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Solar Energy 131 (2016) 260–274
www.elsevier.com/locate/solener

Review

Experimental and numerical investigation of potential filler


materials for thermal oil thermocline storage
H. Grirate a,b, H. Agalit a, N. Zari a,⇑, A. Elmchaouri b, S. Molina c, R. Couturier c
a
Moroccan Foundation for Advanced Science Innovation and Research MAScIR, Avenue Mohamed El Jazouli, Rabat, Morocco
b
Faculty of Science and Technology, Laboratory of Physical Chemistry and Bioorganic Chemistry, Mohammedia, Morocco
c
CEA LITEN, National Institute of Solar Energy, Storage Systems Laboratory, Grenoble, France

Received 21 August 2015; received in revised form 25 January 2016; accepted 17 February 2016

Communicated by: Associate Editor José González-Aguilar

Abstract

A thermal energy storage system (TES) is a key technology to ensure continuous power supply from solar thermal power plants.
Choosing the appropriate storage method and the suitable material for energy storage remains a major challenge in research and devel-
opment in the solar power field. The sensible heat storage in solid media using thermocline system is a significant cost-effective option
when compared to liquid storage material in two tank system. An incorporation of this potential concept is the oil/rock thermocline
system which is based on the direct contact between natural rocks chosen as filler material and thermal oil as the heat transfer fluid
(HTF), and it is used in the Concentrated Solar Power (CSP) plants.
The present paper highlights the thermal energy storage potential of six rocks (quartzite, basalt, granite, hornfels, cipolin and marble)
proposed as filler material for thermal oil thermocline storage concept. These rocks were chosen according to their abundance in Mor-
occo. Different technical methods were performed in order to assess the rocks properties (physical, chemical and thermal) at temperatures
up to 350 °C (temperature operating conditions using linear Fresnel reflectors or parabolic trough). The thermal performances of the
studied rocks inside a thermocline storage system were evaluated using a validated numerical model. Based on the experimental inves-
tigation two rocks (Quartzite and Cipolin) were identified as the most suitable filler materials to be used in direct contact with the studied
HTF (synthetic oil). While, the numerical analysis revealed that Basalt rock has the best thermal performances inside the studied ther-
mocline storage system concept, but it isn’t chemically compatible with synthetic oil. Hence, it can be used advantageously with other
heat transfer medium (e.g. Air).
Ó 2016 Elsevier Ltd. All rights reserved.

Keywords: TES; CSP; Storage materials; Rocks; Thermocline

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
2. Experimentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
2.1. Material storage description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
2.2. Sample preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

⇑ Corresponding author.
E-mail address: n.zari@mascir.com (N. Zari).

http://dx.doi.org/10.1016/j.solener.2016.02.035
0038-092X/Ó 2016 Elsevier Ltd. All rights reserved.
H. Grirate et al. / Solar Energy 131 (2016) 260–274 261

Nomenclature

k thermal conductivity (W/m K) V volume (m3)


U porosity (%) z axial coordinate (m)
qr rock density (g/cm3) U overall heat transfer coefficient (W/m2 K)
qb bulk density (g/cm3) t time (s)
Vr pure rock volume (m3) T temperature (K) or (°C)
Vb bulk rock volume (m3)
A surface area (m2) Acronyms
Cp specific heat capacity of oil at constant pressure CSP Concentrated Solar Power
(J/kg K) TES thermal energy storage
Cs specific heat capacity of the rock (J/kg K) HTF heat transfer fluid
C circumference of tank (m) TGA thermogravimetric analysis
D rock diameter (m) DSC Differential Scanning Calorimetry
hv volumetric convective heat transfer coefficient XRF X-ray Fluorescence Spectrometry
(W/m3 K) HCl hydrochloric acid
e void fraction (–) L.I Loss Ignition
v interstitial fluid velocity (m/s)

2.3. Analytical methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265


3. Results and discussions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
3.1. Petrographic study . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
3.2. Physical performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
3.3. Chemical composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
3.4. Thermal properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
3.4.1. Mass loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
3.4.2. Thermal capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
3.4.3. Thermal conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
3.5. Performance analysis of rocks thermocline energy storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
4. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

1. Introduction between the solar field and the power block. The capability
of providing dispatchable energy, extending the generation
In a world increasingly subject to limits on carbon emis- time beyond sunset and avoiding fluctuations associated
sions, solar energy technologies represent one of the clean- with the intermittent solar rays. This allows correcting
est ways to produce electricity. Life cycle assessments the mismatch between energy demand and supply.
(LCA) have shown that solar energy has a reduced carbon Developing a high-temperature heat storage technology
footprint compared to fossil fuels (Rhone, 2007). In fact, depends on the properties of the heat storage medium and
concentrating solar power (CSP) is one of the most promis- the process design. TES systems are classified into three
ing solar energy technologies for reduction of electric sector types: sensible, latent and thermochemical (Dincer and
greenhouse gas (GHG) emissions and for rapid capacity Dost, 1996). Today, molten salt is the most widely used
expansion (Heath et al., 2009). CSP can be combined with storage material in large-scale CSP systems, while systems
thermal energy storage (TES) systems which provides the with latent heat, thermochemical, and other sensible heat
ability to dispatch energy after sunset or during intermit- materials are still under development (Kuravi et al.,
tent cloudy weather conditions (Relloso and Garcı́a, 2013). In addition to the storage media, there are different
2015). Furthermore, TES is widely recognized as the most methods to store energy. Nowadays, The two-tank storage
practical way to integrate renewable energies into the elec- system using molten salt as the storage material is the only
tricity production mix on the generation side (Fernandes one commercially applied in many CSP plants, including
et al., 2012; van der Linden, 2006). Comparing with other the 19.9 MW Gemasolar power tower plant in Spain, the
renewable energy technologies such as wind and photo- Andasol (1–3) parabolic trough power plants (50 MW per
voltaic (PV). TES allows an advantageous process opti- plant) in Spain, and the 280 MW Solana parabolic trough
mization in CSP power plant by offering an interface power plant in America (Xu et al., 2012a, 2012b). How-
262 H. Grirate et al. / Solar Energy 131 (2016) 260–274

