Professional Documents
Culture Documents
OWNER’S MANUAL
MT125
MT125A
5D7-F8199-E4
EAU46091
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
INTRODUCTION
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUM1012
MT125/MT125A
OWNER’S MANUAL
©2014 by MBK INDUSTRIE
1st edition, June 2014
All rights reserved
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
TABLE OF CONTENTS
SAFETY INFORMATION .................. 1-1 FOR YOUR SAFETY – Cast wheels .................................. 6-19
PRE-OPERATION CHECKS .............4-1 Adjusting the clutch lever free
DESCRIPTION .................................. 2-1 play............................................ 6-19
Left view ......................................... 2-1 OPERATION AND IMPORTANT Checking the front brake lever
Right view....................................... 2-2 RIDING POINTS ................................5-1 free play..................................... 6-20
Controls and instruments ............... 2-3 Starting the engine..........................5-1 Adjusting the brake pedal free
Shifting ............................................5-2 play............................................ 6-20
INSTRUMENT AND CONTROL Tips for reducing fuel Brake light switches ..................... 6-21
FUNCTIONS...................................... 3-1 consumption................................5-3 Checking the front and rear brake
Main switch/steering lock............... 3-1 Engine break-in ...............................5-3 pads .......................................... 6-21
Indicator lights and warning Parking ............................................5-4 Checking the brake fluid level ...... 6-22
lights............................................ 3-2 Changing the brake fluid .............. 6-23
Multi-function meter unit ................ 3-4 PERIODIC MAINTENANCE AND Drive chain slack........................... 6-24
Handlebar switches...................... 3-11 ADJUSTMENT...................................6-1 Cleaning and lubricating the drive
Clutch lever .................................. 3-13 Owner’s tool kit ...............................6-2 chain.......................................... 6-25
Shift pedal .................................... 3-13 Periodic maintenance chart for the Checking and lubricating the
Brake lever.................................... 3-13 emission control system..............6-3 cables........................................ 6-26
Brake pedal .................................. 3-14 General maintenance and Checking and lubricating the
ABS (for ABS models) .................. 3-14 lubrication chart...........................6-4 throttle grip and cable ............... 6-26
Fuel tank cap ................................ 3-15 Removing and installing cowlings...6-8 Checking and lubricating the
Fuel............................................... 3-16 Checking the spark plug .................6-9 brake and clutch levers ............. 6-26
Catalytic converter ....................... 3-17 Engine oil and oil filter element .....6-10 Checking and lubricating the
Rider seat ..................................... 3-18 Coolant..........................................6-13 brake pedal ............................... 6-27
Sidestand ..................................... 3-18 Replacing the air filter element Checking and lubricating the
Ignition circuit cut-off system....... 3-19 and cleaning the check hose.....6-14 sidestand................................... 6-27
Checking the engine idling Lubricating the swingarm
speed.........................................6-15 pivots......................................... 6-28
Adjusting the throttle grip free Checking the front fork................. 6-28
play ............................................6-15 Checking the steering................... 6-29
Valve clearance .............................6-16 Checking the wheel bearings ....... 6-29
Tires ..............................................6-16 Battery .......................................... 6-30
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
TABLE OF CONTENTS
Replacing the fuses.......................6-31
Replacing the headlight bulb.........6-33
Auxiliary light .................................6-34
Tail/brake light...............................6-34
Replacing a turn signal light
bulb ............................................6-35
Replacing the license plate light
bulb ............................................6-35
Supporting the motorcycle............6-36
Front wheel (for non-ABS
models) ......................................6-36
Rear wheel (for non-ABS
models) ......................................6-38
Troubleshooting ............................6-40
Troubleshooting charts .................6-41
SPECIFICATIONS..............................8-1
CONSUMER INFORMATION............9-1
Identification numbers.....................9-1
INDEX...............................................10-1
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
SAFETY INFORMATION
EAU1028B
Never operate a motorcycle with- pears to be very effective in reduc-
1
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 4-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
Observe the warnings and mainte- This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
Obtain qualified training in safe The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
1-1
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
SAFETY INFORMATION
Many accidents involve inexperi- • Always signal before turning or Protective Apparel
1
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- The posture of the operator and juries. The use of a safety helmet is the
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. Always wear protective clothing
the operator is veering wide on a This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
1-2
U5D7E4E0.book Page 3 Thursday, July 10, 2014 3:01 PM
SAFETY INFORMATION
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit,
1
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such Cargo and accessory weight
carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be pres- motorcycle can adversely affect stabil- as possible and make sure to dis-
ent even if you do not see or smell any ity and handling if the weight distribu- tribute the weight as evenly as
engine exhaust. Deadly levels of car- tion of the motorcycle is changed. To possible on both sides of the mo-
bon monoxide can collect rapidly and avoid the possibility of an accident, use torcycle to minimize imbalance or
you can quickly be overcome and un- extreme caution when adding cargo or instability.
able to save yourself. Also, deadly lev- accessories to your motorcycle. Use Shifting weights can create a sud-
els of carbon monoxide can linger for extra care when riding a motorcycle den imbalance. Make sure that
hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas MT125 180 kg (397 lb) fork, or front fender. These
MT125A 178 kg (392 lb)
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
1-3
U5D7E4E0.book Page 4 Thursday, July 10, 2014 3:01 PM
SAFETY INFORMATION
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
1
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han-
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
1-4
U5D7E4E0.book Page 5 Thursday, July 10, 2014 3:01 PM
SAFETY INFORMATION
operator and may limit control Check that the fuel cock (if
1
ability, therefore, such accesso- equipped) is in the “OFF” position
ries are not recommended. and that there are no fuel leaks.
