Professional Documents
Culture Documents
'10•SCM-SM-094
SERVICE MANUAL
'10 • SCM-SM-094
CONTENTS
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'10 • SCM-SM-094
'10 • SCM-SM-094
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'10 • SCM-SM-094
■Table of models
Capacity 20 25 35 50 60
Model
Series code
Inverter type
Product capacity
Model name SRK : Wall mounted type
SRF : Floor standing type
SRR : Ceiling concealed type
FDTC : Ceiling cassette-4 way
compact type
Outdoor unit
Example: SCM 60 Z J-S
Series code
Inverter type
Product capacity
Model name
(Outdoor unit)
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'10 • SCM-SM-094
Remote controller
SRK series
4 Operation section
FAN SPEED button OPERATION MODE select button
TEMPERATURE button
ON TIMER button
3D AUTO button
SRF series
Operation
4Operation section
section
FAN SPEED button OPERATION MODE select button
Each time the button is pressed, the Each time the button pressed, the
display is switched over in turn. display is switched over in turn.
ON TIMER button
This button selects ON TIMER operation.
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SRR series
4 Operation section
Model SRK20~60ZJX-S
Unit ON/OFF button
This button can be used for turning on/off the unit when
remote controller is not available. RUN (HOT KEEP) light (green/blue)
• Illuminates during operation.
Remote controller signal receiver green : except ECONO operation
blue : ECONO operation
• Blinks when airflow stops due to the ‘HOT
KEEP’ and ‘CLEAN operation’.
1.5 sec.
ON
HOT KEEP
OFF
0.5 sec.
3 sec.
ON
CLEAN operation
OFF
1 sec.
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Model SRK20~50ZJ-S
1.5 sec.
HI POWER Light (green)
ON
Illuminates during HIGH POWER operation. HOT KEEP
OFF
AIR SELECTION button 0.5 sec.
Use this button to switch between the combination of upper and
lower air outlets and upper air outlet.
3 sec.
ON
AIR OUTLET SELECTION light (green) CLEAN operation
Illuminates during upper air outlet operation. OFF
1 sec.
Remote controller signal receiver
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Model SRR25~60ZJ-S
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Notes (1) Auto restart function is set at on when the air-conditioner is shipped from the factory. Consult with your dealer if this function needs to be switched off.
(2) When power failure ocurrs, the timer setting is cancelled. Once power is resumed, reset the timer.
(3) If the jumper wire (J170 or JA1) “AUTO RESTART” is cut, auto restart is disabled. (See the diagram at right)
• Model SRK20~60ZJX-S • Model SRK20~50ZJ-S
SRF25~50ZJX-S
SRR25~60ZJ-S
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(5) Flap and louver control (SRK and SRF series only)
4 SRK series
Control the flap and louver by AIRFLOW
(UP/DOWN) and
(LEFT/RIGHT) button on the wireless remote controller.
(a) Flap
Each time when you press the AIRFLOW
(UP/DOWN) button the mode changes as follows.
(b) Louver
Each time when you press the AIRFLOW
(LEFT/RIGHT) button the mode changes as follows.
(Louver stopped)
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(c) Swing
1) Swing flap 2) Swing louver
Flap moves in upward and downward Louver moves in left and right directions continuously.
directions continuously.
Approx.5°(10°)
Approx. 20°(25°)
Approx. 60°
Approx. 75°(70°)
Note (1) value in ( ) are for the model SRK20~50ZJ-S.
(b) Swing
1) Swing flap
Flap moves in upward and downward directions continuously.
In HEAT operation In COOL, DRY, FAN operation
Approx.44° Approx.60°
Approx.12°
Approx.5°
Approx.
5°
(c) Memory flap (Flap stopped)
When45°
Approx. you press the AIRFLOW button once while the flap is operating, it stops swinging at the position. Since this angle is mem-
orized in the microcomputer, the flap will automatically be set at this angle when the next operation is started.
Approx. 60°
(d) When not operating
Approx. 75°
The flap returns to the position of air flow directly below, when operation has stopped.
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(a) During Cooling and Heating (Including auto cooling and heating)
1) Air flow selection is determined according to indoor temperature and setting temperature.
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2) Air flow direction is controlled according to the indoor temperature and setting temperature.
a) When 3D auto operation starts
Cooling Heating
Flap Up/down Swing
Louver Wide (fixed) Center (fixed)
Cooling Heating
Flap Horizontal blowing (Fixed) Slant forwardl blowing (Fixed)
Louver Left/right Swing
c) After the flap swings for 5 cycles, control is switched to the control in d).
Cooling Heating
Flap Up/down Swing
Louver Center (Fixed)
d) For 5 minutes, the following air flow direction control is carried out.
Cooling Heating
Flap Horizontal blowing (Fixed) Slant forwardl blowing (Fixed)
Louver Wide (Fixed)
e) After 5 minutes have passed, the air flow direction is determined according to the indoor temperature and setting
temperature.
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Note (1) If the display shows heating and the operation is fan, Hot Keep will operate.
Example of operating pattern
Cooling Heating
A unit switch Cooling switch Fan Heating
ON ON
Operation Operation Operation Operation Operation Note (1) [ ] indicates currect operation.
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1) Control A
a) If the float switch detects any anomalous draining condition, the unit stops with the anomalous stop and the
drain pump starts. After detecting the anomalous condition, the drain motor comtinues to be ON.
b) It keeps operating while the float switch is detecting the anomalous condition.
2) Control B
If the float switch detects any anomalous drain condition, the drain motor is turned ON for 5 minutes, and at 10 sec-
onds after the drain motor OFF it checks the float switch. If it is normal, the unit is stopped under the normal mode
or, if there is any anomalous condition, displayed by the flashing of display lights and the drain motor is turned ON.
(The ON condition is maintained during the drain detection.)
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The figure below shows the remote control with the cover opened.
Ventilaion display Weekly timer display
Displayed during ventilation operation Displays the settings of the
weekly timer.
VENT button
GRILL button This button is used to operate external
This button has no function. ventilator.
When this button is pressed,
(Invalid Operation)
is displayed, but it does not mean a failure.
LOUVER button
This button is used to operate/stop the
Cover
swing louver.
CHECK button
This button is used at servicing.
RESET button
Press this button while making settings to go back to the
●
previous operation.
TEST button
This button is used during test operation. This button is also used to reset the "FILTER CLEANING" display.
●
* All displays are described in the liguid crystal display for explanation.
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Indication section
Operation section
* All displays are described in the liquid crystal display for explanation
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Master/ slave setting when more than one remote controllers are used
A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.)
Switch Setting Contents
Indoor units M Master remote controller
SW1
S Slave remote controller
SW2 SW2
A
Remote controller cord (no polarity)
B
Upper
親
M
Master
SW2
SW1 S Remote controller Remote controller SW1
SW1子 SW1 "Master" SW1 "Slave" Slave Board
SW1
Lower
Set SW1 to “Stave” for the slave remote controller. It was factory set to “Master” for shipment.
Note: The setting “Remote controller thermistor enabled” is only selectable with the master
X Y remote controller in the position where you want to check room temperature.
The air conditioner operation follows the last operation of the remote controller regardless
of the master / slave setting of it.
Caution
When using multiple remote controllers, the following dispiays or settings
cannot be done with the slave remote controller. It is available only with
the master remote controller.
Louver position setting (set upper or lower limit of swinging range)
Setting indoor unit functions
Setting temperature range
Operation data display
Error data display
Silent mode setting
Test operation of drain pump
Remote controller sensor setting
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-3 +3
Room temperature setting temperature
Room temperature (detected with ThI-A) [deg]
Note (1) Room temperature control during auto cooling/auto heating is performed according to the room temperature setting temperature. (DIFF: ±1 deg)
(2) If the indoor heat exchanger temperature rises to 59°C or higher during
Heating operation stopped (cooling)
heating operation, it is switched automatically to cooling operation. In
addition, for 1 hour after this switching, the heating operation is not Heating OK
performed, regardless of the temperature shown at right.
56 59
Indoor heat exchanger temperature (°C)
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Sleep timer
OFF timer
ON timer
Weekly timer
Fan Fan
ULo OFF
35 25 35
Indoor heat exchanger temperature (˚C) Indoor heat exchanger temperature (˚C)
Heat exchanger temp. 35˚C or higher, or after 7 minutes Heat exchanger temp. 35˚C or higher, or after 7 minutes
Note (1) Heating preparation is displayed during the hot start (when the compressor is operating and the indoor fan does not provide the set airflow volume).
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(2) After the setting time has elapsed, the “FILTER CLEANING” is displayed and, after operating for 24 hours further (counted also during the stop), the
unit stops.
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a) Control A
i) If the float switch detects any anomalous draining condition, the unit stops with the anomalous stop (displays
E9) and the drain pump starts. After detecting the anomalous condition, the drain motor continues to be ON.
ii) It keeps operating while the float switch is detecting the anomalous condition.
b) Control B
If the float switch detects any anomalous drain condition, the drain motor is turned ON for 5 minutes, and at 10
seconds after the drain motor OFF it checks the float switch. If it is normal, the unit is stopped under the normal
mode or, if there is any anomalous condition, E9 is displayed and the drain motor is turned ON. (The ON condition
is maintained during the drain detection.)
2) Drain motor (DM) interlock control
a) Start conditions
Depending on the function setting by the remote controller, the drain motor is turned ON under either one of the
following conditions.
i) During heating mode operation (Both the thermostat ON/OFF)
ii) During heating mode operation (Both the thermostat ON/OFF) + Fan operation
iii) Fan operation
b) End conditions
The drain motor is turned OFF 5 minutes after the stop of operations i) to iii) above.
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Compressor ON
56 63
2) Indoor unit fan speed selection Indoor heat exchanger temperature (°C)
If, after second detection of heating overload protection up to fourth, the indoor fan is set at Me and Lo taps when the
compressor is turned ON, the indoor fan speed is increased by 1 tap.
(p) Anomalous fan motor
After starting the fan motor, if the fan motor speed is 200rpm or less is detected for 30 seconds continuously and 4 times within
60 minutes, then fan motor stops with the anomalous stop (E16).
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(q) Plural unit control – Control of 16 units group by one remote controller
1) Function
One remote controller switch can control a group of multiple number of unit (Max. 16 indoor units). “Operation mode”
which is set by the remote controller switch can operate or stop all units in the group one after another in the order of unit
No.(1). Thermostat and protective function of each unit function independently.
Note (1) Unit No. is set by SW2 on the indoor unit control PCB. Unit No. setting by SW2 is necessary for the indoor unit only.
0 1 2 3 F
Indoor unit
Remote controller wiring
R Remote controller
(2) Unit No. may be set at random unless duplicated, it should be better to set orderly like 0, 1, 2…, F to avoid mistake.
(s) Abnormal temperature thermistor (return air/indoor heat exchanger) wire/short-circuit detection
1) Broken wire detection
When the return air temperature thermistor detects -50°C or lower or the heat exchanger temperature thermistor detect
-50°C or lower for 5 seconds continuously, the compressor stops. After a 3-minute delay, the compressor restarts but,
if it is detected again within 60 minutes after the initial detection for 6 minutes continuously, stops again (the return air
temperature thermistor: E7, the heat exchanger temperature thermistor: E6).
2) Short-circuit detection
If the heat exchanger temperature thermistor detects 70°C or higher for 5 seconds continuously at 2 minutes and 20
seconds after the compressor ON during cooling operation, the compressor stops (E6).
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1 Optional
2
XR1
CnT 3
XR2 Card key
Blue
4 switch
12V XR3 XR5
5
XR4
6
XR5
*1 Only the “LEVEL INPUT” is acceptable for external input, however when the indoor function setting of
“Level input (Factory default)” or “Pulse input” is selected by the function for “External input” of the wired remote
controller, operation status will be changed as follows.
In case of “Level input” setting In case of “Pulse input” setting
Unit operation from the wired
Unit starts operation
remote controller becomes
*(2)
available*(1)
*(1) In case that “Operation permission/prohibition mode” setting is “Valid” and “External input” setting is “Level
input (Factory default)”;
① When card key switch is ON (CnT-6 ON: Operation permission), start/stop operation of the unit from the
wired remote controller becomes available.
② When card key switch is OFF (CnT-6 OFF: Operation prohibition), the unit stops operation in conjunction
with OFF signal, and start/stop operation of the unit from the wired remote controller becomes not available.
*(2) In case that “Operation permission/prohibition mode” setting is “Valid” and “External input” setting is “Pulse
input (Local setting)”;
① When card key switch is ON (Operation permission), the unit starts operation in conjunction with ON signal.
and also start/stop operation of the unit from the wired remote controller becomes available.
② When card key switch is OFF (Operation prohibition), the unit stops operation in conjunction with OFF signal, and
start/stop operation of the unit from the wired remote controller becomes not available.
(3) This function is invalid only at “Center mode” setting done by central controller.
1 Optional
①Operation output (CnT-2: XR1)
2
XR1
CnT 3
②Heating output (CnT-3: XR2)
XR2
Blue
4 ③Thermostat ON output (CnT-4: XR3)
12V XR3
5 ④Error output (CnT-5: XR4)
XR4
6 ⑤Remote operation input (CnT-6: No-voltage contactor)
XR5
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ON ON
Unit A OFF OFF OFF
ON ON
Unit B
OFF OFF
ON
Unit A OFF OFF
ON ON
Unit B
OFF
3) Remote operation
a) In case of multiple units (Max. 16 indoor units group) are connected to one wired remote
controller
When the indoor function setting of wired remote controller for “External control set” is changed from “Individual
(Factory default)” to “ For all units”, all units connected in one wired remote controller system can be controlled by
external operation input.
Outdoor unit Outdoor unit Outdoor unit Outdoor unit Outdoor unit
① ② ③ ④ Ⓝ
123 123 123 123 123
Signal &
Power
External
input
XY XY XY XY XY
XY
Wired remote controller Ex. Indoor units = ①+②+③+④+……Ⓝ ≦16 units
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When more than one indoor unit (Max. 16 indoor units) are connected in one wired remote controller system:
(1) With the factory default, external input to CnT-6 is effective for only the unit ①.
(2) When setting “For all unit” (Local setting), all units in one remote controller system can be controlled by external
input to CnT-6 on the indoor unit ①.
(3) External input to CnT-6 on the other indoor unit than the unit ① is not effective.
(v) Fan control at heating startup
1) Start conditions
At the start of heating operation, if the difference of setting temperature and return air temperature is 5°C or higher after
the end of hot start control, this control is performed.
2) Contents of control
a) Sampling is made at each minute and, when the indoor unit heat exchanger temperature (detected with ThI-R) is
37°C or higher, present number of revolutions of indoor unit fan speed is increased by 10min-1.
b) If the indoor unit heat exchanger temperature drops below 37°C at next sampling, present number of revolutions of
indoor unit fan speed is reduced by 10min-1.
3) End conditions
Indoor fan speed is reduced to the setting airflow volume when the compressor OFF is established and at 30 minutes after
the start of heating operation.
(w) Room temperature detection temperature compensation during heating
With the standard specification, the compressor is turned ON/OFF with the thermostat setting temperature. When the thermostat
is likely to turn OFF earlier because the unit is installed at the ceiling where warm air tends to accumulate, the setting can be
changed with the wired remote controller indoor unit function “ ”. The compressor and the heater are turned ON/OFF
at one of the setting temperature +3, +2 or +1°C in order to improve the feeling of heating. The setting temperature, however,
has the upper limit of 30°C.
Operation Operation
Standard Compressor When it is set at +3°C Compressor
Stop Stop
-1 +1 +2 +4
Setting temperature Setting temperature
Room temperature (deg) Room temperature (deg)
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Values of A, B
Model SCM40ZJ-S SCM45ZJ-S SCM50ZJ-S
Item
A 30 rps 30 rps 30 rps
B 100 rps 120 rps 120 rps
Operation Thermostat OFF Thermostat OFF Fan, stop, abnormal stop Failure
Functional Heating (All indoor units) (Some of indoor units) (Some of indoor units) (Outdoor unit)
components
Multi-operation rpm calculated based 0 0 0 0
Command speed on the rpm required for each indoor unit (All indoor units) (Thermostat off units) (Fan, stop, abnormal stop units) (All units)
Indoor Fixed According to mode switching Hot Keep According to mode switching Hot Keep
unit fan Automatic According to command speed Hot Keep According to command speed Hot Keep
Outdoor unit fan According to outdoor unit speed OFF According to outdoor unit speed OFF
Electronic According to decision
According to stop mode According to heating stop unit control According to heating stop unit control According to stop mode
expansion valve speed (Thermostat off units) (Fan, stop, abnormal stop units)
Compressor ON OFF ON ON OFF
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40
40
h
−2
h2 h
(Th2)㧙(Th1) >
= 0.44 × (Th2) + A
Th2 A
㧙2 °C <
= Th2 4
㧙15 °C <
= Th2 < 㧙2 °C 6
Th2 < 㧙15 °C 6
0
0
Outdoor heat exchanger temperature (℃)
-5
-5
e
tur
era e
mp tur
r t te p era
-10 sta
on t tem
rat
i -10 tar
op
e ns
t ti o
fr os p era
Defrost operation
De o
start rost Defrost operation
f
-15 De start
-15
-20
-20 -15 -10 -20 -5 0 5 10
Outdoor air-20 -15 (℃) -10
temperature -5 0 5 10
Outdoor air temperature (℃)
h −2
−2
(b)
h 20
º
3
Heating operation
Heating operation
Max. 12 minutes and 50 seconds 2~7 minutes※
Max. 12 minutes and 50 seconds 2~7 minutes※
Hot keep operation
Hot keep operation
※ Depends on an operation condition, the time can be longer than 7 minutes.
※ Depends on an operation condition, the time can be longer than 7 minutes.
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Values of A, B
Model SCM40ZJ-S SCM45ZJ-S SCM50ZJ-S SCM60ZJ-S SCM71ZJ-S SCM80ZJ-S
A 30 rps 30 rps 30 rps 20 rps 20 rps 20 rps
B 100 rps 120 rps 120 rps 120 rps 120 rps 120 rps
Operation Thermostat OFF Thermostat OFF Fan, stop, abnormal stop Failure
Functional Cooling (All indoor units) (Some of indoor units) (Some of indoor units) (Outdoor unit)
components
Multi-operation rpm calculated based 0 0 0 0
Command speed on the rpm required for each indoor unit (All indoor units) (Thermostat off units) (Fan, stop, abnormal stop units) (All units)
Cooling
27.5
25.5
Heating
18 30
Outdoor air temperature (°C)
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(b) The unit checks the temperature every hour after the start of operation and, if the result of check is not same as the previous
operation mode, changes the operation mode.
(c) When the unit is started again within one hour after the stop of automatic operation or when the automatic operation is se-
lected during heating, cooling or dehumidifying operation, the unit is operated in the previous operation mode.
(d) Setting temperature can be adjusted within the following range. There is the relationship as shown below between the sig-
nals of the wireless remote controller and the setting temperature.
U SRF series Unit : °C
Signals of wireless remote control (Display)
–6 –5 –4 –3 –2 –1 ±0 +1 +2 +3 +4 +5 +6
Setting Cooling 18 19 20 21 22 23 24 25 26 27 28 29 30
temperature Dehumidifying 18 19 20 21 22 23 24 25 26 27 28 29 30
Heating 20 21 22 23 24 25 26 27 28 29 30 31 32
Cooling
27.5
25.5
Heating
18 30
Outdoor air temperature (˚C)
(b)
1)
2)
3)
(c)
(d)
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(1) The operation mode is switched over between Permission and Prohibition by releasing the jumper wire (J3)
on the indoor PCB.
When the jumper wire (J3) is short circuited When the jumper wire (J3) is released
Normal operation is enable (when shipping) Permission / Prohibition mode
When CnT input is set to ON, the operation starts When Cnt input is set to ON, the operation mode is
and if the input is set to OFF, the operation stops. changed to permission and if input is set to OFF the
For the CnT and remote control inputs, the input operation is prohibited.
which is activated later has priority and can start and
stop the operation.
• Operation output: Power to engage DC 12V relay (provided by the customer) is outputted during operation.
• Heating output: Power to engage DC 12V relay (provided by the customer) is outputted during the heating operation.
• Compressor OPERATION output: Power to engage DC 12V relay (provided by the customer) is outputted while the
compressor is operating.
• MALFUNCTION output: When any error occurs, the power to engage DC 12V relay (provided by the customer) is outputted.
(2) Control of input signal
Control of input signal (switch input, timer input) connectors (CNT) are provided on the printed circuit board of indoor unit.
However, when the operation of air conditioner is under the Center Mode, the remote control by CnT is invalid.
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Unit *ON ON ON
(CASE B) OFF
OFF
ON ON
CnT Input OFF OFF OFF
ON
Unit
(CASE A) OFF OFF
ON ON
Unit '09•SRK-DB-087D
(CASE B) OFF
ON2
Model ON1
SCM 40~80 ZJ-S
Item OFF
Outdoor air temperature
Lower limit speed
40 41 46 47
(b) Detail of operation Outdoor air temperature ( ºC )
Model ON1
SCM 40~80 ZJ-S '10 • SCM-SM-094
Item OFF
Outdoor air temperature
Lower limit speed
40 41 46 47
(b) Detail of operation Outdoor air temperature ( ºC )
8rps
(1)
After lapse of 30 sec. or over
(3)
lower limit
After lapse of 30 sec. or over
(3)
speed 30 rps
0rps
53 58 60
Outdoor heat exchanger temperature (°C)
60 8 20
60
(a) Operating conditions: When the outdoor air temperature (Th2) is 22°C or lower continues for 20 seconds while com-
pressor command speed is other than 0 rps.
(b) Detail of operation:
① The lower limit of compressor command speed is set to B or D rps and even if the speed becomes lower than B or D
rps, the speed is kept to B or D rps. However, when the thermo becomes OFF, the speed is reduced to 0 rps.
② The upper limit of compressor command speed is set to A or C rps, the speed is kept to A or C rps.
OFF
0 3 22 25
Outdoor air temperature.(°C)
Values of A ~ D
Model SCM40ZJ-S SCM45ZJ-S SCM50ZJ-S SCM60ZJ-S SCM71ZJ-S SCM80ZJ-S
(c) Reset conditions: When the either of the following condition is satisfied
① When the outdoor air temperature (Th2) becomes 25°C or higher.
② When the compressor command speed is 0rps.
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3) Release condition: When the indoor heat exchanger temperature (Th2) has become lower than the release tempera-
ture.
(b) Outdoor unit side
1) Start condition: When the indoor heat exchanger temperature (Th2) has risen to a specified temperature while the
compressor is turned on.
2) Compressor command speed is controlled according to the zones of indoor heat exchanger tem-
perature as shown by the following table.
Th2 < P1 P1 <
= Th2 < P2 P2 <
= Th2 < P3 P3 <
= Th2
Protection control speed (NP) Normal Retention NP−4rps NP−8rps
Sampling time (s) Normal 20 20 20
2) Detail of operation
A or C
B or D
B or D when the thermo becomes OFF, the speed is
B or D.
3) Reset conditions: h 8 (model 60 ~ 80:11 ).
Upper C Unit: rps
Lower D
Upper A Model
Item A B C D
Lower B
SCM40, 45 90 35 75 40
OFF
SCM50 90 35 75 40
11(8) 13(10) 16 17
- 35 -SCM60, 71, 80 90 30 75 40
'10 • SCM-SM-094
B or D.
3) Reset conditions: h 8 (model 60 ~ 80:11 ).
