You are on page 1of 56

BoostLi Energy Storage Module ESM-48100U2

User Manual

Issue 03
Date 2021-05-06

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2021. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://e.huawei.com

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. i


BoostLi Energy Storage Module ESM-48100U2
User Manual About This Document

About This Document

Overview
This document describes the BoostLi series lithium-ion energy storage module
ESM-48100U2 (ESM for short) in terms of its overview, application scenarios,
external ports, working principles, installation, and commissioning.

Figures provided in this document are for reference only.

Intended Audience
This document is intended for:
● Maintenance engineers
● Sales engineers

● Technical support engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows:

Symbol Description

Indicates an imminently hazardous situation which, if not avoided, will result


in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result


in death or serious injury

Indicates a potentially hazardous situation which, if not avoided, may result


in minor or moderate injury.

Indicates a potentially hazardous situation which, if not avoided, could result


in equipment damage, data loss, performance deterioration, or unanticipated
results.
NOTICE is used to address practices not related to personal injury.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. ii


BoostLi Energy Storage Module ESM-48100U2
User Manual About This Document

Symbol Description

Calls attention to important information, best practices and tips.


NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.

Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.

Issue 03 (2021-05-06)
This issue is the second official release.
● Updated 2.3.2 Panel and Ports.
● Updated 5.2 Installation an ESM.

Issue 02 (2021-01-30)
This issue is the second official release.
● Updated Table 2-4.
● Updated 5.5.4 Setting Third-Party Power Parameters.
● Updated 7.3 Troubleshooting.
● Updated B Technical Specifications.

Issue 01 (2020-06-30)
This issue is the first official release.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. iii


BoostLi Energy Storage Module ESM-48100U2
User Manual Contents

Contents

About This Document................................................................................................................ ii


1 Safety Information.................................................................................................................. 1
2 Product Description.................................................................................................................3
2.1 Product Overview.................................................................................................................................................................... 3
2.2 Application Scenario............................................................................................................................................................... 4
2.3 Appearance and Ports............................................................................................................................................................ 5
2.3.1 Appearance............................................................................................................................................................................ 5
2.3.2 Panel and Ports.....................................................................................................................................................................6
2.4 Activation and Startup...........................................................................................................................................................9

3 Application..............................................................................................................................11
3.1 Parallel Connection.............................................................................................................................................................. 11
3.2 Online Capacity Expansion................................................................................................................................................ 12
3.3 Application in Class B Environments with Direct Ventilation................................................................................ 12
3.4 Low-Temperature Application...........................................................................................................................................12

4 Transportation and Storage................................................................................................ 14


4.1 Transportation Requirements........................................................................................................................................... 14
4.2 Storage and Recharging..................................................................................................................................................... 14
4.2.1 Storage Requirements......................................................................................................................................................14
4.2.2 Conditions for Judging Overdue Storage.................................................................................................................. 15
4.2.3 Storage with Low SOC (≤ 5%)...................................................................................................................................... 16
4.2.4 Operations Before Recharge.......................................................................................................................................... 16
4.2.5 Recharge Solution............................................................................................................................................................. 16
4.2.6 Recharge Qualification Standards............................................................................................................................... 17

5 Installation and Commissioning........................................................................................ 19


5.1 Tools.......................................................................................................................................................................................... 20
5.2 Installation an ESM.............................................................................................................................................................. 21
5.3 Cable Connections (Huawei Power System)............................................................................................................... 22
5.4 Cable Connections (Third-Party Power System)........................................................................................................ 26
5.5 Power-On Commissioning................................................................................................................................................. 29
5.5.1 Power-On Commissioning in a Huawei Power System........................................................................................ 29
5.5.2 Power-On Commissioning in a Third-Party Power System.................................................................................30

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. iv


BoostLi Energy Storage Module ESM-48100U2
User Manual Contents

5.5.3 Setting Huawei Power Parameters..............................................................................................................................30


5.5.4 Setting Third-Party Power Parameters.......................................................................................................................33
5.6 Acceptance Criteria.............................................................................................................................................................. 33

6 (Optional) ESM Antitheft Function.................................................................................. 34


6.1 Activating the ESM Electronic Lock................................................................................................................................ 34
6.2 Deactivating the ESM Electronic Lock........................................................................................................................... 37
6.3 Intelligent Displacement Lock and IoT Module......................................................................................................... 39

7 Maintenance Guide...............................................................................................................40
7.1 Maintenance Method.......................................................................................................................................................... 40
7.2 Replacing an ESM................................................................................................................................................................. 42
7.3 Troubleshooting..................................................................................................................................................................... 44

A Warranty Rules...................................................................................................................... 46
B Technical Specifications....................................................................................................... 48
C Acronyms and Abbreviations..............................................................................................50

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. v


BoostLi Energy Storage Module ESM-48100U2
User Manual 1 Safety Information

1 Safety Information

Statement
● Be cautious to avoid injury when moving heavy objects.
● When moving a heavy object outwards, be aware of unfixed or heavy objects
on the cabinet to prevent injury.
● Do not change the structure or installation sequence of ESMs without
permission.
● Ground the ESM before powering it on. Otherwise, personal injury or
equipment damage may occur.
● Before powering on the ESM, ensure that the ESM is secured by screws to
prevent it from falling off during operation.
● Before installation or maintenance, wear goggles, rubber gloves, and
protective clothing to avoid damage caused by electrolyte in the case of
electrolyte overflow.
● Keep the ESM loop disconnected during installation and maintenance.
● Secure ESM cables to the specified torque. Loose connections will result in
excessive voltage drops or cause ESMs to burn out when the current increases.
● In an indoor scenario, you are advised to power on the ESM within seven days
after unpacking. If the ESM cannot be powered on in time, place it in a dry
indoor environment without corrosive gas.
● In an outdoor scenario, you are advised to power on the ESM within 24 hours
after unpacking. If the ESM cannot be powered on in time, place it in a dry
indoor environment without corrosive gas.
● Protect your skin and eyes from ESM electrolyte leakage. If you touch the
electrolyte leakage, wash with clean water immediately and visit a doctor if
the situation is serious.
● Do not swallow any component or substance of the ESM.
● Protect the ESMs from mechanical vibration, collision, punctures, and strong
impact. Otherwise, the ESM may catch fire.
● Do not throw ESMs in fire because this may cause the ESMs to ignite.
● Do not install ESMs in positions where water leakage is likely to occur, such as
areas near air conditioners or cable outlets in the equipment room.
● Do not immerse ESMs in water or expose them to rain.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 1


BoostLi Energy Storage Module ESM-48100U2
User Manual 1 Safety Information

● Do not operate ESMs or cables during thunderstorms.


