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HNO3

H2O
T F2 M
30oC 30oC
1 atm 1 atm HNO3
H2O
F3

X = 95%

R
60oC
1 atm
NaCl
NaNO3
HNO3
NaCl H2O
H2O NOCl
F1 Cl2
F4

SR
30oC
1 atm

M-01
T-01

HE-01
BC-01

SR-01
NOCl
Cl2
F5 EV-01
110oC
1 atm HNO3
NaCl H2O
NaNO3
NaCl F13
HNO3
H2O NaNO3
F6 H2O
F7

KOD CR
60oC 40oC
1 atm 1 atm
NaCl
NaNO3 NaCl
HNO3 NaNO3
H2O H2O
NOCl F8
Cl2
F4

M-01

HE-01
HE-02
HE-02
KOD-01
EV-01

CR-01

R-01

CF-01
BC-01

BC-02

RD-01

BC-03
HNO3
H2O
F14

EV-02
83oC H2O
1 atm F15

H2O
F11

CF RD
40oC 40oC SILO
1 atm 1 atm
NaCl NaCl NaCl
NaNO3 NaNO3 NaNO3
H2O H2O H2O
F8 F10 F112

NaCl
H2O
F9
RD-01

BC-03

SILO
SILO
Kapasitas Produksi = 150000.0000 ton/tahun
per Jam = 18939.394 kg/jam
Basis Operasi 1 Tahun = 330 hari
1 Hari = 24 Jam
Basis Bahan Baku = 100 kg/jam

Spesifikasi Bahan Baku BM


NaCl 98% 58.4430 58.4430
HNO3 58% 63.0120 63.0120 35.4530 Cl
H2O 18.0150 18.0150 22.9900 Na
1.0080 H
SpesifikasiProduk BM INI DI PRODUK 15.9990 O
NaNO3 84.9940 84.9940 14.0070 N
NOCl 65.4590 65.4590 4284.8807
Cl2 70.9060 70.9060 4641.4359

MEETING POINT

F14

F2 F3
M
M

Input (kg/jam) Output (kg/jam)


Komponen
F2 F8 F3
HNO3 0.0000 0.0000 0.0000
H2O - - -
Total 0.0000 0.0000 0.0000
Reaktor Alir Tangki Berpengaduk (RATB) (R-01)

F3
F4
R
F1

1.3333
Perbandingan HNO3 NaCl H2O
Umpan mol 1.3333 1.0000 -
Konversi 95%
F1 F3 Input
Input Massa (kg) mol Massa (kg) mol Kmol/jam
NaCl 100.000 1.711 - - 1.711
HNO3 - 143.757 2.281 2.281
H2O 2.041 0.113 104.100 5.779 5.892
NaNO3 - - - -
NOCL -
CL2 - - - -
Total 102.041 1.824 247.857 8.060 9.884
349.898
Input (Kg/Jam) Output (kg/jam)
Komponen
Komponen
F1 F3 F4
NaCl 100.0000 - 5.0000
HNO3 - 143.7572 7.1879
H2O 2.0408 104.1000 125.6633
NaNO3 138.1591
NOCL - - 35.4682
CL2 - - 38.4196
102.0408 247.8572
Total 349.8980
349.8980
Knock Out Drum (KOD)

F5

F4 F6
KOD

Input (Kg/Jam) Output (kg/jam)


F4 kg/jam F5 kg/jam F6 kg/jam
NaCl 5.0000 NaCl 5.0000
HNO3 7.1879 HNO3 7.1879
H2O 125.6633 H2O 125.6633
NaNO3 138.1591 NaNO3 138.1591
NOCL 35.4682 NOCl 35.4682
CL2 38.4196 Cl2 38.4196
Sub Total 349.8980 73.8878 Sub Total 276.0102
Total 349.8980 349.8980
Input (Kg/Jam) Output (kg/jam)
Komponen
F4 F5 F6
NaCl 5.0000 - 5.0000
HNO3 7.1879 - 7.1879
H2O 125.6633 125.6633
NaNO3 138.1591 138.1591
NOCL 35.4682 35.4682 -
CL2 38.4196 38.4196 -
Sub Total 349.8980 73.8878 276.0102
Total 349.8980 349.8980

