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CHE 362 Part 2 (Mjay)
CHE 362 Part 2 (Mjay)
CA CAb
fud
New SHo 13
MTCa OC SG4 Cunpli
tNGR0RASEK
t9 reane-fuuw C82t0pt3
CAt Ab
Figure 1.0
Interface
ACi
X
Gas
Liquid
YA
Distance
Concept of two resistance
Figure 1.
(a) Mass transfer occurs by molecular diffusion through a fluid layer at phase
boundary (solid wall) Beyond this film, concentration is homogeneous
andis CAb
Mass transfer through the film occurs at steady state
(b)
(c) Flux is Low and Mass transfer occurs at Low concentration.
Hence,
1.0
NA - DABdCa
dZ
for liquid phase
NAdz-DAB dC
1.I
mass-oqnsfer Brana
For Gas Phase
Na dz DARdPA
RT
NADAR PA - P)
LRT 1.3
From 1.0
A steady state mass balance is done
Rate of input of over an
elementary volume of thickness AZ
Rate of output of
solute at Z= Nalz.
solute at Z
Rate of accumulation O
+ AZ Nalz +Az
=
AZ =
O
Lim Nalz Nale t
-
AZ = O
AZ
dNA
dZ 1.4
dDAB
dZ
dC
dz
= O
1.5
-DABd Ca =
O
1.6
dz2
O
1.7
CA Cat -
(Gat c 1.8
Na-DABdC
dZ z-o
Where
KL-DAB- h N (CAL - CA
CAL Molar concentration at the interface
Cab Molar concentration outside the film.
Film theory. is useful in the analysis of mass transfer with chemical reaction. For
turbulent flowthe mass transfer coefficient has much smaller dependency
compared to laminar flow.
Penetration Theory
Most of the industrial processes of mass transfer is unsteady state process. In
such cases, the contacttime between phases is too short to achieve a stationary
state. This non stationary phenomenon is not generally taken into account by the
4
film model. In the
wall column the absorption of gases from
bubbles or
transfer
mass
absorption by wetted-
diffusion of the material takes surfaceSeeis formed instantaneously
liquid element are sliding down place. and
figure 1.1 the transient
figure demonstrate the
Liquid element -le
rees penetbion he 85md
a r e slidino down
spr oert'one n
sth
Rising gas
ubblos
unttenoysbe
A
5
II the
process of mass transfer is a unidirectional diffusion and the surtace
concentration is very low (CaB~ 0), the mass flux of component A, Na in (kgm
s) can be estimated as multiply by
2dt
iDAB xt-/2
h+I tc na e ehs t
DA /17lo
DABle
PAB DAB
Tt
whoi COmes under the sq, root bt-becomes squared fte)
NaP DA =f() .
Z/z=0 2.4
Substituting.equation (2.2) into equation (2.4), the rate of mass transfer at time t
is given by
NA()DA (Cat-Cab) 2.5
K ( DA TEt
2.6
The average mass transfer coefficient during a time interval te is then obtained
by integrating equation (2.6)
KL1
tc
K() dt Da
TTt
So from the above equation, the mass transfer coefficient is proportional to thc
square root of the diffusivity. This theory is sometimes called Higbie
penetration theory as it was first proposed by R. Higbie in 1935.
1) The liquid elements are interface are being randomly swapped by fresh
elements from bulk.
2) At any moment, each of the liquid elements at the surface has the same
probability of being substituted by fresh element.
3) Unsteady state mass transfer takes place to an element during its stay at
the interface.
Recall
2.9
NA K (XA1-Xa2) =Ku (Cai-CA2)
for liquid phase for equimolar counter diffusion of A & B or diffusion of a
through non-diffusing B.
KLav S x DAB
1
ime ol
Danckwerts pointed that the Higbie theory with its constanl
out
De a
exposure of the eddies of fluid at the surface is a special case of what may
more realistie picture, where the eddies are exposed for varying lengths of time.
ne liquid gas interface is then a mosaic of surface element of different
exposure - time histories, and since the rate of solute penetration depends upon
exposure time, the average rate for a unit surface area must be determined by
ott
summing up the individual values. It is observed that the shorter the time
exposure the greater is the rate of mass transfer. It is important to note therefore
that the mass transfer rate falls off progressively during the period of exposure,
theoretically from infinity at t= o to zero at t= oo
The mass transfer process is goyerned by equation (2:1), but the third boundary
condition is replaced thus Ca = CAo for Z Z» where Z» is finite. The mass
ransfer coefficient is given as
Boundary layer theory takes into account the hydrodynamics/flow field that
Characterizes a system and gives a realistic picture of the way mass transfer is a t
A of concentration boundary layer is show in
a phase boundary. Schematic
Iigure 2.1. ...
