Professional Documents
Culture Documents
and back
Compliance with RoHS Directive
<Front>
3. With LED
Lamp rating
Lamp connection Actuator 12V DC 24 to 48V DC
Part No.
Push plunger AZ8111161 AZ811116
Roller plunger AZ8112161 AZ811216
Cross roller plunger AZ8122161 AZ812216
Roller arm AZ8104161 AZ810416
Spring type
Adjustable roller arm AZ8108161 AZ810816
Adjustable rod AZ8107161 AZ810716
Flexible rod AZ8166161 AZ816616
Spring wire AZ8169161 AZ816916
Push plunger AZ8111661 AZ811166
Roller plunger AZ81122661 AZ811266
Cross roller plunger AZ8122661 AZ812266
Roller arm AZ8104661 AZ810466
Lead wire type
Adjustable roller arm AZ8108661 AZ810866
Adjustable rod AZ8107661 AZ810766
Flexible rod AZ8166661 AZ816666
Spring wire AZ8169661 AZ816966
Notes) 1. LED rating 6V DC type is available. When ordering, add suffix 162(spring type) or 662(lead wire type) to the standard part No.
2.The 24 to 48V DC rated lamp is recommended for PC input use.
3. The roller arm and adjustable roller arm are available with metal rollers on a custom-made basis. Please inquire.
4. Option
Application Part No.
VL limit conduit adapter VL, VL with lamp, VL-T AZ8801
FOREIGN STANDARDS
Standard Applicable product Part No.
File No. : E122222
Ratings : 5A 250V AC
UL
Pilot duty B300 Order by standard part No. However,
Product type : Standard model, with neon lamp add “9” to the end of the part No. for the
File No. : E122222 model with neon lamp.
Ratings : 5A 250V AC
C-UL
Pilot duty B300
Product type : Standard model, with neon lamp
File No. : J9551203
TÜV Ratings : AC-15 2A/250V~ Order by standard part No.
Product type : Standard model only
VL (AZ8)
SPECIFICATIONS
1. Rating
1) Standard type 2) Types with neon lamp and with LED
Load Resistive load Inductive load Rated control Resistive load Inductive load
(cos φ]1) (cos φ]0.4) Types (cos φ]1) (cos φ]0.4)
Rated control voltage voltage
125V AC 5A 3A 125V AC 5A 3A
With Neon lamp
250V AC 5A 2A 240V AC 5A 2A
125V DC 0.4A 0.1A With LED 24V DC 3A –
2. Characteristics
Contact arrangement 1 Form A 1 Form B
Initial contact resistance, max. 15mΩ (By voltage drop 6 to 8V DC at rated current)
Contact material Gold clad silver alloy (cadmium free)
Initial insulation resistance (At 500V DC) Min. 100MΩ
1,000Vrms for 1 min Between non-consecutive terminals 2,000Vrms for 1 min Between
Initial breakdown voltage
dead metal parts and each terminal 2,000Vrms for 1 min Between ground and each terminal
In the free position Max. 98m/s2 {10G}
Shock resistance max.
In the full operating position Max. 294m/s2{30G}
Vibration resistance Standard type: Max. 55Hz Type with indicator: 10 to 50Hz, double amplitude of 1.5mm
Mechanical 107 (at 120 cpm)
Expected life (Min. operations) Electrical 3105 (at rated resistive load) 5106 (Magnetic contactor FC-100 200V AC load)
Life of lamp Min. 2104 hours (Neon lamp type)
Ambient temperature/Ambient humidity –20 to +60°C –4 to +140°F/Max. 95%
Max. operating speed 120 cpm
3. EN60947-5-1 performance
Item Rating
Rated insulation voltage (Ui) 250VAC
Rated impulse withstand voltage (Uimp) 2.5kV
Switching overvoltage 2.5kV
Rated enclosed thermal current (Ithe) 5A
Conditional short-circuit current 100A
Short-circuit protection device 10A fuse
Protective construction IP64
Pollution degree 3
4. Operating characteristics
Characteristics Pretravel (P.T.), max. Movement Differential Overtravel (O.T.), min. Totaltravel (T.T.), min.
O.F. (N {gf}) max. R.F. (N {gf}) min.
Actuator mm inch (M.D.), max. mm inch mm inch mm inch
Push plunger
Roller plunger 8.83 {900} 1.47 {150} 1.5 .059 0.7 .028 4 .028 5.5 .217
Cross roller plunger
Roller arm 5.88 {600} 0.49 {50} 20° 10° 75° 95°
Adjustable roller arm 7.84 {800}~3.35 {342} 0.49 {50}~0.21 {21} 20° 10° 75° 95°
Adjustable rod 7.84 {800}~1.99 {203} 0.49 {50}~0.12 {12} 20° 10° 75° 95°
Flexible rod spring wire 0.88 {90} – 30 (1.181) – 20 (.787) 50 (1.969)
*Characteristics measured at bent condition: min. radius 100mm 3.937inch.
