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Proceedings of the Third International Conference on Electronics and Sustainable Communication Systems (ICESC 2022)

IEEE Xplore Part Number: CFP22V66-ART; ISBN: 978-1-6654-7971-4

A Critical Review on the Low Power SIC


MOSFET based Current Fed Inverter used in
Surface Hardening Application

Vijay Jagannath Patil Dr.Mulla A M


Research Scholar, Shivaji university, Research Guide, Shivaji University, Kolhapur
Kolhapur Principal, Dr. Daultrao Aher College of Engineering Karad
vijay.patil.research@gmail.com ammaitp@rediffmail.com

Abstract— Generally, an induction heating system is research gaps defining future recommendations and
composed of a power source (or inverter), tank circuit motive for the researchers working in this domain.
(or work head), and a work coil. The amount of current
flowing through the coil in an industrial context is Keywords: Induction Heating, Power Supply, Coil,
frequently significant enough to necessitate water Current Fed Inverter, Heating Time, Efficiency, THD,
cooling. As a result, a water-cooling system is included hardening, SiC MOSFET
in the conventional setup. The power supply converts
the current from the AC line into an alternating current
that is tuned to match the capacitance, inductance, and I. INTRODUCTION
resistance of the work head, coil, and part. The
induction generator, along with the induction coil and Induction heating is a technique used for heating
the workpiece is considered as the most significant the metals and other electrically conducting materials
component of an induction heating system. Most of the quickly and without contact. To do this,
time, this type of equipment is evaluated based on how electromagnetic energy and heat transfer interact in a
frequently it operates and how much power it can sophisticated way by using an induction coil. The
generate at its maximum output. The amount of power electromagnetic field generated by the coil converts
required is determined by the type of material, work the materials to metal. Steel, copper, brass, graphite,
piece size, required amount of temperature rise, and the gold, silver, aluminium, and carbide can be modified
time required to reach the temperature. The size of the by heating in different ways. Heat treatment is utilized
work item that needs to be heated is one such factor for a variety of purposes in these applications,
that influences how often the induction heating system including hardening, annealing, tempering, brazing,
runs. Larger workpieces benefit from a lower
soldering, shrink fitting, heat staking, bonding, curing,
frequency (>10 kHz) and better heat penetration when
compared to smaller workpieces, which require a
and melting.
higher frequency (>50 kHz) for efficient heating. The There are two ways to generate heat when an
amount of heat lost from a heated workpiece increases electrically conducting object is placed in an
as the work piece's temperature rises. As the alternating magnetic field. These processes are known
temperature rises, the work piece's radiation and as "Joule Heating" and "Magnetic Hysteresis,"
convection losses become more significant. When the respectively. Magnetic dipoles in the neighbourhood
temperature is high, insulation is frequently utilized to spin when the direction of a magnetic field reverses.
prevent heat loss and the quantity of power required
This happens in magnetic metals like carbon steel that
from the induction system. The design aspects of
standard induction surface hardening is examined in
are below the Curie point (such as carbon steel below
this article, as well as the power supply of a SiC the Curie point). As a result, heat and friction are
MMOSFET-based current-fed inverter. With the generated. This effect will become stronger as the
advancement in power semiconductor wide bandgap frequency of the magnetic field rises.
semiconductor switching technology and improvement The work coil, power supply, and tank circuit are
in load resonant inverter topology, it has become all parts of an induction heating system. A high
possible to achieve high efficient induction heating
quantity of current goes through the coil in industrial
systems for application of surface hardening in today's
settings, necessitating water cooling. As a result, a
automobile and metal industries. Surface hardening is
the coupled electromagnetic thermal and metallurgical water-cooling unit will be a required component of
process to increase wear resistance of the specific the installation. The alternating current on the AC line
portion of the magnetic or nonmagnetic workpiece is transformed into an alternating current that
material. Nowadays, solid-state current fed inverter corresponds to the interaction between the coil
topology has gained more attention when compared to inductance, capacitance, and component resistivity
voltage fed inverter. Hence, a significant research effort using a power supply.
has been made in this research article to examine its
A power supply (or inverter), a tank circuit (or
power, control design, and performance aspects
through a critical literature review and identification of
worked), and a work coil make up an induction
heating system. Because the coil transmits so much
current in industrial applications, it must be cooled

