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Applied Energy 161 (2016) 225–255

Contents lists available at ScienceDirect

Applied Energy
journal homepage: www.elsevier.com/locate/apenergy

Review

Carbon capture by physical adsorption: Materials, experimental


investigations and numerical modeling and simulations – A review
R. Ben-Mansour, M.A. Habib ⇑, O.E. Bamidele, M. Basha, N.A.A. Qasem, A. Peedikakkal, T. Laoui, M. Ali
Mechanical Engineering Department and KACST-TIC on CCS, KFUPM, Dhahran 31261, Saudi Arabia

h i g h l i g h t s

 A review on carbon capture by physical adsorption is provided.


 The review covers carbon capture materials, experimental and numerical research.
 Challenges for the post combustion adsorption materials are presented.
 Gaps are found in the research of carbon dioxide adsorption of post-combustion.
 Materials of high selectivity, CO2 uptake with water vapor stability are needed.

a r t i c l e i n f o a b s t r a c t

Article history: This review focuses on the separation of carbon dioxide from typical power plant exhaust gases using the
Received 4 May 2015 adsorption process. This method is believed to be one of the economic and least interfering ways for post-
Received in revised form 13 September 2015 combustion carbon capture as it can accomplish the objective with small energy penalty and very few
Accepted 2 October 2015
modifications to power plants. The review is divided into three main sections. These are (1) the candidate
materials that can be used to adsorb carbon dioxide, (2) the experimental investigations that have been
carried out to study the process of separation using adsorption and (3) the numerical models developed
Keywords:
to simulate this separation process and serve as a tool to optimize systems to be built for the purpose of
Carbon capture
Adsorption techniques
CO2 adsorption. The review pointed the challenges for the post combustion and the experiments utilizing
Post-combustion the different adsorption materials. The review indicates that many gaps are found in the research of CO2
Experimental studies adsorption of post-combustion processes. These gaps in experimental investigations need a lot of
Numerical investigations research work. In particular, new materials of high selectivity, uptake for carbon dioxide with stability
for water vapor needs significant investigations. The major prerequisites for these potential new materi-
als are good thermal stability, distinct selectivity and high adsorption capacity for CO2 as well as suffi-
cient mechanical strength to endure repeated cycling.
Ó 2015 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
2. Post-Combustion carbon capture technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
2.1. Adsorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
2.1.1. CO2 capture using chemical sorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
2.1.2. CO2 capture using physical sorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
2.2. Adsorption process types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
3. Materials for adsorption carbon capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
3.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
3.2. Porous materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
3.3. Carbon based adsorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
3.4. Solid materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

⇑ Corresponding author. Tel.: +966 138604467; fax: +966 138602949.


E-mail address: mahabib@kfupm.edu.sa (M.A. Habib).

http://dx.doi.org/10.1016/j.apenergy.2015.10.011
0306-2619/Ó 2015 Elsevier Ltd. All rights reserved.
226 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

Nomenclature

CF,j feed concentration of component j (mol m3) qm;j Toth model parameter for amount of component j
Cj gas phase concentration of component j (mol m3) adsorbed in activated carbon at equilibrium (mol/kg)
C v ;g specific heat at constant volume for gas mixture t time of adsorption/desorption (s)
(J kg1 K1) t st stoichiometric time (s)
C p;g specific heat at constant pressure for gas mixture Ts temperature of solid adsorbent (K)
(J kg1 K1) Tw temperature of column wall (K)
Cs specific heat capacity of solid adsorbent (J kg1 K1) Tg gas mixture temperature (K)
C p;w specific heat capacity of adsorption column wall U superficial velocity of the gas mixture (m/s)
(J kg1 K1) u x-component of the superficial velocity of the gas mix-
Dax axial dispersion coefficient (m2/s) ture (m/s)
dp adsorbent particle diameter (m) v y-component of the superficial velocity of the gas mix-
dint adsorption bed diameter (m) ture (m/s)
e adsorption bed void fraction w z-component of the superficial velocity of the gas mix-
DHj enthalpy of component j in gas mixture (kJ/mol) ture (m/s)
hf film heat transfer coefficient between the gas and solid V adsorption bed volume (m3)
adsorbent (W m2 K1) yj mole fraction of component j in gas mixture
hw internal convective heat transfer coefficient between
the gas and the column wall (W m2 K1) Greek Letters
K L;j overall mass transfer coefficient of component j (s1) aw the ratio of the internal surface area to the volume of
K o;j adsorption constant of component j at infinite dilution adsorption column wall density (m1)
(Pa1) awl the ratio of the algorithm mean surface area of the
l column wall thickness (m) column shell to the volume of the column wall (m1)
n polytropic index e adsorption bed void fraction
P total pressure of gas mixture (Pa) kL thermal conductivity of gas of the gas mixture in axial
Pj partial pressure of component j in gas mixture (Pa) direction (W m1 K1)
QF feed volumetric flow rate of gas mixture (m3/s) lg dynamic viscosity of gas mixture (Pa s1)
j
q average amount of adsorbed of component j (mol/kg) qg gas mixture density (kg/m3)
qj the amount of component j adsorbed at equilibrium qp adsorbent particle density (kg/m3)
(mol/kg) qw adsorption column wall density (kg/m3)

3.5. Adsorption of CO2 by carbon nanotubes (CNTs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232


3.6. Metal organic frameworks (MOFs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
3.7. Comparison of different CO2 adsorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
4. Experimental studies on adsorption carbon capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
4.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
4.2. Experimental studies on adsorption by MOFs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
4.2.1. Adsorption desorption regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
4.2.2. Adsorption and kinetic studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
4.2.3. Temperature swing adsorption methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
4.2.4. Performance in presence of water vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
4.3. Experimental studies on adsorption by zeolites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
4.3.1. Pressure swing adsorption process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
4.3.2. Vacuum swing adsorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
4.3.3. Zeolite testing under humid conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
4.4. Experimental studies on adsorption by carbon-based materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
4.4.1. Activated carbon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
4.4.2. Carbon fibre composites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
4.5. Other experimental studies on adsorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
4.5.1. Regeneration process techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
4.5.2. Adsorbent packing processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
4.6. Concluding remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
5. Numerical investigations and mathematical models for fixed bed column adsorption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
5.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
5.2. Some existing mathematical models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
5.2.1. CO2 in a binary mixture (with CH4, N2, H2 or He) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
5.2.2. CO2 mixture (with CH4 and H2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
5.2.3. CO2 (with Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
5.2.4. CO2 mixture (CO2, CO, H2, and CH4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
5.2.5. CO2 mixture (with N2 and O2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
5.3. Modeling of adsorption of CO2 for carbon capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
5.3.1. Fixed bed adsorption model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
5.3.2. Governing equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 227

5.4. Overview of results of numerical simulations of adsorptive carbon capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249


5.4.1. A comparison of breakthrough simulation results using Linear Driving Force Model (LDF) with breakthrough experimental result 249
5.4.2. Simulated results of the breakthrough behaviour of Mg-MOF-74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
5.4.3. Simulated results for adsorptive storage of CO2 on MOF-5 & MOF-177 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
5.4.4. Simulated results of PSA of CO2 on Mg-MOF-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
6. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

1. Introduction of Carbon before combustion. This method has an advantage over


Post Combustion Carbon capture because it is cheaper [4]. Post
In May 2013, most world environmental organizations have Combustion capture involves the separation of CO2 from
declared that a critical level of carbon dioxide concentration of nitrogen–carbon dioxide mixture as the main constituent of flue
400 ppm was reached. This event has forced all countries, includ- gas generated in power plants is nitrogen.
ing those who were reluctant to take serious action about carbon Research in the Carbon Capture and Sequestration (CCS) is fast
emissions, to take unprecedented measures to reduce carbon diox- growing. A broad variety of technologies is investigated and devel-
ide emissions. Fossil fuels are the dominant source of the global oped by the day [8,9]. Some technologies have been developed,
primary energy demand, and will likely remain so for the next sev- however most researched technology need further improvements
eral decades. Carbon dioxide (CO2) is regarded as one of the main in terms of efficiency and associated cost reduction. The major
promoters for climate change. Carbon capture (CC) is essential to challenges for CO2 capture methods are stated briefly as follows.
enable the use of fossil fuels while reducing the emissions of CO2 In oxy-fuel combustion capture we are faced with (a) high energy
into the atmosphere, and thereby mitigating global climate change. consumption for supply of pure oxygen and (b) the lack of full
Research is needed to address technical challenges to CC such as readiness for this technology with very little experience on a com-
improved efficiency and reduced cost of CO2 capture [1]. Among mercial scale. In pre-combustion capture, the challenges include
the main sources of CO2 emissions, the road transport field (a) high cost (b) insufficient technical know-how for good operabil-
accounts for about 25% of CO2 emissions, while energy electricity ity (c) absence of single concise process for overall operational
generation involves 26% of the total emissions. Therefore, CO2 performance; and (d) lack of development work for industrial
emissions from fixed and mobile sources should be drastically application. For post-combustion capture case, the difficulties
reduced in the forthcoming decades. Reducing CO2 emissions from include: (a) additional energy requirement for compression of cap-
fixed and mobile sources are equally important though the mobile tured carbon dioxide, (b) need for treatment of high gas volumes,
sources may pose more difficult challenges to be addressed. Global because CO2 has low partial pressure and concentration in flue
pursuit of sustainable and healthy environment has been the sub- gas and (c) large energy requirement for regeneration of sorbent
ject of the day in recent years and it cannot be overemphasized. e.g. amine solution.
Global warming/greenhouse effect results in increase in tempera- A wide variety of potential methods and materials for Carbon
ture of the earth’s surface beyond the normal, leading to gross dis- Capture and Sequestration (CCS) applications that could be
comfort for inhabitants of earth. Greenhouse effect is caused by employed in post-combustion processes are being suggested as
greenhouse gases such as; carbon dioxide, nitrogen oxide, methane substitutes for the traditional chemical absorption process. The
and water vapor. The most predominant of these greenhouse gases suggested processes comprise: the use of membranes, physical
is carbon dioxide [2]. absorbents, adsorption of the gases on solids with the use of Tem-
Due to the necessity of energy resources for man’s continual perature Swing or Pressure Swing (PSA/TSA) processes, hydrate
comfortable living, development of energy efficient, fossil fuel formation, cryogenic distillation, and the use of metal oxides for
operated power plants is a major task that can be used to minimize chemical-looping combustion, and adsorption. A popular technol-
the level of greenhouse gases emissions [1]. In addition to this, ogy of post-combustion carbon capture involves the absorption
reduction of greenhouse gas emissions due to combustion of fossil of carbon dioxide in amine solution. This method has been in use
fuels to the atmosphere can be further achieved through [3,4]: (i) on industrial scale for quite a long time. At the same time, varieties
reducing fossil fuels burning (ii) improving coal fired plant effi- of some other of materials are available for other similar technolo-
ciency (iii) capture and storage of carbon dioxide and (iv) enhance- gies (e.g. adsorption), some of which are old while some are newly
ment of CO2 partial pressure in exhaust gas. The first step might be developed.
difficult because it entails reduction in electricity production and Post-Combustion Carbon Capture is advantageous because of
finding a replacement for fossil fuels. The second step suggested the following reasons:
may have insufficient effect when compared to the target of reduc-
ing CO2 emission to near-zero. Hence, Herzog et al. [4] suggested (a) It is easier to integrate into existing plant without needing to
the third step (Carbon Capture and Storage, CCS) to be a matchless substantially change the configuration/combustion technol-
method that could permit continuous use and reduction of emis- ogy of the plant.
sions associated with fossil fuels combustion and it would also (b) It is more suitable for gas plants than the Oxy-Combustion
buy time for the development of a new alternative to fossil fuels. or the Pre-Combustion plants.
The fourth step has been suggested as a means to achieve better (c) It is flexible as its maintenance does not stop the operation
electrical energy efficiency in the third step [5–7]. Carbon capture of the power plant and it can be regulated or controlled.
could be executed using three methods: (i) Pre-Combustion Carbon
Capture, (ii) Oxy-Combustion Carbon Capture, and (iii) Post- The post-combustion CO2 capture technology is widely
Combustion Carbon Capture. Oxy-Combustion Carbon Capture, deployed in chemical processing. However, the application of this
instead of air, makes use of highly pure Oxygen (P95%) for fuel technology to CC specific applications needs further investigation
combustion. Pre-Combustion Carbon Capture implies the removal especially in the area of optimizing CO2 capture systems for fixed
228 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

and mobile sources. The priority activities in this task are: (1) Separated CO2 (to
development of better materials for post-combustion CO2 capture; storage and
(2) identifying optimal capture process designs and ways of inte- sequestration)
grating the capture systems with emitting sources to reduce
energy loss and environmental impact; (3) identifying advantages
and limitations of precipitating systems (e.g., carbonates) and (4) Absorption
carrying out a detailed assessment of the environmental impact vessel Desorption
of various CO2 capture technologies.
vessel

2. Post-Combustion carbon capture technologies

A few Post-Combustion separation technologies have been


reported, some of which are; (a) absorption CO2 separation [10]
(b) membrane CO2 separation [11,12] (c) cryogenic CO2 separation (From plant)
[13] (d) Micro algal bio-fixation (e) Condensed Centrifugal
Fig. 2. Schematics of absorption carbon capture process using amine.
Separation [14] and (f) adsorption. Fig. 1 and the following
paragraphs briefly describe these methods [1].
Absorption of carbon dioxide (Fig. 2) is a process whereby Car- from the flue gas. The membranes are made from polymer or cera-
bon dioxide is taken in or embedded (absorbed) from flue gas into mic materials and their configurations are specially designed for
an absorbent solution (e.g. amine) by chemical action, leaving the CO2 selectivity. Challenges are still being faced in the application
remaining gas stream to pass through the absorption column freely of this technique on a large scale, and in the design of membranes
[15]. The dilute absorbent is re-concentrated (regenerated) for that would operate efficiently for the desired purpose at relatively
reuse in CO2 capture. CO2 absorption using amine based solvents high temperatures.
presents a great deal of disadvantages. Some of these disadvan- Cryogenic CO2 separation technique, Fig. 4, uses the principle of
tages are: (i) high heat/power requirement for solvent regenera- liquid state temperature and pressure difference in constituent
tion, (ii) need for corrosion control measures and (iii) the gases of flue gas. In this technique, CO2 is cooled and condensed,
sensitivity of the solvents to losses in chemical purity/quality thereby removed from stream of flue gases [13].
due to infiltrations from other by-products (e.g. SOx, NOx, etc.) in Micro-Algae bio fixation is a potential technique for removal of
the flue gas streams, which leads to reduction in efficiencies and CO2 from flue gases. This technique entails the use of photosyn-
increment in costs of power supply [16]. thetic organisms (microalgae) for anthropogenic CO2 capture in
Membrane separation of carbon dioxide (Fig. 3) involves the use CCS. Aquatic microalgae have been suggested to be of greater
of polymer/ceramic made membranes to sieve out the CO2 gas potential because they have higher carbon fixation rates than land

Fig. 1. Post combustion carbon capture processes.


R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 229

atoms or molecules form film on the surface of the materials to


which they are attached and are called adsorbate while the mate-
rial on which they are attached is called the adsorbent. Adsorption
is different from absorption because in absorption, the fluid (absor-
bate) is dissolved by a solid or liquid (absorbent). Adsorption
occurs on the surface while absorption entails the whole material
volume. Sorption is related to the two processes while desorption
is the counter reaction or reverse process of adsorption. In adsorp-
tion, superficial atoms of the adsorbents are not completely
encompassed by the remaining adsorbent atoms. Adsorption
results in surface energy due to the filling of these bonding require-
ments of the adsorbent by the adsorbate atoms. The particular type
of bonding involved is a function of the involved species. Adsorp-
tion may take place physically; this will involve weak van der
Waals forces (physi-sorption). It may take place chemically, which
will involve covalent bonding (chemi-sorption) and it may occur
due to electrostatic attraction.
Adsorption has a major advantage with regard to the ease of
adsorbent regeneration by thermal or pressure modulation [18],
reducing the energy of Post-Combustion Carbon Capture. Son-
golzadeh et al. [18] in their review of adsorbents defined adsorp-
Fig. 3. Schematics of membrane carbon capture process. tion to be; a physical process that involves attachment of fluid to
solid surface. Important factors in adsorption include; (i) ease of
regeneration of adsorbed CO2, (ii) durability of adsorbent, (iii)
selectivity of adsorbent for CO2, (iv) adsorption capacity and, (v)
stability of adsorbent after several adsorption/desorption cycle
[18].
Several challenges are being faced by scientists and engineers
alike with respect to commercialization of these materials. This is
so because the researched materials require further work to
improve their performance and stability. Suitable materials for car-
bon capture must account for size of gas molecules and electronic
behavior of such molecules. There is no much difference in the
kinematic diameters of gas molecules; this makes it difficult to
base CO2 separation solely on gas molecule size (CH4: 3.76 Å,
CO2: 3.30 Å, N2: 3.64 Å) [8,9]. However, electronic properties like
quadru-polar moment and polarization have been of great help,
as bases of separation as they are significantly different for each
gas.

