Professional Documents
Culture Documents
1.1 Introduction:
Hydraulic fracturing has been, and will remain, one of the primary engineering
tools for improving well productivity. This is achieved by:
❑ Placing the channel such that fluid flow in the reservoir is altered. In this
last instance, the fracture becomes a tool for true reservoir management
including sand deconsolidation management and long-term exploitation
strategies.
Complexity arises from two directions: geologic reality and the inherent
multidisciplinary nature of the fracturing process. Historically, the control of
fracturing has rested with drilling and operations groups owing to the nature
of field procedures using pumps, packers, pressure limits, etc. However, the
final results (and thus design) are dominantly a production engineering
exercise, and fracturing cannot be removed from intimate contact with
reservoir engineering. At the same time, designing a treatment to achieve the
desired results is also intimately connected with rock mechanics, fluid
mechanics and the chemistry that governs the performance of the materials
used to conduct the treatment.
However, the design must also be consistent with the physical limits set by
actual field and well environments. Also, treatments must be conducted as
designed to achieve a desired result (i.e., full circle to the critical role of
operations). Proper treatment design is thus tied to several disciplines:
▪ Production engineering,
▪ Rock mechanics,
▪ Fluid mechanics,
▪ Selection of optimum materials, and
▪ Operations.
If fluid is pumped into a well faster than the fluid can escape into the
formation, inevitably pressure rises, and at some point something breaks.
Because rock is generally weaker than steel, what breaks is usually the
formation, resulting in the wellbore splitting along its axis as a result of tensile
hoop stresses generated by the internal pressure.
Hydraulic fracture operations may be performed on a well for one (or more)
of three reasons:
❑ To by pass near-wellbore damage and return a well to its “natural”
productivity.
❑ To alter fluid flow in the formation. In the third case, fracture design
may affect and be affected by considerations for other wells (e.g., where
to place other wells and how many additional wells to drill). Although
these three motivations where the all-important production rate (q) is
related to formation permeability (k), pay thickness (h), reservoir fluid
viscosity (μ), pressure drop (Δp) and formation flow area (A).
The actual philosophy shift for fracturing, from accelerating production from a
single well to reservoir management, occurred with the application of massive
stimulation treatments in tight gas formations .Although outwardly a
traditional application of fracturing to poorer quality reservoirs, these
treatments represented the first engineering attempts to alter reservoir flow
in the horizontal plane and the methodology for well placement (e.g., Smith,
1979). Fracturing for vertical inflow conformance (i.e., reservoir
management) was successfully used in the Gullfaks field (Bale et al., 1994),
where selective perforating and fracturing were used to optimize reserve
recovery and control sand production while maintaining (but not necessarily
increasing) the required production rates.
Without fracturing, the entire zone can be perforated, and a low drawdown
allows a significant production rate on the order of 20,000 STB/D, sand free.
However, sand production is triggered by water breakthrough in the high-
permeability zone (from down dip water injection). The resulting wellbore
enlargement caused by sand production acts to stimulate production from the
high permeability zone. To stop sand production, draw-down must be reduced
even more. The production is then essentially 100% water coming from the
stimulated high-permeability zone, and the well must be abandoned. This
further diminishes production from the large reserves found in the deeper
zones with lower permeability. Open- or cased hole gravel packing could be
used to eliminate the sand production. However, such completions are less
than satisfactory for two reasons.
First, the deeper, lower permeability zones can significantly benefit from
stimulation.
Second, significant scaling occurs with water breakthrough and quickly plugs
the gravel pack. The fracturing tool selected to manage the Gullfaks field is
termed an indirect vertical fracture completion (IVFC). The IVFC accomplishes
several goals:
The fracture design goal is not to simply accelerate the rate but to achieve
maximum reserves recovery with no sacrifice of rate (as compared with a
simple completion in which the entire zone is perforated).
Chapter Two
Literature Review
Literature Review:
The first experimental hydraulic fracturing treatment in the United States took
place in 1947 in the Hugoton gas field in Grant County, Kansas, Figure (2.1).