Notes) 1. Keep the total travel values in the specified range. Otherwise the actuator force may rise to several times the operating force, resulting in a mechanical failure or much shorter service life.
2. For the operating characteristics, refer to the TECHNICAL INFORMATION.
500
500
400
Terminal
300 13 14
200
0 0.5 1.0 3 5 50 260 700
100 NK HC HP HG VC-20 FC-10 FC-35 FC-100
30 Various relay loads (VA)
0 5 10
Load current, A 11 12
Note: The FC magnetic contactor series is 200V AC. The NK
is 2 Form C 24V DC type.
VL (AZ8)
DIMENSIONS 7 .276 dia.
stainless steel plunger 3
.118
10.2
.402
10.2
.402
mm inch
Push plunger
PT 1.5max General
Standard type +0.2
2-4.1 0 dia.
tolerance:
4 4
AZ8111
mounting holes 26.5
1.043 .157 .157 ±0.4 ±.016
M36
20.4±0.3 2-M5 (P=0.8) tapped 2-M5 (P=0.8)
cover screw 7 .276 in depth 7 .276 in depth
.803±.012
mounting holes mounting holes
56±0.3 64 64
2.205±.012 2.520 2.520
Operation indicator
7.5±0.2 7.5±0.2
21±0.2 .295±.008 .295±.008
.827±.008 15.1 15.1
28 .594 .594 20.4±0.3
1.102 25 .803±.012
.984 30.3
1.193
Standard type With lamp
2-4.1
+0.2
dia. 38
0
1.496 4 4
mounting holes .157 .157
7.5±0.2 7.5±0.2
21±0.2 .295±.008 .295±.008
.827±.008 15.1 15.1
28 .594 .594 20.4±0.3
1.102 25 .803±.012
.984 30.3
1.193
Standard type With lamp
2-4.1
+0.2
dia. 38
0
1.496 4 4
mounting holes .157 .157
7.5±0.2 7.5±0.2
21±0.2 .295±.008 .295±.008
.827±.008 15.1 15.1
28 .594 .594 20.4±0.3
1.102 25 .803±.012
.984 30.3
1.193
Standard type With lamp
18 dia.7
Roller arm nylon roller
41.2±0.8
1.622±.031
45.2±0.8
1.780±.031 General
(Roller can be rotated 36.2±0.8 40.2±0.8
Standard type PT
20° m
ax and locked in any
position through 360°)
1.425±.031 1.583±.031 tolerance:
AZ8104 ±0.4 ±.016
10.2 10.2
.402 .402
0
M4 arm
R3
M36 20.4±0.3
cover screw .803±.012
56±0.3 64 64
2.205±.012 2.520 2.520
Operation indicator 2-M5 (P=0.8) tapped 2-M5 (P=0.8)
mounting holes mounting holes
2-M323
cover screw 14 14
.551 .551
7.5±0.2 7.5±0.2
21±0.2
15.1 .295±.008 15.1 .295±.008
.827±.008
28 .594 25 .594 20.4±0.3
1.102 38.1 .984 Standard type 30.3 .803±.012 With lamp
1.5 1.193
VL (AZ8)
Adjustable rod 5.5
(44.9)
(1.768)
(44.9)
(1.768)
mm inch
.217
Standard type 36.3±0.8 36.3±0.8
1.429±.031 1.429±.031 General
AZ8107 PT20°
max 2.6 .102 dia. rod
(Roller can be rotated
and locked in any
tolerance:
position through 360°) ±0.4 ±.016
M4 rod fastening plate 10.2 10.2
screw with hexagonal holes .402 .402
Adjustable lenght of rod
(30-118)
7.5±0.2 7.5±0.2
21±0.2 .295±.008 .295±.008
.827±.008 15.1 15.1
28 .594 20.4±0.3 .594 20.4±0.3
1.102 25 .803±.012 30.3 .803±.012
.984 1.193
(44.9) (1.768) Standard type (44.9) (1.768) With lamp
Adjustable roller arm (Length of arm can be adjustable within 30 to 70mm 1.181 to 2.756inch by 1mm .039inch pitch)
47.7±0.8 47.7±0.8
Standard type 1.878±.031 1.878±.031
42.7±0.8 42.7±0.8
AZ8108 Adjustable lenght of arm
18 dia.7 nylon roller 33.5±0.8 1.681±.031 33.5±0.8 1.681±.031
(30-70)
(Roller can be rotated
and locked in any
1.319±.031 1.319±.031 General
0° max 28.5±0.8 28.5±0.8
PT2 position through 360°) 1.122±.031 1.122±.031 tolerance:
M4 arm fastening
plate screw with
hexagonal holes
±0.4 ±.016
10.2 10.2
.402 .402
Arm fastening plate
+0.2
2-4.1 0 dia. 18.5 18.5
mounting holes Mounting metal .728 Mounting metal .728
12.5
.492 M6 arm fastening M6 arm fastening
plate screw with plate screw with
M36 hexagonal holes hexagonal holes
cover screw 2-M5 (P=0.8)
7 .276 in depth
mounting holes
56±0.3 64 2-M5 (P=0.8) tapped 64
2.205±.012 2.520 7 .276 in depth 2.520
Operation indicator mounting holes
7.5±0.2 7.5±0.2
21±0.2 .295±.008 .295±.008
.827±.008 15.1 15.1
28 .594 20.4±0.3 .594 20.4±0.3
1.102 25 .803±.012 30.3 .803±.012
.984 1.193
(46.4) (1.827) Standard type (46.4) (1.827) With lamp
Flexible rod type (Should be used with less than 50mm 1.969inch of T.T.)
