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Integrated Planning
One road to reach Integrated Operations
ways of working. IO is in it self not an objective but a deviation handling capability. This fall along the lines of
method to achieve other objectives; like better efficiency, NCW as defined by E.A. Smith Jr. who describes the IO (or
improved safety or other organisational goals. NCW) as an ongoing process where one continuously has to
But Integrated Operations can also be interpreted as an challenge the way of doing operations, taking into account
ultimate goal, a wish to create an operation that is truly the potential new technology represents.
integrated, that is where all parts of the operation is aware of
the dependencies and constraints in the operations and 2. The Integrated Nature of the Offshore Operation
where a collaborative spirit aims at achieving the operational Even when an oil field is in its production phase there is a
optimum, where no sub optimisation on lower level take need for drilling of new wells, restore damaged wells or
place. To reach such an operational state several issues are performing other kinds of well service jobs in order to
mandatory; management dedication, cultural changes maintain the production capability of the field. The drilling
rewarding integration and collaboration, contracts plans are developed in collaboration with the geologists and
facilitating this (where more than one company is involved), geophysicists. Drilling represents a major activity on a field
measurements (KPI) on IO level rather on discipline level and may impede production, modification or maintenance
and the willingness to establish and change the business work on an installation. A drilling operation is also a large
processes enabling this form of Integrated Operation. logistic challenge due to the logistic volumes it drives and
the unpredictability of the drilling operations it self.
This article is the first in a series of articles establishing a The production Optimisation can be viewed as detached
path towards an Integrated Operation where we use IO as a from the physical operation since it involves the analysis of
method (as defined first) and seek to achieve the objective of reservoir performance and predictions as well as plans for
a truly Integrated Operation. We will in this series of articles future management of the reservoir. But the consequences of
narrow the approach to operations planning and plan the analysis are directly influencing the production and as
execution as one necessary mean to achieve Integrated such the logistic need of the production process. Figure 1
Operations and maintain primary focus on logistic support indicates this is a tightly coupled system where the varying
as the main customer of the Integrated Plan. demand of the disciplines is accommodated by the Logistic
Support Service in order for the wheels to keep moving.
Offshore Operations Planning is a multi discipline activity
where domain knowledge is valued higher than the planning
skill, in particularly the integrated planning skills. The
planning is characterised by high degree of uncertainty in
the ability to complete tasks as planned, due to unpredictable
weather and unexpected underground issues causing
interrupts in drilling, well break downs etc.
Figure 1 Asbjørnslett (2005)
The driving force to establish an integrated planning process
is the need to optimise the utilisation of the common In addition to these directly value generating activities there
resources the operations depend on, mainly logistic support is a large Maintenance and Modification activity on an
and the specialised maintenance resources. This challenge is offshore installation. The sole aim of this is to keep the
similar to what is found in military combat operations and in facility in a safe and efficient production mode for the
the operations of space segments like the International Space duration of the oil field. The need for modifications arises
Station. They all depend on logistic support limited by from new technology advancements, changed operational
weather, terrain and unplanned changes in operational requirements or new legislation. Generally modifications
activities. This uncertainty indicates that the logistic are well planned and executed in large scale campaigns
operator faces challenges during service provisioning even if where the time is crucial in order to minimise the impact on
a very tight demand chain management is established. the production. Maintenance is a continuous activity taking
Wheelock (1997) claims that if logistics is left unattended, place in parallel with normal operation. Therefore the
logistics will in the end command the operations due to the planning of maintenance tasks must be coordinated closely
constraints it represents. The obvious way to overcome such with the operations. Maintenance is a small customer of the
a problem would be to build in redundancy by using Logistic Support Service whereas the MOD’s can be
advanced stores, a high degree of slack in plans and a anything from small to large dependent of the modifications
general overcapacity in the supply chain. This is normally to be performed.
not feasible due to cost constraints.
3. The need for an Integrated Plan
We argue that due to the stochastic nature of the operations Using the perspective presented by Charles Perrow (1999)
and the limited availability of the logistic support an optimal the offshore operation can be regarded as a tightly coupled
integrated plan does not exists. To meet these challenges it system. The production system requires a high degree of
is necessary to create a dynamic organisation with a strong cooperation, coordination and co-planning among and
between different disciplines. It is a high degree of is not good enough. The use of NPV (Net Present Value) for
dependability between logistic support and tasks like drilling the “investment” can be used to compare tasks. This opens
and well service, production, maintenance and modifications the Pandora’s Box of how do you calculate the effect of not
as pictured in figure 1. Taking away or even diminish one performing a particular task so we regard is not particularly
part of the system will have consequences for other parts of feasible. The most probable way of solving this is through
the operation. This may lead to what Perrow (1999) collaboration and integrated prioritisation of task influencing
describes as incidents. Lack of supplies or personnel to do more than one discipline.
the work may disrupt or even stop the production of oil or It would be beneficial to introduce a Risking method for task
gas. The interactions between the different components of to be able to “foresee” potential problems in task execution.
the production system are in addition rather complex This involves determining the probability for the task to be
because of the stochastic nature of the operation. performed as planned. This thought is based on an
Interruptions in drilling, underground surprises and assumption that 80% of all tasks are business as usual and
unpredictable weather as well as limited resources, leads to 15% represents “known” rework or problems (standard
unfamiliar, unplanned or unexpected sequences of events operating procedures), whereas 5% represents new
that may be difficult to comprehend for the operators of the challenges that have no immediate solution. The 20% of task
system. creating disturbances may take up to 80% of the operations
support problem solving capability (the numbers used are
Since the number of constraints during planning is large and only examples). In this scenario the risking of tasks done by
some constraints are nested and barely comprehensible it is the disciplines will give an early indication to the operations
very hard to maintain a proper overview of the operations in planners and support functions where to focus the effort to
order to make good local plans. This entangled planning build the plan more robust, and also to scale resources in
scenario calls for an integrated process rather than order to be able to respond to potential changes in the plan.
segregated local planning. The main bulk of tasks can be As the interpretation of risk to some extent is subjective and
handled locally by the discipline planning to keep the context dependent, the evaluation of risk is ideally
integrated plans on a level where they add value to the performed in collaboration in order to achieve and share a
overall operations. common interpretation of the situation.
