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Corresponding author: altinten@gazi.edu.tr Received: 19.10.2022, Accepted: 28.02.2023
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B. Sirinoglu Doğan, A. Altınten / BEU Fen Bilimleri Dergisi 12 (1), 84-92, 2022
industry, choosing the right material, strengthening corrosion. Despite the magnitude of corrosion is a
the material, changing the ambient conditions very effective method for the corrosion cost, it can
(inhibitor addition, reducing the temperature and be concluded that scientific studies on corrosion
speed), cathodic and anodic protection, coating, prevention are quite limited, except for high-risk
modeling of corrosion damage, development of sectors such as aviation and the fuel oil industry.
environmentally friendly economical corrosion European Union (EU) Major Accident Reporting
protective materials like chromium despite its toxic, System (eMARS) database stated that 20 percent of
carcinogenic health effect [6] and coatings. the 137 major refinery incidents, that occurred since
Modeling operation conditions and accelerated 1984 have been caused by corrosion [7]. When the
corrosion tests in the laboratory environment may accidents caused by corrosion in the oil industry are
help to predict estimation of the remaining time to considered, as seen in Figure 1, pipelines take the
the major repair or replacement of first place in the equipment list covering the most
equipment/material. frequent accidents [8].
As a result of developing industry conditions
and increasing needs, modeling prevention of
35
Process safety event
30
25
20
15
10
5
0
Figure 1. The number of process safety events (Tier 1) by equipment, redrawn from reference, redrawn.
Corrosion occurs both inside and outside of operating conditions. The Pipeline and Hazardous
oil subsea pipelines, although the most intense Materials Safety Administration (PHMSA) of the
corrosion occurs outside of the pipe, internal United States Department of Transportation
corrosion has gained importance since it is related to (USDOT) stated 18% of major accidents in the
the design life. Internal corrosion involves high risk United States of America (USA) between 1988 and
due to the nature of the transported materials, the 2008 were due to corrosion of the equipment [1].
presence of water, and dissolved gases such as CO2 Accidents such as Flixborough, (the UK, 1974),
and H2S. Crude oil is not corrosive, but they cause Berre l'Etang (France, 1988), Kallo (Belgium, 2005)
corrosion when electrolytes such as water are present and Gironde (France, 2007) highlight the potential
in the environment [9]. The most common types of for serious consequences of serious accidents [2].
corrosion are organic acid, H2S, The use of large- Aside from the fact that approximately 40%
diameter, thin-walled pipes in pipeline transportation of the pipelines around the world have reached the
to meet the rapidly growing demand for oil and gas end of their design life, when corrosion in the
resources has also increased the risk of high pressure pipelines considered, it would be fair to say that it is
operations. However, undersea oil transportation possible to have a major accident in the oil industry
poses a serious threat of corrosion due to the difficult at any time. The O2-induced corrosion, and sweet
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B. Sirinoglu Doğan, A. Altınten / BEU Fen Bilimleri Dergisi 12 (1), 84-92, 2022
corrosion (CO2 corrosion) [10], [11]. As a result of Table 1. Test dataset used in theoretical calculation
developing industry conditions and increasing needs, from Nešić et al. 1995.
