I
10 1 Supplemental restraint system (SRS)

Circuit Circuit
Breaker Breaker Amps Circuit Protected
Number Name
C/B-1 - - Not used
C/B-2
II (P/W, P/S, S/R)
ii 30
iI Power windows; power sunroof; power seats;
power door locks

6-1
Isuzu Trooper Ux 1995 Electrical Troubleshooting Manual
Full download: http://manualplace.com/download/isuzu-trooper-ux-1995-electrical-troubleshooting-manual/

FUSE/RELAY INFORMATION
Fuse/Relay Box
~
I
UPSHIFT
RESISTOR

~~
F-1
D D
F-2

FL-1 FL-2 F-3

F-4

F-5

WINDSHIELD
INTERMITIENT
DIODE
WIPER RELAY
BOXA

DIODE
FL-5 F-11
BOXB
FL-6 F-12

NC THERMOSTAT ~
RELAY
9
~~
·~-
LL:rJ v NC COMPRESSOR
RELAY

Fuse Number Fuse Name Amps Circuit Protected


F-1 i - - Not used
F-2 I 02SENSOR I 10 I Engine control
I HEATER I I
F-3 HORN HAZARD 15 Horns; Hazard light
F-4
F-5
: H/LAMP-LH
H/LAMP-RH
: 15 Headlights and fog lights
I I 15 1 Headlights
F-6 I - I - ! Not used
F-7 I - I - I Notused
F-8 I (FRT. FOG) I 15 I Fog lights
F-9
Ii ABS
I
I
20 1 Rear wheel anti-lock (RWAL) brake system or anti-lock
1 brake system (ABS)
F-10 i FUEL PUMP I 15 1 Engine control
F-11 I - I - I Not used
F-12 TAIL l 15 l Taillights

6-2
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