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2020-Simulation Research On Water-Entry Impact Force of An Autonomous Underwater Helicopter
2020-Simulation Research On Water-Entry Impact Force of An Autonomous Underwater Helicopter
https://doi.org/10.1007/s00773-020-00707-8
ORIGINAL ARTICLE
Abstract
Autonomous Underwater Helicopter (AUH) is a novel dish-shaped multi-functional submersible vehicle in the autonomous
underwater vehicle (AUV) family. Numerical study of launch and recovery system for AUVs from a research vessel is sig-
nificant in the overall design. Single-arm crane and air-launch way are the important ways of launching AUVs with the high
expertise and security. However, AUVs are still easily subject to a huge impact load which can cause the body damage, mal-
function of electronic components, and other serious accidents when AUVs are launching into water. In this paper, unsteady,
incompressible, two-phase flow with identified boundary conditions was modeled in the computational domain using Volume
of Fluid (VOF) technology, and different overset-grid sizes were set and analyzed to ascertain the accuracy of computational
fluid dynamics (CFD) simulation first due to the setting of the grid which will directly affect the accuracy of the calculation
results, especially the overset-grid convergence validation. Then, the change of water-entry impact force and velocity of
AUH with different water-entry velocities and angles were calculated by CFD analysis software STAR-CCM + solver. The
proper immersion angle of the AUH should be 75° under comprehensive analysis and comparison. Besides, the variations
of pressure distribution of the AUH in the whole water-entry process were also obtained, which provides reference for the
shape optimization in the future work.
Keywords Computational fluid dynamics (CFD) · Water-entry impact force · Autonomous Underwater Helicopter (AUH) ·
Two-phase flow · Autonomous underwater vehicle (AUV) · Volume of Fluid (VOF) · Overset-grid technology
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submarine underwater vehicle (UV), and unmanned surface flat head, cone head, and round head, using commercial
vehicle (USV). An automated launch and recovery system software FLUENT with dynamic mesh user-defined func-
for AUVs from an USV was proposed by Edoardo and Man- tion (UDF) and a mixture (MIXTURE) process model.
har [9]. The effects of velocity and head shape on the impact load
Scientific research ships are mounted with several launch and shape of cavitation were studied. Shi [13] designed an
and recover devices, conventional laying forms, A-shaped inlet cap of the AUV, and analyzed the influence of buffer
crane, dedicated single-arm hanging, slide layout, and inte- cap structure design, material density, buffer distance,
grated layout included. The advantages of conventional lay- water flow velocity, and buffer effect of initial buffer on
ing forms are simple structure and low cost, but the opera- the water-entry angle. Experiments were carried out by Ma
tion is complex and the safety coefficient is lower. The layout et al. [14] on the vertical infiltration of the sphere to get the
of A-shaped crane is widely adopted because of its simple effect of the inflow velocity of the sphere and the surface
operation. Dedicated single-arm hanging layout system has condition of the sphere on the bubble of the sphere. The
a high safety factor, as shown in Fig. 1, and greatly simpli- impact load of full-size AUV model under various entry
fies the operation process and saves the cost [10]. Slide- conditions and the variation rules of axial and radial forces
type layout system is mainly used in the condition of laying during water infiltration were studied by Qi et al. [15]
a number of equipment continuously or different types of through experiments and computational fluid dynamics
ROV cable. The integrated layout and recovery system has (CFD) numerical simulation methods. The reference data
a small dependence on the scientific research ship and a high of the structural design and projection conditions of the
safety factor. The layout of submarine for launching AUVs is AUV were provided. Wang and Soares [16] investigated
better than that way of the scientific research ship, whereas the hydrodynamic problem of the water impact of three-
recovering the AUVs is opposite procedure. The USV-based dimensional buoys by the explicit finite-element method
and UV-based layouts need to be further improved in prac- with an Arbitrary Lagrangian–Eulerian (ALE) solver in
ticability and reliability. which the interface between the solid structure and the
In addition, the air-launch way is gradually becoming fluids was captured by Volume of Fluid (VOF) method. It
wider, which can be directly dropped regardless of the was found that the maximum local pressure occurs when
weather conditions, especially in some emergency situations, the hemisphere touched calm water, and the total impact
and it can quickly reach the target area. force on the cone happened after totally immersion.
