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SHIP'S PARTICULARS MT "GANDAWATI"

NAME GANDAWATI 1 KEEL LAID 21st March, 1999 SATELLITE COMMUNICATION


CALL SIGN YBVH2 LAUNCHED 30 July, 1999
th

FLAG INDONESIA DELIVERED 14th December, 1999 E-MAIL gandawati008@gmail.com


PORT OF REGISTRY JAKARTA SHIPYARD USUKI SHIPYARD CO. LTD. JAPAN PHONE +15053181440
OFFICIAL NUMBER 9214044 Hull No. 1664 FAX
IMO NUMBER 9214044 INM-C NO. 452991110/452991111
CLASS SOCIETY KRS MMSI 529911000
CLASS NOTATION KRS I, OIL/CHEMICAL TANKER MOBIL PHONE
P & I CLUB SHIPOWNERS (Singapore) EX. NAME GLOBAL VIKA

OWNER PT. BROTOJOYO MARITIME


OPERATOR PT. BERLIAN LAJU TANKER
MANAGER GOLD BRIDGE SHIPPING LTD
107.00m 26.
00
12.70m m
PRINCIPAL DIMENSIONS m
LOA 72.40 m
133.00 m
74.8 34.60 m
LBP 125.00m 74.89 m 114.2m 36.67m
74.89 m
BREADTH (Extreme) 22.70 m
DEPTH (molded) 12.10 m
62.225m
HEIGHT (maximum) 36.67 m
BRIDGE FRONT - BOW 107.00 m 12.10 m 14.55 m
BRIDGE FRONT - STERN 26.00 m
BOW - M'FOLD 72.40 m
133.00 m

TONNAGE REGD SUEZ PANAMA TANK CAPACITIES ( cbm )


NET 5032 8397.34 NA CARGO TANKS (100 %) BLST TKS (100 %)
GROSS 9149 9672.56 NA COT 1 P/ 1S 719.069/719.069 F.W Tanks 100% F.P.Tk. 433.66
COT 2 P/2 S 1859.625/1846.239 APT(Drink)(C) 90.95 No.1 C 465.92
COT 3 P/3 S 1931.645/1917.890 APT(Dist)(P) 60.66 WBT 2P/S 284.72/284.72
LOAD LINE INFORMATION FREEBOARD DRAFT DWT COT 4 P/4 S 414.754/383.904 APT(Dist)(S) 60.66 WBT 3P/S 576.93/576.93

TROPICAL 2824 mm 9.305 m 16887.20 mt COT 5 P/5 S 1289.624/1276.727 TOTAL 212.27 WBT4P/S 559.73/559.73

SUMMER 3014 mm 9.115 m 16408.32 mt COT 6 P/6 S 1918.116/1904.426 TK.WT (P) 210.39 WBT5P/S 280.52/280.52

WINTER 3204 mm 8.925 m 15931.70 mt COT 7 P/7 S 698.779/698.359 TK.WT (S) 210.39 WBT6P/S 557.48/557.48

NORMAL BALLAST COND 7000 mm 5.100 m 6765.91 mt TTL Cap: 17578.226 M 3


TOTAL 420.78 WBT7P/S 226.51/226.51
TTL w/out Slop 16181.088 M 3

Summer Displacemnet 20715.65 mt 98% Cap: 17226.662 M3


Heating coils -Stainless Steel TOTAL 5871.36
Max cargo Temp=75°C

LIGHT WEIGHT 4307.250 mt at 2.104m dft OTHER DETAILS


FWA 206 mm H. Level Alarm 95%
Level gauge RADAR TYPE
TPC @ Summer draft 25.12 mt/cm Overfill Alarm 98%

MACHINERY / PROPELLER / RUDDER BUNKER TANKS WINCHES / WINDLASS / ROPES / EMERGENCY TOWING
MAIN ENGINE HITACHI MAN B&W 7S35MC FOT ( C ) 100.33 FWD AFT PARTICULARS
M.C.R. 6650 BHP @ 170 RPM FOT ( P ) 382.46 WINDLASS 2 0 EL-HYDRAULIC
N.C.R 5985 BHP @ 164 RPM FOT ( S ) 378.05 WINCHES 2 3 EL-HYDRAULIC coupled with windlass
AUX. BOILER (1 set) MIURA HB-12,Vertical water tube boil FO (SRV) NA MRG ROPES 6 6 64 mm DIA X 200 MTRS
Exhaust Gas Econimizer MIURA K.F123, 750kg/hr Water tube w FO SETT NA FIRE WIRE 1 1 26 mm (6X36) X 25 MTRS
GENERATOR(G/E) (2 set) Yanmar,6N165L-EN 720PS@1200rpm TOTAL 860.84 ANCHOR 2 0 STOCKLESS TYPE-P-4590KGS & S-4590KGS
A.C Generator 480KW/1200rpm,440V/770A,3Phase. 60Hz CHAIN 2 1 52 mm DIA , 10 SHACKLES EACH
Emer.Gen. (1set) DEUTZ AG(Germany)F5L912, 50KVA 1800rpmDOT (1S) 58.36
PROPELLER 4 bladed keyless,solid type,Nickel Al DOT (2P) 42.97
RUDDER Steamline back rudder 1 set DOT (2S) 45.66
STEERING GEAR Electro hydraulic type DO Srv NA
FW GENERATOR Alfa Laval K.K 15 ton/day TOTAL 146.99

CARGO AND BALLAST PUMPING SYSTEM LIFE BOATS MANIFOLD ARRANGEMENT (150 mm / SUS316L)
MAIN PUMPS NO. CAPACITY Name Pump P/S: 24 Persons Distance of cargo manifold to cargo manifold 360
CARGO P/P's 14 300 m3/hr Framo Sub- S/S: 24 Persons Distance of cargo manifold to vpr. return manifold 350
merge
d LIFE RAFTS Distance of manifolds to ship's rail 3820
pump

BALLAST P/P's 2 300 m3/hr - H,Cen 1x6 person Distance of spill tray grating to centre of manifold 3800
& 2x25 Persons Distance of main deck to centre of manifold 2450
Elect.
Motor PROV. CRANE Distance of main deck to top of rail 1030
0.9 TON Distance of top of rail to centre of manifold 1050
CARGO HOSE CRANES Distance of manifold to ship side 3030
5.0 TON Distance of manifold from keel 14550

IG / VAPOR EMISSION / VENTING PROPELLER FIRE FIGHTING SYSTEM


BLOWER CAPACITY N/A Propeller Pitch: 2.83 m ENG /RM CO2
P/V VALVE PR./ VAC. SETTING 2000mmWG/-350mm WG Prop dia = 4.35m Ballast Pump Room CO2
BOW THRUSTER N/A CARGO/DK AREA LOW EXPANSION FOAM, SEA WATER
GENERAL SERVICE

Price Per Unit Price in Total


Job No. JOB DESCRIPTIONS Type Units Q'tity
(USD) (USD)
GG-01 DRY DOCKING. ( Docking & Undocking )
a Docking & Undocking Days
b dockage first two day Days
c dockage following days Days
d Down Slip / UpSlip. Lot
e Land Berth Rental. Days
f Tug Boats for Docking & Undocking. Moves
g Pilotage For Docking & Undocking. Moves
h Line handlers & Rigers. Moves
Normal Block arrangement. ( Using Owner Docking
i Lot
Plan )

Inclusive Remove / Refit block including breaking.


j
( Keel Block &side block)

GG-02 SHIPYARD BERTH. ( Mooring & Unmooring )

a Tug Boats for Mooring & Unmooring. Moves


b Pilotage for Mooring & Unmooring. Moves
c Line handlers & Rigers. Moves
d Berth facility day

GG-03 SHIP TRIAL


a Dock trial Lot
b Sea trial Lot
c Tug assistance Hour
d Pilot Lot

GG-04 Wharfage.
a Shipyard wharehouse rental. Days

GG-05 HYDRAULIC AERIAL CAGE / CHERY PICKER


a Per unit / hour hour

GG-06 STAGING + BED PLANK


a outside shell CBM
b in cargo hold CBM
c in the mast CBM
d superstructure CBM
e in engine room CBM

GG-07 GENERAL CLEANING


per man per normal working hour
on accessible area

GG-08 BALLAST WATER.


a Connect/disconecct Hose. Line/Time
b Supply Ballast Water. Tons

GG-09 FIRE LINE


a to connect & disconnect
b put fire extinguisher Days
c keep pressure

GG-10 FIRE WATCHMAN / PATROL


1 Watchman per day. Days

GG-11 SECURITY WATCHMAN


Security Watchman during repair, 2 Watchman per
Days
day.

