3JH4E

Marine Installation Manual - Volume 2

Page
Engine Specifications .................................................................... 2
Marine Gear / Sail Drive Specifications ......................................... 3
Fuel System Specifications ........................................................... 4
Cooling System Specifications ...................................................... 4
Air Intake and Exhaust Specifications ........................................... 5
Alarm System Specifications ......................................................... 5
Engine Outline with KM35A........................................................... 6
Engine Outline with KM35P........................................................... 7
Engine Outline with SD50.............................................................. 8
Piping Diagrams .......................................................................... 10
Electrical System ......................................................................... 12
Performance Curves.................................................................... 20
Controls ....................................................................................... 21
Power Take-Off ........................................................................... 24
PTO Performance Curves ........................................................... 25
Engine Mount Specifications ....................................................... 26
Cold Starting Aids........................................................................ 28
Air Venting for V-Drive Applications ............................................ 28
Water Heater Tank Connection ................................................... 28
Optional Accessories................................................................... 29

Marine Installation Manual - Volume 2 JUN 2006 (Rev. 1) 3JH4E-1

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 3JH4E 3JH4E

3JH4E
Engine Specifications Parameter Data
Minimum Battery DC 12 V, 80 Ah
Parameter Data
Capacity
Configuration 4-cycle, Vertical,
Cooling System Fresh water cooling by
Water-Cooled Diesel
centrifugal fresh water
Crankshaft Rotation Counterclockwise pump and rubber
(Viewed from Stern) impeller seawater pump
Combustion System Direct Injection Coolant Capacity 4.5 L
Aspiration Naturally Aspirated (Engine) (4.76 qt)
Number of Cylinders 3 Coolant Recovery 0.8 L
Tank Capacity (0.85 qt)
Bore x Stroke 88 mm x 90 mm
(3.47 in. x 3.55 in.) Engine Lubrication Forced lubrication with
System trochoid pump
Displacement 1.642 L
(100.2 cu in.) Engine Oil Capacity at 1.1 / 5.0 L
8° Rake Angle (1.16 / 5.28 qt)
Continuous Rating 26.7 kW*
(Effective / Maximum)
Output at Crankshaft (36.3 hp metric)*
(at 2907 rpm) Engine Oil Capacity at 1.2 / 5.5 L
0° Rake Angle (1.27 / 5.81 qt)
Brake Mean Effective 0.67 MPa
(Effective / Maximum)
Pressure 6.80 kgf/cm2
(Continuous Rating (97.18 psi) Dry Weight 185 kg
Output) (with KM35P) (408 lb)
Piston Speed 8.7 m/sec. Dry Weight 186 kg
(Continuous Rating (28.54 ft/sec.) (with KM35A) 410 lb)
Output) Dry Weight 213 kg
Maximum Output at 29.4 kW* (with SD40 / SD50) (470 lb)
Crankshaft (40 hp metric)* KM35P: 8°
(at 3000 rpm) or Recommended
KM35A: 0°
28.7 kW** Installation Rake Angle
(39 hp metric)** SD40 / SD50: 0°
Brake Mean Effective 0.72 MPa Maximum Installation KM35P: 15°
Pressure 7.3 kgf/cm2 Rake Angle KM35A: 8°
(Maximum Output) (104.43 psi)
Piston Speed 9.0 m/sec. Notes:
(Maximum Output) (29.53 ft/sec.) 1. Rating condition:
High Idling Speed 3325 ± 25 rpm * Fuel temperature: 25°C at fuel pump
Idling Speed 800 ± 25 rpm inlet ISO 3046-1
Firing Order - 240° -240° -240° ** Fuel temperature: 40°C at fuel pump
1-3-2-1 inlet ISO 8665
Starter Motor DC 12 V, 1.4 kW Fuel density: 0.842 g/cm3 at 15°C
Alternator DC 12 V, 80A 2. 1 HP (hp metric) = 0.7355 kW
DC12 V, 60A - Option