Use caution when adding electri- Point the front wheel straight
cal accessories. If electrical ac- ahead on the trailer or in the truck
cessories exceed the capacity of bed, and choke it in a rail to pre-
the motorcycle’s electrical sys- vent movement.
tem, an electric failure could re- Shift the transmission in gear (for
sult, which could cause a models with a manual transmis-
dangerous loss of lights or engine sion).
power. Secure the motorcycle with tie-
downs or suitable straps that are
Aftermarket Tires and Rims attached to solid parts of the mo-
The tires and rims that came with your torcycle, such as the frame or up-
motorcycle were designed to match per front fork triple clamp (and not,
the performance capabilities and to for example, to rubber-mounted
provide the best combination of han- handlebars or turn signals, or
dling, braking, and comfort. Other parts that could break). Choose
tires, rims, sizes, and combinations the location for the straps carefully
may not be appropriate. Refer to page so the straps will not rub against
6-16 for tire specifications and more in- painted surfaces during transport.
formation on replacing your tires. The suspension should be com-
pressed somewhat by the tie-
Transporting the Motorcycle downs, if possible, so that the mo-
Be sure to observe following instruc- torcycle will not bounce exces-
tions before transporting the motorcy- sively during transport.
cle in another vehicle.
Remove all loose items from the
motorcycle.
1-5
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
DESCRIPTION
EAU10411
Left view
1 2 3 4
2
7 6 5
1. Battery (page 6-30)
2. Owner’s tool kit (for ABS models) (page 6-2)
3. Owner’s tool kit (page 6-2)
4. Fuse box (page 6-31)
5. Shift pedal (page 3-13)
6. Engine oil drain bolt (page 6-10)
7. Coolant reservoir (page 6-13)
2-1
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
DESCRIPTION
EAU10421
Right view
1 2
2
YAMAHA
6 5 4 3
1. Spark plug (page 6-9)
2. Front brake fluid reservoir (page 6-22)
3. Engine oil filter element (page 6-10)
4. Dipstick (page 6-10)
5. Rear brake fluid reservoir (page 6-22)
6. Brake pedal (page 3-14)
2-2
U5D7E4E0.book Page 3 Thursday, July 10, 2014 3:01 PM
DESCRIPTION
EAU10431
2-3
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
WARNING
3 Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
1. Push.
The main switch/steering lock controls EAU10693 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked, and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the left or right.
positions are described below. systems are off. The key can be re-
moved. 2. Push the key in from the “OFF”
EAU36871
position, and then turn it to
ON “LOCK” while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power, the meter lighting, taillight, li-
cense plate light and auxiliary lights
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”,
even if the engine stalls.
3-1
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
Hi
High beam indicator light “ ” 3
This indicator light comes on when the
Lo 1/2 high beam of the headlight is switched
ODO FTRIP12
on.
OIL
x1000r/min
km/L/100km km/h
MPG
MPH
EAU11341
1. Push. RESET SELECT Fuel level warning light “ ”
2. Turn. ZAUM1226
This warning light comes on when the
1. Turn signal indicator light “ ”
Push the key into the main switch, and fuel level drops below approximately
2. Neutral indicator light “ ”
then turn it to “OFF” while still pushing 3.0 L (0.79 US gal, 0.66 Imp.gal). When
3. High beam indicator light “ ”
it. 4. Tachometer high-rpm warning light
this occurs, refuel as soon as possible.
5. Fuel level warning light “ ” The electrical circuit of the warning
6. Engine trouble warning light “ ” light can be checked according to the
7. Anti-lock Brake System (ABS) warning following procedure.
light “ ABS ” (for ABS models) 1. Turn the key to “ON”.
2. If the warning light does not come
EAU11021
on, have a Yamaha dealer check
Turn signal indicator light “ ”
the electrical circuit.
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
3-2
U5D7E4E0.book Page 3 Thursday, July 10, 2014 3:01 PM
does not come on when the key is Tachometer high-rpm warning light
turned to “ON” This light flashes at 9500 r/min to warn
comes on or flashes while riding you that the engine speed is about to
enter the high-rpm zone. Once the en-
3-3
U5D7E4E0.book Page 4 Thursday, July 10, 2014 3:01 PM
FTRIP
a fuel meter
km/L/100km km/h
a coolant temperature meter
MPG
MPH
Lo 1/2
an odometer and tripmeter display
INF
a multi-function display
O
2 3 TIP
ZAUM1146
8 7 6 5 4 Be sure to turn the key to “ON” be-
1. Coolant temperature meter fore using the “SELECT”, “RE-
ZAUM1145
2. Tachometer SET” and “INFO” buttons.
1. “INFO” switch 3. Fuel meter
2. “RESET” button
When the key is turned to “ON”, all
4. Odometer/tripmeter/fuel reserve tripmeter
3. “SELECT” button display segments of the multi-
5. Clock
6. Error code display
function meter unit will momen-
7. Speedometer tarily appear in order to test the
8. Multi-function display electrical circuit. The speedome-
ter, tachometer, fuel meter and
EWA12423
coolant temperature meter will
WARNING
then perform a display check and
Be sure to stop the vehicle before a welcome message will scroll
making any setting changes to the across the multi-function display.