Evaporator (EV-01)

F13

F6 F7
EV-01

Input Output
F6 kg/jam F13 kg/jam F7 kg/jam
NaCl 5.0000 NaCl 5.0000
HNO3 7.1879 HNO3 7.1879 12.3929
H2O 125.6633 H2O 120.3542 H2O 5.3091 5.2050
NaNO3 138.1591 NaNO3 138.1591
Sub Total 276.0102 120.3542 155.6560
Total 276.0102 276.0102

Input (Kg/Jam) Output (kg/jam)


Komponen
F6 F13 F7
NaCl 5.0000 - 5.0000
HNO3 7.1879 - 7.1879
H20 125.6633 120.3542 5.3091
NaNO3 138.1591 - 138.1591
Sub Total 276.0102 120.3542 155.6560
Total 276.0102 276.0102

Evaporator (EV-02)

F14

F13 F15
EV-02

% Buang air
100.0000

Input Output
F13 kg/jam F14 kg/jam F15 kg/jam
HNO3 0.0000 HNO3 0.0000 % HNO3 dan air
H2O 120.3542 H2O 0.0000 H2O 120.3542 #DIV/0!
Sub Total 120.3542 0.0000 120.3542 #DIV/0!
Total 120.3542 120.3542
Input (Kg/Jam) Output (kg/jam)
Komponen
F13 F14 F15
HNO3 0.0000 0.0000 -
H2O 120.3542 0.0000 120.3542
Sub Total 120.3542 0.0000 120.3542
Total 120.3542 120.3542

Crystallizer (CR-01)

F7 CR-01 F8

Input (Kg/Jam) Output (kg/jam)


Komponen
F7 F8
NaCl 5.0000 5.0000
HNO3 7.1879 7.1879
H2O 5.3091 0.1041
NaNO3 138.1591 138.1591
Sub Total 155.6560 155.6560
Total 155.6560 155.6560

Centrifudge (CF-01)

CF-01
F10
F8 CF-01

F9

Input (Kg/Jam) Output (kg/jam)


Komponen
F8 F9 F10
NaCl 5.0000 2.5000 2.5000
H2O 0.1041 0.0833 0.0208
NaNO3 138.1591 - 138.1591
Sub Total 143.2632 2.5833 140.6799
Total 143.2632 143.2632

Rotary Dryer (RD-01)

F11

F12
F10

RD-01
RD-01

Input (Kg/Jam) Output (kg/jam)


Komponen
F10 F11 F12 Faktor Pengali: Produk sebenarnya/ Produk Basis
NaCl 2.5000 - 2.5000 = 18939.394
H2O 0.0208 0.0010 0.0198 = 137.084
NaNO3 138.1591 - 138.1591 Maka Basis perhitungan yang didapat: 13708.398
Sub Total 140.6799 0.0010 140.6788
Total 140.6799 140.6799
98.2088
perbandingan umpan NaCl HNO3
(mol) 1.0000 1.3333
mol 1.7111 2.2814
Bereaksi Output
Kmol/jam Kmol/jam kg/jam
1.626 0.086 5.000
2.167 0.114 7.188
1.084 6.975 125.663
1.626 1.626 138.159
0.542 0.542 35.468
0.542 0.542 38.420
7.586 9.884
349.898
0.000
0.1041
5.3091
/ 138.159
Kapasitas Produksi = 150000.0000 ton/tahun
per Jam = 18939.394 kg/jam
Basis Operasi 1 Tahun = 330 hari
1 Hari = 24 Jam
Basis Bahan Baku = 13708.398 kg/jam