3JH4E-2 JUN 2006 (Rev. 1) Marine Installation Manual - Volume 2

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12/05

Marine Gear / Sail Drive SD40 / SD50

Specifications Parameter Data
Use either KM35A or KM35P marine gear or SD50 Reduction Ratio 2.32
sail drive with the 3JH4E engine. The KM35A and (Ahead)
KM35P marine gears and the SD50 sail drive has a
mechanical cone clutch. Reduction Ratio 2.32
(Astern)
KM35A Sail Drive Oil Capacity 2.2 L
Standard (2.3 qt)
Parameter Data
Sail Drive Oil Capacity 1.8 L
Reduction Ratio 2.33 / 2.64 Standard - Old Style (1.9 qt)
(Ahead) SD40
Reduction Ratio 3.04 Sail Drive Oil Capacity 2.35 L
(Astern) Long-Reach - Extension (2.48 qt)
Marine Gear Oil 0.15 / 0.65 L 58
Capacity (0.16 / 0.69 qt) Sail Drive Oil Capacity 2.45 L
(Effective / Maximum) Long-Reach - Extension (2.59 qt)
Propeller Rotation Clockwise 100
(Viewed from Stern) Propeller Rotation Counterclockwise or
Dry Weight 13 kg (Viewed from Stern) Clockwise
(without Engine) (29 lb) Dry Weight 39 kg
(without Engine) (86 lb)
KM35P

Parameter Data
Reduction Ratio 2.36 / 2.61
(Ahead)
Reduction Ratio 3.16
(Astern)
Marine Gear Oil 0.05 / 0.5 L
Capacity (0.052 / 0.53 qt)
(Effective / Maximum)
Propeller Rotation Clockwise
(Viewed from Stern)
Dry Weight 12 kg
(without Engine) (27 lb)

Marine Installation Manual - Volume 2 JUN 2006 (Rev. 1) 3JH4E-3

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 3JH4E 3JH4E

Fuel System Specifications Cooling System Specifications

Parameter Data Parameter Data
Maximum Fuel Feed 0.5 m Maximum Seawater 0.5 m
Pump Suction Head (19.69 in.) Pump Suction Head (19.7 in.)
Maximum Fuel Feed 9.2 L/min. Seawater Inlet Pipe 26 mm
Pump Discharge (2.44 gal/min.) Connector Outer (6.87 in.)
Volume (Engine at Diameter
3000 rpm) Thermostat Operating 90°C
Maximum Fuel Feed 12.73 kPa Temperature (194°F)
Pump Discharge (1.85 psi) (Full Open)
Pressure (Engine at Thermostat Operating 76.5°C
3000 rpm) Temperature (Opening) (169.7°F)
Fuel Inlet Pipe 8 mm Maximum Overflow 1.0 m
Connector Outer (0.315 in.) Pipe Length (39.37 in.)
Diameter (Coolant Recovery
Fuel Return Pipe 8 mm Tank to Filler Cap)
Connector Outer (0.315 in.) Maximum Overflow 9 mm
Diameter Pipe Outer Diameter (0.355 in.)
Fuel Consumption at 7.8 L/hr (Coolant Recovery
Continuous Rated (2.06 gal/hr) Tank to Filler Cap)
Output Water Heater Tank RC 3/8
Connector Thread Size

3JH4E-4 JUN 2006 (Rev. 1) Marine Installation Manual - Volume 2

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Air Intake and Exhaust Specifications Alarm System Specifications

Parameter Data Parameter Data
Exhaust Pipe Outer 76.2 mm Coolant Alarm Switch ON:
Diameter (3.0 in.) Operating 97 - 103°C
Connection Temperature (206.6 - 217.4°F)
Minimum Engine 6.0 cu m/min. OFF:
Room Fresh Air (212.0 cu in./min.) 90 - 97°C
Exchanges (194 - 206.6°F)
(Ventilator Capacity) Engine Oil Alarm 9.8 - 29.4 kPa
Maximum Air Inlet 4.0 kPa Switch Operating (1.43 - 4.27 psi)
Depression 408 mmAq Pressure
(16.06 in.Aq)
Maximum Back 30.0 kPa
Pressure (measured 3059 mmAq
within 250 mm (0.31 kgf/cm2)
[9.8 in.] of exhaust
manifold inlet)
Maximum Output 650°C
Exhaust (1202°F)
Temperature
(measured within
250 mm [9.8 in.] of
exhaust manifold
inlet)
EPA Exhaust Test Location: Heat Exchanger
Port Size G 3/4 - 14 BSPP*
Maximum -
Turbocharger Boost
Pressure
Maximum Engine 60°C
Room Ambient (140°F)
Temperature
* NOTE: Back pressure measured from EPA test
port located on the heat exchanger. CAUTION!
Test ports are British Standard Pipe Parallel
(BSP) not National Pipe Thread (NPT). BSP and
NPT threads are not compatible due to the thread
pitch. Mixing can cause thread damage.

