Last Updated: July 2010 uration: 1-2 hoursRelease to Production ¢ The prototype board used in your initial development is probably different from the production boards you will see when the Recipe is released. — Identify false calls and evaluate as if it were a new joint in development. — Run the test, Chart the results - compare the Median with the Nominal settings in the Measurements tab. If different, Update Nominals and see if that makes the tests more stable. — Enable graphics and step through the Measurement Diagnostics. Verify the Regions of Interest are still being found correctly. If not, re-tune the joint. — Run the test, Chart the results - compare the Pass / Fail settings with the production board’s measurements and adjust as needed. ¢ Was the board redesigned? — Verify devices have not been repositioned! — Locate any new devices and add them to your test. — Locate deleted devices and remove them from your test. ici ii: =Release to Production Seek feedback from other test systems — At In-Circuit test, Functional test, etc. identify escaped joints that the V810 should have caught. — Get the faulty board back before it is repaired. — Re-tune the escaped joint type so it will not escape again. e Re-release to Production - Monitor the Recipe by enabling Production TuningProduction Tuning — Finishing the Tuning Before setting up Production Tuning, make sure: ¢ Initial Tuning has been done * Shorts data has been learned Save and archive your work: * Save Recipe as usual. * Open Home Page — Click Add to Recipe Database Add your Recipe to the database. This is an archive function and insures a good copy of your work is saved. — To retrieve a Recipe, click the Recipes Available in Recipe Database and select the archived Recipe. Rese pte ecee Daa, Owtenet nae Yeo Lesinoda 10 ay, 7000419257 boleProduction Tuning — Getting _ Started — On the V810 shared. e In System Configuration > Software Options > General tab, specify a path to Recipe Database Directory, and make sure the directory is — The destination directory might be a central server, the V810, your workstation... \ e Enable Auto-pull of Recipes. inspected. — This means the software will always load the latest version of your Recipe from the Database when the Operator calls for this board to be ingial Thresholds ath Options ‘aint Type Aakipnrant Resipos Beet ou Nore Drestor: DuigaenaOF Resuts Diecony gram Flies Systema resus [Recipe Database Options 8Production Tuning — Getting Started ¢ On the Test Development System (TDS): ¢ Ensure that Auto-Pull of the Recipes is NOT enabled If it were, every time you started tuning, it would reload the database entry. Unless you save your work to the Database every time you log off, this would get frustrating. Recipe Database Options: = a jecipe Database Directory: {Automatically pull the latest recipe version on recipe load (Auto-pull) UietreeMProduction Tuning — inital _ Production Tuning Enable results and image sets for Production Tuning: S 1. On the V810: ‘ — Load the board program. — Go to System Configuration > Results Processing > Production Tuning. - Inthe Default Destination field, enter a path where you want the Recipe and Results to be stored. This is typically on your OLP so that production is not affected by your work. — Click Add Current Recipe to create a row containing the loaded Recipe. dt ——[ sa ite If the Default Destination is blank when you add a Recipe, the Recipes and Results Destination paths follow what is Under System Configuration > Software Options > General > Path Options. :Production Tuning- Initial Production Tuning Define the number of boards to collect results and image sets from, for tuning: 2. On the V810: Set the initial number of production tuning image sets to collect for fine-tuning. This represents the initial number of panels for defect images to be collected, regardless of the Re-enable conditions setting — described later. 3. Go to the Test Execution environment and test boards. As results are collected, the above number decreases until it reaches zero.dl Production Tuning — Initial Production Tuning On the Test Development Station (TDS): 1. Go to the Home > Recipe Database > Recipes Available. The loaded Recipe on the V810 system should be seen here, since both the system and TDS point to the same Recipe Database Directory path. 2. Right-click on the required Recipe and select Pull Selected Recipe. This will copy it under Recipes Available on This System on the TDS drive.Production Tuning — Initial Production Tuning On the Test Development Station (TDS): 3. On the Home page > Recipes Available on This System tab, load the Recipe. 4, Under the Develop Tests > Fine Tuning > Results, select the results files, which will have “Production Tune’ in their description. (Select each one individually or any number.) MzioiieGuniimeimage ImageSet."5:53:07 PM 7/6/10 (run time image set” 1278410003453 5:53:23 PM 7/6/10 Joint Type: Capacitor Subtype: CO805-B; ImageSet: "6:53:07 PM 7/6/10 (run time image set 1278409993062 5:53:13 PM 7/6/10 Joint Type: Capacitor Subtype: COBOS-B; ImageSet “6:53:07 PM 7/6/10 (run time image set) 716110 Joi + Subt Mt 7/6410 (run time image setProduction Tuning — Initial Production Tuning On the Test Development Station (TDS): 5: Review the defect calls. From the image shown for each defect call, determine what, if any‘hing, should be adjusted. If necessary, go to Develop Tests > Fine Tuning, select the image set, and perform fine tuning. If there are shorts calls in the results list of defects, go to Develop Tests > Initial Tuning. Select the Image tab in the Graphics pane and click Select Image Sets. 2 Select the Production Tuning list of image sets. For each joint type and subtype that has failed with a false short call: In Initial Tuning Select the Shorts Background Regions check box, and make sure that Algorithm Settings is NOT checked. Click Learn. This adds the background for that joint to the already learned shorts settings.Production Tuning — Initial Production Tuning On the Test Development Station (TDS): 9. When you are satisfied with the defect thresholds and measurement thresholds, save the Recipe. Go to the Home environment and click Add to Recipe Database. The software automatically creates another entry of the Recipe name, with a different version number. | ses Aisle ois St Recipe na see Susman na I Tea I Lesineiad POH WHDEEW (I) Tl speed) aT 6, 2105735 Jeercon.ywoe_ew Fel spucneg) 2 201085817Production Tuning — Maintaining Production Tuning On the V810 system, go to System Configuration > Results Processing > Production Tuning, and enter a Re-enable Threshold (defects) based on your call levels. Re-enable Threshold (defects! In this example, if 500 defects are detected on a board, the tool re- activates and begins collecting failure images for specified number of panels/boards in Number of panels when re-enabled. Re-enable Threshald (defects)Production Tuning — Maintaining Production Tuning — Once the failure image sets for the specified number of panels are collected, the software stops collecting images until the Re-enable threshold is exceeded again. Then the system again collects the failure image sets for the next specified number of panels (10 for the above example). The Number of Panels to Collect is not reactivated until the Test Execution mode is restarted. — lf Number of Panels to Collect is set to zero when Test Execution is started, the software waits for a panel that exceeds the Re-enable Threshold and collects the failing image sets for the specified number of panels when re- enabled. = =a aie = => = a __innovatin@ision