ever, the two storage tanks system are constructed from as earth-abundant materials, non-flammable and act both
stainless steel which is immune to the molten salt corrosion as heat transfer surface and storage medium (Singh et al.,
(Strasser and Selvam, 2014), therefore, they have a rela- 2010). However, they are not all suitable for high tempera-
tively high capital cost and very limited space for cost ture storage. The compatibility between the HTF and the
reduction. These issues make it hardly to meet the require- material storage remains always as an important factor
ments of significantly lowering the levelized cost of electric- to ensure a chemically stable TES system (Allen, 2010).
ity (LCOE) of CSP (Wu et al., 2014). The approach of thermocline system using rocks as mate-
In order to reduce the cost of the TES section, the two- rial storage and the thermal oil as HTF is not new at all.
tank configuration can be substituted by a single tank ther- It was installed at the historic Solar One pilot (170 MW ht)
mocline system. The concept is based on hot and cold tem- plant in Daggett, CA (1982–1988). Solar One used a water-
perature regions superposed in a single tank. A portion of steam receiver and an oil-rock thermocline storage system
the medium is at high temperature and a portion is at low with heat exchanger between the steam and the oil. Rocks
temperature, separated by a temperature gradient called were used in order to reduce the price of the plant, as the
thermocline. Compared to the two-tank configuration, oil is more expensive than rocks, Caloria HT-43 costs
the single tank TES system can save up to 35% of invest- $530/ton versus granite, which cost $70/ton (Laurent,
ment cost (Gil et al., 2010; Kearney et al., 2004). Pacheco 2000). Solar Two has substituted molten salt as the HTF
et al. tested a small pilot-scale (2.3 MW h) thermocline instead of water-steam and also molten salt as the storage
indirect storage system and reported that cost was about medium instead of the mineral oil in order to reduce cost
2/3 of the cost in a two-tank molten salt system for CSP by avoiding heat exchangers and also insuring more effi-
power plants (Pacheco et al., 2002). Nonetheless, the tem- ciency (Laurent, 2000). Caloria HT-43 reaches only 310 °
perature stratification in a thermocline tank is hard to C which decreases the efficiency and revealed a chemical
reach if the used material storage is only HTF, due to the degradation in direct contact with rocks (Gordon, 2013;
fluid thermal convection. Thus, other materials can be used Laurent, 2000). Ever since, the most studies focused on
to maintain the stratification in the tank. It can also the compatibility between rocks and molten salt used as
enhance the thermocline effect and at the same time dis- HTF. Pacheco et al. demonstrated that silica sand, quart-
place higher-cost liquid since most of the expensive storage zite rock, and taconite were compatible with molten salt
fluid can be replaced by a low cost filling solid material used as HTF (Pacheco et al., 2002). Other studies have
(Brosseau et al., 2005; Gil et al., 2010). Concerning the evaluated the charge/discharge performance of molten salt
environmental impacts, Heath et al. (2009) compared the thermocline thermal energy storage (Angelini et al., 2014;
LCA of different systems: two tank, indirect molten salt Bayón et al., 2014; Gil et al., 2010; Pacheco et al., 2002;
and indirect thermocline. This study focused on estimating Yang and Garimella, 2010) and demonstrated that the
the emissions embodied in the production of the materials quartzite rock and silica sand are able to withstand the
used in the TES system. They deduced that the embodied molten salt environment quite well. Indeed, direct contact
emissions of GHG for the thermocline system are less than between HTF and rock must be evaluated to improve the
half of those for the two tanks. Another study conducted performance of the thermocline TES system. In recent
by Oró et al. (2012), using the LCA methodology to com- years, several HTF have been proposed. Molten salt has
pare three types of TES systems, showed that the system received more attention because of its many advantages
based on solid media presents the lowest environmental (Blake et al., 2002), such as large heat capacity and high
impact per kW h stored. By contrast to the liquid media working temperatures (450–500 °C) (Kearney et al.,
(molten salts) which shown the highest impact per kW h 2004). Also, it has dual function of heat storage medium
stored, because it needs complex equipment and more and heat transfer fluid. However, molten salt with high
material. freezing point presents a major inconvenience that leads
The solid materials that can be used for high tempera- to complications related to freeze protection in the solar
ture heat storage are metals, sand, bricks, rocks, concrete field (Brosseau et al., 2005). Air is also proposed as HTF
and ceramic (Hasnain, 1998). After the test performed at because it is non-degradable and free. However, its density
the Almeria Solar Platform Center in Southern Spain, CIE- is low at high temperatures, which influence its volumetric
MAT and DLR reported that the castable ceramic and flow (become very high) and may require significant pump-
concrete are characterized by higher strength and easier ing power compared to the energy produced (Allen, 2010).
handling (Laing et al., 2006). Nevertheless, the use of these In many plants, the synthetic oil Therminol VP1 is the ear-
materials requires heat exchanger pipes between the heat liest and most widely used HTF. This fluid may reach a
transfer fluid (HTF) and the storage material which high temperature of about 393 °C and offers a low freezing
increases the investment cost (Libby, 2010). Furthermore, point (<12 °C) which prevents the pipes clogging during
the separation between the HTF and the TES material the solar plant operation. However, Therminol VP1 exhi-
through the tube interface leads to poor heat transfers bits a high vapor pressure at elevated temperatures,
characteristics. As an alternative to concrete, natural rocks approximately 10 bar at 390 °C because of its low boiling
can be chosen as solid filler materials and can be used point (257 °C) (Justin and David, 2012). These gases lead
directly in contact with the HTF. Rocks are considered to significant heat losses in the receiver tubes. For this pur-
H. Grirate et al. / Solar Energy 131 (2016) 260–274 263

