This technical specification applies to profiles made of composite materials, used in the construction industry ‘An example of recording a composite profile when ordering is specified in Appendix A: 4. Technical requirements | 41 Composite profiles must be manufactured in accordance with the requirements ofthe infusion- technical specifications according to the technological regulation TR No. TR-001 PS-13, approved by mouth- the new order at the enterprise 4.2, The list of possible defect3 of pultrusion profiles, and the criteria for thelr admis sibilty when- ted in Appendix 5 1.3. Permissible limit deviations of pultrusion profiles from nominal dimensions must correspond to the values given in Table B.1 (Appendix B). 1.4 The physical and mechanical characteristics of composite profiles are shown in Tablet __Table 1 Name of indicators Test method: Nowves: ot the | indicator 1. Tensile strength (0°). Mpa, not cone 240 feos 2. Tensile strength (90°), Pa, waa 50 not less, 3. Crushing strength of the pin in the direction of ‘Appenairc 150 0°, MPa, not less vt - “2. Crushing strength with a pin in the direction of Application 70 90°, MPa, not less I 5. Bending strength in the direction of 0°, MPa, clase 240 revit - 6. Bending strength in the direction of 90°, MPa, causes 100 never 7. Interlayer shear resistance in the direction tem 7.5 25 of 0°, MPa, not less 8. Compression resistence in the direction of 0°, MPa, ten7s 220 nevertheless _ ‘9. Compression resistance in the 90° direction, won 70 MPa, not leas than 70. Ténsile modulus of elasticity In the direction wem78 3 of 0°, GPa, not less _ 11. Tensile modulus of elasticity in the direction tem? 7 |___ of 90°, GPa, not less 1.5 For pultrusion profiles, the mass fraction of the reinforcing material must be determined {filers and their physico-chemical characteristics in accordance with Table 2” Table 2 Physico-chemical characteristics of pultrusion profiles The name of the Indicator Test method 7 Mase fraction of reinforcing filer 6 regs 2 Density, kg/m ‘on ce 2 3 Thermal expansion in the direction of 0°, mim*C deegn cues 4 Thermal expansion in the direction of 90°, m/m" ‘eke1.6 Profiies must be supplied complete, ‘The completeness of delivery must comply with the specification of the consumer, defined in a contract or a supply contract. The completeness of the delivery Is indicated in the shipping slip- ‘the information attached to the quality document 2. Marking ‘The transport marking is applied in accordance with GOST 14192. The marking is applied to the pultrusion profile or to labels if the profiles are packed in wooden boxes or bundles. ‘The marking of the pultrusion profile must contain: + the name of the manufacturer, its trademark and legal adaress, + product name, its symbol; © designation of the regulatory document; © batch number; © date of manufacture; 3. Packaging The packaging conditions must ensure that the profiles are protected from mechanical damage.- detaricin ridizune encedie ecinetan oui peek: Profiles are packed in wooden boxes according to GOST 18617 or bundies according to GOST 12303. ‘The bundles are packed in a polyethylene fm acco! jing to GOST 10364 and, if necessary, bandages- they are made with twine according to GOST 17308 or other dressing materials Itis allowed to produce packaging using packaging machines, installations. ‘The number of profiles in bundles ‘set in the regulatory or technical documentation for a specific profile.4, Safety requirements When in contact with ready-made putrusion prafied, there is no danger to humans, and working wih these pultrusion profiles does not require speciel securty measures. In the preparation of praduction and machining of pulpnision profiles inthe air” > styrene aid acetone vapors, kagments of reinforcing bers, compo dust are released from the working area.- 2ytic material, causing irritation of the mucous membranes of the eyes, skin, itching, having - a fbrogenetic effect on the upper respiratory tract. When preparing the resin in he work area and when monitoring the pukrusion process, it may get on the akin ofthe hands, which causes iitation and derma, ‘Maximum permissible concentrations (MPC) and hazard classes of harmful substances in the air of the Republic of Armenia. the working zone, as wellas substances included in the pultrusion profes, according to GOST 12.1.005 gienic standards [1] are shown in Table 3. Table 3 - Mav the working area \um permissible concentrations of substances and hazard classes in the air of ‘Name of the substance MPC, maim * Hazard class Cyclohexanone peroxide 1 m Fiberglass 2 um Glass dust 2 TW Carbon composite materials ' 3 na Glass composite dust 5 mW ‘Glass composite based on polyester- 5 aah noy resin 1 a ‘Aramid fiber 5 mm Carbon dust 6 Vv Styrene 30 Aesiono! 