35-23-07-CMM 801rev01 July 2011

AVOX SYSTEMS INC.
AIRCRAFT SYSTEMS
AVOX Systems Inc.

225 Erie Street • Lancaster NY 14086-9502 USA
Tel: 716-683-5100 • Fax: 716-681-1089 • Company Code: 53655
Web Site: www.avoxsys.com
LETTER OF TRANSMITTAL
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 35-23-07
REVISION ORIGINAL DATED 20060502 IS OBSOLETE FOR:
AVOX PART NUMBERS

801307-00 THRU 801307-11
AND
801307-20 THRU 801307-25
CYLINDER AND VALVE ASSEMBLY
REVISION 1 OF CMM 35-23-07 IS ATTACHED.

REVISION 1 DATED 20110712
HIGHLIGHTS
Page No. Description of Change Effectivity

All This is revision 1 of CMM 35-23-07. Discard all copies of CMM 35-23-07 Rev Original. All Models
INTRO-3 Updated Product Support Services Contact Information. All Models
1002 thru 1008 Revised Reference Documents and Consumable Materials (SIL-35-130 and SIL-35-131). All Models
1004 Revised Test Setup for Internal Leakage Testing. All Models
1006 Revised Test Setup for Pressure Gauge Testing. All Models
1007 and 1008 Revised External Leakage Testing. All Models
1010 Clarified Latent Leakage Testing (SIL-35-125). All Models
3001 thru 3004 Revised disassembly procedures. All Models
4001 thru 4003 Revised Cleaning Procedures (SIL-35-127). All Models
5005 Revised Table 5003. All Models
7002 thru 7010 Revised References and Consumable Materials (SIL-35-130 and SIL-35-131). All Models
7002 Added special tools. All Models
7004 thru 7008 Revised Oxygen Valve Assembly Procedures. All Models
7010 and 7011 Revised CVA Charging Procedures. All Models
8001 Revised torque values. All Models
9001 and 9002 Revised Table 9001 and Table 9002. All Models
10014 and 10017 Added new oxygen valve configuration. P/N 801307-25
10021 Added new safety outlet assembly. P/N 801307-25
15001 thru 15005 Notification of compliance with new US DOT rule (SIL-35-103). All Models
New US DOT shipping requirements (SIL-35-126). All Models
16001 thru 16004 Replacement of pressure relief devices (SIL-35-109). P/N 801307-25
16004 thru 16013 Removal from service of suspect 115 cu. ft. oxygen cylinders (SB 6084-34-35-01). All Models
LETTER OF TRANSMITTAL
Page 1 of 1
35-23-07 20110712
AVOX SYSTEMS INC.
AIRCRAFT SYSTEMS
COMPONENT
MAINTENANCE
MANUAL
-with-
ILLUSTRATED
PARTS LIST
(CMM with IPL)
ATA Chapter 35 - Oxygen

P/N 801307-00 P/N 801307-06 P/N 801307-20
P/N 801307-01 P/N 801307-07 P/N 801307-21
P/N 801307-02 P/N 801307-08 P/N 801307-22
P/N 801307-03 P/N 801307-09 P/N 801307-23
P/N 801307-04 P/N 801307-10 P/N 801307-24
P/N 801307-05 P/N 801307-11 P/N 801307-25
Cylinder and Valve Assemblies
The product(s)/commodity(s) described in the Component Maintenance Manual (CMM) is controlled for export under the
jurisdiction of the United States Department of Commerce, Bureau of Industry and Security Export Administration
Regulation (EAR). AVOX Systems believes the proper Export Control Classification Number (ECCN) for the described
product is 9A991.e. This CMM is also subject to the EAR. AVOX Systems believes the proper ECCN for this CMM is
9E991.
AVOX Systems
225 Erie Street
Lancaster NY 14086-9502
USA
Tel: 716-683-5100
Fax: 716-681-1089
Vendor Code: 53655
www. avoxsys.com
Original Issue Date: 20060502

© Copyright AVOX Systems Inc. 2006 - Revised 2011 All Rights Reserved
Page T-1
Revision 1
35-23-07 20110712
AVOX SYSTEMS INC.
AIRCRAFT SYSTEMS
© Copyright AVOX Systems Inc. 2006 - Revised 2011
The data and information contained in this document are

proprietary to AVOX Systems Inc. This document is given in
confidence and may not be reproduced, stored in a retrieval
system, or transmitted to a third party, in any form or by any means,
electronic, mechanical, photocopying, or otherwise, without the
prior written permission of AVOX Systems Inc.
Page T-2
Revision 1
35-23-07 20110712
AVOX SYSTEMS
COMPONENT MAINTENANCE MANUAL
PART NUMBER 801307-XX SERIES
RECORD OF REVISIONS
This page must be kept in the front of the Component Maintenance Manual (CMM) after the title page. When a
revision of this CMM is received, put the revision pages into this CMM and write the revision number, revision
date, date filed, and your initials into the table below.
REVISION DATE REVISION REVISION DATE

NUMBER REVISION DATE FILED BY NUMBER DATE FILED BY
Original 20060502
1 20110712
RECORD OF REVISIONS
EFFECTIVITY: ALL Page RR-1
The data and information contained herein are proprietary to AVOX Systems Inc.
Copying and distribution to a third party are strictly forbidden.
35-23-07 20110712
AVOX SYSTEMS
THIS PAGE INTENTIONALLY LEFT BLANK
RECORD OF REVISIONS
EFFECTIVITY: ALL Page RR-2
35-23-07 20110712
AVOX SYSTEMS
RECORD OF TEMPORARY REVISIONS
Keep this record in the front of this Component Maintenance Manual (CMM). When a temporary revision of this
CMM is received, put the revision pages into this CMM and write the revision number, revision date, date filed,
and your initials into the table below.
REVISION DATE REVISION REVISION DATE

NUMBER REVISION DATE FILED BY NUMBER DATE FILED BY

EFFECTIVITY: ALL Page RTR-1
35-23-07 20110712
AVOX SYSTEMS

EFFECTIVITY: ALL Page RTR-2
35-23-07 20110712
AVOX SYSTEMS
SERVICE BULLETIN LIST
Keep this record in the front of this Component Maintenance Manual (CMM). When you receive service bulletins
or service information letters for this CMM write the service bulletin or service information letter number and the
date issued in the table below.
SERVICE BULLETIN SERVICE BULLETIN

or or
SERVICE ISSUE DATE SERVICE ISSUE DATE
INFORMATION LETTER DATE INCORPORATED INFORMATION LETTER DATE INCORPORATED
SIL-35-22 Rev 0 20030213 20060502
SIL-35-109 Rev 0 20071112 20110712
SIL-35-103 Rev 4 20091009 20110712
SB 6084-34-35-01 Rev 1 20091209 20110712
SIL-35-126 Rev 1 20100126 20110712
SIL-35-125 Rev 2 20100222 20110712
SIL-35-127 Rev 0 20100406 20110712
SIL-35-130 Rev 0 20100615 20110712
SIL-35-131 Rev 0 20100615 20110712
EFFECTIVITY: ALL SERVICE BULLETIN LIST

Page SBL-1
Copying and distribution to a third party are strictly forbidden. 35-23-07 20110712
AVOX SYSTEMS
EFFECTIVITY: ALL SERVICE BULLETIN LIST

Page SBL-2
AVOX SYSTEMS
LIST OF EFFECTIVE PAGES
Subject Page Date Subject Page Date

Title Page T-1 20110712 Schematics & Wiring
T-2 20110712 Diagrams 2001 20110712
Record of Revisions RR-1 20110712 2002 20110712
RR-2 20110712 Disassembly 3001 20110712
Record of Temporary 3002 20110712
Revisions RTR-1 20110712 3003 20110712
RTR-2 20110712 3004 20110712
Service Bulletin List SBL-1 20110712 Cleaning 4001 20110712
SBL-2 20110712 4002 20110712
List of Effective Pages LEP-1 20110712 4003 20110712
LEP-2 20110712 4004 20110712
Table of Contents TC-1 20110712 Check 5001 20110712
TC-2 20110712 5002 20110712
TC-3 20110712 5003 20110712
TC-4 20110712 5004 20110712
Introduction INTRO-1 20110712 5005 20110712
INTRO-2 20110712 5006 20110712
INTRO-3 20110712 5007 20110712
INTRO-4 20110712 5008 20110712
INTRO-5 20110712 Repair 6001 20110712
INTRO-6 20110712 6002 20110712
Description & Operation 1 20110712 6003 20110712
2 20110712 6004 20110712
3 20110712 6005 20110712
4 20110712 6006 20110712
5 20110712 Assembly 7001 20110712
6 20110712 7002 20110712
Testing & Fault Isolation 1001 20110712 7003 20110712
1002 20110712 7004 20110712
1003 20110712 7005 20110712
1004 20110712 7006 20110712
1005 20110712 7007 20110712
1006 20110712 7008 20110712
1007 20110712 7009 20110712
1008 20110712 7010 20110712
1009 20110712 7011 20110712
1010 20110712 7012 20110712
1011 20110712 Fits & Clearances 8001 20110712
1012 20110712 8002 20110712
1013 20110712
1014 20110712
EFFECTIVITY: ALL LIST OF EFFECTIVE PAGES

Page LEP-1
AVOX SYSTEMS
Subject Page Date Subject Page Date

Special Tools, Fixtures, Removal 12001 20110712
Equipment, & Consumables 9001 20110712 12002 20110712
9002 20110712 Installation 13001 20110712
9003 20110712 13002 20110712
9004 20110712 Servicing 14001 20110712
Illustrated Parts List 10001 20110712 14002 20110712
10002 20110712 Storage 15001 20110712
10003 20110712 15002 20110712
10004 20110712 15003 20110712
10005 20110712 15004 20110712
10006 20110712 15005 20110712
10007 20110712 15006 20110712
10008 20110712 Rework 16001 20110712
10009 20110712 16002 20110712
10010 20110712 16003 20110712
10011 20110712 16004 20110712
10012 20110712 16005 20110712
10013 20110712 16006 20110712
10014 20110712 16007 20110712
10015 20110712 16008 20110712
10016 20110712 16009 20110712
10017 20110712 16010 20110712
10018 20110712 16011 20110712
10019 20110712 16012 20110712
10020 20110712 16013 20110712
10021 20110712 16014 20110712
10022 20110712
10023 20110712
10024 20110712
10025 20110712
10026 20110712
10027 20110712
10028 20110712
LIST OF EFFECTIVE PAGES

EFFECTIVITY: ALL Page LEP-2
35-31-55 20110712
AVOX SYSTEMS
TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION____________________________________________ INTRO-1
1. Scope ...................................................................................................... INTRO-1
2. Warnings, Cautions, and Notes ................................................................ INTRO-1
3. Product Support Services ........................................................................ INTRO-3
4. Abbreviations ........................................................................................... INTRO-4
5. Verification ............................................................................................... INTRO-6
DESCRIPTION & OPERATION_________________________________ 1

1. General .................................................................................................... 1
2. Leading Particulars................................................................................... 1
3. Part Number Guidelines and Identification .............................................. 2
4. Purpose of Equipment ............................................................................. 4
5. Typical Installation .................................................................................. 4
6. Operation.................................................................................................. 4
A. Cylinder ……………………………........................................................ 4
B. Oxygen Valve Assembly …….............................................................. 4
7. Overhaul Recommendations ................................................................... 5
8. Optional Mounting Cylinder-Band Clamp-Bracket Assemblies .............. 5
TESTING & FAULT ISOLATION ________________________________ 1001

1. General ..................................................................................................... 1001
2. Reference Documents .............................................................................. 1002
3. Special Tools, Fixtures, and Test Equipment ........................................... 1002
4 Consumable Test Materials ...................................................................... 1003
5. Oxygen Valve Test Procedures …........................................................... 1004
A. Internal Leakage Test ........................................................................... 1004
B. Open/Close Torque Test ………………................................................. 1005
C. Flow Test ............................................................................................. 1006
D. Pressure Gauge Accuracy Test ……………......................................... 1006
E. External Leakage Test ........................................................................ 1007
6. Cylinder and Valve Assembly Test Procedures …................................... 1008
A. External Leakage Test ........................................................................... 1008
B. Latent Leakage Test ............................................................................ 1010
7. Fault Isolation ………………...................................................................... 1010
SCHEMATICS AND WIRING DIAGRAMS ________________________ 2001/2002
DISASSEMBLY _____________________________________________ 3001

1. General .................................................................................................... 3001
2. Special Tools, Fixtures, and Equipment .................................................. 3001
3. Cylinder and Valve Assembly ................................................................. 3002
4. Oxygen Valve Disassembly .................................................................... 3002
A. Safety Outlet Assembly ........................................................................ 3002
B. Body w/ Gauge .................................................................................... 3003
CLEANING ________________________________________________ 4001

1. General ................................................................................................... 4001
2. Reference Documents ............................................................................ 4001
4. Consumable Cleaning Materials ............................................................. 4002
EFFECTIVITY: ALL
Page TC-1
AVOX SYSTEMS
SUBJECT PAGE
5. Cylinder Cleaning .................................................................................... 4002
A. External Cleaning ................................................................................. 4002
B. Internal Cleaning ................................................................................. 4003
6. Metallic Parts ......................................................................................... 4003
7. Non-Metallic Parts ................................................................................... 4003
8. Optional Cylinder-Band Clamp-Bracket Assembly ………....................... 4003
CHECK ___________________________________________________ 5001

1. General ................................................................................................... 5001
2. Reference Documents ............................................................................ 5001
3. Special Tools, Fixtures, and Equipment ................................................. 5001
4. Overhaul ………………………………………………………………….…... 5002
5. Valve and Valve Components ................................................................ 5002
A. General ................................................................................................ 5002
B. Gauge .................................................................................................. 5003
C. Plates, Decals, and Labels ................................................................. 5003
D. Inspection of Stem and Associated Parts ……..................................... 5003
E. Valve Body Inspection ......................................................................... 5003
6. Cylinder Assembly .................................................................................. 5005
A. DOT-3HT-1850 Cylinders .................................................................... 5006
B. DOT-3AA-1800 Cylinders .................................................................... 5007
7. Optional Cylinder-Band Clamp-Bracket Assembly ………………............. 5007
REPAIR ___________________________________________________ 6001

1. General .................................................................................................... 6001
2. Reference Documents ............................................................................. 6001
4. Consumable Repair Materials .................................................................. 6002
5. Repair ...................................................................................................... 6002
6. Cylinder Paint Application ....................................................................... 6002
A. Surface Preparation ............................................................................. 6003
B. Primer Application ................................................................................ 6003
C. Paint Application .................................................................................. 6003
7. Oxygen Valve Repair .............................................................................. 6003
A. Backup Ring Installation ...................................................................... 6003
B. Body w/ Gauge .................................................................................... 6004
8. Optional Cylinder-Band Clamp-Bracket Assembly …….…………............. 6006
ASSEMBLY ________________________________________________ 7001

1. General .................................................................................................... 7001
2. Reference Documents ............................................................................. 7001
4. Consumable Assembly Materials ............................................................. 7003
5. Pre-Assembly Information ........................................................................ 7003
6. Oxygen Valve Assembly ......................................................................... 7004
A. Body and Gauge Assembly .................................................................. 7004
B. Safety Outlet Assembly or Safety Plug ................................................. 7006
C. Thread Filter Assembly into the Valve Outlet ....................................... 7007
D. Pressure Cap Assembly ....................................................................... 7008
E. Testing .................................................................................................. 7008
F. Permanently Install Handle ………………………………………………… 7008
7. Cylinder Assembly ................................................................................. 7008
EFFECTIVITY: ALL
Page TC-2
AVOX SYSTEMS
SUBJECT PAGE
8. Final Assembly ..................................................................................... 7009
9. CVA Charging Procedure ........................................................................ 7010
A. CVA Charging Setup ............................................................................ 7010
B. Charge the CVA ................................................................................... 7010
C. Disconnect the CVA ............................................................................. 7010
D. Torque the Pressure Cap Assembly . . . ............................................ 7010
E. CVA External Leakage Testing ............................................................. 7011
10. Storage .................................................................................................... 7011
11. Installation ................................................................................................ 7011
FITS & CLEARANCES _________________________________________ 8001/8002
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES ___ 9001

2. Consumable Materials ............................................................................. 9002
3. Illustrations, Special Tools & Fixtures ...................................................... 9004
ILLUSTRATED PARTS LIST _____________________________________ 10001

1. Introduction .............................................................................................. 10001
A. How to Use This Section ...................................................................... 10001
B. Description of the Numerical Index ................................………........... 10001
C. Description of Illustrated Parts List Entries ........................................... 10001
D. Vendor Codes ...................................................................................... 10004
E. Numerical Index .................................................…………................... 10005
2. Detailed Parts List (IPL Figures) ......................................................…..... 10012
Figure 1 - 801307 Series Stationary Cylinder and Valve Assembly …… 10012
Figure 2 - 801308 Series Oxygen Valve …………….….……………....… 10016
Figure 3 - 801333 Series Body and Gauge Assembly …………..…....… 10024
SPECIAL PROCEDURES _____________________________________ 11001/11002
REMOVAL _________________________________________________ 12001/12002
INSTALLATION _____________________________________________ 13001/13002
SERVICING ________________________________________________ 14001/14002
STORAGE _________________________________________________ 15001

1. General ..................................................................................................... 15001
2. Storage ..................................................................................................... 15001
3. Transportation ........................................................................................... 15001
A. Reference Documents ........................................................................... 15001
B. New US DOT HM224B Requirements . . . within the US ...................... 15002
C. New US DOT HM224B Compliant Procedures …………………….….. 15003
D. Shipment of Empty Cylinders ………………………………………….… 15003
E. Return Material Authorization ……………………………………………. 15005
REWORK __________________________________________________ 16001

1. US DOT Rule Change . . . ........................................................................ 16001
2. Removal from Service of all Suspect 115 cu. ft oxygen cylinders . . . ....... 16004
EFFECTIVITY: ALL
Page TC-3
AVOX SYSTEMS
EFFECTIVITY: ALL
Page TC-4
AVOX SYSTEMS
INTRODUCTION
TASK 35-23-07-99F-801
1. Scope
This manual establishes the user maintenance, overhaul and service procedures for servicing the
801307 Series Stationary Cylinder and Valve Assembly (CVA) described herein. Configurations of the
801307 Series CVA's that are covered by this CMM include the following:
AVOX P/N BOEING P/N AVOX P/N BOEING P/N
801307-00 60B50087-7 801307-09 60B50087-11

801307-01 60B50087-8 801307-10
801307-02 60B50087-9 801307-11 60B50087-96
801307-03 60B50087-10 801307-20
801307-04 60B50087-91 801307-21
801307-05 60B50087-92 801307-22
801307-06 60B50087-93 801307-23
801307-07 60B50087-94 801307-24 60B50087-12
801307-08 60B50087-95 801307-25
This manual provides the following information:
A. Warnings, Cautions, and Notes to be followed while performing service on the 801307 Series CVA.
B. The proper sequence of operations to be performed on the defined equipment.
C. Specifications and a list of the tools, equipment and materials for maintenance, check, test and repair of
the 801307 Series CVA.
2. Warnings, Cautions, and Notes
The Warnings, Cautions, and Notes call attention to important information.
A. Warnings
Warnings call attention to the use of materials, processes, methods, procedures or limits which must be
followed exactly to avoid personal injury or death.
B. Cautions
Cautions call attention to methods and procedures which must be followed to avoid damage to the
equipment.
C. Notes
Notes call attention to methods that make the job easier.
WARNING: FAILURE TO FOLLOW THE PROCEDURES IN THIS MANUAL, INCLUDING BUT NOT
LIMITED TO FAILURE TO READ AND HEED THE WARNINGS IN THIS MANUAL, OR
ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS MANUAL UNLESS
TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION OXYGEN
EQUIPMENT, MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS PERSONAL
INJURY, OR DEATH.
D. Read and understand all the information in this manual before performing any procedures on the
CVA. Perform all procedures in the sequence of operations given. Do not attempt to perform any of
the procedures in this manual unless you are trained and qualified in the proper use and maintenance
of aviation oxygen equipment. Maintenance personnel must know how to avoid the hazards of
maintaining aviation oxygen equipment and must comply with all applicable government regulations.
EFFECTIVITY: ALL INTRODUCTION

Page INTRO-1
AVOX SYSTEMS
2. Warnings, Cautions, and Notes (Continued)
WARNING: FAILURE TO CONTROL HIGH PRESSURE GASEOUS OXYGEN MAY RESULT IN

SERIOUS PERSONAL INJURY OR DEATH.
E. High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or
due to equipment failure, the released energy can be highly destructive if not properly controlled. Do not
perform any procedure on an unsecured, charged, cylinder assembly. Also, while oxygen is not a
flammable material, it will accelerate combustion and must be considered a fire hazard. Refer to
paragraph 3.C.
WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN

EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR
OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL
PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES,
TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN
EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS
PERSONAL INJURY OR DEATH.
F. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible
materials, fire and explosion may occur. Also, many substances and materials that do not normally burn
in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen
equipment only in a clean area and with clean hands, gloves, and tools.
WARNING: FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND

MATERIALS WHEN CARRYING OUT THE PROCEDURES IN THIS MANUAL, CAN BRING
ABOUT A VIOLENT REACTION RESULTING IN FIRE OR EXPLOSION THAT MAY
CAUSE SERIOUS PERSONAL INJURY OR DEATH.
G. Many commonly used materials may react violently in the presence of high pressure oxygen. Only
equipment and materials known to be compatible with oxygen should be used. Do not substitute other
equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if they
look the same.
WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR

SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING PRODUCTS
SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY, ILLNESS,
OR DEATH.
H. Some substances, such as cleaning, repair, and assembly materials used in this manual may be
hazardous under certain conditions. Material Safety Data Sheets provide information on chemical
makeup, properties, and precautions for handling potentially hazardous substances which may affect
health risks, storage, disposal, and other workplace safety factors.
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR

OVERHAUL PROCEDURES DESCRIBED IN THIS MANUAL MAY CAUSE INJURY TO
THE EYES.
J. Use eye protection at all times during all service or overhaul procedures.

Page INTRO-2
AVOX SYSTEMS
3. Product Support Services
A. Product support services for the CRA covered by this document include handling requests for technical
documentation.
Civilian Operators Military Operators
Zodiac Services Europe AVOX Systems Inc.
Yann Laine Technical Publications Department
7, Avenue du Parana, 225 Erie Street
BP 303 Lancaster, NY 14086-9502
91958 Courtaboeuf Cedex USA
France Phone: 1 716 686 1614
Yann.Laine@zodiacaerospace.com Fax: 1 716 681 1089
TechPub.Avox@zodiacaerospace.com
B. Product support services including technical support are provided by:
Zodiac Services Europe Zodiac Services Asia Zodiac Services Americas
Celine Melloul Cyril Coutou Ruben Membrila
Product Support Manager Product Support Manager Product Support Manager
7, Avenue du Parana, 36 Loyang Drive 6734 Valjean Ave.
BP 303 Singapore 508949 Van Nuys, CA 91406
91958 Courtaboeuf Cedex Phone: 65 6579 2251 USA
France Cell: 65 9770 5059 Phone: 818 435 0903 X2903
Phone: 33 1 64 86 53 33 Fax: 65 6579 2231 Fax: 818 435 0960
Fax: 33 1 64 86 69 85 cyril.coutou@zodiacaerospace.com ruben.membrila@zodiacaerospace.com
celine.melloul@zodiacaerospace.com www.zodiacaerospace.com www.zodiacaerospace.com
www.zodiacaerospace.com
C. Product support services including repair, overhaul, and replacement parts are provided by:
Europe: ZSE United Kingdom: ZAU USA: ZSU
Zodiac Services Europe Zodiac Aerospace UK Zodiac Services Americas
7, Avenue du Parana, Unit 9, Blackwell Drive 4900 St. Joe Boulevard
BP 303 Springwood Industrial Estate Building 200, Suite 400
91958 Courtaboeuf Cedex Braintree, Essex CM72QJ College Park, GA 30337
France England USA
Phone: 33 1 64 86 69 69 Phone: 44 0 1376 329 194 Phone: 1 678 228 8153
Fax: 33 1 64 86 69 79 Fax: 44 0 1376 340 734 Fax: 1 818 994 7901
AOG: 33 1 49 75 45 73 AOG: 1 800 879 0411
Middle East: INSME Asia: ZSS

IN-Services Middle East Zodiac Services Asia
Abu Dhabi International Airport 36 Loyang Drive
Cargo Village Area Singapore 508949
P.O. Box 106675 Phone: 65 6546 9792
Abu Dhabi Fax: 65 6579 2231
United Arab Emirates AOG: 65 9770 5061
Phone: 971 2575 7088
Fax: 971 2575 8482
AOG: 971 5064 20034

Page INTRO-3
AVOX SYSTEMS
4. Abbreviations
The following is a list of abbreviations found in this manual.
ABBREVIATION DEFINITION OF ITEM
ADJ Adjustment
ADRV Application Data Record Variable (ATA 200/2000)
Al Aluminum
ALT Alternate
ANPT Aeronautical National Taper Pipe Thread
APN AVOX Part Number
AR As Required
ASSY Assembly
ATA Air Transport Association
BKDN Breakdown
Br Brass
ºC Degrees Celsius
CAD Cadmium
cc cubic centimeter
ccm cc per minute
CFR Code of Federal Regulations
CGA Compressed Gas Association
CID Commercial Item Description
cm centimeter
cm2 square centimeter
CMM Component Maintenance Manual
CONFIG Configuration
CVA Cylinder and Valve Assembly
CRES Corrosion Resistant Steel
cu ft cubic feet
CYL Cylinder
DET Detailed
DIA Diameter
DOT Department of Transportation
EFF Effectivity
e.g. example given
ºF Degrees Fahrenheit
FAA Federal Aviation Administration (USA)
FAR Federal Aviation Regulations (USA)
FED STD Federal Standard
Fig or FIG Figure
ft feet
ft2 square feet
gm grams
Hg Mercury
hr hour
ID Identification or Inside Diameter
i.e. that is
in. inch
inylb inch-pound
IPL Illustrated Parts List
kg kilogram

Page INTRO-4
AVOX SYSTEMS
4. Abbreviations (Continued)
ABBREVIATION DEFINITION OF ITEM
KPa KiloPascal
lbs pounds
LNG Long
lpm liters per minute
m meter
MAX Maximum
mg milligram
min minute
MIN Minimum
ml milliliter
mm millimeter
MPa MegaPascal
N Newton
N/A Not Applicable
NHA Next Higher Assembly
Nym newton-meter
No. or NO. Number
NP Not Procurable
NTPD Normal Temperature and Pressure Dry
[(760mm Hg, 70ºF (21.1ºC)]
O2 Oxygen
OD Outside Diameter
OPT Optional
PARA Paragraph
P/N Part Number
psia pounds per square inch absolute
psig pounds per square inch gauge
PTFE polytetrafluoroethylene
REG Regulator
REPLD Replaced
REPLS Replaces
SB Service Bulletin
SUPSD Superseded
SUPSDS Supersedes
TC Transport Canada
THD Thread
THK Thick
thru through
TTL Total
TYP or Typ Typical
UNF United National Fine (Thread)
U.S. or US United States
USA United States of America
VAC Vacuum
W/ or w/ With
WC Water Column
W/O or w/o Without
Wt or wt Weight
N Newton

Page INTRO-5
AVOX SYSTEMS
5. Verification
Section Date
Testing and Fault Isolation Jun 08/84

Disassembly Jun 08/84
Assembly Jun 08/84

Page INTRO-6
AVOX SYSTEMS
DESCRIPTION AND OPERATION

TASK 35-23-07-870-801
1. General
This section describes the components and operation of the 801307 Series Stationary Cylinder and Valve
Assemblies (CVA). Information about part numbers, and how to order CVA's is also presented in this
section. Refer to Figure 1 for an illustration of a typical CVA.
Each CVA consists of a steel cylinder on which a manually operated valve is installed (Refer to Figure 1).
Valves are a hand knob type.
801307 Series Stationary Cylinder and Valve Assembly