Table 1
Specifications of studied rocks.
Rocks Type Porosity (%) Density Isobaric specific heat Conductivity Thermal capacity
(kg m3 at 20 °C) capacity (J kg1 K1 at 20 °C) (W/m K at 25 °C) (kJ m3 K1)
Quartzite (Qtz) Metamorphic 0.40–0.65 2510–2860 700–1000 7. 7 3822
Granite (Grt) Igneous 0–1 2530–2690 600–1200 2.2 1440–2880
Marble (Mar) Metamorphic 0.65–0.81 2610–2670 1470 2.9 1680–2520
Basalt (Blt) Igneous 0.22–22.1 2210–2770 800–900 2 1750–2500
Hornfels (Hor) Metamorphic 0.8–2.5 2400–2800 700–900 1.5 2560–2880
Cipolin (Cip) Metamorphic 0.6–0.8 2610–2870 800–1470 3.2 1680–2520

pose and as an alternative organic HTF, commercial for- mal energy storage. Thus, the study focused on comparing
mulations based on terphenyl-derived aromatics with high material storage (rocks) properties. The efficiency of the
boiling points (359 °C) were proposed by several industri- chosen storage materials is accomplished through the
als. The hydrogenated terphenyl is one of the suggested numerical investigation performed in a thermocline storage
fluids. system using synthetic oil as HTF.
With the aim of selecting the right energy storage mate-
rial, Ismail and Stuginsky Jr. (1999) presented a detailed 2. Experimentation
report on the effects of various parameters influencing the
sensible heat storage performance. They concluded that 2.1. Material storage description
the relevant thermo-physical properties of storage material
are thermal capacity, thermal conductivity and particle Morocco is distinguished by a rich geological heritage in
size. The density and the specific heat capacity affect the many ways: various geological structures, diversified land-
thermal behavior of the packed bed storage material caus- scapes, varied rocks, mineral associations, remnants of
ing a greater storage capacity and increasing the rate of oceanic crust among the oldest ones in the world (800my)
charging (Aly and El-Sharkawy, 1990). In addition to the (Elhadi and Tahiri, 2012).
parameters discussed above, the porosity, the hardness, The rock specimens used in this study are recognized as
the mineralogy and the chemical composition are consid- a variety of rocks available profusely in Morocco (Elhadi
ered as decisive criteria to choose the best rock which will and Tahiri, 2012) and especially in the most relevant CSP
be in direct contact with the synthetic oil used as HTF. expected lands in the country (ONE, 2009). They are con-
Screening studies on candidate filler materials showed that sidered to be the best in terms of strength and resistance.
quartzite rock and silica sand were tested using air as HTF According to the literature, some of these rocks (metamor-
(Audi, 1992; Fricker, 1991; Waked, 1986; Zanganeh et al., phic rocks) are issued from the contact metamorphism
2012). There are few experimental results which highlight occurring as a result of a high geothermal gradient: the
the performance of rocks to be used in contact with the rocks are produced locally around the intruding magma.
thermal oil since the last experience carried out by Sandia Others (igneous) are originally igneous rocks, formed
National Laboratories (FAAS, 1982). through the cooling and solidification of magma (Allen
The purpose of this work is to carry out the thermal and et al., 2014; Audi, 1992; Dupin, 2009). The specifications
physical characterization of six varieties of rocks (quartzite, of studied rocks given in the literature are summarized in
basalt, granite, hornfels, cipolin and marble) selected Table 1 (Gokhale, 2010; Jaeger, 1979; Schumann, 2002).
according to their abundance in the Moroccan geological The map below shows where potentially the suitable
heritage, and which could be used as filler materials in ther- rocks are found extensively and sampled (Fig. 1).

Table 2
Results of macroscopic examination of the varieties of rocks studied.
Rocks Macroscopic description Hardness Test HCl
Qtz Massive rock, locally heterogeneous and micro cracked. It has a light gray to yellow color and Very high Very low
presents also iron oxide and fine grain to invisible
Grt Massive rock with gray, clear color and rough surface. Grains are joined and present an average size High Very low
between 1 and 4 mm
Mar Massive and compact rock with pinkish gray color. Average grain size from 1 to 2 mm. It presents Low to Medium
a meshed appearance and bright surface medium
Blt Massive and homogeneous rock with a black to dark green color. This rock presents a few vacuoles, Medium to Very low
very fine grained and shiny and sometimes oriented high
Hor Massive and heterogeneous rock with green color and cornel appearance. Some visible crystals appear Medium Very low
on a very fine-grained and glossy background
Cip Massive and compact rock with a gray to greenish color. The grains are joined and very intertwined Very high Very low
264 H. Grirate et al. / Solar Energy 131 (2016) 260–274

Fig. 1. Location of rocks sampled on the map of Morocco.