Standard type 10.2
.402
10.2
.402
AZ8166
PT 30 max
3 dia. 3 dia.
General
.118 .118
tolerance:
Weight: 112g Nylon rod Nylon rod ±0.4 ±.016
41.5
1.634
100±1.5
3.937±.059
+0.2
2-4.1 0 dia.
mounting holes 4 4
.157 .157
VL (AZ8)
Spring wire (Should be used with less than 50mm 1.969inch of T.T.) General tolerance: ±0.4 ±.016
Standard type 10.2 10.2
PT 30 max .402 .402
AZ8169
1.2 dia. 1.2 dia.
.047 stainless .047 stainless
Weight: 112g steel wire steel wire
51.5
2.028
100±1.5
3.937±.059
+0.2
2-4.1 0 dia.
mounting holes 4 4
.157 .157
OPTION mm inch
VL Limit Conduit Adapter
t=7 max.
.276
AZ8801
Applicable wire 56
13/64
Electric wire name Finished outside diameter (Same as with the
VL limit switch)
Vinyl cabtire cord (VCTF) 8.7 to 11 dia.
Vinyl cabtire cable (VCT) .343 to .433 dia. 23
.906 18
.709 Part A
(Tighten up
with no gap)
21 14.8
(A set of mounting hex. socket screws is supplied.) .827 .583
28 27.8
1.102 1.094
(Same as with the
VL limit switch)
(Front) (Side)
Note: Diagram shows adapter when installed to an AZ8104.
VL (AZ8)
LAMP LIGHTING CIRCUIT
1. Spring type
1) When connecting load to N.O. side: 2) When connecting load to N.C. side: 3) When connecting loads to both N.O.
When the switch is at free position, the When connecting switch is at free posi- and N.C. sides: Same as in 1).
lamp is lit, and when the switch operates, tion, the lamp turns off, and when the (Use the lamp holder in the same condi-
the lamp turns off. (Use the lamp holder switch operates, the lamp is lit. tion as when it was at the time of ship-
in the same condition as when it was at (Use the lamp holder, changing it direc- ment. In this case, it is impossible to use
the time of shipment.) tion by 180°.) it, changing its direction by 180°.)
(With neon lamp) (With LED) (With neon lamp) (With LED) (With neon lamp) (With LED)
Neon lamp Resistor LED Resistor Built-in switch LED Resistor Neon lamp Resistor LED Resistor
13 14 13 14 13 14
N.O. Load N.O. N.O. Load
N.C.
N.C. Load N.C.
11 12
N.O. Load N.O. Load Load N.O. Load
11 12 13 14 13 14 11 12 13 14
Built-in switch Resistor
Built-in switch
~
~
~
AC power source Load AC power source Load
11 12 AC power source 11 12 11 12
– +
– + – +
DC power source
DC power source DC power source
both N.C. side and N.O. side. when load is turned off, the lamp goes N.C.
11 12
out.)
Built-in switch
• More loads than for one circuit cannot
be controlled. – +
• There is no leakage current. DC power source
M4 .157 tap
(P=0.7) mounting nut M5 .197 mounting screw
4-4.5 .177 dia. 4-5.5 .217 dia.