Marine Installation Manual - Volume 2 NOV 2007 (Rev. 3) 3JH4E-5

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3JH4E

Unit: mm
MIXING ELBOW MOUNTING BLOCKS ID#150

.2
76
U-MIXING ELBOW

Ø
OW
ELB
ING
210
7

MIX
DIRECTION OF ROTATION

3-M10X1.5

ø 120
A
DEPTH 14/20

202.5
0

210
60
8
ø6

PC ø 50-+0.025
PC

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Engine Outline with KM35A

DETAIL OF PULLEY
12X30 4-ø 17
166 72.5 ø 12 VIEW IN DERECTION OF ARROW A
174 MOUNTING BLOCKS ID#100
206 143
168 412 190
1 538.6
517.6
(274) 243.6 BELT COVER
OPTION (ALTERNATOR) 295

U-
194.1

NOV 2007 (Rev. 3)

(140.5) 401 274

G
2 14

MI (O
FUEL OVERFLOW ø 8

XI P
N TI
W
EL ONA
ø
BO L)
76
FUEL INLET ø 8
ø 26

Figure - 1
431.4
INLET
R

622.6
3
(266.4)
(202.5)
WATE

87
ROTATION ASTERN
49

© 2007 Yanmar Marine International

32
79.5

MIN.100
MAX.110
191.2
173°
AHEAD

67
R1
93.2 120.4 (72.5) 152
330 (87) 269 226.5
480 6 6 723 47
7.5 776
4-ø 10.5
8 NOTE
ø7 1. DWG.SHOWS MOUNTING BLOCKS AT ORIGINAL HEIGHT.

0
ENGINE WEIGHT WILL COMPRESS BLOCKS BY 4MM (APPROX).

ø 78
ø 32
2. MOUNTING BLOCKS ARE EQUIPPED FOR STANDARD ACCESSORY.

ø 50-+0.025
3. SHOWS CENTER OF GRAVITY

Marine Installation Manual - Volume 2

DETAIL OF COUPLING 0003818
3JH4E
 12/05
3JH4E

Unit: mm
MOUNTING BLOCKS ID#150
MIXING ELBOW
U-MIXING ELBOW

.2
76
Ø
DIRECTION OF ROTATION

W
BO
210
7

EL
ING
MIX
3-M10X1.5
DEPTH 14/20

ø 120
A

210

202.5
0
ø 68

60
PC

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φ 50+0.025
ASTERN
DETAIL OF PULLEY
AHEAD
Engine Outline with KM35P

ø 12 12X30 4-ø 17 VIEW IN DIRECTION OF ARROW A

MOUNTING BLOCKS ID#100

166 72.5 174
206 143
169.3 412 190
538.6
517.6

Marine Installation Manual - Volume 2

( 274 ) 243.6 BELT COVER
194.1 295

U-
OPTION(ALTERNATOR)

MI
( 140.5 ) 401 274
14 FUEL OVERFLOW ø 8

XI (
B
NG OP
EL TIO
FUEL INLET ø 8

OW NAL
76
ø )
26
ET ø

Figure - 2
431.4
R INL

622.6
1 (266.4)
WATE

(202.5)

32
ROTATION

NOV 2007 (Rev. 3)

87
49

© 2007 Yanmar Marine International

65
(65)

100
191.2

MAX.110
MIN.
16
93.2 120.4 ( 72.5) 152
330 226.5
( 87 ) 269
480
2
6 724.3 47
6 7.5
4-ø 10.5 777.3
4
ø 78
PC

0
NOTE

ø 100
ø 32
1. DWG.SHOWS MOUNTING BLOCKS AT ORIGINAL HEIGHT.

