RJ-SERIES

potable WATER CARTS

Operation Manual
Maintenance Schedule
Daily
1. Walk around unit. Look for loose or missing nuts or bolts or exterior damage.
2. Inspect Supply Cord and Cart Plug for cracks or missing insulation.
3. Inspect inside plumbing compartment for loose wiring or missing covers.
4. Check for low tire pressure.

Monthly/Hourly
1. Check all hoses and lines for leaks.
2. Check aircraft fittings and plugs for functionality. All fittings must have plugs, caps, or stow flanges.
3. Check tire pressure - 50 psi recommended.
4. Clean the finish of the cart with soap and water.

Every 90 Days (perform these checks and all previous checks)

1. Test pump. Run the pump and check for leaks, adequate pressure, and flow.
2. If low pressure of flow, clean any filters, strainers or in-line flow meters.
3. Inspect hoses, fittings, and couplers for condition.
4. Replace all hoses, fittings, and seals on condition.

Semi-annually
1. Pack wheel bearings and replace wheel seals on condition.
2. Inspect frame and enclosure for loose or missing bolts.
3. Inspect hoses for damage or dry rot. Replace on condition.
4. Inspect tank for Item Daily 30 Days 90 Days 180 Days
security and integrity. Inspect chassis for damage or leaks
Check for leaking. Inspect supply plug & electrical cords
5. Inspect hatch gas- Inspect interior plumbing lines, fittings, & seals
kets (on front and Inspect fill and waste hoses
rear compartment Inspect hoses, couplings, fittings and plugs
lids) for condition. Check & adjust tire pressure
6. Inspect all electri- Inspect & clean enclosure/tanks & chassis finish
cal components for Test pump system for proper function
security. Inspect & clean filters, strainers, & flow meters
7. Verify heater is Pack wheel bearings
operational and tem- Inspect chassis & tanks for loose/missing bolts
perature is in range. Inspect hatch gaskets and lid seals
Inspect electrical components for security
Inspect heater(s) for proper operating temperature

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 11

Questions? Contact Aero Specialties at 208-378-9888
 Potable Water Tank Cleaning Instructions
Applies to all AERO Water Carts (WC15, WC30, WC40/60/80-RJ1, WC100, WC150, WC180-RJ2,
WC270-RJ3, WC270-Insert)
Recommended Frequency: AERO Specialties recommends that all of its water cart tanks be thor-
oughly cleaned every 30 days.
Recommended Cleaning Materials: AERO Specialties recommends using its Drox Cleaning Kit (Part
No. DROX Kit) for all tank cleaning. The kit contains the following items:
• Drox (1 quart; 1:10 dilution). Drox is a citrus-based,
powerful blend of inhibited cleaning agents espe-
cially compounded to remove scale, mineral and lime
deposits from stainless steel. Drox is NOT classified
HAZMAT, but you must clear its
disposal down storm drains with your local airport
authority.
• 3M Respirator (No. N95)
• Nylon scrub brush
• Scotch-Brite pads (2)
• Heavy-duty rubber cleaning gloves

Recommended Cleaning Instructions:

1. Fill tank one-quarter full of water.
2. Pour proper quantity of Drox into tank (WC30: approximately 10 ounces; WC40-RJ: 14 ounces;
WC60-RJ: 20 ounces; WC80-RJ: 26 ounces; WC100: 32 ounces; WC150: 48 ounces; WC180: 54
ounces; WC270: 68 ounces)
3. After covering nose & mouth with the respirator and donning the rubber gloves, scrub entire
inside of the tank with the Scotch-Brite pad. Use the nylon scrub brush for hard-to-reach areas.
4. Drain the tank and flush thoroughly twice with cold water.
5. OPTIONAL neutralizing procedure: fill tank one-quarter full with water and dissolve a small box of
baking soda. Slosh mixture around entire tank. Rinse twice with cold water.
IMPORTANT: Never, EVER, use any metal pads or brushes to clean the stainless tank. Metal pads,
brushes, or steel wool will irreparably scratch the stainless tank, causing the tank to rust. There is
no way to repair the tank if it rusts. FDA regulations prohibit any potable water tank from operating
if containing rust.
NOTE: These instructions are AERO Specialties’ recommendations for maintaining your AERO
Specialties Potable Water Service Cart. PLEASE CONTACT TO YOUR LOCAL REGULATORY AGENCY
FOR THEIR SPECIFIC CLEANING REQUIREMENTS.

