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Airfoil–Vortex Interaction Noise Control Mechanism

Based on Active Flap Control


Zhiyuan Hu 1; Guohua Xu 2; Yongjie Shi 3; and Runze Xia 4

Abstract: Blade-vortex interaction (BVI) noise is a significant source of rotor noise. In recent years, active flap control (AFC) has been used
successfully to control BVI by adding a trailing edge flap to the blade. However, due to the rotor’s complex shape and motion in AFC, the
accurate simulation of the motion and unsteady flow field is challenging. Therefore, studies of noise control by AFC have mostly focused on
experimental methods. Few numerical simulations were conducted on the noise reduction mechanism. In order to understand the noise
reduction mechanism of the AFC clearly, this paper establishes a computational fluid dynamics (CFD) method based on an overset grid
and tries to simulate the AFC airfoil flow field with the artificial vortex interaction. The noise characteristics are obtained from an acoustic
analogy method based on the Farassat 1A (F1A) equation. By parameter analysis study and by testing the airfoil load and vertical interference
distance, the results show that the proposed active control method exactly reduces the airfoil-vortex interaction noise. A maximum noise
reduction of 1.56 dB is observed, and the most critical control parameter is the deflection phase of the trailing edge. When the vortex core
passes over the airfoil, the load fluctuation and the interaction noise can be reduced by an upward deflection of the trailing edge. The flapping
of the trailing edge significantly changes the vortex core’s path, which can further control the downstream airfoil-vortex interaction and
achieve noise reduction. DOI: 10.1061/(ASCE)AS.1943-5525.0001356. © 2021 American Society of Civil Engineers.
Author keywords: Airfoil-vortex interaction noise; Active flap control (AFC); Computational fluid dynamics (CFD); Overset grid method;
Acoustic analogy.

Introduction performed. For example, it was confirmed that the rotor’s BVI at
subsonic speed was equivalent to the two-dimensional airfoil-vortex
Helicopters produce significant noise; thus, noise reduction has interaction (Srinivasan et al. 1986, 1984; Srinivasan 1985). Damo-
become an essential goal in helicopter design. The blade-vortex daran and Caughey (1987) verified the Euler method’s feasibility to
interaction (BVI) noise caused by the interaction of the rotor blade calculate the unsteady flow field of an airfoil-vortex interaction. Oh
vortices is particularly prominent. This type of noise typically oc- et al. (2002) used adaptive unstructured meshes to simulate the
curs when the helicopter is descending (such as landing), and the airfoil-vortex interaction. Similar airfoil-vortex interaction noise
tip vortices are absorbed by the rotor disk, causing strong load fluc- problems, such as the rod-vortex interaction (Jacob et al. 2005), were
tuations and loud BVI noise (Oh et al. 2002; Yu 2000). investigated.
Boxwell and Schmitz (1980) measured BVI noise during flight to Various blade shapes have been analyzed to reduce BVI noise
understand this phenomenon. The National Aeronautics and Space (Yu et al. 1995), and several types of active control methods were
Administration (NASA), The German Aerospace Center (DLR), and developed (Yu et al. 1997), such as higher harmonic control (HHC)
the French Aerospace Research Center (ONERA) conducted opera- (Brooks et al. 1994; Kobiki et al. 2009), individual blade control
tional load surveys (OLSs), obtaining detailed measurements in the (IBC) (Norman et al. 2009), active torsion (Chen et al. 2001), active
German-Dutch wind tunnel (DNW) (Shockey et al. 1977; Yu et al. leading edge (Lee 1994), and active Gurney flap (Padthe et al.
1995). Research on the airfoil-vortex interaction has also been 2011). The active flap control (AFC) [also known as active control
flap (ACF) and active trailing edge (ATE)] has become a research
1 hotspot due to its simple control mechanism and good vibration and
Ph.D. Candidate, College of Aerospace Engineering, Nanjing Univ.
of Aeronautics and Astronautics, Nanjing 210016, People’s Republic of noise reduction performance. A schematic diagram of the AFC is
China. ORCID: https://orcid.org/0000-0001-7567-2045. Email: huzhiyuan@ shown in Fig. 1. The Smart Material-Actuated Rotor Technology
nuaa.edu.cn (SMART), a research project conducted by the Defense Advanced
2
Professor, College of Aerospace Engineering, Nanjing Univ. of Research Projects Agency (DARPA), NASA, and Boeing, has fully
Aeronautics and Astronautics, Nanjing 210016, People’s Republic of China
(corresponding author). Email: ghxu@nuaa.edu.cn
verified the noise reduction potential of the MD900 rotor equipped
3
Professor, College of Aerospace Engineering, Nanjing Univ. of with AFC (Straub et al. 2009, 2004). JanakiRam et al. (2009) tested
Aeronautics and Astronautics, Nanjing 210016, People’s Republic of a full-scale AFC rotor and observed a 2–7 dB noise reduction.
China. Email: shiyongjie@nuaa.edu.cn Moreover, Simonich et al. (1993) showed that AFC reduced the
4
Ph.D. Candidate, College of Aerospace Engineering, Nanjing Univ. of load fluctuation and noise of an airfoil in gusts.
Aeronautics and Astronautics, Nanjing 210016, People’s Republic of However, if the control parameters or techniques are not ap-
China. ORCID: https://orcid.org/0000-0001-7656-6594. Email: xxrz2015@ propriate, AFC can increase BVI noise (Aoyama et al. 2005;
nuaa.edu.cn
Srinivasan et al. 1984). There are currently no methods for predict-
Note. This manuscript was submitted on February 9, 2021; approved
on July 26, 2021; published online on September 23, 2021. Discussion ing the suitable control parameter values to achieve noise reduction,
period open until February 23, 2022; separate discussions must be sub- and experiments or simulations are used to obtain the data. More-
mitted for individual papers. This paper is part of the Journal of Aero- over, due to the AFC rotor’s complex shape and motion, it is chal-
space Engineering, © ASCE, ISSN 0893-1321. lenging to obtain an accurate simulation of the unsteady flow field.