For laying AUV into the water and the impact of the The setting of the grid will directly affect the accuracy of
AUH, scholars conducted a lot of research work. Based on the CFD simulation, especially the overset-grid convergence
the theory of potential flow and the precise shape of the validation. Overset-grid methods have been developed and
coupling surface between the solid and fluid, Wang et al. widely used in computational fluid dynamics simulations
[11] established an oblique water-entry impact model cou- for complex geometries with relative motions [17]. Also, the
pled with ballistic and dynamic models. Based on water- inter-grid boundary cells are those which on structure the
entry dynamic and water-entry ballistic theories, obtained overlapping layers among the rids for the inter-grid commu-
the greatest impact load, the initial water-entry condition, nication. William [18] described a method for the numerical
and the relation between water-entry impact loads. The solution of high-speed reactive flow in complex geometries
simulation test carried out by Qiu et al.[12] relevant to using overlapping grids and block-structured adaptive mesh
the entry-water process of revolution bodies, including refinement. Liu [19] presented an unstructured overset-grid
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2.1 Configuration of the AUH
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Table 1 Main parameters of the disk-shaped AUH The RANS equations are the current focus of compu-
Parameters Symbol Unit Quantitative value tational fluid dynamics research. This method introduces
fewer assumptions and is a method to calculate the viscous
Diameter of the AUH L m 1.0 flow field with higher accuracy. Turbulence models can
Height of the AUH H m 0.45 be used to solve the RANS equations since the equations
Weight W kg 150 are not closed by itself, such as k − 𝜀 model, k − 𝜔 model,
Speed designed V ms−1 0.5144–1.5432 k − 𝜏 model [24]. In this paper, the k − 𝜀 turbulence model
Density of the fresh water 𝜌water kg m−3 1000.00 and the Volume of Fluid (VOF) method simulation tech-
The viscosity coefficient of 𝛾r Pa-s 8.887 × 10−4 nique are adopted to simulate different situations of the
freshwater movement AUH immersing into water.
Density of the air 𝜌air kg m−3 1.00 Turbulent kinetic energy k and turbulent dissipation rate
Aerodynamic viscosity 𝛾a Pa-s 1.855 × 10−5 𝜀 are defined as [25]:
Run length Lr m 0.40
�
ui uj
�
( )
k= =
1 �2
u + v�2 + w�2 , (3)
2 2
( � )( �
)
u 𝜕uj 𝜕ui
𝜀= . (4)
𝜌 𝜕xk 𝜕xk
(5)
body-fixed coordinate is easy to observe the immersion and where Gk is the generation of turbulent kinetic energy
impact force on the surface of the moving AUH. The Z axis k caused by the average speed gradient; Gb is the genera-
(heave) of the body-fixed coordinate is positive upward to tion of turbulent kinetic energy k caused by buoyancy; YM
observe impact force intuitively. denotes the contribution of pulsatile expansion in com-
pressible turbulence; G1ε, G2ε, and G3ε are the empirical
constants; σk and σε are the Prandtl numbers correspond-
2.2 Governing equations and turbulence model ing to the turbulent kinetic energy k and dissipation rate ε
respectively; Sk and Sε are the user-defined source items.
