33-50-62 Emergency Exit Light

RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS
GRIMES AEROSPACE COMPANY

550 STATE ROUTE 55
URBANA, OHIO 43078
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 33-50-62 FOR THE EMERGENCY EXIT
LIGHT, PART NUMBERS 30-1404-1 AND -2.
REVISION NO. 1 DATED MARCH 15/00
HIGHLIGHTS
This is a reissue of the Component Maintenance Manual (CMM). Replace the existing CMM, dated
Apr 29/88, with this Reissue, dated Mar 15/00. Dispose of the Highlights Page once the change has been
completed.
Page No. Description of Change Effectivity
All Pages Updated style and format to conform to ATA spec. All Models
All Sections Updated to conform to ATA spec. All Models
Front Revised to reflect this revision. All Models

Matter
Illustrated Revised to reflect this revision. All Models

Parts List
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Highlights Page
33-50-62 Mar 15/00

550 STATE ROUTE 55
URBANA, OHIO 43078
COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
EMERGENCY EXIT LIGHT
PART NUMBER(S)
30-1404-1
30-1404-2
This document and all information and expression

contained herein are the property of Grimes Aerospace, are
loaned in confidence, and may not, in whole or in part, be
used, duplicated, or disclosed for any purpose without
prior written permission of Grimes Aerospace. All rights
reserved.
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PART NUMBER 30-1404
SAFETY ADVISORY
WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW THE
HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE
MANUFACTURER OR SUPPLIER. FAILURE TO COMPLY WITH THE MANUFACTURER'S
OR SUPPLIER'S RECOMMENDATIONS CAN RESULT IN PERSONAL INJURY OR
DISEASE.
This publication describes physical and chemical processes which can make it necessary to use chemicals,
solvents, paints and other commercially available materials. The user of this publication must get the Material
Safety Data Sheets (MSDS) (OSHA Form 20 or equivalent) from the manufacturers or suppliers of the
materials to be used. The user must know the manufacturer/supplier information and keep to the procedures,
recommendations, warnings and cautions set forth for the safe use, handling, storage and disposal of the
materials.
-------------------------------------------------------------------------------------------------------------------------
WARRANTY/LIABILITY ADVISORY
WARNING: GRIMES AEROSPACE COMPANY ASSUMES NO RESPONSIBILITY FOR ANY

EMERGENCY EXIT LIGHT WHICH IS NOT MAINTAINED AND/OR REPAIRED IN
ACCORDANCE WITH THESE PUBLISHED INSTRUCTIONS AND/OR GRIMES AEROSPACE
COMPANY FAA/FAR 36 REPAIR AUTHORIZATION. NEITHER DOES GRIMES AEROSPACE
COMPANY ASSUME RESPONSIBILITY FOR SPECIAL TOOLS, FIXTURES OR EQUIPMENT
FABRICATED BY COMPANIES OTHER THAN GRIMES AEROSPACE COMPANY.
INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR

DECREASE THE LIFE OF COMPONENTS. INCORRECTLY FABRICATED SPECIAL TOOLS,
FIXTURES OR EQUIPMENT CAN RESULT IN DAMAGE TO PRODUCT COMPONENTS OR
GIVE UNSATISFACTORY RESULTS. EQUIPMENT OR PARTS THAT HAVE BEEN
REPAIRED OR FABRICATED BY OTHER THAN GRIMES AEROSPACE COMPANY
AUTHORIZED FACILITIES CAN INCREASE RISKS OF DEATH OR PERSONAL INJURY,
COMPONENT FAILURES AND SECONDARY DAMAGE AND CAN VOID WARRANTIES
UNDERWRITTEN BY GRIMES AEROSPACE COMPANY.
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PART NUMBER 30-1404
RECORD OF REVISIONS
Retain this record in the front of the manual. On receipt of revisions, insert revised pages in manual. Enter
revision number, date issued, date inserted and initials.
REV. DATE DATE REV. DATE DATE

NO. ISSUED INSERTED BY NO. ISSUED INSERTED BY
BASIC 4/29/88 4/29/88 GAC
1 3/15/00 3/15/00 GAC

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PART NUMBER 30-1404
RECORD OF TEMPORARY REVISIONS
REV. ISSUE DATE DATE REV. ISSUE DATE DATE

NO. DATE INSRTD BY REMVD BY NO. DATE INSRTD BY REMVD BY
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PART NUMBER 30-1404
SERVICE BULLETIN LIST
SERVICE BULLETIN REVISION DATE BULLETIN

NUMBER NUMBER INCORPORATED INTO MANUAL
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PART NUMBER 30-1404
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
Title Page T-1 Mar 15/00 Check 501 Mar 15/00

Safety, Warranty SWLA-1 Mar 15/00 502 Blank
and Liability Advisory SWLA-2 Blank Repair 601 Mar 15/00
Record of Revisions RR-1 Mar 15/00 602 Mar 15/00
RR-2 Blank 603 Mar 15/00
Record of Temporary RTR-1 Mar 15/00 604 Mar 15/00
Revisions RTR-2 Blank 605 Mar 15/00
Service Bulletin List SBL-1 Mar 15/00 606 Mar 15/00
SBL-2 Blank 607 Mar 15/00
List of Effective LEP-1 Mar 15/00 608 Blank
Pages LEP-2 Blank Assembly (Including 701 Mar 15/00
Table of Contents TC-1 Mar 15/00 Storage) 702 Mar 15/00
TC-2 Blank Special Tools, Fixtures 901 Mar 15/00
Introduction INT-1 Mar 15/00 and Equipment 902 Blank
INT-2 Blank Illustrated Parts List 1001 Mar 15/00
Description and 1 Mar 15/00 1002 Mar 15/00
Operation 2 Mar 15/00 1003 Mar 15/00
Testing and 101 Mar 15/00 1004 Mar 15/00
Fault Isolation 102 Mar 15/00 1005 Mar 15/00
Disassembly 301 Mar 15/00 1006 Mar 15/00
302 Blank 1007 Mar 15/00
Cleaning 401 Mar 15/00 1008 Mar 15/00
402 Blank 1009 Mar 15/00
1010 Blank
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PART NUMBER 30-1404
TABLE OF CONTENTS
SUBJECT PAGE
Introduction ................................................................................................................................................. INT-1
Description and Operation ................................................................................................................................. 1
Testing and Fault Isolation ............................................................................................................................ 101
Automatic Test Requirements (ATLAS) ....................................................................................... Not Applicable
Disassembly .................................................................................................................................................. 301
Cleaning ........................................................................................................................................................ 401
Check ............................................................................................................................................................ 501
Repair ............................................................................................................................................................ 601
Assembly (Including Storage) ....................................................................................................................... 701
Fits and Clearances ..................................................................................................................... Not Applicable
Special Tools, Fixtures and Equipment ......................................................................................................... 901
Illustrated Parts List ..................................................................................................................................... 1001

