Professional Documents
Culture Documents
TROPICAL 2824 mm 9.305 m 16887.20 mt COT 5 P/5 S 1289.624/1276.727 TOTAL 212.27 WBT4P/S 559.73/559.73
SUMMER 3014 mm 9.115 m 16408.32 mt COT 6 P/6 S 1918.116/1904.426 TK.WT (P) 210.39 WBT5P/S 280.52/280.52
WINTER 3204 mm 8.925 m 15931.70 mt COT 7 P/7 S 698.779/698.359 TK.WT (S) 210.39 WBT6P/S 557.48/557.48
MACHINERY / PROPELLER / RUDDER BUNKER TANKS WINCHES / WINDLASS / ROPES / EMERGENCY TOWING
MAIN ENGINE HITACHI MAN B&W 7S35MC FOT ( C ) 100.33 FWD AFT PARTICULARS
M.C.R. 6650 BHP @ 170 RPM FOT ( P ) 382.46 WINDLASS 2 0 EL-HYDRAULIC
N.C.R 5985 BHP @ 164 RPM FOT ( S ) 378.05 WINCHES 2 3 EL-HYDRAULIC coupled with windlass
AUX. BOILER (1 set) MIURA HB-12,Vertical water tube boil FO (SRV) NA MRG ROPES 6 6 64 mm DIA X 200 MTRS
Exhaust Gas Econimizer MIURA K.F123, 750kg/hr Water tube w FO SETT NA FIRE WIRE 1 1 26 mm (6X36) X 25 MTRS
GENERATOR(G/E) (2 set) Yanmar,6N165L-EN 720PS@1200rpm TOTAL 860.84 ANCHOR 2 0 STOCKLESS TYPE-P-4590KGS & S-4590KGS
A.C Generator 480KW/1200rpm,440V/770A,3Phase. 60Hz CHAIN 2 1 52 mm DIA , 10 SHACKLES EACH
Emer.Gen. (1set) DEUTZ AG(Germany)F5L912, 50KVA 1800rpmDOT (1S) 58.36
PROPELLER 4 bladed keyless,solid type,Nickel Al DOT (2P) 42.97
RUDDER Steamline back rudder 1 set DOT (2S) 45.66
STEERING GEAR Electro hydraulic type DO Srv NA
FW GENERATOR Alfa Laval K.K 15 ton/day TOTAL 146.99
CARGO AND BALLAST PUMPING SYSTEM LIFE BOATS MANIFOLD ARRANGEMENT (150 mm / SUS316L)
MAIN PUMPS NO. CAPACITY Name Pump P/S: 24 Persons Distance of cargo manifold to cargo manifold 360
CARGO P/P's 14 300 m3/hr Framo Sub- S/S: 24 Persons Distance of cargo manifold to vpr. return manifold 350
merge
d LIFE RAFTS Distance of manifolds to ship's rail 3820
pump
BALLAST P/P's 2 300 m3/hr - H,Cen 1x6 person Distance of spill tray grating to centre of manifold 3800
& 2x25 Persons Distance of main deck to centre of manifold 2450
Elect.
Motor PROV. CRANE Distance of main deck to top of rail 1030
0.9 TON Distance of top of rail to centre of manifold 1050
CARGO HOSE CRANES Distance of manifold to ship side 3030
5.0 TON Distance of manifold from keel 14550
GG-04 Wharfage.
a Shipyard wharehouse rental. Days
GG-21 ACCOMODATION.
a Vinyl Sheet covering. M²
b Stairway step plywood protection Step
c Ship side protection along railing. M²
GG-22 GARBAGE .
Garbage Disposal. Days
GG-23 SEAWAGE
a Connect/disconnect hose. Time
b Sewage disposal Line/day
GG-24 BILGES
Connect/disconnect hose. Time
Bilges water disposal Ton
Oily bilge water Ton
GG-26 CRANE.
a Shore Crane, less than 30 ton Hour
b Shore Crane, above 30 ton Hour
GG-27 REPORT
(1) To be made clear reports of
the repair and inspection works per set
and revised drawing as per
(2) To be submitted three copies
per set
(one for vessel, two for owner).
(3) Following certificates to be issued : per set
- Calibration certificate for aux
boiler pressure gauge
- Oily bilge, Sludge, Plastic,
Batteries and waste product
disposal certificate.