The numerical method is mainly to solve the Reynolds-
averaged Navier–Stokes equations (RANS) as follows [23]:
𝜕(ui ) 2.3 Volume of Fluid (VOF) method
= 0, (1)
𝜕xi
The VOF method was used to tackle the problem of free-
( ) surface. In each calculation unit, the sum of the volume
( )
𝜕 𝜌ui 𝜕ui 𝜕P 𝜕 𝜕ui fractions of all phases is 1.0. Both the liquid phase (water)
(2)
� �
+ 𝜌uj = 𝜌Fi − + 𝜇 − 𝜌ui uj ,
𝜕t 𝜕xj 𝜕xi 𝜕xj 𝜕xj and the gas phase (air) are treated clearly by putting for-
ward liquid volume fraction α1 and gas volume fraction
where ui is the component of the average speed, ui is the 1–α1. The combined volume fraction of both phases sat-
′
turbulent pulsation velocity component relative to the hourly isfy the conservation equation. A conservation equation
average flow velocity, F i is the component of the mass force, is solved to transport the volume fraction of one of the
P is the pressure, µ is the dynamic viscosity coefficient of a phases. The viscosity μ and density ρ at any point are
fluid, and 𝜌ui uj is the Reynolds average stress. obtained by volume phase averaging [26]:
′ ′
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{
𝜌=𝛼1 𝜌water + (1 − 𝛼1 )𝜌air and the initial launching height of the AUH is 0.5 m above
. (6) the free surface; the liquid depth is 6.0 m, as shown in Fig. 5.
𝜇=𝛼1 𝜇water + (1 − 𝛼1 )𝜇air
3.2 Meshing of overset and computational domain
A single momentum equation is solved for the total
domain resulting in a shared velocity field for both phases.
The meshes can be divided into two categories: structured
VOF defines a step function α which equals to unity at any
meshes and unstructured meshes [28]. The setting of the
point occupied by water and zero else where, such that for
grid will directly affect the accuracy of the calculation
volume fraction of α, three conditions are possible:
results, especially the overset-grid convergence valida-
⎧ tion, so the overset-grid independent verification is con-
0 if unit is full of air
⎪ ducted in this paper. Different grid size of overset is set as
𝛼=⎨ 1 if unit is full of water .
⎪ 0 < 𝛼 < 1 if unit contains both water and air 0.008 m, 0.01 m, 0.015 m, 0.02 m, 0.03 m, 0.04 m, 0.06 m,
⎩ and 0.09 m, while the settings of computational area mesh
(7) are constant and favorable. Partial overset mesh is shown
The VOF method in detail used to treat two-phase flows in Fig. 6a–d. Total number of meshes is influenced by the
is given in Hirt and Nichols [27]. Tracking of interface basic grid size of overset, as shown in Table 2.
between air and water is completed by solving a volume The X-force of AUH can be calculated when the overset
fraction continuity equation: grid is various, it is dedicated that X-force is changed as
the base grid size of overset, and slightly fluctuates when
𝜕𝛼 𝜕𝛼 the value is less than 0.03 m, as shown in Fig. 7. It also
𝜕t
+ Uj
𝜕xj
= 0. (8)
shows that the grid scale of overset has an effect on the
numerical simulation results, and the relationship between
X-Force and the total number of grids is shown in Fig. 8.
Therefore, under the premise of considering the accuracy
3 Computational domain and mesh
and efficiency of calculation, the latter numerical simu-
lation mainly adopts the overset-grid setting of 0.03 m,
3.1 Boundary conditions
the total number of meshes is 1.12 × 10 6. The mesh of
computational domain and mesh partition of AUH surface
Computational domain for steady, incompressible, two-
are shown in Fig. 9. In addition, three different scale over-
dimensional flow of water with boundary condition was
set zones (2.0 m × 1.0 m × 1.0 m, 2.4 m × 1.2 m × 1.2 m,
identified. Two-phase flow is adopted in the simulation field,
2.8 m × 1.4 m × 1.4 m) have been set and studied when
water, and air above a free surface. The AUH model is 1.0 m
AUH entrying into water with initial velocity 5 m/s and
in diameter and 0.45 m in height. The coordinate origin was
immersion angle 45º. In the results, the maximum values
set at the center of gravity of the model. The background
of X-Force are basically the same, and the results have
area is a 16.0 m × 5.0 m × 8.0 m rectangular; the overset area
the margin of error around 0.5%. Hence, the overset area
near the AUH with the dimensions of 2.0 m × 1.0 m × 1.0 m.