12 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
SECTION IV - TECHNICAL DATA
RJ-Series Carts At A Glance
Components
& Features
Tank capacities: WATER
Cart Dimensions & Weights
Turning Angle
Frame material
Frame Weight
Tank Enclosure
Dimensions & Weights
(stand-alone units: can be insert-
ed in 3/4-ton pickup)
Tank & Enclosure Material
Running Gear
(wheels, tires, & spindles)
Pump System
(Electrical components are
wired for 110-volt input)**
Couplers & hoses: WATER
Winterization
(cold weather protection)
* CE carts have 240v/50Hz CE-marked heaters
** CE carts wired for 230v/50Hz input
AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08
Questions? Contact Aero Specialties at 208-378-9888
RJ-1 Carts
40-80 gallons (152-303 liters)
96” L x 46” W x 37” H
(244cm x 117cm x 94cm)
650 lbs (293kg)
220 degrees
Fabricated steel, hot-dip galvanized
305 lbs (137kg)
62” L x 34” W x 26” H
(158cm x 86cm x 66cm)
345 lbs (155kg)
Tank: 12-gauge stainless steel
Enclosure: 1/8” aluminum
with foam-core insulation
Wheel & tire: 4.80x8” pneumatic
Forged hub: 4 lug on 4” centers
rated @ 1600# each
Bolt pattern: 4.5 x 8 x 3.25”
Spindle: 1-1/4”x5”
spindles, 1144 cold rolled steel
Electric only: 12V DC pump,
4.5 GPM (17 LPM)
Includes on-board battery
& charger
3/4” fill coupler with plug,
3/4” x 10’ clear fill hose
Closed-cell foam insulation
120-volt, 1000watt immersion
heater*
RJ-2 Carts
180 gallons (682 liters)
115” L x 64” W x 41” H
(292cm x 163cm x 104cm)
1240 lbs (558kg)
220 degrees
Fabricated steel, hot-dip galvanized
590 lbs (266kg)
77” L x 48” W x 32” H
(196cm x 122cm x 81cm)
750 lbs (338kg)
Tank: 12-gauge stainless steel
Enclosure: 1/8” aluminum
with foam-core insulation
Wheel & tire: 5.70x8” pneumatic
Forged hub: 5 lug on 4.5” centers
rated @ 2200# each
Bolt pattern: 4.5 x 8 x 3.25”
Spindle: 1-5/8”x9”
spindles, 1144 cold rolled steel
Electric: 12V DC pump,
4.5 GPM (17 LPM), or
Gas: Honda GX160 gas pump,
40 GPM (151 LMP)
Includes on-board battery & charger
3/4” fill coupler with plug,
3/4” x 10’ clear fill hose
Closed-cell foam insulation
Immersion heater (120-volt,1000 watt)*
Pump compartment air heater
(120-volt, 1200 watt)*
RJ-3 Carts
270 gallons (1,023 liters)
145” x 66” x 47”
(368cm x 168cm x 120cm)
1800 lbs (810kg)
220 degrees
Fabricated steel, hot-dip galvanized
700 lbs (315kg)
96” L x 48” W x 31” H
(244cm x 122cm x 78cm)
1050 lbs (473kg)
Tank: 12-gauge stainless steel
Enclosure: 1/8” aluminum with
foam-core insulation; steel
diamond-plate & grip-strut deck
Wheel & tire: 5.70x8” pneumatic
Forged hub: 5 lug on 4.5” centers
rated @ 2200# each
Bolt pattern: 4.5 x 8 x 3.25”
Spindle: 1-5/8”x9”
spindles, 1144 cold rolled steel
Electric: 12V DC pump,
4.5 GPM (17 LPM), or
Gas: Honda GX160 gas pump,
40 GPM (151 LMP)
Includes on-board battery & charger
3/4” fill coupler with plug,
3/4” x 10’ clear fill hose
Closed-cell foam insulation
Immersion heater(120-volt,1000 watt)*
Pump compartment air heater
(120-volt, 1200 watt)*
13
 Mechanical Dimensions of RJ1 Potable Water Carts
(Dimensions are the same for 40-gallon, 60-gallon, and 80-gallon carts)

