Professional Documents
Culture Documents
Distribution List
F.A.O. Company Name Action (A) / Copy (C) Comments (see below)
JASON VAN HEERDEN RED ENGINEERING A Yes / No
Yes / No
Yes / No
Comments
NOT ISSUED -
Echelon Datacentre
TS-E-0147
(18/07) Procedure for 804PB is updated. 800PB has been removed from previous
revision
Echelon Datacentre
Contents Page
1. *Previous Comments:.
4. MV Termination Procedure
Echelon Datacentre
Contents Page
2. Schedule of proposed Equipment and associated Drawings:
5. A2 Cable Gland
8. Surge Arrestors
Notes:
RMU XX XXX.X-XX 87T PORTABLE (FLY LEAD) TYPE 1. Electrical interlocks shall be provided to prevent paralleling of the
40kA FOR 1 SEC
A-FL R1 OPEN CLOSE
utilities, whilst allowing the automatic reconfiguration of the MV
IP31
ring following a single fault, without reducing below N
RMU redundancy.
REMOTE CONTROL
PANEL
02 2. Line Differential Protection (87L) to be provided on each section
630A
TYPE
2
N/C of each ring, i.e. between MV-DUB13 switchboards and RMUs
VCB
and between each RMU. Transformer differential protection to
be provided on each MV/LV transformer.
01 02
630A 630A
N/C N/C 3. Refer to schedules and specifications for all protection and
VCB VCB
metering requirements.
PANEL PANEL
TYPE TYPE
TRIP 1 TRIP 1
4. Safe interlocks shall be provided to prevent closing an earth
87 87
switch if earth switch in ring feeder at the other end of the
corresponding ring leg is not in a closed position, to prevent
R2 R2
inadvertent earthing of live circuits.
NEXT RMU NEXT RMU
DUB12 Switchgear
Naming Convention
2e 4e 3e 1e 4f 2f 1f 3f T-01 2g 1g 3g 4g U-01 T-01 U-01
PTX PS 022.a-01 PTX PS 144.a-01 PTX PS 133.a-01 PTX PS 011.a-01 PTX PS 144.b-01 PTX PS 022.b-01 PTX PS 011.b-01 PTX PS 133.b-01 PTX SC 001.S-01 PTX PS 022.c-01 PTX PS 011.c-01 PTX PS 133.c-01 PTX PS 144.c-01 PTX RS 001.R-01 PTX SC 102.S-01 PTX RS 102.R-01
(TX 003-2A) (TX 003-4A) (TX 003-3A) (TX 003-1A) (TX 003-4B) (TX 003-2B) (TX 003-1B) (TX 003-3B) (TX 003-SC-01) (TX 003-2C) (TX 003-1C) (TX 003-3C) (TX 003-4C) (TX 003-R1) (TX 003-SC-02) (TX 003-R2)
4MVA 4MVA 4MVA 4MVA 4MVA 4MVA 4MVA 4MVA 3.5MVA 4MVA 4MVA 4MVA 4MVA 4MVA 3.5MVA 4MVA
DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11 DYN11
10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13 10% K13
630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A
3P M22A01 3P M44A01 3P M33A01 3P M11A01 3P M44B01 3P M22B01 3P M11B01 3P M33B01 3P M01S01 3P M22C01 3P M22C01 3P M33C01 3P M44C01 3P M01R01 3P M02S01 3P M02R01
VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB
READ IN CONJUNCTION WITH THE FOLLOWING
DUB13 Switchgear DRAWING'S AND DOCUMENT'S
Naming Convention 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A
630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A
SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD SW/BD Doc.No.
RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU SC
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU PS
3P
VCB
3P
VCB RMU RS
3P
VCB
3P
VCB RMU SC
3P
VCB
3P
VCB RMU RS
3P
VCB
3P
VCB
Rev. Title
022.a-01 144.a-01 133.a-01 011.a-01 144.b-01 022.b-01 011.b-01 133.b-01 001.S-01 022.c-01 011.c-01 133.c-01 144.c-01 001.R-01 102.S-01 102.R-01
CBL MV D13.A-01
CBL MV D13.A-02
CBL MV D13.A-03
CBL MV D13.A-04
CBL MV D13.A-05
CBL MV D13.B-01
CBL MV D13.B-02
CBL MV D13.B-03
CBL MV D13.B-04
CBL MV D13.B-05
CBL MV D13.R-01
CBL MV D13.R-02
CBL MV D13.R-03
CBL MV D13.C-01
CBL MV D13.C-02
CBL MV D13.C-03
CBL MV D13.C-04
CBL MV D13.S-01
CBL MV D13.S-02
CBL MV D13.S-03
SEE NOTE 2 SEE NOTE 2 SEE NOTE 2 SEE NOTE 2 SEE NOTE 2 SEE NOTE 2 SEE NOTE 2 SEE NOTE 2 SEE NOTE 2 SEE NOTE 2 SEE NOTE 2
DRAWING STATUS
CABLE SIZE = 2 x 3 x 1c x 240mm² Cu CABLE SIZE = 2 x 3 x 1c x 240mm² Cu
STAGE 4
MV-D13-A MV-D13-B
SEE NOTES 3 & 4 SEE NOTES 3 & 4
40kA FOR 1 SEC 40kA FOR 1 SEC
A-FLR A-FLR
IP31 IP31
J03 J05
PORTABLE (FLY LEAD) TYPE
OPEN CLOSE
PORTABLE (FLY LEAD) TYPE
OPEN CLOSE
AMV BMV CMV DMV
PANEL
TYPE
PANEL
TYPE
PANEL
TYPE
PANEL
TYPE
PANEL
TYPE
J04PANEL
PANEL
TYPETYPE J02
PANEL
TYPE
P02 P02 P02 P02 MV SWITCGEAR MV SWITCHGEAR P02 P02 P02 P02
REMOTE CONTROL REMOTE CONTROL
J02 02
630A
03
630A
04
630A
05
630A
05
630A
04
630A
03
630A
02
630A
N/C N/C N/O N/O N/O N/O N/C N/C C01 STAGE 4 ISSUE 30/09/22 JT RH
VCB VCB VCB VCB VCB VCB VCB VCB
P5 STAGE 4 ISSUE 15/07/22 JT RH
1600A 1600A
PANEL 01 J04 BUSBAR BUSBAR J05 J03 PANEL 01 P4 STAGE 4 01/07/22 JT RH
TYPE 1600A TYPE 1600A
P01 N/C P01 N/C
VCB VCB P3 DRAFT 90% STAGE 4 ISSUE 29/04/22 JT GM
J01 J01 P2 DRAFT 90% STAGE 4 ISSUE 15/04/22 JT GW
CBL MV D13.B-06
ELECTRICAL INTERLOCK TO ALL ELECTRICAL INTERLOCK TO ALL
RMUS AND OPPOSITE RING RMUS AND OPPOSITE RING
FEEDER FEEDER
*
POWER PLANT * * *
OUTSIDE OF SCOPE
MAIN MV CABLES SHALL BE MAIN MV CABLES SHALL BE
INSTALLED UNDER DUB13 INSTALLED UNDER DUB13
CONTRACT PACKAGE CONTRACT PACKAGE
20 kV SUPPLY B
JT RH
IE-0153 D10-RED-B13-ZZ-SC-E-61101
D10-RED-B13-ZZ-SC-E-60101
30/09/2022
Echelon Datacentre
Contents Page
3. Product Data sheets
484TB
INTERFACE C
TEE CONNECTOR
Design 185 mm
Separable connector
comprising:
1. Conductive EPDM insert.
2. Conductive EPDM jacket.
3. Insulating EPDM layer
moulded between the insert
and the jacket.
4. Type C - interface as 4 9
described by CENELEC
EN 50180 and 50181. 8
5
5. Conductor connector.
6
6. Basic insulating plug (with 1
VD point).
7. Cable reducer. 2
8. Conductive rubber cap. 360 mm
9. Clamping screw. 3
10. Earthing lead.
Specifications and 7
standards
The 484TB separable connector
meets the requirements of
CENELEC HD 629.1.
6
Kit contents
The complete (K)(M)(P)484TB/G The kit also comprises silicone grease, field
tee connector kit comprises 3x control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
the following components:
Conductor
(K)(M)(P)484TB/G-S-
contact TMBC-X W-X
connector kit
Basic insulating
plug
Connector housing Stud+nut Conductor (K)(M)(P)800BIPA Cable reducer
(K)(M)(P)484BT/G contact TBC-X + rubber cap 611CA-W
Order 3 x
50 50(K)M-12-2 50KM-12-1 50(K)M-11-2
M484TB/G-S-32-240(K)M-12-
70 70(K)M-12-2 70KM-12-1 70(K)M-11-2
50.150-14-5
For use with For use with copper For use with For applications Components can be For use in potentially
copper tape wire screened cables. other cable types. outdoors and in ordered individually. explosive atmospheres
screened cables. No earthing Please contact our humid climate. (for 12 kV max).
Order appropriate device is representative. Order: +MWS. Add -/ATEX to part number.
screeen earth kit. necessary.
7
MV-A - MV-B J01 Incomer
804PB
COUPLING CONNECTOR
FOR 484TB/G
Design 290 mm
1. Interface designed to fit
484TB connector.
2. Bus for 804PB.
3. Conductor connector
(hexagonal crimping, deep
indent crimping or bolted).
4. Conductive EPDM insert.
5. Conductive EPDM jacket. 2
6. Insulating EPDM layer 8
moulded between the 3
insert and the jacket. 9
4
7. Cable reducer. 1
8. Conductive EPDM cap. 5
9. Basic insulating plug (with
395 mm
VD point). 6
10. Earth lead.
484TB
The screen break design connector
enables cable outer sheath 10
testing without removing or
dismantling the connector.