Resource levelling is one aspect of planning that need
integration if the resources are shared between several 4. Demand management
disciplines. This is the case with the supply chain, the In logistic planning the vital information is the knowledge
offshore facility and specialised resources (like scaffolding about the demand, the variation and the probability
etc.). Since the demand for these common resources arise distribution of the demand. Only with this knowledge is it
from different disciplines it is unlikely that the resource possible to optimise the logistic supply chain. Thus it seems
managers themselves can level the resources since they do as a contradiction of terms to try to establish a tight demand
not have insight in the discipline priorities and the management regime for offshore operations because of the
background for the demand. Therefore an integrated or stochastic elements. We argue that may be as much as 80%
collaborative approach needs to be pursued also for this of the deviations are “known” deviations, not in the sense
aspect of planning. that they where predictable, but in the sense that they have
Task identification is done in a highly distributed manner. been observed earlier and as such have a “known” solution.
Within the disciplines the task information is collected and Therefore it is vital to elaborate the planning process, not
maintained. General maintenance task are reported centrally only to deal with task planning and resource constraint
and the task are then pulled up when producing the levelling, but to include the demand capture and levelling
operations and maintenance plans. One of the short comings dimension as well. In order to be able to manage the supply
of a distributed system for capturing tasks is that chain as one of the planning constraints it is necessary to
information about the context in which the task was have oversight over the demands.
nominated often gets lost. This impedes the process of Several approaches to managing demands exists;
prioritising and selecting tasks. . This point in the direction standardisation of material packages, real time usage
of collaboration in order to resolve what is the optimum list monitoring (online stock) and utilisation of production plans
of tasks for the next planning period. as demand indicators. All these methods are suitable for
Task prioritisation becomes complex when tasks are production plans with serial production and predictability in
nominated from different disciplines and tasks are not demand. In the offshore operations an alternative approach
directly comparable, it’s like comparing apples and pears. has to be pursued.
So the development of more comprehensive prioritisation We propose to overcome imperfections in the operation with
mechanism seams unavoidable. The question is if it is organisational means. And the concept of information
possible to make the priorities rule based and if so, is it sharing, collaboration and the joint development of demand
possible to define common parameters where a rule based profiles between stakeholders and logistic support seem as
system will work. Only dealing with cost of implementation
one way to go. This correlates with the approach to plan In this way the logistics will be managed correctly as a
deviation management, as discussed later in the article. constraint in the IPL process.
After the Integrated Plan is made it has to be put in to action.
5. Integrated Planning Process We propose that an Operations Support Centre (OSC) is
There are several aspects of the offshore operations that developed to manage the Integrated Plan. The OSC may be
require coordination of planning activities. One of the major described as a hub where complex decisions are made based
organisational challenges in establishing an integrated on the interpretation of vast amount of information. Both
planning process is the multi discipline setting where technological and organizational characteristics distinguish
disciplines are operated almost as separate business units. it from more traditional work settings. Extended use of
This organisational structure means that there is no computer technology, for instance messaging, video and net
hierarchical organisational entity on a higher level that will meetings are often used as tools in the work processes. It
host the integrated planning function. The Integrated will be based on the same characteristics Suchman (1997)
Planning function both supports and makes operational uses to describe a centre of coordination:
decisions on behalf of other disciplines. This concept needs • A strict division of labour in which different
maturing and management support to evolve to an operative personnel have differing responsibilities and
tool. obligations
In order for Integrated Planning to work its mandate have to • Personal are co-located in the ‘same’ physical
be established and the disciplines have to accept the added domain, but continually interact with others
value planning gives to their own operation. Even if the outside that domain
planning process belongs to the disciplines there also needs • Real time and asynchronously coordination with
to be staff dedicated as planners, maintaining the plan and the activities of others
coaching the process. • The information needed to accomplish individual
As outlined in the figure below the Integrated Planning tasks is dispersed amongst equipment and
Process (IPL) is based on planning input from the personnel within (and outside) the domain
disciplines. This input should be standardised in order to be • Different tools and technologies are available to
able to handle the information equally. In addition a task facilitate the co-ordination of tasks.
database will be used to capture all activity requests. This is
typically done through ERP solutions like SAP. The main objective of the OSC is to maintain the plan up to
date and to resolve conflicts and changes to the agreed plan.
The OSC will function as a workplace for planners,
maintenance managers, logistics-, resource- and material-
planners as well as being a part of a larger network of
activities in the organisation. Suchman (1996) describes how
the actors in a control room come to awareness of the
problems at hand from their particular organizational and
physical place, how they develop a shared orientation to the
situation and establish places for their joint work. She points
to how the location of the room, organizational, spatial and
temporal, sets up the conditions within which the work gets
done.
8. References
Alberts & Hays (2003) Power to the Edge – Command
Control in the Information Age, CCRP Publications Series