RRs

RR/RD 5700S Series

AC Traction
Service & Parts Manual

Crown 2009 PF17573 6/09

C
New Bremen, Ohio 45869 USA
Phone 419/629-2311
crown.com

HOW TO ORDER SERVICE PARTS

To obtain fast, efficient service when ordering repair parts for your Crown Material Handling Equipment, please follow
this simple procedure:

1. Address all orders to your local Crown dealer.

2. Specify model and serial number of truck, which is shown on the serial number plate.

3. List the quantity needed.

4. List the part number and description, as shown in this Service Manual.

5. Show billing and shipping address.

6. Suggest fastest routing.

Your authorized Crown dealer stocks a large number of standard service parts. In addition, he has a factory-trained
Service Department to serve you.

Our Local Crown Dealer Is

NAME
ADDRESS
CITY
STATE ZIP
TELEPHONE

The information in this manual is the latest available at the time of printing for the unit with which it was shipped.
Should there be any variation due to vendor changes or special options on your unit, contact your Crown Dealer
or Crown at the above address.

Crown 1986 PF7609 Rev. 4/01 Printed in U.S.A.

.
TABLE OF CONTENTS

I
Notes:

II
 TABLE OF CONTENTS

TABLE OF CONTENTS

SAFETY PAGE
General Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning of Material Handling Equipment . . . . . . . . . . . . . . . . . 5
Cleaning Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control of Hazardous Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lockout/Tagout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Battery Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lockout - Tagout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Capacitance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Releasing the Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tow Mode Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Brake Release Service Tool Method . . . . . . . . . . . . . . . . . 10
Mechanical Brake Release Method . . . . . . . . . . . . . . . . . . 11
Towing Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Towing by Pulling in Power Unit First Direction . . . . . . 12
Towing by Pulling in the Forks First Direction . . . . . . . 12
Towing by Lifting Truck and Pulling in Power Unit
First Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Towing by Lifting Truck and
Pulling in the Forks First Direction . . . . . . . . . . . . . . . . 13
Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lifting and Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mast and Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Blocking Masts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Reach Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

INTRODUCTION PAGE
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operator Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Service Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

III
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LUBRICATION & ADJUSTMENT PAGE

Lubrication and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Component Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Power Unit Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Knee Pad and Upper Pedal Assembly . . . . . . . . . . . . . . . . . . 34
Seat Covers and Floorboard . . . . . . . . . . . . . . . . . . . . . . . . . 34
Floorboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Upper Foot Rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Power Unit Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Front Left Hand Power Unit Compartment . . . . . . . . . . . . . . . 35
Front Right Hand Power Unit Compartment . . . . . . . . . . . . . 35
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Componentry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Audible Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ALM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ALM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
HN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ED1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ED2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
P2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
ECR1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
ECR2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
ECR3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
ECR4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
ECR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
ECR7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FAN1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FAN3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FAN5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FAN6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FU1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FU2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FU3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FU4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FU5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FU6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FU7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FU8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FU9 (AC Hydraulic Trucks) . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FU9 (DC Hydraulic Trucks) . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FU10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FU11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FU12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FU13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FU14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

IV
 TABLE OF CONTENTS

Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
LGT1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
LGT2, LGT3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
LGT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
BRK1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
RES1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
RES2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
RES3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
RES5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
RES6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
RES8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
RES9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
RES10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
RES11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
RES13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
RES14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
RES15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
RES16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
RES17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
RES18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
RES19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
RES22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
RES23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
RES24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
RPS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
RPS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
THS4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
THS5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
TS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
TS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
TS4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
M1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
M3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
M4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
POT1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
POT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
POT3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
POT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
K1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
K2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
K3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
K12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

V
TABLE OF CONTENTS

Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
PVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
PVL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
SCV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
SVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
SVBY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
SVL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
SVR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
SVS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
SVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
BRES2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
BRS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
BRS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
BRS3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
DMS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
DMS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
EDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
ENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
FLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
FNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
HGTRS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
HNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
KYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
LGS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
LGS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
ORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
SSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
TBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
TDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Metric Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

HYDRAULIC PAGE
Hydraulic Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Oil Flow for Hydraulic Steering . . . . . . . . . . . . . . . . . . . . . . . 109
Hoist Raise, Dual Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Hoist Raise, Single Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Hoist Raise Stopped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Hoist Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Accessory Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Adding Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Hydraulic Lines and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . 125
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Secondary Lift Pump (P2) Cutout . . . . . . . . . . . . . . . . . . . . 126
Lift Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Hoist Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Tilt Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

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Hydraulic System Contamination . . . . . . . . . . . . . . . . . . . . . 127

Main Lift Cylinder and Carriage Cylinder Contamination . . . 127
Hydraulic Tank Contamination . . . . . . . . . . . . . . . . . . . . . . . 129
Hydraulic Manifold Block Removal and Flushing . . . . . . . . . 129
Hydraulic Schematic Symbols . . . . . . . . . . . . . . . . . . . . . . . . 135
Lift Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
DC Lift Pump Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Parts Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Mounting Flange and End Cover . . . . . . . . . . . . . . . . . . . . . 140
Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
DC Lift Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Load Sensing Flow Control Valve . . . . . . . . . . . . . . . . . . . . . 143
Load Sensing Flow Control Valve Disassembly . . . . . . . . 143
Load Sensing Flow Control Valve Assembly . . . . . . . . . . 143
Initial Start Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
AC Lift Pump Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Parts Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
AC Lift Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Initial Start Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Relief Valves (RV1 & RV2) Operation . . . . . . . . . . . . . . . . . . 147
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
RV1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
To adjust RV1 on AC trucks: . . . . . . . . . . . . . . . . . . . . . . . . . 148
RV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Proportional Valves (PVA & PVL) . . . . . . . . . . . . . . . . . . . . . 149
Manifold Block O-Ring Replacement . . . . . . . . . . . . . . . . . . 149
Hydraulic Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

DRIVE UNIT PAGE

Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Drive Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Drive Unit Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Oil Pump Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Under Carriage Inspections and Adjustments . . . . . . . . . . . 165
Articulation Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
RR/RD 5700 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
RR/RD 5700S Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Drive Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Drive Unit Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Drive Unit Dowel Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

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ELECTRICAL PAGE
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Wiring Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Height Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Removal and Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . 189
Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 190
ACCESS 1 2 3 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Operator Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Info Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Timer - Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Timer - Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Timer - Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Weight & Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Hour Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Event Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Performance = ___ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
User Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
User Rack - Show/Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
User Rack - Add . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
User Rack - Modify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
User Rack - Loaded Offset . . . . . . . . . . . . . . . . . . . . . . . . . 194
Rack Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Next: LL Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Target: LL Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Raise Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Remote Raise/Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Rack Select Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Service Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Analyzer Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Analyzer Menu Descriptions . . . . . . . . . . . . . . . . . . . . . . 244
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
When to Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Calibration Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Features Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Hours Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Performance Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

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Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Utilities Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Capacity Data Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Camera Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Keyboard Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Horizontal Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Locking the Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Language and Default Settings . . . . . . . . . . . . . . . . . . . . . . . 277
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
AC Traction Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Basics of System Operation . . . . . . . . . . . . . . . . . . . . . . . . . 279
Control Circuit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Power Circuit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Contact Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Coil Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Multi-Task Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Handle Harness Replacement . . . . . . . . . . . . . . . . . . . . . . . 284
POT1 or POT2 Replacement . . . . . . . . . . . . . . . . . . . . . . . . 284
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Checking Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Charging Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Battery Removal & Installation
(S Series Truck Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Battery Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Battery Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Traction Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Lift Pump Motor - AC Hydraulics . . . . . . . . . . . . . . . . . . . . . . 293
Lift Pump Motor - DC Hydraulics . . . . . . . . . . . . . . . . . . . . . 293
Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
DC Motor and Brush Inspection . . . . . . . . . . . . . . . . . . . . . . 295

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BRAKE PAGE
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Stopping Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Drive Brake (BRK1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Air Gap Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Torque Gap Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Caster Brake (BRK2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Caster Wheel and Brake Removal . . . . . . . . . . . . . . . . . . . . 306
Caster Wheel and Brake Inspection . . . . . . . . . . . . . . . . . . 306
Drum and Bearing Assembly . . . . . . . . . . . . . . . . . . . . . . . . 306
Caster Wheel and Brake Installation . . . . . . . . . . . . . . . . . . 307

STEERING PAGE
Hydraulic Steering System . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Hydrostatic Steer Control Unit . . . . . . . . . . . . . . . . . . . . . . . 311
Forward and Reverse Steering . . . . . . . . . . . . . . . . . . . . . . 311
Steer Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Steer Tiller Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . 312
Steer Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Removing Steer Motor from Carriage . . . . . . . . . . . . . . . . . 312
Assembly of Steer Motor to Carriage . . . . . . . . . . . . . . . . . . 313
Steering Feedback Gear and Wheel Position Sensor (RPS1)314
Steering Feedback Gear Alignment . . . . . . . . . . . . . . . . 314
Traction/Steer Tire Alignment and RPS1 Calibration . . . . . . 315
Electronic Power Steering
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Electronic Power Steering System . . . . . . . . . . . . . . . . . . . . 317
Steer Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Steer Tiller Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Steer Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
Removing Steer Motor from Carriage . . . . . . . . . . . . . . . . . 319
Assembly of Steer Motor to Carriage . . . . . . . . . . . . . . . . . . 319
Steering Feedback Gear and Wheel Position Sensor (RPS1)320
Steering Feedback Gear Alignment . . . . . . . . . . . . . . . . . . . 320
Traction/Steer Tire Alignment and RPS1 Calibration . . . . . . 321
Hydraulic Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Steer Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Motor Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

LIFTING MECHANISM PAGE

Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Fork Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Mast Testing (Assembled) . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Flaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Mast Staging Bumper Replacement . . . . . . . . . . . . . . . . . . 330
Mast Dampening Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

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Lift Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
Rust and Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
Cracked Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
Tight Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Protruding or Turned Pins . . . . . . . . . . . . . . . . . . . . . . . . 341
Chain Side Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Lift Chain Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Lift Chain Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Chain Anchors and Pulleys . . . . . . . . . . . . . . . . . . . . . . . 343
Leaf Chain Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
Disconnect Procedures: . . . . . . . . . . . . . . . . . . . . . . . . . . 343
Fork Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
Abrasion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
Overloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
Bent or Twisted Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

CYLINDERS PAGE
Lift Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Cylinder Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Right & Left Hand Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Seal Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Seal Installation - General . . . . . . . . . . . . . . . . . . . . . . . . 360
Rod U-Cup Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Cylinder U-Cup Installation . . . . . . . . . . . . . . . . . . . . . . . 362
Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
Cylinder - Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
Cylinder Bleeding and Flushing . . . . . . . . . . . . . . . . . . . . 363
Bleeding - Free Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . 363
Bleeding - Stage Lift Cylinders . . . . . . . . . . . . . . . . . . . . . 363
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Tilt Cylinder (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Rod Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Cylinder Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
Tilt Cylinder Flushing and Bleeding Procedures . . . . . . . . . . 367
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367

XI
TABLE OF CONTENTS

PLATFORM PAGE
Reach Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
Reach Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
Reach Cylinder Adjustment . . . . . . . . . . . . . . . . . . . . . . 371
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Bushing Replacement (Reach Assembly Components) . 373
Center Pivot Repair and Adjustment . . . . . . . . . . . . . . . . 374
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
Reach Cylinders Flushing and Bleeding Procedures . . . . . . 375
Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Reach Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
Reach Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
Reach Cylinder Adjustment . . . . . . . . . . . . . . . . . . . . . . 379
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
Bushing Replacement (Reach Assembly Components) . 382
Center Pivot Repair and Adjustment . . . . . . . . . . . . . . . . 382
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385

GLOSSARY PAGE
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389

WIRING DIAGRAMS PAGE

Introduction to Diagram Usage . . . . . . . . . . . . . . . . . . . . . . . 397
Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
Pictorials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Electrical Schematic - All Trucks . . . . . . . . . . . . . . . . . . . . . 400
Electrical Schematic - AC Traction & Hydraulics . . . . . . . . 401
Electrical Schematic - DC Hydraulics . . . . . . . . . . . . . . . . . . 402
Distribution Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
Multi-Task Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
ACCESS 3 - TCM & Motors . . . . . . . . . . . . . . . . . . . . . . . . . . 405
ACCESS 2 - HCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
ACCESS 1 - DM & Key Switch . . . . . . . . . . . . . . . . . . . . . . . . 408
42 inch Freezer/Corrosion Package . . . . . . . . . . . . . . . . . . . 409
48 inch Freezer/Corrosion Package . . . . . . . . . . . . . . . . . . . 410
ACCESS 4 - VCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
Mast Cable & Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
Brakes & Floorboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
Power Unit Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
Electronic Power Steering Control . . . . . . . . . . . . . . . . . . . . 415
42 inch Power Cables - AC Hydraulics . . . . . . . . . . . . . . . . . 416
42 inch Power Cables - DC Hydraulics . . . . . . . . . . . . . . . . . 417
42 inch Power Cables - AC Hydraulics European . . . . . . . . 418
48 inch Power Cables - AC Hydraulics . . . . . . . . . . . . . . . . . 419
48 inch Power Cables - DC Hydraulics . . . . . . . . . . . . . . . . . 420
48 inch Power Cables - AC Hydraulics European . . . . . . . . 421
Thermo Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422

XII
 TABLE OF CONTENTS

InfoLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
Mast Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426

HYDRAULIC SCHEMATIC PAGE

Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431

POWER UNIT PARTS PAGE

Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
Floorboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
Upper Foot Rest Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
Undercarriage Articulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
Mast Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
Mast Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
Battery Retainers and Spacers . . . . . . . . . . . . . . . . . . . . . . . . 470
Overhead Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
Overhead Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478

HYDRAULIC PARTS PAGE

Reach Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
Reach Hydraulics with Tilt & Sideshift . . . . . . . . . . . . . . . . . . 486
Mast Hydraulics - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490
Drive In Rack Mast Hydraulics - TT . . . . . . . . . . . . . . . . . . . . 494
AC Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
DC Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
AC Manifold Block Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 506
DC Manifold Block Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 508
Steering Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
DC Lift Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512
36 V 10 cc Lift Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
25 cc AC Lift Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
AC Lift Pump Motor - EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
AC Lift Pump Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522
DC Lift Pump Motor - M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526
DC Lift Pump Motor - M3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
Reach Assembly Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . 534
Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536

DRIVE UNIT PARTS PAGE

Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
Drive Unit Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . 548
Traction Motor - M1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
Traction Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552

XIII
TABLE OF CONTENTS

ELECTRICAL PARTS PAGE

Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558
Contactors & Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
Distribution Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570
Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572
Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
Multi-Task Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
Height Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584
Control Cable - TT Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590
ACCESS 1 - Enhanced/CDM Display . . . . . . . . . . . . . . . . . . . 594
Strobe Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
Freezer Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600
Overhead Guard Accessories . . . . . . . . . . . . . . . . . . . . . . . . 602

BRAKE PARTS PAGE

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608
Caster & Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 610

STEERING PARTS PAGE

Hydraulic Steering System . . . . . . . . . . . . . . . . . . . . . . . . . . 616
Electronic Power Steering System . . . . . . . . . . . . . . . . . . . . 624
Steering Feedback Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 630
Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
Electronic Power Steering Motor . . . . . . . . . . . . . . . . . . . . . . 634
Steer Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 636

LIFTING MECHANISM PARTS PAGE

Mast TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
Lifting Mechanism Removable Outrigger Ends . . . . . . . . . . 660
TT - Drive In Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664
Load Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 680
Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688
Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 690
Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 692

CYLINDER PARTS PAGE

TT Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698
TT Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
Reach Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706
Sideshift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708

PLATFORM PARTS PAGE

Reach With Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
Reach with Tilt & Sideshift . . . . . . . . . . . . . . . . . . . . . . . . . . . 716
Reach With Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722
Reach With Tilt & Sideshift . . . . . . . . . . . . . . . . . . . . . . . . . . 728

XIV
 TABLE OF CONTENTS

LABELS AND DECALS PAGE

InfoLink Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738
Work Assist Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740
Work Assist Tube Accessories . . . . . . . . . . . . . . . . . . . . . . . . 742
Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 746
Labels & Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750
Labels & Decals SAA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758
Labels & Decals China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766

XV
Notes:

XVI
SAFETY

1
Notes:

2

General Maintenance Instructions
WARNING
TO PREVENT SERIOUS RISK OF INJURY TO
YOURSELF AND OTHERS OBSERVE THE FOL-
LOWING SAFETY INSTRUCTIONS
Power industrial trucks may become hazardous if ade-
quate maintenance is neglected. Therefore, adequate
maintenance facilities, trained personnel and proce-
dures should be provided.
Maintenance and inspection shall be performed in con-
formance with the following practices:
1. A scheduled planned maintenance, lubrication,
and inspection system should be followed.
2. Only qualified and authorized personnel shall be
permitted to maintain, repair, adjust and inspect
truck.
3. Before leaving the truck—
– Stop truck.
– Fully lower the load engaging means.
– Place directional controls in neutral.
– Apply the parking brake.
– Turn off power (power disconnect).
– Remove key.
– Block the wheels if truck is on an incline.
4. Before working on truck—
– Raise drive wheel free of floor or disconnect
power sources.
– Use chocks or other positive positioning de-
vices.
– Block load engaging means, inter masts, or
chassis before working under them.
– Operation to check performance of truck or at-
tachments shall be conducted in an authorized
safe clearance area.
Crown 1976 PF2821-1 Rev. 10/08
SAFETY
General Maintenance Instructions
5. Before starting to operate truck—
– Be in operating position.
– Apply brake.
– Place directional control in neutral.
– Before operating truck, check functions of lift
systems, directional control, speed control, steer-
ing, warning devices, brakes and any attachments
if any used.
6. Avoid fire hazards and have fire protection equip-
ment present. Do not use an open flame to check
level, or for leakage of electrolyte and fluids or oil.
Do not use open pans of fuel or flammable clean-
ing fluids for cleaning parts.
7. Keep shop well ventilated, clean and dry.
8. Brakes, steering mechanisms, control mecha-
nisms, lift overload devices, guards, and safety de-
vices shall be inspected regularly and maintained
in a safe operating condition.
– All guards must be installed to factory configu-
ration and condition before operating truck. Do not
operate truck if any guards or fasteners are dam-
aged, improperly installed or missing.
9. Capacity, operation and maintenance instruction
plates or decals shall be maintained in legible con-
dition.
10. All parts of lift mechanisms shall be inspected to
maintain them in safe operating condition.
11. All hydraulic systems shall be regularly inspected
and maintained in conformance with good practice.
Cylinders, valves, and other similar parts shall be
checked to assure that “drift” has not developed to
the extent that it would create a hazard.
12. Batteries, motors, controllers, limit switches, pro-
tective devices, electrical conductors, and connec-
tions shall be maintained in conformance with
good practice. Special attention shall be paid to the
condition of electrical insulation.
13. Trucks shall be kept in a clean condition to mini-
mize fire hazards and facilitate detection of loose
or defective parts.
MA-04.0-001
05 Rev. 10/08
3
SAFETY
General Maintenance Instructions

14. Modifications and additions which affect capacity

and safe truck operation shall not be performed by
the customer or user without manufacturers prior
written approval. Capacity, operation and mainte-
nance plates or decals shall be changed accord-
ingly.
– Adding electrical devices (radio, terminal,
lights, etc.) or changing existing components or
wiring can affect truck operation and could cause
an accident. Contact authorized Crown personnel
before adding to or changing the electrical system
in any way.
– For EE rated trucks, adding electrical devices
could cause a fire or explosion, as well as void the
EE rating. Written approval must be obtained from
Crown prior to adding electrical device(s). Prior to
use, inspection of installed device(s) must be per-
formed by an appropriate nationally recognized
testing laboratory (i.e. Underwriters Laboratories
Inc) or the Authority Having Jurisdiction (see NFPA
505).
15. Care shall be taken to assure that all replacement
parts are interchangeable with the original parts
and of equal quality to that provided in the original
equipment.
16. Be sure that any equipment added to the truck (ter-
minal, fan, clipboard, etc.) is positioned so that it
does not block your vision or interfere with safe and
efficient operation of the truck.
For further information pertaining to operating and
maintenance procedures:

• All trucks except Series B and Tow Tractors, refer

to current ASME B56.1.

• Series B trucks, refer to current ASME B56.10.

• Tow Tractors, refer to current ASME B56.9.

MA-04.0-002 Crown 1976 PF 2821-2 Rev. 10/08

05 Rev. 10/08
4
 SAFETY
Cleaning of Material Handling Equipment

Cleaning of Material Handling operation or immediate failure could be the resultant of

Equipment
Cleaning Methods
The preferred method of cleaning built up dirt and dust
from electric material handling equipment is dry pres-
sured air. For localized degreasing, use of an appropri-
ate solvent is recommended.
If these methods are not effective and power washing
is the only alternative, extreme care must be exercised.
Electrical components including connectors, terminal
boards and wiring can be permanently damaged from
water and/or cleaning solvents. Mineral and chemical
residue left on or in components (i.e., circuit boards,
contactors, encoders, switches, potentiometers, etc.)
after washing is a proponent of oxidation and corro-
sion.
Functional integrity of contaminated components may
be questionable. Nuisance fault logging, intermittent
power washing. For these reasons all electronic com-
ponents including motors must be protected. Compo-
nent removal is the best method to eliminate the risk of
damage.
Power washing will also remove and/or destroy lubri-
cants in or on the surface of shafts, unsealed bearings,
hinges, exposed gears, bushings, chains, linkages,
etc. These Items must also be protected or properly lu-
bricated after cleaning.
Consideration must also be given to metal surfaces.
The cleaning process can strip away paint and protec-
tive coatings applied to components (i.e., hydraulic
lines, terminal strips, linkages) for freezer/corrosion en-
vironment. Paint and/or protective coating must be re-
applied to these areas to reduce the chance of oxida-
tion and corrosion.
Before installing removed components, lubricating or
returning the equipment to service it must be free of
solvent residue and thoroughly dry.

Crown Cleaning Products Chart

Cleaner Type Part Number Package Quanity

Degreaser & Cleaner 363105-001 20 oz. Can
363105-012 (12) 20 oz. Cans
All Purpose Cleaner 363114-001 20 oz. Can
363114-012 (12) 20 oz. Cans
Glass Cleaner 363101-001 20 oz. Can
363101-012 (12) 20 oz. Cans
Waterless Hand Cleaner 363111-001 15 oz. Tube
363111-012 (12) 15 oz. Tubes
Pumiced & Smooth Hand Cleaner 363112-001 1 Gallon Jug
363112-004 (4) 1 Gallon Jugs
Wall Mounted Deluxe Soap Dispenser 363122 Used with 363112-001
Tough On Grease 063009-005 1 Gallon Jug

Crown 2000 PF11969-1 Rev. 10/06 MA-1140-050

02 Rev. 10/06
5
Notes:

6

Control of Hazardous Energy
Lockout/Tagout
In the interest of safety and to ensure compliance with
OSHA Regulations, (Standards - 29 CFR), Control of
Hazardous Energy (Lockout/Tagout) - 1910.147,
Crown has developed guidelines for proper energy
control when performing service and maintenance on
the truck. Before performing any service or mainte-
nance, review the appropriate sections in this service
manual for any additional procedures to be followed.
In addition, Crown recommends that all mechanics
wear appropriate protective items, such as safety
glasses, work gloves, and steel-toed shoes, whenever
performing service or maintenance work on Crown
equipment.
Battery
Safety Rules
• Wear protective clothing, such as, rubber apron,
gloves, boots and full-face shield when performing
any maintenance on batteries. Do not allow elec-
trolyte to come in contact with eyes, skin, clothing
or floor. If electrolyte comes in contact with eyes,
flush immediately and thoroughly with clean water.
Obtain medical attention immediately. Should elec-
trolyte be spilled on skin, rinse promptly with clean
water and wash with soap. A baking soda solution
(453.6 grams (1 lb) to 3.79 Litre (1 gal) of water)
will neutralize acid spilled on clothing, floor or any
other surface. Apply solution until bubbling stops
and rinse with clean water.
• Keep vent plugs firmly in place at all times except
when adding water or taking hydrometer readings.
• Do not bring any type of flame, spark, etc., near the
battery. Gas formed while the battery is charging,
is highly explosive. This gas remains in the cells
long after charging has stopped.
• Do not lay metallic or conductive objects on bat-
tery. Arcing will result.
Crown 2008 PF17657-1
SAFETY
Control of Hazardous Energy
• Do not allow dirt, cleaning solution or other foreign
material to enter cells. Impurities in electrolyte has
a neutralizing effect reducing available charge.
• If battery repair is planned, follow the battery man-
ufacturer's instructions concerning repair practices
and procedures.
Battery Care
CAUTION
Only qualified and experienced personnel should per-
form maintenance and repair on batteries.
• Make certain the charger being used matches the
voltage and amperage of the truck battery. This
voltage is listed on the truck serial plate.
• Before disconnecting or connecting batteries to a
charger, make sure charger is OFF. If an attempt is
made to do this while charger is ON, serious injury
to you, the battery and charger could result.
• Never use a match or lighter. Battery fumes are ex-
plosive.
• Make certain battery used meets weight, size and
voltage requirements of truck (refer to serial plate).
NEVER operate truck with an undersized battery.
Charging
CAUTION
Never smoke or bring flame near the battery. Gas
formed during charging is highly explosive and can
cause serious injury.
Consult the charger manufacturer’s manual covering
your charger for hints on operation and maintenance.
MA-1457-100
7
SAFETY
Control of Hazardous Energy

Battery Removal
CAUTION

CAUTION Make certain battery used meets weight, size and volt-
age requirements of truck (refer to serial plate).
When removing the battery, move truck to area in- NEVER operate truck with an undersized battery.
tended for battery care. Floor must be level. Turn key
switch or toggle switch to OFF position and remove
Lockout - Tagout
key. Disconnect battery and lockout or tagout truck as
described in Lockout/Tagout in this section. Never Always turn key switch to OFF, remove key and apply
move battery partially from truck without roller stand in tag (1) to multifunction control (2) or steering tiller (3)
place. Lower load engaging means completely. If bat- with cable tie warning others truck is being serviced.
tery is removed with load engaging means raised, use Refer to Figure 20916.
hoist attached to mast to provide tip over protection. Do
not allow any metallic object to come in contact with the
top of the battery cells. This may cause a short circuit
when removing, transporting the battery. Use an insu-
lator, such as plywood, to cover the top of the battery
before and during removal.

Figure 20916

When maintenance is to be performed and the battery

will be left in the truck, disconnect battery, remove the
main power fuses and install a commercially available
lockout device on the battery connector.
When maintenance is performed and the battery is re-
Figure 8251 moved from the truck, remove main power fuses, install
a lockout device on the trucks battery connector if pos-
sible, or if possible install a tag with a cable tie on the
Battery Installation trucks battery connector so it cannot be removed easily
warning that the truck is not available for operation.

CAUTION
When installing the battery, move truck to area in-
tended for battery care. Floor must be level. Turn key
switch or toggle switch to OFF position and remove
key. Lockout or tagout truck as described in Lockout/
Tagout in this section. If battery was removed with load
engaging means raised, use hoist attached to mast to
provide tip over protection. Do not allow any metallic
object to come in contact with the top of the battery
cells. This may cause a short circuit when transporting
or installing the battery. Use an insulator, such as ply-
wood, to cover the top of the battery before and during
installation.

MA-1457-101 Crown 2008 PF17657-2

8
 SAFETY
Control of Hazardous Energy

Capacitance
Due to capacitance voltage present in the ACCESS 2
and ACCESS 3 modules, whenever performing main-
tenance which may permit contact with the bus bars
and associated power cables, discharge the capaci-
tors.
1. Move truck to a secure non-traffic maintenance
area with a level floor.
2. Chock truck wheels. Refer to Lifting and Blocking
in this section.
3. Disconnect battery. Lockout/Tagout truck as de-
scribed in Lockout/Tagout in this section.
4. Turn and hold the key switch to the start position a
minimum of 10 seconds.
5. To verify the capacitors have discharged, place a ACCESS 2 (DC Hydraulics)
volt meter across the B+ and B- terminals of
ACCESS 2. The voltage should be less than 1 V. Figure 21212
Repeat the procedure on ACCESS 3.
6. Turn key switch to OFF and remove key.

ACCESS 2 (AC Hydraulics)

Figure 21150

Figure 21077

1 ACCESS 1 Display
2 ACCESS 2 Hydraulic Control Module (under cover)
3 ACCESS 3 Traction Control Module (under cover)
4 ACCESS 4 Vehicle Control Module (under cover)
5 ACCESS 5 Steering Control Module - Optional (under cover)

Crown 2008 PF17657-3 MA-1457-102

9
SAFETY
Control of Hazardous Energy
Releasing the Brakes
There are several ways to release the brakes in a
maintenance situation. Each method has varying de-
grees of operator control. The preferred method to re-
lease the brakes is through the ACCESS 123 Utilities
Menu.
Tow Mode Method
The preferred method to release the brakes in a main-
tenance situation is through the ACCESS 123 Utilities
Menu. Use this method only if the truck is electronically
functional and the operator is present on the truck.
NOTE
When tow mode is active, the brakes can be released
and traction will be inhibited. Steering will be active.
1. Lower load engaging means completely.
2. Lockout or Tagout truck as described in Lockout/
Tagout in this section.
3. Chock wheels or make sure truck is secured by
some means to prevent it from rolling.
4. Use the ACCESS 1 to enter the Utilities Menu and
scroll to the U2 Tow Mode to activate the tow mode
function. Refer to the ACCESS 123 chapter for
more information.
5. In order to maintain the brakes in the released po-
sition, the operator must keep his or her feet on
both brake pedals. If the operator releases either
pedal, the brakes will be applied.
MA-1457-103
10
Brake Release Service Tool Method
During a maintenance situation in which the Tow Mode
Method cannot be used to release the brakes, the
brake release service tool, part number 127373, is the
next best option. This method cannot be used in the
event of an electrical failure within the drive circuitry,
the tow circuitry or the brake. An operator may be
present on the truck.
WARNING
Use extreme care when releasing the brakes using the
brake release service tool. The truck will be free-wheel-
ing and the brake pedal in the operator compartment
will have no effect on braking. The truck will not have
traction. There will be no power steering on a hydrauli-
cally steered truck and no steering control on an elec-
trically steered truck.
Connecting Brake Release Service Tool
1. Lower load engaging means completely.
2. Lockout or Tagout truck as described in Lockout/
Tagout in this section.
3. Chock wheels or make sure truck is secured by
some means to keep it from rolling.
4. Disconnect CA609 at the traction motor brake and
connect the brake release service tool to the brake
connector.
5. Plug the battery connector of the brake release
service tool to the battery.
6. Move the power switch on the brake release ser-
vice tool to ON.
7. Toggle the brake release switch to release the
brakes.
8. Remove wheel chocks and move truck to area in-
tended for maintenance. When towing the truck,
make sure all operators and pedestrians are in-
formed of the truck’s lack of braking and steering
(for electric steer trucks). Refer to Towing Truck in
this section for proper towing procedures.
Applying the Brakes
To apply the brakes, move the power switch on the
brake release service tool to OFF.
Crown 2008 PF17657-4
 SAFETY
Control of Hazardous Energy

Disconnecting Brake Release Service Tool 4. Use a spanner wrench, a punch or a screwdriver to
turn the torque adjuster plate. Doing so removes
1. Move the service tool power switch to OFF.
the spring preload.
2. Disconnect the battery connector.
5. Remove wheel chocks and move truck to area in-
3. Unplug service tool from the brake connector. tended for maintenance. When towing the truck,
make sure all operators and pedestrians are in-
4. Connect the harness connector to the brake con-
formed of the truck’s lack of braking and steering (if
nector.
e-steer truck). Refer to Towing Truck in this section
for proper towing procedures.
6. To reapply the brake, turn the torque adjuster plate
back to its original position to achieve the proper
spring load.

POWER
SWITCH
WARNI NG
Truck does not have
brakes, travel control
or power steering
when Brake Release
Tool is being used.
WARNING
To prepare for towing:
Failure to return the adjuster plate to its original posi-
tion will cause the truck to have no braking.
1. Move power switch to OFF .
2. Disconnect battery from truck
and connect to brake release
tool.
3. Connect brake release tool to
traction brake.
4. Move power switch to ON.

Warn the towing 5. Press and release the brake

release switch. Truck is ready

7. Coat the top surface of the adjuster plate with a thin

vehicle that an to be towed.
accident could
happen and to use BRAKE To remove brake release tool:
extreme caution. RELEASE
SWITCH 1. Move power switch to OFF .
2. Disconnect battery from brake
release tool.
3. Disconnect brake release tool
from traction brake.
Check to see that traction
brake is applied. layer of lubricant to reduce likelihood of bending
BRAKE RELEASE TOOL
286-C compression springs.
8. Refer to Torque Gap Adjustment in the Brake sec-
tion of this manual for factory settings.

Figure 8255

Mechanical Brake Release Method

In the event the truck has a failure that prevents the
brake from being electrically released by either of the
above methods, release the brake mechanically.

WARNING
Use extreme care when releasing the brake using the
manual brake release method. The truck will be free-
wheeling and the brake pedal in the operator compart-
ment will have no effect on braking. With the truck OFF,
the truck will not have traction or power steering on a
hydraulically steered truck. There will be no steering
control on an electrically steered truck. An operator is
not required on the truck.
1. Lower load engaging means completely.
2. Lockout or Tagout truck as described in Lockout/
Tagout in this section.
3. Chock wheels or make sure truck is secured by
some means to prevent it from rolling.

Crown 2008 PF17657-5 MA-1457-104

11
SAFETY
Control of Hazardous Energy
Towing Truck
Refer to the following guidelines when towing the truck:
Towing by Pulling in Power Unit First
Direction
This towing method is used only when steering is avail-
able.
WARNING
• Towed truck must always maintain three contact
points with floor and towing device.
• Maximum travel speed while towing truck is
3.2 km/h (2 mph).
• Do not make sharp turns when lifting or towing
truck.
• Towed vehicle forks should be empty and no more
than 305 mm (12.0 in) off floor. If possible, tilt forks
back and center sideshifter.
• Extreme care must be taken when using this
method to tow truck. With brakes released on un-
even surfaces, vehicle will roll.
• Provide a safe distance for truck to coast to stop.
• Excessive acceleration by towing vehicle, or drag
caused by towed vehicle (i.e., brake drag, drive
unit drag, wheel drag, etc.) will greatly increase re-
quirements to pull or push a vehicle.
Preparing Truck For Towing:
• Refer to Releasing the Brakes in this section to re-
lease the brakes for towing.
WARNING
Truck may be difficult to steer. Use extreme caution.
• Driver will be required to steer truck, as there is no
power assist from hydraulics. For applying brakes,
refer to Applying the Brakes in this section.
• Depending on brake release method truck may
need to coast to stop.
• Operator actions: see WARNINGS above.
MA-1457-105
12
Towing Device Requirements:
• Towing device must have pulling and braking ca-
pacity greater than 3900 kg (8600 lb).
• When attaching towing device to lift truck to be
towed, firmly attach tow device to rear, lower por-
tion of power unit skirt, within ± 51 mm (2.0 in) of
truck center. Fasten so as not to loosen or disen-
gage during towing.
Towing Guidelines:
• Maximum travel speed while towing truck is
3.2 km/h (2 mph).
Towing by Pulling in the Forks First
Direction
WARNING
Towing by pulling in the forks first direction is not
recommended.
Towing by Lifting Truck and Pulling in
Power Unit First Direction
This towing method is used when steering is not avail-
able.
WARNING
• Do not lift towed truck higher than 51 mm (2.0 in)
off floor.
• Towed truck must always maintain three contact
points with floor and towing device.
• Maximum travel speed while towing truck is
3.2 km/h (2 mph).
• Do not make sharp turns when towing truck in
raised condition.
• Towed vehicle forks should be empty and no more
than 305 mm (12.0 in) off floor. If possible, tilt forks
back and center sideshifter.
Preparing Truck For Towing:
• Turn power OFF.
Crown 2008 PF17657-6
 SAFETY
Control of Hazardous Energy

Towing Device Requirements:

• Towing device must have lifting capacity of 2722 kg
(6000 lb) at lift position at rear of skirt, when towing
vehicles 10,160 mm (400 in) and below. For trucks
above 10,160 mm (400 in), towing device must
have a minimum lifting capacity of 2950 kg
(6500 lb).
• Towing device must have pulling, pushing and
braking capacity greater than 3900 kg (8600 lb).
• Ensure that a stem or ball capable of stated pulling,
pushing, braking capacity and of such a design as
to prevent disengagement during towing operation,
is used.
• When attaching towing device to lift truck being
towed, engage to rear, lower portion of power unit
skirt, within ± 51 mm (2.0 in) of truck center.
Towing Guidelines:

WARNING
Truck will be difficult to maneuver. Use extreme cau-
tion.
• Maximum travel speed while towing truck is
3.2 km/h (2 mph).
• No operator should be on lifted and towed truck.
• Operator actions: see WARNINGS above.

Towing by Lifting Truck and

Pulling in the Forks First Direction

WARNING
Towing by lifting truck and pulling in the forks first
direction is not recommended.

Crown 2008 PF17657-7 MA-1457-106

13
SAFETY
Control of Hazardous Energy

Hydraulic

WARNING
AVOID HIGH PRESSURE FLUIDS—Escaping fluid
under pressure can penetrate the skin causing serious
injury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres-
sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card-
board or paper to search for leaks. Do not use your
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
type of injury.
When maintenance is to be performed on the hydraulic
system, to make sure the hydraulic system is not under
pressure:
1. Move truck to a secure non-traffic maintenance Figure 21074
area with a level floor. No load on forks.
1 Lower mast completely, including fork carriage
2. Completely lower load engaging means, mast and
fork carriage or, if required for maintenance, block 2 Retract reach mechanism all the way
mast sections at appropriate height as described in 3 Tilt forks down completely
Lifting and Blocking - Mast of this section.
3. Completely retract reach mechanism or, if required
for maintenance, block extended reach mecha-
nism as described in Lifting and Blocking - Reach
Mechanism of this section.
4. Tilt forks tips all the way down. Do not continue to
tilt after fork tips are down to keep pressure from
building up at the tilt cylinder.
5. Turn key switch to OFF, remove key.
6. Disconnect battery. Lockout or tagout truck as de-
scribed in Lockout/Tagout in this section.
7. Open manual lower valve to relieve hydraulic pres-
sure.

MA-1457-107 Crown 2008 PF17657-8

14
 SAFETY
Control of Hazardous Energy

Lifting and Blocking Equipment Capacities Required:

• Hydraulic jack capacity: 3620 kg (8000 lb)
• Crown part number: 122599
• Collapsed height minimum: 60 mm (2.25 in)
• Raised height maximum: 400 mm (16 in)
• Jack stand capacity: 4500 kg (10000 lb)
• Commercially available.

WARNING
Truck stability decreases dramatically if load wheels
are raised more than 13 mm (0.5 in). Attach sling and
overhead lifting device to all cross members of the
mast to prevent truck from tipping over when raising
the side of the truck.

Figure 21075

1 Lower forks and move towards center of truck if required

2 Chock load wheels with hardwood block

• Move truck to a secure non-traffic maintenance

area with a level floor.
• No load on forks.
• Lockout or tagout truck as described in Lockout/
Tagout in this section.

Figure 21076

1 Raise forks 70 to 150 mm (3.0 to 6.0 in) from floor

2 Chock both load wheels
3 Set jack stand as required – not to exceed
400 mm (16.0 in)

Crown 2008 PF17657-9 MA-1457-108

15
SAFETY
Control of Hazardous Energy

Mast and Fork Carriage

Blocking Masts
Use 100 x 100 mm (4 x 4 in) or bigger hardwood blocks
of the appropriate length for supporting mast channels.
Block both mast rails of each stage to maintain stability.
Remove any carriage mounted accessory i.e., carton
clamp, slip sheet, roll loader, etc. except sideshifters
before blocking masts. These accessories add signifi-
cant weight to the mast.
1. Move truck to a secure non-traffic maintenance
area with a level floor.
2. Chock wheels of truck. Refer to Lifting and Block-
ing in this section.
3. Connect battery.
4. Raise forks and position block under second stage
mast.
5. Using a clamp, secure block to mast channel. Figure 15989-02
6. Lower mast and position appropriate length block
under third stage mast. 1 Third Stage Block
2 Second Stage Block
7. Using a clamp, secure block to mast channel or
3 Clamp blocks together
second stage block.
4 Clamp block to main frame
8. Lower fork carriage until carriage rests on stops or
place block under carriage and lower until weight
rests on block.
9. Lockout or tagout truck as described in Lockout/
Tagout in this section.

Figure 15990

MA-1457-109 Crown 2008 PF17657-10

16
 SAFETY
Control of Hazardous Energy

Reach Mechanism Tilt

1. Move truck to a secure non-traffic maintenance 1. Move truck to a secure non-traffic maintenance
area with a level floor. No load on forks. area with a level floor. No load on forks.
2. Chock wheels of truck. Refer to Lifting and Block- 2. Chock wheels of truck. Refer to Lifting and Block-
ing in this section. ing in this section.
3. Extend reach assembly. 3. Tilt forks down so weight of carriage is not on the
tilt cylinder.
4. Clamp a 50 x 100 mm (2 x 4 in) hardwood block in
either left or right channel of reach support assem- 4. Lockout or tagout truck as described in Lockout/
bly below the roller. Tagout in this section.
5. Relieve hydraulic pressure from reach circuit by re-
tracting carriage until roller rests on block.
6. If mast is staged refer to Mast in this section for
blocking instructions.
7. Lockout or tagout truck as described in Lockout/
Tagout in this section.

Figure 21074

1 Lower mast completely, including fork carriage

2 Tilt forks down completely
Figure 15991-02 3 Retract reach mechanism all the way

1 Cut away for clarity

2 Clamp
3 Hardwood Block

Crown 2008 PF17657-11 MA-1457-110

17
Notes:

18
INTRODUCTION

19
Notes:

20
 INTRODUCTION
Introduction

Introduction Service Training

This manual is intended for the service mechanic who
is seeking information about maintenance and service
replacement parts. It contains a section on trouble-
shooting which will enable a qualified mechanic to lo-
cate and solve problems which may occur.
Complete Service Training is available for the lift truck
technician covering all Crown Lift Trucks, module sys-
tems, wire guidance, hydraulic and electrical systems.
To obtain more information concerning service training,
contact your Crown Dealer or under "Training" on
www.crown.com.

Operator Instructions
Replacement Parts
This manual does not contain operator instructions.
Operator instructions in tag or booklet form are sent When ordering replacement parts from this manual, al-
with each truck. Additional copies can be ordered if re- ways specify, along with the part number, the model
quired. These booklets are for you and your personnel and serial number of the truck. This information will fur-
to insure years of safe, trouble free operation of your ther enable us to give correct, fast and efficient service.
Crown Lift Truck. For operator instructions, refer to
For current part number of service manuals, operator
Crown publications, "Operator Manual RR/RD 5700
manuals, operator training programs, truck capacities
Series", "Operator Manual RR/RD 5700S Series".
and technical specifications, contact your local Crown
dealer or at www.crown.com.
Operator Training This manual is arranged according to major sections
which cover maintenance and replacement parts. The
Crown produces a complete series of operator training
sectional descriptions are as follows:
programs available through your local Crown dealer. A
complete listing of these and other available programs
can also be found under "Training" on
www.crown.com.

Maintenance Replacement Parts

Section Description Section Description

M1 Lubrication and Adjustment 1 Basic Chassis Power Unit
M2 Hydraulic 2 Hydraulic System & Components
M3 Drive Unit 3 Drive Unit & Components
M4 Electrical 4 Electrical Components
M5 Brake 5 Brake Assemblies & Brake Systems
M6 Steering 6 Steering System & Components
M7 Mast and Main Frame 7 Main Frame and Mast Assemblies
M8 Cylinder 8 Cylinders
M9 Reach Assembly 9 Reach Assembly
M10 Glossary 10 Accessories
11 Specifications

Crown 2008 PF17422-1 ITD-1457-001

21
INTRODUCTION
Introduction

The data plate for the RR/RD 5700 series truck is lo-
cated on the cover below the operator back rest/seat
and includes a model number and truck data number.
From these two numbers, you can identify the truck
model, series and series updates, determine relative
size or performance, capacity and specific truck data.
The following pages explain the model & truck data
numbering system.

Figure 20923

1 RR/RD 5700
2 RR/RD 5700S
3 Truck Data Plate

ITD-1457-002 Crown 2008 PF17422-2

22
 INTRODUCTION
Introduction

MODEL NUMBER EXAMPLE

Series Update S = 1220 mm (48 in) Power Unit Width
Significant change(s) to the product that
would not merit a new series number
(generation).
*Capacity
30 = 1360 kg (3000 lb)
Image Generator 35 = 1585 kg (3500 lb)
RR - Rider Reach 40 = 1815 kg (4000 lb)
RD - Rider Double Reach 45 = 2040 kg (4500 lb)

RR5715S-35
Series
Major technical and design changes
making the product a new and Relative Size or Performance
improved generation. 15 = 24 V, AC Drive Lift height up to 6860 mm (270 in)
25 = 36 V, AC Drive, Lift height up to 10160 mm (400 in)
95 = 36 V, AC Drive, Lift height up to 11225 mm (442 in), upper
footrest area, adjustable seat

The example of the model number shown above
(RR5715-35) is a RR 5700 series. It has a 24 volt elec-
trical system and 1585 kg (3500 lb) capacity.
*Actual rated capacity may vary, depending on special
equipment or modifications. Consult capacity plate lo-
cated on the power unit console.
The example of the truck data number shown on the
following page is an AC traction drive truck with tele-
scopic triple stage mast, 6095 mm (240 in) lift height, C
size battery compartment, inside straddle dimension of
865 mm (34 in), without freezer condition, 100 mm x
105 mm (4 in x 4.1 in) load wheels, poly drive tire, side-
shift, forward steering, without lights and travel alarm,
bolt on outriggers, enhanced display, and AC lift pump.

Crown 2008 PF17422-3 ITD-1457-003

23
INTRODUCTION
Introduction

The truck data number provides you and your Crown simply provide this number to your Crown dealer, or
dealer with a wealth of information to ensure the selec- use the following breakdown if selecting your own part
tion of proper parts for your Crown truck. You may numbers or service information from this manual.

Cold Conditioning/EE Rating Drive Tires Steering

- = No Cold Conditioning/No EE Rating * = Special F = Forward
C = Corrosion Conditioning/No EE Rating 1 = Standard R = Reverse
F = Freezer Conditioning/No EE Rating 2 = Siped Outriggers
E = No Cold Conditioning/EE Rating 3 = Center Groove - = Standard
D = Corrosion Conditioning/EE Rating 4 = Non Marking B = Bolt On
T = Thermo Assist/No EE Rating T = Tapered
Battery Compartment Size O = Bolt On Tapered
A = A Battery Compartment
B = B Battery Compartment Steering System
C = C Battery Compartment E = Electric
D = D Battery Compartment H = Hydraulic
E = E Battery Compartment
* = Special

Mast Type Open

TT = Telescopic Triple Stage
DT = TT Drive Thru Mast

- TT 240 C 34 - 2 P 2 F - B E- A - -
Standard/Custom/Special
- = Standard Third Post
C = Custom - = No Third Post
S = Special T = Third Post
D = Drive in Rack Third Post
Lift Height
Displays Lift Height Lift System
Dimension i.e. A= AC
240 = 240 in D = DC
270 = 270 in
Display
Inside Straddle E = Enhanced
Dimension C = Enhanced with CDM
Load Wheel Size
i.e.
1 = 4 in x 2.9 in
34 = 34 in
2 = 4 in x 4.1 in Sideshifter Travel Alarm & Light Package
42 = 42 in
3 = 5 in x 2.9 in - = No Sideshifter Options
** = Special
4 = 5 in x 4.1 in 2 = 2 inch Each Way - = No Travel Alarm & Lights
5 = 10.5 in x 4 in 4 = 4 inch Each Way 1 = Strobe Light
6 = 10.5 in x 4.5 in * = Special 2 = Travel Alarm
7 = 6 in x 2.9 in 3 = Worklights
8 = 6 in x 4.1 in 4 = Travel Alarm & Strobe Light
* = Special 5 = Worklights & Strobe Light
6 = Travel Alarm, Worklights, &
Strobe Light
7 = Travel Alarm & Worklights

ITD-1457-004 Crown 2008 PF17422-4

24
LUBRICATION & ADJUSTMENT

25
Notes:

26
 LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

Lubrication and Adjustment Before performing maintenance to any unit, it should

be taken to an area set aside for maintenance or a sec-
To obtain maximum life of any industrial equipment, a tion where there is adequate space to perform required
well planned maintenance program (PM), performed work. This is a must to insure the safety of others and
by qualified technical personnel should be followed. In to insure that proper maintenance is performed to the
conjunction with, and an integral part of, any planned unit.
maintenance program should be daily operator input.
If desired, padded packs of this checklist (OF-3772)
Operator involvement can greatly reduce truck down
are available through your Crown dealer.
time, assist in determining planned maintenance (PM)
schedules and ultimately save money. For these rea-
sons, Crown recommends a checklist similar to the Op-
erators Daily Checklist shown below.

Figure 14990

Crown 1987 PF7886-1 Rev. 6/08 M1.0-04.0-001

17 Rev. 6/08
27
LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

The following is a list of lubricants and maintenance

products recommended when doing Planned Mainte-
nance on Crown Lift Trucks.

Lubrication Identification Chart

Type of Lubricant Part Number Package Quantity

363506-001 1 Quart
A Gear Lube 80W-90 (Typical)
363506-012 (12) 1 Quart Cans
363503-001 1 Quart
AA Automatic Transmission Fluid (Multi-Purpose)
363503-012 (12) 1 Quart
363513-001 1 Quart
AAA Universal Hydraulic & Transmission Fluid
363513-012 (12) 1 Quart
063002-034 14.5 oz Cartridge
B Grease (Multi-Purpose)
063002-045 (40) 14.5 oz Cartridges
063002-017 14.5 oz Cartridge
BB(1) Grease (Low Temperature)
063002-046 (40) 14.5 oz Cartridges
363002-001 14 oz Cartridge
BBB Food Grade Grease (Multi-Purpose)
363002-030 (30) 14 oz Cartridges
C Oil (SAE 40)
363500-001 1 Quart
CC Engine Oil (10W30)
363500-012 (12) 1 Quart
363504-101 1 Gallon
D Hydraulic Oil
363504-106 (6) 1 Gallon
363505-101 1 Gallon
DD(1) Hydraulic Oil (Low Temp)
363505-106 (6) 1 Gallon
DDD Hydraulic Oil - DTE24 063001-021 1 Gallon
063002-024 14.5 oz Cartridge
E Channel Grease
063002-022 35 lb Pail
063002-024 14.5 oz Cartridge
F Gear Grease
063002-022 35 lb Pail
363107-001 15 oz Can
Chain & Cable Lube
363107-012 (12) 15 oz Cans
G
363115-001 12 oz Can
Premium Chain & Cable Lube
363115-012 (12) 12 oz Cans
363129-001 11 oz Can
H Final Finish - Rubber & Vinyl Dressing
363129-012 (12) 11 oz Cans
063002-039 1 lb
I Grease (Lift Pump Coupling)
127801S 1 oz
063004-002 12 oz
J Brake Fluid - Dot 5
063004-003 1 Gallon
(1) Trucks operated in below freezing temperatures must use Low Temp Hydraulic Oil & Grease.

M1.0-04.0-002 Crown 1987 PF7886-2 Rev. 6/08

17 Rev. 6/08
28
 LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

Lubrication Identification Chart

Type of Lubricant Part Number Package Quantity

063002-034 14.5 oz Cartridge
K Grease (Wheel Bearing)
063002-045 (40) 14.5 oz Cartridges
L Metal Assembly Spray 063002-021 11 oz Spray
M Silicone Grease (Clear) 063002-020 5.3 oz Tube
363102-001 14 oz Can
Brake & Parts Cleaner
363102-012 (12) 14 oz Cans
363103-001 14 oz Can
N Low VOC Brake & Parts Cleaner
363103-012 (12) 14 oz Cans
363116-001 19 oz Can
Non-Flammable Brake & Parts Cleaner
363116-012 (12) 19 oz Cans
363104-001 20 oz Can
O Penetrating Lubricant
363104-012 (12) 20 oz Cans
363108-001 11 oz Can
P Premium Formula Multi-Purpose Grease
363108-012 (12) 11 oz Cans
363110-001 11 oz Can
Q White Lithium Grease
363110-012 (12) 11 oz Cans
363109-001 15 oz Can
R Choke & Carburetor Cleaner
363109-012 (12) 16 oz Cans
363106-001 10 oz Can
Contact Cleaner - Non-Flammable
363106-012 (12) 10 oz Cans
S
363128-001 11 oz Can
Contact Cleaner
363128-012 (12) 11 oz Cans
T Electrical Connector Oxidation & Corrosion Inhibitor 127189-001 30 cc
363124-001 18 oz Can
U Battery Cleaner
363124-012 (12) 18 oz Cans
363125-001 15 oz Can
V Battery Protector
363125-012 (12) 15 oz Cans
363127-001 12 oz Can
W Food Grade Machine Lubricant
363127-012 (12) 12 oz Cans
363126-001 11 oz Can
X Food Grade Silicone Spray
363126-012 (12) 11 oz Cans
363509-101 1 Gallon
Coolant
363509-106 (6) 1 Gallon
Y
363511-101 1 Gallon
Extended Life Coolant
363511-106 (6) 1 Gallon

Crown 1987 PF7886-3 Rev. 6/08 M1.0-04.0-003

17 Rev. 6/08
29
LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

Alternate Lubricants & Fluids Chart

Manufacturer
Type of Lubricant Product Name
/ Distributor
A Gear Lube 80W-90 (Typical) Crown Crown
Automatic Transmission Fluid
AA Crown Crown
(Multi-Purpose)
Mobilgrease XHP 222 Special Mobil
Union Unoba EP No 2 Union 76 Co.
B Grease (Multi-Purpose) Retinax A(1) Shell
LM Grease Burmah Castrol
Unirex EP-2 Exxon
Lubriplate Fiske Bros Refining Co.
BB Grease (Low Temp) (2) Alvania RA(1) Shell
Helveum O(1) Burmah Castrol

BBB Food Grade Grease (Multi-Purpose) Petro Canada Purity FG Petro Canada
C Oil (SAE 40)
D Hydraulic Oil Crown Crown
DD Hydraulic Oil (Low Temp) (2) Crown Crown

DDD Hydraulic Oil - DTE24 (3) Mobil DTE 24 Mobil

E Channel Grease Factran #2 Standard Oil Co.
F Gear, Channel & Shaft Grease Molykote BR-2 Plus Dow Corning
Chain & Cable Lube Crown Crown
G
Premium Chain & Cable Lube Crown Crown
H Final Finish - Rubber & Vinyl Dressing Crown Crown
I Grease (Lift Pump Coupling) Nyogel 774F-MS NYE Lubricants
J Brake Fluid - Dot 5 Q2-1141 Silicon Brake Fluid Dow Corning
Mobilgrease XHP 222 Special Mobil
K Grease (Wheel Bearing) Unirex EP-2 Exxon
Lubriplate No. 1242(1) Fiske Bros. Refining Co.
L Metal Assembly Spray Dow Corning Dow Corning
M Silicon Grease (Clear) Dow Corning 111 Compound Dow Corning
Brake & Parts Cleaner Crown Crown
N Low VOC Brake & Parts Cleaner Crown Crown
Non-Flammable Brake & Parts Cleaner Crown Crown
(1) Denotes allowable substitutes, contact factory if unavailable.
(2) Trucks operated in below freezing temperatures must use Low Temp Hydraulic Oil & Grease.
(3) Premium antiwear hydraulic oil used in blending with low temp oil.

M1.0-04.0-004 Crown 1987 PF7886-4 Rev. 6/08

17 Rev. 6/08
30
 LUBRICATION & ADJUSTMENT
Lubrication and Adjustment

Alternate Lubricants & Fluids Chart

Manufacturer
Type of Lubricant Product Name
/ Distributor
O Penetrating Lubricant Crown Crown
P Premium Formula Multi-Purpose Grease Crown Crown
Q White Lithium Grease Crown Crown
R Choke & Carburetor Cleaner Crown Crown
S Contact Cleaner Crown Crown
Electrical Connector Oxidation &
T Nye Grease NYE Lubricants
Corrosion Inhibitor
U Battery Cleaner Crown Crown
V Battery Protector Crown Crown
W Food Grade Machinery Lubricant Crown Crown
X Food Grade Silicone Spray Crown Crown
Y Extended Life Coolant

Crown 1987 PF7886-5 Rev. 6/08 M1.0-04.0-005

17 Rev. 6/08
31
Notes:

32
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Planned Maintenance CAUTION

Overview
Lift trucks are designed to move products safely, effi-
ciently and economically. In order to perform this func-
tion day after day, lift trucks must be properly main-
tained. The planned maintenance (PM) section of this
manual is designed to assist you in keeping your lift
truck operating as it was designed. Proper planned
maintenance will reduce downtime and operating cost.
A good PM starts with operational and visual inspection
of the truck. Refer to Daily Operator Checks in this sec-
tion. In addition to Daily Operator Checks, the techni-
cian should also perform the following visual inspec-
tions:
• Blow off truck with low pressure air
If the truck is found in need of repair or is, in any way,
unsafe or contributes to an unsafe condition, the matter
shall be reported immediately to the designated au-
thority, and the truck shall not be operated until it has
been restored to safe operating condition. If, during op-
eration, the truck becomes unsafe in any way, the mat-
ter shall be reported to the designated authority, and
the truck shall not be operated until it has been re-
stored to safe operating condition. Do no make repairs
or adjustments unless specifically authorized to do so.
NOTE
Lubrication and inspection intervals must be changed
to a frequency that will minimize corrosion and wear on
moving parts for trucks operated in extremely dusty or
corrosive environments.

• Inspect frame components

Component Access
• Look for debris such as shrink wrap, banding or
other debris that may be lodged in or around mov- The following is a list of covers, panels, etc. that must
ing or rotating components be removed to allow access when performing service
or maintenance to components identified in this sec-
• Look for loose or missing fasteners tion. Refer to the figures in this section as an aid in lo-
cating parts that require attention.
• Look for damaged electrical wiring or connectors
Address any issues found during the visual inspection
following all recommended safety precautions as spe-
cific to that component and as stated in the associated
maintenance chapter or the Control of Hazardous En-
ergy section of this manual.
Next, based upon the truck's accumulated hours, per-
form planned maintenance as indicated on the proper
interval chart located in this chapter.

• 60 Day/250 Hour

• 12 Month/2000 Hour
A Planned Maintenance Inspection Report that con-
tains all of these items in check list form is available
from Crown. Contact your Crown Dealer for more infor-
mation.

Crown 2009 PF17691-1 M1.0-1457-500

33
LUBRICATION & ADJUSTMENT
Planned Maintenance

CAUTION
Disconnect the battery and chock all wheels before
proceeding. Refer to Control of Hazardous Energy
Lockout/Tagout.

Power Unit Console

The power unit console is secured to the top of power
unit with clip springs. Lift and remove the console to
access:

• Display Module (ACCESS 1)

• Vehicle Control Module (ACCESS 4)

• Multi-Task Control Handle

• Key Switch (KYS)

• Contactor (ED1)

• Fuse Panel

• Distribution Panel

• Battery Connector

Knee Pad and Upper Pedal Assem-

Figure 21887
bly
1 Safety Shield
Remove the knee pad and upper pedal assembly to
2 Multi-Task Control Handle access:
3 Front Left Hand Power Unit Compartment
4 Power Unit Console
• AC, Steer Control Module (ACCESS 5) (Electronic
Power Steering)
5 Battery Compartment
6 Battery Retainer
7 Power Unit Door Seat Covers and Floorboard
8 Floorboard
Remove the seat covers and floorboard to access:
9 Entry Bar
10 Brake Pedal • Caster
11 Operator Presence Pedal
• The Electric Brake (BRK2), mounted to the caster,
12 Knee Pad and Upper Foot Rest Area
can be accessed by lifting and blocking the truck.
13 Steer Tiller Refer to Control of Hazardous Energy Lifting and
14 ACCESS 1 Blocking.
15 Back Pad and Seat
16 Arm Pad

M1.0-1457-501 Crown 2009 PF17691-2

34
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Floorboard Front Left Hand Power Unit Com-

Remove the floorboard to access:
• Brake Pedal
• Operator Presence Pedal
• Operator Presence Switch (DMS1)
• Entry Bar
partment
Remove screws securing the front left hand power unit
compartment door and open it to access:
• Hydraulic Control Module (ACCESS 2)
• Traction Control Module (ACCESS 3)

• Entry Bar Switch (ENS) Front Right Hand Power Unit Com-
partment
• Brake Switch (BRS1)
Remove screws securing the front right hand power
unit compartment door and open it to access:
Upper Foot Rest
• Hydraulic Manifold Block
Remove the upper foot rest to access:
• AC, Lift Pump Motor (M2)
• Brake Switches (BRS2 and BRS3)
• DC, Lift Pump Motors (M2 and M3)
• Operator Presence Switch (DMS2)
• AC, Lift Pump (P1)
Power Unit Door • DC, Lift Pumps (P1 and P2)
Unlatch and swing the power unit door open to access: • DC, Contactor (P2)
• AC, Steer Motor (M4) (Electronic Power Steering)
• Feedback Encoder (ECR6)
• DC, Steer Motor
• Reservoir
• Steer Control Unit (SCU)
• Breather
• DC, Steering Feedback Sensor (ECR7)
• Filter Element
• Traction Motor (M1)

• Traction Encoder (ECR1)

• Electric Brake (BRK1)

• Horn (HN)

• Travel Alarm (ALM2) (Optional)

Crown 2009 PF17691-3 M1.0-1457-502

35
LUBRICATION & ADJUSTMENT
Planned Maintenance

Lubrication
The following information provides guidelines for
proper lubrication intervals as called out in the lubrica-
tion chart. However, some operating conditions will re-
quire more frequent checks and lubrication than listed.
For example, truck applications which operate in ex-
treme moisture or dust environments will require mod-
ification for each particular application.
Use high grade lubricants and fluids. Sources of these
lubricants may originate from almost any oil company;
those listed in the Lubrication Identification Chart are
typical and any lubricant with equal specifications may
be used.
For truck applications operating continually in temper- Figure 16773
atures at or above 4° C (40° F), use 100% standard hy-
1 50/50 blend of low-temp (063001-006 [50%] & hydraulic oil
draulic oil (063001-001). Refer to Figure 16773.
(063001-021 [50%])
For truck applications operating primarily in a cooler 2 Hydraulic oil (063001-001 [100%])
environment with intermittent freezer entry, use a 50/50 3 80/20 blend of low-temp (063001-006 [80%]) & hydraulic oil
blend of low temperature (063001-006) and standard (063001-021 [20%])
(063001-021) hydraulic oils. Refer to Figure 16773.
For trucks running continuously at temperatures of
12° C (10° F) or below, use an 80% low temperature
(063001-006) and 20% standard (063001-021) hy-
draulic oils. Refer to Figure 16773.
The proper mixture of freezer hydraulic oil will ensure
the best and most efficient operation of your Crown
equipment.
All screws, washers, nuts, roll pins, retaining rings, etc.,
need to be coated with a rust preventive (078882) to
protect against corrosion. Lubrication intervals must be
changed to a frequency that will minimize corrosion
and wear on moving shafts and parts.

NOTE
Use Planned Maintenance Inspection Report
(PF17703) to record and assure maintenance checks.

M1.0-1457-503 Crown 2009 PF17691-4

36
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Notes:

Crown 2009 PF17691-5 M1.0-1457-504

37
LUBRICATION & ADJUSTMENT
Planned Maintenance

1 Lubricate only where column roller makes

contact with mast channel
2 To check drive unit level, turn drive unit to
expose fill plug

Figure 21888

M1.0-1457-505 Crown 2009 PF17691-6

38
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Chart 1 - Planned Maintenance Lubrication

Lube 60 Days 12 Months

Index Component Quantity
Type 250 Hrs 2000 Hrs
L-1 Mast Channels E As Req. Check
L-2 Caster Axle & Pivot B2 As Req. Lubricate
L-3 Drive Unit Pivot B As Req. Lubricate
Drive Unit Level 0.7 Litre Check
L-4 A1 Change
(1.5 pint) 1st Change
Multi-Task Control Handle (Ramps &
L-5 M As Req. Lubricate
Plunger)
L-6 Door Hinge Pins C As Req. Check
L-7 Hydraulic Reservoir
Oil 12.3 Litre
D Change
(3.25 Gallon)
10 Micron Filter Element D 1 Change
Breather D 1 Change
Cap Breather Element D 1 Change
See Lubrication Identification Chart and Alternate Lubricants & Fluids Chart for lube type designation expla-
nation. Lubrication intervals must be changed to a frequency that will minimize wear on moving shafts and
parts on vehicles used in less desirable operation conditions.
Lubrication intervals for freezer/corrosion trucks must be changed to a frequency that will minimize corrosion
and wear on moving parts.
1 In below freezing temperatures use Dextron II, Crown part number 063001-010.
2In below freezing temperatures use low temperature, multi-purpose grease, Crown part number
063002-017.