200 wv Phenol-formaldehyde resins (according to Ol u Lphenol) 7 Epoxy resins 1 Or 1” Ih the manufacture, including the machining of pulrusion profiles, must - ' meet the safety requirements in accordance with GOST 12.8.030, ‘To protect against the harmlul effects spectied in 6.2, collective and other means are used- dual protection, working according to GOST 12.4.011. 7 protect the respiratory organs from vapor and gaseous harmful substances, itis necessary to use RPG-67 filter gas masks (cartridge A) according to GOST 12.4.004. To protect the respiratory organs from dust and aerosols, itis necessary to use SB~1 "Petal" respirators according to GOST 12.4.028.‘To protect the skin of the hands, a lanolin-based paste, sikon hand cream, technical rubber gloves according to GOST 20010, as well as individual protective dermatological means with the marking Mon, Fri, Ski Ope GOST 12.4,068 are used, Persons at least 18 years old who have passed a preliminary medical examination in accordance with the requirements of the Ministry of Health and Social Development of the Russian Federation, special training, introductory training on safety, fre safely, as wall as those who have passed the exams of a speciak ‘The air condition of the working area in the production premises must comply with the- sanitary and hygienic requirements of GOST 12.1.005 and hygienic standards (1] ‘The production premises in which puttrusion profiles are manufactured must bé equipped with supply-and-exhaust ventilation according to GOST 12.4.021, and workplaces - with local outlets that ‘ensure compliance with the requirements of 6.7. Pultrusion profiles in accordance with GOST 12.1.044 are classified as non-combustible solid substances. Pulitusion profiles are riot explosive Fire safety at the enterprise and workplaces should be provided in accordance with requirements of GOST 12.1.004. In the places of work with pultrusion profiles, as well 2 near the places of thelr storage- itis forbidden to light a fire, store flammable substances. Workplaces and places of storage of materials must be equipped with fire safely equipment extinguishing (with water, foam, sand, cat. etc.). When extinguishing pultrusion profiles in closed industrial fitonng gas masks according to GOST 12.4.121, type Ishould bo used in the premises. in accordance With the rules of protection against static electricity according to GOST 12.1.018, the equipment- the equipment must be grounded. The relative humidity in the working room must comply with the requirements 6GOST 12 1.005. Workplaces must be equipped with rubber mats All equipment used in the production process must meet the requirements GOST 12.2.003. 5, Environmental protection requirements Pullrusion profiles are stable under the action of moisture, aggressive media, air temperature- hha and do not have a harmful effect on the environment and the qualily of ground and surface waters The waste obtained during the production process must be buried in a specially designated- in places sutable for this purpose or at an industrial waste landfil Rules for air quality control of settlements - according to GOST 17.2.9.01. Rules for establishing permissible emissions of harmful substances by industrial enterprises - according to GOST 17.2.3.02. incase of accidental contamination, the réquirements forthe contra and protection of sail - according to GOST 17.4.3.08, water - ‘Churchyard 17.1.3.136. Acceptance Rules Pultrusion profiles are accepted in baiches. For a batch of pultrusion profiles, pultrusion profile of the same cross-section are taken, manufactured in one technological process and issued with a single Quality document. ‘The batch size is determined by the ems of the order. Each batch of putrusion profes is accompanied by a quality document (passport, i hich ts indicated by: © thename of the manufacturer's company and its trademark: © legal address; © symbol In accordance with this standard; “batch number and date of manufacture} + the results of the tests carried out or confirmation of the conformity ‘ofthe product qualiy with the requirements ofthis standard © warranty period of storage; © the