Pye) ey =54 Ta eae Basic Descriptions Precautions prior to Maintenance & Servicing No. 00.072-00 Page 5/12 00 4, Precautions in Maintenance Checking ‘To use an engine always in good order, checking is necessary for trouble prevention. The period of checking can not be fixed indiscriminately itis influenced by application ofthe engine, conditions of use, quality of fuel cil and lub. il used, and daily handing circumstance, + The following tables of checking show the standard checking frequency. Perform the initial overhaul servicing to these checking tables. Then, based on the obtained checking (on wear corrosion, accumu- lation of carbon, accumulation of sludge and others), make the most economical checking schedule suitable for your engine, and conform to the specified schedule from the second checking, + As for the items whose checking frequency is shown by the accumulated operation hours and number of days, schedule the checking at the earlier timing, Table 1. Table of Routine Maintenance Checking Nature of Work Checking Area a Month Daly Weekly a Starting air tank Pressure check Draining Governor Gov. oll volume chock ide | Check on rack scale § | Fue injection pump eel z +1 Check on pinion e lubricating volume 5 |For er Deng ackwashng ow of) | Overhaul daring A | Injection timing ‘Check on looseness of, adjusting bot lock nuts § | Lub. oi Tank 4 | (Gonmon Boxy il volume check a & | + ztub otteas Ovetau des S| titer 3 = ‘Check on leak fi cooawawroune | eer + 1 For Heavy Fuel Oil Spec. +2 Option YANMAR 15RGEYISIA\L OPERATION MANUA! Basic Descriptions No. Page | 00 | Precautions prior to Maintenance & Servicing | g)o75.00 | 6/12 | Nature of Work Checking Area a | Daly weetyy (or 300 ~ 500hrs) apn Pre-fitter washing Turbocharger — —_______} | Blower washing Electic | ‘Check that electrical = Wiring Wiring is fastened frmiy tating = =| Na oe airmaeer ‘Check that no air leaks Air pipes | from the air pipe and | | the joint. = | Each pressure | Check on defecive | | 8 | gauge indication | 4 leon varenwe | Sector oa = indication Check on the loose- Enginereppemance ness of bolts & nuts Each pipe system Check on leakage YANMARirre a0 lied ue ‘Basic Descriptions Precautions prior to Maintenance & Servicing No. 00-07a-00 Page no m2 Table 2. Checking Table for Engine Using Marine Diesel Oil (M.0.0.) (1/3) Ls ‘An asterisk (*) given in the following tables refers to the timing of initial check after the initial start or part replacement. Perform the check from the second time and onward at the ordinary frequency. ] checking & Servi. | ing Frequency (hs) 7500 Sino. oF 1000 8 | mo. 2.000 ~ 2500 20,000 Part to Be lcs Nature of Service yor 000 ~ 5000, [2~ 3 or 8000 ~ 10000 yor 16000~ ual injector | Drawing-out check & adjustment et tme00~ acon [Check & adjustment of the valve head clearance ° (Check of valve spring _ (Check disassembly & check of valve rotator Trecessary Disassembly, check & cleaning (Grinding of sus exh. valve seat ‘Scale cleaning & hydraulic test of water chamber Replacement of som seal (Suc/Exh. Valve) [Check of ey, head bot ightening force = Drawing-out, cleaning, checking & measurement of piston Piston [Check & measurement of piston rings [Check & measurement of piston pin [Check & measurement of piston pin metal [Check & measurement of crank-pin metal [Check of connecting rod bot tightening angle [Change of connecting rod bots [20,000 hrs eee nner dia. checking, Gearing & measurement | [Drawing-out, check & cleaning of water jacket part o Measurement of erank pin outer da. & journal (Measurement & adjustment of defection CO Disassembly, metal checking & measurement Main bearing [Check on lightening foree of main bearing clamping bols [Check on lightening torque of side bolt (Check of cam & roler bearing ° Disassembly & check of fuel pump lappet Disassembly, check & measurement of swing arm Drawing-out of eramshaf & bearing check & measurement ° Check of tooth bearing & backlash ‘Timing gear [Disassembly fie gear & check & measurement of bearing ° Check of ide gear mounted shaft tightening torque ° g lo Cylinder head Cylinder head ololololololololofojo [Connecting rod lo ° Crankshaft ‘Major Moving Parts jololo Camshaft ofo! lo 2008.824R YANMARGEYIS‘A\L OPERATION MANU. 00 Basic Descriptions No. Page Precautions prior to Maintenance & Servicing | ooorso9 aia Table 2. Checking Table for Engine Using Marine Diesel Oil (M.D.0.) (2) 7 Chacng Save ] ‘Gye re) | 8l]a|2\8 = |Partto Be Tinie z Nature of Service ulalaa|% ‘3 | Checked 8 8 g g g 3|3|s/8/2 gl 2|=|2/2 | pl Fi | ¢ |Check of tooth bearing & backlash 0 & |Lub.oit pump, 2 |& cold water = tale Blpume cine |ovsssemsiy.creck &measuenentotbearng | | | fo Intermediate _| 3 |ooar. 3 [Chock of gear mounted shat tottering tore | | | Jo) eee oo fol I a Disassembly & check ° & : 3 aaa Disassembly & check of tooth bearing & bearing. | jo | 8 [ing gear (el € Check of injection ting Ol_|_|_ [tettime: 300-500 § |restinecton | Spa Gece aaa Om 2 Disassembly, deaning & check ot = g Fuel food pump Disassembly & Check ° iz | Uel Teed PUMP Te eFiacement of ol seal ° ; [Change (depended on results of property bu analysis) 2 ub. oll cooler |Disassomby, check, Gearing & hydraul est ol | __ remote | assent, heck & deaing ol | | 5 Disassembly, check & measurement o 4 |Lub. oll pump [Disassembly & check of pres. reg. valve & ia a | safety valve 3 & |e Tosser, check & cleaning ° (Check of iter candle { Clever Replacement of fter candle 10 [every 6 yr. Lub. ot fiter worm gear, urine, Check of rotation ° flushing arm Replacement of Oving Atoveraul 2009,12.10R YANMAR00 aS Basic Descriptions Precautions prior to Maintenance & Servicing OPERATION MANUAL oz Table 2. Checking Table for Engine Using Marine Diesel Oil (M.0.0.) (3/3) Gadi Save Sel pe a|alg|3/2 2 | Part to Be Checked Nature of Service tilaltlale a glg\a/Els 5/8/35] E/¢ fy elziele ‘Thermostatic valve Disassembly, check & cleaning oO r E cooing water pump [Disassembly check & measurement jo | Cootina water pump espiacement of mechanical seal 5 - i Fresh water cooler _| Disassembly, check, cleaning & hydraulic test oO 3 | Cootng water | Change 3 (Fresh water) (depended on results of property analysis) 0) 3 [sea water ae (Check of antcorosive zine & replacement | § | staring airmotor | Disassemble and clean the airfiter ° z |® | F.O.control & stop air foe Replacement of Ong ° Turbocharger Dissssanby E doanhg ° 5 [sooo coun [DSsHEnb' chek desing Tau 5 Engine tachometer Calibration of indication 7 ° _ [Alarn-ewtch [Actuation test a YANMARGEYISIA\L OPERATION MANUA Basic Descriptions No. Page 00 i Precautions prior to Maintenance & Servicing | oo .o75.00 | 4/12 Table 3. Checking Table for Engine Using Heavy Fuel Oil (1/3) ‘An asterisk () given in the following tables refers to the timing of initial check afer the initia start or part replacement. Perform the check from the second time and onward at the ordinary frequency. ‘hacking & Sonie ing Frequency (vs) alg|g|elg Partto Be Tels]e Nature of Sovice ele ie ale Checked zg : alglaléle 3]3|z/e]2 e}els|e/2 eer Fuclinjector | Drawing-out check & adjustment ‘> twine 500-800%0 Chock & adjustment ofthe valve head Gearance |] 2 Check of valve spring 3 2 (Check disassembly & check of valve rotator Taeceasary 3 