PT PUTRA PERKASA ABADI

PARETO REPORT
MTD APRIL 2023

REPORT BY PLANT ENGINEER

PT PUTRA PERKASA ABADI – SITE BUKIT ASAM

www.ppa. co.i d
 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO PC2000

PARETO FREQ BUS BASE ON COMPONENT - PC2000-8 PARETO PART CAUSING FAILURE - PC2000-8
4.5 100%
4.5 FUEL SYSTEM 100%
4 4
4 90%
80% 3.5 80%
3.5 3 3
3 70%
3
60% 60%
2.5 2 2 50% 2.5
2
40% 2 4
1.5 1 30% 40%
1 20% 1.5
0.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10% 1 2 20%
0 0%
0.5
GET

ALS

PTO
OPTIONAL

HUB

UC
RADIO

VESSEL

COVER
AC

SUS

RADIATOR

CHASIS

FD

FS
HYD
LUB
ELEC
FUEL

ENG

TM

TC
CABIN

AIRS

SWS
BRS

DIFF

BUC
STR

ATTCH
0 0 0
0 0%
TOOTH BUCKET ADD OIL ENGINE

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
TOOTH BUCKET
E2044 PC2000-8 21 3 6-Apr-23 REPLACE TOOTH BUCKET 6 PCS 3357.0
W ORN OUT
TOOTH BUCKET
E2045 PC2000-8 21 3 6-Apr-23 REPLACE TOOTH BUCKET 6 PCS 3026.0
W ORN OUT
TOOTH BUCKET
E2043 PC2000-8 21 3 19-Apr-23 REPLACE TOOTH BUCKET 3345.0
W ORN OUT

E2044 PC2000-8 TOOTH W ORN OUT 21 3 22-Apr-23 REPLACE PIN & TOOTH BUCKET 6 PCS 3619.0

E2044 PC2000-8 ADD OIL ENGINE 9 3 6-Apr-23 DAILY GREASING , ADD ENGINE OIL 3353.0

OIL ENGINE LOW

E2043 PC2000-8 9 3 25-Apr-23 ADD OIL ENGINE 30L 3432.0
LEVEL

Problem Identification Corrective Preventive PIC Status

Engine low power Plunger injector stuck, Replace all injectors Give addictive for fuel to increase component engine Triono 2 of 3 unit
emulsified fuel E2043, E2045 (EON DIOCIDE 704)

Trial filter ABGS / Hydac Triono 0 of 3 unit

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 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO PC1250

PARETO FREQ BUS BASE ON COMPONENT - PC1250SP-8 PARETO PART CAUSING FAILURE - PC1250SP-8
2.5 120%
3.5 100%
3 3 90%
3 2 100%
80%
2.5 70% 80%
2
2 60% 1.5
50% 60%
1.5 40%
1 1 1 1 1 2 2
1 30% 40%
20%
0.5
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10% 0.5 20%
0 0% 0 0 0
GET
ALS

PTO
OPTIONAL

HUB

UC
COVER

VESSEL
RADIO

SUS
CHASIS

AC
RADIATOR

FD
FS
ELEC
LUB

HYD

TM

ENG
FUEL

TC
AIRS

SWS
BRS

DIFF

BUC
CABIN

STR
0 0%
ATTCH

HOSE GREASE HOSE FAST FILL

FUEL

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
HOUSE NIPPEL
E1226 PC1250SP-8 23 3 1-Apr-23 CONECT HOSE GREASE 5674.0
BACKET BROKEN
HOSE GREASE
E1226 PC1250SP-8 23 3 1-Apr-23 REPLACE HOSE GREASE AUTOLUBE 5683.0
BROKEN
HOSE FAST FUEL
E1228 PC1250SP-8 32 3 20-Apr-23 REPLACE HOSE FAST FILL FUEL 6075.0
ARM BROKEN
FAST FUEL ARM
E1230 PC1250SP-8 32 3 26-Apr-23 CHECK AND REPAIR FAST FUEL 5473.0
BROKEN