designation ofthis standard in cave of exportimport deliveries, the content of the quality document is established in the contract. re for delivery. “ voriy the compliance of pultusion profites withthe requirerments sol forth in this according to the standard, acceptance, periodic and standard tests are carried out, Réveptancs tests are carried outin order to control the conformily of the characteristics ofthe product compiiane with the requirements of this standard with the use of continuous control Azceptance tosting- ‘each batch of pulvision profiles must be tested Periodic tests are carried out by the manufacturer in order to control stability and quality products forthe continuation of the manufacture of products according to design and technological documentation tallon, as well as at the Tequest of the cofisumer Poriodic tests are carried out a least once every 6 montis. Charging the frequency testing for any of the technical requirements i& cavriéd out by joint agroemont of the manufacturer ‘and the customer and s stipulated in the contract (contract) for the supply Standard tests are carried out for compliance with the requirements of this standard after mastering- produetion, when changing the technological process, as well as when replacing raw materials and the transfer of production o another enterprise. ‘The sample size and frequency of testing should correspond to table 4.Table 4 Sample size and frequenoy of testing 1 a Home The number of the subsection, paragraph, tab- The number of cases- The category of indicator the samples of this standard, not less than Glee 1 [Technical as requirements ‘Appearance Appendix 8 72 10% of the batch | s#nseriate {0% ofthe bath Tensile |Table 1, 73 strangth in Indicator 7 the direction ()° Periodicity- l= S pes. vs Tensile i 73 skye strength in Inctcator2 the direction of 80° “The crumpling Table 1, according to Appendix, strength of the pin in B Indoator 3 rea” Periodic 5 pes = = 50s The crushing strength [Fable 1, Appendix® of the pin in the directiorindtcator 4 of 90° Tensile strength in [Table 1, 74 the direction of O° eer: Acceptance- = 8 pew Tensile strenath | Tatie 1, 14 hangouts if the direction of 90° indicator 6 interlayer resistance [Table 1, 75 toa shift in indicator 7 g Poriodic pes the direction of 0° Tale,Resistance to compression Hable 1 76 in the direction of 0)° indicator 8 Resistance to compression |Table 1, 16 in the direction of indicator 9 90° Modulus of elasticity |Table 1, 18 under tension in ingicater 14 the direction of O° Periodic Spex. Tensile modus of slastcly Table 1, 78 i indicator 12. the direction of 90° Funsatisfactory results of acceptance tests are obtained, the production of puttrusion profiles should be stopped and measures should be taken to ensure compliance with the ‘established requirements ‘The results of acceptance tests are formalized by the protocol. The protocol of acceptance: tests should be included in the set of accompanying documentation Upon receipt of unsatisfactory results of periodic tests, the supply of glass- plastic surgery for consumers should be discontinued until the causes of non-compliance wath the standard are identified and eliminated and satisfactory results of new tests are obtained. requirements of ‘The results of periodic tests are formalized by a protocol. Protocol of periodic is- tortures are presented to the Consumer at his request. Upon receipt of unsatisfactory results of standard tests for at least one of the indicators, changes to the relevant approved and current product documentation- eye tener cen ‘The results of standard tests are drawn up by an act 7. Test methods 7.4, Preparation of test samples 7.1.1. Test samples are cut out ofthe pulirusion profile, ifthe size allows it pultrusion profile ry 7.12. Cutting out samples ‘Test samples are taken at a distance of atleast 10 mm from the edges or changes in the oe profilo changes. The’ samples are cut out in such a way thai any resulting edge defects are hot ‘they had a negative effect on the test results.7.4.2.4. Miling ‘The test samples can be cut off from the workpiece using @ copier or milling machine ~ roller machine with numerical software (CNC). 7422. Cutting ‘Samples can be cut from the workpiece using a circular saw equipped with ‘a blade with @ hardened metal or diamond edge. It's allowed to use altemative cuting technologies. for example, laser or water Jt cutting, they meet the requamnts of oiise 0.1.2 0f aor 7.12.3. Precuting “Tho test samples can be cut using any suitable means to size at least 5 mm al the specified width of the sample. 