© ASCE 04021111-1 J. Aerosp. Eng.


Fig. 1. Schematic diagram of noise reduction control by AFC.

Therefore, there are few detailed studies on the noise reduction field and noise characteristics with and without AFC control. In
principle of AFC and few observational data on the airfoil-vortex “Effects of the Active Control Parameters,” the primary factors,
interaction of AFC. control laws, and the noise reduction performance of the proposed
In view of the preceding difficulties and shortcomings, this method for different control parameters are discussed and summa-
paper intends to find a breakthrough from the two-dimensional rized. The final section concludes the paper.
airfoil-vortex interaction phenomenon. Although the research
on airfoil-vortex interaction is not rare, a literature survey shows
that airfoil-vortex interaction for the AFC has not been carried out. Numerical Simulation Method
The reverse overset assembly technique (ROAT) and the unsteady
Reynolds-averaged Navier–Stokes (URANS) algorithm previously
Overset Grid Method
established by the authors (Hu et al. 2020) have solved the prob-
lems of moving overset mesh assembly and guaranteed the accu- The grid of the airfoil with AFC was obtained using the ROAT
racy of the AFC flow field simulation. In this study, the artificial proposed in the authors’ previous study (Hu et al. 2020). The AFC
vortex is added to the original URANS solver first. Then, the air- airfoil grid is obtained from the overset assembled main airfoil grid
foil’s aerodynamic and noise characteristics are obtained using the and trailing edge grid. This makes the trailing edge grid with a rigid
acoustic analogy method based on the Farassat 1A (F1A) equation motion only and ensures the high-quality mesh during the motion
after adding an artificial vortex. Finally, the control law of reducing for no cell deformation. Fig. 2 shows a flowchart of the overset
the airfoil-vortex interaction noise is obtained from the flow field method. In the first step, the donor cells are searched, and the query
results and noise characteristics for different active control param- cell is compared with the donor cell to determine the preclassifi-
eters. This paper is organized as follows. In “Numerical Simulation cation type. The second step is selecting some cells as overset
Method,” the numerical simulation method and verification are de- interpolation cells from the preclassification cell set according to
scribed. “The Process and Performance of Active Control” presents the user’s settings. In the third step, the final overset assembly re-
the AFC for controlling the noise in detail and compares the flow sults are obtained by combining the donor search information and

Step1 Step2 Step3

Cell Pre-Classification Boundary identification Generate


select overset results
act_outside from
by competion
Normal cells
act_win export
Cell type
Boundary cells
inact_lose (from act_win/inact_lose only) information
Donor Disabled cells
inact_inside boundary
search info

Interpolation
Donor cell information information
obtain
(cell index/block type) (boundary cell&
donor cell)

Fig. 2. The flowchart of the overset assembly method.

© ASCE 04021111-2 J. Aerosp. Eng.


the interpolation information. This method can be applied to the Therefore, the artificial vortex can be added by the additional
overset assembly if multibody interference, contact, or narrow gaps velocity field induced by the vortex. Moreover, a more detailed
occur. Thus, it is suitable for the overset assemble between the main description and verification can be found in the authors’ previous
airfoil and the trailing edge flap (TEF). studies (Shi et al. 2010, 2011).