Upper C Unit: rps
Lower D
Upper A Model
Item A B C D
Lower B
SCM40, 45 90 35 75 40
OFF
SCM50 90 35 75 40
SCM60, 71, 80 90 30 75 40
11(8) 13(10) 16 17
Outdoor air temperature( º )
Note(1) Value in ( ) are for the model SCM40, 45.
(a) Operating conditions: h 4
(b) Detail of operation:
Normal operation
-8 -6 4 6
Outdoor air temperature(°C)
Compressor Indoor air temperature Indoor air temperature (Th1) and indoor
Unit Duration
command speed (Th1, ℃ ) heat exchanger temperature (Th2)
1 40 (60) rps
Th1 - 4 < Th2
2 50 (70) rps
10 <= Th1 <= 40 5 minute
3 60 (80) rps Th1 - 3 < Th2
4 70 rps Th1 - 2 < Th2
Note (1) Value in ( ) are for the model 40 – 50.
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95 105 115
Discharge pipe temperature (˚C)
105 115
95 105 3 minutes
95 105 3 minutes
2) 115
compressor command - 37 -
(15) Indoor fan motor protection (Refer to the FDTC series by 23 page)
300 (SRF:150)
Model Cooling Heating
40 ~ 50 32 rps 32 rps
Lower limit speed
60 ~ 80 25 rps 32 rps
'10 • SCM-SM-094
2) 115
2) Control value
Unit: A
(12) Current safe
(a) Purpose: Current safe ① Current safe ② Current safe ③
Model
(b) Detail of operation: Cooling Heating Cooling Heating Cooling Heating
SCM 40, 45, 50ZJ - S 10.0 12.0 10.0 10.0 7.5 7.5
compressor command
(15) Indoor fan motor protection (Refer to the FDTC series by 23 page)
300 (SRF:150)
• Values of A, B
Model SCM40ZJ-S SCM45ZJ-S SCM50ZJ-S SCM60ZJ-S SCM71ZJ-S SCM80ZJ-S
A 30 rps 30 rps 30 rps 20 rps 20 rps 20 rps
B 60 rps 60 rps 60 rps 60 rps 60 rps 60 rps
(a) The fan operates as follows according to the compressor command speed. (Except during defrost.)
SCM40~60ZJ-S
Cooling Heating
Model 40: Less than 40 Model 40: 40 or more Model 40: Less than 56 Model 40: 56 or more
Model 45: Less than 40 Model 45: 40 or more Model 45: Less than 56 Model 45: 56 or more
Compressor speed (rps)
Model 50: Less than 48 Model 50: 48 or more Model 50: Less than 61 Model 50: 61 or more
Model 60: Less than 48 Model 60: 48or more Model 60: Less than 61 Model 60: 61 or more
Outdoor fan speed 5th speed 6th speed 5th speed 6th speed
SCM71, 80 ZJ-S
Cooling Heating
More than 31 More than 46 More than 31 More than 66
Compressor speed (rps) Less than 31 66 or more Less than 31 85 or more
but 46 or less but 66 or less but 66 or less but 85 or less
Outdoor fan speed 3rd speed 4th speed 5th speed
- 38 -
6th speed 3rd speed 4th speed 5th speed 6th speed
(b) If the outdoor unit’s fan speed drops, the outdoor fan is run for 1 minute at that speed.
Cooling Heating
Model 40: Less than 40 Model 40: 40 or more Model 40: Less than 56 Model 40: 56 or more
Model 45: Less than 40 Model 45: 40 or more Model 45: Less than 56 Model 45: 56 or more
Compressor speed (rps)
Model 50: Less than 48 Model 50: 48 or more Model 50: Less than 61 Model '10
50: 61• or
SCM-SM-094
more
Model 60: Less than 48 Model 60: 48or more Model 60: Less than 61 Model 60: 61 or more
Outdoor fan speed 5th speed 6th speed 5th speed 6th speed
SCM71, 80 ZJ-S
Cooling Heating
More than 31 More than 46 More than 31 More than 66
Compressor speed (rps) Less than 31 66 or more Less than 31 85 or more
but 46 or less but 66 or less but 66 or less but 85 or less
Outdoor fan speed 3rd speed 4th speed 5th speed 6th speed 3rd speed 4th speed 5th speed
'09•SRK-DB-087D
6th speed
(b) If the outdoor unit’s fan speed drops, the outdoor fan is run for 1 minute at that speed.
Outdoor fan
Heating
- 39 -
(a) Operating conditions:
Heating
(a) Operating conditions:
Cooling
(a) Start condition: When the outdoor air temperature (Th2) has risen higher than 41°C for 30 seconds continuously while the
compressor is operating.
Under control
ON
Normal operation
OFF
40 41
10 13
(b) Contents of control: The outdoor unit fan tap is brought down by 3 steps (Lower limit is 2nd tap.)
(c) Release condition: When the compressor is turned off or the outdoor heat exchanger temperature (Th1) has dropped lower
than 10°C.
- 40 -
'09•SRK-DB-087D
'10 • SCM-SM-094
2 Reference
MAINTENANCE DATA
2 TROUBLESHOOTING
2.1 PROCEDURES FOR ELECTRICAL EQUIPMENT
SRK, SRF and SRR series
(1) Cautions
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+5"05/++-",50:1;"4.:":8.",50:"10:")+-"&3+,:"@"205,:."&):.-":,-5056"+))":8."<+=.-"3.)+-."*+,"3.605"=+-9>"?8.5"=+-9056"+5"&5"
+,:/++-",50:;":8.-."2&*"3."&5".4.7:-07&4"78&-6."&<<40./":+":8."2&05"70-7,0:"%.4.7:-+4*:07"7+5/.51.-';""1+"3.605"=+-9"+54*"&):.-"
/0178&-6056":801".4.7:-07&4"78&-6."%:+"AB"@C"D"+-"4+=.-'>
%3'" ?8.5":&9056"+,:"<-05:./"70-7,0:"3+&-/1;"3."1,-.":+"/+"1+"=0:8+,:".E.-:056")+-7."+5":8."70-7,0:"3+&-/1"+-"<&79&6."7+2<+5.5:1>
%7'" ?8.5"/017+55.7:056"&5/"7+55.7:056"7+55.7:+-1;":&9."8+4/"+)":8."7+55.7:+-"8+,1056"&5/"/+"5+:"<,44"+5":8."4.&/"=0-.1>
(2) Items to check before troubleshooting
%&'" F&G."*+,":8+-+,684*"05G.1:06&:./":8."/.:&041"+)":8.":-+,34."=8078":8."7,1:+2.-"01"7+2<4&05056"&3+,:H
%3'" (1":8."&0-"7+5/0:0+5.-"-,55056H"(1"0:"/01<4&*056"&5*"1.4)!/0&65+101"05)+-2&:0+5H
%7'" (1""&"<+=.-"1,<<4*"=0:8":8."7+--.7:"G+4:&6."7+55.7:./H
%/'" I-.":8."7+5:-+4"405.1"7+55.7:056":8."05/++-"&5/"+,:/++-",50:1"=0-./"7+--.7:4*"&5/"7+55.7:./"1.7,-.4*H
%.'" (1":8."+,:/++-",50:J1"1.-G07."G&4G."+<.5H
(3) Troubleshooting procedure (If the air conditioner does not run at all)
()":8."&0-"7+5/0:0+5.-"/+.1"5+:"-,5"&:"&44;"/0&65+1.":8.":-+,34.",1056":8.")+44+=056":-+,34.18++:056"<-+7./,-.>"()":8."&0-"7+5/0:0+5.-"
01"-,55056"3,:"3-.&91"/+=5;"<-+7../":+":-+,34.18++:056"1:.<"%K'>
Important" ?8.5"&44":8.")+44+=056"7+5/0:0+51"&-."2.:;"=."1&*":8&:":8."&0-"7+5/0:0+5.-"=044"5+:"-,5"&:"&44>
%&'" L8."MNO"4068:"/+.1"5+:"4068:",<>
%3'" L8.")4&<1"/+"5+:"+<.5>
%7'" L8."05/++-",50:")&5"2+:+-1"/+"5+:"-,5>
%/'" L8."1.4)!/0&65+101"/01<4&*"/+.1"5+:"),57:0+5>
L-+,34.18++:056"<-+7./,-."%()":8."&0-"7+5/0:0+5.-"/+.1"5+:"-,5"&:"&44' S" ()" :8." G+4:&6." 01" 7+--.7:;" 0:" =044" 3."
=0:805":8.")+44+=056"G+4:&6."-&56.>
" @$T"U"VWK"D
(1" :8." 7+--.7:" G+4:&6. Q&9."1,-.":8."7+--.7:"G+4:!
7+55.7:./")+-":8."<+=.-" NO
&6."01"7+55.7:./;":8.5"<.-!
1,<<4*H )+-2"&5"+<.-&:0+5"78.79>
YES
- 41 -
!"#$"!
'10 • SCM-SM-094
NO YES
43.
NO
44 ~ 50.
YES
YES
NO
44 ~ 50.
YES
NO
- 42 -
'09•SRK-DB-087D
'10 • SCM-SM-094
remote Description
main PCB controller Cause Display (flashing) condition
RUN TIMER Red LED of trouble
light light display
• Broken heat exchanger sensor When a heat exchanger sensor 1 wire disconnection is detected while
1 time Stays — Heat exchanger 1 wire, poor connector operation is stopped. (If a temperature of –28ºC or lower is detected for
ON sensor 1 error connection 15 seconds, it is judged that the wire is disconnected.)
flash OFF
• Indoor PCB is faulty (Not displayed during operation.)
• Broken room temperature When a room temperature sensor wire disconnection is detected while
2 times Stays Room sensor wire, poor connector operation is stopped. (If a temperature of –45ºC or lower is detected for
ON — temperature 15 seconds, it is judged that the wire is disconnected.)
flash OFF sensor error
connection
• Indoor PCB is faulty (Not displayed during operation.)
• Broken heat exchanger sensor When a heat exchanger sensor 2 wire disconnection is detected while
3 times Stays Heat exchanger 2 wire, poor connector operation is stopped. (If a temperature of –28ºC or lower is detected for
ON — 15 seconds, it is judged that the wire is disconnected.)
flash OFF sensor 2 error connection
• Indoor PCB is faulty (Not displayed during operation.)
• Defective drain pump (DM),
4 times Stays Drain(3) broken drain pump wire If the float switch OPEN is defected for 3 seconds continuously or if
ON E9 • Anomalous float switch operation float switch connector or wire is disconnected.
flash OFF trouble
• Defective indoor PCB faulty
6 times Stays When conditions for turning the indoor unit’s fan motor on exist during air
Indoor fan • Defective fan motor, poor
ON E 16 conditioner operation, an indoor unit fan motor speed of 300 (SRF : 150) rpm
flash OFF motor error connector connection or lower is measured for 30 seconds or longer. (The air conditioner stops.)
Outdoor air • Broken outdoor air temp. –55ºC or lower is detected for 5 seconds continuously 3 times within
Keeps 1 time 8 times sensor wire, poor connector 40 minutes after initial detection of this anomalous temperature.
E 38 temperature
flashing flash flash sensor error connection Or –55ºC or higher is detected for within 20 seconds after power ON.
• Outdoor main PCB is faulty (The compressor is stopped.)
• Broken heat exchanger sensor –55ºC or lower is detected for 5 seconds continuously 3 times within
Keeps 2 times 8 times Outdoor heat
wire, poor connector 40 minutes after initial detection of this anomalous temperature.
E 37 exchanger
connection Or –55ºC or higher is detected for within 20 seconds after power ON.
flashing flash flash sensor error
• Outdoor main PCB is faulty (The compressor is stopped.)
• Broken discharge pipe sensor
Keeps 4 times 8 times Discharge pipe wire, poor connector –25ºC or lower is detected for 5 seconds continuously 3 times within 40
E 39 minutes after initial detection of this anomalous temperature.
flashing flash flash sensor error connection (The compressor is stopped.)
• Outdoor main PCB is faulty
• Broken suction pipe sensor wire, –55ºC or lower is detected for 5 seconds continuously 3 times within 40
Keeps 5 times 8 times Outdoor suction minutes after initial detection of this anomalous temperature.
E 53 poor connector connection Or –55ºC or higher is detected for within 20 seconds after power ON.
flashing flash flash pipe sensor error
• Outdoor sub PCB is faulty (The compressor is stopped)
• Compressor locking, open phase The compressor output current exceeds the set value during compressor
1 time 1 time on compressor output, short
ON E 42 Current cut start.
flash flash circuit on power transistor,
(The air conditioner stops.)
service valve is closed
2 times 2 times When there is an emergency stop caused by trouble in the outdoor unit,
Trouble of • Broken compressor wire
ON E 59 outdoor unit • Compressor blockage or the input current value is found to be lower than the set value.
flash flash (The air conditioner stops.)
3 times 3 times Current safe • Overload operation When the compressor command speed is lower than the set value and
ON E 58 stop • Overcharge the current safe has operated. (the compressor stops)
flash flash • Compressor locking
4 times 1 time Power When the power transistor is judged breakdown while compressor
ON E 51 transistor • Broken power transistor starts.
flash flash error (The compressor is stopped.)
5 times 5 times Over heat of • Gas shortage, defective When the value of the discharge pipe sensor exceeds the set value.
ON E 36 compressor discharge pipe sensor, service (The air conditioner stops.)
flash flash valve is closed
When there is no signal between the indoor PCB and outdoor PCB for
6 times 6 times • Defective power supply, 10 seconds or longer (when the power is turned on), or when there is no
ON E5 Error of signal Broken signal wire, defective
flash flash transmission signal for 7 minute 35 seconds or longer (during operation)(the
indoor/outdoor sub PCB compressor is stopped).
7 times Keeps Outdoor fan • Defective fan motor, poor When the outdoor unit’s fan motor speed continues for 30 seconds or
ON E 48 longer at 75 rpm or lower. (3 times) (The air conditioner stops.)
flash flashing motor error connector connection
2 times 2 times 7 times • Defective compressor If the compressor motor’s magnetic pole positions cannot be correctly
E 60 Rotor lock • Open phase on compressor detected when the compressor starts.
flash flash flash • Defective outdoor PCB (The air conditioner stops.)
5 times 2 times Active filter • Defective active filter When the wrong voltage connected for the power supply.
ON E 47 voltage error When the outdoor main PCB is faulty
.
flash flash
Refrigeration
7 times 2 times cycle system • Service valve is closed.
ON E 57 protective • Refrigerant is insufficient When refrigeration cycle system protective control operates.
flash flash
control
4 times Outdoor sub PCB • Outdoor sub PCB fauly Communication error for 15 minutes: Detected more than 15 seconds
— — E 45 communication • Poor connection of wire between
flash error outdoor sub PCB – main PCB 4 times
The wired remote controller wire Y is open. The wired remote
Stays Error of wired • Broken wired remote controller controller wires X and Y are reversely connected. Noise is penetrating
— — E1 remote controller wire, defective indoor PCB the wired remote controller lines. The wired remote controller or indoor
OFF wiring PCB is faulty. (The communications circuit is faulty.)
- 43 -
'09•SRK-DB-087D
'10 • SCM-SM-094
Term Explanation
The service mode is the mode where service data are displayed by flashing of the display lights
Service mode
when the operations in item (b) below are performed with the indoor controller.
These are the contents of error displays and protective stops which occurred in the past in the air
conditioner system. Error display contents and protective stop data from past anomalous
Service data operations of the air conditioner system are saved in the indoor unit controller’s non-volatile
memory (memory which is not erased when the power goes off). There are two types of data,
self-diagnosis data and stop data, described below.
These are the data which display the reason why a stop occurred when an error display(self-
diagnosis display) occurred in an indoor unit. Data are recorded for up to 5 previous occurrences.
Data which are older than the 5th previous occurrence are erased.
Self-diagnosis data In addition, data on the temperature of each sensor (room temperature, indoor heat exchanger,
outdoor heat exchanger, outdoor air temperature, discharge pipe), remote controller information
(operation switching, fan speed switching) are recorded when trouble occurs, so more detailed
information can be checked.
These are the data which display the reason by a stop occurred when the air conditioning system
performed protective stops, etc. in the past. Even if stop data alone are generated, the system
restarts automatically. (After executing the stop mode while the display is normal, the system
restarts automatically.) Data for up to 10 previous occasions are stored. Data older than the 10th
Stop data
previous occasion are erased.
( Important) In cases where transient stop data only are generated, the air conditioner system
may still be normal. However, if the same protective stop occurs frequently (3 or
more times), it could lead to customer complaints.
47.)
45.)
- 44 -
'09•SRK-DB-087D
'10 • SCM-SM-094
%$&"'(")(*+,",-."+*/0.1"(2"345-.5"6+",-."5.176)."/(8.9")(*+,",-."+*/0.1"(2"345-.5"42,.1",-.":6;-,":6;-,5"*<"2(1"=>?"5.)(+8"
6+6,64::@"A5,41,"56;+4:B>"A'-.",6/.",-4,",-.":6;-,":6;-,5"*<"2(1"=>?"5.)(+8"A5,41,"56;+4:B"65"+(,")(*+,.8"6+",-."+*/0.1"(2"
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5.,,6+;B"41."5.,"45"5-(D+"6+",-."2(::(D6+;",40:."4+8"5.+,",(",-."461")(+86,6(+.1"*+6,9",-."*+6,"5D6,)-.5",("865<:4@"(2"5.176)."
84,4>
1) Self-diagnosis data
C-4,"41."E.:2!">>>>>>>>'-.5."41.")(+,1(:"84,4"A1.45(+5"2(1"5,(<59",./<.14,*1."4,".4)-"5.+5(19"1./(,.")(+,1(::.1"6+2(1/4,6(+B"
864;+(565"F4,4G" 21(/",-.",6/."D-.+",-.1."D.1.".11(1"865<:4@5"A40+(1/4:"5,(<5B"6+",-."6+8((1"*+6,"6+",-."<45,>
" F4,4"21(/"*<",("?"<1.76(*5"())456(+5"41."5,(1.8"6+"/./(1@>"F4,4"(:8.1",-4+",-."?,-"<1.76(*5"())456(+"41.".145.8>
" '-.",./<.14,*1."5.,,6+;"6+86)4,.5"-(D"/4+@"())456(+5"<1.76(*5",(",-."<1.5.+,"5.,,6+;",-.".11(1"865<:4@""
" 84,4"41."4+8",-."(<.14,6(+"5D6,)-6+;"4+8"24+"5<..8"5D6,)-6+;"84,4"5-(D",-.",@<."(2"84,4>
- 45 -
!"#$"!
'09•SRK-DB-087D
'10 • SCM-SM-094
(Example)
2) Stop data
Remote controller setting
Operation Fan speed Temperature Displayed data
switching switching setting
21ºC Displays the reason for the stop (stop code) the previous time when the air conditioner was stopped by protective stop control.
22ºC Displays the reason for the stop (stop code) 2 times previous when the air conditioner was stopped by protective stop control.
23ºC Displays the reason for the stop (stop code) 3 times previous when the air conditioner was stopped by protective stop control.
24ºC Displays the reason for the stop (stop code) 4 times previous when the air conditioner was stopped by protective stop control.
25ºC Displays the reason for the stop (stop code) 5 times previous when the air conditioner was stopped by protective stop control.
Cooling LO
26ºC Displays the reason for the stop (stop code) 6 times previous when the air conditioner was stopped by protective stop control.
27ºC Displays the reason for the stop (stop code) 7 times previous when the air conditioner was stopped by protective stop control.
28ºC Displays the reason for the stop (stop code) 8 times previous when the air conditioner was stopped by protective stop control.
29ºC Displays the reason for the stop (stop code) 9 times previous when the air conditioner was stopped by protective stop control.
30ºC Displays the reason for the stop (stop code) 10 times previous when the air conditioner was stopped by protective stop control.
- 46 -
'09•SRK-DB-087D
'10 • SCM-SM-094
OFF Can not receive signals for 35 Power supply is faulty. When 35 seconds passes without
5 time
05 seconds Power supply cables and signal lines are improperly wired. communications signals from either the outdoor unit or
flash
(if communications have recovered) Indoor or outdoor sub PCB are faulty . the indoor unit being detected correctly.
Cooling overload operation. When the outdoor heat exchanger sensor's value exceeds
5 time
35 Cooling high pressure control Outdoor unit fan speed drops.
flash the set value. (5 times)
Outdoor heat exchanger sensor is short circuit.
6 time Refrigerant is insufficient. When the discharge pipe sensor's value exceeds the set
36 Compressor overheat 110°C Discharge pipe sensor is faulty.
flash value. (2 times)
Service valve is closed.
8 time Outdoor unit's fan motor is Outdoor fan motor is faulty. When a fan speed of 75 rpm or lower continues for 30
48 Connector connections are poor.
flash abnormal seconds or longer. (3 times)
Outdoor main PCB is faulty.
Short circuit in the power
1 time Outdoor main PCB is faulty
. When it is judged that the power transistor was
51 transistor (high side)
flash Power transistor is damaged. damaged at the time the compressor started.
Current cut circuit breakdown
–55°C or lower is detected for 5 seconds continuously 3 times
Suction pipe sensor wire is
within 40 minutes after intial detection of this anomalous
3 time Suction pipe sensor disconnected.
53 temperature.
flash is abnormal Connector connections are poor. (3 times)
Outdoor sub PCB is faulty. Or–55°C higher is detected for 5 seconds continuously
within 20 seconds after compressor ON.
5 time 7 time Service valve is closed. When refrigeration cycle system protective control
57 Refrigeration cycle system
flash flash protective control Refrigerant is insufficient. operates. (3 times)
Indoor or outdoor sub PCB are faulty. When 7 minute 35 seconds passes without
2 time
62 Serial transmission error communications signals from either the outdoor unit or
flash Noise is causing faulty operation.
the indoor unit being detected correctly.
Indoor fan motor is faulty. When the indoor unit's fan motor is detected to be running
Indoor unit's fan motor is
OFF 80 Connector connections are poor. at 300 (SRF : 150) rpm or lower speed with the fan motor
abnormal
Indoor PCB is faulty. in the ON condition while the air conditioner is running.
Indoor heat exchanger sensor Indoor heat exchanger sensor wire is When a temperature of –28°C or lower is sensed
2 time
82 disconnected. continuously for 40 minutes during heating operation.
flash is abnormal (anomalous stop)
Connector connections are poor (the compressor stops).
.
8 time 4 time High humidity condition.
flash 84 Anti-condensation control Anti-condensation prevention control is operating.
flash Humidity sensor is faulty.
5 time Indoor unit fan speed drops. When the anti-frost control operates and the compressor
85 Anti-frost control
flash Indoor heat exchanger sensor is broken wire. stops during cooling operation.
Heating overload operation. When high pressure control operates during heating
6 time
86 Heating high pressure control Indoor unit fan speed drops.
flash operation and the compressor stops.
Indoor heat exchanger sensor is short circuit.
- 47 -
'09•SRK-DB-087D
'10 • SCM-SM-094
%&'(")*+" ,-("./01(2"&3"3456-(6"7-(."8."'-("9(2:8;("<&=("=&".&'"8.;4/=("'-("*>?"6(;&.="@(28&="7-(."'-("48A-'6"48A-'"/@"5'"3826'")6'52'8.A"68A.54+>")9(("'-("(B50@4("
6-&7."1(4&7>+
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1.5 sec.
ON
RUN light
(10’s digit)
OFF
0.5 sec. 0.5 sec.
ON
TIMER light
(1’s digit)
OFF
11-second interval
- 48 -
!"#$"!