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PART NUMBER 30-1404
INTRODUCTION
This publication contains shop maintenance instructions with Illustrated Parts List (IPL) for the emergency exit
light, PNs 30-1404-1 and -2, manufactured by Grimes Aerospace Company and hereafter referred to as the
exit light.
The instructions in this publication provide information necessary to do maintenance functions ranging from
simple checks and replacement to complete shop-type repair.
The instructions only apply to the exit light part numbers listed above. Be sure the part number on the exit
light is listed on the title page before performing any of these instructions.
This publication is written to the Air Transportation Association of America (ATA) Specification Number 100
and will be revised as necessary to show current information.
This publication is divided into sections as shown in the preceding Table of Contents. Also refer to the Table
of Contents for page location of each applicable section.
An explanation of how to use the Illustrated Parts List (IPL) is provided in the introduction of that section.
The following sections of this publication have been verified on the date(s) specified. Where actual
performance of the functions (tasks) cannot be performed prior to issuing a manual, those functions (tasks)
shall be verified by simulation. Any function (task) verified by simulation must be verified by actual
performance at the earliest possible time.
VERIFIED SECTION VERIFICATION DATE
Testing and Fault Isolation Verified by performance: March 8, 2000

Disassembly Verified by performance: March 8, 2000
Assembly Verified by performance: March 8, 2000
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PART NUMBER 30-1404
DESCRIPTION AND OPERATION
1. Description. (See Figure 1) The exit light, PNs 30-1404-1 and -2, provides area illumination. The exit
light contains a 28-volt incandescent lamp, polished aluminum reflector and mounting plate on a housing
assembly.
2. Operation. The incandescent lamp is energized by the application of 28-Vdc input voltage and is turned
ON and OFF by an external switch inside the aircraft.
Exit Light
Figure 1
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PART NUMBER 30-1404
3. Leading Particulars. (Refer to Table 1)
Table 1. Leading Particulars
DESCRIPTION DATA
Dimensions:
Diameter ............................................................................................................... 7.13 inches (181,1 mm)
Depth ....................................................................................................................... 2.50 inches (63,5 mm)
Weight (approx): .............................................................................................................. 0.73 pound (0,3 kg)
Voltage: ................................................................................................................................................. 28 Vdc
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TESTING AND FAULT ISOLATION
1. General Information.
A. The following paragraphs provide information for testing and fault isolation of the exit light.
B. Conduct all tests at a temperature of 65 to 85 °F (18 to 29 °C) and in the order presented, unless
otherwise noted. Failure of any test is cause for failure of the exit light. Correct the fault before
testing is continued.
C. Refer to Table 101 for a list of special tools, fixtures and equipment needed for testing and fault
isolation. Refer to Table 102 for a list of materials needed for testing and fault isolation. Equivalent
substitutes are acceptable.
Table 101. Special Tools, Fixtures and Equipment List
NOMENCLATURE PART/MODEL USED FOR FIGURE

NUMBER NUMBER
Digital Multimeter Model 87 Testing and NA
(DMM) Fluke Electronics Corp. Fault Isolation
Everett, WA
(V89536)
Variable Regulated Model C160-8 Testing and NA
Power Supply Trygon Electronics, Inc. Fault Isolation
(0-45 Vdc, 6-amp min) Roosevelt, NY
(V09206)
Table 102. Materials List
NOMENCLATURE SPECIFICATION MANUFACTURER

Cleaning Cloth MIL-C-85043 Commercially Available
2. Pretest Procedures.
A. Review any shipping tags or forms to determine cause for removal from aircraft.
B. Wipe the exit light with a clean cloth to remove any dust, dirt or foreign material.
C. Visually inspect the exit light for signs of missing, broken, bent or cracked parts. Damaged parts
shall be replaced before the exit light is tested.
3. Test Setup. (See Figure 101)
A. Ensure power supply is set to zero volts and is OFF.
B. Connect exit light to test setup.

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Test Setup
Figure 101
4. Testing.
NOTE: Refer to the IPL for an illustration. Numbers in parentheses ( ) refer to item numbers on
the illustration.
A. Turn power supply ON and adjust for 28 Vdc.
• Lamp (55) shall illuminate with no variance in intensity.
B. Turn power supply OFF and disconnect exit light from test setup.
5. Post Test Procedures.
A. If exit light passed all the tests, prepare it for shipment or storage. Refer to ASSEMBLY, section
701, for details.
B. If exit light did not pass all the tests, repair or replace defective parts, then repeat all tests. Refer to
Fault Isolation, paragraph 6, for details.
6. Fault Isolation. (Refer to Table 103)
the illustration.
Table 103. Fault Isolation
FAULT PROBABLE CAUSE CORRECTIVE ACTION

Lamp (55) does not illuminate. Defective lamp (55). Check lamp filament with a digital
multimeter (DMM). Replace
lamp (55).
Lamp (55) illuminates dimly. Corrosion in lampholder (125), Check for dirt or corrosion. Clean
located in reflector assembly (-60). reflector assembly (-60) with
abrasive cloth.
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DISASSEMBLY
A. The following paragraphs provide information for disassembly of the exit light.
B. Disassemble only to the extent required to replace defective parts, unless complete overhaul is
required. Before disassembly, wipe exterior surfaces with a clean cloth to remove dust, dirt or other
foreign materials.
C. Do not remove threaded inserts. Refer to CHECK, section 501, for details.
D. Do not disassemble riveted parts. Refer to REPAIR, section 601, to determine whether part(s) can
be replaced.
E. Do not remove electrical wires unless repair or replacement is required. Tag electrical wires before
removal.
F. Refer to Table 301 for a list of materials needed for disassembly. Equivalent substitutes are
acceptable.

