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APPLICATION OF PALM OIL IN FOOD

by
Dr SIVARUBY KANAGARATNAM

DIPLOMA IN PALM OIL MILLING

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Presentation Outline

INTRODUCTION TO PALM OIL INDUSTRY

HOW IS PALM OIL VERSATILE ?

TRANS FATTY ACIDS SOLUTION

FOOD FORMULATIONS

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PRODUCTION AND EXPORT OF
MAJOR OILS & FATS, 2021
Sunflower Oil
Sunflower Oil Others Others
24% 12%
8% 13%
Rapeseed Oil Rapeseed Oil
11% 7%

Soyabean Oil Soyabean Oil


25% 14%

Palm Oil
32% Palm Oil
54%
Production 241.36 Export
Mn T 95.18 Mn T
Sources: Oil World & MPOB
Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my
Malaysia: Top 10 Major Export Products (2021)
RANKING:
1. Electrical & Electronic Products
Malaysia is
2. Petroleum Products
the 2nd 3. Chemicals & Chemical Products
largest 4. Palm Oil
5. Rubber Products
palm oil
6. Manufacturer of Metal
producer &
7. Machinery, Equipment and Parts.
exporter in
the world!!! 6. Optical & Science Equipment

7. Liquefied Natural Gas (LNG)

TOTAL EXPORT: (RM 1.240 trillion)


Source: MATRADE (2022)

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


CHEAP ????

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Oil Palm is the Most Efficient Oil Crop in the World
Oil Palm, 1 ha produces 1 tonne oil needs
Average Oil Yield 3.57
Oil X amount oil Y ha land
(t/ha/year)

CPO 4.03 0.25


SBO 0.4 2.5
Soybean oil, Sunflower, Rapeseed,
0.43 0.65 0.76 SFO 0.6 1.67
RSO 0.8 1.25

Harvested Area (mil Ha) vs.


119.54
Production (mil Ton) (2016)
hacterage production

64.67
18.1 mil Ha of land produces 51.5
64.67 Mil Tonnes of Palm Oil 32.91
25.14 24.94
119.5 mil Ha of land produces 18.2 16.36
51.5 Mil Tonnes of Soybean oil
*tonnage includes palm kernel oil
Oil Palm
www.mpob.gov.my Sunflower Rapeseed Soybean
Malaysian Palm Oil Board | Ministry of Primary Industries
Relationships among prices of CPO, SBO, RSO (2020)

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


How Does
Palm Based Oils and Fats
Enhance
The Food Industry ?

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


How is Palm Oil
Versatile ?

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


We Have Numerous Advantages to
Support the Food Industry

Two Types of Oils Fractions of Palm Oil Trans Fatty Acid Free
from One Fruit and Palm Kernel Oil

1 2 3

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


OIL PALM PLANTATION

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


OIL PALM TREE

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Palm Fruit Bunch

10 to
15 kg

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


ONE FRUIT WITH TWO VERY
DISTINCTIVELY DIFFERENT OILS

Palm Oil (mesocarp) (Palmitic acid based)

Palm Kernel Oil


(Lauric acid based)

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


TWO Type Of Oil :

• PALM KERNEL OIL


4%/bunch

• PALM FRUIT OIL


20-25%/ bunch

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Palm Oil

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Milling
Palm Fruit

Crude Palm Oil

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


REFINING
CRUDE PALM OIL

RBD PALM OIL


Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my
Quality Parameters Quality

Iodine Value 50 to 55

Slip Melting 36 to 38°C


Virgin Point
Palm Oil
Free Fatty Acids 5% Max

Colour 32 to 34 red
Dark red

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Quality Parameters Quality

Iodine Value 50 to 55

Slip Melting 36 to 38°C


RBD
Point
Palm Oil
Free Fatty Acids 0.1% Max

Colour 3 red

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Palm kernel Oil

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


CRUSHING
Palm Kernel Nuts

Crude Palm
Kernel Oil
Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my
REFINING
CRUDE PALM KERNEL OIL

RBD PALM KERNEL OIL


Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my
RBD Palm Kernel Oil

Quality Parameters Quality

Iodine Value 19 max

RBD Slip Melting 27 to 28°C


Palm Kernel Oil Point
Free Fatty Acids 0.1% Max

Colour 1.5 red

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


THE UNIQUE COMPOSITION OF THESE TWO OILS
GIVES THE FLEXIBILITY TO OBTAIN VARIOUS
FRACTIONS WITH SIGNIFICANTLY DIFFERENT
CHARACTERISTICS

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


FRACTIONATION OF PALM OIL

Palm Oil (IV 52)

Palm Stearin (IV 30-36) Palm Olein (IV 56-60)