Specifications and
standards 7
The 804PB coupling connector
meets the requirements of
CENELEC HD 629.1. 110 mm
4
Kit contents
The complete (K)(M)(P)804PB/G The kit also comprises silicone grease, field
coupling connector kit control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
comprises 3 x the following
components:
Conductor
contact TMBC-X
3 x (K)(M)(P)804PB/G-W-X
coupling connector kit
For use with For use with copper For use with For applications Components can be When installed on an
copper tape wire screened cables. other cable types. outdoors and in ordered individually. appropriate equipment
screened cables. No earthing Please contact our humid climate. bushing:
Order: Kit MT. device is representative. Order: +MWS. 1250 A continuously
necessary.
5
SURGE ARRESTER FOR 480TB,
800SA Surge Arrestor
for Main Incomer (J01) in MV-A & MV-B 484TB, 489TB, 800PB, 804PB
AND 809PB CONNECTOR
APPLICATION TECHNICAL
Surge arrester designed to CHARACTERISTICS
protect 12, 24, 36 and 42 kV • This surge arrester is a metal
class components, including oxide varistor surge arrester in an
transformers, equipment, cable elbow configuration.
and accessories from high voltage • Each arrester is tested for AC
surges resulting from lightning or withstand, partial discharge and
switching. It has been designed critical voltage prior to leaving the
to be used with the 480TB, factory.
484TB and 489TB separable tee
connectors.
DESIGN 170 mm
105 mm
Surge arrester comprising:
1. Interface designed to fit the 6/10 (12) kV
480TB, 484TB and 489TB Dia. 6.35/11 (12) kV
tee connector.
75 mm
8.7/15 (17.5) kV
2. Conductive EPDM insert. 1 12/20 (24) kV
3. Conductive EPDM jacket.
5
12.7/22 (24) kV
4. Insulating EPDM layer 18/30 (36) kV
moulded between the insert 2
19/33 (36) kV
and the jacket. L2 20.8/36 (42) kV
5. Receptacle for contact rod. L1
3
9
6. Metal oxide valve elements.
7. Steel cap.
4 Up to 42 kV
8. Earth connection. 6
SPECIFICATIONS AND 7
STANDARDS 8
22
TYPICAL APPLICATION AND ORDERING INSTRUCTIONS
DIMENSIONS To order the surge arrester,
specify the surge arrester type, as
described on previous page.
290 mm
Type 800SA
Type
surge arrester
484TB
tee
connector
IECEx
NOTES:
For use in potentially
• The surge arrester body needs explosive atmospheres
to be positioned vertically after (for 12 kV max).
installation. Order: ATEX-IECEx
TECHNICAL DATA
23
VI curve for 800SA-10-22N
80
70
10 kA residual voltage = lightning impulse protection level = 61,6 kV
60
Peak value of voltage (kV)
50
40
30
20
Leakage current Îres = 10 µA (pk)
Nominal discharge current In = 10 kA
10
0
1,0E-06 1,0E-05 1,0E-04 1,0E-03 1,0E-02 1,0E-01 1,0E+00 1,0E+01 1,0E+02 1,0E+03 1,0E+04 1,0E+05
peak value of current (A)
Standard Form
Echelon Datacentre
4. MV Termination Procedure
(K),(M),(P)484TB/G
Up to 42 kV
Only to be used on cable with copper wire screen AND aluminium foil screen bonded
to the outer sheath.
This product should be installed only by competent personnel trained in good safety practices involving
high voltage electrical equipment. These instructions are not intended as a substitute for adequate
training or experience in such safety practices. These instructions do not attempt to provide for every
possible contingency. Failure to follow these instructions could result in damage to the product and
serious or fatal injury. IMPORTANT : Cable and associated apparatus must be de-energised, locked
out, and tagged prior to product installation.
Page 2 of 11
or
3 x Conductor +
3 x 484TB/G 3 x Cable reducer 1 x Nylon vent rod contact - TBC-X Installation
tee connector 611CA-W or TMBC-X instructions
or +
3 x Basic insulating 3 x Basic insulating 3 x Threaded stud
plug + cap - 800BIPR plug + cap - 800BIPA M16 & flange nut Silicone grease
+ wipers Gloves
(up to 24 kV) (up to 42 kV)
M
secure with
PVC tape
CUT
HERE
equipment
bushing
(type C interface )
copper
screen
295 wires
245
!
end of outer
cable sheath
& Al foil screen
abrade 100 mm
outer cable with sandpaper
sheath P240
1 Train the cable into the approximate finished position next to the equipment bushing.
2 Mark centre line « M » of the bushing.
3 Mark the end of the outer cable sheath at 295 mm from centre line “M”.
4 Sand the outer sheath over a distance of 100 mm.
IS97393-ENG - 484TB/G-CW45AT/S/AS041 - Revision 1
Caution: in the case of conductive coated outer cable sheaths, the conductive coating must be removed during the
installation of accessories in order to be able to carry out e.g. cable sheath testing. For this purpose, the conductive
coating of the outer cable sheath must be removed with a suitable stripping tool for a length of approx. 400 mm below
the end of the cable sheath.