Problem Identification Corrective Preventive PIC Status

Hose Grease bucket loosen
Hose grease terkena material Replace elbow dan hose Modifikasi elbow dan hose grease menggunakan Susanto OPEN
grease area bucket dan cover dan tube (waiting RKB 77)
arm
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Suhadak CONTINUE
 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO 6015

PARETO FREQ BUS BASE ON COMPONENT - 6015B PARETO PART CAUSING FAILURE - 6015B
12 11 100%
3.5 ELECTRICAL 120%

90% 3 100%
10 80%
8 70% 2.5
80%
60%
6 5 50% 2
40% 60%
4 3 3 3 1.5 3 3
30%
2 40%
2 1 20% 1 2 2 2
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10%
0 0% 0.5 20%
GET

HUB
RADIO

UC
ALS

OPTIONAL
COVER

PTO
VESSEL
SUS
RADIATOR

AC

CHASIS
LUB

FS

FD
ELEC
FUEL

ENG

TM

SWS
HYD

BRS

AIRS
TC
DIFF
BUC

CABIN

STR
ATTCH
0 0%
TOOTH BUCKET HOSE GREASE WIRING HORN INJECTOR GREASE HOSE FAST FILL

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
LOW LUBRICANT
E6102 6015B 23 3 1-Apr-23 REPLACE HOSE SUPPLY INJECTOR AT LINK H 4914.5
PRESSURE
CHECK PRESSURE AUTOLUBE BY MONEL , REPLACE HOSE GREASE SUPPLY
E6102 6015B AUTOLUBE ERROR 23 3 25-Apr-23 5227.3
INJECTOR TO LINK I

E6102 6015B BOOM LOUD NOISE 23 3 26-Apr-23 CHECK HOSE GREASE CYLINDER BOOM KIRI 5246.7

TOOTH BUCKET
E6105 6015B 21 3 2-Apr-23 REPLACE TOOTH BUCKET 5 PCS 3213.9
W ORN OUT
TOOTH BUCKET
E6104 6015B 21 3 4-Apr-23 REPLACE TOOTH BUCKET 4205.0
W ORN OUT
TOOTH BUCKET
E6104 6015B 21 3 10-Apr-23 REPLACE TOOTH BUCKET 5 PCS 4311.3
W ORN OUT

Problem Identification Corrective Preventive PIC Status

• Memastikan setting pressure pada grease pump Aris PROGES
sesuai
Autolube Error Grease pump abnormal Replace grease pump
• Memastikan tidak terjadi kebocoran pada
w w w . p p a injector
. c o . i ddan line autolube
 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO D375-6R

PARETO FREQ BUS BASE ON COMPONENT - D375A-6R PARETO PART CAUSING FAILURE - D375A-6R
12 100%
8 GET 120%
10 90% 7
100%
10 80%
8 6
8 70% 80%
60% 5
6 50% 4 60%
4 40% 7
4 3 30% 3
40%
2 1 1 20% 2 4
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10% 3 20%
1
0 0% 0 0

PTO
GET

ALS

OPTIONAL

HUB

UC
COVER

VESSEL
RADIO
AC

CHASIS

SUS

RADIATOR

FD
LUB

FS

TM
HYD
ELEC

ENG
FUEL

AIRS

TC

SWS

BUC
BRS

CABIN

DIFF
STR
0 0%
ATTCH

POINT RIPPER CHECK PRESSURE ADJUST

AC THERMOSTAT

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
OPEN HEATER VALVE , CHECK AIR CONDITIONER LINE , PIPING , SYSTEM
D3704 D375A-6R AC ABNORMAL 3 3 1-Apr-23 6111.0
AND GROUND TEST AC SYSTEM
CHEK PREASSURE REFRIGERANT AC KABIN , RELEASE HIGH PREASSURE
D3704 D375A-6R AC HOT 3 3 5-Apr-23 6180.0
250 TO 180 PERFORMANCE TEST ANDFINAL INSPECTION
RECHARGER REFRIGERANT , ADD OIL COMPRESSOR , INSTALL
D3704 D375A-6R AC MALFUNCTION 3 3 5-Apr-23 6185.0
THERMOSTAT , TEST PERFORMANCE
CHECK PRESSURE REFRIGERANT , CLEANING RELAY COMPRESOR AC ,
D3704 D375A-6R AC HOT 3 3 6-Apr-23 6189.0
ADJUST SHIM CENTER BASE COMPRESOR AC , GROUNDTEST