● Replacing an ESM with an incorrect model may cause cross current and bias
current, which will trigger ESM protection. Long-time operation with an
incorrect model will result in cell or board faults, which may cause risks such
as fire.
● If the ESM loop is short-circuited, ESM protection will be triggered and the
ESM cannot be charged or discharged. Long-time frequent short circuit can
result in cell or board faults, which may cause risks such as fire.
● Electrolyte overflow may damage the equipment. It will corrode metal parts
and boards, and ultimately damage the boards.
● An ESM communication failure alarm caused by reasons such as loose
communications cable connection should be handled within 72 hours (default
value, configurable in the range of 8 hours to 720 hours). Otherwise, the ESM
will be internally locked, which may affect the ESM power backup.
● Dispose of waste ESMs in strict accordance with local laws and regulations.

Misoperations
Avoid the following misoperations.

Misoperations Protection Description

Reverse Before an ESM is activated: The ESM power cables must be


connection correctly connected. If the ESM power cables are reversely
connected, the ESM stays in sleep mode and will not start. If
you forcibly activate the ESM (through the MANUAL
ON/OFF button or power port), a protection alarm will be
reported and the ALM indicator will turn on.
After an ESM is activated: If the ESM power cables are
reversely connected, the ESM may be damaged.

External short If the ESM loop is short-circuited, ESM protection will be


circuit triggered and the ESM cannot be charged or discharged.
Long-time frequent short circuit can result in cell or board
faults, which may cause risks such as fire.

Serial ESMs cannot be connected in series. If ESMs are connected


connection in series forcibly, ESM protection will be triggered. Operating
outside the protection range will result in board or battery
damage and battery protection failure, which may cause
risks such as fire.

Gas Composition
The ESM is an enclosed battery system and will not release any gases under
normal operations.

If the ESM is severely misused, for example, being burned or used under
thunderstruck, it may be damaged, resulting in electrolyte leakage. The electrolyte
of organic carbonate nature may produce CO2, CO, and N2 after being burned.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 2


BoostLi Energy Storage Module ESM-48100U2
User Manual 2 Product Description

2 Product Description

2.1 Product Overview


The ESM is an energy storage unit composed of lithium-ion batteries. It features
better charge and discharge performance, longer service life, and less self-
discharge loss than ordinary batteries.
The ESM consists of electrochemical cells, an energy storage management unit
(ESMU), power and signal terminals, and mechanical parts. It can be used as an
independent 48 V unit, supports the hybrid use of old and new batteries, and
collaborates with third-party power systems.

Table 2-1 ESM nominal voltage and capacity


Model Nominal Voltage Rated Capacity

ESM-48100U2 48 V 100 Ah

Features
● Parallel connection for power expansion: The maximum power (P) of N ESMs
connected in parallel can reach 24 kW. For details, see 3.1 Parallel
Connection.
● Application in class B environments with direct ventilation: The ESM can be
used in indoor environments where the ambient temperature and humidity
are not controlled or outdoor environments (with simple shielding measures
such as awnings) where the humidity can reach 100%.
● Support for third-party power systems: The ESM implements lithium battery
self-management so that it can be used with third-party power systems.
● Maintenance-free: The ESM is maintenance-free, reducing the costs of battery
O&M and the frequency of site visits.
● Long service life: The ESM service life is two to three times the life of common
lead-acid batteries. The battery state of health (SOH) and state of charge
(SOC) can be monitored online in real time. These features improve the
reliability of site power backup.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 3


BoostLi Energy Storage Module ESM-48100U2
User Manual 2 Product Description

● EMC:
– CE: EN 55032/CISPR32, Class A
– RE: EN 55032/CISPR32, Class B

Function
● Status monitoring: monitors the electrochemical cell voltage and temperature
as well as the ESM voltage and current.
● Alarm management: generates alarms when overvoltage, undervoltage,
overcurrent, overtemperature, or undertemperature occurs.
● Protection against exceptions: protects against overvoltage, undervoltage,
overcurrent, short circuits, overtemperature, undertemperature,
electrochemical cell faults, and hardware faults.
● Information reporting: provides a northbound CAN/RS485 port through which
alarms and status data are reported.
● Parallel connection: Multiple ESMs can be connected in parallel. CAN
communication supports parallel connection of up to 32 ESMs, and RS485
communication supports parallel connection of up to 16 ESMs.
● Balance: supports real-time electrochemical cell balancing.
● E-label: identifies the ESM using an electronic label.
● Antitheft: provides the software-based antitheft function when being used
with specified Huawei power systems.
● Forcible disconnection: Users can disconnect the external power supply to the
PWR port and hold down the MANUAL ON/OFF button for 5s to power off
the ESM forcibly.
● Maintenance mode: used for ESM replacement. Users can hold down the
MANUAL ON/OFF button for 15s to enter the maintenance mode so that the
ESM can be replaced safely and reliably.
● Activation: The ESM can be activated through the PWR port, power port, and
the MANUAL ON/OFF button.

2.2 Application Scenario


An ESM alone can provide backup power in the power system.
Inside an ESM, an ESMU monitors the temperature, current, and voltage, provides
protection against overvoltage, undervoltage, overcurrent, short circuit,
overtemperature, and undertemperature, and reports the ESM running status and
alarm information through a communications port that supports both the CAN
and RS485 protocols.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 4


BoostLi Energy Storage Module ESM-48100U2
User Manual 2 Product Description

Figure 2-1 Typical ESM application scenario

2.3 Appearance and Ports

2.3.1 Appearance
Figure 2-2 ESM exterior

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 5


BoostLi Energy Storage Module ESM-48100U2
User Manual 2 Product Description

2.3.2 Panel and Ports


Figure 2-3 ESM panel and ports

Table 2-2 Port definitions

No. Silk Screen Item Description

1 GND Protective ground M6 screw

2 DO1 ESM dry contact output Alarm output dry contact, configurable.
By default, an alarm is reported when
DO2 the dry contact is open. For details, see
Table 2-4.

3 COM_IN Communications port 1. The ports are used for information


reporting and communication
4 COM_OUT Communications port cascading.
2. RJ45 connectors are used. For details,
see Table 2-3.

5 RUN Running indicator For details about the appearance, see


Figure 2-4.
ALM Alarm indicator
For details about the functions, see
CHG Charge indicator Table 2-5.

DCHG Discharge indicator

SOC SOC indicator

6 MANUAL Button for manual A contact button used for manual


ON/OFF power-on/off power-on/off and maintenance. For
details, see 2.4 Activation and Startup.

7 PWR ESMU port for The ESM can be activated if the PWR
connecting to an port is supplied with a voltage of 43.2–
external power source 58 V. For details, see 2.4 Activation and
Startup.

8 + ESM positive terminal Positive and negative ports of the ESM.


