TX_TVD809 TX_TVD809

ALIGNMENT PROCEDURES ALIGNMENT PROCEDURES

Operating Conditions a normal picture. Security Codes
Unless otherwise noted, the following conditions must be 7. Allow the set to warm up for at least 3 minutes. When the Service Mode is first entered, the parameter (P)
8. Set brightness, contrast and volume to minimum. 5. To exit the service menu, press “POWER” on the re-
observed when aligning the TV: will come up set at “0”, which corresponds to the security
9. The “UB” voltage should be 118.0V+/-1.5V. If not go mote control or front panel.
1. Chassis must be operated from a 120 VAC isolation trans- code function.
former, with line voltage set to 120 VAC. back to step1 and re-align the power supply.
TV Service Mode 1. Turn on the TV and select the channel that will be used
2. All voltages and waveforms referenced are with respect
for the alignment procedure and access the service mode
to Ground The service mode is provided to facilitate instrument align- menu.
3. Set Picture Quality controls at nominal (Brightness Satu- ment and service adjustments. The service mode is accessed 2. With the parameter (P) set to “0” adjust the value (V)
ration at 50% and Contrast at 70%) by using the remote by pressing a three-button combination on the front control (using VOL + or VOL -) to 76 for access to the Front
control and pressing “Menu” and select: panel of the instrument. Panel Service Mode. P0 0 V 76
à “2. Picture Quality” Using the Front Panel Controls to enter Service Mode 3. Once the security code has been set, individual align- S X.XX 4
à “2. Picture Resets” 1. Turn on the TV and select the channel that will be used ments can be accessed by pressing CH /\ or CH \/ chang-
à “2. Normal Lighting” for the alignment procedure. ing the parameter (P) number.
4. A 10X probe must be used for oscilloscope and frequency 2. With the instrument “ON” press and hold the “VOL2” 4. Once a parameter (P) has been selected for a particular
Security Code Entry
measurements. alignment the VOL + and VOL - buttons can be used to
button and then the “CH+” button, then press and re-
5. Minimum warm-up time is 10 minutes. change the value (V) of the alignments selected. Param-
lease the “POWER” button.
Required Test Equipment eters available through the front panel are shown in table
3. The TV set should immediately display a line menu on
Isolation Transformer: the bottom of the screen (see below).
Digital Voltmeter: Range .1V DC to 1000V DC, Accuracy: ±
.5%/
DC Voltage Supply: Range: 0 to 50V, 2A—Well Filtered Parameter # Parameter name Value range Notes and comments
Temperature Controlled Soldering Station: Grounded Tip 00 security number Must be 076 Must not advance to other
parameters until value set
Type—Tip Temperature 500F to 800F Adjustable
04 VCO 127(Mono only)
NTSC Video Signal Generator: Must provide 1V-P-P Nega-
05 AGC 31 (Stereo)
tive Sync, Video into 75-OHM input. Produce, standard NTSC PX 0 V XXX 63 (Mono)
75% Saturated Color Bars with 100% White Window. (B&K S X.XX 4
1249, or equivalent) 06 Red cut-off 255
07 Green cut-off 255
RF Signal Generator: 100 kHz to 150 MHz .1V RMS, Int.
Mod. 1KHz 30%
08 Blue cut-off 255
Service Mode Screen 09 Green Gain 255
Cross Hatch Generator: Must have RF output.
10 Blue Gain 255
Dual Trace, Delayed Sweep Oscilloscope: 25 MHz with 11 Peak white 52
Channel invert capability. Sensitivity’ 5m/V/cm Maximum The Parameter (P) number is on the left side of the display
and represents the parameter that will be adjusted. The Value 12 Horizontal phase 31
Sweep Rate: .1us/cm.
(V) is on the right side of the display and represents the deci- 13 Vertical phase 15
POWER SUPPLY ALIGNMENT
mal value stored for the function selected. Once the Service 14 Vertical amplitude 63
1. Insure that input voltage is at 120 VAC, 60Hz. Mode Security Code has been entered the CH /\ and CH \/ 15 Decoder Input Level 63
2. Check that the values RP54, RP56, RP58 and RP59 buttons on the front panel (or the remote transmitter) are used 16 Decoder _stereo VCO, 63
are the proper values. Connect a voltmeter to “UB” to change the parameter (P) number. The VOL + and VOL - 17 Decoder Filter Setting, 63
and switch on the set. Voltmeter should indicate that buttons are used to change the decimal value (V) of the func-
“UB” below 135V. If the voltage at “UB” exceeds 18 Decoder_Low_Band, 63
tion. 19 Decoder_High_Band, 63
135V, turn the set off immediately and check the val-
ues of the power supply circuit components. With 20 Decoder_SAP_VCO, 63
NOTE: When the service mode is accessed,
“UB” less than 125V proceed to the next step. the parameter will be “0”. Parameter “0” is 21 S-Video Feature 0 - Disable 1 - Enable TX809 Stereo Model Only
3. Tune the set to a channel with a good picture. used to input the security code. The security 22 Speaker On/Off Feature 0 - Disable 1 - Enable TX809 Stereo Model Only
4. Set Picture Quality controls at nominal (Brightness Satu- code is necessary to protect the factory align- 23 Sound Logic Feature 0 - Disable 1 - Enable TX809 Stereo Model Only
ration at 50% and Contrast at 70%) by using the remote ments from inadvertent modification. Attempt- 24 Auto Tuning Feature 0 - Disable 1 - Enable TX809 Stereo Model Only
control and pressing “Menu” and select: ing to change the parameter (P) using CH /\ or 25 Gemstar OSD Horizontal 185
à “2. Picture Quality” CH \/ before the proper security code has been 26 Gemstar OSD Vertical 160
à “2. Picture Resets” entered will cause the instrument to exit the Table 1.
à “2. Normal Lighting” service mode. A valid security code is entered
5. Adjust PP01 (F7) so that the voltage at “UB” is 118.0V+/ (using VOL + or VOL -). The group of XX’s
- 1V. on the second line in the center of the service
6. Adjust controls VG2 and Focus on the IHVT (LL05) for menu display the software version of the code.