Page 4 of 11
DETAIL
cable outer sheath
with alu foil
earthing device
‘ ( §
earthing
device
with braid
20
max
5
40 18
!
max 40
5
adhesive
tape
3 longitudinal stainless
splits at 120° steel
straps
IS97393-ENG - 484TB/G-CW45AT/S/AS041 - Revision 1
8 Cut 3 longitudinal splits at 120° in the outer sheath (see detail) to a point max 40 mm from the edge.
9 Using a blunt tool, make a slight funnel of the outer sheath to fit the earthing device underneath the sheath.
a Install the earthing device underneath the outer sheath. Have it protruded by max 20 mm and then compress
back the outer sheath.
! Don’t damage the copper wire screen.
z Cleat the outer sheath using the stainless steel straps. Twist straps twice around the cable and fold back the ends
to avoid sharp edges.
e Apply two layers of adhesive tape to cover the metal straps. Make sure the splits are fully covered.
Page 5 of 11
è ! ç A
moisture
block
sealing
mastic
adhesive
5 tape
sealing
sealing mastic
mastic
strip
r a) At the level of the earth braid’s moisture block, apply one layer of sealing mastic around the outer sheath (è).
b) Push the earth braid into the mastic layer (!).
c) Apply the rest of the mastic over the moisture block and compress (!).
t Bend all the copper screen wires downwards, around the outer sheath. Group the wires around the sheath avoiding
overlapping the earth braid (see detail) (ç).
y In order to avoid sharp edges apply 2 layers of adhesive tape. Start on the edge of the earthing device and continue
up to a point 5 mm on the mastic layer (A).
Z E
insulation
semi-conductive
screen
outer cable
60 sheath
u Apply a tape marker at 60 mm from the
end of the outer cable sheath.
i With an appropriate tool, remove the
tape semi-conductive screen to a point 40 mm
marker
from the end of the outer cable
outer cable
sheath sheath.
Page 6 of 11
C C
1 A. For compression type contacts : remove the core insulation from the conductor for a distance « C » mm
(C = depth of contact bore + 10 mm).
1 B. For mechanical type contacts : remove the core insulation from the conductor for a distance « C » mm
(C = depth of contact bore + 10 mm).
10
2 Slightly bevel the edge of the core insulation (2 mm). Do not sharpen in cone-shape.
3 Thoroughly clean core insulation. Always wipe towards the screen wires.
4 As a protection, wrap a few turns of adhesive tape around the conductor end.
5 Remove field control mastic strip, type MFC, from coated paper. Apply the mastic on the cutback edge of the
semi-conductive screen, covering approximately 5 mm of the extruded semi-conductive screen and 5 mm of the
core insulation. Push the mastic in place while stretching it progressively until both ends overlap and tear-off the
excess mastic. Using the coated side of the paper, squeeze the mastic tightly in place on the step of the
semi-conductive screen.
core insulation
cable reducer
IS97393-ENG - 484TB/G-CW45AT/S/AS041 - Revision 1
lubricate
1 Lubricate* the indicated area : core insulation, mastic, semi-conductive screen and inner surface of the reducer.
2 Slide the reducer down the cable until flush with the tape marker.
3 Remove the protective adhesive tape from the conductor.
Page 7 of 11
contact
conductor palm
cable reducer contact
equipment
bushing
1 For aluminium conductors: before installing the conductor contact, wire brush the conductor.
2 Fit the contact on to the conductor. Position the crimp contact taking care that the contact hole aligns with the
bushing hole.
3 Prior to crimping distance « Z » must be between 155 and 160 mm.
4 Crimp the contact.
5 After crimping distance « Z » must be between 155 and 165 mm.
If necessary, adjust the position of the cable reducer until distance « Z » is within the tolerance range.
6 Remove any burrs left after crimping and wipe-off excess inhibitor.
IS97393-ENG - 484TB/G-CW45AT/S/AS041 - Revision 1
Page 8 of 11
Before tightening
contact
holding tool palm
cable reducer
equipment
bushing
1 For aluminium conductors : before installing the conductor contact, wire brush the conductor.
2 Insert, if necessary, the centre ring into the contact barrel according to the table in the contact installation
instruction.
3 Position the contact taking care that the contact hole aligns with the bushing hole.
4 Before tightening, distance « Z » must be between 155 and 165 mm.
5 Tighten the contact. Please refer to the installation instruction included with the contact.
After tightening
adhesive
tape
Z = 155 - 165
IS97393-ENG - 484TB/G-CW45AT/S/AS041 - Revision 1
clean thoroughly
30 Nm
M16 stud
lubricate
equipment equipment
bushing bushing
connector
housing
IS97393-ENG - 484TB/G-CW45AT/S/AS041 - Revision 1
50 Nm
22mm
M16 flange L ≥ 90 mm
nut extension
22 mm
socket
1/2" - 12,7 mm
torque wrench
22 mm
6-point
basic socket
insulating
plug
1/2" - 12,7 mm
torque wrench
IS97393-ENG - 484TB/G-CW45AT/S/AS041 - Revision 1
1 Clean and lubricate* the insulating plug for the opposite side of the connector.
2 Insert the plug in the connector and tighten assembly : use torque wrench with a 6-point socket of 22 mm and
tighten exerting 30 Nm (3 kgm or 22,1 foot-pounds) of torque.