D3704 D375A-6R AC MALFUNCTION 3 3 10-Apr-23 CHECK AC SYSTEM BY GMI 6234.0

INSTALL THERMO,REMOVE HEATER UNTUK DI REPAIR AND GROUNDTEST

D3704 D375A-6R AC ABNORMAL 3 3 12-Apr-23 6274.0
PERFORMANCE

Problem Identification Corrective Preventive PIC Status

Replace magnetic clutch, add oil • Midlife Hose AC setiap interval 6000 HM
AC HOT Thermostat heater broken Susanto CLOSED
compressor, install thermostat • Check kondisi thermostat setiap PS2000

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 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO D155A-6R

PARETO FREQ BUS BASE ON COMPONENT - D155A-6R PARETO PART CAUSING FAILURE - D155A-6R
7 100%
6 LUBRICANT AND COOLANT 120%
6 90%
6 5 100%
5 80%
5 70%
4 80%
4 60%
3 50%
3 40% 3 60%
2
2 30% 5
1 1 1 1 1 1 20% 2 4 40%
1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10%
0 0% 1 2 2 20%
VESSEL
ALS
GET

UC

OPTIONAL

HUB
CHASIS

COVER

PTO
RADIO

SUS

RADIATOR

FD
FS

AC

TM

ENG
FUEL
LUB
HYD

ELEC
CABIN

AIRS

SWS
TC
BRS

STR

DIFF

BUC
ATTCH

0
0 0%
FUEL FILTER HOSE TILT CYLINDERADD OIL HYDRAULIC ADD OIL ENGINE

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
AREA FRAME ARM
D1551 D155A-6R 15 3 1-Apr-23 REPLACE ORING HOSE TILL SILINDER BLADE, ADD OIL HIDRAULIC 2780.0
BRAZE LH LEAK
REPLACE HOSE TILT TRUNNION , ADD OIL HYD , GROUNTEST OK ,
D1540 D155A-6R HOSE TILT LEAK 15 3 21-Apr-23 6278.0
COMPLETED COVER PIVOT & TRUNION
REPLACE HOSE TILT FROM PIVOT TO TRUNNION 2 PCS, ADJUST CLEARANCE
OIL HYDRAULIC BETWEEN TRUNNION SPHERICAL SURFACE & CAP(LH) GRINDING, REFILL
D1551 D155A-6R 9 3 24-Apr-23 3167.0
LOW LEVEL HYDRAULIC OIL, BLEEDING HYD SYSTEM, REFILL GREASE TANK,
GROUNDTEST
HOSE CLINDER CHECK & ANALISA KEBOCORAN , REPLACE HOSE TILT CYLINDER , REFILL OIL
D1540 D155A-6R 15 3 27-Apr-23 6373.0
TILT BROKEN HIDROLIK AND GROUNDTEST

Problem Identification Corrective Preventive PIC Status

Low Power Boost Pressure Drop After Replace Injector Cek Boost Pressure by Pressure Gauge Rahmat 1 of 3
Replace Injector
w w w . p p a Trial
. c o Eon
. i d 704 Triono 2 of 5
 PT
PTPUTRA
PUTRAPERKASA
PERKASAABADI
ABADI PARETO D85E-SS

PARETO FREQ BUS BASE ON COMPONENT - D85ESS-2 PARETO PART CAUSING FAILURE - D85ESS-2
6 100%
2.5 COVER AND GUARD 120%
5 90% 100%
5 80% 2
4 4 4
4 70% 80%
3 60% 1.5
3 50% 60%
2 2 2 40%
2 1 2 2 2
30% 40%
1 1 1
1 20%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10% 0.5 20%
0 0% 0 0
RADIO