Crown 2009 PF17691-7 M1.0-1457-506

39
LUBRICATION & ADJUSTMENT
Planned Maintenance

1 Apply a small amount of lubricant to metal shafts

Figure 21889

M1.0-1457-507 Crown 2009 PF17691-8

40
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Chart 2 - Planned Maintenance Lubrication

Lube 60 Days 12 Months

Index Component Quantity
Type 250 Hrs 2000 Hrs
L-1 All Lift Chains C As Req. Check
L-2 Load Wheel Axles (Left & Right Side) B As Req. Check
L-3 Fork Slides B As Req. Check
Mast Staging Bumpers (Bottom 2nd Stage
L-4 B As Req. Check
Mast)
L-5 Steering Gears B As Req. Lubricate
L-6 Lower Floorboard & Entry Bar Pivot Points B As Req. Lubricate
L-7 AC & DC Lift Pump (P1 & P2) Splines I As Req. Lubricate
See Lubrication Identification Chart and Alternate Lubricants & Fluids Chart for lube type designation expla-
nation. Lubrication intervals must be changed to a frequency that will minimize wear on moving shafts and
parts on vehicles used in less desirable operation conditions.
Lubrication intervals for freezer/corrosion trucks must be changed to a frequency that will minimize corrosion
and wear on moving parts.

Crown 2009 PF17691-9 M1.0-1457-508

41
LUBRICATION & ADJUSTMENT
Planned Maintenance

1 Use a paint brush to lubricate

bumpers

Figure 21779

M1.0-1457-509 Crown 2009 PF17691-10

42
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Chart 3 - Planned Maintenance Lubrication

Lube 60 Days 12 Months

Index Component Quantity
Type 250 Hrs 2000 Hrs
L-1 Upper Inner Arms B As Req. Check
L-2 Reach Pivots B As Req. Check
L-3 Reach Cylinder Pivots L As Req. Check
L-4 Upper Outer Arms B As Req. Check
L-5 Fork Carriage Pivots L As Req. Check
L-6 Tilt Cylinder Pivot Bearings L As Req. Check
L-7 Carriage Channel E As Req. Check
L-8 Reach Carriage Staging Bumpers B As Req. Check
See Lubrication Identification Chart and Alternate Lubricants & Fluids Chart for lube type designation
explanation. Lubrication intervals must be changed to a frequency that will minimize wear on moving
shafts and parts on vehicles used in less desirable operation conditions.
Lubrication intervals for freezer/corrosion trucks must be changed to a frequency that will minimize
corrosion and wear on moving parts.

Crown 2009 PF17691-11 M1.0-1457-510

43
LUBRICATION & ADJUSTMENT
Planned Maintenance

Figure 21890

M1.0-1457-511 Crown 2009 PF17691-12

44
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Chart 1 - Planned Maintenance Inspection

60 Days 12 Months
Index Component
250 Hrs 2000 Hrs
I-1 Electrical: Connections, Cables & Wiring Check
I-2 Hydraulic: Hoses & Fittings Check
I-3 Padding Check
I-4 Contactor Tips (ED1 & P2) Check
I-5 Undercarriage Articulation and Articulation Adjustment Check
I-6 Caster Wheel Check
I-7 Floorboard Assembly (ENS, BRS1 & DMS1) Check
I-8 Horn (HN) Check
I-9 Upper Pedal Assembly (BRS2, BRS3 & DMS2) Check
I-10 Steer Motor (M4) Check
I-11 ACCESS 1 Check
I-12 Electric Brake (BRK2) Check
Refer to appropriate section of service manual for additional information concerning inspection or adjustment.

Crown 2009 PF17691-13 M1.0-1457-512

45
LUBRICATION & ADJUSTMENT
Planned Maintenance

Figure 21891

M1.0-1457-513 Crown 2009 PF17691-14

46
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Chart 2 - Planned Maintenance Inspection

60 Days 12 Months
Index Component
250 Hrs 2000 Hrs
I-1 Electrical: Connections, Cables & Wiring Check
I-2 Hydraulic: Hoses & Fittings Check
I-3 Electric Brake (BRK1) Check
I-4 Distribution Panel (K1, K2 & ALM1) Check
I-5 DC Lift Pump Motors (M2 & M3): Motor Brushes Check
Lift Pumps (P1 & P2)
I-6 Travel Alarm (ALM2) (Optional) Check
I-7 Steer Control Unit (SCU) Check
Multi-Task Control Handle (POT1, POT2, POT3, FS, RS, HNS,
I-8 Check
TBS/TDS & SSS)
I-9 Battery Retainer Switch (BRES2) Check
I-10 Drive Unit Pump Operation Check
I-11 Overhead Guard: Secure To Truck & No Cracks Check
I-12 Mast Dampening Screws (2nd & 3rd Masts Top & Bottom) Check
Refer to appropriate section of service manual for additional information concerning inspection or adjustment.

Crown 2009 PF17691-15 M1.0-1457-514

47
LUBRICATION & ADJUSTMENT
Planned Maintenance

Figure 21892

M1.0-1457-515 Crown 2009 PF17691-16

48
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Chart 3 - Planned Maintenance Inspection

60 Days 12 Months
Index Component
250 Hrs 2000 Hrs
I-1 Column Rollers Check
I-2 Yoke Check
I-3 Control Cables Check
I-4 Forks Check
I-5 Load Wheels Check
I-6 Drive Tire & Lug Bolts Check
I-7 Reach Cylinders Check
I-8 Tilt Cylinder Check
I-9 Carriage Cylinder Check
I-10 Lift Cylinders Check
I-11 Rollers & Bearings Check
I-12 Lower Hangers Check
Refer to appropriate section of service manual for additional information concerning inspection or adjustment.

Crown 2009 PF17691-17 M1.0-1457-516

49
LUBRICATION & ADJUSTMENT
Planned Maintenance

Figure 21893

M1.0-1457-517 Crown 2009 PF17691-18

50
 LUBRICATION & ADJUSTMENT
Planned Maintenance

Chart 4 - Planned Maintenance Inspection

60 Days 12 Months
Index Component
250 Hrs 2000 Hrs
I-1 Sideshift Cylinder Mounting Check
I-2 Fork Slides Check
I-3 Sideshift Cylinder & Hydraulic Connections Check
I-4 Lift Chain Anchors Check
I-5 Height Sensor (ECR2) Check
I-6 Free Lift Switch (FLS) Check
I-7 All Lift Chains Check
I-8 Undercarriage Pivot Points Check
I-9 Mast & Reach Carriage Staging Bumpers Check
I-10 Mast Mounting Screws (6) for Tightness Check
I-11 Tilt Position Assist (TPA) Check
Refer to appropriate section of service manual for additional information concerning inspection or adjustment.

Crown 2009 PF17691-19 M1.0-1457-518

51
Notes:

52
 LUBRICATION & ADJUSTMENT
Componentry
Components listed in this section have been alphabet-
ically categorized to assist the service technician with
the following information for each component:
• Component designator (i.e., ALM1) that will be
found on the wiring diagram and parts pages.
• Description of the component.
• Location of the component on the truck.
• Purpose of the component.
• Technical data of the component.
Crown 2009 PF17730-1
Componentry
• Adjustments required, if applicable.
• Wiring diagram page(s) on which the component
appears. Two additional numbers immediately fol-
low the wiring diagram page number. The first
number (in parenthesis) is the grid coordinate and
the second number (in parenthesis) is the manual
page number (i.e., DIA-1457-009 (C-2) (177)).
• Parts page on which the component appears. Two
additional numbers immediately follow the parts
page number. The first number (in parenthesis) is
the index number of the component and the sec-
ond number (in parenthesis) is the manual page
number (i.e., 04.0-1457-001 (1) (361)).
M1.0-1457-600
53
LUBRICATION & ADJUSTMENT
Audible Indicators

Audible Indicators HN
Horn
ALM1
Location: mounted on the left hand side of power unit
inside traction motor (M1) compartment.
Status Alarm
Purpose: provides an operator controlled audible
Location: mounted on the distribution panel.
warning to alert others of truck presence.
Purpose: alerts operator of faults.
Data: controlled by K1 relay tips on the positive side
Data: controlled by ACCESS 1 (DM) as needed. View and ACCESS 4 on the negative side. Resistance
ALM1 status in ACCESS 123® Analyzer Menu A3.1.1, across HN, out of circuit, is 30 ohm. View HN output
test ALM1 in A4.1.1. status in A3.4.16, test HN in A4.4.16.
Adjustment: N/A Adjustment: N/A
Diagrams: DIA-1457-002 (A-1) Diagrams: DIA-1457-002 (A-3)
DIA-1457-005 (B-2) Parts Breakdown: 04.0-1457-504 (75)
Parts Breakdown: 04.3-1457-001 (3)

Contactors
ALM2
Travel Alarm (optional) ED1
Location: mounted on the left hand side of power unit
Emergency Disconnect Contactor
inside traction motor (M1) compartment.
Location: on top of the power unit under console.
Purpose: alerts pedestrians of truck movement.
Purpose: provides means for operator or
Data: controlled by K1 relay tips on the positive side
ACCESS 123 system to remove power from control or
and ACCESS 3 on the negative side. Resistance
power circuits.
across ALM2, out of circuit, is 20 ohm. View ALM2 out-
put status in A3.3.2. Test ALM2 in A4.3.1. Data: ACCESS 3 supplies BNEG to the coil and
ACCESS 4 provides +BV. Coil voltage 24/36 VDC, coil
Adjustment: can be set through F20.3 to sound during
resistance 24 ohm. View ED1 outputs in A3.3.1.
forward travel, reverse travel or all travel. Alarm can
also be disabled in F20.3. Adjustment: N/A
Diagrams: DIA-1457-003 (B-3) Diagrams: DIA-1457-002 (A-2) (A-3)
DIA-1457-004 (B-3) DIA-1457-009 (B-3)
DIA-1457-022 (A-1)
Parts Breakdown: 04.0-1457-504 (87)
DIA-1457-023 (A-1)
DIA-1457-024 (A-1)
DIA-1457-025 (A-1)
Parts Breakdown: 04.4-1457-001 (0)

M1.0-1457-601 Crown 2009 PF17730-2

54
 LUBRICATION & ADJUSTMENT
Contactors

Figure 22129

Crown 2009 PF17730-3 M1.0-1457-602

55
LUBRICATION & ADJUSTMENT
Encoders

ED2 Data: 12 V and BNEG are provided by ACCESS 3.

ECR 1 resolution is 48 counts per revolution. View out-
puts in A2.3.1.
Second Emergency Disconnect (European Trucks
only) Adjustment: N/A
Location: on top of power unit under console. Diagrams: DIA-1457-003 (C-3)
DIA-1457-004 (C-2)
Purpose: provides means for operator or
DIA-1457-007 (C-3)
ACCESS 123 system to remove power from control or
power circuits. Parts Breakdown: 03.1-1457-500 (12)
Data: ACCESS 3 supplies BNEG to the coil and
ACCESS 4 provides +BV. Coil voltage 24/36 V, coil ECR2
resistance 24 ohm.
Adjustment: N/A Height Sensor Encoder
Diagrams: DIA-1457-002 (A-2) (A-3) Location: mounted at top right hand side of mast.
DIA-1457-009 (B-3)
Purpose: provides measured height of forks beyond
DIA-1457-024 (A-1)
free lift.
DIA-1457-025 (A-1)
Data: 5 V and BNEG provided by ACCESS 4. ECR2
Parts Breakdown: 04.4-1457-001 (0)
resolution is 32 counts per revolution. View outputs in
A2.4.23.
P2 Adjustment: refer to C2.1 in the ACCESS 123 Cali-
bration Menu.
Pump Contactor (DC Hydraulic Trucks only)
Diagrams: DIA-1457-002 (A-4)
Location: inside M2/M3 motor compartment on right DIA-1457-014 (C-3)
hand side of power unit.
Parts Breakdown: 04.8-1457-100 (5)
Purpose: switches power input to M3 via operator
input at POT2.
ECR3
Data: ACCESS 2 provides BNEG and +BV to the coil.
Coil voltage 24 V/36 V, coil resistance is 24 ohm. View
DC Lift Pump Motor (M2) Encoder
P2 status in A3.2.2. Test P2 in A4.2.2.
Location: internal to DC lift pump motor (M2).
Adjustment: N/A
Purpose: provides M2 speed and direction information
Diagrams: DIA-1457-004 (B-1) (B-2)
to ACCESS 2.
DIA-1457-008 (A-4)
DIA-1457-023 (B-1) Data: 12 V and BNEG provided by ACCESS 2. ECR3
DIA-1457-025 (B-1) resolution is 48 counts per revolution. View outputs in
A2.2.1.
Parts Breakdown: 04.4-6535-050 (0)
Adjustment: N/A

Encoders Diagrams: DIA-1457-004 (C-1)

DIA-1457-008 (A-3)
Parts Breakdown: 02.2-1457-550 (15)
ECR1
Traction Motor (M1) Encoder
Location: internal to M1.
Purpose: provides M1 travel speed and direction infor-
mation to ACCESS 3, ECR1 also provides information
for truck's traction control system.

M1.0-1457-603 Crown 2009 PF17730-4

56
 LUBRICATION & ADJUSTMENT
Encoders

Figure 22130

Crown 2009 PF17730-5 M1.0-1457-604

57
LUBRICATION & ADJUSTMENT
Fans

ECR4 Diagrams: DIA-1457-002 (A-4)

DIA-1457-007 (B-3)
Electronic Power Steering Motor (M4) Encoder Parts Breakdown: 06.0-1457-504 (86)
(optional)
Location: internal to Electronic Power Steering motor Fans
(M4).
Purpose: provides M4 speed and direction information
to ACCES 5 in trucks with Electronic Power Steering. FAN1
Data: 5 V and BNEG provided by ACCESS 5. ECR4
Traction Motor Compartment Cooling Fan
resolution is 64/128 counts per revolution. View out-
puts in A2.5.1. Location: mounted on the door of the traction motor
compartment.
Adjustment: N/A
Purpose: provides cooling for M1 and the traction
Diagrams: DIA-1457-003 (C-1)
motor compartment.
DIA-1457-017 (A-2)
Data: K1 provides constant +BV and ACCESS 4
Parts Breakdown: not separately available
switches BNEG. Fan coil resistance is 30 ohm. View
outputs in A3.4.15.
ECR6 Adjustment: FAN1 can be set to OFF, ALWAYS ON or
THERMAL in F7.2.
AC Lift Pump Motor (M2) Encoder
Diagrams: DIA-1457-002 (A-3)
Location: on top of the AC lift pump motor (M2). DIA-1457-007 (C-4)
Purpose: provides M2 speed and direction information Parts Breakdown: 04.0-1457-504 (84)
to ACCES 2.
Data: 12 V and BNEG provided by ACCESS 2. ECR6 FAN3
resolution is 48 counts per revolution. View outputs in
A2.2.1.
ACCESS 3 Cooling Fan
Adjustment: N/A
Location: mounted above ACCESS 3 behind the
Diagrams: DIA-1457-003 (C-3) cover in the right hand side of operator compartment.
Parts Breakdown: 02.2-1457-500 (15) Purpose: provides cooling for ACCESS 3.
02.2-1457-100 (14)
Data: K1 provides constant +BV and ACCESS 3
switches BNEG. Fan coil resistance is 20 ohm. View
ECR7 status in A3.3.4. Test in A4.3.3.
Adjustment: FAN3 can be set to ALWAYS ON or
Steer Tiller Command Encoder (Hydraulic Steer THERMAL in F7.1.
trucks only)
Diagrams: DIA-1457-003 (B-3)
Location: on the tiller mount. DIA-1457-004 (B-2)
DIA-1457-007 (B-2)
Purpose: provides steer command information to
ACCESS 4 via the position of the operator controlled Parts Breakdown: 04.0-1457-500 (19)
tiller.
Data: 5 V and BNEG provided by ACCESS 4. ECR 7
resolution is 48 counts per revolution. View outputs in
A2.4.22.
Adjustment: N/A

M1.0-1457-605 Crown 2009 PF17730-6

58
 LUBRICATION & ADJUSTMENT
Fans

Figure 22131

Crown 2009 PF17730-7 M1.0-1457-606

59
LUBRICATION & ADJUSTMENT
Fuses

FAN5 Fuses
Operator Compartment Fan
FU1
Location: on the overhead guard.
Purpose: provides cooling for operator comfort Key Switch Fuse
Data: 24 V high speed, 12 V low speed, controlled by Location: on the ACCESS 1 (display) mounting
operator via FNS. bracket.
Adjustment: N/A Purpose: protects control circuitry from over current
Diagrams: DIA-1457-014 (C-1) Data: 15 A, 58 V
Parts Breakdown: 04.9-1457-050 (9) Adjustment: N/A
Diagrams: DIA-1457-002 (A-4)
FAN6 DIA-1457-009 (B-1)
DIA-1457-011 (A-3)
DIA-1457-012 (A-3)
DC Hydraulics MOtor Cooling Fan (DC Hydraulics
trucks only) Parts Breakdown: 04.1-1457-502 (27)
Location: on the door of the motor compartment on
the right hand side of the power unit. FU2
Purpose: provides cooling for the Hydraulic Motors
(M2 & M3). BRK1 Outer Coil Fuse
Data: K1 provides constant +BV and ACCESS 3 Location: on the ACCESS 1 (display) mounting
switches BNEG. Fan coil resistance is 20 ohm. bracket.
Adjustment: N/A. Purpose: protects BRK1 outer coil from over current.
Diagrams: DIA-1457-004 (B-3) Data: 15 A, 58 V
DIA-1457-008 (B-4)
Adjustment: N/A
Parts Breakdown: 04.0-1457-506(104)
Diagrams: DIA-1457-002 (A-3)
DIA-1457-009 (B-1)
Parts Breakdown: 04.1-1457-502 (27)

FU3
BRK1 Inner Coil Fuse
Location: on the ACCESS 1 (display) mounting
bracket.
Purpose: protects BRK1 inner coil from over current.
Data: 15 A, 58 V
Adjustment: N/A
Diagrams: DIA-1457-002 (A-3)
DIA-1457-009 (B-1)
Parts Breakdown: 04.1-1457-502 (27)

M1.0-1457-607 Crown 2009 PF17730-8

60
 LUBRICATION & ADJUSTMENT
Fuses

Figure 22132

Crown 2009 PF17730-9 M1.0-1457-608

61
LUBRICATION & ADJUSTMENT
Fuses

FU4 FU7
Electronic Power Steering Fuse Freezer/Corrosion Fuse (Optional)
Location: on the ACCESS 1 (display) mounting Location: on the ACCESS 1 (display) mounting
bracket. bracket.
Purpose: protects Electronic Power Steering or DC Purpose: protects freezer/corrosion components and
Hydraulic Steering circuitry from over current. associated wiring from over current.
Data: 5 A, 58 V Data: 15 A, 58 V
Adjustment: N/A Adjustment: N/A
Diagrams: DIA-1457-003 (A-1) Diagrams: DIA-1457-002 (A-1)
DIA-1457-004 (A-1) DIA-1457-009 (B-2)
DIA-1457-009 (B-1) DIA-1457-011 (A-3)
DIA-1457-012 (A-3)
Parts Breakdown: 04.1-1457-502 (28)
Parts Breakdown: 04.1-1457-502 (27)
FU5
FU8
Accessory Options Fuse (Optional)
Camera Fuse (Optional)
Location: on the ACCESS 1 (display) mounting
bracket. Location: on the ACCESS 1 (display) mounting
bracket.
Purpose: protects accessory options and associated
wiring from over current. Purpose: protects camera and associated wiring from
over current.
Data: 15 A, 58 V
Data: 2 A, 58 V
Adjustment: N/A
Adjustment: N/A
Diagrams: DIA-1457-002 (A-1)
DIA-1457-009 (B-1) Diagrams: DIA-1457-009 (B-2)
Parts Breakdown: 04.1-1457-502 (27) Parts Breakdown: 04.1-1457-502 (29)

FU6
Fan/Work Lights Fuse (Optional)
Location: on the ACCESS 1 (display) mounting
bracket.
Purpose: protects fans, work lights, and associated
wiring from over current.
Data: 15 A, 58 V
Adjustment: N/A
Diagrams: DIA-1457-002 (A-1)
DIA-1457-009 (B-1)
Parts Breakdown: 04.1-1457-502 (27)

M1.0-1457-609 Crown 2009 PF17730-10

62
 LUBRICATION & ADJUSTMENT
Fuses

Figure 22133

Crown 2009 PF17730-11 M1.0-1457-610

63
LUBRICATION & ADJUSTMENT
Fuses

FU9 (AC Hydraulic Trucks) Parts Breakdown: 04.1-1457-500 (6)

ACCESS 2 Fuse FU11

Location: on the contactor panel behind the panel on
the right hand side of the operator compartment. P2 Contactor and Motor (M3) Fuse (DC Hydraulic
trucks only)
Purpose: protects ACCESS 2 and associated wiring
from over current. Location: on the fuse panel on top of the truck power
unit under the console.
Data: 800 A, 80 V
Purpose: protects lift pump contactor (P2), DC lift
Adjustment: N/A
pump motor (M3) and associated wiring from over cur-
Diagrams: DIA-1457-003 (B-3) rent.
DIA-1457-022 (A-2)
Data: 300 A, 80 V
DIA-1457-024 (A-2)
Adjustment: N/A
Parts Breakdown: 04.1-1457-500 (8)
Diagrams: DIA-1457-004 (A-2) (B-2)
DIA-1457-023 (A-2)
FU9 (DC Hydraulic Trucks) DIA-1457-025 (A-2)
Parts Breakdown: 04.1-1457-500 (7)
ACCESS 2 Fuse
Location: on the fuse panel on top of the truck power
unit under the console. FU12
Purpose: protects ACCESS 2 and associated wiring
ACCESS 5 Fuse (Electronic Power Steering trucks
from over current.
only)
Data: 300 A, 80 V
Location: on the fuse panel on top of the truck power
Adjustment: N/A unit under the console.
Diagrams: DIA-1457-004 (A-2) Purpose: protects ACCESS 5 and associated wiring
DIA-1457-023 (A-2) from over current.
DIA-1457-025 (A-2)
Data: 50 A, 80 V
Parts Breakdown: 04.1-1457-500 (8)
Adjustment: N/A
Diagrams: DIA-1457-003 (A-1)
FU10 DIA-1457-017 (B-3)
DIA-1457-022 (A-2)
ACCESS 3 Fuse DIA-1457-024 (A-2)
Location: on the fuse panel on top of the truck power Parts Breakdown: 04.1-1457-500 (7)
unit under the console.
Purpose: protects ACCESS 3 and associated wiring
from over current.
Data: 500 A, 80 V
Adjustment: N/A
Diagrams: DIA-1457-003 (B-4)
DIA-1457-004 (B-3)
DIA-1457-022 (A-2)
DIA-1457-023 (A-2)
DIA-1457-024 (A-2)
DIA-1457-025 (A-2)

M1.0-1457-611 Crown 2009 PF17730-12

64
 LUBRICATION & ADJUSTMENT
Fuses

Figure 22134

Crown 2009 PF17730-13 M1.0-1457-612

65
LUBRICATION & ADJUSTMENT
Lights

FU13 LGT2, LGT3

F/C Fuse (optional) Work Lights (optional)
Location: mounted on the F/C Panel on top of the Location: on the side of the mast at the overhead
power unit, left of the distribution panel. guard (optional mounting on overhead guard).
Purpose: protects F/C components from over current. Purpose: provides work area light outside the operator
compartment, controlled via operator (LGS2 on
Data: 15A
ACCESS 1).
Adjustment: N/A
Data: 36 V
Diagrams: DIA-1457-011 (A-3)
Adjustment: N/A
Parts Breakdown: 04.9-1457-001 (2)
Diagrams: DIA-1457-014 (C-2)
Parts Breakdown: 04.9-1457-052 (46) (47)
FU14
F/C Fuse (optional) LGT4
Location: mounted on the F/C Panel on top of the
Strobe Light (optional)
power unit, left of the distribution panel.
Location: mounted to the overhead guard
Purpose: protects F/C components from over current.
Purpose: high intensity visual warning of truck pres-
Data: 15A
ence.
Adjustment: N/A
Data: 36 V, 0.5 A
Diagrams: DIA-1457-011 (A-3)
Adjustment: N/A
Parts Breakdown: 04.9-1457-001 (2)
Diagrams: DIA-1457-014 (B-1)
Parts Breakdown: 04.9-10.0-550
Lights 04.9-1457-050

LGT1
Dome Light (optional)
Location: on the left hand side of mast.
Purpose: provides light for the operator compartment.
Data: 12 V, controlled via operator (LGS1 on
ACCESS 1).
Adjustment: N/A
Diagrams: DIA-1457-002 (C-2)
DIA-1457-010 (C-3)
Parts Breakdown: 04.9-1457-052 (35)

M1.0-1457-613 Crown 2009 PF17730-14

66
 LUBRICATION & ADJUSTMENT
Lights

Figure 22135

Crown 2009 PF17730-15 M1.0-1457-614

67
LUBRICATION & ADJUSTMENT
Miscellaneous

Miscellaneous RES2
Voltage Drop Resistor for FAN5 (high speed)
BRK1
Location: mounted on display bracket.
Traction Brake Purpose: provides voltage drop for FAN5.
Location: mounted on top of M1. Data: 25 ohm
Purpose: provides braking force to traction motor to Adjustment: N/A
stop truck and prevent movement of parked vehicle.
Diagrams: DIA-1457-010 (B-1)
Data: inner and outer brake coils are electrically con-
Parts Breakdown: 04.8-1457-502 (28)
trolled by ACCESS 4 via operator input (BRS1, BRS2)
or ACCESS 123 system, spring applied. View BRK1
outputs in A3.4.18 and A3.4.19. RES3
Adjustment: refer to ACCESS 123 Performance
Menu (P6). Voltage Drop Resistor for FAN5 (low speed)
Diagrams: DIA-1457-002 (A-3) Location: mounted on display bracket.
DIA-1457-015 (C-3)
Purpose: provides voltage drop for FAN5.
Parts Breakdown: 05.3-1452-100
Data: 12 ohm
Adjustment: N/A
LS
Diagrams: DIA-1457-010 (B-1)
Load Sense Parts Breakdown: 04.8-1457-502 (29)
Location: on hydraulic manifold block.
Purpose: load sensing pressure transducer that pro-
vides feedback to ACCESS 4 to determine the load
weight displayed on ACCESS 1.
Data: 12V supplied by ACCESS 4, 4-20 mA signal.
View LS current in A2.4.25.
Adjustment: refer to ACCESS 123 Calibration Menu
(C2.2).
Diagrams: DIA-1457-002 (B-4)
DIA-1457-016 (B-3)
Parts Breakdown: 02.4-1457-500 (4)

RES1
Voltage Drop Resistor for Dome Light
Location: mounted on display bracket.
Purpose: provides voltage drop for dome light.
Data: 10 ohm (24 V trucks), 20 ohm (36 V trucks).
Adjustment: N/A
Diagrams: DIA-1457-010 (B-10)
Parts Breakdown: 04.8-1457-502 (27)

M1.0-1457-615 Crown 2009 PF17730-16

68
 LUBRICATION & ADJUSTMENT
Miscellaneous

Figure 22136

Crown 2009 PF17730-17 M1.0-1457-616

69
LUBRICATION & ADJUSTMENT
Miscellaneous

RES5
F/C Resistor for BRES1 (optional)
Location: mounted to the LH bracket for the battery
retainer switch.
Purpose: heater for BRES1 for trucks equipped with
freezer conditioning.
Data: 30 ohm (24 V trucks), 70 ohm (36 V trucks)
Adjustment: N/A
Diagrams: DIA-1457-012(C-1) (B-4)
Parts Breakdown: 01.2-1457-500 (13)

RES6
F/C Resistor for FLS (optional)
Location: mounted to bracket on FLS.
Purpose: heater for FLS on trucks equipped with
freezer condition.
Data: 30 ohm (24 V trucks), 70 ohm (36 V trucks)
Adjustment: N/A
Diagrams: DIA-1457-012 (B-2), (B-4)
Parts Breakdown: not shown

RES8
F/C Resistor for EDS (optional)
Location: mounted to the multi-function control handle
support.
Purpose: heater for EDS for trucks equipped with
freezer conditioning.
Data: 70 ohms
Adjustment: N/A
Diagrams: DIA-1457-012 (B-4)
Parts Breakdown: 04.6-1457-500 (15)

M1.0-1457-617 Crown 2009 PF17730-18

70
 LUBRICATION & ADJUSTMENT
Miscellaneous

Figure 22137

Crown 2009 PF17730-19 M1.0-1457-618

71
LUBRICATION & ADJUSTMENT
Miscellaneous
RES9
Voltage Dropping Resistor for POT3 (optional)
Location: mounted to the multi-task control handle
support.
Purpose: provides voltage drop for POT3 (RES10) on
trucks equipped with freezer condition.
Data: 140 ohm, 10 watt (36 V trucks)
Adjustment: N/A
Diagrams: DIA-1457-012 (B-4), (C-2)
Parts Breakdown: 04.6-1457-500 (18)
RES10
F/C Resistor for POT3 (optional)
Location: mounted on POT3 in the multi-task control
handle.
Purpose: heater for POT3 on trucks equipped with
freezer condition.
Data: 40 ohm
Adjustment: N/A
Diagrams: DIA-1457-012 (B-4), (C-2)
Parts Breakdown: 04.6-1457-502 (53)
RES11
F/C Resistor for POT1 (optional)
Location: mounted on POT1 in the multi-task control
handle.
Purpose: heater for POT1 on trucks equipped with
freezer condition.
Data: 40 ohm
Adjustment: N/A
Diagrams: DIA-1457-012 (B-3), (C-2)
Parts Breakdown: 04.6-1457-502 (38)
M1.0-1457-619
72
RES13
F/C Resistor for DMS1 (optional)
Location: mounted to heater plate on DMS1 in the
floorboard
Purpose: heater for DMS1 for trucks equipped with
freezer condition
Data: 70 ohms (24 V trucks), 160 ohms (36 V trucks)
Adjustment: N/A
Diagrams: DIA-1457-012 (B-4) (C-3)
Parts Breakdown: 01.0-1457-552 (55)
RES14
F/C Resistor for BRS1 (optional)
Location: mounted to the heater plate on BRS1 in the
floorboard
Purpose: heater for BRS1 on trucks equipped with
freezer condition.
Data: 70 ohms (24 V trucks), 160 ohms (36 V trucks)
Adjustment: N/A
Diagrams: DIA-1457-011 (C-3)
Parts Breakdown: 01.0-1457-552 (55)
Crown 2009 PF17730-20
 LUBRICATION & ADJUSTMENT
Miscellaneous

Figure 22138

Crown 2009 PF17730-21 M1.0-1457-620

73
LUBRICATION & ADJUSTMENT
Miscellaneous

RES15 RES17
F/C Resistor for ENS (optional) F/C Resistor for BRS3 (optional)
Location: mounted to heater plate on ENS in the floor- Location: mounted to the heater plate on BRS3 in the
board. upper foot rest area.
Purpose: heater for ENS on trucks equipped with Purpose: heater for BRS3 on trucks equipped with
freezer condition. freezer condition.
Data: 70 ohm (24 V trucks), 160 ohm (36 V trucks) Data: 160 ohm
Adjustment: N/A Adjustment: N/A
Diagrams: DIA-1457-012 (B-4) (C-3) Diagrams: DIA-1457-012 (B-3), (C-3)
Parts Breakdown: 01.0-1457-552 (55) Parts Breakdown: 01.0-1457-575 (26)

RES16 RES18
F/C Resistor for BRS2 (optional) F/C Resistor for DMS2 (optional)
Location: mounted to the heater plate on BRS2 in the Location: mounted to the heater plate on DMS2 in the
upper foot rest area. upper foot rest area.
Purpose: heater for BRS2 on trucks equipped with Purpose: heater for DMS2 on trucks equipped with
freezer condition. freezer condition.
Data: 160 ohm Data: 160 ohm
Adjustment: N/A Adjustment: N/A
Diagrams: DIA-1457-012 (B-3), (C-3) Diagrams: DIA-1457-012 (B-3), (C-3)
Parts Breakdown: 01.0-1457-577 (41) Parts Breakdown: 01.0-1457-577 (41)

M1.0-1457-621 Crown 2009 PF17730-22

74
 LUBRICATION & ADJUSTMENT
Miscellaneous

Figure 22139

Crown 2009 PF17730-23 M1.0-1457-622

75
LUBRICATION & ADJUSTMENT
Miscellaneous

RES19
F/C Heater for ECR2 (optional)
Location: mounted to ECR2 on the mast.
Purpose: heater for ECR2 on trucks equipped with
freezer condition.
Data: 24/36 V, 7.5 watts
Adjustment: N/A
Diagrams: DIA-1457-012 (A-1) (B-4)
Parts Breakdown: 04.8-1457-100 (12)
RES23
Voltage Dropping Resistor for POT1 (optional)
Location: mounted to the multi-task handle support.
Purpose: provides voltage drop for POT1 (RES11) on
trucks equipped with freezer condition.
Data: 140 ohm, 10 watt (36 V trucks)
Adjustment: N/A
Diagrams: DIA-1457-012 (B-3), (C-2)
Parts Breakdown: 04.6-1457-500 (18)

RES22 RES24
F/C Resistor for POT2 (optional) Voltage Dropping Resistor for POT2 (optional)
Location: mounted on POT2 in the multi-task control Location: mounted to the multi-task control handle
handle. support.
Purpose: heater for POT2 on trucks equipped with Purpose: provides voltage drop for POT2 (RES22) on
freezer condition. trucks equipped with freezer condition.
Data: 40 ohm Data: 140 ohm, 10 watt (36 V trucks)
Adjustment: N/A Adjustment: N/A
Diagrams: DIA-1457-012 (B-4), (C-2) Diagrams: DIA-1457-012 (B-4), (C-2)
Parts Breakdown: 04.6-1457-502 (41) Parts Breakdown: 04.6-1457-500 (18)

M1.0-1457-623 Crown 2009 PF17730-24

76
 LUBRICATION & ADJUSTMENT
Miscellaneous

Figure 22140

Crown 2009 PF17730-25 M1.0-1457-624

77
LUBRICATION & ADJUSTMENT
Miscellaneous

RPS1 THS4
Traction/Steer Wheel Position Sensor Thermostat (optional)
Location: mounted on a bracket on the top of the un- Location: on power unit at the base of the mast guard.
dercarriage in the traction motor compartment.
Purpose: monitors ambient temperature.
Purpose: feedback from RPS1 indicates the angle of
Data: Open temperature is 15.5°C (60°F), closed tem-
the traction/steer tire to ACCESS 4 (hydraulic steer
perature 4.4°C (40°F).
trucks) or ACCESS 5 (Electronic Power Steering
trucks) which communicates the information to Diagrams: DIA-1457-012 (A-4) (C-2)
ACCESS 1
Parts Breakdown: 04.9-1457-001 (8)
Data: for hydraulic steer trucks, the normal inputs from
RPS1 to ACCESS 4 are 0.5 V and 105° (fully clock-
wise), 4.2 V and 80° (fully counter-clockwise), nominal THS5
supply voltage is 5.3 V. For Electronic Power Steering
trucks, the normal inputs for RPS1 to ACCESS 5 are Floorboard Thermostat (optional)
800 counts and -107° (fully clockwise), 100 counts and Location: under floorboard mounted to ENS heater
-80° (fully counter-clockwise), nominal supply voltage plate.
is 5.3 V. View in A2.5.5 and A2.4.21.
Purpose: monitors ambient temperature.
Adjustment: refer to ACCESS 123 Calibration Menus
(2.8 or 4.1). Data: Open temperature is 71°C (160°F), Closed tem-
perature 60°C (140°F)
Diagrams: DIA-1457-002 (B-4)
DIA-1457-003 (B-1) Diagrams: DIA-1457-012 (A-4) (B-3)
DIA-1457-013 (C-4) Parts Breakdown: 01.0-1457-552 (61)
DIA-1457-017 (A-2)
Parts Breakdown: 06.0-1457-700 (3)
TS1
RPS2 Traction Motor (M1) Temperature Sensor
Location: internal to M1.
Steering Command Position Sensor (optional)
Purpose: monitors M1 temperature and communi-
Location: on the steer tiller mount of trucks with Elec- cates information to ACCESS 3.
tronic Power Steering.
Data: momentary contact thermal switch wired nor-
Purpose: feedback from RPS2 indicates the steering mally open, over temperature condition (165°C
direction to ACCESS 5 via operator input through the [329°F]) actuates switch. View M1 temperature at
steer tiller, ACCESS 5 also supplies 5 V and BNEG to A2.3.3.
RPS2.
Adjustment: N/A
Data: RPS2 input ranges to ACCESS 5 are 0 to 32000
counts, with channel A range 150-1000 counts and Diagrams: DIA-1457-003 (C-3)
channel B range 150-1000 counts; channels are ap- DIA-1457-004 (C-3)
proximately ¼ turn out of phase from one another; refer DIA-1457-007 (B-4)
to ACCESS 123 Analyzer Menus (A2.5.6). Parts Breakdown: not separately available.
Adjustment: N/A
Diagrams: DIA-1457-003 (B-1)
DIA-1457-017 (A-1)
Parts Breakdown: 06.0-1457-604 (74)

M1.0-1457-625 Crown 2009 PF17730-26

78
 LUBRICATION & ADJUSTMENT
Miscellaneous

Figure 22141

Crown 2009 PF17730-27 M1.0-1457-626

79
LUBRICATION & ADJUSTMENT
Motors

TS2 current, A2.3.1 for speed and A2.3.3 for temperature.

Test M1 current in A4.3.2.
AC Lift Pump Motor (M2) Temperature Sensor Adjustment: N/A
Location: internal to M2. Diagrams: DIA-1457-003 (C-4)
DIA-1457-004 (C-3)
Purpose: monitors M2 temperature and communi-
DIA-1457-007 (C-1)
cates information to ACCESS 2.
DIA-1457-022 (C-2)
Data: momentary contact thermal switch wired nor- DIA-1457-023 (C-3)
mally open, over temperature condition (165 °C DIA-1457-024 (C-2)
[329°F]) actuates switch. View M2 temperature in DIA-1457-025 (C-3)
A2.2.4.
Parts Breakdown: 03.1-1457-500
Adjustment: N/A
Diagrams: DIA-1457-003 (C-2) M2
DIA-1457-016 (B-3)
Parts Breakdown: not separately available. Lift Pump Motor
Location: in the motor compartment on the right hand
TS4 side of the power unit.
Purpose: provides driving force (speed) for hydraulic
Electronic Power Steering Motor (M4) Temperature pump (P1) supplying hydraulic pressure for lift, steering
Sensor (Hydraulic Steer trucks) and accessory functions.
Location: internal to M4. Data: ACCESS 2 provides speed control via operator
input (POT2). View M2 status in A3.2.1 for rms current,
Purpose: monitors M4 temperature and communi-
A2.2.1 for speed and A2.2.4 for temperature. View M2
cates information to ACCESS 5.
voltage (DC trucks) in A2.2.5. Test M2 current in
Data: momentary contact thermal switch wired nor- A4.2.1.
mally open, over temperature condition (180°C
Adjustment: N/A
[356°F]) actuates switch. Resistance of TS4 at 22°C
(72°F) is 550 ohm. View M4 temperature in A2.5.3.1. Diagrams: DIA-1457-003 (C-2)
DIA-1457-004 (B-2)
Adjustment: N/A
DIA-1457-008 (C-1)
Diagrams: DIA-1457-003 (C-1) DIA-1457-022 (C-1)
DIA-1457-017 (A-2) DIA-1457-023 (C-1)
DIA-1457-024 (C-1)
Parts Breakdown: not separately available.
DIA-1457-025 (C-1)
Parts Breakdown: 02.2-1457-100
Motors 02.2-1457-500
02.2-1457-550
M1
Traction Motor
Location: in the traction motor compartment on the left
hand side of the power unit.
Purpose: provides driving force for truck traction
(speed and direction).
Data: ACCESS 3 provides speed control via operator
input (POT1). ACCESS 3 provides 3-phase AC volt-
age. View M1 status on ACCESS 1 in A3.3.3 for rms

M1.0-1457-627 Crown 2009 PF17730-28

80
 LUBRICATION & ADJUSTMENT
Motors

Figure 22142

Crown 2009 PF17730-29 M1.0-1457-628

81
LUBRICATION & ADJUSTMENT
Potentiometers

M3 Adjustment: refer to ACCESS 123 Calibration Menu

(C1.1).
Lift Pump Motor (DC Hydraulic trucks only) Diagrams: DIA-1457-002 (B-3)
DIA-1457-006 (B-1)
Location: in the motor compartment on the right hand
side of the power unit. Parts Breakdown: 04.6-1457-502 (37)
Purpose: provides driving force (speed) for hydraulic
pump (P2) POT2
Data: ACCESS 2 provides on or off control to P2 con-
tactor via operator input (POT2). Raise/Lower Potentiometer
Adjustment: N/A Location: at the pivot point in the multi-task control
handle.
Diagrams: DIA-1457-004 (C-2)
DIA-1457-019 (A-2) Purpose: provides lift and lower request input to
DIA-1457-021 (A-2) ACCESS 2.
Parts Breakdown: 02.2-1457-600 Data: 1.7 K ohm, ACCESS 4 supplies 5.2V input volt-
age. Full lower = 4.0 V, handle centered = 2.4 V, full
raise = 0.9 V. View POT2 inputs in A2.4.19.
M4
Adjustment: refer to ACCESS 123 Calibration Menu
(C1.2).
Electronic Power Steering Motor
Diagrams: DIA-1457-002 (B-3)
Location: in the traction motor compartment mounted
DIA-1457-006 (B-2)
to the carriage.
Parts Breakdown: 04.6-1457-502 (40)
Purpose: reduces the steer effort provided by opera-
tor.
Data: ACCESS 5 provides speed control via operator POT3
input (RPS2). M4 status can be viewed on ACCESS 1
using A2.5.2 for current, A2.5.1 for speed and A2.5.3.1 Accessory Potentiometer
for temperature.
Location: in the handle portion of the multi-task control
Adjustment: N/A handle.
Diagrams: DIA-1457-003 (C-1) Purpose: provides accessory request input to
DIA-1457-017 (C-3) ACCESS 2
Parts Breakdown: 06.2-1457-050 (1) Data: 1.7 K ohm, ACCESS 4 supplies 5.2V input volt-
age. Full retract = 4.7 V, thumb-ball centered = 2.8 V,
full reach = 0.9 V. View POT3 inputs in A2.4.20.
Potentiometers
Adjustment: refer to ACCESS 123 Calibration Menu
(C1.3).
POT1 Diagrams: DIA-1457-002 (B-3)
DIA-1457-006 (B-2)
Traction Accelerator Potentiometer
Parts Breakdown: 04.6-1457-502 (52)
Location: at the pivot point in the multi-task control
handle.
Purpose: provides traction request input to ACCESS 2
Data: 1.7 K ohm, ACCESS 4 supplies 5.2V input volt-
age. Power unit first full traction = 4.4 V, handle cen-
tered = 2.6 V, forks first full traction = 0.9 V. View POT1
inputs in A2.4.18.

M1.0-1457-629 Crown 2009 PF17730-30

82
 LUBRICATION & ADJUSTMENT
Potentiometers

Figure 22143

Crown 2009 PF17730-31 M1.0-1457-630

83
LUBRICATION & ADJUSTMENT
Relays

POT4 K3
Tilt Position Assist Potentiometer Accessory Options and F/C Relay (optional)
Location: on the reach carriage. Location: mounted on bracket next to ACCESS 4 on
top of power unit.
Purpose: provides tilt position input to ACCESS 3.
Purpose: allows on or off voltage to accessory options
Data: 5 K ohm, ACCESS 3 supplies 12 V input. View
and F/C panel.
POT4 inputs in A2.3.6.
Data: 24/36 V coil energized upon keyswitch closure.
Adjustment: refer to ACCESS 123 Calibration Menu
(C2.6) Diagrams: DIA-1457-002 (A-1) (B-4)
DIA-1457-009 (B-2)
Diagrams: DIA-1457-003 (C-3)
DIA-1457-004 (C-2) Parts Breakdown: 04.0-1457-502 (55)
DIA-1457-014 (C-3)
Parts Breakdown: 09.0-1452-001 (72)
09.0-1452-100 (72)

Relays

K1
Power Up Relay
Location: on the distribution panel.
Purpose: provides power up, power down sequence
interlock.
Data: 24/36 V coil energized upon keyswitch closure.
Diagrams: DIA-1457-002 (A-4) (B-4)
DIA-1457-005 (B-2) (A-2)
Parts Breakdown: 04.3-1457-001 (2)

K2
Options Relay (optional)
Location: on the distribution panel.
Purpose: provides voltage path to work lights (LGT2,
LGT3), strobe (LGT4) and FAN5.
Data: 24/36 V coil energized upon keyswitch closure.
Diagrams: DIA-1457-002 (B-4) (A-1)
DIA-1457-005 (A-2) (B-2)
Parts Breakdown: 04.3-1457-001 (2)

M1.0-1457-631 Crown 2009 PF17730-32

84
 LUBRICATION & ADJUSTMENT
Relays

Figure 22144

Crown 2009 PF17730-33 M1.0-1457-632

85
LUBRICATION & ADJUSTMENT
Solenoids

K11
F/C Thermostat Relay
Location: mounted on the F/C panel on top of the
power unit, to the left of the distribution panel.
Purpose: allows on/off voltage to THS4.
Data: 24 V
Diagrams: DIA-1457-012 (A-4) (B-2)
Parts Breakdown: 04.9-1457-001 (4)

K12
F/C Heater Relay
Location: mounted on the F/C panel on top of the
power unit, to the left of the distribution panel.
Purpose: allows on/off voltage to the F/C resistors.
Data: 24 V/36 V
Diagrams: DIA-1457-012 (A-3) (B-2)
Parts Breakdown: 04.9-1457-001 (3)

Solenoids

PVA
Proportional Valve Accessory
Location: on the hydraulic manifold block.
Purpose: provides proportional flow control of acces-
sory functions.
Data: ACCESS 4 provides constant positive to PVA
coil and switches BNEG in proportion to command
when accessory function is requested via POT3 or
SSS. Off = 0 V, Accessory request = 2-10 V. Coil resis-
tance = 30 ohm. View PVA outputs in A3.4.5. Test PVA
in A4.4.5.
Adjustment: refer to ACCESS 123 Calibration Menu
(C2.4).
Diagrams: DIA-1457-002 (A-2)
DIA-1457-016 (B-2) (C-3)
Parts Breakdown: 02.4-1457-500 (16)

M1.0-1457-633 Crown 2009 PF17730-34

86
 LUBRICATION & ADJUSTMENT
Solenoids

Figure 22714

Crown 2009 PF17730-35 M1.0-1457-634

87
LUBRICATION & ADJUSTMENT
Solenoids

PVL = 20 V, Coil resistance = 30 ohm. View SVA outputs in

A3.4.11. Test SVA in A4.4.11.
Proportional Valve Lower Adjustment: N/A
Location: on the hydraulic manifold block. Diagrams: DIA-1457-002 (A-2)
DIA-1457-016 (B-1) (B-3)
Purpose: provides proportional flow control of lower
functions. Parts Breakdown: 02.4-1457-500 (21)
Data: ACCESS 4 provides constant positive to PVL
coil and switches BNEG in proportion to command SVBY
when raise or lower function is selected via POT2. Off
= 0 V, Full speed lower = 20 V, Coil resistance =
Solenoid Bypass Valve
30 ohm. View PVL outputs in A3.4.1. Test PVL in
A4.4.1. Location: on the hydraulic manifold block.
Adjustment: refer to ACCESS 123 Calibration Menu Purpose: provides hydraulic flow path for raise func-
(C2.3). tion.
Diagrams: DIA-1457-002 (A-2) Data: ACCESS 4 provides constant positive to SVBY
DIA-1457-016 (B-2) (C-3) and switches BNEG. Off = 0 V, Raise = 20 V, Coil resis-
tance = 30 ohm. View SVBY outputs in A3.4.8. Test
Parts Breakdown: 02.4-1457-500 (12)
SVBY in A4.4.8.
Adjustment: N/A
SCV
Diagrams: DIA-1457-002 (A-2)
DIA-1457-016 (B-2) (C-3)
Solenoid Valve Hoist
Parts Breakdown: 02.4-1457-500 (24)
Location: on the hydraulic manifold block.
Purpose: provides hydraulic flow path to lift pump for
hoist function. SVL
Data: ACCESS 4 provides constant positive to SCV
Solenoid Valve Lower
and switches BNEG when hoist function is selected via
POT2. Off = 0 V, Lower = 20 V, Coil resistance = Location: on the hydraulic manifold block.
30 ohm. View SCV outputs in A3.4.9. Test SCV in
Purpose: provides hydraulic flow path for lower func-
A4.4.9.
tion.
Adjustment: N/A
Data: ACCESS 4 provides constant positive to SVL
Diagrams: DIA-1457-002 (A-2) and switches BNEG. Off = 0 V, Lower = 2-10 V, Coil
DIA-1457-016 (B-2) (C-3) resistance = 30 ohm. View SVL outputs in A3.4.10.
Test SVL in A4.4.10.
Parts Breakdown: 02.4-1457-500 (15)
Adjustment: N/A

SVA Diagrams: DIA-1457-002 (A-2)

DIA-1457-016 (B-2) (C-3)
Solenoid Valve Accessory Parts Breakdown: 02.4-1457-500 (17)
Location: on the hydraulic manifold block.
Purpose: selects direction of hydraulic flow for acces-
sory function
Data: ACCESS 4 provides constant positive to SVA
and switches BNEG when hoist function is selected via
POT3 or SSS. Off = 0 V, Retract/tilt down/sideshift right

M1.0-1457-635 Crown 2009 PF17730-36

88
 LUBRICATION & ADJUSTMENT
Solenoids

Figure 22145

Crown 2009 PF17730-37 M1.0-1457-636

89
LUBRICATION & ADJUSTMENT
Switches

SVR Switches
Solenoid Valve Reach
BRES2
Location: on the reach carriage manifold block.
Purpose: provides hydraulic flow path for reach func- Battery Retainer Switch
tion.
Location: on the left hand side of battery compart-
Data: ACCESS 4 provides constant positive to SVR ment.
and switches BNEG. Coil resistance = 30 ohm. View
Purpose: indicates whether battery restraint is in place
SVR outputs in A3.4.12. Test SVR in A4.4.12.
to ACCESS 4.
Adjustment: N/A
Data: switch wired normally open, held closed by bat-
Diagrams: DIA-1457-002 (A-2) tery retainer in place. View status of BRES2 in A2.4.4.
DIA-1457-014 (C-2)
Adjustment: slight adjustment available through elon-
Parts Breakdown: 02.4-1457-200 (1) gated holes in mounting bracket.
Diagrams: DIA-1457-002 (B-2)
SVS DIA-1457-014 (C-4)
Parts Breakdown: 01.2-1457-500 (6)
Solenoid Valve Sideshift
Location: on the reach carriage manifold block. BRS1
Purpose: provides hydraulic flow path for sideshift left
function. Left Brake Pedal Switch
Data: ACCESS 4 provides constant positive to SVS Location: under the floorboard, left foot pedal.
and switches BNEG. Coil resistance = 30 ohm. View
Purpose: allows the operator to actuate brakes
SVS outputs in A3.4.13. Test SVS in A4.4.13.
through ACCESS 4.
Adjustment: N/A
Data: momentary contact wired normally closed, held
Diagrams: DIA-1457-002 (A-2) open. Switch activated when operator is not on the
DIA-1457-014 (C-2) pedal. View BRS1 status in A2.4.5.
Parts Breakdown: 02.4-1457-200 (19) Adjustments: N/A
Diagrams: DIA-1457-002 (B-2)
SVT DIA-1457-015 (B-1) (B-2)
Parts Breakdown: 01.0-1457-552 (50)
Solenoid Valve Tilt
Location: on reach carriage manifold block.
Purpose: provides hydraulic flow path for tilt back
function.
Data: ACCESS 4 provides constant positive to SVT
and switches BNEG. Coil resistance = 30 ohm. View
SVT outputs in A3.4.14. Test SVT in A4.4.14.
Adjustment: N/A
Diagrams: DIA-1457-002 (A-2)
DIA-1457-014 (C-2)
Parts Breakdown: 02.4-1457-200 (10) (14)

M1.0-1457-637 Crown 2009 PF17730-38

90
 LUBRICATION & ADJUSTMENT
Switches

Figure 22146

Crown 2009 PF17730-39 M1.0-1457-638

91
LUBRICATION & ADJUSTMENT
Switches

BRS2
Left Brake Pedal Switch
Location: in the upper foot rest area, left foot pedal.
Purpose: allows the operator to actuate brakes
through ACCESS 4 in the sit down position.
Data: momentary contact wired normally closed, held
open. Switch activated when operator is not on pedal.
View BRS2 status in A2.4.8.
Adjustments: N/A
Diagrams: DIA-1457-002 (B-2)
DIA-1457-015 (B-2)
Parts Breakdown: 01.0-1457-577 (44)
DMS2
Operator Presence Switch
Location: in the upper foot rest area, right foot pedal.
Purpose: limits truck operation when the operator's
foot is not in the proper position for sit down operation.
Data: wired normally closed, held open. Switch is actu-
ated when operator's foot is on pedal. View DMS1 and
DMS2 status in A2.4.10.
Adjustments: N/A
Diagrams: DIA-1457-002 (B-2)
DIA-1457-015 (B-1) (B-2)
Parts Breakdown: 01.0-1457-577 (44)

BRS3 EDS
Center Brake Pedal Switch Emergency Disconnect Switch
Location: in the upper foot rest area, left foot pedal. Location: on the multi-task control handle.
Purpose: allows the operator to actuate brakes Purpose: resets the emergency disconnect contactor
through ACCESS 4 in the sit down position. (ED1), removing battery power from control and power
circuits.
Data: momentary contact wired normally closed, held
open. Switch activated when operator is not on pedal. Data: wired normally closed. Pressing switch button
View BRS3 in A2.4.9. actuates the switch.
Adjustments: N/A Adjustments: N/A
Diagrams: DIA-1457-002 (B-2) Diagrams: DIA-1457-002 (A-4)
DIA-1457-015 (C-3) DIA-1457-006 (B-3)
Parts Breakdown: 01.0-1457-575 (22) Parts Breakdown: 04.6-1457-500 (7)

DMS1
Operator Presence Switch
Location: under the floorboard, right foot pedal.
Purpose: limits truck operation when the operator's
foot is not in the proper position for stand up operation.
Data: wired normally closed, held open. Switch is actu-
ated when operator's foot is on the pedal. View DMS1
and DMS2 status in A2.4.10.
Adjustments: N/A
Diagrams: DIA-1457-002 (B-2)
DIA-1457-015 (B-1) (B-2)
Parts Breakdown: 01.0-1457-552 (50)

M1.0-1457-639 Crown 2009 PF17730-40

92
 LUBRICATION & ADJUSTMENT
Switches

Figure 22147

Crown 2009 PF17730-41 M1.0-1457-640

93
LUBRICATION & ADJUSTMENT
Switches

ENS
Entry Bar Switch
Location: under the floorboard.
Purpose: disables the traction circuit through
ACCESS 4 whenever the operator's foot is resting on
the power unit skirt along the operator compartment.
Data: wired normally closed, presence of operator's
foot on entry bar actuates the switch. View ENS status
in A2.4.11.
Adjustments: N/A
Diagrams: DIA-1457-002 (B-2)
DIA-1457-015 (B-1) (B-2)
Parts Breakdown: 01.0-1457-552 (50)
FS
Forward Switch
Location: in the multi-task control handle.
Purpose: informs ACCESS 4 of forward travel direc-
tion selection from the operator.
Data: optic switch with 0 V output when forward travel
direction is selected, 5 V output when neutral or re-
verse travel direction is selected. View status of FS in
A2.4.17.
Adjustments: N/A
Diagrams: DIA-1457-002 (B-3)
DIA-1457-006 (C-2)
Parts Breakdown: 04.6-1457-502 (42)

FLS HGTRS2
Free Lift Switch Height Reset Switch
Location: on the reach carriage. Location: on the inside of the mast top cross brace.
Purpose: informs ACCESS 4 when the mast is within Purpose: reports mast status to ACCESS 4 to indicate
free lift range. when the mast is fully collapsed (or staged).
Data: wired normally open, held closed when mast is in Data: wired normally open, held closed when mast is
free lift range; opens when mast is not in free lift range. below staging; output to ACCESS 4 is 3 V below stag-
View FLS status in A2.4.12. ing and 5 V above staging. View status of HGTRS2 in
A2.4.2.
Adjustments: slight adjustment possible with the jam
nut on the shaft. Adjustments: N/A
Diagrams: DIA-1457-002 (B-2) Diagrams: DIA-1457-002 (B-2)
DIA-1457-014 (C-2) DIA-1457-010 (B-2)
DIA-1457-029 (B-2)
Parts Breakdown: 07.2-1452-013 (102)
07.2-1452-116 (102) Parts Breakdown: 07.2-1452-001 (27)
07.2-1452-118 (102) 07.2-1452-100 (27)

FNS
Operator Compartment Fan (FAN5) Switch
Location: on ACCESS 1.
Purpose: allows the operator to control FAN5 with
OFF, LOW and HIGH selections.
Data: three position selector switch.
Adjustments: N/A
Diagrams: DIA-1457-014 (A-1)
Parts Breakdown: 04.8-1457-500 (3)

M1.0-1457-641 Crown 2009 PF17730-42

94
 LUBRICATION & ADJUSTMENT
Switches

Figure 22148

Crown 2009 PF17730-43 M1.0-1457-642

95
LUBRICATION & ADJUSTMENT
Switches

HNS LGS2
Horn Switch Work Light Switch (optional)
Location: part of the handle harness in the multi-task Location: on ACCESS 1.
control handle.
Purpose: allows the operator to control the work lights.
Purpose: allows the operator to sound the horn.
Data: toggle switch, wired normally open.
Data: momentary contact switch wired normally open;
Adjustments: N/A
when the horn button is depressed, the switch closes
and actuates the ACCESS 4 driver which supplies Diagrams: DIA-1457-014 (A-2)
BNEG to the horn. View status of HNS in A2.4.3.
Parts Breakdown: 04.8-1457-500 (4)
Adjustments: N/A
Diagrams: DIA-1457-002 (B-3) ORS
DIA-1457-006 (B-2)
Parts Breakdown: 04.6-1457-502 (44) Lift Cutout Override Switch (optional)
Location: on ACCESS 1.
KYS Purpose: allows the operator to override a lift cutout.
Data: momentary contact toggle switch, wired normally
Keyswitch or Keyless Keyswitch
open. View ORS status in A2.4.13.
Location: in the operator compartment near
Adjustments: none required
ACCESS 1.
Diagrams: DIA-1457-002 (B-2)
Purpose: allows the operator to key truck ON and
OFF. Parts Breakdown: 04.8-1457-500 (5)
Data: key (or keyless) operated selector switch which
energizes K1 in the start position and maintains K1 in
the ignition position.
Adjustments: N/A
Diagrams: DIA-1457-002 (A-4)
DIA-1457-006 (B-3)
Parts Breakdown: 04.0-1457-502 (43) (48)

LGS1
Dome Light Switch (optional)
Location: on ACCESS 1.
Purpose: allows the operator to control the dome light.
Data: toggle switch, wired normally open.
Adjustments: N/A
Diagrams: DIA-1457-002 (B-2)
DIA-1457-010 (B-2)
Parts Breakdown: 04.8-1457-500 (4)

M1.0-1457-643 Crown 2009 PF17730-44

96
 LUBRICATION & ADJUSTMENT
Switches

Figure 22149

Crown 2009 PF17730-45 M1.0-1457-644

97
LUBRICATION & ADJUSTMENT
Switches

RS TBS
Reverse Switch Tilt Back Select Switch
Location: in the multi-task control handle. Location: part of the handle harness in the multi-task
control handle.
Purpose: informs ACCESS 4 of reverse travel direc-
tion selection from the operator. Purpose: allows the operator to indicate tilt back selec-
tion to ACCESS 4.
Data: optic switch with 0 V output when reverse travel
direction is selected, 5 V output when neutral or for- Data: momentary contact switch wired normally open,
ward travel direction is selected. View RS status in held closed; actuated when tilt back is selected via the
A2.4.16. thumbwheel and switch opens. View TBS status in
A2.4.7.
Adjustments: N/A
Adjustments: N/A
Diagrams: DIA-1457-002 (B-3)
DIA-1457-006 (C-3) Diagrams: DIA-1457-002 (B-3)
DIA-1457-006 (B-2)
Parts Breakdown: 04.6-1457-502 (42)
Parts Breakdown: 04.6-1457-502 (44)
SSS
TDS
Sideshift Select Switch
Tilt Down Select Switch
Location: part of the handle harness in the multi-task
control handle. Location: part of the handle harness in the multi-task
control handle.
Purpose: allows the operator to indicate sideshift se-
lection to ACCESS 4. Purpose: allows the operator to indicate tilt down se-
lection to ACCESS 4.
Data: momentary contact switch wired normally open,
held closed; actuated when sideshift is selected and Data: momentary contact switch wired normally open,
switch opens. View SSS status in A2.4.15. held closed; actuated when tilt down is selected via the
thumbwheel and switch opens. View TDS status in
Adjustments: N/A
A2.4.6.
Diagrams: DIA-1457-002 (B-3)
Adjustments: N/A
DIA-1457-006 (B-2)
Diagrams: DIA-1457-002 (B-3)
Parts Breakdown: 04.6-1457-502 (44)
DIA-1457-006 (B-2)
Parts Breakdown: 04.6-1457-502 (44)

M1.0-1457-645 Crown 2009 PF17730-46

98
 LUBRICATION & ADJUSTMENT
Switches

Figure 22150

Crown 2009 PF17730-47 M1.0-1457-646

99
Notes:

100
 LUBRICATION & ADJUSTMENT
Metric Torque Values

Metric Torque Values

All Crown trucks are manufactured with class 8.8 or
better screws and bolts. The information contained in
this section will aid you when replacing any screws and
bolts that are necessary when performing maintenance
on your lift truck.

Grade

Grade Marking Bolt and Screw

Specification Material
(on Head) Size (mm)

Class 5.8 Low Carbon Steel M5 through M36

Medium Carbon Steel

Class 8.8 M5 through M36
Quenched and Tempered

Medium Carbon Alloy Steel

Class 10.9 M5 through M36
Quenched and Tempered

NOTE: Even though a bolt head is unmarked, Crown uses nothing less than class 8.8 in all of its bolted
assemblies. Instances do occur when class 8.8 bolts are manufactured unmarked. When a fastener
is replaced that is unmarked, replace the fastener with a class 8.8.

Figure 15048

Crown 1989 PF8514-1 Rev. 11/08 M1.9-06.6-001

02 Rev. 11/08
101
LUBRICATION & ADJUSTMENT
Metric Torque Values

Torque Chart - Metric Hex Head Cap Screws and Nuts

Thread Diameter Tightening Torque Nm (ft lb)

& Pitch Class 8.8 Class 10.9 Class 12.9
M5 x 0.80 5 - 8 (4 - 6) 7 - 8 (5 - 6) 8 - 10 (6 - 7)
M6 x 1.00 8 - 10 (6 - 7) 12 - 14 (9 - 10) 15 - 16 (11 - 12)
M8 x 1.25 20 - 25 (15 - 18) 28 - 31 (21 - 23) 34 - 37 (25 - 27)
M10 x 1.50 39 - 43 (29 - 32) 56 - 61 (41 - 45) 68 - 75 (50 - 54)
M12 x 1.75 71 - 76 (52 - 56) 100 - 107 (73 - 79) 119 - 127 (88 - 94)
M14 x 2.00 113 - 122 (83 - 90) 159 - 171 (117 - 126) 190 - 205 (140 - 151)
M16 x 2.00 175 - 190 (129 - 140) 247 - 267 (182 - 197) 296 - 320 (218 - 236)
M20 x 2.50 340 357 (251 - 271) 479 - 518 (353 - 382) 574 - 621 (423 - 458)
M24 x 3.00 587 - 635 (433 - 468) 824 - 892 (608 - 658) 990 - 1071 (730 - 790)
M30 x 3.50 1175 - 1274 (867 - 940) 1654 - 1792 (1220 - 1322) 1985 - 2150 (1464 - 1586)
Note: Torque values called out in the maintenance section of this manual will take precedence over torque
values found on this page.