Secured by M6 screws. Appropriate OT
terminals should be used. The required
torque is 4.5–5.5 N·m and the
recommended cable size is 25 mm2. If
the ESM is used at a temperature below

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 6


BoostLi Energy Storage Module ESM-48100U2
User Manual 2 Product Description

No. Silk Screen Item Description

- ESM negative terminal 45°C, the cable size can be smaller but
should be at least 16 mm2.

Table 2-3 Communications port pin definitions


Figure RJ45 Pin Signal Meaning Description

1 RS485 T+ RS485 transmission + ● Four-wire RS485


communications,
2 RS485 T- RS485 transmission – complying with the
3 NC Reserved Modbus protocol
● Support the baud
4 RS485 R+ RS485 reception + rate of 9600 bit/s.
5 RS485 R- RS485 reception –

6 NC Reserved -

7 CANH CAN communication + Used to report alarms


to a monitoring unit
8 CANL CAN communication – and exchange data
between ESMs
connected in parallel.

DO1 and DO2 Ports

Table 2-4 DO1 and DO2 port definitions


Silk Definition Description Alarm
Screen Status

DO1 Fault, major If the ESM raises one of the following alarms, the dry Configurable
alarm contact supplies an alarm signal: (By default,
Electrochemical cell voltage sampling fault, straight- an alarm is
through short circuit fault, straight-through open generated if
circuit fault, electrochemical cell fault, reverse the dry
connection protection, module internal temperature contact is
protection, electrochemical cell temperature sampling open.)
exception, discharge overcurrent lockout alarm, theft
alarm, charge low temperature protection, charge
high temperature protection, charge overcurrent
protection, discharge low temperature protection,
discharge high temperature protection, discharge
overcurrent protection, and serial number conflict

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 7


BoostLi Energy Storage Module ESM-48100U2
User Manual 2 Product Description

Silk Definition Description Alarm


Screen Status

DO2 Overload If the ESM raises one of the following alarms, the dry
warning, contact supplies an alarm signal:
overdischarge Battery string discharge undervoltage protection,
protection single electrochemical cell discharge undervoltage
protection, battery string discharge undervoltage
alarm, electrochemical cell discharge undervoltage
alarm, and discharge overcurrent warning

LED Indicators

Figure 2-4 LED indicators

Table 2-5 LED indicator description


Silk Screen Item Color Description

RUN Running Green Steady on: Communication is normal (including board


indicator startup, self-check, software loading, and board power-on
when not loaded; excluding sleep when the input/output
power port or activation port is energized).
Off: The ESM is in sleep mode.
Blinking slowly: The LUI is querying data.
Blinking fast: Communication is interrupted.

ALM Fault Red Steady on: There is a fault or major alarm.


indicator Off: There is no fault or major alarm.

CHG Charge Green Steady on: The ESM is being charged.


indicator Off: The ESM is open-circuited or discharging.

DCHG Discharge Green Steady on: The ESM is discharging.


indicator Off: The ESM is open-circuited or being charged.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 8


BoostLi Energy Storage Module ESM-48100U2
User Manual 2 Product Description

Silk Screen Item Color Description

SOC SOC Green 1. 0–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● Other SOC indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
● The four SOC indicators are steady on.

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder to remote
maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM enters the
maintenance mode.
● When the ESM is in sleep mode, the fault indicator is off except for reverse connection
protection.
● In standby mode, the CHG and DCHG indicators are off and the ESM is open-circuited.

2.4 Activation and Startup


The ESM can be activated in three modes. After being activated, the ESM switches
from sleep mode to disconnected mode.
● Activation through the PWR port: Supply a DC voltage of 43.2–58 V to the
PWR port on the ESM panel for at least 5s.
● Activation through the MANUAL ON/OFF button: Hold down the MANUAL
ON/OFF button on the ESM panel for at least 5s and less than 15s.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 9


BoostLi Energy Storage Module ESM-48100U2
User Manual 2 Product Description

● Activation through the power port: Supply a DC voltage of 43.2–58 V to the


power port on the front panel for at least 5s.
NOTE

1. The MANUAL ON/OFF button is a contact button. The interval for pressing the
button should be greater than 0.5s; otherwise, the operation is ineffective.
2. If the ESM in charge state is deactivated through the MANUAL ON/OFF button,
you can only activate the ESM through the MANUAL ON/OFF button. If the ESM in
discharge or disconnected state is deactivated through the MANUAL ON/OFF
button, you can activate the ESM through the PWR port or power port when the
external busbar has no voltage.
3. If the intelligent displacement lock antitheft function is enabled for the ESM, the
shutdown and maintenance functions of the MANUAL ON/OFF button will become
ineffective. To use this button, you need to disable the intelligent displacement
lock/GPS antitheft function.
4. If the intelligent displacement lock antitheft function is enabled for the ESM, the
default cell pack undervoltage protection threshold of the ESM will increase to 46
V.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 10


BoostLi Energy Storage Module ESM-48100U2
User Manual 3 Application

3 Application

3.1 Parallel Connection

Table 3-1 Power derating coefficients for parallel connection

Number of 2 3 4 5 6 7 8 9 ...... 16
Parallel ESMs

Derating 0.70 0.60 0.55 0.50 0.50 0.45 0.40 0.40 ...... 0.40
Coefficient

NOTE

ESMs can be connected in parallel to increase the backup time or power.


● Maximum current of N ESMs connected in parallel = N x Maximum rate x Imax, where
Imax is the maximum current allowed for the ESMs. Take four ESMs connected in parallel
as an example: Imax = 4 x 0.55 x 100 A = 220 A.
● If the backup power of ESMs is greater than 24 kW, the backup time is prolonged, but
the backup power remains unchanged.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 11


BoostLi Energy Storage Module ESM-48100U2
User Manual 3 Application

3.2 Online Capacity Expansion


In ESM maintenance mode, the system capacity can be expanded online without
disconnecting the battery supply. In this way, the site will not break down in case
of a mains power failure during capacity expansion.

3.3 Application in Class B Environments with Direct


Ventilation
The ESM can be used in class A or B environments with direct ventilation but
cannot be used in class C or D environments without temperature control devices.
Air conditioner cabinets with high protection levels (IP55 or higher) are
recommended if ESMs are deployed in class C or D environments.

Environments subject to atmospheric corrosion can be classified into four


categories:

● Class A environment (controlled environment): indoor environment where the


ambient temperature and humidity are controlled (including rooms where
people live) and the relative humidity of air is controlled below 65%.
● Class B environment (uncontrolled environment): indoor environment where
the ambient temperature and humidity are not controlled or outdoor
environments (with simple shielding measures) where the humidity can reach
100%.
● Class C environment (harsh environment): outdoor land environment (with
simple shielding measures) near seas or pollution sources. If a site is near a
sea, it is 0.5–3.7 km away from the sea. If a site is near a pollution source, it is
at most 3.7 km away from salt lakes, 3 km away from heavy pollution sources
such as smelteries, coal mines, and thermal power plants, 2 km away from
medium pollution sources such as chemical, rubber, and galvanization
industries, or 1 km away from light pollution sources such as packing houses,
tanneries, and boiler rooms.
● Class D environment (sea environment): outdoor land environment (with
simple shielding measures) at most 500 m away from the seashore or
environment on the sea.