DH-03 SAND BLAST ANY RUSTED Sand blast to be applied and the rate to be decided by attended superintendent
a Gritsweeping SA 1.0 - - - - - - - sqm - -
f Spot Sand Blasting. ( Vertical Bottom Side ) SA 2.0 - - - - 2,380 - - sqm 10% -
DH-04 HULL PAINTING. A. Bottom ( 1,200 M2 ) 1X T/U, 1X T/U, 1X A/O B. Vertical Bottom Area (2,380 M2) 1X T/U, 1X T/U, 1X A/O
C. Top side ( 1,200 M2) 1X T/U, 1X T/U, 1X A/O Remarks : Paint supply by owner
c Touch Up coats. ( Vertical Bottom Side ) Anti Corossions ( A/C ) - - - - 238 - - sqm - -
DH-06 HULL CATHODIC PROTECTION ZINC ANODES. Cathodic Zinc anodes to be renewed all (Type: B12E - 15 Kgs/Pc), size: 300mm x 200mm x 65 mm ( Bolt on type )
Bolt Material SUS, Size M16 x 30L
a Shell side B12E, Bolt on Type 300 200 65 - - Zinc - pcs 18 -
e E/R Sea Chest B12E, Bolt on Type 300 200 65 - - Zinc - pcs 2 -
f E/R Lower Sea Chest, B12E, Bolt on Type 300 200 65 - - Zinc - pcs 3 -
g E/R Upper Sea Chest B12E, Bolt on Type 300 200 65 - - Zinc - pcs 3 -
h Pump Room Sea Chest B12E, Bolt on Type 300 200 65 - - Zinc - pcs 2 -
j Fore Peak Tank CA-9E, Bolt on Type 300 200 65 - - Zinc - pcs 4 -
k Aft Peak Tank C ( APT C ) CA-9E, Bolt on Type 300 200 65 - - Zinc - pcs 4 -
l Aft Peak Tank P/S ( APT P/S ) CA-9E, Bolt on Type 300 200 65 - - Zinc - pcs 8 -
DH-07 SHIP PLATES. Measure the thickness for all Ship’s Plate as 4thss survey.
a Ultrasonic thickness gauging. Minimum 200 spot - - - - - - - Spot - -
DH-08 DOUBLE BOTTOM PLUG. Open & fit (cover with cement)
Remove, Refit, vacum test and Cementing : Total 18 Pieces
a Fore Peak Tank ( FPT ) V - - - - - - - Pc 1 -
b Clean strainer V - - - - - - - Pc 5 -
PROPELLER AND TAIL SHAFT Maker: Nakshima, Type: 4 blade solid HSP, Diameter: 4350 mm, Weight: 3790 Kg
DH-10 PROPELLER Material: Nickel aluminium bronze (KA 1 BC 44)
a High Pressure Wash, Scrapping Marine Growth, Dye check V - - - 4,350 - - - Lot 1 -
c Dye check V - - - - - - - - - -
b Overhauling - - - - - - - Lot - -
c re install - - - - - - - Lot - -
DH-15 RUDDER. Cleaning, Polish Surface and Dye Check for Crack.
Type : Steamline back rudder 1set - - - - - - - - - -
area (A):20.905 m2 - - - - - - - - - -
check for any cracks, Chemical clean from oil / grease - - - - - - - Lot - -
g stock seal & float coat (leaking rudder stock seal) V - - - - - - - Lot - -
j # Fracture - - - - - - - - - -
k # re install - - - - - - - - - -
b Bulwark from Frame no.17 to frame no.22 (stbd side) V 4550 800 - - - - - - - -
c hull bottom plate no.7 WBT (S) Frame no.43 V 11000 1800 - 50 - - - - - -
DH-17 OVERBOARD VALVE to be opened up cleaned, Lapping, pressure test and assembling.