2. Disassembly of Exit Light.
the illustration.
A. Loosen four screws (45) and swing lens retainer assembly (-5) away from housing assembly (-225).
B. Remove four screws (45) from retainer (10).
C. Remove locknut (50) to release one end of wire rope assembly (210) from retainer (10).
D. Remove eight screws (40) and plate (35) from housing assembly (-225).
E. Remove lamp (55) from reflector assembly (-60).
F. Remove three screws (65), insulator (95) and reflector assembly (-60) from housing (235).
G. Remove screw (105), washer (110), screw (130) and washer (135) from reflector assembly (-60).
H. Remove grommet (220) from housing (235).

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PART NUMBER 30-1404
CLEANING
A. The following paragraphs provide information for cleaning the exit light.
B. Refer to Table 401 for a list of materials needed for cleaning. Equivalent substitutes are acceptable.

Cleaning Brush MIL-B-43871 Commercially Available
Aqueous Cleaning Solution 6300 Safety-Kleen Corp.
Elgin, IL (V30530)
2. Cleaning Procedures.
the illustration.
A. Clean metal parts in aqueous cleaning solution. Use a cleaning brush to remove ground-in deposits.
B. Wipe electrical parts with a clean cloth dipped in aqueous cleaning solution to remove dirt, dust or
foreign material.
WARNING: AIR PRESSURE SHALL BE LIMITED TO 30 PSIG (207 KPAG).
C. Dry parts with compressed air or wipe with a clean cloth and allow to air dry.
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CHECK
A. The following paragraphs provide information for a check of each part in the exit light.
B. Complete checks in accordance with the standard requirements and checks listed in the following
paragraphs, unless otherwise specified.
C. Refer to Table 501 for a list of materials needed for checks. Equivalent substitutes are acceptable.

2. Standard Requirements.
A. Clean the parts before performing any check. Refer to CLEANING, section 401, for details.
B. Use 2X magnification and an amplified light to check the parts.
C. Repair or replace the parts that exceed limits. Refer to REPAIR, section 601, for details. Use parts
within limits for assembly. Refer to ASSEMBLY, section 701, for details.
3. Standard Checks.
the illustration.
A. Examine parts for nicks, gouges, scratches or small burrs. If any are deeper than 0.03 inch
(0,76 mm), replace part. Minor damage may be repaired.
B. Examine parts for corrosion. If deeper than 0.03 inch (0,76 mm) or more than 20 percent of surface
is damaged, replace part. Minor damage may be repaired.
C. Examine painted parts for scratches, peeling, flaking or chipping. If more than 20 percent of surface
is damaged, replace part. Minor damage may be repaired.
D. Examine spring (115) for cracks, breaks or distortion of coils. If any damage is found, replace part.
E. Examine threaded parts with a thread gage for distortion or stripping. If not a Class 3 fit, replace
part.
F. Examine electrical parts for cracks, distortion, bent pins or signs of burned connections. If damaged,
replace parts.
G. Examine electrical wires for cracks, breaks or deterioration of insulation. If damaged, replace.
H. Examine lens (20) for cracks and discoloration. If damaged, replace.

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PART NUMBER 30-1404
REPAIR
A. The following paragraphs provide information for repair of parts in the exit light.
B. Limit repair procedures to correction of minor defects or damage, paint touch-up and replacement of
parts. Refer to CHECK, section 501, for details.
CAUTION: HEAT-SENSITIVE PARTS. USE A HEAT SINK; APPLY HEAT FOR A MAXIMUM OF
10 SECONDS AT A TEMPERATURE NOT TO EXCEED 300 °F (149 °C) TO AVOID
DAMAGE.
C. Use same color and type to replace electrical wires. Strip insulation 0.25 inch (6,35 mm). Use solder
to tin end, then attach to another component.
D. Install rivets in accordance with MIL-R-47196.
CAUTION: DO NOT USE CROCUS CLOTH ON ALUMINUM PARTS. CLOTH CONTAINS IRON
OXIDE, WHICH CAUSES RAPID OXIDATION OF ALUMINUM.
E. Use aluminum oxide abrasive cloth on aluminum parts. Use crocus cloth on steel parts.
F. Refer to Table 601 for a list of special tools, fixtures and equipment required for repair. Refer to
Table 602 for a list of materials needed for repair. Equivalent substitutes are acceptable.

NUMBER NUMBER
Arbor Press Commercially Available Repair NA
Solder Iron Commercially Available Repair NA
Crimping Tool Commercially Available Terminal Replacement NA
Table 602. Materials List (Sheet 1 of 2)

Adhesive (AD-252*) SWS 951 Wacker Silicones Corp.
Adrian, MI (V0DF77)
Aluminum Oxide Abrasive Cloth P-C-451 (400 grade) Commercially Available
Chemical Film (Alodine) None Commercially Available
* Grimes reference only.

