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Abstract
A sol-gel-based TiO2-coated photo-catalytic device was developed and demonstrated for field applications for
controlling volatile organic compounds (VOCs) in three varying indoor environments: (i) laboratory using
benzene (efficiency >99%), (ii) conference room of an industry producing organic solvents (mono, di, and tri
chloro benzene) (efficiency >70%), and (iii) chemistry laboratory using multiple solvents/VOCs (efficiency
>88%). The VOC degradation rate constant for coexisting multiple VOC was estimated to be 1.06/min/m2,
which was about 34% less than that of benzene. A VOC mass balance model was developed to describe
interaction between indoor air and kinetics of VOC degradation to estimate required extent of treatment for
safe VOC concentration in the indoor air. Toxic intermediates of benzene that were adsorbed on the catalyst
surface (solid phase) were identified and quantified with GC/GC-MS (gas chromatography-mass spectroscopy).
Intermediates accounted for less than 5% of the total mass of benzene treated. The overall hazard index of the
toxic intermediates released from regeneration of catalyst is estimated in the range 0.11–0.74, which is less than
1, and, thus, poses no significant risk to the occupants.
Key words: air pollution control processes, air toxics, exposure assessment, indoor air quality, nanoparticles
1
2 DHADA ET AL.
formed in few minutes to few hours on catalyst surface, is surface area = 524 cm2) was fabricated and installed in three
essential. In fact, there is a need to characterize the risk in a indoor environments (described later). The device was equipped
comprehensive manner that accounts for an untreated amount with temperature and relative humidity (RH) sensors with
of parent VOCs and intermediates adsorbed on the catalyst. the facility for holding UV-C transparent germicidal lamps
The objective of this study is three-fold: (i) develop and of 16 W (15 mm outside diameter, 300 mm length, and
evaluate a photo-catalytic device for controlling VOCs in k = 254 nm; Sankyo Denki, Japan) inside the reactor.
indoor air, (ii) model the interaction between indoor air and After trying various TiO2 coating methods (physical coating
kinetics of VOC degradation, and (iii) identify and quantify and sol gel) on different substrates (aluminum and borosili-
the toxic intermediates of benzene degradation (adsorbed cate glass) (Colmenares et al., 2014; Tejasvi et al., 2015),
on catalyst surface) to characterize the comprehensive risk the reactor was finally coated by the sol-gel method with a
of their exposure. Specifically, the device was evaluated mixture of (two sols: Sol A and Sol B) titanium tetra-
through three different studies: Case-1: laboratory using isopropoxide, di-ethanolamine, acetylacetone, deionized water,
benzene only, Case-2: conference room of an industry pro- and ethanol at a molar ratio of 1:1:0:0:34 (Sol A) and
ducing organic solvents (monochloro benzene [MCB], di- 1:0:1:3:20 (Sol B). The coating process and catalyst surface
chloro benzene [DCB], and trichloro benzene [TCB]), and morphology have been described in Dhada et al. (2015). The
Case-3: large chemistry laboratory using multiple solvents/ summary of surface morphology, particle size (10.2 – 1.43 nm),
VOCs (dichloromethane, methanol, ethyl acetate, acetone, phase of catalyst (anatase phase), root-mean-square surface
hexane, etc.). In addition, for Case-1, intermediates of ben- roughness (1408 – 95 nm), band gap energy between CB and
zene degradation were quantified to characterize the risk VB (3.25 eV), film thickness (23.9 lm), and BET surface area
through estimation of hazard index (HI), ratio of chronic (98 m2/g) is provided.
daily intake, and reference dose. The fabricated device was evaluated through three differ-
ent studies: Case-1, Case-2, and Case-3; Table 1 shows type
Materials and Methods of indoor environment, VOC(s) being treated and its con-
centration, flow rate, and time of operation for three case
PCO device set-up and its evaluation studies. Total VOC (TVOC) concentrations in all experi-
A proto-type device (Fig. 1) consisting of seven numbers ments were measured using a TVOC analyzer (ppb RAE
of reactors (borosilicate glass tubes; 60 mm inner diameter 3000, Honeywell, CA 95134-1708 USA), which measures
and 270 mm length; effective volume = 700 cm3; and inner only the volatile phase of VOCs. The temperature and RH
during the experiments were 22.4C – 2.3C and 57% – 3%,
respectively.