CFD Simulation Noise Prediction Method


Due to its computational accuracy and efficiency, the computa- The acoustic analogy method based on the Ffowcs Williams and
tional fluid dynamics (CFD) method based on the URANS Hawking (FW-H) equation is adopted to obtain the noise of the
Eq. (1), which is commonly used in the rotor flow field simulation, airfoil with AFC, and the corresponding solve code is also included
is adopted in the RADAS. The F1A equation (Farassa 2007; Farassat and
Z Z Succi 1980), suitable for a permeable surface, is adopted in this

V þ ½FðWÞ − GðWÞdS ¼ 0 ð1Þ work. It is defined in Eq. (6), where pT0 ðx; tÞ and pL0 ðx; tÞ are the
∂t V S
thickness noise and load noise, respectively, which satisfy Eqs. (7)
where W ¼ ½ρ; ρu; ρv; ρw; ρET is the vector of the conserved var- and (8)
iables; ρ = density; denote u ¼ ½u; v; wT is the grid cell’s velocity;
p 0 ðx; tÞ ¼ pT0 ðx; tÞ þ pL0 ðx; tÞ ð6Þ
E = internal energy; and FðWÞ and GðWÞ = inviscid flux and the
viscous flux, respectively. The results are calculated by the in-house Z  
ρ0 v̇n ρ v r^ Ṁ
solver RADAS (Rotorcraft Aerodynamics and Aeroacoustics 4πpT0 ðx; tÞ ¼ 2
þ 0 n i i3 dS
Solver). For the case in this study, the ROE-MUSCL [Roe’s upwind f¼0 rð1 − M r Þ rð1 − Mr Þ ret
flux-difference splitting scheme and Van Leer’s MUSCL (mono- Z  2

ρ0 cvn ðM r − M Þ
tone upstream-centered schemes for conservation laws) approach] þ dS ð7Þ
f¼0 r2 ð1 − M r Þ3 ret
spatial discretization scheme was chosen to obtain a good shock
resolution. The implicit lower-upper symmetric Gauss-Seidel (LU- Z  
SGS) temporal discretization was selected to accelerate the con- ṗ0 cos θ r^ i Ṁ i p cos θ
4πpL0 ðx; tÞ ¼ 2
þ dS
vergence step. The widely-used Spalart-Allmaras (S-A) turbulence f¼0 crð1 − M r Þ crð1 − M r Þ3 ret
model was implemented. The dual time-stepping scheme was used Z  
pðcos θ − Mi ni Þ ðM r − M 2 Þp cos θ
for the unsteady case. Strawn et al. (1998) used the same simulation þ þ dS
f¼0 r2 ð1 − M r Þ2 r2 ð1 − M r Þ3 ret
strategy for similar rotor noise prediction cases and verified its
performance. However, it should be noted that the setup profile ð8Þ
differed from the simulation of typical dynamic stall cases. More
than 1,000 time-steps per cycle should be used to capture the where ρ0 and c = air density and sound speed when it is without
load fluctuation and meet the needs of noise prediction (Shen disturbance; vn = local normal velocity of the sound source surface;
et al. 2009). r = distance between the sound source and the noise observation
point; Mr ¼ r^ i vi =c is the propagation direction Mach number of
the point i on the moving coordinate system η at the sound source
Addition of the Artificial Vortex time τ ; the relationship between the sound source time τ and
The solver for the simulation with a moving mesh and the addi- the real observation time t satisfies the equation, ð∂τ =∂tÞη ¼ ð1=
tion of the artificial vortex was written based on the arbitrary 1 − M r Þ; θ = angle between the normal sound source surface and
Lagrangian-Eulerian (ALE) equation (Hirt et al. 1974). For the the propagation vector in the sound source propagation space;
mesh cells with motion, Eqs. (2)–(4) provide the conservation and cos θ ¼ ni r^ i .
equation when the body force (such as gravity) is ignored The instantaneous sound pressure can be obtained by adding
Z Z the thickness noise and load noise together according to Eq. (6).
d Then, the effective sound pressure pe ðxÞ can be calculated accord-
ρdV − ρðU − uÞ · ndS ¼ 0 ð2Þ
dt V S ing to Eq. (9)
Z Z Z sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Z
d 1 T 2
ρuV − ρuðU − uÞ · ndS þ ∇pdV ¼ 0 ð3Þ pe ðxÞ ¼ p ðx; tÞdt ð9Þ
dt V S V T 0
Z Z Z
d
ρEdV − ρEðU − uÞ · ndS þ pu · ndS ¼ 0 ð4Þ And the total sound pressure level (SPL) can be calculated
dt V S S according to the following equation
where p = pressure; n = normal vector of the mesh surface; and
p2e
U = mesh surface velocity, which accounts for the additional flux SPL ¼ 10 log ð10Þ
of the conserved variables when moving. p2ref
In this way, adding the motion of a specific velocity field to the
flow can be converted into the grid surface’s additional flux. where pref ¼ 2 × 10−5 Pa is the audible valve sound pressure of
The additional velocity field from a given vortex is defined as humans.
follows It should be noted that the quadrupole noise term in the FW-H
  equation is ignored in Eq. (6). However, the case in this paper only
Γ r2 involved subsonic speed; thus, the equation is applicable, and the
UΓ ¼ ð5Þ
2πr r2 þ a2 sound source only needs to be obtained from the solid wall surface.
For the two-dimensional noise calculation involved in this paper,
where Γ = vortex vorticity; a = radius of the vortex; and r = the sound source force is considered to be obtained from the wing
distance between the grid cell’s center and the vortex’s core. with a 1 m span. Besides, the source time noise prediction method

© ASCE 04021111-3 J. Aerosp. Eng.