multi-function meter unit. Changing For the U.K. only: To switch the
settings while riding can distract the speedometer and multi-function
operator and increase the risk of an displays between kilometers and
accident. miles, press the “SELECT” and
The multi-function meter unit is “RESET” button together, turn the
equipped with the following: key to “ON” and then release the
a speedometer buttons. Press the “SELECT” but-
3-4
U5D7E4E0.book Page 5 Thursday, July 10, 2014 3:01 PM
km/h 1. Clock
ZAUM1147
The clock displays when the key is Lo 1/2
1. Tachometer FTRIP
2. High-rpm zone
turned to “ON”. x1000r/min
km/h
3-6
U5D7E4E0.book Page 7 Thursday, July 10, 2014 3:01 PM
mode and the various tripmeter modes ing the “SELECT” button until “TRIP 1, 1. Multi-function display
in the following order: TRIP 2, F TRIP” is displayed. While
ODO (odometer) → TRIP 1 (tripmeter) “TRIP 1, TRIP 2, F TRIP” is displayed, The multi-function display is equipped
→ TRIP 2 (tripmeter) → ODO (odome- push the “RESET” button for two sec- with the following:
ter) onds. The fuel reserve tripmeter will re- a fuel consumption display (aver-
set automatically and disappear after age and instantaneous consump-
you have refueled and turned the key tion functions)
to “OFF”. an average speed display (which
shows the average speed since
last set to zero)
1/2
a time tripmeter (which shows the
F TRIP
elapsed riding time since last set
1
to zero)
an oil change indicator with an oil
ZAUM1152
service reminder (which shows the
1. Odometer/tripmeter/fuel reserve tripmeter
riding distance since last set to ze-
When approximately 3.0 L (0.79 US ro)
gal, 0.66 Imp.gal) of fuel remains in the a low battery voltage warning indi-
fuel tank, the display will automatically cator
3-7
U5D7E4E0.book Page 8 Thursday, July 10, 2014 3:01 PM
Lo
Hi
C Ave__._km/L → C Ave __._ L/100 km
→ C INS__._km/L → C INS__._L/100
km → TRIP TIME _h __min → AVE
SPEED/__km/h → DIST SERV/__km ZAUM1154
km/L L/100km
Lo
sumption mode “C Ave__._mpg”, the Push the “INFO” button to switch be-
tween these display settings. The average fuel consumption display
instantaneous fuel consumption mode shows the average fuel consumption
“C INS__._mpg”, the trip time mode “km/L”: The distance that can be
traveled on 1.0 L of fuel under the since it was last reset. The display can
“TRIP TIME _h __min”, the average be set to either “AVE_ _._ km/L”, “AVE_
current riding conditions is shown.
_._ L/100 km” or “AVE_ _._ MPG” (for
3-8
U5D7E4E0.book Page 9 Thursday, July 10, 2014 3:01 PM
lected), select it by pushing the “INFO” mph” (for the UK only, push the “INFO” The time tripmeter displays “_h _min”
button, and then push the “RESET” button to switch between these display (hours and minutes) the time that has
button for two seconds. settings). elapsed since the key was turned to
“AVE SPEED_ _._ km/h”: Your av- “ON” since the time tripmeter was last
TIP erage traveling speed in kilome- reset.
After resetting the average fuel con- ters per hour. To reset the time tripmeter display
sumption display, “_ _._” is shown until “AVE SPEED_ _._ mph” (for the (mode “ODO” should be selected), se-
the vehicle has traveled 1 km (0.6 mi). UK only): Your average traveling lect it by pushing the “INFO” button,
speed in miles per hour. and then push the “RESET” button for
To reset the average speed display two seconds. The time tripmeter will
(mode “ODO” should be selected), se- automatically reset 4 hours after the
lect it by pushing the “INFO” button, key was last turned to “OFF”.
and then push the “RESET” button for
two seconds. The average speed dis-
3-9
U5D7E4E0.book Page 10 Thursday, July 10, 2014 3:01 PM
This indicator flashes (message “OIL To reset the oil change indicator (mode This indicator flashes (message “LOW
SERV” will also appear) to indicate that “ODO” should be selected), select BATT” will also appear) when the bat-
the engine oil should be changed. It will “DIST SERV” by pushing the “INFO” tery voltage is under 10 volts.
come on at the initial 1000 km (600 mi) button, and then push the “RESET”
button for two seconds until “DIST TIP
service interval, 2000 km (1200 mi) af-
SERV” mode flashes and then push If the low battery indicator comes on
ter that, and every 3000 km thereafter.
and hold the “RESET” button for at have a Yamaha dealer check the bat-
After changing the engine oil, reset the
least 15 seconds, “OIL SERV” mes- tery.
oil change indicator.
To reset the oil change indicator dis- sage will also be reset.
play (mode “ODO” should be select-
ed), push the “RESET” button for two
seconds until “OIL SERV” message
flashes and then push and hold the
“RESET” button for at least 15 sec-
onds. “DIST SERV” mode (oil service
reminder which shows the riding dis-
tance since last reset) will also be reset.
3-10
U5D7E4E0.book Page 11 Thursday, July 10, 2014 3:01 PM
Handlebar switches
Hi
Left
3 Lo 1/2 1/2
F TRIP
1
ZAUM1160 ZAUM1161
in conjunction with fuel meter, coolant This model is equipped with a self-di- 1. Pass switch “ ”
temperature meter, oil change indica- agnosis device for various electrical 2. Dimmer switch “ / ”
tor, and low battery indicator by dis- circuits. 3. Turn signal switch “ / ”
playing a corresponding warning If a problem is detected in any of those 4. Horn switch “ ”
message. When two or more warning circuits, the engine trouble warning
messages occur, display shall be light will come on and the display will
changed as follows: indicate an error code.
If the display indicates any error codes,
HIGH TEMP →LOW FUEL →LOW note the code number, and then have
BATT →OIL SERV a Yamaha dealer check the vehicle.
ECA11591
TIP NOTICE
Push the “INFO” button to switch be-
tween these display warning messag- If the display indicates an error
es. code, the vehicle should be checked
as soon as possible in order to avoid
engine damage.
3-11
U5D7E4E0.book Page 12 Thursday, July 10, 2014 3:01 PM
IN
1 3 turned to the center position.
FO
tions in the function display of the
multi-function meter unit and to acti-
2 EAU12501
Horn switch “ ” vate or deactive the high-rpm warning
Press this switch to sound the horn. light. (See page 3-4 for information on 3
the multi-function meter unit and page
EAU12661
3-3 for information on the tachometer
Engine stop switch “ / ”
high-rpm warning light.)
ZAUM1163 Set this switch to “ ” before starting
1. Engine stop switch “ / ” the engine. Set this switch to “ ” to
2. Start switch “ ” stop the engine in case of an emergen-
3. “INFO” switch cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU12351
Pass switch “ ” EAU12713
Press this switch to flash the headlight. Start switch “ ”
Push this switch to crank the engine
EAU12401
Dimmer switch “ / ” with the starter. See page 5-1 for start-
Set this switch to “ ” for the high ing instructions prior to starting the en-
beam and to “ ” for the low beam. gine.