Figure 1
TASK 35-23-07-870-802
2. Leading Particulars
The leading particulars for the 801307 Series CVA are shown in Table 1. Leading particulars and weight
data are subject to change without notice.
Table 1
801307 Series CVA Leading Particulars
Valve Assembly
Type …………………………………………………………… Slow Opening, Manual Actuation (Hand-Knob)
(Approximately 6.5 Turns for Full Open Position)
Material of Construction …………………………………….. Brass
Torque to Open or Close ................................................... 30 in•lbs. (3.4 N•m) Maximum
Torque to Operate ………………………………………….... 7 in•lbs. (0.8 N•m) Nominal
External Leakage (Cap Assembly Torqued in Place)........ 5 cc per hour (Maximum Permissible)
Internal Leakage (Valve Fully Closed) .............................. 50 cc per minute (Maximum Permissible)
High Pressure Seating ....................................................... Metal to Metal
Weight ................................................................................ 2.0 - 2.3 lbs. (0.91 - 1.04 kg) (Refer to Table 2)
Diameter ............................................................................ 5.25 in. (13.3 cm) Maximum
Length .............................................................................. 5.7 in. (14.5 cm) Typical (Valve Full Open)
High Pressure Relief (Safety Outlet) …………………….… 2500 - 2775 psig (17.24 - 19.13 MPa) for 3HT-1850 rated cylinders
2700 - 3000 psig (18.62 - 20.68 MPa) for 3AA-1800 rated cylinders
Cylinder
Thread Size …………………………………………………… 1.00 – 11.5 ANPT
Material of Construction ……………………………………... Steel
Service Life......................................................................... Refer to Table 5003 in the CHECK section
Maximum Gas Storage Pressure ………………………..… 3AA Type = 1800 psig (12.4 MPa), 3HT Type = 1850 psig (12.76 MPa)
DOT Approval ………………………………………………… 3AA Type is DOT-3AA-1800, 3HT Type is DOT-3HT-1850
Weight (empty) ………………………………………………. 10.9 - 34.0 lbs. (4.94 - 15.4 kg) (Refer to Table 3 for full assembly.)
EFFECTIVITY: ALL
Page 1
AVOX SYSTEMS
2. Leading Particulars (Continued)

Table 1 (Continued)
801307 Series CVA Leading Particulars
Dimensions See Table 2 and Figure 2
Accessories
CVA Cylinder-Band Clamp-Bracket Assemblies ................ APN's 800644-00, 803272-02, 803272-04, 803272-08, 803272-09,
and 803272-10 (Refer to Paragraph 8.)
Table 2
801307 Series CVA Dimensions
NOMINAL DIMENSIONS, NOMINAL DIMENSIONS,
CONFIG. (Refer to Fig. 2) CONFIG. (Refer to Fig. 2)
CALLOUT in. (cm) CALLOUT in. (cm)
(FromTable 3) A B C (From Table 3) A B C
00 9.0 (22.9) 33.7 (85.6) 29.6 (75.2) 09 9.0 (22.9) 33.7 (85.6) 29.6 (75.2)
01 9.0 (22.9) 34.0 (86.4) 29.6 (75.2) 10 7.3 (18.4) 34.1 (86.6) 29.8 (75.7)
02 9.0 (22.9) 33.7 (85.6) 29.6 (75.2) 11 6.8 (17.2) 27.5 (69.9) 23.4 (59.4)
03 9.0 (22.9) 34.0 (86.4) 29.6 (75.2) 20 6.8 (17.2) 27.8 (70.6) 23.4 (59.4)
04 6.8 (17.2) 23.3 (59.2) 19.1 (48.5) 21 7.3 (18.4) 31.0 (78.7) 26.6 (67.6)
05 7.3 (18.4) 34.1 (86.6) 29.8 (75.7) 22 7.3 (18.4) 34.1 (86.6) 29.8 (75.7)
06 7.3 (18.4) 33.9 (86.1) 29.8 (75.7) 23 9.0 (22.9) 33.7 (85.6) 29.6 (75.2)
07 9.0 (22.9) 33.7 (85.6) 29.6 (75.2) 24 9.0 (22.9) 34.0 (86.4) 29.6 (75.2)
08 7.3 (18.4) 34.1 (86.6) 29.8 (75.7) 25 5.3 (13.4) 22.9 (58.2) 18.4 (46.7)
801307 Series CVA Dimensions (Refer to Table 2)

Figure 2
TASK 35-23-07-870-803
3. Part Number Guidelines and Identification
The configuration callouts in Table 3 specify the cylinder and the 801308 Series Oxygen Valve part
numbers. The body and gauge and safety outlet callouts in Table 4 are identical to the 801308 Series
Valve dash number.
EFFECTIVITY: ALL
Page 2
AVOX SYSTEMS
3. Part Number Guidelines and Identification (Continued)

Example: CVA P/N 801307-09 uses a P/N 10003367, 115 cubic foot cylinder and a P/N 801308-43
oxygen valve assembly. The valve assembly consists of a P/N 801333-04 body and gauge
assembly and a P/N 22606-01 safety outlet assembly.
Table 3
801307 Series CVA Part Numbering Matrix
MAX CHGD OXYGEN MAX CHGD OXYGEN

CONFIG CYLINDER OXYGEN WEIGHT (lb) VALVE CONFIG CYLINDER OXYGEN WEIGHT (lb) VALVE
CALLOUT P/N CAP. (ft3) (See Note 1) ASSY P/N CALLOUT P/N CAP. (ft3) (See Note 1) ASSY P/N
00 10003367 115.0 45.60 801308-31 09 10003367 115.0 45.69 801308-43
01 10003367 115.0 45.84 801308-22 10 10003366 76.5 30.80 801308-19
02 10003367 115.0 45.69 801308-13 11 10005003 49.8 21.70 801308-31
03 10003367 115.0 45.86 801308-24 20 10005003 49.8 21.70 801308-20
04 10003365 39.4 18.32 801308-31 21 10005002 66.0 28.5 801308-20
05 10003366 76.5 31.06 801308-24 22 10003366 76.5 31.00 801308-20
06 10003366 76.5 30.80 801308-31 23 10003367 115.0 45.60 801308-19
07 10003367 115.0 45.68 801308-15 24 10003367 115.0 45.80 801308-20
08 10003366 76.5 31.04 801308-22 25 10005671 22.01 14.28 801308-20
Note 1: Weights given include cylinder valve assembly and cylinder charged to 1850 psi (1800 psi for designation 25).
Table 4
801308 Series Oxygen Valve Assembly Part Numbering Matrix
CONFIGURATION BODY AND GAUGE CONFIGURATION SAFETY OUTLET

CALLOUT ASSY P/N CALLOUT P/N WEIGHT
1 801333-01 0 800844-00 0.19 lbs. (0.09 kg)
2 801333-02 1 801153-00 0.09 lbs. (0.04 kg)
3 801333-03 2 800843-00 0.17 lbs. (0.08 kg)
4 801333-04 3 22606-1 0.17 lbs. (0.08 kg)
4 800844-01 0.19 lbs. (0.09 kg)
5 10722 0.16 lbs. (0.07 kg)
6 2814 0.11 lbs. (0.05 kg)
7 10689 0.10 lbs. (0.05 kg)
9 22608-2 0.13 lbs. (0.06) kg)
E 800844-02 0.19 lbs. (0.09 kg)
EFFECTIVITY: ALL
Page 3
AVOX SYSTEMS
TASK 35-23-07-870-804
4. Purpose of Equipment
The 801307 Series CVA is a self-contained, unregulated, high pressure oxygen source that supplies
aviation grade oxygen (per Military Specification MIL-PRF-27210, Type I or SAE AS8010 Type I) to crew
members and passengers.
TASK 35-23-07-870-805
5. Typical Installation
The CVA is typically mounted in the front section of the aircraft using two optional Cylinder-Band Clamp-
Bracket Assemblies (Figure 5). The optional Cylinder-Band Clamp-Bracket Assembly used is dependent
upon the size of the cylinder assembly.
Refer to the nominal dimensions in Table 5 to determine which Cylinder-Band Clamp-Bracket Assembly
P/N to use for each cylinder assembly callout configuration used in the 801307 Series CVA.
Typical Installation
Figure 3
TASK 35-23-07-870-806
6. Operation
Subtask 35-23-07-870-001
A. Cylinder
The cylinder is a US Department of Transportation (DOT) & Transport Canada (TC) rated pressure
vessel that holds oxygen gas at a nominal working pressure of 1800 - 1850 psig (12.4 - 12.8 MPa). The
cylinder is made of steel. Information on the cylinder service life and the hydrostatic test frequency
requirements can be found in the CHECK section Table 5003 (Cylinder Inspection Frequency).
Subtask 35-23-07-870-002
B. Oxygen Valve Assembly
The oxygen valve is a manually-operated, slow-opening, on/off valve that features metal-to-metal
seating, and a single inlet, single outlet construction. The handle requires approximately 6 ½ turns to the
full open position. The oxygen valve restricts oxygen flow only during the initial opening action to
prevent a closed system from being pressurized too rapidly. Rapid pressurization of a closed system is
adiabatic in nature and may result in a potentially hazardous temperature rise.
Refer to Figure 4 for an illustration of an oxygen valve. With the oxygen valve installed in a high
pressure cylinder and the handle (6) in the closed position (fully clockwise) the poppet (2) is seated on
the seat and filter assembly (3) and oxygen gas is retained in the high pressure cylinder.
EFFECTIVITY: ALL
Page 4
AVOX SYSTEMS
6. Operation (Continued)
B. Oxygen Valve Assembly (Continued)
When the handle is in the open position (fully counterclockwise) the poppet w/ tip is raised off of the
seat and filter assembly allowing oxygen to flow through the inlet (1) to the outlet (5). A gauge (7) is
provided to monitor the oxygen pressure in the attached cylinder during storage, valve operation or
cylinder refilling. Also, a safety outlet assembly (4) is installed to vent oxygen in the event of system
over-pressurization and a cap assembly (8) is provided to prevent contamination from entering outlet
during storage.
Oxygen Valve (Shown Open)

Figure 4
TASK 35-23-07-870-807
7. Overhaul Recommendations
Because of customer request, AVOX Systems overhaul recommendations for the 801307 Series CVA are
included in the CHECK section of this manual. Refer to the CHECK section for information on overhaul
period, minimum necessary parts to replace, and kits of minimum necessary parts to replace during an
overhaul. Also included, is information on necessary functional testing required after an overhaul.
TASK 35-23-07-870-808
8. Optional CVA Mounting Cylinder-Band Clamp-Bracket Assemblies
Cylinder-Band Clamp-Bracket Assemblies, (Figure 5) sold and shipped separately as optional accessories,
may be used to secure CVA configurations within an aircraft. The part number used is dependent upon the
size of the cylinder assembly.
Refer to the nominal dimensions in Table 5 to determine which Cylinder-Band Clamp-Bracket Assembly
P/N to use for each cylinder assembly callout configuration used in the 801307 Series CVA.
For availability of Cylinder-Band Clamp-Bracket Assemblies, refer to the contacts listed in paragraphs 3.B
and 3.C in the INTRODUCTION section in this manual.
EFFECTIVITY: ALL
Page 5
AVOX SYSTEMS
8. Optional CVA Mounting Cylinder-Band Clamp-Bracket Assemblies (Continued)
Optional Cylinder-Band Clamp-Bracket Assembly

P/N’s 800644-00, 803272-02, 803272-04, 803272-08, 803272-09, and 803272-10
Figure 5
Table 5
Optional Cylinder-Band Clamp-Bracket Assembly Information
CYLINDER-BAND NOMINAL DIMENSIONS in. (cm) NOMINAL CYLINDER
CLAMP-BRACKET (Refer to Figure 5) VOLUME
ASSY P/N A B C D E F ft3 (liters)
800644-00 5.25 4.00 3.04 0.265 1.50 4.76 22 (623)

(5.08) (10.66) (7.72) (0.673 (3.81) (12.09)
803272-02 6.75 7.94 3.56 0.199 1.75 9.19 39 (1104), 50 (1416)
(17.15) (20.17) (9.04) (0.505 (4.45) (23.34)
803272-04 7.75 8.50 3.81 0.203 1.75 9.75 66 (1869), 77 (2208)
(18.42) (21.59) (9.68) (0.516) (4.45) (24.77)
803272-08 9.25 7.94 5.00 0.203 1.75 9.20 115 (3256)
(23.50) (20.17) (12.7) (0.516) (4.45) (23.37)
803272-09 9.25 8.88 5.00 0.203 1.75 10.12 115 (3256)
(23.50) (22.56) (12.7) (0.516) (4.45) (25.70)
803272-10 9.25 7.25 4.68 0.265 1.75 9.00 115 (3256)
(23.50) (18.42) (11.89) (0.673) (4.45) (22.86)
EFFECTIVITY: ALL
Page 6
AVOX SYSTEMS
TESTING AND FAULT ISOLATION

TASK 35-23-07-700-801
1. General
This section contains the testing and fault isolation procedures recommended for evaluating the performance
of the 801307 Series Cylinder and Valve Assembly (CVA). Should the CVA need repair or replacement parts
installed, the CVA must pass the appropriate test requirements before the unit is available for use. Also,
when a CVA has been overhauled, all tests in this section must be performed.
Should a failure occur during test procedures, refer to the Troubleshooting Chart (Table 1004) for fault
isolation techniques.
Unless noted otherwise, the tests contained in this section apply to all 801307 Series CVA’s. Tests should be
accomplished in a shop proper for repair of high pressure aviation oxygen equipment with an environment
maintained within the limits specified below.
Temperature: 59 - 95°F (15 - 35°C)
Barometric Pressure 27 -32 in. Hg (686 - 813 mm. Hg)
Relative Humidity: 5 - 95 Percent
Also, unless noted otherwise, Flowmeters (Table 1002) are open to the atmosphere at the outlet side
(exhaust), and a Draft Gauge (Table 1002) specified in a test setup must be connected as follows.
A. For suction pressure (negative pressure) measurements the test setup connection must be placed on the
port of the Draft Gauge labeled “low” or “suction.” The other port (labeled “hi” or “pressure”) will be open
to the atmosphere.
B. For pressure (positive pressure) measurements the test setup connection must be placed on the port of
the Draft Gauge labeled “hi” or “pressure.” The other port (labeled “low” or “suction”) will be open to the
atmosphere.
Refer to the CHECK section for cylinder hydrostatic test requirements. Refer to the ILLUSTRATED PARTS
LIST section of this manual for the item numbers given in parentheses.
WARNING: FAILURE TO USE ONLY PURE, TEST GAS (NOT OIL PUMPED) MAY CAUSE AN
EXPLOSION OR FIRE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH.
C. Oxygen contaminated with oil can ignite with explosive force. Do not, under any circumstances use oil
pumped test gas. Even a minute quantity of oil will cause contamination of the CVA and test equipment.
WARNING: FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE CVA, COMPONENT PARTS,
OR TEST SETUP PRIOR TO DISASSEMBLY OF ANY PART MAY CAUSE SERIOUS
D. High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or
due to equipment failure, the released energy can be highly destructive if not properly controlled. Fully
discharge the oxygen from the CVA, component parts, and test setup prior to disassembly of any part.
WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S
MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CONSUMABLE TEST
MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL
INJURY, ILLNESS, OR DEATH.
E. Some consumable test materials used in this manual may be hazardous under certain conditions.
Material Safety Data Sheets provide information on chemical makeup, properties, and precautions for
handling potentially hazardous substances which may affect health risks, storage, disposal, and other
workplace safety factors
EFFECTIVITY: ALL
Page 1001
AVOX SYSTEMS
TASK 35-23-07-99E-801
2. Reference Documents
A list of applicable reference documents is given in Table 1001.
Table 1001
Reference Documents
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
AS8010 Aviators Breathing Oxygen Purity Standard SAE International
Warrendale, PA 15096-0001 USA
A-A-58092 Commercial Item Description ASSIST Online Database
Tape Antiseize, Polytetrafluoroethylene Document Automation and Production Service
Building 4/D, 700 Robbins Avenue
MIL-PRF-25567 Leak Detection Compound, Oxygen Systems Philadelphia, PA 1911-5094
USA
MIL-PRF-27210 Oxygen, Aviator's Breathing, Liquid and Gas http://assist.daps.dla.mil
A-A-59503 Federal Specification: Nitrogen, Technical
MIL-PRF-27617 Grease, Aircraft and Instrument, Fuel and Oxidizer

Resistant
ASTM E 515-05 Standard Test Method for Leaks Using ASTM International
Bubble Emission Techniques 100 Barr Harbor Drive, PO Box C700
West Conshohocken. PA 19428-2959
USA (V1Y2S6)
www.astm.org
TASK 35-23-07-94B-801
3. Special Tools, Fixtures, and Test Equipment
Recommended special tools, fixtures, and test equipment are given in Table 1002. Special tools, fixtures,
and test equipment must be cleaned for oxygen service before use. Unless otherwise noted, one of each
item listed is required. Equivalents may be substituted.
Table 1002
Special Tools, Fixtures, and Test Equipment
NOMENCLATURE PART NUMBER MANUFACTURER
(or DESCRIPTION) (VENDOR CODE)
Flow Control Valve 18 Series Swagelok Co.
B-18VF8 29500 Solon Rd, OH 44139
USA (V3T9T9)
Pressure Gauge 1404 Series Ametek (US Gauge)
0 - 2000 psig (0 - 13.79 MPa) Sellersville, PA 18960-2625
(Minimum accuracy ± 0.25% full scale) USA (V61349)
Flowmeters (Minimum accuracy ± 2% full scale) 1110 Series Brooks Instruments
14.0 - 140 ccm 1110DC21CBGAA Hatfield, PA 19440-3052
200.5 - 2005 lpm 1110DM41CBGAA USA (V91556)
Test Regulator 44-1100 Series Tescom Corp.
0 - 2500 psig (0 - 17.24 MPa) 44-1114-24 Elkhorn, MN 55330-2491
Outlet Pressure USA (V5H642)
Valve Inlet Test Adapter 803213-S58-10 AVOX Systems
(Optional Adapters for Valve Testing) 801308-S58-2 Lancaster, NY 14086-9502
USA (V53655)
EFFECTIVITY: ALL
Page 1002
AVOX SYSTEMS
3. Special Tools, Fixtures, and Test Equipment (Continued)

Table 1002
Special Tools, Fixtures, and Test Equipment
Valve Stem Adapter 801333-S91-3 AVOX Systems
(Internal Leakage and Open/Close Torque Tests) Lancaster, NY 14086-9502
USA (V53655)
No. 1 Single Hole Rubber Stopper with a Through-Tube ----- Local Vendor
Installed (Optional for Internal Leakage Test)
Test Gauge (Calibrated Gauge Component) 1408 Series Ametek (US Gauge)
0-3000 psig (0 – 20.68 MPa) Feasterville, PA 19053
Accuracy ±1.0% of span USA (V61349)
Nut CGA 540 (Calibrated Gauge Component) P/N 62 Western Industrial Equipment
Nipple (Calibrated Gauge Component) P/N 663 Avon Lake, OH 44012-2322
Valve Outlet Test Assembly Nut – CGA 540 P/N 62 USA (V16166)
Nipple – CGA 540 x ¼ ANPT P/N 69
Valve (Calibrated Gauge Component) SS-4PDF4 Swagelok Company
Tee (Calibrated Gauge Component) B-4-T Solon, OH 44139
Nipple (Calibrated Gauge Component) B-4-HN USA (V3T9T9)
TASK 35-23-07-94A-801
4. Consumable Test Materials
Consumable test materials are listed in Table 1003. Equivalent materials may be substituted. All flow rates
specified are for oxygen test gas at NTPD.
Table 1003
Consumable Test Materials
MATERIAL DESCRIPTION MANUFACTURER
(VENDOR CODE)
Test Gas Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) Local Vendor
1850 psig (12.76 MPa) min press Refer to NOTE 1 and NOTE 2.
Thread Sealing Tape PTFE Ribbon Tape Local Vendor
(0.250 in. [6.35 cm] wide (CID A-A-58092, Size 1) APN 50011-00
Leak Detection Compound, MIL-PRF-25567, Type I Local Vendor
Oxygen Systems
Grease, Aircraft and Instrument, MIL-PRF-27617 Local Vendor
Fuel and Oxidizer Resistant
Masking Tape "Tape Dots" Bradymarker TM Masks Brady United States
3/8 in. dia. Milwaukee, WI 53201
Cat. No. 49237, Prod. No. CMC-3750 USA
NOTE 1: Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) is specified in the testing procedures in this section of the manual.
If water pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test
parameters must have the appropriate density correction factors calculated and used, and the test equipment must be
calibrated for the test gas. (A copy of specification MIL-PRF-27210 is available from: Standardization Documents Order
Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 USA. A copy of AS8010 is available from SAE
International, Warrendale, PA 15096-0001, USA.)
NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Specification
A-A-59503 is available from: General Services Administration, Business Service Center, Washington, DC USA.)
Water pumped air, equivalent in purity to: MIL-PRF-27210, Type I.
EFFECTIVITY: ALL
Page 1003
AVOX SYSTEMS
TASK 35-23-07-700-802
5. Oxygen Valve Test Procedures
Thread oxygen valve into Valve Inlet Test Adapter P/N 801308-S58-2 (Table 1002) hand-tight. Or if using
Valve Inlet Test Adapter P/N 803213-S58-10, apply Thread Sealing Tape (Table 1003) to valve threads
(1 1/2 to 2 turns MAX). Apply a light film of Aircraft and Instrument Grease (Table 1003) over the Thread
Sealing Tape. Thread oxygen valve into Test Adapter hand tight. Torque valve to 110 - 150 ft•lbs (149.1 -
203.4 N•m) with a minimum five thread engagement.
Subtask 35-23-07-790-001
A. Internal Leakage Test
Refer to IPL Fig. 3 unless noted otherwise.
If necessary, refer to DISASSEMBLY section and remove identification plate (-65, 65A), nut
(-75, 75A), washer (-80, -80A) and handle (70) from stem (120). Set up test using Fig. 1001.
When rotating or torquing stem (120), use Valve Stem Adapter (Table 7002).
(1) Rotate stem (120) of valve fully counterclockwise to the open position (back off 1/4 turn).
(2) Rotate stem of valve clockwise to the fully closed position. Torque stem (in the closed position) to
55 - 65 in•lbs (6.2 - 7.3 N•m).
(3) Apply 1800 - 1850 psig (12.4 - 12.8 MPa) pressure, as indicated on test system Pressure Gauge
(Table 1002), at valve inlet.
(4) Slowly rotate stem counterclockwise and open valve only enough to indicate flow on Flowmeter
(14 - 140 ccm, Table 1002).
(5) Rotate stem of valve clockwise to the fully closed position. Torque stem (in the closed position) to
30 in•lbs (3.4 N•m).
(6) Allow flow, if present, to stabilize in Flowmeter (Table 1002). Flow shall not exceed 50 ccm NTPD.
(7) Reduce inlet pressure to 0 psig (0 MPa) and slowly discharge remaining oxygen from valve.
Internal Leakage Test Setup

Figure 1001
EFFECTIVITY: ALL
Page 1004
AVOX SYSTEMS
5. Oxygen Valve Test Procedures (Continued)

Subtask 35-23-07-770-001
B. Open/Close Torque Test
Refer to IPL Fig. 3 unless otherwise noted.
If necessary, refer to DISASSEMBLY section and remove identification plate (-65, 65A), nut
(-75, 75A), washer (-80, -80A) and handle (70) from stem (120). Set up test using Fig. 1002. When
rotating or torquing stem (120), use Valve Stem Adapter (Table 7002).
The purpose of this test is to determine the force required to open the valve when pressurized.
(1) Rotate stem (120) clockwise to place valve in the fully closed position.
(2) Install cap assembly 145, -145A, -150) or other suitable dead end cap wrench tight.
(3) Apply 1800 - 1850 psig (12.4 - 12.8 MPa) pressure, as indicated on test system Pressure Gauge
(Table 1002), at valve inlet.
(4) Using torque wrench, rotate stem counterclockwise to the open position (back off 1/4 turn). The force
necessary to rotate the stem to the full open position cannot exceed 30 in•lbs (3.4 N•m) when the
valve is pressurized.
(5) Rotate stem clockwise to the fully closed position. Torque stem (in the closed position) to
30 in•lbs (3.4 N•m).
(6) Repeat paragraphs 5.B.(4) and 5.B.(5) two more times.
(7) Reduce pressure at valve inlet to 0 psig (0 MPa).
(8) Discharge test gas from valve by slowly removing cap assembly (145, -145A, -150) from valve
outlet.
Open/Close Torque Test Setup

Figure 1002
EFFECTIVITY: ALL
Page 1005
AVOX SYSTEMS

Subtask 35-23-07-720-001
C. Flow Test
Set up test using Fig. 1003.
NOTE: Temporarily install handle (70, IPL Fig. 3) per instructions in 6.F. of the ASSEMBLY section.
(1) Rotate handle (70) clockwise to place valve in the closed position.
(2) Apply 1250 +0/-50 psig (8.62 +0/- 0.34 MPa) pressure at valve inlet.
(3) Close Flow Control Valve (Table 1002) to the full closed position.
(4) Slowly rotate handle (70) counterclockwise to place valve in the full open position (back off 1/4 turn).
(5) Adjust Flow Control Valve (Table 1002) until Flowmeter (Table 1002) indicates a flow of 1000 lpm
NTPD.
NOTE: Maintain 1250 +0/-50 psig (8.62 +0/- 0.34 MPa) at pressure source while flowing.
(6) Observe pressure indicated on Pressure Gauge (Table 1002). Pressure drop through the valve shall
not exceed 200 psig (1.38 MPa).
Flow Test Setup

Figure 1003
Subtask 35-23-07-780-001
D. Pressure Gauge Accuracy Test
Set up test using Fig. 1004.
(1) Rotate handle (70) clockwise until valve is in the closed position.
(2) Ensure that Flow Control Valve (Table 1002) is in the closed position.
EFFECTIVITY: ALL
Page 1006
AVOX SYSTEMS
Pressure Gauge Accuracy Test Setup

Figure 1004
D. Pressure Gauge Accuracy Test (Continued)
(3) Slowly apply 1800 psig (12.41 MPa) pressure to the test system, as indicated on test system
Pressure Gauge (Table 1002). The pressure indication on gauge (5) must be within ±100 psig
(0.689 MPa) of pressure on test system Pressure Gauge (Table 1002).
(4) Reduce inlet pressure to valve to 0 psig (0 MPa). Slowly open oxygen valve and Flow Control Valve
(Table 1002) discharging all remaining oxygen from test system. Close Flow Control Valve.
(5) Repeat paragraphs 5.D.(1) thru 5.D.(2).
(6) Slowly apply 500 psig (3.44 MPa) inlet pressure to test system, as indicated on test system
Pressure Gauge (Table 1002). The pressure indication on gauge (5) must be within ±100 psig
(0.689 MPa) of pressure on test system Pressure Gauge (Table 1002).
(8) A gauge (5) which does not pass this test must be replaced.
Subtask 35-23-07-790-002
E. External Leakage Test
Perform Valve External Leakage Testing per either Para 5.E.(1) or 5.E.(2) then complete assembly of
the valve per Para 6.F. in the ASSEMBLY section of this manual.
(1) Immersion Method
NOTE: Before performing the lest, cover the vent hole on the back of the valve body (900 thru -915)
with an adhesive "tape dot" (Table 1003). Pierce a small pin hole through the tape dot into the
vent hole area. The pin hole will not allow the Leak Detection Compound to enter the vent
hole, but will allow any leakage to escape. (Dry test article and remove the tape dot after
completing the test.)
(a) Install pressure cap assembly (-145, -150, IPL Fig 3) on valve (400 thru -440, IPL Fig. 1) per
instructions in ASSEMBLY section of this manual and torque to 350-400 in•lbs (39.53- 45.18
N•m).
(b) Apply 1800 - 1850 psig (12.4 - 12.8 MPa) pressure, as indicated on test system Pressure
Gauge (0 - 2000 psig [0 - 13.79 MPa], Table 1002), at valve inlet.
EFFECTIVITY: ALL
Page 1007
AVOX SYSTEMS