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Proceedings of the Third International Conference on Electronics and Sustainable Communication Systems (ICESC 2022)
IEEE Xplore Part Number: CFP22V66-ART; ISBN: 978-1-6654-7971-4

with water on regularlyThis is why a normal AC line into an alternating current that is compatible
installation includes a water cooling system. The with the capacitance, inductance, and resistance of the
power supply converts the alternating current from the work head, coil, and component.
require more heat energy. When heated by induction,
some naturally magnetic forms of steel use the
resistance and hysteresis of the metal. As a result,
they preserve their magnetic properties. Steel loses its
magnetic characteristics when heated over the Curie
temperature (500–600 °C or 1000–1150 °F). On the
other hand, eddy current can be utilised to heat steel
to higher temperatures.
The amount of power needed is determined by
several factors, including the type of material, the size
of the workpiece, the desired temperature, and the
time it takes to achieve that temperature. Based on the
size of the object to be heated, determine how
frequently the induction heating system should work.
This is the most important factor to consider. The
frequency must be at least twice as high as 50 kHz to
heat smaller items effectively. However, you'll need a
lower frequency and larger bits to get more heat into
the material (one that is greater than 10 kHz).
When a heated object's temperature rises, the heat
finally escapes, causing the object's temperature to
drop. As the temperature of the workpiece rises,
calculating the quantity of heat lost through radiation
and convection becomes increasingly important.
Insulating techniques are widely used in high-
temperature environments to avoid heat loss and
lower the amount of power required by the induction
Figure 1. Induction Heating System system.

Figure 1 displays the general appearance of a


heating system. The metal's surface is heated to the II. LITERATURE REVIEW ON INDUCTION HEATING
desired depth during the heat treatment technique.
This is achieved by wrapping coils around the object
and powering them with the appropriate frequency D. K. Kim and colleagues (2018) You must create
and power. After that, the surface is rapidly chilled to a way for swiftly and uniformly heating blanks to
acquire the appropriate surface properties. The entire undertake procedures such as hot stamping. In order
workpiece is heated to extremely high temperatures Tothe issue of uneven temperature distribution that
before induction heating is used to create metal. To happens in the majority of induction heating systems,
attain the desired thickness, form, and structure, the a heating block has been added to the system. This
item is then pressed, rolled, hammered, or extruded. test was carried out to see if the heating block could
Eddy currents are generated in induction furnaces by heat blanks quickly and uniformly. Experiments were
massive coils with high currents, which melt the carried out to see how the addition of the heating
material in the crucible by heating it to a melting block affected the temperature distributions of
temperature. Induction cooking has come a long way different coil types. The results show that the shown
and is now used in a wide range of kitchens. A coil is induction heating system can heat the blank quickly
encased within a container in induction cooking. and uniformly, which is necessary for reliable hot
Currents are generated, which heat the pot or pan on stamping. The mechanical properties of a hot
the induction cooktop. In the saucepan or pot, cooks stamphot-stampedicate that the suggested heating
the meal. Induction cooking can be found in a variety method for hot stamping goods is a suitable
of kitchens. Induction heating is often used in the alternative to the traditional hot stamping process.
food industry to prepare meals. Controlled This time-saving technology uniformly heats the
dehydration is a step in the food manufacturing room while taking up less space than a traditional
process. Induction heating can be used to cook the electric heater. The ultimate result is a higher-quality
food after it has been dried.. product with lower manufacturing expenses.
The heating time and energy consumption of an F. Mühl et al (2020)"Inductive hardening" is
object is determined by the type of material used to widely used in the fabrication of vehicle components
make it. Iron and steel are easy to heat due to their to strengthen the component's surface. These systems
great heat resistance. Because aluminium and copper combine fast processing times with low costs and
resist heat less effectively than other metals, they high energy efficiency. Wear and fatigue resistance