GET

HUB
UC

ALS
OPTIONAL
COVER

PTO
VESSEL
CHASIS

SUS
RADIATOR
AC

FUEL

FD
TM
ENG

FS

SWS
LUB
ELEC

HYD

TC
BRS
BUC

AIRS

DIFF
CABIN

STR

0 0%
ATTCH

ADD OIL ENGINE WIRING CHECK

WORKLAMP TEMPERATURE

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
FRONT AND REAR
D85131 D85ESS-2 W ORKLAMP 2 3 6-Apr-23 RE-W IRING W ORK LAMP RR , REPLACE FUSE 20 A , GROUNDTEST 3214.8
MALFUNCTION
W ORKLAMP
D85102 D85ESS-2 2 3 21-Apr-23 REW IRING W ORK LAMP 5865.0
MALFUNCTION
OIL ENGINE LOW
D85103 D85ESS-2 9 3 9-Apr-23 ADD OIL ENGINE 5L 5905.0
LEVEL
OIL ENGINE LOW
D85102 D85ESS-2 9 3 17-Apr-23 ADD OIL ENGINE 5L 5803.0
LEVEL
PENGUKURAN SUHU UPER - LOW ER RADIATOR , LEVELING OIL ENGINE,
D85127 D85ESS-2 OVERHEAT 26 3 12-Apr-23 TRANSMISION CHECK RESISTAN SENSOR TEMPERATUR ENGINE AND 3827.9
GROUND TEST
CHECK TEMPERATURE COOLANT , LEVELING COOLANT , CHECK VOLTAGE
D85127 D85ESS-2 OVERHEAT 26 3 13-Apr-23 3842.0
COOLANT TEMPERATURE , GROUND TEST

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 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO HD785-7

PARETO FREQ BUS BASE ON COMPONENT - HD785-7 PARETO PART CAUSING FAILURE - HD785-7
30 100%
30.0 100%
26 90%
90% 25
25.0 80% 80%
70% 20 70%
20.0
60% 60%
15.0 50% 15 50%
9 9 40% 26 40%
10.0 7 30%
5 6 4 4 4 10 30%
5.0 3 3 3 2 2 20%
1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 10% 5 20%
0.0 0% 4 4 4 4 10%
RADIO

HUB

GET
UC
ALS

COVER

OPTIONAL

PTO
VESSEL
SUS

RADIATOR
FUEL

CHASIS

TM
AC

SWS
ELEC

ENG

FD
LUB

FS

HYD

TC
BRS

AIRS

DIFF

BUC
CABIN

STR
0 0%
ATTCH

ADJUST OPERATOR SEAT FOOTSTEP CODE UNIT HOSE BRAKE

SUSPENSION

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
ADJUST SEAT
ADJUST SUSPENSION FRONT LH , REPAIR OPERATOR SEAT , REPAIR
HD78311 HD785-7 OPERATOR AND 25 3 6-Apr-23 4157.5
FOOTSTEP A FRAME
LADDER AFRAME
SAFETY
HD78311 HD785-7 SUSPENSION 19 3 18-Apr-23 REPLACE KARET PELINDUNG SUSPENSI , ADJUST SUSPENSI 4284.6
TORN
SUSPENSION NOT LEVELING OIL FRONT AND REAR SUSPENTION , RE-ADJUST FRONT AND
HD78311 HD785-7 19 3 25-Apr-23 4344.6
LEVEL REAR SUSPENTION , GROUND TEST
FRONT
HD78311 HD785-7 SUSPENSION 19 3 25-Apr-23 REOILING REAR SUSPENSE AND GROUND TEST OK 4345.2
ABNORMAL
SUSPENSSION NO RECHARGE & LEVELING FRONT SUSPENSSION RH LH AND REPAIR FOOTSTEP
HD78332 HD785-7 19 3 16-Apr-23 4223.1
LEVEL A FRAME RH
SUSPENSION
HD78332 HD785-7 19 3 19-Apr-23 ADJUST SUSPENSION FRONT AND REAR RH+LH 4263.6
ABNORMAL
SUSPENSION
HD78342 HD785-7 19 3 24-Apr-23 LEVELING SUSPENSION REAR RH 4221.4
ABNORMAL
SUSPENSSION NO ADJUST FRON SUSPENSSION RH LH , CHECK LEVEL SUSPENSSION , TEST
HD78342 HD785-7 19 3 28-Apr-23
w w w . pPERFORMANCE
p a . c o . i d 4262.6
LEVEL AND RESET OPTIONAL SELECTION
 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO HD785-7