Page 3-1 Page 3-2

TX_TVD809 TX_TVD809
ALIGNMENT PROCEDURES ALIGNMENT PROCEDURES
Note: Before adjusting any parameters access all the pa- White (77IRE). 1. Tune the instrument to receive a gray scale stairstep sig- Vertical Adjustments
rameters and write down the initial value for each. This will 2. Set Picture Quality controls at nominal (Brightness Satu- nal. Test Point: Observe Display
allow you to return to a “known” value if you encounter ration at 50% and Contrast at 70%) by using the remote 2. Set Picture Quality controls at nominal (Brightness Satu- Adjust: Vertical Phase (P13) Range: 0 - 15
problems with the alignment. control and pressing “Menu” and select: ration at 50% and Contrast at 70%) by using the remote Vertical Amplitude (P14) Range: 0 - 63
RF AGC à “2. Picture Quality” control and pressing “Menu” and select:
à “2. Picture Quality” 1. Tune the instrument to receive a crosshatch pattern.
Test Point: Observe Display à “2. Picture Resets”
2. Put the instrument into TV SERVICE MODE.
Adjust: AGC (P5) Range 0 - 31 à “2. Normal Lighting” à “2. Picture Resets”
3. Adjust Vertical Amplitude (P14) so that both the top and
3. Adjust the SCREEN (VG2) until the first gray scale bar à “2. Normal Lighting” bottom of the crosshatch pattern can be viewed.
The RF AGC has been preset at the time of manufacture for (7.5 IRE) is just visible. 3. Put the instrument into TV SERVICE MODE.
optimum operation over a wide range of input signal condi- 4. Adjust Vertical Phase (P13) to center the display, using
PEAK WHITE ADJUSTMENT 4. Adjust Green Gain (P09) to 128 and adjust Blue Gain the top and bottom edges of the crosshatch as a refer-
tions. Readjustment should not be required unless the tuner, (P10) to 128.
IC IV01 or IC IR01 has been replaced. Adjustment of the RF Test Point: TU51, 61, 71 Collector Kine PCB ence.
Adjust: Peak White Range: 0 - 52 5. Adjust Red cut-off (P06) value to mid -point (128). 5. Adjust Vertical Amplitude (P14) so that the top and bot-
AGC parameters may not have any visible effect except un- 6. Adjust Green cut-off (P07) value to zero (0).
der unusual conditions. Adjusting the RF AGC to one ex- tom lines of the crosshatch pattern are an equal distance
1. Tune the instrument to receive a gray scale stairstep sig- 7. Adjust Blue cut-off (P08) to produce magenta in the first from the edge of the screen. Adjust so that approximately
treme of it’s parameter limits will usually provide a relatively nal. few steps of the scale.
poor signal to noise ratio, while adjustment to the other ex- 3.75% of the crosshatch pattern is hidden at both the top
2. Set Picture Quality controls at nominal (Brightness Satu- 8. Adjust Green cut-off (P07) to produce gray tone on the and bottom of the display (7.5% over scan +/- 2.5%)
treme of it’s parameter limits will cause overload conditions ration at 50% and Contrast at 70%) by using the remote first few steps of the scale. Readjust Red cut-off and
such as channel 6 color beats or Cable TV adjacent channel EXAMPLE: If the crosshatch display has 12 blocks verti-
control and pressing “Menu” and select: Blue cut-off if necessary to produce best gray tone. cally, adjust so that ~ 1/2 block is hidden at both
interference. If the RF AGC parameter setting is adjusted,
à “2. Picture Quality” 9. Adjust Green Gain (P09) and Blue Gain (P10) for best the top and bottom of the display (0.5/12 =
check all local channels for proper operation. Use the weak- white level on the last steps of the gray scale.
est local channel to adjust RF AGC parameter setting. à “2. Picture Resets” 4.1%).
à “2. Normal Lighting” “ FOCUS ADJUSTMENT 6. If necessary repeat the vertical adjustments to get the
Note: The instrument’s channel can be changed by en- 3. Measure the collector voltage of TU51, 61, and 71. Use Test Point: Observe Display proper overscan symmetry.
tering a channel number using the digit buttons on the the collector of the transistor with the highest peak-peak Adjust: Focus Control IHVT
remote control. voltage for this adjustment. E/W Correction
1. Tune TV to weakest local station. 1. Tune the instrument to receive a crosshatch signal. Test Point: Observe Display
2. Access the service menu and select AGC alignment pa- 2. Set Picture Quality controls at nominal (Brightness Adjust: E/W Horizontal PL140
rameter (05). Saturation at 50% and Contrast at 70%) by using the E/W Pincushion PL141
3. Make a note of the value setting prior to making any remote control and pressing “Menu” and select: E/W Trapezium PL143
adjustments. This so that you may reset the parameter to à “2. Picture Quality” Horizontal Phase (P12) Range: 0 - 31
that value if no visible difference is detected when ad- à “2. Picture Resets” 1. Tune the instrument to receive a crosshatch pattern.
justing from one extreme of the parameter limits to the à “2. Normal Lighting” 2. On the E/W Correction Board adjust PL140 full Counter-
other. 3. Adjust the Focus control (LL05) for best overall focus. Clock-Wise (CCW).
4. Adjust the value of the AGC alignment parameter (05) 3. Adjust PL140 (Horizontal Amplitude) so that the sides
to a value where the weakest viewable channel is no Picture Geometry Adjustment of the crosshatch pattern are an equal distance from the
longer visible and a gray screen is displayed (Unusable
Signal) or to the maximum parameter value setting where Horizontal Phase Adjustment edge of the screen. Adjust so that approximately 4.5%
the picture quality is degraded the most (loss of color, Test Point: Observe Display of the crosshatch pattern is hidden at both sides of the
snow or other visible defects). Adjust: PL140 Full CCW
display (9.0% over scan +/-3%)
5. Adjust the value of the AGC alignment parameter (05) Horizontal Phase (P12) Range: 0 - 31
EXAMPLE: If the crosshatch display has 15 blocks horizon-
to a value where the weakest viewable channel is now 1. Using a signal generator tune the instrument to receive a tally, adjust so that ~ 3/4 block is hidden at both
displayed and further adjustment of the parameter no 4. Place the instrument in the TV SERVICE MODE. crosshatch or other pattern that can be easily centered sides of the display (0.75/15 = 5.0% X 2 + 10%).
longer improves the picture quality. 5. Select the “PEAK” adjustment and adjust the value to horizontally.
6. Check all local channels for proper operation with the obtain 98V +/- 2V between the blanking and White level. 2. Set Picture Quality controls at nominal (Brightness Satu- 4. Adjust PL141 (Pincushion Correction) on the E/W Mod-
new setting. ration at 50% and Contrast at 70%) by using the remote ule so that the vertical lines on the sides of the cross-
Color Temperature Adjustment
Picture Quality Alignment Test Point: Observe Display control and pressing “Menu” and select: hatch pattern are straight.
Adjust: Red cut-off (P06) Range: 0 - 255 à “2. Picture Quality” 5. Adjust PL143 (Trapezoid adjustment) on the E/W Mod-
SCREEN ADJUSTMENT Green cut-off (P07) Range: 0 - 255 à “2. Picture Resets” ule so that the vertical lines on either side of the cross-
Test Point: Observe Display Blue cut-off (P08) Range: 0 - 255 à “2. Normal Lighting” hatch pattern are parallel to the sides of the screen.
Adjust: SCREEN (VG2) IHVT Green Gain (P09) Range: 0 - 255 3. On the E/W Correction Board adjust PL140 full Counter- 6. Put the instrument into TV SERVICE MODE.
Blue Gain (P10) Range: 0 - 255 Clock-Wise (CCW).
1. Tune the instrument to receive a gray scale stairstep sig- 7. Adjust the Horizontal Phase (P12) range to center pic-
NOTE: Allow the instrument to warm up for at least 15 min- 4. Access the service menu and select Horizontal Phase
nal. Note: Some generators produce gray scale stairsteps ture horizontally.
utes before doing the Color Temperature Adjustments. alignment parameter (P12).
by using the color bars signal with the color burst turned
off. This produces bars that step from Black (7.5IRE) to This compensates for color drift in the instrument as it 5. Adjust value range to center picture horizontally (side to
warms to run temperature. side) use “VOL +” button to increase value range and
use “VOL -” button to decrease value range.

Page 3-3 Page 3-4

TX_TVD809 TX_TVD809
ALIGNMENT PROCEDURES TROUBLESHOOTING
GEMSTAR trol the positioning of entire Guide Menu.
Gemstar Positioning 3. Access the Service Menu. This action will remove the
Test Point: Observe Display Guide Menu.
Adjust: OSD Horz. (P25) Range: 0 - 185 4. Go to parameter #25, Gemstar horizontal position. Ad-
OSD Vertical (P26) Range: 0 – 160 just the value by one in either direction. This will bring
up the Gemstar Diagnostic Screen. Adjust the horizon-
tal centering of the Gemstar display so that the distance
Note: The OSD for Gemstar is not intended to need any align- from the edge of the color bars to the edge of the tube is
ment. This alignment should only be performed if the Gemstar the same on both the left and right sides of the display.
module is repaired or replaced.