'09•SRK-DB-087D
'10 • SCM-SM-094
(e) Room temperature sensor, indoor heat exchanger sensor, outdoor air temperature sensor, outdoor heat
exchanger sensor , suction pipe sensor table
Units: °C
TIMER light
(1’s digit)
RUN light
(10’s digit) 0 1 2 3 4 5 6 7 8 9
Buzzer sound
Sensor name Sensor value displayed when the error code is normal
Room temperature sensor -64ºC
Indoor heat exchanger sensor -64ºC
Outdoor air temperature sensor -64ºC
Outdoor heat exchanger sensor -64ºC
Outdoor suction pipe sensor -64ºC
, outdoor
suction pipe
0.1 sec.
ON If the temperature is < 0, the buzzer sounds.
Buzzer sound If the temperature is≧0, the buzzer does not sound.
OFF
1.5 sec.
ON
RUN light
(10’s digit)
OFF
0.5 sec. 0.5 sec.
ON
TIMER light
(1’s digit)
OFF
11-second interval
- 49 -
'09•SRK-DB-087D
'10 • SCM-SM-094
Buzzer sound
%"&'"()"*+,+"+-."-./)-*.*"0.--)-"/)*."12"()-3+456",7."*1284+9"')-".+/7"2.(2)-":./)3.2"+2"27);(":.4);<
Sensor value displayed when the error code is normal
-64ºC
0=>+384.5"?12/7+-@."818.",.38.-+,A-.B"CDEEFGH
%"&(",7."/+2.")'"*12/7+-@."818."*+,+6"3A4,1849",7."-.+*1(@"I+4A.":9"E<"0J.4);6"KD">"E"L"CDEEFGH5
0.1 sec.
ON If the temperature is < 0, the buzzer sounds.
Buzzer sound If the temperature is≧0, the buzzer does not sound.
OFF
1.5 sec.
ON
RUN light
(10’s digit)
OFF
0.5 sec. 0.5 sec.
ON
TIMER light
(1’s digit)
OFF
11-second interval
- 50 -
!"#$"!
'09•SRK-DB-087D
'10 • SCM-SM-094
45)
- 51 -
'09•SRK-DB-087D
'10 • SCM-SM-094
180 30
160
25
140
Resistance (k )
Resistance (k )
120 20
100
15
80
60 10
40
5
20
0 -10 0 10 20 30 40 50 60 70
0 20 40 60 80 100 120 135
Temperature (˚C) Temperature (˚C)
- 52 -
'09•SRK-DB-087D
'10 • SCM-SM-094
Current cut Compressor lock, Compressor wiring short circuit, Compressor output is open phase,
Outdoor PCB is faulty, Service valve is closed, EEV is faulty, Compressor faulty.
*
*
- 53 -
'09•SRK-DB-087D
'10 • SCM-SM-094
52)
main
Error of signal transmission Wiring error including power cable, defective indoor/
outdoor PCB
② ③ indoor
② ③
indoor
① ②
outdoor sub
- 54 -
'09•SRK-DB-087D
'10 • SCM-SM-094
Trouble of outdoor unit Insufficient refregerant amount, Faulty power transistor, Broken compressor wire
Service valve close, Defective EEV, Defective outdoor PCB
(1)
sub
(2)
◆
main (1)
(3)
Notes (1) 62
(2) 58
main
(3) Check coil resistance, See pages 53.
See pages 62 for the fan motor and outdoor main PCB check
outdoor main pro
After making sure the fan motor and outdoor main PCB are
nor
- 55 -
'10 • SCM-SM-094
main
- 56 -
'09•SRK-SM-087D
'10 • SCM-SM-094
NO
Is the fuse burnt out? (3.15 A) Replace fuse.
YES
YES
① ④ ⑤
DC several V (–)
(4~6 V) GND DC 308~336V
Measuring Resistance when
DC15V point normal
①−③
CNU Indoor PCB
⑥ ⑤ ④ ③ ② ① ④−③
⑤−③
⑥−③
⑥ ⑤ ④ ③ ② ①
Yellow
White
Black
Blue
Red
FMI
- 57 -
'09•SRK-DB-087D
'10 • SCM-SM-094
(Example)
RUN light : ON
Output voltage TIMER light: 2 time flash
(ACV)
0
8~10 sec. 1 sec. 3 min. 1 sec. 3 min. 1 sec.
- 58 -
CAUTION- HIGH VOLTAGE
High voltage is produced in the control box. Don't touch
electrical parts in the control box for 5 minutes after the
unit is stopped.
◆Inspection power transistor
Models SCM40ZJ-S,45ZJ-S
BK Black Power supply
RD Red 1 Phase
WH White 220-240V 50Hz
OR Orange FUSE
BR Brown RO BK
TB1 250V 15A R
YE Yellow BK BK SO WH
L RIN S YE
Y/G Yellow/Green WH WH SIN WH T1
N S-1 S-2 OR R
Y/G RD T2
Y/G G1 C-1 C-2
5
Y/G G CNMAIN CNSUB
2
CN20V CN20V U RD
V WH M
TB2
3~
1 BK W BK
WH CM
2 CNA
UNIT A RD
3 PWB 2(SUB) PWB 1(MAIN)
TB3
-
BK
1
59 -
WH
2 CNB
UNIT B BR CNFAN M
3
FM0
t゜
t゜
t゜
t゜
20S M M
HEATER See page 62.
EEV EEV TH4 TH1 TH2 TH3
A B
'10 • SCM-SM-094
◆Inspection of electronic ◆Inspection of resistance value of sensor
expansion valve Remove the connector and check the resistance value.
See page 62. See the section of sensor characteristics on page 52.
CAUTION- HIGH VOLTAGE
High voltage is produced in the control box. Don't touch
electrical parts in the control box for 5 minutes after the
unit is stopped. ٟInspection power transistor
Color Marks Remove the fasten terminal and test
output voltage
Mark Color
Models SCM50ZJ-S,60ZJ-S
BK Black Power supply
BL Blue 1 Phase
RD Red
220-240V 50Hz
WH White FUSE
OR Orange 250V 15A㧛
RO BK
BR Brown TB1 250V 20A R
BK BK RIN SO WH
YE Yellow L S YE
WH WH SIN WH T1
Y㧛G Yellow㧛Green S-1 S-2 OR R
N
Y㧛G RD T2
Y㧛G G1 C-1 C-2
5
Y㧛G G CNMAIN CNSUB
TB2 2 U
CN20V CN20V RD
BK
1
WH V WH M
2 CNA 3㨪
UNIT A RD W BK
3
BK CM
PWB 2㧔SUB㧕 PWB 1㧔MAIN㧕
1
-
WH
2 CNB
60 -
UNIT B BR
3
CNFAN M
1 BK FMo
WH
2 CNC
UNIT C BL
3
tࠑ
tࠑ
tࠑ
tࠑ
signal inspection M M M fan motor
HEATER 20S See page 62.
Ԙ to ԙ: AC 220/230/240V EEV EEV EEV TH4 TH1 TH2 TH3
ԙ to Ԛ : Normal if the voltage A B C
oscillates between DC 0
'10 • SCM-SM-094
and approx. 20V
Models SCM71ZJ-S,80ZJ-S
1 Phase output voltage
BK Black 220-240V 50Hz
BL Blue
BR Brown FUSE
RD Red TB1 250V 20A
WH White BK BK RIN
L BK
OR Orange WH WH SIN RO R
BR Brown
N WH
Y/G SO S YE
YE Yellow Y/G G1 WH T1
S-1 S-2 R
Y/G Yellow/Green
TB2 BK Y/G G RD T2
OR
C-1 C-2
1 5
WH CNA CNMAIN CNSUB
2
UNIT A
3 RD CN20V
2
CN20V U RD
Y/G
V WH M
TB3 BK 3~
1 W BK
WH CNB CM
2
UNIT B BR PWB 2(SUB)
3 PWB 1(MAIN)
-
Y/G
61 -
TB4 BK
1
WH CNC
2
UNIT C
3
BL CNFAN M
Y/G
FMo
TB5 BK
1
WH CND
2
UNIT D YE
3
Y/G
CNHEAT CN20S G2 CNEEV1 CNEEV2 CNTH CNTH
Y/G Y/G
2 2 2 2
WH RD WH RD BL GN
◆Inspection of outdoor
◆Power source and serial fan motor
t゜
t゜
t゜
t゜
20S M M M M
signal inspection HEATER See page 62.
① to ②: AC 220/230/240V EEV EEV EEV EEV TH4 TH1 TH2 TH3
'10 • SCM-SM-094
② to ③ : Normal if the voltage A B C D
oscillates between DC 0
and approx. 20V
6 5 4 3 2 1
White
Yellow
Orange
Blue
sub Red
main
outdoor
②
main
main
FM0
White
Red
Orange
③−④
Blue
②−④
①−④
⑥ ⑤ ④ ③ ② ①
⑥ ⑤ ④ ③ ② ①
CNFAN Outdoor main PCB
DC several (4~7V)
DC308~336V GND
(−) DC15V
- 62 -
'10 • SCM-SM-094
Keeps
Stays OFF Stays OFF — • Normal operation — —
flashing
No-indication Stays OFF Stays OFF Stays OFF Stays OFF Indoor unit power supply • Power OFF, broken wire/blown fuse, broken transformer wire Repair 83
* Remote controller wires • Poor connection, breakage of remote controller wire * For wire breaking at power ON, the LED is OFF. Repair
Keeps
3 times Stays OFF Replacement of 84
flashing Remote controller • Defective remote controller PCB
flash remote controller
Indoor-outdoor units connection
WAIT or Keeps • Poor connection, breakage of indoor-outdoor units connection wire
Stays OFF Stays OFF wire Repair 85 ∼ 89
INSPECT I/U flashing
Remote controller • Improper setting of master and slave by remote controller
• Poor connection of remote controller signal wire (White)
* Remote controller wires (Noise) * For wire breaking at power ON, the LED is OFF Repair
Keeps • Intrusion of noise in remote controller wire
Stays OFF Stays OFF 90
flashing Replacement of
Remote controller indoor con-
trol PCB *• Defective remote controller or indoor control PCB (defective communication circuit)? remote controller
or PCB
• Poor connection of wire between indoor-outdoor units during operation
2 times Keeps 6 times Indoor-outdoor units connection
(disconnection, loose connection) Repair
flash flashing flash wire
• Anomalous communication between indoor-outdoor units by noise, etc.
Power reset or
(Noise) • CPU-runaway on outdoor control PCB
2 times Keeps 6 times Repair
flash flashing flash 91
Outdoor control PCB *• Occurrence of defective outdoor control PCB on the way of power supply (defective communication Replacement of
circuit)? PCB
2 times Keeps 6 times Outdoor control PCB • Defective outdoor control PCB on the way of power supply
Replacement
flash flashing flash
Fuse • Blown fuse
• Defective indoor heat exchanger temperature thermistor (defective element, broken wire, Replacement,
Indoor heat exchanger tempera-
short-circuit) repair of temper-
1 time Keeps ture thermistor
Stays OFF • Poor contact of temperature thermistor connector ature thermistor 92
flash flashing
Replacement of
Indoor control PCB *• Defective indoor control PCB (Defective temperature thermistor input circuit)? PCB
• Defective indoor return air temperature thermistor (defective element, broken wire, short- Replacement,
Indoor return air temperature
circuit) repair of temper-
1 time Keeps thermistor
Stays OFF • Poor contact of temperature thermistor connector ature thermistor 93
Keeps flash flashing
Replacement of
flashing Indoor control PCB *• Defective indoor control PCB (Defective temperature thermistor input circuit)? PCB
Installation or operating condi-
• Heating over-load (Anomalously high indoor heat exchanger temperature) Repair
tion
Replacement
1 time Keeps Indoor heat exchanger tempera-
Stays OFF • Defective indoor heat exchanger temperature thermistor (short-circuit) of temperature 94
flash flashing ture thermistor
thermistor
Replacement of
Indoor control PCB *• Defective indoor control PCB (Defective temperature thermistor input circuit)? PCB
Replacement,
Drain trouble • Defective drain pump (DM), broken drain pump wire, disconnected connector
repair of DM
Float switch • Anomalous float switch operation (malfunction) Repair
1 time Keeps
Stays OFF 95
flash flashing
Indoor control PCB *• Defective indoor control PCB (Defective float switch input circuit) Replacement of
*• Defective indoor control PCB (Defective DM drive output circuit)? PCB
Option • Defective optional parts (At optional anomalous input setting) Repair
Keeps Number of connected indoor
Stays OFF Stays OFF • When multi-unit control by remote controller is performed, the number of units is over Repair 96
flashing units
Replacement,
Keeps Fan motor • Defective fan motor
Stays OFF Stays OFF repair 97
flashing
Indoor control PCB • Defective indoor control PCB Replacement
1 time Keeps
Stays OFF Indoor control PCB • Improper operation mode setting Repair 98
flash flashing
Keeps Remote controller temperature
Stays OFF Stays OFF • Broken wire of remote controller temperature thermistor Repair 99
flashing thermistor
Note (1) Normal indicator lamp (Indoor unit: Green) extinguishes (or lights continuously) only when CPU is anomalous. It keeps flashing
in any trouble other than anomalous CPU.
(2) * mark in the Description of trouble means that, in ordinary diagnosis, it cannot identify the cause definitely, and, if the trouble is repaired by replacing
the part, it is judged consequently that the replaced part was defective.
- 63 -
'10 • SCM-SM-094
- 64 -
'10 • SCM-SM-094
- 65 -
'10 • SCM-SM-094
Confirmation of
Confirmation remote controller and Replacement/
of power LEDs on the PCB Check of the anomalous Inspection repair of
Trouble supply of indoor unit and operation data on the of the unit/ faulty part,
(Indoor/ outdoor unit (Indoor/ remote controller controller test run,
outdoor unit) outdoor unit, remote adjustment
controller)
SAFETY PRECAUTIONS
● Read the "SAFETY PRECAUTIONS" carefully first of all and then strictly follow it during the replacement in order to protect yourself.
● The precautionary items mentioned below are distinguished into two levels, WARNING and CAUTION.
Both mentions the important items to protect your health and safety so strictly follow them by any means.
WARNING Wrong installation would cause serious consequences such as injuries or death.
CAUTION Wrong installation might cause serious consequences depending on circumstances.
● After completing the replacement, do commissioning to confirm there are no anomaly.
WARNING
● Replacement should be performed by the specialist.
If you replace the PCB by yourself, it may lead to serious trouble such as electric shock or fire.
● Replace the PCB correctly according to these instructions.
Improper replacement may cause electric shock or fire.
● Shut off the power before electrical wiring work.
Replacement during the applying the current would cause the electric shock, unit failure or improper running.
It would cause the damage of connected equipment such as fan motor,etc.
● Fasten the wiring to the terminal securely, and hold the cable securely so as not to apply unexpected stress on the terminal.
Loose connections or hold could result in abnormal heat generation or fire.
● Check the connection of wiring to PCB correctly before turning on the power, after replacement.
Defectiveness of replacement may cause electric shock or fire.
CAUTION
● In connecting connector onto the PCB, connect not to deform the PCB. It may cause breakage or malfunction.
● Insert connecter securely, and hook stopper. It may cause fire or improper running.
● Bundle the cables together so as not to be pinched or be tensioned. It may cause malfunction or electric shock for disconnection or deformation.
- 66 -
'10 • SCM-SM-094
④ Control PCB
Parts mounting are different by the kind of PCB.
SW2 (Blue)
Address setting CNW4(Blue)
Power PCB
SW5
Master/Slave
setting CNW3(Red)
Power PCB
CNE(White)
RAM checker CNG(Blue)
CNI(Blue)
CNB(White)
CNH(Black)
Float SW
(Return air)
Humidity
Thermistor
controller
sensor
Auto lift
Remote
- 67 -
'10 • SCM-SM-094
② Power PCB
Parts mounting are different by the kind of PCB. CNM(White) CNW0(White)
Fan motor Terminal block
T1(Yellow/Green)
Earth
CNW1(Blue)
Control PCB
CNW2(Red)
Control PCB
T2(Yellow/Green)
Earth
T3(Yellow/Green)
Earth
- 68 -
'10 • SCM-SM-094
SW2 Address No. setting at plural indoor units control by 1 R/C 0 0-F
SW6-1
SW6-2
Model selection As per model See table 1
SW6-3
SW6-4
SW7-1 Test run, Drain motor Normal*/Test run OFF Normal
SW7-2 Reserved OFF keep OFF
SW7-3 Powerful mode Valid*/Invalid ON Valid
SW7-4 Reserved OFF keep OFF
JSL1 Superlink terminal spare Normal*/switch to spare With
* Default setting
- 69 -
'10 • SCM-SM-094
Upon operation of the button, the current operation data is 38 (Pulse of The Outdoor Unit Expansion Valve EEVC)
39 (Pulse of The Outdoor Unit Expansion Valve EEVH)
displayed in order from data number 01.
The items displayed are in the above table.
*Depending on models, the items that do not have corresponding data are not displayed.
To display the data of a different indoor unit, press the button, which allows you to go back to the indoor unit
selection screen.
Pressing the button will stop displaying data.
Pressing the (RESET) button during remote control unit operation will undo your last operation and allow you to go back to
the previous screen.
If two (2) remote controllers are connected to one (1) inside unit, only the master controller is available for trial operation and
confirmation of operation data. (The slave remote controller is not available.)
- 70 -
'10 • SCM-SM-094
Cyclically ● ON
Red White ○ OFF
U Black
V
Faston terminal W
Connect to the terminal of the wires which are disconnected from compressor.
- 71 -
(6) Outdoor unit inspection points
CAUTION- HIGH VOLTAGE
High voltage is produced in the control box. Don't touch
Models SCM40ZJ-S,45ZJ-S
electrical parts in the control box for 5 minutes after the
unit is stopped.
◆Inspection power transistor
Color Marks Remove the fasten terminal and test
Mark Color output voltage
BK Black Power supply
RD Red 1 Phase
WH White 220-240V 50Hz
OR Orange FUSE
BR Brown RO BK
TB1 250V 15A R
YE Yellow BK BK SO WH
L RIN S YE
Y/G Yellow/Green WH WH SIN WH T1
N S-1 S-2 OR R
Y/G RD T2
Y/G G1 C-1 C-2
5
Y/G G CNMAIN CNSUB
2
CN20V CN20V U RD
V WH M
TB2
3~
1 BK W BK
WH CM
2 CNA
UNIT A RD
3 PWB 2(SUB) PWB 1(MAIN)
TB3
-
BK
1
72 -
WH
2 CNB
UNIT B BR CNFAN M
3
FM0
t゜
t゜
t゜
t゜
20S M M
HEATER See page 109.
EEV EEV TH4 TH1 TH2 TH3
A B
'10 • SCM-SM-094
CAUTION- HIGH VOLTAGE
High voltage is produced in the control box. Don't touch
electrical parts in the control box for 5 minutes after the
unit is stopped. ◆Inspection power transistor
Color Marks Remove the fasten terminal and test
output voltage
Mark Color
Models SCM50ZJ-S,60ZJ-S
BK Black Power supply
BL Blue 1 Phase
RD Red
220-240V 50Hz
WH White FUSE
OR Orange 250V 15A/
RO BK
BR Brown TB1 250V 20A R
BK BK RIN SO WH
YE Yellow L S YE
WH WH SIN WH T1
Y/G Yellow/Green S-1 S-2 OR R
N
Y/G RD T2
Y/G G1 C-1 C-2
5
Y/G G CNMAIN CNSUB
TB2 2 U
CN20V CN20V RD
BK
1
WH V WH M
2 CNA 3~
UNIT A RD W BK
3
BK CM
PWB 2(SUB) PWB 1(MAIN)
1
-
WH
2 CNB
73 -
UNIT B BR
3
CNFAN M
1 BK FMo
WH
2 CNC
UNIT C BL
3
t゜
t゜
t゜
t゜
signal inspection M M M fan motor
HEATER 20S See page 109.
① to ②: AC 220/230/240V EEV EEV EEV TH4 TH1 TH2 TH3
② to ③ : Normal if the voltage A B C
oscillates between DC 0
'10 • SCM-SM-094
and approx. 20V
CAUTION- HIGH VOLTAGE
High voltage is produced in the control box. Don't touch
electrical parts in the control box for 5 minutes after the
unit is stopped.
Models SCM71ZJ-S,80ZJ-S
1 Phase output voltage
BK Black 220-240V 50Hz
BL Blue
BR Brown FUSE
RD Red TB1 250V 20A
WH White BK BK RIN
L BK
OR Orange WH WH SIN RO R
N WH
BR Brown Y/G SO S YE
YE Yellow Y/G G1 WH T1
S-1 S-2 R
Y/G Yellow/Green
TB2 BK Y/G G RD T2
OR
C-1 C-2
1 5
WH CNA CNMAIN CNSUB
2
UNIT A
3 RD CN20V
2
CN20V U RD
Y/G
V WH M
TB3 BK 3~
1 W BK
WH CNB CM
2
UNIT B BR PWB 2(SUB)
3 PWB 1(MAIN)
-
Y/G
74 -
TB4 BK
1
WH CNC
2
UNIT C
3
BL CNFAN M
Y/G
FMo
TB5 BK
1
WH CND
2
UNIT D YE
3
Y/G
CNHEAT CN20S G2 CNEEV1 CNEEV2 CNTH CNTH
Y/G Y/G
2 2 2 2
WH RD WH RD BL GN
◆Inspection of outdoor
◆Power source and serial fan motor
t゜
t゜
t゜
t゜
20S M M M M
signal inspection HEATER See page 109.
① to ②: AC 220/230/240V EEV EEV EEV EEV TH4 TH1 TH2 TH3
'10 • SCM-SM-094
② to ③ : Normal if the voltage A B C D
oscillates between DC 0
and approx. 20V
'10 • SCM-SM-094
- 75 -
'10 • SCM-SM-094
(2) Troubleshooting
It is normal.
(This unit is designed to
Is the start in the soft start mode
temperature differnce Does the by detecting the under dome
between return and supply air YES heat load increase after NO
temperature of compressor
10-20degC at installtion?
when it restart after power
cooling? reset.
2. Error detection method
YES
NO
Note:
- 76 -
'10 • SCM-SM-094
It is normal.
(This unit is designed to
Is the start in the soft start mode
temperature differnce Does the by detecting the under
between return and supply air YES heat load increase after NO dome temperature of
10-30degC at installtion? compressor when it restart
heating? after power reset.
2. Error detection method
YES
NO
It is necessary to replace to
Mistake in model selection. higher capacity one or to
Calculate heat load once again. install additional unit.
Is the compressor
operating? NO
Compressor may be
stopped by the error
YES
NO
detection control.
For the contents of control,
3. Condition of Error displayed refer to anomalous stop
control by controlling
compressor rotation speed
of microcomputor control
functions.
Is the
Inspect the followings.
compressor rotation NO
speed low?
• Minor clogging of filter
• Minor clogging of heat
exchanger
YES • Minor short-circuit
• Minor shortage of
Check which control “Determination control of refrigerant amount
conpressor rotation speed” or “Protective control • Poor compression of
by controlling compressor rotation speed” is compressor
appropriate to this phenomenon.
4. Presumable cause Considering appropriate
operation control, check
• Faulty 4-way valve operation (1)
suspicious points.
Are the Inspect the followings for
• Poor compression of temperature conditions
compressor of room and outdoor air close YES reference.
to the rated • Major clogging of filter
• Faulty expansion valve conditions?
operation Note (1) Outdoor: 7°C, Indoor: 20°C
• Major clogging of heat
NO exchanger
• Major short-circuit
• Major shortage of
The unit is operating normally but is refrigerant amount
operating under the contol for protecting • Compressor protection ON
compressor or other respective parts.
