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BoostLi Energy Storage Module ESM-48100U2 User Manual
BoostLi Energy Storage Module ESM-48100U2 User Manual
User Manual
Issue 03
Date 2021-05-06
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: https://e.huawei.com
Overview
This document describes the BoostLi series lithium-ion energy storage module
ESM-48100U2 (ESM for short) in terms of its overview, application scenarios,
external ports, working principles, installation, and commissioning.
Intended Audience
This document is intended for:
● Maintenance engineers
● Sales engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows:
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.
Issue 03 (2021-05-06)
This issue is the second official release.
● Updated 2.3.2 Panel and Ports.
● Updated 5.2 Installation an ESM.
Issue 02 (2021-01-30)
This issue is the second official release.
● Updated Table 2-4.
● Updated 5.5.4 Setting Third-Party Power Parameters.
● Updated 7.3 Troubleshooting.
● Updated B Technical Specifications.
Issue 01 (2020-06-30)
This issue is the first official release.
Contents
3 Application..............................................................................................................................11
3.1 Parallel Connection.............................................................................................................................................................. 11
3.2 Online Capacity Expansion................................................................................................................................................ 12
3.3 Application in Class B Environments with Direct Ventilation................................................................................ 12
3.4 Low-Temperature Application...........................................................................................................................................12
7 Maintenance Guide...............................................................................................................40
7.1 Maintenance Method.......................................................................................................................................................... 40
7.2 Replacing an ESM................................................................................................................................................................. 42
7.3 Troubleshooting..................................................................................................................................................................... 44
A Warranty Rules...................................................................................................................... 46
B Technical Specifications....................................................................................................... 48
C Acronyms and Abbreviations..............................................................................................50
1 Safety Information
Statement
● Be cautious to avoid injury when moving heavy objects.
● When moving a heavy object outwards, be aware of unfixed or heavy objects
on the cabinet to prevent injury.
● Do not change the structure or installation sequence of ESMs without
permission.
● Ground the ESM before powering it on. Otherwise, personal injury or
equipment damage may occur.
● Before powering on the ESM, ensure that the ESM is secured by screws to
prevent it from falling off during operation.
● Before installation or maintenance, wear goggles, rubber gloves, and
protective clothing to avoid damage caused by electrolyte in the case of
electrolyte overflow.
● Keep the ESM loop disconnected during installation and maintenance.
● Secure ESM cables to the specified torque. Loose connections will result in
excessive voltage drops or cause ESMs to burn out when the current increases.
● In an indoor scenario, you are advised to power on the ESM within seven days
after unpacking. If the ESM cannot be powered on in time, place it in a dry
indoor environment without corrosive gas.
● In an outdoor scenario, you are advised to power on the ESM within 24 hours
after unpacking. If the ESM cannot be powered on in time, place it in a dry
indoor environment without corrosive gas.
● Protect your skin and eyes from ESM electrolyte leakage. If you touch the
electrolyte leakage, wash with clean water immediately and visit a doctor if
the situation is serious.
● Do not swallow any component or substance of the ESM.
● Protect the ESMs from mechanical vibration, collision, punctures, and strong
impact. Otherwise, the ESM may catch fire.
● Do not throw ESMs in fire because this may cause the ESMs to ignite.
● Do not install ESMs in positions where water leakage is likely to occur, such as
areas near air conditioners or cable outlets in the equipment room.
● Do not immerse ESMs in water or expose them to rain.
Misoperations
Avoid the following misoperations.
Gas Composition
The ESM is an enclosed battery system and will not release any gases under
normal operations.
If the ESM is severely misused, for example, being burned or used under
thunderstruck, it may be damaged, resulting in electrolyte leakage. The electrolyte
of organic carbonate nature may produce CO2, CO, and N2 after being burned.
2 Product Description
ESM-48100U2 48 V 100 Ah
Features
● Parallel connection for power expansion: The maximum power (P) of N ESMs
connected in parallel can reach 24 kW. For details, see 3.1 Parallel
Connection.
● Application in class B environments with direct ventilation: The ESM can be
used in indoor environments where the ambient temperature and humidity
are not controlled or outdoor environments (with simple shielding measures
such as awnings) where the humidity can reach 100%.
● Support for third-party power systems: The ESM implements lithium battery
self-management so that it can be used with third-party power systems.
● Maintenance-free: The ESM is maintenance-free, reducing the costs of battery
O&M and the frequency of site visits.
● Long service life: The ESM service life is two to three times the life of common
lead-acid batteries. The battery state of health (SOH) and state of charge
(SOC) can be monitored online in real time. These features improve the
reliability of site power backup.