Total Length: 92” or 233.7 cm

Enclosure Length: 61.25” or 155.6 cm

Enclosure Height:
19” or 48.3 cm

Ground to mid-rail Ground to top of

Ground Clearance: latched towbar:
Ground Clearance Unit Height 19 7/8” or 50.5 cm 50” or 127 cm
(Frame): 9” (ground to top of
or 22.8 cm water inlet): 36”
or 91.5 cm

Enclosure Width:
33 3/8” or
84.7 cm

Ground to top of
enclosure: 30”
or 76.2 cm

Total Width: 45” or 104.4 cm

14 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
Mechanical Dimensions of RJ2 Potable Water Cart

Total Length: 115” or 292.1 cm

Enclosure Length: 79.75” or 202.6 cm

Enclosure Height:
22 3/8” or 56.8 cm

Ground Clearance Ground to mid-rail Unit Height: 37” Ground to top of

(Frame): 7.5” or Ground Clearance: or 94m (not latched towbar:
19 cm 21” or 53.5 cm including towbar) 54” or 137.2 cm

Enclosure Width: 48 3/8” or 122.7 cm

Ground to top of
enclosure: 32.75”
or 83.2 cm

Total Width: 63.75” or 162 cm

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 15

Questions? Contact Aero Specialties at 208-378-9888
 Mechanical Dimensions of RJ3 Potable Water Cart
Total length: 134” (340.36cm)

Enclosure length: 96” (243.84cm)

Ground to
top of
railing:
31.5”
(80.01cm)

Ground to bottom of Ground to top Ground to top of Total height (to

rail (ground clearance): of enclosure - enclosure - top of upraised
7.75” (19.69cm) rear of cart: front of cart: towbar): 53”
26” (66.04cm) 28.5” (72.39cm) (134.62cm)

Total width: 65.5” (166.37cm)

Enclosure width: 48” (121.92cm)

Ground to top
of railing: 31.5”
(80.01cm)

Ground to bottom of rear bumper

Ground to top of enclosure - (ground clearance):7.75” (19.69cm)
rear of cart: 26” (66.04cm)

16 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
Gas & Electric Pump System Specifications

ELECTRIC Pumping System Specifications:

Pump FLOJET 12-volt DC electric pump: Model 4325-143A: 1 on RJ1; 2 on RJ2/RJ3
Dimensions 3.75” High x 6.3” Wide x 9.9” Long (95mm x 160mm x 252mm), 6 lbs. (2.8 kg)
Flow & Pressure 4.5 GPM (17 liters/minute) @ 40psi (each pump)
Motor permanent magnet, ball bearings @ front & rear endbell
Priming method Self-priming up to 6 ft. suction lift
Dry-run Info Dry-running w/out damage
Pump type 4-chamber positive displacement diaphragm
Construction Corrosion-resistant construction, thermally protected
Strainer Stainless steel screen strainer included
Maintenance & repair Replacement parts available

Battery GelStar M24SLDG Charger* Dayton 6Z763C

Nom Voltage(V) 12 Input Amps @ 120 VAC 60HZ 2.2/9.5
Nom Capacity (AH) 5hr rate 66 AH Output Amps @ 12VDC 10. Set on 10/2 Amps for battery charging
Nom Capacity (AH) 20hr rate 73.6 AH Engine start Amps @ 7.2 VDC 55
Weight 53.6 (24.3kg)
Length (mm) 10.25 (260mm)
Width (mm) 6.75 (171mm)
Height (mm) 9.88 (251mm)
Reserve Capacity 132
* CE charger: Super Charger PN: 1214R 230v/50Hz input, 12v 7A

GAS Pumping System Specifications:

Pump Honda GX160 + Teel Centrifugal
Dimensions (pump only) 6-3/4” H x 6-3/4” L x 7-1/4” W, 17 lbs.
Flow & Pressure 60gpm @ 21 PSI, 31gpm @ 25 PSI - 29 PSI maximum pressure
Motor Honda GX160TQXE2
Priming method Flooded suction
Dry-run Info Do not run dry
Pump type Centrifugal (Dayton 4TE77)
Construction Bronze w/stainless ball bearings
Strainer 50 mesh stainless steel
Maintenance & repair Service engine within 90 days/50 hours of operation. Parts available.

