Cummins ISM/ISX Engine Schematic SK28876 B 01

120 TERMINATING J80

ENGINE
J1939 BACKBONE HARNESS 661-1 , YEL
RESISTOR 239-7 , BLK A

661-1 , YEL
662-1 , GRN

662-1 , GRN
660-1 , . 699, ORN/RED B EE03-9 , BLK/WHT

CAB
661-2 , YEL C

660-1 , .
P68
A B C
S + WATER 662-2 , GRN D DIAGNOSTICS
1 A B C
TEMP T3
J68
660-2 , . E ON/OFF
GAUGE J69
- J78 A A S21
P69
A A
417-2 , PRP
418-2 , WHT
F
G EE19-3 , WHT/LT_GRN
A B C S19
STARTER B B B B H USED FOR
A B C XMSN 1
S20
ON
C C C C J FAN ON EE03-10 , BLK/WHT
P78 TEMP J50 J79 A B C D P81 J1939
P79 OPTIONS
TERMINATING (OPTIONAL) A B C D J81 DIAGNOSTIC P61

RESISTOR P77 J1587 DIAGNOSTIC CONNECTOR 1

J77 93-1 , LT/GRN/WHT EE21-6 , RED

699-2 , ORN/RED
239-6 , BLK
CLUTCH CONNECTOR
239A, BLK

1 PARK BRAKE SWITCH

C C S13
SWITCH 239-13 , BLK A B C D
OFF
B B S12 E1 J83
J61
P76 220-1 , WHT/LT_GRN

699-1 , ORN/RED
120 SPARE
A A S11
1 P44 A B ENGINE FAN
ENGINE

418-4 , WHT
417-4 , PRP
T16

EE01-7 , BLK/WHT
J44 A B
CIRCUIT 1
ADD ON #1

EE28-1 , GRN
CLUTCH A/C 417-3 , PRP

282, PNK
COMPRESSOR E2
1 COOLANT S8
ENGAGED

EE19-2 , WHT/LT_GRN
418-3 , WHT

93, LT_GRN/WHT
SPARE
31-1 , RED TEMP.
HARNESS

220-1 , WHT/LT_GRN
SOLENOID

285, GRN/BRN

EE15-2 , LT_GREEN
MAIN CAB J51 1
ENGINE LIGHT POSITION INDICATES

E1, WHT
A B C 12, .

EE03-8 , BLK/WHT
J74

EE12-2 , BLK/RED
CIRCUIT BREAKER CIRCUIT

EE23-2 , GRN/BL
PARK BRAKE

239-3 , BLK
P74 A B C S16

380, PRP/YEL
1 ENGINE NOT SET

EE22-2 , PINK

EE21-6 , RED
- + 31, RED
ALTERNATOR BULKHEAD CAB
T50 P75 DIAGNOSTIC OPTIONAL
CONNECTOR LOAD FUSE
A29-1 , PRP

E2, WHT
REMOTE PTO
A30-2 , BLK

J52 1 1 ENGINE OIL P41 CENTER

A B 10A
WITH/ PARK BRAKE SERVICE BRAKE DASH SWITCH
46 661, YEL TEMP 4D
S9
37 662, GRN
A B ETHER S22 INTERLOCK
P52 5C
SOLENOID
36 660, .
(OPTIONAL)
4E MAIN P12-2 A B J10
2 EE28, WHT 59, VIO 8G TO A B
19 EE01-10 , WHT 83, ORN/WHT 29-1 , WHT 4F MAIN
CAB H G E A B C F D
(SEE NOTE 3)
J12-2 POSITION INDICATES
50 239-12 , WHT EE01-4 , BLK/WHT 7B CAB HARNESSJ1587 J12-1
H G E A B C F D
SERVICE BRAKE