E. External Leakage Test (Continued)
(1) Immersion Method (Continued)
NOTE: With the valve immersed, use a syringe to inject Leak Detection Compound (Table 1003)
through the cap assembly vent hole. This will displace the air inside of the cap and prevent
a false indication of leakage through the outlet.
(c) With the valve approximately half open, immerse the valve into a container of Leak Detection
Compound (Table 1003).
(d) There shall be no evidence of leakage (including the vent hole area covered by the tape dot)
when observed for 2 minutes except as stated in Para 5.E.(1)(f).
(e) Slowly cycle the valve (from open to closed to fully open) 2 times and repeat steps 5.E.(1)(b)
thru 5.E.(1)(d).
(f) Any external leakage must not exceed 5 cc/hr (0.083 cc/min) (approx. 3 bubbles in 2 minutes).
(g) Close the valve and reduce inlet pressure to 0 psig.
(h) Slowly loosen and remove the pressure cap assembly (-145, -150, IPL Fig. 3).
(j) Loosen and remove the handle (70, IPL Fig. 3). Dry the valve (400 thru -440, IPL Fig. 1), the
inside of the cap assembly including the internal threads, and the handle using dry, oil-free air.
(2) Non-Immersion Method
(a) Install cap assembly (-145, -150, IPL Fig 3) on valve (400 thru -440, IPL Fig. 1) outlet.
Torque cap assembly to 350-400 in•lbs (39.53- 45.18 N•m).
(b) Apply 1800 - 1850 psig (12.4 - 12.8 MPa) pressure, as indicated on test system Pressure Gauge
(0 - 2000 psig [0 - 13.79 MPa], Table 1002), at valve inlet.
(c) Slowly rotate handle (70, IPL Fig. 3) counterclockwise (approximately 3 complete turns) until
valve is in the half-open position.
(d) Brush on Leak Detection Compound (Table 1003) on all areas of the valve where external
leakage can occur. Bubbles will show where leaks are.
(e) Rotate handle clockwise until valve is in the closed position. Slowly open and close the valve two
more times. Slowly rotate handle counterclockwise until valve is in full-open position.
(f) Repeat Paragraph 5.E.(2)(d) with the valve in the full-open position.
(g) Bubbles in the in the Leak Detection Compound indicate leakage. No bubbles allowed (including
in the vent hole area covered by the tape dot).
(h) Rotate handle clockwise until valve is in the closed position.
(j) Dry CVA using clean, dry air that is oil-free.
(k) Discharge oxygen from valve by slowly removing cap assembly from valve outlet.
(l) Re-install cap assembly (-145, -150, IPL Fig 3) on valve (400 thru -440, IPL Fig. 1) per
instructions in ASSEMBLY section of this manual.
TASK 35-23-07-700-802
6. Cylinder and Valve Assembly Test Procedures
Subtask 35-23-07-790-003
A. External Leakage Test
After charging the CVA, perform external leakage testing per Para 6.A.(1) or 6.A.(2) below.
EFFECTIVITY: ALL
Page 1008
AVOX SYSTEMS
6. Cylinder and Valve Assembly Test Procedures (Continued)

A. External Leakage Test (Continued)
NOTE: Before performing the lest, cover the vent hole on the back of the valve body (900 thru -915) with
an adhesive "tape dot" (Table 1003). Pierce a small pin hole through the tape dot into the vent
hole area. The pin hole will not allow the Leak Detection Compound to enter the vent hole, but will
allow any leakage to escape. (Dry test article and remove the tape dot after completing the test.)
(1) Non-immersion method
(a) Install cap assembly (-145, -150, IPL Fig 3) on valve (400 thru -440, IPL Fig. 1) outlet.
Torque to 350-400 in•lbs (39.53- 45.18 N•m).
(b) Slowly rotate handle (70, IPL Fig. 3) counterclockwise (approximately 3 complete turns) until
valve is in the half-open position.
(c) Brush on Leak Detection Compound (Table 1003) on all areas of the valve where external
leakage can occur and on the mating threads between the valve and cylinder (500 thru -525, IPL
Fig. 1). Bubbles will show where leaks are.
(d) Rotate handle clockwise until valve is in the closed position. Slowly open and close the valve two
more times. Rotate handle counterclockwise until valve is in full-open position.
(e) Repeat Paragraph 6.A.(1)(d) with the valve in the full-open position.
(f) Bubbles in the in the Leak Detection Compound indicate leakage. No bubbles allowed.
(g) Rotate handle clockwise until valve is in the closed position.
(h) Dry CVA using clean, dry air that is oil-free.
(j) Discharge oxygen from valve by slowly removing cap assembly from valve outlet.
(k) Re-install cap assembly (-145, -150, IPL Fig 3) on valve (400 thru -440, IPL Fig. 1) per
instructions in ASSEMBLY section of this manual.
NOTE: Before performing the lest, cover the vent hole on the back of the valve body (900 thru -915) with
an adhesive "tape dot" (Table 1003). Pierce a small pin hole through the tape dot into the vent
hole area. The pin hole will not allow the Leak Detection Compound to enter the vent hole, but will
allow any leakage to escape. (Dry test article and remove the tape dot after completing the test.)
(2) Immersion method
(a) Install cap assembly (-145, -150, IPL Fig 3) on valve (400 thru -440, IPL Fig. 1). Torque cap
assembly to 350-400 in•lbs (39.53- 45.18 N•m).
(b) With the valve approximately half open, immerse the valve and cylinder neck in a container of
Rust Inhibiting Leak Detection Compound (Table 1003).
NOTE: With the valve and cylinder neck immersed, use a syringe to inject Leak Detection
Compound (Table 1003) through the cap assembly vent hole. This will displace the air inside
of the cap and prevent a false indication of leakage through the outlet
(c) There shall be no evidence of leakage (including the vent hole area covered by the tape dot)
when observed for 2 minutes except as stated in Para 6.A.(2)(e).
(d) Slowly cycle the valve (from open to closed to fully open) 2 times and repeat steps 6.A.(2)(b)
and 6.A.(2)(c).
(e) Any external leakage must not exceed 5 cc/hr (0.083 cc/min) (approx. 3 bubbles in 2 minutes).
(f) Close the valve and slowly loosen and remove the pressure cap assy (-145, -150, IPL Fig. 3).
(g) Loosen and remove the handle (70, IPL Fig. 3). Dry the valve, the handle, and the inside of the
pressure cap assembly (-145, -150, IPL Fig. 3) using dry oil-free air.
EFFECTIVITY: ALL
Page 1009
AVOX SYSTEMS
6. Cylinder and Valve Assembly Test Procedures (Continued)

Subtask 35-23-07-790-004
NOTE: The Latent Leakage Test is done only after a CVA has been repaired, overhauled, or
hydrostatically tested.
B. Latent Leakage Test
NOTE: If a cylinder assembly has been trans-filled but not repaired, overhauled, or disassembled,
then a latent leakage test is not required
(1) With valve closed, remove pressure cap assembly (-145, -150, IPL Fig. 3)
(2) Install calibrated gauge (Table 1002) to valve outlet. Using calibrated gauge, determine cylinder
pressure and cylinder temperature in accordance with SAE AIR1059 or CGA P-15 (as referenced in
Paragraph 9 in the ASSEMBLY section of this manual.
(3) Remove calibrated gauge from valve outlet. With the pressure cap assembly (-145, -150, IPL
Fig. 3) installed per ASSEMBLY section para 9.D., and valve in the open position, store cylinder
and valve assembly for 48 hours minimum.
(4) Place the valve in the closed position. Slowly remove cap assembly, and install calibrated gauge
(Table 1002) to valve outlet. Using calibrated gauge, verify correct stabilized cylinder pressure at
ambient temperature per SAE AIR1059 or CGA P-15 (refer to Para 9 in the ASSEMBLY section of
this manual).
(5) Close valve, re-install pressure cap assembly (-145, -150, IPL Fig. 3) and check for leakage at the
cylinder and valve threaded connection using Leak Detection Compound.
TASK 35-23-07-810-801
7. Fault Isolation
Refer to Table 1004 for troubleshooting problems, causes, and solutions.
Table 1004
Troubleshooting Chart
TROUBLE PROBABLE CAUSE SOLUTION
INTERNAL LEAKAGE TEST (PARA 5.A.)
Measured flow exceeds maximum Worn or damaged seat w/ filter Replace seat w/ filter.
allowable. (130B).
Seat w/ filter (130B) not tight in Retorque seat w/ filter.

body w/ tube (250A, 255A, 260A).
Worn or damaged poppet w/ tip Replace poppet w/ tip.

(-125, 125A).
OPEN/CLOSE TORQUE TEST (Para 5.B)
Force required to place valve Binding or damaged poppet w/ tip Replace poppet w/ tip.
(400 thru -440, IPL Fig. 1) in the (-125, 125A, IPL Fig. 3).
open position is too high
Damaged or missing spring pin Replace spring pin.
(-130, 130A, IPL Fig. 3)
Worn or damaged sleeve (160, IPL Replace sleeve.

Fig. 3).
Sleeve (95, IPL Fig. 3) not tight Retorque sleeve.
EFFECTIVITY: ALL
Page 1010
AVOX SYSTEMS
Table 1004 (Continued)

OPEN/CLOSE TORQUE TEST (Para 5.B) CONTINUED
Force required to place valve Binding stem (120, IPL Fig. 3). Lubricate threads of stem.
(400 thru -440, IPL Fig. 1) in the
open position is too high. Damaged stem (120, IPL Fig. 3). Replace stem.
Worn or damaged guide (100) Replace guide.

FLOW TEST (PARA 5.C.)
Pressure drop across valve Pressure drop across valve Pressure drop across valve
(40 thru -440, IPL Fig. 1) is too high (40 thru -440, IPL Fig. 1) is too high (40 thru -440, IPL Fig. 1) is
as indicated by outlet pressure as indicated by outlet pressure below too high as indicated by outlet
below minimum allowable. minimum allowable. pressure below minimum
allowable.
PRESSURE GAUGE ACCURACY TEST (PARA 5.D.)
Gauge (5, IPL Fig. 3) indicated Gauge (5, IPL Fig. 3) indicated
Gauge (5, IPL Fig. 3)
pressure is out of limits. pressure is out of limits.
indicated pressure is out of
limits.
EXTERNAL LEAKAGE TESTING (PARAS 5.E AND 6.A) AND CVA LATENT LEAKAGE TEST (PARA 6.B.)
Leakage past pressure cap Damaged or improperly installed Replace or re-install
assembly (-145, -150, IPL Fig. 3) nipple (190, IPL Fig. 3) or nut components per instructions
(195, IPL Fig. 3) in ASSEMBLY section.
Gauge (5, IPL Fig. 3) leaking at Gauge screws (30, -35, IPL Fig. 3) Retorque gauge screws.
mating surface on valve not tight.
(400 thru -440, IPL Fig. 1).
Worn, damaged, missing, incorrectly Lubricate, reposition or
installed or non-lubricated preformed replace preformed packings.
packings
(-50, 50A, IPL Fig. 3).
Gauge (5, IPL Fig. 3) leaking at Worn, damaged, missing, incor- Lubricate, reposition or
mating surface on valve rectly installed or non-lubricated replace backup rings.
(400 thru -440, IPL Fig. 1). backup rings (45, 55, IPL Fig. 3).
Damaged gauge (5, IPL Fig. 3). Replace gauge.

Valve (400 thru -440, IPL Fig. 1) Worn or damaged sleeve (95, IPL Replace part.
leaking at retainer (90, IPL Fig. 3). Fig. 3), seal (265A, IPL Fig. 3),
washer (115, IPL Fig. 3), retainer
(90, IPL Fig. 3), body w/ tube (250A,
255A, 260A, IPL Fig. 3) or stem
(120, IPL Fig. 3).
Sleeve (95) or retainer (90) not tight Retorque sleeve or retainer.
in body (-250 thru 260A, IPL Fig. 3).
Damaged, incorrectly installed or Lubricate or replace seal.

non-lubricated seal (265A, IPL
Fig. 3).
EFFECTIVITY: ALL
Page 1011
AVOX SYSTEMS

EXTERNAL LEAKAGE TESTING (PARAS 5.E AND 6.A) AND CVA LATENT LEAKAGE TEST (PARA 6.B.) CONTINUED
Leakage past safety outlet Worn or damaged safety disc Replace safety disc or gasket.
assembly (-45, 45A, -145, 145A, -245, 245A,
(-10, -100, -200, -300, -400, -500, -345, 345A, -445, 445A, -545, 545A,
-600, -800, -855, IPL Fig. 2). -645, 645A, -845, 845A, 885, IPL
Fig. 2) or gasket (50, 150, 250, 350,
450, 550, 650, 750, 850, 890, IPL
Fig. 2).
Worn or damaged retainer Replace retainer.
(35, 135, 235, 335, 435, 535, 635,
835, 880, IPL Fig. 2).
Retainer (35, 135, 235, 335, 435, Retorque retainer.
535, 635, 835, 880, IPL Fig. 2) not
tight in body (900 thru -915, IPL
Fig. 2).
Leakage through oxygen valve vent Seal (-105, 265A, IPL Fig. 3) is Re-install or replace seal.
hole (area covered by the tape dot). leaking or damaged.
Stem (120, IPL Fig. 3) is damaged. Replace stem.
Leakage past safety plug Worn or damaged safety disc Replace safety disc or gasket.
(740, IPL Fig. 2) (-745, 745A, IPL Fig. 2) or gasket
(750, IPL Fig. 2).
Safety plug not tight in body Retorque safety plug.

(900 thru -915, IPL Fig. 2).
Leaking connection between valve Damaged valve or cylinder threads. Replace valve or cylinder.
(400 thru -440, IPL Fig. 1) and
cylinder (500 thru -525, IPL Fig. 1) Missing or improperly applied Apply Thread Sealing Tape to
Thread Sealing Tape (Table 1003). cylinder-mating threads of the
valve per instructions in the
ASSEMBLY section.
Valve not tight in cylinder. Retorque valve.
EFFECTIVITY: ALL
Page 1012
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 1013
AVOX SYSTEMS
THIS PAGE LEFT INTENTIONALLY BLANK
EFFECTIVITY: ALL
Page 1014
AVOX SYSTEMS
SCHEMATICS AND WIRING DIAGRAMS
TASK 35-23-07-99C-801
1. Schematics and Wiring Diagrams
Not applicable
EFFECTIVITY: ALL
Page 2001
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 2002
AVOX SYSTEMS
DISASSEMBLY
TASK 35-23-07-000-801
1. General
This section describes the equipment and procedures recommended for disassembling the 801307 Series
Cylinder and Valve Assemblies (CVA). Most repair procedures do not need complete disassembly of the
CVA. Disassemble units only to the level necessary, as determined in TESTING AND FAULT ISOLATION
section, to repair or replace components. Disassembly is organized as follows:
Paragraph Description IPL Figure No.

3. Cylinder and Valve Assembly 1, 3
4. Oxygen Valve 2, 3
The instructions in this section apply to all 801307 Series CVA’s unless noted otherwise. Refer to the
ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses.
Unless otherwise noted, all disassembly procedures requiring turning, twisting or unthreading will be in the
counterclockwise direction.
NOTE: If removed during disassembly, discard and replace the following parts: filter assembly (200, IPL
Fig. 3); seat w/ filter (130B, IPL Fig. 3); seal (-105, 265A, IPL Fig. 3); identification plate (5, -10,
-15, IPL Fig. 1; 65, 65A, IPL Fig. 3); label (20, IPL Fig.1); decal (575, -575A, IPL Fig. 1); PTFE
washer (115, IPL Fig. 3); safety disc (-45, 45A, -145, 145A, -245, 245A, -345, 345A, -445, 445A,
-545, 545A, -645, 645A, -745, 745A, -845, 845A, 885, IPL Fig. 2); gasket (50, 150, 250, 350, 450,
550, 650, 750, 850, 890, IPL Fig. 2); preformed packing (-50, 50A, IPL Fig. 3); backup ring (45, 55,
IPL Fig. 3); and screw (30, -35, IPL Fig. 3).
It is not necessary to replace safety disc (-45, 45A, -145, 145A, -245, 245A, -345, 345A, -445,
445A, -545, 545A, -645, 645A, -745, 745A, -845, 845A, 885, IPL Fig. 2) or gasket (50, 150, 250,
350, 450, 550, 650, 750, 850, 890, IPL Fig. 2) except at overhaul, or if they have already been
removed or are damaged.
WARNING: FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE CVA OR COMPONENT
PARTS PRIOR TO DISASSEMBLY OF ANY PART, OR FAILURE TO SECURE THE CVA
AND DISCHARGE HOSE DURING OXYGEN DISCHARGE MAY CAUSE SERIOUS
A. High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally
or due to equipment failure, the released energy can be highly destructive if not properly controlled.
Fully discharge the oxygen from the CVA and component parts, prior to disassembly of any part.
Secure the CVA during oxygen discharge.
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING DISASSEMBLY

PROCEDURES MAY CAUSE INJURY TO THE EYES.
B. Use eye protection at all times during all disassembly procedures.
TASK 35-23-07-94B-802
2. Special Tools, Fixtures, and Equipment
Special tools, fixtures and equipment recommended for disassembling the 801307 Series CVA are listed
below. Special tools, fixtures and equipment must be cleaned for oxygen service before use. Equivalents
may be substituted.
EFFECTIVITY: ALL
Page 3001
AVOX SYSTEMS
2. Special Tools, Fixtures, and Equipment (Continued)

Table 3001
Special Tools, Fixtures, and Equipment
Pneumatic Bench Vise Model BV-101-P Getz Fire Equipment Co.
P/N 58634 Peoria, IL 61602-1711
USA (V58013)
Installation Tool APN 2786-S52-1 AVOX Systems Inc.
Valve Holding Fixture APN 801308-S58-2 Or Lancaster, NY 14086-9502
APN 803213-S58-10 USA (V53655)
TASK 35-23-07-060-801
3. Cylinder and Valve Assembly
Refer to IPL Figures 1 and 3.
Subtask 35-23-07-070-001
A. Attach a discharge hose to the outlet of the valve (400 thru -440, IPL Fig. 1). Slowly turn the handle
(70, IPL Fig. 3) to the open position (fully counterclockwise). Release all the oxygen from the CVA
through the discharge hose to a well ventilated area.
Subtask 35-23-07-070-002
B. Place the CVA in a Pneumatic Bench Vise (Table 3001) and remove valve from the cylinder
(500, -505, -510, -515, -520, -525, IPL Fig. 1).
Subtask 35-23-07-070-003
C. Remove identification plate (5, -10, -15, IPL Fig. 1), label (20, IPL Fig. 1) and oxygen decal
(575, -575A, IPL Fig. 1) from cylinder only if damaged.
TASK 35-23-07-060-802
4. Oxygen Valve Assembly
Refer to IPL Figures 2 and 3.
Thread valve (400 thru -440, IPL Fig. 1) into fixture APN 801308-S58-2 (Table 3001). Or if using APN
803213-S58-10, apply1 1/2 to 2 turns of Thread Sealing Tape to valve threads. Apply a light film of Aircraft
and Instrument Grease over the Thread Sealing Tape. Thread valve into fixture and torque valve to 110-
150 ft▪lbs (149.1-203.4 N▪m) with a minimum of 5 threads engagement.
Subtask 35-23-07-070-004
A. Safety Outlet Assembly (-10, -100, -200, -300, -400, -500, -600, -700, -800, -855, IPL Fig. 2).
Refer to IPL Fig. 2, unless noted otherwise.
(1) Remove lockwire from retainer (90, IPL Fig. 3), and safety outlet nut (25, 225, 325, 425, 525, 625,
825, 870) or adapter fitting (125), and valve body.
(2) Unthread safety outlet nut (25, 225, 325, 425, 525, 625, 825, 870) or adapter fitting (125) from
body (900, -905, -910, -915) where applicable.
(a) Unthread pan head screw (220, 320, 620, 865) from safety outlet nut (225, 325, 625, 870)
where applicable.
(b) Unthread cap assembly (205, 305, 605, 860) from safety outlet nut (225, 325, 625, 870)
where applicable.
(3) Unthread safety plug (740) from body where applicable.
EFFECTIVITY: ALL
Page 3002
AVOX SYSTEMS
4. Oxygen Valve Assembly (Continued)
A. Safety Outlet Assembly (Continued)
(4) Remove insert (30, 130, 230, 330, 430, 530, 630, 830, 875) where applicable.
(5) Using Installation Tool (Table 3001), unthread retainer (35, 135, 235, 335, 435, 535, 635, 835,
880) from body where applicable.
(6) Remove safety disc (-45, 45A, -145, 145A, -245, 245A, -345, 345A, -445, 445A, -545, 545A, -645,
645A, -745, 745A, -845, 845A, 885) and gasket (50, 150, 250, 350, 450, 550, 650, 750, 850, 890)
from retainer (35, 135, 235, 335, 435, 535, 635, 835, 880). Discard safety disc and gasket.
Subtask 35-23-07-070-005
B. Body w/ Gauge (1 thru -1C, IPL Fig. 3)
Refer to IPL Fig. 3 for item numbers in parentheses, unless noted otherwise.
(1) Remove and disassemble gauge (5) as follows.
(a) Unthread gauge screws (30, -35) and remove lock washers (40) attaching gauge (5) on body
(-250, 250A, -255, 255A, -260, 260A).
(b) Remove backup rings (45, 55) and preformed packing (-50, 50A) from gauge stem. Discard
backup rings and preformed packing.
(c) Remove bezel (-10), lens (-15), gasket (-20) or relief label (-25) from gauge (5) only if
damaged.
(d) Unthread guard (60) from body, if applicable.
NOTE: Pressure cap assembly (145, 150) can be left assembled to the outlet port threads until
additional disassembly steps are completed. The pressure cap assembly (145, 150) can also
be used in TESTING AND FAULT ISOLATION. To complete disassembly of the pressure cap
assembly (145, 150), refer to step 4.B.(10).
(2) Release lanyard assembly cable (170) of pressure cap assembly (145, 150) from valve body
(a) Unthread countersink screw (155) and remove socket (-160, 160A) and spacer (165) from
valve outlet of body (-250, 250A, -255, 255A, -260, 260A).
(3) Puncture metal identification plate (-65, 65A) using a flat bladed screwdriver, and pry the plate off
of the handle (70).
(4) Unthread nut (-75, 75A) and if present, remove washer (-80,- 80A) from stem (120). Remove
handle (70) from stem (120).
(5) Pull off the retaining ring (85) which is attached to the top of the stem (120).
(6) Place a wrench on the pressure cap assembly (145, 150) nut (195) and while holding the body
with gauge stationary, unthread retainer (90), and loosen the sleeve (95) from the valve body.
(7) Carefully pull out the stem (120) with sleeve (95), guide (100), seal (-105, 265A), seal retainer
(110), poppet w/ tip (-125, 125A), spring pin (-130, 130A), bearing (140) and ball (135) still
attached and set aside.
(8) Remove washer (115) from the stem (120) bore of the valve body.
NOTE: Body w/ Gauge (900, -905, -910, IPL Fig. 2) used on 801307-00 thru 801307-08 Series CVA
(1 thru -1H, IPL Fig. 1) prior to serial number 6500 may have seat and filter assembly
(APN 801417-00) and seat retainer (APN 10001991) installed in body with seat (-250, -255,
-260, IPL Fig. 3). Seat and filter assembly (APN 801417-00) and seat retainer (APN
10001991) are not shown in the ILLUSTRATED PARTS LIST section. Refer to the REPAIR
section paragraph 7.B. to remove seat retainer and seat and/filter assembly, if equipped,
from body with seat.
EFFECTIVITY: ALL
Page 3003
AVOX SYSTEMS

B. Body w/ Gauge (Continued)
(9) Using Installation tool (Table3001), unthread seat and filter (130, 130B) from body w/ tube (250A,
255A, 260A).
(10)Complete the removal and disassembly of pressure cap assembly (-145, -150).
(a) Unthread nut (195) from valve outlet of body (-250, 250A, -255, 255A, -260, 260A).
(b) Unthread screw (175) and remove stud fastener (180), lanyard assembly cable (170), washer
(185) and nipple (190) from nut (195).
(11)Unthread filter assembly (200) from valve outlet of body (-250, 250A, -255, 255A, -260, 260A).
(12)Disassemble the stem (120) with attached components that were removed from the valve body in
Step 4.B.(7).
(a) Remove sleeve (95) and guide (100) from stem (120).
CAUTION: IF SEAL (-105, 265A) IS REMOVED FROM STEM, IT MUST BE REPLACED
USING ONLY THE SEAL REPLACEMENT KIT (-265) OR THE SEAL MAY BE
DAMAGED AND THE VALVE MAY LEAK.
THE INTERNAL SURFACE OF THE RETAINER (110) AND THE SEALING
SURFACE OF STEM (120) MUST NOT BE DAMAGED OR THE VALVE MAY
LEAK.
NOTE: Body with Gauge (900, -905, -910, IPL Fig. 2) used on 801307-00 thru 801307-08
Series CVA (1 thru -1H, IPL Fig. 1) prior to serial number 6500 must have chamfer
added to stem (120, IPL Fig. 3). Refer to the REPAIR section paragraph 7.B. to add
chamfer to stem.
(b) Lift up and remove guide (100) from the stem (120).
NOTE: Remove seal (-105, 265A) and seal retainer (110) from stem only if seal needs
replacement.
(c) Carefully slide seal retainer (110) with attached seal (-105, 265A) up and off of the stem
(120).
(d) Push the seal (-105, 265A) out of seal retainer (110). Discard seal (-105, 265A).
NOTE: Perform steps 4.B.(12)(e) and 4.B.(12)(f) only if stem (120) or the attached parts appear to
be damaged. Refer to paragraph 5.D. in the CHECK section for stem (120) inspection
instructions.
(e) Carefully remove pin (-130, 130A) from stem (120).