3.4 Low-Temperature Application


● Low-temperature charge: The ESM does not support battery charging at a
temperature below 0°C. When the battery temperature is below 0°C, the ESM
will shut down the charging loop to disable charging.
When the ESM is used in an environment below 0°C, a heater needs to be
added in the cabinet, and batteries can be charged after the battery
temperature rises to 3°C or above.
● Low-temperature discharge: The ESM does not support battery discharging at
a temperature below –20°C. When the battery temperature is below –20°C,
the ESM will shut down the discharging loop to disable discharging.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 12


BoostLi Energy Storage Module ESM-48100U2
User Manual 3 Application

When the ESM is used in an environment below –20°C, a heater needs to be


added in the cabinet, and batteries can be discharged after the battery
temperature rises to –17°C or above.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 13


BoostLi Energy Storage Module ESM-48100U2
User Manual 4 Transportation and Storage

4 Transportation and Storage

4.1 Transportation Requirements


The product passes the certifications of the UN38.3 (UN38.3: Section 38.3 of the
sixth Revised Edition of the Recommendations on the Transport of Dangerous
Goods, Manual of Tests and Criteria) and SN/T 0370.2-2009 (Part 2: Performance
Test of the Rules for the Inspection of Packaging for Exporting Dangerous Goods).
This product belongs to class 9 dangerous goods.

The product can be delivered to the site directly and transported by land and
water. The packing case must be secured for transportation, compliant with
related national standards, and printed with marks such as anti-collision and
moisture prevention. Dispose of waste ESMs in strict accordance with local laws
and regulations.

Protect the packing case with the product from the following situations:

● Being dampened by rains, snows, or falling into water


● Falling or mechanical impact
● Being upside-down or tilted

4.2 Storage and Recharging

4.2.1 Storage Requirements


1. Place ESMs according to the signs on the packing case during storage. Do not
put ESMs upside down or sidelong.
2. Stack ESM packing cases by complying with the stacking requirements on the
external package.
3. The storage environment requirements are as follows:
– Ambient temperature: 0–40°C, recommended storage temperature: 20–
30°C
– Relative humidity: ≤ 95%

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 14


BoostLi Energy Storage Module ESM-48100U2
User Manual 4 Transportation and Storage

– Dry and clean environment with proper ventilation


– Away from corrosive and organic substances (including gas)
– Away from direct sunlight
– At least 2 meters away from heat sources (such as a heater)
4. The warehouse keeper should collect ESM storage information every month
and periodically report the ESM inventory information to the planning
department. The ESMs that have been stored longer than specified duration
should be recharged in a timely manner.
5. Regional offices or organizations should not store ESMs or communication
equipment configured with ESMs. Prior approval should be obtained for any
requirements on ESM storage.
6. ESMs should be delivered based on the "first in, first out" rule.
7. Install ESMs in a dry, clean, and ventilated environment that is free from
sources of strong infrared radiation, organic solvents, and corrosive gases. Do
not expose the ESMs to sunlight or water and keep them far away from
sources of ignition.

4.2.2 Conditions for Judging Overdue Storage


It is recommended that the ESM not be stored for a long period. It should be used
soon after being deployed onsite.

Table 4-1 Storage requirements

Required Actual Recharge Remarks


Storage Storage Interval
Temperature Temperature

0°C–40°C 0°C ≤ T ≤ 30°C 12 months Within the recharge interval:


Use the ESM as soon as
30°C < T ≤ 8 months possible.
40°C
Reaching the time for recharge:
Recharge the ESMs.
The total storage duration
should not exceed the warranty
period.

NOTE

1. If ESMs have been stored overdue, promptly report the event to the department leader.
2. Dispose of bulging ESMs directly irrespective of how long they have been stored.
3. The storage duration (t) starts from the latest charge time marked on the ESM packing
case. The latest charge time is updated after every charge.
4. If an ESM is qualified after charge, mark the latest charge time and the next recharge
time on the ESM packing case. The next recharge time is 8 months (stored above 30°C)
or 12 months (stored below 30°C) later than the latest charge time. The total storage
duration should not exceed the warranty period.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 15


BoostLi Energy Storage Module ESM-48100U2
User Manual 4 Transportation and Storage

4.2.3 Storage with Low SOC (≤ 5%)


ESMs have static power consumption and self-discharge loss after power-off. In
actual application scenarios, avoid storing an ESM with low SOC (≤ 5%). If storing
an ESM with low SOC is unavoidable, limit the storage duration to 30 days at 25°C
or 15 days at 45°C. Promptly recharge the ESM after the storage. Otherwise, the
ESM may be damaged and scrapped due to overdischarge.

The following situations may cause storage of ESMs in discharge state:

1. After the site power supply is disconnected due to a mains outage, the power
supply is not recovered for a long time because the faults (such as cable
faults) cannot be rectified in a timely manner.
2. After installation and commissioning are complete, the mains power is
switched off directly without powering off the ESM. The ESM enters the low
power mode only after being completely discharged, and the interval for
onsite acceptance check is long.
3. Other reasons that prevent the ESM from entering the low power mode
normally.

4.2.4 Operations Before Recharge


● Check the ESM appearance.
● Dispose of bulging ESMs.
● Dispose of damaged or misshapen ESMs.
● Dispose of leaking ESMs.
● Polish ESM terminals using sandpaper if they are corroded.

4.2.5 Recharge Solution


Recharge the ESMs that pass the test using either of the following solutions based
on site requirements.

Recharge the ESMs using a power system:

1. Identify the ESMs qualified for recharge.


2. Install the ESMs and connect cables to them by referring to the quick
installation guide for the power system.
3. Use the power system to recharge the ESMs.

Table 4-2 Recharge parameter settings

Recharge Settings
Parameter

Charge 53.5 V
voltage

Charge Use the default charge current limit coefficient. The


current maximum charge current is 100 A.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 16


BoostLi Energy Storage Module ESM-48100U2
User Manual 4 Transportation and Storage

Recharge Settings
Parameter

Termination The charge duration is greater than 10 minutes and the


condition charge current is less than 0.02C, or the ESM is protected.

4. Hold down the MANUAL ON/OFF button for at least 5s and less than 15s,
wait until all indicators on the front panel turn off, remove all the cables, and
place the ESM in the original packing case. Modify the latest charge time and
the next recharge time marked on the original packing case.