2.1.1. CO2 capture using chemical sorbents


In order to overcome these challenges, a lot of research has been
carried out on advanced materials. However, despite the extent of
Fig. 4. Schematics of cryogenic carbon capture process. investigations, it has been difficult to find a single technology that
is able to meet the requirements set by the Department of Energy
(DOE) and National Energy Technology Laboratory (NETL): i.e.
plants. Micro-algal culturing is quite expensive but the process below 35% increment in cost of electricity for 90% CO2 capture
produces other compounds of high value that can be used for [8,9]. Most chemical adsorption and absorption processes, in car-
revenue generation. Micro-algal photosynthesis also leads to bon capture/separation procedures involve the interaction
precipitation of calcium carbonate that can serve as long lasting between chemicals which lead to the formation of molecular struc-
sink for Carbon [17]. tures that are CO2-based, after which regeneration of the captured
The present review is focused on carbon capture by physical CO2 is done through sufficient increase in temperature by heating.
adsorption and considers materials and experimental investiga- This procedure (i.e. regeneration) consumes most of the power
tions. The remaining sections provide critical reviews of carbon requirement in CCS. Hence, there is a need to develop efficient
capture methods, materials for adsorption carbon capture, materials and processes for CO2 capture that can greatly decrease
experimental studies on adsorption carbon capture and numerical operation cost through reduction in regeneration cost.
investigations and mathematical models for fixed bed column
adsorption. 2.1.2. CO2 capture using physical sorbents
CO2 capture using physical sorbents and inorganic porous mate-
2.1. Adsorption rials (e.g. carbonaceous materials and zeolites respectively) con-
sumes lesser energy when compared with CCS with chemical
Adsorptive separation, Fig. 5, is a mixture separating process sorbents. This is because no new bond is formed between the sor-
which works on the principle of differences in adsorption/desorp- bate and sorbent, therefore much lesser energy is required for CO2
tion properties of the constituent of the mixture [5–7]. The word regeneration. Nevertheless, some well-known materials (e.g. acti-
adsorption is defined as the adhesion of ions, atoms or molecules vated carbon), have the disadvantage of poor CO2/N2 selectivity.
from a liquid, gas or dissolved solid to a surface. The adhered ions, If the challenges of selectivity in physical sorbents and membranes
230 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

(a) Adsorption bed

(b)Typical experimental breakthrough curve


Fig. 5. Schematics of adsorption carbon capture process in a cylindrical bed (a) and typical breakthrough curve (b).

are successfully overcome, their use for CO2 capture could be a (b) Temperature Swing Adsorption (TSA) [23,24]. In tempera-
good potential for energy saving by the dominant amine-based ture swing system, the adsorption bed heating is done using
absorption systems. Zeolites show much higher selectivity, but, a feed of hot gas or steam. Following the regeneration step is
they also have a disadvantage of lower CO2 loading and their effi- the cooling of the adsorption bed by a feed of cold gas
ciency is reduced in the presence of water [8,9]. Furthermore, stream before the next adsorption step.
molecular sieve membranes have great potentials, however, tradi-
tional molecular sieves (e.g. zeolites) have restricted use in CO2/N2 Of these two processes, it has been demonstrated that PSA is a
separation because of similar kinetic diameters of N2 (3.64 Å) and better option [23] because of (i) simplicity in application with wide
CO2 (3.3 Å). In all, development of advanced physical adsorbents range of temperature and pressure application, (ii) low energy
with high CO2 capacity and selectivity is crucial. Good stability, demand and (iii) lower investment cost.
CO2 affinity, scalability and additional required energy are major In adsorption carbon capture process, material selection pre-
concerns in carbon capture research. This is crucial to the research cedes process design. Before an adsorption process is designed,
and development of potential carbon capture materials that will selection of suitable adsorbent, with desired properties for the
challenge the available technologies that have been discussed required purpose must be done. In doing this, properties such as:
above. More attention should be paid to better understanding adsorbent selectivity, adsorption capacity, ease of and energy
molecular level gas-sorbent synergy. required in desorption are of great importance. In view of this, a
lot of research has been carried on broad species of materials such
2.2. Adsorption process types as: synthetic zeolite, metal oxides, silica’s, carbon molecular sieves,
and activated carbon.
It has been reported that the incurred cost in CO2 capture and
its associated procedures, with the use of liquid solvent absorption, 3. Materials for adsorption carbon capture
can be cut down by a great deal if adsorption separation technique
is used [19]. Numerous technological successes have been reported 3.1. Introduction
recently in the research of adsorption carbon capture processes.
Out of the researched technologies for adsorption carbon capture, Different classes of Carbon capture materials have been identi-
two potential technologies have been considered feasible for fied over the years e.g. Songolzadeh et al. [18] discussed two
industrial scale CCS: classes of CO2 adsorbents: (i) physical and (ii) chemical adsorbents.
Physical adsorbents have substantial benefits for energy efficiency
(a) Pressure/Vacuum Swing Adsorption (PSA/VSA) [20,21] Car- in comparison with chemical and physical absorption routes. The
bon capture capacity in a PSA system is affected by two main adsorption involves either physisorption (van der Waals) or
factors: Adsorption selectivity and carbon dioxide working chemisorption (covalent bonding) interaction between the gas
capacity [22]. In PSA, adsorption step is done at elevated molecules and the surface of the material. An important factor in
pressure than atmospheric pressure while in VSA adsorption the case of physical adsorbent is balancing a solid affinity for
is performed at atmospheric pressure or lower. removing the undesired component from a gas mixture with the
R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 231

energy consumption required for their regeneration. Selectivity is support with high Amine loading, by increasing the nitrogen con-
another factor in addition to the adsorption capacity, which is rel- tent in amines and by improving methods of Amine introduction.
evant to the adsorptive gas separation. The following mechanism Two special cases are amine impregnated adsorbents and amine-
are proposed for adsorptive separation: (a) the molecular sieving grafted adsorbents. In amine impregnated adsorbents, increased
effect, based on size/shape exclusion of the components in the polyethyleneimine loading would lead to improved CO2 adsorption
gas mixture; (b) the thermodynamic equilibrium effect, that capacity, reduced surface area for adsorption, pore size and vol-
depends on the surface–adsorbate interactions; (c) the kinetic ume. Therefore, it was suggested [37] that amine impregnated
effect, due the diffusion rate differences in the gas mixture compo- adsorbents do not have thermal stability in desorption. In amine-
nents [25]. grafted adsorbents and in order to overcome the limitations of
Several physical adsorbents have been studied for CO2 capture amine impregnated adsorbents it is suggested that CO2 adsorption
including metal oxides, hydrotalcite-like compounds, microporous capacity for this group of materials can be improved through silyli-
and mesoporous materials (including activated carbon and carbon sation. They can be grafted covalently to the intra-channel surface
molecular sieves, zeolites, chemically modified mesoporous mate- of meso-porous Silica. It is indicated that improvement of Amine
rials) [26–29]. Physical adsorbents (physisorbents) are barely dis- loaded adsorbent could be improved by infusing amines into
turbed during adsorption. Pore sizes are of great importance in meso-porous support with the use of effective solvents. This was
physical adsorption. When pores are of size 2 nm, they are termed termed supercritical fluid approach. However, this group of mate-
micro-pores, pores of sizes between 2 and 50 nm are termed meso- rials has disadvantages of high toxicity, low diffusivity and high
pores, and when pores are of size 50 nm, they are termed viscosity. These features can lead to lower adsorption capacity
macro-pores. Materials with micro pores have better adsorption and high pressure drop. Due to large volume of flue gases are to
selectivity for CO2 over CH4. Some examples of physical adsorbents be treated, and low partial pressure of CO2 in flue gas, chemical
include activated carbon, zeolite, hydrotalcites, carbon nanotubes adsorption would be more feasible for CO2 capture than physical
(CNTs), coal, etc. Activated carbon has high adsorption capacity adsorption. However, it has the disadvantage of being an energy
for CO2, high hydrophobicity, low cost, little regeneration energy intensive process. It was indicated that that physical adsorption
requirement and is insensitive to moisture. Zeolite on the is good for CO2 adsorption at high pressure and low temperature.
other hand has better selectivity for CO2/N2 than carbonaceous In this light, they might not me practically applicable for post com-
materials. bustion carbon capture.
Some examples of metal oxides that have been studied for car- Physical adsorbents. These include activated carbon with advan-
bon capture include: calcium oxide (CaO), magnesium oxide (MgO) tage of enormous availability, zeolites with advantage of highly
and lithium oxides (e.g. Li2ZrO3, Li4SiO4) [30,31]. Some examples of crystalline structure, high surface area, ability to alter their compo-
metal salts are lithium silicate and lithium zirconate, both of which sition structure and ratio. They also include meso-porous silica
are alkali metal compounds. Magnesium oxide and calcium oxide with advantage of high volume, surface area and tunable pore size,
are examples of alkali earth metal compounds. Some other exam- thermal and mechanical stability and Metal Organic Frameworks
ples of chemical adsorbents are the hydrotalcites and double salts. (MOFs) with advantages of very high surface area, adjustable pore
During CO2 adsorption, solid compounds react with CO2 to form spaces, pore surface properties, and exceptional adsorption capac-
new compounds e.g. Metal Carbonates. These reactions can be ity for CO2. They however stated that activated carbon has disad-
reversed in regenerators to harvest CO2 for storage. Metal oxides vantage of application to only high pressure gases, at high
are promising capture materials with high adsorption capacities temperature they have high sensitivity and low selectivity. They
at above 300 °C [32]. Lithium based oxides found recent attraction also stated that Zeolites have very low selectivity, zeolites are
for their high CO2 adsorption capacities [33]. Calcium oxide is of hydrophilic and their CO2 adsorption capacity drops with the pres-
special interest to researchers because it is cheap and it has high ence of moisture in gas. The authors further mentioned that the
adsorption capacity for CO2 compared to lithium salts which are adsorption capacity of meso-porous silica is not sufficient most
more expensive especially in production. Hydrotalcites are anionic especially at atmospheric pressure. They stated that MOFs have
and basic clays and their derivatives are also found suitable for CO2 the disadvantages of reduction in adsorption capacity on exposure
adsorbents at temperatures as high as 400 °C [34]. Most naturally to gas mixture and insufficient research on them, however, they
occurring and well-studied hydrotalcite is Mg–Al–CO3. Hydrotal- are prospective materials. Generally, CO2 capture by physical pro-
cites have the disadvantage of high loss in adsorption capacity after cess requires less energy when compared to typical procedure
cycles of operation. During CO2 adsorption, solid compounds react using chemical sorbents. As mentioned earlier, this is because of
with CO2 to form new compounds e.g. metal carbonates. Materials the absence of newly formed chemical bonds between the sorbate
with at least one dimension less than 100 nm (nanomaterials) have and sorbent, which reduce the energy requirement for regenera-
also been investigated [35]. These materials have improved tion [9].
stability and they maintain CO2 capturing capacity for longer
adsorption/desorption cycles. However, nanomaterials have disad- 3.2. Porous materials
vantage of high cost and complicated process of synthesis. Webb
[36] stated that CO2 capture efficiency, rate of absorption, required Zeolites are the most commonly used physical adsorbents for
regeneration energy and volume of absorber are some of the major commercial hydrogen production using pressure swing adsorption
challenges of CO2 absorption method. They reviewed adsorbents with most popular zeolites 13X [26,38]. They are used at high pres-
and some meso-porous solid adsorbents with polyamines embed- sures (above 2 bars) and their capacity is greatly reduced by the
ded in them. They stated that some factors for adsorbent selection presence of moisture in the gas; resulting in very high regeneration
are rate of adsorbent, cost, and capacity of the adsorbent to adsorb temperatures [39,40]. Experimental and computational studies of
CO2 and thermal stability. They identified of the following types of CO2 removal from flue gas using naturally occurring zeolites and
adsorbents; other synthetic zeolites 5A and 13X indicate that synthetic zeolites
Chemical adsorbents e.g. amine based adsorbent. Amines were are most promising adsorbents for CO2 capture from flue gas mix-
said to have low heat of regeneration due to low heat capacity of ture [39,41]. However, they experience weak adsorbent–adsorbate
solid support. They are costly and they have low CO2 adsorption interactions which are not well-suited with a high CO2/N2 selectiv-
capacity, therefore, they are difficult to commercialize. CO2 adsorp- ity. The low SiO2/Al2O3 ratio and presence of cations in the zeolite
tion properties of amines can be improved by preparation of structure can enhance the adsorption. The presence of cations
232 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

leads to strong electrostatic interactions of the zeolites with CO2 Moreover, consistent with the lower heat of adsorption for CO2,
[39]. Although these adsorbents are satisfactory for pressure swing activated carbon requires a lower temperature for regeneration
adsorption, significant energy is needed for their regeneration and compared with zeolites. Activated carbon and charcoal were
that possibly leads to the disadvantages of these materials. shown moderate adsorption selectivity for CO2 over N2 at low pres-
In the meantime, it is possible to modify these porous solid sure (below 1 atm.) and increasing the pressure reduces the selec-
materials by impregnating active alkyl amines into their internal tivity [52]. Moreover, consistent with the lower heat of adsorption
surfaces leading to an enhancement in their gas adsorption proper- for CO2, activated carbons require a lower temperature for regener-
ties at low pressures. Several amine modified silica have been ation compared with zeolites [52]. Activated carbon and charcoal
investigated [26,42]. Carbamate species are formed through were shown moderate adsorption selectivity for CO2 over N2 at
adsorption of CO2 in the surface modified silica with primary low pressure below 1 atm. and increasing the pressure reduces
amines. Removal of CO2 can be performed at lower temperatures the selectivity [53]. The CO2 capture using physical adsorbents
than those required for the regeneration of amine solvents including carbon based and zeolites is much more energy efficient
[43,44]. A significant enhancement in the CO2 adsorption capacity compared to the metal oxides and others. This is due to the
is obtained through pressure swing adsorption using MCM-41 with absence of the formation of new chemical bonds between the sor-
impregnated polyethyleneimine [45]. Amine immobilized support bate and sorbent, thereby requiring significantly less energy for
such as poly(methyl methacrylate) has exhibited increased adsorp- regeneration. However, the selectivity of carbon based materials
tion capacities [46]. However, after impregnation, the materials is very low, whereas zeolites exhibit significantly higher selectivity
suffer from a lack of stability over repeated cycles. To increase while they suffer from lower CO2 loading and their performance is
the stability of the materials in repeated cycles, alkylamines have reduced in the presence of moisture.
been covalently tethered to the surface of the mesoporous support.
For example, polymerization of aziridine on the surface of meso- 3.4. Solid materials
porous silica generates a hyperbranched material which shows
reversible CO2 binding and multi-cycle stability under simulated Organic calixarene compounds, for example non-porous self-
flue gas conditions using temperature swing adsorption [42]. The assembled p-tert-butylcalix[4]arene organic solids have been con-
grafted monoamino, diamino, triamino ethoxysilanes SBA-15 have sidered for CO2 capture [54,55]. Their structure involves cone-
been used to study the effect of amine and the presence of mois- shaped calixarene molecules and the molecules are stabilized by
ture on CO2 adsorption performance [47]. The capacity slightly intramolecular hydrogen bonds and the presence of hydrophobic
decreased for primary amine, but increased for secondary and ter- nanodimensional channels [54]. The material may be suitable for
tiary amines. Although amine grafting materials show significant high pressure CO2/H2 syngas separations. Other potential solids
improvement over non-grafted materials, it is very important that reported for CO2 capture are covalent organic frameworks (COFs)
the amount of grafted amine be optimal for the particular CO2 cap- [56]. They are microporous materials similar to MOFs but with
ture process. It is also important to study the influence of the quan- frameworks with light weight organic components instead of the
tity of grafting reagent added to the actual amount of amine that is metal connectors. For example, COF-102 (C25H24B4O8) is con-
covalently attached to the surface. structed with tetra(4-(dihydroxy)borylphenyl)methane unit and
shows the highest CO2 uptake in this class (27 mmol g1 at
3.3. Carbon based adsorbents 55 bar and 298 K) [56]. Molecular simulation studies performed
on these materials predict also their exceptional high uptake
Carbon based materials such as activated carbon, charcoal and [57,58].
coal have been reported for high pressure CO2 capture applications
[26,48]. The key advantages of these materials are their low cost, 3.5. Adsorption of CO2 by carbon nanotubes (CNTs)
their insensitivity to moisture and the possibility of their produc-
tion/synthesis from numerous carbon based naturally existing or The adsorption of CO2 on various carbonaceous materials such
spent materials [49]. The activated carbon materials are amor- as activated carbon [59–63] and CNTs [64–70] attracted the atten-
phous porous forms of carbon that can be prepared by pyrolysis tion of many researchers in recent years. AC, derived from different
of various carbon containing resins, fly ash, or biomass [26]. These sources of carbon materials, was the first carbon adsorbent agent
materials have lower capacities for CO2 compared with zeolites at used for CO2 capture [71–74]. Currently, CNTs are being considered
lower pressures due to relatively uniform electric potential on the in this field due to their promising physical and chemical proper-
surfaces of activated carbons leading to a lower enthalpy of ties, high thermal and electrical conductivity, along with the possi-
adsorption for CO2. However, their significantly high surface area bility to modify their surfaces chemically by adding a chemical
lead to greater adsorption capacities at high pressures, which has function group, using fisher esterification method, yielding high
resulted in activated carbons being considered for a variety of adsorption storage capacity [75–84]. These CNTs have proven to
high-pressure gas separation applications. The major target appli- have good potential as highly adsorbent materials for removing
cation for these materials is the high-pressure flue gas produced in different kinds of inorganic and organic pollutants and microor-
pre-combustion CO2 capture. Indeed, one study has shown that the ganisms [85–91]. The large adsorption capacity of pollutants by
upper limit for the CO2 adsorption capacity within activated car- CNTs is mainly attributed to their surface charge densities, and
bon materials is approximately 10–11 wt.% under post- wide spectrum of surface functional groups, achieved by chemical
combustion CO2 capture conditions, while it reaches 60–70 wt.% modification or thermal treatment to make CNTs possess optimum
under pre-combustion CO2 capture conditions [50]. The volumetric performance for a particular purpose. Therefore, it is believed that
CO2 adsorption capacity of carbon-based adsorbents is greater than a chemical modification of CNTs would also be expected to have a
some of the highest surface area MOFs at high pressure through good potential for CO2 capture from a flue gas. However, such
the careful selection of the material precursors and the reaction studies are still very limited in the literature. Functionalized CNTs
conditions employed [51]. with amino-functional groups [92–95] have been considered. Su
One additional advantage of activated carbons over zeolites is et al. [96] investigated the effect of functionalized CNTs with
that their hydrophobic nature results in a reduced effect of the 3-aminopropyltriethoxysilane (APTES) at different adsorption
presence of water, and they subsequently do not suffer from temperatures. They found that by increasing the temperature of
breakdown or decreased capacities under hydrated conditions. the system, the adsorption storage capacity decreased, while
R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 233