In order to achieve the correct applied torque ensure that there is no lubricant on the threaded
parts.
protective
nylon vent rod cap
Installation on insulating plug BIPR without voltage
detection point (for applications up to 24 kV only) :
- Clean the inside of the cap and the outside surface of
the connector and insulating plug.
- Place the nylon vent rod along the insulating plug (see fig.)
to exhaust the air during assembly of the cap.
- Push the cap firmly over the connector and onto the
insulating plug.
- Press the cap on all sides to make sure it is well positioned
earthing
over the connector. Position the cap with the pulling tab lead
pointing downwards.
- Remove the nylon vent rod.
locking earth
point braid screen
wires
cable
clamp
earthing
cable lug
protective system
nylon vent rod cap earth system
earth
Installation on insulating plug BIPA with voltage
detection point (for applications up to 42 kV) :
- Clean the inside of the cap and the outside surface of 1 Connect screen wires, earthing braid and
the connector and insulating plug. the connector earthing lead to the system
- Place the nylon vent rod along the insulating plug (see fig.) earth.
to exhaust the air during assembly of the cap.
- Push the cap firmly over the connector and onto the NOTE :
insulating plug. A connector/bushing mated combination
- Press the centre of the cap onto the locking point should not be allowed to carry the full
until it snaps into place. Press the cap on all sides to weight of the cable.
make sure it is well positioned over the connector. Position Therefore it is necessary to clamp the cable
the cap with the pulling tab pointing downwards. as close as possible to the connector.
- Remove the nylon vent rod.
IS97393-ENG - 484TB/G-CW45AT/S/AS041 - Revision 1
IMPORTANT NOTES :
- Never disconnect the connector from energised equipment nor energise a disconnected connector
without previously installing on its appropriate corresponding mating part.
- Do not allow hydrocarbon oils or solvents to contaminate the E.P.D.M. rubber.
In the event of contamination, wipe the surface clean with a dry cloth.
(K),(M),(P)804PB/G
Up to 42 kV
Only to be used on cable with copper wire screen AND aluminium foil screen bonded
to the outer sheath.
OR
clamping clamping
screw screw
OR
This product should be installed only by competent personnel trained in good safety practices involving
high voltage electrical equipment. These instructions are not intended as a substitute for adequate
training or experience in such safety practices. These instructions do not attempt to provide for every
possible contingency. Failure to follow these instructions could result in damage to the product and
serious or fatal injury. IMPORTANT : Cable and associated apparatus must be de-energised, locked
out, and tagged prior to product installation.
Page 2 of 15
or
3 x Conductor +
3 x 804PB/G 3 x Cable reducer 1 x Nylon vent rod contact - TBC-X Installation
coupling connector 611CA-W or TMBC-X instructions
+
Field control Water sealing
3 x Contact rod mastic, type mastic, type MWS Silicone grease
and stud (outdoor applications) + wipers Gloves
MFC-RLT
M
secure with
PVC tape
CUT
HERE
equipment
bushing
(type C interface )
copper
screen
295 wires
245
!
end of outer
cable sheath
& Al foil screen
abrade 100 mm
outer cable with sandpaper
sheath P240
1 Train the cable into the approximate finished position next to the equipment bushing.
2 Mark centre line « M » of the bushing.
3 Mark the end of the outer cable sheath at 295 mm from centre line “M”.
4 Sand the outer sheath over a distance of 100 mm.
5 Remove the outer cable sheath with Al foil together.
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
Caution: in the case of conductive coated outer cable sheaths, the conductive coating must be removed during the
installation of accessories in order to be able to carry out e.g. cable sheath testing. For this purpose, the conductive
coating of the outer cable sheath must be removed with a suitable stripping tool for a length of approx. 400 mm below
the end of the cable sheath.
Page 4 of 15
DETAIL
cable outer sheath
with alu foil
earthing device
‘ ( §
earthing
device
with braid
20
max
5
40 18
!
max 40
5
adhesive
tape
3 longitudinal stainless
splits at 120° steel
straps
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
8 Cut 3 longitudinal splits at 120° in the outer sheath (see detail) to a point max 40 mm from the edge.
9 Using a blunt tool, make a slight funnel of the outer sheath to fit the earthing device underneath the sheath.
a Install the earthing device underneath the outer sheath. Have it protruded by max 20 mm and then compress
back the outer sheath.
! Don’t damage the copper wire screen.
z Cleat the outer sheath using the stainless steel straps. Twist straps twice around the cable and fold back the ends
to avoid sharp edges.
e Apply two layers of adhesive tape to cover the metal straps. Make sure the splits are fully covered.