Disassembly, check & cleaning ° ml § [Miner |esnding of sue lex. val seat ° Scale clearing & hydraulic test of water chamber ° Replacement of stem seal (Suc /Exh. Valve) ° [Check off. heed Bot ightning force r=[ lo ~~ [Brawing-out, daring, checking & measurement of piston ° Piston [Check & measurement of piston rings of | ZI [Check & measurement of piston pia Omi [Check & measurement of piston pin metal co [Check & measurement of erank-pin metal 0 Connecing 8 | Check of connecting ro bolt ghtenng angie ° [Change of connecting rod bots 20,000 hr a Inner Gia checking, Geering & measurement o [Oe [Dreugu chat & cooing awa tt par 3 ° ‘Measurement of crank pin ovter dia. & journal o i Crankshett [Measurement & adjustment of defection o : Disassembly, metal checking & measurement ol £ |Main bearing [Check on ightring force of main bearing lariping bos ° (Check on tihtning torque of sige bot © (Check of cam & roller bearing o eet Disassembly & check of fuel pump tappet ol se Disassembly check & messurement of swing arm ——_| © rawing-out of camshaft & bearing check & measurement ° [Chock of oath Bearing & backiash o Tming gear [Disassembly fide gear & check & measurement of beara ° - [Chock of ale gear mounted shaitighioring rave | °. 2009.3.24R YANMAR00 aS ‘Basic Descriptions Precaut OPERATION MAN ns prior to Maintenance & Servicing No. 00-07-00 ata Table 3. Checking Table for Engine Using Heavy Fuel Oil (2/3) cma anaes a/g|e|3|8 = |Partto Be PIRI S tele zg |tanvees Nur of Seven salelale B/S lz|e|e e/g] /F]3) LY ¢ Check fot bearing & bacash lo § |v. oipune. |e cu var & | pump driving | Disassembly, check & measurement of bearing ° 3 |Piomeams 5 | gear. 3 check of gar mounted ha ohoing rave Q ‘Chang . 7 § | caver ge of hydraulic uid O| _ 2 seni & check iB 3 & aoe ri" | Disassembly & check of tooth bearing & bearing] ° 3 lr gor — ‘Check of injection timing ) ‘st time: 300 - 500 _ [ustinetin [choco atest & react o i assembly, doaring & chock 3 Disassembly & Check ° 2 | Fuel yum — uel feed PUMP Fe eolacement of oll seal ° "§ | Pressure gause | Check on fling of ethylene giyeor ott Cer © | seal pot Change of ethylene glycol ° ‘Accumulator ~ | Change of accumulator © [Option van ag [okange (opended on esa of opoty me | Lub. oll cooler _| Disassembly, check, cleaning & hydraulic test jo ‘Thermostatic ‘aca e T vane Di sembly, check & cleaning fe} § Disassembly, check & measurement °. | Lub. oil pump [Disassembly & check of pres. reg. valve & lo ¢ safety valve 3 [oss OM Tsassembly, check & cleaning ° haat Check of filter candle Olevery 2 yr. Replacement a or candia Blea aye Luo. ter Saree check ftaton ol | (remaeer Replacement of O-ring 5 |At overhaul 2009.12.10, YANMAR00 GEYIGAIL OPERATION MANU. Basic Descriptions Precautions prior to Maintenance & Servicing Page 1202 Table 3. Checking Table for Engine Using Heavy Fuel Oil (3/3) Check Sevisra | feoyelel | {8 2 | Partto Be Checked Nature of Service Ie |= |= \@ | \é Thermostatic valve | Disassembly, check & cleaning g 5 Disassembly, check & measurement $ | Cooling water pum | a 'swater PumP [Replacement of mechanical seal 55 [Fresh water cooler | Disassembly, check, cleaning & hyaravic test = Footing water Change 2 | Fresh water) (depended on results of property analysis) | 8 Seawater Check entconeave ze & replacement | ry cooling parts I g]serroermoer [dermemnenscrenneariee [0 ry | | 1 | F.0.control & stop air | | 3 |Fisuon Replacement of O-ring | o| Turbocharger Disassembly & cleaning [ | jp boostacooer | DSassenbly check, dearing Brera | ie Engine tachometer _| Calibration of indication | ‘Alarm switch ‘Actuation test imo 15R YANMAR