increasing the water content increased the adsorption capacity, interpenetration. The interpenetration can be avoided by targeting
which reflected the exothermic process of adsorption. Their exper- the topology which are not prone to interpenetrate. Since the
imental CO2 adsorption capacity of 2.59 mmol/g at 293 K for emergence of MOFs as potential material for carbon capture, a
APTES–CNT is the evidence for the potential of CNTs as low- lot of research has been done on MOFs.
temperature adsorbents. Hsu et al. [66] combined vacuum and Since MOFs provide reversible carbon dioxide adsorption, they
thermal adsorption system in order to trim down the regeneration are excellent materials for the carbon capture. Carbon dioxide
time. They were able to sustain adsorption/regeneration of CNT– adsorption first reported using MOF-2 in 1998. The systematic car-
APTES for twenty cycles at 493 K while maintaining the CNTs’ bon dioxide adsorption study of MOF-177 with an uptake of
physiochemical properties and adsorption capacity. Dillon et al. 1470 mg/g at 35 bar which exceeded that of any known porous
[97] functionalized the surfaces of single-walled CNTs with poly- material in similar conditions. Li et al. [8], worked on carbon cap-
ethylene Imine (PEI) functional group and reached a maximum ture using MOFs as adsorbent. CO2 adsorption in MOFs depends on
adsorption capacity of 2.1 mmol/g at 300 K. The reported good pore size or volume and nature of pore surface. MOFs have higher
CO2 capture capacities suggest that the amine-functionalized CNTs adsorption capacity than Zeolite and activated Carbon because
are promising CO2 adsorbents, given that the adsorption mainly they have more surface area and larger pore size in contrast to
depends on physical effects, thus relatively low energy is required them. The volume and nature of pore to a great extent determine
for the regeneration. Very few works are reported on the use of the shape of adsorption isotherms; due to interaction between
CNTs as membrane for CO2 capture. Mixed matrix membranes of molecules of CO2 leading to large condensation. Typically, MOFs
polyvinylalcohol containing amines with MWCNTs dispersed as are synthesized in a hydro/solvothermal reaction which involves
mechanical reinforcing fillers demonstrated high stability for gas combination of organic ligands and metal salts in dilute solution
separation at high pressures up to 1.5 MPa. Selectivity and perme- of polar solvents such as water, alcohol, alkyl formamides (such
ability of 43 and 836 Barrers have been achieved even at such high as DMF, DEF) or DMSO and heated at comparatively low tempera-
pressures [98]. tures usually below 50–300 °C. The solvent utilized in the synthe-
sis itself act as a template and the solvent can provide the
3.6. Metal organic frameworks (MOFs) framework intact and accessible porosity. It is important to get
high quality single crystals to characterize the MOF crystals.
About two decades ago, a new class of materials was discov- Although solvothermal technique used extensively other tech-
ered; they are made of MOFs and are simply called MOFs [5–7]. niques also known for example slow evaporation of the solution
They are organic–inorganic hybrid, porous, solid materials. Out of precursors, layering or slow diffusion. Hydro/solvothermal tech-
all known materials to date, MOFs have the highest adsorption sur- niques have advantage over other former techniques since they
face area per gram. They have great potentials for CO2 capture, reduce the synthesis time. The ligand properties such as ligand
flexible design-ability in terms of structure and function. This has length, bulkiness, bond angles, and chirality act as major factors
made these materials highly used in research works of Carbon Cap- to determine the frame work topology of the resultant compound
ture and Sequestration. MOFs has emerged and first synthesized by [101]. The synthesis of MOF also depends on the concentration,
Hoskins and Robson in 1989. MOFs, also known as coordination solvent polarity, pH and temperature. A minor change in the for-
polymers [99] have been described as porous hybrid nano-cubes mer parameters can leads to poor quality crystals, lower yields or
that harness bi-properties; they establish properties of organic even the formation of new structures. To improve the crystal
and inorganic porous materials. The descriptive term MOF was first growth mixed solvent are often used which also provide to tune
introduced by Yaghi and co-workers in 1995. MOFs are a class of the polarity of the solution. Besides this standard method, some
porous crystalline materials constructed from metal-containing other methods have been described by researchers. These methods
nodes that bonded or linked through organic ligands [9,7]. The include: The mixture of non-miscible solvents [102], spray drying
linked metal and organic ligands bridges and assembled to form technic [103], an electrochemical approach [104,105], and a high-
1D, 2D and 3D coordination network., The metal containing unit throughput approach [106] and microwave irradiation. Micro wave
which is referred as secondary building units (SBUs) linked with irradiation enables access to increased range of temperatures, it
organic ligands using strong bonds [7]. MOFs have shown extraor- can be used to reduce crystallization time and for controlling dis-
dinary porosity and can be used for wide application such as gas tribution of particle size and face morphology [107,108]. Micro-
storage, gas separation and catalysis. One of the most advantages wave irradiation however has a disadvantage of small crystal size
of MOFs shows its possibility of tuning the pore size from several formation, therefore difficult to get enough size crystal for single
angstroms to nanometres by controlling the length and functional- crystal X-ray diffraction.
ity of the ligands. These properties are not achievable in the case of Over time, several MOFs have been prepared by different group
zeolites and porous carbon materials. The most prominent and dis- of researchers with the aim of arriving at a suitable formulation for
tinctive property of MOFs are its large surface area. The surface efficient capture of CO2. As at August 2012, a total of about 37,241
area, pore size and framework topology can be tuned by using dif- MOF structures were available in the Cambridge Structure Data
ferent organic building blocks and metal ions. base [109]. A typical example is MOF-177 [110] synthesized using
The metals ions can vary from transition metals to lanthanides Zn(NO3)26H2O and of 4,40 ,400 -benzene-1,3,5-triyl-tri-benzoic acid
and even some p-block metals to form wide range of network (H3BTB) were dissolved in 10 mL of DEF inside a 20 mL vial. It
topologies. There are wide range of network topologies are known was subjected to heat at temperature of 100 °C for 20 h. The solu-
and they are constructed with different combination of metal ion tion drained; the resulting clear crystals were washed in DMF and
and the ligands. The organic linkers and metal SBUs can be varied replaced with CHCl3 three times in three days. Evacuated of the
and that leads to variety of thousands of MOFs and that number material was carried out at 125 °C for 6 h prior to further analysis.
increasing year and year [100]. The layered zinc terephthalate For proper selection of appropriate building blocks for any desired
was the first proof of permanent porosity of MOF observed by mea- application, a proper understanding of the influence of characteris-
suring nitrogen and carbon dioxide isotherms. Later the thrust was tics of the building blocks and resulting material on the adsorption
looking for ultrahigh porosity MOFs that can be achieved by using behavior is important. Hydrothermal stability of MOFs could be
longer linkers which eventually increase the storage space and estimated by exposing MOFs to steam at concentration and tem-
umber of adsorption sites. The longer hurdles were using the perature more than anticipated in practical operating condition
longer linkers that always prone to form the network to undergo of flue gas. A throughput apparatus could be employed for the
234 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

steaming. After which, sample materials are exposed to X-ray dimensional pore is as a result of presence of sharp corners which
diffraction (XRD) examination to ascertain their structural stability brings about more framework atoms in the sharp corners.
[110]. Some of the ways by which CO2 uptake of MOFs have to be
MOFs could be rigid or flexible, depending on whether there is improved include the following. (1) Capacity of MOFs at pressure
relative movement within their frameworks or not [9]. Several can be improved by introduction of metal ions like Magnesium,
researches have been carried out on this topic: [111–114]. Usually, Cobalt, Vanadium, Titanium etc. [110,119]. (2) After-synthesis-
rigid MOFs; MOFs that do not display movement within frame- exchange of extra framework cations inside anionic MOFs. (3)
works show adsorption isotherms that are I-shaped. However, Introduction CNTs into MOFs, which could be ameliorated by addi-
some MOFs have bi-porous structures that have channels and tion of lithium and (4) Functionalizing the pores with alkyl amino
cages existing together within them. This makes them having group.
stepwise adsorption isotherms [115] e.g. at low temperature,
NiII2NiIII(_3-OH)(pba)3(2,6-ndc)1.5 (MCF-19; pba = 4-(pyridin-4-yl) 3.7. Comparison of different CO2 adsorbents
benzoate, 2,6-ndc = 2,6-naphthalenedicarboxylate). Some other
MOFs with ultrahigh pores have sigmoidal isotherms at low temper- The data of the different materials are summarized in Table 1.
ature (close to room temperature) and high pressure e.g. Zn4O(btb)2 The table provides the different properties of CO2 uptake, surface
(MOF-177, btb = benzene-1,3,5-tribenzoate), Zn4O(bdc)3 (MOF-5 or area, CO2/N2 selectivity and stability in humid conditions. The data
IRMOF-1, bdc = 1,4-benzenedicarboxylate), and Zn4O(bte)14/9(- are provided for materials of the different groups including carbon-
bpdc)6/9 (MOF-210, bte = 4,40 ,400 -(benzene-1,3,5-triyltris(ethyne-2,1 based adsorbents, Zeolites and MOFs. The table indicates the
-diyl))tribenzoate, bpdc = biphenyl-4,40 -dicarboxylate). On the other dependence of the properties on the application pressure. It also
hand, flexible MOFs; MOFs that show flexible behavior due to move- indicates that some new materials are well stable in humid condi-
ment within frameworks; display stepwise or hysteretic desorption tions. However, many materials require more development for
for CO2 and other gases [8]. Such MOFs are said to ‘breath’ during consideration for carbon capture of flue gases of the industrial
adsorption/desorption e.g. M(OH)(bdc) (MIL-53) series, Sc2(bdc)3 applications. As well, the CO2 uptake in some materials needs
etc. Flexible MOFs show great potential for selectivity and they have improvement.
the advantage of smooth increment in volume with increase in CO2 Another table (Table 2) provides a comparison of the different
loading. The flexibility of such MOFs can be improved as it is related materials group of zeolites, MOFs and activated carbon based
to the post added group alkyl chain length. Gate phenomenon in materials. It is shown that MOFS have much priority on other
MOFs has been given quite attention over the years [116,117]. materials regarding the capacity but it is very expensive. As well
Kitagawa et al. observed a phenomenon which was termed ‘‘gate” MOFs in general are not stable in humid conditions. The three
effect in some flexible MOFs e.g. Cu(pyrdc)(bpp) (pyrdc = pyridine- groups discussed in the table differ in terms of conductivity, ther-
2,3 dicarboxylate, bpp = 1,3-bis(4-pyridyl)propane). This was mal and chemical stability and possibility of tuning. The selectivity
described as an abrupt rise in adsorption isotherm at relatively of CO2/N2 changes form low in zeolites to moderate in carbon-
low pressure. This pressure was termed ‘‘gate” opening pressure. based absorbents and becomes high in MOFs.
Saturation of the materials occurred at a different pressure. How-
ever, the isotherms for desorption, did not follow reverse trace of 4. Experimental studies on adsorption carbon capture
the adsorption isotherm, rather, it showed a sudden drop at another
pressure (third pressure). Gate phenomenon also noticed in 4.1. Introduction
[Cu(4,40 -bipy)(H2O)2(BF4)2](4,40 -bipy) (4,40 -bipy = 4,40 -bipyridine),
when bared to water. Similarly, Rosseinsky et al. reported that Zn Generally speaking, post-combustion carbon capture is a costly
(Gly-Ala)2; a peptide base MOF; exhibited ‘‘gate” behavior at process due to process challenges including many parameters.
pressure of about 2 bar. These include design of capture CO2 process and materials, struc-
Another property, for gas adsorption, which can affect CO2 turing of carbon capture materials, dealing with impurities with
uptake capacity of MOFs, is heat of adsorption [9]. Heat of adsorp- CO2 that can cause adverse effect on capture materials. They also
tion can be estimated with the use of adsorption isotherms of a CCS include CO2 storage and thermodynamics of power plants, integra-
process at various temperatures. This property is an important fac- tion of heat dissipation during carbon capture with heat dissipated
tor in desorption. High of heat of adsorption brings about high in power plants, optimization of carbon capture materials with
energy requirement for regeneration/desorption. Heat of adsorp- respect to ease of recycling, rate of carbon capture, CO2 selectivity
tion reduces with increase in loading. The tenability of pores in and capacity etc. [140]. Many types of MOFs and zeolites as adsor-
MOFs is one of the important properties that distinguish them bents for carbon capture by adsorption in post combustion were
from other porous materials. Often, the length of organic linkers studied in terms of CO2/N2 selectivity, adsorption capacity and
is the major determinant of the pores size in MOFs [118]. An anal- breakthrough time [22]. Furthermore, many types of MOFs studied
ysis of the sorbate/framework interactions by Düren [99] showed in literature for post combustion CO2 capture were tabulated [141]
that one dimensional pores with sharp edges are good for gas sep- regarding to CO2 and N2 uptake and selectivity for conditions
aration and gas storage at low pressure. However, this is less feasi- closed to the ambient conditions which generally mimicked the
ble at higher pressure because of the small volume of these post combustion exhaust conditions. This section presents the
preferred energetic corner regions. This was illustrated with the experimental studies that are available for CO2 adsorption. These
investigation of the adsorption of pure methane and ethane in Zn are provided in two sub-sections including adsorption by MOFs
MOFs of different pore morphologies (e.g. 3D cubic, 1D Rhombic, and adsorption by zeolites and other materials.
1D triangular). It was shown that at lower pressure, as the pore
volume is designed smaller, the selectivity becomes better while 4.2. Experimental studies on adsorption by MOFs
the adsorption rate per unit volume becomes higher. However, sat-
uration is quicker due to smaller pore volume. However, at higher A large number of literature investigations related to carbon
pressure, there is much lower uptake because of the small pore capture is focused on methods and procedures for synthesis and
volumes. It was concluded that adsorption in MOFs with one testing of materials for post combustion capture. MOF type
Table 1
Adsorbent materials utilized for CO2 capture.

Sorbent Temp. Pressure CO2 molar fraction (%) Uptake CO2 (mol/ Surface area (m2/g) BET Selectivity CO2/N2 Stability in humid conditions Reference
(°C) (kPa) kg)
Activated carbon based
NCLK3 25 120 – 3.5 – 30 (at 130 kPa, 323 K) – González et al. [120]
NCHA29 25 120 – 2.3 – 20 (at 130 kPa, 323 K) – González et al. [120]
NaSB31 25 4000 100 27 3024 – – Marco-Lozar et al. [121]
KL31 25 4000 100 22 2540 – – Marco-Lozar et al. [121]
KA21 25 4000 100 17.5 2156 – – Marco-Lozar et al. [121]
NORIT R2030CO2 30 120 17 2.4 942 7 Plaza et al. [122]
Carbon fiber 25 101.3 13 3.1 490.6 – – Thiruvenkatachari et al.
composites [123]
Olive stones 50 120 14 0.61 1113 18 Hydrophobic and high González et al. [124]
stability
Almond shells 50 120 14 0.58 822 20 Hydrophobic and high González et al. [124]
stability
No1KCla-600 25 120 50 2.03 1091 2.54 over CH4 – Gil et al. [125]

R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255


No1KClb-1000 25 120 50 1.91 804 2.69 over CH4 – Gil et al. [125]
No2OS-1000 25 120 50 1.83 1233 2.26 over CH4 – Gil et al. [125]
Cu/Zn–16% AC 30 100 15 1.98 730.53 – – Hosseini et al. [126]
Cu/Zn–20% AC 30 100 15 2.26 599.41 – – Hosseini et al. [126]
Cu–20% AC 30 100 15 1.99 645.21 – – Hosseini et al. [126]
Zeolite
Zeolite 13X 50 100 15 3 585.5 – – Dantas et al. [127–129]
Zeolite 13X-APG 30 100 15.9 4.3 – – – Wang et al. [130]
Zeolite A5 30 100 16 3 499 – – Wang et al. [130]
LEZ -13X 50 101.3 – 4.6 12.7 – Stable Cho et al. [131]
LEZ -A5 50 101.3 – 5.2 16.8 Stable Cho et al. [131]
ZSM5 25 120 25 0.7 – 4.6 – Hefti et al. [132]
Zeolite 13X 25 120 25 4.5 – 28 – Hefti et al. [132]
MOFS
HKUST-1 30 1000 20 8.07 1326 – Stable Ye et al. [133]
MIL-101(Cr) 30 1000 20 7.19 2549 – Stable Ye et al. [133]
Zn2(hfipbb)2(ted) 25 101.3 – 0.4545 – 40 – Xu et al. [134]
CPM-5 0–25–40 105 15 3–2.3–1 – 14.2 (273 K)–16.1 Stable for few weeks Sabouni et al. [135]
(298 K)
MOF-177 40 100 15 0.65 4690 3 – Mason et al. [24]
Mg2-MOF-74 40 100 15 7.5 1800 63 – Mason et al. [24]
IRMOF-1 25 3500 100 11.1 2833 – – Millward and Yaghi [136]
IRMOF-3 25 3500 100 10.3 2160 – – Millward and Yaghi [136]
IRMOF-6 25 3500 100 10.5 2516 – – Millward and Yaghi [136]
IRMOF-11 25 3500 100 8.9 2096 – – Millward and Yaghi [136]
HKUST-1 25 3500 100 7.3 1781 – – Millward and Yaghi [136]
Zn-MOF-74 25 3500 100 7.1 816 – – Millward and Yaghi [136]
MOF-505 25 3500 100 0.70 1547 – – Millward and Yaghi [136]
Cu-TDPAT 25 100 10 0.59 1938 79 – Li et al. [5–7]
Na-rhoZMOF 25 100 20 6.2 – 440 – Nalaparaju et al. [137]
Mg-rhoZMOF 25 100 20 8 – 680 – Nalaparaju et al. [137]
Al-rhoZMOF 25 100 20 8 – 590 – Nalaparaju et al. [137]
MIL-53(Al) 30 1000 100 5 – 5.5 – Camacho et al. [138]
MIL-100(Fe) 30 101.3 15 0.67 1894 4.6 Stable Xian et al. [139]
MIL-101(Cr) 30 101.3 15 1.05 3360 5.5 Stable Xian et al. [139]

235
236 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

Table 2
Comparison of different adsorbents.