● EMC:
– CE: EN 55032/CISPR32, Class A
– RE: EN 55032/CISPR32, Class B
Function
● Status monitoring: monitors the electrochemical cell voltage and temperature
as well as the ESM voltage and current.
● Alarm management: generates alarms when overvoltage, undervoltage,
overcurrent, overtemperature, or undertemperature occurs.
● Protection against exceptions: protects against overvoltage, undervoltage,
overcurrent, short circuits, overtemperature, undertemperature,
electrochemical cell faults, and hardware faults.
● Information reporting: provides a northbound CAN/RS485 port through which
alarms and status data are reported.
● Parallel connection: Multiple ESMs can be connected in parallel. CAN
communication supports parallel connection of up to 32 ESMs, and RS485
communication supports parallel connection of up to 16 ESMs.
● Balance: supports real-time electrochemical cell balancing.
● E-label: identifies the ESM using an electronic label.
● Antitheft: provides the software-based antitheft function when being used
with specified Huawei power systems.
● Forcible disconnection: Users can disconnect the external power supply to the
PWR port and hold down the MANUAL ON/OFF button for 5s to power off
the ESM forcibly.
● Maintenance mode: used for ESM replacement. Users can hold down the
MANUAL ON/OFF button for 15s to enter the maintenance mode so that the
ESM can be replaced safely and reliably.
● Activation: The ESM can be activated through the PWR port, power port, and
the MANUAL ON/OFF button.
2.3.1 Appearance
Figure 2-2 ESM exterior
2 DO1 ESM dry contact output Alarm output dry contact, configurable.
By default, an alarm is reported when
DO2 the dry contact is open. For details, see
Table 2-4.
7 PWR ESMU port for The ESM can be activated if the PWR
connecting to an port is supplied with a voltage of 43.2–
external power source 58 V. For details, see 2.4 Activation and
Startup.
- ESM negative terminal 45°C, the cable size can be smaller but
should be at least 16 mm2.
6 NC Reserved -
DO1 Fault, major If the ESM raises one of the following alarms, the dry Configurable
alarm contact supplies an alarm signal: (By default,
Electrochemical cell voltage sampling fault, straight- an alarm is
through short circuit fault, straight-through open generated if
circuit fault, electrochemical cell fault, reverse the dry
connection protection, module internal temperature contact is
protection, electrochemical cell temperature sampling open.)
exception, discharge overcurrent lockout alarm, theft
alarm, charge low temperature protection, charge
high temperature protection, charge overcurrent
protection, discharge low temperature protection,
discharge high temperature protection, discharge
overcurrent protection, and serial number conflict
DO2 Overload If the ESM raises one of the following alarms, the dry
warning, contact supplies an alarm signal:
overdischarge Battery string discharge undervoltage protection,
protection single electrochemical cell discharge undervoltage
protection, battery string discharge undervoltage
alarm, electrochemical cell discharge undervoltage
alarm, and discharge overcurrent warning
LED Indicators
Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder to remote
maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM enters the
maintenance mode.
● When the ESM is in sleep mode, the fault indicator is off except for reverse connection
protection.
● In standby mode, the CHG and DCHG indicators are off and the ESM is open-circuited.
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the
button should be greater than 0.5s; otherwise, the operation is ineffective.
2. If the ESM in charge state is deactivated through the MANUAL ON/OFF button,
you can only activate the ESM through the MANUAL ON/OFF button. If the ESM in
discharge or disconnected state is deactivated through the MANUAL ON/OFF
button, you can activate the ESM through the PWR port or power port when the
external busbar has no voltage.
3. If the intelligent displacement lock antitheft function is enabled for the ESM, the
shutdown and maintenance functions of the MANUAL ON/OFF button will become
ineffective. To use this button, you need to disable the intelligent displacement
lock/GPS antitheft function.
4. If the intelligent displacement lock antitheft function is enabled for the ESM, the
default cell pack undervoltage protection threshold of the ESM will increase to 46
V.
3 Application
Number of 2 3 4 5 6 7 8 9 ...... 16
Parallel ESMs
Derating 0.70 0.60 0.55 0.50 0.50 0.45 0.40 0.40 ...... 0.40
Coefficient
NOTE
The product can be delivered to the site directly and transported by land and
water. The packing case must be secured for transportation, compliant with
related national standards, and printed with marks such as anti-collision and
moisture prevention. Dispose of waste ESMs in strict accordance with local laws
and regulations.