PROGRAM KERJA
Problem Identification Corrective Preventive PIC Status
Plunger injector stuck,
Engine Low Power Replace all injectors Kuras fuel tank @4250hrs Eko 21 of 54 unit
emulcified fuel
Sensor common rail pressure Cleaning sensor and Modifikasi sensor fix pin & connector with deutsch
Windy 8 of 54 unit
clogging connectors type (Stock GMI)
Suspension Not Level Leaking nitrogen suspension Adjust suspension Change oil suspension @4250hrs Febri 21 of 54 unit

Replace core suspension and re-oring core valve Febri 21 of 54 unit

Connection of lamp, doesn’t Repair Wiring dan replace Modifikasi konektor menggunakan konektor heavy
Tyre Lamp Off Heru 8 of 54 unit
standart menggunakan deutsch connector duty

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 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO 777

PARETO FREQ BUS BASE ON COMPONENT - CAT777 PARETO PART CAUSING FAILURE - CAT777
10 120%
14 100%
12 9
90% 100%
12 8
10 10 80%
10 70% 7 80%
8 7 7 60% 6
6 50% 5 60%
6 5 40% 9
4 4 8
4 3 30% 40%
2 2 3
20%
2 1 1 1 1 2 4 4 4
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10% 20%
0 0% 1
RADIO

HUB

GET
UC
ALS

OPTIONAL
COVER

PTO
VESSEL
SUS
FUEL

CHASIS

RADIATOR
AC

FD

SWS
ELEC

FS

ENG
TM
LUB

HYD

TC
DIFF
BRS

AIRS
STR

BUC
CABIN

0 0%
ATTCH

FUEL FILTER RESET ERROR ADJUST ANTENA RADIO FOOTSTEP

SUSPENSION

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
ENGINE LOW
C77012 777E 32 3 2-Apr-23 REPLACE FUEL FILTER AND W ATER SEPARATOR 2682.4
POW ER
W ARNING ENGINE
C77007 777E 32 3 5-Apr-23 REPLACE PRIMARY , SECONDARY , TERTIARY FUEL FILTER 3454.7
SYSTEM ON
W ARNING ENGINE
C77019 777E 32 3 8-Apr-23 REPLACE PRIMARY AND SECONDARY FUEL FILTER , BLEEDING FUEL 2415.0
SYSTEM ON
W ARNING ENGINE REPLACE PRE AND MAIN FUEL FILTER , REPAIR SELENOID , REPLACE LEVER
C77010 777E 32 3 8-Apr-23 3431.0
SYSTEM ON TRANSMISI ASSY BY TRAKINDO , GROUNDTEST
W ARNING ENGINE REPLACE FUEL FILTER , REPLACE W ATER SEPARATOR AND GROUND TEST
C77011 777E 32 3 10-Apr-23 2912.0
SYSTEM ON (OK)
ERROR ENGINE REPLACE FUEL FITER REPLACE W ATER SEPARATOR AND GROUND TEST
C77004 777E 32 3 10-Apr-23 3462.7
SYSTEM OKK
ENGINE LOW CHECK PRESSURE FUEL , REPLACE FUEL FILTER , REPLACE PRE FUEL
C77022 777E 32 3 11-Apr-23 2678.0
POW ER FILTER , RETOURQE BRACKET ROTARY RH AND TEST PERFORMANCE