Specifications Zeolites Carbon-based adsorbents MOFs


Major application H2 production High pressure CO2 adsorption flue gas CO2 separation
CO2/N2 selectivity Low Moderate selectivity for CO2 over N2 High
Energy for regeneration Significant Lower temperature for regeneration compared to Limited by low temperatures for
zeolites. Better energy efficiency compared to metal generation, but still low economic
oxides efficiency
Capacity Moderate Lower than zeolites at low pressures and gets high at High
high pressures
Stability under moisture Reduced capacity Do not suffer from breakthrough or decreased Mainly unstable: improvement under
conditions capacity under moist conditions research
Cost Low production cost Reasonable cost Expensive
Advantages  Large micropores/mesopores  High conductivity  Possibility of tuning the pore size
 Medium CO2 adsorption at  High thermal and chemical stabilities  Large surface area
ambient conditions  Light weight with high surface areas as well as
large pore volumes
 Energy consumption is low
Disadvantages  Adsorb moisture, so CO2  Low adsorption and desorption temperatures  Has low performance at partial pres-
adsorption is poor with mois-  Low CO2 uptake compared to some types of Zeo- sure of CO2
ture existence lites and MOFs  Low economic efficiency
 High energy consumption  Synthesis is tedious and complicated
 Difficult readiness  So sensitive to moisture
 It is difficult to use at high tempera-
tures due to destroying the MOF
construction

UiO-66 was synthesized and evaluated by Andersen et al. [142] as (Cr), respectively, at 30 °C and 10 bar. This is attributed to the fact
adsorbent for post combustion CO2 capture using vacuum swing that the pore volume of HKUST-1 (0.58 cm3/g) is smaller than that
adsorption (VSA) process. The study focused on equilibrium iso- in MIL-101(Cr) (1.3 cm3/g), even though, the surface area of MIL-
therm, breakthrough curves, purity, and recovery of CO2 (for 15% 101(Cr) (2549 m2/g) was over that of HKUST-1 (1326 m2/g). The
dry CO2 and for 15% of CO2 associated with 9% of water vapor; comparison between both MOFs was done by TSA at 25 °C for
the remaining fraction was N2). Single adsorber column of 1.1 cm adsorption and 100 °C for desorption (with purging N2). It was
diameter and 10.5 cm of length was used in experimental work. noticed that HKUST-1 had a higher CO2 adsorption capacity
The gases were directed by solenoid valves while the mass flow (1.82 mmol/g) than MIL-101(Cr) (1.17 mmol/g) at this condition.
controllers determined the need amounts of CO2 and N2 to mix Furthermore, HKUST-1 was exploited to compare the sorption
and to purge into the adsorbent. Six steps represented the VSA capacity for TSA and VSA processes. The CO2 regeneration showed
cycle. These are feed pressurization, counter-current blow-down obviously that the TSA is better than VSA. The amount of CO2 des-
(adsorption), concurrent rinse with CO2, counter-current evacua- orbed by VSA was about 1.05 mmol/g for 16 min while the desorp-
tion (desorption), and counter-current evacuation with nitrogen tion of CO2 by TSA process was up to 1.85 mmol/g for 100 °C after
purge (completing desorption). Equilibrium isotherms of CO2 and 6 min only. These behaviors were interpreted by the MOFs con-
N2 were obtained at 303 K and 328 K for pressure increased up taining co-ordinately unsaturated metal sites (CUMs) that might
to 100 kPa. The results showed that the best CO2 adsorbed not be efficient desorption by VSA. Xu et al. [134] synthesized
amounts were obtained at high pressures and low temperatures. two types of MOFs (Zn2(hfipbb)2(ted) and Co2(hfipbb)2(ted))
Breakthrough curves were evaluated for three different conditions and only investigated the CO2 adsorption in one of them
of pressure (2 bar, 3 bar and 4 bar) and the obtained values showed (Zn2(hfipbb)2(ted)). The study reported microporous MOFs synthe-
the longer time was for the higher pressure which exhibited the sis, crystal structure analysis, porosity characterization and CO2
better adsorption process. Increasing the times for adsorption adsorption selectivity and capacity as well. For 298 K and 1 atm
and rinse processes (up to 61% and 13% of CO2 breakthrough time condition, the equilibrium isotherms showed the maximum CO2
for adsorption and rinse time, respectively) enhanced the recovery adsorption was about 2% (by wt.) and the selectivity ranged
and purity of CO2 up to 70% and 60%, respectively. The effect of between 208 and 40 for low vacuum pressure and up to 1 atm.
water vapor was also studied through 50 consecutive cycles; it These values of selectivity were claimed to be higher than zeolite
showed that the CO2 capacity of adsorbent is reduced 25% without materials and some MOFs as Cu-TPBTM, CuBTTri and PCN-61. It
any deterioration of MOF compared to dry cases. was observed that the adsorption heat was close to be constant
(27 kJ/mol). The other results concerned with H2 adsorption and
4.2.1. Adsorption desorption regeneration pure CO2 adsorption.
Adsorption, desorption and regeneration of CO2 in two types of
MOFs (HKUST-1 and MIL-101(Cr)) were experimentally investi- 4.2.2. Adsorption and kinetic studies
gated by Ye et al. [133]. The experimental set-up was built from Another MOF called CPM-5 was synthesized and undergone to
one adsorbent bed connected to two cylinders; one had mixture CO2 adsorption equilibrium and kinetic study by Sabouni et al.
of CO2 (20% by volume) and N2 and the other was filled by pure [135]. Adsorption studies of carbon dioxide started by investigat-
N2 (for supporting desorption process). The concentrations of efflu- ing the adsorption equilibriums of CO2 and N2 for pressure up to
ent gases from adsorbent bed were measured by a dual channel gas 105 kPa and for three different temperatures (0, 25 and 40 °C).
chromatograph fitted with a thermal conducted detector using H2 BET instruments were used for measuring the adsorption equilibri-
as the carrier gas. The study started focusing on the CO2 adsorption ums volumetrically and ASAP 2010 system equipped with software
capacity of both HKUST-1 and MIL-101(Cr) at temperature (Rate of Adsorption program) to measure CO2 adsorption rates. The
varied between 30 and 200 °C and pressure up to 10 bar. The experiments commenced with degassed process at 423 K and
corresponding results showed that the maximum CO2 adsorption vacuum pressure (10–6 kPa) previous to adsorption process.
capacities were 8.07 and 7.19 mmol/g for HKUST-1 and MIL-101 Unlike many of MOFs, CPM-5 showed stable structure under Lab
R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 237

conditions with relevant humidity of 62% for several weeks. and Cu–HF) under exposure to moist air, liquid water, SO2 and
Regarding to experimental isotherms at several conditions, CO2 NO2. They significantly emphasized on three types: Cu–HF,
adsorption rate was about 3 mmol/g (13.2 wt.%), 2.3 mmol/g Zn–NDC and Ni–Nic as they had larger adsorption capacity and
(10.1 wt.%) and 1 mmol/g (4.3 wt.%) at 105 kPa for 273 K, 298 K selectivity than the other four types. Exposing Cu–HF, Zn–NDC
and 318 K, respectively. Moreover, the selectivity factor of CPM-5 and Ni–Nic to liquid water and NO2 during 5 days decreased the
was evaluated as 14.2 for 273 K and 16.1 for 298 K. CO2 diffusivity CO2 adsorption capacity of Zn–NDC by about 30% due to partial
in CPM-5 at 273 K, 289 K and 318 K for the same pressure decomposition of organic structure, whereas, Cu–HF and Ni–Nic
(105 kPa) was estimated as 1.86 ⁄ 1012 m2/s, 7.04 ⁄ 1012 m2/s did not suffer from decompositions. Oppositely, Cu–HF and
and 7.87 ⁄ 1012 m2/s, respectively, while the maximum Ni–Nic showed decreases in CO2 adsorption capacity under expos-
adsorption heat was about 36 kJ/mol. Comparison to other MOFs ing to humidity (3 days) and SO2 (2 days) while Zn–NDC expressed
in the literature in terms of adsorption capacity performance, the some increasing in adsorption in the same exposed gases.
CPM-5 showed a better CO2 adsorption performance than some The best MOF type (Mg-MOF-74) also has some CO2 adsorption
kinds of MOFs as MOF-5 and MOF-177 and in the same adsorption deficiency with existing of moister, unlike HKUST-1 type. The study
capacity performance of MIL-53(Al), UMCM-150 and Ni-STA-12. investigated by Yu and Balbuena [145] showed the decreasing of
However, the adsorption capacity of CPM-5 is lower than function- CO2 adsorption at several conditions. For 1 bar and 298 K, the dry
alized and open metal sites MOFs such as HKUST-1, Mg-MOF-74 Mg-MOF-74 could adsorb about 8.4 mmol/g of CO2 while with
and NH2MIL-53(Al). hydration 6.5% and 13% the CO2 adsorbed amounts were
Fourteen different types of MOFs were investigated for captur- 6.7 mmol/g and 5.4 mmol/g, respectively. Meanwhile, the CO2/N2
ing CO2 from the flue gas by Yazaydın et al. [143]. Seven types of selectivity increased significantly due to drop in N2 adsorption in
MOFS were synthesized, characterized and measured regarding hydrated gas. The interpretation of CO2 decreases with existing
to the adsorption properties while the other 7 types were taken humidity was the strong binding energy between CO2 and co-
from the literature to study their CO2 capture capability. Some ordinately unsaturated metal sites in MOF more than the binding
experimental and simulation work was done for this purpose; energy between CO2 and coordination water interacting. The
the simulation study was performed by use Grand Canonical reverse action (the binding energy between CO2 and coordination
Monte Carlo (GCMC) at the ambient conditions (room temperature water interacting is stronger) made the HKUST-1 adsorbing more
and 0.1 bar, the normal partial pressure of CO2 in flue gas). The CO2 under increasing of hydration level. IRMOF-74-III as a MOF
experimental work demonstrated that the best types could be used was covalently functionalized by anime [146] to study impact of
for CO2 adsorption were Mg/DOBDC (above 250 mg/g) followed by humidity on the MOF construction and CO2 adsorption capacity.
Ni/DONDC (180 mg/g) and CO/DOBDC (140 mg/g). On the other The anime compounds added to IRMOF-74-III were –CH3, –NH2,
hand, the worst types were ZIF-8, IRMOF-3, IRMOF-1, UMCM-1 –CH2NHBoc, –CH2NMeBoc, –CH2NH2, and –CH2NHMe. IRMOF-74-
and MOF-177 (all of them less than 10 mg/g). Another point was III-CH2NH2 showed high adsorption capacity of CO2 (3.2 mmol/g
the reversal effect of the metal–organic (M–O) bond length, it at 106 kPa and 298 K) and was not affected by water vapor. Com-
showed that the good captured CO2 was for lower M–O bond paring dry and wet (RH = 65%) cases of flue gas (16% CO2, and the
length (Mg–O (1.069 Å) is better than Ni–O (2.003 Å)). The simula- balance was N2), the breakthrough curves ware identical for both
tion study proved only some agreements with experimental data cases (dry and wet by using IRMOF-74-III-CH2NH2).
in the cases of the best MOFs types for CO2 pressure about 0.5
and 1 bar. 4.3. Experimental studies on adsorption by zeolites

4.2.3. Temperature swing adsorption methods 4.3.1. Pressure swing adsorption process
Two types of MOFs (MOF-177 and Mg2-dobdc (Mg/DOBDC)) Flue gas separation by zeolite 13X through pressure swing
were compared to capture CO2 for post-combustion by using tem- adsorption process (PSA) was investigated by experimental and
perature swing adsorption method (TSA) [24]. Effect of tempera- mathematical model at two different temperatures (50, 100 °C),
ture range between 20 °C and 200 °C on CO2 caption was Dantas et al. [129]. The experimental set-up relayed on fixed bed
investigated at low pressure (0.15 bar for CO2 in flue gas) to study filled with zeolite 13X which was undergone to four steps to rep-
the equilibrium isotherms of both MOFs as well as of zeolite NaX resent separation process namely: pressurization, flue gas feed
(well known in the literature). The results showed that (15% CO2, 85% N2 by volume), blowdown (depressurization), purg-
Mg2-dobdc exhibited the best capture performance: in term of ing. The gas chromatograph unit was used to measure the outlet
amount of adsorbed CO2, Mg2-dobdc adsorbed 189 mg/g at 40 °C concentrations of CO2 and N2 and mass flow controllers were used
whereas Zeolite NaX and MOF-177 captured about 81 and to control the flow amount of gases during working. Pressurization
4.3 mg/g, respectively. Furthermore, the selectivity of Mg2-dobdc process was used to rise the pressure of the bed up to 1.3 bar with
is the highest (148.1 at 50 °C, while 87.4 and unity for zeolite purging nitrogen, and then, the mixture of CO2 and N2 was fed to
NaX and MOF-177, respectively). In addition, the working capacity the bed at constant pressure (1.3 bar) to represent the adsorption
by means of desorbing amount of CO2 at higher temperatures process. After CO2 saturation observed, the inlet gases was closed
indicated a superior amount for Mg2-dobdc over the others. Thus, with depressurization the bed down to 0.1 bar for remove adsor-
0–176 mg/g could be desorbed by Mg2-dobdc for temperature bent amount of CO2. For enhancing the desorption process, some
between 90–120 °C and about 0–75 mg/g could be desorbed by amount of nitrogen was purging to the bed under low pressure
zeolite NaX while MOF-177 did not express any positive values (0.1 bar), this process called purging process. The experimental
of desorbed CO2 at the same range of temperature. and theoretical equilibrium isotherms showed that zeolite 13X
could adsorb 3 mmol/g of CO2 at 1 bar and 50 °C and about
4.2.4. Performance in presence of water vapor 1 mmol/g of CO2 for 100 °C at the same pressure while the notice-
The most issue faces the use of MOFs as the adsorbents in sep- able adsorbed amount of N2 was less than 0.25 mmol/g for the
aration processes is the decomposition under exposure to humid same conditions. The results also showed good percentages of
air. A few researches deal with this issue because the majority CO2 recovery reached about 91.8% and 90% for temperatures 50
dealt with flue gas as a dry mixture gas only consists of CO2 and and 100 °C (P = 1.3 bar), respectively, while the CO2 purity exhib-
N2. Han and his co-workers [144] studied the stability of seven ited low percentages about 33.3% for 50 °C and about 36.8% for
types of MOFs (CdZrSr, Ni–Nic, La–Cu, Eu–Cu, Zn–NDC, ZnPO3 100 °C. The decrease in purity of CO2 can be solved by adding rinse
238 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

process after adsorption by purging pure amount of CO2 into the gas). The study also claimed that the fully filled pores adsorbed
adsorbent to remove N2 and replaced by CO2. This process by N-contains had lower CO2 caption at low temperature (room
increases the cycle cost, but it is a solution when the pure CO2 temperature) while significant amount of CO2 was adsorbed for
(above 90%) is needed. Fig. 6 and Table 3 show a schematic of higher temperature (as 70 °C), and the vice versa for partially filled
PSA and valve sequencing for different steps in the cycle pores (open pores) by N-containing. Generally, for open pores
respectively. adsorbent, increasing the gas feed temperature decreased the
In the PSA set up (Fig. 6), the first column (M1) is fed with flue amount of adsorbed CO2 while increasing the feed pressure
gas at a pressure above atmospheric pressure, the packed bed improved the captured CO2; the optimum vacuum pressure to
selectively remove CO2 from the gas stream leaving nitrogen rich minimize the power used for adsorption process was 0.04 bar.
effluent to flow out from valve 7(V7). After a set time e.g. break-
through, the adsorbent packed in M1 is saturated hence, it no 4.3.3. Zeolite testing under humid conditions
longer adsorbs CO2. The feed is then directed to the second column Experimental investigation of CO2 capture from wet (humid)
(M2). In order to regenerate the saturated bed (M1), valve 3(V3) is flue gas was studied by Li et al. [148]. Zeolite X13 was used and
opened to initiate pressure drop within the bed. The induced pres- the vacuum swing adsorption method was applied to study the
sure causes desorption of the adsorbed CO2 making the gas exiting impact of moist flue gas (PH = 95%) on the adsorption and desorp-
V3 rich in CO2. A purge step is then initiated to facilitate additional tion processes at 30 °C. The investigation demonstrated that the
removal of CO2 from the column. After purging, the bed pressure is CO2 recovery reduced by 22% with existence of H2O. Furthermore,
restored by pressurizing with the less adsorbed gas. These are the high concentration of H2O appeared during vacuum process and
four steps that make up a typical PSA cycle. At the end of a com- about 27% of the condensed H2O was accumulated in the vacuum
plete cycle additional cycles can be conducted to ensure further pump itself. A comparative experimental study between two
purity of the desorbed stream. adsorbents (13X and A5 Zeolites) for CO2 capture by indirect ther-
mal swing adsorption (indirect heating/cooling by internal heat
exchanger) was studied by Mérel et al. [149]. 90% of N2 and 10%
4.3.2. Vacuum swing adsorption
of CO2 were modeled the flue gas to pursue CO2 capturing. The Zeo-
The problems associated with use vacuum swing adsorption
lite A5 showed the better performance than Zeolite 13X for captur-
were investigated by Chaffee et al. [147] by improving the cycle
ing CO2 such as the capture rate of CO2, volumetric productivity
design with good temperature control. The adsorbent was zeolite
and specific heat consumption were (+14.5%), (+22%) and (19%),
13X to capture CO2 from flue gas (simulated by adding pure CO2
respectively, for Zeolite A5 over than 13X.
to the air). This adsorbent material was insensitive to moisture.
The experimental work for CO2 capture from flue gas of coal
Furthermore according to the results, the CO2 adsorption might
fired power plant is studied by Wang et al. [150] using zeolite
be increased in the presence of H2O; N-containing hybrid material
13XAPG by vacuum pressure swing adsorption technique VPSA).
adsorbed higher amount of CO2 than N2 (contained in feed flue
The capture plant consisted of two units: dehumidification unit
and CO2 capture unit. The dehumidification unit consisted of two
cylinders filled with 156 kg of alumia for removing water vapor
and the contaminants amount of SOx and NOx via temperature
V7 V8 swing process. The output gases of this unit were CO2 (15.5–
16.5% by volume) and N2 and less than 0.5% of relative humidity.
V5 V6 The other unit formed of three column cylinders (adsorbers) occu-
pied by 261 kg of zeolite 13XAPG for representing CO2 capture unit
by VPSA process. The cycle of the VPSA was quite complicated to
consist of eight steps for each adsorber such as pressurization, feed,
depressurization, rinse, provided pressure equalization, blowdown,
purge, and received equalization. All processes were done auto-
matically by programmable logic controller and software. The
M1 M2 results showed the beds reached steady state after 100 operating
cycles and the adsorption temperature raised to 323 K. The adsorp-
tion isotherms announced the maximum CO2 adsorption was
about 4.3 mmol/g comparing with 3 mmol/g with using A5 molec-
ular sieve in their previous work at the same conditions (T = 303 K,
P = 100 kPa). For inlet flow rate of flue gas about 32.9–45.9 Nm3/h,
the CO2 recovery and purity were about 85–95% and 37–82%,
V3 V4 respectively, with power consumed for blower and vacuum pump
about 1.79–2.14 MJ/kgCO2 (two third of the consumed power was
by vacuum pump). The maximum CO2 productivity of the unit was
V1 V2 0.207 molCO2/m3 adsorbent.
Fig. 6. Schematics design of two-column PSA unit.
Zeolite 13X-APG was utilized by Wang and his co-workers [130]
as the adsorbent for post combustion CO2 capture by VTSA process.
Experimental and simulation investigation focused mainly on the
type of process such as TSA, VSA and VTSA that was more efficient
Table 3 in terms of CO2 recovery and purity. The setup consisted substan-
Valve sequencing for different steps in PSA cycle. tially of one bed heated and cooled indirectly by oil passing around
the adsorber. The studied flue gas had 15% of carbon dioxide by
M1 Feed Blow down Purge Pressurization
V1, V7 V3 V5, V3 V1 volume while the complement percentage was nitrogen. The max-
imum isotherm adsorption was about 4.3 mmol/g of CO2 at 303 K
M2 Purge Pressurization Feed Blow down
V4, V6 V2 V2, V8 V4 and 100 kPa. The comparison of results among the three genera-
tion methods (TSA, VSA and VTSA) illustrated that the best CO2
R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 239