8
U
Cab
U U
XXXXXXXXXXXX
Flat plate
DAB
Where L is the
length of the plate
Example: The
following correlation for the heat-transfer
staggered tube bank
arrangement was proposed Nu 0.453Re coefficient in a
where 10 < Re =
0.568
pPr036
(=PU,d/u) <10 and 0.7<Pr<500
Estimate the mass transfer coefficient
analogy if to be expected for by using the mass
and heat transfer
evaporation ol n propyl alcohol
dioxide for the same
when the carbon dioxidegeometrical arrangement of tube diameter (d)into carbon
flows at a maximum of 38mm
and 1 atm. velocity (Ug)
Properties of dilute mixtures of propyl alcohol in of 10m/s at 300Ok
300k and 1 atm are carbon
molecular weight (M) 44gm/mole, density
viscosity (4). =1.49x10
= dioxide at
(p) 1.8kg/m =
Kt,K,PGMRTI
DAB PDAB
Stanton number (Stp) Sh/(Re. Sc). Ratio of total mass transfer rate
Sh/Pep toinertia forces
Re-udL
m t (SO= Ehg Manurkn
Ons Mt
0
Mass Transfer Coefficients for a
In Single Sphere in Case of Natural
presence of natural convection the
studied by steimberger and
mass transfer from Convection.
single sphere were
transfer coefficient as follows. Treybat (1960). They recommended the mass
Sh Shnc 0.347 (Re. Sc05)0.62
2.1
In the range of 1 Re < 3 x 10 and
Shnc 2.0 +0.569 (GrpSc)/4 0.6 sc 3200
In the range of 2.13
GrD Sc < and 10* Shne 2.0 + 0.0254 ( GrpSc)sc0.244
range of GrpSc>108 in the
bulk conditions of
Whero the physical properties of the gas.áre evaluated at theare based on tower
Reynolds numbx'
the moying gas. Sherwood number and studied the mass (ransfer by extending
djametor. Linton anc Sherwood (1960) with the extended data set
the Sehmidt number. They devloped a correlation
which can presented as
ard the data di Gulliland and Sherwood
Sh 0023 Re083Sc 2.19
Iruerige of 0:4x 10<Re7 x 10 and 0.6<Sc,3.0X 10* R3xA3
3x
Pipe wall
0 D36R
Liquid film 'wetted wall
section
Where e is the
provisity or void
fraction and dp is the
investigations have been carried out
in packed beds and for estimating the particle diameter. Various
developed correlations for mean mass transfer coefficients
their transfer coefficient from
experimental results. For both gas and
spherical particle, Gupta and Thodos (1962)
liquid packed and fluidized bed of
be expressed as: developed a correlation which can
dpGy
Gy is the mass
velocity of gas based on total cross sectional area of the
and dp is diameter of a tower
sphere with the same surface area per unit volume as
particle. Stanton number (StD) for mass transfer is defined as the
Sh/(Re.Sc)
Mass Transfer with Chemical Reaction
Operation in which one or more components of a gas phase are
iquid phase are common throughout thee chemical absorbed into a
process industries and
frequently serve to achieve desire reaction among component in
Such operations are often called reactive mass the two phases.
transfer or
because of the combination of reaction and absorptive mass reactive absorption
is the
absorptionof carbon IV oxide in an alkaline solution.transport. Example
Reaction of the
absorbed solute and a the liquid accomplishes two things favourable to the
absorption rate: (1) destruction of the absorbed solute as it forms a
reduces the equilibrium partial compound
pressure of the solute, consequently increasing
the concentration difference between the bulk
gas and the interface, and the
coefficient is
mass
transfer
is increased (2) the liquid phase rateS.
aosorption rate increased absorption
contributes to
in magnitude which also ot rxn. a
increased
the direction of diffusion as a result
transfer ratethen decreases in of a component
A through
Mass unidirectional molecular
diffusion
Considering the effects of bulk
flow, a material
then neglecting the
distance dy over area A,
#(kCa) (oy. A)
DOq by A=aCs (8y A) .
- DOCA -DOCA + ot
Or:
OCA = D3-Ca -
n
kCa 2.23
oy2
For a steady state process equation dCA = O
DA0 CA k1Ca
oy °=dC= k CA
dy
2.25
C
Sincen =1 d'o
CA
The reaction rate term
rkiCa for an irreversible reaction, kj is the rate constant.
Thesolution ofequalion (2.25) 1S
CA B y+B2eyny CABI2
Equation 2.25 can be solved by incorporating boundary conditions.