PIP Window
Seperation Gap

Information
Boxes

Left Intentionally Blank

Bottom Edge

Guide Plus+ Menu Gemstar Diagnostic Screen

1. Tune to a RF channel that carries Gemstar Plus+ infor-
mation in the Vertical Blanking Interval (VBI).
2. Press “Guide” on the remote control to access the Guide
Plus+ menu shown above. Familiarize yourself to the
layout of the Menu screen. The Gemstar alignments con-
1. Go to parameter #26, Gemstar vertical position. Adjust
the vertical centering of the Gemstar display so that the
distance from the upper edge of the PIP window to the
top edge of the tube is the same distance as the distance
from the bottom of the blue bar to the bottom edge of the
display.

Page 3-5 Page 4-1

 R Audio
Front Audio In Compressor
L
IA001

39 38 To SysCon IG401
(control for auto vol)
Rear L 37
Audio Stereo Demux
R
In R 36 Tone & Vol 40 5 Ext Spkr
IA002 Amp IA502
WB Audio 7 41 3
(from Sound/Pix IF) L
23 22 26 25 7 1
R L
(from Sys- 2 Clk
I C2
Con IG401) Dat To Ext
L 6 8 R Spkrs
R
To 2 Int Spkr 10 To Int
Headphones 12 Amp IA003 4 Spkrs
L

TX809 Audio Processing Block Diagram

Audio Processing

The TX809 audio circuit is comprised of a Stereo De-Multiplexor (IA002) and two
(2) amplifier IC’s, IA003 and IA502. IA002 is responsible for decoding the stereo
signal into left and right channels and also provides for tone and volume control.
Amplifier IA003 drives the internal speakers while IA502 provides drive for the
external speakers. IA003 also has an output for the headphones. The stereo
de-multiplexor is controlled by the System Control uC, IG401 via the I2C2 bus.
The wide band (WB) audio from the Sound/Pix IF is input to IA002 pin 7. The
front and rear audio inputs are applied directly to IA002 pins 36 through 39. All
switching and signal selection are accomplished in IA002 via control from the
I2C2 bus. The sound compressor (IA001) serves to compress the audio
dynamic range by minimizing any sudden and undesirable changes in audio
level. The output from the Sound Compressor is a DC control signal that is
applied back to the system control IC, IG401. IG401 then communicates the
desired changes back to IA002 via the I2C2 bus.

Troubleshooting

If an audio problem is suspected check the following:

1. Check for audio power supplies to audio circuits.

2. Confirm speakers are not shorted or open.
3. If problem appears to be stereo related, inject stereo signal (from generator)
into pin 7 of IA002 and check signal path.
4. If problem is external input related, inject know mono audio signal and check
signal path.
TX_TVD809 TX_TVD809
CABLE LEAD DRESS CABLE LEAD DRESS

High Voltage Lead Dress

CRT& HV Lead Dress

Speaker Cable Lead Dress 1 of 2

Speaker and Degauss Lead Dress

Speaker Cable Lead Dress 2 of 2

AC Cable Lead Dress

Page 5-3 Page 5-4
TX_TVD809 TX_TVD809
CABLE LEAD DRESS PartList

E/W Module Lead Dress

Left Intentionally Blank

Page 5-5 Page 6-1

TX_TVD809 TX_TVD809
CHASSIS CONNECTION GUIDE CHASSIS CONNECTION GUIDE

HR02-BG404 HR01 – BG403 BK02 – BA004

+5VE BP10 – BW101
__ CINCH _AUD-IN L 12VE X2
PG R OSD GND
GND 8VS
CC VIDEO CINCH _AUD-IN R CTRL
PWM(AUDIO) G OSD SPK L OUT
VSYNC 4VE X2
HV06 − BV05 IR_CLK SPK L GND X 4
B OSD AUDIO − V
HR02-BG404 IR_DATA
HSYNC PG
HR01 –BG403 GND DVD_CMD_READY
FB OSD
SPK R OUT -5VE
__ RESET SPK R 5VS
PG +5VE CINCH_VIDEO IN EEPROM_WE IR IN
BURST I²C CLK_EVER
CC VIDEO R OSD
SR FAULT BK01 – HR05
PWM(AUDIO) GND HA003 – HA003A I²C DATA_EVER BL06 – BL103
IR/G LINK +5V +24V/DG1
IR_CLK G OSD BA005 -> SPK R SPK L OUT SND-LOGIC_A/D GND
I²C DATA_EVER GND
IR_DATA VSYNC SPEAKER L I²C CLK_EVER SYNC DET N. C.
BA006 -> SPK L KEYDET2 UB/EWD
DVD_CMD_READY B OSD GND +5VE KEYSEL3
HSYNC GND KEYSEL 1 KEYDET2
RESET SPK R OUT KEYSEL 2 BL08 – HL108
EEPROM_WE FB OSD KEYSEL2 VPRBL
SPEAKER R ECO KEYSEL1
BURST IR IN VRAMP
KEYSEL 3 POWER_ LED
I²C CLK_EVER GND
SR IR IN FAULT
IR/G LINK FAULT GND
I²C DATA_EVER I²C DATA_EVER BK03 − BV05
BA200-BA003 HA003 – HA003A
SND-OGIC_A/D GND
I²C CLK_EVER DVD_L_Audio CINCH_VIDEO IN
SPK L OUT
SYNC DET BA005 -> SPK R SPEAKER L
+5VE GND
BA006 -> SPK L GND
GND KEYDET2 DVD_R_Audio
GND SPK R OUT
KEYSEL 1 HR81 − BK225 SPEAKER R
KEYSEL 2 GND
HR80- HR04 I2C_DATA_EVER
ECO +5VE
KEYSEL 3 I2C_CLK_EVER
I2C_DATA_EVER GND
I2C_CLK_EVER IR_DVD
GND GND
IR CLK DVD_ CMD_ RDY
GND NO CONTACT
DVD CMD RDY
IR DATA

HL02 –BU004
+160V
HTR
HTR GND
GND

HV04 –BU003
9VE
GND
B
G
R
GND
HL02–BU004
+160V BY217-HR03
DVD_`C’
HTR
GND
HTR GND DVD_`Y’
GND GND
N.C.
GND
HV04–BU003
9VE
GND
B
G BL06 – BL103
R
GND +24V/DG1
GND
UB/EWD

BL08 – HL108
VPRBL
VRAMP
GND
FAULT

Page 5-1 Page 5-2

TX_TVD809 TX_TVD809
DEFLECTION YOKE

Left Intentionally Blank

TERMINAL BLOCK

Page 7-1 Page 7-2

TX_TVD809 TX_TVD809

DISASSEMBLY PROCEDURES CHIP COMPONENT REMOVAL

Back Cover Removal
1. Remove five screws to release the back cover. 2
from each side and a small Phillips screw located
among the rear audio jacks.
2. Lift the back rear edge of the back cover and pull
back to remove.
8. Raise the 2 tabs at the top of the plastic holder and
pull the top of the PCB clear of the tabs. Lift the
module straight up and out.
Replacement Procedure for Chip Removal Note: Do not attempt to lift the component off the board
The following procedures are recommended for the until the component is completely disconnected
replacement of the chip components used in this unit. from the board by a twisting action. Attempting to
Failure to follow these procedures may lead to damage to remove the component before it has completely
the copper traces and pads on the printed circuit boards. been disconnected can break the copper foil on
1.Preparation for replacement the printed circuit board.
a. Soldering Iron: Use a pencil-type soldering iron
using less than 30 watts. 3. Installing a chip component
b. Solder Type: Eutectic Solder, Tin 63%/Lead
a. Presolder the contact points on the circuit board
37%, is recommended.
(Fig. 2-4).
c. Soldering Time: Do not apply heat for more than
4 seconds.
d. Preheating: Chip capacitors must be preheated
before installation. (130 degrees - 150 degrees
C).
Note: Chip component must not be reused after removal.
Excessive mechanical stress and rubbing of the
component electrode must be avoided.

