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INDEX
1 SCOPE
1.1 This Specification governs the manufacture and supply of industrial grade
pneumatic, electrical, and hydraulic style automatic control valves and their
accessories.
1.2 All equipment covered in this Specification shall be designed, assembled, and
tested in accordance with the latest approved standards and codes as listed in M3
Engineering & Technology’s Specification No. 110026-1000, “Project Standards
and Site Conditions.”
1.3 It shall be the responsibility of the Vendor to obtain the necessary approvals from
a nationally recognized testing laboratory and to ensure that all parts of the
equipment supplied are marked or labeled in accordance with the applicable codes
and standards.
2 WORK EXCLUDED
3.1 Control valves will be installed at the site defined by M3 Engineering &
Technology’s Specification No. 110026-1000, “Project Standards and Site
Conditions.”
3.2 For geographical and meteorological data, see M3 Engineering & Technology’s
Specification No. 110026-1000, “Project Standards and Site Conditions.”
3.3 The valves will be installed in a process plant operating twenty-four (24) hours
per day, seven (7) days per week.
4.1 The equipment will be Vendor’s standard design and suitable for the service
intended.
4.2 The positioner or controller valve, as the case, must have Foundation Fieldbus
protocol interface.
Page 2
Spec. No. 110026-4303
Rev. 2
4.3 Valves, actuators, and positioners are to be provided based upon ISA Style Data
Sheets provided for each valve.
4.4 Accessories
4.4.1 Where pneumatic actuators with solenoid valves are furnished with
Open/Closed service control valves, provide a flow restrictor in the
solenoid discharge port to allow control of valve opening and closing
time.
5.1.1 Used for the on/off control of gas or liquid process streams in pipe
sizes 16 inches and smaller.
5.1.2.2 Apollo
5.1.2.3 Jamesbury
5.1.2.4 Copeland
5.2.1 Used for modulating flow of liquid process streams in pipe sizes 16
inches and smaller.
5.2.2.3 DeZURIK
5.3.1 Used for the on/off control of gas or liquid process streams in pipe
sizes 4 inches and larger.
5.3.2.5 Durco
5.3.2.6 Valtek
5.4.1 Used for modulating gas or liquid process streams in pipe sizes 4
inches and larger.
5.4.2.5 Valtek
5.5 Plug and Cage Sliding Stem Globe Valves, Modulating Service.
5.5.1 Used for modulating clean gas or liquid process streams in pipe sizes 6
inches and smaller.
5.6.1 Used for the on/off control of corrosive gas or liquid flow streams in
pipe sizes 4 inches and smaller.
5.6.2.1 Xomox
5.6.2.2 Fluoro-Seal
5.6.2.3 DeZURIK
5.6.2.4 Val-Matic
5.7.2.1 Saunders
Page 5
Spec. No. 110026-4303
Rev. 2
5.7.2.5 RF Valves
5.8.1 Used for the on/off control of abrasive or plugging slurry process
streams in any size pipe.
5.8.2.1 Clarkson
5.8.2.2 Warman
5.9.1 Used for the on/off control of relatively non-abrasive materials not
requiring rubber lined pipe and valves. Applicable for process streams
in any size pipe.
5.9.2.1 KG Valves
5.9.2.2 RO Valve
6 TAGGING
6.2 In addition to Section 6.1, each control valve shall be furnished with the
following:
7.2 Valves will be shipped fully assembled, tested, and ready for operation as
delivered. Vendor will mount all accessories and run all tubing prior to shipment.
7.3 Lubricators and isolating valves shall be furnished with all valves requiring stem
lubrication.
7.4 Furnish minimum one (1) year’s supply of lubricant with each valve requiring
lubrication.
7.5 Prior to shipment, paint all flange faces with Rustban or equal and protect by
covers securely fastened to the flanges. Cover openings to prevent dirt from
entering the valve interior. Threaded connections shall have thread protectors,
which will also exclude dirt.
7.6 Furnish estimated shipping weight of crated control valve with the proposal.
7.7 Vendor shall be responsible for coordinating shipping schedule as per priorities
with the Owner’s Representative.