C77042 777E E 390 32 3 21-Apr-23 REPLACE MAIN AND PRE FILTER , GROUNDTEST 1460.4

FUEL LOW REPLACE RACOR 2 PCS , REPLACE KABEL DAN ANTENA RADIO , TIGHTENING
C77002 777E 32 3 22-Apr-23 3453.7
PRESSURE CLAMP HOSE INTAKE (TIM TRAKINDO)

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 PT
PTPUTRA
PUTRAPERKASA
PERKASAABADI
ABADI

PROGRAM KERJA
Problem Identification Corrective Preventive PIC Status
Engine low power Fuel dirty Replace injectors Flushing fuel @250hrs Yanta 34 of 34 unit
Kuras fuel tank @4250hrs Eko 0 of 34 unit
Reposition bracket & BP
Febri 20 of 31 unit
Filter
Menambahkan additive
PE & FAO Daily (start 19-Apr-2023)
EON704 pada FT
Levelling & adjust Change oil suspension &
Suspension not level Larang 0 of 34 unit
suspension Replace core @4250hrs
Membuat buku history
adjust suspensi untuk Ricky ON PROGRESS
operator

Cek all condition wiring

Electrical Error (C07) Wiring area Torque Rod Broken Repair Wiring TU & PPA (Team Daily) 11 of 34
base on kawashima project

Menambahkan additive EON704 pada FT di

CSA fuel. Penambahan additive dilakukan
setiap hari dengan perbandingan 1L
additive = 1000L fuel
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 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO GD825

PARETO FREQ BUS BASE ON COMPONENT - GD825A-2 PARETO PART CAUSING FAILURE - GD825A-2
3.5 120%
6 100%
5 90% 3
5 100%
80%
4
4 70% 2.5
80%
3 60%
3 50% 2
2 2 2 2 40% 60%
2 1.5 3
30%
1 1 1 1 40%
1 20% 1 2 2 2 2
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10%
0 0% 0.5 20%
ALS
GET

HUB

OPTIONAL

UC
VESSEL

COVER

PTO
RADIO
AC

SUS
CHASIS
RADIATOR
HYD

FD
FS
ENG

TM

AIRS

SWS
ELEC

LUB

BRS
FUEL

BUC
TC
STR

CABIN

DIFF
ATTCH
0 0%
HOSE GREASE WORKLAMP POINT RIPPER CUTTING EDGE LINKAGE PEDAL GAS

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
HOSE GREASE FR REPLACE HOSE GREASE 1 PCS , LUBRICATING ENGSEL PINTU SEBELAH KIRI
GD836 GD825A-2 23 3 5-Apr-23 3456.0
BROKEN AND LUBRICATING PEDAL GAS
DOOR BROKEN ,
ADJUST LOCK DOOR , INSTAL BRAKET GREASE + HOSE , REPLACE HOSE
GD836 GD825A-2 AUTOLUBE ERROR 23 3 10-Apr-23 3526.0
SUPPLY GREASE
AND NIPPLE
HOSE GREASE
GD847 GD825A-2 LOOSE, CIRCLE 23 3 15-Apr-23 REPLACE HOSE GREASE BY BP ADJUST LINK KIT ACCELATOR , GROUNDTEST 66.3
ABNORMAL , TUAS
W ORKLAMP
GD836 GD825A-2 MALFUNCTION , 2 3 18-Apr-23 REPLACE LAMPU LED FRONT RH , REPAIR BRACKET ANTENA RADIO 3645.0
ANTENA RADIO
LAMP TYRE
GD836 GD825A-2 2 3 27-Apr-23 REPLACE W ORK LAMP FRONT RH 3788.0
MALFUNCTION