CA Cai at y= 0
14
CAO at y oo
B'and B2 in equation
By (2.26) can be evaluated
substituting the boundary
B=0, B'; Cai, hence conditions in (2.26), using
=
the
we have
boundary condition.
that
CA =CAi e
CA Ct
dCa -dK Cai e
2.27
y
dy D
dA
and
CAI
(NA)= -DdCa kD
CAI KD)y
dy 2.28
At the
interface y= O and
NAVKD CA
2.29
Also the
is
absorption rate can be estimated from the concentration profile which
RA-DdC
dy y=o .30
M KIDA
K2 2.32
15
indicates that the absorption
Equation 2.29 is similar to (2.33), equation (2.33)
coefficient and therefore the
rate is independent of the mass transfer
hydrodynamic condition prevailing at the interface.
From equation (2.33) we can estimate the interfacial area (Si) in gas -liquid
reactor as
S OAoU 2.34
RA
Where ao is the initial molar flow and U is the overall gas phase conversion.
Therefore the specific interfacial area (the interfacial area per unit volume
ofi
liquid (VL) in the reactor) can be expressed as
a NAoU
2.35
VLCA (KiDA)
As per Danckwert's surface renewal theory, the
as
absorption rate can be derived
anhentr
RA KLCAST+ M. CN (KDA + Ki?)
=
2.36
The. ratio of specific absorption rate (Ra) to the KiCai is called enhancement
factor of absorption from the diffusion regime.
Equation (2.36) also form the
basis for the calculation of absorption rate referred to as the liquid volume (V1)
RA a=aCA(KDA +KT) 2.37
d2 kC 0
dCA D
dy d
denCA
and
qdq-k CA = O
dCA D 2.39
When y o ,
Ca =O and dCa q=0
dy
B 0
And
dC2K C
dy n+1 D
since dCA Is
negative, the negative value of the square root will be taken to
dy give:
dCA2K 40
N Dy kD C 2.41
I integrating
CA dCA=
or
adon
2 B
When y= 0, CA= Cai
and
B'2 CAi
1-n and
1:D
2
7
ddb cdon Qoh_kCt
C -(n- -R dh d 2.43
2(n+M
Second order reaction (n=2)
For a Dd CA- kC
second order reaction equation (2.43) becomes
dy
CA -Ch 2.44
And d
fe Fial nol esebn
Na 2 KDCA from (2.42)
Ch Be
From (2.42) ct C
NA2 KD CA from (2.42)
V3
Example:
In
batch catalytic reactor, chlorination wihtoluene is carried out. It is
a
found
from the reaction that the film_mass transfer coefficient
(KL) is 5 x 10 cm/s, the
specific interfacial area is 3.6cm. The liquid hold up (EL) of the reactor was
0.74. The reaction is first order and the
equilibrium constant (K1) of the reaction
is 3.5 x 10 S. The overall gas phase conversion is 80%. The initial molar
concentration of the gas phase was 1.2 x 10' mol/cm*. Find out the enhancement
factor of the absorption and the rate of absorption for this reaction. The
diffusivity of the chlorine is 3.74x 10 cm/s
Solution .
The parameter M from equation (2.32) is given as
M=KiDl2 M
=
3.5 x 10x 3.74 x 103
(5x 104)
k
=0.05239
Therefore the enhancement factor can be found from (2.36) as
R(KLCA) 1 + M = 1.025
The chlorine concentration as a function of physical solubility can be calculated
from the relation.
C Kia 0.839
C Ki a Kia
Therefore the absorption rate (RAC) can be calculated from
Ra a aCal (K;De»tK1) cquation (2.37) as
3.6 x
(C/0.839 [3.5 x 10 x 3.74 x 10 x 10]
2.64 x 10 ml/cm'.s
Solved examples
1.In a gas absorption process, the solute gas A diffuses into a solvet liquid
with which it reacts. The mass transfer is one of
molecular diffusion and the concentration of A is
steady state unidire:tional
always sufficiently smali for
bulk flow to be negligible. Under these conditions the
reaction is first order with
respect to the solute A. at a depth I below the liquid surface, the concentration of
A has fallen to one-half
of the value at the surface What is the ratio,of-the mess
transfer rate at this depth I to the rate at the surface? Calculate
the numerical
value of the ratio when k/D 0.693, where D is the molecular diffusivity and
k the first order rate constant.
M
Solution
The process is described by:
C0): -(
At y = L, CA = Ca/2 and
J
CA Be + Bi2e -DyL
CAbi +8a
y -
Solving for B and B2: BCAL-1e
(1-9e(6) -J(
B'-Ca(1 2e ** ) («tkp|l -
eFtK))I Se - CA
dy D
(NA)y- Bt. 2etRABH NA-n+1 k0C
(NA)y B B
=e *)+e t-4)
21-eTE
NI 4 DCA
MAa-o 83N Aí
nti ka02.(o CA1)
ha |3Sk
o3NA Sk:b(vrn
20