You are on page 1of 30
M04-GMD-RMQC-WPS-001 PROCESS SPECIFICATION PAGE 1 OF 30 Rev. No. TITLE WELDING PROCEDURE SPECIFICATION (WPS) CONTENTS 1. SCOPE 2. APPLICABLE CODE 3. ABBREVIATIONS: 4, APPLICABLE WPSs 5. ATTACHMENTS : WPS 0 | 10.Nov.2021 First Issue Aig wa 7 N.X. THUONG | D.T.VINH |- 7. Q. KHOI 40.Nov.2021_| 10.Nov.2021 | 140.Nov.2021 Reaat Prepared by | Reviewed by | Approved by REV DESCRIPTION ME Engineer ME SM ME DL. no. | DATE MHS Shop | MHS Shop | MHS Shop "Doosan Heavy Industries Vietnam AM (2 297 mim) C M04-GMD-RMQC-WPS-001 | PROCESS SPECIFICATION PAGE 2.0F 30 Rev. No. 1, SCOPE This process specification shall be applied for the manufacturing of Nam Hai Dinh Vu Port 1 Unit & Nam Dinh Vu Port 2 Units Project 2, APPLICABLE CODE AWS D1.1/D1.1 M:: Structural Welding Code-Steel AWS D1,6/D1.6M : Structural Welding Code-Stainless Steel 3. ABBREVIATION 3.1 Welding Process. 3.2 > > > > FCAW : Flux Cored Arc Welding. SAW : Submerged Arc Welding GTAW :: Gas Tungsten Arc Welding. SMAW: Shielded Metal Arc Welding Polarity. > > > > AC : Alternating Current DC : Direct Current RP : Reverse Polarity (Electrode Positive) SP : Straight Polarity (Electrode Negative) Doosan Heavy Industries Vietnam ‘Ad (210x287 mim) M04-GMD-RMQC-WPS-001 PROCESS SPECIFICATION PAGE 3 OF 30, Rev. No. 4. APPLICABLE WPSs All of welding operations and welding consumables shall be applied in accordance with WPSs as the table bellow. to] wow [ae] weamenocas | | wateunanuesnon rue | Merowtncron 1 [W-F01-0t-002, © |FCAW.Semi Auto JaSTMA572-Gr50) To ASTM(AS72-Grs0) [ZIT C Prequelified 7 deez Vv Ae i $0) ersts.c100-cs1)| = one eEaaTaaaaT 2 |rororcas 2 fromraeaine — fasrupsrecsy Toxsmuasracsa [ENT lawrorar.oae lavcror-oraasos eime a freravovarr 0 foam senino favrowsa ssazoasruaracse PITTS lawrovarorr lar aroroee Jascstee(stPa) 18034620807); lenerae (aU OTOTES 4 |ueor0rioo caso st 2 fromema [isc emadinse ere ea lance ororiooae JS G3484 (STPG) ; JIS 63482 (SCP); NS JE7IT-1C ETS 8 |uravorsr 4 [roamsoniato |eSan snanynas ete (809 ferric cn / SWE SLERAT Pra lame avers 6 furororos 1 fronmseniass jascesior essen oasmasra cso, TIC. [awa 02 avo orton aor ort wcroToTiosar aw lrese faweRotaeo0n 7 fuerarortae 0 Jrcnw.seniauto |us-eno1 essen uscxie seam [ET avo roa Foro i6sa6 aw ors arora 168a8 [aver -r-0s00 sao w pawn Grae faveraro0- 5601 2 fucrovonss eto sours 2 |FoAW-Semiauto | sya24n.315, (S)A240-316L [QW-F-07-08-166-02 3 [ocronme 7 [FEAW Serine loro ane sano seaionaae [EMT [Peqates lawerororieoor as cares sano; 8 10165400 [avetar-tooe 10 [wore + [srawatount 1 fwrarorsoe Baio ena cross fovea mee [ancora Sie Se eS m 11 fwaoraroe wctne rveeie [erates a te [Single Electrode das fst are crn Tore OH 12 fwnorarooe 0 enw arwene rman — [Mutt Electrode. oe ae 7 waar 7 [aanvraanat [asta sre on Ta RSTO CD [Ere reamed vas o84 {Jeune ato) AST Aer) [ET [vara ora 1 |Wanare083 [0 [svavrnas rar Grok toc awarare nrscas [ie Twaaars-scnaor-ce4 | 0 _[SMawvanual [Rail DIV 696 Gr. g00A To SCMA40 [Er2016-6 [QW/-NEATS-SCHMAOH-0B4| 5. ATTACHMENTS: WPS Doosan Heavy Industries Vietnam ‘Aa (210% 287 mim) 4 0f 30 ManufictuteTiade Neme_SE-71 (HUYNDALWELDING CO.,LTD) | TECHNTQUEIRG thuit ‘OR EQUIVALENT SPECIFICATION Swinger or Weave Bead Gita diva dan) BOTH Pre WELDING PROCEDURE SPECIFICATION (WPS) | APPLICABLE CODE i QUY TRINH KY THUAT HAN AWS D1.1_2020 ‘Wee Na(s8 WS) W-R-O1-01-002 Dee 2.0c2021 Rev.No 0 _-Rew Date 27010021 Supporting RQRND(\SERQRA YH) —_ PREQUALIFIED Welding Process Phuong php hin) FAW cs) Semiacto JOINT DESIGNIMBIny JOINTDETAIL Weld Type Ceci mini) FILLET @ GROOVE WELDS _| SEE-THEATTACHMENT “JOINT DETAILS OF WPS No,W- Baekiog