It was done on a small scale to bypass pore space near the wellbore in the oil-
bearing rock formation that was clogged by drilling mud during drilling
operations (Montgomery and Smith, 2010). In 1949 a patent was issued to
the Halliburton Oil Well Cementing Company, which then performed the first
two commercial fracturing treatments in Oklahoma and Texas. At that time
the engineering was simple and unsophisticated.
Over the years, significant advances have been made in materials and
techniques, fracture modeling, fracturing fluids, and the types and amount of
equipment needed Figure (2.2). Today over 60% of all oil and gas wells drilled
worldwide are fractured, with more than 50,000 fracture stages completed
annually.
Figure 4: A very large, staged hydraulic fracturing job performed recently
on a Marcellus Shale multi-well pad in Pennsylvania (modified from U.S.
DOE and NETL, 2011).
Hydraulic fracturing has been and will remain one of the primary engineering
tools for improving well productivity in old and new wells. Fracturing has been
used successfully in all formations except those that are very soft. Fracturing
operations have proved successful in sand, limestone, dolomite and various
silicates.
The parameters that affect the magnitude of the in-situ stresses include:
▪ Overburden weight,
▪ Fluid pore pressure,
▪ Porosity,
▪ Anomalies in the rock fabric (i.e., natural fractures),
▪ Rock mechanical properties (such as Poisson’s ratio), and
▪ Tectonic activity.
Figure 5: Initiation and extension
Rocks are fractured when the applied forces are greater than the underground
stresses. The stresses that are exerted on a subsurface formation can be
represented by components in three directions. These forces that act on the
rocks are shown in Figure (2.5).
Figure 7: The stresses that effect the subsurface formations
Absolute vertical stress (σv), in pounds per square inch (psi) corresponds to
the weight of the overburden, and is given by:
σv = ρ×D/144
Where:
In a porous medium, the weight of the overburden is carried by both the grains
and the fluid within the pores. Accordingly, an effective stress (σv’), is defined
as:
σv’ = σv – (α×P)
Where:
Where:
The absolute horizontal stress is arrived at by adding the ( α×P) term to the
effective horizontal stress. Due to tectonic components, the horizontal plane
stress varies with direction. The above defined horizontal stress is the
minimum horizontal stress; the maximum horizontal stress is:
Where:
When the vertical stress (overburden) is applied, it tries to prevent the lateral
expansion of the rock. The horizontal strain equals to zero. For rocks in
compression (x) is essentially zero and since the lateral stress (σx) equals the
lateral stress (σy).
𝒗
𝝈𝒙 = 𝝈𝒚 = 𝝈𝒉 = 𝝈
𝟏−𝒗 𝒛
Where:
ν = Poisson ratio.
Formation fractures along the plane are perpendicular to the direction of the
least principle stress:
The fracture orientation is parallel to the overburden pressure (P ob), and the
fracture gradient is 0.7 psi per ft of depth or less, and the vertical fracture is
less than the overburden pressure. Vertical fractures are generally most
effective in the following situations:
▪ Closely spaced horizontal stratification exists in the producing reservoir,
▪ Fluid injection is aided by vertical distribution in the producing interval,
and
▪ Very deeply penetrating fractures are required.
During this early period of hydraulic fracturing, two simple models were
proposed to try to predict the shape and size of a hydraulic fracture based on
the rock and fluid properties, the pumping parameters, and the in situ stresses
(Khristianovic and Zheltov, 1955; Geertsma and de Klerk, 1969; Perkins and
Kern, 1961; Nordgren, 1972). The models are known as the KGD and PKN
models, and their description can be found in the many other summaries or
texts (e.g. Geertsma, 1989; Mendelsohn, 1984a, b). Perkins and Kern (1961)
and Geertsma and de Klerk (1969) also derived a model for radial hydraulic
fracturing.
KGD and PKN models are essentially two dimensional plane strain formulations
with fluid flow only along the length (or radius) of the fracture. The fracture
width and shape are related to the fluid pressure distribution in the fracture;
the KGD model has a constant height and constant width through the height,
while the PKN model has a constant height and an elliptical vertical cross-
section.