2. Removing the chip component (Fig. 2-3): Fig.2-4, Chip Component Presolder
Grasp the chip component body with tweezers and b. Hold the component in position with tweezers and
Main Chassis PCB Removal alternately apply heat to both electrodes. solder the electrodes as shown (Fig.2-3).
.3
9. Disconnect the AC power cable.
Gemstar Module Removal 10. Remove the back cover.
1. Remove the back cover. 11. Discharge the anode lead to the picture tube ground
2. Remove the small screw at the lower back edge of strap and remove the anode lead before
the plastic support. disconnecting other cables.
3. Disconnect the 2 ribbon cables (BG403 & BG 404) 12. Disconnect cable assemblies P1402, P3101, P3203,
from the top of the Gemstar PCB. P3401 and P4010 from the Main PCB.
Fig. 2-3 - Chip Component Installation
4. Lift the Gemstar module straight up and out.
Note: Do not glue the replacement chip component to the
circuit board.

Figure 2-3, Removing Chip Components

When the solder on both electrodes has melted,
remove the chip component with a twisting motion.

E/W Correction Module Removal

5. Remove the back cover. 13. Push out on the plastic Tabs on either side of the
tray and slide the chassis back and out until clear of
6. Remove the small screw at the top center back of
the
the PCB.
7. Disconnect the 2 cables (BL108 & BL103) from the
E/W Correction PCB.

Page 2-1 Page 2-2

TX_TVD809 TX_TVD809

MODEL-TO-MAJOR ASSEMBLY CROSS REFERENCE Circuit Protection

KEY TO MAJOR ASSEMBLIES Fusible Device Circuit Protected Physical Location
FP01 (2.5A, 250V) AC Input Power Supply PCB, Right Front Chassis
C1 – Cinch Block Dummy (21120230) I1 – IR Interface (2112023A)

D1– DVD Player K1 – KeyBoard ( 21120210) COMPONENT NUMBERING SYSTEM

Serviceability of this chassis is enhanced by road mapping on the top and bottom of the circuit boards. In addition
E1 – E/W Correction (21120230) S1 – Sound Compressor (21120230)
components are generally marked as to their circuit. The operation and features of the "TX" chassis is similar to the "CTC"
series chassis. However the component numbering system is slightly different than in the past. The component numbering for
G1 – Gemstar (21146070) the "TX" chassis reflects the component’s type and use as to the general circuit areas it is used. The component labeling
system is described below:
CROSS REFERENCE
COMPONENT DESIGNATION: X X xxx
MODEL/ MAJOR
SERVICE NO. CHASSIS ASSEMBLIES
BD20TF10 TVD809 D1, E1, G1, I1, K1, S1
F19426 TX809 C1, G1
COMPONENT TYPE CIRCUIT COMPONENT NUMBER
F19436 TX809 C1, G1 B - Connector A- Audio 01 - 099 Main PCB (top)
F20TF10 TX809 C1, E1, G1, S1 C - Capacitor C- Chroma 500 - 599 Main PCB (bottom)
D - Diode D- DC-DC Convertor
F - Fuse F- Vertical 101 - 199 E/W PCB
SPECIFICATIONS (Subject to change without notice) I - Integrated Circuit G- Gemstar
J - Jumper H- Tuner 001 - 099 Sound Compressor
Power Input: 120 Volts AC 60Hz L - Transformer/Inductor I - IF
P - Variable Resistor J - Sync Separator 401 - 599 Gemstar PCB
Power Consumption: Maximum @ 120VAC Q - Filter/Crystal K- Customer Control
24 watts R - Resistor L- Horizontal
S - Switch P- Power Supplies
T - Transistor R- System Control
V - Delay Line U- Kine Drivers 01 - 99 Kine PCB (top)
V- Video 500 - 599 Kine PCB (bottom)
Z- XRP

EXAMPLES:
TP20 - Transistor, Power, 20 (number, top side of Main PCB)
RA543 - Resistor, Audio, 543 (number, bottom side of Main PCB)
CF07 - Capacitor, Vertical, 07 (number, top side of Main PCB)
IR501 _ Integrated Circuit, System Control, 501 (number, bottom side of Main PCB)

SCHEMATIC NOTES
1. Resistor values are in ohms (R = 1, K = X1,000; Meg = X1,000,000). Tolerance is 5%, unless otherwise specified.
Example: 1R5 = 1.5 ohm, 270R = 270 ohm, 2K7 = 2700 ohm, 1M5 = 1500000 ohm
2. Capacitor values 1.0 and above are in picofarads; values less than 1.0 are in µF, unless otherwise specified.
3. DC voltages measured with NTSC color bar signal applied (via RF channel 3), except for audio voltages, which are
measured with MTS stereo 1KHz signal applied. Voltages in parentheses ( ) indicate standby mode.
4. Waveforms measured with NTSC color bar signal applied (via RF channel 3), except for audio waveforms, which are
measured with MTS stereo 1KHz signal applied.
5. Special symbols:

<> indicates schematic zone locator indicates service test point

■ indicates wire-wrap stake indicates connection via point-to-point wire
indicates jumper wire (top side) indicates zero ohm chip (bottom side)

indicates "hot" ground indicates "cold" ground

Page 1-3 Page 1-4

 Rear Audio In
Front Audio In L/R Audio
IF L/R 2 Compress
Tuner Sound/Pix IF 2 IA001
ANT II60
Stereo Demux L/R
Dat WB & Tone/Vol Ext Spkr
I2C2 Audio IA002 2
Clk Amp IA502
Rear
Video Video SysCon 2 L/R
Video 2 IG401
Y Input Clk Dat
To Ext
C Switch I2C2
L/R Spkrs
IV02 Video/ R
Y/C 2 To L/R
Deflection Int Spkr To Int
Front G CRT
Vid CC Processing Amp IA003 2 Spkrs
Vid RGB IV01 B
IR In OSD 3 L/R To
2 Head
To Phones
V-Out Vert Ouput
Gemstar Dat Vert
SysCon I2C2 IF01
Yoke
m C IG401 Clk H-Out
Raw B+
Horz Ouput Run
Dat 2 TL02 Supplies
Dat Clk I C2
Clk
I2C1
EEPROM Horz
Audio Mute Yoke IHVT
IR01 Bus Exp
AC Degauss Stdby Power LL05
IR501
VC Supply TP20
Keyboard

120VAC

TX809 Simplified Block Diagram

TX809 Chassis Overview

The TX809 is a conventional NTSC analog color television chassis that

incorporates many of the latest video features. The TX809 has both front and
rear composite video (CV) and audio inputs. The chassis also features a rear
Y/C (S-Video) input that provides maximum quality video reproduction. The
Sound/Pix IF IC (II60) provides the composite video signal. The video/deflection
processing IC (IV01) is responsible for final processing of the video signal. The
RGB OSD (on-screen-display) is also input to IV01 and overlaid onto the video
signal. IV01 also provides contrast, brightness, tint and color controls.