(f) Remove ball (135), bearing (140) and poppet (-125, 125A) from stem (120).
EFFECTIVITY: ALL
Page 3004
AVOX SYSTEMS
CLEANING
TASK 35-23-07-100-801
1. General
This section contains information about the equipment and the procedures for cleaning the 801307 Series
CVA. Before cleaning, the units shall be disassembled using procedures in the DISASSEMBLY section.
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING CLEANING

A. Use eye protection at all times during all cleaning procedures.
WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR

SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CLEANING
MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL
INJURY, ILLNESS, OR DEATH.
B. Some cleaning materials used in this manual may be hazardous under certain conditions. Material
Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling
potentially hazardous substances which may affect health risks, storage, disposal, and other
workplace safety factors.
C. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other
combustible materials, fire and explosion may occur. Also, many substances and materials that do not
normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen.
Handle oxygen equipment only in a clean area and with clean hands, gloves, tools, or other means.
TASK 35-23-07-99E-802
Table 4001
Reference Documents
DOCUMENT DOCUMENT NAME ORDERING INFORMATION
NUMBER
ARP1176 Oxygen System and Component Society of Automotive Engineers Intl.
Cleaning and Packaging Warrendale, PA 19428-2959 USA
MIL-D-16791 Military Specification US Government Printing Office
Detergents, General Purpose Washington, DC 20402 USA
(Liquid, Non-ionic)
RR-C-901C Cylinders, Compressed Gas; US Government Printing Office
High Pressure, Steel DOT 3AA and Aluminum Washington, DC 20402 USA
Applications, General Specifications for:
EFFECTIVITY: ALL
Page 4001
AVOX SYSTEMS
2. Reference Documents (Continued)

Table 4001
Reference Documents
NUMBER
C-6 Standards for Visual Inspection of Compressed Gas Association, Inc.
Steel Compressed Gas Cylinders Chantilly, VA 20151-2923
C-8 Standard for Requalification of DOT USA
3HT, CTC 3HT, and TC 3HTM
Seamless Steel Cylinders
G-4.1 Cleaning Equipment for Oxygen
Service
TASK 35-23-07-94B-803
A list of special tools, fixtures, and equipment recommended for cleaning of the 801307 Series CVA are
shown in Table 4002. Special tools, fixtures, and equipment must be clean for oxygen service before
use. Equivalents may be substituted.
Table 4002
Protective Cap or Plug ----- Local Vendor
TASK 35-23-07-94A-802
4. Consumable Cleaning Materials
A list of consumable material recommended for cleaning surfaces of the optional cylinder mounting
assembly is given in Table 4003. Equivalents may be substituted.
Table 4003
Consumable Cleaning Materials
MATERIAL DESCRIPTION) MANUFACTURER
(VENDOR CODE)
Stainless Steel Cleaner ----- Local Vendor
Microfiber Cloth ----- Local Vendor
Stainless Steel Wool ----- Local Vendor
General Purpose Hand Pad Scotch-BriteTM Local Vendor
Scotch-Brite is a trademark of 3M Corporation
TASK 35-23-07-100-802
5. Cylinder Cleaning
The 801307 Series CVA uses a steel cylinder to store oxygen. If there are signs of internal corrosion or
contamination in the cylinder (500, -505, -510, -515, -520, -525, IPL Fig. 1), do not attempt to remove. Have
the cylinder inspected/hydrostatically tested by a DOT authorized repair facility.
Subtask 35-35-53-140-001
A. External Cleaning (See CGA G-4.1 in Table 4001)
(1) Seal the opening at the neck of the cylinder using a protective cap or plug (Table 4002).
EFFECTIVITY: ALL
Page 4002
AVOX SYSTEMS
5. Cylinder Cleaning (Continued)

A. External Cleaning (Continued)
(2) Clean the cylinder.
(3) Rinse the outside of the cylinder with clean water.
(4) Dry the outside of the cylinder.
(5) Remove the protective cap or plug from the cylinder opening.
Subtask 35-35-53-160-001
B. Internal Cleaning
(1) Refer to CGA G-4.1 for procedures to clean the inside of steel cylinders.
TASK 35-23-07-110-801
6. Metallic Parts
A. Refer to ARP 1176 (Table 4001) for cleaning practices for metallic parts.
B. Make sure that all metallic parts in direct contact with oxygen are cleaned to a cleanliness level of
Category 1C per ARP 1176 (Table 4001).
CAUTION: STEM (120, IPL FIG. 3) MUST NOT BE CLEANED WITH CLEANING AGENT IF BALL
SEAL (-105, 265, IPL FIG. 3) AND RETAINER (90, IPL FIG. 3) ARE NOT REMOVED
DURING DISASSEMBLY OR DAMAGE MAY OCCUR TO THE SEAL.
CAUTION: WHEN CLEANING STEM (120) WITH INSTALLED BALL (135), BEARING (140)
POPPET (125A), AND PIN (130A) FOLLOW ALL APPLICABLE CLEANING, RINSING,
AND DRYING PROCEDURES DESCRIBED IN ARP1176 OR CONTAMINATION DUE
TO THE TRAPPING OF THE CLEANING FLUID OR RESIDUE MAY OCCUR.
Do not clean used safety disc (-45, 45A, -145, 145A, -245, 245A, -345, 345A, -445, 445A, -545, 545A,
-645, 645A, -745, 745A, -845, 845A, 885, IPL Fig. 2); gasket (50, 150, 250, 350, 450, 550, 650, 750,
850, 890, IPL Fig. 2); filter assembly (200, IPL Fig. 3); seat with filter (130B, IPL Fig. 3); or identification
plate (-65, 65A, IPL Fig. 3). These items must be replaced each time they are removed for disassembly.
TASK 35-23-07-130-801
7. Non-Metallic Parts
A. Refer to ARP 1176 (Table 4001) for cleaning practices for non-metallic parts.
B. Make sure that all non-metallic parts in direct contact with oxygen are cleaned to a cleanliness level of
Category 1C per ARP 1176 (Table 4001).
Do not clean preformed packing (-50, 50A, IPL Fig. 3), seal (-105, 265, IPL Fig. 3), back up ring (45,
50A, IPL Fig. 3), decal (575, -575A, IPL Fig. 1), PTFE washer (40, IPL Fig. 3), label (20, IPL Fig. 1), or
identification plate (5, -10, -15, IPL Fig. 1). These items must be replaced each time they are removed.
TASK 35-23-07-130-801
8. Optional Cylinder-Band Clamp-Bracket Assemblies P/N 80644-00, 803272-02, -04, -08, -09 -10
Clean cylinder mounting assembly (refer to Para. 8 in the DESCRIPTION AND OPERATION section of
this manual) surfaces as follows. Spray stainless steel cleaner (Table 4003) onto a clean, microfiber cloth
(Table 4003) and rub onto the assembly. Remove excess cleaner with a clean microfiber cloth.
EFFECTIVITY: ALL
Page 4003
AVOX SYSTEMS
8. Optional Cylinder-Band Clamp-Bracket Assemblies (Continued)
For stubborn stains, spray stainless steel cleaner onto the assembly, wait a few minutes, and then wipe
clean with a clean microfiber cloth. If stain is still present, use Scotch-Brite pad (Table 4003) or fine
stainless steel wool (Table 4003) both of which can be used along with the stainless steel cleaner.
Remove excess cleaner with a clean microfiber cloth (Table 4003).
NOTE: Do not use cleaning solutions that contain chlorinated solvents.
If red rust or pitting is observed on any portion of the assembly, replace the assembly.
EFFECTIVITY: ALL
Page 4004
AVOX SYSTEMS
CHECK
TASK 35-23-07-210-801
1. General
After disassembly and cleaning of any component, assembly or unit, examine each part before assembly.
If you are not sure that a part is serviceable, replace it. The instructions in this section apply to all 801307
Series CVA’s unless noted otherwise. Refer to the ILLUSTRATED PARTS LIST section of this manual for
the item numbers given in parentheses.
TASK 35-23-07-99E-803
A list of applicable reference documents is given in Table 5001
Table 5001
Reference Documents
DOCUMENT NO. DOCUMENT NAME ORDERING
INFORMATION
C-1 Methods of Hydrostatic Testing of Compressed Gas Cylinders Compressed Gas
Association Inc.
C-5 Wall Stress Requalification Criteria for High Pressure Seamless Arlington, VA
Cylinders 22202-4102 USA
C-6 Standards for Visual Inspection of Steel Compressed Gas

Cylinders
C-8 Standards for Requalification of DOT-3HT Seamless Steel

Cylinders
49 CFR 173, Subpart A Title 49, Code of Federal Regulations US Government
49 CFR 173, Subpart C Printing Office
49 CFR 180, Subpart G Washington, DC
20402 USA
TASK 35-23-07-94B-804
A list of special tools, fixtures, and equipment required to check the 801307 Series CVA’s is given in Table
5002. Special tools, fixtures, and equipment must be cleaned for oxygen service before use. Equivalents
may be substituted.
Table 5002
NOMENCLATURE PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE)
Bright Inspection Light IL-24 Titan Tool Supply Co. Inc.
Buffalo, NY 14216-1784
USA (V51679)
Inspection Gauge 10008758 AVOX Systems
(Refer to NOTE 1.) Lancaster, NY 14086-9502
USA (V53655)
NOTE 1: The Inspection Gauge is required only if a verification of the passage and pressure relief port
intersection check is to be performed in accordance with Paragraph 5.E. The Inspection Gauge
is supplied free of charge to qualified airlines
EFFECTIVITY: ALL
Page 5001
AVOX SYSTEMS
TASK 35-23-07-210-802
4. Overhaul (Incorporating SIL-35-22)
Subtask 35-23-07-210-001
A. Overhaul Period
(1) Do an overhaul every five years (e.g., when the hydrostatic test of the cylinder is done for a CVA
with a 3AA-1800 style cylinder (-525, IPL Fig. 1), and every six years e.g., when every second
hydrostatic test of the cylinder is done for a CVA with a 3HT-1850 style cylinder (500, -505, -510,
-515, -520, IPL Fig. 1) or more frequently.
Subtask 35-23-07-210-002
B. Minimum Necessary Parts to Replace for an Overhaul. (Refer to IPL Fig. 3 unless noted otherwise.)
Filter Assembly (200)
Seat, W/Filter (130B)
Reciprocating Seal (-105, 265A) Use Seal Replacement Kit (-265).
Identification Plate (-65, 65A)
PTFE Washer (115)
Safety Disc (-45, 45A, -145, 145A, -245, 245A, -345, 345A, -445, 445A,
-545, 545A, -645, 645A, -745, 745A, -845, 845A, 885, IPL Fig. 2)
Gasket (50, 150, 250, 350, 450, 550, 650, 750, 850, 890, IPL Fig. 2)
Preformed Packing (50, 50A)
Backup Ring (45, 55)
Stem (120)
Seal Retainer (110)
Gauge Screws (30, -35)
NOTE: Overhaul Kits P/N 806012-01 (-750, IPL Fig. 1) and 806012-02 (-752, IPL Fig. 1) contain the
minimum parts necessary for an overhaul of 801307 Series CVA’s. Replace other parts if they
are defective.
NOTE: Safety Disc P/N 10003742 may be substituted for Safety Disc P/N 10006001.
Subtask 35-23-07-210-003
C. Functional Tests that are Necessary After an Overhaul
You must do all the functional tests in the CMM after you overhaul the P/N 801307 Series CVA. You
must follow all applicable procedures in this CMM when you do an overhaul.
TASK 35-23-07-210-803
5. Valve and Valve Components
A. General
Check the surfaces and thread areas for signs of damage, contamination, galling, burrs, corrosion or
too much wear.
CAUTION: CVA MAY BE DAMAGED OR LEAK IF A PART THAT EITHER HAS, OR HAS
CAUSED TOO MUCH WEAR OR DAMAGE TO ADJACENT SEALING SURFACES IS
NOT REPLACED.
(1) Do a check of the mating parts and sealing surfaces for scratches and other damage that will
cause leakage.
EFFECTIVITY: ALL
Page 5002
AVOX SYSTEMS
5. Valve and Valve Components (Continued)

Subtask 35-21-55-210-007
B. Gauge (Refer to IPL Fig. 3)
Do a check of the oxygen gauge (5) for damage to the gauge case, lens (-15), bezel (-10), or pressure
indicating pointer.
Subtask 35-23-07-210-008
C. Plates, Decals, and Labels
Make sure that identification plates, decals, and labels can be read and are not damaged.
When removed or disassembled, discard the following items and replace with new parts. These items
are attached by adhesive, and should not be reused. Reuse of these items may cause them to detach
from the CVA, creating potential for “foreign object damage.”
Identification Plate (5, 10, 15, IPL Fig. 1; -65, 65A, IPL Fig. 3)
Label (20, IPL Fig. 1)
Decal (575, -575A, IPL Fig. 1)
Subtask 35-23-07-210-009
D. Inspection of Stem (120, IPL Fig. 3) and Associated Parts
Refer to Figure 5001. Inspect the stem (120) machined surfaces and interfacing threads. Inspect the
sleeve (95) threads. Check for wear on the grooves of the seal retainer (110) surface that faces toward
the poppet.
Inspection of Stem and Associated Parts

Figure 5001
Subtask 35-23-07-210-010
E. Valve Body Inspection
801307 Series CVA with valve serial numbers less than 48600 must be checked as follows.
Refer to Figure 5002 and inspect the rear surface of the oxygen valve body (opposite side of gauge
(5, IPL Fig. 3) for the presence of a metal-stamped or metal-etched letter “A” near to the dash number
of the oxygen valve. If the “A” is present, the intersection of the subject passage with outlet assembly
port has been verified. If the “A” mark is not present, proceed with the following steps.
Also, refer to Figure 5003 and locate the passage that connects the bottom surface of the body (250A,
255A, 260A, IPL Fig 3) to the pressure relief port.
EFFECTIVITY: ALL
Page 5003
AVOX SYSTEMS
Valve P/N and S/N Location

Figure 5002
Passage Location (Cross Sectioned View)

Figure 5003
5. Valve and Valve Components (Continued)
E. Valve Body Inspection (Continued)
Refer to Figure 5004 and use Inspection Gauge (Table 5002) to verify that the passage intersects the
pressure relief port.
CAUTION: FORCING THE INSPECTION GAUGE INTO VALVE BODY PASSAGE MAY DAMAGE
THE VALVE BODY.
(1) Carefully insert small step-end of Inspection Gauge into body passage until Inspection Gauge
bottoms out.
(2) Gently slide Inspection Gauge in the direction of pressure relief port.
(3) Slowly remove the Inspection Gauge. The step-end of the Inspection Gauge should catch the edge
of the intersecting pressure relief port thereby verifying the presence of a through passage.
(4) If the Inspection Gauge does not catch on the first attempt, carefully repeat the steps in Paragraph
5.E.(1) thru 5.E.(3). If the intersection of the passage and pressure relief port cannot be verified
using the Inspection Gauge, immediately remove the valve body from service and contact one of
the product support address listed in paragraphs 3.B and 3.C. in the INTRODUCTION section.
(5) If the intersection of the passage and the pressure relief port is verified, identify the body with a
metal-stamped or metal-etched letter “A” as shown in Figure 5002.
EFFECTIVITY: ALL
Page 5004
AVOX SYSTEMS
Passage and Pressure Relief Port Intersection Verification

Figure 5004
Subtask 35-23-07-210-011
6. Cylinder Assembly (500, -505, -510, -515, -520, -525, IPL Fig. 1)
Related reference documents are given in Table 5001 for steel cylinders that are used in the 801307
Series CVA. Table 5003 (Cylinder Service Life and Inspection Frequency) contains information about
cylinder hydrostatic testing and cylinder service life requirements. Any reference documents noted in
Table 5001 are valid for the revision date for this CMM.
Determine the actual cylinder condition (e.g., serviceable, rejected, repairable or condemned) by using the
applicable references from Table 5001. Any cylinder that has been repaired (as required in the references
in Table 5001) needs a hydrostatic test before it is available for use. Any cylinder which fails the
hydrostatic test must not be used (e.g., condemned).
Table 5003
Cylinder Service Life and Inspection Frequency
CYLINDER ITEM No. CYLINDER SERVICE LIFE HYDROSTATIC TESTING PERIOD
TYPE (IPL FIG. 1) (NOTE 1 and NOTE 2) (NOTE 1)
years years
3AA-1800 -525 Unlimited Lifetime 5
(Note 3)
3HT-1850 500, -505, 24 3
-510, -515, (Note 4)
-520
Note 1: Specific information contained in this table is taken directly from documents listed
in Table 5001 and are up to date at time of CMM revision date. The documents listed in
Table 5001 are the governing authority for cylinder service life and hydrostatic testing
period.
Note 2: Cylinder service-life begins at the initial hydrostatic test date of the cylinder.
Note 3: Unlimited lifetime on condition that the cylinder does not fail any remaining
inspection or hydrostatic test requirements.
Note 4: 24 years or 4380 pressurizations, that which occurs first.
Steel cylinders are identified as either type DOT-3AA-1800 or type DOT-3HT-1850. Check the steel
cylinders as follows.
EFFECTIVITY: ALL
Page 5005
AVOX SYSTEMS
6. Cylinder Assembly (500, -505, -510, -515, -520, -525, IPL Fig. 1)
A. DOT-3HT-1850 steel cylinders (500, -505, -510, -515, -520, IPL Fig. 1).
(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by
service locations having up-to-date United States Department of Transportation Approval.
(2) DOT-3HT-1850 type steel cylinder service life is as noted in Table 5003
(3) Check cylinder surfaces for either heat or fire damage.
(4) Check cylinder for dents, gouges, digs or bulges.
NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the
cylinder to correctly check for dents, gouges, digs or bulges.
(5) Make sure that identification plates and warning labels can be read and are not damaged. Also,
check and rework (if necessary) identification plate (5, IPL Fig. 1) as follows.
NOTE: Identification plate (5, IPL Fig. 1) shipped by Scott Aviation (now AVOX) from Apr 10/97 to
Feb 04/99 have a typographical error for the temperature units on line 2.
The incorrect text is “AT 70°C 1850 PSI”. The correct text should be “AT 70°F 1850 PSI”.
(a) Refer to Figure 5005 and check text on line 2 of identification plate (5, IPL Fig. 1) for proper
temperature units.
(b) If text on line 2 is incorrect, clean identification plate and adjacent are on cylinder using mild
household detergent and clean water. Allow area to completely dry.
(c) Using a permanent ink maker cross out the letter “C” in the second line of text on the
affected identification plate. To the immediate right of this area, write the letter “F” with a
permanent ink marker. Allow area to completely dry.
Identification Plate (APN 10003070)

Figure 5005
NOTE: If desired, carefully apply a single layer of clear adhesive tape over the identification plate.
Rub the clear adhesive tape thoroughly to help it stick to the identification plate. The clear
adhesive tape will help protect the reworked area of the identification plate.
EFFECTIVITY: ALL
Page 5006
AVOX SYSTEMS
6. Cylinder Assembly (Continued)

A. DOT-3HT-1850 steel cylinders (Continued)
(6) Check cylinder neck for cracks, distortion, contamination or thread damage.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and check for contamination and
corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor.
B. DOT-3AA-1800 steel cylinders (-525, IPL Fig. 1).

(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by
service locations having up-to-date United States Department of Transportation Approval.
(2) DOT-3AA-1800 type steel cylinder service life is as noted in Table 5003.
(3) Check cylinder surfaces for either heat or fire damage.
(4) Check cylinder for dents, gouges, digs or bulges.
NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the
cylinder to correctly check for dents, gouges, digs or bulges.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Check cylinder neck for cracks, distortion, contamination or thread damage.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and check for contamination and
corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor.
C. DOT Rule Change Affecting Cylinder Type 3AA

After October 1, 2008, a new DOT rule changed the pressure range for pressure relief devices
(PRD’s) with for cylinder type 3AA when shipped by air. Some AVOX Systems CRA’s were
manufactured with a PRD that does not conform to the new rule. Refer to the REWORK section of this
CMM for information on replacing a non-compliant PRD with a PRD that is compliant with the new
rule.
TASK 35-23-07-210-804
7. Optional Cylinder-Band Clamp-Bracket Assembly
Refer to Paragraph 8 in the DESCRIPTION AND OPERATION section of this manual for information
about Optional Cylinder-Band Clamp-Bracket Assemblies.
A. Do a check of the cylinder mounting assemblies P/N 800644-00, 803272-02, -04, -08, -09, -10
surfaces for signs of damage, contamination, burrs, corrosion, or too much wear. Refer to Fig. 5 in
the DESCRIPTION AND OPERATION section of this manual.
B. Formed loop areas which retain hardware shall show no signs of deformation, major nicks, or
gouges. If red rust, pitting, or corrosion is observed on any portion of the assembly, replace the
assembly.
C. Quick release latch must pivot freely and not show deformation. The T-Bolt must be positioned in the
quick release latch as shown in Fig. 5 in the DESCRIPTION AND OPERATION section. Do not
rotate the T-Bolt 90 degrees from the position shown.
EFFECTIVITY: ALL
Page 5007
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 5008
AVOX SYSTEMS
REPAIR
TASK 35-23-07-300-801
1. General
This section gives the repair procedures that can be performed on the 801307 Series CVA. Before
repair, components must be examined using procedures in the CHECK section of this manual.
Do not repair the filter assembly (200, IPL Fig. 3); seat w/ filter (130B, IPL Fig. 3); seal (-105, 265A, IPL
Fig. 3); identification plate (5, -10, -15, IPL Fig. 1; 65, 65A, IPL Fig. 3); label (20, IPL Fig.1); decal (575,
-575A, IPL Fig. 1); PTFE washer (115, IPL Fig. 3); safety disc (-45, 45A, -145, 145A, -245, 245A, -345,
345A, -445, 445A, -545, 545A, -645, 645A, -745, 745A, -845, 845A, 885, IPL Fig. 2); gasket (50, 150,
250, 350, 450, 550, 650, 750, 850, 890, IPL Fig. 2); preformed packing (-50, 50A, IPL Fig. 3); backup
ring (45, 55, IPL Fig. 3); and screw (30, -35, IPL Fig. 3). These items must be replaced each time they
are removed.
Refer to the ILLUSTRATED PARTS LIST section of this manual for the item numbers given in
parentheses.
TASK 35-23-07-99E-804
Table 6001
Reference Documents
NUMBER
FED STD-595 Colors Used in Government Procurement Superintendent of Documents
US Government Printing Office
Washington DC 20402 USA
Web Site: www.gpo.govUSA
TASK 35-23-07-94B-805
Special tools, fixtures, and equipment recommended for repair are listed in Table 6002. Special tools,
fixtures, and equipment must be cleaned for oxygen service before use. Unless noted otherwise, one of
each item is required. Equivalents may be substituted.
Table 6002
Bright Inspection Light IL-24 Titan Tool Supply Co. Inc.
USA (V51679)
Spray Gun Model 19 Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Cylinder Hanger 1.00 – 11½ ANPT Threads Local Vendor
Square Drive Plug Fitting,
Cross-Drilled for Hanger
EFFECTIVITY: ALL
Page 6001
AVOX SYSTEMS
TASK 35-23-07-94A-803
4. Consumable Repair Materials
Applicable consumable repair materials are given in Table 6003. Equivalent s may be substituted.
Table 6003
Consumable Repair Materials
(VENDOR CODES)
Conical Paint Strainer 8 in. (20.3 cm) Diameter Gerson Company Inc.
Middleboro, MA 02346-2228
USA (V26895)
320 Grit or Finer Sandpaper ----- Local Vendor
General Purpose Hand Pad Scotch Brite TM*** Pad 3M Abrasive Systems Division
Type A Very Fine St. Paul, MN 55144-1000
P/N 7447+ USA (V28124)
Catalyst A3110 A.P. Nonweiler Co.
Oshkosh, WI 54903-1007 USA
Primer (2 part catalyzed urethane) 4285A093 Fax: 920-231-8085
Light Gray (No. 36628 per FED-STD-595)
Paint (2 part catalyzed urethane) 4285A073
Green (No. 24062 per FED-STD-595)
TASK 35-23-07-300-802
5. Repair
Limit repairs to the procedures given below.
A. Cleaning (refer to the CLEANING section).
B. Removal of sharp edges.
C. Thread repair.
D. Replacement of cracked, bent, broken, scratched, or otherwise damaged components.
E. Replacement of filter assembly (200, IPL Fig. 3); seat w/ filter (130B, IPL Fig. 3); seal (-105, 265A,
IPL Fig. 3); identification plate (5, -10, -15, IPL Fig. 1; 65, 65A, IPL Fig. 3); label (20, IPL Fig.1);
decal (575, -575A, IPL Fig. 1); PTFE washer (115, IPL Fig. 3); safety disc (-45, 45A, -145, 145A, -
245, 245A, -345, 345A, -445, 445A, -545, 545A, -645, 645A, -745, 745A, -845, 845A, 885, IPL Fig.
2); gasket (50, 150, 250, 350, 450, 550, 650, 750, 850, 890, IPL Fig. 2); preformed packing (-50,
50A, IPL Fig. 3); backup ring (45, 55, IPL Fig. 3); and screw (30, -35, IPL Fig. 3).
F. Cylinder paint application (refer to Paragraph 6 in this section).
G. Repair of CVA mounting cylinder-band clamp-bracket assemblies (refer to Paragraph 8).
TASK 35-23-07-380-801
6. Cylinder Paint Application
Paint must only be applied to the exterior surface of the cylinder (500, -505, -510, -515, -520, -525,
IPL Fig. 1) and may consist of either small spot repairs or full repainting.
Hydrostatic test marks must remain visible and readable after the paint application.
WARNING: FAILURE TO REFER TO AND FOLLOW THE MANUFACTURER'S OR SUPPLIER'S
MATERIAL SAFETY DATA SHEETS (MSDS) FOR PRIMER, PAINT, OR CATALYSTS
FOR MORE PRECAUTIONARY DATA, APPROVED SAFETY EQUIPMENT, AND
EMERGENCY MEDICAL AID, MAY CAUSE SERIOUS PERSONAL INJURY OR
DEATH.
EFFECTIVITY: ALL
Page 6002
AVOX SYSTEMS
6. Cylinder Paint Application (Continued)
Subtask 35-23-07-350-001
A. Surface Preparation
(1) Cylinders (500, -505, -510, -515, -520, -525, IPL Figure 1) requiring a complete repainting
process should be phosphate coated before paint application.
(2) Cylinders requiring spot repainting should be lightly abraded around the spot repair areas with
fine sandpaper (Table 6003) or Scotch Brite Pad Table 6003).
(3) Refer to paragraph 5.A in the CLEANING section and clean the exterior surface of the cylinder
to remove any contamination.
(4) Remove the identification plate (5, -10, -15, IPL Fig. 1), oxygen identification decal (575, -575A,
IPL Fig. 1), and label (20, IPL Fig. 1) or install masking tape over these items to protect them
from the primer and paint over spray.
Subtask 35-23-07-380-001
B. Primer Application
(1) Thread the Cylinder Hanger (Table 6002) into the cylinder.
(2) Mix the Light Gray Primer (Table 6003) and Catalyst (Table 6003) using the instructions
supplied by the manufacturer.
(3) Filter and spray the catalyzed primer on the cylinder surface with a Spray Gun using the
instructions supplied by the manufacturer.
(4) Allow the cylinder to air dry 15 to 20 minutes before the application of the paint.
Subtask 35-23-07-380-002
C. Paint Application
(1) Thread the Cylinder Hanger (Table 6002) into the cylinder.
(2) Mix the Paint (Table 6003) and Catalyst (Table 6003) using the instructions supplied by the
manufacturer.
(3) Filter and spray the catalyzed paint onto the cylinder surface with a Spray Gun using
instructions supplied by the manufacturer.
(4) Air-dry cylinder for 60 to 90 minutes at approximately 70°F (21°C) or 25 - 30 minutes
at 100 - 150°F (38 - 66°C).
(5) Allow the paint to cool and stabilize for 24 hours before placing the cylinder into service.
(6) Identification plate (5, -10, -15, IPL Fig. 1), oxygen identification decal (575, -575A, IPL Fig. 1),
and label (20, IPL Fig. 1) removed from cylinder before the paint application process must be
replaced. Refer to the ASSEMBLY section for proper location and application of these items.
TASK 35-23-07-300-803
7. Oxygen Valve Repair
Subtask 35-23-07-300-001
A. Backup Ring Installation
The following P/N 801308-31 valves (-1 thru-1F, IPL Fig. 2), listed by serial number, did not contain
backup ring (55, IPL Fig. 3) at the time of manufacture. Valve S/N’s 101-119, 121-124, 126-148,
150-165, 168-173, 175-187, 189-190, 192-194, 197, 199-201, 205-210, 220-227, 229-234, 240,
241 and 255.
Refer to the ASSEMBLY section to install backup ring if absent.
EFFECTIVITY: ALL
Page 6003
AVOX SYSTEMS
7. Oxygen Valve Repair (Continued)

Subtask 35-23-07-300-002
B. Body w/ gauge (900, -905, -910, IPL Fig. 2) (S/N 101 thru 6499 only) repair
Accomplishment repair will result in converting a body w/ seat (-250, -255, -260, IPL Fig. 3) into a
body w/ tube (250A, 255A, 260A, IPL Fig 3).
WARNING: DO NOT ALLOW OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER

COMBUSTIBLE MATERIALS TO COME IN CONTACT WITH PARTS THAT WILL BE
EXPOSED TO PRESSURIZED OXYGEN. DUST, LINT AND FINE METAL PARTICLES
ARE ALSO POTENTIAL COMBUSTIBLES THAT CAN IGNITE, RESULTING IN
EXPLOSION OR FIRE WHICH MAY CAUSE SERIOUS PERSONAL INJURY OR
DEATH.
Replacement of the valve seat and filter assembly (APN 801417-00) in body w/ seat assembly
(-250, -255, -260, IPL Fig 3) used on APN 801307-00 through 801307-08 Stationary CVA (1 thru
-1H, IPL Fig. 1) serial numbers 101 thru 6499, shall be accomplished using the following
procedure. This procedure describes the steps necessary to remove the seat retainer (APN
10001991) and the seat and filter assembly (APN 801417-00) and their replacement with seat w/
filter (APN 801417-01, 130B, IPL Fig. 3) which is replaceable. This procedure also calls attention to
the addition of a chamfer which should be added to the stem (120, IPL Fig. 3) on all units with serial
numbers 101 thru 6499.
Refer to IPL Figure 3, unless noted otherwise.
(1) Refer to the DISASSEMBLY section and remove stem (120) from body w/ gauge.
(900, -905, -910, IPL Fig. 2).
(2) Refer to Figure 6001 and rework stem (120) in location noted.
Stem Rework
Figure 6001
(3) Insert a 0.313 in. (0.795 cm) deep well socket to engage hex flats on side of seat and filter
assembly. If necessary, grind hex end of deep well socket square to provided maximum
engagement on hex flats of seat and filter assembly.
(4) Lightly tap deep well socket with hammer to both flatten seat retainer (APN 10001991) and to
achieve maximum engagement of socket on seat and filter assembly (APN 801417-00).
NOTE: Seat retainer (APN 10001991) and seat and filter assembly (APN 801417-00) are not
illustrated in the ILLUSTRATED PARTS LIST section.
EFFECTIVITY: ALL
Page 6004
AVOX SYSTEMS
Grooving Tool
Figure 6002
7. Oxygen Valve Repair (Continued)
B. Body w/ gauge (Continued)
(5) Unthread seat and filter assembly. Discard seat retainer and seat and filter assembly.
(6) If the seat and filter assembly cannot be removed using procedure in Para. 7.B.(3) thru 7.B.(5)
it will be necessary to remove seat retainer (APN 10001991) by machining. Removal of the seat
retainer will provide the additional space necessary for maximum engagement of deep well
socket on hex flats of seat and filter assembly.
(a) Prepare a grooving tool similar to that illustrated in Figure 6002.
(b) Hold and properly align body w/ seat (-250, -255, -260) in vertical milling machine.
(c) Refer to Figure 6003 and carefully remove seat retainer using grooving tool (Fig. 6002).
(d) After seat retainer has been removed, use deep well socket and remove seat and filter
assembly. Discard seat and filter assembly.
(e) After removal of seat and filter assembly, inspect the body w/ seat (-250, -255, -260)
internal threads. Make sure that the internal thread extends to within 0.500 in. (1.27 cm), or
one thread pitch from bottom. Using a ½-20 UNF-2B bottoming tap, chase thread if
necessary.
(f) Refer to CLEANING section and clean body w/ tube (250A, 255A, 260A).
(7) Refer to the ASSEMBLY section to install a replaceable seat w/ filter (APN 801417-01;
130B, IPL Fig. 3) into body w/ tube (250A, 255A, 260A).
EFFECTIVITY: ALL
Page 6005
AVOX SYSTEMS
Valve Rework
Figure 6003
TASK 35-23-07-350-801
8. Optional CVA Mounting Cylinder-Band Clamp-Bracket Assemblies
Refer to Paragraph 8 in the DESCRIPTION AND OPERATION section of this manual for information
about the optional CVA Mounting Cylinder-Band Clamp-Bracket Assemblies.
Cracked, broken, bent, or excessively worn CVA mounting assemblies P/N 800644-00, 803272-02, -04,
-08, -09, -10 must be replaced.
For availability of Optional CVA Mounting Cylinder-Band Clamp-Bracket Assemblies, see paragraphs
3.B and 3.C in the INTRODUCTION section of this manual.
EFFECTIVITY: ALL
Page 6006
AVOX SYSTEMS
ASSEMBLY
TASK 35-23-07-400-801
1. General
This section describes the equipment and procedures recommended for assembly of the 801307 Series
Cylinder and Valve Assembly (CVA). All components of the CVA must be cleaned and checked in
accordance with the previous sections of this manual. Assembly is organized as follows.
Paragraph Description IPL Fig. No.
6. Valve Assembly 1, 2, 3
7. Cylinder Assembly 1, 3
8. Final Assembly 1
9. Cylinder Charging Procedure 1
10. Storage None

A. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other
combustible materials, fire and explosion may occur. Also, many substances and materials that do not
normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen.
Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools.
WARNING: FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND

MATERIALS CAN BRING ABOUT A VIOLENT REACTION RESULTING IN FIRE OR
EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
B. Many commonly used materials may react violently in the presence of high pressure oxygen. Only
equipment and materials known to be compatible with oxygen should be used. Do not substitute other
equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if
they look the same.
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING ASSEMBLY

C. Use eye protection at all times during all assembly procedures.
The instructions in this section apply to all CVA’s unless noted otherwise. Refer to the ILLUSTRATED
PARTS LIST section of this manual for the item numbers given in parentheses.
TASK 35-23-07-99E-805
EFFECTIVITY: ALL
Page 7001
AVOX SYSTEMS
2. Reference Documents (Continued)

Table 7001
Reference Documents
NUMBER
P-15 Transfilling of Industrial and Medical Nonflammable Compressed Gas Association Inc.
Compressed Gas Cylinders Arlington, VA 22202-4102
USA (V01701)
AIR1059 Transfilling and Maintenance of Oxygen Cylinders SAE International
Warrendale, PA 15096-0001
AS8010 Aviators Breathing Oxygen Purity Standard USA
ASTM E 515-05 Standard Test Method for Leaks Using ASTM International
Bubble Emission Techniques 100 Barr Harbor Drive, PO Box C700
West Conshohocken, PA 19428-2959
USA V1Y2S6 www.astm.org
NASM33540 National Aeronautical Standard Aerospace Industries Association of America
Safety Wiring and Cotter Pinning, General Practices for Washington, DC 20005-3924
USA (V80205)
49 CFR Title 49 Code of Federal Regulations US Government Printing Office
Subchapter C Washington, DC 20402
USA
CID A-A-58092 Commercial Item Description ASSIST Online Database
Tape Antiseize, Polytetrafluoroethylene Document Automation and Production Service
Building 4/D, 700 Robbins Avenue
MIL-PRF-25567 Leak Detection Compound, Oxygen Systems
Philadelphia, PA 1911-5094
MIL-PRF-27210 Oxygen, Aviator’s Breathing, Liquid and Gas USA
http://assist.daps.dla.mil
MIL-PRF-27617 Grease, Aircraft and Instrument, Fuel and Oxidizer Resistant
TASK 35-23-07-94B-806
Special tools, fixtures, and equipment recommended for assembly of the 801307 Series CVA’s are shown
in Table 7002. They must be cleaned for oxygen service before use. Equivalents may be substituted.
Table 7002
Pneumatic Bench Vise Model BV-101-P Getz Fire Equipment Co.
P/N 58634 Peoria, IL 61602-1711
USA (V58013)
Arbor Press Modified for Tooling 2444A61 McMaster Carr
Robbinsville, NJ 08691-2343
USA
Arbor Press Tooling APN 6552-S54-1 AVOX Systems
Oxygen Valve Holding Fixture APN 801308-S58-2 Or Lancaster, NY 14086-9502
APN 803213-S58-10 USA (V53655)
Retainer Installation Tool APN 2786-S52-1
Refill Coupling APN 5020-01
EFFECTIVITY: ALL
Page 7002
AVOX SYSTEMS
TASK 35-23-07-94A-804
4. Consumable Assembly Materials
A list of consumable materials, recommended for assembly of the 801307 Series CVA, is given in Table
7003. Equivalent materials may be substituted except for the Oxygen and Aircraft and Instrument Grease.
Table 7003
Consumable Assembly Materials
(VENDOR CODE)
Lockwire MS20995C20 Local Vendor
0.250 in. (0.535 cm) wide CID A-A-58092, size 1
Leak Detection Compound, Oxygen Systems MIL-PRF-25567, Type I Local Vendor
Oxygen MIL-PRF-27210, Type I Or Local Vendor
1850 psig (12.76 MPa) min press AS8010, Type I
Torque Paint F-900 Torque Seal Or Organic Products Co.
F-1000 Sentry Seal Irving, TX 75017
USA (V01195)
Primer Grade T Loctite Corp.
APN 50349-01 Rocky Hill, CT 06067-3582
Adhesive Grade 290 USA (V05972)
Grade 222
Grade A
Grease, Aircraft and Instrument, Fuel and MIL-PRF-27617, Type III Local Vendor
Oxidizer Resistant
TASK 35-23-07-400-802
5. Pre-Assembly Information
A. Clean and check all components in accordance with the preceding sections of this manual. Also, all
components must pass the required tests in the TESTING AND FAULT ISOLATION section.
B. Unless noted otherwise, all preformed packings shall be lubricated with a thin film of Aircraft and
Instrument Grease prior to installation.
C. Unless noted otherwise, all parts which require threading, twisting or turning operations for assembly
will be threaded, twisted or turned in a clockwise direction.
D. When indicated, apply Thread Sealing Tape (Table 7003) according to Commercial Item Description
Specification A-A-58092 (Table 7001).
E. When indicated, apply Lockwire (Table 7003) according to NASM33540 (Table 7001).
F. When indicated, apply Primer (Table 7003) and Adhesive (Table 7003) in small amounts and wipe off
excess with a clean cloth.
NOTE: If removed during disassembly, discard and replace filter assembly (200, IPL Fig. 3); seat w/ filter
(130B, IPL Fig. 3); seal (-105, 265A, IPL Fig. 3); identification plate (5, -10, -15, IPL Fig. 1; 65,
65A, IPL Fig. 3); label (20, IPL Fig.1); decal (575, -575A, IPL Fig. 1); PTFE washer (115, IPL Fig.
3); safety disc (-45, 45A, -145, 145A, -245, 245A, -345, 345A, -445, 445A, -545, 545A, -645,
645A, -745, 745A, -845, 845A, 885, IPL Fig. 2); gasket (50, 150, 250, 350, 450, 550, 650, 750,
850, 890, IPL Fig. 2); preformed packing (-50, 50A, IPL Fig. 3); backup ring (45, 55, IPL Fig. 3);
and screw (30, -35, IPL Fig. 3).
EFFECTIVITY: ALL
Page 7003
AVOX SYSTEMS
TASK 35-23-07-430-801
6. Oxygen Valve Assembly (Refer to IPL Figures 1, 2, 3.)
NOTE: Valve (400 thru -440, IPL Fig. 1) can be threaded valve into fixture APN 801308-S58-2 (Table
3001). Or if using APN 803213-S58-10, apply1 1/2 to 2 turns of Thread Sealing Tape to valve
threads. Apply a light film of Aircraft and Instrument Grease (Table 7003) over the Thread
Sealing Tape (Table 7003). Thread valve (400 thru -440, IPL Fig. 1) into fixture APN 803213-
S58-10 and torque valve to 110-150 ft▪lbs (149.1-203.4 N▪m) with a minimum of 5 threads
engagement.
Subtask 35-23-07-440-001
A. Body and Gauge Assembly (-1 thru -1C, IPL Fig. 3) Refer to IPL Fig. 3 unless noted otherwise.
(1) Stem (120), Poppet with Tip (125A), Seal (-265A), and associated components
CAUTION: THE SEALING SURFACE OF STEM MUST REMAIN FREE OF DEFECTS OR VALVE
MAY LEAK.
(a) Carefully insert bearing (140) in stem (120) so that smooth surface of bearing faces out. Apply
a thin film of Aircraft and Instrument Grease (Table 7003) on the ball (135). Insert ball (135)
on top of smooth surface of bearing in stem (120).
(b) Apply a thin film of Aircraft and Instrument Grease (Table 7003) on the countersunk end of
poppet w/ tip (-125, 125A). Using smooth jaw pliers, pinch one end of spring pin (-130, 130A).
Assemble poppet w/ tip (-125, 125A) into stem (120) with countersunk end of poppet facing in.
Ensure adequate space between poppet tip and the stem. Press spring pin (pinched end first)
into hole in side of stem (120) so that the open face (slot) of the spring pin faces away from
the poppet w/ tip.
(c) Make sure that poppet w/ tip rotates freely within stem.
(d) If necessary, refer to Figure 6001 in the REPAIR section to identify the polished, high
pressure sealing surface of the stem (120). Apply a thin film of Aircraft and Instrument Grease
(Table 7003) on high pressure sealing surface of stem.
(e) Apply a thin film of Aircraft and Instrument Grease (Table 7003) on inside diameter and
bottom edge of seal retainer (110). Install seal retainer on stem (120) as shown in IPL Fig. 3.
NOTE: Orient grooves in seal retainer (110) toward poppet w/ tip (-125, 125A).
CAUTION: WHEN INSTALLING THE RECIPROCATING SEAL (265A), USE ONLY THE
SEAL REPLACEMENT KIT (-265). IN THE SEAL REPLACEMENT KIT, THE
SEAL HAS BEEN PREPARED FOR USE WITH SPECIAL TOOLS BY AVOX
SYSTEMS. THE SEAL REPLACEMENT KIT HAS A PROTECTIVE SLEEVE
TO USE WHEN YOU INSTALL THE SEAL. IF YOU DO NOT USE THE SEAL
REPLACEMENT KIT, YOU CAN DAMAGE THE SEAL AND CAUSE
LEAKAGE OF OXYGEN FROM THE CVA.
(f) If removed during disassembly, install seal (265A) on stem (120) using the directions provided
in the seal replacement kit (-265). Apply thin coat of Aircraft and Instrument Grease (Table
7003) to the polished area of the stem. Use the seal replacement kit (-265) and kit
instructions, and ensure that the seal is properly seated in the seal retainer (110).
EFFECTIVITY: ALL
Page 7004
AVOX SYSTEMS
Seal Kit Installation Instructions

Figure 7001
A. Body and Gauge Assembly (Continued)
(1) Stem (120), Poppet with Tip (125A), Seal (-265A), and associated components (Continued)
(f) If removed during disassembly, install seal . . . (Continued)
CAUTION: MAKE SURE THAT SEAL IS UNDAMAGED AND PROPERLY INSTALLED ON

STEM OR VALVE MAY LEAK.
(g) Install guide (100) lip down on stem (120) and ensure that there is no gap between seal
retainer (110) and guide (100).
CAUTION: APPLY VACUUM AT OPEN END OF VALVE BODY TUBE TO REMOVE FINE
METAL PARTICLES THAT MAY BE PRODUCED DURING INSTALLATION OF
SEAT W/ FILTER OR VALVE MAY LEAK.
(2) Install seat w/ filter (130B)
Apply vacuum to open end of tube on body w/ tube (250A, 255A, 260A) to remove fine metal
particles that may be produced during the installation of the seat w/ filter (130B). Carefully thread
seat w/ filter (130B) into body w/ tube. Torque seat w/ filter to 300 ±30 in•lbs (33.9 ±3.4 N•m).
(3) Install washer (115) in body w/ tube (250A, 255A, 260A) on top of seat w/ filter (130B).
(4) Apply thin film of Aircraft and Instrument Grease (Table 7003) on threads of stem (120). Install
items assembled in Para. 6.A.(1) in body w/ tube (250A, 255A, 260A) until poppet w/ tip (-125,
125A) seats on washer (115) and seat w/ filter (130B). Carefully thread sleeve (95) into body w/
tube and onto threads of stem until hand tight. Rotate stem (120) in counterclockwise direction to
ensure that the stem is in the open position (poppet w/ tip (-125, -125A) is off of washer (115) and
seat w/ filter (130B). Torque sleeve to 160 in•lbs (18.1 N•m).
NOTE: If a crowfoot adapter is used, the torque value must be adjusted accordingly to ensure an
applied torque value of 160 in•lbs (18.1 N•m).
(5) Apply torque of 160 in•lbs (18.1 N•m) to sleeve (95) a second time.
(6) Thread retainer (90) on body w/ tube (250A, 255A, 260A). Rotate stem (120) to the full
counterclockwise (open) position. Torque retainer to 100 in•lbs (11.3 N•m).
(7) Install retaining ring (85) on slotted area of stem (120) above retainer (90).
EFFECTIVITY: ALL
Page 7005
AVOX SYSTEMS

A. Body and Gauge Assembly (Continued)
(8) Gauge (5)
(a) Thread guard (60) onto body w/ gauge (-1 thru -1C), if applicable.
(b) Install bezel (-10), lens (-15), gasket (-20) or relief label (-25) if removed during disassembly.
CAUTION: MAKE SURE THAT AIRCRAFT AND INSTRUMENT GREASE DOES NOT ENTER
HOLE IN END OF GAUGE STEM OR GAUGE MAY NOT READ CORRECTLY.
(c) Carefully apply a thin coat of Aircraft and Instrument Grease (Table 7003) on stem of gauge
(5). Install one backup ring (45), one preformed packing (50A), one backup ring (55), a
second preformed packing (50A) and a second backup ring (45) onto gauge (5) stem as
shown in IPL Fig. 3.
CAUTION: IMPROPER INSTALLATION OF GAUGE ON BODY W/ TUBE MAY RESULT IN
LEAKAGE OR DAMAGE TO GAUGE.
(d) Install lockwasher (40) on gauge screws (30, -35) until the exposed threaded length of screws
extends 0.150 - 0.190 in. (0.381 - 0.483 cm) beyond gauge mounting surface when gauge
screws (30, -35) are inserted through body w/ gauge (-1 thru -1C).
NOTE: Gauge screws (30, -35) must contain the same number of lockwashers (40) per screw. A
maximum of two lockwashers (40) may be used on each fillister head screw.
(e) Using directions provided by manufacturer, apply a thin coat of Adhesive (Grade 222,
Table 7003) on first few exposed threads at end of gauge screws (30, -35). Carefully position,
align and install gauge (5) and attached items (Para. 6.A.(8)(c) into body w/ tube). Thread
gauge screws (30, -35) into gauge. Torque gauge screws (30, -35) to 12 in•lbs (1.4 N•m).
(f) Rotate guard (60) counterclockwise until it is hand tight against gauge (5).
Subtask 35-23-07-440-002
B. Safety Outlet Assembly (-10, -100, -200, -300, -400, -500, -600, -800, -855 IPL Fig. 2)
or Safety Plug Assembly (-700, IPL Fig. 2)
(1) Position and insert safety disc (-45, 45A, -145, 145A, -245, 245A, -345, 345A, -445, 445A, -545,
545A, -645, 645A, 845, 845A, -885) into retainer (35, 135, 235, 335, 435, 535, 635, 835, 880) so
that printed burst rating on safety disc faces into the retainer.
(2) Position and install gasket (50, 150, 250, 350, 450, 550, 650, 850, 890) on safety disc (-45, 45A, -
145, 145A, -245, 245A, -345, 345A, -445, 445A, -545, 545A, -645, 645A, 845, 845A, 885) in retainer
(35, 135, 235, 335, 435, 535, 635, 835, 880) so that curved (concave) surface of gasket faces the
safety disc. Press gasket firmly into retainer to retain safety disc using Arbor Press and Tooling
(Table 7002).
(3) Position and insert safety disc (-745, 745A) into safety plug (740) so that printed burst rating on
safety disc faces into the safety plug (740). Press gasket (750) firmly into safety plug to retain safety
disc using Arbor Press and Tooling (Table 7002).
(4) Apply a thin coat of Aircraft and Instrument Grease (Table 7003) to gasket (50, 150, 250, 350, 450,
550, 650, 750, 850, 890) surface.
(5) Thread safety plug (740) into body w/ gauge (900, -905, -910, -915) where applicable. If silver color
safety disc (-745) is used, torque safety plug 350 to in•lbs (39.5 N•m). If bronze color safety disc
(745A) is used, torque safety plug to 375 in•lbs (42.3 N•m).
EFFECTIVITY: ALL
Page 7006
AVOX SYSTEMS

B. Safety Outlet Assembly . . . or Safety Plug (Continued)
(6) Using Installation Tool (Table 7002) thread retainer (35, 135, 235, 335, 435, 535, 635, 835) into
body w/ gauge (900, -905, -910, -915) where applicable. Using Installation Tool (Table 7002)
torque retainer to 350 in•lbs (39.5 N•m) if silver color safety disc (-45, -145, -245, -345, -445, -545,
-645, -845) is used. Using Installation Tool (Table 7002) torque retainer to 375 in•lbs (42.3 N•m) if
bronze color safety disc (45A, 145A,-245A, 345A, 445A, 545A, 645A, 845A) is used.
(7) Using Installation Tool (Table 7002) thread retainer (880) into body w/ gauge (-905). Using
Installation Tool (Table 7002) torque retainer to 325 in•lbs (36.7 N•m).
(8) Install insert (30, 130, 230, 330, 430, 530, 630, 830, 875) into safety outlet nut (25, 225, 325, 425,
525, 625, 825, 870) or adapter fitting (125) where applicable. Thread safety outlet nut or adapter
fitting into body w/ gauge (900, -905, -910, -915). Torque safety outlet nut or adapter fitting to 300
in•lbs (33.9 N•m).
(9) Refer to Fig. 7002 and install Lockwire (Table 7003) between retainer (90, IPL Fig. 3), body w/
gauge (900, -905, -910, -915) and safety outlet nut (25, 225, 325, 425, 525, 625, 825, 870) or
adapter fitting (125).
Lockwire Locations
Figure 7002
(10)Thread cap assembly (205, 305, 605, 860) onto mating safety outlet nut (225, 325, 625, 870)
where applicable. Tighten cap assembly hand tight.
(11)Where applicable, apply Primer (Grade T, Table 7003) to threads at tip of pan head screw
(220, 320, 620, 865) and allow to dry according to manufacturer’s recommendation, followed by a
small amount of Adhesive (Grade 290, Table 7003) to threads at tip of pan head screw.
(12)Where applicable, insert pan head screw through eyelet in chain at end of cap assembly
(205, 305, 605, 860). Thread pan head screw into threaded hole on side of safety outlet nut
(225, 325, 625, 870). Tighten pan head screw.
Subtask 35-23-07-440-003
C. Thread filter assembly (200, IPL Fig. 3) into the valve outlet of the body w/ tube (250A, 255A, 260A,
IPL Fig. 3). Torque filter assembly 45 - 60 in•lbs (5.1 - 6.8 N•m).
EFFECTIVITY: ALL
Page 7007
AVOX SYSTEMS
Subtask 35-23-07-440-004
D. Pressure Cap Assy Attaching Parts (-145, -150) Refer to IPL Fig. 3 for item numbers in parentheses.
(a) Place the larger loop of the cable (170) on the spacer (165).
(b) Slide the screw (175) through the stud fastener (180) and the spacer (165).
(c) Apply a coat of Loctite Grade A (Table 7003) to the screw then thread through the nut (195) into
the nipple (190). Torque screw to 10 ±1 in•lbs (1.1 ±0.1 N•m).
(d) Slide the screw (155) through the hole in the socket fastener (160A and the spacer (165) and
place the free end of the cable (170) over the spacer (165)
(e) Apply a coat of Loctite Grade A ( Table 7003) to the screw threads and tighten the screw (155)
into the body and gauge assembly (-1 through -1C).
Subtask 35-23-07-700-001
E. Testing
NOTE: Pressure Cap Assy (-145, -150) can be installed per Para. 9.D. of this section for the
Open/Close Torque Test and Valve External Leakage Testing.
Perform the Oxygen Valve Test Procedures (Paragraphs 5.A. thru 5.E.) described in the TESTING
AND FAULT ISOLATION section of this manual. Make sure the valve assembly passes all testing
requirements before continuing the assembly process.
Subtask 35-23-07-440-005
F. Permanently install handle (70, IPL Fig. 3) on oxygen valve as follows.
(1) If nut (-75, IPL Fig. 3) and washer (-80, -80A, IPL Fig 3) are used to secure handle (70, IPL Fig. 3)
on stem (120, IPL Fig. 3) apply Primer (Grade T, Table 7003) to threads at tip of stem and allow
to dry according to manufacturer’s recommendation, followed by a small amount of Adhesive
(Grade 290, Table 7003) to threads at tip of stem. If nut (75A, IPL Fig. 3) is used to secure handle
on stem, Primer and Adhesive are not required on threads of stem.
(2) Install handle and washer (-80, -80A, IPL Fig. 3) on stem and secure in place by threading nut
(-75, 75A, IPL Fig. 3) onto stem. Torque nut (-75, 75A, IPL Fig. 3) to 35 ft•lbs (3.95 N•m).
NOTE: Nut (-75, IPL Fig. 3) and washer (-80, -80A, IPL Fig. 3) must be used together.
Nut (75A, IPL Fig. 3) is used without washers.
(3) Rotate handle counterclockwise to the fully closed position. Position and install new identification
plate (65A, IPL Fig. 3) in handle so that it is readable from the gauge side of valve.
TASK 35-23-07-430-802
7. Cylinder Assembly
Apply only those labels, identification plates and decals removed during disassembly of the cylinder
(500, -505, -510, -515, -520, -525).
A. If an identification plate (5, -10, -15) is replaced, the information on the old identification plate must be
typed or written onto the new one. Using Figure 7003 and information in Table 7004, position and
apply identification plate (5, -10, -15) on the cylinder.
EFFECTIVITY: ALL
Page 7008
AVOX SYSTEMS
7. Cylinder Assembly (Continued)

NOTE: Replacement identification plate (5) shipped by Scott Aviation from Apr 10/97 to Feb 04/99 have a
typographical error for the temperature units on line 2. The incorrect text is: “AT 70°C 1850 PSI”. The
correct text should be: “AT 70°F 1850 PSI”. If the replacement identification plate (5) required during
assembly has incorrect text refer to the CHECK section for information on how to rework this
identification plate prior to use.
B. Apply label (20) on same side of cylinder, and in the same direction as, identification plate. Also, label
must be in line with gauge (5, IPL Fig. 3) as illustrated in IPL Figure 1.
C. Apply oxygen ID decal (575, -575A) on opposite side of cylinder from identification plate
(5, -10, -15). Align decal as indicated in Figure 7003.
Table 7004
Identification Plate Position
CYLINDER ASSEMBLY APPROXIMATE “A” DIMENSION
(ITEM NO., IPL FIG. 1) (Refer to Figure 7003)
500 7.6 in. (19.4 cm)
-505 4.3 in. (10.8 cm)
-510, -515, -520, -525 4.5 in. (11.4 cm)
Identification Plate Installation

Figure 7003
NOTE: Cylinder (500, -505, -510, -515, -520, -525) manufactured before May 81 may have text painted
on cylinder identical to that found on decal (575, -575A). Painted text, if present, will be positioned
on cylinder the same as decal. A cylinder assembly with painted text does not have a decal
attached.
TASK 35-23-07-430-803
8. Final Assembly
Oxygen valve (400 thru -440) must only be used with a U.S. Department of Transportation (DOT)
approved DOT-3AA-1800 style or DOT-3HT-1850 style steel cylinder (500, -505, -510, -515, -520, -525).
Assemble oxygen valve (400 thru -440) onto cylinder (500, -505, -510, -515, -520, -525) as follows.
EFFECTIVITY: ALL
Page 7009
AVOX SYSTEMS
8. Final Assembly (Continued)

A. Apply Thread Sealing Tape (Table 7003) on oxygen valve (400 thru -440) cylinder mating threads
(1 1/2 to 2 turns maximum). Apply a light film of Aircraft and Instrument Grease (Table 7003) over the
Thread Sealing Tape (Table 7003). Thread oxygen valve into cylinder (500, -505, -510, -515, -520, -
525) hand tight.
B. Secure cylinder (500, -505, -510, -515, -520, -525) in Pneumatic Bench Vise (Table 7002). Torque
oxygen valve (400 thru -435) to 110 - 150 ft•lbs (149.1 - 203.4 N•m) with a minimum five thread
engagement.
C. Apply Torque Paint (Table 7003) to gauge screw heads (30). Allow to dry.
TASK 35-23-07-610-801
9. CVA Charging Procedure [Refer to IPL Figs. 1 thru 3 (unless noted otherwise) and Table 7006.]
Information on the hydrostatic testing period is provided in the CHECK section of this manual. If the
cylinder is not in compliance, it must be tested before refilling. A plus sign (+) following the test date
marking indicates that the cylinder is in compliance with US DOT Regulation 49 CFR 173.302a.
Subtask 35-23-07-610-001
A. CVA Charging Setup
(1) Attach oxygen refill coupling (Table 7002) to the CVA. In order to charge the 801307 CVA, the
oxygen valve handle (70, IPL Fig. 3) must be set in the “ON” position.
Subtask 35-23-07-610-002
B. Charge the CVA
For correct charging procedure refer to Reference Documents (Table 7001)

- CGA P-15 (Transfilling of Industrial and Medical Nonflammable Compressed Gas Cylinders)
- SAE AIR1059 (Transfilling and Maintenance of Oxygen Cylinders)
(1) Refer to SAE AIR1059 or CGA P-15 for correct stabilized cylinder pressures at ambient
temperatures.
Subtask 35-23-07-610-003
C. Disconnect the CVA
WARNING: FAILURE TO FULLY DISCHARGE THE CVA CHARGING SETUP OF OXYGEN

BEFORE DISASSEMBLY OF ANY PART MAY RESULT IN SERIOUS PERSONAL
INJURY OR DEATH.
(1) Discharge all oxygen from the CVA charging setup. Set the oxygen valve handle (70, IPL Fig. 3)
in the “OFF” position.
(2) Remove oxygen refill coupling (Table 7002) from the CVA and remove the CVA from the CVA
charging setup.
Subtask 35-23-07-610-004
D. Torque the pressure cap assembly (-145, -150, IPL Fig. 3) to 350-400 in•lbs (39.53- 45.18 N•m).
EFFECTIVITY: ALL
Page 7010
AVOX SYSTEMS
9. CVA Charging Procedure (Continued)

Subtask 35-23-07-700-002
E. CVA External Leakage Testing
(1) Perform External Leakage Testing per Para 6.A). in the TESTING AND FAULT ISOLATION
section of this manual.
(2) Perform the Latent Leakage Test (Para. 6.B) described in the TESTING AND FAULT ISOLATION
section of this manual. Make sure CVA passes the tests before use.
(a) Why Do a Latent Leak Test?
1 The purpose of the latent test is to determine if the unit will leak in the future.
2 This is done by doing a leak test two times.
3 The first leak test is done right after re-filling the cylinder.
4 The second test is done after a waiting period of 48 hours minimum.