recovery and purity for VSA process were 78.6% and 78.4%, respec- the commercial activated carbon NORIT R2030CO2 to study its
tively, at P = 3 kPa for 5 min of evacuation and 0.15 SLPM of N2 CO2 adsorption capability from flue gas (17% CO2, 83% N2 by vol-
purging while alone. TSA process without evacuation could achieve ume) and comparing some regeneration methods. The set-up of
78.1% of CO2 recovery and 91.6% of CO2 purity for 443 K of desorp- experimental work consisted of one adsorbent bed receiving a mix-
tion. The cooling was at close to ambient conditions during 10 min ture CO2/N2 from two cylinders, each for one gas controlled by
to maximize adsorption capability. In the other hand, the com- mass flow controller and then mixing by a helical distributor.
bined processes in one process (VTSA) at 403 K of desorption tem- The bed was heating by a coil around it and the outlet of the bed
perature and 3 kPa of vacuum pressure could reach 98.2% and 94% was connected by pressure regular and then by dual channel chro-
of CO2 recovery and purity, respectively. Furthermore, researchers matograph fitted with thermal conductive detector to calibrate and
conducted with the Zeolite 13X as adsorbent for CO2 capture and measure the output concentrations of effluent gases (CO2 and N2).
the generation processes correspondingly are shown in Table 4 to The study addressed the comparison between TSA, VSA and VTSA
show the ability of this material (Zeolite 13X) of adsorption CO2 for flow rate of 34 cm3/min and adsorption pressure of 130 kPa
at several conditions. as well as the adsorption temperature was 303 K. The isotherms
showed the maximum CO2 adsorption was about 2.4 at 120 kPa
4.4. Experimental studies on adsorption by carbon-based materials and 303 K and the CO2/N2 selectivity was 7 at the same conditions.
TSA announced the smallest values of the CO2 recovery and pro-
4.4.1. Activated carbon ductivity by about 40% and 0.8 mmol/g hr, respectively, at the
González et al. [124,120] prepared a cheap activated carbon mentioned adsorption conditions (T = 303 K, P = 303 kPa) since N2
from spent coffee grounds to study the potential of CO2 capture purging for desorption process (at 373 K and 2.7 cm3/min). How-
by adsorption of flue gas mimicking the post combustion CO2/N2 ever, VSA adsorption performed under the vacuum (P = 5 Pa) and
percentages. Two types of activated carbon obtained from spent temperature about 303 K produced about 1.7 mmol/g hr of CO2
coffee ground were investigated in this study such as NCLK3 and with 87% of recovery. For enhancing the performance, VTSA was
NCHA29 at pressure between 0 and 120 kPa and temperature var- applied to produce about 1.9 mmol/g hr and to increase the CO2
ied between 0, 25 and 50 °C by volumetric apparatus. The isother- productivity up to 97% under the vacuum conditions and increas-
mal adsorption showed NCLK3 had about 3.5 mmol/g of CO2 as a ing temperature to 323 K.
maximum adsorption at 120 kPa and 25 °C with average heat of
adsorption about 27.19 kJ/mol while NCHA29 was less efficient 4.4.2. Carbon fibre composites
with CO2 adsorption with about 2.3 mmol/g at the same conditions Carbon fibre composites also promised a better CO2 capture
and 36.42 kJ/mol of isosetric adsorption heat. The selectivity and compared to other types of activated carbon, Thiruvenkatachari
adsorption working capacity also showed some advantages for et al. [123]. It was synthesized by consolidation as a one brick.
NCLK3 over NCHA29 in which the authors claimed that NCLK3 There were some small tubes put inside the material for air and
was competitive with zeolite 13X. water heating and cooling during desorption and adsorption pro-
The main properties of the adsorbent affecting CO2 capture by cesses, respectively. Two large beds (2 m) were filled with adsor-
adsorption was experimentally investigated by Marco-Lozar et al. bent for investigation the CO2 capture at ambient conditions
[121] through comparing the adsorption performance of 17 types (298 K and 1 bar) from flue gases which contained 13% CO2, 5.5%
of activated carbon. The different pore size distribution and density O2 and the remaining was N2. The setup controls and monitors
of the adsorbent were found to play main roles of selection of included flow mass meter, CO2 analyzer, O2 analyzer and volume
adsorbent type at proper pressure. For pressure between 0.1 and meter. The study relied firstly on temperature swing adsorption
1.2 MPa and ambient temperature (post combustion case), it was method for adsorbent regeneration at T = 383 K and ambient pres-
observed that the adsorption capacity did not change much by sure (1 bar) without purging any gas and then on vacuum swing
increasing microspore volume and it was appropriate to consider adsorption for ambient temperature and 30 kPa of pressure. How-
the volume of the microspore less than 0.7 nm. However, in appli- ever, the results showed the two methods were not sufficient for
cation that have higher operation pressure (>1.2 MPa: pre combus- efficient recovery CO2 and then suggested vacuum temperature
tion and oxy combustion cases), the microspores volume should be swing adsorption for efficient regeneration process.
larger to adsorb more amount of carbon dioxide. Regarding to den- The maximum adsorbed CO2 showed by adsorption isotherms
sity, the adsorbent bed has a specific volume, so the less adsorbent was 2.51–3.1 mmol/g at ambient condition which added some
density means a little amount of the solid material would occupy advances to activated carbon CO2 capture research. Regarding to
the size and that significantly reduces the overall amount of desorption techniques, TSA at 398 K and 1 bar had 100% of CO2
adsorbate material. Therefore, the larger density with high concentration and the CO2 recovery was less than 20% while VSA
adsorption capacity was preferable. Plaza et al. [122] focused on at 298 K and 30 kPa presented lower than 5% of CO2 recovery with

Table 4
CO2 capture by zeolite 13X.

Process Cycle steps CO2% Ads./des. Ads./des. temperature Recovery Purity Ref.
(by vol.) pressure (kPa) (°C) CO2 (%) CO2 (%)
PSA FP,FD,DP,PUR 15 130/10 50–100 91.8–90 33.3–36.8 Dantas et al. [129]
PSA FP,FD, DP,PUR 8.3 303/101.3 25 50 78 Gomes and Yee [151]
VPSA (2-stages) 1st-stage: EQ,FP,FD,EQ,DP,PUR 10.5 6.67 30 80 99 Cho et al. [152]
2st-stage: EQ,FP,FD,EQ,DP 15 13.34 30 78.8 99.7
VSA FP,FD,DP 11.2 118/3 30 78.5 69 Li et al. [148]
VSA FD,PR1,PR2,EQ,RIN, DP,EQ,PR3,PR4 8–15 130/5–6 40 60–70 90–95 Zhang et al. [153]
VSA FP,FD,EQ,RIN1,RIN2,DP,EQ 13 172/5.07 30 69 99.5 Choi et al. [154]
TSA 10 101 15/110 56 100 Merel et al. [155]
VTSA FP,FD,H,DP,PUR,C 15 101/3 30/90 98.5 94.4 Wang et al. [130]

FP, pressurization with feed; FD, feed; RIN, rinse; EQ, pressure equalization; DP, depressurization; PUR, purge; PR, re-pressurization; H, heating; C, cooling.
240 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

higher energy consumption by vacuum pump. On the other hand, desorption, purging with electrothermal desorption, and cooling
utilizing two methods simultaneously (VTSA: T = 398 K and while the other case study expanded the capture cycle to six steps
P = 75 kPa) enhanced the performance significantly. Besides VTSA, such as feeding, rinsing, electrothermal desorption, purging with
flushing some amount of pure CO2 soon after adsorption process electrothermal desorption, purging and cooling. The flue gas in the-
(for remove the amounts of adsorbed N2 and O2 from the bed) ses cycles was about 8.1% (by vol.) of CO2 and the balance is N2. For
improving the CO2 recovery up to 97% with 100% of the purity. the same cycle time of the two cases study, the results showed the
Two cheap activated carbon adsorbents were made from olive six steps cycle had higher CO2 purity about 46.6% compared to
stones and almond shells with single step activation for investigat- 44.8% of four step cycle due to rinse process, whereas the CO2
ing CO2 adsorption separation of flue gas [124]. The study consid- recovery had high percentage for four step cycle with 92.4% and
ered the equilibrium isotherms at different conditions (0, 25 and the lower was 81.4% for the six steps cycle. However, the cost of
50 373 K and 2.7 cm3/min of for pressure reached 120 kPa). For both was considered high compared ESA to other process tech-
olives stone carbon, the maximum adsorption of CO2 was about niques with about 44.8 GJ/tonCO2 and 33.3 GJ/tonCO2 for four
3.2 mmol/g for 100 kPa and 25 °C while almond shell carbon and sex steps cycles, respectively. Moreover, the hybrid adsorbent
showed about 2.5 mmol/g at the same conditions. Simulating the addressed some drawbacks as enlarging the mass transfer zone
flue gas by 14% CO2 and 86% N2 and passing it through adsorbents, due to non-homogeneously. Some increasing in adsorbed amount
the obtained breakthrough curves determined that the break- of dioxide carbon and elongating the breakthrough curve were
through time of olive stone-based carbon had lower time than due to existing of zeolite 13X itself with good percentage (82%).
almond shell-based carbon (by 1 min out of 8 min). But, the CO2 The adsorption behavior of zeolite 13X to Methane, Nitrogen
adsorption capacity of olive stone-based carbon expressed a little and Carbon Dioxide were investigated experimentally by Cavenati
higher value than that in the almond shell-based carbon et al. [158]. Activation of Zeolite 13X samples was done with
(0.61 mmol/g for olives type and 0.58 for almond shell one at Helium, under vacuum through the night at temperature of
120 kPa and 50 °C). The desorption process in this study was done 593 K. The samples were heated at a rate of 2 K/min while Iso-
by passing helium gas, because it only focused on adsorption pro- therms were measured at 293, 308 and 323 K at pressure range
cess regardless the complete cycle methods. of 0–5 MPa. All of the Isotherms were made completely reversible.
A Magnetic Suspension Microbalance (Rubotherm) was employed
to perform adsorption equilibrium of the pure gases. The authors’
4.5. Other experimental studies on adsorption
data fitted with the Toth and Multisite Langmuir Model. A strong
CO2 adsorption was recorded, which make them recommend Zeo-
4.5.1. Regeneration process techniques
lite 13X as potential material for CO2 sequestration from flue gas.
The regeneration process (desorption) refers to the rejection of
Casas et al. [159] performed breakthrough experiment, describing
the adsorbed amount and the best measures for its performance
pre-combustion CO2 capture using MOFs (e.g. USO-2-Ni MOF)
that is CO2 recovery and CO2 purity. The performance of regenera-
and UiO-67/MCM-41 hybrid adsorbents by Pressure Swing Adsorp-
tion process techniques for purity and recovery of flue gas was
tion (PSA). MOF UiO-67/MCM-41 hybrid was designed jointly with
summarized as shown in Table 5, Clausse et al. [156]. It is clear from
meso-porous silica, (i.e. MCM-41), of average sized particles: say
this table and as mentioned above [122,123,120,156] that the best
1 mm. MCM-41 has a very good adsorption capacity, stabilizing
percentages of CO2 recovery and purity above 90% were obtained
effect, and lower Henry’s constant. These are favorable characteris-
by combined processes such as pressure temperature swing
tics for desorption at high pressure. Furthermore, the 1 mm parti-
adsorption (PTSA) and vacuum temperature swing adsorption
cles qualify for use at industrial level, for feasible range of resulting
(VTSA). Also, the CO2 recovery and purity reasonable percentages
pressure drop. On the other hand, formulation of USO2-Ni MOF
can be obtained from vacuum pressure swing adsorption process.
particles is yet to be up scaled; therefore, only particles of size
A hybrid adsorbent consisted of monolithic activated carbon
0.2–0.5 mm were produced. Material and particle densities were
and zeolite was investigated for CO2 capturing performance using
characterized by Helium pycnometery and Hg-pycnometery
electrical swing adsorption technique (ESA) [157]. The holes in
respectively. The material heat capacity of the two materials was
consolidated activated carbon were filled by Zeolite 13X to occupy
estimated with the use of a Differential Scanning Calorimeter
about 82% of the volume of the bed. ESA was designed to desorb
(DSC). The authors [159] performed process scale up by first con-
the adsorbed amount of CO2 inside the adsorbent by electrother-
ducting a fixed bed experiment, during which the adsorbent was
mal regeneration (Joule effect) with temperature reached about
packed into column after which three grades of CO2/H2 mixtures
460 °C. Furthermore, ESA was represented by two cases: first case
were feed through them at temperature of 25 °C and pressure
was performed by four steps such as feeding, electrothermal
range of 1–25 bar to determine the transfer parameters. In the
breakthrough experiment, it was found that the feed flow rate
Table 5
Comparison among different regeneration processes in terms of CO2 purity and
had negligible impact on the mass adsorbed and heat transferred
recovery [156]. under the considered span of conditions. Adsorption Isotherm
was measured for pure components with the aid of a Magnetic Sus-
Process CO2 purity (%) CO2 recovery (%)
pension Balance (Rubotherm), Langmuir isotherm and correspond-
ESA 23.33 29.57 ing isotherm parameters were reported. A comparison was made
VPSA 99 53–70
PTSA 99 90
between their results obtained at another result of the same pro-
2-bed-2-step PSA 18 90 cess using activated carbon as adsorbent. The comparison showed
VPSA 99.5–99.8 34–69 that the selectivity and productivity of the PSA (Pressure Swing
PSA 99.5 69 Adsorption) process was increased by the introduction of USO-2-
PSA/VSA 58–63 70–75
Ni MOF, compared to activated carbon. UiO-67/MCM-41 hybrid
VSA 90 90
PSA/VSA 58 87 showed faintly lower selectivity, but higher specific adsorbent pro-
PSA/VSA 82.7 17.4 ductivity compared to activated carbon.
3-bed VSA 90–95 60–70
TSA 95 81 4.5.2. Adsorbent packing processes
ESA 89.7 79
PSA 16 89
Formation of particle is very important; it has a huge effect on
the adsorbent packing properties, hence, on the process
R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 241