Problem Identification Corrective Preventive PIC Status

Penggantian Cutting edge dan
Point Ripper dan Cutting
poit ripper dilakukan tidak saat
Edge Worn out
rest time atau jam opportunity
1. Melakukan penggantian GET saat jam rest time
Replace Cutting Edge dan
atau jam opportunity Heru CONTINUE
Point Ripper
2. Melakukan pengukuran GET saat daily

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 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO MERCY 40X40K

PARETO FREQ BUS BASE ON COMPONENT - AROCS PARETO PART CAUSING FAILURE - AROCS 40X40K
40X40K 14 35%

12 30%
20 18 100%

80% 10 25%
15
60% 8 20%
10
40% 6 12 15%
5
2 2 2 2 2 20% 4 10%
1 1 1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0% 2 5%

RADIATOR
COVER

UC
GET
ALS

OPTIONAL

HUB
PTO
VESSEL
SUS

RADIO
CHASIS
AC

TM

FD
LUB
BRS

ENG

HYD

FS

DIFF
ELEC

AIRS

TC

SWS
FUEL

BUC
CABIN

STR
ATTCH

2 2 2 0
0 0%
WORKLAMP MUDGUARD BATTERY REAR LAMP

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
W ORKLAMP FRH
DA40021 AROCS 40X40K 2 3 16-Apr-23 REPLACE BULB W ORKLAMP FRONT RH 3877.1
MALFUNCTION
W ORKLAMP FLH
DA40022 AROCS 40X40K 2 3 11-Apr-23 REPLACE W ORK LAMP 3820.8
MALFUNCTION
W ORKLAMP RH
DA40022 AROCS 40X40K 2 3 21-Apr-23 REPLACE BULB H7 3918.3
MALFUNCTION
W ORKLAMP LH
DA40024 AROCS 40X40K 2 3 10-Apr-23 REPLACE BOHLAMP 3811.3
MALFUNCTION
W ORKLAMP
DA40026 AROCS 40X40K 2 3 29-Apr-23 REPLACE BULB LAMP H7 LH 3766.1
MALFUNCTION
W ORKLAMP RH
DA40028 AROCS 40X40K 2 3 11-Apr-23 REPALCE BILB LAMP 3870.6
MALFUNCTION
W ORKLAMP
DA40030 AROCS 40X40K 2 3 10-Apr-23 REPLACE BULB H7 4090.8
MALFUNCTION
RH W ORKLAMP
DA40031 AROCS 40X40K 2 3 21-Apr-23 REPLACE BULB W ORKLAMP RH 4150.8
MALFUNCTION
W ORKLAMP FRH
DA40032 AROCS 40X40K 2 3 9-Apr-23 REPLACE BULB H7 FRONT RH LAMP 2817.0
MALFUNCTION
W OORKLAMP FRH
DA40032 AROCS 40X40K 2 3 28-Apr-23 REPLACE BULB LAMP FRONT RH 3035.7
MALFUNCTION
W ORKLAMP RH
DA40033 AROCS 40X40K 2 3 11-Apr-23 REPLACE BULB LAMPU FRH 4012.5
MALFUNCTION
W ORKLAMP
DA40034 AROCS 40X40K 2 3 2-Apr-23 REPLACE BULB W ORKLAMP RH 3730.2
MALFNCTION
w w w . p p a . c o . i d
 PT
PTPUTRA
PUTRAPERKASA ABADI
PERKASA ABADI PARETO MERCY 48X45K

PARETO FREQ BUS BASE ON COMPONENT - AROCS PARETO PART CAUSING FAILURE - AROCS 48X45K
48X45K 14 120%

12 100%
25 22 100%

20 80% 10
80%
15 60% 8
10 60%
6 13
10 7 40%
40%
5 2 1 1 1 1 1 1 1 1 1 20% 4
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 6
0 0% 2 20%
VESSEL