ø 50+0.025
ENGINE WEIGHT WILL COMPRESS BLOCKS BY 4MM (APPROX).
2. MOUNTING BLOCKS ARE EQUIPPED FOR STANDARD ACCESSORY.
DETAIL OF COUPLING 3. SHOWS CENTER OF GRAVITY
0003817
3JH4E

3JH4E-7
 3JH4E 3JH4E

Engine Outline with SD50

0003819

Figure - 3
Notes:
1. Drawing shows mounting blocks at original height.
2. Engine weight will compress blocks by approximately 4.0 mm (0.16 in.).
3. Mounting blocks are equipped for standard accessory.
4. –shows center of gravity.
5. Unit: mm

3JH4E-8 JUN 2006 (Rev. 1) Marine Installation Manual - Volume 2

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Flywheel / Flywheel Housing Dimensions

PC Ø
250
16
7 6-M8 TAPPED HOLES
DEPTH 15/21
(FOR DUMPER DISK)
6-M8 TAPPED HOLES
DEPTH 15/21

22.5˚
22.5˚
PC
Ø
17
0

8-M8 THREAD HOLES (EQUALLY SPACED)

DEPTH 15/21
Ø 333.4

+0.13
Ø 314.32 0

+0.072
Ø 276H8 0

+0.072
Ø 190H8
15

0
8
4
2
45.5

0003820

II - 4 - 5 R10

Figure - 4
Unit: mm

Marine Installation Manual - Volume 2 JUN 2006 (Rev. 1) 3JH4E-9

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 3JH4E 3JH4E

Piping Diagrams
KM35A / KM35P

Figure - 5
Notes:
1. Dimension of steel pipe : outer dia. x thickness.
Dimension of rubber pipe : inner dia. x thickness.
2. Fuel rubber pipes (marked * ) satisfy EN/ISO7840.

3JH4E-10 NOV 2007 (Rev. 3) Marine Installation Manual - Volume 2

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12/05

SD40 / SD50

*
*

* *
*

0004176

Figure - 6
Notes:
1. Dimension of steel pipe : outer dia. x thickeness.
Dimension of rubber pipe : inner dia. x thickeness.
2. Fuel rubber pipes (marked *) satisfy EN/ISO7540.

Marine Installation Manual - Volume 2 NOV 2007 (Rev. 3) 3JH4E-11

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 3JH4E 3JH4E

Electrical System Performance Curve for Starter

Starter Specifications

(rpm)
Parameter Data
Yanmar Code 129608-77010
Starter Model S114-817A (Hitachi)
Voltage 12 V
Output 1.4 kW
(1.9 hp metric)
Direction of Rotation Clockwise
(Viewed from Pinion
rpm
Side)
Weight 3.0 kg (6.6 lb)
Rating 30 seconds 0003807

Number of Pinion 11
Teeth Figure - 7
No-load Terminal 11 V
Voltage
No-load Maximum 90A (maximum)
Current
No-load rpm 2700 (minimum)
Loaded Terminal 8.4 V
Voltage
Loaded Maximum 250A
Current
Loaded Torque 8.3 N·m (0.85 kgf-m)
(6.12 lbf-ft) minimum
Loaded rpm 1000 (minimum)

3JH4E-12 JUN 2006 (Rev. 1) Marine Installation Manual - Volume 2

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Panels C-Type (VDO)

The 3JH4E uses a new B-type (VDO) panel and a
C-type (VDO) panel. (3) (4) (5) (6)
(1) (2)
255
B-Type (VDO) 165

(1) (2) (3) (4)