Further Fractionated Further Fractionated

Various selected, specific and unique palm Various selected, specific and unique palm
solid fats are being fractionated solid fats are being fractionated
Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my
Palm Oil Fractionated to
Palm Olein and Palm Stearin

80% to 85% 15% to 20%

RBD
Palm Oil
IV 52

RBD
RBD
Palm Olein
Palm Stearin
IV 56
IV 34

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


SOLID FAT CONTENT OF
PALM OIL AND FRACTIONS
100
PERCENTAGE OF SOLID FAT CONTENT

90

80

70

60
Palm Stearin (IV 34)
50 60% at 25 °C

40
Palm Oil (IV 52)
30 0% at 25 °C
15% at 25 °C
20
Palm Olein (IV 56)
10

0
0 5 10 15 20 25 30 35 40 45
TEMPERATURE ( ⁰C )

Palm Oil Palm Stearin Palm Olein

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


FRACTIONATION OF PALM KERNEL OIL

Palm Kernel Oil (IV 19)

Palm Kernel Stearin (IV 8 ) Palm Kernel Olein (IV 21)

Further Fractionated Further Fractionated

Various selected,specific and unique palm


solid fats are being fractionated
Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my
SOLID FAT CONTENT OF
PALM KERNEL OIL AND FRACTIONS
100

90
PERCENTAGE OF SOLID FAT CONTENT

80 68% at 25 °C
70 Palm Kernel Oil (IV 19)
Palm Kernel Stearin (IV 8)
18 % at 25 °C
60

50
Palm Kernel Olein (IV 21)
40

30 0% at 25 °C

20

10

0
0 5 10 15 20 25 30 35 40
TEMPERATURE (⁰C)

Palm Kernel Oil Palm Kernel Olein Palm Kernel Stearin

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Palm Kernel Oil Fractionated to
Palm Kernel Stearin and Palm Kernel Olein

60% to 65%
35% to 40%

RBD
Palm Kernel
Oil
RBD
Palm Kernel RBD
Olein Palm Stearin

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Palm Oil, Palm Kernel Oil and Their Fractions’
Melting Point and Appearance at Room Temperature of 25°C.

Oil and Fats Melting point Phase/ appearance at room


temperature of 25ºC

Palm Oil 37 to 39 ºC Semi solid

Palm Stearin 48 to 54 ºC Solid

Palm Olein 22 to 24 ºC Liquid

Palm Kernel Oil 27.3 to 28 ºC Semi solid

Palm Kernel Stearin 31.3 to 33.1 ºC Solid

Palm Kernel Olein 21.8 to 26.0 ºC Liquid


(Malaysian Standard, Department of Standards Malaysia (http:/www.standardsmalaysia.gov.my)

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Palm oil-based
Liquid Fractions
with further
Fractionation

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PALM OLEIN IV 56
Quality Parameters
Iodine Value 56 min
RBD
Palm Olein Slip Melting 24°C max
IV 56 Point
Cloud Point 10°C max

Free Fatty Acids 0.1 Max

Colour 3 red

Application: Deep Frying, Shallow Frying, Stir Frying, Mayonnaise and Salad Dressing

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PALM OLEIN IV 58
Quality Parameters
Iodine Value 58 min
RBD
Slip Melting 21°C max
Palm Olein
Point
IV 58
Cloud Point 8°C max

Free Fatty Acids 0.1 Max

Colour 3 red

Application: Deep Frying, Shallow Frying, Stir Frying, Mayonnaise and Salad Dressing

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PALM OLEIN IV 60
Quality Parameters
Iodine Value 60 min
RBD
Palm Olein
IV 60 Slip Melting 19°C max
Point
Cloud Point 6°C max

Free Fatty Acids 0.1 Max

Colour 3 red

Application: Deep Frying, Shallow Frying, Stir Frying, Mayonnaise and Salad Dressing

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PALM OLEIN IV 62
Quality Parameters
Iodine Value 62 min
RBD
Palm Olein
Slip Melting 17°C max
IV 62
Point
Cloud Point 5°C max

Free Fatty Acids 0.1 Max

Colour 3 red

Application: Deep Frying, Shallow Frying, Stir Frying, Mayonnaise and Salad Dressing

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PALM OLEIN IV 64
Quality Parameters
Iodine Value 64 min
RBD
Palm Olein Slip Melting 15°C max
IV 64 Point
Cloud Point 4°C max

Free Fatty Acids 0.1 Max

Colour 3 red

Application: Deep Frying, Shallow Frying, Stir Frying, Mayonnaise and Salad Dressing