(Brentner 1997) was used to improve the calculation efficiency in
this study.

The Verification of the Aerodynamic Parameter and


Noise Prediction
Fig. 3 presents the results of the AFC airfoil under steady condi-
tions with the angle of attack ðAoAÞ ¼ −4.03° and Ma ¼ 0.758.
In this figure, the presented Fluent software’s simulation result is
obtained by using a single block grid, while reference calcula-
tion data (Jose and Baeder 2009) and presented results from the
RADAS solver are generated by the overset grid. Fig. 4 shows the
dynamic lift coefficient and normal force coefficient difference of
the NACA0012 between the simulation and the experimental data
(Oh et al. 2002; Landon 1982). Among them, Fig 5 is the instanta-
neous pressure distribution of the case in Fig. 4(b) when the AoA
are 1.09° up and 0.52° down, respectively. It is evident that the
present overset grid simulation method was accurate for simulating
Fig. 3. The surface pressure coefficient of the HH-06 airfoil with AFC.
the airfoil with AFC.

Fig. 4. The verification of dynamic characteristics of the NACA0012 airfoil: (a) Ma ¼ 0.6, k ¼ 0.081, and Re ¼ 4.8e6; and (b) Ma ¼ 0.755,
k ¼ 0.0814, and Re ¼ 5.5 e6.

Fig. 5. The verification of dynamic characteristics of the NACA0012 airfoil: (a) AoA ¼ 1.09° up; and (b) AoA ¼ 0.52° down.

© ASCE 04021111-4 J. Aerosp. Eng.


Fig. 6. The verification of NACA0012 airfoil with adding artificial vortex: (a) lift coefficient; (b) instantaneous pressure, Xv ¼ 0.0; and
(c) instantaneous pressure, Xv ¼ 1.0.

Fig. 6 is the validation of the NACA0012 airfoil with adding an at the azimuth of 62°, 0.85R spanwise, and 0.9R below the rotor
artificial vortex (Oh et al. 2002; Srinivasan et al. 1986). In this plane (Aoyama et al. 2006).
case, Ma ¼ 0.8, AOA ¼ 0°, and Re = 6.0 × 106. In this study, Although the accuracy of URANS and the acoustic analogy
a free artificial vortex is added at 5 chords from the leading edge method used in this paper is different from that of the large eddy
and 0.26 chord below the chord line, and the vorticity magnitude is simulation (LES) and computational aeroacoustics (CAA) method,
Γ ¼ 0.2 (clockwise) with the vortex core radius. Fig. 6(a) shows it is still effective enough because the major noise of the involved
the lift coefficient of the airfoil during this interference. Figs. 6(b cases is in the medium frequency (about 1 kHz).
and c) show the instantaneous surface pressure distribution of the
airfoil when the vortex core passes over to the front and tail,
respectively. The Process and Performance of Active Control
Fig. 7 shows the acoustic results of the NACA0015 airfoil for
the unsteady case, with AoA ¼ 8.0°, Ma ¼ 0.2, and Re ¼ 1.6 e5,
Implementation of Active Noise Control
using the proposed prediction method and the comparison data
from Shen (Shen et al. 2009). Fig. 8(a) shows that the spectrum Fig. 9 shows the airfoil with AFC used in this study; it was obtained
of NACA0012 airfoil under the condition of inflow velocity is by splitting the NACA0012 airfoil. The chord length of the original
39.6 m=s and the Re ¼ 8.3 e5 (Brooks and Hodgson 1981; Ewert airfoil was c ¼ 0.18 m, and the chord length of the trailing edge
et al. 2009). Figs. 8(b and c) are the sound pressure of the UH-1H flap (TEF) was ctef ¼ 0.35c. The gap between the main airfoil and
rotor and the Japan Aerospace Exploration Agency (JAXA) model the TEF was Lgap ¼ 1% to match the conventional model. In this
AFC rotor, respectively. In Fig. 8(b), the UH-1H rotor is in hover, model, the main airfoil and the incoming flow were horizontal so
the blade tip Mach number is 0.7, and the noise observation point is that the AoA of the main airfoil was 0°. The TEF’s deflection angle
in the plane with a 3.09 radius (Baeder et al. 1993). In Fig. 8(c), the is shown in Eq. (11), where At is the deflection amplitude, Ωt is the
JAXA model rotor radius is 1 m, with a rotational speed of 600 rpm deflection frequency, and φt is the deflection phase; the downward
and incoming flow of 20.1 m=s, and the noise observation point is deflection is positive

© ASCE 04021111-5 J. Aerosp. Eng.