The customer purchases or arranges a DC regulated power supply that supports


48 V charge and recharge ESMs by performing the following steps:

1. Connect the positive and negative poles of an ESM to the output positive and
negative terminals on the DC regulated power supply respectively.

Figure 4-1 Connecting cables between the ESM and the DC regulated power
supply

2. Set charge parameters for the DC regulated power supply. For details, see
Table 4-2.
3. Hold down the MANUAL ON/OFF button for at least 5s and less than 15s,
wait until all indicators on the front panel turn off, remove all the cables, and
place the ESM in the original packing case. Modify the latest charge time and
the next recharge time marked on the original packing case.

CAUTION

● ESMs can be activated through power cables.


● Do not perform operations with power on when connecting the recharge
cables.

4.2.6 Recharge Qualification Standards

Table 4-3 Recharge qualification standards

Required Recharge End Voltage Required Voltage After Open-Circuit


for 8 Hours

≥ 51 V ≥ 48 V

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 17


BoostLi Energy Storage Module ESM-48100U2
User Manual 4 Transportation and Storage

NOTE

1. For the ESM that is qualified after recharge, hold down the MANUAL ON/OFF button
for at least 5s and less than 15s. Wait until all indicators on the front panel turn off and
then remove the cables. Place the ESM in the original packing case. Mark the latest
charge time and the next recharge time (the next recharge time is 8 months if stored
above 30°C or 12 months if stored below 30°C later than the latest charge time) on the
packing case. Packed ESMs should be used as soon as possible.
2. If the ESM is not qualified after recharge, recharge it again. If the ESM is still not
qualified, dispose of it.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 18


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

5 Installation and Commissioning

Prerequisites
Ensure that ESMs are from the same manufacturer, of the same model, and in the
same batch.

Comply with regulations and warnings issued by the ESM manufacturer.

Before installing ESMs, ensure that the battery circuit breakers in the power
system are OFF or that the battery fuses are removed.

DANGER

● Smoking and sparks are prohibited near ESMs.


● Use installation tools with insulated handles. Otherwise, the ESMs may burn
out and injury may be caused.
● Before handling ESMs, wear goggles, rubber gloves, and protective clothes.
Remove any conductive objects, such as watches, bracelets, bangles, and rings.
● Do not use metal to simultaneously touch two or more terminals of the ESM or
simultaneously touch a terminal of the ESM and a grounded object (for
example, the ESM cabinet). Otherwise, short circuits will occur, which may
produce sparks.
● The power system or battery system site should be equipped with qualified fire
extinguishing facilities, such as fire extinguishing sands and powder fire
extinguishers.
● Do not place installation tools on the ESM when installing the ESM. After the
installation, do not place foreign matter on or around the ESM.
● Segregate the installation place, arrange dedicated guardians, and place
warning signs of "danger" and "high voltage" above the ESM and separators.
● Wear anti-high-voltage clothes (including gloves and shoes) according to the
high voltage safety requirements, and wear ESD gloves and wrist straps.
● Use dedicated insulation tools. Metal tools such as torque wrenches must be
insulated before they are used.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 19


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

5.1 Tools
Required tools and materials are available.

NOTICE

● Use insulated tools. The following figure is for reference only.


● After installing power terminals, periodically check whether they are tightened,
and whether rust, corrosion, or other foreign objects exist. If necessary, clean
the terminals and tighten the bolts. If the battery bolts are loosely connected,
the voltage drop may be too high, or the battery may be burnt when the
current is large.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 20


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

5.2 Installation an ESM


Procedure
Step 1 Install an ESM according to the quick installation guide and check whether
floating nuts are installed on both sides of the rack. If not installed, install the
floating nuts delivered with the cabinet on both sides of the rack.
Step 2 Push the ESM into the cabinet and fasten the ESM.

Figure 5-1 Installing an ESM

NOTICE

● The weight of an ESM-48100U2 is about 43 kg. Check the load-bearing


capability of the rack tray before installation.
● ESM-48100U2 is 396 mm deep. Check the rack depth before installation.
● The ESM can be installed in a 19-inch rack with guide rails and a tray. Check
whether the load-bearing capability meets requirements.
● If multiple ESMs are installed, clearances should be reserved. The average space
for each ESM should be at least 3 U. It is not supported to stack ESMs or make
an ESM land on its back panel.
● Install ESMs from bottom to top. You are advised to install ESMs on three
layers.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 21


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

Figure 5-2 Correct installation diagram

----End

5.3 Cable Connections (Huawei Power System)


Prerequisite
The ESM has been correctly installed.
The protective gloves, socket wrench, and cabinet door key are available.

Procedure
Step 1 Wear the protective gloves.
Step 2 Install the ESM ground cable.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 22


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

Figure 5-3 Installing the ESM ground cable

(1) Ground bar

Step 3 Install the ESM communications cables.


NOTE

After the ESM communications cables are installed, connect a build-out resistor to the
COM_OUT port of the last ESM.

Figure 5-4 Installing the ESM communications cables (Method 1)

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 23


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

Figure 5-5 Installing the ESM communications cables (Method 2)

Step 4 Install the PWR activation cables of the ESM.

CAUTION

To install activation cables for Huawei power systems (except 57 V power


systems), perform the following steps.

1. Locate the ESM activation cable and cable terminals in the fitting bag.
2. Install the activation cable at the terminals.
3. Install one end of the activation cable at a PWR port of the ESM.
4. Install the other end of the activation cable at a load route (BLVD route
recommended, the recommended circuit breaker capacity of the activation
cable ranges from 6 A to 32 A) and the corresponding RTN+ busbar in the
power system.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 24


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

Figure 5-6 Installing the PWR activation cables for the ESM

Step 5 Assemble an OT terminal with the ESM power cable.

Figure 5-7 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun

Step 6 Install negative and positive power cables of the ESM.

CAUTION

● When installing the ESM power cable, ensure that the protruding part of the
OT terminal on the cable faces outward.
● Do not connect two or more cables to the positive and negative power ports of
the ESM in parallel.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 25


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

Figure 5-8 Connection of ESM power cables

Figure 5-9 Installing negative and positive power cables for the ESM

Step 7 Remove the protective gloves and pack up all tools.

----End

5.4 Cable Connections (Third-Party Power System)


Prerequisite
The ESM has been correctly installed.
The protective gloves, socket wrench, and cabinet door key are available.

Procedure
Step 1 Wear the protective gloves.
Step 2 Install the ESM ground cable.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 26


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

Figure 5-10 Installing the ESM ground cable

(1) Ground bar

Step 3 Install the ESM communications cables.

CAUTION

After the ESM communications cables are installed, connect a build-out resistor to
the COM_OUT port of the last ESM.

Figure 5-11 Installing the ESM communications cables

Step 4 Assemble an OT terminal with the ESM power cable.