GG-12 COOLING WATER SUPPLY.


a Connect/disconnect hose, per Lines. Time
b Cooling Water Supply, per Line per day. Days

GG-13 FRESH WATER SUPPLY.


a Connect/disconnect hose. Time
b Fresh Water Supply from shore, Tons
c fresh water supply from barge Tons

GG-14 VENTILATION SUPPLY.


a Ventilation Supply. Unit/Day

GG-15 Fuel Oil Transfer CBM


a connect/Disconnect hose line/time
b transfer / pumping fuel Tons
c vehicle tanker rental days
d barge rental days
e Shore tank rental days
GG-16 COMPRESSED AIR SUPPLY.
a Connect/disconnect line. time
b Compressed Air Supply. days

GG-17 STEAM SUPPLY


a connect/disconnect line time
b supply steam hour

GG-18 GAS FREE INSPECTION


inspcetion per time time

GG-19 SHIP MOORING GANGWAY LADDER


on and off, (per time) time

SHORE POWER SUPPLY. (440VAC, 60Hz,3Phase,


GG-20
225A)
a Connect/disconnect cable. time
b Shore Power Supply. kwh

GG-21 ACCOMODATION.
a Vinyl Sheet covering. M²
b Stairway step plywood protection Step
c Ship side protection along railing. M²

GG-22 GARBAGE .
Garbage Disposal. Days
GG-23 SEAWAGE
a Connect/disconnect hose. Time
b Sewage disposal Line/day

GG-24 BILGES
Connect/disconnect hose. Time
Bilges water disposal Ton
Oily bilge water Ton

GG-25 LIGHTING / LAMP


Shore Temporary Lighting /lamp day
Heating lamp day

GG-26 CRANE.
a Shore Crane, less than 30 ton Hour
b Shore Crane, above 30 ton Hour

GG-27 SHIPYARD LABOUR RATE


a Monday to fridays Overtime per man per hour
b Saturdays Overtime perman per hour
Sunday & Public holydays
c
overtime per man per hour

GG-27 REPORT
(1) To be made clear reports of
the repair and inspection works per set
and revised drawing as per
(2) To be submitted three copies
per set
(one for vessel, two for owner).
(3) Following certificates to be issued : per set
- Calibration certificate for aux
boiler pressure gauge
- Oily bilge, Sludge, Plastic,
Batteries and waste product
disposal certificate.

TOTAL COST FOR GENERAL SERVICE : -


DECK DOCKING LIST
JOB CATEGORY HULL
Size Price Price in Total
Job No. JOB DESCRIPTIONS Type Material Q'tity
L (mm) W (mm) H (mm) D (mm) sqm (USD) Units (USD)
HULL.
DH-01 FROM KEEL TO TOPSIDE AREA To be washed by high pressure 300kgf/cm2 fresh water and scrapped off marine growth if any.
a High Pressure Water Blasting. Fresh Water - - - - 5,700 - - sqm - -
b Hard Scrapping of Marine Growth. Man Power - - - - - - - sqm - -

DH-02 SCRAPING AND CHIPPING


a scraping bottom and water line V - - - - - - - sqm - -
b scaraping top side V - - - - - - - sqm - -
c chipping bottom and waterline V - - - - - - - sqm - -
d chipping top side V - - - - - - - sqm - -
e chipping deck By Crew - - - - - - - sqm - -

DH-03 SAND BLAST ANY RUSTED Sand blast to be applied and the rate to be decided by attended superintendent
a Gritsweeping SA 1.0 - - - - - - - sqm - -

b Gritsweeping SA 2.0 - - - - - - - sqm - -

c Gritsweeping SA 2.5 - - - - - - - sqm - -

d Spot Sand Blasting. ( Bottom Side ) SA 2.0 - - - - 2,120 - - sqm 10% -

f Spot Sand Blasting. ( Vertical Bottom Side ) SA 2.0 - - - - 2,380 - - sqm 10% -

g Spot Sand Blasting. ( Top Side ) SA 2.0 - - - - 1,200 - - sqm 10% -

h (All inclusive with chery picker) - - - - - - - - - -

DH-04 HULL PAINTING. A. Bottom ( 1,200 M2 ) 1X T/U, 1X T/U, 1X A/O B. Vertical Bottom Area (2,380 M2) 1X T/U, 1X T/U, 1X A/O

C. Top side ( 1,200 M2) 1X T/U, 1X T/U, 1X A/O Remarks : Paint supply by owner

a Hose Down Fresh Water - - - - 5,700 - - sqm - -

b Touch Up coats. ( Bottom Side ) Anti Corossions ( A/C ) - - - - 212 - - sqm - -

c Touch Up coats. ( Vertical Bottom Side ) Anti Corossions ( A/C ) - - - - 238 - - sqm - -

d Touch Up coats. ( Top Side ) Anti Corossions ( A/C ) - - - - 120 - - sqm - -

e Full coats. ( Bottom Side ) Anti Fouling ( A/F ) - - - - 2,120 - - sqm - -

f Full coats. ( Vertical BS ) Anti Fouling ( A/F ) - - - - 2,380 - - sqm - -

g Full coats. ( Top Side ) International Orange - - - - 1,200 - - sqm - -

h (All inclusive with chery picker)


DH-05 SHIP'S HULL MARKING. Draft mark, plimsol mark, ship name, IMO mark, port registry, tug mark, tank mark, tank location, manifold marks.
a Re-Paint 2 coats Distinguished Hull Mark. White Colors - - - - - - - lot - -

(All inclusive with chery picker) - - - - - - - - - -

b Dispossed Empty Paint Tin. - - - - - - - Tin - -

DH-06 HULL CATHODIC PROTECTION ZINC ANODES. Cathodic Zinc anodes to be renewed all (Type: B12E - 15 Kgs/Pc), size: 300mm x 200mm x 65 mm ( Bolt on type )
Bolt Material SUS, Size M16 x 30L
a Shell side B12E, Bolt on Type 300 200 65 - - Zinc - pcs 18 -

b Bilge Keel B12E, Bolt on Type 300 200 65 - - Zinc - pcs 22 -

c Stern Frame B12E, Bolt on Type 300 200 65 - - Zinc - pcs 22 -

d Rudder + trunk B12E, Bolt on Type 300 200 65 - - Zinc - pcs 12 -

e E/R Sea Chest B12E, Bolt on Type 300 200 65 - - Zinc - pcs 2 -

f E/R Lower Sea Chest, B12E, Bolt on Type 300 200 65 - - Zinc - pcs 3 -

g E/R Upper Sea Chest B12E, Bolt on Type 300 200 65 - - Zinc - pcs 3 -

h Pump Room Sea Chest B12E, Bolt on Type 300 200 65 - - Zinc - pcs 2 -

i Ballast Tank CA-9E, Bolt on Type 300 200 65 - - Zinc - pcs 52 -

j Fore Peak Tank CA-9E, Bolt on Type 300 200 65 - - Zinc - pcs 4 -

k Aft Peak Tank C ( APT C ) CA-9E, Bolt on Type 300 200 65 - - Zinc - pcs 4 -

l Aft Peak Tank P/S ( APT P/S ) CA-9E, Bolt on Type 300 200 65 - - Zinc - pcs 8 -

NOTE: Zinc Anode Yard Supply.