The TX809 system control microcomputer IG401 is located in the Gemstar

module and controls and monitors the operation of the instrument via two (2) I2C
buss. The I2C1 bus reads and writes operational data (customer and factory
settings, etc.) to and from the EEPROM, IR01. The second bus (I2C2) provides
control to all other areas of the chassis. The system control micro also monitors
the keyboard and decodes the IR input from the remote control. The I2C2 bus is
also applied to the bus expander IR501 where additional control signals for the
chassis is generated.

The Sound/Pix IF IC (II60) provides the wide band audio signal. The audio circuit
consists of four (4) major IC’s, they are the stereo Decoder/Demultiplexor IC
(IA002), an internal and external power amplifer IC’s (IA502 / IA003) and the
audio compressor (IA001). The Audio Compressor generates a control signal
that is fed back to the system control micro to limit severe and sudden unwanted
audio level changes.
 Rear Audio In
Front Audio In L/R Audio
IF L/R 2 Compress
Tuner Sound/Pix IF 2 IA001
ANT II60
Stereo Demux L/R
Dat WB & Tone/Vol Ext Spkr
I2C2 Audio IA002 2
Clk Amp IA502
Rear
Video Video SysCon 2 L/R
Video 2 IG401
Y Input Clk Dat
To Ext
C Switch I2C2
L/R Spkrs
IV02 Video/ R
Y/C 2 To L/R To Int
Deflection Int Spkr
Front G CRT
Vid CC Processing Amp IA003 2 Spkrs
Vid RGB IV01 B
IR In OSD 3 L/R To
2 Head
To Phones
V-Out Vert Ouput
Gemstar Dat Vert
SysCon I2C2 IF01
Yoke
m C IG401 Clk H-Out
Raw B+
Horz Ouput Run
Dat 2 TL02 Supplies
Dat Clk I C2
Clk
I2C1
EEPROM Horz
Audio Mute Yoke IHVT
IR01 Bus Exp
AC Degauss Stdby Power LL05
IR501
VC Supply TP20
Keyboard