Figure 5-12 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun

Step 5 Install negative and positive power cables of the ESM.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 27


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

CAUTION

● When installing the ESM power cable, ensure that the protruding part of the
OT terminal on the cable faces outward.
● Do not connect two or more cables to the positive and negative power ports of
the ESM in parallel.

Figure 5-13 Connection of ESM power cables

Figure 5-14 Installing negative and positive power cables for the ESM

Step 6 Remove the protective gloves and pack up all tools.

----End

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 28


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

5.5 Power-On Commissioning

NOTICE

● Performing the power-on procedure provided in this section may result in


power failure or alarms. Inform the alarm center before and after the
procedure.
● The power-on procedure involves various technologies and should be
performed by trained personnel according to the power-on instructions.
● During operations, stand on dry insulating material and do not wear any
conductors such as necklaces or watches. Use insulated tools during power-on.
● Do not establish contact between electrical points that have different voltages.
● When you are performing operations and do not want others to operate, attach
the label "Currently being serviced. Do not switch on." to the power distribution
equipment.
● During the power-on procedure, shut down the system immediately if any fault
is detected. Rectify the fault and proceed with the procedure.
● Power on the ESM when the AC power supply is in good condition.

5.5.1 Power-On Commissioning in a Huawei Power System


Step 1 Switch on the battery circuit breakers and the circuit breaker connected to
activation cables in the power system.

NOTICE

If the Huawei power monitoring module is connected to the ESM for the first
time, the monitoring module will restart automatically because battery
management parameters need to be switched to the ESM.

Step 2 When multiple ESMs connected in parallel are powered on, observe the RUN
indicator on each ESM panel. Communication is normal if the indicator is steady
on and is not established if it blinks fast. Check the communications cables
between ESMs and rectify the fault.

Step 3 When the ESMs are communicating with the monitoring module, check whether
the communication is normal. If the RUN indicator on an ESM is steady on, the
ESM communicates properly with the monitoring module. If the indicator blinks
fast, the communication is interrupted. In this case, check that the
communications cable is properly connected.

Step 4 Observe the ESM for 15 mins. Ensure that it is working properly (the ALM
indicator is off and the RUN indicator is steady on).

----End

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 29


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

5.5.2 Power-On Commissioning in a Third-Party Power System


Procedure
Step 1 Switch on the ESM circuit breakers.
Step 2 Check whether the ESMs are activated. If the RUN indicator on an ESM is on, the
ESM is activated. If it is off, the ESM is not activated. In this case, check that the
cables are properly connected.
Step 3 Observe the ESMs for 15 minutes. The ESMs are running properly if the alarm
indicators are off.
----End

5.5.3 Setting Huawei Power Parameters


Set parameters as follows for the ESMs used in a power system.
Huawei power system automatically identifies ESMs and sets battery parameters.
There is no need to set the parameters onsite. To check the ESM running status or
change the charge current limit coefficient, log in to the WebUI or LCD of Huawei
power system and perform the following operations.

NOTICE

● Power monitoring module model: SMU02B; software version: SMU


V500R002C20SPC961 or later
● Power monitoring module model: SMU02C; software version: SMU
V500R003C10SPC100 or later

LCD

Table 5-1 Setting ESM parameters


Main Menu Second-Level Third-Level Fourth-Level Setting Value Range
Menu Menu Menu

Parameters Battery Basic Charge Limit Set based on 0.05C10–


Settings Parameters Coef. the site 1.0C10
requirements.

WebUI
Step 1 Remove the cable connected to the FE port on the SMU. Use a network cable to
connect the network port on the PC to the FE port on the SMU.
Step 2 Configure the PC IP address and the SMU IP address in the same network
segment.
For example, if the SMU has an IP address of 192.168.0.10, a subnet mask of
255.255.255.0, and a default gateway of 192.168.0.1, set the IP address to

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 30


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

192.168.0.11, subnet mask to 255.255.255.0, and default gateway to 192.168.0.1


on the PC.
NOTE

● The default IP address of the SMU is 192.168.0.10, the default subnet mask is
255.255.255.0, and the default gateway is 192.168.0.1.
● If the default IP address has been changed, you can view the new IP address on the
NetEco.

Step 3 Set the PC IP address in the same network segment as the SMU IP address, enter
https://local IP address of the SMU (for example, https://192.168.0.10) in the
address box of Internet Explorer, and press Enter. The login page is displayed.

Figure 5-15 Login page

Step 4 On the login page, enter the preset user name admin and preset password
Changeme, set the language, and click Log In.
Step 5 Choose Monitoring > DC Power > Lithium Battery Group > Running Parameter
> Charge Parameters to modify the charge current limit coefficient. The value
range is 0.05C10–1.0C10.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 31


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

Figure 5-16 Setting the charge current limit coefficient

Step 6 Choose Monitoring > DC Power > Lithium Battery Group > Running
Information to view the ESM running status information.

Figure 5-17 Viewing the ESM status

Step 7 After the commissioning is complete, reconnect the cable removed in Step 1.

----End

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 32


BoostLi Energy Storage Module ESM-48100U2
User Manual 5 Installation and Commissioning

5.5.4 Setting Third-Party Power Parameters

NOTICE

When the ESMs are connected to a third-party power system, set the ESM
capacity as required.

Table 5-2 Setting parameters

No. Parameter Standard Value Value for Enabling the


Intelligent Displacement Lock
Antitheft Function

1 Capacity N (ESM quantity) N (ESM quantity) x 97 Ah


x 100 Ah

2 Charge 0.15C10 0.15C10


current
limiting
coefficient

3 Equalized 53.5 V 53.5 V


charge
voltage

4 Float charge 51 V 51 V
voltage

5 LLVD 47 V 47.6 V
threshold

6 BLVD 40.5 V 46 V
threshold

5.6 Acceptance Criteria


Install and verify ESMs to ensure that they work properly.

No. Item Acceptance Criteria

1 Indicator The indicator status is normal (the RUN indicator is steady


status on and no indicator is red).

2 Working You are advised to simulate a mains outage and recovery.


status The working status of the ESM is normal in the simulated
condition.

3 Current The ESM current is normal. According to system settings,


the current deviation is within ±2 A.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 33


BoostLi Energy Storage Module ESM-48100U2
User Manual 6 (Optional) ESM Antitheft Function

6 (Optional) ESM Antitheft Function

6.1 Activating the ESM Electronic Lock


NetEco WebUI
NOTE

● The ESM electronic lock applies only to Huawei power systems.


● This document uses iMaster NetEco V600R021C10 as an example.

Step 1 Log in to the NetEco.

Figure 6-1 NetEco WebUI

Step 2 On the NetEco WebUI, choose Topic > Battery Management.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 34


BoostLi Energy Storage Module ESM-48100U2
User Manual 6 (Optional) ESM Antitheft Function

Figure 6-2 NetEco WebUI

Step 3 On the NetEco WebUI, choose iLock > Site Name > Set iLock Parameters.