5 The waiting period allows the cylinder assembly to completely reach a stable temperature
and is an indication of the integrity of the repair or overhaul actions.
(b) When To Do a Latent Leak Test

1 The latent leak test is only done after a cylinder assembly has been repaired, overhauled
or been hydrostatically tested.
2 If a cylinder assembly has been trans-filled but not repaired, overhauled or disassembled,
then a latent leak test is not required.
TASK 35-23-07-500-801
10. Storage
Refer to the STORAGE section of this manual.
TASK 35-23-07-400-803
11. Installation
A. Follow the applicable aircraft maintenance manual for instructions on installing the CVA onto an
aircraft.
EFFECTIVITY: ALL
Page 7011
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 7012
AVOX SYSTEMS
FITS AND CLEARANCES

TASK 35-23-07-99C-802
1. General
Recommended torque values for assembly and operation of the P/N 801307 Series CVA, are listed in
Table 8001.
Refer to the ILLUSTRATED PARTS LIST section of this manual for the item numbers given.
Table 8001
Torque Values
IPL REFERENCE
TORQUE VALUES
Fig. No. ITEM NO. NOMENCLATURE inylbs Nym
1 400, -405, -410, -415, Oxygen Valve 110 - 150 ft•lbs 149.2 - 203.4
-420, -425, -430, -435, -440 (Min 5 thread
engagement)
2 25, 225, 325, 425, 525, 625, 825, 875 Safety Outlet Nut 350 - 400 39.5 - 45.2
2 35, 135, 235, 335, 435, 535, 635, 835, Retainer See Note 1 See Note 1
880 Retainer See Note 2 See Note 2
2 125 Adapter Fitting 300 33.9
2 740 Safety Plug See Note 3 See Note 3
3 30, -35 Fillister Head Screw 12 1.4
3 90 Retainer 100 11.3
3 95 Sleeve 160 18.1
3 130B Seat w/ Filter 300 ±30 33.9 ±3.4
3 200 Filter Assembly 45 - 60 5.1 - 6.8
3 -75, 75A Hex Nut 35 3.95
3 175 Screw 10 ±1 1.1 ±0.1
Note 1: Torque retainer to 350 in•lbs (39.5 N•m) when silver color safety disc (-45, -145, -245, -345, -445, -645, -845,
IPL Fig. 2) is used or 375 in•lbs (42.3 N•m) when bronze color safety disc ( 45A, 145A, 245A, 345A, 445A, 645A, 845A,
IPL Fig. 2) is used.
Note 2: Torque retainer (880) to 325 in•lbs (36.7 N•m).
Note 3: Torque safety plug (740) to 350 in•lbs (39.5 N•m) when silver color safety disc (-745, IPL Fig. 2) is used or 375 in•lbs
(42.3 N•m) when bronze color safety disc (745A, IPL Fig. 2) is used.
EFFECTIVITY: ALL
Page 8001
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 8002
AVOX SYSTEMS
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES
TASK 35-23-07-94B-807
This section contains a complete listing of all Special Tools, Fixtures, Equipment, (Table 9001) and
Consumable Materials (Table 9002) used throughout this CMM.
Subtask 35-23-07-94B-001
1. Special Tools, Fixtures, And Equipment
Special tools, fixtures, and equipment recommended for disassembly, assembly, testing, cleaning,
checking or repair of the CVA are presented in Table 9001. Special tool required for disassembly and
assembly of the 801307 Series CVA is shown in Illustrations, Special Tools and Fixtures (PARA. 3.). Tools
and equipment used in this manual, not listed in Table 9001, are standard oxygen shop tools or
equipment. Special tools, fixtures, and equipment must be cleaned for oxygen service before use.
Equivalents may be substituted for the listed items.
Table 9001
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Flow Control Valve 18 Series Swagelok Co.
B-18VF8 29500 Solon Rd, OH 44139
USA (V3T9T9)
Pressure Gauge 1404 Series Ametek (US Gauge)
0 - 2000 psig (0 - 13.79 MPa) Feasterville, PA 19053
(Minimum accuracy ± 0.25% full scale) USA (V61349)
Flowmeters Brooks Instruments
(Minimum accuracy ± 2% full scale) 1110 Series Hatfield, PA 19440-3052
14. 0 - 140.0 ccm. 1110DC21CBGAA USA (V91556)
200.5 – 2005 lpm 1110DM413CBGAA
Test Regulator 44-1100 Series Tescom Corp.
0 - 2500 psig (0 - 17.24 MPa) 44-1114-24 Elkhorn, MN 55330-2491
Outlet Pressure USA (V5H642)
Valve Inlet Test Adapter/ Holding Fixture APN 801308-S58-2 Or AVOX Systems
APN 803213-S58-10 Lancaster, NY 14086-9502
Valve Stem Adapter APN 801333-S91-3 USA (V53655)
Arbor Press Tooling (Fig. 9003) APN 6552-S54-1
Arbor Press Modified for Tooling (Fig. 9003) 2444A61 McMaster Carr
Robbinsville, NJ 08691-2343
USA
Valve Outlet Test Assembly (1 ea required) Western Enterprises
Nut - CGA 540 P/N 62 Avon Lake, OH 44012-2322
Nipple - CGA 540 x ¼ ANPT) P/N 69 USA (V16166)
Pneumatic Bench Vise Model BV-101-P Getz Fire Equipment
P/N 58634 Peoria, IL 61602-1711
USA (V58013)
Bright Inspection Light IL-24 Titan Tool and Supply Co.
USA (V51679)
Cylinder Hanger Square Drive Plug Fitting Local Vendor
Cross-Drilled for Hanger
1.00 – 11½ ANPT Threads
EFFECTIVITY: ALL
Page 9001
AVOX SYSTEMS

Protective Cap or Plug ----- Local Vendor
Spray Gun Model 19 Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Retainer Installation Tool (Refer to Figure 9001) APN 2786-S52-1 AVOX Systems
Inspection Gauge 10008758 Lancaster, NY 14086-9502
Refill Coupling APN 5020-01 USA (V53655)
Test Gauge (Calibrated Gauge Component) 1408 Series Ametek (US Gauge)
0-3000 psig (0 – 20.68 MPa) Feasterville, PA 19053
Accuracy ±1.0% of span USA (V61349)
Nut CGA 540 (Calibrated Gauge Component) P/N 62 Western Industrial Equipment
Nipple (Calibrated Gauge Component) P/N 663 Avon Lake, OH 44012-2322
USA (V16166)
Valve (Calibrated Gauge Component) SS-4PDF4 Swagelok Company
Tee (Calibrated Gauge Component) B-4-T Solon, OH 44139
Nipple (Calibrated Gauge Component) B-4-HN USA (V3T9T9)
Subtask 35-23-07-94A-001
2. Consumable Materials
A list of consumable materials recommended for testing and fault isolation, cleaning, repair and assembly
of CVA are shown in Table 9002. Equivalent materials may be substituted, except for the Fuel and Oxidizer
Resistant Aircraft and Instrument Grease (when used in Cylinder Charging Procedures in the ASSEMBLY
section .
Also, Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) is the Test Gas specified in the TESTING AND
FAULT ISOLATION section of this manual. Water pumped Nitrogen (A-A-59503) or Air (equivalent in purity
to MIL-PRF-27210, Type I) may be substituted for Oxygen only when used as the Test Gas.
Table 9002
Consumable Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Test Gas Oxygen [MIL-PRF-27210, Type I or
1850 psig (12.76 MPa) min press AS8010, Type I)] Local Vendor
See NOTE 1 and NOTE 2.
Non-ionic Detergent Non-ionic Detergent
(MIL-D-16791, Type I)
Grease, Aircraft and Instrument, Fuel and MIL-PRF-27617, Type III Local Vendor
Oxidizer Resistant
Leak Detection Compound, MIL-PRF-25567, Type I Local Vendor
Oxygen Systems
Masking Tape "Tape Dots" Bradymarker TM Masks Brady United States
3/8 in. dia. Milwaukee, WI 53201
Cat. No. 49237, Prod. No. CMC-3750 USA
0.250 in. (6.35 cm wide) (CID A-A-58092, size 1)
EFFECTIVITY: ALL
Page 9002
AVOX SYSTEMS
2. Consumable Materials (Continued)

Consumable Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Stainless Steel Cleaner ----- Local Vendor
Microfiber Cloth ----- Local Vendor
Stainless Steel Wool ----- Local Vendor
General Purpose Hand Pad ScotchBriteTM * Local Vendor
Sandpaper 320 Grit or Finer Local Vendor
Conical Paint Strainer 8 in. (20.3 cm) Diameter Gerson Company Inc.
Middleboro, MA 02345-2228
USA (V26895)
Masking Tape 0.75 in. (1.9 cm) and Local Vendor
1.0 in. (2.5 cm) Widths
Lockwire MS20995C20 Local Vendor
(V96906)
Torque Paint F-900 Torque Seal Or Organic Products Co.
F-1000 Sentry Seal Irving, TX 75017
USA (V01195)
Primer Grade T
Adhesive Grade A Loctite Corp.
Grade 222 Rocky Hill, CT 06067-3582
Grade 290 USA (V05972)
Primer (2 part catalyzed urethane) P/N 4285A093 A.P. Nonweiler Co.
Light Gray (No. 36628 per FED-STD-595) Oshkosh, WI 54903-1007
USA
Paint (2 part catalyzed urethane) P/N 4285A073 Fax: 920-231-8085
Green (No. 24062 per FED-STD-595)
Catalyst P/N A3110

Oxygen MIL-PRF-27210, Type I or Local Vendor
1850 psig (12.76 MPa) minimum pressure AS8010, Type I
* Scotch-Brite TM -is a registered trademark of 3M Corporation.
NOTE 1: Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) is specified in the TESTING AND FAULT ISOLATION section of
the CMM. If water pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable
test parameters must have the appropriate density correction factors calculated and used, and the test equipment
must be calibrated for the test gas. (A copy of specification MIL-PRF-27210 is available from: Standardization
Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 USA. A copy of AS8010 is
available from SAE International, Warrendale, PA 15096-0001, USA.) )
NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Specification
A-A-59503 is available from: General Services Administration, Business Service Center, Washington, DC USA.)
Water pumped air, equivalent in purity to: MIL-PRF-27210, Type I
EFFECTIVITY: ALL
Page 9003
AVOX SYSTEMS
Subtask 35-23-07-99B-001
3. ILLUSTRATIONS, SPECIAL TOOLS AND FIXTURES
Retainer Installation Tool (APN 2786-S52-1)

Figure 9001
Calibrated Gauge (Refer to Table 9001)

Figure 9002
EFFECTIVITY: ALL
Page 9004
AVOX SYSTEMS
Arbor Press Tooling APN 6552-S54-1 (Refer to Table 9001)

Figure 9003
EFFECTIVITY: ALL
Page 9005
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 9006
AVOX SYSTEMS
ILLUSTRATED PARTS LIST
TASK 35-23-07-99C-803
1. Introduction
This Illustrated Parts List section shows the illustrations and the authorized replacement parts for the
P/N 801307 Series Stationary Cylinder and Valve Assembly (CVA).
A. How To Use This Section:
(1) If you do not know the part number you need:

(a) Find the part in the applicable figure.
(b) Note the ITEM number used for the part.
(c) Use the ITEM number to find the authorized replacement part number.
(2) If you know the part number, refer to the figure to be sure that the part illustration is the same as the
part that you need.
B. Description of the Numerical Index

The Numerical index is used to locate parts in the unit when only the part number is known. The
Numerical Index is a cross-reference of numbers that include:
Airline Stock number, Figure No., Item No., and the number of parts required.
The character-sort-order for part numbers is: dashes first, letters A thru Z second, and then numbers
0 thru 9.
C. Description of the Illustrated Parts List Entries

The section describes the information found in the Illustrated Parts List (IPL).
(1) FIG. ITEM

(a) Items not Illustrated
Items that are not shown in the figure have a dash in front of the item number.
(b) Alpha Variant Item Numbers
Alpha variants that are A-Z (except I and O) added after the item number show configuration
differences in items, optional parts, parts that have had product improvement, or added items.
(2) PART NUMBER
The numbers in this column are the part numbers that AVOX gives to an item, the original part
number for an item that is from a vendor, or a common specification number (e.g., MIL specification
number) that is used for reference of an item. If a part number that AVOX gives an item is different
than the vendor part number or the common specification number, the vendor part number or the
common specification number is shown in the PART NUMBER column and the AVOX part number
(APN) is shown in the NOMENCLATURE column for user convenience.
EFFECTIVITY: ALL
Page 10001
AVOX SYSTEMS
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 10001
P/N 801307 Series CVA Part Numbering Matrix
MAX CHGD OXYGEN MAX CHGD OXYGEN

CONFIG CYLINDER OXYGEN WEIGHT (lb) VALVE CONFIG CYLINDER OXYGEN WEIGHT (lb) VALVE
CALLOUT P/N CAP. (ft3) (See Note 1) ASSY P/N CALLOUT P/N CAP. (ft3) (See Note 1) ASSY P/N
00 10003367 115.0 45.60 801308-31 09 10003367 115.0 45.69 801308-43
01 10003367 115.0 45.84 801308-22 10 10003366 76.5 30.80 801308-19
02 10003367 115.0 45.69 801308-13 11 10005003 49.8 21.70 801308-31
03 10003367 115.0 45.86 801308-24 20 10005003 49.8 21.70 801308-20
04 10003365 39.4 18.32 801308-31 21 10005002 66.0 28.5 801308-20
05 10003366 76.5 31.06 801308-24 22 10003366 76.5 31.00 801308-20
06 10003366 76.5 30.80 801308-31 23 10003367 115.0 45.60 801308-19
07 10003367 115.0 45.68 801308-15 24 10003367 115.0 45.80 801308-20
08 10003366 76.5 31.04 801308-22 25 10005671 22.01 14.28 801308-20
Note 1: Weights given include cylinder valve assembly and cylinder charged to 1850 psi (1800 psi for designation 25).
Table 10002
P/N 801308 Series Oxygen Valve Assembly Part Numbering Matrix
CONFIGURATION BODY AND GAUGE CONFIGURATION SAFETY OUTLET

CALLOUT ASSY P/N CALLOUT P/N WEIGHT
1 801333-01 0 800844-00 0.19 lbs. (0.09 kg)
2 801333-02 1 801153-00 0.09 lbs. (0.04 kg)
3 801333-03 2 800843-00 0.17 lbs. (0.08 kg)
4 801333-04 3 22606-1 0.17 lbs. (0.08 kg)
4 800844-01 0.19 lbs. (0.09 kg)
5 10722 0.16 lbs. (0.07 kg)
6 2814 0.11 lbs. (0.05 kg)
7 10689 0.10 lbs. (0.05 kg)
9 22608-2 0.13 lbs. (0.06) kg)
E 800844-02 0.19 lbs. (0.09 kg)
EFFECTIVITY: ALL
Page 10002
AVOX SYSTEMS
(3) AIRLINE STOCK NUMBER
This column has space available for a number, up to eleven characters in length, given by the
airline.
(4) NOMENCLATURE
This column has the description of the part and may contain the following:
(a) Abbreviations
The abbreviations in this column in the table are shown in the List of Abbreviations in the
INTRODUCTION section of this manual.
(b) Level of Indenture
This information shows the relationship of one part to another. An example is shown:
123 (Assembly Number)
y Subassembly Top No.
y Attaching Parts for the Subassembly Top No. or Assembly Item
***
y Assembly Item
yy Sub-Subassembly Top Number
yy Attaching Parts for the Sub-Subassembly Top No. or Subassembly Item
***
yy Subassembly Item
NOTE: The three asterisks are used to separate the attaching parts of one Item from the
following Item.
(5) EFFECTIVITY CODE

When the IPL applies to more than one top assembly, each top assembly is identified with an alpha
code (A, B, C, etc.). If a part number, subassembly, or item is identified with an alpha code, that part
can only be used with the top assembly that has that “EFF. CODE.”
Any item or subassembly that does not have an “EFF. CODE” may be used on any top assembly.
(6) UNITS PER ASSEMBLY

This column shows the number of parts that are used in the assembly.
(7) INTERCHANGEABILITY TERMS, ABBREVIATIONS, AND DEFINITIONS
TERM ABBREVIATION DEFINITION

Alternate ALT The part agrees with all functional and structural
specifications, but the installation, and/or mounting
provisions are different. Rework or possible
changes can be necessary
Optional OPT The part is fully interchangeable in form, fit, and
function with other item numbers shown.
EFFECTIVITY: ALL
Page 10003
AVOX SYSTEMS
(7) INTERCHANGEABILITY TERMS, ABBREVIATIONS, AND DEFINITIONS (Continued)
TERM ABBREVIATION DEFINITION

Replaced By REPLD The part is replaced and is two-way
interchangeable with the item number shown (old
part number can replace either old or new part
number when removed).
Replaces REPLS The part replaces and is two-way interchangeable
with the item number shown (new part number is
acceptable replacement for old or new part
number).
Superseded By SUPSD BY The part is superseded by and is one-way
interchangeable with the item number shown (old
part number can be used as replacement only
where old part was installed).
Supersedes SUPSDS The part supersedes and is one-way
interchangeable with the item number shown (new
part number is acceptable replacement only for old
or new part number).
D. Vendor Codes
The following is a list of the vendors that supply items in this section of the manual. The following is a
list of the vendors that supply items in this section of the manual. All items, including standard parts,
vendor supplied parts, and those item that do not specify a vendor code, are available from the
sources listed in paragraphs 3.B and 3.C in the INTRODUCTION section of this manual.
CODE NAME AND ADDRESS

V53655 AVOX Systems
Lancaster, NY 14086-9502
USA
V13940 Scoville Fasteners, Inc.
Clarksville, GA 30523
USA
V80205 National Aeronautical Standards (NAS)
Aerospace Industries Association of America
Washington, DC 20005
USA
V88044 Aeronautical Standards (AN)
Departments of Army and Navy
USA
V96906 Military Standards (MS)
USA
V09055 Bal-Seal Engineering
Santa Ana, CA
USA
EFFECTIVITY: ALL
Page 10004
AVOX SYSTEMS
Subtask 35-23-07-970-001
E. Numerical Index
The following is a Numerical Index for this section.
Numerical Index
PART NUMBER AIRLINE STOCK NO. FIGURE ITEM NO. TTL REQ'D
AN227-7B 3 -160 1
AN345C10 3 -75 1
AN500D6-22 1 -815 1
3 30 2
AN960C10L 3 -80 1
MS16633-4021 3 85 1
MS171432 3 -130 1
MS171433 3 130A 1
MS24693C27H 3 175 1
MS24693C3H 3 155 1
MS27980-6B 3 160A 1
MS35206-213 2 220 1
2 320 1
2 620 1
2 865 1
MS9068-006 3 -50 2
NAS1149C0332R 3 -80A 1
10001580 2 -310 1
10001581 2 125 1
10001611 2 625 1
10001612 2 325 1
10001813 3 60 1
10002536 2 25 1
10003070 1 5 1
10003301 3 70 1
10003307 3 90 1
10003313 3 95 1
10003314 1 -805 1
3 120 1
10003315 3 -65 1
10003316 3 190 1
10003365 1 -505 1
10003366 1 -510 1
10003367 1 500 1
10003578 1 -775 1
3 115 1
10003579 1 -810 1
3 110 1
10003580 3 100 1
- ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL
Page 10005
AVOX SYSTEMS
Numerical Index
10003742 2 -45 1
2 -145 1
2 -245 1
2 -345 1
2 -445 1
2 -545 1
2 -645 1
2 -745 1
2 -845 1
10003753 1 20 1
10004197 3 185 1
10004198 3 165 1
10005002 1 -515 1
10005003 1 -520 1
10005457 1 -10 1
10005671 1 -525 1
10005672 1 -15 1
10005927 1 575 1
10006001 1 -780 1
2 45A 1
2 145A 1
2 245A 1
2 345A 1
2 445A 1
2 545A 1
2 645A 1
2 745A 1
2 845A 1
10009042 3 125A 1
10009255 1 -575A 1
10689-00 2 -800 1
10722-00 2 -400 1
10723-00 2 425 1
11269-00 2 -210 1
2 -610 1
2 -862 1
11271-00 2 -215 1
2 -315 1
2 -615 1
2 -864 1
11272-00 2 205 1
2 605 1
2 -860 1
11272-01 2 305 1

EFFECTIVITY: ALL
Page 10006
AVOX SYSTEMS
Numerical Index
13194-00 3 135 1
13865-01 3 180 1
18070-00 1 -790 2
3 50A 2
18565-00 1 -820 1
3 -35 2
18600-00 3 40 AR
18946-00 3 -160 1
3 160A 1
21077-00 2 740 1
21217-00 3 5 1
21217-01 3 5 1
21217-11 3 -10 1
21217-12 3 -15 1
21217-13 3 -20 1
21217-14 3 -25 1
22152-01 1 -795 2
3 45 2
22152-02 1 -800 1
3 55 1
22427-01 1 770 1
3 65A 1
22605-03 2 225 1
22606-01 2 -200 1
22608-02 2 -500 1
22759-00 2 525 1
2786-00 2 35 1
2 135 1
2 235 1
2 335 1
2 435 1
2 535 1
2 635 1
2 835 1
2 -880 1
2787-00 2 825 1
2800C6C 1 -790 2
3 50A 2
2814-00 2 -700 1
2824-01 2 -5 1
300-011G 3 -105 1
3 265 1
33302-003 3 155 1
33302-027 3 175 1

EFFECTIVITY: ALL
Page 10007
AVOX SYSTEMS
Numerical Index
33321-213 2 220 1
2 320 1
2 620 1
2 -865 1
33451-109 3 -80 1
33481-003 3 -130 1
33481-004 3 130A 1
36180-00 3 -105 1
3 265A 1
59452-00 1 -815 1
3 30 2
6121-01 3 195 1
6555-00 1 -785 1
2 50 1
2 150 1
2 250 1
2 350 1
2 450 1
2 550 1
2 650 1
2 750 1
2 850 1
2 890 1
6572-00 2 30 1
2 130 1
2 230 1
2 330 1
2 430 1
2 530 1
2 630 1
2 830 1
2 875 1
7171-00 1 -782 1
2 -885 1
800843-00 2 -100 1
800844-00 2 -600 1
800844-02 2 -855 1
800844-01 2 -300 1
801153-00 2 -10 1
801307-00 1 -1 RF
801307-01 1 -1A RF
801307-02 1 -1B RF
801307-03 1 -1C RF
801307-04 1 -1D RF
EFFECTIVITY: ALL
Page 10008
AVOX SYSTEMS
Numerical Index
801307-05 1 -1E RF
801307-06 1 -1F RF
801307-07 1 -1G RF
801307-08 1 -1H RF
801307-09 1 -1J RF
801307-10 1 -1K RF
801307-11 1 -1L RF
801307-20 1 -1M RF
801307-21 1 -1N RF
801307-22 1 -1P RF
801307-23 1 -1Q RF
801307-24 1 -1R RF
801307-25 1 -1S RF
801308-13 1 400 1
2 -1 RF
801308-15 1 -405 1
2 -1A RF
801308-19 1 -410 1
2 -1B RF
801308-2E 1 -440 1
2 -1H RF
801308-20 1 -415 1
2 -1C RF
801308-22 1 -420 1
2 -1D RF
801308-24 1 -425 1
2 -1E RF
801308-31 1 -430 1
2 -1F RF
801308-43 1 -435 1
2 -1G RF
801333-01 2 900 1
3 1 RF
801333-02 2 -905 1
3 -1A RF
801333-03 2 -910 1
3 -1B RF
801333-04 2 -915 1
3 -1C RF
801416-01 3 250A 1
801416-02 3 255A 1
801416-03 3 260A 1
801417-01 1 -760 1
3 130B 1

EFFECTIVITY: ALL
Page 10009
AVOX SYSTEMS
Numerical Index
801418-00 3 -125 1
801419-00 3 -145 1
801420-00 1 -755 1
3 200 1
801581-00 1 -765 1
3 -265 1
801815-00 3 -150 1
801815-01 3 -145A OPT
801823-00 3 170 1
801942-01 3 -250 1
801942-02 3 -255 1
801942-03 3 -260 1
804670-03 3 75A 1
806012-01 1 -750 1
806012-02 1 -752 1
8547-00 3 140 1
93-BS-10370-A 3 180 1

EFFECTIVITY: ALL
Page 10010
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 10011
AVOX SYSTEMS
TASK 35-23-07-950-801
2. Detailed Parts List
P/N 801307 Series Stationary Cylinder And Valve Assembly

Figure 1
EFFECTIVITY: ALL
Page 10012
AVOX SYSTEMS
FIG. PART NUMBER AIRLINE NOMENCLATURE EFF. UNITS

STOCK NO. 1234567 CODE PER
ITEM ASSY
1-
-1 801307-00 CYLINDER, STATIONARY W/ VALVE A RF
-1A 801307-01 CYLINDER, STATIONARY W/ VALVE B RF
-1B 801307-02 CYLINDER, STATIONARY W/ VALVE C RF
-1C 801307-03 CYLINDER, STATIONARY W/ VALVE D RF
-1D 801307-04 CYLINDER, STATIONARY W/ VALVE E RF
-1E 801307-05 CYLINDER, STATIONARY W/ VALVE F RF
-1F 801307-06 CYLINDER, STATIONARY W/ VALVE G RF
-1G 801307-07 CYLINDER, STATIONARY W/ VALVE H RF
-1H 801307-08 CYLINDER, STATIONARY W/ VALVE J RF
-1J 801307-09 CYLINDER, STATIONARY W/ VALVE K RF
-1K 801307-10 CYLINDER, STATIONARY W/ VALVE L RF
-1L 801307-11 CYLINDER, STATIONARY W/ VALVE M RF
-1M 801307-20 CYLINDER, STATIONARY W/ VALVE N RF
-1N 801307-21 CYLINDER, STATIONARY W/ VALVE P RF
-1P 801307-22 CYLINDER, STATIONARY W/ VALVE Q RF
-1Q 801307-23 CYLINDER, STATIONARY W/ VALVE R RF
-1R 801307-24 CYLINDER, STATIONARY W/ VALVE S RF
-1S 801307-25 CYLINDER, STATIONARY W/ VALVE T RF

(REFER TO NOTE 1)
5 10003070 y PLATE, IDENTIFICATION A-M,S 1

(ONLY BOEING 707, 727-767)
-10 10005457 y PLATE, IDENTIFICATION A-S 1

(ONLY WHERE ITEM 5 NOT USED)
(3HT-1850 TYPE STEEL CYLINDERS)
-15 10005672 y PLATE, IDENTIFICATION T 1

(ONLY WHERE ITEM 5 NOT USED)
(3AA-1800 TYPE STEEL CYLINDERS)
20 10003753 y LABEL 1
400 801308-13 y VALVE, OXYGEN C 1

(REFER TO FIG. 2 FOR BKDN)

EFFECTIVITY: ALL
Page 10013
AVOX SYSTEMS

ITEM ASSY
1-
-405 801308-15 y VALVE, OXYGEN H 1

-410 801308-19 y VALVE, OXYGEN L,R 1

-415 801308-20 y VALVE, OXYGEN N,P,Q,S 1

-420 801308-22 y VALVE, OXYGEN B,J 1

-425 801308-24 y VALVE, OXYGEN D,F 1

-430 801308-31 y VALVE, OXYGEN A,E,G,M 1

-435 801308-43 y VALVE, OXYGEN K 1

-440 801308-2E y VALVE, OXYGEN (POST SIL-35-109) T 1

500 10003367 y CYLINDER (115 cu ft) A-D,H, 1

(US DOT 3HT-1850 TYPE) K,R,S
-505 10003365 y CYLINDER (39 cu ft) E 1

(US DOT 3HT-1850 TYPE)
-510 10003366 y CYLINDER (77 cu ft) F,G,J,L,Q 1

-515 10005002 y CYLINDER (66 cu ft) P 1

-520 10005003 y CYLINDER (50 cu ft) M,N 1

-525 10005671 y CYLINDER (22 cu ft) T 1

(US DOT 3AA-1800 TYPE)
575 10005927 y y DECAL, OXYGEN ID NP 1

(REPLD BY ITEM -575A)
-575A 10009255 y y DECAL, OXYGEN ID (REPLS ITEM 575) 1

(USED ONLY WHERE PAINTED TEXT
“BREATHING OXYGEN ONLY – USE NO OIL”
DOES NOT APPEAR ON SIDE OF CYL, ITEMS
500 THRU -525)

EFFECTIVITY: ALL
Page 10014
AVOX SYSTEMS

ITEM ASSY
1-
-750 806012-01 y OVERHAUL KIT FOR THE 801307 SERIES CVA A-S 1
(SEE NOTE 2 AND NOTE 3) (POST SIL-35-22)
-752 806012-02 y OVERHAUL KIT FOR THE 801307 SERIES CVA T 1

(SEE NOTE 2 AND NOTE 3)
-755 801420-00 y y FILTER ASSEMBLY 1
-760 801417-01 y y SEAT, W/FILTER 1
-765 801581-00 y y KIT, BAL (RECIPROCATING) SEAL 1

REPLACEMENT (REFER TO NOTE 3)
-770 22427-01 y y PLATE, IDENTIFICATION 1
-775 10003578 y y WASHER (PTFE) 1

(0.607 in. OD x 0.512 in. ID x 0.035 in. THICK)
-780 10006001 y y DISC, SAFETY (BRONZE COLOR) A-S 1
-782 7171-00 y y DISC, SAFETY T 1
-785 6555-00 y y GASKET 1
-790 18070-00 y y PACKING, PREFORMED (ALT SPN 2800C6C) 2
-795 22152-01 y y RING, BACKUP 2
-800 22152-02 y y RING, BACKUP 1
-805 10003314 y y STEM 1
-810 10003579 y y RETAINER, SEAL 1
-815 AN500D6-22 y y SCREW, FILLISTER HEAD (APN 59452-00) B,D,F,J,N,P,Q, 1

S,T
-820 18565-00 y y SCREW, FILLISTER HEAD A,C,E,G,H,K,L, 1

M,R
NOTE 1: CVA's manufactured after January 1, 2008 conform with Federal Safety Relief Pressure Ratings per US DOT 49 CFR 1
73.302a(f): DOT 3HT-1850 rated cylinders have pressure relief devices (PRD )rated 2500-2775 psig (17.24-19.13 MPa).
Some of the CVA’s noted, which were manufactured before January 1, 2008 may have been shipped with a PRD that does
not conform to the new rule. Refer to Paragraph 1 of REWORK to determine if any remedial action is necessary.
NOTE 2: The overhaul kit (-750, -752) contains the minimum necessary parts to replace in an overhaul of one 801307 Series CVA.
CAUTION: USE ONLY THE SEAL REPLACEMENT KIT, ITEM -765 ABOVE. IN THE SEAL REPLACEMENT KIT, THE SEAL HAS
BEEN PREPARED FOR USE WITH SPECIAL TOOLS BY AVOX. THE SEAL REPLACEMENT KIT HAS A
PROTECTIVE SLEEVE FOR ONE TIME ONLY, TO USE WHEN YOU INSTALL THE RECIPROCATING SEAL. IF YOU
DO NOT USE THE SEAL REPLACEMENT KIT YOU CAN CAUSE DAMAGE TO THE SEAL AND CAUSE LEAKAGE
OF OXYGEN FROM THE CVA.
NOTE 3: The Seal Replacement Kit (-765) includes an installation sleeve (for use one time only) and instructions.