EE19, WHT/LT_GRN
DATA S17 A P10 P13 J13
239-14 , WHT 282, PNK 7F HARNESS

220, WHT/LT_GRN
40 S6 A EE11-2 , GRN/WHT NOT SET
E2, WHT 5E LINK S18 B
239-17 , WHT A

EE22, RED/WHT
39

EE03, BLK/WHT
J14

EE12, BLK/RED
S7 JUNCTION

EE15, LT_GRN
239-4 , BLK 6G

EE23, GRN/BL
239-18 , WHT 239-16 , WHT J12 A EE18-2 , GRN/WHT OPTIONAL

EE21-4 , RED
29
83, ORN/WHT 4B BOX
7 30-7 , WHT A B REMOTE PTO
OPTIONAL J13-1
8 30-8 , WHT A B WITH/ SERVICE
P9 A B C A EE11-3 , GRN/WHT
S15 P12 DATA BRAKE AIR TOGGLE
17 30-9 , WHT
417-1 , WHT 2 2 417, PRP LINK J11 ADD A J14-1 INTERLOCK
28 30-10 , WHT ON #2 A
418-1 , WHT 3 3 418, WHT J1587 EE18-3 , GRN/WHT
30 239-20 , WHT 37 37 EE37, BLK HARNESS P14

EE11, GRN/WHT
EE18, GRN/WHT
ECU 10 EE03-3 , WHT
"B" 38 38 EE38, LT_GRN/BL REMOTE PTO SWITCH
9 EE02-7 , WHT J13-2
CONNECTOR 39 39 EE39, GRN/YEL A JUMPER
, .
32 EE06-1 , WHT 19 19 EE19, WHT/LT_GRN
38 EE21-3 , WHT
EE19-1 ,
EE03-3 ,
WHT
WHT 27 27 EE03, BLK/WHT PTO
22 EE05-4 , WHT 12 12 EE12, BLK/RED
J84
15 EE19-1 , WHT
EE12-1 ,
EE23-1 ,
WHT
WHT 23 23 EE23, GRN/BL A
J14-2
OPTIONS
26 417-1 , WHT EE22-1 , WHT 22 22 EE22, RED/WHT
B A EE15-1 , WHT 15 15 EE15, LT_GRN
27 418-1 , WHT
B A 34 EE18-1 , WHT EE11-1 , GRN/WHT 11 11 EE11, GRN/WHT
P84 31 EE04-1 , WHT EE18-1 , WHT 18 18 EE18, GRN/WHT
44 EE15-1 , WHT EE06-1 , WHT 46 46 EE06, YEL/BLK EE06, YEL/BLK
EE05-4 , WHT 45 45 EE05, LT_GRN/BLK EE05, LT_GRN/BLK
3 EE13-1 , WHT
EE04-1 , WHT 44 44 EE04, LT_GRN/YEL EE04, LT_GRN/YEL
14 EE17-1 , WHT EE17, YEL
EE17-1 , WHT 17 17 EE02-2 , BLK/WHT
23 EE08-1 , WHT EE08-1 , WHT 8 8 EE08, BLU
24 EE07-1 , WHT EE07-1 , WHT 7 7 EE07, PINK
47 EE22-1 , WHT EE02-7 , WHT 26 26 EE02, BLK/WHT S3
EE23-1 , WHT S1 P5
49 EE21-3 , WHT 21 21 EE21, RED
S5
48 EE12-1 , WHT EE01-6 , BLK/WHT 25 25 EE01, BLK/WHT
A
13 EE14-1 , WHT EE13-1 , WHT 13 13 EE13, RED/ORG SEE SHEET 2
B
1 EE20-1 , WHT EE14-1 , WHT 14 14 EE14, BLUE FOR ENGINE