EAU44712
EAU12461
Turn signal switch “ / ” The engine trouble warning light and
To signal a right-hand turn, push this ABS warning light (ABS model only)
switch to “ ”. To signal a left-hand may come on when the key is turned to
turn, push this switch to “ ”. When “ON” and the start switch is pushed,
released, the switch returns to the cen- but this does not indicate a malfunc-
tion.
3-12
U5D7E4E0.book Page 13 Thursday, July 10, 2014 3:01 PM
IN
FO
3 1
ZAUM1200 ZAUM1201
The clutch lever is located at the left The shift pedal is located on the left The brake lever is located on the right
handlebar grip. To disengage the side of the motorcycle and is used in side of the handlebar. To apply the
clutch, pull the lever toward the han- combination with the clutch lever when front brake, pull the lever toward the
dlebar grip. To engage the clutch, re- shifting the gears of the 6-speed con- throttle grip.
lease the lever. The lever should be stant-mesh transmission equipped on
pulled rapidly and released slowly for this motorcycle.
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-19.)
3-13
U5D7E4E0.book Page 14 Thursday, July 10, 2014 3:01 PM
the brakes and let the ABS work; do slightly applied, a vibration can be
1. Brake pedal
not “pump” the brakes as this will re- felt at the lever and pedal, but
The brake pedal is located on the right duce braking effectiveness. these do not indicate a malfunc-
side of the motorcycle. To apply the EWA16051 tion.
rear brake, press down on the brake WARNING This ABS has a test mode which
pedal. Always keep a sufficient distance allows the owner to experience
from the vehicle ahead to match the the pulsation at the brake lever or
riding speed even with ABS. brake pedal when the ABS is op-
The ABS performs best with erating. However, special tools are
long braking distances. required, so please consult your
On certain surfaces, such as Yamaha dealer.
rough or gravel roads, the brak- ECA20100
3-14
U5D7E4E0.book Page 15 Thursday, July 10, 2014 3:01 PM
WARNING
ZAUM1227
1. Front wheel sensor rotor Make sure that the fuel tank cap is
2. Front wheel sensor properly installed before riding.
1. Fuel tank cap lock cover Leaking fuel is a fire hazard.
2. Unlock.
3-15
U5D7E4E0.book Page 16 Thursday, July 10, 2014 3:01 PM
WARNING
EAU54601
3-17
U5D7E4E0.book Page 18 Thursday, July 10, 2014 3:01 PM
3-18
U5D7E4E0.book Page 19 Thursday, July 10, 2014 3:01 PM
3-19
U5D7E4E0.book Page 20 Thursday, July 10, 2014 3:01 PM
3-20
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
4 this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4-1
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-21, 6-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary. 4
Clutch 6-19
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 6-15, 6-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 6-26
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-24, 6-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-16, 6-19
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake pedal 6-27
• Lubricate pedal pivoting point if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-26
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-27
• Lubricate pivot if necessary.
4-2
U5D7E4E0.book Page 3 Thursday, July 10, 2014 3:01 PM
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-18
• If system is not working correctly, have Yamaha dealer check vehicle.
• Check fluid level.
4 Battery
• Fill with distilled water if necessary.
6-30
4-3
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
5-1
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
5-2
U5D7E4E0.book Page 3 Thursday, July 10, 2014 3:01 PM
5-3
U5D7E4E0.book Page 4 Thursday, July 10, 2014 3:01 PM
5-4
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
normal riding conditions. However, de- formed by any repair establishment or 6
poisoning – possibly leading to
pending on the weather, terrain, geo- death. See page 1-3 for more in- individual that is certified (if applicable).
graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461
WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
6-1
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
ZAUM1232
2
1. Owner’s tool kit (for ABS models)
2. Owner’s tool kit
6
The owner’s tool kit is located under
the rider seat. (See page 3-18.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.
6-2
U5D7E4E0.book Page 3 Thursday, July 10, 2014 3:01 PM
TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU46921
6-3
U5D7E4E0.book Page 4 Thursday, September 4, 2014 1:03 PM
• Clean. √ √
1 * Air filter element
• Replace. √ √
2 Air filter check hose • Clean. √ √ √ √ √
• Check electrolyte level and spe-
cific gravity.
3 * Battery √ √ √ √ √
• Make sure that the breather hose
is properly routed.
6 • Check operation.
4 Clutch √ √ √ √ √
• Adjust.
• Check operation, fluid level and
√ √ √ √ √ √
5 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
√ √ √ √ √ √
6 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
7 * Brake hoses clamping.
• Replace. Every 4 years
8 * Brake fluid • Replace. Every 2 years
9 * Wheels • Check runout and for damage. √ √ √ √
6-4
U5D7E4E0.book Page 5 Thursday, July 10, 2014 3:01 PM
• Check operation.
19 Sidestand • Lubricate with lithium-soap- √ √ √ √ √
based grease.
20 * Sidestand switch • Check operation. √ √ √ √ √ √
• Check operation and for oil leak-
21 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
22 * √ √ √ √
sembly sorber for oil leakage.
Rear suspension re- • Check operation. √ √ √ √
lay arm and con-
6 23 *
necting arm • Lubricate with lithium-soap-
√ √
pivoting points based grease.
When the oil change indicator light flashes (2000 km (1200 mi) af-
• Change. (See pages 3-10 and
√ ter the initial 1000 km [600 mi] and every 3000 km (1800 mi)
6-10.)
24 Engine oil thereafter)
• Check oil level and vehicle for oil
Every 3000 km (1800 mi) √
leakage.
Engine oil filter ele-
25 • Replace. √ √ √ √ √
ment
• Check coolant level and vehicle
√ √ √ √ √
26 * Cooling system for coolant leakage.
• Change coolant. Every 3 years
Front and rear
27 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
28 • Lubricate. √ √ √ √ √
cables
6-6
U5D7E4E0.book Page 7 Thursday, July 10, 2014 3:01 PM
• Check operation.
• Check throttle grip free play, and
29 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
30 * √ √ √ √ √ √
switches • Adjust headlight beam.