5 or 10 samples can then be packed together and from- rill as a whole block 7-2. Detects of profes are assessed visual, Individual defects require examination ofthe edge 4 sie along the lant ofthe pulvusion pros. Checking the conformity of the surface, colo, quay of timing tis made visually by comparison with a control sample approved in accordance with the established software- 7.3. Tensile strength in the direction of 0° and tensile strength in the direction of 90" is determined according to GOST 11262. 7-4. Banding strength in the direction of 0” and bending strength in the dirdction of 80° are delsrmined by- “They a mandactuedinsecrtenoe with ASTM D 780, 7.5, The interlayer shear resistance in the direction of 0 ° is determined by OST 1 9090199. 7.6. Compression resistance in the direction of O° and compression resistance in the direction of 90°- the chided ccrtng © GOST 82 777. The modulus of elasticity during bending of the full section is detertrined according to GOST 9550. 7.8. The modulus of elasticity under tension in the direction of 0° and the modulus of elasticity under tension in the 90° direction is determined according to GOST 9660.8. Transportation and storage Puttrusion profiles aré transported by all modes of transport in covered vehicles ‘or in universal containers in accordance with the rules of cargo transportation applicable to this type of transport ‘Transportation of pultrusion profiles by rail is carried ‘out in bundles packed in wooden boxes or universal containers according to GOST 15102 and GOST 20435. ‘Transportation by road, water and mixed rail-water transport- the volume is produced in transport packages or in universal containers, Puttrusion profiles should be stored in warehouses or under a canopy on shelves, ron pallets at a height of at least 50 mm from the floor at ambient temperature, 9. Manufacturer's Guarantees ‘The manufacturer must ensure that the puttrusion profiles comply with the requirements of the- strict conditions in compliance with the rules of transportation and storage. ‘The warranty period of operation of pultrusion profiles is set in the passport for concre' the type of puttrusion profile. ‘The warranty time IS set in the technical specifications for a specific pultrusion profit, but not less than the established operating time for faikure. ‘The warranty period of storage IS 18 months from the date of manufacture of pultrusion profiles. By ip- during this storage period, pultrusion profiles must be checked for compliance with the requirements of these conditions before use,Appendix A The designation system of pultrusion profiles, A.1 For pultrusion profiles, the following structure and length are set alphanumeric notation: — Alphanumeric designation: X1X2 X3X4 XXX5 X1 is a letter denoting the shape of the profile section 2@is a letter indicating the type of reinforcing material 8, the letter denoting the type of polymer 4 letter denoting special properties XXXS alphanumeric code of the profile brand Letters denoting the shape of the profile section must correspond to the specified in table A. 1 Table AA Profile section shape Letter designation Rectangular profile B Round profile o Channel Ur 1 beam . Ugolok L ‘T-shaped profile (T-shaped profile) T Wide-brimmed | -beam profile wr Tube r Other profile cross-section shapes a The letters indicating the type of reinforcing filler material must correspond to- ‘as indicated in Table A2.— Table A.2 _ Type of reinforcing material Letter designation Fibergiess | - 6 Basalt fber Va Carbon Fiber ¢ ‘Aramid fiber A Polyethylene ber a Fiber combination Co (Other types of fiber 2 The letters denoting the type of material of the polymer composite matrix mst be- meet the requirements specified in Table ASTable AS ‘Type of polymer composite matrix material Letter designation Polyesier resin uP | Orthophth Polyester Resin oO Isophthalium Polyester Resins 1 Acrylic resin a Vinyl Ester resin ov Epoxy resin E Phenolic resin - ‘Thermoplastic material ai i Other types of matrocmatenals 1 “The letters denoting the special properties of the pultrusion profile must be- correspond to these specified in Table A4 Table A+ Special Profile properties” Letter designation Non-flammable/non-flammable: a Uv-resistant > u Other 2 For the profile brand, the designation EXX is introduced, where XX is the