978-1-6654-7971-4/22/$31.00 ©2022 IEEE 326


Proceedings of the Third International Conference on Electronics and Sustainable Communication Systems (ICESC 2022)
IEEE Xplore Part Number: CFP22V66-ART; ISBN: 978-1-6654-7971-4

are conferred by compressive residual stresses on the toacquire a complete understanding of it. As a result,
surface of induction-hardened steel components. The this enhances bainite development. Various heat
high surface hardness of the induction-hardened steel treatment processes can change the amount of bainitic
components is responsible for these qualities. This is phase on the surface of an AISI 4140 component. The
accomplished by combining a standard hardening results of this cutting-edge technologies are compared
machine with a temperature-controlled inductive to those of short-time inductive hardening and
surface hardening technique. The production of a tempering methods in terms of microstructure,
bainitic-martensitic microstructure has been shown to hardness, and residual stresses. There is a chance that
improve mechanical properties. As a result, here is a the fatigue strength of induction-hardened
revolutionary way of building an inductor that allows components could be improved if the surface layer
a calibrated sample to be cooled. The limitations of states formed are favourable. One of these traits is
the procedure are exposed through dilatometric mixed microstructure.
research and various heat treatment approaches

Table 1 Literature review on induction heating


References Methods Performance Results Limitations

V. Geetha, V. Single switch Parallel Resonant THD 124.18%. the system developed is
Sivachidambaranathan(2018) converter suited for all kinds of
domestic induction heating
The output power of 1.7KW to applications.
3KW

Kim, D. K., Woo, Y. Y., Park, Hot stamping Heating time Electric the heating method is a
K. S., Sim, W. J., & Moon, Y. heating feasible alternative for hot
H. (2018 Device output 15 kW furnace300 stamping products with
s excellent quality

Induction
heating58
s

Mühl, F., Jarms, J., Kaiser, D., Bainite/martensite dual-phase, Heating time 0.75s • Improvement of the surface
Dietrich, S., & Schulze, V. layer state of induction
(2020) Dual-phase microstructure, short hardened parts.
time hardening

850 kW a

J. BARGLIK, A. SMALCERZ, power – 60 kW Heating time 4,5 s The microstructure of


A. SMAGOR, G. KOPEC internal zone has not
changed at all (tempered
martensite).

J Barglik1 , K Ducki1 , D Power = 60 kW Heating time Mediyum fully hardened surface zone
Kukla2 , J Mizera2 , G F = 6.6 s, was obtained for the CDFIH
Mrówka-Nowotnik3 , J method only
Sieniawski3 and A Smalcerz1 High = 1.5
s

Robert Cryderman, Dalton 3 kW at a frequency of 240 kHz. Analysis of - Higher heating rates
Garrett, and Zachary temperature increased the Ac1 and Ac3
Schlittenhart temperatures and lowered
the Ms temperature.

III. REVIEW ON CURRENT FED INVERTER FOR


INDUCTION HEATING and aluminium, on the other hand, take more energy
The induction heating, along with the induction to heat up due to their low resistance. When induction
coil and the workpiece, is the most important heating is used to heat some magnetic steels, both
component of an induction heating system. The their resistivity and hysteretic properties are used.
induction generator provides alternating current (AC). Steel loses its magnetic characteristics when heated
The maximum output power and operational above the Curie temperature, which is between 1000-
frequency of such equipment are typical ratings. and 1150-degrees Fahrenheit (500 to 600 degrees
Celsius). Eddy current heating, on the other hand, has
During the last decade, university scholars and the potential to heat steel to higher temperatures. •
industry employees have shown a strong interest in The amount of power required is dependent on
SiC devices and power electronics systems. • The several parameters, including the type of material, the
workpiece's material determines how quickly it heats size of the workpiece, and the degree of temperature
up and how much power it requires. Because of their increase necessary. - When will the temperature begin
high resistance, steel and iron heat up quickly. Copper to rise? One of the elements that influence how