EAUM2071
TIP
The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 6
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-7
U5D7E4E0.book Page 8 Thursday, July 10, 2014 3:01 PM
ZAUM1204 Cowling B
1. Cowling A
2. Cowling B To remove the cowling
1. Remove cowling A. (See page 1 2
EAUM3480
6-8.) ZAUM1206
6-9
U5D7E4E0.book Page 10 Thursday, July 10, 2014 3:01 PM
6-10
U5D7E4E0.book Page 11 Thursday, July 10, 2014 3:01 PM
1. Remove cowling B. (See page 1. Engine oil drain bolt (crankcase) 1. Engine oil drain bolt
6-8.) 2. Engine oil drain attachment 2. O-ring
2. Start the engine, warm it up for 3. Compression spring
several minutes, and then turn it 4. Place an oil pan under the engine 4. Strainer
to collect the used oil. 6
off. 5. Oil pan
3. Install the engine oil drain attach- 5. Remove the engine oil filler cap
and the drain bolt along with the 6. Clean the engine oil strainer with
ment, provided with the owner’s
O-ring, compression spring, and solvent.
tool kit, under the drain bolt of the
crankcase. engine oil strainer, to drain the oil TIP
from the crankcase. NOTICE: Skip steps 7–9 if the oil filter element is
When removing the engine oil not being replaced.
drain bolt, the O-ring, compres-
sion spring, and oil strainer will 7. Remove the oil filter element cover
fall out. Take care not to lose by removing the bolts.
these parts. [ECA11002]
6-11
U5D7E4E0.book Page 12 Thursday, July 10, 2014 3:01 PM
6-12
U5D7E4E0.book Page 13 Thursday, July 10, 2014 3:01 PM
LOW
(See page 3-10.) 1. Place the vehicle on a level sur- 1. Coolant reservoir cap
face and hold it in an upright posi- 2. Maximum level mark
tion. 3. Minimum level mark
6-14
U5D7E4E0.book Page 15 Thursday, July 10, 2014 3:01 PM
1
1. Throttle grip free play 6
2 3
The throttle grip free play should mea- ZAUM1208
1. Rubber cover
sure 3.0–5.0 mm (0.12–0.20 in) at the
2. Adjusting nut
inner edge of the throttle grip. Periodi-
3. Locknut
cally check the throttle grip free play
and, if necessary, adjust it as follows. 4. Tighten the locknut and then slide
the rubber cover to its original po-
TIP
sition.
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Slide the rubber cover back.
2. Loosen the locknut.
6-15
U5D7E4E0.book Page 16 Thursday, July 10, 2014 3:01 PM
6-17
U5D7E4E0.book Page 18 Thursday, July 10, 2014 3:01 PM
EWA10601
WARNING
This motorcycle is fitted with super-
high-speed tires. Note the following
points in order to make the most ef-
ficient use of these tires.
6-18
U5D7E4E0.book Page 19 Thursday, July 10, 2014 3:01 PM
6-19
U5D7E4E0.book Page 20 Thursday, July 10, 2014 3:01 PM
case. Checking the front brake lever Adjusting the brake pedal free
8. Tighten the locknut at the clutch free play play
lever and then slide the rubber
cover to its original position.
INFO
ZAUM1179
The brake lever free play should mea- The brake pedal free play should mea-
sure 2.0–5.0 mm (0.08–0.20 in) as sure 3.5–4.5 mm (0.14–0.18 in) as
shown. Periodically check the brake le- shown. Periodically check the brake
ver free play and, if necessary, have a pedal free play and, if necessary, have
Yamaha dealer check the brake sys- a Yamaha dealer adjust it.
tem. EWAM1031
EWA10642 WARNING
WARNING An incorrect brake pedal free play
An incorrect brake lever free play in- indicates a hazardous condition in
dicates a hazardous condition in the the brake system. Do not operate
brake system. Do not operate the the motorcycle until the brake sys-
vehicle until the brake system has tem has been checked or repaired
been checked or repaired by a by a Yamaha dealer.
Yamaha dealer.
6-20
U5D7E4E0.book Page 21 Thursday, July 10, 2014 3:01 PM
Brake light switches brake light come on later, turn the ad- Checking the front and rear
justing nut in direction (b). brake pads
For ABS models The front and rear brake pads must be
For non-ABS models checked for wear at the intervals spec-
The brake light, which is activated by ified in the periodic maintenance and
2 lubrication chart.
the brake pedal and brake lever,
(a) (b) should come on just before braking
EAU22421
takes effect. If necessary, have a Front brake pads
Yamaha dealer check the brake light
switches.
ZAUM1230
6
1. Rear brake light switch
2. Rear brake light switch adjusting nut
6-21
U5D7E4E0.book Page 22 Thursday, July 10, 2014 3:01 PM
INF
O
1. Minimum level mark
EWA16011
1. Lining thickness
WARNING
Check each rear brake pad for damage ZAUM1209
Improper maintenance can result in
and measure the lining thickness. If a 1. Minimum level mark
loss of braking ability. Observe
brake pad is damaged or if the lining these precautions:
thickness is less than 1.5 mm (0.06 in), Insufficient brake fluid may al-
have a Yamaha dealer replace the low air to enter the brake sys-
brake pads as a set. tem, reducing braking
performance.
Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.
6-22
U5D7E4E0.book Page 23 Thursday, July 10, 2014 3:01 PM
id; otherwise, the rubber seals Yamaha dealer check the cause before Changing the brake fluid
may deteriorate, causing leak- further riding. Have a Yamaha dealer change the
age. brake fluid at the intervals specified in
Refill with the same type of the periodic maintenance and lubrica-
brake fluid. Adding a brake fluid tion chart. In addition, have the oil seals
other than DOT 4 may result in a of the master cylinders and calipers as
harmful chemical reaction. well as the brake hoses replaced at the
Be careful that water or dust intervals listed below or whenever they
does not enter the brake fluid are damaged or leaking.
reservoir when refilling. Water Oil seals: Replace every two
will significantly lower the boil- years.
ing point of the fluid and may re- Brake hoses: Replace every four
years. 6
sult in vapor lock, and dirt may
clog the ABS hydraulic unit
valves.