EFFECTIVITY: ALL
Page 10015
AVOX SYSTEMS
P/N 801308 Series Oxygen Valve

Figure 2
EFFECTIVITY: ALL
Page 10016
AVOX SYSTEMS

ITEM ASSY
2-
-1 801308-13 VALVE, OXYGEN A RF

(REFER TO IPL FIGURE 1 FOR NHA)
-1A 801308-15 VALVE, OXYGEN B RF

-1B 801308-19 VALVE, OXYGEN C RF

-1C 801308-20 VALVE, OXYGEN D RF

-1D 801308-22 VALVE, OXYGEN E RF

-1E 801308-24 VALVE, OXYGEN F RF

-1F 801308-31 VALVE, OXYGEN G RF

-1G 801308-43 VALVE, OXYGEN H RF

-1H 801308-2E VALVE, OXYGEN J RF

5 2824-01 y PLATE, IDENTIFICATION 1
-10 801153-00 y OUTLET ASSEMBLY, SAFETY G 1
25 10002536 y y NUT, SAFETY OUTLET G 1
30 6572-00 y y INSERT G 1
35 2786-00 y y RETAINER G 1
-45 10003742 y y DISC, SAFETY (SILVER COLOR) G 1
45A 10006001 y y DISC, SAFETY (BRONZE COLOR) G 1

(OPT TO ITEM -45)
50 6555-00 y y GASKET G 1
-100 800843-00 y OUTLET ASSEMBLY, SAFETY E 1

EFFECTIVITY: ALL
Page 10017
AVOX SYSTEMS

ITEM ASSY
2-
125 10001581 y y FITTING, ADAPTER E 1
130 6572-00 y y INSERT E 1
135 2786-00 y y RETAINER E 1
-145 10003742 y y DISC, SAFETY (SILVER COLOR) E 1
-145A 10006001 y y DISC, SAFETY (BRONZE COLOR) E 1

(OPT TO ITEM -145)
150 6555-00 y y GASKET E 1
-200 22606-01 y OUTLET ASSEMBLY, SAFETY A,H 1
205 11272-00 y y CAP ASSEMBLY A,H 1
-210 11269-00 y y y CAP NP A,H 1
-215 11271-00 y y y CHAIN ASSY NP A,H 1
ATTACHING PARTS
220 MS35206-213 y y SCREW, PAN HEAD (V96906) A,H 1

(CAD PLATED STEEL)
(#4-40 THD x 0.250 in. LENGTH)
(APN 33321-213)
***
225 22605-03 y y NUT, SAFETY OUTLET A,H 1
230 6572-00 y y INSERT A,H 1
235 2786-00 y y RETAINER A,H 1
-245 10003742 y y DISC, SAFETY (SILVER COLOR) A,H 1
245A 10006001 y y DISC, SAFETY (BRONZE COLOR) A,H 1

(OPT TO ITEM -245)
250 6555-00 y y GASKET A,H 1
-300 800844-01 y OUTLET ASSEMBLY, SAFETY F 1
305 11272-01 y y CAP ASSEMBLY F 1

EFFECTIVITY: ALL
Page 10018
AVOX SYSTEMS

ITEM ASSY
2-
-310 10001580 y y y CAP NP F 1
-315 11271-00 y y y CHAIN ASSY NP F 1
ATTACHING PARTS
320 MS35206-213 y y SCREW, PAN HEAD (V96906) F 1

(CAD PLATED STEEL)
(APN 33321-213)
***
325 10001612 y y NUT, SAFETY OUTLET F 1
330 6572-00 y y INSERT F 1
335 2786-00 y y RETAINER F 1
-345 10003742 y y DISC, SAFETY (SILVER COLOR) F 1
345A 10006001 y y DISC, SAFETY (BRONZE COLOR) F 1

(OPT TO ITEM -345)
350 6555-00 y y GASKET F 1
-400 10722-00 y OUTLET ASSEMBLY, SAFETY B
425 10723-00 y y NUT, SAFETY OUTLET B 1
430 6572-00 y y INSERT B 1
435 2786-00 y y RETAINER B 1
-445 10003742 y y DISC, SAFETY (SILVER COLOR) B 1
445A 10006001 y y DISC, SAFETY (BRONZE COLOR) B 1

(OPT TO ITEM -445)
450 6555-00 y y GASKET B 1
-500 22608-02 y OUTLET ASSEMBLY, SAFETY C 1
525 22759-00 y y NUT, SAFETY OUTLET C 1
530 6572-00 y y INSERT C 1

EFFECTIVITY: ALL
Page 10019
AVOX SYSTEMS

ITEM ASSY
2-
535 2786-00 y y RETAINER C 1
-545 10003742 y y DISC, SAFETY (SILVER COLOR) C 1
545A 10006001 y y DISC, SAFETY (BRONZE COLOR) C 1

(OPT TO ITEM -545)
550 6555-00 y y GASKET C
-600 800844-00 y OUTLET ASSEMBLY, SAFETY D 1
605 11272-00 y y CAP ASSEMBLY D 1
-610 11269-00 y y y CAP NP D 1
-615 11271-00 y y y CHAIN ASSY NP D 1
ATTACHING PARTS D
620 MS35206-213 y y SCREW, PAN HEAD (V96906) D 1

(APN 33321-213) (CAD PLATED STEEL)
***
625 10001611 y y NUT, SAFETY OUTLET D 1
630 6572-00 y y INSERT D 1
635 2786-00 y y RETAINER D 1
-645 10003742 y y DISC, SAFETY (SILVER COLOR) D 1
645A 10006001 y y DISC, SAFETY (BRONZE COLOR) D 1

(OPT TO ITEM -645)
650 6555-00 y y GASKET D 1
-700 2814-00 y PLUG ASSEMBLY, SAFETY NOTE 1 1
740 21077-00 y y PLUG, SAFETY NP NOTE 1 1
-745 10003742 y y DISC, SAFETY (SILVER COLOR) NOTE 1 1

EFFECTIVITY: ALL
Page 10020
AVOX SYSTEMS

ITEM ASSY
2-
745A 10006001 y y DISC, SAFETY (BRONZE COLOR) NOTE 1 1

(OPT TO ITEM -745)
750 6555-00 y y GASKET NOTE 1 1
-800 10689-00 y OUTLET ASSEMBLY, SAFETY NOTE 1 1
825 2787-00 y y NUT, SAFETY OUTLET NOTE 1 1
830 6572-00 y y INSERT NOTE 1 1
835 2786-00 y y RETAINER NOTE 1 1
-845 10003742 y y DISC, SAFETY (SILVER COLOR) NOTE 1 1
845A 10006001 y y DISC, SAFETY (BRONZE COLOR) NOTE 1 1

(OPT TO ITEM -845)
850 6555-00 y y GASKET NOTE 1 1
-855 800844-02 y OUTLET ASSEMBLY, SAFETY J 1
860 11272-00 y y CAP ASSEMBLY J 1
-862 11269-00 y y y CAP NP J 1
-864 11271-00 y y y CHAIN ASSY NP J 1
865 MS35206-213 y y SCREW, PAN HEAD (V96906) J 1

(APN 33321-213) (CAD PLATED STEEL)
***
870 10001611 y y NUT, SAFETY OUTLET J 1
875 6572-00 y y INSERT J 1
880 2786-00 y y RETAINER J 1
885 7171-00 y y DISC, SAFETY J 1
890 6555-00 y y GASKET J 1
900 801333-01 y BODY /W GAUGE NP A,B,C 1

(REFER TO IPL FIGURE 3 FOR BKDN)

EFFECTIVITY: ALL
Page 10021
AVOX SYSTEMS

ITEM ASSY
2-
-905 801333-02 y BODY /W GAUGE NP D,E,F,J 1

-910 801333-03 y BODY /W GAUGE NP G 1

-915 801333-04 y BODY /W GAUGE NP H 1

Note 1: These are parts that have no current aircraft application, but are available for special applications of the P/N 801803 Series
Oxygen Valve.

EFFECTIVITY: ALL
Page 10022
AVOX SYSTEMS

EFFECTIVITY: ALL
Page 10023
AVOX SYSTEMS
P/N 801333 Series Body and Gauge Assembly

Figure 3
EFFECTIVITY: ALL
Page 10024
AVOX SYSTEMS

ITEM ASSY
3-
-1 801333-01 BODY W/ GAUGE NP A RF

(REFER TO FIGURE 2 FOR NHA)
-1A 801333-02 BODY W/ GAUGE NP B RF

-1B 801333-03 BODY W/ GAUGE NP C RF

-1C 801333-04 BODY W/ GAUGE NP D RF

5 21217-00 y GAUGE 1
(ALT APN 21217-01) (REFER TO NOTE 1)
-10 21217-11 y y BEZEL 1

(REFER TO NOTE 2)
-15 21217-12 y y LENS 1

(REFER TO NOTE 2)
-20 21217-13 y y GASKET 1

(REFER TO NOTE 2)
-25 21217-14 y y LABEL, RELIEF (REFER TO NOTE 2) 1
ATTACHING PARTS
30 AN500D6-22 y SCREW, GAUGE (CRES) B 2

(V88044) (#6-32 THD x 1.375 in. LENGTH)
(APN 59452-00)
-35 18565-00 y SCREW, GAUGE (CRES) A,C,D 2

40 18600-00 y WASHER, LOCK (CAD PLATED STEEL) NOTE 3

(0.208 in. OD x 0.141 in. ID)
45 22152-01 y RING, BACKUP 2
-50 MS9068-006 y PACKING, PREFORMED NP 2

(REPLD BY ITEM 50A) (V96906)
50A 18070-00 y PACKING, PREFORMED 2

(REPLS ITEM -50) (ALT APN 2800C6C)
55 22152-02 y RING, BACKUP 1

EFFECTIVITY: ALL
Page 10025
AVOX SYSTEMS

ITEM ASSY
3-
60 10001813 y GUARD B 1
-65 10003315 y PLATE, IDENTIFICATION NP 1

(REPLD BY ITEM 65A)
65A 22427-01 y PLATE, IDENTIFICATION 1

(REPLS ITEM -65)
70 10003301 y HANDLE 1
ATTACHING PARTS
-75 AN345C10 y NUT, HEX FLANGE (CRES) 1

75A 804670-03 y NUT, HEX W/ FLANGE (CRES) 1

(REPLS ITEM -75, -80, -80A)
-80 AN960C10L y WASHER (REPLD BY ITEM -80A) (V88044) 1

(APN 33451-109)
-80A NAS1149C0332R y WASHER (CRES) (REPLS ITEM -80) 1

***
85 MS16633-4021 y RING, RETAINING (V96906) 1
90 10003307 y RETAINER (1.125 HEX) 1
95 10003313 y SLEEVE 1
100 10003580 y GUIDE 1
-105 300-011G y SEAL, BAL (RECIPROCATING) NP 1

APN 36180-00 (REPLD BY ITEM -265)
110 10003579 y RETAINER, SEAL 1
115 10003578 y WASHER (PTFE) 1

(0.607 in. OD x 0.512 in. ID x 0.035 in. THICK)
120 10003314 y STEM 1
-125 801418-00 y POPPET, W/ TIP (REPLD BY ITEM 125A) NP 1
125A 10009042 y POPPET, W/ TIP (REPLS ITEM -125) 1
-130 MS171432 y PIN, SPRING (V96906) NP 1

(REPLD BY ITEM 130B) (APN 33481-003)
EFFECTIVITY: ALL
Page 10026
AVOX SYSTEMS

ITEM ASSY
3-
130A MS171433 y PIN, SPRING (REPLS ITEM -130) (V96906) 1

(APN 33481-004)
130B 801417-01 y SEAT, W/ FILTER 1
135 13194-00 y BALL (CRES) (0.188 in. DIAMETER) 1
140 8547-00 y BEARING 1
-145 801419-00 y CAP ASSEMBLY, PRESSURE NP 1

(MANUFACTURED PRIOR TO OCT 71)
(SUPSD BY ITEM -150; USE KIT ITEM
-145A TO CONVERT ITEM -145 TO ITEM -150)
-145A 801815-01 y KIT, CAP ASSEMBLY CONVERSION OPT

(CONVERTS ITEM -145 TO ITEM -150)
(CONTAINS ITEMS 155, 165, 170, 175, 185)
-150 801815-00 y CAP ASSEMBLY,PRESSURE 1

(MANUFACTURED AFTER OCT 71)
(SUPSDS ITEM -145)
ATTACHING PARTS
155 MS24693C3H y y SCREW, COUNTERSINK (CRES) (V96906) 1

(APN 33302-003)
-160 AN227-7B y y SOCKET, SNAP (REPLD BY ITEM 160A) NP 1

(V88044) (APN 18946-00)
160A MS27980-6B y y SOCKET (REPLS ITEM -290) NP 1

(REPLS ITEM -160) (V80205) (APN 18946-00)
165 10004198 y y SPACER 1
***
170 801823-00 y y CABLE, LANYARD ASSY 1
ATTACHING PARTS
175 MS24693C27H y y SCREW (CRES) (V96906) (APN 33302-027) 1

180 93-BS-10370-A y y FASTENER, STUD (APN 13865-01) 1

(V13940)
185 10004197 y y WASHER, SPACER (CRES) 1

EFFECTIVITY: ALL
Page 10027
AVOX SYSTEMS

ITEM ASSY
3-
***
190 10003316 y y NIPPLE 1
195 6121-01 y y NUT - UNION 1
200 801420-00 y FILTER ASSEMBLY 1
-250 801942-01 y BODY W/ SEAT (SUPSD BY ITEM 250A) NP A 1
250A 801416-01 y BODY W/ TUBE (SUPSDS ITEM -250) A,D 1
-255 801942-02 y BODY W/ SEAT (SUPSD BY ITEM 255A) NP B 1
255A 801416-02 y BODY W/ TUBE (SUPSDS ITEM -250) B 1
-260 801942-03 y BODY W/ SEAT (SUPSD BY ITEM 260A) NP C 1
260A 801416-03 y BODY W/ TUBE (SUPSDS ITEM -260) C 1
-265 801581-00 y KIT, SEAL REPLACEMENT 1

(REPLS ITEMS 105 AND 265A (INCLUDES
DISPOSABLE INSTALLATION SLEEVE AND
INSTRUCTIONS)
265A 36180-00 y y SEAL, BAL (RECIPROCATING) NP 1

(V09055) (APN 36180-00)
Note 1: To identify gauges (5) shipped before Jan 92 look for a black bezel that is brass and 0.25 in (6.4 cm) thick, and a plastic lens
that is clear, curved and less than 0.04 in (0.9 mm) thick.
Note 2: Used only on gauges (5) shipped after Jan 92.
Note 3: If gauge screws (30, -35) extend beyond gauge mounting surface more than 0.150 in. (0.381 cm) add additional lockwashers
(40). Use maximum of 2 lockwashers per gauge screw.

EFFECTIVITY: ALL
Page 10028
AVOX SYSTEMS
SPECIAL PROCEDURES
TASK 35-23-07-99C-804
1. Special Procedures
Not applicable
EFFECTIVITY: ALL
Page 11001
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 11002
AVOX SYSTEMS
REMOVAL
TASK 35-23-07-010-801
1. Removal
Not applicable
EFFECTIVITY: ALL
Page 12001
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 12002
AVOX SYSTEMS
INSTALLATION
TASK 35-23-07-400-804
1. Installation
Not applicable
EFFECTIVITY: ALL
Page 13001
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 13002
AVOX SYSTEMS
SERVICING
TASK 35-23-07-610-801
1. Servicing
Not applicable
EFFECTIVITY: ALL
Page 14001
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 14002
AVOX SYSTEMS
STORAGE
TASK 35-23-07-500-801
1. General
This section contains information on storage (including transportation) recommendations for the
P/N 801307 Series CVA’s.
TASK 35-23-07-550-801
2. Storage
A. Ensure that the valve assembly hand knob is set in the “OFF” position before the CVA is transported
or put in storage.
B. The CVA should always be transported or put in storage with a minimum oxygen pressure to prevent
contamination from entering the cylinder. Cylinders charged to less than 25.9 psig at 68°F (20°C) are
considered empty by the US Department of Transportation. A CVA, even when it contains a minimum
amount of oxygen pressure, still must be stored and transported under all applicable regulations.
A CVA that is completely depleted of oxygen pressure must be assumed to be contaminated. Refer to
the CLEANING section in this manual and clean the CVA if the oxygen pressure has been depleted.
C. Make sure all protective caps, plugs and covers are tightly installed on the CVA.
D. Put the CVA in a clean polyethylene bag and seal it for protection from dust and dirt.
E. Store the CVA in a cool area, away from sources of high heat and humidity.
F. Refer to the applicable aircraft maintenance manual for procedures to reinstall the CVA.
TASK 35-23-07-510-801
3. Transportation
The United States Department of Transportation (DOT) Code of Federal Regulations (CFR) provides rules
affecting shipments of compressed oxygen cylinders by ground (motor freight), passenger carrying aircraft,
and cargo aircraft. These regulations are specified in applicable sections of CFR Title 49 - Transportation,
Subtitle B, Chapter 1, Subchapter C (Hazardous Materials Regulations).
After October 1, 2008, the DOT changed the allowable pressure relief device (PRD) pressure range for
cylinder type 3AA when shipped by air. CVA P/N's 801307-00 thru 801307-11 and P/N 801307-20 thru
801307-24 comply with CFR 173.302a(f)(2)(i) and (ii) requirements for PRD's on compressed oxygen
cylinders. Some AVOX Systems P/N 801307-25 CVA's were manufactured that did not conform to the new
rule. Refer to the REWORK section of this CMM for information on replacing a non-compliant PRD with a
PRD that is compliant with this rule.
Additional requirements and regulations (e.g., Transport Canada) for transport of oxygen cylinders may
apply in other countries.
Subtask 35-23-07-99E-001
A. Reference Documents
Table 15001 contains a list of applicable reference documents for the transportation and packing of
compressed oxygen cylinders aboard aircraft. The information in Table 15001 was accurate on the
revision date of this manual.
EFFECTIVITY: ALL
Page 15001
AVOX SYSTEMS
3. Transportation (Continued)
A. Reference Documents (Continued)
Table 15001
Reference Documents
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
Federal Register - Hazardous Materials: Chemical Oxidizers and US Government Printing Office
Part V; Vol. 64; No. 160 Compressed Oxygen Aboard Aircraft; Final Rule Washington, DC 20402
US Department of Transportation USA
(Research and Special Programs
Administration)
CFR Title 49 - Transportation, Part 171: General Information, Regulations and US Government Printing Office
Subtitle B, Chapter 1, Subchapter C Definitions Washington, DC 20402
(Hazardous Materials Regulations) Part 172: Hazardous Materials Table, Special USA
Provisions, Hazardous Materials
Communications, Emergency Response
Information and Training Requirements
Part 173: Shippers General Requirements for
Shipments and Packagings
Part 174: Carriage by Rail
Part 175: Carriage by Aircraft
Part 176: Carriage by Vessel
Part 177:Carriage by Public Highway
Part 178: Specifications for Packagings
Part 180: Continuing Qualification and Maintenance
of Packagings
ATA Specification No. 300 Packaging of Airline Supplies Air Transport Association of America
Washington, DC
20004-1707 USA
Subtask 35-23-07-530-001
B. New US DOT HM224B Requirements for Air Shipment of Cylinder Assemblies that Contain
Compressed Oxygen Into and Within the US (Incorporation of SIL-35-126).
(1) All cylinders charged with compressed oxygen gas greater than 25.9 psig at 68° F (20° C) that are
offered for air shipment within or into the US must comply with US DOT HM224B packaging
requirements. The ATA boxes that have been used in recent years are no longer approved for
transporting these cylinder assemblies by air.
(2) Cylinders charged to less than 25.9 psig at 68° F (20° C) are considered empty by the DOT and
may be air shipped without HM224B compliant packaging.
WARNING: THE PACKING FOR SHIPMENT AND OFFERING FOR SHIPMENT OF ANY CHARGED
COMPRESSED OXYGEN GAS CYLINDERS SHALL BE DONE ONLY BY THOSE
FACILITIES AUTHORIZED AND THOSE PERSONNEL TRAINED TO HANDLE AND
PACKAGE HAZARDOUS MATERIAL. PERSONNEL ALSO NEED TO BE EXPERIENCED
AND KNOWLEDGEABLE IN HANDLING AVIATION OXYGEN EQUIPMENT. FAILURE TO
COMPLY MAY RESULT IN INJURY OR DEATH.
(3) Cylinders charged greater than 25.9 psig at 68° F (20° C) may be transported by:
(a) Surface transport by ship or truck in conventional packaging.
EFFECTIVITY: ALL
Page 15002
AVOX SYSTEMS
B. New US DOT HM224B Requirements . . . Within the US (Continued)

(b) Air transport in boxes compliant with HM224B in non-passenger aircraft. Approved boxes are
listed in Table 15002. The compliant boxes are marked with "DOT31FP.
Table 15002
AVOX Systems P/N of US DOT Compliant Reusable Shipping Boxes
for Compressed Oxygen Cylinders
AVOX Systems P/N Zodiac Services P/N Cylinder Capacity (cu. ft.)
82009-22 VPS-308E 22 and Smaller
82009-76 VPS-302E 76.5 and Smaller
82009-115 VPS-301E 115 and Smaller
Subtask 35-23-07-530-002
C. New US DOT HM224B Compliant Procedures
(1) Package securely in a box that is compliant with HM224B (a list of compliant boxes is shown in
Table 15002).
(2) This package may be offered for air shipment on any aircraft or surface vehicle. (Air carriers may
restrict the shipment of charged cylinders in HM224B compliant boxes, e.g., they may limit the
quantities carried.)
(3) HM224B compliant boxes are available for sale. AVOX and Zodiac Services will provide the
option to return of any HM224B boxes used for shipping of AVOX oxygen cylinder assemblies.
The purchase price of the box less a handling fee will be credited provided box is returned in
good, usable condition. The Return Material Authorization Number must be included on the
Return Material Authorization Form (refer to Page 15004). The Return Material Authorization
Number must be provided by AVOX or Zodiac Services before material is returned.
To get technical aid or to contact a Zodiac Services location, refer to paragraphs 3.B. or 3.C in the
INTRODUCTION section of this manual.
Subtask 35-23-07-530-002
D. Shipment of Empty Cylinders [charged to less than 25.9 psig at 68° F (20° C)].
(1) Bleed the cylinder down to less than 25.9 psig at 68° F (20° C). Close the cylinder valve.
(2) Affix the shipping tag (P/N 10015660; see Figure 15001) securely to the neck of the cylinder.
(3) Package in standard corrugated shipping boxes with appropriate dunnage to protect and hold the
cylinder assembly in place.
(4) Affix an “EMPTY CYLINDER” label to the outside of the box.
(5) Cylinders satisfying D(1) thru D(4) can be offered for shipment to any destination by air or surface.
EFFECTIVITY: ALL
Page 15003
AVOX SYSTEMS
Cylinder Shipping Tag P/N 10015660

Figure 15001
D. Shipment of Empty Cylinders [charged to less than 25.9 psig at 68° F (20° C)]
WARNING: CYLINDER ASSEMBLIES MUST BE FULLY CHARGED BEFORE PLACING INTO

SERVICE. FAILURE TO FULLY CHARGE A CYLINDER BEFORE PLACING IN
SERVICE MAY RESULT IN INJURY OR DEATH.
(6) After arrival at destination
(a) Charge the cylinder assembly to full operating pressure before placing into service.
(b) Remove the shipping tag (P/N 10015660; see Figure 15001) from the neck of the cylinder.
(c) Verify that the cylinder is charged to full operating pressure.
(d) Check the cylinder assembly for leaks.
(e) Issue an EASA Form 1 or equivalent as required.
(f) Add statement to block 13 on the EASA Form 1 or equivalent stating that service was
performed in accordance with the CMM and the SIL.
(g) Add in block 12 of the EASA Form 1 or equivalent “Inspected/Tested.”
(h) Sign on the right side in block 20.
(j) Install in aircraft or place in stores ready for service.
or
(k) Re-package if unit is being forwarded (outside US only)
EFFECTIVITY: ALL
Page 15004
AVOX SYSTEMS
E. Return Material Authorization Number __________________________
Material Return Form
(You May Copy This Page as Needed)
Your Company Name:
Complete Shipping Address:
(Please do not use PO Boxes)
Country:
Telephone Number:
Fax Number:
E-mail Address:
US DOT HM224B Compliant Shipping Boxes
P//N: S/N:
P//N: S/N:
P//N: S/N:
P//N: S/N:
P//N: S/N:
P//N: S/N:
P//N: S/N:
P//N: S/N:
P//N: S/N:
P//N: S/N:
P//N: S/N:
P//N: S/N:
EFFECTIVITY: ALL
Page 15005
AVOX SYSTEMS
EFFECTIVITY: ALL
Page 15006
AVOX SYSTEMS
REWORK
TASK 35-23-07-99C-805
1. US DOT Rule Change (Incorporation of SIL-35-109)
US DOT Rule Change Requires Replacement of Pressure Relief Device on certain 801307 Series CVA’s
in Order to Ship by Air as Cargo or Company Owned Material (COMAT) When Filled with Oxygen.
After October 1, 2008, the new rule required a pressure relief device (PRD) with a pressure range from 90
to 100 percent of the cylinder test pressure for cylinder type 3AA. Some AVOX Systems CVA’s were man-
ufactured with a PRD (safety plug or safety outlet assembly) that does not conform to the new rule.
Subtask 35-23-07-840-001
A. Affected CVA’s
Some of the CVA’s listed in Table 16001 may have been included in kits for installing the CVA on
aircraft. CVA’s installed in an aircraft as part of the required equipment for flight are not affected
unless a CVA is removed and offered for shipment by air as cargo or COMAT. CVA’s manufactured
after January 1, 2008 have a PRD attached to the valve that is compliant with the new rule
Table 16001
End Item P/N of Affected CVA
801307-25
Subtask 35-23-07-210-001
B. Determine Whether or Not any Action is Necessary by Performing Step 1.B.(1), 1.B.(2), or 1.B.(3)
(1) At the time of overhaul or maintenance, check the date of manufacture on your CVA identification
label (-15, IPL Fig.1). If the manufacturing date is after January 1, 2008, no further action is
necessary.
(2) Compare the part number on the CVA identification label (5, IPL Fig. 1) to the Affected CVA P/N
(Table 16001). If the part numbers match, examine the valve body to confirm that the old valve
part number (Table 16001) is not stamped into the valve body (refer to "Current Dash Number" in
Figure 16003). If the old dash number ("20") is not stamped into the valve body, or if it has been
stamped out with "XX" and the new valve dash number ("2E") has been stamped on the valve
body as shown in Figure 16003, then no further action is necessary.
(3) Check the cylinder for the US DOT Compliance Label P/N 10014464. The label would have been
applied to the cylinder if the CVA was modified to comply with the new DOT rule. Refer to Figures
16001 and 16002 for identification of the label and its location on the cylinder. If the cylinder
includes the compliance label, no further action is required.
Table 16002
Conversion of Valve and Safety Outlet Part Assembly Numbers
Affected Old New Old Safety New Safety
CVA P/N Valve P/N Valve P/N Outlet Assy P/N Outlet Assy P/N
801307-25 801308-20 801308-2E 800844-00 800844-02
Subtask 35-23-07-840-002
C. Replacement of a Non-compliant PRD with a PRD that Complies with the New Rule
(1) Accomplish this replacement at the next hydrostatic test, but no later than the first hydrostatic test
after October 1, 2008. There is one PRD on a CVA.
EFFECTIVITY: ALL
Page 16001
AVOX SYSTEMS
US DOT Compliance Label P/N 10014464