vs Ne F-O101.002 Rev.0 ‘Backing Mathve.igal) BASE METAL emf biga mdi in th "JOINT DETAILS OR WPS No, W-F- ‘Root opening (Khe hi chin) ‘SEE AT JOINT DETAT. M0100 Revd Back Gouging Yo xX BASE METALSINim lal cy bin ‘SULELDINGIBG0 v8 (Group No. (Nim vit Gi) GeNo,__T4M_to GrNo___I,t_| Fux(Tinde NVA Gat KR cor ‘Mal SpoodChina sbi) SEE AT OTUERST : [Composion (Tah phn 99.99% “Thiekess Range cia ayy) “Gipove UNLIMITED BherodeFha (Clas) NA .owRato 20-28 (SEE AT JOINT DETAILS) Como es) iter UNLIMITED ELECTRICAL CHARACTER/Thngscién Pipe Dia, Range (i bn dutng Kd) Groove UNLIMITED Transfer Mode (GLOBULAR ite UNLIMITED (be ic yn ko FILLER METALSIRim loi Ba Gly ‘rent and Potty cee ‘AWS Specification _A536(AS20 “Tungsten Eleewade (TAW) ‘AWS Chssifeaion —-ETITI-CIA0.CS EAT Size: NA Diameter 12516 mm Type: Nia Supplemental Filler Meta N/A ‘Gas Cup Sie Kieu ms bs) 16-19 POSHTIONTReiié Matto Single Pes (per id) (in don buy ap) BOTH Position (is thé hia) Grove File___Al Number of letodes (6 in ys). SINGLE Vertical Possession (Ti hin Up teetode Spacing (Khakngcich sta ele fa eye) PREHEAT/Cia ah Loraine! NA Pret Temp, Min (hi 49 giant hk) _ SEE AT OTHERS 2 Lael NA Inerpass Temp.” Min SEEATOTHERS— Max_ 251°C ‘Angle NA it 9 chun ip) ake nok Center Tube fo Werk Distance 12-75 om ‘POSTWELD HEAT TREATMENT/ NGI whiraau hia Peening(Rén) WA Hing tenp,Qvhi8 6 gianien wa Interpass Cleaning GRINDING, WIRE BRUSHT olin ime (wan gi) NA (Vésich seu lip hi) jonas 1. Applicable Ntatoria (Vat ie dp dyn) 2. Minima: Preheat & Tnferpass Temperatare (abi ge ult ‘Grou Matera Speciication vi chayéa top abd) = 1 [ASIMG AS5 Geb; A106 Ge : A516 Gd or ay Grp fiche (0 Giymn) | T<38 [38 ‘POSTWELD HEAT TREATMENT/ X@ifaiiftma hin Posing éa) Folding tm (VRE 0) vA ‘mtepas Clening ‘GRINDING, WIRE BRUSH Holiing ine (7 gan git) WA, (Wesohssumiilephis [OTHERS 2 Miimana Brot & Tterpass Temperatare (NNEC gla 1. Applicable materia (Vt gu dp dng) hig vi chuyén lip nh nt): 5US G3454(STRG):S G3459(SGPYS G24CE(STKA0O pS G3101 [Ticiness Dodiyma) | T38 [soG {S400 ; JIS 03106 (SMA); oF equivalent specifieation fremgeorwe evnereees) [wo | 6 | 10 File Wad Cane Passo | PO aliens (Bing it) Rotege Range] TaS769 | Renae etoecn| CMM — Tas ies | Day] RSIS] Amar ing | HRM | Coded | Gry Losi vtiatany |(Oubagkiey| vance) |(Giotnan dined pore | __ 160-207 [2-30 | 20-3 H See |e entice 12 [cer] 60=200 | a=3i_ | 18390 centeciac-csy P| xcar | a0 aio [24-30] 28-9 a ere] 180~260 | 22-30] 18-39 | NON ME | fbb 2 [NGUYEN XUAN THUONG DANO THANE VIN “TRAN QUANG RHO 31.0242001 31.00.2001 310812001 RevNe PREPARED BY REVIEWED BY APPROVED BY (OME Dep Ente ME Seana Manage DoE Dey ester Doosan Heavy Industries Vituam Co, Ltd AICI nw) 10 of 30 oO ‘WELDING PROCEDURE SPECIFICATION (WPS) APPLICABLE CODE QUY TRINH KY THUAT BAN AWS D1.1_2020 JOINT DETAILS OF WPS NO. W-F-01-01-100 Rev. Now 0 Page: tof Filet Weld (Type) ml Tt Te eds R (efiaee canta 7 Ry e | ! 1 ee PP Single Bevel Groove Weld (Type 3) 7 laid TL 7 [Unlimited 7 hatin Sin se T_[Uniimitea © [Man tm =F Iin. 3mm a [seco | Max. 3mm ‘ f a [40°~55" (CJP Double V-Groove Weld (Type 6) CIP Double V-Groove Weld (Type 7) i Gabaoe oe PRR Ga me zy 7 G-i7anm 7 [a17amm R |Max.Smm 4=R=12(mm) 40°< a <5" a }55°~70° |BSRS16 (nm) 25°< a <404 an 11 of 30 WELDING PROCEDURE SPECIFICATION (WPS) APPLICABLE CODE QUY TRINH KY THUAT HAN, AWS D1.1_2020 Warotorior Dele 13502017 _ RevNo.4_—*Rev Dawe SupponingPORNOGISPORIB I) CWRU O1-1O101, OWFOLO1-101-02, QWE-OI-OII02 Welding Process Paveng php hiny _—CAW Type) Semiaato JOINT DESTONANH abt OINTDETAIL TypetLesinbindl) —_FILLETSQUARE GROOVE WELD OF PIPE | SEE AT ATTACHED “JOINT DETAILS OF WPS