Figure 6-3 NetEco WebUI

Step 4 On the NetEco WebUI, set iLock Enable to Enable.

Figure 6-4 NetEco WebUI

----End

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 35


BoostLi Energy Storage Module ESM-48100U2
User Manual 6 (Optional) ESM Antitheft Function

SMU WebUI
Step 1 Log in to Huawei SMU WebUI.

Figure 6-5 WebUI

Step 2 Choose Monitoring > Lithium Battery Group > Running Parameter > iLock
Enabled > Enabled, and click Submit.

Figure 6-6 WebUI

----End

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 36


BoostLi Energy Storage Module ESM-48100U2
User Manual 6 (Optional) ESM Antitheft Function

LCD

Table 6-1 Setting the iLock Enabled parameter on the LCD


First-Level Second-Level Third-Level Fourth- Fifth- Default Value
Menu Menu Menu Level Level Value Range
Menu Menu

Parameters Li Battery # Basic iLock / Lock Disable Lock


Settings NOTE Parameters Enable Enable,
● This NOTE Lock
parameter is This Disable
available parameter
when the is
battery model available
is ESM-A, only when
ESU-A, or the
ESM-BX. battery
antitheft
● The default
function is
battery
supported.
parameters
vary
depending on
the battery
model or
battery
capacity.

6.2 Deactivating the ESM Electronic Lock


NOTE

● The ESM electronic lock applies only to Huawei power systems.


● Before NetEco replacement or SMU software R-version upgrade, deactivate the antitheft
function of the ESM.
● You need to deactivate the function if an ESM with the license activated will be
connected to another site.

NetEco WebUI
Step 1 Log in to the NetEco WebUI and choose System > License Management.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 37


BoostLi Energy Storage Module ESM-48100U2
User Manual 6 (Optional) ESM Antitheft Function

Figure 6-7 NetEco WebUI

Step 2 Select the ESM and click Manual Allocate.

Figure 6-8 NetEco WebUI

Step 3 Select the ESM and click Deactivate.


NOTE

After deactivation, the ESM status is displayed as Inactive.

Figure 6-9 NetEco WebUI

----End

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 38


BoostLi Energy Storage Module ESM-48100U2
User Manual 6 (Optional) ESM Antitheft Function

6.3 Intelligent Displacement Lock and IoT Module


Carrier Users
For details about how to maintain the intelligent displacement lock and IoT
module, see Intelligent Displacement Lock and IoT Module Installation Guide
(ESM).

Enterprise Users
For details about how to maintain the intelligent displacement lock and IoT
module, see Intelligent Displacement Lock and IoT Module Installation Guide
(ESM).

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 39


BoostLi Energy Storage Module ESM-48100U2
User Manual 7 Maintenance Guide

7 Maintenance Guide

Only skilled personnel are allowed to perform maintenance operations. Skilled


personnel should also be protected against unintentional contact or exposure to
energy sources capable of causing injury.
Skilled personnel refer to personnel who:
● Have received training or have experience in the equipment technology,
particularly in various energies and energy magnitudes used in the
equipment.
● Able to identify energy sources capable of causing pain or injury and to take
protective measures accordingly.

NOTICE

The ESM software can be upgraded only when the AC input power is normal.

7.1 Maintenance Method


Table 7-1 Maintenance method
Maintenance Maintenance Method
Object

ESM Check the ESM indicators for its running status. For details, see LED indicator
description.

Monitoring 1. Check the ESM running status on the LCD of the Huawei power monitoring
(LCD) module (SMU02B or SMU02C). LCD menu path: Main Menu > Running
Information > Lithium Battery > Lithium Battery Group
2. Check for active ESM fault alarms. LCD menu path: Main Menu > Active
Alarm. If a fault alarm is generated, see Troubleshooting.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 40


BoostLi Energy Storage Module ESM-48100U2
User Manual 7 Maintenance Guide

Maintenance Maintenance Method


Object

Monitoring 1. Check the ESM running status on the WebUI of the Huawei power monitoring
(WebUI) module (SMU02B or SMU02C). WebUI menu path: Monitoring > DC Power >
Lithium Battery Group > Running Information

2. Check for active ESM fault alarms. WebUI menu path: Home > Active Alarm.
If a fault alarm is generated, see Troubleshooting.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 41


BoostLi Energy Storage Module ESM-48100U2
User Manual 7 Maintenance Guide

Maintenance Maintenance Method


Object

Network 1. Check the ESM running status on the Huawei power system network
management management system NetEco (iMaster NetEco V600R021C10 or later). NetEco
system menu path: Monitor > Site Name > Lithium Battery Group > DETAILS

2. Check for active ESM fault alarms. NetEco menu path: Monitor > Site Name
> Lithium Battery Group > ALARMS. If a fault alarm is generated, see
Troubleshooting.

7.2 Replacing an ESM


Prerequisites
● The protective gloves, Phillips screwdriver, and socket wrench are available.
● You have confirmed the model of the ESM to be replaced and a new ESM is
available.
● You are authorized to enter the site with the key.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 42


BoostLi Energy Storage Module ESM-48100U2
User Manual 7 Maintenance Guide

● (Optional) The intelligent displacement lock function has been disabled. For
details, see Intelligent Displacement Lock and IoT Module Installation
Guide (ESM).

Replacement Requirements

NOTICE

To keep power continuity during ESM replacement, ensure that other power
sources, such as the mains, diesel generator, or a third-party DC power source,
provide continuous power supply.

Conditions for the ESM to enter and exit the maintenance mode:

1. If the intelligent displacement lock antitheft function is disabled, hold down


the MANUAL ON/OFF button for at least 15s to enter the maintenance mode.
2. Hold down the MANUAL ON/OFF button for at least 15s to exit the
maintenance mode.

Before replacing an ESM in an actual maintenance scenario, hold down the


MANUAL ON/OFF button for the ESM to power off. After the ESM is replaced,
hold down the MANUAL ON/OFF button on the new ESM to exit the maintenance
mode.

Removing an Old ESM


Step 1 Wear protective gloves.

Step 2 Switch the BAT– battery circuit breaker in the power system to OFF or remove the
battery fuse.

Step 3 Press the MANUAL ON/OFF button on the battery to turn off the battery output.

Step 4 Disconnect the cables from the old ESM. Insulate each cable and label them
immediately.

Step 5 Loosen the screws on the panel and remove the ESM.

----End

Installing an New ESM


Step 1 Install the new ESM and tighten the screws.

Step 2 Hold down the MANUAL ON/OFF button for 15s for the battery to enter the
maintenance mode. In this mode, all indicators blink, the battery board is
activated, but the battery is not charged or discharged.