The 2D models are not able to simulate both vertical and lateral propagation.
Therefore, pseudo-3D models were formulated by removing the assumption
of constant and uniform height (Settari and Cleary, 1986; Morales, 1989). The
height in the pseudo-3D models is a function of position along the fracture as
well as time. The major assumption is that the fracture length is much greater
than the height, and an important difference between the pseudo-3D and the
2D models is the addition of a vertical fluid flow component. The pseudo-3D
models have been used to model fractures through multiple rock layers with
differing stresses and properties. These models are simple, fast, and relatively
effective. Warpinski et al. (1994) recently provided brief descriptions and a
comparison of predictions for a number of simulators, including 2D and
pseudo-3D models.
The complex stress state and fracture geometry can limit the fracture width
at the wellbore and hinder the injection of proppant into the fracture leading
to premature screen out (Hallam and Last, 1991; Soliman et al. 1996).
Nevertheless, the advantages of drilling inclined wellbores are significant. For
example, the ability to drill several wells from a single location minimizes
production infrastructure and impact on the environment. Therefore, the
ability to model hydraulic fracturing from deviated wells is of ever increasing
importance.
Perkins and Kern (1961) assumed that a fixed height vertical fracture is
propagated in a well confined pay zone; the stresses in the layers above and
below the pay zone are sufficiently large to prevent fracture growth out of the
pay zone. They further assumed the conditions as shown in Figure (2.8), that
the fracture cross section is elliptical with the maximum width at a cross
section proportional to the net pressure at that point and independent of the
width at any other point (i.e., vertical plane strain). Although Perkins and Kern
developed their solution for non-Newtonian fluids and included turbulent flow,
it is assumed here that the fluid flow rate is governed by the basic equation
for flow of a Newtonian fluid in an elliptical section (Lamb, 1932).
Figure 10: A PKN fracture model (Perkins and Kern (1961)).
The concept of fluid lag remains an important element of the mechanics of the
fracture tip and has been validated at the field scale (Warpinski, 1985). They
showed that provided this dry region is quite small (a few percent of the total
length), the pressure in the main body of the fracture is nearly equal to the
pressure at the well over most of the length, with a sharp decrease near the
tip.
The simple models discussed in the previous sections are limited because they
require the engineer to specify the fracture height or to assume that a radial
fracture will develop. This is a significant limitation, because it is not always
obvious from logs and other data where or whether the fracture will be
contained. Also, the fracture height usually varies from the well (where the
pressure is highest) to the tip of the fracture. This limitation can be remedied
by the use of planar 3D and pseudo-3D (P3D) models. The three major types
of hydraulic fracture models that include height growth are categorized
according to their major assumptions.
Planar 3D models are based on the assumption that the fracture is planar and
oriented perpendicular to the far-field minimum in-situ stress. No attempt is
made to account for complexities that result in deviations from this planar
behavior. Simulators based on such models are also computationally
demanding, so they are generally not used for routine designs.
The horizontal length and wellbore vertical tip extensions are calculated at
each time step, and the assumed shape is matched to these positions.
2.6 Fracturing Fluids:
To select the proper fluid for a specific well it is necessary to understand the
properties of fluids. The fluid design must be considered these characteristics:
3. Friction loss.
4. Fluid viscosity.
1. Water-Base fluids .
2. Oil-Base fluids:
Propping agents are required to (prop-open) the fracture once the pumps are
shut down and the fracture begins to close. The ideal propping agent will be
strong, resistant to crushing, resistant to corrosion, have a low density, and
readily available at low cost. The products that best meet these desired traits
are silica sand, resin-coated sand, and ceramic proppant.
Chapter Three
3.1 Introduction:
In this section will present step by step the main data required for hydraulic
fracture design and design procedure steps for hydraulic fracture in vertical
wells (Suggested by Dr: Mohamed Nasr).