Spesifikasi Bahan Baku BM


NaCl 98% 58.4430 58.4430
HNO3 58% 63.0120 63.0120 35.4530 Cl
H2O 18.0150 18.0150 22.9900 Na
1.0080 H
SpesifikasiProduk BM INI DI PRODUK 15.9990 O
NaNO3 84.9940 84.9940 14.0070 N
NOCl 65.4590 65.4590 4284.8807
Cl2 70.9060 70.9060 4641.4359

MEETING POINT

F8
F2 F3
MP-01
MP-01

Input (kg/jam) Output (kg/jam)


Komponen
F2 F8 F3
HNO3 18721.464 985.340 19706.804 58.0000
H2O 13556.922 713.522 14270.445 42.0000
32278.386 1698.862
Total 33977.249
33977.249
Reaktor Alir Tangki Berpengaduk (RATB) (R-01)

F3
F4
R-01 F5
F1

Perbandingan HNO3 NaCl H2O


Umpan mol 1.3333 1.0000 -
Konversi 95%
F1 F3 Input
Input Massa (kg) mol Massa (kg) mol Kmol/jam
NaCl 13708.398 234.560 - - 234.560
HNO3 - 19706.804 312.747 312.747
H2O 279.763 15.529 14270.445 792.142 807.672
NaNO3 - - - -
NOCL -
CL2 - - - -
Total 13988.161 250.090 33977.249 1104.889 1354.979
47965.410
Input (Kg/Jam) Output (kg/jam)
Komponen
F1 F2 F4 F5
NaCl 13708.398 - 685.420
HNO3 - 19706.804 985.340
H2O 279.763 14270.445 17226.422
NaNO3 18939.394
NOCL - - 4862.123
CL2 - - 5266.712
13988.161 33977.249 37836.576 10128.834
Total
47965.410 47965.410

Evaporator (EV-01)

F7

F4 F6
EV-01

Input Output
F4 kg/jam F7 kg/jam F6 kg/jam
NaCl 685.4199 NaCl 685.4199
HNO3 985.3402 HNO3 985.3402
H2O 17226.4216 H2O 13781.1373 H2O 3445.2843
NaNO3 18939.3939 NaNO3 18939.3939
Sub Total 37836.5757 14766.4775 23070.0982
Total 37836.5757 37836.5757

Input (Kg/Jam) Output (kg/jam)


Komponen
F4 F7 F6
NaCl 685.420 - 685.420
HNO3 985.340 985.340 -
H20 17226.422 13781.137 3445.284
NaNO3 18939.394 - 18939.394
37836.576 14766.478 23070.098
Total
37836.576 37836.576

Evaporator (EV-02)

F8

F7 F9
EV-02

% Buang air
94.8225

Input Output
F7 kg/jam F8 kg/jam F9 kg/jam
HNO3 985.3402 HNO3 985.3402 % HNO3 dan air
H2O 13781.1373 H2O 713.5222 H2O 13067.6151 58.0000
Sub Total 14766.4775 1698.8624 13067.6151 42.0000
Total 14766.4775 14766.4775
Input (Kg/Jam) Output (kg/jam)
Komponen
F7 F8 F9
HNO3 985.340 985.340 -
H2O 13781.137 713.522 13067.615
Sub Total 14766.478 1698.862 13067.615
Total 14766.478 14766.478

Crystallizer (CR-01)

F6 CR-01 F10

Input (Kg/Jam) Output (kg/jam)


Komponen
F6 F10
NaCl 685.420 685.420
H2O 3445.284 3445.284
NaNO3 18939.394 18939.394
Total 23070.098 23070.098

Centrifudge (CF-01)

F11
F10 CF-01
CF-01

F12

Input (Kg/Jam) Output (kg/jam)


Komponen
F10 F12 F11
NaCl 685.420 342.710 342.710
H2O 3445.284 2756.227 689.057
NaNO3 18939.394 - 18939.394
Sub Total 23070.098 3098.937 19971.161
Total 23070.098 23070.098