Battery NAPA 8223, Group U1L Charger* NAPA 85-300A

Nom Voltage(V) 12 Type Automatic trickle charger
Nom Capacity (AH) 5hr rate 20 AH Input @ 120VAC .3 amps
Nom Capacity (AH) 20hr rate 25 AH Output @ 12V 1.5 amps
Weight 25 lbs. (11.35 kg)
Length 7-3/4”
Width 5-3/16”
Height 7-5/16”
* CE charger: Super Charger PN: 1214R 230v/50Hz input, 12v 7A

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 17

Questions? Contact Aero Specialties at 208-378-9888
RJ1 Potable Water Carts (WC40-RJ1, WC60-RJ1, WC80-RJ1)
Diagram: MAJOR EXTERNAL COMPONENTS
(Numbers correspond to Parts List on page 21)

Figure 1: 7. Fill inlet assembly

with check valve,
8. Screened inlet, & locking cap
11. Front compartment lid
dome vent
10. Water 9. Fluid
12. Towbar with tank lid 6. Rear compartment
gauge level
locking brake lid (see pictures next
page for components)

5. Pump switch
13. Heavy-
duty bearing
blocks for
5th-wheel
steering
4. Control
assembly
Panel
& green LED
light

14. Brake latch

2. Insulated 3. 8” pneumatic
tank enclosure tires, steel rim
wheels with
tapered bearings
1. Galvanized,
3. 8” pneumatic tubular steel
tires, steel rim protective frame
wheels with
tapered bearings

Figure 2: Figure 3:
Front compartment: Battery & charger,
electrical connections

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 19

Questions? Contact Aero Specialties at 208-378-9888
 Major Internal Components - RJ1 Potable Water Carts

11a. Battery,
gel core, deep
cycle
11b. Charger,
12V DC

6a. Water
pump,
12V DC, 6c. Electrical
self-priming box & control
panel with
green LED
5. Pump light
switch

6b. Water 6h. Pigtail for

filter on external plug-in
outlet side when not in use
of water
pump

6e. Fill hose,

coupler, & plug
(shown w/
short coupler;
units are
equipped
with long-grip
couplers; 6d. Hose & strainer for inlet 6g. Float, determines if 6f. Immersion
photo below) side of water pump. Brass fitting tank is 1/3 full (if not heater for tank
connects to supply tank. 1/3 full, heater will not
turn on). Green LED
light only lights if tank
is 1/3 full.
Figure 4:
6e. 6e. 7b.
Water fill kit & fittings.
Part numbers correspond
to parts list on page 21.

NOTE: Both the long-grip

coupler (6e) and the
locking cap (7c) have
replaceable O-rings. Call 7c.
AERO for replacements.

20 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
RJ1-Series Potable Water Cart Standard & Replacement Parts List
Item Sub-part Part No. Description
1 RJ1 Trailer Galvanized, tubular steel protective frame assembly
WT40RJ Tank-encl Insulated tank enclosure & stainless steel tank, 40-gallon
2 WT60RJ Tank-encl Insulated tank enclosure & stainless steel tank, 60-gallon
WT80RJ Tank-encl Insulated tank enclosure & stainless steel tank, 80-gallon
3a Wheel-Tire Standard 4:80x4x8” pneumatic tire on steel rim, includes 4 lug nuts
3
3b Hub Kit Standard Hub, spindle, bearings, seal, nut and dust cover
4 Pilot LED lamp*(*CE carts: Pilot LED 240V) Green LED control panel light
5a BOL Switch Environmentally sealed toggle switch, 10amps, screw terminal
5
5b BOL Switch guard Metal toggle switch guard
6a Flo-Jet Pump Standard 12-volt self-priming electric pump w/hose barb kit, 4.5gpm
Strainer-Bowl-Plastic 1” Filter housing assembly for potable water carts
6b
Strainer-Plastic 1” Filter cartridge Model W25P for water filter, 25-micron
6: Rear Compartment components