Quoted price to include renewal of joints packing, bolts / nuts and studs.
a Main sea chest high/low suction V 5K-300A Butterfly - Pc 2 -
Pump Room.
a Sea water suction V 10K-250A Butterfly - Pc 1 -
DF-02 POWER PACK MOTOR. Overhauled & renew bearing (All bearings, Owner to supply)
a Dismantle power pack motor(cleaning, inspect for damage) - - - - - - - Unit - -
c re-varnishing - - - - - - - Unit - -
f balancing - - - - - - - Unit - -
j Use Staging. - - - - - - - M³ - -
k transport the motor from ship to work shop -ship - - - - - - - Lot - -
DF-03 CHAIN LOCKER (P & S) Mud to be cleaned, thickness to be measured, any outstanding to be reported to attend superintendent to decide repair.
a cleaning by high fres water V - - - - - - - lot - -
b remove mud V - - - - - - - ton - -
c re coating one man heigh V - - - - - - - m2 - -
d Hand Scrapping Rust for both chain locker. V - - - - - - - lot - -
e removed the corroded shell plate V - - - - - - - m2 - -
f intsalled new shell plate V - - - - - - - m2 - -
g carry out ultra sonic testing (certified by class KR) V - - - - - - - lot - -
h carry out vacuum test V - - - - - - - lot - -
i erect scafolding platform - - - - - - - m2 - -
DF-04 ANCHOR & CHAIN (P & S) Weight: 4648 Kg & 4656 Kg, Chain length: 9 shots each (P&S), Link Size: 52mm
a Rang down, clean by fw high pressure and V - - - - - - - - - -
DM-08 VALVE
a Isolating valve of foam line (as per tarif) GATE VALVE 10K-200 - - - - - - - Unit 3 -
b steam valve (as per tarif) GLOBE VALVE 10K-125 - - - - - - - Unit - -
GLOBE VALVE 10K-50 Unit - -
GLOBE VALVE 5K-80 Unit - -
d ballast valve (hyd. Type butterfly valve) 5K-250 - - - - - - - Unit 3 -
5K-200 - - - - - - - Unit 4 -
5K-150 - - - - - - - Unit 2 -
1 Overhauled V - - - - - - - Unit 4 -
2 repair V - - - - - - - Unit 4 -
3 machining V - - - - - - - Unit -
* the quote include bolt nut and packing
a (A)New fabrication of slop tanks with the estimated dimension of below: - - - - - - - tank 1 -
3m x 4m x 1.5 meter to be fabricated by yard with owner provided detail drawing.
(B)The new slop tank of above size to be fitted on the aft main deck with - - - - - - - - - -
b new support bracket arrangement, a detailed drawing will be provided by the owner. - - - - - - - - - -
-
DU-02 VENTILATION FAN Need to over hauled, renewed ball bearings with ship spare.
DU-03 NO.1 E/R VENT V - - - - - - - Unit 1 -
DU-04 NO.2 E/R VENT V - - - - - - - Unit 1 -
DU-05 E/R EXHAUST V - - - - - - - Unit 1 -
a Dismantle & install V - - - - - - - - - -
b Overhaule & Renew Supply Fan Motor Ball Bearing. V - - - - - - - - - -
c Repair Mushroom Body. V - - - - - - - - - -
d Renew Flame Screen V - - - - - - - - - -
e Renew Flap handle. V - - - - - - - - - -
f Use Shipyard Crane. V - - - - - - - - - -
g Staging (as per tariff) V - - - - - - - - - -
Person In Charge (PIC) & Mobile No. JOB CATEGORY ACCOMODATION & SUPERSTRUCTURE
Size Price Q'tity Price in Total
Job No. JOB DESCRIPTIONS Type Material
L (mm) W (mm) H (mm) D (mm) sqm (USD) Units No. (USD)
DS. ACCOMODATION & SUPERSTRUCTURE
DS-01 MAIN AIR CONDITIONER (Renew Aux Blower )
a Renew Aux Blower unit V - - - - - - unit 1
b Balancing of Aux Blower shaft V - - - - - - - -
c Renew ball bearing of Aux blower V - - - - - - - -
d Staging. - - - - - - - - -
DN-02 RADAR / ARPA SERVICE Maker : Furuno, Model: FR-2125, 25kW, X-band (21Inch) 2 -
- - - - - - - -
DN-03 GYRO COMPASS SERVICE Maker : Tokimec, TG-6000 1 -
- - - - - - - -
DN-04 MAGNETIC COMPASS SERVICE Maker : Tokimec, SH-165A, Serial No:5992 1 -
- - - - - - - -
- - - - - - - -
- - - - - - - -
DN-07 EPIRB (ANNUAL SURVEY) - -
- - - - - - - -
DN-08 VDR (ANNUAL SURVEY) Annualy - -
- - - - - -
b Function test V - - - - - -
a Inspection - - - - - - - - - -
b Calibration - - - - - - - - - -
c Foam analysis V - - - - - - - - - -
a Renew Liguid - - - - - - - - - -
SE-09 BA SET
a Inspection - - - - - - - - - -
b Refill / weighing - - - - - - - - - -
COMBUSTIBLE GAS
SE-17
DETECTOR/EXPLOSIMETER
Calibration - - - - - - - - - -
-
BALLAST & CARGO DOCKING LIST
BALLAST
Price Q'tity Price in Total
Job No. JOB DESCRIPTIONS Type Material
(USD) Units No. (USD)
BALLAST SYSTEM
Overhauled suction valve (10K-125A), Repair valve extension.