ECA17641
NOTICE
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
6-23
U5D7E4E0.book Page 24 Thursday, July 10, 2014 3:01 PM
EAUM3550
To check the drive chain slack
1. Place the motorcycle on the side-
stand. ZAUM1233 ZAUM1183
6-24
U5D7E4E0.book Page 25 Thursday, July 10, 2014 3:01 PM
6-25
U5D7E4E0.book Page 26 Thursday, July 10, 2014 3:01 PM
Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and clutch levers
The operation of all control cables and The operation of the throttle grip The operation of the brake and clutch
the condition of the cables should be should be checked before each ride. In levers should be checked before each
checked before each ride, and the ca- addition, the cable should be lubricat- ride, and the lever pivots should be lu-
bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals bricated if necessary.
cated if necessary. If a cable is specified in the periodic maintenance
Brake lever
damaged or does not move smoothly, chart.
have a Yamaha dealer check or re- The throttle cable is equipped with a
place it. WARNING! Damage to the rubber cover. Make sure that the cover INF
O
outer housing of cables may result is securely installed. Even though the
in internal rusting and cause inter- cover is installed correctly, it does not
6
ference with cable movement. Re- completely protect the cable from wa-
place damaged cables as soon as ter entry. Therefore, use care not to
possible to prevent unsafe condi- pour water directly onto the cover or
tions. [EWA10712] cable when washing the vehicle. If the
ZAUM1184
cable or cover becomes dirty, wipe
Recommended lubricant: clean with a moist cloth. Clutch lever
Yamaha cable lubricant or other
suitable cable lubricant
6-26
U5D7E4E0.book Page 27 Thursday, July 10, 2014 3:01 PM
ZAUM1211
Recommended lubricant:
Lithium-soap-based grease
6-27
U5D7E4E0.book Page 28 Thursday, July 10, 2014 3:01 PM
ECA10591
6-28
U5D7E4E0.book Page 29 Thursday, July 10, 2014 3:01 PM
6-29
U5D7E4E0.book Page 30 Thursday, July 10, 2014 3:01 PM
6-30
U5D7E4E0.book Page 31 Thursday, July 10, 2014 3:01 PM
1. If the motorcycle will not be used tioned in such a way that the Replacing the fuses
for more than one month, remove frame is exposed to electrolyte The fuse boxes, which contains the
the battery, fully charge it, and or gas expelled from the bat- fuses for the individual circuits, are lo-
then place it in a cool, dry place. tery, the frame could suffer cated under the rider seat. (See page
NOTICE: When removing the structural and external damag- 3-18.)
battery, be sure the key is es. [ECA10602]
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive lead.
[ECA16303]
15
20
7.5
7.5
20
5
install a fuse. 7.5 A
5 7.5 Signaling system fuse:
MT125 15
7.5 A
7
1 2 3 4 5 6 10 10 10
Headlight fuse:
7 15.0 A
8 Radiator fan motor fuse:
15
20
7.5
7.5
20
20 30 30
5
ZAUM1231
9 5.0 A
5 7.5 ABS control unit fuse:
1. Headlight fuse
15 MT125A 10.0 A
7 2. Signaling system fuse ABS motor fuse:
6 10 10 3. Ignition fuse MT125A 30.0 A
6 4. Radiator fan motor fuse ABS solenoid fuse:
5. Main fuse MT125A 20.0 A
ZAUM1189
6. ABS control unit fuse Backup fuse:
1. Headlight fuse 10.0 A
7. Spare fuse
2. Signaling system fuse
8. Backup fuse
3. Ignition fuse 3. Turn the key to “ON” and turn on
9. ABS solenoid fuse
4. Radiator fan motor fuse the electrical circuit in question to
10.ABS motor fuse
5. Main fuse
check if the device operates.
6. Backup fuse
4. If the fuse immediately blows
7. Spare fuse
again, have a Yamaha dealer
check the electrical system.
6-32
U5D7E4E0.book Page 33 Thursday, July 10, 2014 3:01 PM
NOTICE
Take care not to damage the follow-
ing parts:
Headlight bulb ZAUM1221
1. Do not touch the glass part of the bulb. 1. Headlight bulb cover
Do not touch the glass part of
2. Headlight coupler
the headlight bulb to keep it free 1. Remove the headlight unit by re-
from oil, otherwise the transpar- moving the bolts on each side. 3. Remove the headlight bulb holder
ency of the glass, the luminosity by turning it counterclockwise, 6
of the bulb, and the bulb life will and then remove the burnt-out
be adversely affected. Thor- bulb.
oughly clean off any dirt and fin-
1 2
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
Headlight lens 1
Do not affix any type of tinted
ZAUM1220
film or stickers to the headlight
1. Bolt
lens.
Do not use a headlight bulb of a 2. Disconnect the headlight coupler,
ZAUM1222
wattage higher than specified. and then remove the headlight 1. Headlight bulb
bulb cover. 2. Headlight bulb holder
6-33
U5D7E4E0.book Page 34 Thursday, July 10, 2014 3:01 PM
ZAUM1224
6-34
U5D7E4E0.book Page 35 Thursday, July 10, 2014 3:01 PM
2
ZAUM1223
3
1. Turn signal light bulb
1. Screw 4. Install the lens by installing the 1. License plate light bulb socket
screw. NOTICE: Do not over- 2. License plate light unit
2. Remove the burnt-out bulb by tighten the screw, otherwise the 3. Screw
pushing it in and turning it coun- lens may break. [ECA11192]
terclockwise. 2. Remove the license plate light
bulb socket (together with the
bulb) by pulling it out.
3. Remove the burnt-out bulb by
pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with
the bulb) by pushing it in.
6. Install the license plate light unit by
installing the screw.
6-35
U5D7E4E0.book Page 36 Thursday, July 10, 2014 3:01 PM
Supporting the motorcycle frame in front of the rear wheel or under Front wheel (for non-ABS
Since this model is not equipped with a each side of the swingarm. models)
centerstand, follow these precautions EWA14841
6-36
U5D7E4E0.book Page 37 Thursday, July 10, 2014 3:01 PM
disc.