Electrical Box 8”x6”x4” Screw Cover Box with electrical connections

6c Relay Socket Socket for electrical relay
Relay 8-pin DPDT*
8 pin DPDT electrical relay
(*CE carts: Relay 240V)
6d Inlet Hose & Strainer 3/4” reinforced hose, disc strainer, and brass garden hose fitting
Fill Hose Water _” 3/4” Potable Fill Hose, reinforced
6e Water Coupler-LG 3/4” long grip water fill coupling, anodized green
Water Plug 3/4” AERO Specialties Water plug, anodized green
Heater-Chromalox*
6f Chromalox immersion tank heater, 115VAC, 1000 watt
(*CE carts: Heater 240V-IM)
6g Float Switch RJ Float Switch assembly, used in all RJ tanks
6h Extension cord External plug-in for charging unit and winterization protection
6i Water Fill Kit Wall-to-cart fill kit
7a Check valve/elbow _” FPT check-valve & elbow for fill inlet
7 7b Water Inlet 3/4” water inlet fitting, threaded male nipple, anodized green
7c Water Cap 3/4” water inlet nipple cap, anodized green
8 Dome Vent 1” Stainless Screened dome vent
9 Gauge 18” Gauge 18” (brass)
10 WCRJ Tank Lid Access lid with fittings for RJ-Series potable water carts
11a Battery-12V 12-volt gel battery, deep cycle
11
11b Charger-12V* (*CE carts: Charger 240V) 12-volt electric battery charger
12 Towbar-Standard Towbar
13a;
Hub Kit-Standard Hub, spindle, bearings, seal, nut and dust cover
13 same as 3b
13b Fork 100/150/RJ1 Steering fork assembly
14 Brake Latch 100-Series Brake latch for towbar brake assembly

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 21

Questions? Contact Aero Specialties at 208-378-9888
 RJ2 Potable Water Carts (WC180-RJ2)
Diagram: MAJOR EXTERNAL COMPONENTS
(Numbers correspond to Parts List on next page)

2. Insulated tank enclosure

3. Rear compartment;
see pictures on page 26. 1. Galvanized, tubular steel
protective frame

5. Honda GX160 Gas Pump,

Electric start, 40 GPM (151
LPM) Optional Electric Pump
4. Control Panel with green LED system available.
ready light, and pigtail plug for
charging / winterization

Water Tank Access Lid.

Detailed on Page 26.

6. Towbar with
locking brake

7. Brake latch

8. 8” pneumatic tires,
steel rim wheels. 9. Hub, spindle, bearings,
seal, dust cap, castle nut.

22 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
External Parts List: WC180-RJ2

Item Sub-component Part No. Description

Galvanized, tubular steel protective frame

1 RJ-2 Trailer Asbl
assembly

Insulated tank enclosure & 180-gallon stain-

2 WC180 Tank & Enclosure
less tank

Rear Compartment - see Major Internal Parts

3
List on page 26

Control Panel - see Electrical Parts List on

4
page 27

Honda GX160 electric start gas pump, 40

5 GX160TQXE2
GPM (151 LMP)*

Powder-coated steel towbar for RJ2 & RJ3

6 RJ2-3 Towbar
trailers

7 Brake latch Brake latch for towbar brake assembly

Pneumatic tire & wheel: (5:70 x 8” duro tire)

8 Wheel-Tire RJ2/3
9 Hub & Spindle RJ2/3
& (8”x 4.5” 5 lugged JCBW Wheel)
Hub, spindle, bearings, seal, nut and dust
cover. NOTE: Steering sector hub components
are different from wheel hubs on RJ2 & 3 carts

(Numbers correspond to diagram on previous page)

*See rear compartment pictures on page 26 for electric pump system parts

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 23

Questions? Contact Aero Specialties at 208-378-9888
 RJ3 Potable Water Carts (WC270-RJ3)

12 14 13 (see page 26)

3

1 6
5
2
8

24 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
External Parts List: WC270-RJ3

Item Sub-component Part No. Description

Galvanized, tubular steel protective frame

1 RJ-2 Trailer Asbl
assembly

Insulated tank enclosure & 180-gallon stain-

2 WC180 Tank & Enclosure
less tank

Rear Compartment - see Major Internal Parts

3
List on page 26

Control Panel - see Electrical Parts List on

4
page 27

Honda GX160 electric start gas pump, 40

5 GX160TQXE2
GPM (151 LMP)*

Powder-coated steel towbar for RJ2 & RJ3

6 RJ2-3 Towbar
trailers

7 Brake latch Brake latch for towbar brake assembly

Pneumatic tire & wheel: (5:70 x 8” duro tire)

8 Wheel-Tire RJ2/3
9 Hub & Spindle RJ2/3
& (8”x 4.5” 5 lugged JCBW Wheel)
Hub, spindle, bearings, seal, nut and dust
cover. NOTE: Steering sector hub components
are different from wheel hubs on RJ2 & 3 carts.