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Proceedings of the Third International Conference on Electronics and Sustainable Communication Systems (ICESC 2022)
IEEE Xplore Part Number: CFP22V66-ART; ISBN: 978-1-6654-7971-4

frequently the induction heating system runs is the than a voltage source. There are times, however,
size of the work item to be heated. In comparison to when this is not the case. It's feasible that the input
smaller workpieces, which require a higher frequency will behave like a voltage source at times.
(>50 kHz) for efficient heating, larger workpieces
A thyristor inverter with a current-fed series load
benefit from a lower frequency (>10 kHz) and better
heat penetration. The amount of heat lost increases as is examined in this paper. The rules of duality were
applied to a voltage-fed parallel inverter to create this
the temperature of a heated workpiece rise. As the
temperature rises, the relevance of radiation and inverter. The inverter can be simulated and closed-
convection losses from the workpiece grows. When form solutions found using a normalised second-order
temperatures are high, insulation is usually used to model. Switch stresses and resonant component
ratings are examined to meet a range of regulatory
decrease the amount of heat lost and the amount of
power required from the induction system. norms. The switching-resonant frequency ratio and
the Q-factor of the resonant tank circuit are two of
Induction heating is well known for its ability to these needs. These curves are used throughout the
reach exceptionally high temperatures for a range of design process to ensure that the inverter will work
applications. A source of high-frequency current effectively with varying levels of input current, output
capable of generating a high-frequency eddy current voltage, power, and frequency.
in the workpiece, which warms it, is required for this
operation. The most common types of inverters in big Oleg Sivkov and Martin Novak published their
topologies are those powered by voltage or current. findings from testing a custom-built high-frequency
The ability of current-fed inverters to prevent short SiC inverter in 2014. The CCS050M12CM2 module
circuits is one of their advantages. One of its best with SiC MOSFET (1200V, 50A) is used in the
characteristics is this. This gadget is fully inverter (1200V, 50A). A comparison of SiC
MOSFET modules with Si IGBT modules using
unpredictable, unlike a power source inverter.
datasheets and scientific publications revealed that
Resonant inverters have been used in a wide range SiC MOSFETs are more efficient, have less loss, and
of industrial applications since the invention of can run at a higher frequency than Si IGBT modules.
vacuum tubes, including AC power sources for In the lab, the properties of a SiC MOSFET inverter
spacecraft, induction heating and melting, ultrasonic and a-Si IGBT inverter were compared and tested. A
cleaners, and low-frequency radio transmitters. SiC MOSFET inverter has lower power static and
Inverters produced with semiconductor power devices switching losses than a-Si IGBT inverter, according to
such as thyristors, power transistors, and power the findings. In addition to being more efficient, a SiC
MOSFETs have recently undergone several MOSFET inverter could switch at a higher frequency.
modifications that have improved their performance A SiC module's switching properties were measured
over vacuum tube inverters. up to a frequency of 30,000 hertz. The experiments
found that when the device was shut off, it lost about
Inverters are power switching circuits. Their job is 10 times more powerful than when it was switched on
to convert direct current (DC) voltages and currents at a switching frequency of 20 kHz. The circuit that
into almost sinusoidal voltages and currents. Switches regulates the driver was thoroughly examined to
are commonly employed to connect a stable voltage
prevent the voltage at the driver's output from
or current across a resonant load. During the becoming too high. The differential equations in the
conversation, carefully established ways to create circuit substitution diagram must be written down and
resonant inverter topologies are discussed. Because then solved to find the damping resistor that will stop
resonant inverters have lower switching losses and
the overshoot. Finally, the correct resistor value was
less harmonic waveforms, square wave inverters do identified to stop the overshoot, keep the switching
not perform as well as resonant inverters. These are fast, and keep the delay to a minimal.
two of the most important reasons why using resonant
inverters is a good idea. This type of inverter is In 2021, Thore S. Aunsborg et al exhibited a
typically used when there is a high power demand. current source resonant inverter prototype for variable
When compared to other devices that can switch frequency MHz induction heating. This article also
between two states, the resistor has been used the discusses important considerations to keep in mind
most. This event is brought about by two key factors. when using power devices with a rising blocking
Because it can withstand more power, the thyristor is voltage in high-frequency applications. It was
superior to other types of switching devices. Second, possible to build a power module using 1700V
because the thyristor turns off when its current MOSFETs in parallel and gate drivers. The gate
reaches zero, the natural commutation principle, drivers were able to turn on and off the four paralleled
which is used by many resonant inverters, may be MOSFETs at a rate of 2.5 MHz with just a 5-degree
used to turn it off without the need for an additional Celsius increase in temperature. This suggests that a
commutation circuit. Because many resonant inverters hard-switching integrated gate driver structure could
work on the natural commutation principle, this is a be used to address both the high-frequency thermal
possibility. The majority of the research has focused driver issues and the low gate loop inductance
on inverters that get their power from a voltage requirements of paralleled SiC MOSFETs. The fact
source. When duality is used to its full potential, new that both of these problems can be solved at the same
circuits with useful and distinct properties can be time proves this. A high-Q resonant tank used in
created . In other cases, the inverter's input industry was used to test the power module. Even
characteristics are those of a current source rather when the system is not loaded, switching at the