Rotary Dryer (RD-01)

F13
F11

RD-01

F14
F14

Input (Kg/Jam) Output (kg/jam)


Komponen
F11 F14 F13
NaCl 342.710 - 342.710
H2O 689.057 34.453 654.604
NaNO3 18939.394 - 18939.394
19971.161 34.453 19936.708
Total
19971.161 19971.161
94.9976

Input (Kg/Jam) Output (kg/jam)


Komponen
F1 F2 F5 F9 F12 F13
NaCl 13708.398 - - - 342.710 342.710
HNO3 - 18721.464 - - - -
H2O 279.763 13556.922 - 13067.615 2756.227 654.604
NaNO3 - - - - 18939.394
NOCl - - 4862.123 - - -
Cl2 - - 5266.712 - - -
13988.161 32278.386 10128.834 13067.615 3098.937 19936.708
Total
46266.548 46266.548
perbandingan umpan NaCl HNO3
(mol) 1.0000 1.3333
mol 234.5601 312.7468
Bereaksi Output
Kmol/jam Kmol/jam kg/jam
222.832 11.728 685.420
297.110 15.637 985.340
148.555 956.227 17226.422
222.832 222.832 18939.394
74.277 74.277 4862.123
74.277 74.277 5266.712
1039.883 1354.979
47965.410
0.000
0.000
F14
-
-
34.453
-
-
-
34.453
Kapasitas Produksi = 150000.0000 ton/tahun
per Jam = 18939.394 kg/jam
Basis Operasi 1 Tahun = 330 hari
1 Hari = 24 Jam
Basis Bahan Baku = 13708.398 kg/jam

Spesifikasi Bahan Baku BM


NaCl 98% 58.4430 58.4430
HNO3 58% 63.0120 63.0120 35.4530 Cl
H2O 18.0150 18.0150 22.9900 Na
1.0080 H
SpesifikasiProduk BM INI DI PRODUK 15.9990 O
NaNO3 84.9940 84.9940 14.0070 N
NOCl 65.4590 65.4590 4284.8807
Cl2 70.9060 70.9060 4641.4359

MEETING POINT

F10

F2 F3
M
M

Input (kg/jam) Output (kg/jam)


Komponen
F2 F10 F3
HNO3 18721.464 985.340 19706.804 58.0000
H2O 13556.922 713.522 14270.445
Total 32278.386 1698.862 33977.249
33977.249
Reaktor Alir Tangki Berpengaduk (RATB) (R-01)

F3
F4
R
F1

1.3333
Perbandingan HNO3 NaCl H2O
Umpan mol 1.3333 1.0000 -
Konversi 95%
F1 F3 Input
Input Massa (kg) mol Massa (kg) mol Kmol/jam
NaCl 13708.398 234.560 - - 234.560
HNO3 - 19706.804 312.747 312.747
H2O 279.763 15.529 14270.445 792.142 807.672
NaNO3 - 14550.208 - - -
NOCL -
CL2 - - - -
Total 13988.161 250.090 33977.249 1104.889 1354.979
47965.410
Input (Kg/Jam) Output (kg/jam)
Komponen
F1 F3 F4
NaCl 13708.398 - 685.420
HNO3 - 19706.804 985.340
H2O 279.763 14270.445 17226.422
NaNO3 18939.394
NOCL - - 4862.123
CL2 - - 5266.712
13988.161 33977.249
Total 47965.410
47965.410
Knock Out Drum (KOD)

F5

F4 F6
KOD

Input (Kg/Jam) Output (kg/jam)


F4 kg/jam F5 kg/jam F6 kg/jam
NaCl 685.420 NaCl 685.420
HNO3 985.340 HNO3 985.340
H2O 17226.422 H2O 17226.422
NaNO3 18939.394 NaNO3 18939.394
NOCL 4862.123 NOCl 4862.123
CL2 5266.712 Cl2 5266.712
Sub Total 47965.410 10128.834 Sub Total 37836.576
Total 47965.410 47965.410

