Perkins 4.154 Torque Specs and Assembly Information Copy.

Perkins 4.154 and 4.
154 200 Series Torque Specs and

assembly information copy.
Notes: 1.250 " Piston Pin diameter with 5 ring piston
or 1.102 " Piston Pin diameter with 3 ring piston.
PERKINS 4.154 SERVICE WEAR LIMITS
The following wear limits indicate the condition when it is recommended that the respective items should be
serviced or replaced.
Cylinder Head Bow Transverse 0.003 in (0,08 mm) concave
0.005 in (0,13 mm) convex
Longitudinal 0.006 in (0,15 mm)
Maximum Bore Wear
(when reboring or new liners are necessary) 0.006 in (0,15 mm)
Crankshaft Main and Big End Journals Ovality 0.0005 in (O,Ql mm)
Wear 0.001 in (0,03 mm)
Maximum Crankshaft End Float 0.020 in (0,51 mm)
Valve Stem to Guide Bore
Diametrical Clearance Inlet 0.005 in (0,13 mm)
Exhaust 0.006 in (0,15 mm)
Valve H.ead Thickness at Outer Edge 0.045 in (l,14 mm)
Rocker Clearance on Shaft 0.005 in (0,13 mm)
Camshaft Journals Ovality and Wear 0.002 in (0,05 mm)
Camshaft End Float O.Ql 5 in (0,38 mm)
Idler Gear End Float O.Ql 5 in (0,38 mm)
Max. Top Piston Ring Lift 0.008 in (0,20 mm)
RECOMMENDED TORQUE TENSIONS

The following figures will apply with the components lightly oiled before assembly.
Component Screw Size lbfft kgfm

Cylinder Head Setscrews (also
Secure Rocker Shaft bracket) ...................................... 1/2 in 85 11,7
Main Bearing Setscrews .............................................. . 1/2 in 85 11,7
Connecting Rod Nuts (non phosphated) ...................... 7/16 in 45 6,2
Connecting Rod Nuts (phosphated) ............................. 7/16 in 60 8,3
Flywheel Setscrews ...................................................... 1/2 in 80 11,1
Crankshaft Pulley Retaining Setscrews ........................ 5/8 in 123 17,0
Power Take-off Pulley Setscrews ................................. 3/8 in 32 4,5
Camshaft Gear Setscrew.............................................. . 1/2 in 50 6,9
Idler Gear Hub to Cylinder Block Nuts ........................ 5/16 in 21 2,9
Dynamo Pulley Nut ..................................................... 7/16 in 20 2,8
Alternator Pulley Nut .................................................. 7/16 in 30 4,15
Atomiser Securing Nut ................................................ 5/16 in 12 1,7
Lubricating Oil Filter Bowl Securing
Setscrews ........................................................... 1/2 in 10 l ,38
Fuel Pump Drive Gear Securing Setscrews ................... 5/16 in 21 2, 9
If Connecting Rod Nuts are removed, they should be replaced by new ones.
Perkins 4.154 Engine Parts Phone: 2696731638

email: engineparts2@gmail.com
Website: www.HeavyEquipmentRestorationParts.com
Engine Parts Phone: 269 673 1638 email: engineparts2@gmail.com
Engine Parts Phone: 2696731638 email: engineparts2@gmail.com
Engine Parts Phone: 2696731638 email: engineparts2@gmail.com
www.HeavyEquipmentRestorationParts.com
With 1.2 50" Piston Pin with 5 ring pistons ( for smaller piston pin see next page )
Perkins 4.154 Engine Parts Phone: 2696731638 email: engineparts2@gmail.com

Pistons - 4.154 with 1.102 Piston Pin with 3 Ring
Piston ( for larger pin 5 ring see previous page)
Type
Piston diameter ... Controlled expansion , off centre gudgeon pin, flat top
88,872/88,898 mm (3.4989/3.4999in) measured at 90°
to gudgeon pin bore and 18mm (0.71 in) from bottom
of piston
Bore diameter for gudgeon pin 27,996128,008mm (1.1022/1.1027 in)
Ring groove width: top 2,43/2,45mm (0.096/0.097in)
2nd ... 2,42/2,44mm (0.095/0.096 in)
oil control 4,79/4,81 mm (0.1887/0.1895in)
Gudgeon pin
Type Fully floating
Outside diameter: 27,994/28,000mm (1.1021/1.1024in)
...
Clearance fit in small end bush: 0,014/0,041mm (0.0006/0.0016 in)
...
Small end bushes

Type Steel back, bronze face
Inside diameter: 4.154 28,014/28,035mm (1.1029/1.1037in)
Perkins 4.154 Engine Parts Phone: 269 673 2128 email: partsdz@gmail.com
Notes:

Perkins 4.154 Engine Parts
Phone: 269 673 1638
Perkins 4.154 Engine Parts Phone: 269 673 1638
Perkins 4.154 Engine Parts
Phone: 269 673 1638

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Perkins 4.154 and 4.

154 200 Series Torque Specs and

RECOMMENDED TORQUE TENSIONS

Component Screw Size lbfft kgfm

Perkins 4.154 Engine Parts Phone: 2696731638

Perkins 4.154 Engine Parts Phone: 2696731638 email: engineparts2@gmail.com

Small end bushes

Perkins 4.154 Engine Parts Phone: 2696731638 email: engineparts2@gmail.com

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