Torque Chart - Metric Hex Socket Countersink Head Screws

Thread Diameter Tightening Torque Nm (ft lb)

& Pitch Class 8.8 Class 10.9 Class 12.9
M5 x 0.80 4 - 7 (3 - 5) 5 - 8 (4 - 6) 7 - 10 (5 - 7)
M6 x 1.00 7 - 10 (5 - 7) 9 - 12 (7 - 9) 11 - 14 (8 - 10)
M8 x 1.25 16 - 19 (12 - 14) 23 - 26 (17 - 19) 27 - 30 (20 - 22)
M10 x 1.50 31 - 34 (23 - 25) 45 - 49 (33 - 36) 54 - 58 (40 - 43)
M12 x 1.75 56 - 60 (41 - 44) 79 - 84 (58 - 62) 94 - 102 (69 - 75)
M14 x 2.00
M16 x 2.00 124 - 146 (99 - 108) 190 - 206 (140 - 152) 228 - 247 (168 - 182)
M20 x 2.50 259 - 281 (191 - 207) 363 - 395 (268 - 291) 437 - 473 (322 - 349)
M24 x 3.00 416 - 451 (307 - 333) 586 - 635 (432 - 468) 702 - 762 (518 - 562)
M30 x 3.50
Note: Torque values called out in the maintenance section of this manual will take precedence over torque
values found on this page.

M1.9-06.6-002 Crown 1989 PF8514-2 Rev. 11/08

02 Rev. 11/08
102
 LUBRICATION & ADJUSTMENT
Metric Torque Values

Torque Chart - Metric Socket Head Cap Screws

Thread Diameter Tightening Torque Nm (ft lb)

& Pitch Class 8.8 Class 10.9 Class 12.9
M5 x 0.80 5 - 8 (4 - 6) 7 - 9 (5 - 7) 8 - 11 (6 - 8)
M6 x 1.00 9 - 12 (7 - 9) 12 - 15 (9 - 11) 15 - 18 (11 - 13)
M8 x 1.25 22 - 24 (16 - 18) 30 - 33 (22 - 24) 35 - 38 (26 - 28)
M10 x 1.50 42 - 45 (31 - 33) 58 - 64 (43 - 47) 71 - 76 (52 - 56)
M12 x 1.75 72 - 77 (53 - 57) 102 - 110 (75 - 81) 122 - 132 (90 - 97)
M14 x 2.00 115 - 125 (85 - 92) 161 - 175 (119 - 129) 194 - 210 (143 - 155)
M16 x 2.00 179 - 194 (132 - 143) 251 - 273 (185 - 201) 301 - 327 (222 - 241)
M20 x 2.50 348 - 377 (257 - 278) 489 - 530 (361 - 391) 588 - 637 (434 - 470)
M24 x 3.00 601 - 651 (443 - 480) 846 - 915 (624 - 675) 1014 - 1098 (748 - 810)
M30 x 3.50 1196 - 1296 (882 - 956) 1681 - 1822 (1240 - 1344) 2017 - 2187 (1488 - 1613)
Note: Torque values called out in the maintenance section of this manual will take precedence over torque
values found on this page.

Torque Chart - Metric Flanged Hex Head Cap Screws and Nuts

Thread Diameter Tightening Torque Nm (ft lb)

& Pitch Class 8.8 Class 10.9 Class 12.9
M5 x 0.80 8 - 11 (6 - 8) 9 - 12 (7 - 9)
M6 x 1.00 14 - 16 (10 - 12) 16 - 19 (12 - 14)
M8 x 1.25 31 - 34 (23 - 25) 38 - 41 (28 - 30)
M10 x 1.50 62 - 68 (46 - 50) 75 - 81 (55 - 60)
M12 x 1.75 108 - 117 (80 - 86) 130 - 141 (96 - 104)
M14 x 2.00 174 - 187 (128 - 138) 209 - 225 (154 - 166)
M16 x 2.00 273 - 294 (201 - 217) 327 - 354 (241 - 2610
M20 x 2.50
Note: Torque values called out in the maintenance section of this manual will take precedence over torque
values found on this page.

Crown 1989 PF8514-3 Rev. 11/08 M1.9-06.6-003

02 Rev. 11/08
103
Notes:

104
 LUBRICATION & ADJUSTMENT
Torque Values

Torque Values
All Crown Trucks are manufactured with Grade 5 or
better screws and bolts. The information contained in
this section will aid you when replacing any screws and
bolts that are necessary when performing maintenance
on your lift truck.

Grade

Grade Marking Bolt and Screw

Specification Material
(on Head) Size (Inches)

SAE - Grade 2 Low Carbon Steel 1/4 thru 1-1/2

Medium Carbon Steel,

SAE - Grade 5 1/4 thru 1-1/2
Quenched and Tempered

Medium Carbon Alloy Steel,

SAE - Grade 8 1/4 thru 1-1/2
Quenched and Tempered

NOTE: Even though a bolt head is unmarked, Crown uses nothing less than Grade 5 in all of its bolted
assemblies. Instances do occur when Grade 5 bolts are manufactured unmarked. When a fastener is
replaced that is unmarked, replace the fastener with a Grade 5.

Figure 14916

Crown 1979 PF5067-1 Rev. 9/06 M1.9-14.0-001

04 Rev. 9/06
105
LUBRICATION & ADJUSTMENT
Torque Values

Torque Chart

Bolt Grade 5 Grade 8

Diameter Dry Torque Requirement Dry Torque Requirement
in ft Ib kgm Nm ft lb kgm Nm
1/4 9±3 1.2 ± .4 12 ± 4 13 ± 4 1.8 ± .5 17.5 ± 5.5
5/16 18 ± 5 2.5 ± .7 24.5 ± 7 25 ± 5 3.5 ± .7 34 ± 7
3/8 32 ± 5 4.4 ± .7 43.5 ± 7 48 ± 10 6.6 ± 1.3 65 ± 13.5
7/16 50 ± 10 6.9 ± 1.4 67.5 ± 13.5 75 ± 10 10.4 ± 1.4 102 ± 13.5
1/2 75 ± 10 10.4 ± 1.4 101.5 ± 13.5 112 ± 15 15.5 ± 2.0 152 ± 20.5
9/16 110 ± 15 15.2 ± 2.0 149 ± 20.5 163 ± 20 22.5 ± 3.0 221 ± 27
5/8 150 ± 20 20.7 ± 2.8 203.5 ± 27 225 ± 30 31.1 ± 4.1 305 ± 41
3/4 265 ± 35 36.6 ± 4.8 359 ± 47.5 400 ± 50 55.2 ± 6.9 542 ± 68
7/8 420 ± 60 58.1 ± 8.3 569 ± 81 640 ± 80 88.3 ± 11.0 868 ± 108
1 640 ± 80 88.5 ± 11.1 868 ± 109 960 ± 115 132.5 ± 15.9 1300 ± 156
1 1/8 800 ± 100 110.6 ± 13.8 1085 ± 136
1 1/4 1000 ± 120 138 ± 16.6 1356 ± 163
1 3/8 1200 ± 150 166 ± 20.7 1630 ± 203
1 1/2 1500 ± 200 207 ± 27.7 2034 ± 271
Mounting bolt torque requirements
involving hydraulic valves.

5/16 13 ± 2 1.8 ± .3 17.5 ± 2.5

3/8 24 ± 2 3.3 ± .3 32.5 ± 2.5
7/16 39 ± 2 5.4 ± .3 53 ± 2.5
NOTE:Torque values called out in the maintenance section of this manual will take prece-
dence over torque values found on this page.

M1.9-14.0-002 Crown 1979 PF5067-2 Rev. 9/06

04 Rev. 9/06
106
HYDRAULIC

107
Notes:

108
 HYDRAULIC
Hydraulic Circuits

Hydraulic Circuits

Oil Flow for Hydraulic Steering

This schematic represents a 5725 truck equipped with
DC Hydraulics. The only difference between this sche-
matic and a schematic for a 5795S truck equipped with
DC Hydraulics is the number of reservoir symbols. The
5795S truck only has one reservoir. Additionally, the
only difference between this schematic and a sche-
matic for a 5715 truck is the number of hydraulic
pumps. The 5715 truck does not have pump P2. Refer
to Figure 22618.
With the reservoirs (only a single reservoir on the
5795S truck) properly filled and any air bled out of the
system, oil will be present at the pump inlets.

Figure 22619

Figure 22618

Refer to Figure 22619. Trucks equipped with DC Hy-

draulics are also equipped with hydraulic steering. Op-
erating either (or both) steering or traction will cause
the motor that drives pump P1 to energize. When pump
P1 begins to rotate it causes oil flow through the body
of LSPFD, across the spool inside that assembly, and
out port P to the SCU (1). Pilot passages inside the
body of LSPFD route some of that oil flow through a
small internal filter and a couple of control orifices to
both sides of the spool (2). This pilot flow, combined
with tension from the bias spring on one side, sets up
a pressure differential across the spool. Some of the
pilot oil flowing to the spring side of the spool is able to
flow through another control orifice and out port LS to-
wards the SCU (3).

Crown 2009 PF17426-1 M2.0-1457-025

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HYDRAULIC
Hydraulic Circuits
Oil flow from port P of the LSPFD flows into port P of
the SCU (1). If the steering tiller is not being turned, oil
will be present inside the SCU but will not flow through
it (2). The pilot oil flow from port LS of the LSPFD will
flow into port LS of the SCU (3). If the steering tiller is
not being turned, this port is connected (through a con-
trol orifice inside the SCU) to port T (4) allowing this
pilot oil flow and pressure to vent back through the
main manifold to the reservoir (5). Refer to Figure
22620.
Figure 22620
M2.0-1457-026
110
With the oil flow in the LS line being vented back to the
reservoir, the pilot oil pressure on the spring side of the
LSPFD spool (1) will be less than it is on the other side
(2). When the pilot oil pressure to the non-spring side
of the spool builds up enough pressure to overcome
the spring tension, the spool will shift to a position
where the oil flow from pump P1 is simultaneously sup-
plied out of ports P and EF (3). Refer to Figure 22621.
Figure 22621
Crown 2009 PF17426-2
 HYDRAULIC
Hydraulic Circuits

Rotating the steering tiller shifts the spool inside the

SCU, allowing the oil that is present at port P to flow
through the SCU, through the steer motor, back
through the SCU and to the reservoir (1). During this
operation, the control orifice (inside SCU) that previ-
ously connected port LS to port T is blocked and a path
that connects port LS to port P is opened. This will di-
vert a small amount of pressurized oil to port LS where
it will flow back to pump P1 (2). Refer to Figure 22622.

NOTE
Figure 22622 demonstrates the oil flow through the
SCU while rotating the tiller in one direction. Rotating
the tiller in the opposite direction would change the di-
rection of the oil flow inside the SCU, causing the sup-
ply oil (3) to flow through the SCU from port P to port L
and return oil (4) from the steer motor would flow
through from port R to port T.

Figure 22622

5 To the Tank
6 To Pump P
7 To Pump LS

Crown 2009 PF17426-3 M2.0-1457-027

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HYDRAULIC
Hydraulic Circuits

The configuration of the two hydraulic lines connected
to the steering motor (1) is what really determines
which way the truck will turn when the steering tiller is
rotated. If the truck is set up for forward steering (2) it
means that, during forward or fork first travel, when the
steering tiller is rotated clockwise, the fork or forward
end of the truck will turn clockwise (right). If the truck is
set up for reverse steering (3) it means that, during for-
ward or fork first travel, when the steering tiller is ro-
tated clockwise, the fork or forward end of the truck will
turn counterclockwise (left). Refer to Figure 22623.

Figure 22623

To change the truck's steering direction, key the truck

OFF, disconnect the battery, and then swap the two
hydraulic lines on the steering motor.
During steering operation, the pressurized oil flow from
port LS of the SCU into port LS of the LSPFD will be
applied to the spring side of the LSPFD spool (1).
When the combined pressure of this oil flow and the
bias spring overcomes the pressure of the pilot pres-
sure on the other side of the spool, the spool will shift
to a position where a larger portion of oil supplied by
pump P1 flows out of port P to the SCU (2). Refer to
Figure 22624.

Figure 22624

M2.0-1457-028 Crown 2009 PF17426-4

112
 HYDRAULIC
Hydraulic Circuits

This is why the valve body attached to pump P1 is Refer to the Hydraulic Troubleshooting section of the
called a load sensing priority flow divider. Any demand Service and Parts Manual for a list of possible causes
for steering in this system is sensed through changing of these issues and recommended remedies.
pressure differentials causing the LSPFD spool to shift,
increasing oil supply to the SCU. If steering demand
decreases, LSPFD would again be shifted to a position
similar or identical to that shown in Figure 22621.
Refer to Figure 22625. The spool in the SCU is spring
biased. This means that when the steering tiller is no
longer being turned, spring tension will return the spool
to the neutral position. This prevents oil, supplied by
pump P1, from flowing across the SCU to the steer mo-
tor. This will also trap oil in the steer motor lines (1).
This trapped oil will hold the steer motor in the position
it was steered to and the truck will track along that path.

Figure 22625

Possible hydraulic steering circuit issues include:

• Slow or sluggish steering

• Abrupt or jerky operation

• The truck is unable to maintain steered position.

Crown 2009 PF17426-5 M2.0-1457-029

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HYDRAULIC
Hydraulic Circuits

Hoist Raise, Dual Pumps

Refer to Figure 22626.
1. The oil flow from pump P1 will enter port P1 of the
main manifold. This pressurized oil will be present
at the gauge port (Gp), SCV, RV1, PVA and PCA.

NOTE
The movement of PCA is (variably) proportional to the
hoist raise command. During the hoist raise command
(and no accessory command), PCA shifts to divert oil
to the hoist circuit. Pump P1 speed determines the ac-
tual lift speed. Less movement of the multi-task control
handle will result in slower RPM of the motor that drives
pump P1. Pump P1 will provide a lower rate of flow into
port P1, resulting in less flow into the PCA pilot pas-
sage. PCA will not shift as far against its bias spring,
resulting in a lesser rate of oil flow going across CV1
and out port C1. This action makes hoist raise speed
directly proportional to the multi-task control handle po-
sition.
Figure 22626
2. The oil flow into the pilot passage on the non-
spring side of PCA will build up enough pressure to
push PCA against its bias spring. Hoist Raise, Single Pump
3. Oil will flow across PCA and on to SVBy and CV1. Refer to Figure 22627. 5715 model trucks will only be
The coil of SVBy is energized during hoist raise, equipped with a DC hydraulic system with only one hy-
causing the valve to shift and block the oil flow draulic pump. 5725 and 5795S model trucks can be
across SVBy. equipped with an AC hydraulic system, but such a sys-
tem uses only one hydraulic pump. Hoist raise on a sin-
4. With PCA fully shifted, the majority of oil from pump gle pump system functions the same as a dual pump
P1 will flow into the hoist raise circuit. However, system except for:
some small amount of oil will flow across PCA to
RV2, ORF3 and SVA, but not enough to affect 1. On trucks equipped with only one hydraulic pump,
hoist operation. port P2 will be plugged.
5. The oil flow will unseat CV1 and flow out manifold 2. When high speed hoist raise is requested, the mo-
port C1 to the carriage and mast cylinders. tor driving pump P1 will run at full speed and SCV
will energize and shift. This allows the oil flow en-
6. 5725 and 5795S trucks equipped with DC hydrau- tering port P1 to flow across SCV, through CV2
lics will have pump P2. When the voltage signal and out port C1.
from POT2 indicates high speed raise is required,
ACCESS 2 will use the P2 contactor to energize
the motor that drives pump P2. The oil flow from
pump P2 will enter port P2, unseat CV2 and in-
crease the rate of the oil flow out port C1. SCV
does not energize on dual pump equipped trucks.

M2.0-1457-030 Crown 2009 PF17426-6

114
 HYDRAULIC
Hydraulic Circuits

Figure 22627

Hoist Raise Stopped Figure 22628

Refer to Figure 22628.

1. When hoist raise is stopped, pump P1 will wind
down to a stop and the oil flow into port P1 will
quickly cease.
2. SVBy will de-energize and shift, venting residual
pressure in the hoist circuit out port T2 to the res-
ervoir.
3. As oil pressure in the pilot passage on the non-
spring side of PCA decreases, the bias spring on
PCA will gradually close PCA.
4. Once the spring has shifted PCA fully, ORF3 will
continue to vent oil pressure after PCA to port T2.
5. The weight of the mast will cause the carriage and
mast cylinder rams to exert oil pressure on CV1
and CV2, causing them to seat. This same pres-
sure will be exerted through ORF4 to the non-
spring side of PCL.
6. Oil in the manifold between PVL and SVL will
(through a pilot passage) oppose the bias spring
on PCL but the trapped oil assists the pilot spring,
balancing the pressures. Thus, the bias spring
holds PCL in position.

Crown 2009 PF17426-7 M2.0-1457-031

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HYDRAULIC
Hydraulic Circuits

Hoist Lower Refer to Figure 22630.

1. With the loss of oil pressure in the pilot passage on
When hoist lower is operated, PVL, PCL and SVL all
the spring side of PCL, oil pressure in the pilot pas-
work very quickly in order for lower to occur without de-
sage after ORF4 will cause PCL to shift against its
lay or fork bounce. Figures 22629, 22630, 22631 and
spring, closing the passage between PVL and
22632 will help explain pressure compensated lower-
SVL. This will prevent the forks (and mast) from
ing by cycling one valve at a time.
beginning to lower too quickly as PVL opens.
Refer to Figure 22629.
1. As soon as hoist lower is operated, the SVL coil will
energize and that valve will shift fully.
2. This allows oil trapped below PVL, including oil in
the pilot passage on the spring side of PCL, to vent
to the reservoir through port T1.

Figure 22630

Figure 22629

M2.0-1457-032 Crown 2009 PF17426-8

116
 HYDRAULIC
Hydraulic Circuits

PVL will open in proportion to multi-task control handle Opening MVL will allow oil in the hoist cylinders to by-
movement. Refer to Figure 22631. pass PVL, PCL and SVL. MVL would be used only for
maintenance or if an event affecting hoist lower was to
1. As the oil flows across the PVL spool, some of that
occur. Refer to Figure 22632.
oil flow will be piloted into the PCL spring cavity.
2. When the combined pressure of that pilot oil flow
and the PCL spring overcomes the pressure ex-
erted by the pilot oil applied through ORF4, PCL
will shift, allowing oil from the hoist cylinders to flow
through the manifold.
3. The oil flowing towards port T1 will unseat CV3.
This allows some of the oil returning to the reser-
voirs to flow out port T2 and through the return fil-
ter.

Figure 22632

Figure 22631

PCL's purpose in this circuit is to act as a pressure

compensator to control actual flow out of the circuit re-
gardless of the load on the forks. Thus, the same com-
mand applied to the multi-task control handle to lower
will result in the same lower speed regardless of the
load.

Crown 2009 PF17426-9 M2.0-1457-033

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HYDRAULIC
Hydraulic Circuits

Accessory Hydraulics Refer to Figure 22634.

1. As PVA opens further, more oil will flow across its
When the thumb ball on the multi-task control handle is
spool to PCA, increasing flow to the accessory cir-
rolled left or right, PVA will open in proportion to that
cuit.
movement. (When operating either the tilt back switch
(TBS) or tilt down switch (TDS), PVA will open to a set 2. Excess flow is bypassed by PCA and vented to the
point.) Refer to Figure 22633. tank through SVBy.
1. With PVA closed, pilot pressure acts on the PCA
spool opposite of the spring, shifting the spool such
that flow to the accessory circuit is restricted, and
flow to the hoist circuit is opened.
2. When PVA is energized (by the operator control-
ling the multi-task control handle), the PVA spool is
shifted open proportional to the command. As PVA
is opened, fluid flow is established to PCA, with pi-
lot pressure applied to the spring side of the PCA
spool (additive to the spring bias), and shifts PCA
open to supply oil flow to the accessory circuit. The
pilot pressure balance determines the PVA spool
position, and provides pressure compensation to
the accessory flow.

Figure 22634

Figure 22633

M2.0-1457-034 Crown 2009 PF17426-10

118
 HYDRAULIC
Hydraulic Circuits

PCA will also be positioned by pressure differential in Refer to Figure 22636.

order to provide simultaneous oil flow for hoist raise
1. The oil flow in the accessory circuit after PCA will
and one accessory. Refer to Figure 22635.
flow on to SVA, which has two envelopes, lower
1. If hoist raise is operated, SVBy will energize and and upper.
shift, blocking the oil flow to port T2.
2. During the operation of reach, sideshift left and tilt
2. With SVBy no longer venting oil flow to the reser- back, SVA stays de-energized, allowing the oil af-
voir, the oil will flow to CV1 and the hoist circuit. ter PCA to flow across the lower envelope and out
port B and oil returning from an accessory function
3. During hoist raise, the speed of the motor that
to flow into port A, across the lower envelope and
drives pump P1 is directly proportional to the multi-
out port T2.
task control handle position. An increase in the oil
flow supplied by pump P1 will accompany a com- 3. During operation of retract, sideshift right and tilt
mand for hoist raise, further increasing the amount down, SVA will energize and shift, allowing the oil
of oil flow into the hoist circuit. after PCA to flow across the upper envelope and
out port A and oil returning from an accessory func-
4. PCA will now have oil and spring pressure on one
tion to flow into port B, across the upper envelope
side and an increase in oil pressure opposing that
and out port T2.
on the other side, proportionally positioning PCA
so that enough oil flow is provided to each hydrau-
lic function.

Figure 22635

As a pressure compensator, PCA will quickly react in

response to a change in the volume of oil flow created
when the commanded speed of a hydraulic function is
changed. This compensates the flow to the accessory
circuit to provide the same flow as commanded regard-
less of system pressure or load changes.

Figure 22636

Crown 2009 PF17426-11 M2.0-1457-035

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HYDRAULIC
Hydraulic Circuits
Refer to Figure 22637.
1. When reach is operated, SVA (in the main mani-
fold) stays de-energized and the supply oil after
PCA flows from port B of the main manifold into
port B of the reach manifold.
2. This supply oil flows through the check valve por-
tion of the lower CBV with some of that oil piloted
to the relief portion of the upper CBV.
3. SVR energizes and shifts, allowing oil to flow out of
the R1 ports of the manifold and into the rear of
both reach cylinders, where it pushes against the
piston in each reach cylinder to extend the cylin-
ders.
4. As the piston in each cylinder moves, the rod will
extend and the oil in the cylinder housings on the
rod side of the pistons will be pushed out of the
housings and into the R2 ports on the reach mani-
fold.
5. This oil will flow across SVR to the relief portion of
the upper CBV. Pilot flow to this CBV will assist the
pilot flow from the supply side in opening this valve
to allow the return oil to flow across. The spring on
the other side of the valve opposes the two pilot oil
pressures controlling the amount of oil that can es-
cape the reach manifold out port A. This control
prevents overrun, a situation where the forks move
too quickly for the command given.
6. The oil flow from port A of the reach manifold will
flow into port A of the main manifold, across SVA
and out port T2.
Reach Extend
Figure 22637
M2.0-1457-036
120
Refer to Figure 22638.
1. When retract is operated, SVA (in the main mani-
fold) will energize and shift. The supply oil after
PCA flows from port A of the main manifold into
port A of the reach manifold.
2. This supply oil flows through the check valve por-
tion of the upper CBV with some of that oil piloted
to the relief portion of the lower CBV.
3. SVR energizes and shifts, allowing oil to flow out of
the R2 ports of the manifold and into the rod end of
both reach cylinders, where it pushes against the
piston in each reach cylinder.
4. As the piston in each cylinder moves, the rods will
be retracted and the oil in the cylinder housings on
the other side of the pistons will be pushed out of
the housings and into the R1 ports of the reach
manifold.
5. This oil will flow across SVR to the relief portion of
the lower CBV. Pilot flow to this CBV will assist the
pilot flow from the supply side in opening this valve
to allow the return oil to flow across. The spring on
the other side of the valve opposes the two pilot oil
pressures controlling the amount of oil that can es-
cape the reach manifold out port B. This control
prevents overrun, a situation where the forks move
too quickly for the command given.
6. The oil flow from port B of the reach manifold will
flow into port B of the main manifold, across SVA
and out port T2.
Reach Retract
Figure 22638
Crown 2009 PF17426-12
 HYDRAULIC
Hydraulic Circuits

Refer to Figure 22639.

1. When sideshift left is operated, SVA (in the main
manifold) stays de-energized and the supply oil af-
ter PCA flows from port B of the main manifold into
port B of the reach manifold.
2. This supply oil flows through the check valve por-
tion of the lower CBV with some of that oil piloted
to the relief portion of the upper CBV.
3. SVR stays de-energized and the supply oil flows
out port T1 of the reach manifold and into port B of
the tilt/sideshift manifold.
4. SVS energizes and shifts, directing the supply oil
out of port SS2 of the tilt/sideshift manifold. This oil
enters the rod side of the sideshift cylinder and
pushes against the piston, causing the rod to re-
tract and the carriage to shift to the left. As the pis- Sideshift Left
ton in the cylinder moves, the oil in the cylinder on
the other side of the piston will be pushed out of the Figure 22639
cylinder housing and into port SS1 of the tilt/side-
shift manifold.
5. This oil will flow across SVS, out port A of the tilt/
sideshift manifold, into port T2 of the reach mani-
fold and to the relief portion of the upper CBV. Pilot
flow to this CBV will assist the pilot flow from the
supply side in opening this valve to allow the return
oil to flow across. The spring on the other side of
the valve opposes the two pilot oil pressures con-
trolling the amount of oil that can escape the reach
manifold out port A. This control prevents overrun,
a situation where the carriage moves too quickly
for the command given.
6. The oil flow from port A of the reach manifold will
flow into port A of the main manifold, across SVA
and out port T2.

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HYDRAULIC
Hydraulic Circuits

Refer to Figure 22640.

1. When sideshift right is operated, SVA (in the main
manifold) will energize and shift. The supply oil af-
ter PCA flows from port A of the main manifold into
port A of the reach manifold.
2. This supply oil flows through the check valve por-
tion of the upper CBV with some of that oil piloted
to the relief portion of the lower CBV.
3. SVR stays de-energized and the supply oil flows
out of port T2 of the reach manifold and into port A
of the tilt/sideshift manifold.
4. SVS energizes and shifts, directing the supply oil
out of port SS1 of the tilt/sideshift manifold. This oil
enters the left side of the sideshift cylinder and
pushes against the piston, causing the rod to ex-
tend and the carriage to shift to the right. As the Sideshift Right
piston in the cylinder moves, the oil in the cylinder
on the other side of the piston will be pushed out of Figure 22640
the cylinder housing and into port SS2 of the tilt/
Refer to Figure 22641.
sideshift manifold.
1. When tilt back is operated, SVA (in the main man-
5. This oil will flow across SVS, out port B of the tilt/
ifold) stays de-energized and the supply oil after
sideshift manifold, into port T1 of the reach mani-
PCA flows from port B of the main manifold into
fold and to the relief portion of the lower CBV. Pilot
port B of the reach manifold.
flow to this CBV will assist the pilot flow from the
supply side in opening this valve to allow the return 2. This supply oil flows through the check valve por-
oil to flow across. The spring on the other side of tion of the lower CBV with some of that oil piloted
the valve opposes the two pilot oil pressures con- to the relief portion of the upper CBV.
trolling the amount of oil that can escape the reach
3. SVR stays de-energized and the supply oil flows
manifold out port B. This control prevents overrun,
out of port T1 of the reach manifold and into port B
a situation where the carriage moves too quickly
of the tilt/sideshift manifold.
for the command given.
4. SVT energizes and shifts, directing the supply oil
6. The oil flow from port B of the reach manifold will
out of port T1 of the tilt/sideshift manifold. This oil
flow into port B of the main manifold, across SVA
enters the back of the tilt cylinder behind the piston
and out port T2.
and pushes against the piston, causing the rod to
extend and the fork carriage to tilt up. As the piston
in the cylinder moves, the oil in the cylinder on the
other side of the piston will be pushed out of the
cylinder housing and into port T2 of the tilt/sideshift
manifold.
5. This oil will flow across SVT, out port A of the tilt/
sideshift manifold, into port T2 of the reach mani-
fold and to the relief portion of the upper CBV. Pilot
flow to this CBV will assist the pilot flow from the
supply side in opening this valve to allow the return
oil to flow across. The spring on the other side of
the valve opposes the two pilot oil pressures con-
trolling the amount of oil that can escape the reach
manifold out port A. This control prevents overrun,
a situation where the carriage moves too quickly
for the command given.

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 HYDRAULIC
Hydraulic Circuits

6. The oil flow from port A of the reach manifold will
flow into port A of the main manifold, across SVA
and out port T2.
5. This oil will flow across SVT, out port B of the tilt/
sideshift manifold, into port T1 of the reach mani-
fold and to the relief portion of the lower CBV. Pilot
flow to this CBV will assist the pilot flow from the
supply side in opening this valve to allow the return
oil to flow across. The spring on the other side of
the valve opposes the two pilot oil pressures con-
trolling the amount of oil that can escape the reach
manifold out port B. This control prevents overrun,
a situation where the carriage moves too quickly
for the command given.
6. The oil flow from port B of the reach manifold will
flow into port B of the main manifold, across SVA
and out port T2.

Tilt Back (Up)

Figure 22641

Refer to Figure 22642.

1. When tilt down is operated, SVA (in the main man-
ifold) will energize and shift. The supply oil after
PCA flows from port A of the main manifold into
port A of the reach manifold.
2. This supply oil flows through the check valve por-
tion of the upper CBV with some of that oil piloted
to the relief portion of the lower CBV. Tilt Down
3. SVR stays de-energized and the supply oil flows
Figure 22642
out of port T2 of the reach manifold and into port A
of the tilt/sideshift manifold.
4. SVT energizes and shifts, directing the supply oil
out of port T2 of the tilt/sideshift manifold. This oil
enters the rod side of the tilt cylinder and pushes
against the piston, causing the rod to retract and
the carriage to tilt down. As the piston in the cylin-
der moves, the oil in the cylinder on the other side
of the piston will be pushed out of the cylinder
housing and into port T1 of the tilt/sideshift mani-
fold.

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Notes:

124

Hydraulic System
Adding Hydraulic Oil
The hydraulic system is very susceptible to dirt and
contamination that could, over time, create hydraulic
malfunctions. Therefore, before adding oil to the truck,
filter the oil with a 10 micron filter or with a 100 mesh
strainer. This is especially important when the oil
source is a 55 gallon drum. An example of a pneumatic
pump with a 10 micron in-line filter and a funnel with a
100 mesh strainer is shown below.
To select the appropriate hydraulic oil, refer to the Lu-
brication and Adjustment section.
Figure 16837-01
Crown 2009 PF17750-1
HYDRAULIC
Hydraulic System
1 10 Micron Filter
2 100 Mesh Filter
3 Pneumatic Pump
4 Heavy-Duty Polyethylene Funnel 250 x 175 mm
(10.0 x 7.0 in)
5 To air source
WARNING
AVOID HIGH PRESSURE FLUIDS-Escaping fluid un-
der pressure can penetrate the skin causing serious in-
jury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres-
sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card-
board or paper to search for leaks. Do not use your
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
type of injury.
Hydraulic Lines and Fittings
1. Blow air through all the hoses and lines to remove
loose particles before installing. Any rubber hoses
with a wire braid inner construction, thermoplastic
hose and any steel tube lines which have been col-
lapsed or kinked are permanently damaged and
must be replaced even if the damage is not exter-
nally visible.
2. Flexible hoses shall be replaced if they collapse in
their normal operating position.
3. All hoses and lines are to be clear of any surface or
edge which will cause damaging wear and cuts, or
anything upon which they can become caught.
4. All connections are to be leak free.
5. Beaded elbows in the suction ports of all pumps
must be positioned such that the suction hose re-
tains its full volume flow and does not collapse.
M2.0-1457-500
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HYDRAULIC
Hydraulic System

Filter Reservoir
The internal filter is contained within the reservoir filter/ Check the reservoir fluid level when the oil is warm. If it
fill assembly. is not, operate the lift for fifteen minutes first before
checking the fluid level.
With all the cylinders in the retracted position, and after
all the air has been bled from the hydraulic system, fill
the reservoir so that the oil level is at the "add" marks.
Excess oil above the "add" mark should be removed.
The total capacity of the hydraulic system at this level
should be approximately:

• Trucks with a single reservoir: 27.4 liters (7.25 gal)

CAUTION
Never stand or work under a suspended load.

Figure 16838-01 Secondary Lift Pump (P2) Cutout

1 Torque to 22 - 27 Nm (16 - 20 ft lb) If the truck is equipped with two lift pumps, verify that
the secondary lift pump cuts out when the forks are ap-
To access the filter, rotate the filter cap counterclock- proximately 304.8 mm (12.0 in) from full elevation.
wise and remove. Grasp the inner support tube and re-
move the filter element. The filter element can be re-
moved from the support tube and replaced. Insert the
filter element and support tube and replace the filter
cap. Torque the cap to 22 - 27 Nm (16 - 20 ft lb). Dis-
pose of the filter and used oil in accordance to the laws
and regulations concerning the disposal of hazardous
waste.

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 HYDRAULIC
Hydraulic System

Lift Speed Hoist Drift

1. Elevate the capacity load (i.e., 1587.6 kg [3500 lb]
NOTE on the RR 5725-35) to a height above the mast
staging height. Return the control handle to the
The test load for testing must be evenly stacked within
neutral position.
limits of a 1.22 x 1.22 m (4 x 4 ft) pallet and must be
secured to the fork carriage with the forks spread to the 2. The load drift may not exceed 50.8 mm (2.0 in) in
maximum width. five minutes. If the drift exceeds this amount, cor-
rective action may be required.
NOTE
If high speed lift is requested but the lift slows down, Tilt Drift
check FU11 for a blown fuse.
1. Using a rated capacity load (i.e., 1587.6 kg
1. Determine the lift speed while raising the capacity [3500 lb] on the RR 5725-35) at the 609.6 mm
load (i.e., 1587.6 kg [3500 lb] on the RR 5725-35) (24.0 in) load center, put the forks in the tilted up
with full handle command and while load is moving position and elevate the carriage to a convenient
at a maximum constant speed in the extended height below free lift. Return the accessory control
(staged) portion of mast travel. Refer to Chart 2 - to the neutral position.
Minimum Lift Speeds.
2. The tilt drift may not exceed 1.25° or 12.7 mm
(0.5 in) in five minutes (measured at the 609.6 mm
Chart 2 - Minimum Lift Speeds [24.0 in] load center). If the drift exceeds this
amount, corrective action may be required.
Minimum Lift Speed in
Truck Model Number Feet Per Minute (fpm) Hydraulic System Contamination
with a Capacity Load
Contamination in the hydraulic system can cause se-
RR 5715-35 25
vere damage to the system. Any maintenance done to
RR 5715-40 23 the hydraulic system should be done in a clean work
area and the component parts should be kept as clean
RR 5725-35 59
as possible during assembly. Any hydraulic oil put into
RR 5725-35 AC Lift 75 the system should be clean and strained as described
in Adding Hydraulic Oil in this section.
RR 5725-45 47
RR 5725-45 AC Lift 60
Main Lift Cylinder and Carriage Cyl-
RD 5725-30 57
inder Contamination
RD 5725-30 AC Lift 72
1. Move the truck to a secure non-traffic maintenance
RR 5795-45 47 area with a level floor, preferably under a hoist, and
RR 5795-45 AC Lift 60 chock the wheels.

RD 5795-30 57 2. Raise the mast and block the 2nd stage mast
915 mm (36.0 in) from the floor. Key the truck OFF
RD 5795-30 AC Lift 72 and disconnect the battery. Lockout/Tagout the
truck as described in the Control of Hazardous En-
2. If the truck is equipped with freezer oil, it is recom-
ergy section.
mended that the oil is less than 38° C (100° F)
when recording lift speed or slow lift speeds will re- 3. Open the manual lowering valve (MVL) and slowly
sult. lower the carriage. Refer to Figure 22075.
3. If the lift speed is outside the specified range, cor-
rective action may be required. Check the relief
pressure; RV1 = 22063 kPa (3200 psi).

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HYDRAULIC
Hydraulic System

Manual Lowering Valve

Figure 22075

4. Loosen the fitting on the cross over hydraulic tube

leading from the main supply line on the left lift cyl-
inder as viewed facing the front of the truck.
Loosen the fitting and remove the hydraulic tube
from the bottom of the right hand lift cylinder. Refer
to Figure 16840-01.

Figure 16840-01

1 Loosen fitting; do not remove

2 Left hand Lift Cylinder
3 Right hand Lift Cylinder
4 Loosen and remove fitting from bottom of cylinder

5. Remove the hydraulic lines from both lift cylinders,

from the bottom of the carriage cylinder and from
the hydraulic hose to the truck's power unit. Blow
air through the hoses and lines to remove loose
particles. Catch any hydraulic oil that may be
spilled and do not reuse.
6. Remove the rams from both main lift cylinders.
Flush both cylinders with a water based degreaser,
Crown part number 063009-005, and blow all de-
greaser and moisture from the cylinder tubes mak-
ing sure they are clean and dry. Check the rams
and cylinder tubes for damage.

M2.0-1457-503 Crown 2009 PF17750-4

128

7. Remove the ram from the carriage cylinder. Flush
the carriage cylinder tube with a water based de-
greaser, Crown part number 063009-005, and
blow all degreaser and moisture from the cylinder
tube making sure it is clean and dry. Check the ram
and cylinder tube for damage.
8. Remove the hydraulic line from port "C" on the
manifold block going to the lift cylinder and blow air
through the line to remove loose particles. Connect
the hydraulic lines to the cylinders but do not con-
nect the hydraulic line to the manifold block. Cap
the line with plastic plug to prevent dirt or contami-
nation from getting into it.
Hydraulic Tank Contamination
1. Check the condition of the hydraulic filter element
and breather element, and change as required per
the Planned Maintenance section. Crown recom-
mends replacement of the following every 2000
hours of operation:
• Hydraulic Oil
• Filter Element
• Breather Element
2. If contamination has reached the hydraulic reser-
voirs, Crown recommends draining them com-
pletely. Remove the hydraulic lines or tubes and
flush the tanks with a water based degreaser,
Crown part number 063009-005, and blow all de-
greaser and moisture from the hydraulic reser-
voirs. Reconnect all lines and tubes to the hydrau-
lic reservoirs.
3. Clean the outside of the manifold block with the
same water based degreaser to remove surface
dirt. A decision needs to be made at this point
whether to clean and flush the manifold block or
replace it with a new assembly. If contamination in-
side the manifold block is extensive, replacement
should be seriously considered.
Hydraulic Manifold Block Removal
and Flushing
CAUTION
Do not put the manifold block or components into a de-
greaser tank to clean. Do not use spilled oil.
Crown 2009 PF17750-5
HYDRAULIC
Hydraulic System
1. Lower the carriage to the floor and open MVL to
relieve the pressure. Disconnect the battery, re-
move all hydraulic hoses and lines from the mani-
fold block, and cap lines and hoses with plastic
plugs to avoid oil leakage and contamination.
Catch any oil that may be spilled.
2. Remove the manifold block from the truck and
place it on a clean piece of cardboard in a clean
area to avoid contamination while disassembling.
NOTE
ORF3 is accessed by removing the SAE plug and then
unscrewing ORF3 from the cavity. Also, ensure ORF4
is removed from the PCL cavity. ORF4 is an orifice disc
positioned at the base of PCL.
3. Remove all valves from the manifold block and
place them on a clean piece of cardboard. During
the entire disassembly, flushing, putting valves
back into the manifold block and proper torque of
valves, it is extremely important to keep work sur-
faces and parts as clean as possible to avoid con-
tamination.
4. Make a visual inspection of the valves, valve seals
and valve cavities for any signs of defects or con-
tamination. Check operation of the valve mecha-
nisms for sticking or rough operation. If any valves
are contaminated or do not function properly, dis-
card the valve and replace with a new valve.
NOTE
When using a siphon sprayer to clean the valves and
ports, or the compressed air nozzle to remove moisture
from the manifold block, do not exceed 275 kPa
(40 psi) of air pressure to the sprayer to avoid doing
any damage.
5. Thoroughly clean the valves using a siphon
sprayer, Crown part number 065174-001, and a
water based degreaser, Crown part number
063009-005.
6. After cleaning, blow all liquid from the valves with
an air nozzle, check the valve operation again and
place the valves in a clean, lint free location.
M2.0-1457-504
129
HYDRAULIC
Hydraulic System

NOTE 14. Refer to Figure 22683 for valve and plug place-
ment. Refer to Chart 3 - Torque Values for the
Be careful not to damage the hex hole or the plug by torque values of the valves and plugs.
using excessive force.
7. Remove the SAE plugs from the manifold block. It
sometimes helps to tap the top of the plugs using a
small hammer and a large diameter (6.5 mm
[0.25 in]) flat punch prior to loosening them with a
wrench.
8. Check all the ports for contamination and then
place the manifold block in a clean container for
flushing. With the same sprayer and water based
degreaser used in step 5, thoroughly flush each
port on the manifold block.
9. Remove the manifold block from the container and
place it into a clean container on top of a clean
block. Use the compressed air nozzle to blow air
over and through the manifold block to completely
remove any moisture. It is very important that the
inside and outside of the manifold block be totally
dry and clean.
10. Check each port on the manifold block with a flash-
light for contamination that may not have been
completely flushed out. If contamination is found,
flush the manifold block a second time as previ-
ously described.
11. Remove the top (cap) O-ring seal from each valve,
cover the threads on each valve with sleeve or tape
to prevent damage to the new seal and carefully
replace the top O-ring seal supplied in the kit. The
top O-ring (cap) seal will be the one closest to the
outside surface of the manifold block after the
valve is installed in the manifold block. Visually in-
spect all other O-ring seals and back-up rings and
replace as required. These O-rings are not sup-
plied in the kit, but are listed in the Manifold sec-
tion, and are available through Crown.
12. Apply a light film of hydraulic oil to the O-ring
threads of all the valves before installing into the
manifold block. When installing ORF4 and PVL
into the cavity, spread a clean, light grease on the
flat side of ORF4, stick it on the nose of PVL and
carefully insert it into the cavity. Ensure that ORF4
is positioned with the flat surface contacting PCL.
The surface with the chamfer edge is inserted into
the cavity. This will properly orient ORF4 and pre-
vent it from changing position during installation.
13. Install each valve into the manifold block by hand
until snug.

M2.0-1457-505 Crown 2009 PF17750-6

130
 HYDRAULIC
Hydraulic System

1 Quick Disconnect Test Port

2 Part of Power Unit
3 Gusset

Figure 22683

Crown 2009 PF17750-7 M2.0-1457-506

131
HYDRAULIC
Hydraulic System

Chart 3 - Torque Values

Cartridge Torque Coil Nut Torque Top O-Ring

Reference Valve/Plug Part Seal Kit
Replacement
Designation Number Nm (ft lb) Nm (ft lb) Part Number
Part Number
#4 Plug 064091-006 14 - 15 (10 - 11) 064019-031
#6 Plug 064091-002 23 - 24 (17 - 18) 064019-029
#8 Plug 064091-001 41 - 43 (30 - 32) 064019-030
#10 Plug 064091-007 41 - 43 (30 - 32) 064019-045
CV1 123255-003 95 - 108 (70 - 80) 064019-075 111790-023
CV2 117380-002 47 - 54 (35 - 40) 064019-045 111790-020
CV3 114816-004 20 - 23 (15 - 17) 064019-030 111790-016
MVL 145114 47 - 54 (35 - 40) 064019-030 111790-016
ORF3 145119 8-9 (6 - 7)
ORF4 106845-008
PCA 147195 68 - 75 (50 - 55) 064019-075 111790-026
PCL 147680 68 - 75 (50 - 55) 064019-075 111790-024
PVA 135724-001 47 - 54 (35 - 40) 7-9 (5 - 7) 064019-045 111790-020
PVL 135800-001 54 - 61 (40 - 45) 7-9 (5 - 7) 064019-075 111790-023
RV1 145115 47 - 54 (35 - 40) 064019-045 111790-020
RV2 138361-002 47 - 54 (35 - 40) 064019-030 111790-005
SCV 117304-005 47 - 54 (35 - 40) 7-9 (5 - 7) 064019-045 111790-020
SVA 117385-004 47 - 54 (35 - 40) 7-9 (5 - 7) 064019-045 111790-029
SVBY 117377-003 34 - 41 (25 - 30) 4-7 3-5 064019-030 111790-016
SVL 135723-001 68 - 75 (50 - 55) 7-9 (5 - 7) 064019-075 111790-023

15. Install the manifold block into the power unit, re-
move all plastic plugs and connect all hydraulic
lines and hoses previously removed from the man-
ifold block, cylinders and power unit.
16. Fill the hydraulic reservoirs with hydraulic oil using
a 100 micro strainer; use the hydraulic oil specified
in the Planned Maintenance section.
17. Connect the battery and key the truck ON, allowing
the truck to run for a minute or two. Open MVL and
slowly actuate raise to purge the air out of the
manifold. After a short period of time, stop raise
and close MVL. Slowly elevate the carriage through
free lift to re-stage the mast. Continue to slowly lift
the mast until the mast block can be removed from
under the second stage mast. After carefully re-
moving the mast block, key the truck OFF, discon-
nect the battery and leave the mast in an elevated
position.
18. Slowly open the bleed screw on the carriage cylin-
der and bleed air from the cylinder until a solid
stream of hydraulic oil flows out around the bleed
screw.
19. Tighten the bleed screw and wipe off any excess
oil.
20. Slowly open the bleed screw on the right hand or
left hand lift cylinder and bleed air from the cylinder
until a solid stream of hydraulic oil flows out around
the bleed screw.

M2.0-1457-507 Crown 2009 PF17750-8

132
 HYDRAULIC
Hydraulic System

21. Tighten the bleed screw and wipe off any excess
oil.
22. Bleed the second lift cylinder as described above.
23. After bleeding the cylinders, connect the battery,
key the truck ON and use the multi-task control
handle to raise the carriage through free lift and
into stage; stop and hold the position.
24. With the carriage raised, examine the cylinders for
any leaks.
25. Lower the carriage through free lift to examine op-
eration and staging.
26. Raise and lower the carriage rapidly through the
complete lift and lower cycle a minimum of ten cy-
cles to flush the system. Recheck the lift cylinders
and bleed them if required.
27. Key the truck OFF and check the hydraulic oil level.
Add the hydraulic oil specified in the Lubrication
and Adjustment section as required.
28. Remove the wheel chocks and verify all truck func-
tions are operational.

Crown 2009 PF17750-9 M2.0-1457-508

133
Notes:

134
 HYDRAULIC
Hydraulic Schematic Symbols

Hydraulic Schematic Symbols

VENTED RESERVOIR
with lines above fluid level ELECTRIC MOTOR
unidirectional single speed

VENTED RESERVOIR
with lines below fluid level
ELECTRIC MOTOR
unidirectional variable speed

FILTER or STRAINER

HYDRAULIC LINE HYDRAULIC PUMP

with full flow (plumbing - may be fixed displacement unidirectional
tubing, hose, or flow passage in
manifold

PILOT or DRAIN LINE

HYDRAULIC MOTOR
limited flow
bi-directional

LINES CROSSING

GAUGE
LINES CONNECTED pressure

QUICK DISCONNECT
(disconnected) GAUGE
temperature

PLUGGED PORT
(test port)

ACCUMULATOR
gas charged diaphragm type
FLOW METER

Figure 3559-03

Crown 1979 PF5066-1 Rev. 9/06 M2.1-00.0-001

04 Rev 9/06
135
HYDRAULIC
Hydraulic Schematic Symbols

PRESSURE SWITCH
ACTUATOR MANUAL

CYLINDER SPRING
double acting unequal area (bias to normal
de-energized position)

CYLINDER
double acting equal area
(steer) (double end)
SOLENOID
single coil or winding

CYLINDER
single acting spring returned
(rod end vented)
HYDRAULIC PILOT
OPERATED

CYLINDER
single acting ram type

SOLENOID
pilot operated

CYLINDER
single acting with cushion

SOLENOID DUAL

COMPONENT ENCLOSURE
manifold block SOLENOID PROPORTIONAL

ACTUATOR MANUAL LEVER

VALVE PILOT CHECK
(pilot to open)

Figure 3560-03

M2.1-00.0-002 Crown 1979 PF5066-2 Rev. 9/06

04 Rev 9/06
136
 HYDRAULIC
Hydraulic Schematic Symbols

ORIFICE THROTTLE
VALVE SHUTTLE
fixed

ORIFICE THROTTLE
adjustable

VALVE
SINGLE COUNTERBALANCE
FLOW CONTROL in manifold
PRESSURE COMPENSATED
fixed

FLOW CONTROL
PRESSURE COMPENSATED
fixed with reverse flow bypass
FLOW DIVIDER/COMBINER

FUSE VELOCITY
BYPASS FLOW CONTROL
regulated flow
pressure compensated

VALVE RELIEF
VALVE MANUAL SHUTOFF
fixed setting

TORQUE GENERATOR
VALVE RELIEF
adjustable

STEER UNIT
hydrostatic
VALVE CHECK

Figure 3561-03

Crown 1979 PF5066-3 Rev. 9/06 M2.1-00.0-003

04 Rev 9/06
137
HYDRAULIC
Hydraulic Schematic Symbols

VALVE
VALVE
2 way 2 position
3 way 2 position
spring bias, solenoid control

VALVE
3 way 2 position

VALVE
4 way 3 position
dual spring centered,
VALVE manual lever control
4 way 2 position

VALVE
4 way 3 position

NOTE: The type of valve

depends on the number of
spools found in the
VALVE component enclosure
2 way infinite positions (Triple spool valve
shown)

VALVE
4 way infinite positions

Figure 3562-03

M2.1-00.0-004 Crown 1979 PF5066-4 Rev. 9/06

04 Rev 9/06
138

Lift Pump
a Position of gears shown with counterclockwise rotation
b Torque 45 - 50 Nm (34 - 38 ft lb)
Lift pumps are comprised of an end cover, body hous-
ing a dual element gear set, bushings and a mounting
flange bolted together with through screws. The gear
set is comprised of a dual element arrangement with
phased teeth to give low pressure ripple and hence
overall low system noise. The gear journals are sup-
ported in plain bearings within pressure balanced
bushes to give high volumetric and mechanical effi-
ciencies.
Crown 2009 PF17427-1
HYDRAULIC
Lift Pump
Figure 21373
Routine maintenance consists of periodic checks for
tightness of the mounting screws and port fittings plus
visual examination for oil leaks. The unit should be kept
externally clean, especially in the area of the drive shaft
seal as dirt can accelerate seal wear and cause leak-
age.
The direction of rotation is indicated by the word rota-
tion and an arrow etched on the body adjacent to the
drive shaft. Rotation is always specified as viewed on
the drive shaft.
M2.1-1457-001
139
HYDRAULIC
Lift Pump
DC Lift Pump Disassembly
Disassemble the lift pump in a clean, dust free location,
using clean tools and equipment. Dirt or grit will dam-
age the highly polished machined surfaces and will re-
sult in leakage or premature lift pump failure.
Before beginning disassembly, scribe matched marks
on the body assembly, end cover and mounting flange
to ensure that the lift pump will be reassembled prop-
erly. This lift pump can be assembled for either clock-
wise or counterclockwise rotation as viewed from the
drive shaft end. Note which direction the arrow is point-
ing next to the word rotation prior to disassembly.
NOTE
For steps 1 through 8, refer to Figure 21373.
1. Remove the screws (2) and lockwashers (3).
2. Remove the end cover (4), body O-ring (5), back-
up seal (6) and seal (7).
3. Turn the unit over and slide the mounting flange
(13) off the drive shaft (12).
4. Remove the retaining ring (15) and push the drive
shaft seal (14) out of the mounting flange taking
care not to damage any sealing surfaces.
5. Remove the remaining body O-ring (5), back-up
seal (6) and seal (7).
NOTE
Before removing internal components, mark the bush-
ings to denote location in the body.
6. With the unit lying on its side, hold the drive shaft
and pull it squarely out of the body (10) along with
the gear (12).
7. Remove the bushings (8 and 9) and driven gear
(11) from the drive shaft.
8. Remove the remaining bushings (8 and 9) from the
body bores.
M2.1-1457-002
140
Parts Inspection
Each component should be thoroughly cleaned, in-
spected in the order disassembled for wear and dam-
age and assessed for suitability of reuse.
Inspect the body bore cutin where gears wipe into the
body.
The body can only be reused if the cutin is bright and
polished in appearance and the depth does not exceed
0.08 mm (0.003 in).
The body is unserviceable if the surface is scored, has
a matte appearance or shows signs that the tip of the
gears have dug in and torn away the surface metal.
The body should be inspected to ensure there is no
superficial damage which may adversely affect perfor-
mance or sealing. Pay particular attention to the port
threads and body O-ring seal recesses.
Mounting Flange and End Cover
The inner surfaces should be inspected to ensure there
is no unusual wear or scoring in the regions where the
body O-rings and seals contact, which could result in
external leakage.
Inspect the drive shaft seal recesses for scoring or
damage that could result in oil leakage around the
outer diameter of the drive shaft seal. Replacement
drive shaft seal can be refitted with hydraulic sealant
(061004-023) to overcome slight damage in this area.
Bushings
The side faces which abut the gears should be per-
fectly flat showing no sign of scoring. Characteristically
there are bright polished areas on this surface caused
by loading against the gear faces, which is often more
pronounced on the low pressure side. These should
not be used if there is any general scoring or fine scor-
ing with a matte appearance or tearing of the surface
material. There must be no noticeable wear step as it
is critical that the bushing side face is completely flat to
the gear side face.
Bushing bearing liners are acceptable providing that
they are not scored or show other damage. The gen-
eral outside area of the bushing should not show any
prominent signs of wear.
Crown 2009 PF17427-2
 HYDRAULIC
Lift Pump

Gears
Gear side faces should be inspected for bruising or
scoring. Often operation on contaminated fluid shows
scoring between the root of the gear and the journal,
which leaves a wear step. If a wear step can be felt,
coincidental with the root diameter, by drawing a sharp
pointed tool across the surface from the journal out-
wards towards the tip of the gear, then the gear is un-
serviceable.
Gear teeth should be carefully inspected to ensure
there are no signs of bruising or pitting.
Journal bearing surfaces should be completely free
from scoring or bruising. The surface should appear
highly polished and smooth to touch.
Inspect the area where the drive shaft seal lips run on
the drive shaft; this shows up as a polished ring or
rings. If a noticeable groove can be felt or there is scor-
ing, the drive shaft is unserviceable.
Inspect the drive keyway in the drive shaft journal ex-
tension to ensure it is not damaged or chipped.
If the drive shaft and gears are not damaged then they
can be reused. If the gears are damaged they are un-
serviceable.

Crown 2009 PF17427-3 M2.1-1457-003

141
HYDRAULIC
Lift Pump
DC Lift Pump Assembly
All parts should be perfectly clean. Lubricate the bush-
ings and gears with clean hydraulic oil. Ensure the O-
ring recess and end faces of body remain dry. This will
assist assembly of components into the body bores.
NOTE
For steps 1 through 11, refer to Figure 21373.
1. Install the end cover (4) and bushings (8 and 9) into
the end of the body (10) from where they were re-
moved. The C shape cutout in the bushings must
Inlet
Counterclockwise Rotation
1 Cusp Removal
2 Drive Shaft Position
4. Install the mounting flange (13) and bushings (8
and 9) into their original bores remembering the C
cutout must be to the side of the body with the cusp
removal flat and that they match the end cover
bushings.
5. Install the replacement body O-ring (5), seal (6)
and back-up seal (7) ensuring the seals locate cor-
rectly on the seal grooves.
6. Install the drive shaft seal (14) into the recess in the
mounting flange with the garter spring facing the lift
pump. Remember that if the seal recess was
scored then hydraulic sealant (061004-023) must
be applied to the outer diameter of the seal. Apply
a coat of high melting point grease to the shaft seal
lips. Install the retaining ring (15) in its groove.
M2.1-1457-004
142
be to the side of the body with the cusp removal
flat.
2. Place the end cover against the end of the body
and stand the assembly on the end cover.
3. Hold the drive shaft and gear (12) and driven gear
(11) together and carefully install into the body
bores with the drive shaft positioned to suit the re-
quired direction of rotation. For clockwise rotation,
the drive shaft should be in the top bore, and for
counterclockwise rotation, the drive shaft should
be in the bottom bore. Refer to Figure 21909.
Outlet
Clockwise Rotation
Figure 21909
7. Install the drive shaft seal assembly sleeve over
the drive shaft and carefully install the mounting
flange ensuring the holes line up correctly with the
body. Remove the assembly sleeve.
8. Holding the whole unit together, carefully turn it
over and support it on the mounting flange, not the
drive shaft.
9. Remove the end cover and install the replacement
body O-ring (5), seal (6) and back-up seal (7).
10. Install the end cover, screws (2) and lockwashers
(3). Torque the screws to 45 - 50 Nm (34 - 38 ft lb).
11. Pour a small amount of clean hydraulic oil into a
port and check that the shaft can be rotated without
undue force.
Crown 2009 PF17427-4

Load Sensing Flow Control Valve
The load sensing flow control valve mounts directly
onto the end of the lift pump and its function is to split
the output flow into two independently usable flows.
The output from a fixed displacement gear lift pump will
vary if the drive speed is altered.
The load sensing flow control valve will supply suffi-
cient flow to power steering rather than a constant flow.
This means that more flow is available to the second-
ary circuit.
Load Sensing Flow Control Valve Disas-
sembly
Clean all accumulations from the outside of the valve.
Remove valve from the lift pump and place in a clean,
dirt free location.
NOTE
For steps 1 through 3, refer to Figure 21910.
Figure 21910
Crown 2009 PF17427-5
HYDRAULIC
Lift Pump
(a) Torque 27 Nm (20 ft lb)
(b) Torque 50 - 60 Nm (37 - 44 ft lb)
1. Remove the spool plug (8) and spring seat (4) al-
lowing the spring (6) and spool (7) to be removed.
Examine spool and bore for signs of damage.
2. Remove the O-rings (5) and install replacement O-
rings.
3. The spring seat has an orifice in its base. It is im-
portant that this orifice is clear and free of contam-
inants.
Load Sensing Flow Control Valve Assem-
bly
NOTE
For steps 1 through 3, refer to Figure 21910.
1. Replace the spool (7), spring (6), spool plug (8)
and spring seat (4). Torque the spool plug and
spring seat to 50 - 60 Nm (37 - 44 ft lb).
2. Install the load sensing flow control valve (3) to the
lift pump (1) ensuring inlet to the valve in the rear
face is over high pressure side of the lift pump
(semicircular cutout in bushings).
3. Torque the screws (2) to 27 Nm (20 ft lb).
Initial Start Up Procedure
This procedure will cover the steps to be taken when
first starting a lift pump on a vehicle that has had any of
the following operations performed:
• The lift pump has been replaced or an existing lift
pump has been removed and reinstalled.
• The lift pump suction line has been replaced or the
lift pump suction line has been removed and rein-
stalled.
• The reservoir has been drained and refilled.
• Any other operation that may cause the lift pump to
lose its prime.
M2.1-1457-005
143
HYDRAULIC
Lift Pump

WARNING
AC Lift Pump Disassembly
Before proceeding, review the Control of Hazardous NOTE
Energy Lockout/Tagout section and Hydraulic chapter
of this manual. For steps 1 through 3, refer to Figure 22003.

1. Key truck OFF and disconnect the battery.
CAUTION
Before priming the lift pump, verify that clean hydraulic
fluid has been added to the reservoir(s) to the appropri-
ate fill level.
2. Inspect equipment prior to use and inspect all suc-
tion plumbing to prevent any air from entering the
suction plumbing.
CAUTION
Lift pump priming may be done at the initial start up, but
no hydraulic operation may occur until the lift pump(s)
priming is completed.
3. Fill the lift pump(s) with clean hydraulic fluid prior to
initial start up.
4. Connect the battery and key truck ON.
5. Run the lift pump(s) at slow speed and minimum
pressure to purge the suction plumbing of any air.
1. Remove the bolts (4) and flatwashers (3) which
hold the pump to the lift motor.
2. Remove the lift pump (1) from the lift pump motor.
The lift pump itself is not a serviceable part.
3. Carefully remove the O-ring seal (2).
Parts Inspection
Each component should be thoroughly cleaned, in-
spected in the order disassembled for wear and dam-
age and assessed for suitability of reuse.
The body should be inspected to ensure there is no
superficial damage which may adversely affect perfor-
mance or sealing. Pay particular attention to the port
threads and body O-ring seal recesses.
AC Lift Pump Assembly
NOTE
For steps 1 through 3, refer to Figure 22003.
1. Make sure that all pump components are perfectly
clean and lubricated with hydraulic oil to be used in
the pump, prior to assembly.
2. Lubricate the O-ring seal (2) and seat it at the front
of the lift pump (1). Apply grease (063002-038) to
the splined shaft and attach the lift pump to the lift
motor.
3. Insert the bolts (4) and flatwashers (3) into the lift
pump body and hand tighten into tapped holes in
the mounting flange of the lift motor. Torque to 25
- 30 Nm (18 - 22 ft lb).

Figure 22003

(a) Torque 25 - 30 Nm (18 - 22 ft lb)

M2.1-1457-007 Crown 2009 PF17427-6

144
 HYDRAULIC
Lift Pump

Initial Start Up Procedure

This procedure will cover the steps to be taken when
first starting a lift pump on a vehicle that has had any of
the following operations performed:

• The lift pump has been replaced or an existing lift

pump has been removed and reinstalled.

• The lift pump suction line has been replaced or the

lift pump suction line has been removed and rein-
stalled.

• The reservoir has been drained and refilled.

• Any other operation that may cause the lift pump to

lose its prime.

WARNING
Before proceeding, review the Control of Hazardous
Energy Lockout/Tagout section and Hydraulic chapter
of this manual.
1. Key truck OFF and disconnect the battery.

CAUTION
Before priming the lift pump, verify that clean hydraulic
fluid has been added to the reservoir(s) to the appropri-
ate fill level.
2. Inspect equipment prior to use and inspect all suc-
tion plumbing to prevent any air from entering the
suction plumbing.

CAUTION
Lift pump priming may be done at the initial start up, but
no hydraulic operation may occur until the lift pump(s)
priming is completed.
3. Fill the lift pump(s) with clean hydraulic fluid prior to
initial start up.
4. Connect the battery and key truck ON.
5. Run the lift pump(s) at slow speed and minimum
pressure to purge the suction plumbing of any air.

Crown 2009 PF17427-7 M2.1-1457-007

145
Notes:

146
 HYDRAULIC
Manifold Block

Manifold Block Adjustment

Relief Valves (RV1 & RV2) Operation
The lift circuit is protected from excessive oil pressure
by the main relief valve (RV1) and the accessory
(reach, tilt, etc.) circuit is protected by the accessory
function relief valve (RV2). If pressure within the circuit
exceeds the relief valve preset level, the valve will open
and relieve pressure by directing oil to the reservoir
thus maintaining a maximum pressure limit for the cir-
cuit.
A fully charged battery should be installed in the truck
and all truck calibration and feature configurations
should be completed before attempting any measure-
ments or adjustments.
RV1
To adjust RV1 on DC trucks:
1. Connect a 0 - 35 mPa (0 - 5000 psi) pressure
gauge to the test port of the manifold block. Install
oil temperature measuring instrumentation.
2. Place the forks under the frame of the weight pole
or a large stack of weights. Hold the multi-task con-
trol handle in the full raise position while reading
the gauge indication. The pressure reading must
be taken while passing full flow over relief. Refer to
Chart 1 - RV1 Pressure Range (DC).

Figure 22019

1 Quick Disconnect Test Port

Chart 1 - RV1 Pressure Range (DC)

Oil Temperature Pressure

Hydraulic Fluid
C° F° mPa psi
Standard 27 - 60 80 - 140 21.72 - 22.75 3150 - 3300
Freezer/Corrosion 21 - 38 70 - 100 21.37 - 22.75 3100 - 3300

3. If the RV1 setting does not fall within the required 4. Tighten the jam nut and recheck the pressure set-
range, loosen the jam nut on RV1, located in the ting. Readjust if the pressure falls outside the tar-
main manifold block assembly, and adjust RV1 to get range.
reach the target pressure setting.