NO, W.k-0L. peeking Yes SLIOLREV.O" eae anit enki iar "JOINT DETAILS OF WSO, W-F- Rect opening (Rt chs) — Back gouging Yer THASE METATS/Gin lsh bin ‘SHIELDING ve ‘Group No. (im Vt 18) Gr No 0 Geno. FhoccTiud)__NIA Gast) _ ‘Marl Spee(Ching tis) Saar omuERsT Congosion( Tinh pin) D7B3% “Thieness Ragen cide cy) “Groove FROME Sm to Tw Bkeiode-Fvx(Chs) NA FlowRate 20-25 nin ‘SEEJONTDETALS | —_uuteongi) Fillet _FRGM3mm to UNLIMITED _ | EEECTRICAL CHARACTER THOng 6 C | ripeoin nett ns Orvve Bi OD 10m “rns Noe ‘GLOBULAR Fite 100mm ‘Kia dich chy ki og) ‘Canes nd Pty pore FILLER METALSTR ee ily ‘Tungsten Blecbode (GTAW) ‘AWSSpesfinion A520 (A530) Siz: NA, ‘AWS Clasifcaton ENTICIARCSH Te A Diameter ‘én ManufecarfTade Nene (HYUNDAD TTECHNIQUERG the Stenger or Weave Head (iin iv den) born Soppleeatl Filer Mesi_NUA {Gas Cap Size (eh de 8 Ba) 9m POSITION Malo Single Pas (ese) (itn don by ig) BOTH Poston CTethéhin) Grove __ Alt Fite AL Nanber of lerodes (8 dé ee). ‘SINGLE ‘Vertia Progresin (Tin ha he ing) Ww ecto Spacing (Khong och gia din ove) PRENEATIGH anit ongiucinn Preeat Temp, Min (NG gienhigtabd ahd) —_ SEE ATOTHERS2 Lara IntewasTenp, Min _ SEEATOTHERS2 Me _ 2500 Angle (hit a cy tip) Q ) snc Contact Toe ia Work Distance nim POSTWELD HEAT TREATMENT/SGF 1 chit Baw Peening Ren) NA, ‘Holding temp. (Nhigt 0 git) NAL toterpess Cleaning ‘GRINDING, WIRE BROST_ Holding tine (Tit gin gi) NA (Vi sah seul tp bt). — formers 2. Minimam Prebeat and Tnterpass Temperature (NHI G9 gla [1- Applicable materiol (Vit ligu ip dung) igt va nhigt 46 chuyén lop nh ahat): JIS G3454 (STPG) ; JIS G3452 (SGP) ; JIS G3101 (SS400) ; [Thickness (BS day mm) Ts [3865. 1S a10660490) 1 Een Sse. fiagenieoneac[w | é [no Pre vei ped ‘Voltage Ra ‘Travel Speed vero | Pree vcs) (obese) lage Rage} Ts Remuk scious | CMGI | Facts Tia sly | Ampere |e AH] Corl) | ERA, conta | coetngeaiy | eranon | yn igo] ae Fn at | peas enmiciavesy, [ig | ow [tame en [amas] Tar i : 4 jee urine De ate ian ve Ruane x1 rane Toner 2021 rane Sem) ERED Evan ae coe aie frend spi Dean py Ind Vii GEA ~ 12 of 30 T | Unlimited Pi57q| WELDING PROCEDURE SPECIFICATION (WPS) | APPLICABLE CODE QUY TRINH KY THUAT HAN AWS D1.1_2020 JOINT DETAILS OF WPS NO. W-K-01-01-101, Rev. No 0 Page: Loft Fillet Weld (Pipe&Pipe Lap join) (Iypel) Filet Weld Pipe&Pipe Lap Joint) Type 2) | Unlimited b T Te] Unlimited mo S| R | Max. 2mm s ES px Fillet Weld (Pipe&Plate Corner joint)(Type3) PJP Square Groove Weld(Pipe&Pipe Butt joint) (Type 4) eck 2, eH R (r [unlimited T_ | 3~7mm [| Mex. 2mm, __FRoma/(r+6)~(F-2) 13 of 30 BPs WELDING PROCEDURE SPECIFICATION (WPS) APPLICABLE CODE QUY TRINH KY THUAT HAN AWS D1.1_ 2020 WPSNOGEWes)—__WAROLOTIOS Supporting POR No 6XSEPQR IS wo) ‘Welding Process Pham php hin) Rev Date _28.Sep.0a1 FOINT DESTGN DEI abt TOINTDETAT. Type Lovimdi di) FILLET&GROOVE WELDS _| S22 AT ATTACHED "JOINT DETAILS OF WPS NO. WeP.O1.01. Backing Ya__X Xo 105, REV. 0" Backing Matitviefitu 69, (SE METAL Rem ten bi nov OINT DETAILS OE NES NO. Walls Root opening Khehichis) SEAT ORT DETAR, _| REVO Back goneing ve xe CD BASE MBTALS/Rim lol ce hin SECON WE Crovp No. (him vit) Gi 0 Gro. Flux(Thwde) NA Gas Kh coz Mat Spce(Chingatinvit i) JIS @ ASTM (SEE AT OTHERS ‘Compostvo( Thnk hin) 99953 Thickness RangeGa cited) Grane FROM Sam ATED | EleskodeFix (Clas) WA HowRste 20-28 Linn SUEATJOINT ETAT, (ames ki) ae Filet “UNLIMITED Pipe Dia, Range (ian ding ksi) Groove, BUTT JOIN ‘0D: Gm _| ELECTRICAL CHARACTERMTHOng ab aa fie UNLIMITED “rate Mode GLosuLar (Giéu dich chayén kim lost ) | FILER METALS ogra aly] rm netry pore AWS Speciteton ASD (ASS6) “Tungsten Elrod (OTAW) AWS Casifenion — _"ErMTIc @NTECAOGST sie NA Dismser 12k Tipe Na ‘Manufcue/TadeNome $F (IYUNDAD TECHNTOUER take OREQUIVALENTSPECIFICATION —| Svingeror Weave Den ie civ dn) son Suplenetat Fier Meal—_WA. (sop Snes thn i) Teva POSTTIONTiat Mace Siglo Pas (os) (tn Gna 916) BOTIE Poston Te théhi) Groove AU Filet_at ‘Nember of lero ($ gn ove) SINGLE, ‘eres Progeson Tk hin hn ding) Up hcrode ping (hing ch ics dn ep) PREREATG ie Leng wa Feces ep, Min Oi 89 panied SEE AT OTHERS eat Wik Inenas erp. Min SEE AT OTHERS? Mx 35°C Ade Na (i cyt) inal | conser Tabe © Work Dissace n-iam POSTWELD HEAT Iie TMENI/RG ani hin Peesing( Rts) 7 oligo. 8 4 8) NA Intrps Clening GRINDING, WIRE BRIGHT Holing in Te gine) NA (vests ip, ¢ loTHERS 2 Minimum Prcet drys Femperatar (Nf 1. Apptease materia (Vi ip dong) hit va cy pnb nh) Refer the bla bellow or egulnt speciation. [isos Didiveed | Tee [WeTZE] TS [Seen iia peion fenpeewe ines fm |e | iio [ns losios sa, stor ay ae STD sii Jase si ce 92 Tie wea Car vaser | (i via) hog sion aesee | Temsert | nema vette | MES? |S | Daal | Paar | Ampere] Olt fed | ied (Losi vit liga nia) | (Dug kinh)| (Phin eye) |(Gidi han ding tiga)| a DcRF 0-260 esi 7055 F 12 [pcre a-zep 2631 a5 i a | peaw | gettaS, per [woe] 2529 iar | Wom eee ERP 200-280 261 2s z 16 [pene] — 200-300 3631 0 a nce | 300-280 3639 i632 | Wom A. [ 1 NSorvenxravoxs SANG. vist RANG. KHOH 25 Sep2mat 2p 2001 2.sep2021 qe | Ear TEVISWED BY ‘HERGVED RT COMEDY Enger MSc Mongar haber Doosan Heavy Tadustries Viewam Co. L A GIOavT ae 14 of 30 WELDING PROCEDURE SPECIFICATION (WPS) | APPLICABLE cone | QUY TRINH KY THUAT HAN AWSDLL JOINT DETAILS OF WPS NO. W-F-01-01-105 Rev. Nos 0 Page: lof t Filet Weld (lype 1) P]PSingle V-Groove (hype 2) T sv shy 3 : 3 ra | “ Epa | Unlimited bd LR ao R] Max. 2 ram _ [Far ssn "Deuble Groove Wed (ype) TP Single Bevel Groove Weld (yp) ne bows evel Groove Weld Cae 5) [Min 2mm ‘T_|Min.émm | Min. iam Lin. Sm ¢—|Min. mm (Min. 3am [Max 3mm R_[Max. Sum. [Max 3m 5t~70" a 140°~55" a [4arn5s" | cae Double Bevel Groove Wald (Type 7) ‘IP Sinee V-Groove Weld (TypeB) ® b y Rl al T__[mne—Urtinied) T_[Smie—Uiieted | Max. Siam [Max Smeo T am—Unlimied R[x smn R Mar Sam, 4eRst2(tam) [40"s @ <55° a _ [55°70 a [4% 55" Betsi6(mm) [25°s0 40" ‘GP Shug Bevel Groove Weld (Type 9) ‘GP Dowble Groove Weld (7ype10) GHP Doubie Bevel Groove Weld (Type) R F_ [mma Tamed 7] Som~Dalmited) 1a. So foam FRET), area ess* R [i [ax Sm SeRei6(mm) ase a Zi0" s 5 laorasse 15 of 30 WELDING PROCEDURE SPECIFICATION (WPS) | APPLICABLE CODE QUY TRINH KY THUAT HAN: AWS D1.1_2020 WES NoSiW?9) __WIFOLOI-I08 Dale _29Mara02Rev.No. Rebate _29.Man001 POR No.(s)(S8 FOR hi tr) QW-P-01-01-10801-09 Welding Process (Phuong php hi) FAW. Type) Senbauto JOINT DESIGNING nd JOINT DETAR ‘Type (Loai méi nd) FILLET&GROOVE WELDS _| SEE AT ATTACHED JOINT DETAILS OF WPS NO. W-E-01- Backing Yoo XC 01-108, REY. 0" ‘Backing Mat'icvis ligt let) ‘BASE METAL ‘Xm ki higu moi han tai " JOINT DETAILS OF WPS NO. W-F- Root opening (Khe hé chin) ‘SEE AT JOINT DETAIL 91-01-108, REV.0" Back pun Ye x Oe BASE METALS/Kim logi ev bin ‘SHIELDING/Bao ve ‘Group No, (Nibm vétliga) GrNo, = fo Gra. = Fhax(Thde) NA Gas (&hi) cor “Mat Spec.