Figure 16001
Location of Compliance Label on Cylinder

Figure 16002
1. US DOT Rule Change (Continued)
C. Replacement of a Non-compliant PRD with a PRD that Complies . . . (Continued)
(2) Accomplish this replacement off-wing. Use the steps in the DISASSEMBLY section to remove the
old safety outlet. Use the steps in the ASSEMBLY section to install safety outlet. Do this during a
hydrostatic test, an overhaul, a repair, or strictly for the replacement of the safety outlet. Re-
identify the valve and attach the compliance label to the cylinder as instructed.
WARNING: FAILURE TO FOLLOW THE PROCEDURES AND HEED THE WARNINGS IN THIS
MANUAL OR ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS
MANUAL UNLESS TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION
OXYGEN EQUIPMENT MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS
(3) Read and understand all the information and heed all warnings in this manual before performing
any procedures on the CVA. Perform all procedures in the sequence of operations given. Do not
attempt to perform any of the procedures in this manual unless you are trained and qualified in
the proper use and maintenance of aviation oxygen equipment. Maintenance personnel must
know how to avoid the hazards of maintaining aviation oxygen equipment and must comply with
all applicable government regulations.
EFFECTIVITY: ALL
Page 16002
AVOX SYSTEMS

(4) Obtain the materials necessary for a PRD replacement.
(a) Contact the Product Support Services listed in Paragraphs 3.B and 3.C of the INTRODUC-
TION section of this manual to obtain the required materials listed in Table 16003 to convert
each CVA.
Table 16003
Required Materials to Convert One CVA
New Safety Quantity Label P/N Quantity
Outlet Assy P/N Min Qty = 10
800844-02 1 10014464 1
(5) Remove the old Safety Outlet Assembly P/N 800844-00. (Refer to IPL Fig. 2 for item numbers in
parentheses)
(a) In a clean, grease-free area, bleed the oxygen from the cylinder per para 3.A in the
DISASSEMBLY section of this manual. Removal of the valve from the cylinder is optional.
(b) Remove the old safety outlet assembly (-600) as applicable, per paragraph 4.A. in the
DISASSEMBLY section of this manual. Discard the nut (625), insert (630), disc (-645, 645A),
and gasket (650).
(6) Install the new Safety Outlet Assembly P/N 800844-02. (Refer to IPL Fig. 2 for item numbers in
parentheses).
NOTE: When new safety outlet assembly P/N 800844-02 is ordered as a complete assembly,
disc (885) and gasket (890) are already assembled to the retainer (880).
(a) Install the new safety outlet assembly P/N 800844-02 per paragraph 6.B as applicable in the
ASSEMBLY section of this manual.
(7) Change the old valve P/N 801308-20 that is stamped on the valve body to 801308-2E with steel
stamps of approximately 1/8 inch (3 mm) character size.
(a) Stamp "XX" over the dash number "20" as shown in Figure 16003.
(b) Stamp the new dash number "2E" on the valve body below the part number oval as shown in
Figure 16003.
Re-identification of Valve with New Part Number

Figure 16003
(8) Use the appropriate technical documents to complete the hydrostatic test, overhaul, or repair if
required, or do a leak test.
EFFECTIVITY: ALL
Page 16003
AVOX SYSTEMS

(9) After the service has been completed, attach the P/N 10014464 label to the cylinder as shown in
Figure 16002.
NOTE: On smaller cylinders, the label can be placed in a location just below the identification label.
NOTE: Locate label P/N 10014464 so that it will not be covered by the mounting band that will hold
the cylinder after installation.
(10)Affected assemblies appearing in Table 16002 can be shipped in an empty condition to an
authorized repair facility listed in paragraph 3.C in the INTRODUCTION section of this manual.
TASK 35-23-07-840-802
2. Removal from service of all suspect 115 cu. ft. oxygen cylinders in certain AVOX Systems P/N 801307
Series Cylinder Assemblies (Incorporation of SB 6084-34-35-01)
AVOX was notified that a 115 cu. ft. cylinder had ruptured during hydrostatic testing. The manufacturer of
the cylinder determined that three lots of 115 cu. ft. cylinders were affected. All of the affected cylinders and
the components that contain them must be removed from service. SB 6084 34-35-01 identified the affected
AVOX Systems cylinders and cylinder assemblies and told how to replace the affected units.
A. Effectivity
(1) Concerned Equipment
Affected 115 cu. ft. cylinders (P/N 6084-34) are used on the AVOX Systems cylinder assemblies
identified in Table 16004. Table 16005 identifies the serial numbers of the affected cylinder assem-
blies. Table 16006 identifies the aircraft on which the affected components can be installed.
All units installed on aircraft and held in stores are affected. Cylinders of other sizes used on any
AVOX Systems cylinder assemblies are not affected.
B. Reason
Four lots of cylinders totaling 275 units have been determined by the cylinder manufacturer to be
potentially defective.
These cylinders could potentially rupture during hydrostatic testing.
These lots of suspect cylinders were discovered after one of the cylinders from these lots ruptured
during a routine hydrostatic test at a maintenance repair organization (MRO).
The rupture of the cylinder occurred at a pressure less than required.
These cylinders present a potential safety issue and as a precaution will require removal from
service and replacement of all units from the suspect lots.
C. Description
Compressed oxygen cylinders and the components of which they are a part that are defective due to
improper heat treating are identified. How to identify them and what to do with them are detailed.
Table 16004
Affected AVOX Systems Cylinder Assemblies and Spare Cylinders
AVOX Systems
Cylinder/Assembly P/N Nomenclature Suspect Cylinder
801307-00 Stationary Cylinder Assembly 6084-34 or 10003367
EFFECTIVITY: ALL
Page 16004
AVOX SYSTEMS

Affected AVOX Systems Cylinder Assemblies and Spare Cylinders
AVOX Systems
Cylinder/Assembly P/N Nomenclature Suspect Cylinder
Table 16005
Part Numbers and Serial Numbers of Suspect Cylinder Assemblies and Cylinders
AVOX Systems AVOX Systems Capacity
Assembly P/N Cylinder S/N Assembly S/N (cu. ft.)
1 801307-00 ST82308 C06120242 115
2 801307-00 ST82309 C06120243 115
3 801307-00 ST82338 C07010508 115
4 801307-00 ST82344 C06120910 115
5 801307-00 ST82356 C07010509 115
6 801307-00 ST82365 C07010511 115
7 801307-00 ST82367 C07010512 115
8 801307-00 ST82369 C07010510 115
9 801307-00 ST82374 C07010513 115
10 801307-00 ST82376 C07010515 115
11 801307-00 ST82386 C06120916 115
12 801307-00 ST82428 C06120715 115
13 801307-00 ST82437 C06120914 115
14 801307-00 ST82438 C06120712 115
15 801307-00 ST82439 C06120924 115
16 801307-00 ST82447 C07010522 115
17 801307-00 ST82450 C07010521 115
18 801307-00 ST82451 C06120885 115
19 801307-00 ST82458 C07010518 115
20 801307-00 ST82461 C07010517 115
21 801307-00 ST82462 C07010523 115
22 801307-00 ST82463 C06120913 115
23 801307-00 ST82464 C07010519 115
24 801307-00 ST82466 C07010520 115
25 801307-00 ST82467 C06120925 115
26 801307-00 ST82468 C07010516 115
27 801307-00 ST82471 C07010501 115
28 801307-00 ST82472 C06120886 115
29 801307-00 ST82479 C06120923 115
30 801307-00 ST82482 C06120909 115
31 801307-00 ST82488 C07010524 115
32 801307-00 ST82492 C06120713 115
EFFECTIVITY: ALL
Page 16005
AVOX SYSTEMS

33 801307-00 ST82496 C06120716 115
34 801307-00 ST82497 C06120714 115
35 801307-00 ST82498 C06120717 115
36 801307-00 ST82499 C06120912 115
37 801307-00 ST82502 C06120708 115
38 801307-00 ST82503 C06120706 115
39 801307-00 ST82505 C06120710 115
40 801307-00 ST82506 C06120711 115
41 801307-00 ST82553 C06120235 115
42 801307-00 ST82554 C06110889 115
43 801307-00 ST82555 C06120227 115
44 801307-00 ST82556 C06120917 115
45 801307-00 ST82561 C06120918 115
46 801307-00 ST82566 C06110887 115
47 801307-00 ST82567 C06110684 115
48 801307-00 ST82568 C06120236 115
49 801307-00 ST82574 C06110888 115
50 801307-00 ST82576 C06110890 115
51 801307-00 ST82581 C06110682 115
52 801307-00 ST82584 C06120238 115
53 801307-00 ST82586 C06120719 115
54 801307-00 ST82587 C06120229 115
55 801307-00 ST82588 C06120233 115
56 801307-00 ST82589 C06120427 115
57 801307-00 ST82592 C06120436 115
58 801307-00 ST82597 C06120718 115
59 801307-00 ST82604 C06120234 115
60 801307-00 ST82618 C06120226 115
61 801307-00 ST82620 C06120915 115
62 801307-00 ST82622 C06120720 115
63 801307-00 ST82625 C06120244 115
64 801307-00 ST82626 C06120926 115
65 801307-00 ST84209 C06120921 115
66 801307-00 ST84212 C06120239 115
67 801307-00 ST84215 C06120237 115
68 801307-00 ST84216 C06120721 115
69 801307-00 ST84218 C06120241 115
70 801307-00 ST84224 C06120438 115
71 801307-00 ST84225 C06120911 115
72 801307-00 ST84227 C06120434 115
73 801307-00 ST84228 C06120703 115
EFFECTIVITY: ALL
Page 16006
AVOX SYSTEMS

74 801307-00 ST84229 C06120704 115
75 801307-00 ST84230 C06120707 115
76 801307-00 ST84232 C06120437 115
77 801307-00 ST84234 C06120705 115
78 801307-00 ST84235 C06120702 115
79 801307-00 ST84236 C06120709 115
80 801307-00 ST86145 C07011067 115
81 801307-00 ST86300 C07020996 115
82 801307-00 ST86302 C07030204 115
83 801307-00 ST86303 C07030364 115
84 801307-00 ST86304 C07030200 115
85 801307-00 ST86305 C07021002 115
86 801307-00 ST86306 C07020997 115
87 801307-00 ST86307 C07030203 115
88 801307-09 ST82578 C06110791 115
89 801307-23 ST82339 C07010209 115
90 801307-23 ST82345 C07010211 115
91 801307-23 ST82352 C06120273 115
92 801307-23 ST82357 C06110856 115
93 801307-23 ST82358 C06120246 115
94 801307-23 ST82375 C06110855 115
95 801307-23 ST82391 C07010224 115
96 801307-23 ST82400 C07010225 115
97 801307-23 ST82401 C07010222 115
98 801307-23 ST82403 C07010226 115
99 801307-23 ST82404 C07010223 115
100 801307-23 ST82405 C07010221 115
101 801307-23 ST82407 C06120257 115
102 801307-23 ST82408 C06120256 115
103 801307-23 ST82410 C06120252 115
104 801307-23 ST82411 C06120261 115
105 801307-23 ST82412 C06120253 115
106 801307-23 ST82413 C06120251 115
107 801307-23 ST82414 C06120266 115
108 801307-23 ST82415 C06120258 115
109 801307-23 ST82416 C06120271 115
110 801307-23 ST82425 C07010218 115
111 801307-23 ST82430 C06120773 115
112 801307-23 ST82433 C06120281 115
113 801307-23 ST82434 C07010220 115
114 801307-23 ST82435 C06120265 115
EFFECTIVITY: ALL
Page 16007
AVOX SYSTEMS

115 801307-23 ST82436 C06120262 115
116 801307-23 ST82440 C06120259 115
117 801307-23 ST82441 C06120278 115
118 801307-23 ST82442 C06120275 115
119 801307-23 ST82443 C06120264 115
120 801307-23 ST82444 C06120272 115
121 801307-23 ST82445 C06120277 115
122 801307-23 ST82446 C07010210 115
123 801307-23 ST82453 C06120274 115
124 801307-23 ST82455 C06120270 115
125 801307-23 ST82456 C06120276 115
126 801307-23 ST82459 C07010215 115
127 801307-23 ST82473 C06120267 115
128 801307-23 ST82474 C06120771 115
129 801307-23 ST82475 C07010219 115
130 801307-23 ST82478 C06120269 115
131 801307-23 ST82483 C07010212 115
132 801307-23 ST82484 C06120268 115
133 801307-23 ST82485 C07010213 115
134 801307-23 ST82486 C07010214 115
135 801307-23 ST82489 C06120263 115
136 801307-23 ST82490 C06120772 115
137 801307-23 ST82495 C07010217 115
138 801307-23 ST82500 C07010216 115
139 801307-23 ST82550 C06110842 115
140 801307-23 ST82552 C06110844 115
141 801307-23 ST82557 C06110833 115
142 801307-23 ST82558 C06110852 115
143 801307-23 ST82563 C06110851 115
144 801307-23 ST82565 C06110847 115
145 801307-23 ST82570 C06110850 115
146 801307-23 ST82572 C06110846 115
147 801307-23 ST82573 C06110837 115
148 801307-23 ST82577 C06110848 115
149 801307-23 ST82579 C06110853 115
150 801307-23 ST82582 C06110835 115
151 801307-23 ST82585 C06110868 115
152 801307-23 ST82590 C06110860 115
153 801307-23 ST82591 C06110859 115
154 801307-23 ST82603 C06110867 115
155 801307-23 ST82605 C06110862 115
EFFECTIVITY: ALL
Page 16008
AVOX SYSTEMS

156 801307-23 ST82606 C06110858 115
157 801307-23 ST82619 C06110854 115
158 801307-23 ST82621 C06110861 115
159 801307-23 ST83896 C06120280 115
160 801307-23 ST83898 C06120255 115
161 801307-23 ST83899 C06120279 115
162 801307-23 ST83901 C06120247 115
163 801307-23 ST83902 C06120250 115
164 801307-23 ST83903 C06120254 115
165 801307-23 ST83904 C06120248 115
166 801307-23 ST83905 C06120249 115
167 801307-23 ST84217 C06110869 115
168 10003367 ST82368 NA 115
169 10003367 ST82417 NA 115
170 10003367 ST82418 NA 115
171 10003367 ST82426 NA 115
172 10003367 ST82448 NA 115
173 10003367 ST82449 NA 115
174 10003367 ST82457 NA 115
175 10003367 ST82465 NA 115
176 10003367 ST82494 NA 115
177 10003367 ST83900 NA 115
178 10003367 ST84211 NA 115
179 10003367 ST86138 NA 115
180 6084-34 ST82335 NA 115
181 6084-34 ST82337 NA 115
182 6084-34 ST82340 NA 115
183 6084-34 ST82341 NA 115
184 6084-34 ST82342 NA 115
185 6084-34 ST82343 NA 115
186 6084-34 ST82347 NA 115
187 6084-34 ST82348 NA 115
188 6084-34 ST82349 NA 115
189 6084-34 ST82350 NA 115
190 6084-34 ST82351 NA 115
191 6084-34 ST82353 NA 115
192 6084-34 ST82354 NA 115
193 6084-34 ST82355 NA 115
194 6084-34 ST82360 NA 115
195 6084-34 ST82361 NA 115
EFFECTIVITY: ALL
Page 16009
AVOX SYSTEMS

196 6084-34 ST82362 NA 115
197 6084-34 ST82363 NA 115
198 6084-34 ST82371 NA 115
199 6084-34 ST82378 NA 115
200 6084-34 ST82385 NA 115
201 6084-34 ST82388 NA 115
202 6084-34 ST82390 NA 115
203 6084-34 ST82392 NA 115
204 6084-34 ST82393 NA 115
205 6084-34 ST82394 NA 115
206 6084-34 ST82397 NA 115
207 6084-34 ST82398 NA 115
208 6084-34 ST82402 NA 115
209 6084-34 ST84231 NA 115
210 6084-34 ST84233 NA 115
NOTE: See Table 16004 for assemblies containing P/N 6084-34,
P/N 6350A34X-A, and P/N 10003367 spare cylinders
Table 16006
AVOX Systems Cylinder Assemblies with Aircraft that are Affected
Aircraft Models Affected

AVOX P/N OEM P/N OEM (See Note at End of Table)
801307-00 60B50087-7 Boeing DC9-41, DC-10, MD-90
707-100, -100B, -200, -300,-300B, -300C, -400,
727, 727C, 727-100, -100C, -200 Series, -200F
737-100, -200, -200C, -300, -400, -500, -600, -700,
800 Series
747-100, -100B, -100B SUD, -200, -200B, -200C, 200F,
-300, -400, -400D, -400F Series, 747SP Series, 747SR
Series,
757-200, -200PF, -200CB Series,
767-200, -300, -300F Series, -400
777, 777F
801307-00 N/A Airbus A300-600, A300B4-605R,
A310-324,
A318Series, A319Series, A321Series,
A319-111, -112, -113, -114, -131, -132
801307-01 60B50087-8 Boeing 707-100, -100B, -200, -300, -300B, 300C, -400
727, 727C, 727-100, -100C, -200, -200F,
737-100, -200, -200C, -300
747-100, -100B, -200B, -200C, -200F, -300, 100B SUD,
747SP, 747SR
EFFECTIVITY: ALL
Page 16010
AVOX SYSTEMS

AVOX Systems Cylinder Assemblies with Aircraft that are Affected
Aircraft Models Affected
AVOX P/N OEM P/N OEM (See Note at End of Table)
801307-02 60B50087-9 Boeing
707-100, -100B, -200, -300, -300B, 300C, -400
727, 727C, 727-100, -100C, -200, -200F,
737-100, -200, -200C, -300
747-100, -100B, -200B, -200C, -200F, -300, 100B SUD,
747SP, 747SR
801307-03 60B50087-10 Boeing 707-100, -100B, -200, -300, -300B, 300C, -400
727, 727C, 727-100, -100C, -200, -200F,
737-100, -200, -200C, -300
747-100, -100B, -200B, -200C, -200F, -300, 100B SUD,
747SP, 747SR
801307-07 60B50087-94 Boeing 707-100, -100B, -200, -300, -300B, 300C, -400
727, 727C, 727-100, -100C, -200, -200F,
737-100, -200, -200C, -300
747-100, -100B, -200B, -200C, -200F, -300, 100B SUD,
747SP, 747SR
757-200
801307-09 60B50087-11 Boeing DC10-10, -15, -30, -40, MD11, MD11F,
707-100, -100B, -200, -300, -300B, -300C, -400,
727, 727C, 727-100, -100C, -200, -200F
737-100, -200, -200C, -300
747-100, -100B,-100B SUD -200, -200B, -200C, 200F, -
300, -400, 747SP, 747SR
767-200, -300
801307-23 N/A Boeing DC9 -81, -82, -83, -87, DC10-10, -10F, -15, -30,-30F,
-40, MD11, MD88, MD90-30, 727-200F
801307-23 N/A Airbus A300B4-605R, -605RF, -622R, -622RF,
A300C4-605RF, -620,
A300F4-605R, -622R,
A300-600PtoF, A310-200PtoF, A310-300PtoF,
A310-203F, -222F, -308, -324F
801307-24 60B50087-12 Boeing DC9-31, -32, -34, -41, -51, -81, -87
NOTE: Not all specific cylinder assembly part numbers were installed on the airplane models listed at
the time of airplane delivery. Operators are encouraged to determine if the cylinder assembly
part numbers listed may have been installed post-delivery on their airplanes
Series Cylinder Assemblies (Continued)
D. Compliance
Removal and replacement of affected units is mandatory within 30 days of the publication date of SB
6084-34-35-01.
E. Approval
Technical content of SB 6084-34-35-01 was reviewed and approved by the FAA.
EFFECTIVITY: ALL
Page 16011
AVOX SYSTEMS
F. Manpower
One technician
Estimated time: 10 minutes
G. Material Information
Material - Price and Availability
Replacement of affected cylinders will be provided free of charge.
H. Accomplishment Instructions
WARNING: FAILURE TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE,

FLAMMABLE SOLVENTS, OR OTHER COMBUSITBLE MATERIALS INCLUDING DUST,
LINT, AND FINE METAL PARTICLES, OR FAILURE TO USE CLEAN HANDS, GLOVES,
AND TOOLS WHEN HANDLING OXYGEN EQUIPMENT MAY RESULT IN FIRE OR
EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY, OR DEATH.
(1) If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other
combustible materials, fire and explosion may occur. Also, many substances and materials that
do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence
of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, and
tools.
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR

OVERHAUL PROCEDURES DESCRIBED IN THIS MANUAL MAY CAUSE INJURY TO
THE EYES.
(2) Use eye protection at all times during all service or overhaul procedures.
(3) Determine by record search or inspect all cylinder assemblies installed on board all aircraft and
cylinder assemblies and spare cylinders held in stores or quarantine to determine if any AVOX
Systems cylinder assembly or spare cylinder has a part number listed in Table 16004. An
example of a cylinder assembly identification label is shown in Figure 16004.
Example of Cylinder Assembly Identification Label

Figure 16004
EFFECTIVITY: ALL
Page 16012
AVOX SYSTEMS
H. Accomplishment Instructions (Continued)
(4) Determine by record search or inspect all cylinder assemblies installed on board all aircraft and
cylinder assemblies and spare cylinders held in stores or quarantine to determine if any AVOX
Systems cylinder assembly or spare cylinder has a serial number listed in Table 16005. An
example of a cylinder assembly identification label is shown in Figure 16005. The serial numbers
are stamped into the shoulder of the cylinders as shown in Figure 16005.
(5) Remove from service, stores, or quarantine all cylinder assemblies and cylinders that have serial
numbers listed in Table 16005. If installed in an aircraft, refer to the appropriate Aircraft
Maintenance Manual for the correct removal procedure.
(6) Bleed down all affected units to less than 25 psig (see NOTE below). Close the valve after bleed
down and cap the outlet.
(7) Contact the authorized Zodiac Services distributor listed in Paragraph 3.C. in the
INTRODUCTION section of this CMM that is located nearest to you. The Zodiac Services
distributor will give instructions for handling, authorization to return, and destination for shipment
of the affected unit or cylinder.
(8) Zodiac Services will replace affected cylinders and/or return units in a flight worthy condition with
a 15 to 24 psig pre-charge (see note below) Free of Charge (FOC). Please complete the form on
Page 16014 and submit it to one of the contacts listed in Paragraph 3.C. in the INTRODUCTION
section of this CMM to request a replacement cylinder.
NOTE: US DOT rules for shipment by aircraft of cylinders with compressed oxygen changed on
October 1, 2009. Please know the new rules and obey them when shipping into or within the
US. (Refer to SIL-35-126, incorporated into Paragraphs 3.B. thru 3.E. in the STORAGE
section of this CMM.)
Location of Serial Number on Neck of Affected Cylinder

Figure 16005
EFFECTIVITY: ALL
Page 16013
AVOX SYSTEMS
2. Removal from service of all suspect 115 cu. ft. oxygen cylinders in certain AVOX Systems P/N 801307 Series
Cylinder Assemblies (Continued)
H. Accomplishment Instructions (Continued)
Material Order Form
(You May Copy This Page as Needed)
Your Company Name:
Complete Shipping Address:
(Please do not use PO Boxes)
Country:
Telephone Number:
Fax Number:
E-mail Address:
Aircraft Type/Model:
P/N: __________________ QTY: P/N: ________________ QTY: P/N: ________________ QTY:

CYLINDER S/N: CYLINDER S/N: CYLINDER S/N:
EFFECTIVITY: ALL
Page 16014

35-23-07-CMM 801rev01 July 2011

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

35-23-07-CMM 801rev01 July 2011

Uploaded by

Copyright:

Available Formats

AVOX SYSTEMS INC.

AVOX Systems Inc.

AVOX PART NUMBERS

REVISION 1 OF CMM 35-23-07 IS ATTACHED.

Page No. Description of Change Effectivity

ATA Chapter 35 - Oxygen

Original Issue Date: 20060502

© Copyright AVOX Systems Inc. 2006 - Revised 2011

The data and information contained in this document are

REVISION DATE REVISION REVISION DATE

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

REVISION DATE REVISION REVISION DATE

RECORD OF TEMPORARY REVISIONS

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

SERVICE BULLETIN LIST

SERVICE BULLETIN SERVICE BULLETIN

EFFECTIVITY: ALL SERVICE BULLETIN LIST

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY: ALL SERVICE BULLETIN LIST

LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

EFFECTIVITY: ALL LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

LIST OF EFFECTIVE PAGES

DESCRIPTION & OPERATION_________________________________ 1

TESTING & FAULT ISOLATION ________________________________ 1001

SCHEMATICS AND WIRING DIAGRAMS ________________________ 2001/2002

DISASSEMBLY _____________________________________________ 3001

CLEANING ________________________________________________ 4001

CHECK ___________________________________________________ 5001

REPAIR ___________________________________________________ 6001

ASSEMBLY ________________________________________________ 7001

FITS & CLEARANCES _________________________________________ 8001/8002

SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES ___ 9001

ILLUSTRATED PARTS LIST _____________________________________ 10001

SPECIAL PROCEDURES _____________________________________ 11001/11002

REMOVAL _________________________________________________ 12001/12002

INSTALLATION _____________________________________________ 13001/13002

SERVICING ________________________________________________ 14001/14002

STORAGE _________________________________________________ 15001

REWORK __________________________________________________ 16001

THIS PAGE INTENTIONALLY LEFT BLANK

AVOX P/N BOEING P/N AVOX P/N BOEING P/N

801307-00 60B50087-7 801307-09 60B50087-11

EFFECTIVITY: ALL INTRODUCTION

2. Warnings, Cautions, and Notes (Continued)

WARNING: FAILURE TO CONTROL HIGH PRESSURE GASEOUS OXYGEN MAY RESULT IN

WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN

WARNING: FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND

WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR

WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR

EFFECTIVITY: ALL INTRODUCTION

3. Product Support Services

Middle East: INSME Asia: ZSS

EFFECTIVITY: ALL INTRODUCTION

EFFECTIVITY: ALL INTRODUCTION

EFFECTIVITY: ALL INTRODUCTION

Testing and Fault Isolation Jun 08/84

EFFECTIVITY: ALL INTRODUCTION

DESCRIPTION AND OPERATION

801307 Series Stationary Cylinder and Valve Assembly