scale (2.0 m × 1.0 m × 1.0 m) was set in this paper on the
Velocity inlet was specified as 5.5 m upstream of the AUH
basis of ensuring that enough volume encryption area near
bow. Pressure outlet is 9.5 m in the downstream of the AUH
the AUH body and a good proportional mesh transition
Fig. 5 Establishment of the
computational domain
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Base size of overset 0.008 m 0.01 m 0.015 m 0.02 m 0.03 m 0.04 m 0.06 m 0.09 m
Total number of grids 5.02 × 106 3.01 × 106 1.68 × 106 1.31 × 106 1.12 × 106 1.07 × 106 1.04 × 106 1.03 × 106
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between the interior volume encryption area and the over- 4.2 Force loading of the water entry process
set zone were carried. In the meantime, the setting of the
overset-grid size also saves the computational time and Figure 12a–e shows the surge force changes under different
improves simulation efficiency. immersion conditions in the initial time of the AUH free-
falling motion, and the surge force can be neglected. When
the AUH immerses into the water, the surge force reaches the
4 Numerical simulation results maximum value, and then slowly decreases to a stable value
of the water‑entry impact eventually. In the same immersion angle, the greater the ini-
tial velocity is, the greater the impact force on the AUH can
4.1 Variations of the AUH water‑entry velocity be received. In the same initial speed, with the increase of
the immersion angle of the AUH, the impact force on the
Unsteady, incompressible, two-phase flow with identified AUH are decreasing.
boundary conditions was modeled in the computational Figure 13a–e shows the variations of the force in heave
domain, liquid water, and air with a free surface. The k − 𝜀 (Z-Force) at different immersion angles during the simula-
turbulence model and the VOF method simulative tech- tion time. The situation is similar to the situation of the surge
nique were used to simulate different situations of the AUH force changes during the initial free-falling period, and thus,
immersing into water at different initial velocities from air the heave force is negligible. After the value reaches to the
above water surface 0.5 m in this paper. Figure 10 shows the peak value, the decreasing value was gradually over time
two-phase flow simulation of the AUH water entry at initial until steady-state value generated. In the cases of the same
velocity 3 m/s with different immersion angles, the process immersion angle, the greater the initial velocity causes the
of AUH into the water with the immersion angle of 30°, 45°, greater the impact force on the AUH. For different immer-
60°, and 90°, and the AUH initial velocity was set as 3 m/s. sion angles with the same velocity of AUH, the greater
Figure 11a–d shows the speed changes under different immersion angle causes a smaller impact force on the AUH.
immersion conditions, analyzing that there is an accelera- Therefore, the greater immersion angle can decrease impact
tion process in the first very short period of time, because force on the AUH in surge and heave, and can be conducive
the AUH is doing free-falling motion. The greater the initial to the floating state of the AUH when the AUH is immersing
velocity, the shorter the duration of free falling; the greater into the water.
the immersion angle, the shorter the duration of free fall-
ing. Subsequently, the AUH enters the water, the velocity 4.3 Variations of the AUH water‑entry velocity
of AUH is decreasing over time, and the greater the ini-
tial velocity, the greater the speed reduction, especially Figure 14 shows the peak values of the impact loads on the
the immersion angles at the range of 30°–60°. The larger AUH in surge at different immersion angles. At the same
immersion angle is, the smaller the vertical velocity changes, angle, the initial velocity is proportional to the load in surge.