DH-07 SHIP PLATES. Measure the thickness for all Ship’s Plate as 4thss survey.
a Ultrasonic thickness gauging. Minimum 200 spot - - - - - - - Spot - -

DH-08 DOUBLE BOTTOM PLUG. Open & fit (cover with cement)
Remove, Refit, vacum test and Cementing : Total 18 Pieces
a Fore Peak Tank ( FPT ) V - - - - - - - Pc 1 -

b Water Ballast Tank 1 C ( WBT 1C ) V - - - - - - - Pc 2 -

c Water Ballast Tank 2 P/S ( WBT 2 P/S ) V - - - - - - - Pc 2 -

d Water Ballast Tank 3 P/S ( WBT 3 P/S ) V - - - - - - - Pc 2 -

e Water Ballast Tank 4 P/S ( WBT 4 P/S ) V - - - - - - - Pc 2 -

f Water Ballast Tank 5 P/S ( WBT 5 P/S ) V - - - - - - - Pc 2 -

g Water Ballast Tank 6 P/S ( WBT 6 P/S ) V - - - - - - - Pc 2 -

h Water Ballast Tank 7 P/S ( WBT 7 P/S ) V - - - - - - - Pc 2 -

i Aft Peak Tank C ( APT C ) V - - - - - - - Pc 1 -

j Aft Peak Tank P/S ( APT P/S ) - - - - - - - Pc 2 -

k to be carry out vacum test V - - - - - - - Pc 18 -


l cementing + latex V - - - - - - - Pc 18 -

DH-09 SEA CHEST GRATING


Ballast Pump room V 580 480 - - - - - Pc 1 -

Engine Room Port Lower V 580 480 - - - - - Pc 2 -

Engine Room Starboard High V 580 480 - - - - - Pc 2 -

Emergency fire pump V - - - - - - - Pc 1 -

a Clean, coat paint and close up on completion. V - - - - - - - Pc 5 -

Dismount and replace Grating - - - - - - - - - -

b Clean strainer V - - - - - - - Pc 5 -

c all bolt secure by stailess steel wire V - - - - - - - - - -

PROPELLER AND TAIL SHAFT Maker: Nakshima, Type: 4 blade solid HSP, Diameter: 4350 mm, Weight: 3790 Kg
DH-10 PROPELLER Material: Nickel aluminium bronze (KA 1 BC 44)
a High Pressure Wash, Scrapping Marine Growth, Dye check V - - - 4,350 - - - Lot 1 -

for any cracks, Chemical clean from oil /grease - - - -

b Normal Polish V - - - - - - - Lot 1 -

c Dye check V - - - - - - - - - -

d wear down to be measured V - - - - - - - - - -

DH-11 INTERMEDIATE SHAFT BEARING


Open and install the cover V - - - - - - - - - -

inspect the bearing and clearance V - - - - - - - - - -

DH-12 TAIL SHAFT


a withdrawal including removal of intermediate shaft V 4978 390 - Lot - -

b magnaflux test V - - - - - - - Lot - -

c wear down to be measured V - - - - - - - Lot - -

d Propeller Shaft Balancing. V 4978 390 - Lot - -

e alignment adjustement V - - - - - - - Lot - -

f Re-install Propeller shaft including intermediate shaft V - - - - - - - Lot - -

g Use Shipyard Crane V - - - - - - - hrs - -

h Transport from Ship to Work shop V - - - - - - - trip - -

i Transport from work shop to ship V - - - - - - - trip - -

DH-13 STERN TUBE SEAL EVK 2R - 430 (owner supply)


Replace by new one (Fwd and Aft) V - - - - - - - Lot 1 -
DH-14 Rope guard To open, cleaning and check.
a Dismantle - - - - - - - Lot 1 -

b Overhauling - - - - - - - Lot - -

c re install - - - - - - - Lot - -

DH-15 RUDDER. Cleaning, Polish Surface and Dye Check for Crack.
Type : Steamline back rudder 1set - - - - - - - - - -

area (A):20.905 m2 - - - - - - - - - -

area (aft of pintle) (Aa): 15.255 m2 - - - - - - - - - -

area (fore of pintle) (Af): 5.650 m2 - - - - - - - - - -

Balancing Ratio (Af/A): 0.270 - - - - - - - - - -

Rudder area ratio A/(L x d): 1/55 - - - - - - - - - -

Rudder Stock Diameter : Upper 320mm / Lower 370 mm - - - - - - - - - -

Aspect ratio (H/B) : 1.527 - - - - - - - - - -

Rudder Weight : 10152 Kg - - - - - - - - - -

a High Pressure Wash, Scrapping Marine Growth, Dye check V - - - - - - - Lot - -

check for any cracks, Chemical clean from oil / grease - - - - - - - Lot - -

b Check and record rudder pintle clearance in place V - - - - - - - Lot - -

c Air test V - - - - - - - Lot - -

d Renew gland packing (if necessary) V - - - - - - - Lot - -

e lower pintle bush renewal V - - - - - - - Lot - -

f upper carrier bush stock neck bush) renewal V - - - - - - - Lot - -

g stock seal & float coat (leaking rudder stock seal) V - - - - - - - Lot - -

REPAIR (IN CASE DAMAGE)


h # Dismantle and installed
i # rudder stock bent - - - - - - - Time - -

j # Fracture - - - - - - - - - -

k # re install - - - - - - - - - -

DH-16 SHELL PLATING REPAIR


a forepeak bottom frame no.168 V 1300 540 - 80 - - - - - -

b Bulwark from Frame no.17 to frame no.22 (stbd side) V 4550 800 - - - - - - - -

c hull bottom plate no.7 WBT (S) Frame no.43 V 11000 1800 - 50 - - - - - -

d removed the dented shell plate V - - - - - - - - - -

e intsalled new shell plate V - - - - - - - - - -

f carry out ultra sonic testing (certified by class KR) V - - - - - - - - - -


g carry out vacuum test V - - - - - - - - - -

h erect scafolding platform V - - - - - - - - - -

DH-17 OVERBOARD VALVE to be opened up cleaned, Lapping, pressure test and assembling.
Quoted price to include renewal of joints packing, bolts / nuts and studs.
a Main sea chest high/low suction V 5K-300A Butterfly - Pc 2 -

b Main sea chest high/low discharge V 5K-300A Butterfly - Pc 2 -

c Air vent (low) V 16K-50A Angle - Pc 1 -

d Steam Blow(low) V 16K-40A Angle - Pc 1 -

e Steam Blow(high) V 16K-25A Angle - Pc 1 -

f M/E C.S.W O/B V 5K-150A Butterfly - Pc 1 -

g M/E C.S.W O/B V 5K-150A Globe - Pc 1 -

h Provision plant O/B V 5K-100A Butterfly - Pc 1 -

i F.W.G O/B V 5K-80A Butterfly - Pc 1 -

j G/E C.S.W O/B V 5K-65A Butterfly - Pc 2 -

k Drain cooler O/B V 5K-100A Butterfly - Pc 1 -

l Boiler blow down O/B V 16K-40A Globe - Pc 2 -

m Intermediate bearing O/B V 10K-40A Angle - Pc 1 -

n O.W.S O/B V 16K-40A Globe - Pc 1 -

o Power Pack O/B V 5K-100A Butterfly - Pc 1 -

p Fire & Bilge P/P O/B V 5K-150A Butterfly - Pc 1 -

q Sewage O/B V 150A (two way) - Pc 1 -

r Em’cy fire p/p suction (E/R) V 125A Angle - Pc 1 -

s Em’cy fire p/p suction (St.Gear/R) V 100A Globe - Pc 1 -

t Scupper V 80A Storm - Pc 4 -

v Scupper V 65A Storm - Pc 2 -

w Scupper V 100A Storm - Pc 1 -

Pump Room.
a Sea water suction V 10K-250A Butterfly - Pc 1 -

TOTAL COST PROPELLER & RUDDER : -

JOB CATEGORY FORE CASTLE


Size Price Q'tity Price in Total
Job No. JOB DESCRIPTIONS Type Material
L (mm) W (mm) T (mm) D (mm) sqm (USD) Units No. (USD)
FORECASTLE DECK
DF-01 WINDLASS MACHINERY Maker: Ishikawajima-Harima, Type:187kN 2 sets
Load: 19 ton x 9 m/min, Hyd motor type; MRHV-3150 (Drain less)
MOORING WINCHES Maker: Ishikawajima-Harima, Type:118kN
Load: 15 ton x 15 m/min, Hyd motor type; MRHV-3150 (Drain less)
a overhauled Hydroulic Motor - - - - - - - Unit 1 -