Page 5 of 15
è ! ç A
moisture
block
sealing
mastic
adhesive
5 tape
sealing
sealing mastic
mastic
strip
r a) At the level of the earth braid’s moisture block, apply one layer of sealing mastic around the outer sheath (è).
b) Push the earth braid into the mastic layer (!).
c) Apply the rest of the mastic over the moisture block and compress (!).
t Bend all the copper screen wires downwards, around the outer sheath. Group the wires around the sheath avoiding
overlapping the earth braid (see detail) (ç).
y In order to avoid sharp edges apply 2 layers of adhesive tape. Start on the edge of the earthing device and continue
up to a point 5 mm on the mastic layer (A).
Z E
insulation
semi-conductive
screen
outer cable
60 sheath
u Apply a tape marker at 60 mm from the
end of the outer cable sheath.
i With an appropriate tool, remove the
tape semi-conductive screen to a point 40 mm
marker
from the end of the outer cable
outer cable
sheath sheath.
Page 6 of 15
C C
1 A. For compression type contacts : remove the core insulation from the conductor for a distance « C » mm
(C = depth of contact bore + 10 mm).
1 B. For mechanical type contacts : remove the core insulation from the conductor for a distance « C » mm
(C = depth of contact bore + 10 mm).
10
2 Slightly bevel the edge of the core insulation (2 mm). Do not sharpen in cone-shape.
3 Thoroughly clean core insulation. Always wipe towards the screen wires.
4 As a protection, wrap a few turns of adhesive tape around the conductor end.
5 Remove field control mastic strip, type MFC, from coated paper. Apply the mastic on the cutback edge of the
semi-conductive screen, covering approximately 5 mm of the extruded semi-conductive screen and 5 mm of the
core insulation. Push the mastic in place while stretching it progressively until both ends overlap and tear-off the
excess mastic. Using the coated side of the paper, squeeze the mastic tightly in place on the step of the
semi-conductive screen.
core insulation
cable reducer
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
lubricate
remove
protective
adhesive tape
1 Lubricate* the indicated area : core insulation, mastic, semi-conductive screen and inner surface of the reducer.
2 Slide the reducer down the cable until flush with the tape marker.
3 Remove the protective adhesive tape from the conductor.
Page 7 of 15
contact
conductor palm
cable reducer contact
equipment
bushing
1 For aluminium conductors: before installing the conductor contact, wire brush the conductor.
2 Fit the contact on to the conductor. Position the crimp contact taking care that the contact hole aligns with the
bushing hole.
3 Prior to crimping distance « Z » must be between 155 and 160 mm.
4 Crimp the contact.
5 After crimping distance « Z » must be between 155 and 165 mm.
If necessary, adjust the position of the cable reducer until distance « Z » is within the tolerance range.
6 Remove any burrs left after crimping and wipe-off excess inhibitor.
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
Page 8 of 15
Before tightening
contact
holding tool palm
cable reducer
equipment
bushing
1 For aluminium conductors : before installing the conductor contact, wire brush the conductor.
2 Insert, if necessary, the centre ring into the contact barrel according to the table in the contact installation
instruction.
3 Position the contact taking care that the contact hole aligns with the bushing hole.
4 Before tightening, distance « Z » must be between 155 and 165 mm.
5 Tighten the contact. Please refer to the installation instruction included with the contact.
After tightening
adhesive
tape
Z = 155 - 165
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
Type 1
clamping 800BIPA
screw basic protective
insulating cap
plug
Type 2
earthing
lead
flange nut 800BIPA basic
insulating protective
plug cap
In case the tee connector has been already installed
(otherwise proceed to step no. 6).
Separable tee connector, 1 Remove the protective cap from the tee connector. Put the
type 484TB/G protective cap aside in a clean and safe place for later re-use.
2 Remove the 800BIPA basic insulating plug. Use a wrench
with 22 mm socket. Put the insulating plug aside in a clean
and safe place for later re-use.
3 Type 1: remove the clamping screw. Use a wrench with a
22 mm socket and an extension. Put the clamping screw
aside in a clean and safe place for later re-use.
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
30 Nm
8mm
or
M16 stud
8 mm
socket 13 mm
8 mm wrench
hex key
equipment
bushing
1/2" - 12,7 mm
torque wrench
lubricate
connector
housing
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
equipment
bushing
50 Nm
L≥70 mm
8mm
contact 8 mm
rod socket
8 mm
hex key
1/2" - 12,7 mm
torque wrench
contact
rod
equipment
bushing lubricate
contact
rod
coupling
connector
e Clean and lubricate* both female tee connector interface and male interface of the coupling connector.
r Push the coupling connector straight entry to the contact rod of the tee connector. In case of applying the
coupling connector in an offset position take care not to damage the contact rod during
installation.
equipment
bushing
50 Nm
22mm
clamping L ≥ 130 mm
screw extension
22 mm
socket
1/2" - 12,7 mm
coupling torque wrench
connector
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
t Insert the clamping screw into the threaded hole of the contact rod by hand.
y Use torque wrench with extension and 22 socket and tighten exerting 50 Nm (5 kgm or 36,9 foot-pounds) of torque.