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Table 602. Materials List (Sheet 2 of 2)

Contact 60-0603-1 Grimes Aerospace
Urbana, OH (V72914)
Crocus Cloth P-C-458 (600 grade) Commercially Available
Electrical Solder SN63 WRMAP-3 Commercially Available
Masking Tape 0.75 Inch Wide Commercially Available
Paint (PA-462*) 821X330 (Base), 910X376 Courtalds Aerospace
Mojave, CA (V85570)
Primer (PR-144*) MIL-P-23377 Commercially Available
Wash Primer (PR-124*) MIL-C-8514 Hanna Chemical Coatings Corp.
Columbus, OH (V18623)
Sealant (AD-029*) RTV-157 General Electric Co.
Auburn, NY (V09214)
Sealant (AD-330*) MIL-S-8802 Commercially Available
Ring Terminal (TE-105*) 323199 Amp, Inc.
(Qty 2) Middletown, PA (V00779)
Tubing (TU-270*) INSUL TFE 300 Insultab, Inc.
3.25 inches (82,6 mm) long #14 Teflon Woburn, MA (V12509)
Wire Rope 31-1348-11 Commercially Available
4.00 inches (101,6 mm) long
* Grimes reference only.
2. Standard Repair Procedures.
CAUTION: DO NOT CHANGE SURFACE FINISH OR PART SHAPE, OR EXCEED WEAR LIMITS.
FAILURE TO COMPLY CAN RESULT IN FAILURE OF THE PART.
A. Remove minor surface corrosion with correct abrasive cloth for material.
B. Remove nicks, gouges, scratches or small burrs as follows:
(1) Remove any raised material with a very fine file.
(2) Blend damaged area into adjacent surfaces.
(3) Polish areas with correct abrasive cloth.
3. Surface Treatment Procedure. This procedure shall be used for touch-up of scratches and minor surface
defects. If complete surface treatment is required, replace part.
A. Clean part. Refer to CLEANING, section 401, for details.
B. Cover areas not to be treated with masking tape.

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WARNING: CHEMICAL FILM IS FLAMMABLE AND TOXIC TO EYES, SKIN AND

RESPIRATORY TRACT. SKIN AND EYE PROTECTION REQUIRED. AVOID
REPEATED OR PROLONGED CONTACT. USE ONLY IN WELL-VENTILATED
AREAS. KEEP AWAY FROM OPEN FLAMES OR OTHER SOURCES OF
IGNITION.
C. Apply a light coat of chemical film to repair area. Clean with water, then remove excess with a clean
cloth. Allow to air dry.
D. If part does not require surface finish, remove masking tape.
4. Surface Finish Procedure. This procedure shall be used for touch-up of scratches and minor surface
defects.
A. Repair area if required. Refer to Standard Repair Procedures, paragraph 2, for details.
WARNING: CHEMICAL FILM IS FLAMMABLE AND TOXIC TO EYES, SKIN AND

RESPIRATORY TRACT. SKIN AND EYE PROTECTION REQUIRED. AVOID
REPEATED OR PROLONGED CONTACT. USE ONLY IN WELL-VENTILATED
AREAS. KEEP AWAY FROM OPEN FLAMES OR OTHER SOURCES OF
IGNITION.
B. Apply chemical film to surface if required. Refer to Surface Treatment Procedure, paragraph 3, for
details.
C. If not already done, cover areas not to be treated with masking tape.
WARNING: PRIMER IS FLAMMABLE AND TOXIC TO EYES, SKIN AND RESPIRATORY

TRACT. SKIN AND EYE PROTECTION REQUIRED. AVOID REPEATED OR
PROLONGED CONTACT. USE ONLY IN WELL-VENTILATED AREAS. KEEP
AWAY FROM OPEN FLAMES OR OTHER SOURCES OF IGNITION.
D. Apply wash primer and primer as follows:
(1) Mix and thin wash primer and primer in accordance with manufacturer’s instructions.
(2) Apply one coat of wash primer and primer to damaged area. Allow to air dry or place in an oven
for one hour at 200 °F (93 °C).
(3) When dry, check finish is smooth and free of defects.
WARNING: PAINT IS FLAMMABLE AND TOXIC TO EYES, SKIN AND RESPIRATORY TRACT.
SKIN AND EYE PROTECTION REQUIRED. AVOID REPEATED OR PROLONGED
CONTACT. USE ONLY IN WELL-VENTILATED AREAS. KEEP AWAY FROM OPEN
FLAMES OR OTHER SOURCES OF IGNITION.
E. Apply paint as follows:
(1) Mix and thin paint in accordance with manufacturer’s instructions.
(2) Apply one coat of paint to damaged area. Allow to air dry or place in an oven for one hour at
200 °F (93 °C).
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(3) When dry, apply a second coat of paint. Allow to air dry or place in an oven for one hour at
200 °F (93 °C).
(4) When dry, remove masking tape and check finish is smooth, free of defects and blends into
other surfaces.
5. Repair of Lens Retainer Assembly.
the illustration.
A. Replace damaged stud (15) as follows:
(1) Press out old stud (15) from lens retainer assembly (-5). Discard stud (15).
(2) Press new stud (15) in lens retainer assembly (-5).
B. Replace damaged lens (20) as follows:
(1) Remove old lens (20) from retainer (10). Discard lens (20).
(2) Remove old sealant residue from the retainer (10). Refer to CLEANING, section 401, for
details.
WARNING: SEALANT IS HIGHLY FLAMMABLE. AVOID INHALATION OF VAPORS AND

CONTACT WITH SKIN. OBSERVE FIRE PRECAUTIONS.
(3) Apply sealant (AD-029) in recess lip of new lens (20).
(4) Position new lens (20) on retainer (10). Use a clean cloth to remove excess sealant. Allow to
air dry four hours.
C. Replace damaged gasket (25) as follows:
(1) Remove old gasket (25) from retainer (10). Discard gasket (25).
(2) Remove old adhesive residue from retainer (10). Refer to CLEANING, section 401, for details.
WARNING: ADHESIVE IS HIGHLY FLAMMABLE. AVOID INHALATION OF VAPORS AND

