617(S)

June 2018

WORKSHOP ORGANISATION & VEHICLE MAINTENANCE MANAGEMENT

TimeAllowed:3Hours FullMarks:
70

Answer to Question No.1 is compulsory and to be answered first.

This answer is to be made in separate loose script(s) provided for the purpose.
Maximum time allowed is 45 minutes, after which the loose answer scripts will be collected
and fresh answer scripts for answering the remaining part of the question will be
provided.
On early submission of answer scripts of Question
No.1, a student will get the remaining script earlier.
Answer any five questions from Group-A, B & C, taking at least one from each group.

1. A. Fill in the blanks (any ten): 1x10

i) Exhaust valve diameter is always than inlet valve diameter.

ii) Solex carburetor is a type carburetor.
iii) In C.I. engine alone is compressed.
iv) Cylinder gauge is used to measure and taper of cylinder bore.
v) Taper of the cylinder bore is measured by .
vi) Cam shaft on the head is known as .
vii) The cam shaft gear turns the revolutions of crank shaft.
viii) Thermostat valve is used to attain the temperature of the engine.
ix) Unit of torque is .
x) Odometer records covered by vehicle.
xi) Tachometer is needed to check engine .

B. Choose the correct answer (any ten):

1x10

i) Engine valve are closed by (a) cam shaft, (b) crank shaft, (c) valve spring, (d)
leaf spring.

ii) Valve clearance to be check by (a) steel scale, (b) plastic gauge, (c) feeler gauge,
(d) micrometer.

iii) Suction of fuel from the fuel tank is done by (a) fuel injection, (b) fuel feed pump,
(c) iol pump, (d) none of these.

iv) Function of piston ring is to control (a) combustion leakage, (b) engine oil
consumption, (c) both (a) & (b), (d) none of these.

v) Piston should have at least (a) 3 nos, (b) 2 nos, (c) 1 no. compression ring.

vi) Preventive maintenance is (a) same, (b) better, (c) worse than breakdown
maintenance.

vii) Which function is not a primary responsibility of the service advisor (a) job card
opening, (b) shop floor supervision, (c) educating & liaison with the owner of the
vehicle.

viii) Which one is not use as a tool for repairing (a) torque wrench, (b) puller, (c) piston
ring, (d) oil sprayer.
1
ix) Loose rivets in a chassis frame to be replaced by (a) bolt & nut, (b) welding, (c)

2
 new rivets, (d) none of these.

x) Piston ring gap is known as (a) spark gap, (b) clearance gap, (c) belt gap, (d) none
of these.

xi) Air compressor is used for (a) water service, (b) painting, (c) pneumatic tools, (d)
all of these.

Group-A

2. a) What is necessity of Maintenance? Describe types of Maintenance.

b) What is the Difference between Preventive Maintenance & Break down Maintenance?
5+5

3. a) Draw a Layout of 4 wheelers automobile service station.

b) Describe factor influence the site selection of a Service station.
5+5

4. a) What is the Difference between Lift & Hoist.

b) Write short note on –(i) Air Compressor & (ii) Water Pump.
5+(2½x2)

Group-B

5. Describe Trouble, causes & remedies of MPFI system. 10

6. Write short note on the followings (any two):

5+5
(a) Tuning of Engine, (b) FIP Phasing, (c) Valve Refacing, (d) Carburetor Tuning

7. Write short note on the followings: 2½x4

a) Injector Tester
b) Thermostat
c) Antifreeze additives
d) Oil Gauge

Group-C

8. Describe defect and repair in Chassis frame.

10

9. Explain denting and painting procedure in our automobile workshop.

10

10. Write short notes on the followings:

5+5
(a) Wheel Balancing, (b) Tire Rotation