Table 1. Description of Case Studies, Concentration of VOCs, and Other Physical Parameters
Flow rate Device inlet TVOC
Indoor environment in device Period of operation concentration
Case study and VOC(s) Size of room (m3/h) of device (minutes) (ppm)
a
Case-1 Laboratory using benzene 8.6 · 6.1 · 3.7 m 0.42 490 76–160
as solvent
Case-2 Conference room of a 3 · 2.8 · 3 m 0.24 95 62–81
solvent industry using
MCB, DCB, and TCB
Case-3 Large chemistry laboratory 12.2 · 12.2 · 3.7 m 0.42 480 67–250
using dichloromethane,
methanol, ethyl acetate,
acetone, and hexane
a
Study includes intermediates of benzene photo-degradation and their health risk assessment.
VOC, volatile organic compound; TVOC, total VOC.
500, Perkin Elmer) was equipped with the fused silica capil- terest from health point of view. In the following sections,
lary column SPB-624 (60 m · 0.25 lm · 0.4 lm; Supelco formation of intermediates (identification and quantifica-
make) and calibrated for previously reported intermediates of tion), their release into the indoor environment, and health
benzene (n-hexane, benzaldehyde, phenol, pentane, croto- risk are discussed.
naldehyde, benzylalcohol, cyclohexane, cresol, benzoic acid,
hydroquinone, benzene, toluene, xylenes, ethylbenzene,
methanol) ( Jacoby et al., 1996; Cao et al., 2000; Guo et al., Identification and quantification of intermediates
2008; Han et al., 2008; Sleiman et al., 2009; Mo et al., 2009b; extracted from catalyst
Farhanian and Haghighat, 2014; Dhada et al., 2016) at four The toxic intermediates are released from the surface of the
levels (5, 50, 100, 500 ppm) for each of the compounds. The catalyst at the time of regeneration, and they have been ex-
temperature programming for GC was as follows: 40C, 5 min amined by extracting the adsorbed compounds from the chips
hold, ramp@10C/min up to 200C, 5 min hold, ramp@10C/ kept inside the reactor. The GCMS identified the following
min up to 240C, and 1 min hold. compounds, including probable compounds: (a) identified in
this study and also reported in literature are phenol, methyl
Results and Discussion cyclopentane, pentane, acetone, hexane, cyclohexane, 1,4-
benzoquinine, benzaldehyde, benzyl alcohol, cresol, hydro-
Case-1: Benzene degradation, intermediates,
quinone, benzoic acid, and benzene [reported in literature
and health risk
( Jacoby et al., 1996; Cao et al., 2000; Guo et al., 2008; Han
The device (Fig. 1) was first run without switching on the et al., 2008; Sleiman et al., 2009; Mo et al., 2009b)] and (b)
UV lights, and it was observed that inlet and outlet concen- identified solely in this study are 4-methyl phenol-(4-cresol),
trations were identical at the level of about 100 ppm. As soon methyl cyclohexane. 2,2,4-trimethyl hexane, and 2,2,3-trimethyl
as the UV light was switched on, within a few seconds, the decane. We could quantify some of the intermediates (ace-
benzene concentration at the outlet dropped to less than tone, benzoic acid, hexane, phenol, etc.) for which standards
1 ppm (Fig. 2). The device was continuously operated for 8 h were available; Fig. 3 shows mass (lg) of intermediate per
for varying inlet concentrations of 76–160 ppm, with an av- mg of benzene treated in 8 h of operation of the device.
erage removal efficiency of 99.54%. The device performed The major intermediates that affect the photo-catalytic
exceptionally well for benzene removal. However, as stated activity of TiO2 surface are acetone and benzoic acid. The
earlier, the formation of intermediates is of significant in- intermediates adsorbed on catalyst surface (about 4.4% of
FIG. 2. Performance of
control device for degrada-
tion of benzene.