(3) Apply adhesive to mating surface of new gasket (25).
(4) Position new gasket (25) on retainer (10). Use a clean cloth to remove excess sealant. Allow to
air dry four hours.
D. Replace damaged drain tube (30) as follows:
(1) Drill out drain tube (30) from retainer (10). Discard drain tube (30).
(2) Position new drain tube (30) on retainer (10) then use an arbor press to secure.
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6. Repair of Reflector Assembly.
the illustration.
A. Replace damaged bracket (70) as follows:
(1) Drill out two rivets (75) and remove bracket (70). Discard bracket (70).
(2) Position new bracket (70) on reflector (80) and align holes.
(3) Insert two new rivets (75) into holes and secure in accordance with MIL-R-47196.
(4) Repeat steps (1), (2) and (3) for other bracket (70).
B. Replace damaged reflectors (80) or (90) as follows:
(1) Drill out three rivets (85) attaching reflectors (80) and (90). Discard reflectors (80) or (90).
(2) Position reflectors (80) and (90) and align holes.
(3) Insert three new rivets (85) into holes and secure in accordance with MIL-R-47196.
C. Replace damaged spring (115) and related parts as follows:
(1) Use a soldering iron to disconnect spring (115) from terminal (100). Discard spring (115).
(2) If damaged, remove terminal (100), contact, insulator (120), lampholder (125) and ferrule (145).
(3) Position new spring (115) on terminal (100) and solder in place.
(4) If previously removed, install ferrule (145), lampholder (125), insulator (120), contact and
terminal (100).
D. Replace damaged clinch nuts (140) as follows:
(1) Drill out clinch nut (140) from lampholder (125) and clinch nut (140) from terminal (100).
Discard clinch nuts (140).
(2) Position new clinch nut (140) on lampholder (125) and clinch nut (140) on terminal (100) then
use an arbor press to secure.
7. Repair of Housing Subassembly.
the illustration.
A. Repair support (180) as follows:
(1) Drill out four rivets (160) and remove support (180) from housing (235). Discard support (180) if
defective.
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(2) Replace damaged clinch nuts (175) as follows:
(a) Drill out two clinch nuts (175) from support (180). Discard clinch nuts (175).
(b) Position two new clinch nuts (175) on support (180) and use an arbor press to secure.
(3) Replace damaged anchor nuts (165) as follows:
(a) Drill out eight rivets (170) and remove four anchor nuts (165) from support (180). Discard
anchor nuts (165).
(b) Position new anchor nut (165) on support (180) and align holes.
(c) Insert two new rivets (170) into holes and secure in accordance with MIL-R-47196.
(d) Repeat steps (b) and (c) for other three anchor nuts (165).
(4) Drill out rivet (215) attaching wire rope assembly (210) to support (180).
(5) Position wire rope assembly (210) on support (180) and align holes.
(6) Insert new rivet (215) into hole and secure in accordance with MIL-R-47196.
(7) Position support (180) on housing (235) and align holes.
(8) Insert four new rivets (160) into holes and secure in accordance with MIL-R-47196.
B. Repair of bracket assembly (-185) as follows:
(1) Use a sharp knife to remove sealant from the heads of two rivets (190).
(2) Drill out two rivets (190) and remove bracket (205) from housing (235). Discard bracket (205) if
damaged.
(3) Drill out two rivets (200) and remove anchor nut (195) from bracket (205). Discard anchor
nut (195).
(4) Position new anchor nut (195) on bracket (205) and align holes.
(5) Install two new rivets (200) into holes and secure in accordance with MIL-R-47196.
(6) Position bracket (205) on housing (235) and align holes.
(7) Install two new rivets (190) into holes and secure in accordance with MIL-R-47196.
WARNING: SEALANT IS HIGHLY FLAMMABLE. AVOID INHALATION OF VAPORS AND

(8) Apply sealant (AD-330) to heads of two rivets (190). Use a clean cloth to remove excess
sealant. Allow to air dry four hours.
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PART NUMBER 30-1404
C. Replace damaged clinch nuts (230) as follows:
(1) Drill out eight clinch nuts (230) from housing (235). Discard clinch nuts (230).
(2) Position eight new clinch nuts (230) on housing (235) and use an arbor press to secure.
D. Repair damaged wire rope assembly (210) as follows:
(1) Refer to step A. for removal of wire rope assembly (210) from support (180) as required.
(2) Replace damaged ring terminals as follows:
(a) Cut wire rope at the base of ring terminal. Discard ring terminal.
(b) Use a crimping tool to install new ring terminal on the wire rope.
(3) Replace damaged wire rope or tubing as follows:
NOTE: Be sure to use an equal length of wire rope or tubing. Procedure written for
maximum length of wire rope and tubing.
(a) Cut wire rope at the base of two ring terminals. Discard ring terminals.
(b) Remove tubing from wire rope. Discard tubing or wire rope as necessary.
(c) Slide a piece of 3.25-inch (82,6 mm) tubing over a 4.00-inch (101,6 mm) piece of wire
rope as necessary.
(d) Use a crimping tool to install new ring terminals to ends of wire rope and tubing.
8. Replacement of Identification Plate.
NOTE: Grimes Aerospace Company does not authorize replacement of the identification plate.
For further information, contact a Grimes Aerospace representative at the following
address:
Grimes Aerospace Co.

Product Support Center
240 Twain Ave.
Urbana, OH 43078
Telephone: (937) 484-2300
FAX: (937) 484-2101
SITA: DAYFLCR
9. Post Repair Procedures.
A. Clean parts. Refer to CLEANING, section 401, for details.
B. Wrap parts in a clean cloth to avoid contamination until ready for assembly.
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PART NUMBER 30-1404
ASSEMBLY (INCLUDING STORAGE)
A. The following paragraphs provide information for assembly (including storage) of the exit light.
B. Examine the parts for damage. Refer to CHECK, section 501, for details.
C. Repair the parts before assembly. Refer to REPAIR, section 601, for details.
D. Refer to Table 701 for a list of materials needed for assembly (including storage). Equivalent
substitutes are acceptable.