performance by Casas et al. [159]. They concluded that existing maximum CO2 adsorption was about 2.4 at 120 kPa and 303 K
research on formulated MOFs with average particles size greater and the CO2/N2 selectivity was 7 at the same conditions. The best
than 1 mm (that permit scaling up) is adequate to enable their percentages of CO2 recovery and purity above 90% were obtained
exploration for industrial scale usage. In addition, bed density by combined processes such as pressure temperature swing
and particles, are of great importance in process design. This is adsorption (PTSA) and vacuum temperature swing adsorption
because they are responsible for the quantity of adsorbent materi- (VTSA). Also, the CO2 recovery and purity reasonable percentages
als that can be packed in enclosed column volume. In this light, the can be obtained from vacuum pressure swing adsorption process.
UiO-67/MCM-41 hybrid showed good packing properties, not In the breakthrough experiment, it was found that the feed flow
withstanding, further research and improvement is required in rate had negligible impact on the mass adsorbed and heat
their mechanical stability in order to make them useable on indus- transferred under the considered span of conditions. The results
trial scale. Dantas et al. [128] worked on fixed bed CO2 adsorption showed that the selectivity and productivity of the PSA (Pressure
from a gas mixture of 20%CO2/N2. The adsorption medium used Swing Adsorption) process was increased by the introduction of
was activated carbon. Helium was used for pre-treatment of the USO-2-Ni MOF, compared to activated carbon. UiO-67/MCM-41
bed. Break through curves were obtained by varying temperatures, hybrid showed faintly lower selectivity, but higher specific adsor-
while Linear Driving Force approximation (LDF) was used for the bent productivity compared to activated carbon. The results
mass balance, the momentum and energy balance were also showed that the adsorption selectivity was high (>100) in some
accounted for in order to reproduce the break through curves. types of MOFs and Zeolites. However, the adsorption capacity val-
Investigation of changes in the surface of the activated carbon used ues highlighted the type MgMOF-74 as the best (3.3 mmol/g for
due to CO2 accumulation was carried out with Fourier Transport 300 K and 100 kPa). In additions, MgMOF-74 had the longest
Infrared Spectroscopy (FTIR) and X-ray Photoelectron Spectroscopy breakthrough time which got advantages to increase amount of
(XPS) analysis. Gas mixture was subjected to different tempera- CO2 adsorbed.
tures of 301 K, 323 K, 373 K, and 423 K at a total pressure of
1.02 bar. The adsorption column was located inside a furnace for
easy control of the process temperature, the column and furnace; 5. Numerical investigations and mathematical models for fixed
which was the adsorption system; were therefore assumed bed column adsorption
adiabatic as they were isolated using a fiberglass layer and a
non-convective refractory material. However, the breakthrough 5.1. Introduction
experiment was treated adiabatically. Siriwardane et al. [38] also
observed similar behavior while using 13X zeolite for CO2/N2 gas In order to achieve a suitable and effective design of adsorption
mixture adsorption. Dantas et al. [127] suggested that resistances process, there is need for an appropriate model to describe the
to internal mass transfer are negligible in the adsorption system. dynamics of the adsorption system [128,38,127]. Most of sug-
It was suggested that for turbulent system, mass spread is due to gested models are mathematical models and more recently, Artifi-
axial dispersion [129]. cial Neural Network models (ANN) [160] amongst others. The
computer simulation tool requires experimental validation for
4.6. Concluding remarks the development of new system. Since experimental setups are
quite costly and time consuming, a mixed design approach using
Some concluding remarks can be summarized in the following. a well validate simulation tool with reasonable experimental vali-
It is indicated that the MOFs types had higher pore volume and dation seems to give the best design results. The simulation tool is
surface area than zeolite types. The most issue faces the use of composed of a descriptive mathematical model to predict the
MOFs as the adsorbents in separation processes is the decomposi- adsorption system (fixed bed/column) behavior [161]. Such
tion under exposure to humid air. The best MOF type (Mg-MOF-74) mathematical models are experimentally verified and make use
also has some CO2 adsorption deficiency with existing of moisture, of independent parameters to estimate the required dynamic
unlike HKUST-1 type. The experimental work demonstrated that properties of the adsorption system with no extra time and cost
the best types could be used for CO2 adsorption were Mg/DOBDC as compared to the experimental procedures. The models also
(above 250 mg/g) followed by Ni/DONDC (180 mg/g) and CO/ enable break through curve estimation, temperature profile of con-
DOBDC (140 mg/g). On the other hand, the worst types were ZIF- stituent gases at different time and point within the adsorption
8, IRMOF-3, IRMOF-1, UMCM-1 and MOF-177 (all of them less than column. Varieties of materials and their properties could be quickly
10 mg/g). The effect of water vapor was also studied through 50 and easily tested using the mathematical models. In addition,
consecutive cycles; it showed that the CO2 capacity of adsorbent variations in compositions and temperatures within the adsorbent
is reduced 25% without any deterioration of MOF compared to column, with respect to time and space, and their effect on the
dry cases. The CO2 regeneration showed obviously that the TSA is overall performance of the adsorbent system; can be modeled
better than VSA. Comparing to other MOFs in the literature in and simulated [162].
terms of adsorption capacity performance, the CPM-5 showed a Mathematical models capable of predicting the dynamics of
better CO2 adsorption performance than some kinds of MOFs as adsorption systems are made of coupled partial differential equa-
MOF-5 and MOF-177 and in the same adsorption capacity tions representing the flow field, mass and energy transfer within
performance of MIL-53(Al), UMCM-150 and Ni-STA-12. Exposing the field (mass, species, momentum and energy balances) [128].
Cu–HF, Zn–NDC and Ni–Nic to liquid water and NO2 decreased The flow field is usually modeled as a fixed bed (with suitable
the CO2 adsorption capacity of Zn–NDC by about 30% due to partial boundary condition) in which adsorption takes place. A simultane-
decomposition of organic structure, whereas, Cu–HF and Ni–Nic ous solution is required for the system of PDE’s, making the solu-
did not suffer from decompositions. Oppositely, Cu–HF and tion to the system involved and complex, hence the need for a
Ni–Nic showed decreases in CO2 adsorption capacity under expos- simplified model with good assumptions for easier computation
ing to humidity and SO2 (2 days) while Zn–NDC expressed some and optimization. The study of modeling and optimization of CO2
increasing in adsorption in the same exposed gases. Generally, adsorption on fixed bed has grown over the years and is still of
for open pores adsorbent, increasing the gas feed temperature important interest in the field of Carbon Capture and Sequestration
decreased the amount of adsorbed CO2 while increasing the feed (CCS). The dynamic behavior of an adsorption chamber system can
pressure improved the captured CO2. The isotherms showed the be categorized based on the nature of the relationship between the
242 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

constituent gas species and the solid at equilibrium and the com- 5.2. Some existing mathematical models
plexity of the mathematical needed for describing the adsorption
mass transfer process [163]. The complexity of the mathematical Mathematical modeling of CO2 adsorption and separation
model for describing adsorption process behavior depends on the depends mainly on the mixture from which CO2 is to be separated.
level of concentration, the choice of rate equation and the choice It also depends on the type of adsorption process and the adsor-
of flow model [163]. bent media. The following are examples of CO2 separation from dif-
The fixed bed mathematical models are used to temporarily ferent mixtures such as CO2/CH4, CO2/N2, CO2/H2, CO2/He, CO2/Air,
forecast the performance of an adsorption system in terms of CO2/CO and flue gas mixtures as well as pressure swing or vacuum
dynamic property variation of the gas and the adsorption bed dur- swing adsorption.
ing adsorption e.g. flow rate, temperature, concentration, etc. The
description of the pattern of flow within the adsorption column 5.2.1. CO2 in a binary mixture (with CH4, N2, H2 or He)
is usually done using the plug flow model or axially dispersed plug Kumar [168] obtained a mathematical model to describe
flow model. Some assumptions are usually made but, they differ adsorption separation of CO2 from binary gas mixtures of Carbon
from one model to another. E.g. some models account for the dioxide (CO2) and Nitrogen (N2), Carbon dioxide (CO2) and
effects of heat generation and heat transfer in the adsorbent bed, methane (CH4), and carbon dioxide and Hydrogen. The model
based reasons that it may affect the adsorption rates etc. Some of was made up of a system of coupled partial differential equations.
these assumptions include (a) Ideal gas behavior, (b) Negligible The adsorption media (adsorbents) used was 5A zeolite and BPL
radial gradient of concentration (and temperature and pressure carbon. The flow pattern was described using plug flow model,
where applicable), (c) Negligible heat transfer between gas and while the mass transfer pattern was described using local equilib-
solid phase for non-isothermal operation i.e. instantaneous ther- rium model. The mathematical model was solved numerically
mal equilibrium and (d) Negligible pressure drop across bed. The using finite difference method after which adiabatic simulation
assumption of negligible radial gradient has been made by a num- was carried out. The following assumptions were made: Negligible
ber of researchers [164,165]. A lot of existing models are based on radial variation in temperature, concentration, negligible pressure
the effects of finite mass transfer rate with mathematical models drop within bed, thermal equilibrium between the gas and solid
closely representing real process. Most of the popular existing particles, and non-isothermal heat effects. A Langmuir–Freundlich
models use a linear driving force approximation for the description equilibrium isotherm was assumed. It was concluded that isother-
of mass transfer mechanism in CO2 adsorption process. After sev- mal assumption was improper for the process design, but it could
eral years of research it has been discovered that it is equally be useful for semi-quantitative forecast of adsorption column
important to consider the effect of momentum balance and heat behavior.
generation and heat transfer in the adsorbent bed. This is Delgado et al. [169,170] described a mathematical model to
important because the concentration profile has a dependence on describe the adsorption separation of CO2 from binary gas mixtures
temperature variations, may be eminent for high-concentration (CO2–N2, CO2–He and CO2–CH4) on sepiolite, silicate pellets and a
feeds, because the heat of adsorption in high concentration feed resin. The flow pattern was described using axial dispersed plug
generates thermal waves which travel in axial and radial directions flow model, while the mass transfer pattern was described using
[166]. the LDF approximation model. The mass transfer coefficient was
Adsorption equilibrium has been mostly represented with non- determined by fitting the experimental data (i.e. lumped). Ergun’s
linear isotherms such as the Langmuir isotherm/hybrid Langmuir– equation was employed to describe the momentum balance of the
Freundlich isotherm. Linear isotherms have been used but only few system. The PDE’s in the mathematical model were solved numer-
cases. The Langmuir model works on the assumption of ideal local- ically using method of orthogonal collection on finite element
ized molecular interaction between adsorbate and adsorbent with using PDECOL software. The following assumptions were made:
no further interaction on other groups of identical sites. Adsorption Negligible radial variation in temperature and concentration, neg-
system hardly adhere strictly to Langmuir model assumptions, ligible pressure drop within bed, thermal equilibrium between the
most times, their equilibrium isotherms deviate from the Langmuir gas and the solid particles, and non-isothermal heat effects. An
model form. This may be due to the variation in heat of adsorption Extended Langmuir equilibrium isotherm was assumed. The math-
which is required to be constant based on Langmuir. From this, it ematical model gave a good description of the breakthrough exper-
can be stated that: Since the heat of adsorption changes with con- iment with lower CO2 concentration. However, for the experiments
centration, at lower concentration, the Langmuir model can give an with high concentration of CO2 were predicted with higher per-
appropriate representation of the system, however, as the concen- centage of error. It was suggested that, introduction of interaction
tration of the gas to be tested increases, the accuracy of the model factor into the model boosted the accuracy of the model based on
would drop [163]. Due to the limitations of the Langmuir model, the interaction between adsorbed molecules of CO2. Shafeeyan
several authors e.g. Freudlich have modified the model e.g. by et al. [162] reviewed different existing mathematical modeling
introduction of power law expression (Langmuir–Freundlich equa- methods of the fixed-bed adsorption of carbon dioxide. Shendal-
tions), and a host of other authors. The gas phase material balance man and Mitchell [171] obtained a linear mathematical model
includes an axial dispersion term, convective term, fluid phase using characteristic method while working on a mathematical
accumulation, and the source term due to adsorption of the gas model to describe Pressure Swing Adsorption separation of CO2
molecules (adsorbate) on the solid surface (adsorbent). The equa- from a binary gas mixture of Carbon dioxide and Helium (CO2–
tion accounts for: The variation in adsorbate velocity and concen- He). Their adsorption medium (adsorbent) was Silica gel. The flow
tration in fluid phase with distance along the bed, the average pattern was described using plug flow model, while the mass
concentration of adsorbate components in the solid adsorbent par- transfer pattern was described using local equilibrium model.
ticles, while the axial dispersion coefficient represents the effect of The mathematical model was solved analytically, by assuming:
axial mixing and the contributing mechanisms. This equation is Negligible radial variation in concentration, negligible pressure
used to find the transportation of gas composition along the bed, drop, trace system and isothermal heat effects. A linear equilibrium
with an assumption of negligible radial variation in gas concentra- isotherm was assumed. Their model had a limitation of neglecting
tion and solid loading [127,128]. Danchkwert’s boundary condi- the mass transfer resistance effect which made their results differ
tions are applied here [162,167]. from experimental results. Cen and Yang [172] obtained a mathe-
R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 243

matical model to describe Pressure Swing Adsorption separation of concentration in radial direction. A Langmuir equilibrium isotherm
CO2 and other gaseous products of coal gasification. Their adsorp- was assumed. The mathematical model which accounted for a
tion medium (adsorbent) was activated carbon. The flow pattern detailed structure of the adsorbent gave a qualitative description
was described using plug flow model while the mass transfer pat- of the breakthrough experiment. It gave results of very close match
tern was described using local equilibrium model and Linear Driv- to the experimental data used. However, another model based on
ing Force approximation model (LDF). An empirical relation was the equivalent channel approach produced wrong results that fore-
used for the determination of the mass transfer coefficient for cast higher separation efficiency for the system. Hwang et al. [177]
CO2. The mathematical model was solved using the implicit finite described a mathematical model to describe the adsorption sepa-
difference method, by assuming: Negligible radial variation in tem- ration of CO2 on activated carbon using helium as the carrier gas.
perature and concentration, thermal equilibrium between gas and The flow pattern was described using plug flow model, while the
solid phase, and non-isothermal heat effect. A Langmuir– mass transfer pattern was described using LDF approximation
Freundlich isotherm was assumed. Their model differs from exper- model. The mass transfer coefficient was lumped i.e. it was deter-
imental data. This was more pronounced in the CO2 concentration. mined by fitting the experimental data. The PDE’s in the mathe-
However, the LDF was closer to the experimental data. A mathe- matical model were solved numerically using method of lines,
matical model was developed by Raghavan et al. [173] to describe after which the evolving ODE’s were solved using DIVPAG. The
Pressure Swing Adsorption separation of CO2 from a binary gas remaining algebraic equations were solved using DNEQNF. The fol-
mixture of Carbon dioxide and Helium (CO2–He). Their adsorption lowing assumptions were made: Negligible radial velocity, negligi-
medium (adsorbent) was Silica gel. The flow pattern was described ble radial variation in temperature and concentration, negligible
using axial dispersed plug flow model, while the mass transfer pat- pressure drop within bed, non-adiabatic, and isothermal heat
tern was described using Linear Driving Force approximation effects. A Langmuir equilibrium isotherm was assumed. The math-
model. The mathematical model was solved by orthogonal collec- ematical model gave a qualitative description of the breakthrough
tion and by using finite difference method and by assuming: Neg- experiment and temperature curves. The model had a limitation of
ligible radial variation in concentration, negligible pressure drop, how to determine new values of mass transfer coefficient for new
traces system inverse dependence of the mass transfer coefficient runs.
with pressure, and isothermal heat effects. A linear equilibrium The mathematical modeling of the adsorption separation of CO2
isotherm was assumed. Their model succeeded in making a good from flue gas (20% CO2, 80% N2) on zeolite 13X by Vacuum Swing
representation of experimental results. (VSA) was provided by Chou and Chen [178]. The mixture presents
A mathematical model that describes Pressure Swing Adsorp- typical dry conditions of flue gas on industrial applications. The
tion separation of CO2 from a gas mixture of Carbon dioxide flow pattern was described using axial dispersed plug flow model,
(CO2) and methane (CH4) was developed by Kapoor [174]. Both while the mass transfer pattern was described using local equilib-
CO2 and CH4 have equal proportion by volume. The adsorption rium model. The PDE’s in the mathematical model were solved
medium (adsorbent) was carbon molecular sieve. The flow pattern numerically using method of lines with adaptive grid points, after
was described using plug flow model, while the mass transfer pat- which an estimate of the flow rate was done using the cubic spline
tern was described using LDF approximation model, with a coeffi- approximation. The evolving ODE’s were solved by integration
cient of mass transfer that is cycle time dependent. The with respect to time of flow in adsorption bed using LSODE from
mathematical model was solved using implicit backward finite dif- ODEPACK software. The remaining algebraic equations were solved
ference method and, by assuming: Negligible radial variation in using DNEQNF. The following assumptions were made: Negligible
concentration, negligible pressure drop within bed, and isothermal radial variation in temperature and concentration, negligible pres-
heat effects. A Langmuir equilibrium isotherm was assumed. The sure drop within bed, thermal equilibrium between the gas and the
results provided by the model is reportedly said to be very close solid particles, and non-isothermal heat effects. An Extended Lang-
to the experimental data used within about 3% margin of error muir equilibrium isotherm was assumed. The mathematical model
[162]. Cavenati et al. [175] worked on a mathematical model to gave results similar to the experimental data used but with lower
describe the adsorption separation of a gas mixture of carbon diox- values than those of the experiment. This discrepancy was sug-
ide (CO2) and methane (CH4) on Tekada carbon molecular sieve by gested to be due to the use of non-specific isotherm.
Vacuum Swing and Pressure Swing (VSA–PSA). The flow pattern Recently, Dantas et al. [127,128] worked on a mathematical
was described using axial dispersed plug flow model, while the model to describe the adsorption separation of binary gas mixtures
mass transfer pattern was described using double LDF approxima- of carbon dioxide and Hydrogen (CO2–H2), carbon dioxide and
tion model. Pressure variation in the system was described using Helium (CO2–He) on activated carbon and zeolite 13X. The flow
Ergun equation. The PDE’s in the mathematical model were solved pattern was described using axial dispersed plug flow model, while
numerically using method of orthogonal collection for twenty-five the mass transfer pattern was described using LDF approximation
(25) finite elements, with two collection point per element, after model. The mass transfer coefficient was determined by fitting the
which the evolving ODE’s were solved using gPROMS. The follow- experimental data (i.e. lumped). The momentum balance in the
ing assumptions were made: Negligible transfer of mass, momen- system was described using Ergun equation. The PDE’s in the
tum and heat in radial direction, adiabatic and non-isothermal heat mathematical model were solved numerically using method of
effects. A multisite Langmuir equilibrium isotherm was assumed. orthogonal collection for six (6) finite elements, with three (3) col-
The mathematical model gave a qualitative description of the lection point per element, after which the evolving ODE’s were
breakthrough experiment and temperature curves. The model solved using gPROMS. The following assumptions were made: Neg-
had a limitation of how to determine new values of mass transfer ligible change in temperature and concentration in radial direction,
coefficient for new runs. adiabatic and non-isothermal heat effects. Adiabatic and non-
Similarly, Ahn and Brandani [176] predicted the dynamics of adiabatic systems were considered. Toth equilibrium isotherm
CO2 breakthrough on carbon monolith, with different set of was assumed. The mathematical model gave a qualitative descrip-
assumptions. The flow pattern was also described using axial dis- tion of the breakthrough experiment for different feed concentra-
persed plug flow model, while the mass transfer pattern was tion and temperatures. The Toth model gave adequate results for
described using the LDF approximation model. The PDAE’s in the single components but deviations were noticed for multicompo-
mathematical model were solved numerically using gPROMS. nent gas mixture. Mulgundmath et al. [179] worked on a mathe-
The following assumptions were made: Negligible change in matical model to describe the adsorption separation of binary
244 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