EE01-2 , BLK/WHT
D
16 EE16-2 , WHT EE24-1 , WHT 24 24 EE24, LT_GRN BRAKE OPTIONS

EE13, RED/ORG
C
5 EE24-1 , WHT EE10-1 , WHT 10 10 EE10, BRN/WHT

220, WHT/LT_GRN
1 1 EE09, ORN

EE14, BLUE
EE10, BRN/WHT
6 EE10-1 , WHT S2

EE27, RED/BLU
P85 EE20, WHT

EE24, LT_GRN
EE20-1 , WHT 20 20
18 30-6 , WHT

EE21-1 , RED
A A 239-2 , BLK EE16-2 , WHT 16 16 EE16, WHT/RED
P40 40 40 EE40, LT_GRN

281, WHT
239, BLK
B B

EE02-1 , BLK/WHT
A30, BLK ELECTRONIC ENGINE J9
239-1 , BLK

J85 FIREWALL CONNECTOR P15

EE27, RED/BLU
1
MAG.SWITCH

EE21-2 , RED
CONTACTS 1

239-8 , BLK

EE07, PINK
30-4 , WHT C C 1

EE08, BLU
EE17, YEL
S4
J19
239-16 , WHT B B
P18
A29, PRP J15 A F E B C G H D
30-5 , WHT A A MAIN
C A B

EE01-3 , BLK/WHT
EE01-8 , BLACK P42 J42 CAB A F E B C G H D
EE11-1 , GRN/WHT C A B
ECU

WHT/LT_GRN
P16 P19 P1 J18
MAG. P49 POWER/

BRN/WHT
1

LT_GRN
SWITCH GROUND A D B F C E

RED/BL
B A
COIL B A SPARE
SEE SHEET 2

RED
J70A

281-2 , WHT
J49 OPTIONAL FOR CRUISE
NOTE: 29, WHT D EE12-2 , BLK/RED C C EE12-3 , ORN/WHT
PLUG EE11-4 , GRN/WHT REMOTE CONTROL OPTIONS
680, RED/TAN

EE23-2 , GRN/BL A A EE23-3 , BLK/WHT

EE16-4 , WHT/RED
W/O C
239-19 , BLK

EE10-2 ,
EE24-2 ,
EE21-9 ,

EE27-1 ,
1) USE WITH CUMMINS ISX/ISM ENGINE. PTO

220-3 ,
COOLANT B EE22-2 , PINK B B EE22-3 , GRN/WHT

12V SWITCHED POWER

SWITCH
EE41, WHT/LT_GRN
679 , YEL

P17
2) SEE SK28804 FOR ELECTRONIC SENSOR A EE01-9 , BLK P62 J62 RETURN
ENGINE CIRCUITS DESCRIPTIONS A
IDLE SIGNAL
J70 P70 REMOTE PTO VALIDATION
D D OPTION "WARNING LIGHT BAR" POWER
IDLE OFF
EE44, WHT/LT_GRN

3) MAKE CONNECTIONS TO EE11 AND EE18 18 17 21 22 9 8 6 19 7 5 13 12 P38

C C SPARE
239-15 , BLK
EE42, BLK

A30-1 , WHT

PER THE APPROPRIATE REMOTE PTO OPTION P71 "CRUISE" ECU

30-3 , WHT

B B
AS SHOWN.
A A
EE31, LT_GRN/PINK C B A
CONTROL COMMON
IDLE ON ACCELERATOR THROTTLE
POSITION
EE43, WHT

4) RELAYS ARE SHOWN DE-ENERGIZED ECU 31-WAY CONNECTOR EE01-5 , GREEN

LOW COOLANT
EE29,
EE32,
RED/PINK
BLK
EATON
TOP 2
EE14-2 , BLUE PEDAL
5) OPTIONAL HARNESSES
P45 J45 "STOP" EE13-2 , RED/ORG
-ENGINE BRAKE SENSOR EE30, LT_GRN/BL XMSN
-CRUISE CONTROL HARNESS ON SHIFT LEVER. (OPTIONAL) B B ENGINE
A A LIGHT
CKT FUNCTION CKT FUNCTION CKT FUNCTION
A B P86
EE26, BLU/ORN
EE25, BLU/RED

E1 SPARE ENGINE CIRCUIT 661 J1939 "HIGH" EE20 SERVICE BRAKE J86 AB
15A "CHECK"
E2 SPARE ENGINE CIRCUIT 662 J1939 "LOW" EE21 ENGINE RUN ENGINE
23 KEY SWITCH 679 TOP 2 LOCKOUT EE22 THROTTLE SIGNAL 30-2 , WHT
A23 ENGINE RUN 680 TOP 2 SHIFT EE23 THROTTLE RETURN
S10 30-1 , WHT
29 ENGINE START EE01 ECU COMMON 1 EE24 CHECK ENGINE LIGHT "ENGINE"
A29 STARTER SOLENOID EE02 ECU COMMON 2 EE25 ROAD SPEED SENSOR (+) 15A FAN
A/C PRESS
EE20, WHT
281, WHT
BLK, -