Crown 2009 PF17725-1 M2.4-1457-500

147
HYDRAULIC
Manifold Block

To adjust RV1 on AC trucks: be taken while passing full flow over relief. Refer to
Chart 2 - RV1 Pressure Range (AC).
1. Connect a 0 - 35 mPa (0 - 5000 psi) pressure
3. If the RV1 setting does not fall within the required
gauge to the test port of the manifold block. Install
range, loosen the jam nut on RV1, located in the
oil temperature measuring instrumentation.
main manifold block assembly, and adjust RV1 to
2. Place the forks under the frame of the weight pole reach the target pressure setting.
or a large stack of weights. Hold the multi-task con-
4. Tighten the jam nut and recheck the pressure set-
trol handle in the full raise position while reading
ting. Readjust if the pressure falls outside the tar-
the gauge indication. The pressure reading must
get range.

Chart 2 - RV1 Pressure Range (AC)

Oil Temperature Pressure

Hydraulic Fluid
C° F° mPa psi
Standard 27 - 60 80 - 140 21.72 minimum 3150 minimum
Freezer/Corrosion 21 - 38 70 - 100 21.37 minimum 3100 minimum

RV2 2. Record the RV2 pressure when passing full flow

RV2 is not adjustable. To check for proper operation:
1. Connect a 0 - 35 mPa (0 - 5000 psi) pressure
gauge to the test port of the manifold block. Install
oil temperature measuring instrumentation.
over relief by operating the reach function into the
reach extend limit.
3. The indicated pressure should fall in the range
given in Chart 3 - RV2 Pressure Range. If the pres-
sure falls outside this range, the need for some cor-
rective action may be indicated.

Chart 3 - RV2 Pressure Range

Oil Temperature Pressure

Hydraulic Fluid
C° F° mPa psi
Standard 27 - 60 80 - 140 11.38 - 12.27 1650 - 1780
Freezer/Corrosion 21 - 38 70 - 100 11.03 - 12.07 1600 - 1750

M2.4-1457-501 Crown 2009 PF17725-2

148

Proportional Valves (PVA & PVL)
If PVA and PVL are replaced, the valves must be cali-
brated. To calibrate, refer to the ACCESS 123® Menus
section.
Figure 22020
Manifold Block O-Ring Replacement
1. Move truck to the service area on a level floor,
chock the wheels and disconnect the battery. Re-
fer to the Control of Hazardous Energy section.
2. Remove the console covering the manifold block.
3. Open the Manual Lowering Valve (MVL) on the
manifold block to relieve system pressure. Refer to
Figure 22021.
Crown 2009 PF17725-3
HYDRAULIC
Manifold Block
Figure 22021
WARNING
AVOID HIGH PRESSURE FLUIDS - Escaping fluid un-
der high pressure can penetrate the skin causing seri-
ous injury. Relieve pressure before disconnecting hy-
draulic lines. Tighten all connections before applying
pressure. Keep hands and body away from pin holes
which eject fluids under high pressure. Use a piece of
cardboard or paper to search for leaks. Do not use your
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain and serious damage may
occur. Medical attention should be sought immediately
by a specialist who has had experience with this type
of injury.
4. Remove all hydraulic hoses and lines from the
manifold block, and cap lines and hoses with plas-
tic plugs to avoid oil leakage and contamination.
Catch any oil that may be spilled.
5. Remove the manifold block from the truck and
place it on a clean piece of cardboard in a clean
area to avoid contamination while disassembling.
M2.4-1457-502
149
HYDRAULIC
Manifold Block

NOTE
ORF3 is accessed by removing the SAE plug and then
unscrewing ORF3 from the cavity. Also, ensure ORF4
is removed from the PCL cavity; this is the only orifice
that is not screwed into the manifold block.
6. Remove all valves from the manifold block and
place them on a clean piece of cardboard. During
the entire disassembly, replacement of O-rings,
putting valves back into the manifold block and
proper torque of valves, it is extremely important to
keep work surfaces and parts as clean as possible
to avoid contamination.
7. Make a visual inspection of the valves and valve
cavities for any signs of contamination. Check op-
eration of the valve mechanisms for sticking or
rough operation. If any valves are contaminated or
do not function properly, discard the valve and re-
place with a new valve.
NOTE
Refer to Chart 4 - O-Rings whenever installing a top
replacement O-ring. Seal kits are available to replace
all O-rings on each cartridge type valve. Refer to the
Manifold Block and Reach Assembly Manifolds sec-
tions for seal kit part numbers.
8. To remove the top (cap) O-ring from each valve,
cover threads on the valve with a sleeve or tape to
prevent damage to the replacement o-ring and
carefully replace the top O-ring. The top O-ring
(cap) will be the one closest to the outside surface
of the manifold block after the valve is installed in
the manifold block. Visually inspect all other O-ring
and back-up rings and replace as required. Refer
to Chart 4 - O-Rings for O-ring usage.

Chart 4 - O-Rings

O-Ring Dimension O-Ring Dimension

Reference Valve/Plug O-Ring Part (mm) (in)
Location
Designation Part Number Number
Width I.D. O.D. Width I.D. O.D.
Lift/Accessory
#4 Plug 064091-006 064019-031 1.85 8.90 0.072 0.351
Manifold
Lift/Accessory
#6 Plug 064091-002 064019-029 1.98 11.89 15.85 0.078 0.468 0.624
Manifold
Lift/Accessory
#8 Plug 064091-001 064019-030 2.20 16.35 0.087 0.644
Manifold
Lift/Accessory
#10 Plug 064091-007 064019-045 2.45 19.20 0.097 0.755
Manifold
Carriage
CBV 121819 064019-045 2.45 19.20 0.097 0.755
Manifold
Lift/Accessory
CV1 123255-003 064019-075 0.62 59.50 55.65 0.103 1.987 2.19
Manifold
Lift/Accessory
CV2 117380-002 064019-045 2.45 19.20 0.097 0.755
Manifold
Lift/Accessory
CV3 114816-004 064019-030 2.20 16.35 0.087 0.644
Manifold
Lift/Accessory
MVL 145114 064019-030 2.20 16.35 0.087 0.644
Manifold
Lift/Accessory
PCA 147195 064019-075 0.62 59.50 55.65 0.103 1.987 2.19
Manifold

M2.4-1457-503 Crown 2009 PF17725-4

150
 HYDRAULIC
Manifold Block

Chart 4 - O-Rings

Lift/Accessory
PCL 144605 064019-075 0.62 59.50 55.65 0.103 1.987 2.19
Manifold
Lift/Accessory
PVA 135724-001 064019-045 2.45 19.20 0.097 0.755
Manifold
Lift/Accessory
PVL 135800-001 064019-075 0.62 59.50 55.65 0.103 1.987 2.19
Manifold
Lift/Accessory
RV1 145115 064019-045 2.45 19.20 0.097 0.755
Manifold
Lift/Accessory
RV2 138361-002 064019-030 2.20 16.35 0.087 0.644
Manifold
Lift/Accessory
SCV 117304-005 064019-045 2.45 19.20 0.097 0.755
Manifold
Lift/Accessory
SVA 117385-004 064019-045 2.45 19.20 0.097 0.755
Manifold
Lift/Accessory
SVBY 117377-003 064019-030 2.20 16.35 0.087 0.644
Manifold
Lift/Accessory
SVL 135723-001 064019-075 0.62 59.50 55.65 0.103 1.987 2.19
Manifold
SVR/SVS/ Carriage
122167-001 064019-030 2.20 16.35 0.087 0.644
SVT Manifold

9. Apply a light film of hydraulic oil to the O-ring
threads of all the valves before installing into the
manifold block. When installing ORF4 and PVL
into the cavity, spread a clean, light grease on the
flat side of ORF4, stick it on the nose of PVL and
carefully insert it into the cavity. This will properly
orient ORF4 and prevent it from changing position
during installation.
10. Install each valve into the manifold block by hand
until snug.
11. Refer to Figure 22022 for valve and plug place-
ment and Chart 5 - Torque Values for torque val-
ues of valves and plugs. Torque each valve to the
value given. If using a crowfoot or other extension,
position it at 90° to the torque wrench handle to
keep the torque value the same as the torque
wrench setting.

Crown 2009 PF17725-5 M2.4-1457-504

151
HYDRAULIC
Manifold Block

1 Quick Disconnect Test Port

2 Part of Power Unit

Figure 22022

M2.4-1457-505 Crown 2009 PF17725-6

152
 HYDRAULIC
Manifold Block

Chart 5 - Torque Values

Reference Valve/Plug Part Cartridge Torque Coil Nut Torque

Location
Designation Number Nm ft lb Nm ft lb
#4 Plug 064091-006 Lift/Accessory Manifold 14 - 15 10 - 11
#6 Plug 064091-002 Lift/Accessory Manifold 23 - 24 17 - 18
#8 Plug 064091-001 Lift/Accessory Manifold 41 - 43 30 - 32
#10 Plug 064091-007 Lift/Accessory Manifold 41 - 43 30 - 32
CBV 121819 Carriage Manifold 34 25
CV1 123255-003 Lift/Accessory Manifold 95 - 108 70 - 80
CV2 117380-002 Lift/Accessory Manifold 47 - 54 35 - 40
CV3 114816-004 Lift/Accessory Manifold 20 - 23 15 - 17
MVL 145114 Lift/Accessory Manifold 47 - 54 35 - 40
ORF3 145119 Lift/Accessory Manifold 8-9 6-7
PCA 147195 Lift/Accessory Manifold 68 - 75 50 - 55
PCL 144605 Lift/Accessory Manifold 68 - 75 50 - 55
PVA 135724-001 Lift/Accessory Manifold 47 - 54 35 - 40 7-9 5-7
PVL 135800-001 Lift/Accessory Manifold 54 - 61 40 - 45 7-9 5-7
RV1 145115 Lift/Accessory Manifold 47 - 54 35 - 40
RV2 138361-002 Lift/Accessory Manifold 47 - 54 35 - 40
SCV 117304-005 Lift/Accessory Manifold 47 - 54 35 - 40 7-9 5-7
SVA 117385-004 Lift/Accessory Manifold 47 - 54 35 - 40 7-9 5-7
SVBY 117377-003 Lift/Accessory Manifold 34 - 41 25 - 30 4-7 3-5
SVL 135723-001 Lift/Accessory Manifold 68 - 75 50 - 55 7-9 5-7
SVR/SVS/SVT 104164-015 Carriage Manifold 27 20 9 7

Crown 2009 PF17725-7 M2.4-1457-506

153
Notes:

154
 HYDRAULIC
Hydraulic Troubleshooting

Hydraulic Troubleshooting more complete troubleshooting. Use the chart carefully

The following Troubleshooting Chart contains general
information necessary to effectively solve the more
common hydraulic issues. Know the system to the best
of your ability. Understand the components and their
function within the system. Develop a systematic pat-
tern to locate and solve the various hydraulic issues
that occur. The ability to identify issues and proceed in
solving the issue grows with experience. The following
chart contains issues, probable cause and remedy.
The information is general in nature and a remedy may
simply refer you to a maintenance section that has
and completely. Do not make the system more compli-
cated than necessary. Do not overlook the simplest
reasons for a hydraulic issue.
NOTE
Many hydraulic components are monitored by the
truck's electrical system. If issues occur in the moni-
tored components, an event code will be displayed on
ACCESS 1. Truck event codes can be referenced in
the Event Codes section of this manual.

Chart 1 - Troubleshooting

Issue Probable Cause Remedy

Hydraulic oil is foaming. Introduction of air into the lift pump. Inspect the reservoir oil level.
Inspect for proper oil viscosity.
Inspect the hydraulic plumbing.
Water is in the oil. Inspect the reservoir.

Hydraulic oil is overheating.1
Loss of the lift function.
Reduced lift function.
Loss of the lowering function.
Oil is too thin.1 Change to the proper viscosity oil. 1
Oil is contaminated. Change the filters and fill with clean
oil.
Introduction of air into the lift pump. Inspect the hydraulic plumbing.
Oil level is low. Inspect the reservoir oil level.
Mast assembly is binding. Inspect the mast for damage, mis-
alignment, shimming, etc.
Lift pump motor or lift pump is not Refer to the Lift Pump section.
operating.
PCA is stuck. Inspect PCA.
CV1 is stuck in the closed position. Inspect CV1.
Binding or jammed spool in SVBy. Inspect SVBy.
Oil level is low. Inspect the reservoir oil level.
PCA spool is sticking. Inspect PCA.
MVL is not closed. Inspect MVL.
RV1 is opening prematurely. Inspect RV1.
Velocity fuse is actuated. Inspect for a severe oil leak.
Mast assembly is binding. Inspect the mast for damage, mis-
alignment, shimming, etc.
Binding or jammed spool in PVL. Inspect PVL.
Binding or jammed spool in SVL. Inspect SVL.
Binding or jammed spool in PCL. Inspect PCL.

Crown 2009 PF17709-1 M2.9-1457-001

155
HYDRAULIC
Hydraulic Troubleshooting
Reduced lowering function.
Excessive lowering function (low-
ers too fast).
Sudden movement or jerking.
Lift pump motor and lift pump are
overheating.1
Abnormal hydraulic oil usage.
Carriage drifts down (in excess of
the drift test).
Carriage drifts up slightly.
Forks drift down (in excess of the
drift test).
Loss of accessory functions (no
functions occur when requested).
M2.9-1457-002
156
Chart 1 - Troubleshooting
Debris in the cylinder, velocity fuse Cycle through lift and lower to free
or flow control valves. possible debris.
Line restriction. Inspect the hydraulic plumbing.
Mast assembly is binding. Inspect the mast for damage, mis-
alignment, shimming, etc.
Binding or jammed spool in PVL. Inspect PVL.
Spring failure in PCL (partially Inspect PCL.
closed).
ORF4 is contaminated (partially Inspect ORF4.
closed).
PVL calibration is incorrect. Inspect PVL and recalibrate.
MVL is open. Inspect MVL.
External oil leak. Inspect the hydraulic plumbing.
Contamination of PCL (stuck open). Inspect PCL.
Blockage of ORF4. Inspect and clean ORF4.
PVL calibration is incorrect. Inspect PVL and recalibrate.
PVL calibration is incorrect. Inspect PVL and recalibrate.
PVL spool is sticking. Inspect PVL and retorque.
Relief valve is malfunctioning. Reset or replace the relief valve.
Load capacity has been exceeded. Inspect the load weight.
Fluid level is low. Inspect the fluid level and fill.
Worn or damaged lift pump motor Inspect the lift pump motor and lift
or lift pump. pump and repair or replace as
needed.
Oil is too thin.1 Change to the proper viscosity oil. 1
External oil leak. Inspect the hydraulic plumbing.
Worn tilt cylinder packings. Refer to the Lift Cylinder section for
replacement.
Broken spring or dirty CV1 (stuck Inspect CV1.
open).
Broken spring or dirty CV2 (stuck Inspect CV2.
open).
Broken spring or dirt in PVL. Inspect PVL.
Broken spring or dirty SVL (stuck Inspect SVL.
open).
MVL is open or damaged. Inspect MVL.
PCA is stuck in the closed position. Inspect PCA.
SVBy is not open. Inspect SVBy.
Worn tilt cylinder packings. Refer to the Lift Cylinder section for
replacement.
Broken spring or dirty CBV. Inspect CBV.
Binding or jammed spool in PVA. Inspect PVA.
Binding or jammed spool in SVA. Inspect SVA.
Binding or jammed spool in SVR. Inspect SVR.
Binding or jammed spool in SVS. Inspect SVS.
Binding or jammed spool in SVT. Inspect SVT.
Crown 2009 PF17709-2
 HYDRAULIC
Hydraulic Troubleshooting

Chart 1 - Troubleshooting

Reduced accessory functions (low Contaminated or dirty PCA or PVA. Inspect PCA or PVA.
flow rate). RV1 is set incorrectly. Reset RV1.
RV2 is set incorrectly. Reset RV2.
Broken spring or dirty SCV6 (stuck Inspect SCV6.
open).
Oil is too thick.1 Change to the proper viscosity oil. 1
SVA calibration is incorrect. Inspect SVA and recalibrate.
Accessories function with no com- PVA is stuck open. Inspect PVA.
mand or input. Broken spring or dirty SVR (stuck Inspect SVR.
open).
Broken spring or dirty SVS (stuck Inspect SVS.
open).
Broken spring or dirty SVT (stuck Inspect SVT.
open).
Accessories function in reverse (tilt Broken wire, spring or coil at SVA. Inspect SVA.
up goes down instead, etc.). Incorrect calibration of POT3. Inspect POT3.
Excessive accessory operation Contaminated or dirty PVA. Inspect PVA.
(accessories operate too fast). RV2 is set incorrectly. Reset RV2.
Broken spring in PCBY (partially Inspect PCBY.
closed).
PVA calibration is incorrect. Inspect PVA and recalibrate.
Slow or sluggish steering. Dirty or worn priority flow divider. Inspect the lift pump priority flow
divider.
Dirty or worn steer control unit or Refer to the Hydraulic Steering Sys-
steer motor. tem section.
Binding of steer gears or steer con- Inspect for binding, damaged gears
trol unit. or steer control unit alignment.
Load sense line is blocked. Inspect for kinked or broken line.
Steer control unit relief (RV3) is set Replace RV3.
incorrectly.
Steering jerks abruptly. Dirty or worn priority flow divider. Inspect the lift pump priority flow
divider.
Dirty or worn steer motor. Refer to the Hydraulic Steering Sys-
tem section.
Binding of steer gears or steer con- Inspect for binding, damaged gears
trol unit. or steer control unit alignment.
Air is in the system. Inspect fittings for leaks.
Steer control unit bolts are over- Inspect steer control unit bolt
tightened. torque.
Unable to maintain steered position Dirty or worn steer control unit or Refer to the Hydraulic Steering Sys-
(steering will not track straight). steer motor. tem section.
Binding of steer gears or steer con- Inspect for binding, damaged gears
trol unit. or steer control unit alignment.

1 Ensure the truck has been performing its normal

duty cycle at this time. Freezer/corrosion trucks
require a thinner weight oil.

Crown 2009 PF17709-3 M2.9-1457-003

157
Notes:

158
DRIVE UNIT

159
Notes:

160
 DRIVE UNIT
Disassembly and Assembly

Disassembly and Assembly 6. Discard existing tire.

7. Check the OD leading edge chamfer of the hub to
verify it is free of burrs or gouges.
CAUTION
8. Check the circumference of the hub for heavy gall-
Disconnect battery and chock load wheels before per- ing, replace if necessary.
forming any maintenance procedure.
9. Verify the base band of the tire has not been previ-
ously pressed.
Drive Tire Replacement 10. Place new tire on press, centered below ram.
11. Lightly lubricate inside top 75 mm (3 in) of tire band
CAUTION with light oil.
Replacement of original equipment tires with other 12. Place hub directly over tire with leading edge
than those recommended by Crown may result in de- chamfer inserted into tire band. Refer to Figure
creased operating performance, traction and stability. 16864-01.
Consult appropriate truck Service & Parts manual.
When replacing the drive tire, make sure the composi-
tion and size are such that maneuverability and braking
requirements are maintained. Refer to truck data plate
for tire information.
Drive tire is press-on type; press old tire off of the hub
and press new tire on.
1. Disconnect battery and chock wheels. Lockout/Ta-
gout the truck as described in Lockout/Tagout in
the Control of Hazardous Energy section of the
manual.

CAUTION
Make sure the lifting device and blocking material are
sufficiently rated and strong enough to withstand the
weight of the truck. Never work under or around a truck
that is not properly blocked and secure.
2. Raise and block the power unit so drive tire is off of
the floor. Refer to the Control of Hazardous En-
ergy, Lifting and Blocking for correct procedures.
3. Remove eight lug bolts and remove drive tire from
truck. Be careful not to damage the threaded studs
when removing tire.

CAUTION
Figure 16864-01
Extreme pressure is used to press tires, always exer-
cise caution and assure that only trained personnel are 1 Minimum 240 mm (9.5 in) Diameter
allowed to operate a hydraulic press. 2 Tire Press Tool
4. Place existing tire assembly on hydraulic press di- 3 Hub
rectly below ram. 4 Tire

5. Use suitable press tooling for press to contact hub

circumference and remove existing tire from hub.

Crown 2009 PF17589-1 M3.0-1457-001

161
DRIVE UNIT
Disassembly and Assembly

13. Place tire press tool, 134169, over top of hub (3) 18. Finger tighten lug bolts. Then, according to the se-
with alignment pins in lug bolt countered bored quence shown in Figure 21258, torque bolts to
holes. 135 - 150 Nm (100 - 110 ft lb).
14. Center tire press tool (2), hub (3), and tire (4) below
ram plate (1), which should be a minimum 240 mm
(9.5 in) diameter.
15. Several checks should be made during the press
operation:
– Monitor hub tire alignment closely during first
75 mm (3 in) of insertion, misalignment can
damage tire band.
– Monitor press force during process, low force
may indicate a worn out hub.
– Always press the hub into the tire for proper in-
stallation.
– DO NOT press directly on center of the convex Figure 21258
hub.
– Press until hub face is flush with tire band.
19. Remove blocks, lower power unit, connect battery
16. Press hub (3) into tire band until flush, monitor and remove wheel chocks.
alignment during press operation.
20. Adjust the articulation as described later in this
17. Inspect hub (2) and remove any paint that may be section.
present on tapered lug seats (3) or on inner hub
face (1) that contacts truck axle. Refer to Figure
21078.

Figure 21078

M3.0-1457-002 Crown 2009 PF17589-2

162
 DRIVE UNIT
Disassembly and Assembly

Drive Unit Lubrication Oil Pump Disassembly

The drive unit has a capacity of approximately 710 ml 1. Disconnect battery and chock wheels. Lockout/Ta-
(1.5 pints) of 80/90W gear oil. Refer to Lubrication & gout truck as described in Control of Hazardous
Adjustment chapter for correct lubricant part number. Energy section.
Remove drain plug (1) to completely drain unit. Apply
hydraulic sealer (part number 061004-023) to drain
plug and replace. To fill, remove fill plug (2). Add gear
oil until present at fill plug. Refer to Figure 16866-01.

Figure 16867-01

1 Oil Pump Housing 8 Spring

2 O-Ring 9 Piston
3 O-Ring 10 Bearing Cup
4 Ball 11 Bearing Cone
5 Spring 12 Axle
6 Special Plug 13 Cam
Figure 16866-01
7 Ball 14 Drive Unit Housing
Drive unit gear oil should be changed at the first 500
hours and then every 2000 hours thereafter. Refer to
Lubrication & Adjustment chapter for appropriate lubri-
cant information.

• Normal application 0° C (32° F) and above

– Use 80/90 weight gear lube

• Freezer application 0° C (32° F) and below

– Use Automatic Transmission Fluid

Crown 2009 PF17589-3 M3.0-1457-003

163
DRIVE UNIT
Disassembly and Assembly

Remove drain plug (13); drain oil from drive unit. Refer
to Figure16868.
Oil Pump Assembly
Inspect all component parts and drive unit casting for
dirt and burrs before assembly. Refer to Figure 16868.
1. Place ball (4) and spring (5) into oil pump housing
(1).
2. Place ball (7), spring (8) and special pipe plug into
piston (9). Lubricate piston with oil to aid in smooth
action and install piston into oil pump housing (1)
installed in drive unit housing.
3. Install O-rings (2) and (3) onto oil pump body.
4. Oil the oil pump body (1) and port thoroughly and
screw oil pump assembly into casting until seated.
5. Apply hydraulic sealer (061004-023) to drain plug
and replace drain plug. Fill drive unit with 710 ml
(1.5 pints) of gear oil. Refer to Lubrication & Ad-
justment chapter for lubricant information.
6. To check oil pump output remove pipe plug (13)
and observe oil flow from port.

Figure 16868

(1) Tubing is installed through cored hole in casting

2. Remove oil pump housing (1) from drive unit and

move to a clean work area for further disassembly.
3. Check O-rings (2) and (3) for damage and replace
if necessary.
4. Remove piston (9), spring (8) and ball (7) from oil
pump housing.
5. Remove special pipe plug (6), spring (5) and ball
(4) from oil pump housing.
6. Thoroughly clean housing and all parts.

M3.0-1457-004 Crown 2009 PF17589-4

164

Under Carriage Inspections and
Adjustments
Refer to Figure 21096.
1. Disconnect battery and remove from compartment.
Refer to Control of Hazardous Energy. Lift up and
remove power unit door.
2. Disconnect all wiring to traction motor (1) and elec-
trical brake (2).
3. Disconnect hydraulic hoses to steer motor (3) and
cap hose ends.
4. When removing undercarriage note the number
and position of flatwashers (4) and replace in same
position during assembly.
5. The four 0.75 inch diameter bolts (5) that clamp
pivot shaft to the power unit must be tightened to
305 - 340 Nm (225 - 250 ft Ib) during assembly.
Crown 2009 PF17589-5
DRIVE UNIT
Disassembly and Assembly
NOTE
Under normal maintenance operations it is recom-
mended the undercarriage not be completely removed
from the power unit.
6. Inspect springs and mounting hardware.
7. Inspect caster and wheel assembly (6).
8. Inspect caster assembly bearings. For RR/RD
5700S trucks, torque the locknut securing the
caster assembly to the undercarriage to 95 -
108 Nm (70 - 80 ft lb). For RR/RD 5700 truck,
torque the locknut securing the caster assembly to
the undercarriage to 68 - 75 Nm (50 - 55 ft lb). Ro-
tate caster assembly while tightening to insure
centering of bearings.
Figure 21096
M3.0-1457-005
165
DRIVE UNIT
Disassembly and Assembly
Articulation Adjustment
RR/RD 5700 Series
Correct articulation adjustment will help maintain
proper traction and truck stability. It will also increase
drive tire life.
1. Refer to Figure 16869-01. When making articula-
tion adjustments, it is very important to have the
truck on a level floor surface.
• Place a 4 ft level across the outriggers (1) and be-
hind the power unit (3) as shown in Figure
16869-01. Move the truck until it is level in both lo-
cations.
• After finding a floor area that is level in both loca-
tions, mark the area with tape or paint (4) so that it
can be used for future articulation adjustments.
The trailing edge of the caster wheel must be pointing
towards the drive tire as shown (2).
M3.0-1457-006
166
2. Refer to Figure 21097. Inspect wear plug (1),
springs (11), caster (5) and wheel (6). Replace as
necessary.
3. On the drive tire side of the undercarriage, adjust
articulation distance (2) from the top of the wear
plug (1) to the bottom of the adjustment screw (4)
to 1.5 mm + 0.0 - 0.5 mm (0.06 in + 0.0 - 0.02 in).
Torque jam nut (3) to 375 - 405 Nm
(275 - 300 ft lb).
4. On the caster side of the undercarriage, adjust ar-
ticulation distance (7) of both stops (9) from the top
of the undercarriage (8) to the bottom of the stops
(9) to 89 mm + 0.0 - 1.0 mm (3.5 in +0.0 - 0.04 in).
Torque jam nuts (10) to 375 - 405 Nm
(275 - 300 ft lb). After adjustment, springs (9)
should be able to rotate, but should not be able to
move up and down. Using incorrect spacers, stops
or springs can affect truck stability. The proper gap
and spring rate is directly related to lift height and
sideshift specifications. Refer to chart 1 and Figure
16871-01. Identify the spacer by the number of
grooves machined into it, and the spring, by its
color.
Figure 16869-01
Crown 2009 PF17589-6
 DRIVE UNIT
Disassembly and Assembly

CHART 1

Articulation SPACER Selection Spacer

Quantity
Lift Height mm (in) Part Number
All Trucks Without Sideshift 126780-001 2
Trucks With Sideshift
5030 mm (198 in) thru 5335 mm (210 in) 126780-002 2
5360 mm (211 in) thru 10160 mm (400 in) 126780-004 2
Articulation SPRING Selection Spring
Quantity
Lift Height mm (in) Part Number
5030 mm (198 in) thru 6860 mm (270 in) 122457 RED 2
6885 mm (271 in) thru 10160 mm (400 in) 122456 BLUE 2

Figure 16871-01

1 Spring
2 Spacer

Crown 2009 PF17589-7 M3.0-1457-007

167
DRIVE UNIT
Disassembly and Assembly
RR/RD 5700S Series
Correct articulation adjustment will help maintain
proper traction and truck stability. It will also increase
drive tire life.
1. Refer to Figure 16869-01. When making articula-
tion adjustments, it is very important to have the
truck on a level floor surface.
• Place a 4 ft level across the outriggers (1) and be-
hind the power unit (3) as shown in Figure
16869-01. Move the truck until it is level in both lo-
cations.
• After finding a floor area that is level in both loca-
tions, mark the area with tape or paint (4) so that it
can be used for future articulation adjustments.
The trailing edge of the caster wheel must be pointing
towards the drive tire as shown (2).
2. Refer to Figure 21096. Inspect wear plugs (8) on
both ends of undercarriage. Replace as neces-
sary.
M3.0-1457-008
168
Figure 21097
3. On the caster side of the undercarriage, adjust ar-
ticulation distance (9) from the top of the wear plug
(8) to the bottom of the adjustment screw (10) to
6.4 mm + 0.0 - 1.0 mm (0.25 in +0.0 - 0.04 in).
Torque jam nut (11) to 375 - 405 Nm
(275 - 300 ft lb).
4. On the drive tire side of the undercarriage, adjust
articulation distance (12) from the top of the wear
plug (13) to the bottom of the adjustment screw
(14) as described below.
• Trucks with mast heights up to and including
8155 mm (321 in); articulation adjustment is
6.4 mm + 0.0 - 1.0 mm (0.25 in + 0.0 - 0.04 in).
• Trucks with mast heights 8180 mm (322 in) and
above; articulation adjustment is 3.0 mm +
0.0 -1.0 mm (0.12 in + 0.00 - 0.04 in).
5. Torque jam nut (15) to 375 - 405 Nm (275 -
300 ft lb)
Crown 2009 PF17589-8
 DRIVE UNIT
Disassembly and Assembly

Figure 21096

Crown 2009 PF17589-9 M3.0-1457-009

169
DRIVE UNIT
Disassembly and Assembly

Drive Unit Removal

Refer to Figure 21079.
1. Chock load wheels, disconnect battery.
2. Using a floor jack, raise and block rear of truck high
enough to allow for drive unit removal, but not
higher than 400 mm (16 in). Refer to Control of
Hazardous Energy, Lifting and Blocking for correct
procedures.
3. Remove the eight lug bolts and drive tire assembly
(34).
4. Support and stabilize the drive unit (18) with a floor
jack or transmission jack.
5. Remove the five 0.625 inch screws (3) and two
dowel pins (1) that secure the drive unit stud as-
sembly to the undercarriage.

CAUTION
Make sure truck is properly blocked and jack stands
securely under the power unit before removing drive
unit.
6. Carefully lower drive unit using jack, refer to step 4.
When drive unit is clear of power unit, remove it to
a clean work area for further disassembly and re-
pair.

Figure 21079

M3.0-1457-010 Crown 2009 PF17589-10

170
 DRIVE UNIT
Disassembly and Assembly

CAUTION
Drive unit may tip over when lowering it. Keep hands
and feet away from pinch points

CAUTION
After reinstallation of drive unit, recalibrate steer feed-
back sensor. Refer to the Calibration section of Ana-
lyzer 123 Menus chapter.

Drive Unit Replacement

1. Make sure load wheels are chocked and rear of
truck is securely blocked high enough to allow
drive unit replacement, but not higher than 400 mm
(16 in). Refer to Control of Hazardous Energy, Lift- Figure 16875-01
ing and Blocking.
2. Refer to Figure 21079. Clean all mounting surfaces
on undercarriage (17) and drive unit (18) and
check for damage.
3. Install seal (16), bearing cup (15), bearing cone
(14) and seal (13) into undercarriage (17).
4. Install ring gear (12) on drive unit (18). Apply blue
thread locking adhesive, 061004-026, to screws
(11) and torque to 34 - 41 Nm (25 - 30 ft lb).
5. Install dowel pin (10) and bearing stud (9) into drive
unit (18). Use red thread locking adhesive,
061004-019, on screw (5) and torque to 47 Nm
(35 ft lb).
6. Install metallic seal (8), bearing cone (7) and bear-
ing cup (6).
7. Raise drive unit into position using floor jack. Figure 16876-01

8. If re-installing original drive unit, use same shims Trucks with Factory Stamp
(19) that were removed during disassembly. If in-
Locate the undercarriage factory stamp, letters A - K.
stalling replacement drive unit, use the following in-
Two possible locations have been used to stamp your
structions to determine the correct shim quantity.
drive carriage. The first (1) is located on the machined
The replacement drive unit is shipped with one
surface near the steering unit towards the left side of
thick shim that brings it to a factory - established
the undercarriage, see Figure 16875-01. The second
standard measurement. Five 0.05 mm (0.002 in)
(2) is located on the lower left side near the bearing cup
shims are included in the kit. To determine the
mounting surface, see Figure 16876-01. For all trucks
proper quantity shims required:
with undercarriage stamps refer to Chart 1 for correct
quantity of shims.

Crown 2009 PF17589-11 M3.0-1457-011

171
DRIVE UNIT
Disassembly and Assembly

CHART 1

Articulation SPACER Selection Spacer

Quantity
Lift Height mm (in) Part Number
All Trucks Without Sideshift 126780-001 2
Trucks With Sideshift
5030 mm (198 in) thru 5335 mm (210 in) 126780-002 2
5360 mm (211 in) thru 10160 mm (400 in) 126780-004 2
Articulation SPRING Selection Spring
Quantity
Lift Height mm (in) Part Number
5030 mm (198 in) thru 6860 mm (270 in) 122457 RED 2
6885 mm (271 in) thru 10160 mm (400 in) 122456 BLUE 2

M3.0-1457-012 Crown 2009 PF17589-12

172
 DRIVE UNIT
Disassembly and Assembly

Trucks without Factory Stamp

Some trucks do not have an undercarriage stamp.
These trucks will require use of a special tool, Crown CHART 2
part number 126383, to determine the correct number
of shims required, in addition to the thick shim provided Steel Thin
Gap Measurement
with the drive unit kit. Note: If old drive unit is being Stamps Shims
returned for core value or warranty, include the old
mm in Quantity
Bearing Cup Holder, 125362, and shims when return-
ing. 0.00 - 0.25 0.000 - 0.010 K 0
9. Thoroughly clean the mounting surface on the un- 0.25 - 0.28 0.010 - 0.011 J 0
dercarriage. Remove steer bearing cup from un-
0.28 - 0.30 0.011 - 0.012 I 1
dercarriage (1), punch access holes are provided
on motor mount surface to aid in removal. Mount 0.30 - 0.33 0.012 - 0.013 H 1
Crown tool 126383 (2) to the undercarriage using
0.33 - 0.36 0.013 - 0.014 G 2
motor mounting screws and washers (3). Deter-
mine the gap measurement (4) with a feeler gauge. 0.36 - 0.38 0.014 - 0.015 F 2
Use Chart 2 to determine both letter stamp and
0.38 - 0.41 0.015 - 0.016 E 3
correct number of shims to be used. Stamp appro-
priate letter on undercarriage in either location, 0.41 - 0.43 0.016 - 0.017 D 3
noted in Figure 16875-01 or 16876-01, for future
0.43 - 0.46 0.017 - 0.018 C 4
reference. Refer to Figure16877-01.
0.46 - 0.48 0.018 - 0.019 B 4
0.48 - 0.51 0.019 - 0.020 A 5

10. Install two dowel pins (1) and align bearing cup
holder (20). Apply red thread locking adhesive,
061004-019, to screws (3) and secure bearing cup
holder (20) and drive unit (18) to undercarriage
(17). Torque five screws (3) 285 - 312 Nm (210 -
230 ft lb).Refer to Figure 21079.
11. Install drive tire (21) as described in Drive Tire Re-
placement in this section.
12. Apply hydraulic seal, 061004-023, to drain plug
and install. Fill drive unit with gear oil. Refer to
Drive Unit Lubrication in this section. Apply hydrau-
lic seal to fill plug and install.
13. Lower truck, remove chocks and test for proper op-
eration.

Figure 16877-01

Crown 2009 PF17589-13 M3.0-1457-013

173
DRIVE UNIT
Disassembly and Assembly

Drive Unit Dowel Pins

Refer to Figure 21098.
Refer to the following repair procedure for dowel pins
that are missing or protruding out of their respective
holes.
1. Raise and securely block truck so drive tire is off
floor.
2. Loosen the four hex socket head screws (1) secur-
ing bearing cup holder (2) (contains lower drive
unit bearing).
3. Insert the two dowel pins (3) and tighten the four
socket head screws. (This ensures alignment of
the dowel pin holes since they may have previ-
ously shifted.)
4. Remove dowel pins (3).
5. Tap dowel pin holes (4) with special 1/2 inch 13 NC Figure 21098
BH7 roll tap, Crown part number 126105.
6. Insert dowel pins (3).
7. Torque hex socket head screws (1) 285 - 312 Nm
(210 - 230 ft lb).

M3.0-1457-014 Crown 2009 PF17589-14

174
ELECTRICAL

175
Notes:

176
 ELECTRICAL
Electrical System

Electrical System circuit in which it is used. Each wire is assigned a three

The following is an explanation of terms and symbols
which are standard on Crown wiring diagrams.
Wiring Color Codes
Wires are limited to the colors shown in the chart be-
low. The color of the wire is based on the function of the
or four digit number. The first one or two numbers iden-
tify the color of the lead. The last two numerals number
the lead from one thru ninety-nine. Exceptions to this
can be component leads supplied by vendors. Each
wire is identified by a number on a wiring pictorial (refer
to section DIA).

Wiring Color Codes Chart

Number Color Function

0** Black Traction Inputs/Outputs
1** Brown Analog Inputs
2** Red Battery Positive
3** Orange Non-Battery Positive
4** Yellow Status Inputs/Outputs
5** Green Battery Negative
6** Blue Isolated Negative
7** Violet Load Position Inputs/Outputs
8** Gray Indicators and Warning Devices
9** White Miscellaneous
29** Red Stripe/White Positive that has gone thru a switch
59** Green Stripe/White Negative that has gone thru a switch or resistor

Power Cables
Except WP trucks, power cables are designated using Power Cables Abbreviations Chart
one of the following abbreviations, followed by a dash
number. Abbreviation Part Numbers
PC#1 084571
PC#2 084570
PC#4 084569
PC#6 084568
PC#10 090963
PC#1/0 084572
PC#2/0 084573
PC#3/0 086749

An example of such a cable is PC # 1/0 - 10. The part

number for this cable is 084572-010.

Crown 2000 PF11845-1 Rev. 10/06 M4.1-2720-001

03 Rev. 10/06
177
ELECTRICAL
Electrical System

Component Abbreviations and Designators

Component Abbreviations and Designators
REC Rectifier
Components
RES Resistor
1AD 1A Bypass Driver
SB Suppressor Block
ALM Alarm
SSC Safety Switch Card
ATD Anti Tie Down Module
SV Hydraulic Solenoid
BATT Battery
SVA Solenoid Valve - Accessory
BDI Battery Disch. Interrupt
SVL Solenoid Valve - Lower
BRK Brake
SVP Solenoid Valve - Pilot
CA Connector Assembly
SVR Solenoid Valve - Reach
CAP Capacitor
SVS Solenoid Valve - Sideshift
DB Diode Block
SVT Solenoid Valve - Tilt
DFR Defrost
TB Terminal Board
DMC Dual Motor Card
TD Time Delay
DR Driver Module
TDR Time Delay Relay
ECN Encoder
TMM Truck Management Module
FAN Fan
TP Test Point
FIL Filter
TT Hour Meter (Truck Time)
FLS Flasher
V Discharge or Volt Meter
FU Fuse
XC Socket for PC Board
HF Hash Filter
Contactor and Relays
HN Horn
A Speed Contactor
HR Heater
B Speed Contactor
HSC High Speed Card
C Speed Contactor
JC Fixed Part of Ca
D Dual Contactor
LGT Light
ED Emerg. Disc. Contactor
M Motor
F Forward Contactor
MCR Motor Control
FA Forward Contactor A
PC Movable Part of Ca
FB Forward Contactor B
PCVA "Pressure Compensated Valve, Acc."
FW Field Weakening
PCVH "Pressure Compensated Valve, Hoist"
K Relay
PMTD Pulse Monitor Trip Driver
P Pump Contactor
POT Potentiometer
R Reverse Contactor
PS Power Supply
RA Reverse Contactor A
PS Pressure Switch
RB Reverse Contactor B

M4.1-2720-002 Crown 2000 PF11845-2 Rev. 10/06

03 Rev. 10/06
178
 ELECTRICAL
Electrical System

Component Abbreviations and Designators Component Abbreviations and Designators

RGB Regen. Braking Contactor DTS Drive Tow Switch

S Power Steering Contactor ECS Elevation Control Switch
1A Bypass Contactor EDS Emergency Disconnect Switch
Switches EIS Extend In Switch
1AS Traction Bypass Switch EMS Emergency Switch
ACC Accessory Switch ENS Entry Switch
ACS Accelerator Switch EOS Extend Out Switch
AHS Aux. Height Switch ERLS Emergency Raise/Lower Switch
AS Switch For A Contactor ERS Erase Switch
AxA Aux. Sw. on A Contactor EXS Extend Switch
AxB Aux. Sw. on B Contactor FHS Fork Home Switch
AxC Aux. Sw. on C Contactor FKS Fork Switch
AxF Aux. Sw. on Fwd. Contactor FLMCS Forward Left Motor Cover Sw
AxR Aux. Sw. on Rev. Contactor FLS Fork Left Switch/Free Lift Switch
AXS Aux. Function Switch FNS Fan Switch
BFS Brake Fluid Switch FRMCS Forward Right Motor Cover Sw
BLS Battery Latched Switch FRS Fork Right Switch
BMS Brake Monitor Switch FS Forward Switch
BPS Brake Pressure Switch FTS Foot Guard Switch
BRES Battery Restraint Switch GCSL Gate Closed Switch Left
BRS Brake Switch GCSR Gate Closed Switch Right
BS Switch For B Contactor GOSL Gate Open Switch Left
CHS Chain Switch GOSR Gate Open Switch Right
CHSL Chain Switch Left GTS Gate Switch
CHSR Chain Switch Right GUS Guidance Switch
CLS Clamp Switch HCS Height Cable Switch
CS Switch For C Contactor HGTS Height Switch
CTS Cable Tension Switch HNS Horn Switch
DIS Direction Switch HSS High Speed Switch
DMS Dead Man Switch HTS Heater Switch
DMSL Dead Man Switch Left HTSXX Height Switch (XX Inches)
DMSR Dead Man Switch Right KORS Key Override Switch
DPS Display Switch KYS Key Switch
DRS Door Switch LCS Lower Cutout Switch

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ELECTRICAL
Electrical System

Component Abbreviations and Designators Component Abbreviations and Designators

LGS Light Switch SWH Operator Activated Switch

LMS Limit Switch TBS Tilt Back Switch
LOS Lower Switch TDS Tilt Down Switch
LTS Loadtray Switch TES Test Switch
MFS Multi-funciton Switch THS Thermal Switch
MVS Multi-voltage Switch TLS Traverse Left Switch
NUS Null Switch TLT Tilt Switch
ORS Override Switch TRS Traverse Right Switch
PLS Pivot Left Switch TUS Tilt Up Switch
PORS Presence Overide Switch TVS Traverse Switch
PRS Pivot Right Switch ZSS Zone Select Switch
PS Pressure Switch Terms
PTS Pivot Switch ASM Assembly
PUS Pump Switch CTRL Control
QPS Quick Pick Switch CTRLR Controller
RAS Raise Switch DESIG LIST Designation List
RES Reach Extended Switch DIST PNL Distribution Panel
RGS Rail Guide Switch DSPL Display
RGSL Rail Guidance Switch Left F/C Freezer Conditioning
RGSR Rail Guidance Switch Right HCM Hydraulic Control Module
RIS Reach In Switch HDL Handle
RLMCS Rear Left Motor Cover Switch HYD Hydraulic
ROS Reach Out Switch OHG Overhead Guard
RRMCS Rear Right Motor Cover Switch PCB Printed Circuit Board
RS Reverse Switch PICT Pictorial
RSS Sheet Retainer Switch PKT Packet
SAS Safety Switch PL Platform
SCS Sideshift Center Switch PWR Power
SES Seat Switch PWR SPLY Power Supply
SLS Sideshift Left Switch SCHEM Schematic
SQS Sequence Switch TCM Traction Control Module
SRS Sideshift Right Switch TMM Truck Management Module
SSS Sideshift Switch TRAC Traction
STS Power Steer Switch

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 ELECTRICAL
Electrical System

Switches Momentary or Maintained Contact

Switch symbols convey: • Momentary contact is a shaded triangle.

1. Type of switch.
2. Number of terminals.
3. Momentary or maintained contact. Figure 8119-01

4. How the switch is held and wired. or

5. How the switch is activated.

6. Application.
Figure 8120-01
Type of Switch
• Maintained is an open circle (an open circle also
• With common denotes the common terminal).

Figure 8115-01 Figure 8115-01

or or

Figure 8117-01
Figure 8116-01
How the Switch is Held and Wired
• Without common To determine how the switch is held and wired, look
closely at the contact symbols. An open circle denotes
a maintained contact so therefore it is the normally
closed terminal. A shaded triangle denotes a momen-
Figure 8117-01 tary contact, therefore it is the normally open terminal.
or Switches having more than one maintained contact do
not have a normally open or normally closed terminal,
although they may have a common. Symbols for these
switches include the markings present on the actual
switch.
Figure 8118-01
Example:
Number of Terminals

• All terminals are shown even if not wired.

Figure 8121-01

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ELECTRICAL
Electrical System

Examples (All Momentary)

With Common (Transfer) Without Common (Double Break)

Wired normally
open, held open
Figure 8119-01 Figure 8120-01

Wired normally
open, held closed Figure 8122
Figure 8123

Wired normally
closed, held open
Figure 8115-01 Figure 8117-01

Wired normally
closed, held closed Figure 8124 Figure 8125

How the Switch is Activated

If it is necesary to include how the switch is mechani-
cally actuated, a note will be added to the drawing (ex-
ample: operator, lever or truck actuated, etc.)

Application
Switch application is conveyed through the abbrevia-
tion (example: HTS = Height Switch 120 in., DTS =
Drive/Tow Switch).
Notes:

• In a schematic, the condition of a circuit is defined

using a note (example: vehicle shown fully low-
ered with no operator on vehicle).

• Positive action switches are marked with the fol-

lowing symbol:

8126-02

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 ELECTRICAL
Electrical System

Switch Symbols (Mechanically activated switches)

No. of Momentary Fully Maintained

Actuation Description
Terminals w/common w/o common w/common w/o common

Figure 8100-01

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ELECTRICAL
Electrical System

Switch Symbols (Mechanically activated switches)

Continued

No. of Momentary Fully Maintained

Actuation Description Terminals w/common w/o common w/common w/o common

Figure 8101-02

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 ELECTRICAL
Electrical System

Specialty Switches
Pressure Switch

Figure 8127

Reed Switch

Figure 8128

Temperature Switch

Figure 8129

Brake Fluid Switch

Figure 8130

Three Position Key Switch

Start

Off

Figure 8131-01

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ELECTRICAL
Electrical System

Other Electrical Symbols

Signal Flow Terminal

Heater
One Way Strip

Signal Flow
Simultaneous T-Connection Thermistor

Signal Flow
Double Mov/
Alternate
Junction Transzorb
Chassis
Ground Mast Cable
Capacitor
Common Power Nonpolarized
Return Termination
Capacitor
Female/ Polarized
Test Point Socket
Current
Male Shunt
Cable Pin
Shielded Inductor
Cable Socket & Pin
Twisted Pair
LVDT
Connector
Fixed/Jack
Cable Multi- Ferrite Bead
Twisted Pairs Connector
Moveable/
Plug
Diode
Cable Multi-
Conductor Connector
Assembly
LED
Cable Multi-
Conductor Resistor
Zener Diode

Cable SIP Resistor

Unconnected SCR

Cable
Unconnected Pot
Transistor
Insulated
NPN
Junction
Point Rheostat

Figure 8132-02

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 ELECTRICAL
Electrical System

Other Electrical Symbols

Transistor DC/DC
Dual
PNP Converter
Suppressor
Power Supply

Darlington Battery
NPN Dual
Contactor Suppressor
Normally
Darlington Open
PNP
Contactor Filter Block
Normally
N-FET With
Closed
Diode Clamp
Coil OR Gate

P-FET With
Diode Clamp Coil NOR Gate
Suppression
Motor Field, Fuse - Band Schmitt NAND
Series Shows Positive
Feed
Motor Field,
Shunt Tach Sensor Schmitt
Buffer
Series Motor, Hour Meter
DC Schmitt
Inverter
Lamp
Shunt Motor,
Amp/Comp
DC
Horn

Permanent AND Gate

Magnet
Encoder
Motor
NAND Gate

Suppressor
Separately
Excited Motor, DC X-OR Gate
Suppressor
Motor, AC X-NOR Gate

Suppressor
Transformer Integrated
Circuit

Figure 8133-02

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Notes:

188
 ELECTRICAL
Height Sensor

Height Sensor
The friction height sensor is mounted near the top of
the main frame in one of the two positions shown, de-
pending on mast collapsed height.
9. Refer to Figure 21846. Remove the arm (3) from
bracket (1) by sliding it to the side away from the
spring (4).

Figure 21845
Figure 21846

Removal and Disassembly 10. Remove spring (4) from arm (3) shaft.
11. Remove the sensor retainer (11).
CAUTION 12. If freezer condition truck, remove the heater re-
tainer (9). If ECR2 is to be replaced then remove
The encoder is ESD sensitive. Personnel must be
the heater assembly (8).
grounded to mast member, with a wrist strap, when
handling the height sensor to protect from static charge 13. Remove screw (6) and washer (7) from the wheel
damage. The wrist strap must remain on until the (2).
height sensor is fully assembled to the mast.
14. To remove wheel (2) from ECR2 (5), place the arm
1. Move truck to a secure maintenance area. (3), ECR2 and wheel assembly in a vise with the
jaws spread far enough apart to allow the wheel to
2. Lower mast completely, turn key switch OFF.
face down between the jaws, but be free to move.
3. Chock wheels and disconnect the battery. Refer to Use a flat nose punch and hammer to tap the
Control of Hazardous Energy. wheel out of ECR2. Then remove ECR2 from the
arm.
4. Lockout/Tagout truck as described in Control of
Hazardous Energy.
5. Remove the console.
6. Disconnect the height sensor harness. Note the
number and position of cable ties that hold it in po-
sition and remove the cable ties.
7. If freezer condition truck, disconnect the two heater
assembly connectors close to the height sensor.
8. Refer to Figure 21845. Remove height sensor as-
sembly (1) from the top of the main frame by re-
moving the two screws (2) that hold it in place.

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ELECTRICAL
Height Sensor

Assembly and Installation 15. If freezer condition truck, connect heater wires into
the heater assembly.
16. Route the height sensor harness down the mast in
CAUTION the same manner as previously removed and se-
The encoder is ESD sensitive. Personnel must be cure with cable ties as noted during removal.
grounded to mast member, with a wrist strap, when 17. Connect the height sensor harness into the har-
handling the height sensor to protect from static charge ness below console.
damage. The wrist strap must remain on until the
height sensor is fully assembled to the mast. 18. Re-calibrate the height sensor as described in
ACCESS 123® - Calibration section of this manual.
1. Place ECR2 (5), into the arm (3) counterbore as
shown in Figure 21846. 19. Install console back on the truck and remove wheel
chocks.
2. Place the wheel (2) on the opposite side of the arm
(3) and tap it into position in the encoder (5) using 20. Connect battery and check truck operation.
a cylindrical bar, approximately 19 mm (0.75 in) di-
ameter, and a small hammer.
3. Install washer (7) and screw (6), into back of wheel
(2) and torque the screw to 2.8 ± 0.6 Nm (25 ±
5 in lb).
4. If freezer condition truck, install the heater assem-
bly (8), on the outer race on the bottom side of the
encoder (5) with the leads exiting at the same loca-
tion as the encoder leads. Install the heater re-
tainer (9), over the heater to keep it in position.
5. If replacing the gasket (10), place the adhesive
side against the sensor retainer (11).
6. Clip the sensor retainer (11), over arm (3) and
ECR2 (5) and secure in position using screw (6).
7. Use clip (12) to secure the wire to the arm (3).
8. Apply a light film of grease, 063002-017, to both
ends of the arm (3) shaft.
9. Position the spring (4) as shown in Figure 21846.
Slide the spring over the end of the arm (3) shaft
and insert the spring end into the arm.
10. Slide the arm (3) shaft into the slotted hole (13) in
the bracket (1).
11. Insert the long end of the arm (3) shaft into the hole
at the other end of the bracket (1).
12. Rotate the arm (3) down into the groove in the
bracket and secure with cotter pin, 060038-003.
13. Using the existing mounting screws, install the
height sensor to the top section of the main frame.
Ensure the assembly is in the same position and
orientation as removed.
14. Apply blue thread locking adhesive to mounting
screws and torque screws to 4.1 ± 0.6 Nm (36 ±
5 in lb). Remove cotter pin, 060038-003.

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190

ACCESS 1 2 3 Menus
The ACCESS 1 module, commonly referred to as the
display, is the interface between the operator or service
technician and the truck electronic system. This sec-
tion covers the control components of ACCESS 1 for
monitoring and testing truck operation.
Enhanced Display
1 Message Display
2 Navigation Keys
3 Capacity Data Monitor (CDM)
CAUTION
When replacing an ACCESS 123® module or updating
module software, verify settings and recalibrate as
needed. Refer to Calibration section of ACCESS 123
Menus for detailed instruction.
NOTE
To ensure your truck's ACCESS 123 software is up-to-
date, refer to the ACCESS 1 Utilities Menu, U1, where
you will be able to view the module and software part
numbers applicable to your truck.
Crown 2008 PF17429-1
ELECTRICAL
ACCESS 1 2 3 Menus
Quick Reference Guide
A troubleshooting guide for field service technicians is
available and is a supplement to this manual section.
The 115 x 215 mm (4.5 x 8.5 in) Quick Reference
Guide, PF17420, includes display messages, menus,
list of components, and status codes.
Enhanced Display with CDM
Figure 21207
ACCESS 1 provides a four line information display to
communicate data from the truck’s ACCESS 123 sys-
tem to the user. After entering the Service Menu, the
top line of the display indicates which Service Menu is
active. Pressing the right arrow causes the next line of
the display to show the current submenu, while naviga-
tion through the remainder of the menu structure re-
mains the same as the previous one line display and as
shown in the following menu pages. If menu informa-
tion exceeds the display space, it will scroll from right
to left.
The example in Figure 22004 shows how the display
looks in the manual as compared to how it looks on the
four line display.
Figure 22004
M4.3-1457-001
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ELECTRICAL
ACCESS 1 2 3 Menus
Operator Menus
The following pages describe operator controlled dis-
play options. Messages longer than the display field
will scroll across the display from right to left. Use the
up and down arrows to scroll through Operator Menu
choices. Press the right arrow to enter any of the sub-
menus. The operator may choose from the following
message display options, provided the Features Menu
(F8) settings do not restrict otherwise and a higher au-
thority message is not active:
• Info Screen
• Hour Meters
• Event Codes
• Service
• Performance = ___
• User Rack (Visible if enabled in Features Menu)
• Rack Select (Visible if enabled in Features Menu)
The following messages will be displayed in order of
priority (if enabled), regardless of user selection.
1. User Code
2. PM Due
Info Screen
Info Screen Menus allow the user to select what is dis-
played on the Info Screen if no higher priority items are
active. It also allows the user to control the trip meter
and timer. Only the appropriate menus will be made
visible based on setting in the Features Menu.
To enter the Info Screen, key truck ON. With a mes-
sage on the display, (for example H1 = 2345) press the
right arrow to enter the Info Screen. Use the up and
down arrows to scroll through the menu the following
menu choices:
• Timer
• Trip
• Height
• Hours
• Odometer
• Speed
M4.3-1457-002
192
• Weight & Height
• Model
NOTE
The Info Screen is controlled by the Features menu
(F8). F8 allows one message field or all messages to
be displayed. If only one message is selected in F8,
that message will be the only one displayed and the
operator will not be able to scroll through other mes-
sages. If all is selected in F8, the display will continu-
ously scroll through all messages.
Timer
This selection allows the operator to display a stop-
watch. Press the right arrow to enter the Timer Menu.
Use the up and down arrows to scroll through the fol-
lowing choices:
• Stop
• Start
• Reset
Timer - Start
Press enter. The second line of ACCESS 1 will display
an incrementing stopwatch starting at 00:00:00.
Timer - Stop
In the Timer Menu, use the up and down arrows to
scroll to "Stop". Press enter. The stopwatch, displayed
on the second line of ACCESS 1, will stop at the
elapsed time.
Timer - Reset
In the Timer Menu, use the up and down arrows to
scroll to "Reset". Press enter. The stopwatch, dis-
played on the second line of ACCESS 1, will reset to
00:00:00.
Crown 2008 PF17429-2

Trip
This selection allows the operator to view the distance
traveled in either direction since the last reset. When
this message is selected, the trip distance is displayed
on the second line of ACCESS 1 in meters if F2 = En-
able or miles if F2 = Disable. Press the right arrow to
enter the Trip Menu. Press the right arrow again to view
the Reset Menu. Press enter to confirm reset. Trip dis-
tance will be reset to 0.
Height
This selection allows the operator to view the current
fork height. The fork height is displayed on line two of
ACCESS 1 in meters if F2 = Enable or inches if F2 =
Disable.
Hours
This selection allows the operator to view the truck
runtime. The runtime, displayed as HX = ___ on line 2
of ACCESS 1, will correspond to the Features Menu
setting (H1 or H2) selected in F9.
Odometer
This selection allows the operator to view the total ac-
cumulated distance the truck has traveled. The odom-
eter is displayed on line 2 of ACCESS 1 in kilometers if
F2 = Enable or in miles if F2 = Disable.
Speed
This selection allows the operator to view the current
truck speed. The speed is displayed on line 2 of AC-
CESS 1 in kilometers per hour if F2 = Enable or in miles
per hour if F2 = Disable.
Weight & Height
This selection allows the operator to view the truck
weight and height. The measurements are displayed
on line 2 of ACCESS 1 as ___ kilograms @ ___ meters
if F2 = Enable or ___ pounds @ ___ inches if F2 =
Disable.
Model
This selection allows the operator to view the truck
model on line 2 of ACCESS 1 (example: RR5700).
Crown 2008 PF17429-3
ELECTRICAL
ACCESS 1 2 3 Menus
Hour Meters
This menu allows the operator to view one of seven
hour meter readings. For a full description of each
meter, refer to Hours in the Service Menu section of
this chapter.
To enter the Hour Meters Menu, key truck ON. Press
the down arrow to display Hour Meters. Press the right
arrow; H1 will be displayed. Use the up and down ar-
rows to scroll through available meters. Press the right
arrow at the desired meter to view the accumulated op-
eration time of that meter.
• H1 - Total truck hours (key switch ON, operator in
seat)
• H2 - Total truck hours (key switch ON, operator in
seat plus programmable time out)
• H3 - Odometer
• H4 - Traction Motor (M1)
• H5 - Lift Pump Motor (M2)
• H6 - Lift Pump Motor 2 (M3) - DC Trucks only
• H7 - Steer Motor (M4) - Electronic Power Steering
Trucks only
Event Codes
This menu allows the operator to view up to 16 stored
event codes.
To enter the Event Codes Menu, key truck ON; press
the down arrow to scroll to Event Codes. Press the
right arrow; Last = ___ will be displayed. Use the up
and down arrows to select the desired event from Last-
1 = ___ to Last-15, with the most recent event being
Last = ___. Refer to Events in the Service Menu sec-
tion of this chapter to clear logged events. Refer to the
Event Codes chapter of the manual to view Event Code
details and troubleshooting information.
Service
This menu allows service technicians to enter the Ser-
vice Menus Level 2 and Level 3. Refer to Service
Menus in this section for detailed information of Service
Menus.
Note: Once Level 2 or 3 are entered, truck must be re-
keyed to exit the Service Menu.
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ELECTRICAL
ACCESS 1 2 3 Menus
Performance = ___
This menu allows the operator to select one of three
desired truck performance levels based on pre-pro-
grammed parameters. This option is available only if
User Performance = Enable in F10 and if User Codes
in F11 are not otherwise programmed to limit perfor-
mance level selection by individual users.
When using factory defaults:
• P1 - maximum achievable performance level, bal-
anced productivity and energy consumption.
• P2 - reduced performance and energy. "Power
keep," consistent performance over batter state of
charge.
• P3 - used where operational conditions require
lowest truck performance (eg. Slick floors, novice
operators, traffic areas, etc.).
To enter Performance = ___, press the right arrow. Use
the up and down arrows to select the desired perfor-
mance level. Press enter to select. To change factory
default settings, refer to Performance Menus within
Level 2 and 3 Service Menus.
User Rack
User Rack is available only if Rack Select (F12) and
User Rack (F13) are enabled. Accuracy is extremely
dependent on the height feedback calibration and re-
peatability. If it is not desired for operators to change,
delete or add rack heights, use F13 to disable this fea-
ture.
CAUTION
The User Rack and Rack Height Select features are
primarily intended to relieve operator strain by assist-
ing in positioning the forks near a selected rack posi-
tion. It is always the responsibility of the operator,
whether or not Rack Height Select is used, to assure
that the forks are at the required height before inserting
them into a load or before depositing a load in a rack.
Variations in pallet or skid openings, load packaging,
rack heights, etc. throughout a given site need to be
considered at all times.
M4.3-1457-004
194
User Rack - Show/Delete
Use the up and down arrows to view all programmed
labels and heights. Preceding the height measure-
ment, is an alphanumeric label. The labels are sorted
first numerically, then alphabetically. Press the right ar-
row to allow deletion of an individual entry. Press enter
to confirm deletion. Menu will return to "Show/Delete".
Press the down arrow to continue.
User Rack - Add
A maximum of 25 heights and labels may be pro-
grammed. Preceding the height measurement, is an al-
phanumeric label. The labels can be alpha or numeric
in either digit. For example, A1 or 1A are both accept-
able. The labels are sorted first numerically, then al-
phabetically. Press the right arrow. Use the up and
down arrows to enter the first digit of the desired label.
Press the right arrow, then enter the second digit.
Raise the forks to the desired height level and press
enter. Entering a label that already exists will return the
message "Invalid #". Press enter to return to the Add
Menu. Press the down arrow to continue.
User Rack - Modify
Press the right arrow to modify existing labels or
heights. Use the up and down arrows to select the de-
sired label. Raise the forks to the new height and press
enter. The display will return to "Modify". Press the
down arrow to continue.
User Rack - Loaded Offset
Press the right arrow to enter the "Put Away" offset. An
offset from 0 - 254 mm (0 - 10 in) is available from the
programmed rack height. Use the up and down arrows
to edit the Loaded Offset. Press enter to confirm.
Crown 2008 PF17429-4

Rack Select
User Rack is available only if Rack Select (F12) is en-
abled. Accuracy is extremely dependent on the height
feedback calibration and repeatability.
CAUTION
The User Rack and Rack Height Select features are
primarily intended to relieve operator strain by assist-
ing in positioning the forks near a selected rack posi-
tion. It is always the responsibility of the operator,
whether or not Rack Height Select is used, to assure
that the forks are at the required height before inserting
them into a load or before depositing a load in a rack.
Variations in pallet or skid openings, load packaging,
rack heights, etc. throughout a given site need to be
considered at all times.
Before operating the hydraulics, operators must also
assure that a clear path exists for the forks and assure
that sufficient overhead clearance is available in the
load handling area. The same level of operator atten-
tion must be given to all aspects of driving and maneu-
vering whether Rack Height Select is used or not.
The following messages are displayed only during op-
eration of rack select while in the Operator Mode, Rack
Select Menu:
Next: LL Height
"LL" is a rack ID that identifies the next available rack
allowed to be targeted by the rack select system, in the
direction of requested hoist (or in the raise direction if
no hoist is requested). "Height" is the height associated
with the Rack ID. The IDs and heights available are
configured via the User Rack Menu. If the operator se-
lect sideshift on the multi-task control handle, the next
available configured rack, based on direction, is dis-
played and targeted (see below). If there are no more
available racks in the direction of hoist, then "-" dashes
are displayed instead of the rack ID and Rack Select
targeting is aborted.
Target: LL Height
"LL" identifies the rack that is targeted by the rack se-
lect system. The hoist system will stop at this config-
ured height when fork height reaches target height.
Then a raise cutout SRO will be displayed.
Crown 2008 PF17429-5
ELECTRICAL
ACCESS 1 2 3 Menus
Raise Only
This SRO appears when the target rack is a height
above the current mast height and the operator re-
quests lower command instead of raise. Lower is inhib-
ited until the target is aborted or raise is requested.
Remote Raise/Lower
Remote Raise/Lower is available only if F20.8 is en-
abled and truck is equipped with optional remote mod-
ule. To activate, operator is to scroll to "Set Remote
Mode" menu, press the right arrow. Use the up and
down arrows to navigate to Enable and press enter.
When enabled, all multi-task control functions will be
locked out. To disable, use the up and down arrows to
scroll to "Set Remote Mode" menu. Press the right ar-
row, then use the up and down arrows to navigate to
Disable. Press enter.
Rack Select Disabled
This appears and hoist is inhibited when an event that
would cause rack select not to function properly is
present on the truck. The operator must back out of the
rack select menu and hoist may function again (de-
pending on what event is present), but the rack select
menu will no longer be available.
Service Menus
Service Menus are available for several functions, in-
cluding truck setup and troubleshooting. The service
technician has access to various portions of the follow-
ing service menus depending on the service level se-
lected.
1. Key truck ON.
2. Navigate to the Service Menu by pressing the
down arrow.
3. At the Service Menu, press the right arrow to enter
Level 2. * * * * will be displayed.
4. Use the up and down arrows to scroll to the first
digit. Press the right arrow to advance to the next
digit.
5. Continue step four until the last digit has been en-
tered. Press enter to accept the user code.
M4.3-1457-005
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ELECTRICAL
ACCESS 1 2 3 Menus

If Level 3 is desired, press the down arrow from Level Analyzer

2 on the display.
1. Press the right arrow again to enter user code. * *
* * will be displayed.
2. Use the up and down arrows to scroll to the first
digit. Press the right arrow to advance to the next
digit.
3. Continue until the last digit has been entered.
Press enter to accept the user code.
The Analyzer Menu descriptions give further detail to
the menu structure shown on the previous pages. The
Analyzer Menu displays the different system compo-
nents available for viewing or testing.
NOTE
There must be an operator present in the seat in order
to view any Analyzer Menu items.