gas mixtures of carbon dioxide and Nitrogen (90% N2–10%CO2), equation. A Langmuir–Freundlich isotherm equilibrium isotherm
carbon dioxide and Helium (CO2–He) on zeolite 13X. The flow pat- was assumed. The LDF model successfully predicted the adsorption
tern was described using axial dispersed plug flow model, while and desorption steps and gave good simulation results that agreed
the mass transfer pattern was described using LDF approximation with experimental data. It has been reported that the experimental
model. The PDE’s in the mathematical model were solved numer- data gave higher gas recovery with error range of 4% [162].
ically using method of orthogonal collection for six (6) finite ele- The pressure swing adsorption separation of cracked gas mix-
ments, with three (3) collection point per element, after which ture (i.e. CO2, CO, H2, and CH4) on two different adsorbents (Zeolite
the evolving ODE’s were solved using gPROMS. The following 5A and activated carbon) was predicted by Park et al. [183]. In their
assumptions were made: Negligible change in temperature and mathematical model, the adsorption bed was made in layers. The
concentration in radial direction, negligible pressure drop and flow pattern was described using axial disperse plug flow model,
non-isothermal heat effects. Adiabatic and non-adiabatic systems while the mass transfer pattern was described using LDF approxi-
were considered. Langmuir equilibrium isotherm was assumed. mation model. The mass transfer coefficient was lumped. The
The mathematical model gave a qualitative description of the PDE’s in the mathematical model were solved numerically using
breakthrough experiment for with good accuracy at the tempera- backward difference method, after which the evolving ODE’s were
ture break through point. However, the model gave results of lower solved using GEAR method. The following assumptions were
accuracy for the energy balance in the system. made: Negligible radial variation in temperature and concentra-
tion, thermal equilibrium between gas and solid phase, negligible
5.2.2. CO2 mixture (with CH4 and H2) pressure drop in axial direction within bed and non-isothermal
Doong and Yang [180] described a mathematical model to heat effects. A Langmuir equilibrium isotherm was assumed. The
describe Pressure Swing adsorption separation of CO2 from a gas results predicted by the LDF model for a single component system
mixture of Carbon dioxide (CO2), methane (CH4) and Hydrogen was close to experimental results of adsorption and desorption
(H2); all of equal proportion by volume. Their adsorption medium curves. The model gave a good prediction of the experimental data;
(adsorbent) was activated carbon. The flow pattern was described however, the model had a limitation of lower residual gas temper-
using plug flow model, while the mass transfer pattern was ature than the one gotten from the experiment. This is due to the
described using local equilibrium model and pore diffusion model. neglecting of heat loss to the column end.
The mathematical model was solved numerically using finite dif-
ference method and, by assuming: Negligible radial variation in 5.2.5. CO2 mixture (with N2 and O2)
concentration, negligible pressure drop within bed, and non- Choi et al. [154] worked on a mathematical model to describe
isothermal heat effects. A Langmuir–Freundlich equilibrium iso- Pressure Swing Adsorption separation of CO2 from flue gas (83%
therm was assumed. It was concluded that Knudsen and surface N2, 13% CO2 and 4% O2) using zeolite 13X. The flow pattern was
tension model produced results close to the experimental data described using plug flow model, while the mass transfer pattern
used, while the ILE model produce results with lower CO2 concen- was described using LDF approximation model. The set of equa-
tration with longer break through. They suggested that the latter tions in the mathematical model was solved by Euler’s method.
result may be due to the assumption of infinite rate of pore The following assumptions were made: Negligible radial variation
diffusion. in temperature and concentration, negligible pressure drop within
bed, and non-isothermal heat effects. An extended Langmuir equi-
5.2.3. CO2 (with Air) librium isotherm was assumed. The mathematical model was
Diagne et al. [181] worked on a mathematical model to describe solved using MATLAB function which was operated on the princi-
Pressure Swing Adsorption separation of CO2 from air using molec- ple of Sequential Quadratic Programming (SQP). The model gave
ular sieves zeolite (13X, 5X, and 4A). The flow pattern was a close agreement with experimental data, with little differences
described using plug flow model, while the mass transfer pattern in the temperature data. Kaguei and Wakao [184] described a
was described using LDF approximation model. The set of equa- mathematical model while working on the theoretical and experi-
tions in the mathematical model was solved by Euler’s method. mental research on CCS. The adsorption system was a column
The following assumptions were made: Negligible radial variation packed with activated carbon. The flow pattern was described
in concentration, negligible pressure drop within bed, trace sys- using axial dispersed plug flow model, while the mass transfer pat-
tem, and isothermal heat effects. A Langmuir equilibrium isotherm tern was described using pore diffusion model. The mathematical
was assumed. The mathematical model gave a qualitative descrip- model was solved analytically using Laplace domain, by assuming:
tion of the breakthrough experiment and temperature curves. The semi-infinite column Negligible radial variation in temperature
model showed good agreement with experimental data except for and concentration within column, uniform temperature over col-
points at which ratio of feed/lean flow rate was less than 2. umn cross section, negligible pressure drop in the axial direction,
fixed column wall temperature, and non-isothermal heat effects.
5.2.4. CO2 mixture (CO2, CO, H2, and CH4) A linear equilibrium isotherm was assumed. Their model gave a
Lee et al. [182] obtained a mathematical model to predict the good prediction of thermal waves at different axial locations.
Pressure Swing Adsorption separation of coke oven gas mixture In order to predict the adsorption separation of CO2 and CO on
(i.e. CO2, CO, N2, and CH4) on two different adsorbents (Zeolite activated carbon, Hwang and Lee [185] obtained a mathematical
5A and activated carbon). The adsorption bed was made in layers. model in which, the flow pattern was described using axial dis-
The flow pattern was described using axial disperse plug flow perse plug flow model. The mass transfer pattern was described
model, while the mass transfer pattern was described using LDF using LDF approximation model. The mass transfer coefficient
approximation model. The mass transfer coefficient was lumped. was made pressure dependent. The PDE’s in the mathematical
The PDE’s in the mathematical model were solved numerically model was solved numerically using the method of orthogonal col-
using second order finite difference method (for second order lection, after which the evolving ODE’s were solved using DGEAR
space derivatives) and second order backward difference method through a Gear’s stiff method in different orders and step size.
(for first order space derivatives). The following assumptions were The following assumptions were made: Negligible radial variation
made: Negligible radial variation in temperature and concentra- in concentration, negligible pressure drop within bed and isother-
tion, thermal equilibrium between gas and solid phase. Effect of mal heat effects. A Langmuir equilibrium isotherm was assumed.
pressure drop along bed was taken into account using the Ergun The results predicted by the LDF model for a single component
Table 6
Detailed review of adsorption numerical models including mass isotherm type and mass transfer models.

# Authors’ names Application type Model Mass transfer model Isotherm Type Energy model Pressure and velocity model Solution type
Dimension
1 Carter and Modelling of adsorption of Carbon dioxide 1-D, From experimental Langmuir Isothermal Negligible pressure drop Numerical solution on
Husain [186] and water vapour on molecular sieve transient data isotherm Fortran
2 Kumar [168] Modelling of blow down of adsorption of 1-D, Local equilibrium Langmuir Non-Isothermal Negligible pressure gradient Numerical solution
CO2 from gaseous mixture of; CO2/H2 CO2/ transient model isotherm Adiabatic system across adsorption bed
CH4 CO2/N2 on Zeolite 5A and BPL carbon by Negligible radial Flow behaviour: Plug flow Finite difference method
PSA temperature gradient with the use of IBM 370/165
3 Hwang and Lee Modelling of adsorption and desorption of 1-D, LDF approximation Langmuir Isothermal Negligible pressure gradient Numerical solution with the
[185] gaseous mixture of CO2 and CO on activated transient model isotherm across adsorption bed use of DGEAR commercial
carbon by breakthrough experiment Temperature of column Flow behaviour: Axial code
wall, adsorbent and gas dispersed plug flow
were all accounted for
4 Chue et al. [40] Modelling of the adsorption of CO2 from 1-D, Adsorbed Langmuir Non-isothermal Negligible pressure drop in
CO2/N2 mixture on Zeolite 13X and activated transient concentration by IAS isotherm bed
carbon by PSA model Adiabatic Flow behaviour: Axial
Thermal equilibrium dispersed plug flow
between gas and solid

R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255


phase
5 Hwang et al. Modelling of adsorption of gaseous mixture 1-D, LDF approximation Extended Isothermal Negligible pressure gradient Numerical solution
[177] of CO2 and CO on activated carbon by transient model Langmuir across adsorption bed
breakthrough experiment Lumped mass transfer isotherm Non-adiabatic and adiabatic Flow behaviour: Plug flow Linear algebras were solved
coefficient systems using DIVPAG commercial
Temperature of column Negligible radial velocity code while non-linear
wall, adsorbent and gas algebra equations were
were all accounted for solved using DNEQNF
Negligible radial commercial code
temperature gradient
6 Diagne et al. Modelling of adsorption of CO2 from air by 1-D, LDF approximation Langmuir Isothermal Negligible pressure drop Euler’s method
[181] PSA on Zeolite (5A, 13X and 4A) transient model isotherm Flow behaviour: Ideal plug
flow
7 Ding and Alpay Modelling of adsorption and desorption of 1-D, LDF model based on Langmuir Non-isothermal. Negligible Pressure distribution by Numerical solution with the
[187] CO2 on hydrotalcite at high temperature transient pore diffusion isotherm radial temperature gradient Ergun’s equation use of gPROMS commercial
Thermal equilibrium Flow behaviour: Axial code
between fluid and particles dispersed plug flow
8 Takamura et al. Modelling of CO2 adsorption from gaseous 1-D, LDF approximation Langmuir Isothermal Negligible pressure drop Discretisation of coupled
[188] mixture of CO2 and N2 on Zeolites (Na–X and transient model isotherm Flow behaviour: Plug flow PDEA equations in space
Na–A) Flow behaviour: Plug flow and time. Final solution of
ODE with variable time step
9 Choi et al. [154] Modelling of CO2 adsorption from flue gas 1-D, LDF approximation Extended Non-isothermal Negligible pressure drop in Numerical solution with the
mixture containing 13% CO2, 83% N2 and 4% transient. model Langmuir radial direction use of MATLAB function
O2 on zeolite 13X by break through isotherm Adiabatic system Flow behaviour: Plug flow
experiment and PSA operation Negligible temperature Gas flow rate in bed is
gradient in radial direction mainly affected by bed
height
10 Chou and Chen Modelling of CO2 adsorption from flue gas 1-D, Local equilibrium Extended Non-isothermal. Negligible Negligible pressure gradient Analytical + numerical
[178] mixture containing 20% CO2 and 80% N2 on transient model Langmuir radial temperature gradient solution
zeolite 13X by VSA. isotherm Thermal equilibrium Flow behaviour: Axial Solution of spatial
between fluid and particles dispersed plug flow derivatives by upwind
difference
Solution of flow rates by
cubic spline
Solution of temperature,
concentration and adsorbed
mass by integration with
the use of LSODE from
ODEPACK commercial code

245
(continued on next page)
246
Table 6 (continued)

# Authors’ names Application type Model Mass transfer model Isotherm Type Energy model Pressure and velocity model Solution type
Dimension
11 Cavenati et al. Modelling of fixed bed adsorption of CO2, Experimental Toth Isotherm Isothermal Experimental measurement Numerical solution to solve
[158] CH4 and N2 on Zeolite 13X at high pressure measurement and for mass deposited in
by breakthrough experiment Multisite adsorbent using MATLAB
Langmuir commercial code
isotherm
12 Cavenati et al. Modelling of fixed bed adsorption of CO2 1-D, A double LDF Multisite Non-isothermal. Negligible Pressure distribution by Numerical solution with the
[175] from a gaseous mixture of 45% CO2 and 55% transient approximation model Langmuir radial temperature gradient Ergun’s equation use of gPROMS commercial
CH4on carbon molecular sieve 3 K by PSA isotherm Flow behaviour: Axial code
dispersed plug flow
13 Ahn and Modelling of fixed bed adsorption and 1-D, LDF approximation Langmuir Isothermal Relationship between Numerical solution with the
Brandani [176] desorption of CO2 on Carbon Monoliths by transient model isotherm average velocity and use of gPROMS commercial
break through experiment average pressure drop was code
estimated with the use of
equation by Cornish 1928
Flow behaviour: Axial
dispersed plug flow

R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255


14 Cavenati et al. Modelling of fixed bed adsorption of CO2 1-D, Bi-LDF model Multicomponent Non-Isothermal Pressure distribution by Numerical solution with the
[189] from a gaseous mixture of 20% CO2/60% CH4/ transient extension of Ergun’s equation use of gPROMS
and 20% N2 on zeolite 13X by Layered multisite Temperature of column Flow behaviour: Axial
Pressure Swing Adsorption (LPS) Langmuir wall, adsorbent and gas dispersed plug flow
were all accounted for
Negligible radial
temperature gradient
15 Moreira et al. Modelling of fixed bed adsorption of Helium 1-D LDF approximation Langmuir Isothermal Negligible pressure drop Numerical with the use of
[190] diluted CO2 on hydrotalcite (Al–Mg) transient model isotherm PDECOL in FORTRAN
Calculation of mass Flow behaviour: Axial commercial code
transfer coefficient by dispersed plug flow
theoretical correlations
16 Delgado et al. Modelling of fixed bed adsorption of CO2 1-D LDF approximation Extended Non-isothermal. Negligible Pressure distribution by Numerical solution by
[169,170] from gaseous mixture of; CO2/He CO2/CH4 transient model Langmuir radial temperature gradient Ergun’s equation PDECOL commercial code
CO2/N2 on Silicalite pellets, sepiolite, and Lumped mass transfer isotherm Pressure variation in time
resin using break through experiment coefficient and space
Flow behaviour: Axial
dispersed plug flow
17 Dantas et al. Fixed bed adsorption of gaseous mixture of; 1-D, LDF approximation Toth Isotherm Non-Isothermal Pressure distribution by Numerical solution using
[127–129] CO2/N2 and CO2/He on zeolites 13X and transient model Ergun’s equation gPROMS commercial code
activated carbon
by break through experiment and PSA Lumped mass transfer Adiabatic and non-adiabatic Axial dispersed plug flow
coefficient system
Model accounted for Heat
transfer in gas, solid and
wall
18 Biswas et al. Modelling of adsorption separation of 1-D, LDF model Multisite Isothermal Pressure distribution by Discretisation by Newton
[191] gaseous mixture of CO, CH4, H2, CO2 on transient Langmuir model Ergun’s equation based approach
Zeolite 5A and activated carbon Lumped mass transfer Assuming temperature of Flow behaviour: Axial Algebraic solution
coefficient wall, gas phase and dispersed plug flow
adsorbent are equal
19 Agarwal [192] Fixed bed adsorption of CO2 from gaseous 1-D, LDF approximation Dual site Temperature equilibrium Pressure distribution by Numerical solution with the
mixture of CO2/N2, 45% CO2/55% H2 by PSA transient model Langmuir between gas phase Ergun’s equation use of interior point NPL
isotherm adsorbent solver
Lumped mass transfer Constant column wall Flow behaviour: Axial
coefficient temperature dispersed plug flow
20 Krishna and Modelling of PSA performance and break 1-D, Isotherm Negligible pressure drop Molecular simulation with
van Baten [22] through characteristics of zeolites (MFI, transient Assumed flow behaviour: the use of Configuration-
JBW, AFX, NaX) and MOFs (MgMOF-74, Plug flow Bias Monte Carlo (CBMS)
MOF-177, CuBTTri-mmen) for gaseous
mixture of CO2/N2
Table 6 (continued)

# Authors’ names Application type Model Mass transfer model Isotherm Type Energy model Pressure and velocity model Solution type
Dimension
21 Casas et al. Fixed bed adsorption of CO2 from gaseous 1-D, LDF model Langmuir and Sip Thermal equilibrium Pressure distribution by Finite volume method and
[193] mixture of CO2/H2 on activated carbon by transient isotherms between gas stream and Ergun’s equation time integration on IMSL
break through experiment adsorbent DIVPAG commercial
Lumped mass transfer Column wall temperature is Flow behaviour: Plug flow package using Gear’s
coefficient accounted for separately method
22 Mulgundmath Fixed bed adsorption of CO2 from gaseous 1-D, LDF approximation Langmuir Non-Isothermal Negligible pressure drop
et al. [179] mixture of 10% CO2/90% N2 on Ceca 13X by transient model for external fluid isotherm Temperature of column Flow behaviour: Axial
break through experiment film mass transfer wall, adsorbent and gas dispersed plug flow
were all accounted for
23 Casas et al. Mathematical modelling of CO2 adsorption 1-D, Mass transfer Langmuir Non-Isothermal Pressure distribution by Integration via Gear’s
[159] from CO2/H2 mixture in MOF and UiO-67/ transient coefficient determined isotherm Adiabatic Ergun’s equation method with the use of
MCM-41 by PSA and break through by fitting of Model accounted for Heat IMSL DIVPAG (Fortran)
experiment experimental data transfer in gas, solid and commercial code
measured in the range wall
of interest Isosteric heat of adsorption
and heat capacities of the
fluid and the solid phase

R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255


24 Sabouni [194] Modelling of adsorption of CO2 From in 1-D, Mass transfer Langmuir– Isothermal Negligible pressure drop Numerical solution with the
CPM-5 by breakthrough experiment transient coefficient determined Freundlich through column use of COMSOL
by fitting of isotherm Constant gas velocity
experimental data through column
25 Ribeiro et al. Modelling of CO2 adsorption from flue gas 1-D, Two different LDF Multisite Temperature equilibrium Pressure distribution by Numerical solution with the
[157] by a mixture of Activated carbon transient models; one for micro Langmuir model between the solid phases Ergun’s equation use of gPROMS commercial
honeycomb monolith and Zeolite 13X pores and the other for code
hybrid system by Electrical Swing macro pores
Adsorption (ESA) Lumped mass transfer Negligible temperature Assumed flow behaviour:
parameter for meso gradient in adsorbent Axial plug flow
pores and micro pores;
obtained from
Bosanquet equation
26 Krishnamurthy Modelling of CO2 adsorption from dry flue 1-D, LDF approximation Extended dual Non-Isothermal Non Isobaric Numerical solution by stiff
et al. [195] gas in Zeochem zeolite 13X by break transient model site Langmuir Pressure distribution by ODE solver; ode23s in
through experiment and VSA model Darcy’s equation MATLAB commercial code