180

140
165

125
(7)
STOP

20 30
(10) (8)
10 40
125
140

(12) (11)
OFF
(9) 0003140
SLOW ON
0 50 START
1. Coolant High 7. Engine Stop
Temperature Alarm Pushbutton
Lamp 8. Starter Key Switch
2. Coolant 9. Hourmeter
Temperature 10. Tachometer
Gauge 11. Engine Oil
(8) (7) (6) (5) 3. Seawater Flow Pressure Gauge
0002780 Alarm Lamp 12. Engine Oil
4. Water in Fuel Pressure Alarm
1. Coolant High 4. Battery Low
Alarm Lamp Lamp
Temperature Alarm Charge Alarm 5. Water in Sail Drive
Lamp 5. Engine Stop
Alarm Lamp
2. Engine Oil 6. Key Switch
6. Battery Low
Pressure Alarm 7. Tachometer Charge Alarm
Lamp 8. Hourmeter Lamp
3. Water in Drive
Alarm Lamp Figure - 9

Figure - 8

Marine Installation Manual - Volume 2 JUN 2006 (Rev. 1) 3JH4E-13

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 3JH4E 3JH4E

Standard Alternator Data Performance Curve for 80A Alternator

Parameter Data
Yanmar Code 119573-77201
Alternator Model LR180-03C
IC Regulator Model TR1Z-63
Battery Voltage 12 V
Nominal Output 12 V / 80A
Earth Polarity Negative Earth
Direction of Rotation Clockwise
(Viewed from Pulley
End)
0004129
Weight 5.8 kg (12.8 lb)
Rated Speed 5000 rpm Figure - 10
Operating Speed 1200 - 9000 rpm
Speed for 13.5 V at 20°C 1200 rpm or less
(68°F)
Output Current for 13.5 V 75A or more at 5000
rpm
Voltage Regulation at 14.5 ± 0.3 V
20°C (68°F), Voltage
Gradient, -0.01 V/°C

3JH4E-14 JUN 2006 (Rev. 1) Marine Installation Manual - Volume 2

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Optional Alternator Data Performance Curve for 80A Alternator

Parameter Data
Yanmar Code 128271-77200
Alternator Model LR160-741
IC Regulator Model SA-A
Battery Voltage 12 V
Nominal Output 12 V / 60A
Earth Polarity Negative Earth
Direction of Rotation Clockwise
(Viewed from Pulley
End)
Weight 4.2 kg (9.2 lb) Figure - 11
Rated Speed 5000 rpm
Operating Speed 1050 - 18,000 rpm
Speed for 13.5 V at 5000 rpm
20°C (68°F)
Output Current for 56A or more at 5000
13.5 V rpm
Voltage Regulation at 14.4 ± 0.3 V
20°C, Voltage Gradient,
-0.01 V/°C

Marine Installation Manual - Volume 2 JUN 2006 (Rev. 1) 3JH4E-15

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3JH4E

Procured by customer
Option 12V 12V
9
Wiring Diagrams

2 32 33
Alarm lamps 10 R WBr

1
1
4 5 6 7 8 W
3R
Battery

3
3
YW WL YG LB 17 AC

2
2
switch
R
30
Panel: B and B Type (VDO)

2R
G2 G1
2B
diodes L L 22
1

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5R 5R
2B B 2W
B S
3L 2R
Relay WBr B
21Option 23 W/Y
O 24
P Wire 25
harness 3R
3

JUN 2006 (Rev. 1)

10B
Instrument panel (sub station) (Option) Option
YW
WL E E
B 10R B
L LB LB L Earth bolt
RB RB
R R
Y
Alarm lamps Fuse (3A) 12
R WBr 29
LB
RB

27 28
W 26

Figure - 12
14 15 16 17 18
17 AC YG B
YW WL YG LB O
R A
30

© 2007 Yanmar Marine International

G2 G1

diodes 11 L L

30 only for
sail drive

Key switch
O
P Wire Wire harness B 30 AC G1 G2 17
harness for sub panel L GLOW
A YG 3R 3W YW WL WG B WB YR Y WR
RB OFF
3L RB LB O YG YB GB G GR
31 ON