2.2. Sample preparation The sample preparation depends on the type of study
that will be conducted. The thin sections are studied under
For a suitable sample preparation, the macroscopic the light microscope to identify the rocks texture and the
sample identification of raw materials was performed. mineral arrangement. Sections with a thickness ranging
The examination was made on the basis of visible criteria from 1 mm and 3 mm were used for the thermal conductiv-
(shape, color, grain size. . .). Then, the rocks hardness was ity measurement. Its preparation starts with cutting a chip
determined according to the Mohs scale which classifies from the rock specimen, impregnation, lapping, grinding,
mineral hardness ranging from the softest (talc; N°1) to and then bonding with glass slide. At the last step, the lap-
the hardest mineral (diamond, N°10). The test of ping and polishing are done when required.
hydrochloric acid (10–20% w/v) was performed in order The cubes (3  3 cm) were prepared from large blocks
to distinguish carbonate rocks of clay minerals, gypsum using the diamond saw. This operation was performed in
and siliceous. The carbonate minerals (Calcite or Dolo- order to identify the rocks physical features.
mite) will react to release the carbon dioxide gas which To carry out thermal and chemical studies, the large
appears as bubbles (Sicree, 2012). blocks were crushed to reduce the sample size and the
The reaction is shown below: grains were finely ground using a crusher with tungsten
beads in order to obtain a very fine powder in the range
CaCO3 þ 2HCl ! CO2 þ H2 O þ Caþþ þ 2Cl of particle diameter situated between 15 nm and 25 nm.
H. Grirate et al. / Solar Energy 131 (2016) 260–274 265

Fig. 2. Microphotographs of the selected rocks. (A: Granite, B: Basalt, C: Quartzite, D: Marble, E: Hornfels, F: Cipolin).

2.3. Analytical methods the specific heat capacity (Cp) of the selected rocks.
These measurements were made by varying the tempera-
The polarizing microscope was used for the thin sec- ture in the range from 25 °C to 300 °C under a N2 flow
tions petrographic characterization. Major minerals, tex- of 60 ml/min (O2 of 10 ml/min for TGA) and a heating
tural and structural characteristics (microblastic, rate at 10 °C/min. Samples mass was kept between 10
granoblastic. . .) were determined. The test of physical and 20 mg. Finally the laser flash method (LFA 447
properties was carried out on the saw-cut specimens NanoFlash) was used to determine the thermal conduc-
according to ASTM C373-88 (2006). The X-Ray Fluo- tivity. The samples were prepared and adjusted accord-
rescence Spectrometry (XRF) was applied to determine ing to the sample carrier (squares perfectly flats with
the geochemistry of samples. The thermogravimetric 1 mm < thick < 3 mm and sides of 25 mm). Indeed, the
analysis (TGA instrument model Q 500) was used to laser flash method is used to measure the thermal diffu-
define their weight losses at high temperature and the sivity of the material. The thermal conductivity is then
Modulated Differential Scanning Calorimetry (MDSC calculated automatically by entering the specific heat
instrument model Q 100) was performed to measure capacity and the density of the material.

Fig. 3. Physical properties measurements.


266 H. Grirate et al. / Solar Energy 131 (2016) 260–274

Table 3
Geochemistry of rocks studied given in weight percentage (%).
SiO2 Al2O3 CaO Fe2O3 MgO Na2O TiO2 MnO2 P2O5 K2O L.I
Qtz 94.50 1.0 0.3 0.5 0.3 0.7 – 0.6 – 1.3 0.8
Grt 69.74 14.30 1.71 4.05 0.82 3.18 0.62 0.06 0.13 4.74 0.87
Mar 0.76 1.10 54.75 0.4 – – – – – – 43.05
Blt 47.27 17.46 13.39 10.92 1.83 3.08 2.12 0.28 0.25 1.02 0.37
Hor 65 22.4 0.12 5.24 0.59 1.64 0.36 - 0.17 1.76 2.50
Cip 52.5 20.5 14 5.63 2.93 2.85 0.50 0.34 0.20 0.05 0.13

Each analysis was conducted three times on different mass (M) and the bulk rock volume (Vb) including the vol-
samples for checking the result reproducibility. ume of all cavities in the rock. Then, the porosity U can be
calculated from rock and bulk density as follows:
3. Results and discussions  
M
qr  qb Vr
 VMb ðV b  V r Þ
U¼ ¼ M ¼ ð1Þ
3.1. Petrographic study qr Vr
Vb