Input (Kg/Jam) Output (kg/jam)


Komponen
F4 F5 F6
NaCl 685.420 - 685.420
HNO3 985.340 - 985.340
H2O 17226.422 - 17226.422 1.000
NaNO3 18939.394 - 18939.394 1.099
NOCL 4862.123 4862.123 -
CL2 5266.712 5266.712 -
47965.410 10128.834 37836.576
Total
47965.410 47965.410

Evaporator (EV-01)

F7

F6 F8
EV-01

Input Output *menguapkan 90% air


F6 kg/jam F7 kg/jam F8 (Cr) kg/jam
NaCl 685.420 NaCl 685.420
HNO3 985.340 HNO3 985.340
H2O 17226.422 H2O 15503.779 H2O 1722.642 15503.7794
NaNO3 18939.394 NaNO3 18939.394
Sub Total 37836.576 15503.779 22332.796
Total 37836.576 37836.576

Input (Kg/Jam) Output (kg/jam)


Komponen
F6 F7 F8 (Cr)
NaCl 685.420 - 685.420
HNO3 985.340 985.340
H20 17226.422 15503.779 1722.642
NaNO3 18939.394 - 18939.394
Sub Total 37836.576 15503.779 22332.796
Total 37836.576 37836.576

Evaporator (EV-02)

F14

F13 F15
EV-02

% Buang air
100.0000

Input Output
F13 kg/jam F14 kg/jam F15 kg/jam
HNO3 0.000 HNO3 0.000 % HNO3 dan air
H2O 15503.779 H2O 0.000 H2O 15503.779 #DIV/0!
Sub Total 15503.779 0.000 15503.779 #DIV/0!
Total 15503.779 15503.779

Input (Kg/Jam) Output (kg/jam)


Komponen
F13 F14 F15
HNO3 0.000 0.000 -
H2O 15503.779 0.000 15503.779
Sub Total 15503.779 0.000 15503.779
Total 15503.779 15503.779

Crystallizer (CR-01)

F8 CR-01 F9

Input (Kg/Jam) Output (kg/jam)


Komponen
F8 F9
NaCl 685.420 685.420
HNO3 985.340 985.340
H2O 1722.642 1722.642 7.7135
NaNO3 18939.394 18939.394 84.8053
Sub Total 22332.796 22332.796
Total 22332.796 22332.796

Centrifudge (CF-01)
F11
F9 CF-01

1698.8624
F10
713.5222

Input (Kg/Jam) Output (kg/jam) *Memisahkan 60% cairan


Komponen
F9 F10 F11
NaCl 685.420 685.420 0.000
HNO3 985.340 985.340 58.0000
H2O 1722.642 713.522 1009.120 0.627
NaNO3 18939.394 - 18939.394
Sub Total 22332.796 1698.862 20633.934
Total 22332.796 22332.796

Rotary Dryer (RD-01)

F12

F13
F11

RD-01
RD-01

Input (Kg/Jam) Output (kg/jam)


Komponen
F11 F12 F13
NaCl 685.420 - 685.420
H2O 1009.120 706.384 302.736 70.0000
NaNO3 18939.394 - 18939.394
Sub Total 20633.934 706.384 19927.550 0.9504
Total 20633.934 20633.934
95.041
perbandingan umpan NaCl HNO3
(mol) 1.0000 1.3333
mol 234.5601 312.7468
Bereaksi Output
Kmol/jam Kmol/jam kg/jam
222.832 11.728 685.420
297.110 15.637 985.340
148.555 956.227 17226.422
222.832 222.832 18939.394
74.277 74.277 4862.123
74.277 74.277 5266.712
1039.883 1354.979
47965.410
0.000
1722.6422

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