120VAC

TX809 Simplified Block Diagram

The standby power supply is a conventional switch mode power supply. The
standby supply is on whenever the instrument is plugged into 120VAC. The run
supplies are only on when the set is running and are generated via a
conventional horizontal scan-derived configuration. The voltages developed by
both the standby and run supplies can vary depending upon the model and it’s
features. The video/deflection processing IC (IV01) also generates both the
horizontal and vertical drive signals that are applied to the vertical and horizontal
drive circuits.
TX_TVD809
11/03
F20TF10, F19425
Television F19426, F19431, F19436
BD20TF10, 13V110TD
Basic Service Data
Technical Publications
P.O.Box 1976 / Indianapolis, Indiana 46206
SERVICE DATA INDEX
Number
Electrical Alignment Procedures ......................................................................................
Block Diagrams
Interconnect Diagram (TX809) .......................................................................................
Interconnect Diagram (TVD809) ....................................................................................
Circuit Boards ....................................................................................................................
Disassembly
Instrument Disassembly ..................................................................................................
Component Removal .......................................................................................................
General Information
Model to Major Assembly Cross Reference ....................................................................
Safety Precautions ...........................................................................................................
Schematic Notes ..............................................................................................................
Specifications ..................................................................................................................
Schematic Diagrams
Power Supply ..................................................................................................................
Deflection ........................................................................................................................
System Control ................................................................................................................
Gemstar ...........................................................................................................................
uP Controller (F19425, F19431) .....................................................................................
Tuner ...............................................................................................................................
Video ...............................................................................................................................
Kine Driver ......................................................................................................................
Kine Driver (F19425, F19431) ........................................................................................
DVD (Connectors) ..........................................................................................................
Keyboard/FAV (20V) ......................................................................................................
Keyboard/FAV (13V) ......................................................................................................
Audio (IF, TVB) (BD20TF10) ........................................................................................
Audio (Output) (BD20TF10) ..........................................................................................
Audio (IF, TVB) (13V110TD) ........................................................................................
Audio (Output) (13V110TD) ..........................................................................................
Audio (IF, TVB) (F20TF10, F19436, F19431) ...............................................................
Audio (Output) (F20TF10, F19436, F19431) .................................................................
Audio (F19426) ..............................................................................................................
Audio (F19425) ..............................................................................................................
Troubleshooting Aids
Connection Guide ............................................................................................................
Lead Dress .......................................................................................................................
Voltage Charts .................................................................................................................
Yoke Wiring Diagram .....................................................................................................
SAFETY NOTICE
USE ISOLATION TRANSFORMER WHEN SERVICING
Components having special safety characteristics are identified by a ( ) on schematics and on the parts list in this Service Data and its bulletins. Before
servicing this instrument, it is important that the service technician read and follow the “Safety Precautions” in the Basic Service Data.
First Edition - First Printing
Copyright 2003 - Thomson Consumer Electronics, Inc.
Printed in U.S.A. - Trademark(s)® Registered - Marca(s) Registrada(s)
AD00001103
TX_TVD809
SAFETY PRECAUTIONS
TX_TVD809 DO NOT OPERATE THIS INSTRUMENT OR PERMIT IT TO BE OPER-
ATED WITHOUT ALL PROTECTIVE DEVICES INSTALLED AND
FUNCTIONING. SERVICERS WHO DEFEAT SAFETY FEATURES OR
FAIL TO PERFORM SAFETY CHECKS MAY BE LIABLE FOR ANY
RESULTING DAMAGE, AND MAY EXPOSE THEMSELVES AND OTH-
ERS TO POSSIBLE INJURY.
READ AND COMPLY WITH ALL CAUTION AND SAFETY-RELATED
NOTES ON OR INSIDE THE RECEIVER CABINET, AND THE RE-
CEIVER CHASSIS, OR ON THE PICTURE TUBE.
SAFETY GLASSES SHOULD BE USED WHEN SERVICING ELEC-
TRONIC INSTRUMENTS. INADVERTENTLY OVERSTRESSING COM-
PONENTS MAY CAUSE THEM TO SHATTER, DISCHARGING SMALL
PARTICLES.
DESIGN ALTERATION WARNING - Do not alter or add to the mechanical or
electrical design of this TV receiver. Design alterations and additions may alter
the safety characteristics of this receiver and create a hazard to the user. Design
alterations or additions may void the manufacturer’s warranty and may make you,
the servicer, responsible for personal injury or property damage resulting there-
from.
Page
BEFORE RETURNING AN INSTRUMENT TO THE CUSTOMER, always
make a safety check of the entire instrument, including, but not limited to, the
3-1 following items:
FIRE AND SHOCK HAZARD
8-1
1. Never release a repaired unit unless all protective devices such as insula-
8-2 tors, barriers, covers, strain reliefs and other protective hardware have been
10-1 installed in accordance with the original design.
2. Be sure that there are no cabinet openings through which an adult or a child
2-1 might be able to insert their fingers and contact a hazardous voltage. Such
2-2 openings include, but are not limited to: (a) spacing between picture tube
and cabinet mask, (b) excessively wide cabinet ventilation slots, and (c) an
improperly fitted or incorrectly secured back cover.
1-3
3. Observe original lead dress. Take care to restore leads to their original
1-2 dress. Make sure that leads are not in contact with sharp edges or thermally
1-4 hot parts. Always inspect in all areas for pinched, out-of-place or frayed
1-3 wiring. Do not change spacing between adjacent components, or between
components and printed circuit board. Check the AC power cord for dam-
9-1 age.
9-2 4. Be certain to remove loose solder balls and all other loose foreign particles.
9-3 5. Check components, parts and/or wiring for physical evidence of damage,
9-4 overheating or deterioration, and replace if necessary. Determine the cause
of damage and/or overheating and, if necessary, take corrective action to
9-5 remove any potential safety hazard.
9-6
6. Parts Replacement - Many TV electrical and mechanical parts have special
9-7 safety-related characteristics, some of which are often not evident from vi-
9-8 sual inspection, and the protection they give cannot necessarily be obtained
9-9 by replacing them with components rated for higher voltage, wattage, etc.
9-10 Parts that have special safety characteristics are identified in this service
data by a ( ) on schematics and in the parts list. Use of a substitute
9-11
replacement that does not have the same safety characteristics as the recom-
9-12 mended replacement part in the service data parts list may create shock, fire
9-13 and/or other hazards. Always consult the appropriate current service litera-
9-14 ture for the latest information.
9-15 7. Some TV receiver chassis’ normally have 85VAC (RMS) between chassis
9-16 and earth ground, regardless of the AC plug polarity. Some TV receiver
9-17 chassis’ are electrically connected directly to one conductor of the AC power
cord. Some TV receiver chassis’ have a secondary ground system in addi-
9-18 tion to the main chassis ground. This secondary ground system is not iso-
9-19 lated from the AC power line. The two ground systems are electrically
9-20 separated by insulating material that must not be defeated or altered. Thus,
when servicing any unit always use a separate isolation transformer for the
5-1 chassis. Failure to use a separate isolation transformer may expose the
servicer to possible shock hazard, and may cause damage to servicing in-
5-3 struments.
5A-1
8. Many electronic products use a polarized AC line cord (one wide pin on the
7-1 plug). Defeating this safety feature may create a potential hazard to the
servicer and the user. Extension cords that do not incorporate the polarizing
feature should never be used.
PICTURE TUBE IMPLOSION WARNING - The picture tube in this
receiver employs integral implosion protection. For continued implosion protection,
replace the picture tube only with one of the same type number.
TX_TVD809
Page 1-2
Do not remove, install, or otherwise handle the picture tube in any manner with-
out first putting on shatterproof goggles equipped with side shields. People not so
equipped must be kept safely away while picture tubes are handled. Keep the
picture tube away from your body. Do not handle the picture tube by its neck.
Some “in-line” picture tubes are equipped with a permanently attached deflection
yoke; because of potential hazard, do not try to remove such “permanently at-
tached” yokes from the picture tube.
X-RADIATION AND HIGH VOLTAGE LIMITS - Because the picture
tube is the primary source of X-radiation in solid-state TV receivers, it is specially
constructed to prohibit X-radiation emissions. For continued X-radiation protec-
tion, a replacement picture tube must be the same type as the original. The picture
shields, mounting hardware and lenses (projection TV) may also perform an X-
radiation protection function, and they must be correctly in place. Anode connec-
tors contain an X-radiation shield - use only the manufacturer’s specified anode
connectors. High voltage must be measured each time servicing that involves
power supply, horizontal deflection or high voltage circuits is performed. Correct
operation of the X-radiation circuits must also be confirmed each time these cir-
cuits are serviced (X-radiation circuits may also be called “horizontal disable” or
“hold-down” circuits). Read and apply high voltage limits and, if the chassis is so
equipped, the X-radiation protection circuit specifications. These limits and speci-
fications are given on instrument labels and are included in this service data. High
voltage is maintained within specified limits by close-tolerance safety-related com-
ponents (and adjustments) in the high voltage circuit. If high voltage exceeds
specified limits, check each safety related component specified on the schematic
and take corrective action.
ANTENNA LEAKAGE RESISTANCE CHECK - With the instrument AC
plug removed from the AC source, connect an electrical jumper across the two AC
plug prongs. Place the instrument AC switch (if applicable) in the “on” position.
Connect one lead of an ohmmeter to the AC plug prongs and touch the other
ohmmeter lead, in turn, to each (exposed) antenna input terminal screw and/or
coaxial connector. If the measured resistance is less than 1.0 Megohm, or greater
than 5.2 Megohm, an abnormality exists which must be corrected before the in-
strument is returned to the customer. Repeat this test with the AC switch in the
“off” position.
LEAKAGE CURRENT HOT CHECK FOR 2-WIRE OR 3-WIRE
GROUNDED CORD SETS - With the instrument completely reassembled,
plug the AC line cord into the mains AC outlet at normal line voltage via a non-
polarized adapter. DO NOT GROUND THE 3RD PRONG OF THE ADAPTER
AND DO NOT USE AN ISOLATION TRANSFORMER. Use a leakage current
tester or metering system that complies with American National Standards Insti-
tute (ANSI) C101.1 Leakage Current for Appliances and with Underwriters Labo-
ratories (UL) 1492 (Section 67). With the instrument AC switch first in the “on”
position and then in the “off” position, measure from a known earth ground (metal
water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas,
handle bracket, metal cabinet, screwheads, metallic overlays, control shafts, etc.).
Any current measured must not exceed 0.5 milliampere. Reverse the adapter plug
in the outlet and repeat the test. ANY MEASUREMENTS NOT WITHIN THE
LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZ-
ARD THAT MUST BE ELIMINATED BEFORE RETURNING THE IN-
STRUMENT TO THE CUSTOMER OR BEFORE CONNECTING THE
ANTENNA OR ACCESSORIES. If a leakage current tester is not available,
connect a 1.5 Kohm, 10 Watt resistor, in parallel with a 0.15 µF, 150V capacitor,
between earth ground and each exposed metal part of the instrument (as shown
above). Use an AC voltmeter with at least 5000 ohm/volt sensitivity to measure
the potential across the resistor. The potential measured for any exposed metal
surface must not exceed 0.75 volts.
 BA200
GND 1
R_AUD_DVD 2
GND 3

EWM BOARD DVD BOARD L_AUD_DVD 4

BY217
Part of 2112023_ DVD_CHR 1
1 12VE GND 2
HL108 DVD_Y 3
2 8VE
VPRBL 1 GND 4
3 5VS
VRAMP 2 DVD_CVBS 5
GND 3
4 4VE BW101
5 GND X 4 GND 6
FAULT 4
6
7
PG
-5VE
CRT BOARD
BL103 8 5VS
DG1/+24V 1 Part of 2112023_ BK225 HR81 HR80
GND
UB/E/WD
2
3
GND
TV_SDA
1
2
1
2
GND
SDA
IR INTERFACE +5VE
SDA
1
2

BU03 BU04
CRT
TV_SCL
GND
3
4
3
4
SCL
GND
BOARD SCL
GND
3
4
TV_IR 5 5 IR_CLK IR_DVD 5
GND 6 6 GND GND 6

CRT_GND

CRT_GND
HTR GND
TV_READY 7 7 DV_CMD_RDY DVD_CMD_RDY 7
PCB 2112021_

+160V
TV_WTHDOG 8 8 NC NC 8

GND

9VE
HTR

G
R

B
GND PCB 2114669_ Part of 2112023_
IR 1 2 3 4 5 1 2 3 4 5 6
POWER_LED
KEYSEL1
KEYSEL2
A/D
KEYDET3

GND Part of 2112023_

+5V Sound Compressor PCB
SPK L SPK R ANT
BK001
REAR
BA001
S-VHS VIDEO AUDIO_CLINCH
G-LINK IN/OUT

2
1

2
1
1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6
L R
PCB 21116590_ BV01 BV02 P11 BG01
BP02