Page 7
Spec. No. 110026-4303
Rev. 2
7.8 Shipping lists and delivery dates shall be mailed to and received by the Owner’s
Representative prior to the day the equipment leaves the shop.
9.1 For drawing and data requirements, refer to Purchasing Section II – Standard
Provisions for Procurement of Material.
9.2 Provide independent validation of the required Cv, Cg or Cs based upon the
process data shown on the instrument data sheets. Submit calculations for review
by Engineer.
9.3 Recommend alternate sizing or construction that will satisfy the process
requirements in the most economical way.
Page 8
Spec. No. 110026-4303
Rev. 2
9.4 Furnish an outline drawing for each piece of equipment offered. The outline
drawing should provide sufficient dimensional information so that space can be
provided in the plant general arrangement for the required equipment.
9.6 Quote separately for the services of a field supervisor required for assistance with
field erection and start up. Pricing shall include the minimum number of days
required per trip and the per diem rate.
10.1 For spare parts and special tools requirements, refer to Purchasing Section II –
Standard Provisions for Procurement of Material.
11 ATTACHMENTS
11.1 The following documents are attached to and made part of this Specification:
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage Volt
Power Fail Position FC/FO/FL
Accessories
Limit Switch/Type/Voltage
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage Volt
Power Fail Position FC/FO/FL
Accessories
Limit Switch/Type/Voltage
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage Volt
Power Fail Position FC/FO/FL
Accessories
Limit Switch/Type/Voltage
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage Volt
Power Fail Position FC/FO/FL
Accessories
Limit Switch/Type/Voltage
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage Volt
Power Fail Position FC/FO/FL
Accessories
Limit Switch/Type/Voltage
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage Volt
Power Fail Position FC/FO/FL
Accessories
Limit Switch/Type/Voltage
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Item: Milk of Lime to Ball Mill 300-ML-001, 002, 003, 004, 005
Tag No. 300-FV-0565, 0566, 0567, 0568, 0569, 0570
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J114
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage
Air Filter Regulator Topworx Go Type 1 NC, 1 NO
67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Item:
Tag No. 390-FV-0316, 0321 & 0326
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Item:
Tag No. 390-FV-0190, 0191, 0217, 0218 & 0676
Actuator
Type Pneumatic
Air Failure Position FO
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FO FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
Date: 11-Jul-14
J115
Ref. Spec. No.: 110026-4303 Rev 2
Item:
Tag No. 390-FV-0677
Actuator
Type Pneumatic
Air Failure Position FC
Orientation
Solenoid
Type/Voltage 120 VAC Volt
Power Fail Position FC FC/FO/FL
Accessories
Limit Switch/Type/Voltage Topworx Go Type 1 NC, 1 NO
Air Filter Regulator 67CFR FISHER
The following drawings and data shall be submitted in the form designated:
P - PRINT** C - HARD COPY/BROCHURE D - CD DISK (AutoCAD 2007 or later or equivalent software) E - ELECTRONIC (FTP/Email)
NUMBER, FORM AND TIME REQUIRED
DATA TO ISSUE AFTER RECEIPT OF PURCHASE ORDER
REVIEW
BE KEPT
REQUIRED
ON INITIAL FINAL
REQUIRED DESCRIPTION BEFORE
RECORD PROPOSAL
FAB
BY
(YES/NO) No. of Scheduled No. of Scheduled
VENDOR****
Copies Receipt† Copies Receipt†
*Include part description, manufacturer and part number, and price of each part.
**Applies to nominal 11"x17" (preferred), 24"x36", 30"x42" or larger. Nominal 8
1/2"x11" size can be used for individual details, sketches, and so on.
***3D Model provided from Vendor to be of the following format:
Preference 1: Native File format.
Preference 2: Any of the following.
SAT (Foreign Softwate/Inventor/Solidworks/AutoCAD), STP (Tekla/Inventor), IGES (Unigraphics),
DWG (AutoCAD/Solidworks), IFC (Revit/Tekla/Architectural Desktop/Microstation: Buildings),
SDNF (Steel Detailing Package)
****Documentation listed shall be kept on record by Vendor for a period not less than 5 years
from date of warranty closure of Purchase Order.
† Scheduled receipt of documentation is listed from the date that the Purchase Order is issued by M3.