NOTE Level 2:
Once service Levels 2 or 3 are entered, the truck must A1 - Truck Status, view only
be turned OFF then back ON to exit the Service Menu. A2 - ACCESS 123 Module Inputs
Within the menu structures, the display may alternate A3 - ACCESS 123 Module Outputs
between the first line and second line of a message or
scroll from left to right if the message is too long to be A4 - Not available in Level 2
displayed at once. To stop the scrolling display or move Truck functions are enabled in Level 2 with operator
to the next menu level, press the right arrow. Use the present in seat.
up and down arrows to scroll through the menus. To
return to the previous menu level, press the left arrow.
Level 3:
A1 - Truck status, view only
A2 - ACCESS 123 Module Inputs
A3 - Not available in Level 3
A4 - ACCESS 123 Module Output Tests.
Truck functions disabled in Level 3.

M4.3-1457-006 Crown 2008 PF17429-6

196
 ELECTRICAL
ACCESS 1 2 3 Menus

Operator Menus

1 Only if F17 = Enable

2 Determined by F8 selection if
Features Menu
3 Only if H1 = Enable in F9
4 Only if H2 = Enable in F9
5 DC Hydraulic trucks only
6 Trucks with Electronic Power
Steering only

continued on
page -008

Figure 21440

Crown 2008 PF17429-7 M4.3-1457-007

197
ELECTRICAL
ACCESS 1 2 3 Menus

Operator Menus
continued from page -007

1 Only available if allowed by F10

and F11
2 Only available if F12 and F13
are enabled
3 Use the up and down arrows to
select desired value, press enter
to confirm

continued on
page -009

continued on
page -009

Figure 21441

M4.3-1457-008 Crown 2008 PF17429-8

198
 ELECTRICAL
ACCESS 1 2 3 Menus

Operator Menus

continued from page -008

continued from page -008

1 Use up and down arrow keys to select desired offset 0 - 254 mm (0 - 10 in)
2 LL is alpha numeric rack label, height is programmed lift height

Figure 21442

Crown 2008 PF17429-9 M4.3-1457-009

199
ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

continued from page -053

continued on page -011

continued on page -024

Figure 21169

M4.3-1457-010 Crown 2008 PF17429-10

200
 ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

continued from page -010

continued on page -013

continued on page -014

continued on page -015

continued on page -016

continued on page -018

continued on page -019

continued on page -019

continued on page -012

continued on page -019

continued on page -020

continued on page -019

1 Available in Level Two Service Menu only

2 Available only when Electronic Power Steering truck model
is configured

Figure 21170

Crown 2008 PF17429-11 M4.3-1457-011

201
ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

continued from page -011

continued on page -022

continued on page -022

continued on page -022

continued on page -023

1 Available in Level Three Service Menu only

Figure 21171

M4.3-1457-012 Crown 2008 PF17429-12

202
 ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

ACCESS 1 Inputs

continued from page -011

Figure 21172

Crown 2008 PF17429-13 M4.3-1457-013

203
ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

ACCESS 2 Inputs (AC Hydraulics)

continued from
page -011

ACCESS 2 Inputs (DC Hydraulics)

continued from
page -011

Figure 21173

M4.3-1457-014 Crown 2008 PF17429-14

204
 ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

ACCESS 3 Inputs

continued
from page
-011

1 If TPA is enabled, voltage will be displayed. If it is not

enabled, display will be 0.0 Volts

Figure 21174

Crown 2008 PF17429-15 M4.3-1457-015

205
ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus
ACCESS 4 Inputs
continued from
page -011

1 Appears only if enabled

continued on page -017
2 48 inch trucks only

Figure 21175

M4.3-1457-016 Crown 2008 PF17429-16

206
 ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus
ACCESS 4 Inputs
continued from page -016

1 Active only when Hydraulic Steering truck model is configured

2 0.0 until staging

Figure 21176

Crown 2008 PF17429-17 M4.3-1457-017

207
ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

ACCESS 5 Inputs 1

continued
from page
-011

1 Available only when Electronic Power Steering truck model is configured

Figure 21177

M4.3-1457-018 Crown 2008 PF17429-18

208
 ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

ACCESS 1 Outputs

continued from page

-011

ACCESS 2 Outputs (AC)

continued from page
-011

ACCESS 2 Outputs (DC)

continued from page
-011

ACCESS 3 Outputs
continued from page
-011

ACCESS 5 Outputs
continued from page
-011

1 Visible only if F20.3 is enabled

Figure 21178

Crown 2008 PF17429-19 M4.3-1457-019

209
ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

ACCESS 4 Outputs
continued from page
-011

continued on page -021

Figure 21179

M4.3-1457-020 Crown 2008 PF17429-20

210
 ELECTRICAL
ACCESS 1 2 3 Menus

ACCESS 4 Analyzer Menus

Outputs continued from page -020

1 48 inch trucks only

Figure 21198

Crown 2008 PF17429-21 M4.3-1457-021

211
ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

ACCESS 1 Test Outputs

continued from page
-012

ACCESS 2 Test Outputs (AC)

continued from page
-012

ACCESS 2 Test Outputs (DC)

continued from page
-012

ACCESS 3 Test Outputs

continued from page
-012

1 Visible only when F20.3 is enabled

Figure 21199

M4.3-1457-022 Crown 2008 PF17429-22

212
 ELECTRICAL
ACCESS 1 2 3 Menus

Analyzer Menus

ACCESS 4 Test Outputs

continued from page -012

1 48 inch trucks only

Figure 21200

Crown 2008 PF17429-23 M4.3-1457-023

213
ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued from page -010

continued on page -025

continued on page -026

continued on page -030

continued on page -036

continued on page -037

1 Not available in service mode Level 3

2 Available only when Electronic Power Steering truck model is configured

Figure 21201

M4.3-1457-024 Crown 2008 PF17429-24

214
 ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued
from page
-024

Figure 21202

Crown 2008 PF17429-25 M4.3-1457-025

215
ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued
from page
-024

1 Appears if forks above staging

2 Appears once forks are lowered to staging
continued on page -027

Figure 21203

M4.3-1457-026 Crown 2008 PF17429-26

216
 ELECTRICAL
ACCESS 1 2 3 Menus

continued from page -026 Calibration Menus

1 Appears if forks above staging

2 Appears once forks lowered to staging
continued on page -028
3 Appears once calibration is finished
4 Appears if command is discontinued at this point

Figure 20762

Crown 2008 PF17429-27 M4.3-1457-027

217
ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued from page -027

continued on page -029

Figure 21204

M4.3-1457-028 Crown 2008 PF17429-28

218
 ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued from page -028

1 Available if feature enabled and TPA equipment installed

2 Available on hydraulic steer trucks only (Refer to C4.1 for Electronic Power Steering trucks)
3 Center must be within 1 degree (Refer to menu descriptions for details)

Figure 21534

Crown 2008 PF17429-29 M4.3-1457-029

219
ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued from page -024

continued on page -031

1 Raise or lower the forks to the desired cutout height, press enter to set.
2 Use up and down arrow keys to adjust, press enter to set.

Figure 21225

M4.3-1457-030 Crown 2008 PF17429-30

220
 ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued from page -030

continued on page -032

1 Raise or lower the forks to the desired cutout height, press enter to set.
2 Use up and down arrow keys to adjust, press enter to set.

Figure 21226

Crown 2008 PF17429-31 M4.3-1457-031

221
ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued from page -031

continued on page -033

1 Raise or lower the forks to the desired cutout height, press enter to set.
2 Use up and down arrow keys to adjust, press enter to set

Figure 21227

M4.3-1457-032 Crown 2008 PF17429-32

222
 ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued from page -032

continued on page -034

1 Raise or lower the forks to the desired cutout height, press enter to set.
2 Use up and down arrows to adjust, press enter to set.

Figure 21228

Crown 2008 PF17429-33 M4.3-1457-033

223
ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued from page -033

continued on page -035

1 Raise or lower the forks to the desired cutout height, press enter to set.
2 Use up and down arrows to adjust, press enter to set.

Figure 21229

M4.3-1457-034 Crown 2008 PF17429-34

224
 ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued from page -034

1 Raise or lower the forks to the desired cutout height, press enter to set.
2 Use up and down arrows to adjust, press enter to set.

Figure 21230

Crown 2008 PF17429-35 M4.3-1457-035

225
ELECTRICAL
ACCESS 1 2 3 Menus

Calibration Menus

continued
from page
-024

1 Available on Electronic Power Steering trucks only (Refer to C2.8 for Hydraulic Steering trucks)
2 Center must be within 1 degree (Refer to menu descriptions for details)

Figure 20763

M4.3-1457-036 Crown 2008 PF17429-36

226
 ELECTRICAL
ACCESS 1 2 3 Menus

Features Menus
continued from page -024

continued on page -044

continued on page -040

continued on page -038

1 Visible only if Model 5725 or 5795 is selected in F3.1

2 RD trucks only
3 RR trucks only

Figure 20302

Crown 2008 PF17429-37 M4.3-1457-037

227
ELECTRICAL
ACCESS 1 2 3 Menus

Features Menus

continued from page -037

continued on page -039

1 Use arrows to enter correct height, press enter to set.

2 Visible only if Model 5725 or 5795 is selected in F3.1
3 Visible only if lift system is AC.

Figure 20303

M4.3-1457-038 Crown 2008 PF17429-38

228
 ELECTRICAL
ACCESS 1 2 3 Menus

Features Menus

continued from page -038

1 Available on Electronic Power Steering trucks only

Figure 20304

Crown 2008 PF17429-39 M4.3-1457-039

229
ELECTRICAL
ACCESS 1 2 3 Menus

Features Menus
continued from page -037

continued on page -041 1 With battery listed on data plate

2 F6.2 - F6.10 available only if F6.1 is enabled

Figure 20305

M4.3-1457-040 Crown 2008 PF17429-40

230
 ELECTRICAL
ACCESS 1 2 3 Menus

Features Menus

continued from page -040

continued on page -042

Figure 20306

Crown 2008 PF17429-41 M4.3-1457-041

231
ELECTRICAL
ACCESS 1 2 3 Menus

Features Menus

continued from page -041

1 Input User Codes as four-digit codes, up to 25 codes are available

2 F11.2 - F11.3 available only if F11.1 is enabled
continued on page -043 3 Input Timeout in minutes
4 Only available if F20.5 is enabled

Figure 21439

M4.3-1457-042 Crown 2008 PF17429-42

232
 ELECTRICAL
ACCESS 1 2 3 Menus

continued from page -042 Features Menus

1 Available only if F.12 is enabled

2 Only available if F20.6 and F20.8 are disabled. If F20.4
enabled, use P16 for setup
3 Only available if F20.4 and F20.8 are disabled

Figure 20307

Crown 2008 PF17429-43 M4.3-1457-043

233
ELECTRICAL
ACCESS 1 2 3 Menus

Hour Menus

continued from page -037

continued on page -045

1 Must be selected in Feature Menu (F9)

2 Used for 36 V DC Hydraulic trucks only
3 Used for Electronic Power Steering trucks only
4 Must be enabled in Level 3 hour meters

Figure 21205

M4.3-1457-044 Crown 2008 PF17429-44

234
 ELECTRICAL
ACCESS 1 2 3 Menus

continued from page -044 Events Menus

continued on
page -049

continued on
page -048

continued on page -045

Figure 20298

Crown 2008 PF17429-45 M4.3-1457-045

235
ELECTRICAL
ACCESS 1 2 3 Menus

continued from page -045 Events Menus

continued on page -047

Figure 20299

M4.3-1457-046 Crown 2008 PF17429-46

236
 ELECTRICAL
ACCESS 1 2 3 Menus

Events Menus

continued from page -046

Figure 20300

Crown 2008 PF17429-47 M4.3-1457-047

237
ELECTRICAL
ACCESS 1 2 3 Menus

Events Menus

continued from page -045

Figure 20301

M4.3-1457-048 Crown 2008 PF17429-48

238
 ELECTRICAL
ACCESS 1 2 3 Menus

Performance Menus

continued from page -045

continued on page
-052

continued on page
-052

continued on page -050

1 Only available in User Mode if performance is enabled

continued on page -053

Figure 21221

Crown 2008 PF17429-49 M4.3-1457-049

239
ELECTRICAL
ACCESS 1 2 3 Menus

Performance Menus

continued from page -049

continued on page -052

continued on page -051

1 Only available in User Mode if performance is enabled

Figure 21222

M4.3-1457-050 Crown 2008 PF17429-50

240
 ELECTRICAL
ACCESS 1 2 3 Menus

Performance Menus

continued from page -050

Figure 21223

Crown 2008 PF17429-51 M4.3-1457-051

241
ELECTRICAL
ACCESS 1 2 3 Menus

Performance Menus

continued from page -049

continued from page -049

continued from page -050

Figure 21224

M4.3-1457-052 Crown 2008 PF17429-52

242
 ELECTRICAL
ACCESS 1 2 3 Menus

Utilities Menus

continued from page -049

continued on page -010 1 Visible for Electronic Power Steering trucks only
2 Re-key required to remove tow mode

Figure 21206

Crown 2008 PF17429-53 M4.3-1457-053

243
ELECTRICAL
ACCESS 1 2 3 Menus
Analyzer Access
From desired Service Level 2 or 3, press the right ar-
row to enter Service submenus. Use the up and down
arrows to scroll through the submenus, press the right
arrow to enter a submenu.
Analyzer Menu Descriptions
A1 Status - Allows user to view the status of the mon-
itored truck systems. This information can be used to
troubleshoot service conditions by identifying common
circuits for enabled or disabled functions. The Status
Menu includes multiple submenus as explained below.
Press the right arrow to enter the submenus. Use the
up and down arrows to navigate to the desired sub-
menu.
A1.1 Full Speed Hydraulics; The display will show
ENABLED or DISABLED. ENABLED indicates full
speed hydraulic functions are allowed. DISABLED indi-
cates full speed hydraulics are not allowed. Press the
left arrow to return to A1. Press the down arrow to con-
tinue.
A1.2 Extend/Retract; The display will show EN-
ABLED or DISABLED. ENABLED indicates extend and
retract functions are allowed. DISABLED indicates ex-
tend and retract functions are not allowed. This could
be due to a system fault. Press the left arrow to return
to A1. Press the down arrow to continue.
A1.3 Sideshift; The display will show ENABLED or
DISABLED. ENABLED indicates sideshift functions
are allowed. DISABLED indicates sideshift functions
are not allowed. This could be due to a system fault.
Press the left arrow to return to A1. Press the down
arrow to continue.
A1.4 Tilt; The display will show ENABLED or DIS-
ABLED. ENABLED indicates tilt functions are allowed.
DISABLED indicates tilt functions are not allowed. This
could be due to a system fault. Press the left arrow to
return to A1. Press the down arrow to continue.
A1.5 Lower; The display will show ENABLED or DIS-
ABLED. ENABLED indicates the lower function is al-
lowed. DISABLED indicates the lower function is not
allowed. This could be due to a system fault. Press the
left arrow to return to A1. Press the down arrow to con-
tinue.
M4.3-1457-054
244
A1.6 Raise; The display will show ENABLED or DIS-
ABLED. ENABLED indicates the raise function is al-
lowed. DISABLED indicates the raise function is not al-
lowed. This could be due to a system fault. Press the
left arrow to return to A1. Press the down arrow to con-
tinue.
A1.7 Full Traction; The display will show ENABLED or
DISABLED. ENABLED indicates full traction is al-
lowed. DISABLED indicates full traction is not allowed.
This could be due to a system fault. Press the left arrow
to return to A1. Press the down arrow to continue.
A1.8 Limp Traction; The display will show ENABLED
or DISABLED. ENABLED indicates limp traction is al-
lowed. DISABLED indicates limp traction is not al-
lowed. This could be due to a system fault. Press the
left arrow to return to A1. Press the down arrow to con-
tinue.
A1.9 Steering; The display will show ENABLED or
DISABLED. ENABLED indicates steering functions are
allowed. DISABLED indicates steering functions are
not allowed. This could be due to a system fault. Press
the left arrow to return to A1. Press the down arrow to
continue.
A1.10 ED; The display will show ENABLED or DIS-
ABLED. ENABLED indicates the ED contactor is en-
abled. DISABLED indicates the ED contactor is not en-
abled. Press the left arrow to return to A1. Press the
down arrow to continue.
A1.11 Module; The display will show Enabled or Dis-
abled, reflecting system status of all modules on the
CAN. Press the left arrow to return to A1. Press the
down arrow to continue.
A2 Inputs - Allows user to view inputs of ACCESS 123
monitored components. This information can be used
to troubleshoot service conditions. If necessary, refer to
the Componentry section of the manual to identify the
component designators displayed.
From the A1 menu, press the down arrow to scroll to
A2. Press the right arrow to view input submenus. Use
the up and down arrows to navigate through the multi-
ple submenus as explained below.
A2.1 ACCESS 1 DM - View inputs monitored by
ACCESS 1 display module. Press the right arrow to
view the inputs. Use the up and down arrows to scroll
through the submenus.
Crown 2008 PF17429-54

A2.1.1 CA405-01 Digital Input = Value; Switch Open
(switch not activated); Switch Closed (switch acti-
vated). Monitors the digital input to CA405-01. Input is
designated as Trigger Type HGTS1 for feature F20.4
Speed Cutback and Calibration C3.x Lift/Lower Cutout,
as Zss A Zone 1 select feature F20.6, and used for Re-
mote Raise when feature F20.8 = Enable.
A2.1.2 CA405-13 Digital Input = Value; Switch Open
(switch not activated); Switch Closed (switch acti-
vated). Monitors the digital input to CA405-13. Input is
designated as Trigger Type HGTS2 for feature F20.4
Speed Cutback, and Calibration C3.x Lift/Lower Cut-
out, as Zss B Zone 2 select feature F20.6, and used for
Remote Lower when feature F20.8 = Enable.
A2.1.3 CA405-14 Digital Input = Value; Switch Open
(switch not activated); Switch Closed (switch acti-
vated). Monitors the digital input to CA405-14. Input is
designated as Fork Home switch for feature F20.4
Speed Cutback and as Zss C Zone 3 select feature
F20.6.
AC Hydraulic Lift Trucks - Available only when AC
truck model is configured.
A2.2 ACCESS 2 HCM; View inputs monitored by
ACCESS 2 hydraulic control module. Press the right
arrow to view inputs. Use the up and down arrows to
scroll through the submenus. ACCESS 2 is different in
AC Hydraulic Lift Trucks and DC Hydraulic Lift Trucks.
Be sure to view the correct description.
A2.2.1 ECR6 M2 Speed - View hydraulic pump motor
(M2) speed inputs. Press the right arrow to view the
inputs then, use the up and down arrows to scroll
through the submenus. Press the down arrow to con-
tinue.
A2.2.1.1 Tach = ___ RPM; View the hydraulic pump
motor (M2) speed in revolutions per minute. An event
232 code will log if the speed exceeds 4000 RPM or
event 231 if stalled or there is no motor speed feed-
back. To view the target speed, see A2.2.2. Press the
right arrow to display the value. Press the left arrow to
return to the A2.2.1 menu. Then, press the down arrow
to continue or press the left arrow again to return to the
A2.2 menu.
A2.2.1.2 Count = ___ Cnt; Displays the hydraulic
pump motor (M2) speed counts. Press the right arrow
to display the value. Press the left arrow to return to the
A2.2.1 menu. Then, press the down arrow to continue
or press the left arrow to return to the A2.2.1 menu.
Press the left arrow again to return to the A2.2 menu.
Crown 2008 PF17429-55
ELECTRICAL
ACCESS 1 2 3 Menus
A2.2.2 Target Speed = ___ RPM; Displays the lift
pump motor (M2) target speed in rotations per minute
based on the position of the multi-task handle position.
Press the right arrow to display the value or press the
down arrow to continue.
A2.2.3 Module Temp = ___ °C/F; Displays the
ACCESS 2 module temperature in degrees Celsius if
F2 = Enabled or in degrees Fahrenheit if F2 = Dis-
abled. An event code 226 or 224 will log if the
ACCESS 2 module temperature is not within the cor-
rect operating temperatures which are less than -25°C
(-13°F) or greater than 85°C (185°F). Press the right
arrow to display the value or press the down arrow to
continue.
A2.2.4 M2 Temp = ___ °C/F; View the hydraulic pump
motor (M2) temperature in degrees Celsius if F2 = En-
abled or in degrees Fahrenheit if F2 = Disabled. An
event code 228 will log if M2 temperature exceeds
165°C (329°F). Press the right arrow to display the
value or press the down arrow to continue.
A2.2.5 Module Voltage = ___ Volts; Displays current
ACCESS 2 module voltage. An event code 234 or 236
will log if the ACCESS 2 module voltage is not within
the correct operating range, which is 10.0 - 63.0 VDC
ACCESS 2 B+ and B-. Press the right arrow to display
the value or press the down arrow to continue.
A2.2.6 Key Voltage = ___Volts; View current key volt-
age which should be the same as the battery voltage.
An event code 238 or 239 will log if the ACCESS 2
module voltage is not within the correct operating
range which is 7.0 - 100.00 VDC at CA402-01. Press
the right arrow to display the value or press the down
arrow to continue.
DC Hydraulic Lift Trucks - Available only when DC
truck model is configured.
A2.2 ACCESS 2 HDM; View inputs monitored by
ACCESS 2 hydraulic control module. Press the right
arrow to view inputs. Use the up and down arrows to
scroll through the submenus. ACCESS 2 is different in
AC Hydraulic Lift Trucks and DC Hydraulic Lift Trucks.
Be sure to view the correct description.
A2.2.1 ECR3 M2 Speed = ___ RPM; View the hydrau-
lic pump motor (M2) speed in revolutions per minute.
An event code 609 will log if M2 motor is stalled or there
is no motor speed feedback. To view the target speed,
see A2.2.2. Press the right arrow to display the value
or press the down arrow to continue.
M4.3-1457-055
245
ELECTRICAL
ACCESS 1 2 3 Menus
A2.2.2 Target Speed = ___ RPM; View the hydraulic
pump motor (M2) target speed in revolutions per
minute. Press the right arrow to display the value or
press the down arrow to continue.
A2.2.3 Module Temp = ___ °C/F; View the ACCESS 2
module temperature in degrees Celsius if F2 = Enabled
or in degrees Fahrenheit if F2 = Disabled. Lift perfor-
mance is reduced proportionally between 75°C (167°F)
and 105°C (221°F). Press the right arrow to display the
value or press the down arrow to continue.
A2.2.4 M2 Current = ___ Amps; View the hydraulic
pump motor (M2) current in amperes. Press the right
arrow to display the value or press the down arrow to
continue. An event code 604 will be logged when cur-
rent = 0 when speed is commanded and an event 615
when current is out of range.
A2.2.5 M2 Voltage = ___ Volts; View the hydraulic
pump motor (M2) voltage. Press the right arrow to dis-
play the value or press the down arrow to continue. An
event code 602 will be logged when M2 voltage is too
low for command requested and an event 603 when
too high.
A2.2.6 Module Voltage = ___ Volts; View current
ACCESS 2 module voltage. Press the right arrow to
display the value or press the down arrow to continue.
An event code 601 will log if the ACCESS 2 module
voltage is not within the correct operating range which
is 13.0 VDC - 63.0 VDC at CA425-33.
A2.3 ACCESS 3 TCM; View inputs monitored by
ACCESS 3 traction control module. Press the right ar-
row to view the inputs. Use the up and down arrows to
scroll through the submenus.
A2.3.1 ECR M1 Traction Speed; View traction motor
(M1) speed inputs. Press the right arrow to view the
inputs then, use the up and down arrows to scroll
through the submenus. Press the down arrow to con-
tinue.
A2.3.1.1 Tach = ___ RPM; View the traction motor
(M1) speed in revolutions per minute. An event 332
code will log if the speed exceeds 4000 RPM. Press
the right arrow to display the value or press the down
arrow to continue.
A2.3.1.2 Count = ___ Cnt; View the traction motor
(M1) speed counts. Press the right arrow to display the
value or press the down arrow to continue.
M4.3-1457-056
246
A2.3.1.3 Speed = ___ kph/mph. View the traction mo-
tor (M1) speed in kilometers per hour if F2 = Enabled
or in miles per hour if F2 = Disabled. Press the right
arrow to display the value or press the down arrow to
continue.
A2.3.2 Module Temp = ___ °C/F; View the ACCESS 3
Module temperature in degrees Celsius if F2 = Enabled
or in degrees Fahrenheit if F2 = Disabled. An event 326
or 324 code will log if the ACCESS 3 module tempera-
ture is not within the correct operating temperatures
which are less than -25°C (-13°F) or greater than 85°C
(185°F). Press the right arrow to display the value or
press the down arrow to continue.
A2.3.3 M1 Traction Motor Temp = ___ °C/F; View the
traction motor (M1) temperature in degrees Celsius if
F2 = Enabled or in degrees Fahrenheit if F2 = Dis-
abled. An event 328 code will log if M1 temperature
exceeds 165°C (329°F). Press the right arrow to dis-
play the value or press the down arrow to continue.
A2.3.4 Module Voltage = ___ Volts; View current
ACCESS 3 module voltage. Press the right arrow to
display the value or press the down arrow to continue.
An event code 334 or 336 will log if the ACCESS 3
module voltage is not within the correct operating
range which is 10.0 - 63.0 VDC at ACCESS 3 B+ and
B-. Press the right arrow to display the value or press
the down arrow to continue.
A2.3.5 Key Voltage = ___ Volts; View current key volt-
age which should be the same as the battery voltage.
An event 338 or 339 code will log if the ACCESS 3
module voltage is not within the correct operating
range which is 7.0 - 100 VDC at CA401-01. Press the
right arrow to display the value or press the down arrow
to continue.
A2.3.6 POT4 Tilt Position Sensor; Press the right ar-
row to view the tilt position sensor inputs. Use the up
and down arrows to scroll through the submenus.
A2.3.6.1 Signal = ___ Volts; View tilt position signal in
volts. Tilt position assist must be active to view. Press
the down arrow to continue. Press the left arrow to re-
turn to the A2.3.6 menu.
A2.3.6.2 Supply = ___ Volts; View tilt position supply
in volts. Tilt position assist must be active to view.
Press the left arrow to return to the A2.3.6 menu.
A2.4 ACCESS 4 VCM; View inputs monitored by
ACCESS 4 vehicle control module. Press the right ar-
row to view the inputs. Use the up and down arrows to
scroll through the submenus.
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A2.4.1 LMS Aux Limit Switch = ___; (Auxiliary Limit
Switch) 0 = switch open (switch is not activated); 1 =
switch closed (switch is activated). Used as an optional
digital input for Features F20.4 Speed Cutback and
Calibration C3.x Lift/Lower Cutout. Press down arrow
to continue.
A2.4.2 HGTRS1 Height Reset Switch = ___; (Height
Reset Switch) 0 = switch open (switch is not activated);
1 = switch closed (switch is activated, forks are in low-
ered position). Used as an optional digital input for Fea-
tures F20.4 Speed Cutback and Calibration C3.x Lift/
Lower Cutout. Press down arrow to continue.
A2.4.3 HNS Horn Switch = ___; (Horn Switch) 0 =
switch open (horn button is not depressed); 1 = switch
closed (horn button is depressed). Press down arrow to
continue.
A2.4.4 BRES1, 2 Batt Restraint = ___; (Battery Re-
tainer Switches) 0 = switch open (battery retainer not
installed); 1 - switch closed (battery retainer in place).
Press down arrow to continue.
A2.4.5 BRS1 Left Brake Pedal = ___; (Left Brake
Pedal Switch) 0 = switch open (pedal is not de-
pressed); 1 = switch closed (pedal is depressed).
Press down arrow to continue.
A2.4.6 TDS Tilt Down Switch = ___; (Tilt Down
Switch) 0 = switch open (tilt down selected); 1 = switch
closed (tilt down not selected, switch is held in closed
position). Press down arrow to continue.
A2.4.7 TBS Tilt Back Switch = ___; (Tilt Back Switch)
0 = switch open (tilt back selected); 1 = switch closed
(tilt back not selected, switch is held in closed position).
Press down arrow to continue.
A2.4.8 BRS2 Upper Left Pedal = ___; (Upper Left
Pedal Switch available on RR5795 models only) 0 =
switch open (pedal is not depressed); 1 = switch closed
(pedal is depressed). Press down arrow to continue.
A2.4.9 BRS3 Upper Center Pedal = ___; (Upper Cen-
ter Pedal Switch available on RR5795 models only) 0
= switch open (pedal is not depressed); 1 = switch
closed (pedal is depressed). Press down arrow to con-
tinue.
A2.4.10 DMS1&DMS2 = ___; (Right Foot Presence
Switch - DMS2 available on RR5795 models only) 0 =
switch open (operator is not present); 1 = switch closed
(operator is present, foot is on pedal). Press down ar-
row to continue.
A2.4.11 ENS Entry Bar = ___; (Entry Bar Switch) 0 =
switch open; 1 = switch closed (operator's foot is rest-
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ACCESS 1 2 3 Menus
ing on power unit skirt area along operator compart-
ment). Press down arrow to continue.
A2.4.12 FLS Free Lift Switch = ___; (Free Lift Switch)
0 = switch open (mast is not in free lift range); 1 =
switch closed (mast is within free lift range). Press
down arrow to continue.
A2.4.13 ORS Lift Cutout Override = ___; (Lift Cutout
Override Switch) 0 = switch open (switch is not acti-
vated); 1 = switch closed (switch is activated when op-
erator initiates momentary contact toggle to override a
lift cutout). Press down arrow to continue.
A2.4.14 CHS Chain Slack Switch = ___; (Chain Slack
Switch) 0 = switch open (switch is not activated); 1 =
switch closed (switch is activated). Input is used when
feature F20.1 Chain Slack is enabled. Press down ar-
row to continue.
A2.4.15 SSS Sideshift Switch = ___; (Sideshift Select
Switch) 0 = switch open (sideshift function selected); 1
= switch closed (sideshift function not selected, switch
is held in closed position). Press down arrow to con-
tinue.
A2.4.16 RS Reverse Switch = ___; (Reverse Switch)
0 = optic switch open (reverse travel direction selected,
0 V output to ACCESS 4); 1 = optic switch closed (re-
verse travel direction not selected, 5 V output to AC-
CESS 4). Press down arrow to continue.
A2.4.17 FS Forward Switch = ___; (Forward Switch)
0 = optic switch open (forward travel direction selected,
0 V output to ACCESS 4); 1 = optic switch closed (for-
ward travel direction not selected, 5 V output to
ACCESS 4). Press down arrow to continue.
A2.4.18 POT1 Traction Accelerator; Press the right
arrow to view the traction accelerator potentiometer in-
puts. Use the up and down arrows to scroll through the
submenus.
A2.4.18.1 POT1 Signal = ___ Volts; View the signal
voltage from the traction accelerator potentiometer.
Approximate range: 1.0 V (Full Forward), 2.5 V (Neu-
tral), and 4.3 V (Full Reverse). Press the down arrow to
continue. Press the left arrow to return to the A2.4.18
menu.
A2.4.18.2 POT1 Supply = ___ Volts; View the supply
voltage from the traction accelerator potentiometer.
Nominal value 5.3 V. Press the left arrow to return to
the A2.4.18 menu.
A2.4.19 POT2 Raise/Lower Accelerator; Press the
right arrow to view the raise/lower accelerator potenti-
ometer inputs. Use the up and down arrows to scroll
through the submenus.
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A2.4.19.1 POT2 Signal = ___Volts; View the signal
voltage from the raise lower accelerator potentiometer.
Approximate range: 1.0 V (Full Raise), 2.5 V (Neutral),
and 4.0 V (Full Lower). Press the down arrow to con-
tinue. Press the left arrow to return to the A2.4.19
menu.
A2.4.19.2 POT2 Supply = ___ Volts; View the supply
voltage from the raise lower accelerator potentiometer.
Nominal value 5.3 V. Press the left arrow to return to
the A2.4.19 menu.
A2.4.20 POT 3 Accessory Pot; Press the right arrow
to view the accessory potentiometer inputs. Use the up
and down arrows to scroll through the submenus.
A2.4.20.1 POT3 Signal = ___ Volts; View the signal
voltage from the accessory potentiometer. Approxi-
mate range: 1.0 V (Full Reach), 2.7 V (Neutral), and
4.6 V (Full Retract). Press the down arrow to continue.
Press the left arrow to return to the A2.4.20 menu.
A2.4.20.2 POT3 Supply = ___ Volts; View the supply
voltage from the accessory potentiometer. Nominal
value 5.3 V. Press the left arrow to return to the A2.4.20
menu.
A2.4.21 RPS1 Steer Feedback Sensor; This menu is
active only when truck is configured for hydraulic steer-
ing. Approximate range: 0.5 V (Full Clockwise) and
4.2 V (Full Counter-Clockwise). Press the right arrow to
view the RPS1 inputs. Use the up and down arrows to
scroll through the submenus.
A2.4.21.1 RPS1 Signal = ___ Volts; View the signal
voltage from the steer feedback sensor. Approximate
range: 0.5 V (Full Clockwise) and 4.2 V (Full Counter
Clockwise). Press the down arrow to continue. Press
the left arrow to return to the A2.4.21 menu.
A2.4.21.2 RPS1 Supply = ___ Volts; View the supply
voltage from the steer feedback sensor. Nominal value
5.3 V. Press the down arrow to continue. Press the left
arrow to return to the A2.4.21 menu.
A2.4.21.3 RPS1 Angle = ___ Deg; View the angle of
the RPS1 sensor in degrees. Approximate range: 105°
(Full Clockwise) and 80° (Full Counter-Clockwise).
Press the left arrow to return to the A2.4.21 menu.
A2.4.22 ECR7 Tiller Command Sensor; Press the
right arrow to view the tiller command sensor inputs.
Active only when the hydraulic steer truck model is
configured.
A2.4.22.1 ECR7 Counts = ___ Cnt; View counts for
the tiller command sensor. Value Range: 0 - 4096.
Press the down arrow to continue. Press the left arrow
to return to the A2.4.22 menu.
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A2.4.22.2 ECR7 Supply = ___ Volts; View voltage of
tiller command sensor. Nominal value: 5.3 V. Press the
left arrow to return to the A2.4.22 menu.
A2.4.23 ECR2 Height Sensor; Press the right arrow to
view the height senor inputs. Use the up and down ar-
rows to scroll through submenus.
A2.4.23.1 Counts = ___ Cnt; View counts for height
sensor to measure height of forks beyond free lift.
Press down arrow to continue. Press left arrow to re-
turn to A2.4.23 menu.
A2.4.23.2 ECR2 Supply = ___ Volts; View input volt-
age of height sensor. Nominal value: 5.3 V. Press the
down arrow to continue. Press the left arrow to return
to the A2.4.23 menu.
A2.4.23.3 ECR2 Height = ___ mm/in; View fork height
in millimeters if F2 = Enabled or in inches if F2 = Dis-
abled. Press the left arrow to return to the A2.4.23
menu.
A2.4.24 BDI Current = ___ Amps; View approximate
battery current. Press the down arrow to continue.
A2.4.25 LS Fork Load Sensor = ___ ma; View fork
load sensor current in milliamps. Nominal value: 4 mA
empty. Press the down arrow to continue.
A2.4.26 BDI Voltage = ___ Volts; View current battery
voltage. Press the down arrow to continue.
A2.4.27 Traction Speed Set Point = ___ kph/mph;
View traction speed set point in kilometers per hour if
F2 = Enabled or in miles per hour if F2 = Disabled in
relation to the position of the multi-task control handle.
Press the down arrow to continue back at A2.4.1 or
press the left arrow to return to A2.4.
A2.5 ACCESS 5 SCM; View inputs monitored by
ACCESS 5 steer control module. Press the right arrow
to view the inputs. Use the up and down arrows to scroll
through the submenus. All A2.5 menus are active only
when the truck is configured with Electronic Power
Steering.
A2.5.1 ECR4 M4 Steer; View steer motor (M4) speed
inputs. Press the right arrow to view the inputs then,
use the up and down arrows to scroll through the sub-
menus. Press the down arrow to continue.
A2.5.1.1 Tach = ___ RPM; View steer motor (M3)
speed in revolutions per minute. Range: 0 - 03500
RPM. Press the down arrow to continue. Press the left
arrow to return to the A2.5.1 menu.
A2.5.1.2 CHA Counts = ___ Cnt; View the steer motor
(M3) channel A counts. Press the down arrow to con-
tinue. Press the left arrow to return to A2.5.1.
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A2.5.1.3 CHB Counts = ___ Cnt; View the steer motor
(M3) channel B counts. Press the left arrow to return to
A2.5.1.
A2.5.2 M4 Current = ___ Amps; View the steer motor
(M3) current in amps. Press the down arrow to con-
tinue.
A2.5.3 Steer Temps; Press the right arrow to view the
temperature inputs monitored by ACCESS 5. Press
the up and down arrows to scroll through the sub-
menus.
A2.5.3.1 M4 Temp = ___ °C; View the steer motor (M3)
temperature in degrees Celsius (regardless of F2 set-
ting). Range: ambient temperature to 150°C. Exces-
sive temperature triggers even 506 and disables trac-
tion and steering. Press the down arrow to continue.
Press the left arrow to return to A2.5.3.
A2.5.3.2 Module Temp = ___ °C; View the ACCESS 5
module temperature in degrees Celsius (regardless of
F2 setting). Range: ambient temperature to >125°C.
Current is limited to 60% maximum for temperature < -
20°C. Output has linear rollback starting at 85°C to 0
amps at 125°C. Event 507 will log if over temperature
and traction and steering will shut down. Press the left
arrow to return to A2.5.3.
A2.5.4 Module Voltage = ___ Volts; View current
ACCESS 5 module voltage. Value shows battery volt-
age which should be 36 VDC ± 1.5 VDC. Press the
right arrow to view value or press the down arrow to
continue.
A2.5.5 RPS1 Steer Feedback Sensor; Press the right
arrow to view the RPS1 inputs. Use the up and down
arrows to scroll through submenus.
A2.5.5.1 Counts = ___ Cnt; View the steer feedback
sensor position in counts. Range: 100 - 800 counts.
Press the down arrow to continue.
A2.5.5.2 Angle = ___ Deg; View the steer feedback
sensor position in degrees. Range: -80° to -107°. Press
the left arrow to return to A2.5.5.
A2.5.6 RPS2 Tiller Command Sensor; Press the right
arrow to view the RPS2 inputs. Use the up and down
arrows to scroll through submenus.
A2.5.6.1 Cmd Counts = ___ Cnt; Computed com-
mand counts based on both channels. Range: 0 to
32000 counts. Press the down arrow to continue.
A2.5.6.2 OutA Counts = ___ Cnt; Sensor channel A
raw ADC counts. Approximate range: 150 - 1000
counts. Channels are about ¼ turn out of phase from
one another. Press the down arrow to continue.
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A2.5.6.3 OutB Counts = ___ Cnt; Sensor channel B
raw ADC counts. Approximate range: 150 - 1000
counts. Channels are about ¼ turn out of phase from
one another. Press the down arrow to continue at
A2.5.6.1 or the left arrow to return to A2.5.6.
A3 Outputs - A3 is not available in the Level 3 service
menu. Press the right arrow to view outputs monitored
by the ACCESS 123 modules. Use the up and down
arrows to scroll through the submenus as defined be-
low.
A3.1 ACCESS 1 DM; Press the right arrow to view out-
puts monitored by ACCESS 1.
A3.1.1 ALM1 = ___; (Status Alarm) 0% = Off (status
alarm off); 100% = On (status alarm sounding). Press
left arrow to return to A3.1 menu.
A3.2 ACCESS 2 HCM (AC), HDM (DC); Press the
right arrow to view outputs monitored by ACCESS 2
hydraulic control module. The ACCESS 2 module is
different on AC hydraulic lift and DC hydraulic lift
trucks. Be sure to view the correct menu description
below.
A3.2.1 M2 RMS Current = ___ Amps; (AC Trucks)
View the M2 current in amps. Press the left arrow to
return to the A3.2 menu.
A3.2.1 M2 Current = ___ Amps; (DC Trucks) Displays
the current present in M2 in amps. Press the down ar-
row to continue. Press the left arrow to return to A3,
then press the down arrow to continue.
A3.2.2 P2 = ___ ON/OFF; (DC Trucks) M2 Pump Con-
tactor. Press the right arrow to view the current status
of P2. ON = contactor energized. OFF = contactor not
energized. Press the left arrow to return to A3.2, then
press the down arrow to continue.
A3.3 ACCESS 3 TCM; Press the right arrow to view
outputs monitored by ACCESS 3 traction control mod-
ule. Use the up and down arrows to scroll through sub-
menus.
A3.3.1 ED; Press the right arrow to view ED Outputs.
Use the up and down arrows to scroll through sub-
menus.
A3.3.1.1 DC = ___ %; (Status ED) Press the right ar-
row to view the percentage of DC voltage; 0% = Open,
50% = Closed. Press the down arrow to return.
A3.3.1.2 Current = ___ ma; (Status ED) Press the
right arrow to view the ED current in milliamps; 0 mA =
Open, 700 mA = Closed. Press the left arrow to return
to A.3.3.1.
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A3.3.2 Travel Alarm; (ALM2) Press the right arrow to
view the percentage of power applied to travel alarm.
(Status Alarm) 0% = Off (status alarm off), 100% = On
(status alarm sounding). Press the down arrow to con-
tinue.
A3.3.3 M1 rms Current = Amps; View the Traction
Motor (M1) rms phase current in amps. Press the down
arrow to continue.
A3.3.4 FN3 & FN4 = ___ %; Indicates the percentage
of power applied to the ACCESS 2 and ACCESS 3
cooling fans (FAN3 & FAN4). 0% = Off (fans off); 100%
= On (fans running). Press the down arrow to continue
at A3.3.1 or press the left arrow key to return to A3.3.
A3.4 ACCESS 4 VCM; Press the right arrow to view
outputs monitored by ACCESS 4 vehicle control mod-
ule. Use the up and down arrows to scroll through sub-
menus.
A3.4.1 PVL Lower; Press the right arrow to view the
Proportional Lowering Valve (PVL) outputs. Use the up
and down arrows to scroll through submenus.
A3.4.1.1 DC = ___ %; Press the right arrow to view the
duty cycle of the valve voltage. The duty cycle
(A3.4.1.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.1.2 Current = ___ ma; Press the right arrow to
view the valve current in amps. Press the left arrow to
return to A3.4.1; then press the down arrow to con-
tinue.
A3.4.5 PVA Accy; Press the right arrow to view the
proportional accessory valve (PVA) outputs. Use the
up and down arrows to scroll through submenus.
A3.4.5.1 DC = ___ %; Press the right arrow to view the
duty cycle of the valve voltage. The duty cycle
(A3.4.5.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.5.2 Current = ___ ma; Press the right arrow to
view the valve current in amps. Press the left arrow to
return to A3.4.5; then press the down arrow to con-
tinue.
A3.4.6 SV6; Press the right arrow to view solenoid
valve (SV6) outputs. Use the up and down arrows to
scroll through submenus.
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A3.4.6.1 DC = ___ %; Press the right arrow to view the
duty cycle of the valve voltage. The duty cycle
(A3.4.6.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.6.2 Current = ___ ma; Press the right arrow to
view the valve current in amps. Press the left arrow to
return to A3.4.6; then press the down arrow to con-
tinue.
A3.4.7 SV7; Press the right arrow to view the solenoid
valve (SV7) outputs. Use the up and down arrows to
scroll through submenus.
A3.4.7.1 DC = ___ %; Press the right arrow to view the
duty cycle of the valve voltage. The duty cycle
(A3.4.7.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.7.2 Current = ___ ma; Press the right arrow to
view the valve current in amps. Press the left arrow to
return to A3.4.7; then press the down arrow to con-
tinue.
A3.4.8 SVBY Bypass; Press the right arrow to view
the bypass solenoid valve (SVBY) outputs. Use the up
and down arrows to scroll through submenus.
A3.4.8.1 DC = ___ %; Press the right arrow to view the
duty cycle of the valve voltage. The duty cycle
(A3.4.8.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.8.2 Voltage = ___ V; Press the right arrow to view
the valve voltage. Press the left arrow to return to
A3.4.8; then press the down arrow to continue.
A3.4.9 SCV Hoist; Press the right arrow to view the
hoist solenoid valve (SVC) outputs. Use the up and
down arrows to scroll through submenus.
A3.4.9.1 DC = ___ %; Press the right arrow to view the
duty cycle of the valve voltage. The duty cycle
(A3.4.9.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.9.2 Voltage = ___ V; Press the right arrow to view
the valve voltage. Press the left arrow to return to
A3.4.9; then press the down arrow to continue.
A3.4.10 SVL Lower; Press the right arrow to view the
solenoid valve, lower (SVL) outputs. Use the up and
down arrows to scroll through submenus.
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A3.4.10.1 DC = ___ %; Press the right arrow to view
the duty cycle of the valve voltage. The duty cycle
(A3.4.10.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.10.2 Voltage = ___ V; Press the right arrow to
view the valve voltage. Press the left arrow to return to
A3.4.10; then press the down arrow to continue.
A3.4.11 SVA Accy; Press the right arrow to view the
accessory solenoid valve (SVA) outputs. Use the up
and down arrows to scroll through submenus.
A3.4.11.1 DC = ___ %; Press the right arrow to view
the duty cycle of the valve voltage. The duty cycle
(A3.4.11.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.11.2 Voltage = ___ V; Press the right arrow to
view the valve voltage. Press the left arrow to return to
A3.4.11; then press the down arrow to continue.
A3.4.12 SVR Reach; Press the right arrow to view the
reach solenoid valve (SVR) outputs. Use the up and
down arrows to scroll through submenus.
A3.4.12.1 DC = ___ %; Press the right arrow to view
the duty cycle of the valve voltage. The duty cycle
(A3.4.12.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.12.2 Voltage = ___ V; Press the right arrow to
view the valve voltage. Press the left arrow to return to
A3.4.12; then press the down arrow to continue.
A3.4.13 SVS Sideshift; Press the right arrow to view
the sideshift solenoid valve (SVS) outputs. Use the up
and down arrows to scroll through submenus.
A3.4.13.1 DC = ___ %; Press the right arrow to view
the duty cycle of the valve voltage. The duty cycle
(A3.4.13.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.13.2 Voltage = ___ V; Press the right arrow to
view the valve voltage. Press the left arrow to return to
A3.4.13; then press the down arrow to continue.
A3.4.14 SVT Tilt; Press the right arrow to view the tilt
solenoid valve (SVT) outputs. Use the up and down ar-
rows to scroll through submenus.
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A3.4.14.1 DC = ___ %; Press the right arrow to view
the duty cycle of the valve voltage. The duty cycle
(A3.4.14.1) multiplied by the battery voltage (A2.4.26),
then divided by 100% is the voltage applied across the
valve. Press the down arrow to continue.
A3.4.14.2 Volts = ___ V; Press the right arrow to view
the valve voltage. Press the left arrow to return to
A3.4.14; then press the down arrow to continue.
A3.4.15 FN1 & FN2; Press the right arrow to view the
motor compartment cooling fan (FAN1 & FAN2) out-
puts. Use the up and down arrows to scroll through
submenus.
A3.4.15.1 DC = ___ %; Press the right arrow to view
the duty cycle. The duty cycle (A3.4.15.1) multiplied by
the battery voltage (A2.4.26), then divided by 100% is
the voltage applied across the component. Press the
down arrow to continue.
A3.4.15. 2 Voltage = ___ V; Press the right arrow to
view the valve fan voltage. Press the left arrow to return
to A3.4.15; then press the down arrow to continue.
A3.4.16 HN; Press the right arrow to view the horn
(HN) outputs. Use the up and down arrows to scroll
through submenus.
A3.4.16.1 DC = ___ %; Press the right arrow to view
the duty cycle. The duty cycle (A3.4.16.1) multiplied by
the battery voltage (A2.4.26), then divided by 100% is
the voltage applied across the valve. Press the down
arrow to continue.
A3.4.16.2 Voltage = ___ V; Press the right arrow to
view the component voltage. Press the left arrow to re-
turn to A3.4.16; then press the down arrow to continue.
A3.4.17 ED = ___; Press the right arrow to view the ED
value. Press the left arrow to return to A3.4.17; then
press the down arrow to continue.
A3.4.18 Brake (outer); Press the right arrow to view
the outer brake outputs. Use the up and down arrows
to scroll through submenus.
A3.4.18.1 DC = ___ %; Press the right arrow to view
the duty cycle. The duty cycle (A3.4.18.1) multiplied by
the battery voltage (A2.4.26), then divided by 100% is
the voltage applied. Press the down arrow to continue.
A3.4.18.2 Current = ___ ma; Press the right arrow to
view the current in amps. Press the left arrow to return
to A3.4.18; then press the down arrow to continue.
A3.4.18.3 Resistance = ___ ohm; View the brake
(outer) resistance in ohms.
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ACCESS 1 2 3 Menus

A3.4.19 Brake Inner Coil; Press the right arrow to
view the outer inner coil outputs. Use the up and down
arrows to scroll through submenus.
A3.4.19.1 DC = ___ %; Press the right arrow to view
the duty cycle. The duty cycle (A3.4.19.1) multiplied by
the battery voltage (A2.4.26), then divided by 100% is
the voltage applied. Press the down arrow to continue.
A3.4.19. 2 Current = ___ ma; Press the right arrow to
view the current in amps. Press the down arrow to con-
tinue.
A3.4.19.3 Resistance = ___ Ohm; Press the right ar-
row to view the resistance in ohms. Press the left arrow
to return to A3.4.19; then press the down arrow to con-
tinue.
A3.4.20 Brake Caster; Press the right arrow to view
the outer inner coil outputs. Use the up and down ar-
rows to scroll through submenus.
A3.4.20.1 DC = ___ %; Press the right arrow to view
the duty cycle. The duty cycle (A3.4.20.1) multiplied by
the battery voltage (A2.4.26), then divided by 100% is
the voltage applied. Press the down arrow to continue.
A3.4.20. 2 Current = ___ ma; Press the right arrow to
view the current in amps. Press the down arrow to con-
tinue.
A3.4.19.3 Resistance = ___ Ohm; Press the right ar-
row to view the resistance in ohms. Press the left arrow
twice to return to A3.4.
A3.5 ACCESS 5 SDM - Press the right arrow to view
outputs monitored by ACCESS 5 steer control module.
Use the up and down arrows to scroll through sub-
menus.
A3.5.1 M4 rms Current = ___ Amps; Press the right
arrow to view the steer motor (M3) rms current in amps.
Press the left arrow to return to A3.5.
A4 Test Outputs - A4 is only available in the Level 3
Service Menu. Press the right arrow to test outputs
monitored by the ACCESS 123 modules. Use the up
and down arrows to scroll through the submenus as
defined below.
A4.1 ACCESS 1 DM; Press the right arrow to view test
outputs controlled by ACCESS 1. Use the up and down
arrows to scroll through submenus.
A4.1.1 ALM1; (Status Alarm) Press enter to test the
status alarm. Press the down arrow to continue. Press
the left arrow to return to A4.1.
A4.1.2 LAMPS; Press enter to turn on all display lights.
Press the left arrow to return to A4.1.
A4.2 ACCESS 2 HCM; (AC trucks) Press the right ar-
row to test outputs controlled by ACCESS 2. Use the
up and down arrows to scroll through submenus.
A4.2.1 M2; Press the right arrow to enter M2 test out-
puts. Use the up and down arrows to scroll through the
submenus. Press the left arrow to return to A4.2 menu.
A4.2.1.1 U; Applies 200 DC amps to Phase U lead on
M2 motor. Press enter to test. Press the down arrow to
continue. Press the left arrow to return to the A4.2.1
menu. Press the left arrow again to return to the A4.2
menu.
A4.2.1.2 V; Applies 200 DC amps to Phase V lead on
M2 motor. Press enter to test. Press the down arrow to
continue. Press the left arrow to return to the A4.2.1
menu. Press the left arrow again to return to the A4.2
menu.
A4.2.1.3 W; Applies 200 DC amps to Phase W lead on
M2 motor. Press enter to test. Press the down arrow to
continue. Press the left arrow to return to the A4.2.1
menu. Press the left arrow again to return to the A4.2
menu.
A4.2 ACCESS 2 Test Outputs (DC); Press the right
arrow to view test outputs controlled by ACCESS 2.
Use the up and down arrows to scroll through sub-
menus.
A4.2.1 M2; Press enter to test. Press the down arrow
to continue. Press the left arrow to return to the A4.2
menu.
A4.2.2 P2; Press enter to test. Press the left arrow to
return to the A4.2 menu.
A4.3 ACCESS 3; Press the right arrow to view test out-
puts controlled by ACCESS 3. Use the up and down
arrows to scroll through submenus.
A4.3.1 Travel Alarm; Sounds travel alarm (ALM2) if
equipped. Press enter to test. Press the down arrow to
continue. Press the left arrow to return to the A4.3
menu.
A4.3.2 M1; Press the right arrow to view M1 test out-
puts. Press the up and down arrows to scroll through
submenus. Press the left arrow to return to the A4.3
menu.
A4.3.2.1 U; Applies 200 DC amps to Phase U lead on
M1 motor. Press enter to test. Press the down arrow to
continue. Press the left arrow to return to the A4.3.2
menu. Press the left arrow again to return to the A4.3
menu.

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 ELECTRICAL
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A4.3.2.2 V; Applies 200 DC amps to Phase V lead on A4.4.14 SVT Tilt; Press enter test. Press the down ar-
M1 motor. Press enter to test. Press the down arrow to row to continue. Press the left arrow to return to the
continue. Press the left arrow to return to the A4.3.2 A4.4 menu.
menu. Press the left arrow again to return to the A4.3
A4.4.15 FN#; Press enter to test. Press the down ar-
menu.
row to continue. Press the left arrow to return to the
A4.3.2.3 W; Applies 200 DC amps to Phase W lead on A4.4 menu.
M1 motor. Press enter to test. Press the left arrow to
A4.4.16 HN#; Press enter to test. Press the down ar-
return to the A4.3.2 menu. Press the left arrow again to
row to continue. Press the left arrow to return to the
return to the A4.3 menu.
A4.4 menu.
A4.3.3 Fans; Drives controller fans FN3 and FN4.
A4.4.17 Brake (Outer); Press enter to test. Press the
Press enter to test. Press the left arrow to return to the
down arrow to continue. Press the left arrow to return
A4.3 menu.
to the A4.4 menu.
A4.4 ACCESS 4; Press the right arrow to view the test
A4.4.18 Brake (Inner); Press enter to test. Press the
outputs controlled by ACCESS 4. Press the up and
down arrow to continue. Press the left arrow to return
down arrows to scroll through the submenus.
to the A4.4 menu.
A4.4.1 PVL Lower; Press enter to test. Press the down
A4.4.19 Brake (Caster); Press enter to test. Press the
arrow to continue. Press the left arrow to return to the
down arrow to continue. Press the left arrow to return
A4.4 menu.
to the A4.4 menu.
A4.4.5 PVA Accy; Press enter to test. Press the down
arrow to continue. Press the left arrow to return to the
A4.4 menu. Calibration
A4.4.6 SV6; Press enter to test. Press the down arrow The calibration menu description is shown on the fol-
to continue. Press the left arrow to return to the A4.4 lowing pages. The level of the menu shows the differ-
menu. ent area of calibration for this truck. If calibration proce-
dures are not performed correctly or features settings
A4.4.7 SV7; Press enter to test. Press the down arrow are not entered correctly, unsatisfactory truck perfor-
to continue. Press the left arrow to return to the A4.4 mance may result.
menu.
A4.4.8 SVBY Bypass; Press enter to test. Press the
• C1 Handles
down arrow to continue. Press the left arrow to return • C2 Hydraulics
to the A4.4 menu.
A4.4.9 SCV Hoist; Press enter to test. Press the down • C3 Cutouts
arrow to continue. Press the left arrow to return to the
A4.4 menu.
• C4 Steering - Available only when Electronic
Power Steering truck is calibrated.
A4.4.10 SVL Lower; Press enter to test. Press the
down arrow to continue. Press the left arrow to return
to the A4.4 menu.
A4.4.11 SVA Accy; Press enter to test. Press the down
arrow to continue. Press the left arrow to return to the
A4.4 menu.
A4.4.12 SVR Reach; Press enter to test. Press the
down arrow to continue. Press the left arrow to return
to the A4.4 menu.
A4.4.13 SVS Sideshift; Press enter to test. Press the
down arrow to continue. Press the left arrow to return
to the A4.4 menu.