numerical value of the display- Table 1 of this standard. An example is 4 50°50 mm vinyl ether corner profile reinforced fiberglass , resistant to ultraviolet radiation, with a bending modulus of 96 GPa: MONSTERPROFILE pultrusion profile - LG, VU, E96,50°50.The list of possible defects of pultrusion profiles, Appendix B. ‘The list of possible defects of pultrusion profiles is given in Table B.1. Table B.1 Definition Acceptable level 1 Bubble |A rounded elevation on the surface with boundaries that can be clearly defined. Note - A rounded elevation similar in shape toa bubble on the surface of human skin. Bubples can exist during the process of obtaining a pultrusion profile as hollow regions of stratification (filed with gas) under the elevated part of the surtace Allowod if formed lbetween the surface veil ) and the next layer reinforcement Aeceptabie sizes F no more than 15% L no mare man idimm inengt- Bom alrection Ifis permissible to have ne more ‘than one bubble per 5 m length The product must meet Ithe test requirements and not exceed dimenstonal tolerances. 2 Crack A visual separation that fs marked internally or penetrates perpendicular downwards from the surface by the ‘equivalent of one full layer or more In the direction transverse to the reinforcement. Not antowea 3 Crater A smail shallow suftace aereet with a diameter of more than 1 mm Acceptable dimensions = diameter no more than Sem = depth not more than 1 mm. No more than two craters with a diameter of 1- 5 mm per meter are allowed 4 Bundle Visible separation of two or more” layers of reinforcing material In the process of obtaining a pultrusion profile Not allowed Ss fe lara The separebn ine sithe Grat in the longitudinal direction or ‘ofthe new profile. Note - The separation line 6 Opacity the absence of normal glosé or gloss on the surface. may be due to insufficient jp recess on the surface of the pultrusion of tha fipceps is not necessary to die is associated with the area, It does not have to form Note - This condition may not be caused by a non-suffi take care of the damage the product is less than 0.20 Buow od opi myatoaost it t degree of curing curing of local or t> Exposed sublayor 8 Fiber Perormance ‘The lower layer of the mat or roving, not profile. Visible and measurable reliet reinforcing material on surfaces of the pool itrusion profile. Covered with a surface veil in the pultrusion i bursts Ire — surface mateplyap covers the espe of the area, ‘seeking 5 mm from each fre Dreakage, Dut does: not cover 20% of the tested surface mintis encapsulated pe wath resin, hardening in 9 Folding affects Unintentional or unidentified misalignment of the reinforcing material (mat and/or fabric) relative to the section of the pultrusion profile Note - such foids may not be allowed the appearance of the surface profile. Such Irregularities flatness. reinforcements are usually the result of displacement and grouping of the reinforcing material during the process of obtaining a pultrusion prone the process of obtaining a pultrusion topshine and the opening of the bo In the presence of 4 20% a are less than 1.5 mm from Cracks, hair or stratifications or their 1 combinations as a result of physical 40 Kink Not allowed damage during the process of obtaining a pultrusion profile. - Wis Silowea we eaucsT Long narrow grooves or depressions the topina ot ne mints by no mere than 10% ard ¢ on the surface of the pultrusion 11 Groove the wid of he groove is no mare than 3 profile parallel to the long side ‘ent ef theiprotins Gan bespneshnymion —} ‘Dont pap the grooves Tt Any foreign substance or _ | the size Is less than 5 mm. particles larger than 1 mm in ‘ ‘for any moaaremort! 12 Enabling any dimension that are either & eats ee encapsulated or embedded Gps eo eau aoe In the pultrusion profile. cod i bursts irtne A condition in which the fibers cael clase tan 0Smm ne plametpe and 43 intemal are not completely impregnated with resin in| Not more than (2 rin the crons-[ the process of obtaining a pultruston: | Peter et me akby uchaya rout, dry fiber pr kainic a ronnyuyu popistest ean Gwids) Longitudinal cracks in the process of obtaining a pultrusion profile, * ‘Adeniiance i allowed fthe suriace _ wile larei resentinisectons dove not penetats intthe adjacent 14 internal reinforced with roving. Note= layer does not comprehend shrinkage ‘This condition is caused PP ee correapanl cracks by Shrinkage deformations during curing, _ product and doe: or