SPEAKER_R
BA006

SPEAKER_L
HL02 HV04 BA005 BA008 PS001
HR04

HTR GND
1 AC DEGAUSS1

TUNER
+5VE 1

+160V

GND

GND
GND

9VE
2 AC DEGAUSS2

HTR
SDA 2

GND

GND
G
R
B
SCL 3
GND 4

110 AC POWER
BP01 POWER SUPPY SECTION
IR_DVD 5
AC/DC_DEGAUSS GND 6
! 1 AC1
DVD_CMD_RDY 7
2 AC2
IR_DATA 8
IS100
PREAMP HR03
DVD_C 1
IS001 SOUND IF
HP01 GND 2
DVD_Y 3
1 12VE IA003 UPC1851 GND 4
2 8VE POWER
AMP 5
3 5VS
AUDIO_MUTE GND 6
4 4VE
5 GND X 4
REAR_L/R
6 PG IS002 BA002
7 -5VE
GND 1
8 5VS MC1452
DVD_L/R
DVD_R
GND
2
3
GEM STAR 4
DVD_L 4
RF MONO

HR02
KDB BOARD

AUDIO SWITCH
HR02
PG 1
PWM 1 PG
FRONT L CC_VIDEO 2
2 CC_VIDEO
TV MAIN BOARD RF MONO

VIDEO IF
PWM(AUDIO)
IR_CLK
3
4
3 PWM(AUDIO)
4 IR_CLK
IR_DATA 5
CC VIDEO 5 IR_DATA
IV02 DVD_CMD_READY 6
6 DVD_CMD_READY
TEA6415C 15 RESET 7
7 RESET
VIDEO 17 3 DVD_Y EEPROM_WE 8
1 DVD_C 8 EEPROM_WE
IV01 CHROMA 16 Y/C
BURST 9
SWITCH 5 AV_CHROMA 9 BURST
20 SR 10
6 10 SR
VIDEO IC 11 TO HORIZONTAL IR/G LINK 11
DEFLECTION 11 IR/G LINK
BPL08 IIC DATA EVER 12
TO POWER SUPPLY 12 IIC DATA EVER
Y C VIDEO 6
REAR VIDEO IIC CLOCK EVER 13
1 FAULT TA1268 SWITCH 13 IIC CLOCK EVER
VERTICAL FRONT VIDEO +5VE 14
2 GND EQUALISING 18 10 14 +5VE
GND 15
3 VRAMP DEFLECTION RF VIDEO CCT & CHROMA 8 RF VIDEO IR01 15 GND
BPF/COMB FILTER
4 VPRBL HR01
EEPROM HR01
+5VE 1
1 +5VE
R_OSD 2
BPL06 GND 3
2 R_OSD
3 GND
HORIZONTAL G_OSD 4
1 4 G_OSD
VSYNC 5
2 5 VSYNC
DEFLECTION B_OSD 6
3 6 B_OSD
HSYNC 7
7 HSYNC
FB_OSD 8
8 FB_OSD
IR IN 9
FROM HOR DEF 9 IR IN
IIC_CLK_EVER2 10
10 IIC_CLK_EVER2
FAULT 11
BK003 11 FAULT
IIC_DATA_EVER2 12
FRONT AV CLINCH

VIDEO_IN 2 12 IIC_DATA_EVER2
SND_LOGIC_A/D 13
GND 1 13 SND_LOGIC_A/D
SYNC_DET 14
14 SYNC_DET
KEYDET 2 15
15 KEYDET 2
IR501 KEYSEL1 16
16 KEYSEL1
+5V
GND

KEYSEL3
A/D
KEYSEL2
KEYSEL1
POWER_LED
IR
GND

BUS EXPANDER KEYSEL2 17

17 KEYSEL2

FVIDEO_IN
TO POWER SUPPLY ECO ON/STANDBY 18

AUDIO_R_IN
AUDIO_GND

AUDIO_L_IN
18 ECO ON/STANDBY
PK001

KEYSEL3 19
19 KEYSEL3

GND

R_OUT

L_OUT
TO HR03
BV05 BA004

R_IN

GND
L_IN
BS003
BK002
10
9
8
7
6
5
4
3
2
1

PCB 2114607_

2
1

8
7
6
5
4
3
2
1
AUDIO_L_IN 8
GND 7
AUDIO_R_IN 6
PK002

L_OUT 5
HEADPHONE

L_IN 4
AUDIO_GND 3
R_OUT 2
R_IN 1

PAGE 8-2 PAGE 8-2

 TX809 Interconnect Drawing

Part of 2112023_

CRT BOARD
CRT
BU03 BU04

CRT_GND

CRT_GND
HTR GND

+160V
GND

9VE
HTR

G
R

B
1 2 3 4 5 1 2 3 4 5 6

Part of 2112023_
Sound Compressor PCB
SPK L SPK R ANT

REAR
BA001
S-VHS VIDEO AUDIO_CLINCH
G-LINK IN/OUT

2
1

2
1
1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6
L R
PCB 21116590_ BV01 BV02 P11 BG01
BP02

SPEAKER_R
BA006

SPEAKER_L
HL02 HV04 BA005 BA008 PS001
HR04

HTR GND

TUNER
1 AC DEGAUSS1 +5VE 1

+160V

GND

GND
GND

9VE
HTR
2 AC DEGAUSS2 SDA 2

GND

GND
G
R
B
SCL 3
GND 4

110 AC POWER
BP01 POWER SUPPY SECTION
IR_DVD 5
AC/DC_DEGAUSS GND 6
! 1 AC1
DVD_CMD_RDY 7
2 AC2
IR_DATA 8
IS100
PREAMP HR03
DVD_C 1
IS001 SOUND IF
HP01 GND 2
DVD_Y 3
1 12VE IA003 UPC1851 GND 4
2 8VE POWER
AMP 5
3 5VS
AUDIO_MUTE GND 6
4 4VE
5 GND X 4
REAR_L/R
6 PG IS002 BA002
7 -5VE
GND
8 5VS MC1452 DVD_R
1
2 GEM STAR 4
DVD_L/R
GND 3
DVD_L 4
RF MONO