b renew hexagon bolt of control valve - - - - - - - Pc 2 -

c renew hexagon bolt of SB Regulator - - - - - - - Unit 2 -

d renew hexagon bolt of Selector valve - - - - - - - Unit 2 -

e renew hexagon bolt of Counter balance valve - - - - - - - Unit 2 -

f renew hexagon bolt of Reducer - - - - - - - Unit 2 -

g renew relief valve V - - - - - - - Unit 2 -

h renew stop valve V - - - - - - - Unit 2 -

i renew Check valve - - - - - - - Unit 2 -

j renew break lining - - - - - - - Unit 2 -

k repair break band connection - - - - - - - Unit 2 -

l Clean Linkage, Check Plate & Polish. V - - - - - - - Unit 2 -

m Shaft balancing. V - - - - - - - Unit 1 -

n Repair Clutch. V - - - - - - - Unit 1 -

o Repair the gypsi V - - - - - - - -

p renew hyd pipe (attached detail by drawing) - - - - - - - Line 2 -

q repair flatform - - - - - - - Lot 2 -

r Break Hold test V - - - - - - - Lot 2 -

s transport, rigging and installation - - - - - - - Lot 2 -

DF-02 POWER PACK MOTOR. Overhauled & renew bearing (All bearings, Owner to supply)
a Dismantle power pack motor(cleaning, inspect for damage) - - - - - - - Unit - -

b Renew Bearing. ( bearing supply by ownwer ) - - - -

c re-varnishing - - - - - - - Unit - -

e insulation check - - - - - - - Unit - -

f balancing - - - - - - - Unit - -

g carry out bench test witness by superintendent - - - - - - - Unit - -

h Refit Power Pack Motor. - - - - - - - Unit - -

i Use Shipyard Crane. - - - - - - - hours - -

j Use Staging. - - - - - - - M³ - -
k transport the motor from ship to work shop -ship - - - - - - - Lot - -

DF-03 CHAIN LOCKER (P & S) Mud to be cleaned, thickness to be measured, any outstanding to be reported to attend superintendent to decide repair.
a cleaning by high fres water V - - - - - - - lot - -
b remove mud V - - - - - - - ton - -
c re coating one man heigh V - - - - - - - m2 - -
d Hand Scrapping Rust for both chain locker. V - - - - - - - lot - -
e removed the corroded shell plate V - - - - - - - m2 - -
f intsalled new shell plate V - - - - - - - m2 - -
g carry out ultra sonic testing (certified by class KR) V - - - - - - - lot - -
h carry out vacuum test V - - - - - - - lot - -
i erect scafolding platform - - - - - - - m2 - -

DF-04 ANCHOR & CHAIN (P & S) Weight: 4648 Kg & 4656 Kg, Chain length: 9 shots each (P&S), Link Size: 52mm
a Rang down, clean by fw high pressure and V - - - - - - - - - -

marking and close up on completion - - - - - - - - - -


b measure chain cables diameter V - - - - - - - - - -
c chain reversing V - - - - - - - - - -
D repair stopper bar V - - - - - - - - - -

JOB CATEGORY MAIN DECK


Size Price Q'tity Price in Total
Job No. JOB DESCRIPTIONS Type Material
L (mm) W (mm) T (mm) D (mm) sqm (USD) Units No. (USD)
MAIN DECK
DM-01 BUNKER LINE
a Cut the Corroded pipe V - - - - - Galvanised - Pc - -
b Install new pipe V - - - - - - - - -
c Hydro Pressure Test. V - - - - - - - Lines - -

DM-02 FIRE LINE


a Removed corroded angle bar & U-band - - - - - - - - meter - -
b Refit new angle bar & U-band - - - - - - Galvanised - Pc - -
DM-03 HYDRAULIC LINE
a Cut the Corroded pipe V - - - - - - - line - -
b Install new pipe V - - - - - - - Meter - -
c Hydro Pressure Test. V - - - - - - - Line

DM-04 STEAM LINE


a CUT THE CORRODED PIPE V - - - - - - - line All -
b INSTALL NEW PIPE - - - - - - Galvanised - Meter - -
c Hydro Pressure Test. - - - - - - Galvanised - Line - -

DM-05 FILLING PIPE & AIR ESCAPE PIPE (AEP)


1 AE LO STORE TANK FILLING (PORT & STARBOARD) - - - - - - - - Lines - -
2 ME LO SUMP TANK FILLING (PORT & STARBOARD) - - - - - - - - Lines - -
3 ME LO CYLINDER TANK FILLING (PORT & STARBOARD) - - - - - - - - Lines - -
4 HYD. OIL TANK FILLING (STARBOARD) - - - - - - - - Lines - -
5 FO SLUDGE AEP - - - - - - - - Lines - -
6 COFFERDAM AEP - - - - - - - - Lines - -
7 COFFERDAM AEP - - - - - - - - Lines - -
8 DO TANK (S) AEP - - - - - - - - Lines - -
9 FO DRAIN TANK AEP - - - - - - - - Lines - -
10 CYL OIL STORE TANK AEP - - - - - - - - Lines - -
11 FO SERVICE TANK AEP - - - - - - - - Lines - -
12 FO TANK (STBD) AEP - - - - - - - - Lines - -
13 CLEAN OIL TANK AEP - - - - - - - - Lines - -
14 CLEAN OIL FILLING - - - - - - - - Lines - -
15 FO TANK (C) AEP - - - - - - - - Lines - -
a CUT THE CORRODED PIPE - - - - - - - - - -
b INSTALL NEW PIPE - - - - - - Galvanised - Meter - -
c Hydro Pressure Test. - - - - - - Lines - -

DM-06 BALLAST SOUNDING PIPE


1 Ballast sounding pipe 3P/S, 4P/S, 5P/S, 6P/S, 7P PIPE OD:48.5 MM - SGP 38E ---SCH 80 Lines 7 -

DM-06 ELECTRIC CABLE LINE


a CUT THE CORRODED PIPE V - - - - - - - - - -
b INSTALL NEW PIPE V - - - - - Galvanised - Meter - -
DM-07 MAIN DECK CENTRE LINE CATWALK
a repair angle bar support. V - - - - - - - Meter - -

DM-08 VALVE
a Isolating valve of foam line (as per tarif) GATE VALVE 10K-200 - - - - - - - Unit 3 -
b steam valve (as per tarif) GLOBE VALVE 10K-125 - - - - - - - Unit - -
GLOBE VALVE 10K-50 Unit - -
GLOBE VALVE 5K-80 Unit - -
d ballast valve (hyd. Type butterfly valve) 5K-250 - - - - - - - Unit 3 -
5K-200 - - - - - - - Unit 4 -
5K-150 - - - - - - - Unit 2 -
1 Overhauled V - - - - - - - Unit 4 -
2 repair V - - - - - - - Unit 4 -
3 machining V - - - - - - - Unit -
* the quote include bolt nut and packing

DM-09 HYDROULIC LINE BULKHEAD PENETRATION

a renew O-ring - - - - - - - - Unit - -

REPAIR UPPER DECK


DM-10
STARBOARD SIDE BULKWARK
a removed the dented shell plate - 4550 800 - - - - - - - -
b intsalled new shell plate - 4550 800 - - - - - - - -
c carry out ultra sonic testing (certified by class KR) - - - - - - - - - - -
d carry out vacuum test - - - - - - - - - - -
e erect scafolding platform - - - - - - - - - - -

DM-11 CARGO HOSE CRANE


a Load test V - - - - - - - - - -

ADD MODIFY DESLOP TANK ON DECK INSTALLATION

a (A)New fabrication of slop tanks with the estimated dimension of below: - - - - - - - tank 1 -
3m x 4m x 1.5 meter to be fabricated by yard with owner provided detail drawing.

(B)The new slop tank of above size to be fitted on the aft main deck with - - - - - - - - - -
b new support bracket arrangement, a detailed drawing will be provided by the owner. - - - - - - - - - -
-

JOB CATEGORY UPPER DECK


Size Price Q'tity Price in Total
Job No. JOB DESCRIPTIONS Type Material
L (mm) W (mm) T (mm) D (mm) sqm (USD) Units No. (USD)
UPPER DECK
DU-01 ACCOMODATIONS GANGWAY Accomodation gangway motor need to overhauled,
Load test to be carried out and name plate to be supplied and post beside gangway
a Dismantle and install Gangway Motor. - - - - - - - - - - -
b Overhaule Gangway Motor. - - - - - - - - - - -
c Repair upper rotating flatform - - - - - - - - - - -
d Repair lower flatform - - - - - - - - - - -
e Renew turn table (supply by owner) - - - - - - - - - - -
f Repair spindle pipe - - - - - - - - - - -
g Repair Shaft holder - - - - - - - - - - -
h repair the ladder - - - - - - - - - - -
i repair the steps - - - - - - - - - - -
j painting By Crew - - - - - - - - - -
k Transport from ship-workshop-ship - - - - - - - - - - -

DU-02 VENTILATION FAN Need to over hauled, renewed ball bearings with ship spare.
DU-03 NO.1 E/R VENT V - - - - - - - Unit 1 -
DU-04 NO.2 E/R VENT V - - - - - - - Unit 1 -
DU-05 E/R EXHAUST V - - - - - - - Unit 1 -
a Dismantle & install V - - - - - - - - - -
b Overhaule & Renew Supply Fan Motor Ball Bearing. V - - - - - - - - - -
c Repair Mushroom Body. V - - - - - - - - - -
d Renew Flame Screen V - - - - - - - - - -
e Renew Flap handle. V - - - - - - - - - -
f Use Shipyard Crane. V - - - - - - - - - -
g Staging (as per tariff) V - - - - - - - - - -

WATERTIGHT DOOR To be Repaired.


