You are on page 1of 12

、 文件编号

2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

I、Purpose:To detect black spot, black core, broken cell (including crack & micro-crack), defect cells and soldering defect clearly by EL tester timely to

avoid problems during module production and improve process technology, which has important role on effectiveness & stability.

II、Scope: Canadian Solar Inc.

III、Object: Apply to CSI Ku Module,including MBB/HIKU(include BiHiKu)

IV、Standard:
① I-V curve should be smooth without steps, electrical performance, CTM is fine.
② Number of cells with defect: round the figure (product of defect cell percentage and total number of cells in single module)to the nearest whole
number
③ The cell’s number which refferred to as below is the number of cutted cells.

V. Letter Abbreviation
A:defect area( If discontinuous defects on a single piece, then calculate respectively) L:defect length W:Defect width
DA:ineffective area n:number of defects on one cell Q:Quantity of cells with defects
C:total number of cells in single module S:total area of single cell TQ:quantity of cells with one defect (One NO. below means one defect )

VI. Defect Severity Definition


Critical(Cr)
: Affects reliability and safety, electrical failures, and health hazards
Major(Ma): A defect that does not constitute a fatal defect, but may result in a functional failure or degrade the original performance
Minor(Mi)
:Defects that have no or only minor effect on the performance of the product

VII、Sampling plan: S-4, per GB/T 2828.1:2012/ISO 2859-1:1999/IEC60410 standard;AQL:Cr, AQL=0;Ma:AQL=1.5;Mi:AQL=2.5

The first sampling is not in conformity with the permission of re-sampling and re-inspection, and the inspection standard and AQL are the same as the above

Page 1 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

provisions;

VIII、Inspection tools and methods


8.1 Inspector: the visual acuity reached 1.0, no color blindness
8.2 Inspection tools: inspection tooling, the display screen is 12-55 inches
8.3 Equipment and methods: ensure that the El picture is clear and complete, the inspection distance is 0.5-1m, and the inspection is carried out under the full EL image of the
module

IX、Failure area diagram


5BB 5BB half cell 9BB(156.75)

Page 2 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

9BB(166) 10BB(182mm) 12BB(210mm)

Page 3 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

X、Requirement

Sn No. Type Severity Description Requirement Reference Picture

One or several cells


appear completely dark
1 Black cells Cr (caused by short Not allowed
circuit、busbar poor
soldering、crack)

Micro-crack in
line shape
(one per Ma DA≤5%*S, Q≤8%*C
cell) Single line

TQ≤10%*C

Micro-crack in
Crack line shape One or several cells
& (Y\V\X with line\Y\V\X\tree-
2
micro DA≤8%*S,Q≤5%*C
shape) Ma shaped dark lines L≤5mm,allowed
crack Length:
crossing point
to crack edge

Tree-shape
Not allowed
micro crack Ma

Page 4 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

Sn No. Type Severity Description Requirement Reference Picture

No obvious separation
Black inactive area of the
3 Broken Cell Ma cells caused by Broken A≤3%*S,Q≤6%*C
cell 3%*S<A≤5%*S,Q≤4%*C
TQ≤6%*C

Black point Φ≤3mm,allowed


4 Mi Φ<8mm 3mm<Φ≤8mm,n≤4, Q≤8%*C
(Φ> 8mm judged by black spot 1)

Areas close to main grid A≤2%*S,allowed


line are darker than 2%*S<A≤10%*S,Q≤5%*C;
5 Poor Soldering Ma normal area, the areas
around the dark area are TQ≤20%*C
lighter than normal. U-shaped slot area shadow allowed

Page 5 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

Sn No. Type Severity Description Requirement Reference Picture

A≤2%*S,allowed NG
6 Over soldering Ma Dark rectangle/ connect 2%*S<A≤10%*S,Q≤5%*C;
with main grid line
TQ≤20%*C

Partial black area


on cell Slight black core is allowed;
7 Black spot 1 Ma Concentric circles is not A≤40%*S,Q≤15%*C
allowed

Black spot emerge as a


8 Black spot 2 Ma black lumps, with smooth Not allowed
edge

Etch acid residue

Page 6 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

Sn No. Type Severity Description Requirement Reference Picture

OK
Visible Grid
Grid line breakage,Dark lines /
9 Ma A≤2%*S,allowed;2%*S<A≤20%*S,Q≤25%*C
breakage areas appearing
rectangular to busbars

NG

Part are brighter than


10 Bright spot Ma normal circumstances Not allowed

Page 7 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

Sn No. Type Severity Description Requirement Reference Picture

Slight dark edge


(sample) Serious Dark
Edge

Slight dark edge is allowed; OK


Regular & Series HiKu 5 module:W≤2.2cm,
Dark edge Dark Allowed;W>2.2cm, Not allowed;
11 Ma Series HiKu 6 module:W≤2.5cm,Allowed;W>
(Don't involve P5) area of cell edge 2.5cm, Not allowed
Series HiKu 7 module W≤2.8cm,Allowed;W>
2.8cm, Not allowed OK

OK

diagonal length of black corner≤ 45mm,Allowed;


Black corner
12 (Don't involve P5) Ma Cell black corner diagonal length of black corner>45mm,Not
allowed
NG

Page 8 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

Sn No. Type Severity Description Requirement Reference Picture

A(No obvious tyre print):


Reticulate Track print on cell(like
13 pattern Ma tyre print) Q≤15%*C
B(Obvious tyre print):not allowed

Black stripe is parallel or Slighter than and equal to the left sample: allowed.
14 Black Stripe (PERC) Mi perpendicular to main grid Equal to or more serious than the left sample:
line n≤3,Q≤6;

Page 9 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

Sn No. Type Severity Description Requirement Reference Picture

Slight mixed cell is allowed;


15 mixed cell efficiency Mi Brightness difference Clearly see the main grid line:
between cells Q≤15%*C
Can not clearly see the main grid line:not allowed

Page 10 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

Sn No. Type Severity Description Requirement Reference Picture

A≤25%*S,Q is not limited


P5:
Cell crystallized,cell slice
1. Lighter than reference limited sample:
along the path of the cell Allowed;
16 Filament Mi to form irregular black
stripes
2. Heavier or equal to reference limited
sample:
A≤20%
【Ku】A≤40%;Q is not limited

Page 11 of 14
、 文件编号
2-40-Q-E-0000-008
阿特斯酷组件 EL 检验标准 Document NO
版本/版次
CSI Ku Module EL Inspection Specification A/7
Version
工位名称 QC 工时(秒) N/A 人力 N/A 适用类型 通用

Sn No. Type Severity Description Requirement Reference Picture

17 Scratches on Cell Mi Visible sratch on cell L≤10mm, allowed.


silicone surface L≤83mm,Q≤10%*C

Lighter than the limited sample or almost invisible:


18 Crystal boundary stripe Mi distribute along the crystal allowed. Invisible(Sample,allowed)
boundary Slight:Q≤10%*C
serious:not allowed Slight

Serious(Not allowed)

P5 Crystal boundary Distribute along the


19 Mi Allow
stripe crystal boundary

Page 12 of 14

You might also like