which manifest themselves in the part of the profile reinforced with roving. where the transverse resistance Is low.15 Internal porosity (olds) ‘The presence of numerous voids under the surface of the pultrusion cross-section of the slice. \ roe, usually obverved only the croc: Boe ‘Summing up the area of popistosti prokepey and promysel voia! should be no more than 2% of the surface of the pis + ion of the inner dry fiber 16 Porosity, surmee (voids) [The presence of numerous visible than 1 mm, ulcers or punctures near the surface of the pultrusion profile with a'diameter of no more Bursting ulcers 1] win a ctametor of v0 meso than 0 5mm and ‘sdepin of no moro than 4 mma Bursts no mors than five: ulcers per an area of 100 cm2 land no more than one such area per 0.3 m of product. 17 Area enriched with resin | The area of the pultrusion profile, which Is characterized by insufficient reinforcement. Fe bursts if the product 1 now fteniouremets[seso paar! 9 of Table 6.4) Blackening or carbonation 18 Charring of the cut surface of the pultrusion profile. ‘he proauct ts released according ' Totes aber ‘The state in which the resin particles are on the surface of the The blade is removed Inthe dry windows arenot 19 Scale pultrusion profile ‘ecposed and the dimensional Note - Scale can often be tolerances are met itis easy to remove, sometimes leaving Of top- A stitp, matte oF shiny, on Wis allowed # the [SeiSarnce seiei2100 romana earner en ree 20 Stop-trace and passing around the periphery ihe poptahnesa of the caprey andi ‘of the pultrusion profile. Ithe recesses do not axeead tha Note - This condition Insufficient crosslinking of resin Note -Leads toa decrease in > 2A Under mechanical charactenstics andi Not allowed confirmation | 2 decrease In Barcol hardness, for example, hardness less than 30. | Roughness or a number of roughnesses | _ SrWaRRTSH RS BEES is allowed rine 22 Conprossion wile pultrusion profile. Note - This condition may be marked either in the longitudinal or in. product continues to remain in ‘the covered tunnels of the dimensional tolerance.Permissible limit deviations of pultrusion profiles from nominal camensons Parameters ope Appendix B Nominal dimensions, mm ‘Wall thickness of the open and closed profiles [Thickness _7 [From 0to2 | £020 410%, but not a From 2t05~ | #060 jess tnan + 0:30 From t0 10 | [Over 10 Flatness in the transverse Tleance aes F< 0.008'V, mm Profile height and flange width Nominal dimensions, mm Hand H:=05%, butnolless than 0-20 mm and ‘ot ave than £0.75 mnParameter Angle size ue of ats, Straightforwardness, ee Torsion & Alowance Teorence Yes Tolerance (Band H are the overall dimensions of widh and height, D land L are given in meters) D < 0.002°1? for soctions with B or H<50 mm D< 0.001 *12 for sections with 50 100 mm Teleranco V<1.5* permeter for thickness < § mm V< 1.0" per mater for thickness > 5 mmtAppendix D Requirements for joints of reinforcing material G.1 Reinforcement geometry G. 1.4 Mat overlaps: longitudinal In closed sections, an overlap of at least 5 mm should be used G. 1.2 Transverse joints of mats ‘The joints should not reduce the values of the performance characteristics required for this~ th operated profile type. . No more than one joint per layer thickness, or 20% of mats for a layer consisting of more than five layers of transverse reinforcement per 1 m 50 1 axlal direction of ne purtrusion prome. Figure G1 - Transverse joints of mats 1D. 1.2 The location of the matin the cross-section of the outer layer of transverse reinforcement should repeat the outer contour of the profile. The outer layers of transverse reinforcement can end at the extreme points of the profile, but not at the comers or T-shaped joints of the profile. Itis advisable, where applicable, that the inner layers of the transverse reinforcement. the holes did not end in comers or in T-shaped joints. Figure G.2 The location of the mat in the cross section G2 Joints of roving Roving joints are allowed, but they must be such that there is no reduction in the minimum mechanical properties. No more than 20% of the roving is to be spliced to any meter of lengthAppendix D ‘Determination of the crushing strength with & pin D.1 The essence ofthe method Atest sample consisting of a strip of ractangular crose- section with a smooth hole located in the center is subjected to a double shift with the help of a tightly seated metal pin. The maximum load sustained by the sample is used to