AUDIO SWITCH HR02 HR02

PG 1 1 PG
PWM 2 CC_VIDEO
FRONT L CC_VIDEO 2

TV MAIN BOARD RF MONO

VIDEO IF
PWM(AUDIO)
IR_CLK
3
4
3
4
PWM(AUDIO)
IR_CLK
IR_DATA 5 5 IR_DATA
CC VIDEO
IV02 DVD_CMD_READY 6 6 DVD_CMD_READY
EWM BOARD TEA6415C 15 RESET 7 7
8
RESET
EEPROM_WE
VIDEO 17 3 DVD_Y EEPROM_WE 8
IV01 1 DVD_C BURST 9 9 BURST
CHROMA 16 Y/C
SWITCH 5 AV_CHROMA
20 SR 10 10 SR
Part of 2112023_ VIDEO IC 6
TO HORIZONTAL IR/G LINK 11 11 IR/G LINK
11
BPL08 DEFLECTION IIC DATA EVER 12 12 IIC DATA EVER
HL108 REAR VIDEO TO POWER SUPPLY IIC CLOCK EVER 13 13 IIC CLOCK EVER
Y C VIDEO 6
VPRBL 1 1 FAULT TA1268 SWITCH
VERTICAL FRONT VIDEO +5VE 14 14 +5VE
VRAMP 2 2 GND EQUALISING 18 10
GND 15 15 GND
GND 3 3 VRAMP DEFLECTION RF VIDEO CCT & CHROMA 8 RF VIDEO IR01
BPF/COMB FILTER
FAULT 4 4 VPRBL
EEPROM HR01 HR01
+5VE 1 1 +5VE
R_OSD 2 2 R_OSD
BPL06 GND 3 3 GND
BL103
HORIZONTAL G_OSD 4 4 G_OSD
DG1/+24V 1 1
VSYNC 5 5 VSYNC
GND 2 2
DEFLECTION B_OSD 6 6 B_OSD
UB/E/WD 3 3
HSYNC 7 7 HSYNC
FB_OSD 8 8 FB_OSD
IR IN 9 9 IR IN
FROM HOR DEF
IIC_CLK_EVER2 10 10 IIC_CLK_EVER2
FAULT 11 11 FAULT
IIC_DATA_EVER2 12 12 IIC_DATA_EVER2
SND_LOGIC_A/D 13 13 SND_LOGIC_A/D
SYNC_DET 14 14 SYNC_DET
KEYDET 2 15 15 KEYDET 2
IR501 KEYSEL1 16 16 KEYSEL1
+5V
GND

KEYSEL3
A/D
KEYSEL2
KEYSEL1
POWER_LED
IR
GND

BUS EXPANDER KEYSEL2 17 17 KEYSEL2

FVIDEO_IN
TO POWER SUPPLY ECO ON/STANDBY 18 18 ECO ON/STANDBY

AUDIO_R_IN
AUDIO_GND

AUDIO_L_IN
KEYSEL3 19 19 KEYSEL3

GND

R_OUT

L_OUT
TO HR03
BV05 BA004

R_IN

GND
L_IN
BS003
PCB 2114607_
10
9
8
7
6
5
4
3
2
1

2
1

8
7
6
5
4
3
2
1
PAGE 8-1 PAGE 8-1
 Chassis Part Symbol Defective Circuit Symptom solution
No audio and the dvd is inoperative, the door won't even open. The unit appears to be in
the dvd lock mode. The DVD unit was found to be at fault. Replacing the dvd unit restored
TVD809 Mech_DVD Mechanical normal operation. (This was the latest version of the dvd.) Replace DVD
 I2C2
Tuner
ANT Clk Dat
11 10 OSD
IF from SysCon
Dat
I2C2 1/2 Sound/Pix IF IG401
Clk II60
Rear (CV)
Video 17
4 2 15 16 17 To
Video (CV) CRT
6 7
Y Video Video/ 19 R
Input Y-Out Deflection 20
C 5 17 43 Processing G
Switch C-Out 21 B
(CV) Front 10 16 45 IV01
Video IV02
Video (CV) Dat 28
15 18
I2C2
Y-In C-In
Clk 27
CC Video 20 11
to SysCon Chroma Luma
IG401 Buff/Filter Buff/Filter
TV523 TV522/526

TX809 Video Switching/Processing Block Diagram

Video Switching & Processing

The Video Switching and Processing circuitry in the TX809 includes the Video
Input Switch IV02, the Video/Deflection Processing IC IV01, the Sound/Pix IF IC
II60 and the tuner. The video switch IV02, video/deflection IC IV01 processor
and the sound/pix IC II60 are controlled via the System Control IG401. The CC
Video (Closed Caption) is output from pin 15 of switch IV02 and sent to the
system control (IG401) for decoding. Transistors TV522, TV523 and TV526 are
used to separate the composite video signals into separate luma (Y) and chroma
(C) signals. The composite video (CV) from the Sound/Pix IF (II60) and the front
and rear input jacks are first routed through IV02 and output at pin 18. The
composite video is applied to chroma and luma filter circuits for separation. The
separated Y & C are then input back into IV01 at pins 11 and 20. The Y/C (S-
Video) input is routed directly through switch IV02 for final processing. The
selected video is output at pin 16 and 17 and applied to pins 43 and 45 of IV01
for final processing. All brightness, contrast, color and tint adjustments are
performed by the video processor (IV01). The RGB OSD (On-Screen-Display)
from the system control IG401 is also input to the video processor at pins 15, 16
& 17.

Troubleshooting

NOTE: Always use known video source such as color bars. If a video problem
is suspected perform the following:

1. Confirm presence of all power supplies for circuit.

2. Check I2C2 for data & clock activity when a function is selected.
3. Check for video from II60-17 (Sound/Pix IF) during tuner operation.
4. Apply video to front/rear video inputs and check for video at IV01-18.
5. If OK, check for Y & C out of transistors TV522, TV523 & TV526.
6. If OK, check for Y & C at IV02-16/17.
7. Check for correct RGB out of IV01-19/20/21 (Video Processor).
TX_TVD809 TX_TVD809
Voltage Chart (Power Supply) Voltage Chart (Power Supply)

FROSIN Power Supply Output Voltages

Conditions
TV on: Picture Color Bar Conditions
Brightness - 50% DVD on: Play
Color - 50%
Contrast - 50% DVD ON mode
Volume - 1/8 Sound power.
Supply Min Norm Max Unit
UB 114 115 116 VDC
TV ON mode UA 11 11.5 12 VDC
Supply Min Norm Max Unit 14V 12.0 13.0 14.5 VDC
UB 114 115 116 VDC 12VE 11.0 12.2 14 VDC
UA 11 11.5 12 VDC 9VE 8.5 8.9 9.5 VDC
14V 12.0 13.0 14.5 VDC 9VS 8.5 8.9 9.5 VDC
12VE 11.0 12.2 14 VDC 9VS2 8.5 8.9 9.5 VDC
9VE 8.5 8.9 9.5 VDC 8VS 7.5 8.1 8.5 VDC
9VS 8.5 8.9 9.5 VDC +5VE 4.85 5.1 5.35 VDC
9VS2 8.5 8.9 9.5 VDC -5VE -5 -5.4 -6 VDC
8VS 7.5 8.1 8.5 VDC 5VS 4.85 5.5 6 VDC
+5VE 4.85 5.1 5.35 VDC 4VE 4 5.5 6 VDC
-5VE -5 -5.4 -6 VDC
5VS 4.85 5.5 6 VDC
4VE 4 5.5 6 VDC

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TX_TVD809 TX_TVD809
Voltage Chart (Power Supply) Voltage Chart (Power Supply)

Conditions
TV OFF (AC connected):

Standby mode
Supply Min Norm Max Unit
UB 134 135 136.5 VDC
UA 18 18.5 19 VDC
14V 13.5 14.3 14.7 VDC
12VE 11.7 12.2 12.7 VDC
9VE 8.5 8.9 9.5 VDC
9VS --- --- --- VDC
Left Intentionally Blank
9VS2 --- --- --- VDC
8VS --- --- --- VDC
+5VE 4.85 5.1 5.35 VDC
-5VE -5 -5.3 -6 VDC
5VS --- --- --- VDC
4VE 7.3 7.8 8.3 VDC
Standby 11 12.5 13 Watts
Power

Page 5A-3 Page 5A-4