• Indoor fan tap
Note:
- 77 -
'10 • SCM-SM-094
Are OK the
insulation resistance and NO Replace compressor.*
coil resistance of
compressor?
YES
YES
Note:
- 78 -
'10 • SCM-SM-094
If excessive noise/vibration
Does persists when sufficient
noise/vibration time has elapsed after
occur during or soon NO stopping the unit, it is
after stopping operation considered that the air-
of air-conditioner? conditioner is not the
source.
Note:
- 79 -
'10 • SCM-SM-094
From 1/3
To 3/3
The noise/vibration occurs
Are hissing sounds YES when the refrigerant starts
heard at the startup or or stops flowing. It is
stopping? normal.
Note:
- 80 -
'10 • SCM-SM-094
From 2/3
If insufficient cooling/
Adjustment heating problem happens
during commissioning
Does noise/vibration occur when the
due to anomalous operating
cooling/heating operation is in conditions at cooling/
2. Error detection method anomalous condition? heating, followings are
suspicious.
• Overcharge of refrigerant
• Insufficient charge of
refrigerant
• Intrusion of air, nitrogen,
etc.
In such occasion, it is
necessary to recover
refrigerant, vacuum-dry
and recharge refrigerant.
• Indoor/outdoor unit
• Cooling/heating/fan
mode
• Startup/stop/during
operation
• Operating condition
(Indoor/outdoor
temperatures, pressure)
• Time it occurred
• Operation data retained
by the remote controller
4. Presumable cause such as compressor
rotation speed, heat
exchanger temperature,
EEV opening degree, etc.
• Tone (If available, record
the noise)
• Any other anomalies
Note:
- 81 -
'10 • SCM-SM-094
Operate after
waiting for more
than 1 minute.
Is LM wiring
broken?
NO
YES
Is LM locked? NO
Defective indoor control
PCB ª Replace.
Is the louver
operable with the remote YES Normal
controller?
3. Condition of Error displayed
NO Adjust LM lever and then
check again.
4. Presumable cause
• Defective LM
• LM wire breakage
• Faulty indoor control PCB
Note:
- 82 -
'10 • SCM-SM-094
Is
AC220/240V
detected between 1 and
2 on the terminal block NO
of indoor
unit?
Is
AC220/240V Defective outdoor control
YES for 1-phase unit detected between NO PCB (Noise filter)
1 and 2 on the terminal
block of outdoor
unit?
2. Error detection method
YES
Misconnection or breakage
of connecting wires
Are fuses
OK (F200, F201)? NO
Is the
check of resistance between NO Defective indoor control or
YES - of CNW0 power PCB ª Replace.
OK?
YES
Is the
checked result
of resistance of FM, NO Replace FM, LM, etc.
LM, etc
OK?
YES Replace fuse.
3. Condition of Error displayed
Is DC5V (1)
detected between - NO Defective indoor power
of CNW2? PCB ª Replace.
Note (1) for GND
YES
YES
Defective indoor control
PCB ª Replace.
4. Presumable cause
• Misconnection or breakage of
connecting wires
• Blown fuse
• Faulty indoor control or
power PCB
• Broken harness
• Faulty outdoor control PCB
(Noise filter)
Note:
- 83 -
'10 • SCM-SM-094
NO
NO
Disconnect remote
controller wires.
Is DC15V or
higher detected between X-Y YES Replace remote controller.
of indoor unit terminal
block?
3. Condition of Error displayed
NO
Is DC180V
between - of NO Defective indoor power
CNW2? PCBªReplace.
YES
Defective indoor control
PCBªReplace.
4. Presumable cause
Note:
- 84 -
'10 • SCM-SM-094
Are 2 units
of remote controller
connected?
YES
NO
⑴,
⑵
⑵
Set one remote controller Is it set
for “Master” and the other at the slave remote YES Set SW1 on remote
for “Slave” controller? controller PCB at “Master”.
2. Error detection method
Note (1) Use SW1 to set at
master or slave. Note (2)
“Slave” is displayed
Communication between indoor on the remote
unit and remote controller controller LCD.
is disabled for more than 30 NO
Does it
minutes after the power on. become normal?
NO
Do more than
one indoor units have the YES Set address again. (SW2 on
same address? indoor control PCB)
NO
3. Condition of Error displayed
NO
• Improper setting
• Surrounding environment
• Defective remote controller Does DM
communication circuit start 60 seconds later YES Defective indoor control
• Faulty indoor control PCB automatically. PCBªReplace.
Note: If any error is detected 30 minutes after displaying “ WAIT ” on the remote controller, the display changes to
“INSPECT I/U”.
- 85 -
'10 • SCM-SM-094
NO
Does remote
controller display YES Change remote controller
2. Error detection method “Slave”? setting to “Master”. (SW1
on remote controller PCB)
NO
Indoor unit cannot communicate
for more than 30 minutes after
the power on with remote Do more than
controller. one indoor units have the YES Change address. (SW2 on
same address? indoor control PCB)
NO
Is it set to
a slave indoor unit. YES Change to master. (SW5-1,
SW5-1, 2? 2 on indoor control PCB)
NO
Is there loose
or wrong connection at the termanal
of wiring between indoor and YES Correct
outdoor units?
3. Condition of Error displayed
NO
Same as above
Is the
grounding wire connected NO Correct
properly?
YES
Is approx.
DC20V detected between - NO Defective outdoor sub PCB
on the outdoor unit terminal
block? ªReplace.
YES
Note: If any error is detected 30 minutes after displaying “ WAIT ” on the remote controller, the display changes to
“INSPECT I/U”.
- 86 -
'10 • SCM-SM-094
NO
YES
Is AC220/240V
detected at the secondary side of NO Defective outdoor sub
outdoor sub PCB? PCB¡Replace.
YES
Is the Defective indoor control
green LED of indoor unit NO
flashing? PCB¡Replace.
YES Replace indoor control
Are wires
PCB.
connected properly between Correct connection wires
NO
the indoor and the outdoor between indoor and
units? outdoor units.
3. Condition of Error displayed YES
Is approx.
DC20V detected between - NO Defective outdoor sub
on the outdoor unit terminal PCB¡Replace.
block?
YES
Is approx. Defective connection wire
DC20V detected between - NO (broken wire)
on the indoor unit terminal Noise
block?
4. Presumable cause
• Blown fuse
• Faulty outdoor sub PCB
• Connection between PCB’s
• Faulty indoor control PCB
• Defective remote controller
• Broken remote controller wire
Note: If any anomaly is detected during communication, the error code E5 is displayed. Inspection procedure is same as above. (Excluding
matters related to connection) When the power supply is reset after the occurrence of E5, the LED will display “ WAIT ” if the anomaly
continues. If the breaker ON/OFF is repeated in a short period of time (within 1 minute), “ WAIT ” may be displayed. In such occasion,
turn the breaker off and wait for 3 minutes.
- 87 -
'10 • SCM-SM-094
Aren’t there
2. Error detection method cracks or burning on the power NO
ransistor module or diode
stack?
Replace the outdoor
main PCB
YES
NO
Isn’t reactor the anomalous?
Replace the
reactor.
YES
Replace fuse.
4. Presumable cause
• Blown fuse
• Faulty outdoor sub PCB
• Faulty outdoor main PCB
• Faulty reactor
Note:
- 88 -
'10 • SCM-SM-094
Is the
green LED on the indoor unit
flashing?
NO
Is the
2. Error detection method fuse on the indoor control NO Replace fuse.
PCB OK?
YES
YES Is
approx. 10-11V detected NO
between wires at the remote controller Short-circuit on remote
side after disconnecting the
remote controller? controller wire
Is approx.
DC20V detected between -
3. Condition of Error displayed on the outdoor unit terminal NO Defective outdoor sub
block? PCBªReplace.
YES
Is approx
DC20V detected between -
on the indoor unit terminal NO Defective connection wire
block? (Broken wire)
YES
Noise
4. Presumable cause
• Blown fuse
• Connection between PCB’s
• Blown fuse
• Faulty indoor control PCB
• Defective remote controller
• Wire breakage on remote
controller
• Faulty outdoor sub PCB
Note:
- 89 -
'10 • SCM-SM-094
NO
NO
Defective remote controller
Note (2) Does the remote controller still display “ WAIT ” even ª Replace.
after 3 minutes?
Same as above
4. Presumable cause
• Defective communication
circuit between remote
controller-indoor unit
• Noise
• Defective remote controller
• Faulty indoor control PCB
Note:If the indoor unit cannot communicate normally with the remote controller for 180 seconds, the indoor contnrol PCB starts
to reset automatically.
- 90 -
'10 • SCM-SM-094
YES
2. Error detection method Note (2) Check for faulty connection or breakage of
Is the signal wires between indoor-outdoor units.
When normal communication connection of signal
wires between indoor-outdoor NO Repair signal wires.
between indoor and outdoor
units OK?
unit is interrupted for more than
2 minutes. YES
Power reset
4. Presumable cause
Note:
- 91 -
'10 • SCM-SM-094
Is the
connection of indoor heat
exchanger temperature thermistor NO Correct. ª Insert connector
connector OK? securely.
YES
(Shot circuit)
0 10 20 30 40 50
4. Presumable cause Temperature (°C)
Note:
- 92 -
'10 • SCM-SM-094
Is the
connection of return
air temperature thermistor NO Correct. ª Connect
connector OK? connector.
YES
5k at 25°C
5
4. Presumable cause
(Shot circuit)
0 10 20 30 40 50
• Defective return air
temperature thermistor Temperature (°C)
connector
• Defective return air
temperature thermistor
• Faulty indoor control PCB
Note:
- 93 -
'10 • SCM-SM-094
YES Wash.
YES
Is the unit
operating in the state of NO Check refrigerant system.
heating overload?
3. Condition of Error displayed
Note: During heating operation; After starting compressor, compressor rotation speed is decreased by detecting indoor heat
exchanger temperature (ThI-R) in order to control high pressure.
- 94 -
'10 • SCM-SM-094
Is
there any
anomaly on the optional NO Defective indoor control
Is the humidifier connected? equipment? PCB ª Replace.
Is the
humidifier Drain Motor
interlocked by the indoor unit function NO Correct setting to
setting of remote
3. Condition of Error displayed controller? NO “Humidifier DM interlock”.
Is the drain
4. Presumable cause piping unclogged? Is the NO Correct.
drain pipe slop
OK?
• Defective indoor control or
power PCB
• Float switch setting error YES Check drain motor.
• Humidifier DM interlock
setting error
• Optional equipment setting
error
• Drain piping error
• Defective drain motor
• Disconnection of drain motor
wiring
Note: When this error occurred at power ON, disconnection of wire or connector of the float switch is suspected. Check and
correct it (or replace it, if necessary).
- 95 -
'10 • SCM-SM-094
Same as above
4. Presumable cause
Note:
- 96 -
'10 • SCM-SM-094
Does any
foreign material
intervene in rotational area YES Remove foreign material.
of fan propeller?
NO
Is DC280V (1)
detected between - of NO
fan motor connector
CNM?
4. Presumable cause
Note:
- 97 -
'10 • SCM-SM-094
E19 occurs
when the power ON
Same as above
4. Presumable cause
Note:
- 98 -
'10 • SCM-SM-094
Note: After 10 seconds has passed since remote controller thermistor was switched from valid to invalid, E28 will not be displayed even if the
thermistor harness is disconnected. At same time the thermistor, which is effective, is switched from remote controller thermistor to indoor return
air temperature thermistor. Even though the remote controller thermistor is set to be Effective, the return air temperature displayed on remote
controller for checking still shows the value detected by indoor return air temperature thermistor, not by remote controller temperature thermistor.
- 99 -
'10 • SCM-SM-094
YES
Is
3. Condition of Error displayed the temperature
(measured actually) at NO Defective outdoor main
direction of error PCBªReplace.
When anomalous outdoor heat correct?
exchanger temperature occurs
5 times within 60 minutes YES Excessive refrigerant
or 60°C or higher continues amount: Recharge
for 10 minutes, including the refrigerant by weighing
compressor stop. proper amount on a scale.
4. Presumable cause
Note:
- 100 -
'10 • SCM-SM-094
YES
Is the
discharge pipe
2. Error detection method temperature error persisted
during cooling
YES Insufficient refrigerant
operation?
amount : Recharge
refrigerant by weighing
For the error detection method, proper amount on a scale.
refer to the protective control by
controlling compressor rotation NO
speed and cooling high pressure
protective control of micro
computer control function for
corresponding models. Is the
discharge pipe temperature NO Control operation check *
control normal?
YES
Is the
temperature (measured
actually) at detection of NO Defective outdoor main
3. Condition of Error displayed error correct? PCBªReplace.
Note:
- 101 -
'10 • SCM-SM-094
Is the
outdoor heat
exchanger temperature
sensor connector NO Correct connector.
connected
properly?
YES
2. Error detection method
For the characteristics of outdoor heat exchanger
Detection of anomalously low temperature sensor, see the following graph.
temperature (resistance) on Are the
characteristics of
the outdoor heat exchanger outdoor heat exchanger
temperature sensor temperature
NO Defective outdoor heat
sensor exchanger temperature
OK? sensorªReplace.
2 minutes to 2 minutes 20
seconds after the compressor
ON, the compressor stops.
After 3-minutes delay, the 10
compressor starts again
automatically, but if this
anomalous temperature is
detected 3 times within 40
minutes. 5k at 25°C
5
• When -55 °C or lower is
detected for within 20 second
after power ON.
(Shot circuit)
0 10 20 30 40 50
4. Presumable cause Temperature (°C)
Note:
- 102 -
'10 • SCM-SM-094
Is
the suction pipe
temperature sensor connector NO Correct connector.
connected properly?
YES
For the characteristics of suction pipe
Is the temperature sensor, see the following graph.
Defective outdoor air
2. Error detection method characteristics of the
suction pipe temperature NO temperature sensorª
sensor Replace.
Detection of anomalously low OK?
temperature (resistance) on
outdoor air temperature sensor YES Defective outdoor main
PCBªReplace.
(Defective outdoor air
temperature sensor input
circuit)
Note:
- 103 -
'10 • SCM-SM-094
Is the
discharge pipe
temperature sensor NO Correct connector.
connector connected
properly?
YES
4. Presumable cause
• Defective outdoor main PCB
• Broken sensor harness or
temperature sensing section
(Check molding.)
• Disconnected wire connection
(connector)
Note:
- 104 -
'10 • SCM-SM-094
Is the
Power supply NO Check power supply.
voltage OK?
YES
Are the
2. Error detection method service valves NO Open the valves.
opened?
In order to prevent from
overcurrent of inverter,
if the current exceeds the YES Check refrigerant amount
specifications, it makes the and refregerant circuit
compressor stopping. *In case of transitional
Is the increase of high pressure
high pressure
during operation
NO and/or test run, several
OK? times restarting may
recover it, because liquid
YES refrigerant (migrated)
in the compresser is
discharged from the
Is the compressor.
checked result of
insulation resistance and Replace compressor.
coil resistance (1) of NO
compressor motor
OK? (1) SCM40, 45, 50 : 1.619 or more at 20°C
3. Condition of Error displayed ޓSCM60, 71, 80 : 1.154 or more at 20°C
YES
• If the output current of inveter
exceeds the specifications,
it makes the compressor
stopping.
Continues to next page.
4. Presumable cause
Note:
- 105 -
'10 • SCM-SM-094
Is the
checked result of power NO • Defective outdoor main
transistor module
OK? PCBªReplace.
In order to prevent from • Is the space for installation of indoor and/or outdoor unit enough?
• Is there any short circuit of air on indoor and/or outdoor unit?
overcurrent of inverter, • At cooling, does the outdoor fan motor run?
if the current exceeds the Are the service valves fully opened?
specifications, it makes the Is the filter clogged?
compressor stopping. • At heating, does the indoor fan motor run?
Are the service valves fully opened?
Is the filter clogged?
• Is there any liquid flooding?
Is the superheat within normal range?
Is the low pressure sensor and suction pipe temperature
thermistor normal?
• Is there any anoumalous sound on the compressor?
YES
After
resetting power for
3. Condition of Error displayed several times does it
become normal?
NO • Defective outdoor main
PCBªReplace.
• If the output current of inveter
exceeds the specifications, YES
it makes the compressor
stopping.
Temporary noise may cause of anomaly.
If noise source can be found, take countermeasure.
4. Presumable cause
Note:
- 106 -
'10 • SCM-SM-094
Is the connector
connection between the outdoor
main PCB and the outdoor sub NO Correct connector.
PCB OK?
YES
2. Error detection method Is the power supply voltage OK? NO Check why power is not
supplied to outdoor sub
Detected communication error PCB.
of more than 15 seconds 4 times
in 15 minutes.
YES
Is the
communication wire
between the main PCB and the outdoor sub NO Connect communication
PCB connected properly? wire securely.
YES
3. Condition of Error displayed
Replace the outdoor main PCB.
When communication is not
established between the outdoor
sub PCB and the outdoor main
PCB.
4. Presumable cause
Note:
- 107 -
'10 • SCM-SM-094
YES
Check
soldered surfaces on the
outdoor sub PCB for foreign matter NO Remove foreign matter like
like dust, fouling, dust, fouling, etc.
etc.
Same as above
4. Presumable cause
Note:
- 108 -
'10 • SCM-SM-094
Does any
foreign material intervene
in rotational area of fan
YES Remove foreign matter.
propeller?
NO
Does the
2. Error detection method fan rotate smoothly when turned NO Replace fan motor.
by hand? If resistance between
Detected by rotation speed of (Vm):white -(GND):blue
outdoor fan motor is detected 1k or lower, it
is faulty.
YES
Is DC308~336V
detected between (CNFAN
(blue)- (red)) of fan motor NO
connector?
3. Condition of Error displayed Power supply reset YES Replace faulty fan motor
and outdoor main PCB.
When actual rotation speed
of outdoor fan motor drops to
75min-1 or lower for 30 minutes
continuously, the compressor Is normal state restored? NO Replace fan motor (If
and the outdoor fan motor stop. anomaly persists after
After 3-minutes delay, it starts replacing fan motor, replace
again automatically, but if this outdoor main PCB.)
anomaly occurs 3 times within
60 minutes after the initial
detection. YES Malfunction by temporary
noise
4. Presumable cause
Note: When E48 error occurs, in almost cases F3 fuse (1A) on the outdoor main PCB is blown. There are a lot of cases that fuse is blown and E48
occurs due to defective fan motor. And even though only the outdoor main PCB ( or fuse) is replaced,, another trouble could occur. Therefore
when fuse is blown, check whether the fan motor is OK or not.
After confirming the fan motor normal, check by power ON. (Don't power ON without confirming the fan motor normal.)
- 109 -
'10 • SCM-SM-094
Check soldered
surfaces on the outdoor main PCB for NO
foreign matter like dust,
Remove foreign matter
fouling,etc. like dust, fouling, etc.
2. Error detection method YES
NO
Defective outdoor main
PCBªReplace.
4. Presumable cause
• Faulty outdoor main PCB
• Dust on outdoor main PCB
• Blown F2 fuse
Note:
- 110 -
'10 • SCM-SM-094
Is
the suction pipe
temperature sensor connector NO Correct connector.
connected properly?
YES
For the characteristics of suction pipe
Is the temperature sensor, see the following graph.
Defective suction pipe
2. Error detection method characteristics of the
suction pipe temperature NO temperature sensorª
sensor Replace.
Detection of anomalously low OK?
temperature (resistance) on
suction pipe temperature sensor YES Defective outdoor sub
PCBªReplace.
(Defective suction pipe
temperature sensor input
circuit)
Note:
- 111 -
'10 • SCM-SM-094
Is the
service valve fully NO Open fully.
opened?
YES
Are the
connections of indoor
heat exchanger and/or return air NO Correct indoor heat
2. Error detection method temperature thermistor
exchanger, return air
connectors OK?
temperature thermistor
• Judge insufficient refrigerant connector connections.
amount by detecting the YES
temperature differnce between
indoor heat exchanger (ThI-R) Are the
and indoor return air (ThI-A). characteristics of indoor heat
exchanger and/or return air NO Defective indoor heat
temperature thermistor exchanger, return air
OK? temperature thermistor ª
Replace.
YES
Is the low
pressure during operation NO Charge refrigerant.
normal?
15
Temperature thermistor resistance (k)
10
Note: When the compressor speed is 50 rps or under at 5 minutes after the start of compressor or the completion of defrosting, the low refrigerant protection control
judges, by detecting the difference between the indoor heat exchanger temperature (ThI-R) and the indoor return air temperature (ThI-A), that it is in the state of
gas low, and stops the compressor.
Cooling: Indoor return air temperature (ThI-A) – Indoor heat exchanger temperature (ThI-R) ≧ 4 deg
Heating: Indoor heat exchanger temperature (ThI-R) – Indoor return air temperature (ThI-A) ≦ 6 deg
- 112 -
'10 • SCM-SM-094
Is the refrigerant NO
Adjust the refrigerant
amount nomal ?
amount properly.
YES
Inspect NO
compressor Replace compressor.
YES
Inspect
NO
outdor air temp. Replace sensor.
sensor
Same as above NO
Defective outdoor main
PCB¡Replace.
(Defective outdor air temp.
sensor input circuit)
4. Presumable cause
Note:
- 113 -
'10 • SCM-SM-094
Compressor does not start at all. Disconnect the outdoor fan motor
Neither noise nor vibration cannot be heard connector and try to startup
Does
compressor YES Replace outdoor fan motor
startup?
NO
YES
Is the
insulation resistance
and coil resistance of NO Repalce compressor
compressor OK ?
YES
3. Condition of Error displayed
Is power transistor NO Defective outdoor main
If compressor fails to startup for module OK?
PCBªReplace
42 times
YES
Is
the output of inverter NO Defective outdoor main
checker OK ? PCBªReplace
YES
Note: Several times restarting
may resolve it, because migrated
Try to startup liquid refrigerant in the
4. Presumable cause several times compresser is discharged from
the compressor.
• Faulty outdoor fan motor
• Faulty outdoor main PCB Does it start? NO Repalce compressor
• Anomalous power supply
voltage
• Improper refrigerant amount
and refrigerant circuit
• Faulty compressor (Motor
bearing)
- 114 -
'10 • SCM-SM-094
Is the
power supply voltage NO Check and correct the
OK? power supply voltage
YES
Does the
compressor run without NO Correct it based on the
occurrence of troubleshooting of E42
E42?
3. Condition of Error displayed
Is the
output from inverter NO Defective outdoor main
If it fails again to detect the checker OK?
rotor position after shifting to PCBªReplace.
the compressor rotor position
detection operation, the
compressor stops. YES
Is the noise
or vibration of compressor NO Replace compressor.
normal?
- 115 -
3.1
3. ELECTRICAL WIRINGS
Models SCM40ZJ-S, 45ZJ-S
Outdoor units
WIRING DIAGRAM Indication lamp Color Function
Led e (1) Red Warning lamp
Self diagnosis function by led e
FUSE 1 Time flash Current cut
RO BK
TB1 250V 15A R
WH 2 Time flash Trouble of outdoor unit
BK BK R IN SO S
L YE
POWER WH WH S IN WH T1 3 Time flash Over current
SUPPLY N S-1 S-2 OR R
Y/G RD T2 4 Time flash Transmission error
Y/G G1 C-1 C-2
5 5 Time flash Over heat of compressor
Y/G G CNMAIN CNSUB
2 6 Time flash Error of signal transmission
CN20V CN20V U RD
V WH 7 Time flash Lock of compressor
TB2 M
1 BK W BK
3~ 8 Time flash Sensor error
WH CM (Except discharge pipe sensor)
UNIT A 2 CNA
RD
3 PWB 2(SUB) PWB 1(MAIN) Light on Outdoor fan motor error
TB3 Four sec light
BK and Discharge pipe sensor error
1
WH
UNIT B 2 CNB four sec off
BR CNFAN M
3
Caution ・When the compressor does not run Immediately after
FM0
hitting on the button,wait for 5 to 10 minutes.(There is
possibility of delayed start.)