(Chiing nisin vat ita) ‘SEE AT OTHERS 1 _| ‘Composition(Thinh phan) 99.99% ‘Thickness Rango(Gth chitu diy) Groove _FROM 3mm to UNLIMITED | Eleotvode-Flux (Class) N/A. FlowRate 20-25 Un ‘SEEATJOINTDETAM, | ute iy Fite “UNLIMITED Pipe Dia, Range Gt tn dng Kan) Groove ‘BUTT WELD: OpsGOtmmn_[ ELECTRICAL CHARACTERITNngi fifa Filer “UNLIMITED That Mode GLOBULAR fe} Rid dich chan kim Host FILLER METALS/Kina togi diéa dy ‘Current and Polarity DCRE ‘AWS Speciation ‘A520 (A536 Tungsten Elrod (GTAW) ‘AWS Clasieatin ENIT-AC (ENTI-CIAC-CSD, Size: NA Diameter 812, 16mm Type NA ‘MonuficureTeade Name _ SE-71 (AYUNDAD, TECRTQUETRG tude ‘OREQUIVALENT SPECIFICATION | Suioge or Weave Bend (itn div ds) born Sopplemental Filler Metal Wi (Gas Cup Siz (ich de ma sn) 161m ‘POSITION/Tw thé ‘Multi or Single Pass (per side) (Han dom hay dalép) BOTH Position (Tw thé hin) Groove. All Fillet all ‘Number of Electrodes (86 dig cuc), SINGLE ‘Vertical Progression ( Tién hanh hin ditng } Up Elecirode Spacing (Khong cich gita cée dién eye) PiREHEAT/Gin ait Longininal == NA reheat Tp Min Sit gia oienh eh) SEB AT OTTERS 2 Lateral NA Intrpass Temp... Min SEEATOTHERS? Max 250°C Aagle WA (Whit 66 chuyn 1p) (Nba mht) {Lon nit) ‘Contact Tube to Work Distance 12~25 mm ‘POSTWELD HEAT TREATMENT XG sR hin essing (Réa) SSrae cea ASE Holaig emp. (Niet i) Na lnterpass Claning GRINDING, WIRE BRUSH Holding tne Tht in gi) NA (Ve sinh su ma op bn), ones 7. Minimum Prebeat and Interpase Temperature (NNR GO gla 1. Applicable material (V§¢ ligu ap dung) higt va nbigt 4} chuyée lép whi nit): JIS G3106 (SM490) ; FIS G3101 (SS400) ; JIS G3444 (STK490) or —_—[ Thickness (D§ dy mm) 7238_138 65 ‘equivalent specification. [Temperate (Nnigt 45°C) | 10 6 110 “Fiera Tae Paser | itt vsigshi)_ Ding 62s) {ithe ia| tenia) | ema veldiayey| seme ‘AWSClas "| Disa) [Foor Ampeage Range | Mrdtr) erie) | cacy (Losi vt iain | muons ket) | Phen eye) | Git be dong dig err | “180-260 Ba) es F 12 [oerr_| 10-200 mes | x Entac 2 an Pate joes Derr | 190-200 aea1_| Ra» | vom csp Derr | 210-280 rear] 15 F a6 | perr [200-300 zeo2 | 2260 w pore | 20-280 zest | na0_| vom | 2 J 29Mar2001 29 Maz 2001 28.er2021 aaa PREPARED BY TeviEWED BY APPROVED BY (OME Dept Eager ME Secon Monger Boasan Heavy Indust Ad (OTe 16 of 30 WELDING PROCEDURK SPECIRICATION (WPS) | APPLICABLE CODE ae QUY TRINH KY THUAT HAN AWS D1.t_2020 JOINT DETAILS OF WPS NO. W-F-01-01-108 Rev.Nosd Yager oft Fillet Weld (Type) PIP Single V-Groove (Type 2) eee shy as | js si ee i +4 Eee, § int 7 ee F | Unlimited bad R a R | Max. 2mm a [ssrar "Doobie. Groove Wa Gye) Sng Bove Groove Wed ype 8) [Pout Bevel Groove Wel ype) iin Ta iin Ge ii Min am ne Nae a Max I ss 055 = ‘IP Sage Groove Weld Cy 6) (GP Double Bevel Groove Weld Cpe 7) HP Sinle Groove Weld Cyr 8) a RUT q 14 Fi tatned] t_ [immed] a Sen tae: Sm 7 Samed [ns Se (os: Si PesReran) [aoe ase | |ssr=70" o_atr55" FB seheie(nm) [25'sass0" | ‘GPSnpe Bevel Groove Wall Cype5) {GP Dead V.crore Wald (ype 0) (GPDoublSevel Groove Weld Giyp 5) & a R | “T” [3mm—trtimited| 1 _[amm=Ualinited z mini fot Sn (at FeAciaiem| area ‘WELDING PROCEDURE SPECIFICATION (WPS) APPLICABLE cons | QUY TRINH KY THUAT HAN “AWS D1.1_2020 WPS No (5 WH WAUOLGEO Dae 27.0802 __‘Rov.No, ‘0 RevDaw P7Oceamay ‘Supporting PQR No,s)SBPGR NS te) PREQUALIFTED mi Weidng Proce (Phuong php hin) RAW ype a JOINT DESIGN dt JOINT DETAIL Weld ype Covimdindl) __FILLET.& GROOVE WELDS _| ste aT THE ATTACHMENT "JOINT DETAIL.OF WeS NO W- Backing Ye X_N y.0101-002 Rev.0" ‘Backing Mati(Vitfigu 350) |ASE/WELD METAL Xem Id bifu mai hin tgi_SJOINT DETAU OF WPS NO W-M-01-01- Root opening (Khe hi cha) (Seo at Joint Detail MaReron Back ing Ye_ xX Ne ‘BASE METATSIRmn login SHELOINGHin Group No. Nim itis) GeNo, TTT _ fo GrNe:__T,M_| FlxcThule) NA Gas) _ WA Mat} Spe (Cain an iis) ‘Sie ar OTHERST Cconposton Tink pila) NU “hikoessRange(Gheitacy) Grove UNLIMITED BeaindeFlux(Ciss):NA: FlowRate NA (SEE AT JOINT DETAILS) (Cara ugg bhi) it “UNLIMITED Pipe Dia Range (Gis in ong el) Groowe “UNLIMITED THLECTRICAL CHARACTER ATbOng ga Filet UNLIMITED “Tans Mode Na (Kid ich in xm