DU-06 Bosun Store entrace - - - - - - - - - -
DU-07 Starboard accomodation entrance - - - - - - - - - -
DU-08 Port accomodation entrance - - - - - - - - - -
DU-09 Poop deck to engine room entrace - - - - - - - - - -
DU-10 Poop deck to Galley entrace - - - - - - - - - -
a Removed damage/corroded door - - - - - - - - - -
b install new door - - - - - - - - - -
c Repair grab handle - - - - - - - - - -
d Repair of Hinge (Pad, Blade,Pin) - - - - - - - - - -
e built up by welding gasket retainer - - - - - - - - - -
f Repair handle - - - - - - - - - -
g Renew rubber gasket - - - - - - - - - -
10 Pump Room Entrance - - - - - - - - Pc 1
DU-11 STERN TOWING ANCHOR
a Removed /Dismantle / Cutting existing anchor - - - - - - - - lot 1
b Close / doubler by welding hawse pipe hole - 780 610 ? ? - Steel - Meter 0

DU-12 MOORING WINCH


a renew hexagon bolt nut of control valve - - - - - - - - - -
b renew hexagon bolt nut of Reducer - - - - - - - - - -
c renew hexagon bolt nut of SB Regulator - - - - - - - - - -
d renew break lining V - - - - - - - - -
e repair break band connection V - - - - - - - - -
f Clean Linkage, Check Plate & Polish. V - - - - - - - - 4
g Shaft balancing. V - - - - - - - - 1
h Repair Clutch. - - - - - - - - - -
i renew hyd. Stop valve V - - - - - - - - 2
j renew hyd. Check valve V - - - - - - - - 2
k renew hyd pipe - - - - - - - - - -
l Break Hold test V - - - - - - - - -

Person In Charge (PIC) & Mobile No. JOB CATEGORY ACCOMODATION & SUPERSTRUCTURE
Size Price Q'tity Price in Total
Job No. JOB DESCRIPTIONS Type Material
L (mm) W (mm) H (mm) D (mm) sqm (USD) Units No. (USD)
DS. ACCOMODATION & SUPERSTRUCTURE
DS-01 MAIN AIR CONDITIONER (Renew Aux Blower )
a Renew Aux Blower unit V - - - - - - unit 1
b Balancing of Aux Blower shaft V - - - - - - - -
c Renew ball bearing of Aux blower V - - - - - - - -
d Staging. - - - - - - - - -

DS-02 SHIP CREW GLASS WINDOW


Repair shell plate frame V - - - - - - unit 3

DS-03 SANITARY LINE


Repair all clogged pipe line - - - - - - - line -

JOB CATEGORY BRIDGE


Size Price Q'tity Price in Total
Job No. JOB DESCRIPTIONS Type Material
L (mm) W (mm) H (mm) D (mm) sqm (USD) Units No. (USD)
BRIDGE
DN-01 Safety radio survey (ALL TO BE DONE BY 3RD PARTY) Carried out survey

DN-02 RADAR / ARPA SERVICE Maker : Furuno, Model: FR-2125, 25kW, X-band (21Inch) 2 -
- - - - - - - -
DN-03 GYRO COMPASS SERVICE Maker : Tokimec, TG-6000 1 -
- - - - - - - -
DN-04 MAGNETIC COMPASS SERVICE Maker : Tokimec, SH-165A, Serial No:5992 1 -

- - - - - - - -

DN-05 AUTO PILOT SERVICE Maker : Tokimec, SH-165A, Serial No:5992 - -

- - - - - - - -

DN-06 AIS (ANNUAL SURVEY) Annualy - -

- - - - - - - -
DN-07 EPIRB (ANNUAL SURVEY) - -
- - - - - - - -
DN-08 VDR (ANNUAL SURVEY) Annualy - -
- - - - - -

DN-09 SSAS (ANNUAL SURVEY)


- - - - - -
DN-10 ECHOSOUNDER SERVICE Maker : Furuno, FE-680T (200kHZ 0-400m Depth)
- - - - - -

DN-11 SPEED LOG (DOPPLER) SERVICE Maker : Tokimec, TD-201


- - - - - -

DN-12 GMDSS SERVICE Maker : FURUNO,MF/HF:RC-2000-3FTransceiver: FS-2550

DN-10 FIRE DETECTION SYSTEM Maker : Kawasaki Safety Service


a Carry out Calibration V - - - - - -

b Function test V - - - - - -

ADDITIONAL DOCK LIST :

1. Renew Ballast Pumproom Seachest


2. Renew Ballast sounding pipe 3P/S, 4P/S, 5P/S, 6P/S, 7P/S ( Inside Tank )
3. Renewe/Install New Plate For Break Linnings Winch After 4 Pcs ( Winch No. 7,8,9,10 )
4. Renewe/Install New Plate For Anchor Windlass Starboard
5. Renew Valve And Hydraulic Connector WBT 3S, 4S, 5P/S
6. Chipping and Painting bridge deck wings port/stb
LSA, FFA, OTHERS DOCKING LIST
JOB CATEGORY LSA,FFA & OTHERS
Price in
Size Price Q'tity
Job No. JOB DESCRIPTIONS Type Material Total
L (mm) W (mm) H (mm) D (mm) sqm (USD) Units No. (USD)
BRIDGE
SE-01 FIRE MAIN LINE - - - - - - - - - -
a Pressure test V - - - - - - - - - -

SE-02 LIFE BOAT SURVEY 2


a Removed to shore and install - - - - - - - 2 - -
b Load test V - - - - - - - 2 - -
c Hyd. test V - - - - - - - 2 - -
D Renew wire - - - - - - - 2 - -
e Falls renewal - - - - - - - 2 - -
f davit testing V 2

SE-03 LIFERAFT SURVEY


- - - - - - - - - -
SE-04 FIX CO2 EXTINGUISHER
a Weiging - - - - - - - - - -
b Refill - - - - - - - - - -
c Hyd. Pressure test V - - - - - - - - - -

SE-05 FIX DRY POWDER EXTINGUIOSHER

a Inspection - - - - - - - - - -
b Calibration - - - - - - - - - -
c Foam analysis V - - - - - - - - - -

SE-06 PORTABLE FIRE EXTINGUISGER


a Inspection - - - - - - - - - -
b Refill - - - - - - - - - -

PORTABLE FIRE EXTINGUISGER hyd.


SE-07 - - - - - - - - - -
Test

SE-08 ENGINE ROOM FOAM APPLICATOR

a Renew Liguid - - - - - - - - - -

SE-09 BA SET
a Inspection - - - - - - - - - -
b Refill / weighing - - - - - - - - - -

SE-10 OXYGEN RESUSITATOR HYD. TEST - - - - - - - - - -

SE-11 BA SET hyd. Test - - - - - - - - - -

SE-12 EEBD Hyd. Test - - - - - - - - - -

SE-13 Immersion suite air pressure test - - - - - - - - - -

SE-14 Chemical suit - - - - - - - - - -


SE-15 O2 Meter
Calibration - - - - - - - - - -

SE-16 PERSONAL MULTI GAS DETECTOR


Calibration - - - - - - - - - -

COMBUSTIBLE GAS
SE-17
DETECTOR/EXPLOSIMETER

Calibration - - - - - - - - - -

SE-18 UTI / PORTABLE TANK GAUGE


Calibration - - - - - - - - - -

TANK SCOPE / HC DETECT./NON


SE-19
COMBUSTIBLE
Calibration - - - - - - - - - -

SE-20 COT. PRESSURE GAUGE


Calibration V - - - - - - - - - -

SE-21 COT. TEMPERATURE GAUGE


Calibration - - - - - - - - - -

SE-22 COT. LEVEL GAUGE


Calibration - - - - - - - - - -

SE-23 COMPOUND PRESSURE GAUGE


Calibration V - - - - - - - - - -

SE-24 REFERENCE THERMOMETER


Calibration - - - - - - - - - -

SE-25 REFERENCE PRESSURE GAUGE


Calibration V - - - - - - - - - -

-
BALLAST & CARGO DOCKING LIST
BALLAST
Price Q'tity Price in Total
Job No. JOB DESCRIPTIONS Type Material
(USD) Units No. (USD)
BALLAST SYSTEM
Overhauled suction valve (10K-125A), Repair valve extension.