Cushion and Dunnage PPP-C-1752, Unicellular, Commercially Available
Polyethylene Foam
Desiccant MIL-D-3464 Commercially Available
Masking Tape 0.75-Inch Wide Commercially Available
Plastic Bag None Commercially Available
Wrapping Material MIL-B-121, Grade A Commercially Available
Unit Container PPP-B-636, Type CF or SF, Commercially Available
Class Weather Resistant
2. Assembly of Exit Light.
the illustration.
A. Install grommet (220) in housing (235).
B. Install washer (135), screw (130), washer (110) and screw (105) to reflector assembly (-60).
C. Position reflector assembly (-60) on housing assembly (-225) and secure with three screws (65).
D. Install lamp (55) in reflector assembly (-60).
E. Install plate (35) on housing assembly (-225) and secure with eight screws (40).
F. Position one end of wire rope assembly (210) on retainer (10) and secure with locknut (50).
G. Position lens retainer assembly (-5) on housing assembly (-225) and secure with four screws (45).
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PART NUMBER 30-1404
3. Storage. Pack the exit light as follows:
A. Wipe the exit light with a clean cloth to remove dust, dirt and foreign material.
B. Preserve the exit light in accordance with MIL-P-116, Method 1-A-8.
C. Wrap the exit light in wrapping material and place in plastic bag.
D. Place cushion and dunnage material, desiccant and the exit light in unit container, then seal with
masking tape.
E. Mark outside of unit container in accordance with MIL-STD-129. Also include overhaul date and
location.
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PART NUMBER 30-1404
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
A. The following paragraphs provide information for special tools, fixtures and equipment used for
overhaul of the exit light.
B. Refer to Table 901 for a list of this equipment. These items may be purchased from Grimes
Aerospace Company, the original manufacturer or, in some cases, locally manufactured. Refer to
the referenced figure for details. Equivalent substitutes are acceptable.

NUMBER NUMBER
Digital Multimeter Model 87 Testing and NA
(DMM) Fluke Electronics Corp. Fault Isolation
Everett, WA
(V89536)
Variable Regulated Model C160-8 Testing and NA
Power Supply Trygon Electronics, Inc. Fault Isolation
(0-45 Vdc, 6-amp min) Roosevelt, NY
(V09206)
Arbor Press Commercially Available Repair NA
Solder Iron Commercially Available Repair NA
Crimping Tool Commercially Available Terminal Replacement NA
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PART NUMBER 30-1404
ILLUSTRATED PARTS LIST
A. The Illustrated Parts List (IPL) provides a breakdown of assemblies, subassemblies and detail parts
of the exit light. All parts are listed, except for parts which lose their identities by being permanently
fastened to other parts or are part of an assembly not subject to disassembly.
B. Bulk materials such as backshells, contacts, ring terminals, safety or electrical wire, strain relief,
tape and Ty-Rap and consumable materials such as adhesives, sealants, lubricants, solder, paint
and primer are not included in the detailed parts lists. These materials are identified in the materials
list at the beginning of each section.
C. To find a part number when the part number is unknown, locate the part on the illustration and note
the item number. Locate the item number on the detailed parts list. The part number will be shown
on the same line. In some instances there are gaps in item number sequence and the item numbers
are not continuously sequential.
2. Explanation of Columns, Terms and Symbols in the Illustrated Parts List (IPL).
A. FIG. & ITEM NO. column: The figure and item numbers key the detailed parts list to the applicable
illustration. The first number represents the figure number of the illustration. The item number
corresponds to an item number on the illustration.
(1) An item number not on the illustration is identified by a dash (-) preceding the item number.
This can indicate the following:
(a) When two or more visually alike parts are listed in sequence, only the first part is
illustrated. The illustration, however, is applicable to both parts.
(b) When detail parts of an assembly or installation are separately illustrated, the resulting
assembly may be illustrated as an assembly by bracketing the detail parts and identifying
the bracket as the assembly. If brackets are not used, the detail parts are illustrated, but
the assembly is not.
(2) An item number followed by an alphabetical character such as A, B, C, etc., indicates the part
listed is similar to the same item number without the alphabetical character. The difference
could be each part is used for a different next higher assembly (NHA) or is an equivalent part.
This will be noted in the NOMENCLATURE or EFF CODE columns.
B. PART NUMBER column: This column contains the original manufacturer’s part number of the
assembly, subassembly or detail part listed. Part numbers in this IPL are those of Grimes
Aerospace Company, Urbana, Ohio (V72914) or are standard parts unless a Commercial and
Government Entity (CAGE) code appears in the NOMENCLATURE column. Refer to paragraph 4
for details. The following phrases may be used in this column:
n “ORDER NHA” is used when no part number exists for the part listed or when it is preferable to
order an assembly rather than detail parts. ORDER NHA items which have no part numbers
are not procurable and should not be ordered. The next higher assembly, however, is
procurable and may be ordered.
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PART NUMBER 30-1404
n “NONPROC” followed by an assigned number (for example NONPROC123) is used when no

part number exists for the assembly. NONPROC assemblies are not procurable and may not
be ordered. However, the detail parts of the assembly are procurable and may be ordered,
unless otherwise specified.
n “REF” followed by an assigned number (for example REF001) is used when the part number is
more than fifteen digits. The original part number with more than fifteen digits is listed in the
NOMENCLATURE column and is the part number to be used when ordering the part.
C. AIRLINE STOCK NO. column: This column is reserved for airline part numbers and accommodates
eleven numbers.
D. NOMENCLATURE column: This column identifies the parts being listed by noun name followed by
modifiers when applicable. This column also provides the following information:
(1) The relationship of each listed item to its next higher assembly (NHA) is shown by an indenture
code. Each listed item is placed in the NOMENCLATURE column one indenture (one dot) to
the right of the assembly to which it belongs. Items at equal indentures are all components of a
single assembly or subassembly. An example of the indenture code system is shown below:
12 3 4 5 6 7
Assembly or Installation Descriptive Title

. Assembly
. Attaching Parts for Assembly
. . Detail Parts for Assembly
. . . Subassembly
. . . Attaching Parts for Subassembly
. . . . Detail Parts for Subassembly
. . . . . Sub-Subassembly
. . . . . Attaching Parts for Sub-Subassembly
. . . . . . Detail Parts for Sub-Subassembly
(2) Symbols used, with the exception of effectivity and CAGE codes, are as follows:
(ATTACHING PARTS) Designates start of each group of attaching parts.