modeling of corrosion damage emerges as a very Parameter Value
effective method in the prevention of corrosion. To Ionized water, CO2 gas
Test solution
obtain a more accurate estimation rate for CO2 [11]. weighted 1% NaCl
Despite all these developments, corrosion rate Temperature (°C) 20, 50, 80
prediction still exists as a problem to be solved for pH 4, 5, 6
industries with high operational risk. CO2 partial
1
Although many papers studied NORSOK pressure (bar)
M506, the exact difference between experiment and Flow rate (m/s) 2-12
mathematical modeling is still unknown. In this
study, corrosion rate calculation was performed with 2.2 NORSOK CO2 corrosion model
the NORSOK M 506 model developed for modeling
CO2 corrosion and compared with the data collected The Norwegian petroleum industry created the
with Nešić, Solvi and Enerhaug’s (1995) standard NORSOK M 506 model to calculate the
experimental study [12]. With this approach, it is corrosion rate caused by CO2 in hydrocarbon
aimed to determine the difference between the production and processing systems. The CO2
experimental and mathematical corrosion rate corrosion rate at a place with temperature T is
estimation for high operational risk processes. calculated using the NORSOK M 506 model. To
make an ideal and safe design in multi-phase
2. Material and Method turbulent flow in subsea oil pipelines, the effects of
operating parameters on pressure gradient, water cut
2.1. Nešić, Solvi and Enerhaug’s experiment and flow model should be investigated. In most
experimental approaches, studies that can fully
In this study, the data from the experimental study address these issues are limited. The model was
[12] conducted by Nešić, Solvi and Enerhaug in 1995 created from the data obtained during the calibrating
were used. The corrosion rate was monitored using of the De Waard model [12], [13]. It allows the
corrosion polarization resistance (LPR), potentio- corrosion rate to be determined at temperatures
dynamic scavenging and electrochemical impedance between 5-150°C. The model revealed that the
techniques. The research was intended to see how corrosion rate along the pipeline always decreases.
flow affected carbon dioxide corrosion in the lack of The model results were validated and
protective surface films. It has been trying to come verified by the experimental data. The model is made
up with solutions to the problems associated with the up of three empirical equations that calculate the
transportation of the oil and gas industry. Nešić et al., corrosion rate in mm/year depending on the
1995 studied temperature, pH, and velocity effect on temperature range. Equation (1) is as the following
corrosion, a wide range of parameters ranging from [14].
laminar flow to highly turbulent flow were studied in
test sections consisting of rotating cylinders and 0.62
0.146+0.0324 𝑙𝑜𝑔(𝑓𝐶𝑂2 )
𝐶𝑅𝑇 = 𝐾𝑇 × 𝑓𝐶𝑂 ×( ) x𝑓(𝑝𝐻) 𝑇
pipes: Temperature T=20-80°C, pH=4.0-6.0, partial 2 19 (1)
pressure of CO2 𝑃𝐶𝑂2 =1 bar (100 kPa) and partial
pressure of H2S 𝑃𝐻2 𝑆 =0 bar, velocity v=0-13 m/s,
[NaCl]=1%, [HAc]=0 ppm, [Fe+2]<1 ppm. The CRT, rate of corrosion in mm/year; KT, the
experiments are repeated several times, replicated equilibrium constant at temperature T; 𝑓𝐶𝑂2 , fugacity
and derived from LPR measurements confirmed by in bar; , shear stress Pa, pH-dependent function
weight loss measurements. The test dataset used in 𝑓(𝑝𝐻) 𝑇 at temperature. KT is a linear variable and
theoretical calculation from the experiment was changes depending on the temperature, presented in
shown in Table 1 [12]. Table 2, T is the temperature in Celsius [14].
86
B. Sirinoglu Doğan, A. Altınten / BEU Fen Bilimleri Dergisi 12 (1), 84-92, 2022
The model calculates the mean shear stress () on the regimes and obstacles may generate shear stress
walls of straight pipe sections at medium to high fluctuations where the shear stress peaks may be
superficial velocities of either the liquid or gas considerably higher than the average shear stress.
velocities. This shear stress is used to calculate the If the shear stress is high, this may cause mesa
corrosion rate in the pipe. If there are any obstacles attacks, with corrosion rates significantly higher than
or other geometrical changes in the flow, the shear what is estimated by the model [14].
stress will be higher than what is calculated by the
computer program. Additionally, different flow = 0.5 × 𝜌𝑚 × 𝑓 × 𝑈𝑚
2 (6)
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B. Sirinoglu Doğan, A. Altınten / BEU Fen Bilimleri Dergisi 12 (1), 84-92, 2022
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B. Sirinoglu Doğan, A. Altınten / BEU Fen Bilimleri Dergisi 12 (1), 84-92, 2022
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