978-1-6654-7971-4/22/$31.00 ©2022 IEEE 328


Proceedings of the Third International Conference on Electronics and Sustainable Communication Systems (ICESC 2022)
IEEE Xplore Part Number: CFP22V66-ART; ISBN: 978-1-6654-7971-4

resonance frequency produces clean voltage connecting a passive LC filter in series with the
waveforms. This demonstrates how the paralleled SiC device's input. To minimize the unwanted harmonics,
MOSFET power module for the high frequency, high- make sure the LC low pass filter is appropriately
Q inverter system was built. [Requires citation] constructed. This goal was achieved thanks to the
[Requires citation] [Requires citation] [Requires careful selection of an LPF. This study details the
citation] [Requires citation] [Requires citation] design and analysis of an induction heating system
[Citation Since soft-switching was disabled at higher with a DC-link, high-frequency current source and a
voltages, the inverter didn't work as well. This was full bridge converter. To ensure high power quality at
due to the poor temporal resolution of the driving the supply end, it is critical to establish a minimum
circuit. This was a problem when the voltage was level of distortion during this procedure. It is feasible
higher. Despite this, the test setup with a 2.3 kW to decrease the harmonics produced when power
output power and a predicted reactive power of 170 semiconductors turn on and off by carefully building
kVA was able to achieve an efficiency of over 90%. a filter. According to the legislation, the number of
When 1700V MOSFETs are used in parallel at MHz, harmonics that can be added to the power supply must
these results show how accurate and valuable a CSRI be limited. To meet the authorities' restrictions about
can be. Furthermore, these findings suggest that the the amount of distortion allowed in utilities, the
power range of MHz induction heating inverters can proposed technique incorporates passive LC filters. It
be further increased. improves the quality of the supplied power at the
circuit's conclusion by regulating the flow of
Abdelkader Attab et al. (2019) devise a simple harmonic currents. The addition of the LPF
method for determining the size of an induction coil dramatically reduces Total Harmonic Distortion
and estimating how much power an inverter requires (THD) from 49.63% to 47.68% according to the
for a particular type of metal piece's degree of
PSIM simulation results.
hardening. The presented approach was used to
determine the parameters of the induction coil based C. Hammouma et al developed a full-bridge
on a set of hardening standards for a metal sample, as parallel resonant inverter in 2016 that is being
well as the characteristics of the resonant inverter explored for use in induction hardening. The
power supply, which required modelling topology's parameters were a great match for the
electromagnetic and electric models. The source of the input current, allowing the system to
electromagnetic simulation was used to accurately function to everyone's satisfaction. Two distinct
anticipate eddy current losses, which are reflected in approaches to power control have been examined
ohmic losses, in order to heat and hardness of the using both modelling and experiment. Both
surface. The influence of an efficient PLL scheme simulations and experiments provide identical results.
with a high reaction time (40 ms) on achieving a high Managing the current, on the other hand, is far more
efficiency of up to 91 per cent was demonstrated. The efficient than controlling the frequency. Because the
resonance frequency was changed from 4.2 to 7.2 kHz current in the coil was substantially larger than the
in this manner, which made hardening operate well DC supply, the temperature gradient was superior to
without requiring extra energy. The resonant that of the series resonant inverter, despite even a
frequency was changed from 4.2 kHz to 7.2 kHz to considerable amount of power has been consumed.
accomplish this. This is due to the fact that the dc current supply DC
power than the coil's current. This is commonly
Irshad Khan et al (2000) A compact high- recommended for hardening applications. Whether or
frequency induction furnace was constructed with the
whether this is true is dependent on a carefully
help of an independent frequency control system. The chosen, high-quality component. Two different
system has already been shown to have several approaches are used in this article. Other strategies,
advantages. Because the actual circuit is made up of a such as PDM control, which has the potential to
limited number of components, the method for achieve high efficiency in resonant mode, could also
altering the frequency is relatively inexpensive to be examined. The benefits of the parallel resonant
build. Open loop frequency management is no longer inverter topology can be realised even at low power
required thanks to automatic frequency control levels, based on the overall quality of the outputs. The
(AFC). The inverter's performance has also been idea was linked with a matching transformer in this
enhanced as a result of this. Snubber circuitry is no article about induction hardening so that a lot more
longer required because the ZVS goal has been
power could be used to fit metal rods of varied
achieved, and the MOSFET switches can now be diameters. This power vary between 1 and 2 kW
driven closer to their maximum voltage ratings. throughout the hardening process, and the
ROY Debabrata et al (2015).,High-frequency CSI temperature reached 900 °C. .
inverters require a transformer, a bank of rectifiers, Alireza Namadmalan et l looked at the power
and other components to get power from the power quality and harmonic effects of single-phase and
frequency source. They usually suffer from noise and
three-phase IH systems. The single-phase mode is a
harmonic distortion as a result of their high switching simple construction and control method for reducing
frequencies. The rectifier generates a repetitive action total harmonic distortion (THD). When operating in
when it reprocesses the high-frequency components three-phase mode, a cost-effective passive filter is
of the incoming current and transmits them to the also used. A control mechanism is being developed to
inverter. It's critical to have a low amount of noise and increase the system's dynamic response by reducing
harmonic distortion in the input. You can do this by