1. Brake caliper bolt
2. Brake caliper 5. Tighten the wheel axle to the
specified torque.
2. Lift the front wheel off the ground
6. Tighten the wheel axle pinch bolt
according to the procedure in the
A and pinch bolt B to the specified
previous section “Supporting the
torques.
motorcycle”.
6-37
U5D7E4E0.book Page 38 Thursday, July 10, 2014 3:01 PM
WARNING
For the ABS model, have a Yamaha
dealer remove and install the wheel. (a)
EAU56701
ZAUM1193
6-38
U5D7E4E0.book Page 39 Thursday, July 10, 2014 3:01 PM
6-39
U5D7E4E0.book Page 40 Thursday, July 10, 2014 3:01 PM
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
6-40
U5D7E4E0.book Page 41 Thursday, July 10, 2014 3:01 PM
Troubleshooting charts
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer 6
There is no compression.
check the vehicle.
6-41
U5D7E4E0.book Page 42 Thursday, July 10, 2014 3:01 PM
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
6-42
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a mo- cleaners, especially on spoked
cleaning compounds when cleaning torcycle. Frequent and proper care wheels. If such products are
these parts will scratch or damage does not only comply with the terms of used on hard-to-remove dirt, do
their surface. Wax also should not the warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its fected area any longer than in-
ished parts. life and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi- 7
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug cap, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
7-1
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
7-3
U5D7E4E0.book Page 4 Thursday, July 10, 2014 3:01 PM
SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
1950 mm (76.8 in) YAMALUBE Premium unleaded gasoline (Gasohol (E10)
Overall width: Type: acceptable)
745 mm (29.3 in) SAE 10W-30, 10W-40, 15W-40, 20W-40 or Fuel tank capacity:
Overall height: 20W-50 11.5 L (3.04 US gal, 2.53 Imp.gal)
1025 mm (40.4 in) Fuel reserve amount:
0 10 30 50 70 90 110 130 ˚F
Seat height: 3.0 L (0.79 US gal, 0.66 Imp.gal)
810 mm (31.9 in) SAE 10W-30 Fuel injection:
Wheelbase: Throttle body:
SAE 10W-40
1350 mm (53.1 in) ID mark:
Ground clearance: SAE 10W-50 5D78 10
140 mm (5.51 in) SAE 15W-40 Spark plug(s):
Minimum turning radius: Manufacturer/model:
SAE 20W-40
2500 mm (98.4 in) NGK/CR9E
Weight: SAE 20W-50
Spark plug gap:
Curb weight: –20 –10 0 10 20 30 40 50 ˚C 0.7–0.8 mm (0.028–0.031 in)
MT125 138 kg (304 lb) Clutch:
Recommended engine oil grade:
MT125A 140 kg (309 lb) Clutch type:
API service SG type or higher, JASO
Engine: Wet, multiple-disc
standard MA
Engine type: Transmission: 8
Engine oil quantity:
Liquid cooled 4-stroke, SOHC Primary reduction ratio:
Without oil filter element replacement:
Cylinder arrangement: 73/24 (3.042)
0.95 L (1.00 US qt, 0.84 Imp.qt)
Single cylinder Final drive:
With oil filter element replacement:
Displacement: Chain
1.00 L (1.06 US qt, 0.88 Imp.qt)
124 cm³ Secondary reduction ratio:
Bore × stroke:
Coolant quantity:
48/14 (3.429)
Coolant reservoir (up to the maximum level
52.0 × 58.6 mm (2.05 × 2.31 in) Transmission type:
mark):
Compression ratio: Constant mesh 6-speed
0.25 L (0.26 US qt, 0.22 Imp.qt)
11.2 : 1 Operation:
Radiator (including all routes):
Starting system: Left foot operation
1.00 L (1.06 US qt, 0.88 Imp.qt)
Electric starter Gear ratio:
Lubrication system: Air filter:
1st:
Wet sump Air filter element:
34/12 (2.833)
Dry element
8-1
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
SPECIFICATIONS
2nd: Manufacturer/model: Rim size:
30/16 (1.875) PIRELLI/SPORT DEMON 17 x MT3.75
3rd: Manufacturer/model: Front brake:
30/22 (1.364) MICHELIN/PILOT STREET Type:
4th: Loading: Single disc brake
24/21 (1.143) Maximum load: Operation:
5th: MT125 180 kg (397 lb) Right hand operation
22/23 (0.957) MT125A 178 kg (392 lb) Specified brake fluid:
6th: (Total weight of rider, passenger, cargo DOT 4
21/25 (0.840) and accessories) Rear brake:
Chassis: Tire air pressure (measured on cold Type:
Frame type: tires): Single disc brake
Semi double cradle Loading condition: Operation:
Caster angle: 0–90 kg (0–198 lb) Right foot operation
25.00 ° Front: Specified brake fluid:
Trail: 180 kPa (1.80 kgf/cm², 26 psi) DOT 4
89 mm (3.5 in) Rear: Front suspension:
Front tire: 200 kPa (2.00 kgf/cm², 29 psi) Type:
Type: Loading condition: Telescopic fork
Tubeless MT125 90–180 kg (198–397 lb) Spring/shock absorber type:
Size: MT125A 90–178 kg (198–392 lb) Coil spring/oil damper
8
100/80-17 M/C 52H(PIRELLI)- Front: Wheel travel:
52S(MICHELIN) 180 kPa (1.80 kgf/cm², 26 psi) 130 mm (5.1 in)
Manufacturer/model: Rear: Rear suspension:
PIRELLI/SPORT DEMON 225 kPa (2.25 kgf/cm², 33 psi) Type:
Manufacturer/model: Front wheel: Swingarm (link suspension)
MICHELIN/PILOT STREET Wheel type: Spring/shock absorber type:
Rear tire: Cast wheel Coil spring/oil damper
Type: Rim size: Wheel travel:
Tubeless 17xMT2.75 114 mm (4.5 in)
Size: Rear wheel: Electrical system:
130/70-17 M/C 62H(PIRELLI)- Wheel type: Ignition system:
62S(MICHELIN) Cast wheel TCI
8-2
U5D7E4E0.book Page 3 Thursday, July 10, 2014 3:01 PM
SPECIFICATIONS
Charging system: Engine trouble warning light:
AC magneto LED
Battery: ABS warning light:
Model: MT125A LED
12N5.5-4A / YUASA Fuses:
Voltage, capacity: Main fuse:
12 V, 5.5 Ah 20.0 A
Headlight: Headlight fuse:
Bulb type: 15.0 A
Halogen bulb Signaling system fuse:
Bulb voltage, wattage × quantity: 7.5 A
Headlight: Ignition fuse:
12 V, 55.0 W/60.0 W × 1 7.5 A
Tail/brake light: Radiator fan motor fuse:
LED 5.0 A
Front turn signal light: ABS control unit fuse:
12 V, 10.0 W × 2 MT125A 10.0 A
Rear turn signal light: ABS motor fuse:
12 V, 10.0 W × 2 MT125A 30.0 A
Auxiliary light: ABS solenoid fuse:
LED MT125A 20.0 A
Backup fuse:
8
License plate light:
12 V, 5.0 W × 1 10.0 A
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LED
8-3
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
CONSUMER INFORMATION
EAU40793 EAU26401 EAU26471
The vehicle identification number is The model label is affixed to the frame
stamped into the steering head pipe. under the rider seat. (See page 3-18.)