the state of AUH recovers stable quickly. The smaller the When the AUH immersion angle is at the range of 30°–60°,
immersion angle, the greater the maximum vertical velocity the hull will be subjected to greater impact changing rate
that can be achieved by analyzing the data in Fig. 11. with the increasing of the initial velocity, for instance, the
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Fig. 10 Two-phase flow simulation of the AUH water entry at initial velocity 3 m/s with different immersion angles, 30°, 45°, 60°, and 90°
load up to 4120 N when the AUH at immersion angle 30° X-Force. The hull will be subjected to greater impact
with the initial velocity is 8 m/s, it means that a seriously changing rate with the increasing of the initial velocity,
impact on the AUH which will easily cause the damage of especially at the range of 30°–60°. Whereas, the Z-force
electronic components. of 75° and 90° are smaller and similar in trend. However,
In addition, the maximum values of the impact loads the mute phenomenon of the acoustic transducer may
on the AUH in heave at different immersion angles and occur when the water inlet angle is 90°. Therefore, the
different initial velocities are shown in Fig. 15. The vari- proper immersion angle of the AUH should be 75° under
ation of Z-Force is roughly similar to the variation of comprehensive analysis and comparison.
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3m/s 3m/s
5m/s 9 5m/s
8m/s 8m/s
8
9 3m/s
9 3m/s
5m/s
5m/s
8m/s
8
8
7 7
6 6
5 5
4 4
3 3
0.0 0.1 0.2 0.3 0.4 0.5 0.0 0.1 0.2 0.3 0.4 0.5
Time (s) Time (s)
c Immersion angle: 60° d Immersion angle: 75°
3m/s
9 5m/s
8m/s
8
Vertical Velocity (m/s)
Fig. 11 Variations of AUH’s vertical velocity at different immersion angles and initial velocities
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3m/s 3m/s
0 5m/s 0 5m/s
8m/s 8m/s
-1,000 -1,000
X-Force (N)
X-Force (N)
-2,000 -2,000
-3,000 -3,000
-4,000 -4,000
0.0 0.1 0.2 0.3 0.4 0.5 0.0 0.1 0.2 0.3 0.4 0.5
Time (s) Time (s)
a Immersion angle: 30° b Immersion angle: 45°
3m/s
5m/s
3m/s
0 0 5m/s
8m/s
8m/s
-1,000
X-Force (N)
-500
X-Force (N)
-2,000
1,000
-3,000
-1,500
500 3m/s
5m/s
8m/s
0
X-Force (N)
-500
-1,000
Fig. 12 Variations of surge loads at different immersion angles with different initial velocities in the time history
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7,000
3m/s 3m/s
10,000 5m/s
5m/s
6,000 8m/s
8m/s
8,000
Z-Force (N) 5,000
Z-Force (N)
6,000 4,000
4,000 3,000
2,000
2,000
1,000
0
0
-2,000
0.0 0.1 0.2 0.3 0.4 0.5 0.0 0.1 0.2 0.3 0.4 0.5
1,800 3m/s
3m/s
3,500 5m/s 5m/s
8m/s 1,500 8m/s
3,000
2,500 1,200
Z-Force (N)
Z-Force (N)
2,000
900
1,500
600
1,000
500 300
0 0
-500
0.0 0.1 0.2 0.3 0.4 0.5 0.0 0.1 0.2 0.3 0.4 0.5
Time (s) Time (s)
2,500 3m/s
5m/s
8m/s
2,000
Z-Force (N)
1,500
1,000
500
Fig. 13 Variations of heave loads versus initial velocity at different immersion angles in the time history
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0 30° is still larger than the top pressure due to the shape charac-
45°
60°
teristics for the upper area. High pressure area of the AUH
-500
75° for the bottom surface is approximately the same, but the
-1000 90°
pressure at the same position increases with different initial
-1500 velocities. It is worth noting that the pressure of the acoustic
X- Force (N)
5000
5 Conclusions
4000
3000 The numerical analysis of the AUH deployment with dif-
2000 ferent initial velocities and immersion angles is carried
1000 out in this paper when the AUH is immersing into water
0 with single-arm suspension. The following conclusions
3m/s 5m/s 8m/s are drawn:
Velocity (m/s)
1. The setting of the grid will directly affect the accuracy of
Fig. 15 Variations of loads in surge versus velocity at different the calculation results, especially the overset-grid con-
immersion angles vergence validation, so the overset-grid independent ver-
ification is conducted in this paper first. It is dedicated
4.4 Pressure distribution analysis that X-Force of AUH is changed as the base grid size
of overset, and slightly fluctuates when the value is less
The pressure distribution diagrams when the AUH enters than 0.03 m. It also shows that the grid scale of overset
the water at different immersion angles with the constant has an effect on the numerical simulation results.