In order to achieve the correct applied torque ensure that there is no lubricant on the threaded
parts.
30 Nm
M16
contact stud
rod
coupling
connector
50 Nm
22mm
1/2" - 12,7 mm
coupling torque wrench
connector
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
22mm
22 mm
basic 6-point
insulating socket
plug
1/2" - 12,7 mm
coupling torque wrench
connector
1 Clean and lubricate* the insulating plug and the female interface of the coupling connector.
2 Insert the plug into the connector and tighten assembly : use torque wrench with a 6-point socket of 22 mm and
tighten exerting 30 Nm (3 kgm or 22,1 foot-pounds) of torque.
In order to achieve the correct applied torque ensure that there is no lubricant on the threaded
parts.
protective protective
cap cap
nylon vent rod nylon vent rod
Installation on insulating plug BIPR without Installation on insulating plug BIPA with
voltage detection point (for applications up to voltage detection point (for applications up to
24 kV only) : 42 kV) :
- Clean the inside of the cap and the outside surface of - Clean the inside of the cap and the outside surface
the connector and insulating plug. of the connector and insulating plug.
- Place the nylon vent rod along the insulating plug - Place the nylon vent rod along the insulating plug
(see fig.) to exhaust the air during assembly of (see fig.) to exhaust the air during assembly of
the cap. the cap.
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
- Push the cap firmly over the connector and onto the - Push the cap firmly over the connector and onto the
insulating plug. insulating plug.
- Press the cap on all sides to make sure it is well - Press the centre of the cap onto the locking
positioned over the connector. Position the cap with point until it snaps into place. Press the cap on
the pulling tab pointing downwards. all sides to make sure it is well positioned over the
- Remove the nylon vent rod. connector. Position the cap with the pulling tab
pointing downwards.
- Remove the nylon vent rod.
earthing
lead
screen
wires
system
earth
cable
clamp
1 Bend back the screen wires along the outer sheath to form a pig tail.
2 Connect screen wires, earthing braid and the connector earthing lead to the system earth.
NOTE :
A connector/bushing mated combination should not be allowed to carry the full weight of the cable.
Therefore it is necessary to clamp the cable as close as possible to the connector.
IMPORTANT NOTES :
IS97616-ENG - 804PB/G-CW45AT/AS041 - Revision 0
- Never disconnect the connector from energised equipment nor energise a disconnected connector
without previously installing on its appropriate corresponding mating part.
- Do not allow hydrocarbon oils or solvents to contaminate the E.P.D.M. rubber.
In the event of contamination, wipe the surface clean with a dry cloth.
Echelon Datacentre
4. Switchgear
5. MV Termination Procedure
Termination Points
CHARACTERISTICS NOTES
A (IN COMPLIANCE WITH STANDARD IEC 62271-200) A
SWITCHGEAR VERSION = COMPLETE COLOUR OF FRONT DOORS = RAL 7035
OPERATING VOLTAGE = 20 kV
D RATED SUPPLY VOLTAGE OF CONTROL AND SIGNALLING CIRCUITS (Ua) - UNDER UPS = 230VAC D
INTERNAL VOLTAGE OF CONTROL AND SIGNALLING CIRCUITS (Ua) - UNDER UPS = 110VDC
RATED SUPPLY VOLTAGE OF SPRING CHARGING MOTOR (Ua) - UNDER UPS = 230VAC
RATED SUPPLY VOLTAGE OF LIGHTING AND HEATING CIRCUITS (Ua) - NON UPS = 230VAC
F F
Based on Title GENERAL CHARACTERISTICS Prepared R.CARMINATI Project No./Item 8220002833 10000 Revision C
General Arrangement Drawings Approved A.COMI Ref. designation Lang en
Project name IEABB (Kirby Group Engineering UnLtd Co) Doc. No. Page C01
Echelon Data Center Electrification Distribution Solutions 1VCE027720T0001 Cont D01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F.O. TO EXTERNAL
F.O. TO EXTERNAL
F.O. FOR LINE DIFFERENTIAL
-BAT1,2,3
20/√3kV
-QCE -QCE 0,1/√3kV -QCE
30VA-cl.0.5
0,1/3kV
30VA-cl.3P
-RAA
D D
E E
Panel H01 H02 H03
Panel Name SBC SBC SBC
Transformer
Description Ring Ring
Feeder
Rated Current 630A 630A 630A
Max. Cable Size 2x(3x1x240mm²) 1x(3x1x240mm²) 2x(3x1x240mm²)
Circuit Diagram 1VCE027719T0100 1VCE027719T0101 1VCE027719T0100
F F
Based on Title SINGLE LINE DIAGRAM Prepared R.CARMINATI Project No./Item 8220002833 10000 Revision C
General Arrangement Drawings Approved A.COMI Ref. designation Lang en
Project name IEABB (Kirby Group Engineering UnLtd Co) Doc. No. Page D01
Echelon Data Center Electrification Distribution Solutions 1VCE027720T0001 Cont D02
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
SYMBOLS LEGEND
A A
P1
P1
-AA
CIRCUIT BREAKER
P2 COMBISENSOR TRANSFORMER PROTECTION RELAY MBO1 WITH SPRING CHARGER MOTOR
B MBC B
AND COILS
C C
-RAA
D D
E E
F F
Based on Title SINGLE LINE DIAGRAM Prepared R.CARMINATI Project No./Item 8220002833 10000 Revision C
General Arrangement Drawings Approved A.COMI Ref. designation Lang en
Project name IEABB (Kirby Group Engineering UnLtd Co) Doc. No. Page D02
Echelon Data Center Electrification Distribution Solutions 1VCE027720T0001 Cont E01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