determine the crushing strength of the pin on. the projection area of the pin in contact with the delivered sample. Note - This method uses the maximum load to determine the crushing strength of the pins. This load is at a level similar to the intial failure in similar tests with bolts tightened bya certain force. The determination ofthe characteristics of connections on bolts lightened with a certain force largely depends on the actual conditions noted. This incltides the initial torsion moment of the bolt (taking Into account any load losses in the bolt threads), the relaxation effect due to viscoelastic effects, the effect of heating and humidification conditions, washer size/over-size, bolt material, rivets, chamfer depth and plate thickness, Therefore, in addition to the smooth pin test , additional tests are supposed to be carried out for the actual connection conditions. D.2 Equipment 1.2.1 Testing facility according to GOST 28840. D.2.2 Micrometer according to GOST 6507, or its equivalent, capable of reading from accurately- stu up to 0.01 mm or more precisaly’ D.2.3 Acaliper according to GOST 26050. orils equivalent, capable of measuring with precision- Up to 0.1 mm the wicth of the test sample and the position of the hole. D.2.4 Loading device: the pin is loaded by means of a metal double- shift plate shown in Figure D.1. The plates must have a gap of 0.5 mm on either side of the sample and must not deform under applied load. Similarly, the load pin must not deform during the test and must have a tight fit, unless otherwise specified. 7 = spacer plate (thickness = h + 1’mm); 2- side plate made of hardened steel; 3 - bushings made of hardened steel, sliding fit in side plates (optional); 4- smooth pin; 5 - test sample (h). Figure D. 1 - Load plates and test installationD.Z Test samples D.3.1 Shape and dimensions 1.3.1.1 The thicknoss of tho sample is equal to or fos than 4 mm. The sample should have a width (36 + 0.5) mm and a length of 180 mm. Width of individual samples should be within 0.2 mm. The dimensions of the sample are shown in Figure D2. hole with a diameter of (6 0.2) mm is processed with an accuracy of 0.1 mm from thet center line of the sample and at a check distance of 36 mm (Le. 6* hole diameter) from the edge of the cut sample. 4 area for fixing the centering hole; 2 - pin hole, 3 - end plates (optional) Figure D.2 - Samples of polymer composite with indication of hole positions 1.9.1.2 The thickness of the sample is more than 4 mm. Alternative samples should maintain a one-and-a-half ratio of thickness to hole diameter and a six-fold ratio of width to hole diameter and- tne leading edges to the diameter of the hole. D.4 Preparation for testing D.4.1 Preparation of test samples D.4.1.1 Test samples are cut either from the profile section or from ihe panel, prepared in accordance with GOST 00009. 4.4.1.2 End plate material (if required) If the fracture has not occurred in or near the clamp, the samples are tested with or without unbound plates. Guidelines for the use of plates, if they are required, are given in GOST 00002 D.4.1.3 Cutting and drilling of test samples should exclude them damage D.5 Conducting tests D.5.1 Five samples are subject to testing. D.5.2 The test speed, v, should be 1 mm / min D.5.3 Mount the sample and the load device according to Figure D.1. Load the sample until destruction. Register the load during the entire test and the destructive load. D.5.4 Register the nature of destruction. D.5.5 The test results of samples that do not collapse under the stress of crumpling are rejected, and new samples are used instead. The number of rejectod samples and their types are subject to registrationNote - Types of rejected samples include residual deformation or fracture, pin shearing, tensile rupture, and stress reduction (.e., the sample becomes too thin). D.6 Processing of test results i 4.6.1 The crushing strength of the pin, of, MPa, is calculated by the formuta: op =Finrd ‘Where, F Is the maximum load, N; Ris the mickness ortne test sample, mm; Gis tne alameter ot ne loaaing pin, mm. D.6.2 The arithmetic mean of the individual parameters is taken as the test result- divisions, the resul is recorded with an accuracy of up to three significant digits. D.7 Test report The test report should Include the following information: © allink to Annex D ofthis étandara, © complete identification of the test material, including type, source, but. manufacturer's code