-
116 -
CNHEAT CN20S G2 CNEEV1 CNTH CNTH ・High voltage is produced in the control box. don't touch
Y/G electrical parts in the control box for 5 minutes after
2 2 2 2 cutting power supply.
WH RD WH RD
t゜
t゜
t゜
t゜
20S M M
HEATER
EEV EEV TH4 TH1 TH2 TH3
A B
'10 • SCM-SM-094
OR Orange EEV A,EEV B Electric expansion valve (outdoor unit)
BR Brown Th2 Outdoor air temp. sensor
RWC000Z232
(coil)
FMo Fan motor Th3 Discharge pipe temp. sensor
HEATER Crank case heater Th4 Suction pipe temp. sensor
a
Models SCM50ZJ-S, 60ZJ-S
WIRING DIAGRAM Indication lamp Color Function
Led e 㧔1㧕 Red Warning lamp
Self diagnosis function by led e
FUSE
250V 15A㧛 1 Time flash Current cut
RO BK
TB1 250V 20A R
WH
2 Time flash Trouble of outdoor unit
BK BK R IN SO S
L YE
POWER WH WH S IN WH T1 3 Time flash Over current
SUPPLY N S-1 S-2 OR R
Y㧛G RD T2 4 Time flash Transmission error
Y㧛G G1 C-1 C-2
5 5 Time flash Over heat of compressor
Y㧛G G CNMAIN CNSUB
2 U RD 6 Time flash Error of signal transmission
CN20V CN20V
V WH 7 Time flash Lock of compressor
TB2 M
BK 3㨪 8 Time flash Sensor error
1 W BK
WH CNA CM 㧔Except discharge pipe sensor㧕
UNIT A 2
RD PWB 2㧔SUB㧕
3 PWB 1㧔MAIN㧕 Light on Outdoor fan motor error
BK
1 Four sec light
WH
UNIT B 2 CNB and Discharge pipe sensor error
BR
3
BK M four sec off
1 CNFAN
WH Caution When the compressor does not run Immediately after
UNIT C 2 CNC FMo
3
BL hitting on the button,wait for 5 to 10 minutes.㧔There is
possibility of delayed start.㧕
-
117 -
CNHEAT CN20S G2 CNEEV1 CNEEV3 CNTH CNTH High voltage is produced in the control box. don't touch
Y㧛G electrical parts in the control box for 5 minutes after
2 2 2 2 cutting power supply.
WH RD WH RD BL
tࠑ
tࠑ
tࠑ
tࠑ
20S M M M
HEATER
EEV EEV EEV TH4 TH1 TH2 TH3
A B C
'10 • SCM-SM-094
WH White EEV A,EEV B Electric expansion valve 㧔outdoor unit㧕
OR Orange EEV C Th2 Outdoor air temp. sensor
RWC000Z234 a
㧔coil㧕
FMo Fan motor Th3 Discharge pipe temp. sensor
HEATER Crank case heater Th4 Suction pipe temp. sensor
Models SCM71ZJ-S, 80ZJ-S
FUSE Indication lamp Color Function
TB1 250V 20A Led e 㧔1㧕 Red Warning lamp
BK BK R IN
L BK Self diagnosis function by led e
POWER WH WH S IN RO R
SUPPLY N WH 1 Time flash Current cut
Y㧛G SO S YE
Y㧛G G1 WH T1 2 Time flash Trouble of outdoor unit
S-1 S-2 R
TB2 Y㧛G G RD T2
OR
BK C-1 C-2 3 Time flash Over current
1 5
2
WH CNA CNMAIN CNSUB 4 Time flash Transmission error
UNIT A
3 RD CN20V
2
CN20V U RD 5 Time flash Over heat of compressor
Y㧛G
V WH M 6 Time flash Error of signal transmission
TB3 BK 3㨪 7 Time flash Lock of compressor
1 W BK
WH CNB CM 8 Time flash Sensor error
UNIT B 2
BR PWB 2㧔SUB㧕
3 PWB 1㧔MAIN㧕 㧔Except discharge pipe sensor㧕
Y㧛G
Light on Outdoor fan motor error
TB4 BK
1 Four sec light
WH CNC
UNIT C 2
M and Discharge pipe sensor error
BL CNFAN
3
Y㧛G four sec off
FMo Caution When the compressor does not run Immediately after
TB5 BK
1 hitting on the button,wait for 5 to 10 minutes. 㧔There is
WH CND
UNIT D 2 possibility of delayed start.㧕
YE
3
-
Y㧛G
CNHEAT CN20S G2 CNEEV1 CNEEV2 CNTH CNTH
118 -
tࠑ
tࠑ
tࠑ
tࠑ
20S M M M M
HEATER
EEV EEV EEV EEV TH4 TH1 TH2 TH3
A B C D
'10 • SCM-SM-094
GN Green Y㧛G Yellow㧛Green EEV A,EEV B Electric expansion valve 㧔outdoor unit㧕
OR Orange EEV C,EEV D Th2 Outdoor air temp. sensor
RWC000Z230 a
㧔coil㧕
FMo Fan motor Th3 Discharge pipe temp. sensor
HEATER Crank case heater Th4 Suction pipe temp. sensor
Item Description
CNS
SC-BIKN-E
119 -
Color Marks
Y㧛G G Mark Color
BK Black
U Va RD BL Blue
WH S㧛N 1
F 3
BK RD Red
RD J WH
HEAT 250V CNU 4
Y
M WH White
EXCHANGER 3.15A 5
BK L 6
BL Y Yellow
FMI
Y㧛G Yellow㧛Green
Power source
1 phase 220 - 240 V 50Hz
T
TO OUTDOOR UNIT
1
'10 • SCM-SM-094
2㧛N
POWER WIRES 1 2/N
3
SIGNAL WIRE 3
RWA000Z227
HEAT
EXCHANGER
LM2 LM1 SMI FMI
Item Description
M M M M CNE-CNY Connector
FMI Fan motor
SMI Flap motor
WH
RD
BK
BL
Humidity sensor
Y
HD
CNY CNX CNM 1 3 4 5 6 ThI Room temp. sensor
CNU Th2,3 Heat exch. sensor
G
DS Diode stack
F Fuse
PRINTED T Terminal block
CIRCUIT Va Varistor
BOARD
Y/G
HEAT
F
㨪
EXCHANGER
L
Mark Color
-
250V 3.15A
120 -
BK Black
U Va BL Blue
S/N RD Red
DS
㨪 J
WH
Y
Y㧛G
White
Yellow
Yellow㧛Green
HEAT
EXCHANGER
CNS CNF CNE CNG
5 2 8 2 2 2
o o o
DISPLAY t t t
Y/G
WH
INTERFACE KIT
RD
BK
WIRELESS
R-AMP 1 2/N 3 T Power Source
'10 • SCM-SM-094
1 Phase
HD BACK-UP SW
Th3 Th2 ThI 220㧛230㧛240V 50Hz
̪
RWA000Z226
̪35,50
ONLY
TO OUTDOOR
UNIT
Item Description
CNE-CNX2 Connector
DISPLAY
5 5 FMI Fan motor
M
INTERFACE KIT 5
-
CNS
SC-BIKN-E
121 -
Color Marks
Y㧛G G Mark Color
BK Black
U Va RD BL Blue
WH S㧛N 1
F 3
BK RD Red
RD J WH
HEAT 250V CNU 4
YE
M WH White
EXCHANGER 3.15A 5
BK L 6
BL YE Yellow
FMI
Y㧛G Yellow㧛Green
Power source
1 phase 220 - 240 V 50Hz
T
TO OUTDOOR UNIT
1
'10 • SCM-SM-094
2㧛N
POWER WIRES 1 2/N
3
SIGNAL WIRE 3
RWB000Z052
HEAT
EXCHANGER
(3) Ceiling concealed type (SRR)
FM
M
WH
RD
BK
YE
BL
1 3 4 5 6
CNU
5
INTERFACE KIT
CNS
SC-BIKN-E
F
250V
DM 0.16A S㧛N WH
RD
M CNW U Va
1㨪 RD
L BK
F
250V 3.15A RD
J
FS WH
Y㧛G
-
PRINTED CIRCUIT G
WH
CNY BOARD
122 -
Y㧛G
WH
RD
BK
2 CNE CNG
BK
BK 8
OR
BK
BK
2 2 2 T
1 2/N 3
10 Power source
BK
t
WIRELESS TO OUTDOOR UNIT
Th1 Th2 Th3 TO OUTDOOR UNIT
RECEIVER
'10 • SCM-SM-094
BL Blue Y㧛G Yellow㧛Green F Fuse Th2 Heat exch. sensor 1
OR Orange FM I Fan motor Th3 Heat exch. sensor 2
RD Red DM Drain motor T Terminal block
WH White FS Float Switch Va Varistor
RWA000Z230
Color Marks
CNB∼Z Connector LED・3 Indication lamp(Red-Inspection) TB1 Terminal block(Power source) Mark Color
DM Drain motor LM1∼4 Louver motor (□ mark) BK Black
F200∼203 Fuse SW2 Remote controller communication TB2 Terminal block(Signal line)
(□mark) BL Blue
Remote controller
TB2 Control PCB
WH FS
X X 1 CNB 1
WH 1 WH 1 RD
ThC t° BK WH CNI
Y Y 3
BL 2 WH 2 WH 2 RD
Y/GN
LED・2 LED・3 CNI2
WH
BL 3 BL 1 BK
1
Y/GN Y/GN CNH t° ThI-A
BK 2 BL 4 BL 2 BK
Power PCB 1
RD
1 CNH2
Y/GN
RD WH
Connecting line between Y/GN 7 CNW2
2 2
CNW3
[ ]
indoor unit and outdoor unit F200(3.15A) 3
RD
3 SW2 1 RD 5 RD 1 BK
RD 5 RD RD RD
1
Power circuit
4
RD
4
RD 6 RD 2 BK
t° ThI-R1
Power source line 1 2 WH 3 5 5 2
-
2
Signal line 3
3 BL 1 F201(3.15A) CNW1 BL
123 -
1 2
Earth BL 2 BL SW5 Y 7 Y 3 BK
1
CNW0 3 BL CNW4 CNN
3
Y/GN X4 3 t° ThI-R2
TB1 WH F203 F202 4 BL
4
BL
SW6 Y 4 Y 8 Y 4 BK
(0.16A) (1.0A) 5 BL
5
1 3 1 4 5 6 7 SW7 BK 9 BK 5 BK
5
CNR WH BR RD BL BR OR WH CNM t° ThI-R3
WH WH 1 BK 1 BK 6 BK 10 BK 6 BK
1
2 1 LM1 2 BK 2 BK CNC CNN2
CNR2 5 6 4 3 2
CNM3 3 BK 3 BK
2
WH BK
BL Y Y M 3
RD BL BR OR WH RD 4 BK 4 BK
4
5 BK 5 BK
5
M 5 6 4 3 2 1 BK 6 BK
DM 1∼ CNM4 LM2 2 BK 7 BK
6
RD BL BR OR WH WH
3 BK 8 BK
7
Option
M 8 +12 1
4 BK 9 BK
9 2 XR1 (Operation)
FMI M 5 BK 10 BK
10 CNJ CNT 3 (Heating)
XR2
BK BK
LM3
1 11
11 WH BL 4 XR3 (Compressor ON)
2 BK 12 BK
12 5 XR4 (Inspection)
M 3 BK 13 BK
13 6
4 BK 14 BK
14 XR5(Remote operation input:volt-free contact)
5 BK 15 BK
15
1 BK 16 BK
Notes 1. indicates wiring on site. LM4 2 BK 17 BK
16
'10 • SCM-SM-094
17
2. TB1 is the terminal block for heavy current(connecting line between M 3 BK 18 BK
18
4 BK 19 BK
indoor unit and outdoor unit), 5 BK 20 BK
19
CNJ2
3. See the wiring diagram of outside unit about the line between WH
inside unit and outside unit.
4. Use twin core cable(0.3mm 2 X2)at remote controller line. See spec
sheet of remote controller in case that the total length is more than 100m.
5. Do not put remote controller line alongside power source line.
B
4. PIPING SYSTEMS
Models SCM40ZJ-S, 45ZJ-S
Cooling cycle
Outdoor unit Heating cycle
Sensor
Service valve
(Gas) (Th2)
Gas line (φ9.52)
(φ9.52)
Indoor unit
Check joint 4 way valve
Sensor Muffler
(Th3)
*1 Sensor Discharge Heat exchanger
-
Hamidity
sensor
124 -
(Th22)
(Th3) Sensor
(Th4)
'10 • SCM-SM-094
*1 Humidity sensor
SRK35ZJ-S and SRF series only.
Cooling cycle
Outdoor Unit
Heating cycle
(Ǿ9.52 or Ǿ12.7)
*1
Humidity 4way valve
sensor
(Th3) Indoor Unit
Heat exchanger
Sensor
(Th22)
Heat exchanger
Sensor Muffler
Sensor
-
(Th21)
125 -
(Th3) Discharge
Sensor Capillary
(Th1) Sensor
tube
(Th1)
Sensor
Compressor (Th4)
Suction Accumlator Accumlator
Service valve Electronic Receiver
(Liquid) expansion valve
(Ǿ6.35) EEVA
Strainer
(Ǿ6.35) EEVB
(Ǿ6.35) EEVC
'10 • SCM-SM-094
Liquid line Capillary
tube
Gas line *1 Humidity sensor
Model 20, 25, 35㧦Ǿ9.52 SRK50, 60ZJX-S, SRK35, 50ZJ-S and SRF series only.
Model 50, 60 㧦Ǿ12.7
Cooling cycle
Outdoor Unit Heating cycle
Heat exchanger
(Ǿ9.52 or Ǿ12.7)
Sensor
(Th2)
(Ǿ9.52 or Ǿ12.7)
4way valve
(Ǿ9.52 or Ǿ12.7)
*1
Humidity
sensor Oil
separator Capillary tube
(Th3)
Indoor Unit
Sensor Sensor
(Th22) Sensor (Th4)
Heat (Th3)
exchanger
-
Discharge
126 -
Sensor
(Th21)
Compressor
Sensor Suction
(Th1) Accumlator Accumlator Sensor
Service valve Electronic
expansion valve (Th1)
(Liquid)
EEVA Receiver
(Ǿ6.35)
Strainer
EEVB
(Ǿ6.35)
EEVC
(Ǿ6.35)
'10 • SCM-SM-094
EEVD
Liquid line (Ǿ6.35) Capillary
Gas line tube
Model 20, 25, 35㧦Ǿ9.52
Model 50, 60 㧦Ǿ12.7
*1 Humidity sensor
SRK50, 60ZJX-S, SRK35, 50ZJ-S and SRF series only.
'10 • SCM-SM-094
SAFETY PRECAUTIONS
• We recommend you to read this “SAFETY PRECAUTIONS” carefully before the installation work the user according to the owner’s manual.
in order to gain full advantage of the functions of the unit and to avoid malfunction due to • Keep the installation manual together with owner’s manual at a place where any user can read
mishandling. at any time. Moreover if necessary, ask to hand them to a new user.
• The precautions described below are divided into WARNING and CAUTION . The • For installing qualified personnel, take precautions in respect to themselves by using suitable
matters with possibilities leading to serious consequences such as death or serious personal protective clothing, groves, etc., and then perform the installation works.
injury due to erroneous handling are listed in the WARNING and the matters with • Please pay attention not to fall down the tools, etc. when installing the unit at the high position.
possibilities leading to personal injury or damage of the unit due to erroneous handling including • If unusual noise can be heard during operation, consult the dealer.
probability leading to serious consequences in some cases are listed in CAUTION . These • Symbols which appear frequently in the text have the following meaning:
are very important precautions for safety. Be sure to observe all of them without fail. Observe instructions
• Be sure to confirm no anomaly on the equipment by commissioning after completed installation Strictly prohibited Provide proper earthing
with great care
and explain the operating methods as well as the maintenance methods of this equipment to
WARNING
• Installation must be carried out by the qualified • Tighten the flare nut by torque wrench with specified • Use the prescribed cables for electrical connection,
installer. method. tighten the cables securely in terminal block and
If you install the system by yourself, it may cause serious If the flare nut were tightened with excess torque, this may relieve the cables correctly to prevent overloading the
trouble such as water leaks, electric shocks, fire and cause burst and refrigerant leakage after a long period. terminal blocks.
personal injury, as a result of a system malfunction. • Do not open the operation valves for liquid line and Loose connections or cable mountings can cause
• Install the system in full accordance with the gas line until completed refrigerant piping work, air anomalous heat production or fire.
instruction manual. tightness test and evacuation. • Arrange the wiring in the control box so that it cannot
Incorrect installation may cause bursts, personal injury, If the compressor is operated in state of opening operation be pushed up further into the box. Install the service
water leaks, electric shocks and fire. valves before completed connection of refrigerant piping panel correctly.
• Be sure to use only for household and residence. work, air can be sucked into refrigerant circuit, which can Incorrect installation may result in overheating and fire.
If this appliance is installed in inferior environment such as cause bust or personal injury due to anomalously high • Be sure to fix up the service panels.
machine shop and etc., it can cause malfunction. pressure in the refrigerant. Incorrect fixing can cause electric shocks or fire due to
• Use the original accessories and the specified • The electrical installation must be carried out by the intrusion of dust or water.
components for installation. qualified electrician in accordance with “the norm for • Be sure to switch off the power supply in the event of
If parts other than those prescribed by us are used, It may electrical work” and “national wiring regulation”, and installation, inspection or servicing.
cause water leaks, electric shocks, fire and personal injury. the system must be connected to the dedicated If the power supply is not shut off, there is a risk of electric
• Install the unit in a location with good support. circuit. shocks, unit failure or personal injury due to the unexpected
Unsuitable installation locations can cause the unit to fall Power supply with insufficient capacity and incorrect start of fan.
and cause material damage and personal injury. function done by improper work can cause electric shocks • Stop the compressor before disconnecting refrigerant
• Ensure the unit is stable when installed, so that it can and fire. pipes in case of pump down operation.
withstand earthquakes and strong winds. • Be sure to shut off the power before starting electrical If disconnecting refrigerant pipes in state of opening
Unsuitable installation locations can cause the unit to fall work. operation valves before compressor stopping, air can be
and cause material damage and personal injury. Failure to shut off the power can cause electric shocks, unit sucked, which can cause burst or personal injury due to
• Ventilate the working area well in the event of failure or incorrect function of equipment. anomalously high pressure in the refrigerant circuit
refrigerant leakage during installation. • Be sure to use the cables conformed to safety • Only use prescribed optional parts. The installation
If the refrigerant comes into contact with naked flames, standard and cable ampacity for power distribution must be carried out by the qualified installer.
poisonous gas is produced. work. If you install the system by yourself, it can cause serious
• Use the prescribed pipes, flare nuts and tools for Unconformable cables can cause electric leak, anomalous trouble such as water leaks, electric shocks, fire.
R410A. heat production or fire.
Using existing parts (for R22 or R407C) can cause the unit • This appliance must be connected to main power
failure and serious accidents due to burst of the refrigerant supply by means of a circuit breaker or switch
circuit. (fuse:25A) with a contact separation of at least 3mm.
• Ensure that no air enters in the refrigerant circuit • Do not bundling, winding or processing for the power • Do not perform any change of protective device itself
when the unit is installed and removed. cord. Or, do not deforming the power plug due to or its setup condition.
If air enters in the refrigerant circuit, the pressure in the tread it. The forced operation by short-circuiting protective device of
refrigerant circuit becomes too high, which can cause burst This may cause fire or heating. pressure switch and temperature controller or the use of
and personal injury. • Do not run the unit with removed panels or non specified component can cause fire or burst.
• Do not processing, splice the power cord, or share a protections.
socket with other power plugs. Touching rotating equipments, hot surfaces or high voltage
This may cause fire or electric shock due to defecting parts can cause personal injury due to entrapment, burn or
contact, defecting insulation and over-current etc. electric shocks.
• Carry out the electrical work for ground lead with care.
Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line’s ground lead. Incorrect grounding can cause unit faults such as electric shocks due to
short-circuiting.
CAUTION
• Use the circuit breaker with sufficient breaking • Take care when carrying the unit by hand. • When perform the air conditioner operation (cooling
capacity. If the unit weights more than 20kg, it must be carried by two or drying operation) in which ventilator is installed in
If the breaker does not have sufficient breaking capacity, it or more persons. Do not carry by the plastic straps, always the room. In this case, using the air conditioner in
can cause the unit malfunction and fire. use the carry handle when carrying the unit by hand. Use parallel with the ventilator, there is the possibility that
• Earth leakage breaker must be installed. gloves to minimize the risk of cuts by the aluminum fins. drain water may backflow in accordance with the
If the earth leakage breaker is not installed, it can cause • Dispose of any packing materials correctly. room lapse into the negative pressure status.
electric shocks. Any remaining packing materials can cause personal injury Therefore, set up the opening port such as
• Install isolator or disconnect switch on the power as it contains nails and wood. And to avoid danger of incorporate the air into the room that may appropriate
supply wiring in accordance with the local codes and suffocation, be sure to keep the plastic wrapper away from to ventilation (For example; Open the door a little). In
regulations. children and to dispose after tear it up. addition, just as above, so set up the opening port if
• After maintenance, all wiring, wiring ties and the like, • Be sure to insulate the refrigerant pipes so as not to the room lapse into negative pressure status due to
should be returned to their original state and wiring condense the ambient air moisture on them. register of the wind for the high rise apartment etc.
route, and the necessary clearance from all metal Insufficient insulation can cause condensation, which can
parts should be secured. lead to moisture damage on the ceiling, floor, furniture and
• Secure a space for installation, inspection and any other valuables.
maintenance specified in the manual.
Insufficient space can result in accident such as personal
injury due to falling from the installation place.
• Do not install the unit in the locations listed below. base flame and snow hood mentioned in the manual). • Do not install the outdoor unit in the locations listed
• Locations where carbon fiber, metal powder or any • Locations where the unit is exposed to chimney smoke. below.
powder is floating. • Locations at high altitude (more than 1000m high). • Locations where discharged hot air or operating sound of
• Locations where any substances that can affect the unit • Locations with ammonic atmospheres. the outdoor unit can bother neighborhood.
such as sulphide gas, chloride gas, acid and alkaline can • Locations where heat radiation from other heat source can • Locations where outlet air of the outdoor unit blows
occur. affect the unit. directly to plants.
• Vehicles and ships. • Locations without good air circulation. • Locations where vibration can be amplified and
• Locations where cosmetic or special sprays are often • Locations with any obstacles which can prevent inlet and transmitted due to insufficient strength of structure.
used. outlet air of the unit. • Locations where vibration and operation sound generated
• Locations with direct exposure of oil mist and steam such • Locations where short circuit of air can occur (in case of by the outdoor unit can affect seriously (on the wall or at
as kitchen and machine plant. multiple units installation). the place near bed room).