Fig. 7. The verification of NACA0015 noise prediction: (a) sound pressure level; and (b) noise spectrum.

Fig. 8. The verification of airfoil and rotor noise prediction about NACA0012: (a) noise spectrum of NACA0012 airfoil; (b) noise of UH-1H rotor
when hovering; and (c) noise of JAXA model AFC rotor.

© ASCE 04021111-6 J. Aerosp. Eng.


Fig. 9. The airfoil with AFC and its parameters.

θt ¼ At · sinðΩt t þ φt Þ ð11Þ
Fig. 11. The diagram of adding the vortex interaction to the airfoil
with AFC.
The reference value of the angular velocity Ω0 ¼ 183.6 rad=s
conforms to the rotor motion of the real airfoil with AFC. The base
case parameters were as follows: the TEF’s deflection frequency
was Ωt ¼ 2Ω0 , the deflection amplitude was At ¼ 5.4°, and the
deflection phase φt ¼ −60°. deflection at Yv ¼ −2.0a on the background grid’s left side [at po-
Fig. 10 shows the overset grid and its interpolation boundary. sition ð−10c; −0.4cÞ]. The real-time step of the unsteady simula-
There were 37,000 cells in the main airfoil block with 150 cells tion was 1=2,000 of the TEF deflection, and 100 pseudotime steps
distributed along the chord, and 18,000 cells in the TEF block, with were used per real-time step to ensure convergence. It required
100 along the chord. The size of the background grid area was about 103 real time-steps for the vortex to pass over the chord
(−10c to þ20c, −6c to þ6c) with 48,160 cells, and its boundary length. The motion path of the added artificial vortex had two
is the pressure-far-field. The inner boundary of the main airfoil grid modes: (1) for the fixed mode, the vortex moved only according
and the TEF grid is the solid wall, and the outer boundary is the to the incoming flow without any vertical motion; and (2) for
overset interpolation boundary. The mesh had 103,000 cells to sat- the free mode, the velocity magnitude and direction of the vortex
isfy the grid size of yþ ≈ 1 (based on the chord length of the origi- were determined by the location of the grid cell. The fixed mode
nal airfoil) at the wall surface. After the overset assembly, there was involved in highlighting the noise reduction from changing the
were 65,700 cells in the normal grid and 1,583 cells in the overset load fluctuation by the AFC control only. The noise recoding
interpolation. The gap region box shows the overset interpolation started at Xv ¼ −5.0c and ended at Xv ¼ 4.7c. All observation
boundary cells of the TEF and the main airfoil, hiding the back- points were located around the aerodynamic center [at position
ground mesh in the figure. (0; 0.25c)], which was on a circular region with a radius of 5.0c,
Fig. 11 is a schematic diagram of adding an artificial vortex, and a specific observation point among them, which was directly
where Xv is the horizontal distance between the vortex center and below the aerodynamic center of the airfoil, marked as Pobs .
the leading edge of the airfoil, and Yv is the vertical distance from
the vortex center to the chord. Similar to the actual rotor vortex
The Result after Adding Active Control
interaction, the added vortex turns clockwise. The vorticity magni-
tude was Γ ¼ 0.3 [dimensionless value due to the inflow velocity Fig. 12 shows the velocity field when no vortex is added, and for
and chord length by Eq. (5)], and the vortex core radius was a ¼ the control case, its parameters are set according to the preceding
0.2c. In the simulation, the inflow velocity was 0.6 Mach and Re ¼ base parameters. It can be seen that the flow field near the TEF can
4.8 e6. The steady flow field was initialized, and the artificial be affected by its deflection, but the upstream region only changed
vortex was added after 10 unsteady motion periods of the TEF a little. At the same time, the maximum local velocity is less than

Fig. 10. The mesh of the airfoil with AFC after overset assembly.

© ASCE 04021111-7 J. Aerosp. Eng.


Fig. 12. Comparison of the velocity field with and without active control: (a) without control; and (b) with control.

Fig. 13. The lift and drag variation of the AFC airfoil: (a) lift; and (b) drag.