4 DHADA ET AL.
benzene mass that passed over the catalyst) are released Xn CDIi
during catalyst regeneration. Dhada et al. (2015) have re- HI ¼ i¼1
(1)
RfDi
ported carbon balance by measuring benzene and CO2 con-
centrations at the inlet and outlet of the device. A carbon where CDIi is the chronic daily intake for the i th contami-
balance of about 95% was obtained, suggesting a deficit of nant and RfDi is the reference dose (mg/kg-day) for the i th
5% at the outlet. The intermediates deposited on the catalyst contaminant.
surface account for about 3%. The remaining 2% carbon is CDI is calculated as per the following formulation:
not accounted for, which may be attributed to the parent
compound and/or intermediates (identified or unidentified)
adsorbed on other parts of the device. The health risk as- (CA · IR · ABSs · ET · EF · ED)
CDI ¼ (2)
sessment of intermediates is discussed next. (BW · AT)
Table 2. Indoor Air Concentration of Intermediates (Solid Phase) and Long-Term Health Risk
(Volume of Room Is 194.1 m3, and Mass of Benzene Treated Is 1606.83 mg)
CDI (mg/kg-day) HI
3
Intermediates CA (mg/m ) GS PS RfD (mg/kg-day) GS PS
Acetone 1.74E+00 8.42E-03 5.90E-02 1.00E-01 8.42E-02 5.90E-01
Hexane 1.48E-01 7.19E-04 5.03E-03 5.72E-02 1.26E-02 8.80E-02
Cyclohexane 1.61E-04 7.80E-07 5.46E-06 1.71E-00b 4.56E-07 3.19E-06
Crotonaldehydea 1.61E-04 7.80E-07 5.46E-06 — — —
AT: Average time (period over which exposure averaged: centrations (ppm levels), the reaction reduces to a first-order
70 years · 365 days/year) process by neglecting the term KAC in the denominator (1 >>
The stated levels of parameters were taken from Asante- KAC).
Duah (1998).
Overall HI for the graduate students is 0.11 and for per- dC
manent laboratory staff, it is estimated to be 0.74. It may be ¼ Ko C (4)
dt
stated that the risk estimated through HI is well below 1 for
both students and permanent staff. Since HI is the ratio of where KO = kKA (overall degradation rate constant, time-1)
CDI to RfD (safe dose; Asante-Duah, 1998), a value of HI Assuming the device to be a plug flow reactor, at steady
less than one is considered acceptable. The major part of the state, the outlet concentration can be expressed as follows:
risk is from acetone, which is emitted during regeneration of
the catalyst. This analysis suggests that the risk of interme- Cout ¼ Ci e( KO tr ) (5)
diates is acceptable. The technology can be employed in the
indoor environment without any undue risk or fear. It is re- where tr is the retention time inside the device, Cout is the
commended that regeneration of the catalyst (which takes steady-state VOC concentration at the outlet of the device,
about 15 min) should be undertaken in an isolated area to and Ci is the steady-state inlet concentration to the device that
avoid the exposure of intermediates adsorbed on the catalyst is the same as the steady-state concentration in the room.
surface. To facilitate continuous operation of the device, a Mass balance across the room: If the room is considered as
fresh set of catalysts should replace the deactivated catalyst in completely mixed, the VOC mass balance across the room
the shortest possible time. (having the VOC control device) can be stated as follows:
QC0 þ ER
Ci ¼ (7)
Q þ q(1 e Ko tr )
QC0 þ ER
Ci ¼ (8)
Q þ Nq(1 e Ko tr )
Q(C0 Ci ) þ ER
N¼ (9)
qCi (1 e Ko tr )
the degradation constants for chlorinated benzene com- and modeled concentrations (inside the room) are in close
pounds were not available. Ko = 0.6104/min is obtained by association with each other (Fig. 5). The measured steady-
multiplying k’ by the TiO2-coated surface area of seven re- state concentration at the outlet of the device was 18.2 –
actors installed in the device (Ar = 341 · 10-3 m2); rate of 3.6 ppm, and the modeled steady-state concentration [Eq. (7)]
flow into the device q = 4 · 1 0-3 m3/min (at room condition); was 26.7 ppm (Fig. 5). The model is over-predicting con-
and measured concentration immediately outside the room centration by 47%. The possible reason for such a discrep-
C0 = 76 ppm, which enters the room through the door with a ancy is that some of the VOCs may have adsorbed in the
flow rate of Q. The Q is estimated from the size of the door reactor, tubings, and teflon caps that were not accounted for
(1 · 2.1 m) and the time required (2.3 s) to complete the cycle in the model formulation. The efficiency of the device at
of door opening and closing. The measured average veloc- steady state was 71%. However, the effective VOC reduction
ity of air at the time of door opening was v = 1 · 10-2 m/s attained in the room was only about 20% for one such device.