ont) THIELER METAC STi lop fey Comentnd Flriy bere AWS Specification ASL Tungsten Elsode (GTAW) cai AWSChssifeion WMS Ste: NA Dismete BE3a Om Terre Type NA, ‘Manufacture/TradeName LC-300 (CHOSUN) TECHNIQUENKS thudé (ORROUIVALENT SPECIFICATION” | Singer or Weave Bed (in di van) nora Supplemental Fler Metal “NA Gss Cup Siz (Rich se ie) NA. POSITION hd Mito Single Pas (er side) (Hin don ay Bip) BOTH Poston Teihé is) Groowe” AM Fe Namber of Eeewades(S inex), SINGLE era Progression Tia hat ia ng) oF ElsodeSpcing Bhan cick 0a ce dit xs) PREMEATGH ahite Longitnl Preheat Temp, Min (Nit 9 ge nh skid rh) SEE ATOTABRS 2 Tate InerassTenp, Min SEEAT OTHERS Max 250 oats (ite tuyda op) aE aD ena) | ‘Comact Tate o Work Disnce Wa, POSTWELD HEAT TREATMENT) Xi W nhigtsan ban Peening (Rén) ‘Holding temp. (Nhiét d6 git) NIA Interpass Cleaning Holding time (Thai gian git) WAL (VG sinh sau mbi Ip hin). lormens C 1. Appticbte Matra (V3 dng) 2 Minin Peeeat & InterpssTemperatare (ahi 6 ge hit X [Group] ‘Matorial Specfication ‘va chayén lop mhé nba) 1 [STH ASSGrB: A106 G:B: A516 G@EOorany Geipl [itinss 8 diya) [128 [WeTSG] Te [Stetin he tabie 53 oF AWS 01.2020 Henpeaweownereg-cy | 10 | 6s | 10 [PSR Ass sr Gan cAsezrany Gam Henan fre table 5.36 ANS DAA 2020, Provess ventas aoa Voltage Range | Travel Spot Jame) | MOE Pi cree — GGietiyadtin| aiming | Gere weave] OREM [Aas | Daan | Paaiy | anpenesRange | 8 (chien) Lodi vit gu hin) |(Buimg kink)) (Phin eve) | (Giéihan dng dién) " 35-85 3a me fe ae 50~30 24-29 V 0H 30-1 209 a an | swaw er016 32 | peer | BE Ez a 130-160 a9 aH an a 10=170 24-29 ‘V0 i‘ Le puTMuNa DUC DANG'THANEE Vint “TRAN QUANK KHOI 270612001 710612021 aox20m Tome) PREPARED BY "REVIEWED AY “APPROVED BY (ONE Dept Brine ME Seton Manager ME Dep't Lander Doosan Heavy Industries Vietnam Co, Ld. AE GIOVTo), a 27 of 30 Bes WELDING PROCEDURE SPECIFICATION (WPS) | APPLICABLE CODE | i QUY TRINH KY THUAT HAN: AWS D1.1_2020 JOINT DETAILS OF WPS NO. W-M-01-01-002 Page: Lof oe nrgiee ansniazoae Microipratoanisbis So fy 4 d al [aia = Faia T TR Tara ORD TST TST Meicigact heheh oe neti tania brace Retro SStas Doe Ls, a 5 He Os 4 te R Nt atid Ta td LR 1 Imm. RI tl Mint Tem) [7 ees : ze Rez tie SESE ae STATS Freie Fonte er eaceasoe TST Roorigsa avec Meronpas sesh 8 suassepeetiatanS uae @ { i [ [ a TAL faa Coo LotR Tose iota ie] ieee Ten tad ape [ose ae itn =e ; ee aay Elissa [pepsin Fiampor aT TATA eterna 31 ota OL 2020 fitecinageess rane ao HuarisferesicrAN Dao bh oe [eases oom, aes LL fine = hei [on masa marl Na "ala “3G 2 arias Pac ee ee Cro WCET iaeragacS amet Mortsepucld cen Mecrangacsicnwe pte oe z Gecasce ta 7 [unt [Water = [ear aS] fumssaa etcian} ao lla! Reino f ere THihgiealneme TTT igh tae RETRY Co ee THT Tencapncsiyavesut eo eerSrawessannebn soe ‘ir Snpessaneouon @ \ Te RE uy L 4 Reto ad bP 4 LAS mr 7 aa “IR 4 Pelee s aa haem Phe] 1 [ia fensmemlrcssse| |, | these {elle lesassal etsregen resto see ian arvige cee watts FB ele aT HRD Sera cane TAN) See Binnastaennsona es eee tgresscenns ote Rens STcanoN TES Re Guasme 4 ames 3. Tenia +a +a fetal] Ux 8> fa 7 fimesee ghcit am) oar fines ree ae 28 of 30 BPsi | WELDING PROCEDURE SPECIFICATION (WPS) APPLICABLE CODE QUY TRINH KY THUAT HAN AWS D1.1_2020 ‘WES Nast We) WeMOLpI-088 Dale 24May2021 ‘Rev. Neo 1 Rev-Data _ 02.Nowa02i Supping PQR Noss)SSPQR we) Qw.mo1oit86 Welding Process (Phcng pip bin) ‘SMAW Type Manval JOINT DESIGNAAGT ai JOINT DETAIL ; “Type Lowi ab nS) FILLET&GROOVE WELDS Backing Yes__x No ed Backing Mavi vite) BASE METAT, i Root opering (hei chi) SEEAT JOINT DETAIL fF t Back gouging Yes Ne x a BASE METALS/Kim log ew in ‘SHTELDING/Bio ve ‘Group No. (Nim vita) Geo, - to Geia,__+ Fhox (The) NA as Ki) NA ‘Mat Spee Chen ne vt 839 SEE AT OTHER I composition rani pa) _ NVA. Thickness Range(Ghchiduday) Groove _— Blectrode-Flux (Class) NA Flow Rate “NA File ONERATTED ov tvong ka) fe Dia, Range (Géiynduinghish) Groove ELECTRICAL CHARACTER Ting si citn Filet _ 00330 am ‘refer Mode WA (Kid fn eye i on) FILLER METALSIKCim lpi dita Gly Caren sad Polarity ac AWS Speciation AS ‘Tungslen Electrodo (GTAW) AWS Chasizeaton — ETO6 si Nia Diameter 2m FE ‘ype NA ‘Manuftnue/Trade Name _1C-300 (CHOSUN) TECHNIQUBARY thuit "TOR EQUIVALENT SPECIFICATION | Stringer or Weave Bead (ino vk dan) Born Supplemental Filler Metal N/A ‘Gas Cup Size (Rich thade m8 bin) NA POSITION OE ‘Mull or Single Pass pers) Han don hay dap) BOTH. Position (Tutt hin) Groove Filer_alt ‘Number of lectodes (86 ign eve). ‘SINGLE ‘Vertical Progression (Tiénhinh hi dng) Up retro Spacing (Khong cichgida ce ign eve) ‘PREHEATIGIa nhigt Longin NA Preheat Temp. Min (Nig 40g abigtahs mid) 160%C Late Interass Temp, Min onc Mex _ 250°C ‘le Nile 9 chuyda lg (bd ah (ini) | Contact Tabe to Work Distance 123500 ‘POSTWELD HEAT TREATMENT/ XG I(ahigtaau ha Peering (RE) WA olan emp. (MRI 6 nie) Nis Indep Ceanng GRINDING, WIRE BRUSH ‘Holding ine Thbi aan ging NA, (VE sinh sophia) [OTHERS fh. Applicable material: US G4051 S4SC to Carbon stet (JIS 3106 SM490, JIS G 3101 $8400, ASTM A36 ; AS72 or equivalent material) ie wea Canad saser | Poe costa) ang sen) VotageRengs | TavelSeed | gg einen] OREO Tis cass | Dindum | roti | Amesnwe Rae | (islands | onan) (Lestat gu in) |Duimgknn| @oinene)| (LENS = a et eaun rae ze [ae [soso aoa a 32 [Ac ooaa soa |_ma a lA] fle BUT MnvE DUC DANG THANH VINE. ‘TRAN QUANG KHOE 683N0¥2021 2.Now 2021 9 ov 2021 one PREPARED BY TEVIEVED EY ‘APPROVED BY (OME Dep Engine, Mi Sension Manager MEDeptLescer Doosan Heavy Industries Vietnam Co, Ltd. Ad (2105297) 29 of 30 WELDING PROCEDURE SPECIFICATION (WPS) APPLICABLE CODE EL o 7 QUY TRINH KY THUAT HAN AWS D15.1 & D15.2 ‘WPS Nos 005) WMATSATSOS Dae __O8SuLBIGL Rew 0 ____ReviDeo_OB.1a0a1 Supporting POR No (6/5 PQRIB wy) QW ATS.A75 189 Welding Focs (Phong hp his) SMA. ype JOINT DESTGNANET adr TORN DETAIL Type (Loniméind) SQUARE GROOVE WELD OF RAIL acking Yer No Backing Mavitigelgy STEEL PLATE OR COPPER-BACKING Root opening (Khe i cha) SEE AT JOINT DETAIL Beck eousion Ye ro BASE METALS/Kn fot eb SHIELDING ‘Group No. him vii) Gra to Gane, Flux (Thole) NA Gash Na Mat Spee (Ching is) Rall DINSSCGFI90A + Ral INTHE G Compostion( Ti pin) Nia “hikness Range chil ty) Grove FROMSrm fOUNLIMITED —| Electode Fux (Class) NA FlowRee NA Fil, asa ivong tA PipeDia Range (itis sie) Grove = "ELECTRICAL CHARACTERITHIng o ifn Fie Tener Mode NA (Kida cen yaks) | FILLER METATSIMim ogi diay ——————SS——*Y Caetano ac ‘AWS Socfeaon ASS. “Tuniten Eee (GAM) ‘AWS Chssfealon———uaois¢ | ‘sim NA Diameter ‘Ohare Tipe NA Manufitre/Tiade ane PA12016.G(PHILAR) TECMTOUERG ast “OR EQUIVALENT SPECIFICATION Singer or Weave Dead it i visa) Born Supplmeatl Flor Metal NONE | as Cap Se ctor Ba) mao [Fosmmonmems ul or Sin as (ns) tn don hy Xp) BOTH Postion Tahéhas) Gove Flt : Nurber f Eases (86 ecu). ioe Vertical Progression (Tin hinh hin ding ) Enecirode Spacing (Khodng cich gilta ce dign cc) [Premencese Logi wis Pri Temp, Min Ni la bits ae Later NA, IerpaseTemp. Min SRC Vax «0 _| page NA _Qhihigt 45 chuyén Lop) (Whi wha) én nb) ‘Contact Tube to Work Distance NA ‘POSTWELD HEAT TREATMENT NE Wehifaa bie Peering) Holding erp, (ig gi) NIA IoerpaeClesning Holding time (Tabgan gt) NA ——| Var ii op i INoves 1. Maxiswum weave with ssl not exoned 2 5 times tected