30 BATTERY POWER TO ECU AEE02 ENGINE BRAKE ENABLE

RED, -

239, BLK

SWITCH
A30 POWER STARTER TO MAG SWITCHEE03 ECU COMMON 3 EE26 ROAD SPEED SENSOR (-)
30, WHT "ENGINE"
31 ALTERNATOR POSITIVE EE04 ENGINE BRAKE LOW/HIGH EE27 CRUISE CONTROL LAMP
59 TRANSMISSION TEMP EE05 ENGINE BRAKE MED/HIGH EE28 CLUTCH SWITCH
(+) (-)
WARNING
LEGEND:
83 ETHER SOLENOID EE06 ENGINE BRAKE MED/HIGH EE29 +5 VOLT COOLANT SENSOR NORMALLY SERVICE TWISTED WIRE TRIPLE
93 A/C COMPRESSOR CLUTCH EE07 CRUISE RESUME EE30 LOW COOLANT LEVEL CLOSED BATTERY BRAKE
P72 RELAY
220 MANUAL OVERRIDE ENG FAN LIGHTEE08 CRUISE ON/OFF EE31 NORMAL COOLANT LEVEL SWITCH TWISTED WIRE PAIR
A B
87A
239 ECU GROUND EE09 NOT USED EE32 COOLANT LEVEL RETURN A B
ENGINE FAN 30
J72
239A ALTERNATOR NEGATIVE EE10 STOP ENGINE LIGHT EE40 SPARE CIRCUIT SOLENOID 87
281 BRAKE LIGHT EE11 REMOTE PTO EE41 ENGINE FAN SOLENOID
85 86 TO BRAKE LIGHT CIRCUIT EE
282 ENGINE OIL TEMPERATURE EE12 ACCEL PEDAL +8 VDC EE42 ENGINE FAN RETURN VEHICLE SPEED 2 CAB
285 COOLANT TEMP LIGHT EE13 IDLE VALIDATION "OFF" EE43 A/C PRESSURE "HIGH" SENSOR 5A LOAD
1
KEY_ON
380 COOLANT TEMP GAUGE EE14 IDLE VALIDATION "ON" EE44 A/C PRESSURE "RETURN" EE25-1 , BLU/RED MANUAL CENTER
EE26-1 , BLU/ORN XMSN EE01-1 , BLK/WHT
417 J1587 DATA LINK (+) EE15 DIAGNOSTIC ON/OFF A11 ABS ENG BRAKE RELAY (COM)
J72
418 J1587 DATA LINK (-) EE16 ENGINE WARNING LIGHT B11 ABS ENG BRAKE RELAY (N.C.) A B
OR WTEC VEHICLE
589 MD/HD ENG BRAKE RELAY (N.C.) EE17 CRUISE SET SPEED OUTPUT ENGINE CAB 23, WHT 1 1 A23, WHT
AEE02 MD/HD ENG BRAKE RELAY (COM) EE18 REMOTE PTO ON/OFF ALLISON KEY SW
WT157
660 J1939 "SHIELD" EE19 ENGINE FAN OVERRIDE MD/HD XMSN J100 P100

SK28876.FM
Cummins ISM/ISX Engine Schematic SK28876 B 02

CRUISE CONTROL OPTIONS

CONNECT TO P1
ENGINE BRAKE OPTIONS
ON SH 1
ZONE E-6
A D B F C E J1
BLK/WHT
RED/BLU

ENGINEBRAKE 1
PINK
RED
BLU
YEL

2
HARNESS 3
1
EE07-3 ,
EE21-5 ,

J5
EE27-3 ,

EE08-2 ,
EE17-2 ,
EE02-3 ,

EE05-1 , BLK/WHT 2
A
3
B EE05-2 , BLK/WHT

AEE02-3, BLK/WHT
D EE04-2 , LT_GRN/YEL
EE17-2 , YEL C ENGINE ENGINE
S14_c1 EE02-6 , BLK/WHT
EE02-4 , BLK/WHT BRAKE BRAKE
EE07-3 , PINK ON/OFF SELECTOR
EE02-5 , BLK/WHT
RESUME
EE21-5 , RED
OFF
ON
EE27-3 , RED/BLU AEE02-4 , BLK/WHT
SET
CRUISE J86A 87A
B11-1 A A
EE08-2 , BLU 30
SET/RESUME A A A11-1 87 J87. P87A
CRUISE P86A
ON/OFF 85 86