BS-01 BALLAST TANK ( EACH TANK ) Tank Coating maker: Pure Epoxy coating

a Class Surveyor Inspection. Visit


b Chipping Rust Area. V M²
c Recoating WBT V M²
d Renew Longitudinal Frame M²
e Renew shell Plate (as per tarif) M²
f Repair Ladder. V Meter
g Renew Hatch Cover / Deck Shell piece
h Renew Pipe V Meter
i Repair Valve (as per tarif) V piece
Repair Valve Extention Drive
j piece
Shaft.
k Staging M3
l Liighting
m Air supply
Remove Mud / Cleaning Ballast
n V ton
Tank.

Pump room sea chest , air vent


BS-02 Repair / lapping, to be survey by attend class surveyor.
& overboard valve
Dismantle and install Pumproom
a V - Pc 1
Sea Chest New Valve.
Overhaule Pumproom Sea Chest
b - - -
Valve.
c Renew Parts. V - - -
Dismantle and install Pump Room
d - - -
Over Board Valve.
Overhaule Pump Room Over
e - - -
Board Valve.
f Renew Parts. - - -

BS-03 BALLAST PUMP Pump type: Frank Mohn type: SB-200 2 sets, Capacity; 500m2/h x 20m
a Over hauled 3rd party

BS-04 TANK CLEANING PUMP Frank Mohn Type MA 150 Capacity: 150m3/h x 100m
a Over hauled

Person In Charge (PIC) & Mobile No. CARGO


Price Q'tity Price in Total
Job No. JOB DESCRIPTIONS Type Material
(USD) Units No. (USD)
CARGO SYSTEM
CARGO TANKS.
CS-01 NO.1 CARGO TANK PORT
repaired the crank shell plate by weling

CS-02 TANK LADDER


a Repair ladder cage - Pc -

CS-03 TANK COATING Tank Coating Maker: Sigma Phenguard


a Sand blast damage coating - M2
b Recoating - M2
c Staging - M3
d Lighting - Line
e Air supply vent - Line
-

CS-04 HEATING COIL


pressure test - lot

CS-05 CARGO PUMPS. MAKER : FRANK MOHN SERVICE AS Type : SD 150-5


a Overhauled all pumps 3rd Party - Unit
-

CS-06 CARGO PIPE LINE


a Pressure test V - line
-

CS-07 CARGO VALVE


a Dismantle and install - set
Repair / overhauled damage valve
b - set
(as per tarif)

CS-08 CARGO PV VALVE MAKER : Tokyo Keiso CO,Ltd Setting pressure: + 2000mmAg
Setting vacuum: - 2000mmAg
a Dismantle and install - unit 12
b Repair / overhauled damage valve - unit 12
c Pressure test V - unit 14

High Level & Overfill Alarm, and


CS-09 Level Master, to be check/renew if necessary, Inspection/calibration of Level master,Issu
Level Master
HIGH LEVEL & OVER FILL
ALARM.
Function Test of High Level &
a V - Pc 1
Over Fill Alarm.
b Renew Cable Connections. V - Meter
Renew Dry Silica Gel to avoid
c - Units
moisturization.
d Renew High Level Alarm sensor. - Pieces
e Renew Over Fill Alarm Sensor. - Pieces
f Renew PCB Alarm Sensor. - Pieces

CS-10 LEVEL MASTER.


a Function Test of Level Master. - -
b Renew Cable Connections. V - Meter
Renew Dry Silica Gel to avoid
c - Units
moisturization.
d Renew PCB Level Master. - Pieces
Adjusting Level Master Reading.
e V - -
( Calibration )
f Adjusting HL/OF alarm level. - -

CS-11 Cargo control console Maker: CALTIS-II, Tokyo Keiso Co,Ltd Type: TA840 Serial No. ML99-6003
Clean Up pneumatic air control
a
system.
General inspection of Cargo Pump
b
Control System

OIL DISCHARGE MONITOR


CS-12 Maker Jowa, Model: Cleantoil 9000
EQUIOPMENT ( ODME )
a Resetting / Calibration ODME V - - - - -
b Renew Printer Paper - - - - -
c Renew Printer Head - - - - -
d Renew Solenoid Valve. - - - - -
e Renew Cleaning Solution. - - - - -
f Renew Flow Meter. - - - - -
Repair Pneumatic / Automatic
g V - - Unit 1 -
Overboard Valve.
Repair Pneumatic / Automatic
h V - - - - -
Slop Tank Valve.
i Repair / Renew PCB - - - - -
j Transport Cost ( If Any ) - - - - -

PORTABLE GAS METER &


1. Compound Gauge to be calibrated, 2. Cargo hose carry out test, 3. Tank scope to be
INSTRUMENT
CS-13 COMPOUND GAUGE
a Type of Compund Gauge - - -
b Maker. - - -
c Pressure Range. - - -
d Transport Cost if Any. - - -

CS-14 TANK SCOPE.


a Tank Scope Model. - - -
b Serial No. - - -
c Maker. - - -
d Calibration Gas Name. - - -
e Renew Parts. - - -
f Transport Cost if Any. - - -

CS-15 CARGO HOSE.


a Cargo Hose Model and Serial No.
b General Condition Inspection. -

c Resistancy measurement check. -


Elongingsitas Measurement. (
d V - Hose 4
Hydro Pressure Test )
e Leaking Inspection. -

ADDITIONAL DOCK LIST :


1. Cut Corroded Mine Line WBT 3P Inside Tank
ENGINE DOCKING LIST
JOB CATEGORY MAIN ENGINE
Size Q'tity Price Price in Total
Job No. JOB DESCRIPTIONS Type Material
L (mm) W (mm) H (mm) D (mm) sqm No. Units (USD) (USD)
ENGINE.
EM-01-01 MAIN ENGINE. - All spare parts supply by ship owner
HITACHI MAN B&W 7S35MC 6650 BHP @ 170 RPM
CMS SURVEY
a Open up & close up cylinder cover, remove other accessory parts - - - - - - - - Cylinders
b Draw out piston and rod, clean for survey, and close up on completion - - - - - - - -
c Dismantle & assembly stuffing box - - - - - - - -
d Take measurement Diameter Cyl Liner - - - - - - - -
e Dismantle & assembly X-Head Bearing - - - - - - - -
f Dismantle & assembly Connecting rod - - - - - - - -
g Inspect and measure Crank Pin & Bearing - - - - - - - -
h Inspect and measure Crank Journal & Bearing - - - - - - - -
I Inspect and measure Crank shaft deflection - - - - - - - -
j Inspect and measure clearance of trhrust bearing - - - - - - - -
k Measure main bearing clearance - - - - - - - -

Need to be overhauled, Spare parts supply by owner


EM-01-02 MAIN ENGINE TURBO CHARGER.
MAKER : MITSUBISHI HEAVY INDUSTRIES LTD
TYPE : MET 42 SD, SERIAL NUMBER: 7742
a Normal overhauled V - - - - - - 1 Unit
b Rotor shaft complete dynamic balancing V - - - - - - - -
c Nozzle ring dismantle & inspection V - - - - - - - -
d Ash blasting of turbine blades V - - - - - - - -
e Ash blasting of nozzle ring V - - - - - - - -
f Transport to/from workshop V - - - - - - - -
g Repair, Recondition and Machining any defective components V - - - - - - - -
j Maker engineer attending during sea trial V - - - - - - - -
k Class Surveyor attending during sea trial. V - - - - - - - -