0.8 Mach, so there is no need to pay attention to the local shock movement. Figs. 14(b and c) show the noise levels of the fixed and
wave in this paper. free mode with and without AFC after adding the artificial vortex.
Fig. 13 further shows the lift and drag change of the AFC airfoil The control parameters are the same as the base parameter de-
when only adding the free vortex and deflection moving, respec- scribed in “Implementation of Active Noise Control.” The shape of
tively. It can be observed that the lift and drag on the airfoil can be the curve with the added vortex was similar to that without the vor-
changed by adding artificial vortex and TEF deflection, but the tex, but the peak value of the noise with the active control was about
change caused by the artificial vortex is obviously larger than that 2 to 3 dB higher than that with no control for the lift, which could
of the AFC controlled, which is similar to the actual AFC rotor increase at the same time [Fig. 13(a)]. Besides, the noise level in
under BVI conditions. The change of the drag from the TEF front of the airfoil was smaller in the fixed mode than in the free
deflection is very small; thus, it is not discussed in this paper. mode, and there was no significant difference in the other obser-
However, when the artificial vortex increases the lift (Xv ¼ vation points between the modes.
−1.0c ∼ 0c), the lift change by TEF deflecting is also positive. Fig. 15(a) shows the vortex core’s motion path in the free
Fig. 14 shows the noise levels with and without the AFC and mode in the Y-axis direction. Because the TEF was at the trailing
with and without the addition of the artificial vortex. All the maxi- edge, the vortex path upstream of the aerofoil was not affected or
mum noise points were located at the polar angles of 90° and 270°, affected very little. Moreover, even though the vortex core was far
which were directly above and below the airfoil center (and Pobs is away from the chord, the noise magnitude was not significantly
the below one). However, due to the TEF movement, the noise of reduced because the induced velocity only changed by 6%, ac-
the airfoil with AFC was 10 to 20 dB higher than that without cording to Eq. (5). The load fluctuation of the airfoil in the Y-axis

© ASCE 04021111-8 J. Aerosp. Eng.


Fig. 14. Comparison of the noise levels with and without active control: (a) without adding the vortex; (b) after adding the vortex, fixed mode; and
(c) after adding the vortex, free mode.

direction was at a similar level, as shown in Figs. 15(b and c). chord and could reduce the downstream airfoil-vortex interaction
There was no significant difference in the load fluctuation between noise.
the fixed mode and the free mode, and the peak value occurred at
the same stage when the vortex approached the leading edge.
Also, it is observed from Fig. 15(a) that in the free mode, the Effects of the Active Control Parameters
addition of AFC significantly changed the motion path of the vor-
tex core away from the horizontal axis when it left the airfoil.
The Deflection Amplitude
However, the far distance between the vortex core and the airfoil’s
trailing edge in the X-axis direction did not affect the load fluc- Figs. 16(a and b) show the noise level at the observation point Pobs
tuation and noise level. (directly below the airfoil center) and the load fluctuation of the
In general, the AFC control tended to increase the load airfoil for different deflection amplitudes of the TEF in the fixed
fluctuation and noise level due to the additional motion. How- mode. Figs. 16(c and d) show the changes in the noise level, vortex
ever, when the vortex left the airfoil, it moved away from the path, and load fluctuation in the free mode. The deflection phase is

© ASCE 04021111-9 J. Aerosp. Eng.


Fig. 15. The vortex motion path and load fluctuation with and without active control: (a) the vortex motion path in the free mode; (b) the load
fluctuation in the fixed mode; and (c) the load fluctuation in the free mode.

−60° in Figs. 16(a and c) and −15° in Figs. 16(b and d), and the (corresponding to the rotor rotation period) was 38.91. Therefore,
other parameters are the same as in the base case. There was only a in the airfoil-vortex interaction stage, the change in the angle due to
negligible difference in the noise level and load fluctuation between the TEF deflection is minimal. If the appropriate flow field envi-
the fixed and free modes. The noise level was not reduced in the ronment is not determined in advance, it will not adjust when the
fixed mode and free mode at the deflection phase of −60°. As the vortex is approaching the airfoil.
deflection amplitude increased, the noise level and the downward Fig. 17 shows the sound pressure level of the noise at the ob-
displacement of the vortex core increased. However, the noise level servation point Pobs in the free mode for different deflection phases.
was reduced when the deflection phase was −15°, and the load fluc- Because the deflection frequency is twice the reference frequency,
tuation can be released with an increase in the amplitude. In sum- the noise level at the observation point Pobs is reduced in the phase
mary, it was observed that an increase in the deflection amplitude range of −30° to 15° and 150° to 375° (−165°). The noise at the
improved the control effect and only increased the noise reduction observation point Pobs is reduced by 1.15 dB at −15° and 1.52 dB
when it had a noise reduction condition; otherwise, it made the at 165°.
situation worse. Fig. 18 shows the difference in the velocity’s Y-direction mag-
nitude and the flow field pressure with and without the −15° de-
flection phase active control. The difference in the velocity in the
The Deflection Phase Y-direction between the upper and lower surfaces on the trailing
Previous studies have shown that the TEF deflection phase is a cru- airfoil was smaller with active control than without active control,
cial factor in AFC control because the stage of significant BVI in a and the pressure imbalance was weakened. This phenomenon can
rotor blade is very short in the rotation cycle (Aoyama et al. 2005). reduce the fluctuation of the airfoil and is the key mechanism of
In this study, the simulation condition was as close as possible to noise reduction.
the actual flight environment. The ratio of the time for the added Figs. 19(a and b) show the load fluctuation and vortex path for
vortex to cross the chord length to the reference frequency different deflection phases, and Fig. 19(c) shows the vortex’s

© ASCE 04021111-10 J. Aerosp. Eng.