(measured using anemometer: Lutron Anemometer; AM- It implies that we may have to install more such devices
4201). On average, the door is opened 15 times during 10 h of depending on the desired VOC concentration in the room.
working. Thus, the rate of flow of air both in and out of the Equation (9) can be used to estimate the number of
room, Q = 6.04 · 10-3 m3/min. It may be noted that the room control devices required for obtaining the desired concen-
had no provision for ventilation, and the opening and closing tration of VOCs for the given size of the room, inlet VOC
of the door allowed the outside air to come inside the room. concentration in the room, emission rate inside the room,
Figure 5 shows the performance of the control device in and ventilation or airflow in the room. For the current case,
terms of its inlet and outlet TVOC concentrations. It is seen Fig. 6 shows the ratio of steady-state concentrations (Ci/C0)
that a steady-state concentration is attained in about 30 min at as a function of number of devices. We have estimated the
both inlet and outlet of the device. The initial TVOC con- number of devices that may be required to bring the initial
centration at t = 0 was 76.0 – 6.0 ppm. The measured steady- concentration of 76 ppm (considering TVOC is benzene) to
state concentration at the inlet of the device was 63.0 – a ceiling limit of OSHA at 25 ppm (Dhada et al., 2016) as
5.0 ppm. It may be noted that the steady-state concentration six (Fig. 6).
at the inlet of the device is the same as the steady-state
concentration in the room. Case-3: Evaluation of device in large chemistry
By employing the developed model [Eq. (8)], the steady- laboratory using multiple VOCs (Dichloromethane,
state concentration Ci in the room was calculated as 56.3 ppm. Methanol, Ethyl Acetate, Acetone, Hexane)
This suggests that the model is performing well, as measured
The performance of the device was evaluated in a labo-
ratory by using multiple solvents/VOCs (dichloromethane,
methanol, ethyl acetate, acetone, hexane). The retention time
of TVOC in the device was calculated as 0.7 min. Figure 7
shows the performance of the control device in terms of inlet
and outlet TVOC concentrations. It is seen that a steady-state
concentration is attained in about 100 min at both inlet and
outlet of the device. The initial period in Fig. 7 shows a high
concentration due to the fact that the air conditioning units
and room exhaust fans take a while before becoming ef-
fective; after about 100 min, concentrations stabilize. The
measured steady-state concentration at the inlet of the de-
FIG. 6. Ratio of steady-state TVOC concentration inside vice was 73.0 – 5.0 ppm (i.e., after 100 min). The measured
the room and entering the room versus number of devices steady-state concentration at the outlet of the device was
for Case-2. 8.8 – 3.0 ppm. The reduction efficiency of the device at the
PCO FOR VOC CONTROL AND RISK OF INTERMEDIATES 7
FIG. 7. Performance of
control device for degrada-
tion of TVOC in chemistry
laboratory.
steady state was 88.89%. The degradation rate constant, k’ ported by the Ministry of Environment and Forests, New
for coexisting multiple VOCs was estimated to be 1.06/min/ Delhi, India, through Grant 1-14/20009-CT, dated March
m2, which is 34% less in comparison to the k’ value of benzene 30, 2012.
(1.6/min/m2) (Dhada et al., 2015). The degradation of multiple
VOCs is expected to be slower than that of single compounds. Author Disclosure Statement
For multiple VOCs, the process is complex because of com-
petitive reactions and formation of complex intermediate No competing financial interests exist.
products of degradation that can deactivate the catalyst and
impede the overall degradation (Dhada et al., 2016). References
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8 DHADA ET AL.
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