The petrographic study is subdivided into two main In the present work, density was determined for all
parts: macroscopic and microscopic observation. The main rocks samples. Porosity and water absorption were calcu-
macroscopic features of the studied samples are reported in lated according to Eq. (1)and ASTM C373-88. In fact,
Table 2. According to the macroscopic description, it there are different types of porosity: connected porosity,
appears that all rocks have a solid appearance excluding total porosity and open porosity (Chaki et al., 2008). In
marble, which present a low to medium hardness. This this part, the open porosity available on rock surface was
characteristic can lead to an early degradation. On the measured. It should be pointed out that open porosity
other side, the cipolin and the quartzite present very high can also report the cracks of the rock. This theory was
hardness with very low carbonate content (HCl test, proved by a study of rocks thermal damage which was per-
Sicree, 2012). formed by Chaki et al. (2008). The study revealed that open
In addition to the sample macroscopic observation, porosity increases with temperature and the microscopic
Fig. 2 shows their microscopic description according to examination showed some cracks appearing on the surface
the texture and constituent minerals. of the samples.
On the basis of microscopic observation, it is noted that The results obtained show that the porosity varies for
hornfels and granite are composed of hydrothermal miner- the studied rock samples from 0.2% to 1.2% given by a vol-
als (muscovite and biotite), which can deteriorate at high umetric % (Fig. 3). They also show a low water absorption
temperature. This theory is thereafter proved by the ther- (0.1% and 0.4%, given by a weight %), and thus, the oil
mogravimetric analysis. Basalt shows a massive structure. penetration is prevented. In addition, they present a high
However, it contains a fine and dark grain that can affect density (2.7 and 3 g/cm3) that will increase the thermal
the HTF causing its deterioration. capacity of the energy storage according to the work of
In general, the petrographic study shows that the poros- Aly and Sharkawy which aims to study the effects of stor-
ity of rocks is not significant (the minerals show a welded age media properties (Aly and El-Sharkawy, 1990).
aspect). The exact value of the porosity will be reported
in the next part (porosity measurement). Indeed, if the 3.3. Chemical composition
porosity is important, the impregnation of the oil in the
rocks porosity will precipitate their deterioration. Table 3 shows the average contents of major oxides ele-
The quartzite and cipolin revealed a cemented aspect, a ments in samples. These analyses were carried out to high-
compact structure and high hardness. Quartzite is com- light the presence of the elements precursors of corrosion.
posed mostly of quartz which is known by its high thermal The results obtained reveal that the majority of rocks are
conductivity (7 W/m K). distinguished by a predominantly alumina–silicate compo-
sition, with alumina content up to 22% and iron content of
3.2. Physical performances about 5%. The quartzite shows an important content in
SiO2. This improves the mineralogy of quartz deducted
The measurements of density, porosity and water from a thin section of quartzite. It is also noticed that
absorption are summarized in terms of their mean values basalt presents a high amount of iron oxide of about
in Fig. 3 According to (Vosteen and Schellschmidt, 2003), 10% which is confirmed by the literature (Guezal et al.,
rocks density (qr) is defined as the ratio of the dry rock 2011). Accordingly, the iron can be combined with hydro-
mass (M) and the pure rock volume (Vr) excluding cavities. xyl element, causing the decomposition of the HTF. On the
By contrast, bulk density (qb) is the ratio of the dry rock other hand, chemical composition of marble shows a high
H. Grirate et al. / Solar Energy 131 (2016) 260–274 267

Fig. 4. Thermogravimetric analysis curves.

quantity of CaO of about 54% and also a striking percent- an unfavorable potential to be used as filler material for
age of combustion elements (loss on ignition (L.I) TES in direct contact with thermal oil.
= 43.05%) that lead to exhaust emissions. This feature
causes an increase in pressure inside the thermal energy 3.4. Thermal properties
storage tank leading to severe damage.
Through this study it is demonstrated that quartzite The thermal properties of rocks depend generally upon
contains a very large amount of silica, which is known by their structure, mineral composition, porosity, density,
its high thermal conductivity. Basalte and marble present temperature and pressure.
268 H. Grirate et al. / Solar Energy 131 (2016) 260–274

4000
quartzite
-1

8
Volumetric heat capacity KJ m K

3800 granite

Thermal conductivity (W/m K)


3

marble
3600
basalte
3400 hornfels
6
3200 cipolin

3000
4
2800
quartzite
2600 granite
marble
2400 basalte 2
2200 hornfels
cipolin
2000
0 50 100 150 200 250 300 0
0 50 100 150 200 250
Temperature (°C)
Temperature (°C)
Fig. 5. Thermal capacity of rocks at high temperature.
Fig. 6. Thermal conductivity of the studied rocks.