• Locations where any machines which generate high • Locations where strong air blows against the air outlet of • Locations where an equipment affected by high harmonics
frequency harmonics are used. outdoor unit. is placed (TV set or radio receiver is placed within 1m).
• Locations with salty atmospheres such as coastlines. It can cause remarkable decrease in performance, corrosion • Locations where drainage cannot run off safely.
• Locations with heavy snow (If installed, be sure to provide and damage of components, malfunction and fire. It can affect surrounding environment and cause a claim.
- 127 -
'10 • SCM-SM-094
CAUTION
• Do not install the unit near the location where leakage and breakdowns. The system can also affect medical • Do not touch any buttons with wet hands.
of combustible gases can occur. equipment and telecommunication equipment, and obstruct It can cause electric shocks.
If leaked gases accumulate around the unit, it can cause its function or cause jamming. • Do not touch any refrigerant pipes with your hands
fire. • Do not install the outdoor unit in a location where when the system is in operation.
• Do not install the unit where corrosive gas (such as insects and small animals can inhabit. During operation the refrigerant pipes become extremely hot
sulfurous acid gas etc.) or combustible gas (such as Insects and small animals can enter the electric parts and or extremely cold depending the operating condition, and it
thinner and petroleum gases) can accumulate or cause damage or fire. Instruct the user to keep the can cause burn injury or frost injury.
collect, or where volatile combustible substances are surroundings clean. • Do not touch the suction or aluminum fin on the
handled. • Do not use the base flame for outdoor unit which is outdoor unit.
Corrosive gas can cause corrosion of heat exchanger, corroded or damaged due to long periods of This may cause injury.
breakage of plastic parts and etc. And combustible gas can operation. • Do not put anything on the outdoor unit and operating
cause fire. Using an old and damage base flame can cause the unit unit.
• Do not install nor use the system close to the falling down and cause personal injury. This may cause damage the objects or injury due to falling
equipment that generates electromagnetic fields or • Do not use any materials other than a fuse with the to the object.
high frequency harmonics. correct rating in the location where fuses are to be
Equipment such as inverters, standby generators, medical used.
high frequency equipments and telecommunication Connecting the circuit with copper wire or other metal
equipments can affect the system, and cause malfunctions thread can cause unit failure and fire.
Install at location that meets the following conditions after getting approval from the customer.
● Where the following installation space is available, and where air does not gather. ① Installation Space (on a flat surface)
● Where rain and sunlight do not directly hit the unit, and where there is enough air circulation.
● Also, where the unit cannot be buried by snow. ◎Blowing out port and suction port on the back side
of the unit can be installed at a distance of 10cm
a location which can sustain the weight of the unit, and where noises and vibrations are not
from walls.
enhanced.
In case the barrier is 1.2m or above in height,
● Where blasts of cold or hot air and noise do not bother the neighbors.
or is overhead, the sufficient space between
● Where the unit does not receive heat radiation from other heat sources.
the unit and wall shall be secured.
● Where there are no obstructions (animals, plants, etc.) to the suction inlet and blowing outlet.
● Where water may drain out. ○When the unit is installed, the space of the following
※ Please avoid the following locations. dimension and above shall be secured.
● Where there is constant exposure to harsh winds such as the top floors of a building. Also,
locations with exposure to salty air.
● Where there are oil splashes, vapor, and smoke. Air intake
10cm MIN
● Where there are possibilities of flammable gas leaks. 10cm
MIN
No obstacles
(Service space
for electrical
parts)
Installation Air
intake
① Anchor bolt fixed position ② Notabilia for installation Air outlet 60cm MIN
50
12
12 Intake
Fasten with bolts
(M10-12)
290
314
340
● In installing the unit, fix the unit’s legs with bolts specified on the left.
● The protrusion of an anchor bolt on the front side must be kept within 15 mm.
● Securely install the unit so that it does not fall over during earthquakes or strong winds, etc.
● Refer to the above illustrations for information regarding concrete foundations.
● Install the unit in a level area. (With a gradient of 5 mm or less.)
Improper installation can result in a compressor failure, broken piping within the unit and abnormal noise generation.
- 128 -
'10 • SCM-SM-094
Drainage
● There are 2 holes in the bottom panel of the outdoor unit to drain condensation.
● Install the outdoor unit so it will be horizontal.
● Also, secure the legs of the unit to a firm foundation to prevent any instabilities.
● Secure it firmly so the unit will not fall during earthquakes and from sudden gusts of wind.
● In areas where the temperatures drop below 0˚C for several continuous days, do
not install a drain elbow. (water discharge could stop due to freezing.)
Drain hole
● This multi-type room air conditioner receives its power from outside.
● To ensure correct connections, mark each ends of the cables with number, A and B.
It is important to use the same number the corresponding cables and pipes.
Screw Screw
● An earth leakage breaker and a circuit breaker must be installed.
Their capacities are 25A.
①Remove the service panel. (Remove the screw of the service panel.)
POWER
SUPPLY unit A unit B
②Remove the terminal cover. (Remove the screw of the terminal cover.)
③Connect the power supply cable and the connection wire securely to the terminal block. View of Terminal block
[Connection of pipes]
NOTE
● Cover the pipes with tape so that dust and sand do not enter the pipe until they are Measurement B (mm)
connected. Copper pipe
Clutch typr flare tool for Conventional (R22) flare tool
● When connecting the pipes to the outdoor unit, be careful about the discharge of fluorocarbon diameter
R410A Clutch type Wing nut type
gas or oil.
6.35 0.0∼0.5 1.0∼1.5 1.5∼2.0
● Make sure to match the pipes between the indoor unit and the outdoor unit with the
9.52 0.0∼0.5 1.0∼1.5 1.5∼2.0
correct operation valves.
Use a flare tool designed for R410A or a conventional flare tool. Please note that
Outdoor Dimension A measurement B (protrusion from the flaring block) will vary depending on the type of a
flare tool in use.
90±0.5°
Liquid side 9.1dia. If a conventional flare tool is used, please use copper pipe gauge or a similar
Press A
Gas side instrument to check protrusion so that you can keep measurement B to a correct value.
Remove 9.52 : 13.2dia
Measurement B
○Remove the flared nuts. ○Install the removed flared nuts to the pipes
(on both liquid and gas sides) to be connected, then flare the pipes.
CAUTION CAUTION
Do not apply excess torque to the flared nuts. Do not apply refrigerating machine
Flaring
Otherwise, the flared nuts may crack depending oil to the flared surface. block Copper pipe
on the conditions and refrigerant leak may occur.
Connection
Outdoor
Gas Leakage Test [Limit]
Liquid side
●Ensure that there are no gas leaks from the pipe one indoor unit MAX 25m
Gas side piping length
all indoor unit MAX 30m
joints by using a leak detector or soap water.
indoor
unit
MAX 15m
○Connect the pipes on both liquid and gas sides. hight difference MAX outdoor indoor
unit
○Tighten the nuts to the following torque. 25m
unit
length of chargeless
refrigerant pipe 30m
- 129 -
'10 • SCM-SM-094
4 AIR PURGING NOTE : Fully open the operation valves (on both liquid and gas sides) after completing air purging.
● Since the system uses service ports differing in diameter from those found ● Please use an anti-reverse flow type vacuum pump adapter so as to prevent
on the conventional models, a charge hose (for R22) presently in use is not vacuum pump oil from running back into the system. Oil running back into
applicable. Please use one designed specifically for R410A. an air-conditioning system may cause the refrigerant cycle to break down.
● Remove the cap on both gas and liquid sides before starting operation. ● Conduct air purging for all connected indoor units.
● After completing the operation, do not forget to tighten the cap (gas may leak).
Operation Valve Compound pressure gauge
Cap Pressure gauge
Operation Valve
Procedure (two-way valve) -0.1MPa
Gauge Manifold
(Designed specifically for R410A)
(-76cmHg)
(1) Secure all flare nuts on both indoor and outdoor sides to Handle Lo Handle Hi.
prevent leaks from the pipes.
Operation Valve Charge hose
(2) Connect the operation valves, charge hose, manifold (three-way valve) (Designed specifically for R410A)
valve and vacuum pump as shown in the right figure.
Vacuum pump adapter
(3) Fully open the handle Lo for the manifold valve, and Operation Valve (Anti-reverse flow type)
pump a vacuum for 15 minutes. Ensure that the meter Cap (Designed specifically for R410A)
Operation valve
is indicating -0.1MPa (-76cmHg).
for room B Vacuum pump
(4) After vacuuming, fully open the operation valve (both Check joint Charge hose
liquid and gas sides) with a hexagon wrench. Operation valve
(Designed specifically for R410A)
for room A
Securely tighten the operation valve cap and the check joint blind nut after adjustment.
Operation valve size Operation valve cap Check joint blind nut
(mm) tightening torque (N·m) tightening torque (N·m)
Open Open
6.35 (1/4")
(5) Remove the charge hose from service port. 20 30 10 12
9.52 (3/8")
(6) Repeat the above steps (1) ~ (5) for all connected indoor units.
(7) Ensure that there are no gas leaks from the joints in the indoor and outdoor units.
- 130 -
'10 • SCM-SM-094
25A
- 131 -
'10 • SCM-SM-094
- 132 -
'10 • SCM-SM-094
- 133 -
'10 • SCM-SM-094
- 134 -
'10 • SCM-SM-094
- 135 -
'10 • SCM-SM-094
13
ITIONER
T USED
n CAUTION
• Do not install the unit near the location where leakage and breakdowns. The system can also affect medical • Do not touch any buttons with wet hands.
of combustible gases can occur. equipment and telecommunication equipment, and obstruct It can cause electric shocks.
If leaked gases accumulate around the unit, it can cause its function or cause jamming. • Do not touch any refrigerant pipes with your hands
fire. • Do not install the outdoor unit in a location where when the system is in operation.
r can read • Do not install the unit where corrosive gas (such as insects and small animals can inhabit. During operation the refrigerant pipes become extremely hot
sulfurous acid gas etc.) or combustible gas (such as Insects and small animals can enter the electric parts and or extremely cold depending the operating condition, and it
thinner and petroleum gases) can accumulate or cause damage or fire. Instruct the user to keep the can cause burn injury or frost injury.
suitable collect, or where volatile combustible substances are surroundings clean. • Do not touch the suction or aluminum fin on the
handled. • Do not use the base flame for outdoor unit which is outdoor unit.
h position. Corrosive gas can cause corrosion of heat exchanger, corroded or damaged due to long periods of This may cause injury.
breakage of plastic parts and etc. And combustible gas can operation. • Do not put anything on the outdoor unit and operating
cause fire. Using an old and damage base flame can cause the unit unit.
• Do not install nor use the system close to the falling down and cause personal injury. This may cause damage the objects or injury due to falling
er earthing equipment that generates electromagnetic fields or • Do not use any materials other than a fuse with the to the object.
high frequency harmonics. correct rating in the location where fuses are to be
Equipment such as inverters, standby generators, medical used.
high frequency equipments and telecommunication Connecting the circuit with copper wire or other metal
equipments can affect the system, and cause malfunctions thread can cause unit failure and fire.
ction,
nd Check before installation work
ding the 9 Wrench key (Hexagon) [4m/m]
• Model name and power source Option parts Q’ty Necessary tools for the installation work
10 Vacuum pump
• Refrigerant piping length
a Sealing plate 1 1 Plus headed driver Vacuum pump adapter (Anti-reverse flow type)
• Piping, wiring and miscellaneous small parts 11
cannot • Indoor unit installation manual b Sleeve 1 2 Knife (Designed specifically for R410A)
ervice c Inclination plate 1 3 Saw 12 Gauge manifold (Designed specifically for R410A)
d Putty 1 4 Tape measure 13 Charge hose (Designed specifically for R410A)
ire. Accessories for outdoor unit Q’ty
Drain hose (extension 5 Hammer 14 Flaring tool set (Designed specifically for R410A)
e 1
e to 1 Grommet (Heat pump type only) 2 hose) 6 Spanner wrench 15 Gas leak detector (Designed specifically for R410A)
2 Drain elbow (Heat pump type only) 1 Piping cover (for insulation 7 Torque wrench [14.0~62.0N·m (1.4~6.2kgf·m)] Gauge for projection adjustment (Used when flare is
f 1 16
event of 3 Variable diameter joint 9.52 12.7 2 of connection piping) 8 Hole core drill (65mm in diameter) made by using conventional flare tool)
Note: Provide flare nuts when using the variable
electric diameter joint (for 12.7).
expected
rigerant
ation
rious
1 SELECTION OF INSTALLATION LOCATION
Install at location that meets the following conditions after getting approval from the customer.
● Where the following installation space is available, and where air does not gather. ① Installation Space (on a flat surface)
ce itself ● Where rain and sunlight do not directly hit the unit, and where there is enough air circulation.
● Also, where the unit cannot be buried by snow. ◎Blowing out port and suction port on the back side
device of of the unit can be installed at a distance of 10cm
se of
a location which can sustain the weight of the unit, and where noises and vibrations are not
from walls.
enhanced.
In case the barrier is 1.2m or above in height,
● Where blasts of cold or hot air and noise do not bother the neighbors.
or is overhead, the sufficient space between
● Where the unit does not receive heat radiation from other heat sources.
the unit and wall shall be secured.
● Where there are no obstructions (animals, plants, etc.) to the suction inlet and blowing outlet.
● Where water may drain out. ○When the unit is installed, the space of the following
e to ※ Please avoid the following locations. dimension and above shall be secured.
● Where there is constant exposure to harsh winds such as the top floors of a building. Also,
locations with exposure to salty air.
● Where there are oil splashes, vapor, and smoke. Air intake
ooling 10cm MIN
● Where there are possibilities of flammable gas leaks. 10cm
alled in MIN
r in No obstacles
lity that (Service space
the for electrical
parts)
Installation Air
ropriate intake
ttle). In ① Anchor bolt fixed position ② Notabilia for installation Air outlet 60cm MIN
port if
due to 60
19
t etc. 15 Intake
Fasten with bolts
(M10-12)
340
380
418
ws ● In installing the unit, fix the unit’s legs with bolts specified on the left.
● The protrusion of an anchor bolt on the front side must be kept within 15 mm.
e. ● Securely install the unit so that it does not fall over during earthquakes or strong winds, etc.
enerated ● Refer to the above illustrations for information regarding concrete foundations.
all or at
● Install the unit in a level area. (With a gradient of 5 mm or less.)
armonics
1m).
Improper installation can result in a compressor failure, broken piping within the unit and abnormal noise generation.
claim.
- 136 -
'10 • SCM-SM-094
Drainage ● Sinc
on t
● There are 3 holes in the bottom panel of the outdoor unit to drain condensation. appl
● Install the outdoor unit so it will be horizontal.
● Also, secure the legs of the unit to a firm foundation to prevent any instabilities. ● Rem
● Secure it firmly so the unit will not fall during earthquakes and from sudden gusts of wind. ● After
● In areas where the temperatures drop below 0˚C for several continuous days, do drain hole
not install a drain elbow. (water discharge could stop due to freezing.)
Proce
Connection of the power supply cable and the connecting cables (1) Se
for indoor and outdoor units. Terminal cover pre
● This multi-type room air conditioner receives its power from outside. (2) Co
● To ensure correct connections, mark each ends of the cables with number, A to D. It va
is important to use the same number the corresponding cables and pipes. unit C unit D
(3) Fu
● An earth leakage breaker and a circuit breaker must be installed.
Screw pu
Screw
Their capacities are 25A.
POWER
SUPPLY unit A unit B is
(4) Af
①Remove the service panel.(Remove the 2 sets screws of the service panel.) liq
②Remove the terminal cover.(Remove the 2 sets screws of the terminal cover.)
View of Terminal block
③Connect the power supply cable and the connection wire securely to the terminal block.
● Regarding the change in the sizes of gas side pipes (usage of the variable joints); [Examples of use of variable diameter joints]
If a 5.0, 6.0 kw class indoor unit (gas side pipe 12.7) is going to be connected to the
●Connection of indoor unit of Class 5.0 to A unit.
operation valves (9.52), variable joints available as accessories must be applied to the
Liquid side operation valve ( 6.35)
gas side operation valves. 6.35 pipe 5.0 kw
● Securely fit the copper packing between the operation valve and the variable Operation Indoor unit
valve for room A
diameter joint to prevent shifting. 12.7 pipe
Gas side operation
valve ( 9.52) Copper packing ① Variable diameter joint
( 9.52 - 12.7)
[Connection of pipes]
NOTE
● Cover the pipes with tape so that dust and sand do not enter the pipe until they are Measurement B (mm) B
connected. Copper pipe Clutch type flare tool for Conventional (R22) flare tool
7 R
diameter R410A
● When connecting the pipes to the outdoor unit, be careful about the discharge of fluorocarbon Clutch type Wing nut type
gas or oil. 6.35 0.0∼0.5 1.0∼1.5 1.5∼2.0 ● Make
● Make sure to match the pipes between the indoor unit and the outdoor unit with the 9.52 0.0∼0.5 1.0∼1.5 1.5∼2.0 outdo
12.7 0.0∼0.5 1.0∼1.5 2.0∼2.5 ● Be ca
correct operation valves.
Use a flare tool designed for R410A or a conventional flare tool. Please note that cann
Outdoor Dimension A measurement B (protrusion from the flaring block) will vary depending on the type of a
flare tool in use.
90±0.5°
Liquid side 9.1dia. If a conventional flare tool is used, please use a copper pipe gauge or a similar
Press A
Gas side instrument to check protrusion so that you can keep measurement B to a correct value. [Corre
Remove 9.52 : 13.2dia
12.7 : 16.2dia.
Measurement B
○Remove the flared nuts. ○Install the removed flared nuts to the pipes
(on both liquid and gas sides) to be connected, then flare the pipes.
Indoo
CAUTION CAUTION
D
Do not apply excess torque to the flared nuts. Do not apply refrigerating machine
Flaring
Otherwise, the flared nuts may crack depending oil to the flared surface. block Copper pipe
on the conditions and refrigerant leak may occur. C
B
Connection
Outdoor A
● When the total refrigerant pipe lenght for all the [Limit]
Liquid side rooms exceeds the lenght of the uncharged pipe one indoor unit MAX 25m
Gas side piping length
all indoor unit MAX 70m
(40m), additional refrigerant is required.
(If 40m or less, additional charge is not required.) indoor
Additional charge amount per meter = 20g/m unit
MAX 20m
indoor
unit
EAR
○Connect the pipes on both liquid and gas sides. hight difference MAX outdoor ○ Earth
○Tighten the nuts to the following torque. Gas Leakage Test 25m
unit indoor
unit shock
Liquid side : 14.0∼18.0N・m (1.4∼1.8kgf・m) ○ The c
●Ensure that there are no gas leaks from the pipe MAX 20m
Gas side ( 9.52): 33.0∼42.0N・m (3.3∼4.2kgf・m) indoor
dange
( 12.7): 49.0∼61.0N・m (4.9∼6.1kgf・m) joints by using a leak detector or soap water. unit
Town
length of chargeless
refrigerant pipe 40m
- 137 -
'10 • SCM-SM-094
4 AIR PURGING NOTE : Fully open the operation valves (on both liquid and gas sides) after completing air purging.
● Since the system uses service ports differing in diameter from those found ● Please use an anti-reverse flow type vacuum pump adapter so as to prevent
on the conventional models, a charge hose (for R22) presently in use is not vacuum pump oil from running back into the system. Oil running back into
applicable. Please use one designed specifically for R410.A. an air-conditioning system may cause the refrigerant cycle to break down.
● Remove the cap on both gas and liquid sides before starting operation. ● Conduct air purging for all connected indoor units.
● After completing the operation, do not forget to tighten the cap (gas may leak).
Operation Valve Compound pressure gauge
Cap Pressure gauge
Operation Valve
Procedure (two-way valve) -0.1MPa
Gauge Manifold
(Designed specifically for R410A)
(-76cmHg)
(1) Secure all flare nuts on both indoor and outdoor sides to Handle Lo Handle Hi.
prevent leaks from the pipes.
Operation Valve Charge hose
(2) Connect the operation valves, charge hose, manifold (three-way valve) (Designed specifically for R410A)
valve and vacuum pump as shown in the right figure. Operation valve
Vacuum pump adapter
(3) Fully open the handle Lo for the manifold valve, and for room D Operation Valve (Anti-reverse flow type)
pump a vacuum for 15 minutes. Ensure that the meter Operation valve Cap (Designed specifically for R410A)
is indicating -0.1MPa (-76cmHg). for room C
Operation valve Vacuum pump
(4) After vacuuming, fully open the operation valve (both for room B Check joint Charge hose
liquid and gas sides) with a hexagon wrench. Operation valve (Designed specifically for R410A)
k for room A
Securely tighten the operation valve cap and the check joint blind nut after adjustment.
Operation valve size Operation valve cap Check joint blind nut
(mm) tightening torque (N·m) tightening torque (N·m)
Open Open
6.35 (1/4")
(5) Remove the charge hose from service port. 20 30
D 9.52 (3/8") 10 12
(6) Repeat the above steps (1) ~ (5) for all connected indoor units.
(7) Ensure that there are no gas leaks from the joints in the indoor and outdoor units. 12.7 (1/2") 25 35
Piping
Wiring Operation of indicator lamps
Indoor unit INDICATION LAMP COLOR FUNCTION
Indoor unit LED E (1) RED WARNING LAMP
SELF DIAGNOSIS FUNCTION BY LED E
D unit D unit
1 TIME FLASH CURRENT CUT
D D 2 TIME FLASH TROUBLE OF OUTDOOR UNIT
C unit C unit
C Outdoor C Outdoor 3 TIME FLASH OVER CURRENT
B unit B unit 4 TIME FLASH TRANSMISSION ERROR IN OUTDOOR UNIT PCB
B unit B unit
A A 5 TIME FLASH OVER HEAT OF COMPRESSOR
6 TIME FLASH ERROR OF SIGNAL TRANSMISSION
A unit A unit 7 TIME FLASH LOCK OF COMPRESSOR
8 TIME FLASH SENSOR ERROR (EXCEPT DISCHARGE PIPE SENSOR)
LIGHT ON OUTDOOR FAN MOTOR ERROR
FOUR SEC LIGHT
AND DISCHARGE PIPE SENSOR ERROR
FOUR SEC OFF
EARTHING WORK
○ Earth work shall be carried out without fail in order to prevent electric
shock and noise generation.
○ The connection of the earth cable to the following substances causes
dangerous failures, therefore it shall never be done. (City water pipe,
Town gas pipe, TV antenna, lightning conductor, telephoneline, etc.)
RPC012A913 A
- 138 -
5.2 Installation of IndoorWALL
unitTYPE AIR CONDITIONER
R410A REFRIGERANT USED
RKY012A007A
A WARNING
(1) Wall mounted type (SRK) • Do not vent R410A into the atmosphere : R410A is a fluorinated • Do not perform any change of protective device itself or its setup
If you install the system by yourself, it may cause serious trouble such as If the flare nut were tightened with excess torque, this may cause burst and • Do not install the unit in the locations listed below. • Do not install the unit where corrosive gas (such as sulfurous acid
water leaks, electric shocks, fire and personal injury, as a result of a refrigerant leakage after a long period. • Locations where carbon fiber, metal powder or any powder is floating. gas etc.) or combustible gas (such as thinner and petroleum gases)
system malfunction. • The electrical installation must be carried out by the qualified • Locations where any substances that can affect the unit such as sulphide can accumulate or collect, or where volatile combustible
• Install the system in full accordance with the instruction manual. electrician in accordance with “the norm for electrical work” and gas, chloride gas, acid and alkaline can occur. substances are handled.