CHASIS
GET

ALS
OPTIONAL

HUB

UC
COVER

RADIO

PTO

SUS
RADIATOR
AC

TM

FD
FS
ELEC

ENG

CABIN
AIRS

LUB

HYD

SWS
BRS

FUEL

TC
DIFF
STR

BUC
ATTCH

0 0 0
0 0%
WORKLAMP MUDGUARD RESET ERROR

PROBLEM OBJECT
UNIT MODEL MTC CODE START DOWN ACTIVITY JOB START HM UNIT
REPORTED DOWN
OIL HYDRAULIC RETORQUE BOLT BLEADING , TROUBLESHOOTING LAMPU KOTA KANAN
DA4831 AROCS 48X45K 2 3 19-Apr-23 2758.2
DUMP LEAK BELAKANG
W ORKLAMP
DA4833 AROCS 48X45K 2 3 6-Apr-23 REPLACE W ORKLAMP RH 2749.7
MALFUNCTION
W ORKLAMP
DA4848 AROCS 48X45K 2 3 14-Apr-23 REPLACE BULB H7 1176.9
MALFUNCTION
W ORKLAMP LH
DA4849 AROCS 48X45K 2 3 19-Apr-23 REPLACE BULB W ORKLAMP 2423.6
MALFUNCTION
W ORKLAMP FRH
DA4850 AROCS 48X45K 2 3 9-Apr-23 REPLACE BULB H7 FRONT RH LAMP 2066.5
MALFUNCTION
W ORKLAMP FLH
DA4850 AROCS 48X45K 2 3 29-Apr-23 REPLACE W ORKLAMP FLH 2297.9
MALFUNCTION
RH W ORKLAMP
DA4851 AROCS 48X45K 2 3 21-Apr-23 REPLACE BULB W ORKLAMP RH 2335.7
MALFUNCTION
W ORKLAMP FRH
DA4858 AROCS 48X45K 2 3 10-Apr-23 REPLACE W ORK LAMP H7 RH AND REPLACE BULB TAIL LAMP RH REAR 1943.2
MALFUNCTION
W ORKLAMP FLH
DA4859 AROCS 48X45K 2 3 5-Apr-23 REPLACE W ORK LAMP FRONT LH 1840.9
MALFUNCTION
FRONT LH
DA4860 AROCS 48X45K W ORKLAMP 2 3 17-Apr-23 REPLACE BULB W ORKLAMP LH 2176.7
MALFUNCTION
W ORKLAMP
DA4861 AROCS 48X45K 2 3 23-Apr-23 REPLACE BULB W ORKLAMP RH AND REPLACE BULB LAMP BRAKE 2162.2
MALFUNCTION
REAR W ORKLAMP
DA4862 AROCS 48X45K 2 3 13-Apr-23 REPLACE RUBBER BRACKET REAR LAMP LH , REPLACE BULB SIGN LAMP RH 1687.4
LH MALFUNCTON

DA4862 AROCS 48X45K

W ORKLAMP
FRONT LH 2 3
w w w . pCHECK
14-Apr-23
p a . c POW
o . i ER
d , REPAIR CONNECTOR , REPAIR BULB 1706.4
 PT
PTPUTRA
PUTRAPERKASA
PERKASAABADI
ABADI

PROGRAM KERJA
Problem Identification Corrective Preventive PIC Status
Worklamp Malfuntion Lifetime worklamp low Replace worklamp Replacement Bulp lamp to LED Lamp Ricky 3 of 30 unit
(suspect) DA4833, DA40029, DA40028
Replace Rear Lamp Trial rear lamp LED (Merk Asiarep PN 305814) Ricky 2 of 30 unit

NO CODE UNIT MODEL HM INSTALL INSTALL DATE REMARK BRAND

1 DA4834 AROCS 48X45K 06-Mar-23 REAR
2 DA40029 AROCS 40X40K 3713 17-Mar-23 FRONT & REAR EVOTEK
3 DA40028 AROCS 40X40K 3964 18-Apr-23 FRONT ASIAREP

w w w . p p a . c o . i d
PT PUTRA PERKASA ABADI

TERIMA KASIH
S A F E A N D S T R O N G O P E R AT I O N A L P E R F O R M A N C E

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