Fig. 16. The result of increasing the TEF deflection amplitude: (a) fixed mode with deflection phase −60°; (b) fixed mode with deflection phase −15°;
(c) free mode with deflection phase −60°; and (d) free mode with deflection phase −15°.

relative Y-axis shift with and without active control. For the −15° phases, although the vortex path [Fig. 19(b)] was far away from
deflection phase, the load fluctuation is reduced by 13.6% (result- the chord. The reason was that the TEF was deflected from the
ing in a 1.27 dB reduction in the noise level). However, the sound upper to the lower surface, and the induced flow pushed the vortex
pressure level at the observation point Pobs and the load fluctuation away from the chord, causing increases in the load fluctuation and
were significantly increased for the −75° and −60° deflection noise. Besides, the noise at the observation point Pobs also

© ASCE 04021111-11 J. Aerosp. Eng.


fluctuation and reduce the noise. Moreover, when the vortex passed
over the airfoil, the TEF was deflected from the lower to the upper
surface, achieving maximum noise reduction. The TEF deflection
also changed the motion path of the vortex, moving it away from or
closer to the chord, which controlled the downstream airfoil-vortex
interaction. However, this process introduced additional load fluc-
tuation, minimizing noise reduction or increasing the noise.

The Deflection Frequency


The noise reduction degree may also be affected by the deflection
frequency of the TEF. Figs. 20(a and b) show the sound pressure
level at the observation point Pobs and the airfoil load fluctuation at
different frequencies in the free mode in the −60° deflection phase.
Noise reduction was not achieved at 1-, 2-, and 3-fold increases in
the reference frequency as the load fluctuation increased. However,
Fig. 17. In the free mode, the observation point P’s noise level with when the frequency was increased 4-fold, the TEF was deflected
different deflection phases of the TEF. from the lower to the upper surface at a high angular velocity as the
vortex passed over the airfoil. Thus, the load fluctuation of the air-
foil was reduced, and the sound pressure level at the observation
point Pobs was relatively low (although the noise level was still
increased when the vortex core was pulled closer to the chord in higher than without active control).
the −150° and −135° phases. The maximum noise reduction oc- Similarly, for the −15° deflection phase condition in the section
curred in the −15° phase, and the vortex path was changed slightly. “The Deflection Phase,” the noise sound pressure level at the ob-
Thus, it can be concluded that the AFC could suppress the load servation point Pobs and the load fluctuation of the airfoil are

Fig. 18. The velocity and pressure field with and without active control in the free mode: (a) the velocity magnitude in the Y-axis direction; and (b) the
pressure field.

© ASCE 04021111-12 J. Aerosp. Eng.


Fig. 19. The load fluctuation and vortex path in the free mode for different deflection phases of the TEF: (a) the load fluctuation; (b) the vortex path;
and (c) the relative displacement in the Y-axis direction.

Fig. 20. The effect of changing deflection frequency in the free mode with the −60° deflection phase: (a) the sound pressure level at the observation
point Pobs ; and (b) the load fluctuation of the airfoil.

© ASCE 04021111-13 J. Aerosp. Eng.


Fig. 21. The effect of changing the deflection frequency in the free mode and the −15° deflection phase on the sound pressure level: (a) the noise
sound pressure level of the observation point Pobs ; and (b) the load fluctuation of the airfoil.

obtained by the changing frequency and shown in Figs. 21(a and b).
It can be seen that the noise reduction is realized only at 2 times the
reference frequency condition. However, at the 4 times frequency,
the TEF is deflecting from upper to lower, so the noise at the ob-
servation point has increased dramatically.
A comparison of the results for the −60° and −15° deflection
phases indicated that the disturbance caused by the deflection and
the changes in the noise level and load fluctuation were smaller at a
low frequency than at a high frequency. However, an increase in the
deflection frequency did not reduce the noise, but the level of noise
reduction still depended on the phase. If the TEF was deflected
from the lower to the upper surface when the vortex passed over
the airfoil, the noise was reduced, and vice versa. Nevertheless, due
to the short response time of the TEF deflection at a high frequency,
the high-frequency control can be used.