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ELECTRICAL
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When to Calibrate
• Replacement of ACCESS 1 requires calibration of
steer sensor feedback on Electronic Power Steer-
ing truck models (C4.1).
• Replacement of ACCESS 3 requires calibration of
tilt sensor feedback on trucks equipped with Fea-
ture F20.5 enabled (Refer to C2.6). For trucks
equipped with Electronic Power Steering, recali-
brate Steer Control Sensor (C4).
• Replacement of ACCESS 4 requires calibration of
the following:
– All potentiometers in the multi-task control han-
dle (C1.1, C1.2 and C1.3)
– Height Sensor (C2.1)
– Load Sensor (C2.2)
– Main Lower Valve (C2.3)
– Accessory Valve (C2.4)
– Accelerometer (C2.5)
– Steer sensor feedback on hydraulic steer truck
models (C2.8)
• Replacement of ACCESS 5 requires calibration of
steer feedback sensor on Electronic Power Steer-
ing truck models (C4.1).
• Movement or replacement of any potentiometer,
switch or component used to mount potentiome-
ters (POT1, POT2, POT3) or switches (FS or RS)
in the multi-task control handle (C1.1, C1.2 and
C1.3).
• Replacement, movement or adjustment of Steer
Feedback Sensor (RPS1). Refer to C4.1 for Elec-
tronic Power Steering or C2.8 for hydraulic steer
trucks.
• Replacement, movement or adjustment of Height
Sensor (ECR2) (C2.1 and C2.3).
• Replacement, movement or adjustment of Fork
Load Sensor (LS) (C2.2).
• Replacement of hydraulic manifold, even if reusing
existing proportional valves (PVL and PVA) (C2.3
and C2.4).
• Replacement of PVL (C2.3).
• Replacement of PVA (C2.4).
M4.3-1457-064
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Calibration Access
Key truck ON. Navigate to the Service Menu by press-
ing the down arrow. At the Service Menu, press the
right arrow to enter Level 2. Press the right arrow again
to enter user code. Use the up and down arrows to
scroll to the first digit. Press the right arrow to advance
to the next digit. Continue steps until the last digit has
been entered. Press enter to accept the user code. Use
the down arrow to navigate to the Calibration Menu,
then press the right arrow. The message displayed will
be "C1 Handles."
Calibration Procedures
A full explanation of display messages and calibration
procedures for each menu level follows.
C1 Handles - Press the right arrow to enter handle cal-
ibrations. Use the up and down arrows to scroll through
submenus. Press the left arrow to return to the main
menu. Upon returning to C1, you will be prompted to
save the calibration. Use the up and down arrows to
select SAVE?N (to cancel changes) or SAVE?Y (to
save the calibration). Press enter to confirm choice.
NOTE
C1 Calibration results can be saved after the calibra-
tion of individual or multiple calibrations. After calibrat-
ing, press the left arrow to exit. Select "Save?Y" with up
and down arrows, then press enter.
C1.1 Traction; calibrates the traction position potenti-
ometer (POT1) in the multi-task control handle. POT1
controls forward and reverse travel.
1. Press right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (Selecting
"SURE?N" will return to C1.1).
3. Do not move the handle in the raise or lower direc-
tion while calibrating traction.
4. “Select Forward" - Move and hold the multi-task
control handle to the full forward position (to view
POT1 voltage, press the right arrow). Press enter.
5. “Select Reverse" - Move and hold the multi-task
control handle to the full reverse position (to view
POT1 voltage, press the right arrow). Press enter.
6. “Center Handle" - Center the multi-task control
handle (to view POT1 voltage, press the right ar-
row). Release the handle and allow it to come to
rest at no less than half of the full stroke position.
Press enter.
Crown 2008 PF17429-64

7. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C1.1. If
calibration fails, it will return to the failure point in
the process.
C1.2 R/L Handle; calibrates the hydraulic position po-
tentiometer (POT2) in the multi-task control handle.
POT2 controls raise and lower requests.
1. Press right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C1.2).
3. Do not move the handle in the forward or reverse
direction while calibrating hoist.
4. “Select Raise" - Select and hold the raise com-
mand on the multi-task control handle (to view
POT2 voltage, press the right arrow). Press enter.
5. “Select Lower" - Select and hold the lower com-
mand on the multi-task control handle (to view
POT2 voltage, press the right arrow). Press enter.
6. “Center Handle" - Center the multi-task control
handle (to view POT1 voltage, press the right ar-
row). Press enter.
7. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C1.2. If
calibration fails, it will return to the failure point in
the process.
C1.3 Accessory Handle; calibrates the accessory po-
sition potentiometer (POT3) in the multi-task control
handle. POT3 controls accessory function.
1. Press right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C1.3).
3. “Select Reach" - Select and hold the full speed
reach command on the multi-task control handle
thumbwheel (to view POT3 voltage, press the right
arrow). Press enter.
4. “Select Retract" - Select and hold the full speed re-
tract command on the multi-task control handle
thumbwheel (to view POT2 voltage, press the right
arrow). Press enter.
5. “Center Handle" - With the thumbwheel of the
multi-task control handle in the neutral position (to
view POT1 voltage, press the right arrow), press
enter.
Crown 2008 PF17429-65
ELECTRICAL
ACCESS 1 2 3 Menus
6. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C1.3. If
calibration fails, it will return to the failure point in
the process.
C2 Hydraulics - Press the right arrow to enter hydrau-
lic calibrations. Use the up and down arrows to scroll
through submenus. Press the left arrow to return to the
main menu. Upon returning to C2, you will be prompted
to save the calibration. Use the up and down arrows to
select SAVE?N (to cancel changes) or SAVE?Y (to
save the calibration). Press enter to confirm choice.
NOTE
C2 Calibration results can be saved after the calibra-
tion of individual or multiple calibrations. After calibrat-
ing, press the left arrow to exit. Select "Save?Y" with up
and down arrows, then press enter.
C2.1 Height Sensor; calibrates the height sensor en-
coder (ECR2) to provide measured height of forks be-
yond free lift. Lower forks below staging prior to calibra-
tion.
1. Press the right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C2.1).
3. “Lower below staging to begin" - Appears if the
forks are above staging. Lower the forks to con-
tinue. Press the right arrow to view the ECR value
in counts.
4. Verify tilt is level. Clamp a tape measure to the end
of one of the forks.
CAUTION
Check for adequate overhead clearance before con-
tinuing.
5. “Raise to max height, press enter" - Raise the forks
to the desired maximum height. Press the right ar-
row to view the ECR value in counts. Press enter
to continue.
6. “Height Displayed" - The current fork height will be
displayed in inches. Use the up and down arrows
to adjust displayed height to match tape measure
reading. Then press enter to set and continue.
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ELECTRICAL
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NOTE
After setting the maximum height value, lift slows down
approximately 305 mm (12 in) prior to the calibrated
height. When the maximum height is reached, the Op-
erator Error icon will illuminate, ALMI will beep and
Height Cutout Stop will be displayed.
7. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C2.1. If
calibration fails, it will return to the failure point in
the process.
C2.2 Load Sense; calibrates the load sense trans-
ducer (LS) to determine approximate weight measure-
ment on forks for data capacity monitor and traction
functions. Lower empty forks below staging prior to cal-
ibration. Forks must be level prior to starting.
1. Press right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C2.2).
3. “Lower empty forks" - Appears if the forks are
above staging. Lower forks with no load to con-
tinue.
4. “Set empty forks 12" - Use the multi-task control to
position the empty forks at 305 mm (12 in). Press
enter.
5. Wait to be prompted to raise forks.
6. “Raise forks 1" then "Stop Command."
7. Finding load sense point" Wait to be prompted.
8. “Paused raise above staging" displayed.
9. Raise forks until prompted to "Stop Command."
10. “Finding load sense point" displayed.
11. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C2.2. If
necessary, restart calibration at step one.
C2.3 Main Lower Valve; calibrates the main lower
valve (PVL). Raise the forks as high as possible before
beginning.
1. Press the right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C2.3).
3. “Raise to max height, then lower" - From the full
raise position, command the hoist to full lower po-
sition and wait for the system to sense valve brea-
kout.
M4.3-1457-066
256
4. Continue to hold multi-task control handle at full
lower as the forks begin to lower.
5. “Paused, raise to top then lower" - When
prompted, return the forks to their fully raised posi-
tion, then command the hoist again to the full lower
position.
6. Repeat this process until prompted to "stop com-
mand."
7. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C2.3. If
necessary, restart calibration at step one.
C2.4 Accessory Valve; calibrates the accessory valve
(PVA). Forks should be lowered and level prior to start-
ing calibration.
1. Press the right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C2.4).
3. Apply reach command to position the forks about
305 mm (12 in) out, then press enter.
4. “Select reach command" - Command full reach to
the multi-task control handle accessory thumb-
wheel.
5. “Finding breakout, maintain command" - Wait for
the system to sense valve breakout.
6. Continue to command full extension while the forks
cycle in and out until prompted to "stop command."
7. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C2.4. If
necessary, restart calibration at step one.
C2.5 Accelerometer; calibrates the accelerometer.
Place the truck on a flat surface with empty forks prior
to calibration.
Calibration on a slope will cause incorrect values and
reduce truck performance. Verify proper undercarriage
articulation adjustment prior to calibration.
WARNING
Do not operate truck if ACCESS 4 is not mounted se-
curely and properly calibrated.
1. Press the right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C2.5).
3. Set brakes by releasing left pedal.
Crown 2008 PF17429-66

4. Press enter to begin calibration.
5. Determining level truck.
6. To compensate for any variation in surface grade,
reverse truck position. Refer to Figure 21535
Figure 21535
7. Set brakes by releasing left pedal.
8. Press enter to begin calibration.
9. Determining truck level.
10. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C2.5. If
necessary, restart calibration at step one.
C2.6 Tilt Sensor; calibrates the tilt sensor on trucks
equipped with tilt position assist feature.
1. Press the right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C2.6).
3. “Tilt fully back, press enter" - Tilt the forks fully
back, then press enter.
4. “Tilt fully down, press enter" - Tilt the forks fully
down, then press enter.
5. “Tilt to zero degrees, press enter" - Tilt the forks to
zero degrees, then press enter.
6. “Use zero degrees as target” - If the zero degree
point is the TPA auto target, scroll to Y and press
enter. The process will advance to step nine.
7. If the zero degree point is not the TPA auto target,
scroll to N and press enter.
8. Tilt the forks to the desired angle and press enter.
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9. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C2.6. If
necessary, restart calibration at step one.
C2.8 Wheel Position Sensor; calibrates the wheel po-
sition sensor (RPSI).
1. Press the right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C2.8).
3. “Steer wheel fully CW, press enter" - Turn tiller to
rotate the drive wheel fully clockwise, then press
enter.
4. “Steer wheel fully CCW, press enter" - Turn tiller to
rotate the drive wheel fully counter-clockwise, then
press enter.
5. “Center steer wheel, press enter" - Turn tiller to ro-
tate the drive wheel to within one degree of center.
This procedure may require two people to com-
plete. To confirm wheel is centered, use a carpen-
ter's square, or other right angled tool to align
wheel with truck. Place one edge of the tool against
the back of the tire, aligning the other edge along
the battery box. Turn the tiller until the wheel and
battery box are aligned, then press enter.
6. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C2.8. If
necessary, restart calibration at step one.
C3 Height Cutout - This menu allows customization of
raise and lower cutouts.
NOTE
Truck must be rekeyed to enable traction after cutouts
are entered or modified.Press the right arrow to enter
height cut calibrations. Use the up and down arrows to
scroll through submenus. A total of six cutouts (C3.1
through C3.6) can be programmed, one at a time.
Press the left arrow to return to the main menu. Upon
returning to C3, you will be prompted to save the cali-
brations. Use the up and down arrows to select
SAVE?N (to cancel changes) or SAVE?Y (to save cal-
ibration). Press enter to confirm choice.
NOTE
C3 Calibration results can be saved after the calibra-
tion of individual or multiple calibrations. After calibrat-
ing, press the left arrow to exit. Select SAVE?Y with up
and down arrows, then press enter.
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ELECTRICAL
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C3.X Cutout X; Calibrates the associated cutout re-
strictions. Press the right arrow to continue.
C3.X.1 Trigger = ___; Press the right arrow to select
the input that "triggers" the cutout selected in C3.X.2.
Use the up and down arrows to select the type, then
press enter to confirm choice.
C3.X.1.1
• FLS; This trigger type causes the cutout to occur
when the Free Lift Switch (FLS) on the fork car-
riage actuates. If this trigger is selected, the sys-
tem will ignore any height entered at C3.X.1.
• HGTRS2; This trigger type causes the cutout to oc-
cur when the magnetic proximity height reset
switch (HGTRS2) on the side of the mast actuates.
If this trigger is selected, the system will ignore any
height set in C3.X.1.
• HGTS1; This trigger type causes the cutout to oc-
cur when an optional switch is installed. If this trig-
ger is selected, the system will ignore any height
set in C3.X.1.
• HGTS2; This trigger type causes the cutout to oc-
cur when an optional switch is installed. If this trig-
ger is selected, the system will ignore any height
set in C3.X.1.
• Height Sensor; This trigger type causes the cutout
to occur when the height entered at C3.X.1 is
reached.
C3.X.1.2 Set Height; Press the right arrow to set the
cutout height.
1. "R/L to cutout then press enter = Height mm/in" -
Raise or lower the forks to the desired cutout posi-
tion. The height is displayed in millimeters if F2 =
Enable or in inches if F2 = Disable.
2. Press enter.
C3.X.2 Type = ___; Press the right arrow to select the
appropriate cutout type. Use the up and down arrows
to select the type, then press enter to confirm choice.
• None - No cutout.
• Raise Cutout; This type of cutout takes affect dur-
ing raise only. If height above cutout is desired, op-
erator must press and hold the override switch be-
fore raise is selected again.
M4.3-1457-068
258
• Latched Raise Cutout; This type of cutout is the
same as the raise cutout, except the override
switch can be released once the mast begins to
raise.
• Raise Stop; This type of cutout will cause the mast
to stop during raise when the mast reaches the cut-
out. The mast cannot be raised above a Raise
Stop.
• Lower Cutout; This type of cutout will take affect
during lower only. If height below cutout is desired,
operator must press and hold the override switch
before lower is selected again.
• Latched Lower Cutout; This type of cutout is the
same as the Lower Cutout, except the override
switch can be released once the mast begins to
lower.
C3.X.3 Speed; Press the right arrow to select the travel
speed at which the C3.X.2 cutout takes effect. For ex-
ample, setting C3.X.5 to 1.0 mph, will cause the cutout
set in C3.X.2 to occur only if the truck is traveling at or
above 1.0 mph. If C3.X.5 is set to 0.0 mph, the cutout
will be effective at all travel speeds. Use the up and
down arrows to select the speed in kilometers per hour
if F2 = Enable or miles per hour if F2 = Disable.
C3.99; Clear all cutouts.
C4 Electronic Power Steering Calibration - Press
the right arrow to enter Electronic Power Steering cali-
brations. Use the up and down arrows to scroll through
submenus. Press the left arrow to return to the main
menu. Upon returning to C4, you will be prompted to
save the calibration. Use the up and down arrows to
select SAVE?N (to cancel changes) or SAVE?Y (to
save the calibration). Press enter to confirm choice.
NOTE
C4 Calibration results can be saved after the calibra-
tion of individual or multiple calibrations. After calibrat-
ing, press the left arrow to exit. Select "Save?Y" with up
and down arrows, then press enter.
C4.1 Wheel Position Sensor; calibrates the wheel po-
sition sensor on trucks equipped with Electronic Power
Steering.
1. Press the right arrow.
2. Use the up and down arrows to select "SURE?Y".
Press enter to confirm choice (selecting "SURE?N"
will return to C4.1).
Crown 2008 PF17429-68

3. “Steer wheel fully CW, press enter" - Turn tiller to
rotate the drive wheel fully clockwise, then press
enter.
4. “Steer wheel fully CCW, press enter" - Turn tiller to
rotate the drive wheel fully counter-clockwise, then
press enter.
5. “Center steer wheel, press enter" - Turn tiller to ro-
tate the drive wheel to within one degree of center.
This procedure may require two people to com-
plete. To confirm wheel is centered, use a carpen-
ter's square, or other right angled tool to align
wheel with truck. Place one edge of the tool against
the back of the tire, aligning the other edge along
the battery box. Turn the tiller until the wheel and
battery box are aligned, then press enter.
6. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C4.1. If
necessary, restart calibration at step one.
Features
The Features Menu activates available truck hardware
and in some cases, sets up parameters as to when to
use that hardware. Note: If any truck functions are in
operation, Features will not be displayed until the drive
motor brake sets. The Features Menu descriptions are
shown on the following pages. The first level of the
menu shows the various setup menus for the truck.
Features Access
With truck ON, navigate to the Service Menu by press-
ing the down arrow button. At the Service menu, press
the right arrow to enter Level 2. Press the right arrow
again to enter the user code. Use the up and down ar-
rows to scroll to the first digit. Press the right arrow to
advance to the next digit. Once all numbers in the user
code have been entered, press enter. Using the down
arrow, navigate to the Features Menu and then press
the right arrow. The ED contactor will open until the
Features Menu is exited. The message displayed will
be F1 Language = ___. If changes are made in Fea-
tures, then re-key the truck to allow travel.
F1 Language = ___; Determines the languages dis-
played on ACCESS 1. Default setting is "English".
Press the down arrow to continue to F2 or press the
right arrow to select a different language. Use the up
and down arrows to select the desired language. Press
enter to confirm choice.
Crown 2008 PF17429-69
ELECTRICAL
ACCESS 1 2 3 Menus
F2 Metric = ___; Determines the units of measure dis-
played throughout all menus. Default setting is "Dis-
able", which means units of measure are displayed in
standard units (i.e. inches, degrees Fahrenheit, etc.).
Press the down arrow to continue to F3 or press the
right arrow to change the setting. Use the up and down
arrows to change selection. Press enter to confirm
choice.
F3 Truck Data Number; Press the right arrow to enter
the truck data number setups. Use information pro-
vided on the truck data plate and in the Introduction
chapter of this manual to determine proper settings for
your truck. Incorrect settings can affect proper truck
performance.
F3.1 Truck Model; Press the right arrow to view model
number. The model number displayed should match
the model number on the data plate. If the model dis-
played is correct, press enter to continue. If the model
displayed is incorrect, use the up and down arrows to
select the correct model number. Press enter to con-
firm choice, then press the down arrow to continue to
F3.2.
F3.2 Reach Type; This menu item is visible only if
Model 5725 or 5795 is selected in F3.1. Press the right
arrow to view the reach type, RR or RD. The reach type
displayed should match the reach type listed as part of
the model number on the data plate. If the reach type
displayed is correct, press enter to continue. If the
reach type is incorrect, use the up and down arrows to
select the correct type. Press enter to confirm choice,
then press the down arrow to continue to F3.3.
F3.3 Max Load Weight; Press the right arrow to view
the load capacity. The capacity displayed should match
the capacity given as part of the model number on the
data plate. If the load capacity displayed is correct,
press enter to continue. If the capacity is incorrect, use
the up and down arrows to select the correct value. Ca-
pacity choices will be determined by the reach type se-
lected in F3.2. Press enter to confirm choice, then
press the down arrow to continue to F3.4.
F3.4 Truck Type; Press the right arrow to view the
truck type. The type displayed should match the type
listed as part of the truck data number on the data plate
- standard, special or custom. If the truck type dis-
played is correct, press enter to continue. If the type is
incorrect, use the up and down arrows to select the cor-
rect type. Press enter to confirm choice, then press the
down arrow to continue to F3.5.
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F3.5 Lift Height; Press the right arrow to view the lift
height setting. The lift height displayed should match
the lift height listed as part of the truck data number on
the data plate. If the lift height displayed is correct,
press enter to continue. If the height is incorrect, use
the arrows to enter the correct lift height. This value is
important for proper raise cutout, slowdown and hoist
operation. Press enter to confirm choice, then press
the down arrow to continue to F3.6.
F3.6 Collapsed Height = ___; Press the right arrow to
view the collapsed height setting in centimeters if F2 =
Enable or inches if F2 = Disable. The value shown ini-
tially is the standard value for the Lift Height entered in
F3.5. Use a tape measure to measure the actual col-
lapsed height of the truck and verify it matches the
value displayed. If not, use the arrows to enter the cor-
rect collapsed height. This value is important for proper
raise cutout, slowdown and hoist operation.
F3.7 Lift System = ___; This menu item is visible only
if Model 5725 or 5795 is selected in F3.1. Press the
right arrow to view the lift system setting, DC (contac-
tor) lift or AC (ACCESS 2) lift. The lift system displayed
should match the lift system listed as part of the truck
data number on the data plate. If the lift system setting
displayed is correct, press enter to continue. If the
height is incorrect, use the up and down arrows to se-
lect the correct lift system. Press enter to confirm
choice, then press the down arrow to continue to F3.7.
F3.9 Steering Direction = ____; This menu item is vis-
ible only if AC Lift system is selected in F3.7. Press the
right arrow to view the steering direction setting - For-
ward or Reverse. The setting should match the steer-
ing direction listed as part of the truck data number on
the data plate. If the setting is correct, press enter to
continue. If the steering direction is incorrect, use the
up and down arrows to select the correct setting. Press
enter to confirm choice, then press the down arrow to
continue to F3.9.
F3.10 Sideshift = ___; Press the right arrow to view
sideshift setting. If the truck is equipped with sideshift,
select "S". If the truck is not equipped with sideshift,
select "-". Press enter to confirm choice, then press the
down arrow to continue to F3.10.
F3.11 Tilt = ___; Press the right arrow to view the tilt
setting. If the truck is equipped with tilt, select Enable.
If the truck is not equipped with tilt, select Disable.
Press enter to confirm choice, then press the down ar-
row to continue to F3.11.
F4 Truck Weight = ___; Press the right arrow to view
the truck weight with battery and without load listed on
the truck data plate. The weight is displayed in kilo-
grams if F2 = Enabled or as pounds if F2 = Disabled.
Use the up and down arrows to select each digit of the
weight in sequence. Press the right arrow to continue
to the next digit. After entering all digits, press enter to
accept weight. Press the left arrow to return to F4, then
the down arrow to continue.
F6 Capacity Data Monitor; This menu item is avail-
able only if F3.11 is CDM. Press the right arrow to se-
lect the capacity data monitor settings. Use the up and
down arrows to scroll through submenus. All settings
will be displayed in metric if F2 = Enable or as standard
units if F2 = Disable. Use this feature to set height a
particular load can safely be lifted. A warning alarm will
sound if load is lifted above set height.
F6.1 CDM = ___; Press the right arrow to view the
CDM (Capacity Data Monitor) setting. Use the up and
down arrows to select enable or disable. Press enter to
confirm selection. Press the down arrow to continue.
F6.2 Zones = ___; Press the right arrow to select the
appropriate number of zones. Use the up and down ar-
rows to set the number of zones from the capacity data
plate. The default for this setting is one. The maximum
for this setting is four. Press enter to confirm choice.
Press the down arrow to continue.
F6.3 Height 1 = ___ in/mm; Press the right arrow. The
display shows the first (highest) height listed on the ca-
pacity data plate. If the value does not match the ca-
pacity data plate, use the up and down arrows to enter
the correct value one digit at a time. Press the right ar-
row to continue to the next digit. Once all digits are en-
tered, press enter to confirm choice. Press the down
arrow to continue.
F6.4 Weight 1 = ___ lbs/kg; Press the right arrow. The
display shows the first (lightest) weight listed on the ca-
pacity data plate. If the value does not match the ca-
pacity data plate, use the up and down arrows to enter
the correct value one digit at a time. Press the right ar-
row to continue to the next digit. Once all digits are en-
tered, press enter to confirm choice. Press the down
arrow to continue.
F6.5 Height 2 = ___ in/mm; Press the right arrow. The
display shows the second height listed on the capacity
data plate. If the value does not match the capacity
data plate, use the up and down arrows to enter the
correct value one digit at a time. Press the right arrow
to continue to the next digit. Once all digits are entered,
press enter to confirm choice. Press the down arrow to
continue.

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F6.6 Weight 2 = ___ lbs/kg; Press the right arrow. The is ON. Press enter to confirm choice. Press the down
display shows the second weight listed on the capacity arrow to continue.
data plate. If the value does not match the capacity
F7.2 Motor Fan; Press the right arrow to select the mo-
data plate, use the up and down arrows to enter the
tor cooling fan(s) (FAN1 & FAN2) settings. Use the up
correct value one digit at a time. Press the right arrow
and down arrows to select fan operation - Off, Thermal
to continue to the next digit. Once all digits are entered,
or Always On. Off will disable the fan(s), Thermal will
press enter to confirm choice. Press the down arrow to
cause the fan(s) to only operate when the compartment
continue.
reaches a pre-set temperature, Always On will cause
F6.7 Height 3 = ___ in/mm; Press the right arrow. The the fan to run whenever the truck is ON. Press enter to
display shows the third height listed on the capacity confirm choice. Press the down arrow to continue.
data plate. If the value does not match the capacity
F8 Message Mode = ___; This feature determines
data plate, use the up and down arrows to enter the
what information is displayed during truck operation.
correct value one digit at a time. Press the right arrow
Select from: none (no messages), Timer (stopwatch in
to continue to the next digit. Once all digits are entered,
seconds), Trip (total distance truck has traveled since
press enter to confirm choice. Press the down arrow to
last reset in feet), Height (current fork height displayed
continue.
in inches), Height & Weight (displayed in in/lbs), Hours
F6.8 Weight 3 = ___ lbs/kg; Press the right arrow. The (hour meter reading), Odometer (total distance truck
display shows the third weight listed on the capacity has traveled in miles), Speed (speed in mph), model
data plate. If the value does not match the capacity (truck model), or all (scrolls through all messages). Use
data plate, use the up and down arrows to enter the the up and down arrows to navigate through choices.
correct value one digit at a time. Press the right arrow Press enter to confirm selection. Press the down arrow
to continue to the next digit. Once all digits are entered, to continue.
press enter to confirm choice. Press the down arrow to
F9 Hour Meter Mode; Press the right arrow. This fea-
continue.
ture determines the hour meter displayed during oper-
F6.9 Height 4 = ___ in/mm; Press the right arrow. The ation - H1 or H2. Refer to Hour Meter Menu in this sec-
display shows the fourth height listed on the capacity tion for H1 and H2 descriptions. Use the up and down
data plate. If the value does not match the capacity arrows to select H1 or H2. Press enter to confirm selec-
data plate, use the up and down arrows to enter the tion. Press the down arrow to continue.
correct value one digit at a time. Press the right arrow
F10 User Performance; Press the right arrow. When
to continue to the next digit. Once all digits are entered,
enabled, this feature allows the operator to select dif-
press enter to confirm choice. Press the down arrow to
ferent truck performance levels (P1, P2 or P3). Use the
continue.
up and down arrows to select Disable or Enable. Press
F6.10 Weight 4 = ___ lbs/kg; Press the right arrow. enter to confirm selection. Press the down arrow to
The display shows the fourth weight listed on the ca- continue.
pacity data plate. If the value does not match the ca-
F11 User Codes; Use this feature to enter up to 25
pacity data plate, use the up and down arrows to enter
four-digit user codes (0000-9999) which can be applied
the correct value one digit at a time. Press the right ar-
to various performance levels. If no user codes are en-
row to continue to the next digit. Once all digits are en-
tered, the Status will be disabled. The Timeout feature,
tered, press enter to confirm choice. Press the down
which requires the user code to be reentered a specific
arrow to continue.
time limit after the operator leaves the seat, is adjust-
F7 Fans; Press the right arrow to access the fan set- able with times from one to 90 minutes. Selecting 0 for
tings. Use the up and down arrows to scroll through the Timeout feature disables it. The time selected in
submenus. this menu item is applied to all user codes. This is not
available if F20.6.1 is active. Press the right arrow to
F7.1 Module Fan; Press the right arrow to select
begin setup.
ACCESS 2 cooling fan (FAN4) and ACCESS 3 cooling
fan (FAN3) settings. Use the up and down arrows to
select fan operation - Thermal or Always On. Selecting
Thermal will cause the fan to only operate when the
compartment reaches a pre-set temperature. Selecting
Always On will cause the fan to run whenever the truck

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ELECTRICAL
ACCESS 1 2 3 Menus
NOTE
If F11 Status = Enable, operators cannot change per-
formance levels in F10 menu. Truck will be limited to
performance level assigned to the user code.
F11.1 Enable/Disable; Press the right arrow. Use the
up and down arrows to select Disable (user codes are
not active) or Enable (user code required). Press enter
to confirm selection. Menu will return to F11.1. Press
the down arrow to continue.
F11.2 - Set Up User Codes; F11.1 must be enabled.
Press the right arrow. Use the up and down arrows to
input the first digit of the first four-digit user code. Press
the right arrow to move to the second digit. Continue
doing this until all four digits have been entered. Press
enter to confirm user code. Use the up and down ar-
rows to select the desired performance level for that
user. Press enter. Press the down arrow to enter the
next code. Up to 25 user codes can be entered. Press
the left arrow to return to F11.2.
F11.3 - Timeout; Press the right arrow. Use the up and
down arrows to set the desired user code timeout func-
tion in minutes. This sets the number of minutes the
truck can set idle (key ON; no pedals pressed) before
the truck must be restarted. Press enter to confirm se-
lection. If timeout is not desired, select "Never." Menu
will return to F11.3. Press the down arrow to continue.
F12 Rack Select; This menu item is available only if
F20.5 Tilt Position Assists is enabled and truck is
equipped with tilt position sensor and CDM. Press the
right arrow. Use the up and down arrows to select Dis-
able to turn this feature off, or Enable to turn this fea-
ture on. Press enter to confirm selection. Press the
down arrow to continue.
F13 User Rack; This menu item is available only if F12
= Enable. Press the right arrow. Use the up and down
arrows to select Disable to turn this feature off, or En-
able to turn this feature on. Press enter to confirm se-
lection. Press the down arrow to continue. Rack
heights can be programmed form the Operator Menu.
NOTE
After programming rack heights, protect the system
from unauthorized changes by disabling F13.
F20 Options Menu; Press the right arrow to enter the
Options Menu. Use the up and down arrows to navi-
gate through submenus.
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262
F20.1 Chain Slack Switch; Press the right arrow.
Chain slack switch and hardware required for this fea-
ture to work. It is designed to detect lift chain slack
when lowering. If chain slack is detected, lowering will
be disabled, ALM1 will sound and "Chain Slack" will be
displayed on ACCESS 1 until situation is corrected.
Use the up and down arrows to Disable or Enable this
feature. Press enter to confirm selection. Menu will re-
turn to F20.1, press the down arrow to continue.
F20.2 Battery Retainer; Press the right arrow. Used in
conjunction with battery gate switches wired normally
open to ACCESS 4 CA411-14, F20.2 will display one of
four selectable options when any gate is removed:
• Disable - Beep and set traction speed to zero. (This
setting is used for trucks without optional switches.
• Coast - Travel request causes the traction motor
brake to release, but truck will not travel and "No
Battery Restraint" appears on ACCESS 1.
• Coast with horn - Travel request causes the trac-
tion motor brake to release, but horn will sound,
truck will not travel and "No Battery Restraint" ap-
pears on ACCESS 1.
• Brake with horn - Travel request will not cause the
traction motor brake to release, truck will not travel
and "No Battery Restraint" appears on ACCESS 1.
Use the up and down arrows to make selection. Press
enter to confirm selection. Menu will return to F20.2.
Press the down arrow to continue.
F20.3 Travel Alarm; This feature determines when the
travel alarm (ALM2) will sound, if truck is equipped.
Press the right arrow. Use the up and down arrows to
select from the following:
• Disable - no alarm
• Forward - alarm sounds only when truck is in for-
ward travel direction
• Reverse - alarm sounds only when truck is in re-
verse travel direction
• Both - alarm sounds whenever the truck travels,
forward or reverse.
Press enter to confirm selection. Menu will return to
F20.3. Press the down arrow to continue.
Crown 2008 PF17429-72

F20.4 Speed Cutback; This menu item is only avail-
able if F20.6 and F20.8 are disabled. If speed cutback
is enabled, use P16 for setup of customized weight,
height trigger, fork home and speed conditions. When
enabled, F20.4 limits vehicle speed in both directions
to P16.4 speed based on fork load condition (P16.3)
and height trigger condition (P16.1) or if enabled in
P16.2, the fork home position. If F3.3 is 2495 kg
(5500 lb) capacity, F20.4 is automatically enabled and
F20.4, F20.6 and F20.8 will all be blank as these trucks
require fork home and 305 mm (12 in) height switches.
Press the right arrow. Use the up and down arrows to
select Disable or Enable. Press enter to confirm selec-
tion. Menu will return to F20.4. Press the down arrow to
continue.
F20.5 Tilt Position Assist; Use this menu item, if the
truck is so equipped, to enable tilt position assist, allow-
ing the fork tilt to stop automatically at the horizontal
position. F3.11 must be enabled. Press the right arrow.
Use the up and down arrows to select Disable or En-
able. Press enter to confirm selection. Menu will return
to F20.5. Press the down arrow to continue.
F20.6 Startup Interlock; This menu item is only avail-
able if F20.4 and F20.7 are both disabled. Used in con-
junction with the override switch (ORS), wired normally
open to ACCESS 4 CA411-21, locks operation of truck
and displaying "Invalid" unless vehicle is keyed up
while holding ORS closed. Press the right arrow. Use
the up and down arrows to select Disable or Enable.
Press enter to confirm selection. Menu will return to
F20.6. Press the down arrow to continue.
F20.7 Zone Switch; This menu item is available only if
F20.4 and F20.8 are both disabled. Press the right ar-
row. Use the up and down arrows to select Disable or
Enable. Press enter to confirm selection. Menu will re-
turn to F20.7. Press the down arrow to continue.
F20.8 Remote Raise/Lower; This menu item is only
available if F20.4 and F20.7 are both disabled. When
enabled, allows operator to remotely raise and lower
forks at reduced speeds by use of available option con-
trol module. All multi-task control commands are
locked out when user enables Remote Raise/Lower.
Press the right arrow. Use the up and down arrows to
select Disable or Enable. Press enter to confirm selec-
tion. Menu will return to F20.8. Press the down arrow to
continue.
Crown 2008 PF17429-73
ELECTRICAL
ACCESS 1 2 3 Menus
Hours
The Hours Menu descriptions are shown on the follow-
ing pages. Hour meters are viewed only in the Operator
Message Mode (as configured) and in Service Level 2
mode. Adjustment of PM Timer meters must be com-
pleted in Service Level 3 mode.
Hours Access
With truck ON, navigate to the Service Menu by press-
ing the down arrow button. At the Service menu, press
the right arrow to enter Level 2. Press the right arrow
again to enter the user code. Use the up and down ar-
row buttons to scroll to the first digit. Press the right
arrow to advance to the next digit. Once all numbers in
the user code have been entered, press enter. Using
the down arrow, navigate to the Features Menu and
then press the right arrow. The message displayed will
be H1 Truck Runtime1 = ___ Hr.
If Level 3 is desired, press the down arrow from Level
2 on the display. Press the right arrow again to enter
user code. Use the up and down arrows to scroll to the
first digit. Press the right arrow to advance to the next
digit. Continue until the last digit has been entered.
Press enter to accept the user code.
Within the submenus, the hour meter number will ap-
pear first and then text will display and scroll if neces-
sary. This will repeat. To stop the scroll and advance
the display to the meter value only, press the right ar-
row. To advance to the next meter, press the down ar-
row.
H1 Truck Runtime1 = ___ Hr; The H1 hour meter runs
when the key switch is ON and the operator is in the
seat. H1 resides in ACCESS 1. If ACCESS 1 is re-
placed, H1 can be increased only. Press the down ar-
row.
H2 Truck Runtime2 = ___ Hr; The H2 hour meter runs
when the key switch is ON and the operator is in the
seat. H2 incorporates a programmable timeout which
will continue to increment for the timeout period after
the operator has exited the seat. H2 resides in
ACCESS 1. If ACCESS 1 is replaced, H2 can be in-
creased only. Press the down arrow.
H3 Odometer = ___ km/mile; View total accumulated
truck travel distance in kilometers if F2 = Enable or
miles if F2 = Disable. Press the down arrow.
H4 Traction Motor = ___ Hr; View total accumulated
traction motor (M1) hours. Press the down arrow.
H5 Lift Motor 1 = ___ Hr; View total accumulated hy-
draulic pump motor (M2) hours. Press the down arrow.
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ELECTRICAL
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H6 Lift Motor 2 = ___ Hr; This menu item is available
on 36 V DC Hydraulic trucks only. View total accumu-
lated DC hydraulic pump motor (M3) hours. Press the
down arrow.
H7 Steer Motor = ___ Hr; This menu item is available
on Electronic Power Steering trucks only. View total ac-
cumulated steer motor (M4) hours. Press the down ar-
row.
H8 ACCESS 1 = ___ Hr; Total accumulated
ACCESS 1 display control module hours. Press the
down arrow.
H9 ACCESS 2 = ___ Hr; Total accumulated
ACCESS 2 hydraulic control module hours. Press the
down arrow.
H10 ACCESS 3 = ___ Hr; Total accumulated
ACCESS 3 traction control module hours. Press the
down arrow.
H11 ACCESS 4 = ___ Hr; Total accumulated
ACCESS 4 vehicle control module hours. Press the
down arrow.
H12 ACCESS 5 = ___ Hr; This menu item is available
on Electronic Power Steering trucks only. Total accu-
mulated ACCESS 5 steer control module hours. Press
the down arrow.
H14 PM Timer = ___; This menu item is only available
in Service Level 3. Press the right arrow to enter val-
ues. Use the up and down arrows to scroll through sub-
menus.
H14.1 Tag = ___; The tag setting indicates which hour
meter will be monitored for planned maintenance inter-
vals. It can be tied to any of the hour meters, H1
through H13. Press the right arrow. Use the up and
down arrows to select the desired meter. Press enter to
confirm selection.
H14.2 Interval = ___; This setting indicates the interval
between alerts. Press the right arrow. Use the up and
down arrows to change the value. Value can be set
from one hour up to 65,535 hours. Example: Interval =
250, when the monitored hour meter increases 250
hours from the current reading an alert will be given to
the operator. Press enter to confirm selection.
Events
The Events Menu allows access to view logged event
codes on ACCESS 1. Descriptions are shown on the
following pages.
M4.3-1457-074
264
Key truck ON. Navigate to the Service Menu by press-
ing the down arrow. At the Service Menu, press the
right arrow to enter Level 2. Press the right arrow again
to enter USER CODE. Use the up and down arrows to
scroll to the first digit. Press the right arrow to advance
to the next digit. Continue step four until the last digit
has been entered. Press enter to accept the user code.
E1 Chron History - Press the right arrow to view a
chronological listing of the last 16 events beginning
with the most recent event logged. Use the up and
down arrows to scroll through the events. Use the right
arrow for more information on each event.
E1.1 Last; Press the right arrow to "Code = ___" to
display the event code. Press the down arrow to view
the hour meter reading "Hour = ___ Hr" when the event
was logged. Press the down arrow again to view the
battery state of charge, "SOC = ___ %" when the event
was logged. Press the left arrow to return to E1.1, then
press the down arrow to continue.
E1.2 Last -1 through E1.16 Last -15; These event
codes follow the same pattern as E1.1, with each code
going further into the chronological history. Follow the
instructions given in E1.1 to view the event code, the
hour meter reading and the state of battery charge
when the event occurred. Press the left arrow to return
to E1.
E2 Accum History - Press the right arrow to view the
number of times a specific event has occurred. Use the
up and down arrows to scroll through the events.
Event ___ Occurrences =; Use the up and down ar-
rows to scroll through the accumulated events. Press
the right arrow to view the number of times that event
has occurred. Press the left arrow to return to E2.
E3 Clear History - Press the right arrow to view the
clear logged event history menu. Use the up and down
arrows to scroll through submenus.
E3.1 Clear Chronological; Press the right arrow to
clear the chronological event code log history (E1). Use
the up and down arrows to select "Sure?Y" and press
enter to confirm. Menu will return to E3.1. Press the
down arrow to continue.
E3.2 Clear All; Press the right arrow to clear all stored
event history. Use the up and down arrows to select
"Sure?Y" and press enter to confirm. Menu will return
to E3.2. Press the left arrow twice to return to Events.
Crown 2008 PF17429-74

Performance
The Performance Menus determine adjustable ranges
for several truck performance items. Verification of
proper features settings is recommended prior to set-
ting up performance levels.
P1, P2 and P3: Select from three performance levels
when in the operator mode. These settings affect for-
ward and reverse travel speed and acceleration rate.
Refer to F10 User Performance in the Features Menu
to enable or disable user performance. The operator
will not be able to change the performance level if a
performance level is assigned to user code.
Settings for each performance level can be higher,
lower or the same as the setting under any other per-
formance level. For example, traction speeds, forward
and reverse, can be the same for all performance lev-
els and the acceleration rate can be different for all per-
formance levels.
Performance Access
Key truck ON. Navigate to the Service Menu by press-
ing the down arrow. At the Service Menu, press the
right arrow to enter Level 2. Press the right arrow again
to enter user code. Use the up and down arrows to
scroll to the first digit. Press the right arrow to advance
to the next digit. Continue step four until the last digit
has been entered. Press enter to accept the user code.
Use the down arrow to navigate to the Performance
Menu, then press the right arrow. The message dis-
played will be P1 Setup P1. The setup structure is iden-
tical for each of the three performance levels. Use the
up and down arrows to select the desired performance
level to be viewed or modified.
P1 Setup P1 - Enter the parameters for the P1 level in
this submenu. Press the right arrow to view or modify
the current P1 settings.
P2 Setup P2 - User Performance (F10) or User Code
(F11) features must be enabled to view or modify this
menu item. Enter the parameters for the P1 level in this
submenu. Press the right arrow to view or modify the
current P1 settings.
P3 Setup P3 - User Performance (F10) or User Code
(F11) features must be enabled to view or modify this
menu item. Enter the parameters for the P1 level in this
submenu. Press the right arrow to view or modify the
current P1 settings.
Crown 2008 PF17429-75
ELECTRICAL
ACCESS 1 2 3 Menus
PX.1 Travel Acceleration = ___; Press the right arrow
to view the travel acceleration setting. PX.1determines
the acceleration rate (time for truck to go from stop to
top speed). Range is 1 for the longest acceleration time
to 9 for the shortest acceleration time. Default setting is
9. Use the up and down arrow to change the value.
Press enter to confirm selection. The menu will return
to PX.1. Press the down arrow to continue.
PX.2 Travel Speeds; Press the right arrow to view or
modify the travel speed setup submenus. These
speeds indicate the maximum traction speed which the
truck is permitted to travel under specific conditions
(i.e. loaded or empty, forward or reverse). Values are
displayed in kilometers per hour if F2 = Enable or in
miles per hour if F2 = Disable. Use the up and down
arrows to select desired submenu.
PX.2.1 Empty Forward = ___ kph/mph; Press the
right arrow to view or modify the maximum forks empty
forward (forks first) traction speed. Use the up and
down arrows to select the desired speed. Adjustable
range: 1.61 km/h (1.0 mph) to maximum allowable ac-
cording to F3.1 and F3.3 settings. Press enter to con-
firm selection.
PX.2.2 Empty Reverse = ___ kph/mph; Press the
right arrow to view or modify the maximum forks empty
reverse (power unit first) traction speed. Use the up
and down arrows to select the desired speed. Adjust-
able range: 1.61 km/h (1.0 mph) to maximum allow-
able according to F3.1 and F3.3 setting. Press enter to
confirm selection.
PX.2.3 Loaded Forward = kph/mph; Press the right
arrow to view or modify the maximum forks loaded
(Px.3 weight) forward (forks first) traction speed. Use
the up and down arrows to select the desired speed.
Adjustable range: 1.61 km/h (1.0 mph) to maximum al-
lowable according to F3.1 and F3.3 setting. Press enter
to confirm selection. Menu will return to PX2. Press the
down arrow to continue.
PX.2.4 Loaded Reverse = ___ kph/mph; Press the
right arrow to view or modify the maximum forks loaded
(Px.3 weight) reverse (power unit first) traction speed.
Use the up and down arrows to select the desired
speed. Adjustable range: 1.61 km/h (1.0 mph) to max-
imum allowable according to F3.1 and F3.3 setting.
Press enter to confirm selection.
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ELECTRICAL
ACCESS 1 2 3 Menus
PX.3 Load Weight = ___ kg/lbs; This is the weight to
be used as loaded for Px.2.3 and Px.2.4 travel speed
limit. Press the right arrow to view or modify the load
weight performance setting. Use the up and down ar-
rows to select the desired weight in kilograms if F2=
Enable or pounds if F2 = Disable. The minimum weight
in P1 is kg 227 kg (500 lb), for P2 and P3 454 kg
(1000 lb). F3.3 determines the maximum weight. Press
enter to confirm selection. The menu will return to
PX.3. Press the down arrow to continue.
PX.4 Raise Speed = ___; Press the right arrow to view
or modify the raise speed. Use the up and down arrows
to select the desired speed. Range is 1 for the slowest
raise speed to 9 for the fastest raise speed. Press enter
to confirm selection. The menu will return to PX.4.
Press the down arrow to continue.
PX.5 Lower Speed = ___; Press the right arrow to
view or modify the lower speed. Use the up and down
arrows to select the desired speed. Range is 1 for the
slowest lower speed to 9 for the fastest lower speed.
Press enter to confirm selection. The menu will return
to PX.5. Press the down arrow to continue.
P4 BDI = ___; Press the right arrow to view or modify
battery discharge indication (Bdi). Changing this set-
ting will affect the battery discharge lift lockout level,
P6 Drive Brake = ___; Press the right arrow to view or
modify the traction motor brake's braking effort. Use
the up and down arrows to select the desired value.
Range is 1 (least braking power) to 9 (greatest braking
power). Factory default is 7. Press enter to confirm se-
lection. The menu will return to P6. Press the down ar-
row to continue.
M4.3-1457-076
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which disables the lift circuit when the battery is dis-
charged. Use the up and down arrows to select the de-
sired value. Range is 1, which allows the battery to go
into deeper discharge prior to lift lockout to 9, which
disables the lift function earlier in the battery discharge
cycle. Factory default is 5. Press enter to confirm selec-
tion. The menu will return to P4. Press the down arrow
to continue.
NOTE
If this setting is set too low, an event code indicating
low battery voltage may result.
P5 Plug = ___: Press the right arrow to view or modify
the plugging distance setting. This feature allows the
operator to control the amount of plugging distance
with the multi-task control handle position. The longest
plugging distance occurs with the multi-task control
handle near the neutral position and P5 is 1. The short-
est plugging distance occurs with the multi-task control
handle is at full command position and P5 is 9. Factory
default is 9. Use the up and down arrows to select the
desired value. Press enter to confirm selection. The
menu will return to P5. Press the down arrow to con-
tinue.
Figure 9016
Crown 2008 PF17429-76

P7 Caster Brake = ___; This menu is available for 48"
power unit trucks only. Press the right arrow to view or
modify the caster brake's braking effort. Use the up and
down arrows to select the desired value. Range is 1
(least braking power) to 9 (greatest braking power).
Factory default is 6. Press enter to confirm selection.
The menu will return to P7. Press the down arrow to
continue.
P8 Coast = ___; Press the right arrow to view or modify
the coast setting. This feature controls the amount of
Crown 2008 PF17429-77
ELECTRICAL
ACCESS 1 2 3 Menus
regenerative braking current applied to the traction mo-
tor when the operator returns the multi-task control
handle to neutral while the truck is in motion. The
higher the setting, the lower the amount of regenerative
braking current applied to the traction motor. Range is
1 (least braking power) to 9 (greatest braking power).
Factory default is 9. Press enter to confirm selection.
The menu will return to P8. Press the down arrow to
continue.
Figure 9017
M4.3-1457-077
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ELECTRICAL
ACCESS 1 2 3 Menus
P9 Accy Speed < FLS = ___; Press the right arrow to
view or modify the accessory speed when the forks are
below free lift. Use the up and down arrows to select
the desired value. Range is 1 (least speed) to 9 (great-
est speed). Factory default is 9. Press enter to confirm
selection. The menu will return to P9. Press the down
arrow to continue.
P10 Accy Speed > FLS = ___; Press the right arrow to
view or modify the accessory speed when the forks are
above free lift. Use the up and down arrows to select
the desired value. Range is 1 (least speed) to 9 (great-
est speed). Factory default is 7. Press enter to confirm
selection. The menu will return to P10. Press the down
arrow to continue.
P11 Accy > 270 = ___; Press the right arrow to view or
modify the accessory speed when the forks are above
69 mm (270 in). Use the up and down arrows to select
the desired value. Range is 1 (least speed) to 9 (great-
est speed). Factory default is 7. Press enter to confirm
selection. The menu will return to P11. Press the down
arrow to continue.
P14.1 Accel = ___; Press the right arrow to view or
modify the accessory ramp acceleration. Use the up
and down arrows to select the desired value. Range is
1 (less reactive) to 9 (most reactive). Factory default is
7. Press enter to confirm selection. Menu will return to
P14.1. Press the down arrow to continue.
M4.3-1457-078
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P12 Travel Speed > FLS = ___ kph/mph; Press the
right arrow to view or modify the maximum travel speed
when forks are above free lift. Use the up and down
arrows to select the desired speed in kilometers per
hour if F2 = Enable or miles if F2 = Disable. The maxi-
mum speed and factory default is 4.83 km/h (3.0 mph).
Press enter to confirm selection. Menu will return to
P12. Press the down arrow to continue.
P13 Travel Speed > 270 = ___ kph/mph; Press the
right arrow to view or modify the maximum travel speed
when forks are above 69 mm (270 in). Use the up and
down arrows to select the desired speed in kilometers
per hour if F2 = Enable or miles if F2 = Disable. The
maximum speed and factory default is 2.41 km/h
(1.5 mph). Press enter to confirm selection. Menu will
return to P13. Press the down arrow to continue.
P14 Accy Ramp; Press the right arrow to view the ac-
cessory ramp submenus. These adjustments affect the
ramp time of the accessory valve. Increasing this set-
ting numerically makes the accessory hydraulic func-
tions more reactive.
Figure 8832
P14.2 Decel = ___; Press the right arrow to view or
modify the accessory ramp deceleration. Use the up
and down arrows to select the desired value. Range is
1 (less reactive) to 9 (most reactive). Factory default is
7. Press enter to confirm selection. Menu will return to
P14.2. Press the left arrow to return to P14, then the
down arrow to continue.
P15 Hoist Ramp; Press the right arrow to view the
hoist ramp submenus. These adjustments affect the
ramp time of the hoist valve. Increasing this setting nu-
merically makes the hoist hydraulic functions more re-
active.
Crown 2008 PF17429-78

P15.1 Raise Accel = ___; Press the right arrow to view
or modify the raise ramp acceleration. Use the up and
down arrows to select the desired value. Range is 1
(less reactive) to 9 (most reactive). Factory default is 7.
Press enter to confirm selection. Menu will return to
P15.1. Press the down arrow to continue.
P15.2 Raise Decel = ___; Press the right arrow to view
or modify the raise ramp deceleration. Use the up and
down arrows to select the desired value. Range is 1
(less reactive) to 9 (most reactive). Factory default is 7.
Press enter to confirm selection. Menu will return to
P15.2. Press the down arrow to continue.
P15.3 Lower Accel = ___; Press the right arrow to
view or modify the lower ramp acceleration. Use the up
and down arrows to select the desired value. Range is
1 (less reactive) to 9 (most reactive). Factory default is
7. Press enter to confirm selection. Menu will return to
P15.3. Press the down arrow to continue.
P16.1 P16.2
Customer
Trigger Type Fork Home
“A” FLS ENABLE > 1361 kg
“B” HTS1 @ 8 in DISABLE Empty Forks
P16.1 Trigger; Press the right arrow to enter Trigger
submenus.
P16.1.1 Type = ___; Press the right arrow to view or
modify the trigger type to be used to initiate speed cut-
back. Use the up and down to select desired trigger.
Choices are as follows: 0 = Height, 1 = FLS, 2 =
HGTRS2, 3 = HTS1, 4 = HTS2, 5 = LMS. Factory de-
fault is 0. Press enter to confirm selection. Menu will
return to P16.1.1. Press the down arrow to continue.
P16.1.2 Height = ___ cm/in; This menu item is avail-
able only If P16.6.1 = 0 (Height). Press the right arrow.
Use the up and down arrows to select the desired
speed cutback height in centimeters if F2 = Enable or
inches if F2 = Disable. Press enter to confirm selection.
Menu will return to P16.1.2. Press the left arrow to re-
turn to P16.1. Press the down arrow to continue.
P16.2 Fork Home = ___; Press the right arrow to view
or modify whether the fork home position setting ini-
tiates cutback. Use the up and down arrows to select
desired setting. 0 = Enable, 1 = Enable. Factory default
is 0 (enabled). Press enter to confirm selection. Menu
will return to P16.2. Press the down arrow to continue.
Crown 2008 PF17429-79
ELECTRICAL
ACCESS 1 2 3 Menus
P15.4 Lower Decel = ___; Press the right arrow to
view or modify the lower ramp deceleration. Use the up
and down arrows to select the desired value. Range is
1 (less reactive) to 9 (most reactive). Factory default is
6. Press enter to confirm selection. Menu will return to
P15.4. Press the left arrow to return to P15. Press the
down arrow to continue.
P16 Speed Cutback; Available only if F20.4 = En-
abled. Speed cutback allows the truck's travel speed to
be optimized based on fork position and load weight.
Press the right arrow to enter the speed cutback sub-
menus.
Examples: Customer "A" requires that operators do not
travel with loads greater than 3000 lb above free lift
height or travel with loads greater than 3000 lb with
forks extended at any height. Customer "B" limits oper-
ator travel speeds to 2.0 mph when traveling empty
with forks elevated more than 8 in from the floor. P16
P16.3 Weight P16.4 Cutback Speed
kg lb km/h mph
> 3000 0.0 0.0
Empty Forks 3.2 2.0
P16.3 Weight = ___; Press the right arrow to view or
modify the weight value that initiates speed cutback.
Values are as follows: 0 = Always On, 1 = Empty Forks,
2 = >227 kg (500 lb), 3 = >454 kg (1000 lb), 4 =
>680 kg (1500 lb), 5 = >907 kg (2000 lb), 6 = >1134 kg
(2500 lb), 7 = >1361 kg (3000 lb), 8 = >1588 kg
(3500 lb), 9 = >1814 kg (4000 lb). Factory default is 0
(always on).
P16.4 Cutback Speed = ___kph/mph; The speed cut-
back range is adjustable from 0 km/h (0 mph) to the
maximum forward speed as defined by the PX.2 set-
ting. In addition, F20.4 must be enabled. Use the up
and down arrows to adjust the cutback speed in kilo-
meters per hour if F2 = Disable or miles per hour if F2
= Enable. Press enter to confirm selection. Menu will
return to P16.4. Press the left arrow to return to P16,
then press the down arrow to continue.
P99 Load Factory Defaults; Press the right arrow to
enter submenu. Use the up and down arrows to select
"Sure?Y" to load factory settings or "Sure?N" to con-
tinue without loading factory settings. Press enter to
confirm selection. The menu will return to P99; press
the left arrow to return to the Performance menu.
M4.3-1457-079
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ELECTRICAL
ACCESS 1 2 3 Menus
Utilities
Utilities are viewed only from Service Level 2 and Level
3 menus and are not available in the operator message
mode.
Utilities Access
Key truck ON. Navigate to the Service Menu by press-
ing the down arrow. At the Service Menu, press the
right arrow to enter Level 2. Press the right arrow again
to enter user code. Use the up and down arrows to
scroll to the first digit. Press the right arrow to advance
to the next digit. Continue step four until the last digit
has been entered. Press the enter/return to accept the
user code. Use the down arrow to navigate to the Utili-
ties Menu, then press the right arrow. The message
displayed will be U1 Part Numbers.
U1 Part Numbers - Press the right arrow to view mod-
ule and software part numbers. Use the up and down
arrows to scroll through submenus.
U1.1 Vehicle PN; Use the up and down arrows to scroll
through submenus to view truck software part number.
U1.2 ACCESS 1; Press the right arrow to view the
module and software part numbers for ACCESS 1 dis-
play module.
U1.2.1 Module PN = ___; Press the right arrow to view
the ACCESS 1 module part number. Press the left ar-
row to return to U1.2.1, then press the down arrow to
continue.
U1.2.2 Software PN = ___; Press the right arrow to
view the ACCESS 1 software part number. Press the
left arrow twice to return to U1.2, then press the down
arrow to continue.
U1.3 ACCESS 2; Press the right arrow to view the
module and software part numbers for ACCESS 2 hy-
draulic control module.
U1.3.1 Module PN = ___; Press the right arrow to view
the ACCESS 2 module part number. Press the left ar-
row to return to U1.3.1, then press the down arrow to
continue.
U1.3.2 Software PN = ___; Press the right arrow to
view the ACCESS 2 software part number. Press the
left arrow twice to return to U1.3, then press the down
arrow to continue.
U1.4 ACCESS 3; Press the right arrow to view the
module and software part numbers for ACCESS 3 trac-
tion control module.
M4.3-1457-080
270
U1.4.1 Module PN = ___; Press the right arrow to view
the ACCESS 3 module part number. Press the left ar-
row to return to U1.4.1, then press the down arrow to
continue.
U1.4.2 Software PN = ___; Press the right arrow to
view the ACCESS 3 software part number. Press the
left arrow twice to return to U1.4, then press the down
arrow to continue.
U1.5 ACCESS 4; Press the right arrow to view the
module and software part numbers for ACCESS 4 ve-
hicle control module.
U1.5.1 Module PN = ___; Press the right arrow to view
the ACCESS 4 module part number. Press the left ar-
row to return to U1.5.1, then press the down arrow to
continue.
U1.5.2 Software PN = ___; Press the right arrow to
view the ACCESS 4 software part number. Press the
left arrow twice to return to U1.5, then press the down
arrow to continue.
U1.6 ACCESS 5; Press the right arrow to view the
module and software part numbers for ACCESS 5
steer control module.
U1.6.1 Module PN = ___; Press the right arrow to view
the ACCESS 5 module part number. Press the left ar-
row to return to U1.6.1, then press the down arrow to
continue.
U1.6.2 Software PN = ___; Press the right arrow to
view the ACCESS 5 software part number. Press the
left arrow twice to return to U1.6, then press the down
arrow to continue.
U2 Tow Mode; Press the right arrow to activate the
truck tow mode. Use the up and down arrows to select
Activate Two Mode? "Y" to release the brakes for tow-
ing. Press enter to confirm selection. In order for
brakes to be released, operator must remain on truck
with both feet in place to activate the operator presence
switches. If either foot is removed, brakes will be ap-
plied. Refer to the Control of Hazardous Energy section
for information on proper towing procedures. Re-key is
required to remove tow mode.
U3 Truck Lockout; Press the right arrow to view truck
lockout submenus.
U3.1 Truck Lockout = ___; Press the right arrow. Use
the up and down arrows to select Disable or Enable.
Press enter to confirm selection. Menu will return to U3.
Press the left arrow to return to Utilities.
Crown 2008 PF17429-80
 ELECTRICAL
Capacity Data Monitor

Capacity Data Monitor • The truck's Capacity Plate provides information

concerning truck capacities.
The Capacity Data Monitor (CDM) requires ACCESS 1
to be an Enhanced Display with CDM. Further, it re-
quires a truck equipped with a hydraulic pressure
transducer (LS), Height Sensor (ECR2) and Capacity
Plate information correctly entered in the capacity (F6)
portion of the Features Menu (Refer to ACCESS 123®
Menus section).

• CDM, located on ACCESS 1, provides the visual

indicators to the operator. Refer to Figure 21848.

• LS, located in the main manifold block, provides a

signal to the ACCESS 123 system to determine
Capacity Data Monitor (CDM)
load weight.
Figure 21860
• ECR2 provides information to the ACCESS 123
system to determine actual lift height. Refer to
Height Sensor section for further information.

Figure 21848

1 Maximum Lift Height for Load 4 Forks Above Collapsed Height

2 Corresponds to Data Plate Icons 5 Forks Below Collapsed Height
3 Actual Fork Height 6 Operator Alert
7 Alarm (sounding)

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ELECTRICAL
Capacity Data Monitor

Data input from the monitoring devices are processed

by the ACCESS 123 system and the CDM displays the
results. Displays observed for various speed, load and
height conditions are shown as follows.

Figure 21851

• Fork height below collapsed height

• Load weight and load center limits recommended

Figure 21849 lift height

• Power up self test

• Audible alarm continuous (self test is approxi-

mately 2 seconds)

Figure 21852

• Fork height above collapsed height

• Load weight and load center allows lift to full height

Figure 21850
• Traction speed less than creep speed 0.9 km/h
• Fork height below collapsed height (1.5 mph)

• Load weight and load center allows lift to full height

M4.3-1457-201 Crown 2009 PF17590-2

272
 ELECTRICAL
Capacity Data Monitor

Figure 21853 Figure 21855

• Fork height above collapsed height • Fork height above collapsed height

• Load weight and load center allows lift to full height
• Traction speed equal to or greater than creep
speed 0.9 km/h (1.5 mph)
• Load weight and load center limits recommended
lift height
• Traction speed equal to or greater than creep
speed 0.9 km/h (1.5 mph)

CHECK LOAD
Figure 21854
Figure 21856
• Fork height above collapsed height
• Fork height below collapsed height
• Load weight and load center limits recommended
lift height • Over capacity load for truck, based on 610 mm
(24 in) load center
• Traction speed less than creep speed 0.9 km/h
(1.5 mph)

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ELECTRICAL
Capacity Data Monitor

CHECK LOAD

Figure 21857

• Fork height above collapsed height

• Over capacity load for truck, based on 610 mm

(24 in) load center

• Traction speed less than creep speed 0.9 km/h

(1.5 mph)

CHECK LOAD

Figure 21858

• Fork height above collapsed height

• Over capacity load for truck, based on 610 mm

(24 in) load center

• Traction speed equal to or greater than creep

speed 0.9 km/h (1.5 mph)

M4.3-1457-203 Crown 2009 PF17590-4

274

Camera Setup
The camera system consists of a 12 Vdc camera mod-
ule with a heater capable of operating in -40 - 85° C
(-40 - 185° F) temperatures, as well as a 177.8 mm
(7 in) color LCD monitor. This section describes basic
monitor operation, navigation and standard setup pro-
cedures.
Keyboard Operation
Figure 22802
The keyboard on the monitor consists of eight buttons
that facilitate navigation through the various setup
menus. The following is a description of each button
and its function.
1. Camera Selection
Press the camera selection button once. The camera
LED will blink, indicating the manual camera override is
active. Use the minus (6) and plus (7) buttons to select
the camera. You can select a different camera by
switching off this function by pressing the plus and mi-
nus buttons.
Crown 2009 PF17774-1
ELECTRICAL
Camera Setup
2. Auto (R)LCD Backlight Control/Day/Night Settings
Press this button to switch between the ABC mode, the
(R)LCD backlight day and the (R)LCD backlight night
settings. The ABC mode controls the backlight settings
between the minimum settings (which are adjustable,
see the service menu) and 100%, depending on the
amount of available ambient light. The day and night
modes' brightness settings can be manually adjusted
by pressing the minus (6) or plus (7) buttons (the set-
tings will be saved). This setting is not camera specific
and will therefore function on all cameras.
3. Contrast
Press the contrast button once to enter the contrast ad-
justment mode. Use the minus (6) and plus (7) buttons
to select the image contrast.
4. Brightness
Press the brightness button once to enter the bright-
ness adjustment mode. Use the minus (6) and plus (7)
buttons to select the image brightness.
3. and 4. Saturation
Press the contrast button (3) and the brightness button
(4) at the same time to enter the saturation adjustment
mode. Use the minus (6) and plus (7) buttons to select
the image saturation.
NOTE
The following buttons are used to scroll through the
various setup menus.
5. Option
Press the option button to return to the previous menu.
6. Selection/Setting -
Press the selection/setting - button to go to the next
menu option.
7. Selection/Setting +
Press the selection/setting + button to go to the previ-
ous menu option.
8. Enter
Press the enter button to select or activate the high-
lighted option.
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ELECTRICAL
Camera Setup

Standby Mode Horizontal Bars

The horizontal bars should be turned on and should be
NOTE adjusted, which can be accomplished by performing
The blue wire should not be connected to +BV during the following procedures.
this procedure. Otherwise, it will not be possible to en- 1. Open the service menu. To open the service
gage standby. This can be accomplished by raising the menu, press the minus (6), plus (7) and camera
mast above staging. selection buttons (1) at the same time. Refer to Fig-
The monitor should already come in standby mode. If it ure 22804.
is not, perform the following procedures to put the mon-
itor in standby mode.
1. When the monitor is switched ON, press the enter
button (8) on the keypad. This will bring up a menu
where standby is already highlighted. Refer to Fig-
ure 22803.

Figure 22804

2. Use the option (5), minus (6), plus (7) and enter (8)
buttons to scroll through the service menu.
3. Press the enter button (8) to activate the camera
settings menu. When entering the menu, use the
minus (6) and plus (7) buttons to select the camera
Figure 22803 (C1) to configure and press the enter (8) button.
The yellow cursor will jump to the list of items. Use
NOTE the minus and plus buttons to select the item to ad-
If the standby menu cannot be toggled, ensure the just, and press the enter button. If the selection op-
forks are above staging. If the standby menu still can- tion is ON/OFF, it will toggle between on (repre-
not be toggled, go into the keyboard menu and ensure sented by a large dot) and off (represented by a
it is not locked out (represented by a large dot instead small dot). If the option is a numeric value, it is pos-
of a small one). sible to change the value with the minus and plus
buttons. Press the enter button to store the new
2. Press the enter button (8) a second time and the setting. Refer to Figure 22805.
monitor will go into standby. A black screen will
now be shown. When the blue wire is connected to
BNEG (above staging), the monitor will be acti-
vated and the camera picture will be shown on the
screen. When the blue wire is either disconnected
(open) or connected to +BV (below staging), the
monitor will go back to standby and show a black
screen again.

Figure 22805

M4.3-1457-501 Crown 2009 PF17774-2

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 ELECTRICAL
Camera Setup

4. Scroll to the horizontal marker option. Enable this

option to switch the marker on. The marker is dis- Menu • Do not set.
played as a horizontal green line.
5. Scroll to the marker position option. This option ad-
Camera Switch • Set this option so camera
selection cannot be toggled.
justs the horizontal position of the marker. 0 is the
top of the screen, 100 is the bottom of the screen. Camera Setting • Set this option so brightness
Adjust the marker with the minus (6) and plus (7) cannot be changed, etc.
buttons until it hits the tip of the forks with the forks
extended and level. Press the option button (5) to
Standby • Set this option so the operator
cannot get the camera out of
return to the previous menu. standby below staging, thus
having the camera on.
Locking the Keyboard
1. In the camera settings menu, scroll to the system Language and Default Settings
settings menu and press the enter button (8).
When entering the system settings menu, use the Language
minus (6) and plus (7) buttons to select the key-
board to configure and press the enter button. The This option under the system setting menu opens the
yellow cursor will jump to the list of items. language selection menu. The selected language will
Scroll down to keyboard and press the enter but- be used for all OSD (on screen display) menus. The
ton. This will bring up the keyboard menu. Press OSD menus are available in English, Dutch, German,
the enter button to get into the keyboard lock French, Czech, Hungarian, Italian, Polish, Portuguese,
menu. Refer to Figure 22806. Spanish, Turkish, Swedish, Finnish, Danish and Nor-
wegian. Refer to Figure 22807.

Figure 22806
Figure 22807
2. In the keyboard lock menu, the following options
can be toggled ON (represented by a large dot)
and OFF (represented by a small dot).

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ELECTRICAL
Camera Setup

NOTE
All user settings will be lost when the factory defaults
are reset.

Default Settings
This option under the system setting menu opens the
default settings menu. If the restore defaults option is
selected, the factory settings will be reset. The restore
defaults option can be used to get the service techni-
cian back to a known state. Refer to Figure 22808.

Figure 22808

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AC Traction Drive
Figure 21861
Basics of System Operation
The Traction Control Module (ACCESS 3) applies a
variable frequency current and pulse width modulated
three phase AC voltage to the motor stator to generate
a rotating magnetic field. The rotating magnetic field in-
duces an opposing magnetic field in the rotor which
causes the rotor to turn. Using this technology elimi-
nates the need for motor brushes as well as forward
and reversing contactors and the associated mainte-
nance. ACCESS 3 contains the power circuitry for con-
verting the DC input to three phase AC output and con-
trols the Pulse Width Modulation (PWM) of the voltage
and the frequency of the resultant current waveform.
The resulting output is shown (single phase shown).
Figure 21862
1 Positive Battery Volts
2 1/2 of Battery Volts
3 Current Waveform
4 Voltage Modulation
Crown 2009 PF17694-1
ELECTRICAL
AC Traction Drive
Each phase of the output is 120 degrees out of phase
as shown.
Figure 21863
Each phase is applied to separate windings in the mo-
tor stator, resulting in the rotating magnetic field which
causes rotation of the rotor. ACCESS 3 manages the
speed regulation and various system inputs and out-
puts.
Inherent to the design of AC motors is generated volt-
age when using motor braking. Without the need for
additional contactors or resistance, this voltage is ap-
plied to the battery to extend the usable charge avail-
able.
Motor torque is variable, making closed loop speed
regulation possible. This maintains vehicle speed,
within the limits of the motor and drive system, as de-
termined by the speed request. The Traction Encoder
(ECR1) mounted on top of the Traction Motor (M1) pro-
vides a feedback signal to ACCESS 3 for control of the
AC power convertor. Speed feedback is also provided
to ACCESS 3 for speed regulation.
The ACCESS 123® system instantly analyzes informa-
tion received from ECR1, RPS1 and the accelerometer
in ACCESS 4 to reduce tire spin and provide maximum
available traction.
Control Circuit Operation
The control circuitry of the ACCESS 3 module is soft-
ware driven with the parameters set for the system in
the Features and Performance menus. Refer to
ACCESS 123 Menus section of manual for further set
up information.
M4.3-1457-600
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ELECTRICAL
AC Traction Drive

Power Circuit Operation
ACCESS 3 provides signals to the inputs of the power
transistors to switch battery voltage on and off to pro-
vide a pulse width modulated voltage output and con-
sequently the sinusoidal current waveform. The identi-
cal inputs occur on the U, V and W inputs spaced 120
degrees aparat for the three phase output required.
The upper bank of transistors produces the positive
pulses and the lower bank of transistors produce the
negative pulses.