(Numbers correspond to diagram on previous page)

*See rear compartment pictures on page 26 for electric pump system parts

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 25

Questions? Contact Aero Specialties at 208-378-9888
 Diagram & Parts List: RJ2/RJ3 Water Cart Rear Compartment
Rear Compartment Parts (Numbers
correspond to parts list on next page)
1 Honda GX160 engine
2 Centrifugal pump
3 Pump outlet hose
7
6 5 3 4 Pump inlet hose
1
5 Battery / battery box
2 6 Immersion heater 1KW ( CE Marked)
4
7 Compartment heater w/ cover
8 Electrical control box
9
9 On-board battery charger
8

Rear compartment - gas pump system

Rear Compartment Parts (Numbers

correspond to parts list on next page)
1 Dual Flojet Pump
2 Pump inlet hoses
7
3 Pump outlet hose
1
4 Pump inlet filters
3 5 5 Battery / battery box
2
6 Immersion heater 1KW (CE Marked)
4 7 Compartment heater w/ cover
8 Electrical control box
8 9 9 On-board battery charger

Rear compartment - electric pump system (lav cart shown; pump system same for electric water carts)

13
12
14

10 6
11

Fill-hose assembly (Stored in Access Cover Immersio Heater

rear compartment)
12 Tank level gauge
10 Long-grip fill coupler Immersion heater 1KW
6
13 Tank fill port (CE Marked)
11 Plug for fill coupler
14 Screened vent

26 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
Internal Parts List - WC180-RJ2, WC270-RJ3, WC270-Insert
(Numbers correspond to diagram on previous page)

GAS PUMP SYSTEM

Item Sub Part No. Description

1 GX160TQXE2 Honda GX160 engine
2 TEEL Pump (4TE77) Centrifugal pump
3 Outlet Hose 3/4” reinforced outlet hose
4 Inlet Hose 1” reinforced inlet hose
a Battery Box-Small Battery Box
5
b Battery-RJ2&3 Gas Battery (NAPA PN: 8223 NAPA)
Heater-Chromalox*
6 Immersion heater 1KW
(*CE carts: Heater 240V-IM)
Heater Air RJ2 & RJ3*
7 Compartment Heater w/ cover shield
(*CE carts: Heater Air 240V)
8 Electrical Box 8”x6”x4” Screw Cover Box with electrical connections
Charger 12V*
9 On-board battery charger.
(*CE carts: Charger 240V)
10 Water Coupler-LG AERO Specialties Long-grip _” potable water fill coupler
11 Water Plug AERO Specialties _” plug for potable water fill coupler
12 Gauge 18” Water tank level gauge
13 Potable Water Fill Port Potable water fill port: check valve, _” MPT inlet nipple, & _” locking cap
14 Dome Vent 1” Stainless Screened vent

electric PUMP SYSTEM

Item Sub Part No. Description

1 Flojet Pump-STD (2 each) Dual Flojet 12VDC pump system
2 Inlet Hose 1” reinforced inlet hose
3 Outlet Hose 3/4” reinforced outlet hose
4 Inlet Filters Inlet filters
a Battery 12V 12-volt DC deep cell marine battery
5
b Battery Box 12V ABS plastic battery box for 8G-24 battery
Heater-Chromalox*
6 Immersion heater 1KW, Chromalox
(*CE carts: Heater 240V-IM)
Heater Air RJ2 & RJ3*
7 Compartment heater w/ cover shield
(*CE carts: Heater Air 240V)
8 Electrical box 8”x6”x4” Screw Cover Box with electrical connections
Charger 12V*
9 On-board battery charger
(*CE carts: Charger 240V)
10 Water Coupler-LG AERO Specialties Long-grip 1” Lav fill coupler
11 Water Plug AERO Specialties 1” plug for fill coupler
12 Gauge 18” Flush tank level gauge
13 Potable Water Fill Port Potable water fill port: check valve, _” MPT inlet nipple, & _” locking cap
14 Dome Vent 1” Stainless Screened vent