measure, form; © date of the test; © dimensions of the test samples: © size and type of loading pins © retistanee'te crushing by pine MPa; © the number and type (types) of damage noted in the Fejected samples: ny operation not specified in thie annex, as well as any side etfects~ a circumstance that could affect the results obtained.List of regulatory documents used in the data technical conditions GOST 00001-2012 Polymer composites terms and definitions GOST 00002-2012 Polymer composites. Test methods. Tests on ras- gravity GOST 00003-2012 Polymer composites. Test methods. Determination of the characterlstics of strain arid shear stress In a flat state, by the method of tensile testing atan angle of + 45 degrees GOST 00004-2012 Polymer composites. Prepregs, premixes and layered materials. Determination of the content of fiberglass and mineral filers. Methods GOST 00005-2012 Polymer composites. Test methods. Definition of kazhu- the resulting interlayer shear strength by testing beams GOST 00006-2012 Plastics. Static bending test method GOST 00007-2012 Plastics. Thermomechanical analysis. Part 2 Definition coefficient of linear thermal expansion and glass transition temperature GOST 00008-2013 Polymer composites. Production of samples by contact molding and spraying GOST 00009-2013 Polymer composites. Production of test samples pultrusion GOST 12.1. 004-91 System of occupational safety standards. Fire safety. General requirements GOST 12.1. 005-88 System of occupational safety standards. General sanitary- hygienic requirements for the air of the working areat GOST 12.1. 018-93 System of occupational safety standards. Fire and explosion safety of static electricity. General requirements ~ GOST 12.1. 044-89 System of occupational safety standards. Fire and explosion hazard substances and materials, Nomenotature of indicators and methods of their determination GOST 12.2. 003-91 System of occupational safety standards. Production equipment . General safety requirements GOST 12.3. 030-83 Safety standards system- labor productivity. Processing of plastic masses. Safety requirements GOST 12.4. 011-89 System of occupational safety standards. Means of protecting workers. General requirements and classification of GOST 12.4. 021-75 System of safely standards. Ventilation systems. General requirements GOST 124. 028-76 System of occupational safety standards. Respirators SB-1 "Le- pestok” Technical specifications GOST 12.4. 121-83 System of occupational safety standards. Industrial gas masks- lenny filter. Technical specifications GOST 17.1.3.13-86 Nature protection. Hydro- sphere. General requirements for the protection of surface waters from pollution GOST 17.2.3.01-86 Nature protection, Atmosphere, Rules for air quality contro! of settlements GOST 17 2.3.02-78 Nature protection. Atmosphere. Rules for establishing acceptable emissions of harmful substances by industrial enterprises GOST 17.4.3.04-85 Nature protection. Soil. General requirements for control and protection ‘rom pollution GOST 25. 602-80 Calculations and strength tests. Methods of mechanical testing of Gomposite materials with polymer matrix (composites). Compression test method at normal, olevated and lowered temperatures, GOST 6507-90 Micrometers. Technical conditions GOST 9550-81 Plastics. Methods for determining the modulus of elasticity in tension,GOST 10354-82 Polyethylene film. Technical specifications GOST 1262-80 Plastics. The method of tensile testing GOST 15139-69 Plastics. Methods. {or determining density (bulk mass) GOST 17308-88 Twine. Technical specifications GOST 28840-90 Machines for testing materials for tension, compression and bending. Général technical requirements GOST 28950-91 Drawing tools. General technical requirements and methods 1 tests Note - When using these technical conditions, it is advisable to check the validity of the reference normative documentation on the territory of the state according to the corresponding index of normative documentation compiled on January 4 of the current year and according to the relevant information indexes published in the currant year. If the reference document Is replaced (changed), then when using these technical conditions, ' the replaced (changed) version of the regulatory documentation sholiid’ be guices. ifthe reference document Is canceled without replacement. then the provisions In which the reference to itis given are applied in the part that does not affect this reference.