Protect the packing case with the product from the following situations:
NOTE
1. If ESMs have been stored overdue, promptly report the event to the department leader.
2. Dispose of bulging ESMs directly irrespective of how long they have been stored.
3. The storage duration (t) starts from the latest charge time marked on the ESM packing
case. The latest charge time is updated after every charge.
4. If an ESM is qualified after charge, mark the latest charge time and the next recharge
time on the ESM packing case. The next recharge time is 8 months (stored above 30°C)
or 12 months (stored below 30°C) later than the latest charge time. The total storage
duration should not exceed the warranty period.
1. After the site power supply is disconnected due to a mains outage, the power
supply is not recovered for a long time because the faults (such as cable
faults) cannot be rectified in a timely manner.
2. After installation and commissioning are complete, the mains power is
switched off directly without powering off the ESM. The ESM enters the low
power mode only after being completely discharged, and the interval for
onsite acceptance check is long.
3. Other reasons that prevent the ESM from entering the low power mode
normally.
Recharge Settings
Parameter
Charge 53.5 V
voltage
Recharge Settings
Parameter
4. Hold down the MANUAL ON/OFF button for at least 5s and less than 15s,
wait until all indicators on the front panel turn off, remove all the cables, and
place the ESM in the original packing case. Modify the latest charge time and
the next recharge time marked on the original packing case.
1. Connect the positive and negative poles of an ESM to the output positive and
negative terminals on the DC regulated power supply respectively.
Figure 4-1 Connecting cables between the ESM and the DC regulated power
supply
2. Set charge parameters for the DC regulated power supply. For details, see
Table 4-2.
3. Hold down the MANUAL ON/OFF button for at least 5s and less than 15s,
wait until all indicators on the front panel turn off, remove all the cables, and
place the ESM in the original packing case. Modify the latest charge time and
the next recharge time marked on the original packing case.
CAUTION
≥ 51 V ≥ 48 V
NOTE
1. For the ESM that is qualified after recharge, hold down the MANUAL ON/OFF button
for at least 5s and less than 15s. Wait until all indicators on the front panel turn off and
then remove the cables. Place the ESM in the original packing case. Mark the latest
charge time and the next recharge time (the next recharge time is 8 months if stored
above 30°C or 12 months if stored below 30°C later than the latest charge time) on the
packing case. Packed ESMs should be used as soon as possible.
2. If the ESM is not qualified after recharge, recharge it again. If the ESM is still not
qualified, dispose of it.
Prerequisites
Ensure that ESMs are from the same manufacturer, of the same model, and in the
same batch.
Before installing ESMs, ensure that the battery circuit breakers in the power
system are OFF or that the battery fuses are removed.
DANGER
5.1 Tools
Required tools and materials are available.
NOTICE
NOTICE
----End
Procedure
Step 1 Wear the protective gloves.
Step 2 Install the ESM ground cable.
After the ESM communications cables are installed, connect a build-out resistor to the
COM_OUT port of the last ESM.
CAUTION
1. Locate the ESM activation cable and cable terminals in the fitting bag.
2. Install the activation cable at the terminals.
3. Install one end of the activation cable at a PWR port of the ESM.
4. Install the other end of the activation cable at a load route (BLVD route
recommended, the recommended circuit breaker capacity of the activation
cable ranges from 6 A to 32 A) and the corresponding RTN+ busbar in the
power system.
Figure 5-6 Installing the PWR activation cables for the ESM
CAUTION
● When installing the ESM power cable, ensure that the protruding part of the
OT terminal on the cable faces outward.
● Do not connect two or more cables to the positive and negative power ports of
the ESM in parallel.
Figure 5-9 Installing negative and positive power cables for the ESM
----End
Procedure
Step 1 Wear the protective gloves.
Step 2 Install the ESM ground cable.
CAUTION
After the ESM communications cables are installed, connect a build-out resistor to
the COM_OUT port of the last ESM.
CAUTION
● When installing the ESM power cable, ensure that the protruding part of the
OT terminal on the cable faces outward.
● Do not connect two or more cables to the positive and negative power ports of
the ESM in parallel.
Figure 5-14 Installing negative and positive power cables for the ESM
----End
NOTICE
NOTICE
If the Huawei power monitoring module is connected to the ESM for the first
time, the monitoring module will restart automatically because battery
management parameters need to be switched to the ESM.
Step 2 When multiple ESMs connected in parallel are powered on, observe the RUN
indicator on each ESM panel. Communication is normal if the indicator is steady
on and is not established if it blinks fast. Check the communications cables
between ESMs and rectify the fault.