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Proceedings of the Third International Conference on Electronics and Sustainable Communication Systems (ICESC 2022)
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the sag effect and making the effect of sudden load and the results show that it does so extraordinarily
size changes more linear. The technique has been well..
shown to work in both of its potential applications,
Table 2: Review of current fed Inverter for induction heating

Ref Methods Discussion Result Identified technical


gaps

Sivkov, Oleg; Novak, CCS050M12CM2 module with SiC MOSFETs have a lot shorter switching time 20 kHz fast switching and low
Martin (2014) MOSFET (1200V, 50A). delay than IGBTs, while SiC has lower losses delay.
and a much greater efficiency than IGBTs.
Thore S. Aunsborg et al paralleled 1700V MOSFETs and the results show that a paralleled SiC 2.3 kW inverter setup, the
(2021) integrated gate drivers MOSFET power module may efficiently drive fabricated power
a high-power, low-impedance coil for MHz module achieves >
four paralleled MOSFETs at 2.5 induction heating. 90% efficiency for a
MHz calculated reactive
power of

Asger Bjørn Jørgensen 10 kV SiC MOSFET the power module is examined using ANSYS The peak its low inductive
et al (2020) Q3D Extractor. Experiments are used to voltage of design, high-voltage
investigate the integrated gate-driver 1.6 kV breakdown rating and
circuitry's thermal performance. its power dissipation
capability

Zhebie Lu et al (2020) SiC MOSFET 400V 5 kV 99% efficient

Patil, Nutan et al (2019) Hi-Nicalon SiC fiber 1-200Mhz Examine The Rapid-Radio Frequency (0.1 oC/s) significantly lower
heating