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 27

Questions? Contact Aero Specialties at 208-378-9888
 Electrical Schematic: RJ Series Water Carts, Electric 12v pump
All CE-marked water carts are 230-volt input/50Hz/Single phase/8 amps at full load
WIRES ARE ALL 2.5MM2 UNLESS OTHERWISE NOTED

Heater on Light Immersion Heater

10 AMP Fuse 220V/AC Relay

X2 X1

L2 L2 L2
CHD

L1 Rear Compartment Heater

L2 L2 L2 1 1 2 PE CHD

—
+
1.5MM2
—
+
12V/DC
Battery
Charger Float Switch

— Pump Switch
+
1.0MM2
12V/DC Pumps

12V/DC Battery 30 AMP Fuse

1.5MM2

Input plug 115V AC

28 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
Electrical Schematic: RJ Series Water Carts, Gas 12v pump
All CE-marked water carts are 230-volt input/50Hz/Single phase/8 amps at full load
WIRES ARE ALL 2.5MM2 UNLESS OTHERWISE NOTED

Immersion Heater
Green LED Light

10 AMP Fuse 220V/AC Relay

X2 X1

L2 L2 L2
CHD

L1 Rear Compartment Heater

L2 L2 L2 1 1 2 PE CHD

12V/DC
Battery
Charger Float Switch

12V/DC Battery

— +

Honda Pump Engine, electric start

Input plug 115V AC

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 29

Questions? Contact Aero Specialties at 208-378-9888
 Plumbing Schematics: RJ-Series Potable Water Carts
Electric-powered RJ-Series Potable Water Carts

30 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
Plumbing Schematics: RJ-Series Potable Water Carts
Gas-powered RJ-Series Potable Water Carts

AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 31

Questions? Contact Aero Specialties at 208-378-9888
 POTABLE WATER OPTIONS & SPARES KITS
RJ-Series Potable Water Cart Options Parts List

Item Part No. Description

1 FlowMeter-GPI Flow meter: GPI in-line electronic digital flow meter, 3-30 GPM

Spares kit for AERO RJ-Series Water carts. Includes: AERO long-grip fill coupling, plug & inlet cap;
2 RJ1 Spares WC
fill hose; wall-to-cart fill kit; Flo Jet pump rebuild kit; 25-micron filter cartridges; and electrical relay.

Spares kit for AERO RJ2-3 Water Carts. Includes: AERO long grip fill couplng and plug; AERO
fill inlet and cap; 15’ of fill hose; wall-to-cart fill kit; 25-micron filter cartridges; brass level
3 RJ2-3 Spares WC
gauge; tank lid food grade gasket; wheel and tire assembly; hub kit assembly (spindle, hub,
bearings and seals).

32 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
34 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08
Questions? Contact Aero Specialties at 208-378-9888
AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 39
Questions? Contact Aero Specialties at 208-378-9888
40 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08
Questions? Contact Aero Specialties at 208-378-9888
AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 41
Questions? Contact Aero Specialties at 208-378-9888
42 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08
Questions? Contact Aero Specialties at 208-378-9888
AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 43
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44 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08
Questions? Contact Aero Specialties at 208-378-9888
AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 45
Questions? Contact Aero Specialties at 208-378-9888
 CE-Mark Information
AERO Specialties RJ-Series Lavatory and Potable Water Service carts have been tested by TUV
America against the EU Directives specified in the attached report from TUV. Based on the test
results from TUV, AERO Specialties certifies that its RJ-Series carts meet or exceed all CE require-
ments for applicable aircraft ground support equipment.

46 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

Questions? Contact Aero Specialties at 208-378-9888
 Safety, Warning & Operation Labels
The labels pictured below are used on some or all of the RJ-Series Lavatory and Potable Water carts.
Replacement labels are available from AERO Specialties.