EM-01-03 MAIN ENGINE GOVERNOR


MAKER : WOODWARD/PG-A
SERIAL NUMBER : 12165108
a Standard overhaul of Governor Inclusive shutdown solenoid V - - - - - - 1 Unit
b Scavenge Air Fuel Limiter, Booster pneumatic speed setting & V - - - - - - - -
c skinner valve V - - - - - - - -

EM-01-04 MAIN ENGINE FUEL INJECTION PUMP


Calibrate and overhaule V - - - - - - - Unit

EM-01-05 MAIN ENGINE AIR COOLER


Carry out leak test, water pressure test. Spare parts supply by owner
Suction Gas Engine Mfg/CH6F 259nAs4
a Remove and refit to workshop, chemical Clean & pressure test V - - - - - - 1 Unit
b ( Inclusive Open-up end covers, washed & coat with coal tar V - - - - - - - -
c epoxy and renew zinc anodes. ) V - - - - - - - -
d Clear up Choked Tube, plug leak tube and replace V - - - - - - - -
e Staging. V - - - - - - - -
f Transport to/from workshop V - - - - - - - -

2 Set .auxiliary blower to be overhauled . Gasket , O rings, Ball Bearing to be replaced by ship's spare.
EM-01-06 NO.1 & 2 AUX BLOWER
Surveyed by NK Class.)dynamic balance to be carried for both blower wheel.
Maker: OSAKA BLOWER MFG,CO.LTD / TBBS 2210
TYPE: SF-JRV, 30 KW, 3530 rpm
a Remove aux blower to workshop & overhaul, dynamic balancing, V - - - - - - 2 Unit
b dye check of blower impeller and descale & paint casing V - - - - - - - -
c Refit aux blower to workshop & overhaul, dynamic balancing, V - - - - - - - -
d renew bearing of motor complete Upto 5 kw V - - - - - - - -
e Repair, Recondition and Machining any defective components V - - - - - - - -

EM-01-07 PNEUMATIC SYSTEM …. 3RD PARTY TO BE OPNED , CHECK & CLEANING


a Checked and cleaning V - - - - - - 1 Unit

EM-01-08 LUBE OIL COOLER TO BE DONE BY CREW


a Remove/refit to workshop, chemical clean & pressure test V - - - - - - 1 Unit
b Inclusive Open-up end covers, washed & coat with coal tar V - - - - - - - -
epoxy & renew zinc anodes. - - - - - - - -

EM-01-09 SAFETY DEVICE …. 3 RD PARTY


a Function test V - - - - - - 1 Unit

-
AUXILIARY ENGINE
- Main Switch board to be calibration. - Cover Exhaust manifold A/E no.1 renewed. - Surveyed by NK Class.
EA-02-01 DIESEL GENERATOR ENGINE ( 2 SET )
MAKER : YANMAR DIESEL, TYPE : 6N165L-EN , MODEL: VERTICAL WATER COOLED,4CYLE DIRECT INJECTION TYPE, KW : 530, PS : 600, RPM : 1200
a General Overhauled (spare parts supply by owner) - - - - - - - - -
b Crank shaft deflection to be calibrated - - - - - - - - -

EA-02-02 DIESEL ENGINE TURBO CHARGER


MAKER: IHI, TYPE: RH-120A
a Dismantle and reinstall V - - - - - - 2 Unit
b Repair, Recondition and Machining any defective components V - - - - - - - -

EA-02-03 DIESEL ENGINE GOVERNOR


MAKER: WOODWARD, TYPE: Hydraulic Governor PSG Serial Number: 1213798
a Normal overhauled V - - - - - - 2 Unit

EA-02-04 DIESEL ENGINE AIR COOLER (multi tubular)


a Remove to workshop, chemical clean & pressure test V - - - - - - 2 Unit
b Refit from workshop, V - - - - - - - -

EA-02-05 DIESEL GENERATOR ALTERNATOR To be checked the insulation , service , cleaned by electric solve. Renewed ball bearing by ship spare.
Maker: TAIYO ELECTRIC CO,LTD.
Type: TWY38C-6, 3 phase,1200 rpm, 60hz, 600Kva, 6 poles
a Dismantle and replace V - - - - - - - Unit
b Over Haule Alternator (Insitu) Upto 450 kw V - - - - - - - -
c Cleaning by chemical V - - - - - - - -
d Re varnished V - - - - - - - -
e Balancing V - - - - - - - -
f Measure air gap between rotor & stator V - - - - - - - -

EA-02-06 DIESEL ENGINE SAFETY DEVICE ---- BY 3RD PARTY


a Function test V - - - - - - 2 Unit

-
EMERGENCY GENERATOR.
EG-01 EMERGENCY GENERATOR To carry out black out test and load test and witnessed by class NK surveyor
MAKER: MITZUI Zosen , TYPE: BF6L913, SERIAL NO : 8479624, OUTPUT: 30 KVA , RPM : 1800 rpm , D/G ALTERNATOR MAKER : TAIYO ELECTRIC . TYPE : ATW-20C , SERIAL NO : GV-10504

a Carry Out Black Out Test. V - - - - - - - -


b Carry Out On Load Test. V - - - - - - - -

MAIN BOILER& ECONOMIZER.


EB-01 MAIN BOILER Both fire and water sides to be opened, cleaned & surveyed by NK surveyor. Manhole packing’s to be renew
MAKER : MIURA Co with ship spare For opening up and closing of inspection doors, manholes and cleaning of fire and water sides
TYPE : HB-12Z Natural Circulation Vertical Water Tube Boiler by HP water jetting with fresh water and brushing tubes where accessible only Top cover to be renew
Max.Press: 9Kg/cm2, Working Press. 6.0 Kg/cm2, Evapo. 12.000 Kg/Hr corrosion, Soot and water by washing in the furnace to be collected and pumped out.
Following workscope to be done :
a Clean by chemical of Fire Side & Water Side x 1 Set (3000 psi) x 1 set V - - - - - - 1 Unit
Remove/refit oil pipes, steam pipes, and air pipes from furnace - - - - - - - -
and access cover x 1 boiler - - - - - - - -
b Remove/refit External Casing of Boiler x 2 Set V - - - - - - - -
c Remove/refit manhole cover *O/S gasket x 1 boiler. V - - - - - - - -
d Remove/refit cover, Clean Hand hole x 6 Set x 1 boiler. V - - - - - - - -
f Boiler Hydro Test & Pressure Test and blank pipe x 1 boiler. V - - - - - - - -
g access cover removal, external casing of boiler, manhole cover V - - - - - - - -
h removal for access, remove/refit & clean hand hole and V - - - - - - - -

EB-02 RENEW BOILER WATER TUBE


a removed the corroded tube - - - - - - - - -
b install new tube - - - - - - - - -

EB-03 FDF Fan


Type: Turbo fan 217 m3/min
Electric Motor: 45 Kw, 3550 rpm
a Overhauled electric motor V - - - - - - 1 Unit
b Renew ball bearing (6312 ZZ & 6311 ZZ ) V - - - - - - - -
c Balancing V - - - - - - - -

EB-04 BOILER CIRCULATING PUMP


Maker : Miura, Type: BBH-50DVM 8M3/h, 30 Aq
a Overhauled and service - - - - - - - - -

EB-05 BOILER SAFETY VALVE


Maker : Toa Valve Co. Type: 1627, Nominal Size: 50mm X 4 Pcs
a dismantle and installed V - - - - - - 4 Unit
b cleaning, overhauled, Lapped and Pressure test V - - - - - - - -

EB-06 MOUNTING VALVE : 20 Pcs To be opened, cleaned, lapped & surveyed by NK surveyor, Spare Parts Owner Supply
a Dismantle and installed Valve. V - - - - - - 20 Valves
b Repair, Recondition and Machining any defective components V - - - - - - - -

EB-07 SAFETY DEVICE ….. 3RD PARTY


a Function test V - - - - - - 1 Unit

EB-08 MAIN AND AUX FEED WATER STOP VALVE.


a Dismantle and installed V - - - - - - 2 Valves
b Overhaule Main and aux feed water stop valve , 10K-40 V - - - - - - - -