Marine Installation Manual - Volume 2

13 START
only for
Instrument panel (Main station) (Option)
sail drive

0004185
3JH4E
 3JH4E 3JH4E
12/05

3JH4E / 4JH4E - B-Type Instrument Panel 1 Starter Switch

Color Coding Description 2 Stop Switch

R Red 3 Tachometer / Hourmeter

B Black 4 Buzzer

W White 5 Lubricating Oil Low Pressure Alarm

L Blue 6 Coolant High Temperature Alarm

RB Red / Black 7 Water in Sail Drive Seal Alarm

LB Blue / Black 8 Battery Low Charge Alarm

YW Yellow / White 9 Relay (for 2 station - Optional)

YB Yellow / Black 10 Fuse (3A)

YG Yellow / Green 11 Starter Switch

WL White / Blue 12 Stop Switch

WB White / Black 13 Tachometer / Hourmeter

WG White / Green 14 Buzzer

GR Green / Red 15 Lubricating Oil Low Pressure Alarm

O Orange 16 Coolant High Temperature Alarm

WBr White / Brown 17 Water in Sail Drive Seal Alarm

18 Battery Low Charge Alarm
19 -
20 -
21 Air Heater (Optional)
22 Engine Stop Solenoid
23 Stop Relay
24 Starter Relay
25 Starter
26 Coolant High Temperature Switch
27 Lubricating Oil Low Pressure Switch
28 Alternator (Optional)
29 Alternator
Water In Sail Drive Seal Sensor (on Sail
30
Drive)
Water in Sail Drive Seal Sensor
31
Amplifier (Sail Drive Only)
32 Battery (Optional)
33 Battery
34 -
35 -

Marine Installation Manual - Volume 2 JUN 2006 (Rev. 1) 3JH4E-17

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3JH4E

Procured by customer
Option 12V 12V
9 32 33
Alarm lamps 2
10 R WBr

1
1
4 W
5 6 7 8 3R
Battery

3
YW WL YG LB 17 AC switch 3

2
2
R
30 2R
22
Panel: B and C Type (VDO)

G2 G1
2B
1 L L
diodes

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5R 5R
2B B 2W
B S
3L 2R
Relay 21 B
Option WBr W/Y
O 23
P
24
Wire 25
harness 3R

3
10B

JUN 2006 (Rev. 1)

Instrument panel (sub station) (Option) Option
YW
WL E E
B 10R B
L LB LB L Earth bolt
RB RB
R R
Y
Alarm lamps Fuse (3A)
R 12 WBr 28 29
LB
RB

26 27
W

Figure - 13
14 15 16 17 18
17 AC YG B
YG G YG LB O
R A
30

© 2007 Yanmar Marine International

G2 G1 WB
11 L L YB
diodes 30
only for
B sail drive

34 35
Key switch
YB WB O
P Wire Wire harness 30 AC G1 G2 17
B
harness for sub panel L GLOW
YW WL A YG OFF
RB 3R 3W YW WL WG B WB YR Y WR
ON

Marine Installation Manual - Volume 2

31 3L RB LB O YG YB GB G GR
19 20 13 START
only for
Instrument panel (Main station) (Option) sail drive

0004186
3JH4E
 3JH4E 3JH4E
12/05

3JH4E / 4JH4E - C-Type Instrument Panel 1 Starter Switch

Color Coding Description 2 Stop Switch

R Red 3 Tachometer / Hourmeter

B Black 4 Buzzer

W White 5 Lubricating Oil Low Pressure Alarm

L Blue 6 Coolant High Temperature Alarm

RB Red / Black 7 Water in Sail Drive Seal Alarm

LB Blue / Black 8 Battery Low Charge Alarm

YW Yellow / White 9 Relay (for 2 station - Optional)

YB Yellow / Black 10 Fuse (3A)

YG Yellow / Green 11 Starter Switch

WL White / Blue 12 Stop Switch

WB White / Black 13 Tachometer / Hourmeter

WG White / Green 14 Buzzer

GR Green / Red 15 Lubricating Oil Low Pressure Alarm

O Orange 16 Coolant High Temperature Alarm

WBr White / Brown 17 Water in Sail Drive Seal Alarm

18 Battery Low Charge Alarm
19 Oil Pressure Meter
20 Coolant Temperature Meter
21 Air Heater (Optional)
22 Engine Stop Solenoid
23 Stop Relay
24 Starter Relay
25 Starter
26 Coolant High Temperature Switch
27 Lubricating Oil Low Pressure Switch
28 Alternator (Optional)
29 Alternator
Water In Sail Drive Seal Sensor (on Sail
30
Drive)
Water in Sail Drive Seal Sensor
31
Amplifier (Sail Drive Only)
32 Battery (Optional)
33 Battery
34 Oil Pressure Sensor (Optional)
35 Coolant Temperature Sensor (Optional)