M4 .157 M4 .157
mouting screw mounting screw
56±0.2 56±0.3 56±0.3
2.205±.008 2.205±.012 2.205±.012
Depth of screw holes > 15mm .591inch Thickness of panel < 5mm .197inch Length of bolt < panel thickness t+7mm .276inch
VL (AZ8)
WIRING (unit: mm inch)
1. Insulation distance greater than Applicable fasten terminal Fasten terminal
6.4 mm N.C. use N.O. use
Max. 6.4 .252 Max. 6.4 .252 Max. 6.4 .252
Reinforced plastic with superior electrical 3.0 to 3.7 dia. 32 1.260
.118 to .146
insulation characteristics is used in the 16 .630
Terminal
Projection (8 locations) screw Grounding terminal
Groove (8 points)
Spring (4 locations)
Terminal
washer
Head block direction
Applicable wire change
(Roller arm, adjustable roller arm, adjustable rod types)
Applicable wire
Wire name
Wire-strand Conductor Finished outside diameter Actuator heads
2-wire 0.75mm2·1.25mm2 may be moved
Vinyl cabtire cord (VCTF) 3-wire 2.0mm2 Lock screw (Black)
4-wire 0.75mm2·1.25mm2 Round shape in 90° incre-
Vinyl cabtire cable (VCT) 2-wire 0.75mm2 6 dia. to 9 dia. ments to any of
1.0 dia. to 1.2 dia. Flat shape Max. 9.4 four directions,
600V vinyl insulation sealed cable
2-wire
(VVF) 1.6 dia. by removing
one screw.
CAUTIONS
1. Over travel (O.T.) • Use where inflammable or corrosive 9) When used outdoors (in places where
1) When overtravel is too large, life is gases exist. there is exposure to direct sunlight or
shortened due to possible damage to the 3) Use within an ambient temperature of rain such as in multistory car parks) or in
mechanism. Please use in the following –20 to +60°C –4 to +140°F. (However, environments where ozone is generated,
appropriate range. do not allow it to freeze.) the influence of these environments may
Types Overtravel 4) In order to maintain the reliability at a cause deterioration of the rubber materi-
Plunger 1.5 to 2.0mm high level under practical conditions of al. Please consult us if you intend to use
(AZ8111, 8112, 8122) .059 to .079inch use, the actual operating conditions a switch in environments such as these.
Roller Arm 20 to 30° should be checked for the benefit of the 10) Do not store in places where organic
(AZ8104, 8107, 8108)
Flexible Rod 15 to 20mm .591 to quality of the product. gas might be generated or in places of
(AZ8166, 8169) .787inch (at the top)
5) If OT is too big, the life of limit switch high dust content or high humidity.
2. Ambient conditions will be shortened switching friction. Use it 3. Installation
1) Because these switches are not of with enough margin of OT. 70% of OT 1) Tighten the three cover installation
immersion protected construction, their standard value will be good for use. screws equally. Tightening torque is 0.2
use in water or oil should be avoided. 6) Do not use the switch in a silicon to 0.29 N·m (2 to 3 kg·cm).
Also, locations where water or oil can atmosphere. Case should be taken 2) Avoid having extra cord length pushed
normally impinge upon the switch or where organic silicon rubber, adhesive, into the cord vent. Any extra length when
where there is an excessive accumula- sealing material, oil, grease or lead wire wiring should be allowed to rest in its
tion of dust should be avoided. generates silicon. natural position.
2) The use of these switches under the 7) When wiring, do not connect the lead
following conditions should be avoided. If wires directly to the terminals, but use
the following conditions should become the crimp terminals and tighten them to a
necessary, we recommend consulting us torque of 0.39 to 0.59 N·m {4 to 6
first. kg·cm}.
• Use where there will be direct contact 8) Avoid use in excessively dusty envi-
with organic solvents, strong acids or ronments where actuator operation
alkalis, or direct exposure to their vapors. would be hindered.
VL (AZ8)
4. Lamp holder 5. Spring type
1) As shown in the photograph, wrench a 1) When loads are connected to both
minus-driver in the gap between the N.O. and N.C. only the indicatin at non-
cover and the part of the indicator holder operation time can be used.
indicated by the arrow in the direction of 2) Take special care not to damage or
insertion, and raise the lamp a little. deform the contact spring during change
2) After removing the indicator holder, of indicator holder direction or during
insert it in the reverse direction, and connection work.
push it in until a snap is heard. 3) In the case of VL limit switch with
3) After changing the direction of the neon lamp, if the lamp is connected in
indicator holder, put the cover on it in series in a 100V circuit, the lamp ceases
such a way that the spring touches the to be lighted.
top of the terminal screw. However, for a 200V circuit, up to 2
(Unless the spring rests completely on lamps can be connected in series.
the terminal screw, distortion of the 6. Lead type
spring, failure in lighting of the lamp or 1) When loads are connected to both
short circuit may result.) N.O. and N.C. indication can be given on
both N.O. and N.C. sides, but it is impos-
sible to connect the indication circuit to
the load in series and parallel.
Driver
Spring
Lamp
holder
Cover