Figure 21864

When the motor is acting as a generator, the combina-

tion of diodes and transistors convert the three phase
AC current to DC current that returns energy to the bat-
tery.

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 ELECTRICAL
Contactor

Contactor Contacts
110613-003 and 110613-008 • In normal operation, the contacts will become
blackened, discolored, and roughened. This will
not interfere with proper operation and cleaning is
not necessary.

• The contacts should be replaced before the silver

contact facing is completely eroded through to the
backing material. The silver contact facing may
transfer to either the moving or stationary contact
and cause buildup on one contact. This can be ex-
pected under certain conditions and does not re-
quire contact dressing or filing.

• It is recommended that contacts always be re-

placed in mating pairs.

Coil
The coil is nominally rated at 24 ohms. To check the
coil:

• Remove all electrical connections.

Figure 10554-01
• Resistance reading of the coil should be between
The purpose of this information is to instruct the techni- 16 and 30 ohms.
cian on proper care and maintenance to obtain satis-
factory service from these devices. Crown has tested
• If reading does not fall within the limits, replace coil.
and applied these contactors according to the require-
ments of our vehicle. No modifications or changes
should be made in the layout, physical arrangement or
electrical connections without permission from Crown.

CAUTION
Before any inspection, adjustments, servicing, parts re-
placement or any other act is performed requiring
physical contact with the electrical working compo-
nents or wiring of these contactors, disconnect battery,
raise drive wheels clear of floor and place blocks under
truck frame.

Inspection
The following information is intended to assist during
periods of normal maintenance and to provide checks
for maintaining adjustments. As these devices are
tested and adjusted at the factory, they should not nor-
mally require further adjustments. However, if factory
adjustments are tampered with or otherwise changed,
the checks contained in the following information may
be made.

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ELECTRICAL
Contactor

Component Replacement Contact Replacement

Refer to Figure 21867 and the appropriate parts break-
down in Electrical Parts Section of manual when re-
placing components.
1. Remove electrical connections to contacts (coils
do not have to be disconnected for this procedure).
2. Remove two screws (5) from top of contact and re-
move contact top cover (6).
3. Remove and replace contacts (contacts always
should be replaced in pairs).
4. Place contact assembly on coils and install top
cover and secure with two screws removed in step
2.
5. Connect electrical wiring removed in step 1.

Coil Replacement
1. Disconnect all electrical wiring.
2. Remove four mounting screws that secure contac-
tor to mounting bracket and remove contactor from
truck.
3. Remove two screws (5) and separate contact as-
sembly from coil assembly.
4. Select replacement coil and transfer plunger (9)
from existing coil to replacement coil.
5. Reassemble contact assembly to coil and secure
with two screws (5).
6. Mount contactor on truck and reconnect all electri-
cal wiring removed in step 1.

Torque
Main terminal nuts (1) should be torqued to 8 - 9.5 Nm
(5.9 - 7.0 ft lb).

Figure 21867

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 ELECTRICAL
Multi-Task Control

Multi-Task Control
The truck utilizes a Multi-Task Control that eliminates
multiple hydraulic levers. The Multi-Task Control gives
the operator complete control of travel speed, direc-
tion, lift, lower, reach, side shift, tilt and horn functions.
The Multi-Task Control is located at the top and in the
center of the power unit. The console must be removed
to perform maintenance on the Multi-Task Control.
Four micro switches, two optic sensors, and three
potentiometers are used in the Multi-Task Control. The
handle harness contains the sideshift switch (SSS), tilt
back switch (TBS), tilt down switch (TDS) and the horn
switch (HNS).
Lubrication
Refer to Figure 21870.
Remove the Multi-Task Control cover (1) and the truck
console. Tilt the handle down, and lubricate the base
(2) as shown by the arrow with clear silicone grease.
Refer to Planned Maintenance for lubrication type and
frequency.

Black
Yellow

Figure 21870

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ELECTRICAL
Multi-Task Control

Handle Harness Replacement 7. Note the connection position of any wires to be dis-
connected. Use the appropriate extraction tool to
Refer to Figure 21870. remove the wires from the connectors as needed
The handle harness includes HNS, SSS, TBS and to remove the potentiometer harness(es).
TDS.
8. Replace POT1 or POT2 as needed. Refer to Fig-
1. Lower forks completely and turn the key switch ure 21871. Route the replacement wiring as
OFF. shown. Secure, as indicated, with cable ties.
2. Chock the wheels and disconnect the battery. Re- 9. Insert the wires into the connectors as removed in
fer to Control of Hazardous Energy. Step 7.
3. Lockout/Tagout the truck as described in the Con- 10. Reassemble the handle to the support base.
trol of Hazardous Energy.
11. Remove the wheel chocks and connect the bat-
4. Remove Multi-Task Control covers (1). tery.
5. Remove the four screws (3) to remove the lower 12. Check the operation of the Multi-Task Control. If
handle (4). operating correctly, replace the console and cover.
6. Remove the cable ties from the dust cover (5) and
upper handle as required.
7. Note the connection position of any wires to be dis-
connected. Use the appropriate extraction tool to
remove wires from connectors as needed to the re-
move handle harness (6).
8. Route the replacement handle harness through the
handle and dust cover as shown. Secure as indi-
cated with cable ties. Refer to Figure 21871.
9. Insert the wires into connectors as removed in
Step 7.
10. Assemble and secure the lower handle.
11. Remove the wheel chocks and connect the bat-
tery.
12. Check the operation of the Multi-Task Control. If
operating correctly, replace the console and cover.

POT1 or POT2 Replacement

Refer to Figure 21870
1. Lower forks completely and turn the key switch
OFF.
2. Chock the wheels and disconnect the battery. Re-
fer to Control of Hazardous Energy.
3. Lockout/Tagout truck as described in Control of
Hazardous Energy.
4. Remove the Multi-Task Control covers (1).
5. Remove the four screws (7) (8). Be sure to note the
position of each screw.
6. Remove cable ties as required.

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 ELECTRICAL
Multi-Task Control

Handle & Resistor Harnesses Routing

1 Position POT3 with epoxy side toward upper

(right) handle
2 Cable Tie
3 3 mm (0.12 in) Diameter Hole
4 POT1/POT2 Wire Harness - Route between
cover and support casing
5 RS - Black Wire
6 FS - Yellow Wire

POT1 & POT2, FS and RS Wire Routing

Figure 21871

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Notes:

286

Battery
The care and maintenance of the battery is very impor-
tant to obtain efficient truck operation and maximum
battery life.
CAUTION
Gases produced by a battery can be explosive. Do not
smoke, use an open flame, create an arc or sparks in
the vicinity of the battery. Ventilate an enclosed area
well when charging.
Batteries contain sulfuric acid which may cause severe
burns. Avoid contact with eyes, skin or clothing. In case
of contact, flush immediately and thoroughly with clean
water. Obtain medical attention when eyes are af-
fected. A baking soda solution (one pound to one gal-
lon of water) applied to spilled acid until bubbling stops,
neutralizes the acid for safe handling and disposal.
Leakage voltage from battery terminals to battery case
can cause misleading trouble symptoms with the truck
electrical system. Since components of the truck elec-
trical system are insulated from truck frame, leakage
voltage will not normally affect truck operation unless a
short circuit or breakdown of circuit wire insulation to
truck frame occurs.
A voltage check from battery connector terminal to bat-
tery case should indicate near zero volts. Typically,
however, the sum of the voltages at both terminals will
equal battery volts. This leakage voltage will discharge
the battery. As battery cleanliness deteriorates, the
usable charge of the battery decreases due to this self
discharge.
Although a leakage voltage reading of zero volts may
not be possible, a cleaner battery will have more
usable charge for truck operation and not affect opera-
tion of electronic devices on the unit.
Crown 2001 PF13075-1 Rev. 5/09
ELECTRICAL
Battery
Safety Rules
• Wear protective clothing, such as, rubber apron,
gloves, boots and goggles when performing any
maintenance on batteries. Do not allow electrolyte
to come in contact with eyes, skin, clothing or floor.
If electrolyte comes in contact with eyes, flush im-
mediately and thoroughly with clean water. Obtain
medical attention immediately. Should electrolyte
be spilled on skin, rinse promptly with clean water
and wash with soap. A baking soda solution (one
pound to one gallon of water) will neutralize acid
spilled on clothing, floor or any other surface. Apply
solution until bubbling stops and rinse with clean
water.
• Keep vent plugs firmly in place at all times except
when adding water or taking hydrometer readings.
• Do not bring any type of flame, spark, etc., near the
battery. Gas formed while the battery is charging,
is highly explosive. This gas remains in the cells
long after charging has stopped.
• Do not lay metallic or conductive objects on bat-
tery. Arcing will result.
• Do not allow dirt, cleaning solution or other foreign
material to enter cells. Impurities in electrolyte has
a neutralizing effect reducing available charge.
• If battery repair is planned, follow the battery man-
ufacturer's instructions concerning repair practices
and procedures.
Checking Battery
Battery electrolyte level should be checked before
each charge of the battery. The level should be main-
tained at 13 mm (0.5 in) above plates or just below the
lower lip of the filler hole at all times. If low, add distilled
water or approved local supply (consult battery manu-
facturer) at the end of a charge cycle. Do not overfill.
For maximum battery life, specific gravity readings
should be taken daily on a pilot cell and recorded. A
different pilot cell should be selected on a monthly
basis with readings taken on all cells at semi annual or
annual intervals. Do not take specific gravity readings
immediately after adding water. Water and electrolyte
must be thoroughly mixed by charging before a reliable
reading can be taken. Normal full charged specific
gravity should be between 1.265 and 1.285.
M4.6-1452-001
02 Rev. 5/09
287
ELECTRICAL
Battery

Battery Care Charging Battery

Your Crown truck is powered by an electrical storage
battery. Here are a few suggestions which will help you
give the battery proper care.
The battery on your Narrow Aisle Stand-up Rider is
located in front of the operator's compartment.
1. Charge the battery only in areas designated for
that use.
2. Make certain the charger being used matches the
voltage and amperage of the truck battery. This
voltage is listed on the truck data plate.
Charging requirements will vary depending on use of
truck. A battery with a specific gravity of 1.160 or less
should be recharged. In some applications more than
one battery is required to provide ample power to the
unit during the service period.
CAUTION
Never smoke or bring flame near the battery. Gas
formed during charging is highly explosive and can
cause serious injury.

3. Before disconnecting or connecting batteries to a
charger, make sure the charger is OFF. If an at-
tempt is made to do this while the charger is ON,
serious injury to you, the battery and charger could
result.
4. Before charging, make sure the battery cells con-
tain the correct amount of water. Charging batter-
ies with a low water level might result in damage to
the cells. When checking water levels, never use
any type of open flame. Battery fumes are explo-
sive.
5. Before connecting the battery cable to the truck's
receptacle, make sure the key switch is OFF and
all controls are in the OFF position and the brakes
are locked. The battery cable must be fully con-
nected before the truck is used. If the plug is not
making good contact, heat will weld the two parts
of the battery connector together, making it difficult
to remove and necessary to replace.
6. Battery terminals should be checked and cleaned
of corrosion regularly. Good battery terminal con-
tact is essential not only for operation, but also for
proper charging of the battery.
7. The charging requirements will vary depending on
the use of the truck. The battery should be given an
equalizing charge on a weekly basis. This charge
should normally be an additional three hours at the
finish rate.
8. Refer to charger manufacturer's instruction for
specific charging procedures.
Consult the charger manufacturer's manual covering
your charger for hints on operation and maintenance.
Some of the basic rules are as follows:
Placing battery on charge:
• Park truck at charging station with forks lowered
and key removed.
• Make certain charger control is in the off position.
• Connect battery to charger and make certain con-
nectors are mated completely.
• Set timer for specified time. Set for Normal (Daily
Charge, except one night a week when the Equal-
ize [Weekend] Charge should be used.)
• Check ammeter to make certain it shows charge.
Removing battery from charge:
• Make certain charger is turned off.
• Unplug the connector, using both hands with a
straight pulling motion.
• Hang up the charger cable to prevent damage to
the cable. (Broken connectors can cause poor con-
nections and connector failures).
• Make daily battery checks, add water as needed.
• Connect battery to truck. Make certain connectors
are mated completely.

9. Make certain battery used meets weight and size

requirements of truck (refer to data plate). NEVER
operate truck with an undersized battery.

M4.6-1452-002 Crown 2001 PF13075-2 Rev. 5/09

02 Rev. 5/09
288
 ELECTRICAL
Battery

Battery Removal & Installation

(S Series Truck Shown)

Battery Removal

CAUTION
Do not allow any metallic object to come in contact with
the top of the battery cells. This may cause a short cir-
cuit when removing, installing or transporting the bat-
tery. Use an insulator (such as plywood) to cover the
top of the battery before and during removal and instal-
lation.
1. 1. Turn key switch OFF.
2. Disconnect the battery.

Figure 16818-01

4. Position the battery roller stand next to the truck.

Align the stand with the battery. Battery roller stand
should be the same height as the truck's battery
compartment rollers and as long as or longer than
the battery.
-01

Figure 16817-01

3. Lift and remove the battery retainer (one side only).

Figure 16819-01

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289
ELECTRICAL
Battery

5. Roll battery onto stand. Use approved spreader bar

(1) to lift and move battery to charging area.

Figure 16821-01

3. Position the battery roller stand next to the truck.

Align the stand with the battery compartment. The
battery roller stand should be the same height as
the truck's battery compartment rollers and as long
as or longer than the battery.

Figure 16820-01

Battery Installation

CAUTION
Do not allow any metallic object to come in contact with
the top of the battery cells. This may cause a short cir-
cuit when removing, installing or transporting the bat-
tery. Use an insulator (such as plywood) to cover the
top of the battery before and during removal and instal-
lation.
1. Be sure the key switch is turned OFF.
2. Remove the battery retainer (one side only).

Figure 16822-01

M4.6-1452-004 Crown 2001 PF13075-4 Rev. 5/09

02 Rev. 5/09
290
 ELECTRICAL
Battery

4. Using an approved spreader bar (1), move the bat- 5. Remove the roller stand and install the battery re-
tery onto the roller stand and push the battery into tainer.
the battery compartment.

Figure 16824-01

6. Connect the battery.

7. Turn the key switch ON and check truck operation.

CAUTION
Figure 16823-01 Make certain the same battery or battery of equal
weight is loaded into the truck for truck stability. See
truck’s data plate for minimum battery weight.

Battery Cleaning
Always keep vent plugs tightly in place when cleaning
the battery. When properly watered and charged, the
battery will remain clean and dry. All that is necessary
is to brush or blow off any dust or dirt which may accu-
mulate on them. However, if electrolyte is spilled or
overflows from a cell, it should be neutralized with a
solution of baking soda and water (one pound soda to
a gallon of water). To do this, remove the battery from
the truck and clean with the solution of soda and water,
brushing the soda solution beneath the connectors and
removing the grime from the covers. Then rinse the
battery with cool water from a low pressure supply to
remove the soda and loosened dirt. If batteries stay wet
consistently, they may be either overcharge or over-
filled. This condition should be investigated and cor-
rected.

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02 Rev. 5/09
291
ELECTRICAL
Battery

Troubleshooting
Records of battery specific gravity readings, charger
used, truck used, etc. can be the most effective trouble-
shooting aid. Contact your dealer for charts designed
specifically for this purpose.
Voltage readings of each cell taken at the normal
charger finish rate also indicate battery condition. New
batteries will have cell voltages ranging from 2.55 V to
2.65 V. Older batteries may however range from 2.45 V
to 2.55 V. These readings still indicate a battery in good
condition.
A variation of 0.20 V may be normal if certain cells are
exposed to higher temperatures during discharge. Volt-
age differences that cannot be attributed to battery age
or operating conditions indicate a weak cell(s) and
maintenance is required.

CAUTION
Only qualified and experienced personnel should per-
form maintenance and repair on batteries.

M4.6-1452-006 Crown 2001 PF13075-6 Rev. 5/09

02 Rev. 5/09
292
 ELECTRICAL
Motors

Motors

Traction Motor
This truck is equipped with a 3-phase AC traction motor
(M1). M1 is operated in closed loop control by
ACCESS 3. M1 is monitored by a ball bearing sensor
(ECR1) that communicates both motor speed and
direction to ACCESS 3. Feedback from this encoder is
also used with the truck's OnTrac™ Anti-Slip Traction
Control system. ACCESS 3 supplies +12V and BNEG
to ECR1. M1 is located behind the power unit door.
Refer to Charts for further motor specifications.

Lift Pump Motor - AC Hydraulics

Trucks equipped with AC hydraulics contain a 3-phase
AC lift pump motor (M2), located underneath the
hydraulic manifold block. M2 drives the hydraulic lift
pump and is controlled by ACCESS 2. M2 data is mea-
sured by a ball bearing sensor (ECR6) secured by a
bearing retainer at the top of M2. ACCESS 2 supplies
ECR6 with +12V and BNEG and receives feedback
from ECR6. Refer to Charts for further motor specifica-
tions.

Lift Pump Motor - DC Hydraulics

Trucks equipped with DC hydraulics contain two DC lift
pump motors (M2 and M3). Both motors are located in
the same compartment as the hydraulic manifold block.
M2 and the coil of the P2 contactor (located in the same
compartment) are controlled in a closed loop by
ACCESS 2. When the P2 tips close, M3 runs at full
speed. M2 data is measured and communicated to
ACCESS 2 via an internal ball bearing sensor (ECR3).
ACCESS 2 supplies ECR3 with +12V and BNEG and
receives feedback from ECR3. Refer to Charts for fur-
ther motor specifications.

Steer Motor
Your truck is also equipped with a steer motor (M4).
The steer motor installed in your truck is dependent
upon the type of steer system used by your truck, AC Hydraulics Shown
Hydraulic steering or Electronic Power Steering. Refer (M3 located next to M2 for DC Hydraulic Trucks)
to the Steer Motor section for further information on the
steer motor.
Figure 21879

Crown 2009 PF17699-1 M4.7-1457-500

293
ELECTRICAL
Motors

Chart 1- AC Motors

Motor Traction AC Lift Pump

Function (M1) (M2)

Part Number 021304 021343

Voltage 36 Vac 36 Vac
4.8 kW 20.54 kW (27.53
Rated Output kW (HP)
(6.43 HP) HP)
RPM (no load) 1690 2611
Frequency 58.3 Hz 91.7 Hz
Direction of Rotation
CCW CCW
(when facing drive end)
Associated Sensors ECR1 ECR6

M4.7-1457-501 Crown 2009 PF17699-2

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 ELECTRICAL
Motors

Chart 2- DC Motors

DC Lift Pump DC Lift Pump

Motor Function
(M2) (M3)

Part Number 021293 020943

7.9 kW 7.9 kW
Rated Output kW (HP)
(10.59 HP) (10.59 HP)
Direction of Rotation
CCW CW
(when facing drive end)
Brushes
Number Brush Holders 4 4
Number Brushes 4 4
Brush Size 16x32 mm(0.63x1.24 in) 16x32 mm(0.63x1.24 in)
New Brush Length 33 mm (1.30 in) 33 mm (1.30 in)
Minimum Brush Length (replace) 16 mm (0.62 in) 16 mm (0.62 in)
Spring Tension (New) 1360 gm (48 oz) 1360 gm (48 oz)
Spring Tension (Worn) 907 gm (32 oz) 907 gm (32 oz)
Commutator 37 bars 37 bars
New Diameter (Maximum) 74 mm (2.92 in) 74 mm (2.92 in)
Minimum Diameter (Reslotting) 72 mm (2.85 in) 72 mm (2.85 in)
Minimum Diameter (Replace) 70 mm (2.75 in) 70 mm (2.75 in)
Condition of Performance (No Load)
Volts 12 V 12 V
Maximum Amps 30 amps 30 amps
RPM 3700 rpm 3700 rpm
Field Coil Resistance at 24°C (75°F) 0.0064 ohms 0.0064 ohms
Armature Resistance at 24°C (75°F) 0.0044 ohms 0.0044 ohms
Measured Between Bars 1 and 10 1 and 10
Associated Sensors ECR6 N/A

4. Clean dirt and carbon dust from winding and brush

DC Motor and Brush Inspection
Refer to Planned Maintenance section for inspection
intervals.
1. Turn key switch OFF and disconnect the battery.
2. Open or remove the power unit door or panel to
access the appropriate motor. Refer to Electronic
section for motor locations.
3. Remove commutator end head.
box assembly with low pressure air. Use a clean,
dry cloth to clean commutator. Do not use emery
cloth or any other abrasive cloth.
5. Replace the brushes with a length of 16 mm
(0.62 in) or less. Replace longer brushes if they will
reach that length prior to the next inspection.
6. Check the brush springs to ensure all springs
maintain an equal tension against the commutator.
Refer to the charts for minimum “worn” tension.

Crown 2009 PF17699-3 M4.7-1457-502

295
Notes:

296
BRAKE

297
Notes:

298

Brake System
There are two sources of drive wheel braking on the
RR/RD 5700 and RR/RD 5700S series, a 3-stage,
spring applied, electromagnetically released, friction
disc brake (BRK1) on the traction motor (M1) armature
shaft and dynamic motor braking, typically called re-
generative braking. The RR/RD 5700S has additional
braking in an electromagnetically applied, friction disc
brake (BRK2) in the caster wheel.
When the operator makes a brake request, by releas-
ing either of the two left pedals or by applying the cen-
ter pedal, ACCESS 3 determines the amount of brak-
ing force to be applied based on the known truck
weight (includes battery and maximum allowable fork
load) and the maximum allowable speed for the partic-
ular travel direction and fork height. The total braking
effort is shared between the drive tire and the caster
tire (RR/RD 5700S only) based on the known weight
distribution. The traction tire portion is further split be-
tween the motor regenerative braking and BRK1. The
motor regenerative portion is made as large as practi-
cal in order to reduce wear on BRK1. BRK1 and BRK2
effort can be electronically adjusted through the Perfor-
mance Menu (P6 and P7) in order to address tire slide
for floor condition and application.
Stopping Distance
Verify the actual truck stopping distance as listed in
Chart 1 before making changes. If the truck no longer
meets the required stopping distance, complete the fol-
lowing adjustments prior to programming P6 and P7 in
the ACCESS 123® Menus:
• Articulation Adjustment. Refer to Drive Unit - Dis-
assembly and Assembly section.
• Compare truck weight (F.4) and max load weight
(F3.3) to the data plate. Refer to ACCESS 123
Menus - Features Menus.
• Drive brake torque gap adjustment. Refer to
Torque Gap Adjustment in this section.
• Condition of the drive tire.
Crown 2009 PF17433-1
BRAKE
Brake System
CAUTION
The customer shall verify that the stopping distance in
any part of the application doesn't prevent the operator
from performing a specific task safely, or result in brak-
ing characteristics that are significantly different from
other similar vehicles being used in the facility. An al-
ternative is for the customer to train the operator to re-
duce travel speed and/or allow for longer stopping dis-
tances.
To check stopping distance
(Caster brakes are only used on RR/RD 5700S trucks.)
1. Use ACCESS 1 to set the drive brake (P6) and
caster brake (P7) values to the factory default val-
ues of 7 (P6) and 6 (P7). Travel with no load, on a
level, smooth, dry, concrete surface, at maximum
acceleration from zero to top speed in the forks first
direction and apply the brakes. Use A2.3.1.3 in the
ACCESS 1 menu to monitor the truck speed.
2. Verify the stopping distance, from the maximum
speed, is within the distance listed in Chart 1 with
no caster tire slide and with minimal drive tire slide.
3. Use the ACCESS 1 Performance Menus to make
brake adjustments to the drive brake (P6) and the
caster brake (P7) to address tire slide for specific
floor condition and application. These settings may
be reduced if the standard setting results in tire
slide in the application. If the floor conditions will
accommodate a more aggressive braking force,
then the settings may be increased. The adjust-
ments affect the brake force in both travel direc-
tions when the forks are below the free lift height.
M5.0-1457-001
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BRAKE
Brake System

Chart 1 - Stopping Distance

Forks First Maximum Speed Maximum Stopping Distance

Model km/h mph
meters feet
(+0.0/-0.1) (+0.0/-0.1)
RR5715-35 10.14 6.3 2.59 8.5
RR5715-40 10.14 6.3 2.59 8.5
RR5725 10.94 6.8 2.90 9.5
RR5795 11.10 6.9 2.90 9.5
RD5725 10.94 6.8 2.90 9.5
RD5795 11.10 6.9 2.90 9.5

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Drive Brake (BRK1)
Air Gap Adjustment
Refer to Figure 21880
The air gap is the distance between the brake armature
(9) and the magnet coil and body (3) with the brakes
applied. As the brake pads (10) and rotor (5) wear nor-
mally, the air gap (4) will increase and should be read-
justed, or parts checked and replaced, when it exceeds
1.0 mm (0.040 in).
NOTE
If the air gap (4) measures more than 1.0 mm
(0.040 in), the brake may not release properly. If the
brake pad (10) thickness is less than 2.8 mm
(0.110 in), replace the brake pads and rotor (5).
1. Chock the load wheels. Open the power unit doors
to access the brake (BRK1) on top of the traction
motor (1).
Crown 2009 PF17433-3
BRAKE
Brake System
2. Use low pressure air to remove any dirt between
the armature (9) and magnet coil and body (3).
3. If the truck is equipped with an external traction en-
coder (ECR1) on top of the brake assembly, re-
move the encoder to minimize the risk of damage.
4. Loosen the locknut (7) on the motor shaft (6).
5. Turn the hex nut (8) down until the air gap (4) is
0.25 mm (0.010 in) at its tightest location. One
complete turn of the nut changes the gap 1.4 mm
(0.056 in). A 1/6 (60 degree) turn changes the gap
0.235 mm (0.009 in).
6. Torque the locknut (7) to 122 Nm (90 ft lb).
7. Install the encoder, if applicable. Apply blue thread
locking adhesive to the set screw.
8. Remove the wheel chocks and check for proper
operation.
Figure 21880
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BRAKE
Brake System

Torque Gap Adjustment
Refer to Figure 21880
The torque gap (12) is the distance between the torque
adjuster plate (2) and the magnet coil and body (3).
The torque plate is factory preset and no adjustment is
required, however, through routine maintenance it may
be necessary to replace components and the gap may
need to be reset to factory specifications. The torque
gap varies based on the truck's gross vehicle weight
(GVW). Refer to the truck capacity plate for the truck's
GVW as equipped with maximum battery and capacity
load. Use Chart 2 to determine the correct torque gap.

Chart 2 Torque Gap Adjustment

Torque Gap GVW (capacity load and maximum battery

mm inch kg lb
0.00 0.00 greater than 6960 greater than 15350
0.50 0.02 6645 - 6960 14650 - 15349
1.00 0.04 6330 - 6644 13950 - 14649
1.50 0.06 5990 - 6329 13200 - 13949
2.00 0.08 5670 - 5989 12500 - 13199
2.50 0.10 5350 - 5669 11800 - 12499
3.00 0.12 5010 - 5349 11050 - 11799
3.50 0.14 4695 - 5009 10350 - 11049
4.00 0.16 4375 - 4694 9650 - 10349
4.50 0.18 4035 - 4374 8900-9649
5.00 0.20 less than 4035 less than 8900

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 BRAKE
Brake System

Brake Assembly
Refer to Figure 21881
Before assembling the brake (BRK1), inspect all com-
ponents for wear, grooves, nicks or other damage. If
any abnormal wear or damage appears that may affect
brake operation, replace with new parts. Assemble the
brake as follows:
1. Turn the torque adjuster plate (14) down as far as
possible to reduce spring force.
2. Apply a light coat of multi-purpose grease
(063002-024) to the motor end cap threads and on
top of the torque adjuster plate (14). Be careful not
to contaminate brake pads with grease.
3. Position the magnet coil and body (13) on the mo-
tor so the coil wires (10) for 24 V trucks, or (13) for
36 V trucks, are positioned as shown.
4. Apply blue thread locking adhesive to the three
screws (15) and secure the magnet to motor.
5. Assemble springs (11), inner armature (9) and
outer armature (8) to the magnet body (13). Apply
a light coat of multi-purpose grease (063002-024)
to entire bottom of brake pad plate assembly (5).
Be careful not to contaminate brake pads with
grease.
6. Install the compression spring (7) over the arma-
ture shaft.
7. Slip the rotor (6) on the motor shaft, hub first.
8. Thread the hex nut (4) onto the motor shaft. Turn
the hex nut (4) down until the rotor (6) moves down
and almost touches the brake pads. The air gap
adjustment will be made later.
9. Thread the locknut (3) onto the motor shaft. Add
flatwasher(s) (2) and place retaining ring (1) on
motor shaft.
10. Set torque adjuster gap to its original factory set-
ting. Refer to Torque Gap Adjustment procedures
in this section.
11. Connect the wire harness to the brake assembly.
12. Adjust the air gap. Refer to Air Gap Adjustment
procedures in this section.
13. Check brake operation and stopping distance. Re-
fer to Stopping Distance in this section. Figure 21881

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BRAKE
Brake System

Chart 3 Troubleshooting Brake System

Problem Probable Cause Remedy

Brakes will not release
Brake drag
Brakes grab
Stopping distance too long
Abnormal noise and chatter when
brakes applied
Abnormal braking force for lift height
or brakes applied without request
Air gap greater than 1.0 mm (0.040 in) Adjust Air Gap
Check floorboard switches
Open circuit in brake circuitry or wiring
and all associated wiring
Armature movement restricted by dirt,
Clean with low pressure air
foreign material
Air gap greater than 0.25 mm (0.010 in) Adjust
Replace mounting plates or
Brake pad mounting plate or rotor distorted
rotor
Armature movement restricted by dirt,
Clean with low pressure air
foreign material
Correct stopping distance
Incorrect stopping distance adjustment
(P6 and P7)
Replace mounting plates or
Brake pad mounting plates or rotor distorted
rotor
Adjust (see P6/P7 Section
Incorrect stopping distance adjustment
M4.3)
Brake pad loose or soiled with grease Replace brake pad
Replace mounting plates or
Brake pad mounting plates or rotor distorted
rotor
Brake pads worn out, loose, soiled with
Replace brake pad
grease, foreign material embedded
Rotor thin, cracked or spline worn Replace rotor
Check and repair all switches
Open circuit in brake circuitry or wiring
and associated wiring

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 BRAKE
Brake System

Caster Brake (BRK2) this section for detailed instructions on adjusting brak-
ing via ACCESS 1.
The caster brake is applicable to RR/RD 5700S trucks
only.
WARNING
Refer to Figure 21882
Do not attempt to remove or install the caster wheels
Two electromagnetically applied disc brakes (BRK2)
and brakes if the power unit is not properly blocked.
are located in the caster wheel assembly. Caster
Risk of serious injury or even death may occur. Refer
brakes on all models are factory preset and are not me-
to Control of Hazardous Energy - Lifting and Blocking
chanically adjustable. Refer to Stopping Distance in
for detailed instructions.

Figure 21882

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BRAKE
Brake System

Caster Wheel and Brake Removal Drum and Bearing Assembly

Refer to Figure 21882
1. With no load on the forks, move the truck to a se-
cure, non-traffic maintenance area with a level
floor.
2. Turn the key switch OFF and disconnect the bat-
tery.
3. Lockout/Tagout truck as described in the Control of
Hazardous Energy section.
4. Chock the load wheels and drive tire.
5. Loosen, but do not remove the caster wheel lug
bolts.
6. Refer to Control of Hazardous Energy section. Lift
and block the rear of truck approximately 150 mm
(6 in) to allow for caster removal.
7. Disassemble the caster wheels, (26) drum and
bearing assembly (11) from the axle. The drum
and bearing assembly includes index 12 and 13.
8. Disconnect the disk brake (10) wire connector.
9. Remove screw (4) and disassemble pin (3) from
the axle mount (1) and remove the axle (8).
Bearing Installation
Refer to Figure 21904
• Before installing the bearings (1), thoroughly clean
the brake drum bearing bores (2). Any burrs, dirt,
etc. must be removed before installing new bear-
ings.
• A press, vise or hammer and hardwood block that
fully covers the bearing can be used to install the
bearing. Whatever method is used, be sure the in-
stallation force is distributed equally over the entire
bearing surface to prevent the bearing from being
misaligned.
• When installed properly, the outboard bearing is re-
cessed in the hub. If you are using a press or vise
to install the bearing, a spacer that is slightly
smaller in diameter than the bearing is needed. If
using a hammer, recess the bearing with a brass
punch.
• After installing the bearings (1), check to be sure
that bearings are fully seated and rotate freely.

10. Disassemble the disc brake (10) from the axle (8).

Caster Wheel and Brake Inspection

Refer to Figure 21882

• Measure the thickness (1) of the disc brake (10),

composed of the magnetic coil and friction plate.
Replace the disc brake if the dimension (1) is less
than 28 mm (1.1 in), replace the disk brake (10).
The magnetic coil and friction plate should always
be replaced as a set.

• Inspect the surface of the brake coil. Replace the

Figure 21904
disk brake if the electromagnetic coils are visible.

• Check to be sure the bearings in the brake drum

rotate freely. Refer to Bearing Installation in this
section for further information.

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 BRAKE
Brake System

Caster Wheel and Brake Installation

Refer to Figure 21882
Instructions are for one side at a time. Refer to Control
of Hazardous Energy for truck Lifting and Blocking pro-
cedures.
1. Assemble the compression spring (24), flatwasher
(23), spacer (22), retaining ring (21) and spacer
with c-bore (20) to mounting screw (25) and as-
semble the brake (10) and drum assembly (11),
with ball bearings, to the axle (8). Refer to Bearing
Installation in this section for information concern-
ing ball bearing installation.
2. Install BRK2 wire leads in the connectors and se-
cure with inserts.
3. Connect the brake connectors and assemble con-
nector cover (16) to the axle using screw (17).
4. Assemble the caster wheel (26) to the axle. Torque
the screws (4) to 60-75 Nm (45-55 ft lb).
5. Lubricate the pivot bushings as required (2). Refer
to Planned Maintenance for lubrication type and
frequency.
6. Rotate the caster so the trailing edge of the caster
wheel (26) is pointing toward the drive tire.
7. Remove the blocks. Refer to Control of Hazardous
Energy.
8. Check the articulation adjustment as the undercar-
riage articulation changes as the caster wheels
wear or when new tires are installed. Proper artic-
ulation adjustment is very important to truck stabil-
ity. Refer to the Drive Unit maintenance chapter for
further information.
9. Remove the Lockout/Tagout devices.
10. Connect the battery, remove the wheel chocks,
and check truck operation.
11. Check the stopping distance. Refer to Stopping
Distance in this section.

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Notes:

308
STEERING

309
Notes:

310
 STEERING
Hydraulic Steering System

Hydraulic Steering System Steer Tiller

Trucks equipped with a hydraulic steering system con- Refer to Figure 21901.
sist of a hydrostatic steer control unit (SCU) coupled The steer command allows the operator to interface
via hydraulic hoses to the steer motor (M4), used to with the truck to control truck direction. Steering infor-
actuate the steering. mation is monitored by ACCESS 4. A ball bearing sen-
sor or encoder (ECR7) (9) is located on the shaft of the
Hydrostatic Steer Control Unit tiller mount (7). ECR7 receives +5 V and BNEG from
ACCESS 4 with feedback from the sensor's two chan-
The hydrostatic steer control unit (open center non-re- nels communicated back to ACCESS 4.
action) mounts in the power unit below the tiller. The
non-reaction unit maintains the steered position when
the operator releases the steering tiller by blocking the
cylinder ports in the neutral valve position. The opera-
tor must steer the traction/steer tire back to the straight
ahead position. The steering unit meters a proportional
amount of oil to M4 when the tiller is rotated. This pres-
surized oil is supplied by pump 1 to the appropriate
side of the steering motor determined by the rotation of
the steer control unit via the operator controlled steer-
ing tiller. When the steering tiller rotation is stopped,
the steer motor ports are blocked to maintain the steer-
ing position. In the event that pump flow stops, the
steer control unit can be manually rotated to pump flow
to the appropriate motor port by turning the steering
tiller in the desired direction, thus allowing emergency
steering.
Steer circuit relief pressure is non-adjusting and pre-
set to 59.850 kPa (1,250 psi). Normal steering pres-
sures are 19.150 - 28.730 kPa (400 - 600 psi).

Forward and Reverse Steering

The steering on your truck can be changed from for-
ward steering to reverse steering by reversing the hy-
draulic lines at the steer motor. Care should be exer-
cised when maintenance is performed on the steering
system to return the truck to the proper steering mode
upon completion.

NOTE
Prior to disassembly the service technician should de-
termine the steer direction of the truck, upon comple-
tion of the maintenance, steering direction should be
checked to ensure that it is set for the desired direction
and functioning properly.

Figure 21901

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STEERING
Hydraulic Steering System

Steer Tiller Disassembly
1. Key truck OFF.
2. Disconnect the battery and chock wheels.
3. Lockout/Tagout truck as described in Control of
Hazardous Energy section.
4. To remove the tiller support (13) from the power
unit, remove the two screws (6) that assemble the
tiller mount (7) to the tiller (3).
5. Remove the two screws (12) that attach the steer
control unit (23) to the tiller support (13).
6. Remove the two flatwashers (19), lockwashers
(20) and nuts (21).
7. Remove the screw (17) and flatwasher (16) that at-
tach the brace (18) to the tiller support (13).
8. Pull the tiller support (13) and tiller mount (7) out of
the steer control unit and out of the power unit.
9. Rotate the tiller mount (7) as needed to access the
retaining ring (8) and remove it from the tiller sup-
port (13).
10. Remove the tiller mount (7) with the retaining ring
(8), flatwasher (10), ECR7 (9) and retaining ring
(11) still assembled to it from the tiller support (13).
Once removed from the tiller support, the items on
the tiller mount can be removed.
7. Use two more flatwashers (19), lockwashers (20)
and nuts (21) to assemble the tiller support (13) to
the power unit.
8. Apply 061004-006 thread locking adhesive to two
screws (12), then assemble the steer control unit
(23) to the tiller support (13) using the two screws
(12). Finger tighten the screws first, then torque
them to 49 - 57 Nm (36 - 42 ft lb).
9. Assemble the steer knob (1) to the tiller (3) using a
roll pin (2), lockwasher (4) and screw (5). Torque
the screw to 33.9 ± 6.8 Nm (25 ± 5 ft lb).
10. Use two screws (6) to assemble the tiller mount (7)
to the tiller (3).
Removing Steer Motor from Car-
riage
Refer to Figure 21905.
1. Remove locknuts (10), compression springs (8)
and flatwashers (9) from the threaded shafts (7).
Remove the threaded shafts.
2. Carefully slide the steer motor (6) off of the car-
riage.
3. Remove the large retaining ring (5), bearing (3)
and small retaining ring (4).

11. To remove the steer knob (1) from the tiller (3), re- 4. Remove the pinion gear (1).
move the screw (5) and lockwasher (4). Remove
the roll pin (2).

Steer Tiller Assembly

1. Slide the retaining ring (8) then the flatwasher (10)
onto the tiller mount (7).
2. Slide ECR7 (9) onto the tiller mount (7). Slide the
retaining ring (11) on the tiller mount (7) and snap
into place.
3. Slide the tiller mount (7) into the tiller support (13),
making sure that the wire from ECR7 (9) is oriented
correctly to go into its slot in the tiller support and
that the wire goes through the tiller support.
4. Rotate the tiller mount (7) as needed to snap the
retaining ring (8) into place.
5. Assemble the brace (18), if previously removed, to
the power unit using a screw (14), two flatwashers
(15 and 19), a lockwasher (20) and nut (21).
6. Assemble the tiller support (13) to the brace (18)
using a screw (17) and flatwasher (16).

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 STEERING
Hydraulic Steering System

7. Apply a light film of grease to the male and female

splines of the steer motor (6) shaft. Brush the
grease into the roots and tips of the splines.
8. Install the steer motor (6) over the threaded shafts
(7).
9. Place a compression spring (8) and flatwasher (9)
over each of the threaded shafts and secure with
locknuts (10). Torque the locknuts to 31 ± 1.4 Nm
(23.0 ± 1.0 ft lb).

Figure 21905

Assembly of Steer Motor to Carriage

Refer to Figure 21905.
1. Lightly lubricate the pinion gear (1).
2. From the bottom of undercarriage, insert the pinion
gear (1), making sure the teeth align with the teeth
on the idler gear (2).
Figure 21905
3. Press the bearing (2) onto the pinion gear, ensur-
ing the bearing is seated on shoulder of the pinion
gear. Install the retaining ring (4) on the pinion
gear.
4. Secure the assembled parts with the large retain-
ing ring (5). Check gear mesh for proper operation.
5. Lubricate the steering gears as required. Refer to
Planned Maintenance for lubricant type and fre-
quency.
6. Install the larger diameter of threaded shafts (7)
into the counter bored holes (8) of the undercar-
riage. Only one side shown. Torque the threaded
shafts to 31 ± 1.4 Nm (23.0 ± 1.0 ft lb).

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STEERING
Hydraulic Steering System

Steering Feedback Gear and Wheel

Position Sensor (RPS1)
The steering feedback gear works with the steer wheel
position sensor (RPS1) to communicate steering wheel
angle to ACCESS 4. The steering feedback gear as-
sembly rotates a small magnet as it moves. The mag-
net influences the signal that RPS1 provides. The sig-
nal indicates the angle of the steering wheel to
ACCESS 4, which is communicated to ACCESS 1 for
display to the operator or technician. It is important that
the feedback gear is aligned correctly for proper truck
function. Refer to ACCESS 123® Menus for steer
wheel position sensor calibration information.
Figure 21907
NOTE Trucks with 48 in Power Unit (S Class)
RPS1 must be mounted with the potted side away from 1. Rotate the drive unit counterclockwise until it hits a
the magnet. Failure to do so will affect truck operation hard stop.
and calibration.

Steering Feedback Gear Alignment

Trucks with 42 in Power Unit

1. Rotate the drive unit clockwise until it hits a hard
stop.

Figure 21931

2. Align the hole in the carriage with the hole in the

feedback gear.

Figure 21906

2. Align the hole in the carriage with the hole in the

feedback gear.

Figure 21932

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 STEERING
Hydraulic Steering System

Traction/Steer Tire Alignment and

RPS1 Calibration
Feedback from the steer wheel position sensor (RPS1)
is used to reduce truck travel speed when turning. It is
critical that the sensor is calibrated correctly and the
tire is aligned correctly. There is a 1 degree tolerance.
The C2.8 Wheel Position Sensor submenu provides a
means for ACCESS 4 to monitor the voltage range of
RPS1. This submenu applies only to trucks with hy-
draulic steering and will only be displayed if F3.7 is set
to Hydraulic. Complete the following steps to properly
align the steer tire.

NOTE
A builder's square or similar tool is necessary for
proper tire alignment. There is no mechanical align-
ment mark and the software tolerance allows less than
Figure 21908
1 degree of error. Splitting the voltage difference be-
tween fully CW and fully CCW is not accurate because
the ratio between the drive unit steering gear and the
sprocket on the shaft for the RPS1 sensor magnet is
not 1:1.
1. Enter the submenu. Use the up and down arrows
to select "SURE?Y". Press enter to confirm choice
(selecting "SURE?N" will return to C4.1). The Right
arrow can be pressed to display RPS1 voltage if
desired.
2. ACCESS 1 indicates "Steer wheel fully CW, press
enter" - Turn the tiller to rotate the traction/steer tire
fully clockwise, then press enter on ACCESS 1.
3. ACCESS 1 indicates "Steer wheel fully CCW,
press enter" - Turn the tiller to rotate the traction/
steer tire fully counterclockwise, then press enter
on ACCESS 1.
4. ACCESS 1 indicates "Center steer wheel, press
enter" - Turn tiller to rotate the traction/steer wheel
to within one degree of center. This procedure may
require two people to complete. To confirm wheel
is centered, use a carpenter's square, or other right
angled tool to align wheel with truck. Place one
edge of the tool against the back of the traction/
steer tire, aligning the other edge along the battery
box. Turn the tiller until the traction/steer tire and
battery box are aligned, then press enter. Refer to
Figure 21908.
5. “Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C2.8. If
necessary, restart calibration at step one.

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Notes:

316
 STEERING
Electronic Power Steering System

Electronic Power Steering
System
Electronic Power Steering System
The electronic power steering system consist of a
3-phase AC motor (M4) coupled to the steering gear.
The motor is controlled by ACCESS 5 which is
mounted on the inside wall of the motor compartment.
ACCESS 5 and M4 are protected from over-current by
FU12, located just below ACCESS 5. Steer command
is received via tiller sensor RPS2 and drive tire position
is determined by RPS1.
9. Slide the tiller mount (7) out of the top of the tiller
support (13) taking care not to lose the compres-
sion spring (12) and wear rod (11) that are assem-
bled into the tiller support.
10. To remove the tiller (3) from the tiller mount (7),
remove the two screws (6).
11. Remove the retaining ring (10) from the tiller mount
remove the ball bearing (9) and retaining ring (8).
12. To remove the steer knob (1) from the tiller (3) re-
move the screw (5) and lockwasher (4). Remove
the roll pin (2).

Steer Tiller
The steer tiller allows the operator to interface with the
truck to control truck direction. Steering information is
monitored by ACCESS 5. A rotary position steering
feedback sensor (RPS2) (25) is connected to the tiller
mount (13). The tiller rotates a small magnet (20) which
influences the RPS2 signal. The signal indicates the
operator's steer command to ACCESS 5. RPS2 re-
ceives +5V and BNEG from ACCESS 5 with feedback
from the sensor's two channels communicated back to
ACCESS 5. Refer to Figure 21902.

Steer Tiller Disassembly

1. Key truck OFF.
2. Disconnect battery and chock wheels.
3. Lockout/Tagout truck as described in Control of
Hazardous Energy section.
4. Remove two flatwashers (16), lockwashers (27)
and nuts (28) to remove the tiller support (13) from
the power unit.
5. Remove the screw (17) and flatwasher (16) that at-
tach the brace (18) to the tiller support. Remove
the tiller support assembly from the power unit.
6. Remove the two screws (26) that mount RPS2 (25)
to the sensor mounting plate (22).
7. If further disassembly of the sensor assembly is re-
quired, remove the two flatwashers (23) and
screws (24) that secure the sensor mounting plate
(22) to the bottom of the tiller support (13).
8. From the bottom of the tiller support (13) remove
Figure 21902
the screw (21) that secures the magnet (20) to the
tiller support.
(a) Part of Power Unit

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STEERING
Electronic Power Steering System

Steer Tiller Assembly

1. Slide the retaining ring (8) onto the tiller mount (7).
2. Slide the ball bearing (9) onto the tiller mount (7).
Slide the retaining ring (10) onto the tiller mount
and snap into place.
3. Assemble the steer knob (1) to the tiller (3) using a
roll pin (2), lockwasher (4) and screw (5). Torque
the screw to 33.9 ± 6.8 (25 ± 5 ft lb).
4. Use the two screws (6) to assemble the tiller mount
(7) to the tiller (3).
5. Fit the compression spring (12) and wear rod (11)
into the hole on the tiller support (13).
6. Slide the assembled tiller mount (7) into the tiller
support (13). From the bottom, insert the magnet
(20) into the tiller mount. Using thread locking ad-
hesive, secure with a screw (21).
7. Assemble the sensor mounting plate (22) to the
bottom of the tiller support (13) using two flatwash-
ers (23) and screws (24).
8. Assemble RPS2 (25) to the sensor mounting plate
(22) using two screws (26).

NOTE
RPS2 must be mounted with the potted side away from
the magnet. Failure to do so will affect truck operation
and calibration.
9. Assemble the brace (18), if previously removed, to
the power unit using a screw (14), two flatwashers
(15 and 16), a lockwasher (27) and nut (28).
10. Assemble the tiller support (13) to the brace (18)
using a screw (17) and flatwasher (16).
11. Use two more flatwashers (16), lockwashers (27)
and nuts (28) to assemble the tiller support (13) to Figure 21902
the power unit.
(a) Part of Power Unit

M6.0-1457-101 Crown 2009 PF17706-2 Rev. 8/09

01 Rev. 8/09
318
 STEERING
Electronic Power Steering System

Removing Steer Motor from Assembly of Steer Motor to Carriage

Carriage Refer to Figure 21933.
Refer to Figure 21933. 1. Lightly lubricate the pinion gear (1).
1. Remove locknuts (10), compression springs (8) 2. From the bottom of the undercarriage, insert the
and flatwashers (9) from threaded shafts (7). Re- pinion gear (1), making sure the teeth align with the
move threaded shafts. teeth on the idler gear (2).
2. Carefully slide the steer motor (6) out of the car- 3. Press the bearing (5) onto the pinion gear, ensur-
riage. ing the bearing is seated on the shoulder of the pin-
ion gear. Install the small retaining ring (3) on the
3. Remove the large retaining ring (4) and bearing
pinion gear.
(5).
4. Secure the assembled parts with large retaining
4. Remove the small retaining ring (3) to remove the
ring (4). Check gear mesh for proper operation.
pinion gear (1).
5. Lubricate the steering gears as required. Refer to
Planned Maintenance for lubricant type and fre-
quency.
6. Install the larger diameter of the threaded shafts
(7) into the counter bored holes (11) of the under-
carriage. Only one side shown. Torque the shaft to
31 ± 1.4 Nm (23.0 ± 1.0 ft lb).
7. Apply a light film of grease to the male and female
splines of the steer motor (6) shaft and pinion gear
(1). Brush the grease into the roots and tips of the
splines.
8. Install the steer motor (6) over the threaded shafts
(7).
9. Place a compression spring (8) and flatwasher (9)
over each of the threaded shafts and secure with
locknuts (10). Torque the locknuts to 31 ± 1.4 Nm
(23.0 ± 1.0 ft lb).

Figure 21933

Crown 2009 PF17706-3 Rev. 8/09 M6.0-1457-102

01 Rev. 8/09
319
STEERING
Electronic Power Steering System

Steering Feedback Gear and Wheel Steering Feedback Gear Alignment

Position Sensor (RPS1) Trucks with 1065 mm (42 in) Power Unit
The steering feedback gear works with the steer wheel 1. Rotate the drive unit clockwise until it hits a hard
position sensor (RPS1) to communicate steering wheel stop.
angle to ACCESS 5. The steering feedback gear as-
sembly rotates a small magnet as it moves. The mag-
net influences the signal that RPS1 provides. The sig-
nal indicates the angle of the steering wheel to
ACCESS 5, which is communicated to ACCESS 1 for
display to the operator or technician. It is important that
the feedback gear is aligned correctly and sensor
bracket is mounted as shown for proper truck function.
Refer to Steer Wheel Position Sensor in this section
and ACCESS 123® Menus for calibration information.

NOTE
RPS1 must be mounted with the potted side away from
the magnet. Failure to do so will affect truck operation
and calibration. Figure 21906

2. Install steering feedback gear assembly, aligning

hole in carriage with hole in feedback gear.

Figure 21907

3. Install retaining rings to hold gear in place.

Figure 22333

M6.0-1457-103 Crown 2009 PF17706-4 Rev. 8/09

01 Rev. 8/09
320

Trucks with 1220 mm (48 in) Power Unit (S Class)
1. Rotate the drive unit counterclockwise until it hits a
hard stop.
Figure 21931
2. Install steering feedback gear assembly, aligning
the hole in the carriage with a hole in the feedback
gear.
Figure 21932
3. Install retaining rings to hold gear in place.
Crown 2009 PF17706-5 Rev. 8/09
STEERING
Electronic Power Steering System
Traction/Steer Tire Alignment and
RPS1 Calibration
Feedback from the wheel position feedback sensor
(RPS1) is used to detect the angle of the traction/steer
tire and reduce the truck's travel speed when turning. It
is critical that the sensor is calibrated correctly and the
traction/steer tire is aligned correctly. There is a
1 degree tolerance.
The C4.1 Wheel Position Sensor submenu provides a
means for ACCESS 5 to monitor the voltage range of
the traction/steer wheel position sensor (RPS1). This
submenu applies only to trucks with electronic power
steering and will only be displayed if F3.7 is set to AC.
Complete the following steps to properly align the trac-
tion/steer tire.
NOTE
A builder's square or similar tool is necessary for
proper traction/steer tire alignment. There is no me-
chanical alignment mark and the software tolerance al-
lows less than 1 degree of error. Splitting the voltage
difference between fully CW and fully CCW is not ac-
curate because the ratio between the drive unit steer-
ing gear and the sprocket on the shaft for the RPS1
sensor magnet is not a 1:1 ratio.
1. Enter the submenu. Use the up and down arrows
to select "SURE?Y". Press enter to confirm choice
(selecting "SURE?N" will return to C4.1). RPS1
voltage is displayed on the lower line of the display
during calibration.
2. ACCESS 1 indicates steer wheel fully CW, press
enter - Turn the tiller to rotate the traction /steer tire
is fully clockwise, then press enter on ACCESS 1.
3. ACCESS 1 indicates steer wheel fully CCW, press
enter - Turn the tiller to rotate the traction/steer tire
fully counterclockwise, then press enter on
ACCESS 1.
M6.0-1457-104
01 Rev. 8/09
321
STEERING
Electronic Power Steering System

4. ACCESS 1 indicates center steer wheel, press en-

ter - Turn the tiller to rotate the traction/steer tire to
within one degree of center. This procedure may
require two people to complete. To confirm the
traction/steer tire is centered, use a carpenter's
square, or other right angled tool to align the trac-
tion/steer tire with the truck. Place one edge of the
tool against the back of the traction/steer tire, align-
ing the other edge along the battery box. Turn the
tiller until the traction/steer tire and battery box are
aligned, then press enter. Refer to Figure 21908.
5. "Calibration accepted" or "Calibration failed" will be
displayed. Press the left arrow to return to C4.1. If
necessary, restart the calibration at step one.

Figure 21908

M6.0-1457-105 Crown 2009 PF17706-6 Rev. 8/09

01 Rev. 8/09
322
 STEERING
Hydraulic Steer Motor

Hydraulic Steer Motor 1. Using protective material on vise jaws, clamp mo-
tor in a vise so shaft is vertical and end cap is on
top. Clamp on mounting flange, using just enough
Disassembly clamping force to securely hold motor.

Cleanliness is extremely important when repairing hy-
draulic motors. Work in a clean area. Before discon-
necting hydraulic lines, clean port area of motor. Before
disassembly, drain oil from motor. Then plug ports and
thoroughly clean exterior of motor. Check output shaft,
remove any burrs, nicks, or sharp edges.
2. Remove screws (6) from end cap (5) and disas-
semble motor as shown in Figure 21925. Do not
disassemble geroler (4).
3. Refer to Figure 21926. Unclamp motor and remove
output shaft (3), thrust needle bearing (2) and
thrust bearing race (1).

Figure 21926
Figure 21925
1 Thrust Bearing Race
1 Seal
2 Thrust Needle Bearing
2 Drive
3 Output Shaft
3 Spacer Plate
4 Geroler 4. Clamp motor in vise so mounting flange is on top.
5 End Cap Clamp across port area. Do not clamp on motor
housing. Use just enough clamping force to hold
6 Cap Screw
motor securely.
Tools Required:
5. Remove screws securing mounting flange to motor
• Torque wrench, 34 Nm (25 ft lb) capacity housing.

• Ratchet wrench
CAUTION
• 5/16 in - 12 point heavy duty socket, 56 Nm Thread locking adhesive was applied to screws during
(41.3 ft lb) capacity assembly. Do not exceed 56 Nm (41.3 ft lb) of removal
torque.
• 5/16 in - 6 point/torx (E10) heavy duty socket,
56 Nm (41.3 ft lb) capacity Refer to Figure 21927. Since thread locking adhesive
was applied to screws, heat may have to be applied to
• Small flat blade screwdriver motor housing to loosen screws. Use propane torch
and apply just enough heat to remove screws (1). Do
• 3/16 in hex key not overheat motor housing or mounting flange.
• Rubber hammer

Crown 2001 PF13078-1 Rev. 6/09 M6.2-1452-001

02 Rev. 6/09
323
STEERING
Hydraulic Steer Motor

Figure 21928

1 Pressure Seal
2 Back-Up Ring
3 Mounting Flange
4 Exclusion Seal
5 Seal Removal Tool

Steer Motor Assembly

Figure 21927
1 Exclusion Seal
2 Mounting Flange
3 Back-Up Ring
4 Pressure Seal
5 Seal
6 Cap Screw
7 Heat with a propane torch
6. Remove mounting flange (2) from motor housing.
7. Carefully remove exclusion seal (1), pressure seal
(4) and backup ring (3) from mounting flange (2). A
seal removal tool may be fabricated by bending
and rounding the end of a small flat blade screw-
driver, refer to Figure 21928. Be careful to not dam-
age the mounting flange shaft bore.
Check all mating surfaces. Replace any parts with
scratches or burrs that could cause leakage. Wash all
metal parts in clean solvent. Blow dry with low pressure
air. Do not wipe parts dry with paper towels or cloth.
Lint in a hydraulic system will cause damage. Check
spline and chamfered area of output shaft; remove any
nicks, burrs, or sharp edges that could damage shaft
seals during assembly.
NOTE
Always use new seals when assembling hydraulic mo-
tors. Lubricate new seals with clean petroleum jelly.
Also, lubricate machined surfaces and bearings with
clean hydraulic fluid.
1. Remove all thread locking adhesive from mounting
flange screws and their threaded holes. Threads
must be clean and dry before applying new thread
locking adhesive.
2. Refer to Figure 21926. Lubricate and install output
shaft (3), thrust needle bearing (2) and bearing
race (1) into housing. Do not allow oil to enter cap
screw threaded holes.
3. Refer to Figure 21927 for correct seal orientation.
Lubricate exclusion seal (1) and install in mounting
flange (2).

M6.2-1452-002 Crown 2001 PF13078-2 Rev. 6/09

02 Rev. 6/09
324

Figure 21929
1 Pressure Seal
2 Back-Up Ring
3 Mounting Flange
4 Exclusion Seal
4. Refer to Figure 21929. Lubricate and install
backup ring (2) and pressure seal (1). Be sure ex-
clusion seal (4) and pressure seal (1) are undam-
aged and properly seated.
5. Apply thread locking adhesive (061004-019) to
mounting flange cap screw threaded holes in mo-
tor housing.
NOTE
Thread locking adhesive must cure completely before
motor is put into service. Using primer reduces curing
time. For curing time, refer to thread locking adhesive
manufacturer instructions.
6. Install a protective sleeve over output shaft. Lubri-
cate inner edges of exclusion and pressure seals.
Lubricate and install the 49 mm (1 15/16 in) diam-
eter o-ring seal on mounting flange. Slide mounting
flange over shaft.
7. Remove protective sleeve and install the four cap
screws. Torque cap screws, in a crisscross pat-
tern, to 28 Nm (20.7 ft lb). Be sure output shaft re-
mains in housing.
8. Securely clamp motor in vise so output shaft is ver-
tical and down. Clamp on mounting flange.
9. Pour clean hydraulic fluid into motor to provide
start-up lubrication.
10. Lubricate and install one of the three largest diam-
eter seals in motor housing groove.
11. Install drive. If splined ends of drive are different
lengths, install longer end into shaft.
Crown 2001 PF13078-3 Rev. 6/09
STEERING
Hydraulic Steer Motor
Motor Timing
12. Refer to Figure 21930. Align shaft timing dot (3)
with any bolt hole (5). Bolt hole will be used for tim-
ing reference.
Figure 21930
1 Geroler
2 Star Point
3 Timing Dot
4 Spacer Plate
5 Threaded Hole for Timing Dot Reference
13. Install spacer plate (4), and note position of
threaded hole in housing (aligned with timing dot
on shaft). Be sure slots in spacer plate provide pas-
sage for hydraulic fluid as well as cap screws. If
spacer plate is improperly installed
(wrong-side-up), the motor will not operate.
14. Lightly stretch, lubricate and install the second of
three large diameter seals in geroler (1).
15. Install geroler (1).
16. Align any star point (2) with threaded hole (noted
for location of timing dot).
17. Rotate the geroler (1) to align the screw holes.
18. Lubricate and install the last of the three large di-
ameter seals in end cap groove.
19. Install end cap and secure with cap screws.
Torque cap screws, in a crisscross pattern, to
34 Nm (25 ft lb).
M6.2-1452-003
02 Rev. 6/09
325
Notes:

326
LIFTING MECHANISM

327
Notes:

328

Mast
Torque Requirements
• The four, 20 mm (0.75 in) diameter bolts that fas-
ten the lower portion of the power unit to the main-
frame base plate torque must be 305 - 340 Nm
(225 - 250 ft lb).
• The two, 15.8 mm (0.625 in) diameter bolts that
fasten the upper portion of the power unit to the
mainframe torque must be 225 - 250 Nm (165 -
185 ft lb).
• The four, 15.8 mm (0.625 in) diameter bolts that
secure the removable load wheel assemblies to
the mainframe outriggers torque must be 225 -
250 Nm (165 - 185 ft lb).
• The four, 3/8-16 nuts that secure the free lift cylin-
der clamps (two for each clamp) and cylinder to the
third stage mast torque must be 41 - 48 Nm (30 -
35 ft lb).
Fork Adjustments
• With the forks completely lowered and level, adjust
so that the top surface of the fork tip is a maximum
of 65 mm (2.5 in) from the floor.
• Maximum fork height is to be within ± 25 mm
(± 1.00 in) of the fork height specified on the truck
data plate.
Mast Testing (Assembled)
WARNING
Wear appropriate items, such as safety glasses, when-
ever performing maintenance work. Do not place fin-
gers, hands or arms through mast or position them at
pinch points.
In this section you may be required to lift and block the
truck and mast or raise and lower different components
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck
weight information.
It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic
Crown 2009 PF17726-1
LIFTING MECHANISM
Mast
lines. Control of Hazardous Energy section provides in-
formation for performing the above procedures along
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.
1. Inspect each channel for the roller tracking path.
The only area that should show wear is the back
portion of the I-beam where the roller rides. Refer
to Figure 17058. The I-beam should not show
signs of any cutting or grooving. If grooving or cut-
ting is evident, it will normally take place at the side
of the roller; 10 mm (0.375 in) from the channel
face. If this type of wear is evident, a shim will have
to be removed.
2. Once an adjustment has been made by removing
or adding shims, a recheck of the mast channel will
be required. To see the new wear pattern, clean
the channel with a solvent that will remove the lu-
bricant and then wipe with a cloth. Spray the chan-
nel with a thin coat of paint. This will allow a visible
indication of where the rollers are riding. Repeat as
required.
3. Once the mast meets requirements, lubricate the
mast with grease, Crown No. 063002-024 for stan-
dard or 063002-017 for freezer/corrosion applica-
tion. When the mast is raised near full extension, it
should not lean right or left; instead it should ap-
pear even and straight. If a leaning condition ex-
ists, it is a sign that the shimming is to loose or un-
balanced and will need to be adjusted.
Channel Should Only Show Wear Here
Figure 17058
M7.0-1457-001
329
LIFTING MECHANISM
Mast

Flaking
It is not uncommon for a new mast to appear as if it is
flaking or peeling. This appearance is an indication the
rollers are seating to the mast channel and is consid-
ered normal. Eventually, this condition will disappear.
Grease applied to the channel will retain these parti-
cles.

Mast Staging Bumper Replacement

1. Refer to Figure 22030.
2. Raise the mast and replace bumper, item 53.
3. Lower the mast and check that mast bumpers con-
tact their stops at the same time. Adjust by adding
or removing shims as required. Use shim
060030-277 (0.8 mm [0.031 in] thick).
4. Apply thread locking adhesive to the bumper
screws and tighten.

Mast Dampening Screws

The mast dampening screws are located at the bottom
of the mainframe, top and bottom of the second stage
mast and at the top of the third stage mast.
ADJUSTMENT:
1. Refer to Figure 22030. Lower the mast completely.
2. Adjust the mast dampening screws, item 56, until
they just touch the mast roller directly behind each
screw. Apply thread locking adhesive to the
screws.

NOTE
ECR2 is standard on collapsed heights of more than
3025 mm (119 in) and optional on 3025 mm (119 in)
and below. HGTRS12 is not required if ECR2 is
present.
HGTS1 and HGTS2 are optional.