EB-09 SCUM BLOW OFF VALVE


a Dismantle Valve. V - - - - - - 2 Valves
b Overhaule Scum blow off valve, 10K-40 V - - - - - - - -
c Refit Valve V - - - - - - - -
d Renew Packing V - - - - - - - -
e Transport to/from workshop V - - - - - - - -
f Repair, Recondition and Machining any defective components V - - - - - - - -
g Staging. V - - - - - - - -
ECONOMIZER.
EB-10 Maker: Miura, type : KF-123, Design press.: 1.5 Mpa, Evaporator: 960Kg/hr.
a Chemical clean by descaling V - - - - - - 1 Unit
b Open and close man hole V - - - - - - - -
c Hydro Test & Pressure Test . V - - - - - - - -
d Renewed Heating Coil V - - - - - - 4 Unit

EB-11 MOUNTING VALVE


a Dismantle and installed V - - - - - - 8 Valves
b Repair, Recondition and Machining any defective components V - - - - - - - -

EB-12 BLOW OFF VALVE FOR MAIN HEATER


a Dismantle and installed V - - - - - - 3 Valves
b Overhaule Blow off valve for main heater, 10K-40 V - - - - - - - -
EB-13 BLOW OFF VALVE FOR SHELL
a Dismantle and installed V - - - - - - 3 Valves
b Overhaule Blow off valve for shell, 10K-40 V - - - - - - - -
c Overhaule Blow off valve for main heater, 10K-40 V - - - - - - - -

PUMPS
EP-01 FIRE & GS PUMP DAMAGE ---- BY SHIP CREW NEED TO OVERHAULED, SPARE PARTS OWNER SUPPLY
a Dismantle and install - - - - - - - - -
b Overhaul in workshop and dynamic Balance - - - - - - - - -
c Build up & machine, fab & renew wear rings and pump internals - - - - - - - - -

PIPING IN ENGINE ROOM


EP-05 Pipe in Engine Room with Yelow Marking. REPAIR / RENEW
a Dismantle Old Pipe. - - - - - - - - -
b Renew Straight pipe. - - - - - - - - -
c Renew Elbow Pipe - - - - - - - - -
d Renew Shock Pipe - - - - - - - - -
e Refit New Pipe - - - - - - - - -

EE-01 MAIN SWITCH BOARD POWER PACK


MAIN SWITCH BOARD POWER PACK MAIN SWITCH BOARD PANEL POWER PACK AT FORE CASTLE TO BE CHECK & CLEAN BREAKER BY SHORE ELECTRICIAN

a Check and tighten loose, thoroughly clean Starter Panel and V - - - - - - 1 Unit
b all instruments by wiping V - - - - - - - -
EE-02 MAIN SWITCH BOARD GENERATOR
MAIN SWITCH BOARD GENERATOR PANEL CALIBRATION THE METER, SAFETY DEVICE .INSTALL AMPRE METER TO ALL PUMP FOR CONTROL RUNNING ELMOT.

a Allow for check, service and calibrate following: V - - - - - - 2 Unit


b Volt meter V - - - - - - 2 Unit
c Ammeter . V - - - - - - 2 Unit
d Frequency meter. V - - - - - - 2 Unit
e Power factor meter. V - - - - - - 2 Unit
f KW meter. V - - - - - - 2 Unit
g Check and servicing of ACB and servicing of its Safety devices V - - - - - - 2 Unit
( Overcurrent Trip, Over/Under Voltage Trip, Preferential Trip &
Reverse Power and Mob & Demob - Inclusive. )
h Check and tighten loose, thoroughly clean MSB & all instruments V - - - - - - 2 Unit
by wiping , Ensure and prove all connection is correct :
i Main Switchboard V - - - - - - 1 Unit
j 440V Feeder Panel V - - - - - - 1 Unit
k 110V Feeder Panel V - - - - - - 1 Unit

EE-03 MAIN ENGINE INSTRUMENT PANEL


a Check and tighten loose, thoroughly clean Starter Panel and V - - - - - - 1 Unit
b all instruments by wiping V - - - - - - - -

ADDITIONAL
AD-01 AC ACCOMMDATION, MAKER : DAIKIN INDUSTRIES, LTD ,Type : Marine type packaged air conditioner, Model : US20GE, Three Phase, 50/60Hz, 380/400V

a Open the blower set, to be renewed set of blower including house, - - - - - - 1 Unit

spare part is supplied by owner

b Check foundation of blower set, modify in necessary - - - - - - 1 Unit

AD-02 ECONOMIZER HEATING COIL ( MIURA, KF 123)


a Open the economizer cover, V - - - - - - 4 set
renew the heating coils, soare part is supplied by owner V - - - - - - - -

AD-03 VEGETABLE ROOM


a Renew Ceiling at vegetable room, totally how many m2 as observation V - - - - - - 4 m2
V - - - - - - - -

AD-04 MFO. TANK


a Rectify the MFO tank due found leakage. V - - - - - - 1 pc

AD-04 SEA WATER COOLING PUMP


a Due sea water cooling pump found broken V - - - - - - 1 pc
V - - - - - - - -
V - - - - - - - -
Tank work

Tank Name unit price


Fresh water
open/close manhole cover
gas free
Steaming and solvent washing
removal mud

ballast tank
open/close manhole cover
gas free
Steaming and solvent washing
removal oil sludge & mud

DO Tank
open/close manhole cover
gas free
Steaming and solvent washing
removal oil sludge & mud

HFO SERVICE AND SETTLING tank


open/close manhole cover
gas free
Steaming and solvent washing
removal oil sludge & mud

LO Tank
open/close manhole cover
gas free
Steaming and solvent washing
removal oil sludge & mud
BILGE OIL TANK AND SLUDGE tank
open/close manhole cover
gas free
Steaming and solvent washing
removal oil sludge & mud
STEEL RENEWAL TARIF - GRADE "A" STEEL

thickness weight engine room pump room main deck hull ballast tank DB tank oil tank bottom keel plate forward stern bulbous
7 mm 1 Kg
8 mm 1 Kg
10 mm 1 Kg
12 mm 1 Kg
14 mm 1 Kg
16 mm 1 Kg
18 mm 1 Kg
20 mm 1 Kg

SPECIAL MATERIAL
Plate with single curvature
Plate with double curvature
High strength plate
Special steel
Straight frame
Special angle bar

unit
Round bar meter
angle bar meter
Steel
Per bend Per steel Test per m
Dia.of pipe Steel pipe Per U clip (net price) flange Schedule
add price sleeve
(net price)

25mm 1'
40mm 11/2"
50mm 2"
65mm 21/2"
80mm 3"
90mm 31/2"
100mm 4"
125mm 5"
150mm 6"
200mm 8"
250mm 10"
300mm 12"
350mm 14"
400mm 16"
VALVE TARIFF
Open up sea valves for survey, grind in, clean and paint, renew packing repack and close in place

Dia of valve mm) Function Globe valve Gate valve Angle valve Butterfly valve warm valve
25 freh water
sea water
steam
hydroulic
liquid chemical cargo
50 freh water
sea water
steam
hydroulic
liquid chemical cargo
80 freh water
sea water
steam
hydroulic
liquid chemical cargo
100 freh water
sea water
steam
hydroulic
liquid chemical cargo
125 freh water
sea water
steam
hydroulic
liquid chemical cargo
150 freh water
sea water
steam
hydroulic
liquid chemical cargo
200
250
300
350
400
450
500
600
700
800
REMOVED TO WORKSHOP, OPENUP, CLEAN, VARNISH, BAKE, CLOSE UP AND
TEST ON COMPLETION.
Power (KW) AC motor DC motor
1
3.7
7.5
10
15
20
30
40
50
60
75
100

REWINDING
Power (KW) AC motor DC motor
1
3.7
7.5
10
15
20
30
40
50
60
75
100
(1) Vertical centrifugal pump

Open up in place, clean, inspect, measure, renew packing and gasket, close up and running test.

Suction dia. (mm) Single (set) Double (set)


50
65
80
100
125
150
200
250
300
350
400
450
500
(2) Horizontal geared pump

Remove to workshop, open up, clean, inspect, measure, facing up of pump two ends seals, grind in, adjust
clearance, facing up of gears' meshing and sliding bearing's burr, close up and running test.

Suction dia. (mm) Single (set) Double (set)


25
32
40
50
65
80
100
125
150
(3) Spiral pump

Open up in plade, clean, inspect, measure, facing up of pump casing and spiral burr, adjust clearance, close
up & running test, adjust oil pressure.

Suction dia. (mm) Double (set) Triple (set)


25
32
40
50
65
80
100
125
150
200
250
300
350
400

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