Marine Installation Manual - Volume 2 JUN 2006 (Rev. 1) 3JH4E-19

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 3JH4E 3JH4E

Performance Curves
g/kW-h SPECIFIC FUEL CONSUMPTION
250

245

240

235
At full load

230

225

N-m ENGINE TORQUE

130

120

110

100 Full torque at crankshaft

90

80

kW POWER
32.5

30.0

27.5 Full load at crankshaft

25.0

22.5
Full load at propeller shaft
20.0

17.5

15.0 Propeller power curve

12.5

10.0

7.5

5.0

2.5

0.0
1600 1800 2000 2200 2400 2600 2800 3000 3200
-1
SPEED OF CRANKSHAFT (min)

(Note) 1: Rating Condition : ISO 3046-1

Density of fuel : 0.86 g/cm3 at 15
Temperature of fuel : 25 at FO pump inlet
(Note) 2: hp 0.7355 kW 0003824

Figure - 14

3JH4E-20 JUN 2006 (Rev. 1) Marine Installation Manual - Volume 2

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Controls
The 3JH4E uses a mechanical linkage to control
engine speed and marine gear shifting. Electric
stop solenoid is applied for engine stop.

Engine Speed Control (YPFS-CLH Fuel

Injection Pump)
Recommended Remote Control Cable

Parameter Data
Shift Cable Stroke 76.2 mm (3.0 in.)
Cable Connector M5* P0.8
Thread Size

0004140

Figure - 15
Unit: mm

Marine Installation Manual - Volume 2 JUN 2006 (Rev. 1) 3JH4E-21

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Mechanical Controls - KM35A / KM35P KM35A

Recommended Remote Control Cable

Parameter Data
Shift Cable Stroke 76.2 mm
(3.0 in.)
Cable Connector M5*0.8
Thread Size (See Figure - 16 and
Figure - 17)

Neutral
Shifting Lever Force (Reference Value)
Remote
Control
Shift Lever Handle
Shifting Position at Position at
Direction 56 mm 170 mm
(2.2 in.) (cable length -
4 m [157.5 0004110

in.]) Figure - 16
Engaging 29.4 - 39.2 N 39.0 - 49.0 N KM35P
Force at (3 - 4 kgf) (4 - 5 kgf)
Engine 1000 (6.6 - 8.8 lbf) (8.7 - 11.0 lbf)
min-1
Disengaging 34.3 - 49.0 N 49.0 - 59.0 N
Force at (3.5 - 5 kgf) (5 - 6 kgf)
Engine 1000 (7.7 - 11.0 lbf) (11.0 - 13.2 lbf)
min-1

0003825

Figure - 17
Unit: mm

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Mechanical Controls - SD40 / SD50 Shifting Lever Force

Recommended Remote Control Cable (Reference Value)
Shift Lever
Parameter Data Shifting Position at
Shift Cable Stroke 76.2 mm Direction 54 mm
(3.0 in.) (2.1 in.)
Cable Connector Thread 10-32 UNF Engaging 29.4 - 39.2 N
Size Force at (3 - 4 kgf)
Engine 850 (6.6 - 8.8 lbf)
min-1
Disengaging 34.3 - 44.1 N
Force at (3.5 - 4.5 kgf)
Engine 850 (7.7 - 9.9 lbf)
min-1

Fig. B When shift cable mounting board is directed upward by 90° 0004108

Figure - 18

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Power Take-Off
The 3JH4E engine has power take-off (PTO)
capabilities.
Operating Condition:
1. A-type shows an example with an overhang
distance (L) of 30 mm (1.182 in.). When the
overhang distance differs in value, calculate the
capacity with the following formula. (Limit of
distance is 100 mm [3.94 in.])