Incorrect installation may cause bursts, personal injury, water leaks, electric “national wiring regulation”, and the system must be connected to • Vehicles and ships. Corrosive gas can cause corrosion of heat exchanger, breakage of plastic
shocks and fire. the dedicated circuit. • Locations where cosmetic or special sprays are often used. parts and etc. And combustible gas can cause fire.
• Be sure to use only for household and residence. Power supply with insufficient capacity and incorrect function done by • Locations with direct exposure of oil mist and steam such as kitchen and • Do not use the indoor unit at the place where water splashes may
If this appliance is installed in inferior environment such as machine shop improper work can cause electric shocks and fire. machine plant. occur such as in laundries.
and etc., it can cause malfunction. • Be sure to shut off the power before starting electrical work. • Locations where any machines which generate high frequency harmonics Since the indoor unit is not waterproof, it can cause electric shocks and
• Use the original accessories and the specified components for Failure to shut off the power can cause electric shocks, unit failure or are used. fire.
installation. incorrect function of equipment. • Locations with salty atmospheres such as coastlines. • Do not install nor use the system close to the equipment that
If parts other than those prescribed by us are used, It may cause water • Be sure to use the cables conformed to safety standard and cable • Locations with heavy snow (If installed, be sure to provide base flame and generates electromagnetic fields or high frequency harmonics.
leaks, electric shocks, fire and personal injury. ampacity for power distribution work. snow hood mentioned in the manual). Equipment such as inverters, standby generators, medical high frequency
• Install the unit in a location with good support. Unconformable cables can cause electric leak, anomalous heat production • Locations where the unit is exposed to chimney smoke. equipments and telecommunication equipments can affect the system, and
Unsuitable installation locations can cause the unit to fall and cause or fire. • Locations at high altitude (more than 1000m high). cause malfunctions and breakdowns. The system can also affect medical
material damage and personal injury. • This appliance must be connected to main power supply by means • Locations with ammonic atmospheres. equipment and telecommunication equipment, and obstruct its function or
• Ventilate the working area well in the event of refrigerant leakage of a circuit breaker or switch (fuse:16A) with a contact separation of • Locations where heat radiation from other heat source can affect the unit. cause jamming.
during installation. at least 3mm. • Locations without good air circulation. • Do not place any variables which will be damaged by getting wet
If the refrigerant comes into contact with naked flames, poisonous gas is • When plugging this appliance, a plug conforming to the norm • Locations with any obstacles which can prevent inlet and outlet air of the under the indoor unit.
produced. IEC60884-1 must be used. unit. When the relative humidity is higher than 80% or drainage pipe is clogged,
• When installing in small rooms, take prevention measures not to • Use the prescribed cables for electrical connection, tighten the • Locations where short circuit of air can occur (in case of multiple units condensation or drainage water can drop and it can cause the damage of
exceed the density limit of refrigerant in the event of leakage. cables securely in terminal block and relieve the cables correctly to installation). valuables.
Consult the expert about prevention measures. If the density of refrigerant prevent overloading the terminal blocks. • Locations where strong air blows against the air outlet of outdoor unit. • Do not install the remote control at the direct sunlight.
exceeds the limit in the event of leakage, lack of oxygen can occur, which Loose connections or cable mountings can cause anomalous heat It can cause remarkable decrease in performance, corrosion and damage It can cause malfunction or deformation of the remote control.
can cause serious accidents. production or fire. of components, malfunction and fire. • Do not use the unit for special purposes such as storing foods,
• After completed installation, check that no refrigerant leaks from • Arrange the wiring in the control box so that it cannot be pushed up • Do not install the indoor unit in the locations listed below (Be sure cooling precision instruments and preservation of animals, plants or
the system. further into the box. Install the service panel correctly. to install the indoor unit according to the installation manual for art.
If refrigerant leaks into the room and comes into contact with an oven or Incorrect installation may result in overheating and fire. each model because each indoor unit has each limitation). It can cause the damage of the items.
'10 • SCM-SM-094
other hot surface, poisonous gas is produced. • Be sure to switch off the power supply in the event of installation, • Locations with any obstacles which can prevent inlet and outlet air of the • Do not use any materials other than a fuse with the correct rating in
• Use the prescribed pipes, flare nuts and tools for R410A. inspection or servicing. unit. the location where fuses are to be used.
Using existing parts (for R22 or R407C) can cause the unit failure and If the power supply is not shut off, there is a risk of electric shocks, unit • Locations where vibration can be amplified due to insufficient strength of Connecting the circuit with copper wire or other metal thread can cause
serious accidents due to burst of the refrigerant circuit. failure or personal injury due to the unexpected start of fan. structure. unit failure and fire.
• Locations where the infrared receiver is exposed to the direct sunlight or • Do not touch any buttons with wet hands.
• Do not put the drainage pipe directly into drainage channels where • Do not processing, splice the power cord, or share a socket with the strong light beam (in case of the infrared specification unit). It can cause electric shocks.
poisonous gases such as sulphide gas can occur. other power plugs. • Locations where an equipment affected by high harmonics is placed (TV • Do not touch any refrigerant pipes with your hands when the
Poisonous gases will flow into the room through drainage pipe and This may cause fire or electric shock due to defecting contact, defecting set or radio receiver is placed within 5m). system is in operation.
seriously affect the user’s health and safety. insulation and over-current etc. • Locations where drainage cannot run off safely. During operation the refrigerant pipes become extremely hot or extremely
• Ensure that no air enters in the refrigerant circuit when the unit is • Do not bundling, winding or processing for the power cord. Or, do It can affect performance or function and etc. cold depending the operating condition, and it can cause burn injury or
installed and removed. not deforming the power plug due to tread it. • Do not install the unit near the location where leakage of frost injury.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit This may cause fire or heating. combustible gases can occur.
becomes too high, which can cause burst and personal injury. If leaked gases accumulate around the unit, it can cause fire.
BEFORE INSTALLATION
SELECTION OF INSTALLATION LOCATION
(Install at location that meets the following conditions, after getting approval from the customer) 5 cm
m
from inimum
Before installation check that the power supply matches the air conditioner. Indoor unit the w
all
6.5 cm minimum from the ceiling
Where there is no obstructions to the air flow and where the cooled and heated air can be evenly distributed.
A solid place where the unit or the wall will not vibrate.
Standard accessories (Installation kit) Q'ty A place where there will be enough space for servicing. (Where space mentioned below can be secured)
Accessories for indoor unit Where wiring and the piping work will be easy to conduct.
• Do not put the drainage pipe directly into drainage channels where • Do not processing, splice the power cord, or share a socket with the strong light beam (in case of the infrared specification unit). It can cause electric shocks.
poisonous gases such as sulphide gas can occur. other power plugs. • Locations where an equipment affected by high harmonics is placed (TV • Do not touch any refrigerant pipes with your hands when the
Poisonous gases will flow into the room through drainage pipe and This may cause fire or electric shock due to defecting contact, defecting set or radio receiver is placed within 5m). system is in operation.
seriously affect the user’s health and safety. insulation and over-current etc. • Locations where drainage cannot run off safely. During operation the refrigerant pipes become extremely hot or extremely
• Ensure that no air enters in the refrigerant circuit when the unit is • Do not bundling, winding or processing for the power cord. Or, do It can affect performance or function and etc. cold depending the operating condition, and it can cause burn injury or
installed and removed. not deforming the power plug due to tread it. • Do not install the unit near the location where leakage of frost injury.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit This may cause fire or heating. combustible gases can occur.
becomes too high, which can cause burst and personal injury. If leaked gases accumulate around the unit, it can cause fire.
BEFORE INSTALLATION
SELECTION OF INSTALLATION LOCATION
(Install at location that meets the following conditions, after getting approval from the customer) 5 cm
m
from inimum
Before installation check that the power supply matches the air conditioner. Indoor unit the w
all
6.5 cm minimum from the ceiling
Where there is no obstructions to the air flow and where the cooled and heated air can be evenly distributed.
A solid place where the unit or the wall will not vibrate.
Standard accessories (Installation kit) Q'ty A place where there will be enough space for servicing. (Where space mentioned below can be secured)
Accessories for indoor unit Where wiring and the piping work will be easy to conduct.
The place where receiving part is not exposed to the direct rays of the sun or the strong rays of the street lighting. Installation board
Installation board
① (Attached to the rear of the indoor unit) 1 A place where it can be easily drained. 10 cm
m
A place separated at least 1m away from the television or the radio. (To prevent interference to images and sounds.) from inimum
Places where this unit is not affected by the high frequency equipment or electric equipment. the w
② Wireless remote control 1 Avoid installing this unit in place where there is much oil mist.
all
Places where there is no electric equipment or household under the installing unit.
③ Remote control holder 1
Wireless remote control
Tapping screws A place where the air conditioner can be received the signal surely during operating the wireless remote control.
④ (for installation board 4dia. by 25mm) 4 Places where there is no affected by the TV and radio etc.
Do not place where exposed to direct sunlight or near heat devices such as a stove. CAUTION
Wood screw putty
⑤
INSTALLATION OF INDOOR UNIT
(for remote control switch holder 3.5(mm). by 16mm) 2 Completely seal the hole on the wall
with putty. Otherwise, furniture, or
other, may be wetted by leaked putty
⑥ Battery [R03(AAA,Micro) 1.5V] 2 Sleeve
Installation of Installation board water or dewing. (sold separately)
⑦ Air-cleaning filters 2 Adjustment of the installation board in the horizontal
Look for the inside wall structures (Intersediats support or pillar and finally direction is to be conducted with four screws in a temporary Wireless remote control
Filter holders install the unit after level surface has been checked.) tightened state.
⑧ (Attached to the front panel of indoor unit) 2
450
Mounting
7.7
49
When drilling the wall that contains a metal lath, wire lath or metal plate, be sure to use pipe hole sleeve sold separately.
Necessary tools for the installation work
Indoor side Outdoor side b Top b c
295.7
35
222.5
35
48
48
1 Plus headed driver 5 Turn to
65 a tighten
58 54
'10 • SCM-SM-094
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RLA012A012 WARNING
• Do not vent R410A into the atmosphere : R410A is a fluorinated • Do not perform any change of protective device itself or its setup
greenhouse gas, covered by the Kyoto Protocol with Global condition.
Warming Potential (GWP)=1975. The forced operation by short-circuiting protective device of pressure
• Do not run the unit with removed panels or protections. switch and temperature controller or the use of non specified component
Touching rotating equipments, hot surfaces or high voltage parts can cause can cause fire or burst.
• This instruction manual illustrates the method of installing an indoor • When install the unit, be sure to check whether the selection of personal injury due to entrapment, burn or electric shocks.
unit. installation place, power supply specifications, usage limitation (piping
• For outdoor unit installation and refrigerant piping, please refer to length, height differences between indoor and outdoor units, power • Carry out the electrical work for ground lead with care.
page 127 and 138. supply voltage and etc.) and installation spaces. Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line’s ground lead. Incorrect grounding can cause unit faults
• A wired remote control unit is supplied separately as an optional part. such as electric shocks due to short-circuiting.
CAUTION
SAFETY PRECAUTIONS
• We recommend you to read this “SAFETY PRECAUTIONS” carefully before • Keep the installation manual together with owner’s manual at a place where • Use the circuit breaker with sufficient breaking capacity. • Secure a space for installation, inspection and maintenance
the installation work in order to gain full advantage of the functions of the unit any user can read at any time. Moreover if necessary, ask to hand them to a If the breaker does not have sufficient breaking capacity, it can cause the specified in the manual.
and to avoid malfunction due to mishandling. new user. unit malfunction and fire. Insufficient space can result in accident such as personal injury due to
• The precautions described below are divided into • For installing qualified personnel, take precautions in respect to themselves by • Earth leakage breaker must be installed. falling from the installation place.
WARNING and CAUTION . The matters with possibilities leading to using suitable protective clothing, groves, etc., and then perform the If the earth leakage breaker is not installed, it can cause electric shocks. • For installation work, be careful not to get injured with the heat
serious consequences such as death or serious personal injury due to installation works. • Install isolator or disconnect switch on the power supply wiring in exchanger, piping flare portion or screws etc.
erroneous handling are listed in the WARNING and the matters with • Please pay attention not to fall down the tools, etc. when installing the unit at accordance with the local codes and regulations. • Be sure to insulate the refrigerant pipes so as not to condense the
possibilities leading to personal injury or damage of the unit due to erroneous the high position. • Be sure to install indoor unit properly according to the instruction ambient air moisture on them.
handling including probability leading to serious consequences in some cases • If unusual noise can be heard during operation, consult the dealer. manual in order to run off the drainage smoothly. Insufficient insulation can cause condensation, which can lead to moisture
are listed in CAUTION . These are very important precautions for safety. • Symbols which appear frequently in the text have the following meaning: Improper installation of indoor unit can cause dropping water into the room damage on the ceiling, floor, furniture and any other valuables.
Be sure to observe all of them without fail. and damaging personal property. • When perform the air conditioner operation (cooling or drying
Observe instructions Provide proper
• Be sure to confirm no anomaly on the equipment by commissioning after Strictly prohibited • Install the drainage pipe to run off drainage securely according to operation) in which ventilator is installed in the room. In this case,
with great care earthing
completed installation and explain the operating methods as well as the the installation manual. using the air conditioner in parallel with the ventilator, there is the
maintenance methods of this equipment to the user according to the owner’s Incorrect installation of the drainage pipe can cause dropping water into the possibility that drain water may backflow in accordance with the
manual. room and damaging personal property. room lapse into the negative pressure status. Therefore, set up the
• Be sure to install the drainage pipe with descending slope of 1/100 opening port such as incorporate the air into the room that may
or more, and not to make traps and air-bleedings. appropriate to ventilation (For example; Open the door a little). In
Check if the drainage runs off securely during commissioning and ensure addition, just as above, so set up the opening port if the room lapse
WARNING the space for inspection and maintenance. into negative pressure status due to register of the wind for the high
-
If you install the system by yourself, it may cause serious trouble such as If the flare nut were tightened with excess torque, this may cause burst and
• Do not install the unit in the locations listed below. • Do not install the unit where corrosive gas (such as sulfurous acid
water leaks, electric shocks, fire and personal injury, as a result of a refrigerant leakage after a long period.
• Locations where carbon fiber, metal powder or any powder is floating. gas etc.) or combustible gas (such as thinner and petroleum gases)
system malfunction. • The electrical installation must be carried out by the qualified
• Locations where any substances that can affect the unit such as sulphide can accumulate or collect, or where volatile combustible
• Install the system in full accordance with the instruction manual. electrician in accordance with “the norm for electrical work” and
gas, chloride gas, acid and alkaline can occur. substances are handled.
Incorrect installation may cause bursts, personal injury, water leaks, electric “national wiring regulation”, and the system must be connected to
• Vehicles and ships. Corrosive gas can cause corrosion of heat exchanger, breakage of plastic
shocks and fire. the dedicated circuit.
• Locations where cosmetic or special sprays are often used. parts and etc. And combustible gas can cause fire.
• Be sure to use only for household and residence. Power supply with insufficient capacity and incorrect function done by
• Locations with direct exposure of oil mist and steam such as kitchen and • Do not use the indoor unit at the place where water splashes may
If this appliance is installed in inferior environment such as machine shop improper work can cause electric shocks and fire.
machine plant. occur such as in laundries.
and etc., it can cause malfunction. • Be sure to shut off the power before starting electrical work.
• Locations where any machines which generate high frequency harmonics Since the indoor unit is not waterproof, it can cause electric shocks and
• Use the original accessories and the specified components for Failure to shut off the power can cause electric shocks, unit failure or
are used. fire.
installation. incorrect function of equipment.
• Locations with salty atmospheres such as coastlines. • Do not install nor use the system close to the equipment that
If parts other than those prescribed by us are used, It may cause water • Be sure to use the cables conformed to safety standard and cable
• Locations with heavy snow (If installed, be sure to provide base flame and generates electromagnetic fields or high frequency harmonics.
leaks, electric shocks, fire and personal injury. ampacity for power distribution work.
snow hood mentioned in the manual). Equipment such as inverters, standby generators, medical high frequency
• Install the unit in a location with good support. Unconformable cables can cause electric leak, anomalous heat production
• Locations where the unit is exposed to chimney smoke. equipments and telecommunication equipments can affect the system, and
Unsuitable installation locations can cause the unit to fall and cause or fire.
• Locations at high altitude (more than 1000m high). cause malfunctions and breakdowns. The system can also affect medical
material damage and personal injury. • This appliance must be connected to main power supply by means
• Locations with ammonic atmospheres. equipment and telecommunication equipment, and obstruct its function or
• Ventilate the working area well in the event of refrigerant leakage of a circuit breaker or switch (fuse:16A) with a contact separation of
• Locations where heat radiation from other heat source can affect the unit. cause jamming.
during installation. at least 3mm.
• Locations without good air circulation. • Do not place any variables which will be damaged by getting wet
If the refrigerant comes into contact with naked flames, poisonous gas is • When plugging this appliance, a plug conforming to the norm
• Locations with any obstacles which can prevent inlet and outlet air of the under the indoor unit.
produced. IEC60884-1 must be used.
unit. When the relative humidity is higher than 80% or drainage pipe is clogged,
• When installing in small rooms, take prevention measures not to • Use the prescribed cables for electrical connection, tighten the
• Locations where short circuit of air can occur (in case of multiple units condensation or drainage water can drop and it can cause the damage of
exceed the density limit of refrigerant in the event of leakage. cables securely in terminal block and relieve the cables correctly to
installation). valuables.
Consult the expert about prevention measures. If the density of refrigerant prevent overloading the terminal blocks.
• Locations where strong air blows against the air outlet of outdoor unit. • Do not install the remote control at the direct sunlight.
exceeds the limit in the event of leakage, lack of oxygen can occur, which Loose connections or cable mountings can cause anomalous heat
It can cause remarkable decrease in performance, corrosion and damage It can cause malfunction or deformation of the remote control.
can cause serious accidents. production or fire.
of components, malfunction and fire. • Do not use the unit for special purposes such as storing foods,
• After completed installation, check that no refrigerant leaks from • Arrange the wiring in the control box so that it cannot be pushed up
• Do not install the indoor unit in the locations listed below (Be sure cooling precision instruments and preservation of animals, plants or
the system. further into the box. Install the service panel correctly.
to install the indoor unit according to the installation manual for art.
If refrigerant leaks into the room and comes into contact with an oven or Incorrect installation may result in overheating and fire.
'10 • SCM-SM-094
each model because each indoor unit has each limitation). It can cause the damage of the items.
other hot surface, poisonous gas is produced. • Be sure to switch off the power supply in the event of installation,
• Locations with any obstacles which can prevent inlet and outlet air of the • Do not use any materials other than a fuse with the correct rating in
• Use the prescribed pipes, flare nuts and tools for R410A. inspection or servicing.
unit. the location where fuses are to be used.
Using existing parts (for R22 or R407C) can cause the unit failure and If the power supply is not shut off, there is a risk of electric shocks, unit
• Locations where vibration can be amplified due to insufficient strength of Connecting the circuit with copper wire or other metal thread can cause
serious accidents due to burst of the refrigerant circuit. failure or personal injury due to the unexpected start of fan.
structure. unit failure and fire.
• Locations where the infrared receiver is exposed to the direct sunlight or • Do not touch any buttons with wet hands.
• Do not put the drainage pipe directly into drainage channels where • Do not processing, splice the power cord, or share a socket with the strong light beam (in case of the infrared specification unit). It can cause electric shocks.
poisonous gases such as sulphide gas can occur. other power plugs. • Locations where an equipment affected by high harmonics is placed (TV • Do not touch any refrigerant pipes with your hands when the
Poisonous gases will flow into the room through drainage pipe and This may cause fire or electric shock due to defecting contact, defecting set or radio receiver is placed within 1m). system is in operation.
seriously affect the user’s health and safety. insulation and over-current etc. • Locations where drainage cannot run off safely. During operation the refrigerant pipes become extremely hot or extremely
• Ensure that no air enters in the refrigerant circuit when the unit is • Do not bundling, winding or processing for the power cord. Or, do It can affect performance or function and etc. cold depending the operating condition, and it can cause burn injury or
installed and removed. not deforming the power plug due to tread it. • Do not install the unit near the location where leakage of frost injury.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit This may cause fire or heating. combustible gases can occur.
becomes too high, which can cause burst and personal injury. If leaked gases accumulate around the unit, it can cause fire.
BEFORE INSTALLATION
○ Before installation check that the power supply matches the air conditioner.
SELECTION OF INSTALLATION LOCATION 5 cm m
inim
(Install at location that meets the following conditions, after getting approval from the customer)
from the um
wall 6.5 cm minimum from the ceiling
Indoor unit
Poisonous gases will flow into the room through drainage pipe and This may cause fire or electric shock due to defecting contact, defecting set or radio receiver is placed within 1m). system is in operation.
seriously affect the user’s health and safety. insulation and over-current etc. • Locations where drainage cannot run off safely. During operation the refrigerant pipes become extremely hot or extremely
• Ensure that no air enters in the refrigerant circuit when the unit is • Do not bundling, winding or processing for the power cord. Or, do It can affect performance or function and etc. cold depending the operating condition, and it can cause burn injury or
installed and removed. not deforming the power plug due to tread it. • Do not install the unit near the location where leakage of frost injury.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit This may cause fire or heating. combustible gases can occur.
becomes too high, which can cause burst and personal injury. If leaked gases accumulate around the unit, it can cause fire.
BEFORE INSTALLATION
○ Before installation check that the power supply matches the air conditioner.
SELECTION OF INSTALLATION LOCATION 5 cm m
inim
(Install at location that meets the following conditions, after getting approval from the customer)
from the um
wall 6.5 cm minimum from the ceiling
Indoor unit
Standard accessories (Installation kit) Installation board
Q’ty ○ Where there is no obstructions to the air flow and where the cooled and heated air can be evenly distributed.
○ A solid place where the unit or the wall will not vibrate. 10 cm m
Accessories for indoor unit inim
○ A place where there will be enough space for servicing. (Where space mentioned below can be secured) from the um
Installation board wall
1 1 ○ Where wiring and the piping work will be easy to conduct.
(Attached to the rear of the indoor unit) ○ The place where receiving part is not exposed to the direct rays of the sun or the strong rays of the street lighting.
○ A place where it can be easily drained.
2 Wireless remote control 1 ○ A place separated at least 1m away from the television or the radio. (To prevent interference to images and sounds.)
○ Places where this unit is not affected by the high frequency equipment or electric equipment.
○ Avoid installing this unit in place where there is much oil mist.
3 Remote control holder 1
○ Places where there is no electric equipment or household under the installing unit.
Tapping screws Wireless remote control
4 (for installation board ø4 X 25mm) 5
○ A place where the air conditioner can be received the signal surely during operating the wireless remote control.
Wood screws ○ Places where there is no affected by the TV and radio etc. CAUTION Indoor side Outdoor side
5 2
(for remote control switch holder ø3.5 X 16mm) ○ Do not place where exposed to direct sunlight or near heat devices such as a stove. Completely seal the hole on putty Sleeve
the wall with putty. Otherwise,
6 Battery [R03 (AAA, Micro) 1.5V] 2
INSTALLATION OF INDOOR UNIT furniture, or other, may be
wetted by leaked water or putty
(sold separately)
Sealing plate 1 Mating mark for Mounting Relation between setting plate and indoor unit
level surface board
Mounting
Max.10
Sleeve 1
board INSTALLATION SPACE (INDOOR UNIT) (FRONT VIEW)
Indoor unit
7.7
48.9
Piping cover
(for insulation of connection piping)
1
Drilling of holes and fixture of sleeve (Option parts)
279.1
When drilling the wall that contains a metal lath, wire lath or metal plate, be sure to use pipe hole sleeve sold separately.