4. INSERT THE KEY (RMUX-2) INTO THE OPERATING SEAT OF THE SWITCH-DISCONNECTOR
B B
5. OPEN SWITCH-DISCONNECTOR (RMUX)
6. REMOVE THE KEY (RMUX-1) AND PROCEED TO OTHER SWBD
8. INSERT THE KEY (RMU...-2) INTO THE OPERATING SEAT OF THE SWITCH-DISCONNECTOR (RMU...)
11. PUT THE KEY (RMU...-3) INTO THE EARTH OPERATING SEAT OF THE SWITCH-DISCONNECTOR
16. THE DOORS OF MEDIUM VOLTAGE COMPARTIMENTS CAN BE OPENED ON BOTH SIDES
-QCE -QCE
COMMISSIONING
1. REPEAT THE OPERATION OF "PUTTING OUT OF SERVICE" IN OPPOSITE SEQUENCE
D D
E E
A A
COMMISSIONING
1. REPEAT THE OPERATION OF "PUTTING OUT OF SERVICE" IN OPPOSITE SEQUENCE
C C
-QCE
D D
TX
E E
A A
BACK BACK
B B
43,5 663 43,5 43,5 663 43,5
ø
ø
12
12
,5
,5
(4
(4
220
x)
x)
78,5
78,5
110
158
158
C 143 C
L3 L3
73
GLAND PLATE
GLAND PLATE
230
230
L2 L2
800
800
650
650
650
1037
1037
230
230
L1 L1
D D
GLAND PLATE
229
229
158,5
158,5
ø 13
ø9
127
127
25
568
33
33
110
110
600
705
FRONT FRONT
PANELS: H01, H03 PANELS: H02
Gland Plate is : Cold Rolled Steel Sheet - Hot dip Zinc Galvanized - 1,5mm
F F
Based on Title FOUNDATION FRAME DRAWINGS WITH DETAILS Prepared R.CARMINATI Project No./Item 8220002833 10000 Revision C
General Arrangement Drawings Approved A.COMI Ref. designation Lang en
Project name IEABB (Kirby Group Engineering UnLtd Co) Doc. No. Page J01
Echelon Data Center Electrification Distribution Solutions 1VCE027720T0001 Cont L01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
SECTION VIEW
WE RESERVE ALL RIGHTS IN THIS DOCUMENT AND IN THE INFORMATION CONTAINED THEREIN. REPRODUCTION, USE OR DISCLOSURE TO THIRD PARTIES WITHOUT EXPRESS AUTHORITY IS STRICTLY FORBIDDEN.
B B
8 CIRCUIT BREAKER
2055
3
2000
9 EARTHING-SWITCH
9
D D
F F
Based on Title SECTION VIEW Prepared R.CARMINATI Project No./Item 8220002833 10000 Revision C
General Arrangement Drawings Approved A.COMI Ref. designation Lang en
Project name IEABB (Kirby Group Engineering UnLtd Co) Doc. No. Page L01
Echelon Data Center Electrification Distribution Solutions 1VCE027720T0001 Cont L02
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
FRONT VIEW
WE RESERVE ALL RIGHTS IN THIS DOCUMENT AND IN THE INFORMATION CONTAINED THEREIN. REPRODUCTION, USE OR DISCLOSURE TO THIRD PARTIES WITHOUT EXPRESS AUTHORITY IS STRICTLY FORBIDDEN.
B B
Menù
R R
L ? R L ?
Open Help
L
C C
L1 L2 L3 L1 L2 L3 L1 L2 L3
D D
2304
E E
Panel H01 H02 H03
Transormer
Description Ring Ring
Feeder
F F
Based on Title FRONT VIEW DRAWING Prepared R.CARMINATI Project No./Item 8220002833 10000 Revision C
General Arrangement Drawings Approved A.COMI Ref. designation Lang en
Project name IEABB (Kirby Group Engineering UnLtd Co) Doc. No. Page F01
Echelon Data Center Electrification Distribution Solutions 1VCE027720T0001 Cont G01
1 2 3 4 5 6 7 8