153 mm
Allowable Take-Off Output = ------------------------------------- × kW
( L + 169 ) mm

L: Overhang distance (mm)

kW: Permissible Output

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PTO Performance Curves

PERMISSIBLE OUTPUT

5
A-type output
PERMISSIBLE OUTPUT (kW)

1
L

0
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200

ENGINE SPEED (rpm) 0004109

Figure - 19

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Engine Mount Specifications

Engine Mounts (with KM35A / KM35P)

Parameter Data
Position of Mount (A), (B), (C), (D)
100, 150, 100, 150
(See Figure - 20)
Type of Flexible Fixed-1
Mounts
Flexible Mount ID ID 100 x 2
and Quantity ID 150 x 2
(See Figure - 21)

FRONT

(B) (A)

(D) (C)

REAR 0004193

Figure - 20

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Fixed-1 Type Engine Mount

(2)
(3)
(1) (4)
(5)
(9) (6)

(8)

(7)

0002484

1. ID Mark (Only ID 300) 4. Flat Washer 7. ID Mark

2. Lock Nut 5. Jack Nut 8. Engine Foot
3. Spring Washer 6. Rubber Mount 9. T (Thread Diameter)

Figure - 21

T
Diameter
ID H K L P W B C Thread
A
Diameter
Min Max
100 100 mm 110 mm 145 mm 206 mm 174 mm 60 mm 12 mm 12 mm 30 mm M16 X P1.5
3.94 in. 4.33 in. 5.71 in. 8.12 in. 6.86 in. 2.27 in. 0.48 in. 0.48 in. 1.19 in.
150 100 mm 110 mm 145 mm 206 mm 174 mm 60 mm 12 mm 12 mm 30 mm M16 X P1.5
3.94 in. 4.33 in. 5.71 in. 8.12 in. 6.86 in. 2.27 in. 0.48 in. 0.48 in. 1.19 in.

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Engine Mounts (with SD40 / SD50) Flexible Mount Distortion

Parameter Data Parameter Data

Position of Mount ( ) (A), (B) Static Distortion 4.0 mm (0.16 in.)
Flexible Mount ID 230, 200 approximate
(See Figure - 20)
Flexible Mount ID ID 230 x 1
and Quantity ID 200 x 2
(See Figure - 21)

(1)

(1)

(2)

(2)
0002590

1. Static Distortion 2. Viewed from

Stern

Figure - 23
Notes:
0003739
1. Engine weight will compress mounting blocks
by the static distortion value.
2. Engine outline drawing shows mounting
1. Sail Drive Side 2. Engine Side
blocks at original height.
Flexible Mount (A) Flexible Mount (B)

Figure - 22

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Cold Starting Aids Optional Accessories

The 3JH4E engine is available with an air heater. The following is a list of the 3JH4E optional
accessories.
Air Venting for V-Drive Applications
• New B-type panel (VDO)
The 3JH4E uses either a KM35A or KM35P marine
gear or an SD50 sail drive, so no venting device is • New C-type panel (VDO)
required. • New extension wire harness (4m, 6m, 10m)
• New connect wire harness for dual panel
Water Heater Tank Connection (CWN1)
The 3JH4E engine supports water heating tank • Meter sensor assembly
connections for onboard head and galley operation.
• Air heater (cold starting aid)
• Neutral safety switch (Marine Gear) (NS1)
(2) • Battery switch (BS500)
• Side-mount single control head (MORSE: MV)
(1) • Top-mount single control head (MORSE: MT3)
• Push-pull control cable (MORSE: 33C) (RC4,
RC7)
• Propeller shaft half coupling, Slit (CSG1)
• Propeller shaft half coupling, Taper (CTG2, 3,
4, 5, and 6)
• Propeller shaft half coupling, Straight (CRG2)
0004111 • Lube oil evacuation pump (EPR1)
• Electric-type bilge pump, 12 V (BP1)
1. Water from Tank 2. Water to Tank • Seacock (K3)
• Seawater strainer (SWF1)
Figure - 24 • Fuel tank 30 L (8 gal) (FT1)
• Alternator, 12 V - 60A
• U-type, water mixing elbow

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