-------*------- Designates end of each group of attaching parts.
(3) The following phrases may be used in this column:
n “DELETED” identifies a part no longer used.
n “SUPSD” identifies a part no longer authorized for use; quantities will be listed as “NP.”
Example: (SUPSD BY ITEM XXX).
n “SUPSDS” identifies the newer part to be used. Example: (SUPSDS ITEM XXX).
n “REPLACES” or “REPLACES ITEM XXX” identifies this part is newer and therefore more
desirable than the “REPLACED” part. However, either may be used.
n “REPLACED” or “REPL BY ITEM XXX” identifies this part is older and therefore less
desirable than the “REPLACES” part. However, either may be used.
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PART NUMBER 30-1404
n “ALTN PART FOR ITEM XXX” identifies this part as an alternative. However, either part
may be used and neither is more desirable than the other.
n “TPN” precedes a True Part Number with all dashes, slashes, spaces and/or symbols
assigned by the original manufacturer of the part. This is the part number to be used
when ordering the part.
E. EFF CODE column: This column establishes part relationship with assemblies, which are essentially
the same, but have minor variations. These assemblies are the end items on the detailed parts list
and are assigned reference letters such as A, B, C, D, etc. Subassemblies or detail parts, which are
not common to all configurations, but are associated with one or more of the coded end items, carry
the letter or letters assigned to the end item(s) with which they are associated. If a part is common
to all end items, the EFF CODE column is blank.
F. UNITS PER ASSY column: This column shows the quantity of each item required for the next higher
subassembly, assembly or installation outline. Quantities shown for attaching parts are the number
required for the related part, subassembly or assembly and, therefore, may not be the total quantity
used for the end item of the detailed parts list. The following letters may be used in this column:
n “AR” indicates “as required” and refers to variable quantity items such as shims, spacers or
similar items.
n “RF” indicates "reference" and refers to items and their quantities which are listed elsewhere
and are provided here as a reference only.
n "NP" indicates "nonprocurable" and refers to items which are not procurable and may not be
ordered.
3. Abbreviations. Standard abbreviations used in the IPL agree with MIL-STD-12, except as noted below:
Abbreviation Definition
None
4. Commercial and Government Entity (CAGE) Codes.
A. CAGE codes, preceded by the capital letter "V" (V12345), are used to identify the original
manufacturer of non-Grimes Aerospace Company (V72914) components. CAGE codes are listed in
the NOMENCLATURE column, except for the government codes below, which are not listed:
V96906 Military Standard (prefix MS)

V88044 Army/Navy Standard (prefix AN)
V80205 National Aircraft Standard (prefix NAS)
B. The following CAGE codes are listed in this IPL:
V08805 General Electric Co., GE Lighting

Nela Park No. 4705
Cleveland, OH 44112
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PART NUMBER 30-1404
V15653 Kaynar Technologies, Inc.

Kaynar Div.
800 S. State College Blvd.
Fullerton, CA 92831-3001
V46384 Penn Engineering and Mfg. Corp.

5190 Old Easton Hwy.
Danboro, PA 18916
V72962 Harvard Industries, Inc.

3 Werner Way
Lebanon, NJ 08833
5. Overhaul. The exit light may be returned to Grimes Aerospace (V72914) for overhaul. For further
information, contact a Grimes Aerospace representative at the following address:
Grimes Aerospace Co.

Product Support Center
240 Twain Ave.
Urbana, OH 43078
Telephone: (937) 484-2300
FAX: (937) 484-2101
SITA: DAYFLCR
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PART NUMBER 30-1404
Emergency Exit Light

IPL Figure 1 (Sheet 1 of 2)
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PART NUMBER 30-1404
Emergency Exit Light

IPL Figure 1 (Sheet 2 of 2)
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PART NUMBER 30-1404
FIG. & UNITS

ITEM AIRLINE NOMENCLATURE EFF PER
NO. PART NUMBER STOCK NO. 1 2 3 4 5 6 7 CODE ASSY
1 -1 30-1404-1 EMERGENCY EXIT LIGHT A RF

-1A 30-1404-2 EMERGENCY EXIT LIGHT B RF
-5 31-1500-1 . LENS RETAINER ASSEMBLY 1
10 31-1759-1 . . RETAINER 1
15 FHS632-8 . . STUD (V46384) (TPN FHS-632-8) 1
(NS-563 - V72914)
20 25-0471-23 . . LENS 1
25 31-1493-1 . . GASKET 1
30 A7794-3 . . TUBE, DRAIN (TPN A-7794-3) 1
35 31-4781-1 . PLATE, MOUNTING A 1
-35A 31-4781-3 . PLATE, MOUNTING B 1
(ATTACHING PARTS)
40 MS24693S48 . SCREW, FLAT HEAD 8
45 SC302 . SCREW, FLAT HEAD (TPN SC-302) NP
(SUPSD BY ITEM -45A)
-45A SC308 . SCREW, FLAT HEAD (TPN SC-308) 4
(SUPSDS ITEM 45)
50 MS21042-06 . NUT, LOCK 1
-------*-------
55 2232 . LAMP, 28 V, .64 A (V08805) (GE-2232 - V72914) 1
-60 31-1498-1 . REFLECTOR ASSEMBLY 1
(ATTACHING PARTS)
65 MS24693S26 . SCREW, FLAT HEAD 3
-------*-------
70 31-1497-1 . . BRACKET 2
(ATTACHING PARTS)
75 RV246 . . RIVET (TPN RV-246) 4
-------*-------
80 31-1495-1 . . REFLECTOR 1
(ATTACHING PARTS)
85 MS20470A3-3 . . RIVET 3
-------*-------
90 31-1494-1 . . REFLECTOR 1
95 60-0666-1 . . INSULATOR, PLATE 1
- Item Not Illustrated

