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i02773990
Removal Procedure
Start By:
a. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove and
Install".
b. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove".
c. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
e. Remove the water temperature regulator. Refer to Disassembly and Assembly, "Water
Temperature Regulator - Remove and Install ".
NOTICE
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C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 2 of 6
NOTICE
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
Illustration 1 g01067189
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C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 3 of 6
Illustration 2 g01067187
Illustration 3 g01067186
3. Remove O-ring seal (5) and O-ring seal (6) from sealing plate (3).
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C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 4 of 6
Illustration 4 g01239627
4. Disconnect hose assembly (8) at cylinder head (14). Remove the bolt and the clip that secures
the hose assembly to the front housing. Remove the bolt and the clip that secures the hose
assembly to cylinder head (14).
7. Remove bolt (13) and the breather tube from cylinder head (14).
8. Remove bolts (7) and remove the bracket from cylinder head (14).
10. Remove bolts (11) and remove air inlet elbow (10) from cylinder head (14). Remove the gasket
from cylinder head (14).
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C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 5 of 6
Illustration 5 g01239779
11. Attach a suitable lifting device to cylinder head (14). The weight of cylinder head (14) is
approximately 235 kg (518 lb). Ensure that all of the following items are clear from cylinder
head (14): harness assemblies, tube assemblies and hose assemblies.
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C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 6 of 6
Illustration 6 g01239785
18. Remove O-ring seal (20) from the dowel in the cylinder block.
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