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PALM OIL BASED
SOLID FRACTIONS WITH
FURTHER FRACTIONATION

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PALM SOLID FRACTIONS : BASED ON TAG COMPOSITION

Group Melting Points PERCENTAGE

Palm Mid Fraction Soft 28 to 31°C POP: 40-60 %

Palm Mid Fraction Hard 31 to 33°C POP: 65-75 %

Soft Stearin 40 to 44°C PPP: 5–15 %

Palm Stearin 1 50 to 52°C PPP :15–20 %


(PORAM SPEC)

Palm Stearin 2 54 to 56 °C PPP: 20–30 %


(PORAM SPEC)

Palm Stearin IV 20 58 to 60 °C PPP: 40–50 %

Palm Stearin IV 14 60 to 61°C PPP: 55–60 %

Palm Stearin IV 12 62 to 63°C PPP: 60-63%

Palm Stearin IV 10 63 to 64°C PPPP: 67-68%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


ALL THESE FRACTIONS

DIFFER IN THEIR CHARACTERISTICS GIVING THE

PALM OIL INDUSTRY

THE VERSATILITY AND FLEXIBILITY TO DEVELOP

TAILOR MADE FATS TO SUIT SPECIFIC NEEDS OF

THE BAKERY PRODUCT

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


What are trans fats?
There are two broad types of trans fats found in foods:
Naturally-occurring and artificial trans fats.

Naturally-occurring trans fats are produced in the gut of some animals


and food prepared from these animals (e.g., milk and meat products)
may contain small quantities of these fats.

Artificial trans fats (or trans fatty acids) are created in an industrial
process that adds hydrogen to liquid vegetable oils to make them more
solid.

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Soybean Oil, Sunflower Oil
and Canola oil
are liquid at -5°C

SOYBEAN OIL

SUNFLOWER OIL PARTIALLY


HYDROGENATION HYDROGENATED SOLID
CANOLA OIL FATS CONTAIN
TRANS FATTY ACIDS

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


How do trans fats affect my health?

Trans fats raise your bad (LDL) cholesterol


levels and lower your good (HDL) cholesterol
levels.
Eating trans fats increases your risk of
developing heart disease and stroke.
It’s also associated with a higher risk of
developing type 2 diabetes.

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


SOLUTION TO
TRANS FATTY ACIDS

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PALM BASED SOLID FRACTIONS
are
THE SOLUTION TO REPLACE HYDROGENATED FATS
and
REDUCTION OF TRANS FATTY ACIDS IN THE FOOD CHAIN

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


PALM OIL

PALM PALM
STEARIN OLEIN

Trans
Fatty Acid
below 1%
PALM STEARIN PALM STEARIN
MELTING POINT MELTING POINT
44°C 62 °C

PALM STEARIN
MELTING POINT
54 °C

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


ADVANCEMENTS IN
PALM OIL FRACTIONATION PROCESSES
HAVE ENABLE
PALM OIL AND ITS FRACTIONS
TO CONQUER A WIDE RANGE OF
APPLICATION IN THE FOOD SEGMENT.

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


THE FUNCTION AND SUGGESTS OF FATS AND
OILS IN FOOD PRODUCTS
High Melting Point Medium Melting Point Low Melting Point
Fats Fats Liquid Oils

Function Acts as the Acts as the/ Used as modifiers to


backbone structure main body obtain the required
melting point
Suggested palm Palm Stearin (hard) Palm Oil Palm Olein
fractions SMP above 50 ºC Palm Soft Stearin SMP Palm Kernel Olein
below 45 ºC
Palm Mid Fraction Soft (Other oils
Palm Kernel Oil Soybean Oil
Palm Kernel Stearin Sunflower Oil
Canola Oil
Rice Bran Oil)
Teng Kim Tiu, Sivaruby Kanagaratnam and Kalanithi Nesaratnam (2014) Trans Fats Replacement Solutions in Malaysia in Trans Fats Replacement Solutions Urbana,
Illinios AOCS Press: 385-398.

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


ROLE OF SOLID FATS IN
BAKERY PRODUCTS

SOLID FATS PROVIDE THE


CRUCIAL CHARACTERISTICS
SUCH AS :

• Structure
• Texture
• Firmness

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


MARGARINE AND SHORTENING
IN BAKERY PRODUCTS

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


FATS IN BAKERY PRODUCTS : PUFF PASTRY

• Puff pastry margarine are


84% fat
• Puff pastry shortening are
100% fat

• The recipes require


30 to 60% of margarine
or shortening

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Shortenings and Margarines
for Puff Pastry
Trans fatty acids below 1%