Liran Zheng et al (2021) 50 kVA 5 kV DC to 600 V DC or The lack of commercially accessible 1.2 kV (0.13%) very low leakage
480 V AC M-S4T high-current-rating SiC reverse-blocking inductance
modules is the biggest stumbling block to the
V SiC MOSFETs and diodes are system becoming even more efficient.
bidirectional

series or parallel

Yang Xu et al (2022) Infineon’s SiC MOSFETs Even if there is a voltage differential between Efficiency 94.4 %
the input and output, the conduction loss can
100V 50A be kept constant, and there will be no more
loss.
Abdelkader Attab1 , full-bridge inverter configuration The importance of inverter control settings is Efficiency achieve high
Houcine Zeroug1 , consisting of power IGBTs, fed demonstrated using electrical and thermal efficiency of up to
Chabane from a DC voltage generated from power. When these parameters are optimised, 91%,
Hammouma(2019) a three-phase rectifier source a high degree of productivity and a desirable
hardening profile are achieved.
Pin 560 W

Pout 510 W

Shohei Komeda et al (2014)., This work


discussed the experimental proof that SiC MOSFETs
Firas A. Rasheed et al set out to build, simulate,
can be used in high-frequency induction heating
and explore the properties of a general-purpose power systems. For experimental verifications, a prototype
supply that could be used to power a variety of SiC MOSFET inverter with 15 kW of power and a
induction coils for a variety of heating applications. switching frequency of 70 kHz was built and tested.
Each of the three phases has a fully regulated full- The SiC MOSFET has a very short lead time of 800
wave rectifier (FCFWR) and only one phase has a nanoseconds and can work consistently at switching
self-tuned inverter. For each of its applications, it is
frequencies of 70 to 85 kHz. An auto-turnoff effect in
designed to accommodate a wide range of power the drain-to-source voltage has been reported on
ratings and output voltages with different magnitudes several occasions. By adjusting the gate resistor, the
and frequencies. It can be used for melting, surface overall switching power loss caused by both the time
hardening, and through-heating of linear and it takes to turn on and turn off by itself is reduced.
nonlinear ingot materials as a result of this. The One of the subjects mentioned in the preceding phrase
external properties, the harmonic content of the input was this. As a result, the inverter prototype has proved
currents, and THD factor are calculated for each that SiC MOSFETs may be used for high-frequency
combination of triggering angle and load current. The induction heating with a power conversion efficiency
power supply is designed to work with the terminal
of up to 98.5 per cent at rated power.
voltages and frequencies of the instances being tested.
The information gathered allows the planned power Abhishek Kar et al (2019).,The circuit analysis,
supply's power, terminal voltage, and frequency FEM-based simulation, and experimental validation
ranges to be determined. The computer programme of a Silicon Carbide (SiC)-based induction heating
MATLAB 7.11.O was used in this project (R2010b). prototype powered by a 160 kHz, 145-watt voltage
source inverter are all described in this study (VSI).

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Proceedings of the Third International Conference on Electronics and Sustainable Communication Systems (ICESC 2022)
IEEE Xplore Part Number: CFP22V66-ART; ISBN: 978-1-6654-7971-4