Step 3 Connect the cables to the new ESM based on the cable labels.

Step 4 Switch the BAT– battery circuit breaker in the power system to ON or reinstall the
battery fuse using a fuse extracting unit.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 43


BoostLi Energy Storage Module ESM-48100U2
User Manual 7 Maintenance Guide

Step 5 Hold down the MANUAL ON/OFF button for 15s for the battery to exit the
maintenance mode. The battery is automatically activated and connects to the
power system.
Step 6 Remove the protective gloves and pack up all tools.

----End

Follow-up Procedure
● Put the removed component into the ESD box or bag and then place the ESD
box or bag into the carton box with foams or the packing case of the new
component.
● Fill in the fault card with the information about the removed component.
● Contact your local Huawei office to handle the faulty component.

7.3 Troubleshooting
Troubleshooting
Fault Type Fault Generation Possible Causes Troubleshooting
Condition

BMS fault 1. The electrochemical 1. The welding point for Replace the ESM.
cell voltage electrochemical cell voltage
sampling circuit is sampling is loose or
faulty. disconnected.
2. The electrochemical 2. The voltage sampling
cell temperature terminal is disconnected.
sampling circuit is 3. The fuse in the voltage
faulty. sampling circuit is blown.
4. The electrochemical cell
temperature sensor has failed.

Cell fault The voltage of the 1. Due to large self-discharge, Replace the ESM.
electrochemical cell is the electrochemical cell
low or unbalanced. overdischarges to below 2.0 V
after long-term storage.
2. The electrochemical cell is
damaged by external factors,
and short circuits, pinpricks, or
crushing occurs.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 44


BoostLi Energy Storage Module ESM-48100U2
User Manual 7 Maintenance Guide

Fault Type Fault Generation Possible Causes Troubleshooting


Condition

Overvoltage 1. The busbar voltage 1. The busbar input voltage If the ESM
protection is greater than 59.4 exceeds the normal value. cannot be
V in charging state. 2. Cells are not consistent. The recovered due to
2. The maximum capacity of some protection
electrochemical cell electrochemical cells against
voltage is greater deteriorates too fast or the abnormality,
than 3.9 V. internal resistance of some contact local
electrochemical cells is too Huawei engineers
3. The ESM voltage is to rectify the
greater than 55 V. high.
fault.
Undervoltage 1. The ESM voltage is 1. The mains power failure has
protection less than 40.5 V. lasted for a long time.
2. The minimum 2. Cells are not consistent. The
electrochemical cell capacity of some
voltage is less than electrochemical cells
2.5 V. deteriorates too fast or the
internal resistance of some
electrochemical cells is too
high.

Charge high The maximum 1. The ESM ambient


temperature electrochemical cell temperature is too high.
protection temperature is greater 2. There are abnormal heat
than 60°C. sources around the ESM.
Discharge high The maximum
temperature electrochemical cell
protection temperature is greater
than 65°C.

Charge low The minimum 1. The ESM ambient


temperature electrochemical cell temperature is too low.
protection temperature is less 2. The heater fails to work.
than 0°C.

Discharge low The minimum


temperature electrochemical cell
protection temperature is less
than –20°C.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 45


BoostLi Energy Storage Module ESM-48100U2
User Manual A Warranty Rules

A Warranty Rules

● Huawei will not be liable for any damage to Huawei ESMs due to force
majeure (such as earthquakes, volcanic eruptions, mudslides, lightning strikes,
fires, and wars).
● Huawei will not be liable for any damage to Huawei ESMs caused by the
following events:
– The operating temperature requirements are not met, the power grid
condition is poor, power outages frequently occur, the site capacity is
expanded, or lithium batteries cannot be fully charged for a long time.
– The lithium battery is damaged, broken, or leaks due to improper
operations or incorrect connection.
– The customer does not recharge the batteries in time and the batteries
are stored more than six months longer than the storage term, which
causes capacity loss or irreversible damage to the batteries.
– After the batteries are installed and connected to the system, the
customer does not power on the batteries in time, which causes the
batteries to be overdischarged and thus causes damage to the batteries.
– Damage is caused to batteries because they are not accepted in time due
to customer reasons.
– Damage is caused to batteries because the battery operating
environment or external power parameters do not meet environment
requirements. Examples include operating temperature beyond the
specified range, frequent power grid failures, frequent overdischarge due
to improper maintenance, and long-time low battery capacity due to
capacity expansion.
– The customer changes the ESM use scenarios without notifying Huawei.
– Damage is caused by customers or third parties to batteries, for example,
customers replace or reinstall the ESMs without notifying Huawei.
– The customer does not correctly set ESM operating management
parameters including but not limited to ESM capacity, number of ESMs,
equalized charge voltage, float charge voltage, charge current limit, and
disconnection voltage.
– The customer does not maintain ESMs based on the operation guide for
the required devices onsite. For example, the customer does not
periodically check whether battery terminal screws are tightened.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 46


BoostLi Energy Storage Module ESM-48100U2
User Manual A Warranty Rules

– The customer connects extra loads to ESMs.


– The customer uses Huawei ESMs with other lithium batteries, causing
acceleration of capacity decrease. For example, the customer uses
Huawei ESMs together with lithium batteries of other vendors, with
lithium batteries of different rated capacity, or old and new batteries are
mixed.
– ESMs are stolen.
– ESMs whose warranty period expires.

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 47


BoostLi Energy Storage Module ESM-48100U2
User Manual B Technical Specifications

B Technical Specifications

Table B-1 Technical specifications


Item Specifications

Dimensions (W x D x H) ● 442 mm x 396 mm x 130 mm (excluding mounting ears)


● 482 mm x 396 mm x 130 mm (including mounting ears)

Weight 43 kg

Nominal voltage 48 V DC

Equalized charge voltage 53.5 V DC

Float charge voltage 51 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating temperature Charge: 0°C to 45°C; discharge: –20°C to +45°C

Relative humidity 5%–95%

Atmospheric pressure 61–113 kPa

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each additional
200 m.)

Ripple and noise ≤ 200 mV

IP rating IP20

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 48


BoostLi Energy Storage Module ESM-48100U2
User Manual B Technical Specifications

Item Specifications

Other requirements Indoor scenario:


● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 3.1 requirements in
ETSI EN 300 019-1-3 (V2.3.2 or a later version).
Outdoor scenario:
● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 4.1 requirements in
ETSI EN 300 019-1-4 (V2.2.1).

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 49


BoostLi Energy Storage Module ESM-48100U2
User Manual C Acronyms and Abbreviations

C Acronyms and Abbreviations

E
ESM energy storage module
ESMU energy storage management unit

L
LUI LCD user interface

S
SOC state of charge

Issue 03 (2021-05-06) Copyright © Huawei Technologies Co., Ltd. 50

You might also like