3.4.2. Thermal capacity


3.4.1. Mass loss After the thermogravimetric analyzes previously con-
TGA analysis demonstrates that granite and marble ducted, it is interesting to analyze the volumetric heat
(quantities in mg) shows a weight loss at high temperature capacity (q  Cp) which is considered as an important
of about 3.3% and 2.9% respectively as seen in Fig. 4. parameter to assess the energy storage material. The volu-
Granite has lost water from its hydrated minerals, intersti- metric heat capacity is the product of density q and specific
tial pore spaces or water trapped within its crystalline heat capacity Cp. Cp was determined in the temperature
structure. It should be stressed that granite has revealed range between 20 and 300 °C for each rock sample using
low porosity and high hardness. In this case, water lost is a dynamic differential heat flow calorimeter (DSC). The
not derived from water trapped in the rock. It’s due to volumetric heat capacity was calculated using the Cp
the decomposition of hydrated minerals ((muscovite and obtained from the DSC as a function of the temperature.
biotite), observed in the petrographic study). These miner- The density was determined previously at the ambient tem-
als are composed from hydroxyl bonds that brake at high perature, it should be noted that the density of a solid
temperatures. This result is in accordance with a study con- material changes only slightly with changing in tempera-
ducted to choose a suitable rock for thermal energy storage ture (Fauduet, 2011). Hence, the values of the rocks density
(Allen et al., 2014). Ignous, sedimentary and metamorphic were used to calculate the volumetric heat capacity of each
rocks (dolorite, weathered and unweathered granite, sand- rock. Fig. 5 shows the results obtained for the studied rocks
stone and hornfels) were tested in thermal cycling (950 at temperatures up to 300 °C. The thermal capacity of
cycles) between average temperatures of 350 °C and 500– rocks increases with increasing temperature and it ranges
530 °C, at rates of 2 °C/min. Both types of granite (frag- from 2.2 MJ m3 K1 to 3.8 MJ m3 K1, Basalt and cipo-
ments about 10 cm of length) have shown significant disin- lin present the highest values. The results achieved are
tegration (29% of mass loss), which validate the result slightly different (deviation: 0.1–0.7 at 20 °C) from those
obtained by the thermogravimetric analysis. obtained by Waples and Waples (2004). Indeed, the varia-
Considering the marble composition (carbonate mate- tions of the measured heat capacities between rock types or
rial with calcite as dominant mineral), the loss observed within the same type are influenced by the mineral compo-
is due to the fragmentation of organic material causing sition, structure, texture and saturation with water which
the carbon dioxide (CO2) exhaust. The fragmented mole- all depend on the sampling area (Hanley and Dewitt,
cules ejected from the calcite mineral are presented in Eq. 1978). Therefore, the measurements given in this section
(2): should be considered as representative values as long three
CaCO3 ðsÞ ! CaOðsÞ þ CO2 ðgÞ ð2Þ samples of each type of rocks was tested. The standard
deviation for all measurements is situated between
Other samples which are not impaired by the variation of 0.01 J g1 K1 and 0.05 J g1 K1, which seems to be
the temperature (25–400 °C) are primarily silicates (quartz, caused by heterogeneity of rock samples. Thus, the average
feldspars, and dehydrated material). Reported to Homand- values are presented.
Etienne and Troalen (1984), granite and marble, which is Özkahraman et al. (2004) suggest that the thermal
originally limestone, have shown serious thermal cracking capacity of the rocks must be greater than 1 MJ m3 K1
when heated above 150–200 °C. Consequently, the granite for thermal storage applications. Thus, all rocks tested
and marble are not compatible for high temperature energy are considered as competitive material storage since the
storage. average volume specific heat capacity is greater than
H. Grirate et al. / Solar Energy 131 (2016) 260–274 269

2 MJ m3 K1 and similar to molten salt (3 MJ m3 K1) of the thermal conductivity (0.48 W/m K and 204 W/m K
which is currently the most advantaged storage material respectively).
(Gil et al., 2010). The most relevant property to ensure high efficiency
energy storage is the volumetric heat capacity (Hänchen
3.4.3. Thermal conductivity et al., 2011). In the next part, the performance of the ther-
During the discharge phase, the rocks may transfer mocline energy storage will be studied based on the param-
energy stored during daytime to the HTF. Therefore, the eters measured experimentally to choose the suitable rock
knowledge of the thermal transport properties is required for energy storage.
to choose the best filler material for TES system. In the
presence of all environmental conditions like fluid satura-
3.5. Performance analysis of rocks thermocline energy
tion, it is difficult to make an exact measurement of thermal
storage
conductivity of rocks (Hussain et al., 2012). Indeed, the
conductivity depends on various factors for any given rock
In order to assess the thermal performance of the stud-
type (Clauser et al., 1995) such as the natural variation of
ied rocks when they are used as filler materials in the Ther-
rock’s mineral content as well as to several physical and
mocline storage system, a simulation tool was developed in
diagenetic factors. For many volcanic and plutonic rocks
Matlab R2011b based on the previously validated model of
(Clauser et al., 1995; Hussain et al., 2012), the thermal con-
(Bruch et al., 2014). A brief description of the model is
ductivity is isotropic. In contrast, the thermal conductivity
given in this paper; and more details about the physical
of sedimentary and metamorphic rocks is strongly
correlations used within this work are given in (Bruch
anisotropic.
et al., 2014), and about the computational procedure
In order to have an expected reproducibility criteria, the
(Agalit et al., 2015).
measurements of the thermal conductivity were performed
The main performance indicators equations are listed
using the two structural arrangements of the rock (speci-
below:
mens with thickness 1 mm). Because of the sample thick-
The maximal stored energy: indicates the maximal theo-
ness is the only parameter involved, the laser-flash is highly
retical capacity of the TES tank, if we consider that it is
precise, with a 3% nominal error (Hofmeister, 2006). The
fully charged i.e. T = TCharging in every point in TES tank.
results obtained are presented in Fig. 6 with the standard
It is given by the following Eq. (3):
deviation of 0.003–0.079 W/mK, this is due the heterogene-
ity of the studied materials.  
Emax
Stored ¼ qs;T mean ð1  eÞVcs;T mean T charging  T ambient
At ambient temperature, the thermal conductivities val-  
ues of rocks are ranging from 1.5 W/mK to 6.3 W/mK and þ qf ;T mean eVcf ;T mean T charging  T ambient ð3Þ
vary inversely with temperature. These results are in accor-
dance with the literature (Troschke and Burkhardt, 1998) The values of qs, cs, qf, cf, Tmean is the mean value of the
in which rocks thermal conductivities are ranging from working temperatures range, and it is equal to 175 °C.
0.5 W/mK to 5 W/mK depending on the rock type. The stored energy at each instant (t) is given by the fol-
In fact, the thermal conductivity of rocks with pure lowing Eq. (4):
quartz (siliceous composition) can reach 7.5 W/mK
(Clauser et al., 1995; Özkahraman et al., 2004). By referring 8t 2 ½t0 ; tmax  EtStored
to the FX analysis, hornfels, quartzite and granite have the (
highest silica content, so they should present the higher X N h  
thermal conductivities. This theory has been verified exper- ¼ ADz qs cs;T mean ð1  eÞ T ts;n  T ref
n¼1
imentally (Fig. 6).
 i
Otherwise, the best material storage should have the þqf ;T mean cf ;T mean e T tf ;n  T ref
highest thermal conductivity in order to easily transfer
the energy. When the thermal conductivity is low, the sys- X
N h  
tem storage charging and discharging becomes slower  ADz qs cs;T mean ð1  eÞ T ts;n
0
 T ref
(Allen, 2010). However, Hänchen et al. have studied the n¼1
thermocline system performance of four different materials  io
(rock, steatite, steel and aluminum) which differ signifi- þqf ;T mean cf ;T mean e T tf0;n  T ref ð4Þ
cantly in their thermal conductivities (0.48 W/m K,
2.5 W/m K, 50 W/m K, 204 W/m K respectively) where N is the number of subdivision done through the
(Hänchen et al., 2011). It has been concluded that both flow axis, and Dz = H/N is the spatial increment. A is the
rock and aluminum revealed slightly higher overall efficien- cross section area.
cies compared to steatite and steel (Hänchen et al., 2011). During the charging cycle the nest input energy to TES
Thus, the thermal conductivity has a minor influence as tank is calculated at each time step using the following
long as rock and aluminum have shown the extreme values Eq. (5):
270 H. Grirate et al. / Solar Energy 131 (2016) 260–274