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PART NUMBER 30-1404
FIG. & UNITS

1 100 31-6405-1 . . TERMINAL, LUG 1

(ATTACHING PARTS)
105 MS51957-27 . . SCREW, PAN HEAD 1
110 AN960C6 . . WASHER 1
-------*-------
115 11-0299-3 . . SPRING, HELICAL 1
120 11-0411-1 . . INSULATOR 1
125 11-0409-3 . . LAMPHOLDER 1
(ATTACHING PARTS)
130 MS51957-27 . . SCREW, PAN HEAD 1
135 AN960C6 . . WASHER 1
140 K7001-06-6 . . NUT, CLINCH (V15653) (SN-245 - V72914) 2
-------*-------
145 60-0090-1 . . FERRULE 1
-150 31-4784-1 . HOUSING SUBASSEMBLY 1
-155 31-1491-1 . . SUPPORT ASSEMBLY 1
(ATTACHING PARTS)
160 MS20470A3-4 . . RIVET 4
-------*-------
165 MF6331-06 . . . NUT, ANCHOR (V15653) (SN-870 - V72914) 4
(ATTACHING PARTS)
170 MS20426A02-2-5 . . . RIVET 8
-------*-------
175 F12LHCFM1-62 . . . NUT, CLINCH (V72962) (SN-152 - V72914) 2
180 31-1491-3 . . . SUPPORT 1
-185 31-4785-1 . . BRACKET ASSEMBLY 1
(ATTACHING PARTS)
190 MS20470A3-4 . . RIVET 2
-------*-------
195 12LHTA1M62 . . . NUT, ANCHOR (V72962) 1
(TPN 12LHTA1M-62)
(SN-510 - V72914)
(ATTACHING PARTS)
200 MS20426A3-3 . . . RIVET 2
-------*-------

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PART NUMBER 30-1404
FIG. & UNITS

1 205 31-4785-3 . . . BRACKET 1

210 31-1348-1 . . WIRE ROPE ASSEMBLY 1
(ATTACHING PARTS)
215 MS20470A4-4 . . RIVET 1
-------*-------
220 MS35489-4 . . GROMMET 1
-225 31-4780-1 . . HOUSING ASSEMBLY 1
230 K7000-08-4CW . . . NUT, CLINCH (V15653) (SN-268 - V72914) 8
235 31-4780-3 . . . HOUSING 1

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33-50-62 Emergency Exit Light

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33-50-62 Emergency Exit Light

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RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

GRIMES AEROSPACE COMPANY

REVISION NO. 1 DATED MARCH 15/00

Page No. Description of Change Effectivity

All Sections Updated to conform to ATA spec. All Models

Front Revised to reflect this revision. All Models

Illustrated Revised to reflect this revision. All Models

GRIMES AEROSPACE COMPANY

COMPONENT MAINTENANCE MANUAL

EMERGENCY EXIT LIGHT

This document and all information and expression

WARNING: GRIMES AEROSPACE COMPANY ASSUMES NO RESPONSIBILITY FOR ANY

INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR

REV. DATE DATE REV. DATE DATE

BASIC 4/29/88 4/29/88 GAC

1 3/15/00 3/15/00 GAC

RECORD OF TEMPORARY REVISIONS

REV. ISSUE DATE DATE REV. ISSUE DATE DATE

SERVICE BULLETIN LIST

SERVICE BULLETIN REVISION DATE BULLETIN

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page T-1 Mar 15/00 Check 501 Mar 15/00

Introduction ................................................................................................................................................. INT-1

Description and Operation ................................................................................................................................. 1

Testing and Fault Isolation ............................................................................................................................ 101

Automatic Test Requirements (ATLAS) ....................................................................................... Not Applicable

Disassembly .................................................................................................................................................. 301

Cleaning ........................................................................................................................................................ 401

Check ............................................................................................................................................................ 501

Repair ............................................................................................................................................................ 601

Assembly (Including Storage) ....................................................................................................................... 701

Fits and Clearances ..................................................................................................................... Not Applicable

Special Tools, Fixtures and Equipment ......................................................................................................... 901

Illustrated Parts List ..................................................................................................................................... 1001

VERIFIED SECTION VERIFICATION DATE

Testing and Fault Isolation Verified by performance: March 8, 2000

DESCRIPTION AND OPERATION

3. Leading Particulars. (Refer to Table 1)

Table 1. Leading Particulars

TESTING AND FAULT ISOLATION

Table 101. Special Tools, Fixtures and Equipment List

NOMENCLATURE PART/MODEL USED FOR FIGURE

Table 102. Materials List

NOMENCLATURE SPECIFICATION MANUFACTURER

3. Test Setup. (See Figure 101)

A. Ensure power supply is set to zero volts and is OFF.

B. Connect exit light to test setup.

A. Turn power supply ON and adjust for 28 Vdc.

• Lamp (55) shall illuminate with no variance in intensity.

5. Post Test Procedures.

6. Fault Isolation. (Refer to Table 103)

Table 103. Fault Isolation

FAULT PROBABLE CAUSE CORRECTIVE ACTION

Table 301. Materials List

NOMENCLATURE SPECIFICATION MANUFACTURER

2. Disassembly of Exit Light.

B. Remove four screws (45) from retainer (10).

E. Remove lamp (55) from reflector assembly (-60).

H. Remove grommet (220) from housing (235).

Table 401. Materials List

NOMENCLATURE SPECIFICATION MANUFACTURER

WARNING: AIR PRESSURE SHALL BE LIMITED TO 30 PSIG (207 KPAG).

Table 501. Materials List