dame. (© rng 18 ea cia phi ing vg gu 23 Ub cng hin en ch). fe. Pretcatng the weld aren toa minimum of 30°C and pot to exced 400°C as mesuaediramedintely before welding (Ce én gia wht vig he en it rd 300°C ving cee wrt qv 400°C gy te Be i). > Interpass temperature shal he Within a engeof 300°C ~ 400°C. (Ph ci re 5 ving han rong ving 300°C ~ 400°C trong sud quer hy [+ lxmedinety afer welding completes, post heating shall be performed ata range of 300°C~350°C and maitsinod at least 30 minutes, and then cooling slowly with asbestos cover (gy ss Bi hi song, it et vig hn rong Ndng 300%C~ 350°C tend 30 pit, sou rm Bong ech re Ras nent. aa coat nae | ae coreceptor aa stevens] OTST? [AWS Cams T Dinan) | Pay [Amperage Range | OOS (areca) | (hich (Logi vat itu hin) |(Dutngkiah)] (Phin ec) _| (Gidi han ding ¢itn)} 2 oz | ac | wan | om | om | > an | saw. | ence oo | ac | mm | we | om | + oo A. sunanscioc Spores a rat quancr ian mee osu Soa aeoeeraea ern sane nese ener moon Tina ey Tn Viens ECT) of 30 30 BP: WELDING PROCEDURE SPECIFICATION (WPS) _ [APPLICABLE CODE el QUY TRINH KY THUAT HAN AWS DIS.1 & D152 WESHsi wes) _WM-ATSSCMAOHLIE Dae __tagala031 Rev Na Rev Dee 102004 Sunpoing POR No AST PRR QWanArsscatuaiaae edn Precs (hug php ty Sia Tye Mianal SOIT DESIGNATE adr JOINT DETAIL Type(lasimbind) SQUARE GROOVE WELD OF RAIL _ 7 Pa Becks Ya_x_ No 4 Backing Mat (Vit 38016) STEEL PLATE OR COPPER BACKING aa ae Rost opening (eB chia) 4 Ey Buck apes ye te i= TASE METALS tml co SHIELDING Coup, (hia lia) Gre, = to GeN,_>__| Flin) NA_cas(y Na Matt Sps(Chigatta vir) eiDINGrdon +s 6 SCADA Compson Ta play WA “nies Rarer cits) ~—Groow FROM Sam UNLIMITED —| EletedeFinx(Cas) NA Hlowkete NA ie, antag 60 Pei Retge (ion digs) Groove TLECTRICAL CHARACTER ag ifn ie : ‘ant Mate NA (Kien chaos ot TILLER METALS TR fe lay Comets DORE ‘AS Sprieatn 488 Tungsten Eo (GTAW) [AWS Clasifeaion—EROTES sine NA Dimer 233; Ame = Tye ___ NA Manutictue/Tidetane PA-1216-G(PHTAR TRCNIQUERG nt “__OREQUIVALENT SPECIFICATION} Stringer or Weave Bead (Hin di vi dan) Bora Supplenestal Fierseai—"NONE____ | msCp Sine Reh hom in) i. POSTTIONTFe tad ate Stl Pas (pers) don ny tp) ROTHL Posi CTwihhia) Groove Fillet [Namber of eared (S5 ign ev) SIN ‘Vertical Progression (Tn int ila eng) | Bead Soncing (ota clch git cs itn eye) PREREATIGia nhift Longiteinal WA Preheat Temp. Min (Nit 6 gia mht id ay 300 Lateral NA Ixequss Temp, "Mia 300% Ma a0 ane Na tute a cuyda io} (NS oR) nly Conic: Tube vo Work Distance TPOSTWECD HEAT TREATMENT Xo ahifisau hia Peening (Rep) Nia Holding temp. vB a gt) NA ImsqassClaning GRINDING, WIRE BRUSH Holding ime (Td gan ga) Nome 1. Maxima weave wih sal ot exceed 25 tines eesttode diameter. (bring da cial hin Hho wart qu 2.5 lined hnkdn eve Kor) .Prehating te weld are toa minimum of 30°C and nt exceed 400% a sired nue before welding (Pre hie ta shelving Ron Wn SOO a tag pe mt ged 400°C ng rae i i hin 5. tnerpse temperature salto within range of 300°C 400°C, (Phiti diy ari nhigt 49 ving han trong Khodng 300°C ~ 400°C trong suit gud trink han). é.nmediel afer welding completes, pot hein sal be performed ta rang of 300°C “350% and minted at east 30 mines, an hen naling slowly with abexos ca (gay so Rn son, va (vein sn mdi ep ny. igh trong Khodng 300°C ~ 350%C tnd 30 phi, zw db triton bing ch nit Rem mgus — = Peace |, vest) (ome ota Rage To S74] pea etd ney] CMEESIM Awe Cas“) aa) |Party | AmncageRange | MS Croayy | «rien (Logi vat tigu bin) |(Butmg kinky} (Phan eye) _|(Giéi han dag dign)| L a ae = | Ae aa i feta | saamaine Corer a =a we oe al pear ‘Dioosan Heavy Industries Vietnam Co, Ltd AE BIGDVI ne

You might also like