400 During the discharging cycle the recovered energy at


each time is calculated using the following Eq. (7):
380
X
t  
Fluid temperature (°C)

8t 2 ½t0 ;tmax  EtRecovered ¼ _ f ;T mean T tf ;1  T ref Dt


mc
360 j¼t0

X
t  
340  _ f ;T mean T tf ;N þ1  T ref Dt ð7Þ
mc
j¼t0
Exp t= 0
Exp t= 30 mn

320 Exp t= 1h
Exp t= 1h30mn The discharging efficiency is given by the following
Exp t= 2h
M t= 0
M t= 30 mn
Eq. (8):
300 M t= 1h
M t= 1h30mn EtRecovered
Disch
M t= 2h gDischarging ¼ tDisch ð8Þ
0 1 2 3 4 5 6
EStored þ EtPump;Discharging
Disch

Height (m) where tDisch is the duration of the discharging cycle.


The overall efficiency of each cycle (Charging/
Fig. 7. Comparison of the simulation tool results with experimental data
Discharging) is calculated using the following Eq. (9):
from Pacheco et al. (2002). Exp: Experimental results, and M: Modeling
results. gOverall ¼ gCharging gDischarging ð9Þ

Table 4
The wall losses at each time step is calculated using the
Dimensions of this pilot scale storage tank STONE and the following Eq. (10):
operation parameters used in the simulation study. 8t 2 ½t0 ; tmax  EtwallLoss
Geometry t X
X N
Tank height (m) 3 ¼ U wall;T mean CDzðT fj;n  T 1 Þ ð10Þ
Tank radius (m) 0.5
j¼t0 n¼1
Rock diameter (m) 0.03
where Uwall,Tmean is the global heat transfer coefficient of
Operation parameters
tCharging (h) 3
wall losses, and it is calculated at the Tmean using the cor-
TCharging (°C) 250 relation given in Bruch et al. (2014).
tDischarging (h) 3 The capacity ratio indicates to which extent the maximal
TDischarging (°C) 100 theoretical storage capacity of the TES has been exploited,
m_ (kg/h) 1000 and it is calculated using the following Eq. (11):
Void fraction 0.27
EtStored
8t 2 ½t0 ; tmax  r¼ ð11Þ
Emax
Stored
8t 2 ½t0 ; tmax  EtNetInput ¼ EtInput  EtOutflow
The governing energy conservation equations are Eqs.
X t   (12) and (13):
j
¼ _
mDtc f ;T mean T f ;0  T ref For the fluid phase:
j¼t0
 
X
t   @T f @T f @2T f
j eAqf cp;f þv ¼ Ahv ðT s  T f Þ þ k f A 2
 _
mDtc f ;T mean T f ;N  T reef ð5Þ @t @z @z
t¼t0
þ U wall CðT 1  T f Þ ð12Þ
where Dt is the time increment, and m_ is the mass flow rate.
The charging cycle efficiency is calculated using the fol- For the solid phase:
lowing Eq. (6): @T s @2T s
ð1  eÞAqs cs ¼ Ahv ðT s  T f Þ þ k s;eff A 2 ð13Þ
EtStored
Ch
@t @z
gCharging ¼ tCh ð6Þ
ENetInput þ EtPump;charging
Ch
The developed simulation tool was validated using the
experimental data of Pacheco et al. (2002). The experiment
where tCh is the duration of the charging cycle.
consists of 2 h discharging process of a storage tank which
Table 5
Experimentally measured thermophysical properties of the six candidate rocks evaluated at the average temperature of 175 °C.
Rocks Density (kg/m3) Thermal conductivity (W/m K) Heat capacity (J/kg K) Thermal capacity q  Cp (MJ/m3 K)
Qtz 2570 3.5 1185 3
Grt 2820 3.1 1105 3.1
Mar 2680 2.2 1128 3
Blt 3020 2.2 1193 3.6
Hor 2740 5.2 1040 2.8
Cip 2800 1.6 1136 3.1
H. Grirate et al. / Solar Energy 131 (2016) 260–274 271