BS-01 BALLAST TANK ( EACH TANK ) Tank Coating maker: Pure Epoxy coating
BS-03 BALLAST PUMP Pump type: Frank Mohn type: SB-200 2 sets, Capacity; 500m2/h x 20m
a Over hauled 3rd party
BS-04 TANK CLEANING PUMP Frank Mohn Type MA 150 Capacity: 150m3/h x 100m
a Over hauled
CS-08 CARGO PV VALVE MAKER : Tokyo Keiso CO,Ltd Setting pressure: + 2000mmAg
Setting vacuum: - 2000mmAg
a Dismantle and install - unit 12
b Repair / overhauled damage valve - unit 12
c Pressure test V - unit 14
CS-11 Cargo control console Maker: CALTIS-II, Tokyo Keiso Co,Ltd Type: TA840 Serial No. ML99-6003
Clean Up pneumatic air control
a
system.
General inspection of Cargo Pump
b
Control System
2 Set .auxiliary blower to be overhauled . Gasket , O rings, Ball Bearing to be replaced by ship's spare.
EM-01-06 NO.1 & 2 AUX BLOWER
Surveyed by NK Class.)dynamic balance to be carried for both blower wheel.
Maker: OSAKA BLOWER MFG,CO.LTD / TBBS 2210
TYPE: SF-JRV, 30 KW, 3530 rpm
a Remove aux blower to workshop & overhaul, dynamic balancing, V - - - - - - 2 Unit
b dye check of blower impeller and descale & paint casing V - - - - - - - -
c Refit aux blower to workshop & overhaul, dynamic balancing, V - - - - - - - -
d renew bearing of motor complete Upto 5 kw V - - - - - - - -
e Repair, Recondition and Machining any defective components V - - - - - - - -
-
AUXILIARY ENGINE
- Main Switch board to be calibration. - Cover Exhaust manifold A/E no.1 renewed. - Surveyed by NK Class.
EA-02-01 DIESEL GENERATOR ENGINE ( 2 SET )
MAKER : YANMAR DIESEL, TYPE : 6N165L-EN , MODEL: VERTICAL WATER COOLED,4CYLE DIRECT INJECTION TYPE, KW : 530, PS : 600, RPM : 1200
a General Overhauled (spare parts supply by owner) - - - - - - - - -
b Crank shaft deflection to be calibrated - - - - - - - - -
EA-02-05 DIESEL GENERATOR ALTERNATOR To be checked the insulation , service , cleaned by electric solve. Renewed ball bearing by ship spare.
Maker: TAIYO ELECTRIC CO,LTD.
Type: TWY38C-6, 3 phase,1200 rpm, 60hz, 600Kva, 6 poles
a Dismantle and replace V - - - - - - - Unit
b Over Haule Alternator (Insitu) Upto 450 kw V - - - - - - - -
c Cleaning by chemical V - - - - - - - -
d Re varnished V - - - - - - - -
e Balancing V - - - - - - - -
f Measure air gap between rotor & stator V - - - - - - - -
-
EMERGENCY GENERATOR.