Palm Oil
60 to 80%

Palm Olein
10 to 20%

Palm Stearin
2O to 4O%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


FATS IN BAKERY PRODUCTS: CAKES

• Cake margarine
are 84% fat
• Cake shortening
are 100% fat

• The recipes require


25 to 30% of
margarine or
shortening
Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my
Shortenings and Margarines for Cakes
Trans fatty acids below 1%

Palm Oil
60 to 80%

Palm Olein
10 to 20%

Palm Stearin
5 to 1O%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


FATS IN BAKERY PRODUCTS: BREAD AND BUNS

• Bread margarine are


84% fat
• Bread shortening are
100% fat

• The recipes require


3 to 10% of margarine
or shortening

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Shortening for Breads and Buns
Trans fatty acids below 1%

Palm Oil
60 to 80%

Palm Olein
10 to 20%

Palm Stearin
10 to 2O%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


FATS IN BAKERY PRODUCTS : CREAMS

• Cream margarine are


84% fat
• Cream shortening are
100% fat

• The recipe requires


50 to 70% of margarine
or shortening

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Shortenings and Margarines
for Creams
Trans fatty acids below 1%

Palm Oil/
PMF
70 to 80%

Palm Olein
10 to 30%

Palm Stearin
5 to 15%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Shortening for Biscuits
Trans fatty acids below 1%

Palm Oil
60 to 80%

Palm Olein
5 to 10%

Palm Stearin
10 to 2O%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Shortening for Cream Filling
Trans fatty acids below 1%

Palm Oil
60 to 90%

Palm Olein
10 to 30%

Palm Stearin
10 to 2O%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Shortening for Cookies
Trans fatty acids below 1%

Palm Oil
60 to 80%

Palm Olein
10 to 30%

Palm Stearin
5 to 2O%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Margarines as Spreads
Trans fatty acids below 1%

Palm Oil
60 to 80%

Palm Olein
20 to 40%

Palm Stearin
5 to 1O%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


CONFECTIONERY FATS

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


CONFECTIONERY FATS FOR SPREAD

Palm Oil
5 to 10%

Palm Olein
80 to 100%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Confectionery Fats for Chocolates

100
PERCENTAGE OF SOLID FAT CONTENT

90

80

70

60

50

40

30

20

10

0
0 10 20 30 40 50
TEMPERATURE(⁰C)

PMF 47 PMF IV 46 PMF IV 42 PMF IV 34

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


DAIRY FAT REPLACERS

➢ TRANS FATTY ACID FREE

➢ CHOLESTEROL FREE

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


DAIRY FAT REPLACERS: ICE CREAM FATS

Palm Oil
80 to 100%

Palm Olein
10 to 30%

Palm Kernel Oil


80 to 10O%

Palm Mid Fraction


80 to 100%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


DAIRY FAT REPLACERS: CREAMER FATS

Palm Oil

Palm Olein

Palm Kernel Oil

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


DAIRY FAT REPLACERS: SWEETENED CREAMER FATS

Palm Oil

Palm Olein

Palm
Kernel Oil

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Vegetable Ghee (Vanaspati)

Palm Oil
80 to 100%

Palm Olein
10 to 30%

Palm Kernel Oil


10 to 90%

Palm Mid Fraction


80 to 100%

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


ANIMAL FAT REPLACERS : MEAT SAUSAGES

Palm Oil

Palm Olein

Palm Kernel Oil

Palm Mid Fraction

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


ANIMAL FAT REPLACERS : MEAT PATTIES

Palm Oil

Palm Olein

Palm Kernel Oil

Palm Mid Fraction

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


ANIMAL FAT REPLACERS : Canned food

Palm Oil

Palm Olein

Palm Kernel Oil

Palm Mid Fraction

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


ANIMAL FAT REPLACERS : SEASONING CUBES

Palm Oil

Palm Olein

Palm Kernel Oil

Palm Mid Fraction

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


INFANT FORMULATION: HUMAN BREAST MILK FAT

INTERESTERED
PALM STEARIN IV 10
to produce
TAG of OPO

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


BUN

Patties
Margarine

mayonnaise

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


CHARACTERISTICS OF PALM BASED OILS
AND FATS

Tailored made fractions for specified functionality


and application

Natural solid fats.

Plant based fats

Very Versatile

Low trans fatty acid levels of below 1%

Reduction of cost as hydrogenation is not requited.

Suitable for vegetarians and vegans.

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my


Dr. Sivaruby Kanagartanam
Principal Researcher (R&D)
E-mail: sivaruby@mpob.gov.my
Website: www.mpob.gov.my

Malaysian Palm Oil Board (MPOB)


6 Persiaran Institusi
Bandar Baru Bangi
43000 Kajang
Selangor, MALAYSIA

Malaysian Palm Oil Board | Ministry of Primary Industries www.mpob.gov.my

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