ABS ENG
CRUISE CONTROL SWITCHES ON DASH (STANDARD) BRAKE RELAY

FOR MANUAL TRANSMISSION

P3A (ENGINE BRAKE SWITCHES MOUNTED ON DASH)
EE27-4 , RED/BLU D

EE21-10 , RED B THIS CONNECTOR IS

NOT USED
EE08-5 , BLU C
J1A
AEE08, BLU A
A EE27-4 , RED/BLU EATON/FULLER
SHIFT LEVER
B EE21-10 , RED
F EE08-4 , BLU EE08

C J2A

D
EE17-3 , YEL
D D
ENGINE BRAKE 1
2
EE07-2 , PINK AEE08, BLU
E EE02-10 , BLK/WHT EE08-3 , BLU B B
HARNESS 3
1
J5A
RESUME EE05-3 , BLK/WHT 2
EE17-3 , YEL F F A
CONNECT TO P1 3
B EE05-5 , BLK/WHT

AEE02-8, BLK/WHT
ON SH 1 EE07-2 , PINK E E
SET D EE04-3 , LT_GRN/YEL ENGINE
ZONE E-6
EE02-10 , BLK/WHT A A C EE02-8 , BLK/WHT BRAKE
ENGINE
CRUISE BRAKE SELECTOR
P2A1
ON/OFF ON/OFF

J88 1 1 J87
EATON/FULLER CRUISE SWITCH ON SHIFT LEVER (OPTIONAL) TO MD/HD AUTOMATIC TRANSMISSION
AEE02-5 , BLK/WHTP86D
J86C 87A
30 B11-2 A A AEE02-6
A A A11-2 87A
87 J87D 30 AEE02-7 A A
P86C 87 J87C P87C
85 86 ALLISON
85 86 MD/HD XMSN
ENGINE BRAKE RELAY
ABS ENG ALLISON WORLD
BRAKE RELAY TRANSMISSION ONLY
CRUISE
ON/OFF SW
P3A1 IN DASH FOR MD/HD AUTOMATIC TRANSMISSION
EE27-6 , RED/BLU D (ENGINE BRAKE SWITCHES MOUNTED ON DASH)
EE21-11 , RED B

EE08-6 , BLU C

J1B AEE08-1, BLU A

A EE27-6 , RED/BLU P2 J2A3

B EE21-11 , RED
A EE05-3 , LT_GRN/BLK A A OFF
1 EE05
F EE08-7 , BLU EE08_c0
B EE05-1 , LT_GRN/BLK EE05-2 , LT_GRN/BLK E E
C EE17-4 , YEL OFF
ROCKWELL D EE04, LT_GRN/YEL EE04, LT_GRN/YEL F F
D EE07-4 , PINK SHIFT LEVER J87A1 P87A1
C EE02, BLK/WHT D D OFF
E EE02-12 , BLK/WHT A A AEE02, BLK/WHT
J2A1 P2A. W4
C C
P3B J3B J5B B11-1A
A A A11-1A W7
B B
CONNECT TO P1 W
ON SH 1 AEE08-1, BLU D D AEE08-2, BLU AEE08-2, BLU A A
J2 J86A1 W6 W5
ZONE E-6 B B
EE08-8 , BLU B B EE02-15 , BLK/WHT
PAUSE
F SWITCH
EE17-4 , YEL F EE17-5 , YEL
ABS ENG
EE07-4 , PINK E E EE07-5 , PINK BRAKE RELAY
EATON SHIFT LEVER
EE02-12 , BLK/WHT A A
EE02-14 , BLK/WHT S8_c0 FOR MANUAL TRANSMISSION
EATON ENGINE BRAKE SWITCH
ON SHIFT LEVER (OPTIONAL)
P2B J2B

EE17-5 , YEL A A
EE07-5 , PINK B B
ROCKWELL CRUISE SWITCH ON SHIFT LEVER (OPTIONAL) EE02-13 , BLK/WHT D D
SET SWITCH RESUME
SWITCH

SK28876.FM