47
Necessary tools for the installation work
b Top b c
5
Shaping of pipings Taping of the exterior Piping in the left rear direction Piping in the right rear direction
6 Spanner wrench
Pipings
7 Torque wrench ( 14.0
(1.4 ~ 6.1kgf·m) )
~ 61.0N·m
8 Hole core drill (65mm in diameter) Piping in the left direction Piping in the right direction ○ Remove the screw and drain hose, ○ Remove it with hand or pliers.
'10 • SCM-SM-094
Drain hose making it rotate.
9 Wrench key (Hexagon) [4m/m] ○ Hold the bottom of the ○ Tape only the portion
Piping is possible in the rear, left, left rear, left downward, right or downward direction. 3. Insert the drain cap. 4. Connect the drain hose.
( )
Designed specifically piping and fix direction that goes through the
10 Flaring tool set for R410A
before stretching it and wall.
shaping it. ○ Always tape the wiring Right
11 Gas leak detector ( Designed specifically
for R410A ) with the piping.
Installation board Higher than specified The drain hose Wavy The gap to the ground is The drain hose
tip is in water. 5 cm or less. tip is in the gutter.
Indoor unit base latch ○ Pour water to the drain pan located under the heat exchanger, and ensure that the water is discharged outdoor.
○ When the extended drain hose is indoor, always use a shield pipe (to be arranged by the user) and ensure it is
The marked portion of the indoor unit base lower latch. thermally insulated. Shield pipe
Indoor CAUTION Indoor Liquid side Cover the coupling with insulator and then cover it with tapes.
Dimension A Gas side
90 ± 0.5°
○ Remove the flared nuts. (on both liquid and gas sides) ○ Install the removed flared nuts to the pipes to be connected, ○ Connect the pipes on both liquid and gas sides.
then flared the pipes. ○ Tighten the nuts to the following torque. Position it so that the slit area faces upward.
Liquid side (ø6.35) : 14.0 - 18.0 N·m (1.4 - 1.8 kgf·m)
• Flaring work Gas side (ø9.52) : 34.0 - 42.0 N·m (3.4 - 4.2 kgf·m) • Cover the indoor unit s flare-connected joints, after they are checked for a gas leak,
Measurement B (mm)
(ø12.7) : 49.0 - 61.0 N·m (4.9 - 6.1 kgf·m) with an indoor unit heat insulating material and then wrap them with a tape with an
Copper pipe diameter Clutch type flare tool for Conventional (R22) flare tool attached insulation pad placed over the heat insulating material’s slit area.
Measurement B R410A Clutch type Wing nut type
CAUTION
ø6.35 0.0 - 0.5 1.0 - 1.5 1.5 - 2.0
ø9.52 0.0 - 0.5 1.0 - 1.5 1.5 - 2.0
Do not apply excess torque to the flared nuts. Finishing work and fixing
Otherwise, the flared nuts may check depending.
ø12.7 0.0 - 0.5 1.0 - 1.5 2.0 - 2.5
Refrigerant piping
Flaring Use a flare tool designed for R410A or a conventional flare tool.
block Please note that measurement B (protrusion from the flaring block) will vary depending on the Connection wiring, Cover the exterior portion with outer tape and
Copper pipe type of a flare tool in use. Earth wiring shape the piping so it will match the contours
If a conventional flare tool is used, please use a copper pipe gauge or a similar instrument to Outer tape of the route that the piping to take.
check protrusion so that you can keep measurement B to a correct value. Drain hose Also fix the wiring and pipings to the wall with
Wood screw clamps.
Clamp
Open/close and detachment/attachment of the air inlet panel How to remove and fit the front panel
○ To open, pull the panel at both ends of lower part ○ Removing
and release latches, then pull up the panel until 1 Remove the air inlet panel.
2 Remove the 2 set screws.
'10 • SCM-SM-094
you feel resistance.
(The panel stops at approx. 60 open position) 3 Remove the 3 latches in the upper section.
○ To close, hold the panel at both ends of lower 4 Move the lower part of the panel forward and
part to lower downward and push it slightly until push upwards to remove.
the latch works.
○ To remove, pull up the panel to the position ○ Fitting
shown in right illustration and pull it toward you. 1 Do remove the air filter.
○ To install, insert the panel arm into the slot on the 2 Cover the body with the front panel.
front panel from the position shown in right 3 Fit the 3 latches in the upper section.
illustration, hold the panel at both ends of lower 4 Tighten the 2 set screws.
part, lower it downward slowly, then push it 5 Fit the air filter.
slightly until the latch works. 6 Fit the air inlet panel.
Set screws
Preparation of indoor unit CAUTION 1. Open the air inlet panel and remove the air filters.
2. Install the filter holders, with the air-cleaning filters installed in the holders.
In case of faulty wiring connection, the indoor unit stops, and Terminal In the air conditioner.
then the run lamp turns on and the timer lamp blinks. Terminal block
cover • Each air-cleaning filter can be installed in the left or right filter holder.
Mounting of connecting wires 3. Install the air filters and close the inlet panel.
1 Remove the lid. Use cables for interconnection wiring to avoid loosening of the
2 Remove the terminal cover. wires.
3 Remove the wiring clamp. CENELEC code for cables Required field cables.
4 Connect the connecting wire securely to the terminal block. 1 2N 3
1) Connect the connection wire securely to the terminal H05RNR4G1.5 (example) or 245IEC57
block. If the wire is not affixed completely, contact will be H Harmonized cable type
poor, and it is dangerous as the terminal block may heat 05 300/500 volts
R Natural-and/or synth, rubber wire insulation
up and catch fire.
N Polychloroprene rubber conductors insulation
2) Take care not to confuse the terminal numbers for indoor Air-cleaning filter
R Stranded core
and outdoor connections. 4or5 Number of conductors Filter holder
5 Fix the connecting wire by wiring clamp. G One conductor of the cable is the earth conductor
6 Attach the terminal cover. (yellow/green)
7 Attach the lid. 1.5 Section of copper wire (mm2)
Clamp
[R03 (AAA, Micro), ×2 pieces] in the body regularly. in your hand. After installation
(Fit the poles with the indication marks, + & − without fail) ○ Avoid installing it on a clay wall etc.
146 -
HOW TO RELOCATE OR DISPOSE OF THE UNIT CONCERNING TERMINAL CONNECTION FOR AN INTERFACE
○ In order to protect the environment, be sure to pump down (recovery of refrigerant). • Forced cooling operation 1 Remove the front panel and lid of control.
○ Pump down is the method of recovering refrigerant from the indoor unit to the Turn on a power supply again after a while after turn off a power supply. 2 Remove the control. Indoor unit PCB
outdoor unit when the pipes are removed from the unit. Then press continually the ON/OFF button 5 seconds or more. 3 There is a terminal (respectively marked with CNS) for the indoor control board.
In connecting an interface, connect to the respective terminal securely with the connection harness Lid of control
<How to pump down> supplied with an optional “Interface connection kit SC-BIKN-E” and fasten the connection harness
1 Connect charge hose to check joint of outdoor unit. onto the indoor control box with the clamp supplied with the kit.
2 Liquid side : Close the liquid valve with hexagon wrench key.
'10 • SCM-SM-094
For more details, please refer to the user’s manual of your “Interface connection kit SC-BIKN-E ”.
Gas side : Fully open the gas valve.
Carry out cooling operation. (If indoor temperature is low, operate
forced cooling operation.) CNS terminal
3 After low pressure gauge become 0.01MPa, stop cooling operation
and close the gas valve.
Unit ON/OFF button
(2) Floor standing type (SRF)
FLOOR TYPE AIR CONDITIONER RFB012A002A
RFB012A002A C C WARNING
R410A REFRIGERANT USED
• Do not vent R410A into the atmosphere : R410A is a fluorinated • Do not perform any change of protective device itself or its setup
If you install the system by yourself, it may cause serious trouble such If the flare nut were tightened with excess torque, this may cause burst and • Do not install the unit in the locations listed below. • Do not install the unit where corrosive gas (such as sulfurous acid
• Locations where carbon fiber, metal powder or any powder is floating. gas etc.) or combustible gas (such as thinner and petroleum gases)
147 -
as water leaks, electric shocks, fire and personal injury, as a result of a refrigerant leakage after a long period.
system malfunction. • The electrical installation must be carried out by the qualified • Locations where any substances that can affect the unit such as sulphide can accumulate or collect, or where volatile combustible
• Install the system in full accordance with the instruction manual. electrician in accordance with “the norm for electrical work” and gas, chloride gas, acid and alkaline can occur. substances are handled.
Incorrect installation may cause bursts, personal injury, water leaks, electric “national wiring regulation”, and the system must be connected to • Vehicles and ships. Corrosive gas can cause corrosion of heat exchanger, breakage of plastic
shocks and fire. the dedicated circuit. • Locations where cosmetic or special sprays are often used. parts and etc. And combustible gas can cause fire.
• Be sure to use only for household and residence. Power supply with insufficient capacity and incorrect function done by • Locations with direct exposure of oil mist and steam such as kitchen and • Do not use the indoor unit at the place where water splashes may
If this appliance is installed in inferior environment such as machine shop improper work can cause electric shocks and fire. machine plant. occur such as in laundries.
and etc., it can cause malfunction. • Be sure to shut off the power before starting electrical work. • Locations where any machines which generate high frequency harmonics Since the indoor unit is not waterproof, it can cause electric shocks and
• Use the original accessories and the specified components for Failure to shut off the power can cause electric shocks, unit failure or are used. fire.
installation. incorrect function of equipment. • Locations with salty atmospheres such as coastlines. • Do not install nor use the system close to the equipment that
If parts other than those prescribed by us are used, It may cause water • Be sure to use the cables conformed to safety standard and cable • Locations with heavy snow (If installed, be sure to provide base flame and generates electromagnetic fields or high frequency harmonics.
leaks, electric shocks, fire and personal injury. ampacity for power distribution work. snow hood mentioned in the manual). Equipment such as inverters, standby generators, medical high frequency
• Install the unit in a location with good support. Unconformable cables can cause electric leak, anomalous heat production • Locations where the unit is exposed to chimney smoke. equipments and telecommunication equipments can affect the system, and
Unsuitable installation locations can cause the unit to fall and cause or fire. • Locations at high altitude (more than 1000m high). cause malfunctions and breakdowns. The system can also affect medical
material damage and personal injury. • This appliance must be connected to main power supply by means • Locations with ammonic atmospheres. equipment and telecommunication equipment, and obstruct its function or
• Ventilate the working area well in the event of refrigerant leakage of a circuit breaker or switch (fuse:16A) with a contact separation of • Locations where heat radiation from other heat source can affect the unit. cause jamming.
during installation. at least 3mm. • Locations without good air circulation. • Do not place any variables which will be damaged by getting wet
If the refrigerant comes into contact with naked flames, poisonous gas is • When plugging this appliance, a plug conforming to the norm • Locations with any obstacles which can prevent inlet and outlet air of the under the indoor unit.
produced. IEC60884-1 must be used. unit. When the relative humidity is higher than 80% or drainage pipe is clogged,
• When installing in small rooms, take prevention measures not to • Use the prescribed cables for electrical connection, tighten the • Locations where short circuit of air can occur (in case of multiple units condensation or drainage water can drop and it can cause the damage of
exceed the density limit of refrigerant in the event of leakage. cables securely in terminal block and relieve the cables correctly to installation). valuables.
Consult the expert about prevention measures. If the density of refrigerant prevent overloading the terminal blocks. • Locations where strong air blows against the air outlet of outdoor unit. • Do not install the remote control at the direct sunlight.
exceeds the limit in the event of leakage, lack of oxygen can occur, which Loose connections or cable mountings can cause anomalous heat It can cause remarkable decrease in performance, corrosion and damage It can cause malfunction or deformation of the remote control.
can cause serious accidents. production or fire. of components, malfunction and fire. • Do not use the unit for special purposes such as storing foods,
• After completed installation, check that no refrigerant leaks from • Arrange the wiring in the control box so that it cannot be pushed up • Do not install the indoor unit in the locations listed below (Be sure cooling precision instruments and preservation of animals, plants or
the system. further into the box. Install the service panel correctly. to install the indoor unit according to the installation manual for art.
If refrigerant leaks into the room and comes into contact with an oven or Incorrect installation may result in overheating and fire. each model because each indoor unit has each limitation). It can cause the damage of the items.
other hot surface, poisonous gas is produced. • Be sure to switch off the power supply in the event of installation, • Locations with any obstacles which can prevent inlet and outlet air of the • Do not use any materials other than a fuse with the correct rating in
'10 • SCM-SM-094
• Use the prescribed pipes, flare nuts and tools for R410A. inspection or servicing. unit. the location where fuses are to be used.
Using existing parts (for R22 or R407C) can cause the unit failure and If the power supply is not shut off, there is a risk of electric shocks, unit • Locations where vibration can be amplified due to insufficient strength of Connecting the circuit with copper wire or other metal thread can cause
serious accidents due to burst of the refrigerant circuit. failure or personal injury due to the unexpected start of fan. structure. unit failure and fire.
• Locations where the infrared receiver is exposed to the direct sunlight or • Do not touch any buttons with wet hands.
• Do not put the drainage pipe directly into drainage channels where • Do not processing, splice the power cord, or share a socket with the strong light beam (in case of the infrared specification unit). It can cause electric shocks.
poisonous gases such as sulphide gas can occur. other power plugs. • Locations where an equipment affected by high harmonics is placed (TV • Do not touch any refrigerant pipes with your hands when the
Poisonous gases will flow into the room through drainage pipe and This may cause fire or electric shock due to defecting contact, defecting set or radio receiver is placed within 1m). system is in operation.
seriously affect the user’s health and safety. insulation and over-current etc. • Locations where drainage cannot run off safely. During operation the refrigerant pipes become extremely hot or extremely
• Ensure that no air enters in the refrigerant circuit when the unit is • Do not bundling, winding or processing for the power cord. Or, do It can affect performance or function and etc. cold depending the operating condition, and it can cause burn injury or
installed and removed. not deforming the power plug due to tread it. • Do not install the unit near the location where leakage of frost injury.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit This may cause fire or heating. combustible gases can occur.
becomes too high, which can cause burst and personal injury. If leaked gases accumulate around the unit, it can cause fire.
BEFORE INSTALLATION
SELECTION OF INSTALLATION LOCATION 5 cm
fromminimu
the m
(Install at location that meets the following conditions, after getting approval from the customer) wall
7 cm minimum from the ceiling
Before installation check that the power supply matches the air conditioner. Indoor unit
Where there is no obstructions to the air flow and where the cooled and heated air can be evenly distributed. Installation board
Standard accessories (Installation kit) Q'ty A solid place where the unit or the wall will not vibrate.
Accessories for indoor unit A place where there will be enough space for servicing. (Where space mentioned below can be secured)
Installation board Where wiring and the piping work will be easy to conduct.
1 (Attached to the rear of the indoor unit) 1 The place where receiving part is not exposed to the direct rays of the sun or the strong rays of the street lighting. 5 cm
+S
• Do not put the drainage pipe directly into drainage channels where • Do not processing, splice the power cord, or share a socket with the strong light beam (in case of the infrared specification unit). It can cause electric shocks.
poisonous gases such as sulphide gas can occur. other power plugs. • Locations where an equipment affected by high harmonics is placed (TV • Do not touch any refrigerant pipes with your hands when the
Poisonous gases will flow into the room through drainage pipe and This may cause fire or electric shock due to defecting contact, defecting set or radio receiver is placed within 1m). system is in operation.
seriously affect the user’s health and safety. insulation and over-current etc. • Locations where drainage cannot run off safely. During operation the refrigerant pipes become extremely hot or extremely
• Ensure that no air enters in the refrigerant circuit when the unit is • Do not bundling, winding or processing for the power cord. Or, do It can affect performance or function and etc. cold depending the operating condition, and it can cause burn injury or
installed and removed. not deforming the power plug due to tread it. • Do not install the unit near the location where leakage of frost injury.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit This may cause fire or heating. combustible gases can occur.
becomes too high, which can cause burst and personal injury. If leaked gases accumulate around the unit, it can cause fire.
BEFORE INSTALLATION
SELECTION OF INSTALLATION LOCATION 5 cm
fromminimu
the m
(Install at location that meets the following conditions, after getting approval from the customer) wall
7 cm minimum from the ceiling
Before installation check that the power supply matches the air conditioner. Indoor unit
Where there is no obstructions to the air flow and where the cooled and heated air can be evenly distributed. Installation board
Standard accessories (Installation kit) Q'ty A solid place where the unit or the wall will not vibrate.
Accessories for indoor unit A place where there will be enough space for servicing. (Where space mentioned below can be secured)
Installation board Where wiring and the piping work will be easy to conduct.
1 (Attached to the rear of the indoor unit) 1 The place where receiving part is not exposed to the direct rays of the sun or the strong rays of the street lighting. 5 cm
+
A place where it can be easily drained. from Servic
the es
2 Wireless remote control 1 A place separated at least 1m away from the television or the radio. (To prevent interference to images and sounds.) wall pace (3
Places where this unit is not affected by the high frequency equipment or electric equipment. 0cm
)
Avoid installing this unit in place where there is much oil mist.
3 Remote control holder 1 Places where there is no electric equipment or household under the installing unit.
Install the indoor unit on flat wall.
Tapping screws
4 (for installation board 4dia. by 25mm) 9 Wireless remote control
A place where the air conditioner can be received the signal surely during operating the wireless remote control.
Wood screws Places where there is no affected by the TV and radio etc.
5 (for remote control switch holder 3.5(mm). by 16mm) 2
Do not place where exposed to direct sunlight or near heat devices such as a stove.
6 Battery [R03(AAA,Micro) 1.5V] 2
INSTALLATION OF INDOOR UNIT
7 Air-cleaning filters 2
Open and detachment of the air inlet panel
Sleeve
Filter holders 15 cm or below from the floor (sold separately)
8 2 To open, pull the panel at both ends of upper part
(Attached to the front panel of indoor unit)
and release latches, and undo the strings.
9 Pipe cover (200mm) 1 Then remove the panel.
portion out using a screw driver, for example. furniture, or other, may be
wetted by leaked water or putty
4 Move the lower part of the panel forward and
1
148 -
80
76.3 157.2 85.3 22.7 refrigerant pipse. (Do
5 Hammer 18.5 91.5 not pull with a force of
Right
55
100 60
470 larger than 5 kgf.) If
6 Spanner wrench Right/Left piping improperly installed,
Rear it may cause abnormal
7 Torque wrench ( 14.0 ~ 61.0N m
) Downward Left
65 65 noise and vibration.
45
45
(1.4 ~ 6.1kgf m) Left rear Left bottom piping
15 60
Left downward
8 Hole core drill (65mm in diameter) 65 Right bottom piping
'10 • SCM-SM-094
65
Left rear piping Right rear piping 60
Higher than specified The drain hose Wavy The gap to the ground is The drain hose Drain hose Extended drain hose
13 Pipe bender tip is in water 5 cm or less tip is in the gutter When it is exposed indoor.
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- 154 -
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D786
D781 ① Before installation ③ Preparation before installation
Install correctly according to the installation manual. If suspension bolt becomes longer, do reinforcement of earthquake resistant.
Confirm the following points: For grid ceiling
Unit type/Power supply specification Pipes/Wires/Small parts Accessory items When suspension bolt length is over 500mm, or the gap between the ceiling and roof is over
700mm, apply earthquake resistant brace to the bolt.
Accessory itme In case the unit is hanged directly from the slab and is installed on the ceiling plane which has
For unit hanging For refrigerant pipe For draom pipe
enough strength.
Flat washer Level gauge
Pipe cover(big)
Pipe cover
Strap Pipe cover(big) Pipe cover(small) Drain hose Hose clamp
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
VME (M10) (Insulation) (small)
Prepare four (4) sets of suspension bolt, nut and spring washer (M10 or M8) on site.
Symbol Content
326
350
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user to use
VDI
a circulator if the ceiling height is over 3m to avoid warm air being accumulated on the ceiling.
556
FE
67
Areas where there is enough space to install and service. Control Air return
35
185 box D Air supply grille
Areas where it can be drained properly. Areas where drain pipe descending slope can be taken. 190 223
21 □413
Areas where there is no obstruction of airflow on both air return grille and air supply port. 200 48 □700
Drain hose piece
Areas where fire alarm will not be accidentally activated by the air conditioner. (Accessory)
Areas where the supply air does not short-circuit. □570
(Installed on site)
140 6-φ4
Areas where it is not influenced by draft air. A B 145
325
C E
60 Holes for
tapping screws
Areas not exposed to direct sunlight.
88
Hole
Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.
140
248
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
210
192
100
132
88
DT
T condition and confirmed there is no problem. However, there is some risk of condensation drop 100
45 or more
UJPO
JPO if the air conditioner is operated under the severer condition than mentioned above.
35
Hanger plate for F
suspension bolt
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
OH 20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit. ④ Installation of indoor unit
BSF Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer. Work procedure
Areas where lighting device such as fluorescent light or incandescent light doesn’t affect the 1. This units is designed for 2 x 2 grid ceiling.
operation. If necessary, please detach the T bar temporarily before you install it.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote If it is installed on a ceiling other than 2 x 2 grid ceiling, provide an inspection port on the control box
controller and the air conditioner might not work properly.) side.
2 Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not 2. Arrange the suspension bolt at the right position (530mm×530mm).
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength 3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
is not enough, it could cause injury due to unit falling. 4. Ensure that the lower end of the suspension bolt should be 45mm above the ceiling plane.
3 If there are 2 units of wireless type, keep them away for more than 5m to avoid malfunction due to Temporarily put the four lower nuts 88mm above the ceiling plane and the upper nuts on distant
cross communication. place from the lower nuts in order not to obstruct hanging the indoor unit or adjust the indoor unit
4 When plural indoor units are installed nearby, keep them away for more than 4m. position, and then hang the indoor unit.
Control box
Space for installation and service
T bar Ceiling
HT
When it is not possible to keep enough space between indoor unit and wall or between indoor units, panel
close the air supply port where it is not possible to keep space and confirm there is no short circuit
TF
of airflow.
Install the indoor unit at a height of more than 2.5m above the floor.
OJU
5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on the package
FS
4000mm or more into the air supply port and checking if the gap between the ceiling plane and the indoor unit is
appropriate. In order to adjust the indoor unit position, adjust the lower nuts while the upper nuts are
Indoor unit Indoor unit put on distant place. Confirm there is no backlash between the hanger plate for suspension bolt and
the lower nut and washer.
Drain piping
CJUF
CJUF
Unit Unit
Touch the nut (lower) and Play is left between the fixture
washer without any play and the nut (lower) and washer.
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Joint for VP-20
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
(Prepare on site)
the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
maintenance.
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'10 • SCM-SM-094
Earth
Wiring between indoor
and outdoor unit
Remote controller line
Wiring clamp
er
ws for Earth
vertical Indoor power source line
PJA012D786
PJA012D781
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'10 • SCM-SM-094
PJA012D783
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'10 • SCM-SM-094
Note: This function is not able to be set with wireless remote controller or simple remote control(RCH - H3).
For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.
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INVERTER MULTI-SPLIT SYSTEM RESIDENTIAL AIR CONDITIONERS
Because of our policy of continuous improvement, we reserve the right to make changes in all specifications without notice.
C Copyright MITSUBISHI HEAVY INDUSTRIES, LTD.