velocity (the left side of the picture is the first part of the 2. In the beginning of the AUH with single-arm suspension
AUH that enters the water) are shown in Fig. 16a–e. When immerses into the water, the peak load occurs, as the
the water flow hits the surface, due to the dish shape of the increasing of the water depth, the impact will decrease
AUH, the fluid impacts the front of the upper surface and until reach a stable value. The impact load of AUH
collects at the rear of the upper surface, so that the pressure decreases with the increase of water entry angle, and
at the top of the body is much less than the pressure in the the greater the initial velocity of AUH, the greater the
surrounding area. At the same time, the distribution of the load.
high pressure region on the bottom surface of the AUH body 3. When the AUH immersion angle at the range of 30°–
is larger as the water inlet angle decreases. 60°, the hull will be subjected to greater changing rate
The pressure distribution diagrams when the AUH enters of X-Force and Z-Force with the increasing of the initial
water at a constant angle with different velocities are shown velocity, it means a seriously impact on the AUH which
in Fig. 17a–c. It is dedicated that the surrounding pressure will easily cause the damage of electronic components.
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Fig. 16 Pressure distribution of AUH when AUH enters the water at different immersion angles with the constant velocity
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Fig. 17 Pressure distribution of AUH when AUH enters the water at constant immersion angles with the different velocities
Besides, the Z-Force of 75° and 90° are smaller and sim- face, etc. The pressure distribution of the body is ana-
ilar in trend and considering the mute phenomenon of lyzed in this paper. The pressure of the acoustic trans-
the acoustic transducer may occur when the water inlet ducers is subjected to a large pressure, which needs a
angle is 90°. In addition, in the point of view on stability, better shape design and reinforcement of the part.
the AUH with the pitch 90° will be more easy to cause
instability and capsizing. Hence, the proper immersion In future work, improvements will be made including
angle of the AUH shall be 75° under comprehensive the shape optimization design and launched AUH under
analysis and comparison in the trade-off study. different conditions of current and waves. In addition,
4. The total process of the AUH with single-arm suspen- more elaborate entry angles of G-AUH will be calculated
sion immerse into the water is accompanied by some and analyzed on the basis of the VOF technology.
phenomena, such as uplift and splashing of water sur-
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Fig. 18 Changing of pressure distribution of AUH during the whole process of launching when AUH enters the water at 75° immersion angle
with the initial velocity of 5 m/s
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Acknowledgements The authors wish to thank the national key special 14. Ma QP, He CT, Wang C, Wei YJ, Lu ZL, Sun J (2014) Experi-
research plan of the China Ministry of Education and the National Nat- mental investigation on vertical water-entry cavity of sphere.
ural Science Foundation of China and Zhoushan Science and Technol- Explos Shock Waves 34:174–180
ogy and the Strategic Priority Research Program of the Chinese Acad- 15. Qi D, Feng J, Xu B et al (2016) Investigation of water entry
emy of Sciences for their financial support of this research under the impact forces on airborne-launched AUVs. Eng Appl Comput
project Grant numbers: 2017YFC0306100, 51409230, 2018C81041, Fluid Mech 10(1):475–486
and XDA22000000. 16. Shan Wang C (2014) Guedes Soares, Numerical study on the
water impact of 3D bodies by an explicit finite element method.
Ocean Eng 78:P73–88
17. Sodja J (2007) Turbulence models in CFD. University of Lju-
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