READ OPERATION MANUAL PRIOR TO OPERATING THIS EQUIPMENT

SEE OPERATION MANUAL FOR WIRING DIAGRAMS
Gas Electric Date of
Model Pump Pump Tank Capacities Serial No. Manufacture
Waste: 133 liters/35 gallons
LC60 Hand pump only
Fill: 106 liters/28 gallons
LC60-RJ1 Waste: 133 liters/35 gallons
Fill: 106 liters/28 gallons
WC40-RJ1 152 liters/40 gallons

WC60-RJ1 227 liters/60 gallons

WC80-RJ1 303 liters/80 gallons

Waste: 417 liters/110 gallons

LC180-RJ2 Fill: 265 liters/70 gallons
WC180-RJ2 682 liters/180 gallons

LC270-RJ3 Waste: 645 liters/170 gallons

LC270-Insert Fill: 379 liters/100 gallons
WC270-RJ3 1023 liters/270 gallons
WC270-Insert

Unit
Specifications LC60 RJ1 Series RJ2 Series RJ3 Series 270-Insert
Unladen mass (Kg/lbs) 53 kg/115 lbs. 293 kg/650 lbs. 558 kg/1240 lbs 810 kg/1800 lbs 473 kg/1050 lbs
LC60-RJ1: 523 kg/1154 lbs LC180-RJ2: LC270-RJ3:
WC40-RJ1: 440 kg/970 lbs 1216 kg/2680 lbs 1796 kg/3960 lbs
Max. total mass 229 kg/504 lbs. 1456 kg/3210 lbs
(Kg/lbs) WC60-RJ1: 512 kg/1130 lbs WC180-RJ2: WC270-RJ3:
WC80-RJ1: 585 kg/1290 lbs 1216 kg/2680 lbs 1796 kg/3960 lbs

Tire pressure (bar/psi) 3.45 bar/50 psi 3.45 bar/50 psi 3.45 bar/50 psi 3.45 bar/50 psi N/A
Electrical Rating (input) 230 volts/50 Hz 230 volts/50 Hz 230 volts/50 Hz 230 volts/50 Hz
N/A
1 Phase/8 amps 1 Phase/8 amps 1 Phase/8 amps 1 Phase/8 amps

11175 W. Emerald, Boise, Idaho 83713 • 208-378-9888 • www.aerospecialties.com

48 AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08

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AERO Specialties CE-marked “RJ-Series” Potable Water Carts v.2/08 49
Questions? Contact Aero Specialties at 208-378-9888
Scheduled Maintenance Aero Service Carts
Daily Weekly Monthly 3 months 6 months 12 months
Chassis Maintenance- all carts
Inspect for loose hardware-defective components x x x x x x
Visual tire pressure x x x x x x
Wash Exterior x
Inspect plumbing for leaks / defects x x x x x x
Clean plumbing filters and screens x x x
Lube steering sector bearings x
Check steering sector bearing for security x
Check hardware for security x
Adjust wheel bearings- inspect hubs x
Repack Wheel bearings x
Retighten Wheel Bolts x x x x
Inspect all Aircraft Fill and Waste Fittings(as applicable) x x x x x x
Assure all Fitting & Tank caps/screens/seals in place x x x x x x
Hand Pump Equipped Units
Check Pump hand and brackets for security x x x x x x
Inspect for leaks at fittings and valves x x x x x x
Gas Powered units
Check Oil x x x x x x
Change Oil x x x
Check Air Filter x
Change Air Filter x x
Clean and Gap Spark Plug x x
Replace Spark Plug x
**Electric Powered Units
Check Battery / Electrical connections x x x x
Check Extension Cords for fault x x x x x
Check Battery Charger and Battery Mounts x x
Heater Element- Remove External Cover Blow Out x x
Heater Element- Visually inspect interior element x x
Potable Water Carts
Drain and Replenish Tank- if sitting unused x x x x x
Clean tank & Hoses (See Aero Cleaning Kits) x x x x
Replace filter elements (if equipped) x x
Lav Service Carts
Fill waste tank with water and flush x x x x
Inspect Waste hoses for wear and seepage x x x x x
Inspect Waste Valve & Cap for security x x x x x x

***ALL THESE SERVICE INTERVALS ARE BASED ON A CART USED MODERATELY- 2 TIMES A DAY.
SUGGESTED FREQUENCY MUST BE ACCELERATED IF CART IS SUBJECTED TO HEAVER USE.
THESE PROCEDURES SUGGEST THE MINIMUM MAINTENANCE REQUIRED .
****LOCAL FDA AND AIRLINE STANDARDS MUST BE ADHERED TO WHERE APPLICABLE***

CONTRACT AERO SPECIALTIES FOR ANY REPLACEMENT AND SERVICE PARTS

11175 West Emerald

Boise, Idaho, 83713 USA

Phone: 208-378-9888
Fax: 208-378-9889

Email: sales@aerospecialties.com
Website: www.aerospecialties.com