This page contains detailed instructions on how to increases as it becomes narrower. A good induction
design and choose components. Due to their heating design includes a small inductor and takes
decreased switching and conduction losses, lab-made into account the skin effect that high frequency would
SiC MOSFET-based high-frequency converters are cause. The distance between the conductive plate and
used to obtain higher frequencies. Because of its the inductor is measured and analysed in this study.
higher performance, induction heating is the favoured The density distribution is unaffected by the distance
method for heating applications. The surface of between samples. The highest amount of money that
metals can be treated by high-frequency induction can be offered for Current density reduces as the
heating. When working at higher frequencies, flux distance between two places grows. The current
tends to pass through the surface of metals due to skin density is distributed differently when the
effects. This study presents the results of a FEM- composition of the conductive plate is changed. In
based simulation. The strategy was put into action. A fact, increasing the electric conductivity decreases the
piece of hollow cast iron was heated to 135 degrees linearity of the distribution. As a result, the author
Celsius in under three minutes. The outcomes of the will recommend a silicon carbide induction heating
experiments were also incorporated into this research. design with a high frequency controller and a limited
The congruence between simulation and experiment inductor width and distance from the plate material.
results demonstrates the accuracy of the work.
Matúš and Dobroslav (2015)., This paper
K. Djellabi and Latreche(2014)., The article's explains how a simulation model for induction
main focus was on using the COMSOL® heating was created to account for metal nonlinearity.
Multiphysics tool to quickly pre-design induction The experimental results were analysed in addition to
heating. The model took about 20 minutes to solve on the simulation model. According to the findings, the
a PC with a core i3 processor and 64GB of RAM. chosen technique is suitable for designing induction
Changes in the width of the inductor have no heating systems.
influence on the current density distribution, but they
do affect the efficiency of the induction heating IV. DISCUSSION AND CONCLUSION
process. As a result, an effective inductor for In industries that use induction heating, resonant
induction heating will be compact and will take into converters still use thyristor and Silicon IGBT
consideration the skin effect caused by high technology We, on the other hand, require these
frequency. When the temperature reaches its peak converters. Silicon carbide (SiC) medium-voltage
(600 degrees Celsius) at the end of the heating semiconductor power devices could replace the above
procedure, the surface of the object is hotter than the semiconductor switch converters with more efficient
Curie point. This means the material is no longer and compact converters in the high-frequency band.
magnetic, which allows the electromagnetic field to
penetrate further. In medium-voltage applications, employing a
series connection has several advantages over using a
A. Attab et al (2015 )Using an induction coil single high-voltage device, but it also has two
approach, this article shows how to make a resonant drawbacks: inconsistent voltage and increased
inverter for induction surface metal hardening. To switching loss. A reliable approach involving the
assess the inverter's power requirements and the insertion of parallel capacitor snubbers to each SiC
induction coil's specs, we plan to use an AISI 1038 MOSFET is used to correct the voltage disparity.
sample metal rod. This would allow us to get the right
amount of heat for the hardening profile we want. Silicon carbide can be used to improve the
This method uses a mechanism that runs at a performance of a wide range of devices since it can
frequency of 1 to 30 kHz and has a penetration depth function at high temperatures, high powers, and high
of 0.5 to 1. In the first step of this technique, eddy frequencies. Power devices made of SiC have the
current losses are calculated using a 2D numerical potential to outperform equivalent Si devices.
analysis. The electrical circuit is studied after the However, SiC semiconductor technology must be
magnetic and electrical components of the system developed and commercialised to reach this goal.
have been examined. A low-power prototype is used Induction heating is an example of a technology
for an induction hardening application, and the that is improving and can be applied to new
expected and actual performance of the application applications because it uses SiC devices [89]. The
are compared. This indicates the method's majority of resonant power converters work at
effectiveness. This comparison is carried out using an frequencies ranging from a few tens of kHz to MHz,
induction hardening application. with outputs ranging from a few kilowatts for
Didi Istardi and Andy Triwinarko (2011).,The domestic and medical uses to several megawatts for
primary goal of this research was to use the industrial purposes. The majority of resonant power
COMSOL® Multiphysics software to simulate inverters have a frequency range of a few tens of kHz
induction heating for home appliances (kitchen to a few MHz. SiC devices excel at blocking voltages,
appliance). Through research, the features of switching losses, and extreme conditions
induction heating have been found. Changes in the performance, all of which these designs lack. This
width of the inductor have no influence on the current suggests that SiC devices could be used to make high-
density distribution, but they do affect the efficiency performance converters and new IH applications. SiC
of the induction heating process. The efficiency of an components can be used in a wide range of
inductor decreases as it becomes wider, but it

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Proceedings of the Third International Conference on Electronics and Sustainable Communication Systems (ICESC 2022)
IEEE Xplore Part Number: CFP22V66-ART; ISBN: 978-1-6654-7971-4

applications due to their wide range of voltages and surface hardening." In 2015 IEEE Industry Applications
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IH hobs must function well. This is because both the [11] Aunsborg, Thore S., Sune Bro Duun, Stig Munk‐Nielsen,
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IEEE Xplore Part Number: CFP22V66-ART; ISBN: 978-1-6654-7971-4

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