Depth ft
Producing interval ft
Formation thickness ft
Oil saturation %
Water saturation %
Gas saturation %
Formation porosity %
Wellbore diameter in
Drainage diameter ft
Tubing depth ft
Perforation diameter in
Number of perforations #
Additional Data:
Formation Type #
Gob = 0.433 b
G = 1.34 1010 b
2
t s
E = 2 G (1 + )
1 4
kb = b − 1.34 1010
2
t c 3t2s
The Bulk modulus also can be calculated from Young’s modulus by using
the following equation:
E
kb =
3 (1 − 2)
1
Cb =
kb
1
Cr =
4
b 1 − 1.34 1010
2 2
tma 3tsma
▪ Poroelastic constant (α):
C
= 1 − r
Cb
(1 − 2 )
=
2 (1 − )
Pob = Gob D
2 (Pob − PP ) + To
1−
Pf = + PP
1 − 2
2 −
1−
Pfrac. = (v − PP ) + PP
1 −
P (closure stress) = P f − P P
k ct
CC = 0.0374 P
res.
Pact.
mact. = mlab.
Plab.
0.0164
CW = mact.
Af
1 1 1 1
= + +
CT CV CC CW
V
tp = i
qi
▪ Calculate (α):
16 C T t
=
W + 16 SP
w
▪ Calculate (L):
q 5.615 SP 2 2
L= i W + 16
7.48 e • erfc () + − 1
64 h C2 12 w
f T
▪ Calculate (A):
A = 4 L hf
WW α L A
0.05
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
▪ Calculate the plane strain modulus (E’):
E
E' =
1 − 2
0.25
qi L2
WW = 0.345
E' hf
L/re L WW A
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Figure 13: Fracture width vs. the corresponding fracture length values by
using KGD model
In order to solve for (L) and (Wf), the two nonlinear differential (L) and (Wf)
equations are solved simultaneously. The calculated (L) values are plotted
versus assumed (Wf) values on log-log graph paper. On the same graph paper,
assumed values of fracture length (L) are plotted versus calculated values of
log (Wf). The intersection of these curves represents a solution that satisfies
both length and width equations. Therefore, the fracture width and the
corresponding fracture length values are obtained from the intersection of
these curves.
Consequently;
▪ The fracture width (WW) and length (L) by using KGD Model are:
Vf = L WW hf
2
V
Eff = f 100
Vi
wt = Vf (1 − ) ρprop.
W
Cprop. = t
Vi
8.34 + x
ρ mix. =
1 + 0.0456 x
Pfric. = Gfric D
2
qi
Pperf. = 0.237 mix. 2
cp N dperf.
kf = md,
▪ The fracture conductivity (FC):
FC = kf w f
kf w f 40
Re lative Coductivity (R C) =
ke A
A = L2 = d2e
1,6402
A= = 61.75 = 62 acres
43,560
kf w f 40
Re lative Coductivity (R C) =
ke A
L 180
= = 0.220
re 820
▪ Entering the production increase curve (McGuire & Sikora) with these
values:
Jf 7.13
Jo Ln(0.472 re / rw )
Figure 14: Fracture Conductivity using Propped Fracture Permeability
Curves (McGuire & Sikora).
Then;
7.08 10−3 k h
PI =
o Bo Ln(re / rw )
While,
q
PI =
(Pe − Pwf )
Then,
q = PI (Pe − Pwf)
Assumed Calculated
Pwf (psi) qo (BPD)
Pe 0
* *
* *
0 = AOFP
Assumed
Pth Pwf
qo (BPD)
(psi) (psi)
* * *
* * *
* * *
▪ From the intersection of (IPR) curve with the tubing intake curve (TPC):
Jf
= 3.33
Jo
Jf qf qe
=
Jo Pe − P' wf Pe − Pwf
Assumed Calculated
P’wf (psi) qo (BPD)
Pe 0
* *
* *
* *
0 = AOFP
▪ From the intersection of (IPR) curve with the tubing intake curve (TPC):
qf q after
=
qo q before
Figure 15: Construct complete IPR curve