247
248 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

system was close to experimental results of adsorption and des- maximum adsorption rates are determined from proper isotherms
orption curves. The mass transfer coefficient and the assumptions which describe the adsorbed amount as a function of pressure
gave good results, close the experimental data for adsorption and given a certain temperature. In the fixed bed adsorption models,
desorption for multi-component sorption system. Table 6 provides the ideal gas behavior is normally considered with constant fluid
detailed review of Adsorption Numerical models including mass properties and constant bed porosity. It is also assumed that the
isotherm type and mass transfer models. The table gives a detailed process is adiabatic. The fixed bed adsorption model is described
account of the mathematical models used in previous studies. The by the following equations which are derived from, mass, momen-
table presents the type of the two most important properties used tum and energy equations:
in the models; namely the adsorption isotherm model and the
mass transfer model. Other important consideration such as the 5.3.2. Governing equations
heat/energy transfer as well as the pressure drop models are also Species (mass balance) conservation for CO2 and N2, Dantas
reviewed up to 2014. et al. [128,129]
Most of the modelling studies indicated that the gases flow   !
@Cj @uCj @ 2 Cj j
@q
through the bed are treated as one dimensional flow (1D) and e þ ¼ eDax  ð1  eÞqp ð1Þ
the effect of radial direction or 3D simulation still need modelling @t @z @z2 @t
and performance optimizations investigations. Moreover, the ideal
As discussed above, the LDF mass transfer model for each compo-
gas behaviour assumption for gases dominated most of the CO2
nent is given by:
separation numerical investigations. Another point is that the
j
@q  
available data obtained by experimental work as adsorption and
j
¼ K L;j qj  q ð2Þ
thermal properties of adsorbent and adsorbate materials could @t
only be used in the modelling to validate the simulation and inves- where the maximum adsorption is determined from the following
tigate the adsorption process behaviour and its performance opti- isotherm equation:
mization. Therefore, the modelling is restricted by what has been
performed by experimentation. h  n i1=n
qj ¼ qm;j K eq;j Pj 1 þ K eq;j Pj ð2aÞ
5.3. Modeling of adsorption of CO2 for carbon capture and the equilibrium adsorption coefficient is given by:

In this section we present the mathematical model and some K eq;j ¼ K o;j eðDHj =RT g Þ ð2bÞ
sample simulations results of the adsorption fixed bed (see
Mass Conservation
Fig. 5) for CO2 separation. The fixed bed represents high aspect
ratio column or cylinder often used industry for separating gases qg @u Xð1  eÞ j
@q

¼ qp ð3Þ
using the PSA or TSA process. A similar geometry to that used in @z j
e @t
experimental adsorption studies to measure the capacity of tested
materials is used in the break-through setup. Because of the high The momentum equation is simplified for the porous media case
aspect ratio of such system, the concentration, temperature, pres- under very slow flow rate to the Darcy model equation:
sure and velocity gradients are mainly along the axis of the cylin-
@p lg ð1  eÞ ð1  eÞ
2
drical bed. These axial gradients are much larger than the radial  ¼ 150 u þ 1:75 3 q u2 ð4Þ
gradients; hence the one-dimensional (1D) assumption is made @z e dp
3 2 e dp g
as done in all the studies listed in Table 6 above. After validation
The energy equation for the gases can be written as:
of the numerical model with experimental data, we use it to sim- !
ulate different materials including the commonly used ones such  
@T g u@T g @2T g @T s
as activated carbon and the novel material such as MOF-5, MOF- eqg C v ;g þ qg C p;g ¼ ekL  C s ð1  eÞqp
@t @z @z2 @t
74 and MOF-177 which have been recently developed and have  
X @qj
very good potential to become the adsorption materials of the þ ð1  eÞqp DHj
future. In addition, we have simulated three different operation j
@t
modes of the fixed bed namely (i) the break-through test simula-
4hw
tion, (ii) the storage simulation and (iii) the PSA simulation. The  ðT g  T w Þ ð5Þ
dint
thermo-physical properties of the bed materials, the geometric
details and the operating parameters including temperatures, pres- While the energy conservation for the solid part of the bed can be
sures, gas mixture inlet compositions are given for each case. written as:
@T s X j
@q

6hf
5.3.1. Fixed bed adsorption model qp C s ¼ qp DHj þ ðT g  T s Þ ð6Þ
@t @t dp
The conservation of mass, species, momentum and energy j

equations are developed to describe the fixed bed adsorption sys- The bed wall temperature is solved from the following equation:
tem (Fig. 5). Since the bed has a large aspect ratio, the gradient in
@T w
radial direction are ignored and hence the 1D approximation. The qw C p;w ¼ aw hw ðT g  T w Þ and ð7Þ
flow behavior is characterized with axially dispersed plug flow @t
model and the mass transfer rate is assumed to follow the Linear
Driving Force (LDF) model. The LDF model for mass transfer was aw ¼ dint =lðdint þ lÞ ð7aÞ
initially developed by Glueckauf and Coates [196]. They suggested The properties of the flue gas within the adsorption operating win-
that the uptake rate of a species into adsorbent solid particles is dow were modelled through the gas mixture concepts and are given
proportional to the difference between the concentration of that as follows:
species at the outer surface of the particle, denoted as qj (equilib- Density of mixture
rium adsorption amount) and its average concentration within the P 
j . This
P i yi M i
particle (volume-averaged adsorption amount) denoted as q qg ¼ ð8Þ
model is expressed in Eq. (2) below. In addition, the equilibrium Ru T
R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 249

where M is the molecular weight.


Ru is the gas constant (8.314 J/mol K).
Thermal conductivity can be obtained using Wilke’s approach
X
n
y ki
kg ¼ Pn i ð9Þ
i¼1 j¼1 yiUij

and
 0:5  0:25

1 þ lli Mi
Mj
j
Uij ¼ pffiffiffih  i0:5 ð10Þ
Mi
8 1þ M
j

The boundary conditions for the above equations are written as


follows:
Fig. 7. Validation breakthrough curve for CO2 & N2 on activated carbon for
  
@Cj  Tgfeed = 373 K. Experimental data [128].
z¼0: eDax ¼ u C j z  C j zþ
@z zþ
 
@Cj
z¼L: ¼0
@z z
  
@T g 
z¼0: ekL ¼ ucC s T g z  T g zþ
@z zþ
 
@T g
z¼L: ¼0
@z z

z¼0: uC j z ¼ uC j zþ

The initial conditions


t¼0: j ðz; 0Þ ¼ 0
P ¼ Pinlet ; T w ¼ T g ¼ T s ¼ T g;inlet and C j ðz; 0Þ ¼ q

The system properties that describe the heat and mass parameters
modelled as follows: Fig. 8. Validation breakthrough curve for CO2 & N2 on activated carbon for
Tgfeed = 423 K. Experimental data [128].
kL ¼ kg  ð10 þ 0:5  Pr  ReÞ
hw ¼ kg  ð12:5 þ 0:048  ReÞ
hf ;j ¼ Nu  kg =dp concentration of N2 at the outlet becomes greater than the feed
U inlet  L concentration [8,9], which is a common behaviour in multi compo-
Dax ¼ nent gaseous mixture adsorption. The quick breakthrough of the
Pe
LDF model compared to the experimental model may be due the
Dimensionless Numbers: some differences in binary mixture properties used, constant fluid
ðqg  U inlet  dp Þ properties (e.g. density, viscosity etc.) and the ideal gas law
Re ¼ assumption.
lg
As shown from Figs. 7 and 8, the present model captures the
ðC p;g  lg Þ changes in CO2 and N2 concentrations with time quite well from
Pr ¼
kg the qualitative point of view. The peak in the nitrogen concentra-
Nu ¼ 2:0 þ 1:1  ðRe0:6  Pr1=3 Þ tion is well captured by the model. The model shows under-
prediction of the saturation time. The figures also indicate that
0:508  ðRe0:020  LÞ
Pe ¼ the model provides better agreement as the temperature becomes
dd high. The breakthrough time gets shorter as the temperature
increases. This is attributed to the fact that nitrogen has higher dif-
5.4. Overview of results of numerical simulations of adsorptive carbon fusion at higher temperatures, thus, nitrogen adsorption becomes
capture faster. After implementing the LDF model for different situations
including breakthrough experiment or pressure swing operation;
5.4.1. A comparison of breakthrough simulation results using Linear and different materials (AC, Zeolite X13, MOF5 and MOF74) we
Driving Force Model (LDF) with breakthrough experimental result can conclude that this model gave good agreement between the
The work of Dantas et al. [128] presents breakthrough experi- experimental measurement and model predictions.
ments for a temperature range of 28–150 °C (301–423 K) on acti-
vated carbon. The adsorption bed used was 0.171 m  0.02 mØ 5.4.2. Simulated results of the breakthrough behaviour of Mg-MOF-74
in size and feed flow rate was 30 mL/min. The data provides vari- The adsorption breakthrough curves CO2 and N2 on Mg-MOF-74
ation of CO2 and N2 concentrations with time at the exit section. for the separation of CO2 from a binary gas mixture of 15% CO2 wt
Figs. 7 and 8 show a comparison of experimental data and LDF N2 which is as shown in Fig. 9. The adsorption bed used was
model simulation for the break through curves for the adsorption 0.171 m  0.02 mØ in size and feed flow rate was 30 mL/min.
of CO2 from binary gas mixture of 20% CO2wt N2 for 100 °C & Fig 9 portrays that Mg-MOF-74 has very high selectivity for CO2
150 °C (273 K & 423 K) respectively. These figures show the ratio which conforms to existing reports. The plots also show that the
of species concentrations at bed exit to the feed concentration. break through time for CO2 in the described mixture decreased
The total feed gas flow rate in each case is 30 mL/min. The with temperature. At a feed gas temperature of 301 K, CO2 adsorp-
roll-up behaviour of N2 remains as explained before i.e. the tion took well above 500 min before breakthrough which conforms
250 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

Concentration at exit 1500 min Concentration at exit 1500 min

1.2 1.2

1 1

0.8 0.8
C/Cinlet

C/Cinlet
0.6 Tgfeed = 301K 0.6 Tgfeed = 323K
0.4 0.4
Pfeed = 1.2bar Pfeed = 1.2bar
0.2 0.2

0 conc of CO2 at exit 0 conc of CO2 at exit


conc of N2 at exit conc of N2 at exit
-0.2 -0.2
0 500 1000 1500 0 500 1000 1500
Time (min) Time (min)

Concentration at exit 500 min Concentration at exit 500 min

1.2 1.2

1 1

0.8 0.8
C/Cinlet

C/Cinlet
0.6 0.6
Tgfeed = 423K
Tgfeed = 373K
0.4 0.4 Pfeed = 1.2bar
Pfeed = 1.2bar
0.2 0.2

0 conc of CO2 at exit 0 conc of CO2 at exit


conc of N2 at exit conc of N2 at exit
-0.2 -0.2
0 100 200 300 400 500 0 100 200 300 400 500
Time (min) Time (min)

Fig. 9. Breakthrough curves for CO2 & N2 adsorption on Mg-MOF-74 at various feed temperatures.

CO2 by the material which leads to a steep rise in the concentration


of Nitrogen at bed exit.
Pfeed = 50bar

40bar
5.4.3. Simulated results for adsorptive storage of CO2 on MOF-5 &
30bar MOF-177
20bar Simulation of the adsorbed mass of CO2 on MOF-5 & MOF-177
10bar show increase in the amount of CO2 adsorbed on bed with the
5bar increase in gas feed pressure which is as shown in Figs. 10 and
4bar
2bar
3bar 11 respectively for pressure values from 1 to 50 bar, respectively.
1bar The adsorption bed used was 0.171 m  0.02 mØ in size and feed
flow rate was 30 mL/min. As the pressure increases, CO2 molecules
are pressed against the surface of the solid. This increases the avail-

Fig. 10. Profile of amount of CO2 stored on MOF-5 for 50 min for various feed
pressures. Pfeed = 50bar

40bar
quite closely to existing reports for similar conditions [24,197].
This breakthrough time decreases as the feed gas temperature 30bar
increases, which may be due to reduction in the value of the Lang- 20bar
muir adsorption equilibrium parameter with temperature, which
turn decreases the retention time and leads to longer break- 10bar
through. The continuous adsorption of some quantity of CO2 at 5bar
bed exit after breakthrough might be due to existing suggestion 3bar 4bar
2bar
that the single component single site Langmuir model inade- 1bar
quately predicts CO2 adsorption in Mg-MOF-74 even at loading
below 8 mol/kg [24]. The roll-up exhibited by Nitrogen in all four
cases conforms to existing reports for multicomponent adsorption
[8,9]. This phenomenon is due to the displacement effect of CO2 on Fig. 11. Profile of amount of CO2 stored on MOF-177 for 30 min for varying feed
Nitrogen which happens during initial continuous adsorption of pressures.
R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255 251

able surface area for CO2 adsorption within existing adsorption adsorbed in similar cycles of PSA run when the purge time was
sites. The increase in the available surface area for adsorption in set to 25s. About 0.26 g of CO2 adsorbed during the ninth cycle,
turn leads to an increase in the maximum possible adsorption of after which the rate of deterioration of the material reduced.
CO2, hence, the amount of adsorbed CO2 increases. The highest Between the ninth and twenty fifth cycles, the rate of deterioration
adsorbed amount for MOF-5 after 50 min of adsorption is achieved of the material slowed down as the material achieved cyclic steady
with 50 bar feed pressure which is about 7.4 g. This matched with state. The amount CO2 adsorbed in the fifteenth cycle is about
the work of Zhao et al. [111]. The highest adsorbed amount for 0.24 g.
MOF-177 after 30 min of adsorption is achieved with 50 bar feed
pressure which is about 11.3 g. This matched with the work of Saha
and Bao [198]. 6. Conclusions

5.4.4. Simulated results of PSA of CO2 on Mg-MOF-74 A review on the separation of carbon dioxide from typical
The simulated pressure curve and total amount of CO2 adsorbed power plant exhaust gases using the adsorption process is pre-
in bed exit for PSA with 10s of counter-current pressurization, 50s sented. This method is believed to be one of the most economic
of feed, 25s of counter-current depressurization and 50s of and least interfering ways for post-combustion carbon capture as
counter-current purge are as shown in Figs. 12 and 13 respectively. it can accomplish the objective with small energy penalty and very
The adsorption bed used was 0.2 m  0.02 mØ in size, feed and few modifications to existing power plants. The review focused on
purge pressures are 1.3 bar & 0.5 bar respectively while feed and the candidate materials that can be used to adsorb carbon dioxide,
purge flow rates are 5e5 m3/s & 8.3e6 m3/s respectively. For the experimental investigations that have been carried out to study
these cycles, the feed gas temperature and concentration for each the process of separation using adsorption and the numerical mod-
cycle were maintained at 373 K and 15% CO2 wt 85% N2 respec- els developed to simulate this separation process and serve as a
tively. Twenty-five (25) PSA cycles were simulated. From the curve, tool to optimize systems to be built for the purpose of CO2 adsorp-
it can be seen that increase in the duration of purge has effect on tion. The review pointed out some of the remaining challenges for
the adsorption capacity of the bed. For the same bed size and feed post combustion carbon-capture. In particular, to handle typical
temperature and similar operating condition, increase in the dura- CO2 mixtures in exhaust gases (78 N2, 13% CO2, 9% H2O), new
tion of purge from 25s to 50s helped to slow down the rate of bed materials of high selectivity and high adsorption of carbon dioxide
deterioration during the first nine cycles with about 0.61 g, 0.51 g, high stability with water vapor, good thermal stability, good ther-
0.42 g and 0.36 g of CO2 adsorbed in the 2nd, 3rd and 4th cycles mal conductivity, high specific heat, good corrosion resistance as
respectively as compared to 0.58 g, 0.45 g, 0.36 g and 0.32 g well as sufficient mechanical strength to endure repeated cycling
are required. It is indicated that there is a need for evolution of a
contemporary class of more effective, comparatively cheap, and
industrially applicable materials for carbon capture and storage
applications in order to minimize the uncontrolled emissions of
greenhouse gases into the atmosphere, which is necessary on a
national and international scale. In terms of experimental investi-
gations, the present work done on physical adsorption experiments
relied on small amount of adsorbents (in few grams). Adsorption
beds with larger mass should be studied to reflect the capability
for utilizing such systems in the actual applications. In addition,
the number of adsorption/desorption cycles that the adsorbent
can handle without deterioration lacks a long time operations
and recordings. As well, more configurations of the bed (other than
the tubular beds) are also important in this field. The knowledge
gap related to the modelling is that the present simulation consid-
Fig. 12. Pressure curve at bed exit for 25 cycles of four-step PSA of CO2 on Mg-MOF- ered only one dimensional flow and ignored the radial or 3D ther-
74 from gas mixture of 15%CO2, 85%N2 at 373 K for PSA run with tpurge = 50s. mal and adsorption behaviours. The mass transfer rate in the
majority of simulations is currently represented by a linear driving
force (LDF) model. More physically realistic approaches should be
implemented and comparison between them is needed to achieve
significant accuracy and more importantly good agreement with
experimental results. Finally we suggest that more investigations
are carried out on the thermodynamic analyses, using the first
and the second law efficiencies; of physical adsorption of CO2
capture.

Acknowledgments

The authors wish to acknowledge the support received from


King Abdulaziz City for Science and Technology (KACST) Carbon
Capture and Sequestration Technology Innovation Center (CCS-
TIC #32-753) at King Fahd University of Petroleum and Minerals
Fig. 13. Total amount of CO2 adsorbed in bed for 25 cycles of four-step PSA of CO2
(KFUPM) for funding this work through Project No. CCS10. The sup-
on Mg-MOF-74 from gas mixture of 15%CO2, 85%N2 at 373 K for PSA run with port of KFUPM through the Research Institute and the Deanship of
tpurge = 50s. Scientific Research is greatly appreciated.
252 R. Ben-Mansour et al. / Applied Energy 161 (2016) 225–255

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