has been previously charged by the same duration. Dimen-

1700
1800 (a)
sions, operating conditions, and thermophysical properties

1540
1510
1480

1470
1600

1400
of the fluid and the filler material were taken from Van
Lew et al. (2011). As shown in Fig. 7, the temperature pro- 1400

files generated by the simulation tool match the experimen-

Energy (MJ)
1200
tal recorded data. 1000

8753
874

8597
8534
8480

859
8488
853
848

848

8308
88

830

86
86
86

85

84
Using the developed simulation tool, the six candidates
800
natural rocks, namely: quartzite, granite, marble, basalte,
hornfels, and cipolin, were compared as filler material of 600

the storage tank ‘‘STONE” (Bruch et al., 2014). This stor- 400
age system uses thermal oil as a heat transfer fluid and rocks 200
as storage material. Dimensions of the pilot scale storage
0
tank ‘‘STONE” and the operation parameters used in the Quartzite Granite Marble Basalte Hornfels Cipolin
simulation study are listed in Table 4. In the scope of the Maximal storage capacity Recovered energy
simulation tool, the six rocks differ with respect to density, Net input energy Stored energy
thermal conductivity, and heat capacity. These thermo-
physical properties were experimentally measured in the 200

6
temperature range (25–300 °C). The results were presented (b)

18
180

9
8

16
16
5
in previous sections and evaluated by interpolation at the

16

2
16

8
15
160
average temperature of operation (175 °C), see Table 5.
140
Fig. 8 shows the temperature distribution of the filler
material across the storage height at the end of charging 120

98 9

,9

,9
98 8
98 7
98 5

99 9
,8
,7
,5

97 9
0

0
,9
and discharging periods of the 5th cycle for the six candi-

,
,
,
,

,
10

10

10

10

99
98

99
98
98
98

99
97
100
date rocks of Table 5. 80
It has been found that the temperature profiles depend

59
57

57
60

56

55
51
mainly on the thermal capacity of rocks, with hornfels tem-
40
perature profile being the furthest advanced in the storage
tank during the charging phase. 20
Fig. 9 shows the performance indicators of the studied 0
rocks. It has been observed that all calculated parameters Quartzite Granite Marble Basalte Hornfels Cipolin

are classified with regard to the thermal capacity of rocks. Capacity ratio (%) Charging efficiency (%)
Overall efficiency (%) Discharging efficiency (%)
Indeed, the rocks with the highest thermal capacity Outflow temperature of discharge (°C)
(basalte > cipolin > granite > quartzite > marble > horn-
fels) have the lowest capacity ratio (i.e. stored energy/stor- 10000
age capacity). These results show an under-utilization of (c)
00

00

00

00

00
90
85

85

85

85

85
84

the tank storage capacity under the given operating condi-


8000
tions. Hence, the unexploited storage volume can be
Energy (kJ)

6000
260
98
40 59
58

40 47

4 0 35
95

44
44
44

quartzite
44

44
95
43

63
52
42

41

04
40
40

40

240 granite 4000

marble
Fluid temperature (°C)

220
basalte 2000
200 hornfels

cipolin
180 0
Quartzite Granite Marble Basalte Hornfels Cipolin
160 Overall Wall losses Charging wall losses
Discharging wall losses
140
Fig. 9. (a–c) Performance parameters for the six storage rocks.
120

100 reduced and the related cost can be economized by adapt-


0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 ing the operating conditions.
Height (m) The hornfels storage presents thermal loss fraction
Fig. 8. Temperature distributions of the filler material across the storage
(overall wall losses/net input energy) slightly higher than
height at the end of the 5th charging and discharging periods for the six the other rocks, but it didn’t exceed 1% of the input energy.
candidate rocks. The discharging efficiency approaches 100% in all cases, so
272 H. Grirate et al. / Solar Energy 131 (2016) 260–274

the overall and charging efficiencies are equal throughout thermal oil. Other studies have proven that quartzite
the cyclic process. The latter discussed parameter is almost behaves well as energy storage material (Agalit et al.,
equal for all rocks except hornfels overall efficiency, which 2015; Brosseau et al., 2005; Zanganeh et al., 2012). Some
is lower by 1% due to thermal losses. The outflow temper- additional work is needed at the laboratory scale for testing
ature of discharging is equal to 158 °C in the case of horn- chemical interaction that can occur during direct contact
fels and reaches 168 °C with basalt. Thus, rocks with high between the materials chosen and the HTF.
volumetric heat capacity deliver energy with a high temper-
ature for a longer time during discharging. Acknowledgement
Finally, all results discussed show that the volumetric
heat capacity is the most determining factor for the thermal We express our thanks to all members of the laboratory
performances of the TES system. Consequently, basalte team MAScIR for their help to use the analytical tech-
remains the most potential storage material. niques and especially Soumia MAZZI.

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