EG-01 EMERGENCY GENERATOR To carry out black out test and load test and witnessed by class NK surveyor
MAKER: MITZUI Zosen , TYPE: BF6L913, SERIAL NO : 8479624, OUTPUT: 30 KVA , RPM : 1800 rpm , D/G ALTERNATOR MAKER : TAIYO ELECTRIC . TYPE : ATW-20C , SERIAL NO : GV-10504
EB-06 MOUNTING VALVE : 20 Pcs To be opened, cleaned, lapped & surveyed by NK surveyor, Spare Parts Owner Supply
a Dismantle and installed Valve. V - - - - - - 20 Valves
b Repair, Recondition and Machining any defective components V - - - - - - - -
PUMPS
EP-01 FIRE & GS PUMP DAMAGE ---- BY SHIP CREW NEED TO OVERHAULED, SPARE PARTS OWNER SUPPLY
a Dismantle and install - - - - - - - - -
b Overhaul in workshop and dynamic Balance - - - - - - - - -
c Build up & machine, fab & renew wear rings and pump internals - - - - - - - - -
a Check and tighten loose, thoroughly clean Starter Panel and V - - - - - - 1 Unit
b all instruments by wiping V - - - - - - - -
EE-02 MAIN SWITCH BOARD GENERATOR
MAIN SWITCH BOARD GENERATOR PANEL CALIBRATION THE METER, SAFETY DEVICE .INSTALL AMPRE METER TO ALL PUMP FOR CONTROL RUNNING ELMOT.
ADDITIONAL
AD-01 AC ACCOMMDATION, MAKER : DAIKIN INDUSTRIES, LTD ,Type : Marine type packaged air conditioner, Model : US20GE, Three Phase, 50/60Hz, 380/400V
a Open the blower set, to be renewed set of blower including house, - - - - - - 1 Unit
ballast tank
open/close manhole cover
gas free
Steaming and solvent washing
removal oil sludge & mud
DO Tank
open/close manhole cover
gas free
Steaming and solvent washing
removal oil sludge & mud
LO Tank
open/close manhole cover
gas free
Steaming and solvent washing
removal oil sludge & mud
BILGE OIL TANK AND SLUDGE tank
open/close manhole cover
gas free
Steaming and solvent washing
removal oil sludge & mud
STEEL RENEWAL TARIF - GRADE "A" STEEL
thickness weight engine room pump room main deck hull ballast tank DB tank oil tank bottom keel plate forward stern bulbous
7 mm 1 Kg
8 mm 1 Kg
10 mm 1 Kg
12 mm 1 Kg
14 mm 1 Kg
16 mm 1 Kg
18 mm 1 Kg
20 mm 1 Kg
SPECIAL MATERIAL
Plate with single curvature
Plate with double curvature
High strength plate
Special steel
Straight frame
Special angle bar
unit
Round bar meter
angle bar meter
Steel
Per bend Per steel Test per m
Dia.of pipe Steel pipe Per U clip (net price) flange Schedule
add price sleeve
(net price)
25mm 1'
40mm 11/2"
50mm 2"
65mm 21/2"
80mm 3"
90mm 31/2"
100mm 4"
125mm 5"
150mm 6"
200mm 8"
250mm 10"
300mm 12"
350mm 14"
400mm 16"
VALVE TARIFF
Open up sea valves for survey, grind in, clean and paint, renew packing repack and close in place
Dia of valve mm) Function Globe valve Gate valve Angle valve Butterfly valve warm valve
25 freh water
sea water
steam
hydroulic
liquid chemical cargo
50 freh water
sea water
steam
hydroulic
liquid chemical cargo
80 freh water
sea water
steam
hydroulic
liquid chemical cargo
100 freh water
sea water
steam
hydroulic
liquid chemical cargo
125 freh water
sea water
steam
hydroulic
liquid chemical cargo
150 freh water
sea water
steam
hydroulic
liquid chemical cargo
200
250
300
350
400
450
500
600
700
800
REMOVED TO WORKSHOP, OPENUP, CLEAN, VARNISH, BAKE, CLOSE UP AND
TEST ON COMPLETION.
Power (KW) AC motor DC motor
1
3.7
7.5
10
15
20
30
40
50
60
75
100
REWINDING
Power (KW) AC motor DC motor
1
3.7
7.5
10
15
20
30
40
50
60
75
100
(1) Vertical centrifugal pump
Open up in place, clean, inspect, measure, renew packing and gasket, close up and running test.
Remove to workshop, open up, clean, inspect, measure, facing up of pump two ends seals, grind in, adjust
clearance, facing up of gears' meshing and sliding bearing's burr, close up and running test.
Open up in plade, clean, inspect, measure, facing up of pump casing and spiral burr, adjust clearance, close
up & running test, adjust oil pressure.