Step 3 When the ESMs are communicating with the monitoring module, check whether
the communication is normal. If the RUN indicator on an ESM is steady on, the
ESM communicates properly with the monitoring module. If the indicator blinks
fast, the communication is interrupted. In this case, check that the
communications cable is properly connected.
Step 4 Observe the ESM for 15 mins. Ensure that it is working properly (the ALM
indicator is off and the RUN indicator is steady on).
----End
NOTICE
LCD
WebUI
Step 1 Remove the cable connected to the FE port on the SMU. Use a network cable to
connect the network port on the PC to the FE port on the SMU.
Step 2 Configure the PC IP address and the SMU IP address in the same network
segment.
For example, if the SMU has an IP address of 192.168.0.10, a subnet mask of
255.255.255.0, and a default gateway of 192.168.0.1, set the IP address to
● The default IP address of the SMU is 192.168.0.10, the default subnet mask is
255.255.255.0, and the default gateway is 192.168.0.1.
● If the default IP address has been changed, you can view the new IP address on the
NetEco.
Step 3 Set the PC IP address in the same network segment as the SMU IP address, enter
https://local IP address of the SMU (for example, https://192.168.0.10) in the
address box of Internet Explorer, and press Enter. The login page is displayed.
Step 4 On the login page, enter the preset user name admin and preset password
Changeme, set the language, and click Log In.
Step 5 Choose Monitoring > DC Power > Lithium Battery Group > Running Parameter
> Charge Parameters to modify the charge current limit coefficient. The value
range is 0.05C10–1.0C10.
Step 6 Choose Monitoring > DC Power > Lithium Battery Group > Running
Information to view the ESM running status information.
Step 7 After the commissioning is complete, reconnect the cable removed in Step 1.
----End
NOTICE
When the ESMs are connected to a third-party power system, set the ESM
capacity as required.
4 Float charge 51 V 51 V
voltage
5 LLVD 47 V 47.6 V
threshold
6 BLVD 40.5 V 46 V
threshold
Step 3 On the NetEco WebUI, choose iLock > Site Name > Set iLock Parameters.
----End
SMU WebUI
Step 1 Log in to Huawei SMU WebUI.
Step 2 Choose Monitoring > Lithium Battery Group > Running Parameter > iLock
Enabled > Enabled, and click Submit.
----End
LCD
NetEco WebUI
Step 1 Log in to the NetEco WebUI and choose System > License Management.
----End
Enterprise Users
For details about how to maintain the intelligent displacement lock and IoT
module, see Intelligent Displacement Lock and IoT Module Installation Guide
(ESM).
7 Maintenance Guide
NOTICE
The ESM software can be upgraded only when the AC input power is normal.
ESM Check the ESM indicators for its running status. For details, see LED indicator
description.
Monitoring 1. Check the ESM running status on the LCD of the Huawei power monitoring
(LCD) module (SMU02B or SMU02C). LCD menu path: Main Menu > Running
Information > Lithium Battery > Lithium Battery Group
2. Check for active ESM fault alarms. LCD menu path: Main Menu > Active
Alarm. If a fault alarm is generated, see Troubleshooting.
Monitoring 1. Check the ESM running status on the WebUI of the Huawei power monitoring
(WebUI) module (SMU02B or SMU02C). WebUI menu path: Monitoring > DC Power >
Lithium Battery Group > Running Information
2. Check for active ESM fault alarms. WebUI menu path: Home > Active Alarm.
If a fault alarm is generated, see Troubleshooting.
Network 1. Check the ESM running status on the Huawei power system network
management management system NetEco (iMaster NetEco V600R021C10 or later). NetEco
system menu path: Monitor > Site Name > Lithium Battery Group > DETAILS
2. Check for active ESM fault alarms. NetEco menu path: Monitor > Site Name
> Lithium Battery Group > ALARMS. If a fault alarm is generated, see
Troubleshooting.
● (Optional) The intelligent displacement lock function has been disabled. For
details, see Intelligent Displacement Lock and IoT Module Installation
Guide (ESM).
Replacement Requirements
NOTICE
To keep power continuity during ESM replacement, ensure that other power
sources, such as the mains, diesel generator, or a third-party DC power source,
provide continuous power supply.
Conditions for the ESM to enter and exit the maintenance mode:
Step 2 Switch the BAT– battery circuit breaker in the power system to OFF or remove the
battery fuse.
Step 3 Press the MANUAL ON/OFF button on the battery to turn off the battery output.
Step 4 Disconnect the cables from the old ESM. Insulate each cable and label them
immediately.