MODEL LABEL INFORMATION: Record this number in the space pro- Record the information on this label in
vided. the space provided. This information
will be needed when ordering spare
TIP
parts from a Yamaha dealer.
The vehicle identification number is
used to identify your motorcycle and
9 may be used to register your motorcy-
cle with the licensing authority in your
area.
9-1
U5D7E4E0.book Page 1 Thursday, July 10, 2014 3:01 PM
INDEX
A Engine stop switch............................... 3-12 P
ABS (for ABS models) .......................... 3-14 Engine trouble warning light .................. 3-3 Parking.................................................... 5-4
ABS warning light (for ABS models) ....... 3-3 F Part locations.......................................... 2-1
Air filter element and check hose, Front and rear brake pads, checking ... 6-21 Pass switch........................................... 3-12
replacing and cleaning ....................... 6-14 Front brake lever free play, checking... 6-20 R
Auxiliary light ........................................ 6-34 Front fork, checking ............................. 6-28 Rider seat.............................................. 3-18
B Fuel ...................................................... 3-16 S
Battery .................................................. 6-30 Fuel consumption, tips for reducing ...... 5-3 Safety information................................... 1-1
Brake and clutch levers, checking and Fuel level warning light........................... 3-2 Shifting.................................................... 5-2
lubricating........................................... 6-26 Fuel tank cap........................................ 3-15 Shift pedal............................................. 3-13
Brake fluid, changing............................ 6-23 Fuses, replacing................................... 6-31 Sidestand.............................................. 3-18
Brake fluid level, checking.................... 6-22 H Sidestand, checking and lubricating .... 6-27
Brake lever............................................ 3-13 Handlebar switches ............................. 3-11 Spark plug, checking.............................. 6-9
Brake light switches ............................. 6-21 Headlight bulb, replacing ..................... 6-33 Specifications ......................................... 8-1
Brake pedal .......................................... 3-14 High beam indicator light ....................... 3-2 Starting the engine ................................. 5-1
Brake pedal, checking and Horn switch .......................................... 3-12 Start switch........................................... 3-12
lubricating........................................... 6-27 I Steering, checking ................................ 6-29
Brake pedal free play, adjusting........... 6-20 Identification numbers ........................... 9-1 Storage ................................................... 7-3
C Ignition circuit cut-off system .............. 3-19 Supporting the motorcycle ................... 6-36
Cables, checking and lubricating ......... 6-26 Indicator lights and warning lights ......... 3-2 Swingarm pivots, lubricating ................ 6-28
Care ........................................................ 7-1 Info switch............................................ 3-12 T
Catalytic converter ............................... 3-17 L Tail/brake light ...................................... 6-34
Clutch lever........................................... 3-13 License plate light bulb, replacing ....... 6-35 Throttle grip and cable, checking and
Clutch lever free play, adjusting ........... 6-19 M lubricating........................................... 6-26
Coolant ................................................. 6-13 Main switch/steering lock ...................... 3-1 Throttle grip free play, adjusting ........... 6-15
Cowlings, removing and installing.......... 6-8 Maintenance and lubrication, periodic... 6-4 Tires ...................................................... 6-16
D Maintenance, emission control Tool kit .................................................... 6-2 10
Dimmer switch...................................... 3-12 system ................................................. 6-3 Troubleshooting.................................... 6-40
Drive chain, cleaning and lubricating ... 6-25 Matte color, caution ............................... 7-1 Troubleshooting charts......................... 6-41
Drive chain slack .................................. 6-24 Model label............................................. 9-1 Turn signal indicator light ....................... 3-2
E Multi-function meter unit........................ 3-4 Turn signal light bulb, replacing............ 6-35
Engine break-in ...................................... 5-3 N Turn signal switch................................. 3-12
Engine idling speed, checking.............. 6-15 Neutral indicator light............................. 3-2 V
Engine oil and oil filter element............. 6-10 Valve clearance..................................... 6-16
10-1
U5D7E4E0.book Page 2 Thursday, July 10, 2014 3:01 PM
INDEX
Vehicle identification number .................9-1
W
Wheel bearings, checking.....................6-29
Wheel, front (for non-ABS models) .......6-36
Wheel, rear (for non-ABS models) ........6-38
Wheels ..................................................6-19
10
10-2
U5D7E4E0.book Page 3 Thursday, July 10, 2014 3:01 PM
Original instructions
MBK Industrie
Z.I. de Rouvroy 02100 Saint Quentin
PRINTED IN FRANCE
2014.07 (E)
PANTONE285C