The Position of Adding the Artificial Vortex


The load fluctuation and noise level caused by the airfoil-vortex Fig. 22. The load fluctuation for different positions of adding the
interaction may be affected by the vertical distance between the vortices in the free mode without active control.
airfoil and vortex. Differences in the flow field occur when the vor-
tex is added to the upper or lower sides of the airfoil. Three posi-
tions for the vortex addition are tested in addition to the cases
mentioned above at Yv ¼ −2.0a in this study. The vortices added deflection phases of −15° and þ165°. Furthermore, decreases in the
at Yv are 2.0a, 1.0a, −1.0a, and −2.0a, referred to as States P2, P1, sound pressure level of 0.98 dB and 1.56 dB were achieved for
N1, and N2, respectively. The uncontrolled load fluctuations are the states N1 and P2, respectively, for deflection phases of þ165°.
shown in Fig. 22. It is observed that the closer the vortex was to A similar phenomenon is shown in Figs. 24(c and d) and Fig. 19(a),
the chord, the higher the load fluctuation was. For the same inter- indicating that the optimum deflection phase is not affected by the
action distance condition, the fluctuation was higher when the position of the added vortex.
vortex was added at the lower side. The order of the positions re- Figs. 25 and 26 show the vortex path for different positions
garding the load fluctuations was N1 > P1 > N2 > P2. The load of adding the vortex and using the same active control. When
fluctuations with and without active control are shown in Fig. 23. vortices are added on different sides of the airfoil, the vortex mo-
The sound pressure level at the observation point Pobs and the tion direction is opposite when it is across the airfoil [Fig. 25(a)].
airfoil load fluctuation for different positions of adding the vortex However, compared to the uncontrolled condition, the vortex al-
and different deflection phases are obtained and shown in Fig. 24. ways moved in the negative direction of the Y-axis when the active
According to Figs. 24(a and b) and Fig. 17, the maximum noise control was added, as shown in Fig. 25(b). Figs. 26(a and b) and
reduction deflection phase was almost the same for different vor- 19(c) show that when the vortex was added at different posi-
tex positions, and good noise reduction results were obtained at tions, similar trends were observed for the same deflection phase.

© ASCE 04021111-14 J. Aerosp. Eng.


Fig. 23. The load fluctuation for different positions of adding vortices in the free mode with and without active control: (a) P2; (b) P1; (c) N1; and
(d) N2.

There were only some differences in motion displacement. There- vortex passed over the airfoil, and the TEF was deflecting from
fore, this indicates that the moving trend is not sensitive to the the lower to the upper side at the maximum speed; otherwise,
position of the added vortex, allowing for the control of the real the noise increased. For the case simulated in this study, maxi-
helicopter’s rotor vortex interaction. mum noise reductions of 1.52 dB, 0.98 dB, and 1.5 6 dB were
achieved when the positions of the added vortex were −0.4c,
−0.2c, and 0.2c, respectively, for the þ165° deflection phase.
Conclusion • Increasing the TEF’s deflection amplitude improved the con-
trol effect and only increased the noise reduction when it was
In this paper, the load fluctuation of an airfoil with the AFC of the on a noise reduction condition. Increasing the deflection fre-
airfoil-vortex interaction was analyzed using the overset grid CFD quency resulted in a rapid change in the deflection angle,
method. The sound pressure level was determined by the acoustic while the level of noise reduction still depended on the deflec-
analogy method. The mechanism by which AFC minimizes airfoil- tion phase.
vortex interference noise was revealed. The following conclusions • The optimum deflection phase for maximum noise reduction
were drawn: was not affected by the position of the added vortex. Further-
• The AFC of an airfoil did not reduce noise directly because more, the same trend of the vortex path was observed when the
of the additional disturbance caused by the TEF motion. vortex left the airfoil for the same control parameters, regardless
Because the TEF deflection does not significantly affect the of whether the position of the added vortex was above or below
upstream flow field, the level of noise reduction was relatively the airfoil. In other words, the same AFC parameters provide the
low, and the difference between the fixed mode and the free same performance for different flow fields.
mode was relatively small. Although the noise reduction of the AFC in this simulation was
• The mechanism of noise reduction is the deflection of TEF to not exceptional, the AFC showed good performance for controlling
reduce the load fluctuation, so the deflection phase was the most the vortex direction. Therefore, the vertical distance of the down-
important parameter influencing the degree of noise reduction. stream airfoil-vortex interaction can be controlled, although further
The optimum level of noise reduction was achieved when the research is required.

© ASCE 04021111-15 J. Aerosp. Eng.


Fig. 24. The sound pressure level and load fluctuation when the vortex is added at different positions in the free mode for different active deflection
phases: (a) the sound pressure level of State N1; (b) the sound pressure level of State P2; (c) the load fluctuation of State N1; and (d) the load
fluctuation of State P2.

Fig. 25. The vortex path when the vortex is added at different positions in the free mode with the same active control: (a) the vortex (compared to the
initial position); and (b) the vortex path (compared to the uncontrolled condition).

© ASCE 04021111-16 J. Aerosp. Eng.


Fig. 26. The vortex path when the vortex is added at different positions in the free mode for different deflection phases with the same active control:
(a) N1; and (b) P2.

Data Availability Statement Damodaran, M., and D. Caughey. 1987. “Finite-volume calculation of
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