Step 5 Loosen the screws on the panel and remove the ESM.
----End
Step 2 Hold down the MANUAL ON/OFF button for 15s for the battery to enter the
maintenance mode. In this mode, all indicators blink, the battery board is
activated, but the battery is not charged or discharged.
Step 3 Connect the cables to the new ESM based on the cable labels.
Step 4 Switch the BAT– battery circuit breaker in the power system to ON or reinstall the
battery fuse using a fuse extracting unit.
Step 5 Hold down the MANUAL ON/OFF button for 15s for the battery to exit the
maintenance mode. The battery is automatically activated and connects to the
power system.
Step 6 Remove the protective gloves and pack up all tools.
----End
Follow-up Procedure
● Put the removed component into the ESD box or bag and then place the ESD
box or bag into the carton box with foams or the packing case of the new
component.
● Fill in the fault card with the information about the removed component.
● Contact your local Huawei office to handle the faulty component.
7.3 Troubleshooting
Troubleshooting
Fault Type Fault Generation Possible Causes Troubleshooting
Condition
BMS fault 1. The electrochemical 1. The welding point for Replace the ESM.
cell voltage electrochemical cell voltage
sampling circuit is sampling is loose or
faulty. disconnected.
2. The electrochemical 2. The voltage sampling
cell temperature terminal is disconnected.
sampling circuit is 3. The fuse in the voltage
faulty. sampling circuit is blown.
4. The electrochemical cell
temperature sensor has failed.
Cell fault The voltage of the 1. Due to large self-discharge, Replace the ESM.
electrochemical cell is the electrochemical cell
low or unbalanced. overdischarges to below 2.0 V
after long-term storage.
2. The electrochemical cell is
damaged by external factors,
and short circuits, pinpricks, or
crushing occurs.
Overvoltage 1. The busbar voltage 1. The busbar input voltage If the ESM
protection is greater than 59.4 exceeds the normal value. cannot be
V in charging state. 2. Cells are not consistent. The recovered due to
2. The maximum capacity of some protection
electrochemical cell electrochemical cells against
voltage is greater deteriorates too fast or the abnormality,
than 3.9 V. internal resistance of some contact local
electrochemical cells is too Huawei engineers
3. The ESM voltage is to rectify the
greater than 55 V. high.
fault.
Undervoltage 1. The ESM voltage is 1. The mains power failure has
protection less than 40.5 V. lasted for a long time.
2. The minimum 2. Cells are not consistent. The
electrochemical cell capacity of some
voltage is less than electrochemical cells
2.5 V. deteriorates too fast or the
internal resistance of some
electrochemical cells is too
high.
A Warranty Rules
● Huawei will not be liable for any damage to Huawei ESMs due to force
majeure (such as earthquakes, volcanic eruptions, mudslides, lightning strikes,
fires, and wars).
● Huawei will not be liable for any damage to Huawei ESMs caused by the
following events:
– The operating temperature requirements are not met, the power grid
condition is poor, power outages frequently occur, the site capacity is
expanded, or lithium batteries cannot be fully charged for a long time.
– The lithium battery is damaged, broken, or leaks due to improper
operations or incorrect connection.
– The customer does not recharge the batteries in time and the batteries
are stored more than six months longer than the storage term, which
causes capacity loss or irreversible damage to the batteries.
– After the batteries are installed and connected to the system, the
customer does not power on the batteries in time, which causes the
batteries to be overdischarged and thus causes damage to the batteries.
– Damage is caused to batteries because they are not accepted in time due
to customer reasons.
– Damage is caused to batteries because the battery operating
environment or external power parameters do not meet environment
requirements. Examples include operating temperature beyond the
specified range, frequent power grid failures, frequent overdischarge due
to improper maintenance, and long-time low battery capacity due to
capacity expansion.
– The customer changes the ESM use scenarios without notifying Huawei.
– Damage is caused by customers or third parties to batteries, for example,
customers replace or reinstall the ESMs without notifying Huawei.
– The customer does not correctly set ESM operating management
parameters including but not limited to ESM capacity, number of ESMs,
equalized charge voltage, float charge voltage, charge current limit, and
disconnection voltage.
– The customer does not maintain ESMs based on the operation guide for
the required devices onsite. For example, the customer does not
periodically check whether battery terminal screws are tightened.
B Technical Specifications
Weight 43 kg
Nominal voltage 48 V DC
Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each additional
200 m.)
IP rating IP20
Item Specifications
E
ESM energy storage module
ESMU energy storage management unit
L
LUI LCD user interface
S
SOC state of charge