M7.0-1457-002 Crown 2009 PF17726-2

330
 LIFTING MECHANISM
Mast

Figure 22030

Crown 2009 PF17726-3 M7.0-1457-003

331
LIFTING MECHANISM
Mast
Disassembly
WARNING
Wear appropriate items, such as safety glasses, when-
ever performing maintenance work. Do not place fin-
gers, hands or arms through mast or position them at
pinch points.
In this section you may be required to lift and block the
truck and mast or raise and lower different components
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck
weight information.
It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic
lines. Control of Hazardous Energy section provides in-
formation for performing the above procedures along
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.
1. Extend the reach assembly, disconnect and re-
move the battery.
2. Remove the load backrest and forks from the car-
riage.
3. Remove the safety shield.
4. Refer to Figure 22030. Connect a lifting device to
the carriage assembly and raise to get slack in the
chains. Remove the yoke and chains, items 64 &
65, from the free lift cylinder. The seals at the top
of the free lift cylinder can be replaced if required.
NOTE
The reach assembly can be kept in an upright position
much easier if it is extended. Block the reach assembly
to prevent premature retraction.
5. Disconnect the chains, control cables and hydrau-
lic lines from the carriage assembly and lower the
carriage to the floor.
6. Connect the lifting device to the top cross-brace of
the third stage mast and raise until the reach as-
sembly can be slid forward to clear the mast. Lower
the mast to the collapsed position.
M7.0-1457-004
332
7. Removal of the free lift cylinder.
– Remove the guard, item 60.
– Remove the hydraulic tube from the free lift cyl-
inder. Use a container to catch oil from the cyl-
inder.
– Use a cylinder clamp or braided strap around
the cylinder just below the chain anchor and
connect to a lifting device.
– Remove the clamps, item 62, holding the free
lift cylinder and remove the cylinder.
8. Secure a lifting device to the third stage mast and
raise to obtain slack in the chains.
9. Remove the guides, items 14, 15, 40, 41 & 57, from
the lift cylinders, right and left hand sides.
10. Remove the control cables, hydraulic lines, chains
and pulleys from the top of the second stage mast
and bottom of the third stage mast. Note the posi-
tion of all components; right and left hand sides are
different.
11. Use a lifting device to lift the third stage mast out of
the top of second stage mast. Lay the third stage
mast on the floor.
12. Remove ECR2, cable, spring and bracket, items
59, 78, 79 & 83. Or remove HGTS1 and HGTS2,
item 81.
13. Connect a lifting device to the top cross brace of
the second stage mast. Raise slightly and remove
the screw and nut, items 46 & 47, that secure the
lift cylinder rams to the second stage mast. The
seals at the top of the lift cylinders can be replaced
if required.
14. Raise the second stage mast until the stop block
on the mainframe can be accessed through the
hole at the bottom of the second stage mast. Re-
move the stop block, items 7 through 12, from the
mainframe.
15. Raise and remove the second stage mast from the
top of the mainframe. Lay the second stage mast
on the floor.
16. Most repairs can be completed without removing
the lift cylinders, however, if their removal is re-
quired, remove the cross tube from the left lift cyl-
inder and from the right hydraulic tube on the right
lift cylinder. Use a container to catch the oil.
17. Remove the right hydraulic tube from the right lift
cylinder and from the mainframe. Use a container
to catch the oil.
Crown 2009 PF17726-4

18. Use a cylinder clamp or braided strap around the
left lift cylinder just below the anchor block and
connect to the lifting device.
19. Remove the cotter pin and clevis pin, items 43 &
44.
20. Remove the left lift cylinder from the mainframe.
21. Repeat steps 18 through 20 to remove the right lift
cylinder.
If the amount of overhead room will not allow the masts
to be raised enough for removal, the mast assembly
will need to be unbolted from the power unit and laid
down. The following procedure should be followed if re-
moval from the power unit is necessary.
WARNING
Wear appropriate items, such as safety glasses, when-
ever performing maintenance work. Do not place fin-
gers, hands or arms through mast or position them at
pinch points.
In this section you may be required to lift and block the
truck and mast or raise and lower different components
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck
weight information.
It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic
lines. Control of Hazardous Energy section provides in-
formation for performing the above procedures along
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.
1. Refer to Figure 22030, disconnect and remove the
battery.
2. Remove the load backrest, forks and carriage as-
sembly. Refer to the previous disassembly proce-
dure.
3. Remove the safety shield and overhead guard.
4. Disconnect the cables and hydraulic lines from the
power unit to the mast assembly. Use a container
to catch the oil.
Crown 2009 PF17726-5
LIFTING MECHANISM
Mast
5. Raise the rear of the truck enough to get a
100x100x900 mm (4x4x36 in) hardwood block un-
der the base plate of the power unit and the base
plate of the mast assembly. This block should carry
the weight of the power unit and the mast assembly
when the mounting bolts are removed. The block is
positioned parallel with the base plates.
6. Loosen the four, 20 mm (0.75 in) bolts at the base
plate.
7. Attach a lifting device to the top of the mainframe:
raise just enough to take the weight off of the hard-
wood block.
8. Remove the two, 15.8 mm (0.625 in) bolts at the
top of the power unit. The weight of the power unit
and mast assembly should be on the hardwood
block at this time.
9. Remove the four, 20 mm (0.75 in) bolts across the
base of the power unit.
10. Move the mast assembly away from the power
unit.
11. Move the mast assembly to an area large enough
to allow the mast to be laid down and disassem-
bled.
12. Lower the mast assembly, with the outriggers up,
very carefully. Keep the lifting device directly over
the top of the mainframe while lowering to prevent
the base plate from sliding on the floor.
13. Refer to the disassembly procedures in this section
at this time if further disassembly is required.
NOTE
With the mast assembly laid down, the cylinder and
mast assemblies must be removed by making all hook
ups with the lifting device as near the center of the as-
sembly as possible to maintain balance.
M7.0-1457-005
333
LIFTING MECHANISM
Mast
Assembly
NOTE
Before assembly, refer to torque requirements, fork ad-
justment and mast staging procedures located in the
first part of this section.
CAUTION
Always block masts when working on masts in an ele-
vated position, even though connected to a hoist.
1. Refer to Figure 22030. Use a cylinder clamp or
braided strap around the right lift cylinder just be-
low the anchor block and connect to a lifting de-
vice.
2. Lift and position the right lift cylinder in the main-
frame. Secure to the mainframe with the clevis pin
and cotter pin, items 43 & 44.
3. Using a lifting device, lift and position the left lift
cylinder in the mainframe. Secure to the main-
frame with the clevis pin and cotter pin, items 43 &
44.
4. Connect the right hydraulic tube to the right lift cyl-
inder.
5. Install the left cross tube to the left lift cylinder and
right tube.
6. Clean the column roller studs at the top of the
mainframe and bottom of the second stage mast. If
any paint or rust is evident on the studs, remove
with an emery cloth and lubricate with grease,
Crown No. 063002-024 for standard or
063002-017 for freezer/corrosion application.
7. Install two shims on each of the four studs, two at
the top of the mainframe and two at the bottom of
the second stage mast. Use shim 060030-085 on
RR 1585 kg (3500 lb) capacity mast, or shim
060030-130 on RR 2040 kg (4500 lb) and RD
1360 kg (3000 lb) capacity masts. Place one roller
on each stud.
8. Attach a lifting device to the top cross member of
the second stage mast, lift and assemble the sec-
ond stage into the mainframe.
9. Once the mast has been reassembled, the column
rollers’ ride and clearance should be checked.
M7.0-1457-006
334
10. Use a lifting device to raise the second stage mast
so the rollers are about 150 to 200 mm (6 to 8 in)
below the mounting holes for the stop block, item
8, in the mainframe.
11. Use a pry bar to shift the mast channels to one
side. Pry on the opposite side to shift it against the
other side, then go back and pry on the original
side to shift it back again. This will seat the rollers
and force the opposite side tight against the mast
channel. This is necessary to allow for accurate
roller to channel clearance measurement. Once
the mast has shifted, retain light pressure to hold
the mast from slipping back.
WARNING
Wear appropriate items, such as safety glasses, when-
ever performing maintenance work. Do not place fin-
gers, hands or arms through mast or position them at
pinch points.
In this section you may be required to lift and block the
truck and mast or raise and lower different components
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck
weight information.
It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic
lines. Control of Hazardous Energy section provides in-
formation for performing the above procedures along
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.
12. Measure the distance between the channel and
the roller, about 10 mm (0.375 in) from the channel
face. Always measure from the side the rollers are
canted toward. If the dimension is greater than
0.79 mm (0.031 in) add another shim behind the
roller. If the dimension is less than 0.76 mm
(0.030 in) and it does not appear to be tight, pro-
ceed in checking the remaining channel rollers.
Lower the second stage and check the running
clearance. If shims need to be added, remove the
second stage mast, add shims as required, and in-
stall the second stage mast back into the main-
frame.
Crown 2009 PF17726-6
 LIFTING MECHANISM
Mast

13. Accurate measurements can only be checked from 1 2 Shims (Mast)

one side. Once the previously described dimen-
2 1 Shim (Carriage)
sions are obtained, the mast channel rollers for the
second stage to mainframe will be within tolerance. 3 2 Shims (Carriage)
When shims are installed it is always ideal to have 4 1 Shim (Mast)
an equal number of shims on each column roller 5 1 Shim (Mast)
stud. If an unequal number of shims are required, 6 2 Shims (Mast)
it is very important that an equal distribution of 7 1 Shim (Carriage)
shims per side be followed. Refer to Figure 22031.
8 2 Shims (Carriage)
9 1 Shim (Carriage)
Correct 10 2 Shims (Carriage)
11 1 Shim (Mast)
12 2 Shims (Mast)

14. Brush grease on the mainframe and second stage

rails, use Crown No. 063002-024 for standard or
063002-017 for freezer/corrosion application.
15. Raise the second stage mast until the access hole
in the mast channel is aligned with the stop block
mounting holes.
16. Refer to Figure 22030. Assemble the stop blocks,
items 7 through 12, to the mainframe and apply
thread locking adhesive to the screws.
17. Secure the tops of the cylinders to the brackets on
the second stage mast using the 6.3 mm (0.25 in)
screw and nut, items 46 and 47.
18. Assemble HGTS1 and HGTS2, item 81, or ECR2,
cable, spring and bracket, items 59, 78, 79 & 83, to
the mast.
Incorrect 19. Install two shims on each of the four studs, two
studs at the top of the second stage and two studs
at the bottom of the third stage mast. Use appropri-
ate shims as indicated in step 7 of Assembly. Place
one roller on each stud.
20. Attach a lifting device to the top cross member of
the third stage mast, lift and assemble the third
stage mast into the second stage mast.
21. Use a lifting device to raise the third stage mast so
the rollers are about 300 to 400 mm (12 to 16 in)
below the rollers at the top of the second stage
mast.
22. Use a pry bar to shift the third stage mast channels
to one side, then pry on the opposite side to shift it
against the other side, then go back and pry on the
original side to shift it back one more time. This will
seat the rollers and force the opposite side tight
against the second stage mast channel. Once the
mast has been shifted, retain light pressure to hold
the mast from slipping back.
Figure 22031

Crown 2009 PF17726-7 M7.0-1457-007

335
LIFTING MECHANISM
Mast

23. Measure the distance between the channel and NOTE

the roller as described in step 12. If shims need to
be added, remove the third stage mast and install Items 8 - 13 used only when truck is equipped with load
the shims as required. Install the third stage mast sensing and freezer/condition options.
back into the second stage mast and check the
running clearances.
24. Brush grease, Crown No. 063002-024 for standard
or 063002-017 for freezer/corrosion application, on
the second and third stage rails.
25. Assemble the lift chains and chain pulleys to the
second stage mast.
26. Connect the lift chains to the third stage mast.
27. Refer to Figure 17060-01. Assemble the hydraulic
hoses and pulleys, items 6 & 7, to the second stage
mast.

Figure 17061

30. Refer to 22030. Lower the mast completely. Use a

Figure 17060-01
28. Refer to Figure 22030. Assemble the hose guides,
items 14, 15, 40, 41 & 57, to the lift cylinders, right
and left hand sides.
29. Refer to Figure 17061-01. Install the control ca-
ble(s) and pulley(s) on the second stage mast.
cylinder clamp or braided strap and put it just below
chain anchor bracket on the free lift cylinder. Con-
nect to a lifting device.
31. Inspect the free lift cylinder clamps, item 62, for fa-
tigue cracks and replace as required. If the clamp
is not the newest style clamp, part number 132466,
or if clamps were installed with the cut edges of the
clamp to the inside of the bend, replace the clamps
with new ones. Install both clamps with the cut
edges of the clamp to the outside of the bend and
torque the nuts as specified in first part of this sec-
tion.
32. Install two shims and one roller on each of the four
studs on the reach assembly. Use appropriate
shims as indicated in step 7 of Assembly.
33. Attach a lifting device to the top cross brace of the
third stage mast. Raise the mast and position the
reach assembly under the third stage mast and
lower the mast over the reach assembly.

M7.0-1457-008 Crown 2009 PF17726-8

336

34. Attach a lifting device to the reach assembly and
raise the reach assembly up the mast about
1525 mm (60 in). Check the fit of the reach assem-
bly in the third stage mast with a pry bar to deter-
mine if it is tight. Continue to raise the reach as-
sembly up the mast and check the fit two or three
more times as it is raised.
35. Raise until the top roller of the reach assembly is
about 300 mm (12 in) below the top of the third
stage mast. Use a pry bar to shift the reach assem-
bly to one side and pry on the opposite side to shift
it against the other side, then go back and pry on
the original side to shift it one more time. This will
seat the rollers and force the opposite side tight
against the third stage mast channel. Once the
reach assembly has been shifted, retain light pres-
sure to hold the reach assembly from slipping
back.
36. Measure the distance between the channel and
the roller as described in step 12. Lower the reach
assembly and remove it from the mast if the shims
need to be changed. Install the reach assembly
back into the third stage mast and check clear-
ances.
37. Brush grease, Crown No. 063002-024 for standard
or 063002-017 for freezer/corrosion application, on
the third stage rails.
38. Attach the free lift chains to the reach assembly.
39. Install the yoke on top of the free lift cylinder, route
the free lift chain back to the mast, connect to the
mast.
40. Refer to Figure 17060-01. Connect the reach
hoses to the third stage mast, route through the
yoke and connect them to the reach assembly.
41. Refer to Figure 17061-01. Install the control cable
grip springs and harness clamps to the third stage
mast, route the control cable(s) through yoke and
connect them to the reach assembly.
42. Refer to Figure 22030. Assemble the guard, item
60, over the hydraulic tubes.
43. Install the load backrest and forks to the carriage.
44. Install the safety shield.
CAUTION
Be sure all stops and safety devices are in place before
cycling the mast to check for proper operation.
Crown 2009 PF17726-9
LIFTING MECHANISM
Mast
45. Remove the lifting device, install the battery and
check truck operation.
WARNING
AVOID HIGH PRESSURE FLUIDS - Escaping fluid un-
der pressure can penetrate the skin causing serious in-
jury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres-
sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card-
board or paper to search for leaks. Do not use your
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
type of injury.
Carriage hydraulic circuits need to be flushed after re-
pair of reach cylinders and bled of all air. Before flush-
ing and bleeding of system inspect all hydraulic con-
nections and verify that all filters are installed and
hydraulic fluid levels are adequate for test. Hydraulic
system must be pressurized during the flushing and
bleeding procedures.
Flushing
1. Remove the hoses from the sideshift cylinder and
connect them together using a male connector.
2. Energize the SVS sideshift solenoid selector valve,
actuate the manual valve at full speed in order to
pump hydraulic oil through the carriage hydraulics
and then back through the filter.
3. Flush the carriage hydraulics for at least 2 minutes,
reversing flow frequently.
4. Reconnect the hoses to the sideshift cylinder.
M7.0-1457-009
337
LIFTING MECHANISM
Mast

Bleeding 8. Refer to Figure 22032. Tighten the caps, item 4,

the tee fittings, item 3, at the top of the tilt and side-
shift manifold, item 1. Torque to 15.8 Nm
WARNING (139.5 in lb).

AVOID HIGH PRESSURE FLUIDS - Escaping fluid un- 9. Clean area thoroughly.
der pressure can penetrate the skin causing serious in-
jury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres-
sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card-
board or paper to search for leaks. Do not use your
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
Top of Reach
type of injury.
Carriage
Carriage hydraulic circuits need to be flushed after re-
pair of reach cylinders and bled of all air. Before flush-
ing and bleeding of system inspect all hydraulic con-
nections and verify that all filters are installed and
hydraulic fluid levels are adequate for test. Hydraulic
system must be pressurized during the flushing and
bleeding procedures.
1. Remove the tilt and sideshift manifold cover. Figure 22032

2. Use an absorbent towel or receptacle to collect the

oil.
3. Refer to Figure 22032. Loosen the caps, item 4,
from tee fittings, item 3, at the top of the tilt and
sideshift manifold, item 1.
4. To bleed air from the mast accessory hoses, ener-
gize retract at maximum speed. Hold retract ener-
gized for 30 seconds. This will flush all air out of the
mast accessory circuit.
5. Extend the reach carriage to the maximum exten-
sion and hold for 15 seconds. Retract the reach to
the home position at maximum speed and hold for
15 seconds.
6. Tilt the carriage up to the maximum extension and
hold for 15 seconds. Tilt it down to the home posi-
tion and actuate tilt down for 15 seconds.
7. Extend the sideshift cylinder to the maximum ex-
tension. Energize the sideshift right and hold for 15
seconds. Actuate the sideshift left at the maximum
speed to the home position and hold for 15 sec-
onds.

M7.0-1457-010 Crown 2009 PF17726-10

338

Lift Chains
Lift chains are highly important components on fork lift
trucks. The chain system on your mast was designed
for efficient, reliable transmission of lifting force from
hydraulic cylinder(s) to the mast, platform (if present)
and forks. Safe, uninterrupted use of your lift truck de-
pends on the proper care and maintenance of the lift
chains.
Most complaints of unsatisfactory chain performance
can be traced directly to inadequate maintenance.
Highly stressed precision chains require periodic main-
tenance to deliver maximum service life.
Inspection
After every 100 hours of truck operation, lift chains
should be inspected and lubricated. When used in an
extremely corrosive environment, inspect chains every
50 working hours. During inspection, check for the fol-
lowing:
Wear
As the chain flexes on and off pulleys, the joints gradu-
ally wear.
The "stretch" a chain develops during usage is due to
material being worn off of pin outside diameter and pin
hole inside diameter on the inside plates.
Crown 1984 PF5856-1 Rev. 7/07
LIFTING MECHANISM
Lift Chains
Roller and Leaf
Chain Wear Scale
Figure 16844
Chain wear can be measured by using a 106440 wear
scale or a steel tape (Refer to Figure 16844). When
chains have elongated 3%, as represented on scale
"A" (19 mm [0.75 in] or 25 mm [1.0 in] pitch chain) or
scale "B" (16 mm [0.625 in] pitch chain) of the wear
scale, they should be discarded. On chain with 19 mm
(0.75 in) between pins, for example, 305 mm (12.0 in)
of chain contains 16 pitches or links. When 16 pitches
measure 314 mm (12.375 in) the chain should be re-
placed. On chain with 16 mm (0.625 in) between pins,
20 pitches or links equal 318 mm (12.5 in). When 20
pitches measure 327 mm (12.875 in) the chain should
be replaced. Crown currently uses 16 mm (0.625 in)
pitch (20 links in 318 mm [12.5 in]), 19 mm (0.75 in)
pitch (16 links in 305 mm [12.0 in]) and 25 mm (1.0 in)
pitch (12 links in 305 mm [12.0 in]) chain. When check-
ing chain wear, be sure to measure a segment of chain
that operates over a pulley. Do not repair chain(s) by
cutting out the worn section and splicing in a new
piece. If part of a chain is worn, replace lift chain(s). If
truck has a matched set of lift chains replace both
chains at same time.
M7.5-18.0-001
08 Rev. 7/07
339
LIFTING MECHANISM
Lift Chains
With Forks Lowered
Check Either Front
or Rear Pulley for
Chain Wear
Figure 16845
Rust and Corrosion
Chains used on lift trucks are highly stressed precision
components. It is very important that "as-manufac-
tured" ultimate strength and fatigue strength be main-
tained throughout the chain service life.
Corrosion will cause a major reduction in the load-car-
rying capacity of lift chain or roller chain because cor-
rosion causes side plate cracking.
It is extremely important to protect lift chains from cor-
rosion, whether in service or in storage. The initial fac-
tory lubrication on chains is an excellent rust and cor-
rosion inhibitor. Factory lube is applied in a hot dip tank
to insure complete penetration into the joint. Do not
steam clean or degrease new chains. After the chain
has been placed in service, factory lube must be sup-
plemented by a maintenance lubrication program.
Refer to applicable lubrication and adjustment section
for your particular truck series and/or the lubrication in-
formation later in this section.
M7.5-18.0-002
08 Rev. 7/07
340
Corroded Chain
(with Stress-Corrosion Cracks)
Figure 16846
Heavy motor oil serves both as a joint lubricant and
corrosion inhibitor. During inspection, carefully exam-
ine external chain surfaces for the presence of an oily
film. Under certain operating or environmental condi-
tions it may be necessary to oil chains more frequently
than 100 hour intervals. In all cases, the external sur-
face of the chain must be protected with a film of oil.
Corroded chains should be inspected for cracked
plates. Outside plates are particularly susceptible to
stress corrosion cracking. If chains are heavily rusted
or corroded they should be removed from the mast for
a thorough inspection for cracked plates. If plates are
cracked, both chains on the truck must be replaced. Oil
chains when they are reinstalled on the mast.
Cracked Plates
The most common cause of plate cracking is fatigue
failure. Fatigue is a phenomenon that affects most met-
als and many plastics. After many repeated heavy
loads the plates may crack and the chains will eventu-
ally break.
Fatigue Cracks
Figure 16847
Fatigue cracks are almost always found through the pin
holes perpendicular to the pitch line. (Refer to Figure
16847) Contrast this failure mode to the random fail-
ures caused by stress-corrosion cracking. (Refer to
Figure 16846) If any fatigue cracks are discovered dur-
ing planned maintenance (PM) inspections, both lift
chains should be replaced. Many apparently sound
plates will be on the verge of cracking, making chain
failure very likely.
Crown 1984 PF5856-2 Rev. 7/07

Tight Joints
All joints in lift chain should flex freely. Tight joints resist
flexure, increase internal friction, thus increasing chain
tension required to lift a given load. Increased tension
accelerates wear and fatigue problems. Refer to Figure
16848.
Tight Joints
Figure 16848
Tight joints in lift chains can be caused by:
1. Bent pins or plates,
2. Rusty joints,
3. Peened plate edges.
Oil rusty chains and replace chains that appear bent or
peened. Peening of plate edges may be caused by
worn pulleys, unusually heavy loads, or chain sliding
past a guide or obstruction in the mast.
Protruding or Turned Pins
Heavily loaded chains operating with little lube gener-
ate tremendous friction between pin and plates (pin
and bushing in roller chain). In extreme cases, the fric-
tional torque in the joint can actually turn pins in the
press-fit outside plates.
If chain is allowed to operate in this condition, the pins
slowly work out of the chain, causing chain failure.
Turned pins can be quickly spotted because the flats
on the "V" heads are no longer in line. Refer to Figure
16849, pin has turned 45 degrees. Chains with turned
or protruding pins should be replaced immediately.
Never attempt to repair the chain by driving pins back
into the chain.
Crown 1984 PF5856-3 Rev. 7/07
LIFTING MECHANISM
Lift Chains
Protruding & Turned Pin
Figure 16849
Chain Side Wear
A continuous wear pattern on pin heads and outside
plates indicates misalignment. Misalignment can be
caused by two different factors: unequal chain tension
or nonalignment between pulleys and chain anchors.
• Unequal Chain Tension - When a lift chain is in-
stalled or adjusted, care should be taken to "load"
the chains evenly. When changing fork heel height
or platform height for example, the chain anchors
should be loosened until both forks come in contact
with the floor. At this point both chains should dis-
play the same tension or slack. The chain anchor
nuts should be tightened an equal number of revo-
lutions on both chain anchors to put equal tension
on chains. When the desired height setting is
achieved the locking nut should be tightened to se-
cure setting.
• Non Alignment of Lifting Components - Non
alignment of the pulley and chain due to incorrect
shimming of the mast or bent or damaged mast or
cylinder components can also contribute to chain
side wear. A check for this condition is to place the
truck on a level area in your maintenance area. Af-
ter supporting the fork carriage, disconnect each
end of the lift chain at the chain anchor and visually
inspect its alignment with the anchor slots.
M7.5-18.0-003
08 Rev. 7/07
341
LIFTING MECHANISM
Lift Chains

Lift Chain Lubrication tremely severe service, may require more frequent lu-
brication to maintain an oil film on all chain surfaces.
The most important consideration in field maintenance
In dusty operating conditions, lubed chains will gather
of lift chains is LUBRICATION. Hard working, heavily
dust. Even under these conditions wear life will be
loaded chains cannot be expected to give satisfactory
greatly improved by periodic lubrication. Joints may ac-
wear life without scheduled periodic lubrication. Like all
quire a "paste" made up of oil and dirt, but joint wear
bearing surfaces, the precision-manufactured, hard-
will still be much less than if the chain is allowed to run
ened-steel, joint-wearing surfaces require a film of oil
dry with metal-to-metal contact between pins and
between mating parts to prevent rapid wear.
plates.
Maintaining an oil film on all chain surfaces will:
At 100 hour intervals, clean chains to remove accumu-
• Minimize joint wear (chain stretch). lation of dirt-and lubricate immediately. (Do not steam
clean chains.)
• Prevent corrosion.

• Reduce the possibility of pin turning.

• Minimize tight joints in roller chain. Lubricant

• Promote smooth, quiet chain action.

• Lower chain tension by reducing internal friction in

the chain system.
Heavy motor oil is an excellent chain lubricant-even
used motor oil is adequate to lubricate exposed lift
chains.
Laboratory wear tests show SAE 40 oil to have greater
ability to prevent wear than SAE 10 oil. Also, SAE 40
oil is superior to hydraulic fluid or automatic transmis-
sion fluid. Generally, the heaviest (highest viscosity) oil Figure 16850
that will penetrate the joint works best.
Laboratory wear testing shows dry film lubes to be less Lift Chain Replacement
effective in preventing joint wear than fluid petroleum
The first step in chain replacement is to find the chain
based products.
part number in your service manual parts list.
Some aerosol spray lubes, such as Crown part number
An important factor in ordering replacement chain from
063001-009, are effective, more convenient and less
the truck manufacturer is that special chains may be
messy than applying motor oils.
specified for your truck with certified minimum ultimate
Whatever method is used, the oil must penetrate the strength.
chain joint to prevent wear. Applying oil to external sur-
If the unit is equipped with two strands, replace chains
faces will prevent rust, but oil must flow into the live
as a pair. It will be virtually impossible to maintain uni-
bearing surfaces for maximum wear life. (Refer to Fig-
form loading between the strands if a new chain is put
ure 16850).
into service opposite an old chain. The joints in the old
Apply oil to chains with a narrow paint brush. A plastic chain will have worn through the hardest layer of the
liquid detergent bottle makes a handy lube applicator. case-hardened pin. Therefore, the wear rate on the old
Flood the chain with oil over its entire length every chain will be greater than that on the new chain, greatly
lube-inspection period. complicating the problem of maintaining equal chain
tension.
Frequency of lubrication will vary with operating condi-
tions and environment. The best estimate of lube pe- The new chain will wear more slowly, causing it to bear
riod is 100 hours actual operating truck time. Trucks the major portion of the load, resulting in premature
parked outdoors, used in freezers or trucks in ex- wear and fatigue failure.

M7.5-18.0-004 Crown 1984 PF5856-4 Rev. 7/07

08 Rev. 7/07
342
 LIFTING MECHANISM
Lift Chains

Never steam clean or degrease new chains. The man- 2. A support ring (flatwasher) with an inside diameter
ufacturer's grease is effective in reducing wear and cor- slightly greater than the pin diameter and a height
rosion. If the original factory lube is dried out or wiped equal to the head height of the pin.
off, soak the new chain in heavy engine oil for at least
3. Grinding wheel.
0.5 hour prior to installing on truck.
4. Pin punch with a diameter slightly less than the pin
After the existing chains have been removed from the
diameter, hammer or pressing equipment.
mast, very carefully inspect chain anchors and
sheaves. Broken, cracked, or worn anchors must be
replaced. Replace worn sheaves, and check sheave Disconnect Procedures:
bearings for wear. Do not paint the replacement chain (Refer to Figure 16851)
before or after it has been installed. Paint will help pre-
vent corrosion, but will prevent oil from reaching the pin 1. Grind the top head of the pin flush with the pin link
surface for good joint lubrication. plate. Be careful not to grind or damage the pin link
plate.
Install the new chains, using new anchor pins. Existing
pins may contain invisible fatigue cracks that could 2. Position the support ring over opening of the work
lead to pin failure. After chains have been connected to surface. The support ring serves to support the
the anchors, adjust chain tension to obtain proper fork bottom pin link plate and avoids damage to chain
or platform height. components while driving the pin through the
chain.
Correct chain installation and mast adjustment will in-
crease chain service life. 3. Stand the chain on its side and seat pin in the sup-
port ring.
Chain Anchors and Pulleys 4. Remove the pin from the chain through the top pin
link plate.
An inspection of the chain system should include a
close examination of chain anchors, anchor tension
devices and pulleys.
Check chain anchors for wear, breakage, and radial
misalignment. Anchors with worn or broken fingers
should be replaced. Anchors should be adjusted to
eliminate twisting or other misalignment in the chain.
When chain is misaligned, the load is not distributed
uniformly between the plates-prolonged operation will
result in premature fatigue failure.
Pulleys with badly worn flanges and outside diameter
should be replaced. Heavy flange wear indicates chain
misalignment. Investigate cause by checking chain
tension and mast shimming. (1) Support Ring
(2) Grind Pin Flush with Link Plate
Leaf Chain Disconnect (3) Grinding Wheel
To minimize the risk of damaging (cracking, etc.) the (4) Pin Link Plate
chain, refer to the following when disconnecting leaf (5) Work Surface Knock Out Aperture
chain.
Tools Required: Figure 16851

1. A sturdy work surface with an opening slightly

greater than the pin diameter, and should be thick
enough to allow the pin to extend beneath the work
surface as it is driven through the bottom pin link
plate.

Crown 1984 PF5856-5 Rev. 7/07 M7.5-18.0-005

08 Rev. 7/07
343
Notes:

344
 LIFTING MECHANISM
Fork Inspection

Fork Inspection
Allowable Wear Thickness Chart 1
WARNING
Standard Fork Allowable 10% Wear
Thickness Fork Thickness
The following causes of fork failure may mean loss of
equipment, damaged materials, bodily injury or loss of mm in mm in
life. Make an inspection and measurement of the forks
31.5 1.25 28.5 1.12
at each planned maintenance interval to check for
wear, overload, fatigue, bends, etc. Refer to “Lubrica- 38.0 1.50 35.0 1.38
tion and Adjustment” chapter.
44.5 1.75 39.5 1.56
51.0 2.00 46.0 1.81
WARNING
57.0 2.25 51.0 2.00
• Use the proper fork for how it was designed to be
used. 63.5 2.50 57.0 2.25
• Avoid using fork extensions.
• Do not modify forks.
• Only qualified personnel should make repairs. If using the fork wear calipers, refer to the following:
• Visually inspect forks each work day.
Refer to Figure 16854-01. The fork wear calipers have
two measuring points or jaws. The inside jaws (2) mea-
Abrasion sure 10% less than the outside jaws (1).

Abrasion gradually reduces the thickness of the fork.

Be sure the fork thickness is within specifications. Do
not allow forks to rub the floor during normal operation.
If forks rub floor, check lift chain adjustment. Fork wear
at the heel must not exceed 10 percent of the original
thickness. At this point forks are adequate for approxi-
mately 80 percent of rated capacity. Refer to Chart 2.
Use fork wear calipers, part no. 107330, or a measur-
ing instrument such as a vernier or good 160 mm
(6.0 in) scale. For allowable fork wear thickness, refer
to Chart 1.
Figure 16854-01

1 Outside Jaws 100% (Fork Shank)

2 Inside Jaws 90% (Fork Blade)

Refer to Figure 16855-01. To set the outside jaws,

measure the thickness of the middle of the shank (this
point receives almost no wear). Set the calipers to the
“feel” of the shank by lightly tapping on them with a
metal object.

NOTE
Care should be taken when using the calipers to hold
them square across the shank or an incorrect reading
will result.

Crown 1988 PF7393-1 Rev. 11/08 M7.8-04.2-001

05 Rev. 11/08
345
LIFTING MECHANISM
Fork Inspection

Figure 16856-01

1 Fork Shank Cross Section

Figure 16855-01 Once the outside jaws are set, check to see if the inside
jaws of the calipers pass over the flanks of the fork
1 Fork Blade blade at any point between the end of the taper and the
2 Fork Shank heel of the fork blade. After checking the blade, re-
3 Measure Here to Set Outside Jaws check the caliper setting by measuring the shank again
making sure the setting was not inadvertently changed.

Figure 16857-01

1 Fork Blade Cross Section

M7.8-04.2-002 Crown 1988 PF7393-2 Rev. 11/08

05 Rev. 11/08
346
 LIFTING MECHANISM
Fork Inspection

Figure 16858-01

1 Chart 2 - Wear vs. Capacity

2 Percentage Reduction in Fork Blade Thickness
3 Percentage Remaining of Specified Fork Capacity

Overloading
Know the capacity of the forks and truck. Fork capacity
and load center is stamped on the fork. Refer to Figure
16859-01. Overloading can cause permanent defor-
mation or serious fatigue conditions.

Figure 16859-01

1 Location of Capacity and Load Center Rating

Crown 1988 PF7393-3 Rev. 11/08 M7.8-04.2-003

05 Rev. 11/08
347
LIFTING MECHANISM
Fork Inspection

Fatigue
A fatigue crack will normally start in the heel area of the
fork. Cracks can usually be detected in the early stages
by inspection of the heel area. Check for cracks that
transverse the fork in an area up to 130 mm (5.0 in)
either side of the outer heel radius. These cracks are a
sign that the area has weakened and the fork needs to
be replaced. Make a visual inspection for cracks each
work day. If a more accurate inspection is necessary,
use dye penetrants or magnaflux fork.

Figure 16861-01

1 93° Maximum

Use a carpenter’s square to check the fork. Refer to

Figure 16862-01. Hold the square against the shank
staying above the radius of the heel as shown. Mea-
sure the distance closest to the radius of the heel of the
fork blade and square (2). Add 31.8 mm (1.25 in) to this
measurement and record. If the distance between the
end of the square and blade (3) is greater than this cal-
culation, replace blade (fork is deformed more than
93°).

Figure 16860-01

1 130 mm (5.0 in)

2 130 mm (5.0 in)

Bent or Twisted Forks

Overloading, glancing blows against solid objects or
picking up loads unevenly can bend or twist a fork,
making fork replacement necessary. The maximum al-
lowable difference in fork tip elevation from one fork to
another is 3% of the fork length. Figure 16862-01

The angle between the top of the fork (blade) to the 1 609 mm (2.0 ft)
back surface of the vertical leg (shank) shall be less
2 “x”
than 93°. Any angle greater will require fork repair or
replacement. The fork manufacturer or service techni- 3 “x” + 31.8 mm (1.25 in)
cian with the expertise of equal competence are the
only parties that should attempt to make such repairs.

M7.8-04.2-004 Crown 1988 PF7393-4 Rev. 11/08

05 Rev. 11/08
348
 LIFTING MECHANISM
Fork Inspection

Hanger
Check for cracks or damage to the fork pins and the
area of fork attachment. Check carriage for excessive
wear or cracks. Repair or replace parts if necessary.
Check condition of fork locking pin, spring, cam, etc. for
proper operation (if forks are so equipped).

Figure 16863

1 Check Locking Pin, Spring, etc.

2 Check for Cracks Under Hanger

Crown 1988 PF7393-5 Rev. 11/08 M7.8-04.2-005

05 Rev. 11/08
349
Notes:

350
CYLINDERS

351
Notes:

352
 CYLINDERS
Lift Cylinders

Lift Cylinders
Remove Screw
Cylinder Removal

Right & Left Hand Lift

The right or left hand lift cylinder can be removed from
the truck and replaced as described below. DO NOT try
to remove both cylinders at the same time, one cylinder
should be removed and replaced completely before the
second cylinder removal is started.
1. Move the truck to a service area on a level floor
below a hoist, if available, chock the wheels and
remove the forks.

WARNING
Wear appropriate safety items, such as safety glasses Figure 22685
and shoes, whenever performing maintenance work.
To avoid injury, do not place fingers, hands, arms or WARNING
feet through mast or position them at pinch points.
Make sure lifting device is sufficiently rated to lift vari- Make sure the platform the maintenance person rides
ous parts of the mast sections either individually or as on is secure and the individual is using an operator har-
a group. Make sure that the blocking material is strong ness.
enough to withstand the weight. Never work under or 5. Connect the battery, key the truck ON, raise the
around a truck that is not properly blocked. mast and remove the blocking.
2. Using two 100 x 100 x 305 mm (4 x 4 x 12 in) hard-
wood blocks, raise and block 2nd stage mast
305 mm (12 in) above the bottom cross brace of
the mainframe. Lower the mast completely.
3. Key the truck OFF and disconnect the battery.
4. Remove the screw holding the ram to the mounting
block at the top of 2nd stage mast. Do not remove
the screw from both cylinders, only the one that is
going to be removed from the truck. Refer to Figure
22685.

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CYLINDERS
Lift Cylinders

6. Raise the mast sufficiently to block it at 1220 mm
(4 ft) if the truck has a collapsed height of 2260 or
2413 mm (89 or 95 in), or at 1830 mm (6 ft) if the
truck’s collapsed height is 2720 mm (107 in) or
above. Use hardwood blocks, placing one beneath
each I-beam of the 2nd stage mast, resting on the
lower mainframe cross brace. Securely clamp both
blocks in place. Lower the mast completely. The
right and left hand lift cylinders will be defined as
viewed from in front of the forks. Refer to Figure
22686.
7. Wrap and secure a large chain around the 2nd
stage cross brace and the 3rd stage cross brace as
a safety precaution. When removing a lift cylinder,
one of the two mast chains must also be discon-
nected, leaving the remaining mast chain holding
the 3rd stage mast in position.
8. Key the truck OFF and disconnect the battery. Re-
move the console and open the Manual Lowering
Valve (MVL) on the manifold block to relieve the
system pressure. Refer to Figure 22075.

Manual Lowering Valve

Figure 22075

WARNING
AVOID HIGH PRESSURE FLUIDS—Escaping fluid
under high pressure can penetrate the skin causing se-
rious injury. Relieve pressure before disconnecting hy-
draulic lines. Tighten all connections before applying
pressure. Keep hands and body away from pin holes
which could eject fluids under high pressure. Use a
piece of cardboard or paper to search for leaks. Do not
use your hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
Figure 22686 is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
1 LH Lift Cylinder
diately by a specialist who has had experience with this
2 RH Lift Cylinder type of injury.
3 Mainframe Cross Brace
4 2nd Stage Cross Brace
5 3rd Stage Cross Brace

M8.0-1457-002 Crown 2009 PF17751-2

354
 CYLINDERS
Lift Cylinders

9. Place a shallow pan beneath the mainframe and 11. Remove the hose guide at the top of the lift cylin-
below the cylinder to be removed. Remove the hy- der. Refer to Figure 22688.
draulic line from the bottom of the cylinder. Cap the
cylinder fitting and the line fitting to prevent con-
tamination of the hydraulic fluid, protect the fittings Hose Guide
from damage and to help contain the hydraulic
fluid.
10. Disconnect the height sensor and move the wires
to the side. Remove the chain anchor from main-
frame mount and drape it over the cross brace. Re-
fer to Figure 22687.

Figure 22688

Figure 22687

1 Height Sensor
2 Chain Anchor

Crown 2009 PF17751-3 M8.0-1457-003

355
CYLINDERS
Lift Cylinders

12. Remove the hydraulic lines, hoses and spring (if 13. Remove the two screws holding the height sensor
removing the left lift cylinder) from the mounting and move the height sensor to the side. Refer to
bracket approximately 840 mm (33 in) from the Figure 22690.
bottom of the cylinder. Cap all the hydraulic lines
and hoses that were removed. Clean up any
spilled hydraulic oil from the truck.

Figure 22690

1 Remove the Height Sensor

Figure 22689 2 Pin
3 Mounting Bracket
1 LH Lift Cylinder
2 Fittings and Spring
3 RH Lift Cylinder
4 Fittings

M8.0-1457-004 Crown 2009 PF17751-4

356
 CYLINDERS
Lift Cylinders

14. Remove the pin holding the top of the cylinder to 17. Once the cylinder base is above the 2nd stage
mainframe. cross brace, bring the cylinder out the front, fork
side of the mast.
15. Put the nylon strap around the top of the cylinder
just below the mounting bracket. Refer to Figure
22691.
16. Connect the hoist to the strap and carefully lift the
cylinder above the 2nd stage cross brace. Be very
careful when lifting the cylinder not to catch the hy-
draulic hose mount on 2nd stage cross brace.

Figure 22692

1 Cylinder
2 2nd Stage Lower Cross Brace

Cylinder Replacement
18. Install a cap on the fitting at the bottom of the lift
cylinder if one is not already present.
19. Install a nylon strap around the top of the cylinder
just below the mounting bracket and connect it to
the hoist.

WARNING
Wear appropriate safety items, such as safety glasses
and shoes, whenever performing maintenance work.
To avoid injury, do not place fingers, hands, arms or
Figure 22691 feet through mast or position them at pinch points.
Make sure lifting device is sufficiently rated to lift vari-
1 Mounting Bracket ous parts of the mast sections either individually or as
2 Nylon Strap a group. Make sure that the blocking material is strong
3 Hydraulic Hose Mount enough to withstand the weight. Never work under or
4 2nd Stage Lower Cross Brace around a truck that is not properly blocked.
20. Raise until the bottom of the cylinder is over the top
of 2nd stage lower cross brace and lower the cylin-
der into position.

Crown 2009 PF17751-5 M8.0-1457-005

357
CYLINDERS
Lift Cylinders
WARNING
Make sure the platform the maintenance person rides
on is secure and the individual is using an operator har-
ness.
21. Install the pin back through the mainframe and the
cylinder mounting bracket. Install the cotter pin
through the bottom of the pin to secure it in place.
Remove the strap from the cylinder. Refer to Fig-
ure 22690.
22. Using the two screws removed during disassem-
bly, mount the height sensor back into position.
23. Remove the cap and reattach the hydraulic line to
the bottom of the cylinder.
24. Put the hoses back into position in the hose guide,
which is located at the top of the cylinder, and se-
cure them using the screw that was previously re-
moved. Refer to Figure 22688.
25. Connect the hydraulic hoses, lines and spring (if
the left lift cylinder was removed) to the bracket on
the cylinder. Refer to Figure 22689.
26. Install the chain anchor back in position and re-
place both of the nuts. Try to put the same amount
of tension on the chain anchor as before so the
mast will remain straight.
27. Connect the plugs on the height sensor and the
harness.
28. Close the Manual Lowering Valve (MVL), connect
the battery, key the truck ON and very slowly raise
the mast. Guide the cylinder ram back into position
in the top of the 2nd stage mast, making sure the
hole in the ram and the hole in the bracket will line
up.
M8.0-1457-006
358
WARNING
AVOID HIGH PRESSURE FLUIDS—Escaping fluid
under high pressure can penetrate the skin causing se-
rious injury. Relieve pressure before disconnecting hy-
draulic lines. Tighten all connections before applying
pressure. Keep hands and body away from pin holes
which could eject fluids under high pressure. Use a
piece of cardboard or paper to search for leaks. Do not
use your hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
type of injury.
29. Install the screw through the hole in the mast and
ram. Refer to Figure 22685.
30. Raise the mast enough to remove the mast block-
ing, remove the blocking, then lower the mast com-
pletely and bleed the right and left stage cylinders
and the free lift cylinder as described at the end of
this section.
31. Raise the mast and check to be sure the mast is
straight when raised. If not, adjust the chain anchor
tension to correct it. Install the cotter pin back into
the chain anchor to secure it in position.
32. Lower the mast completely and key the truck OFF.
Check the hydraulic fluid level and fill as required.
Install the console and forks, and remove the
wheel chocks.
33. Key the truck ON and check the truck's operation.
Great care and cleanliness should be exercised in the
disassembly and assembly of any hydraulic cylinders.
Wipe all surfaces clean of dirt and oil before attempting
the disassembly. Care should be taken when removing
the ram from the cylinder to prevent damage to the
packing on the piston end. After the cylinder and wipers
are removed, thoroughly wash all the metallic parts in
solvent and blow them dry with compressed air. Care-
fully inspect the ram assembly and cylinder bore. Re-
place if scored, grooved, pitted or worn. Minor damage
to the cylinder bore can be removed with the use of a
cylindrical honing tool. Place the washed components
in a clean container until assembly. Whenever new
packings are required, new wiper rings should also be
installed.
Crown 2009 PF17751-6
 CYLINDERS
Lift Cylinders

Lift Cylinder Seal Removal

Material covered in this section applies to all TT lift cyl-
inders.
When an excessive amount of hydraulic oil is evident
on the cylinder, where the ram exits from the cap, the
rod packing is probably bad and should be replaced.
The replacement of the packing can be accomplished
without removing the ram assembly from the cylinder
tube or truck.

Figure 15963-01

1 Screwdriver
152 mm (6 in) shaft length (min.)
4 mm (0.156 in) shaft diameter (max.)
2 No. 8 Metal Screw
Figure 15962-02 Headless (4 mm Self-Tapping)
3 Weld (grind off excess) to a max. dia. of 4 mm (0.156 in)
1 Cylinder Tube
4 Tape
2 Cap
3 Seal If the packing is seated in the cap itself, a hooked tool
4 Bleed Screw
should be used to remove the packing. If the packing is
located below the cap and remains in the cylinder bore
Disassembly after the cap is removed, a pair of special tools can be
used to facilitate the packing removal. To make these
Turn the cap counterclockwise and unscrew it from the tools, weld or braze a headless 4 mm self-tapping (No.
cylinder tube. Remove the cap and carefully extract the 8 metal) screw to the end of a screwdriver. The screw-
ram assembly from the cylinder bore, never allowing driver must have at least 152 mm (6 in) of shank length
the ram to come in contact with any sharp edges. with no larger than 4 mm (0.156 in) shank diameter. Af-
ter attaching the screw to the screwdriver, grind off the
Seals excess weld to a diameter of 4 mm (0.156 in) Wrap the
shank with electrical tape from the tip of the screw to
The seals used in the cylinders are made of an ex- the screwdriver handle. This will prevent scratching of
tremely durable, hard polyurethane material which can the cylinder bore or the ram. Refer to Figure 15963-01.
be deformed temporarily to allow for installation without
permanent damage.

Crown 2009 PF17751-7 M8.0-1457-007

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CYLINDERS
Lift Cylinders

NOTE Seal Installation - General

Extreme care should be taken to prevent damage to
the cylinder wall and the ram assembly.
Insert the tools between the ram and the cylinder walls,
180° apart, and screw into the face of the packing. After
the threads are sufficiently secured into the packing,
evenly pull on the screwdriver handle until the packing
is removed. Refer to Figure 15964-02.
Tools used to install the hydraulic seals should be of
soft metal or suitable plastic, free of burrs and sharp
edges. Screwdrivers and other similar tools should not
be used as they may damage the sealing edges.
The area in contact with the seal should be free of
burrs, sharp edges and nicks.
If necessary to force the seal over sharp edges, slots
or undercuts, protective devices should be used.
Light lubrication should be applied to the seal and in-
stallation groove prior to installation. The same oil as
will be used later in the cylinder should be applied.

Rod U-Cup Installation

Small U-Cup
1. Installation Tools
– A groove alignment plug is needed, which
should be flush with groove edge. Any metal or
plastic material which is smooth and lubricated
may be used. Refer to Figure 16734-01.

Figure 15964-02

1 Seal Pulling Tools

2 Ram
3 Cylinder Tube
4 Seal

At this time, the wiper ring should also be removed

since packings and wiper rings should always be re-
placed in pairs. Thoroughly clean the area where the
seals seat. Any burrs, dirt or seal debris must be re-
moved before reinstalling the new seals.

CAUTION
Close inspection of seal seating critical areas should
be made before the new seal is installed. Your seal fail-
Figure 16734-01
ure may not have been caused by a worn seal, but
rather, by burrs, nicks and dirt located on the seal seat-
1 Critical Seal Seating Area
ing area, causing the seal to deform and lose its seal-
2 Pusher Rod
ing ability.
3 Groove Alignment Plug

– A soft metal or plastic pusher rod is needed.

M8.0-1457-008 Crown 2009 PF17751-8

360
 CYLINDERS
Lift Cylinders

2. Squeeze the U-cup together and insert the end into

the bore first. When the lower end is engaged in
the installation groove, release the U-cup and force
the upper end downward using the pusher rod until
the U-cup snaps into the groove.

Large U-Cup
1. Installation Tool
– An installation tool made of any soft metal or
hard plastic that is smooth and free of burrs
with a fixed steel pin (pin 1) and two movable
pins (pins 2 & 3) is required for this installation
method. Refer to Figure 16735-02.

Figure 16736-01

1 Pin 1
2 Pin 2
3 Pin 3

– Withdraw pin 3 so the U-cup loop snaps into

the installation groove. Refer to Figure
16737-01

Figure 16735-02

1 Pin 1
2 Pin 2
3 Pin 3
4 Tool Body

2. Installation Procedure
– Slip the U-cup over the fixed pin, refer to pin 1 Figure 16737-01
in Figure 16735-02, and bend it over pin 2 as
shown. 1 Pin 1
2 Pin 2
– Continue bending the U-cup until pin 3 can be
3 Pin 3
pushed through the U-cup loop, which locks
the U-cup in position.
– Insert the installation tool with the mounted
U-cup into the cylinder bore until it is aligned
with the U-cup installation groove. Refer to Fig-
ure 16736-01.

Crown 2009 PF17751-9 M8.0-1457-009

361
CYLINDERS
Lift Cylinders

– Withdraw pin 2 and the U-cup will completely

snap into the installation groove. Refer to Fig-
ure 16738-01.

Figure 16738-01

1 Pin 1
Figure 15970-01
2 Pin 2
3 Pin 3 1 Critical Seal Seating Area
2 Seal
– Withdraw the installation tool.
3 Forging Tool
4 Sleeve
Cylinder U-Cup Installation
5 Cylinder Tube
For “lip first” installation, a sleeve similar to that shown 6 Collar
in Figure 15970-01 should be used to protect the seal
from damage on the threads and shoulders. Cylinder Assembly

CAUTION
Care should be taken when inserting the cylinder cap
to prevent threads and sharp edges from damaging the
new seals and packings.
After the packings and seals are in place and the ram
assembly has been installed, install the cap.

Cylinder - Summary
Occasionally, a slight creep of the fork assembly may
occur. This may be due to internal leakage in the piston
pack but it can also be caused by leakage in the sole-
noid or check valve. To seat these valves properly
when this occurs, raise and lower the forks to flush out
any foreign material from the valve seat. A thorough
check of the system for leaks should be conducted if
abnormal oil losses occur. The hydraulic system is de-
signed to eliminate mechanical damage even if the fit-
tings become loose.

M8.0-1457-010 Crown 2009 PF17751-10

362
 CYLINDERS
Lift Cylinders

Cylinder Bleeding and Flushing

Mast hydraulic circuits need to be flushed after repair-
ing lift cylinders and bled of all air. Before the flushing
and bleeding of the system, inspect all hydraulic con-
nections and verify that all filters are installed and the
hydraulic fluid levels are adequate for testing. The hy-
draulic system must be pressurized during the flushing
and bleeding procedures.

WARNING
AVOID HIGH PRESSURE FLUIDS—Escaping fluid
under pressure can penetrate the skin causing serious
injury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres-
sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card-
board or paper to search for leaks. Do not use your
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
type of injury.

Bleeding - Free Lift Cylinder

• Slowly elevate the carriage in free lift to approxi-
mately 1220 mm (4 ft).

• Slowly open the free lift cylinder bleed screw and

bleed the air from the cylinder until a solid stream
of hydraulic fluid flows out of the bleed screw.

• Tighten the bleed screw.

Bleeding - Stage Lift Cylinders

• Slowly elevate the carriage in free lift to approxi-
mately 1220 mm (4 ft).

• Slowly open the stage lift cylinder bleed screw and

bleed the air from the cylinder until a solid stream
of hydraulic fluid flows out of the bleed screw.

• Tighten the bleed screw.

• Repeat the above steps for the other stage lift cyl-
inder.

Crown 2009 PF17751-11 M8.0-1457-011

363
Notes:

364
 CYLINDERS
Tilt Cylinder

Tilt Cylinder

Figure 21651

Tilt Cylinder (Optional) ity to tilt the load, the cylinder will have to be removed
from the truck and repaired.
The tilt cylinder is mounted at the base of the carriage
assembly. This tilt cylinder is a double acting piston
type cylinder. Extreme care should be taken when per-
forming any type of repair. In the event of excessive oil
leakage around the cap end of the cylinder or its inabil-

Crown 2001 PF13081-1 Rev. 6/09 M8.6-1452-001

01 Rev. 6/09
365
CYLINDERS
Tilt Cylinder

Disassembly Rod Disassembly

Before proceeding with disassembly, thoroughly clean
the outside of the cylinder to remove all grease and dirt
build-up. Place the cylinder in a vise. Care should be
taken to avoid over tightening the tube assembly (item
14) may be easily damaged. The use of an adjustable
spanner wrench, similar to the one shown in Figure, is
required for disassembly. A face spanner wrench with
3/16 inch pins and a spread of at least 67 mm
(2.625 in) is sufficient. Rotate the gland until the wire
retaining ring (item 13) is completely unwound from the
inside of the cylinder.
Clamp the end of the rod containing the ball bushing in
a vise. Unlock and remove the locknut with the appro-
priate size spanner wrench. Slide all components off
the end of the rod. Inspect the rod for scoring or dam-
aged material. If damages or scoring is evident, the rod
must be replaced.
Seal Replacement
With the use of a small hooked tool, carefully remove
the seals from their mounting grooves.

NOTE
Check the wire retaining ring to determine correct turn-
ing direction for removal. If the cap is turned in the
wrong direction, and the end of the retaining ring is al-
lowed to slip inside the cylinder, removal of the ring is
very difficult.
CAUTION
Never use a screwdriver to remove seals, as irrepara-
ble damage and leakage may occur.
After all the seals have been removed, inspect the con-
tact surfaces on both the piston and the gland for scor-
ing. If slight scoring is evident, sand with a fine emery
paper until all high surfaces have been removed.
Heavily scored components must be replaced. After all
parts have been disassembled and inspected, wash all
cylinder components in a good grade solvent and dry
with air pressure.

NOTE
When cleaning the piston and gland, be sure to clean
the seal seating areas. Protect eyes and face when us-
ing compressed air.
After all the parts have been thoroughly cleaned, place
in a dirt free area until ready for reassembly.

Figure 19204

Before removing the rod assembly, push the gland,

(Item 3), down into the cylinder, away from the retaining
ring groove area. Using a scraper or similar tool, re-
move any raised material or burrs from the edge of the
groove. If burrs, etc., are not removed, piston removal
may be difficult.
Carefully remove the rod assembly which includes the
gland (Item 3), the rod (Item 1), the piston (Item 9), the
lockwasher (Item 11), and the locknut (Item 2) out of
the end of the tube assembly. Inspect the tube assem-
bly for any signs of scoring. If scoring is evident, the
tube assembly must be replaced. The tube assembly
should be honed to remove any remaining burrs.

M8.6-1452-002 Crown 2001 PF13081-2 Rev. 6/09

01 Rev. 6/09
366

Cylinder Reassembly
Apply a light coating of hydraulic oil (Crown No.
063001-001) to all seals before they are assembled.
Install all seals by hand. After the seals have been in-
stalled, slide the gland onto the piston end of the rod.
Install the piston and fasten the locknut; be sure piston
is seated properly against the rod shoulder. After in-
stalling the rod assembly into the tube assembly, align
the hole in the gland with the slot in the cylinder wall
and carefully press the gland into position.
CAUTION
Care should be taken when inserting the gland to pre-
vent sharp edges from damaging the new seals and
packing's.
Once the gland is in place and the positioning hole is
visible through the cylinder slot, insert the hooked end
of the wire retaining ring into the positioning hole. Turn
the gland clockwise until the tapered end of the retainer
is flush with the cylinder tube.
Tilt Cylinder Flushing and Bleeding
Procedures
Carriage hydraulic circuits need to be flushed after re-
pair of tilt cylinder and bled of all air. Before flushing
and bleeding of the system inspect all hydraulic con-
nections and verify that all filters are installed and hy-
draulic fluid levels are adequate for test. Hydraulic sys-
tem must be pressurized during the flushing and
bleeding procedures.
WARNING
AVOID HIGH PRESSURE FLUIDS-Escaping fluid un-
der pressure can penetrate the skin causing serious in-
jury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres-
sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card-
board or paper to search for leaks. Do not use your
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
type of injury.
Crown 2001 PF13081-3 Rev. 6/09
CYLINDERS
Tilt Cylinder
Flushing
• Remove the hoses from the sideshift cylinder and
connect them together using a male connector.
• Energize the SVS sideshift solenoid selector valve,
actuate manual valve at full speed in order to pump
hydraulic oil through carriage hydraulics and then
back through the filter.
• Flush carriage hydraulics for at least 2 minutes, re-
versing flow frequently.
• Reconnect hoses to the sideshift cylinder.
Bleeding
• Fully extend the tilt cylinder and tilt the forks up.
• Securely block the carriage so it can not tilt down.
Refer to Control Of Hazardous Energy, Lifting
Blocking, for procedures on blocking the carriage.
• Loosen the fitting at port T2 on the tilt manifold
block and remove the hose from the rod side of the
tilt cylinder.
• Energize SVT tilt solenoid selector valve, actuate
the manual valve to pressurize the A port to the
carriage, and hold until a solid stream of hydraulic
fluid flows out through the hose. This is passing hy-
draulic fluid through mast hoses, reach manifold
and through the tilt-sideshift manifold block.
• Reconnect the hose at the tilt cylinder and tighten
the fitting in port T2 on the tilt-sideshift manifold
block.
• Remove the block under the carriage. Fully retract
the tilt cylinder and tilt the forks down.
• Loosen the fitting at port T1 on the tilt manifold
block and remove the hose from the piston side of
the tilt cylinder.
• Energize the SVT tilt solenoid selector valve, actu-
ate the manual valve to pressurize the B port to the
carriage, and hold until a solid stream of hydraulic
fluid flows out through the hose. This is passing hy-
draulic fluid through the mast hoses, reach mani-
fold and through the tilt-sideshift manifold block.
• Connect hose at tilt cylinder and tighten fitting in
port T1 on the tilt-sideshift manifold block.
M8.6-1452-003
01 Rev. 6/09
367
CYLINDERS
Tilt Cylinder

Figure 20944

1 Secondary Lift Cylinder

2 Primary Lift Cylinder
3 Carriage Hydraulics
4 Velocity Fuse
5 Flow Control
6 Reach Manifold - Contains CBV & SVR
7 Tilt/Sideshift Manifold - Contains SVS & SVT

M8.6-1452-004 Crown 2001 PF13081-4 Rev. 6/09

01 Rev. 6/09
368
PLATFORM

369
Notes:

370

Reach Assembly
The reach assembly on your truck is designed to lift,
transport, and deposit materials from racks where out-
riggers cannot enter into or under. After the truck has
been positioned in front of the load and the forks ad-
justed to the proper height, the reach carriage can then
be extended. The carriage is extended by rolling the
thumbwheel, located on multi-task handle, away from
the operator. Retracting the carriage is accomplished
by rolling the thumbwheel towards the operator. Reach
carriage speed is varied by the amount of thumbwheel
rotation. After extending to engage the forks under load
properly, load is lifted, fully retracted and lowered to a
safe travel height.
WARNING
Wear appropriate items, such as safety glasses and
steel-toed shoes whenever performing maintenance
work. Do not place fingers, hands or arms through
mast or position them at pinch points.
In this section you may be required to lift and block the
truck and mast or raise and lower different components
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck
weight information.
It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic
lines. "Control of Hazardous Energy" section provides
information for performing the above procedures along
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.
Crown 2001 PF13067-1 Rev. 6/09
PLATFORM
Reach Assembly
Reach Inspection
Poly Stop
Located at the bottom and center of the support as-
sembly is a poly stop. This poly stop prevents metal to
metal contact when the reach assembly is fully re-
tracted. The poly stop should be shimmed to make
contact with the carriage assembly as the reach cylin-
ders are fully retracted.
The poly stop at the top of the inner arm uses spacers
for correct position. Tighten the socket head screw, do
not over tighten. The number of washers can be deter-
mined with the truck operational. The poly stop bumper
should compress 6 - 13 mm (0.25 - 0.50 in) when fully
retracted with a 905 kg (2000 Ib) load. Use thread lock-
ing adhesive to secure the screw into position. Torque
the screw 32 - 36 Nm (28 - 32 in lb).
Reach Cylinder Adjustment
Extend the mechanism completely. From the retracted
position, the distance to the top front edge of the fork
carriage assembly should be 590 mm (23.3 in). (Mea-
surement must be taken at top of reach mechanism).
With the reach cylinders fully extended, the cylinder rod
can be turned to obtain the correct dimension. Refer to
Figure 17053.
Figure 17053
M9.0-1452-001
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PLATFORM
Reach Assembly

Figure 17054

Disassembly 4. Extend the reach assembly and place a 50 x 100 x

(Refer to Figure 17054)
NOTE
Disconnect the battery. If complete disassembly of the
reach assembly is required, removal of entire reach as-
sembly from the mast assembly will ease the disas-
sembly procedure.
1. Remove the four screws holding the load backrest
(not shown) to the fork plate (52) and remove the
load backrest.
2. (Disregard if truck is not equipped with tilt). Re-
move screw (53) in the bottom cross member of
the fork plate.
200 mm (2 x 4 x 8 in) hardwood block in either the
left or right channel of support assembly (1).
5. Retract the reach assembly until the column roller
(28) on the outer arm (34) is resting on the hard-
wood block. The hardwood block will not allow the
assembly to retract when the reach cylinders are
removed.
6. (Disregard if truck is not equipped with tilt). Re-
move the roll pin (48) from the tilt cylinder shaft (49)
with a brass punch or other soft material rod.
NOTE
Ensure hoist has a lifting capacity of at least 905 kg
(2000 lb).

3. Remove the forks (not shown) from the fork plate.

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 PLATFORM
Reach Assembly

7. Remove the two roll pins (50) from the pivot shafts
(51) at top of fork plate. Use a hoist or other suit-
able means to support the fork plate, and remove
the pivot shafts.
8. Remove the hydraulic lines from the tilt cylinder
(43) to manifold block (not shown) on the support
assembly. Allow the hydraulic pressure to bleed off
slowly.
9. Remove the four screws holding the tilt cylinder in
the carriage assembly (47).
10. Remove the tilt cylinder; if further disassembly is
required, take to a clean working area. Consult
Cylinder for proper disassembly procedure.
11. If ball bushing (45) in the tilt cylinder rod end re-
quires replacement, remove the retaining rings
(46) and use an arbor press to remove and replace
it.
12. Attach a hoist to the top cross bar of the carriage
assembly. Remove roll pins (40) in the pivot shafts
(39) which connect the outer arms to the carriage
assembly. Remove the pivot shafts and raise the
carriage assembly to clear the carriage rollers (24)
on the inner arm assembly (22).
Bushing Replacement (Reach Assembly
Components)
When removing an old bushing, be sure the seating
area of the bushing is not damaged in any manner. If
damage has occurred remove all burrs and rough
edges completely.
When installing the replacement bushings in a lubri-
cated area, be sure hole in the bushing is in the proper
alignment with the lubrication fitting to allow proper lu-
brication flow.
Apply a light coat of grease to the bushing seat to ease
installation and reduce the possibility of damage to the
replacement bushings.
NOTE
An installation tool can be used effectively to remove
worn or damaged bushings. Various sizes of bushings
will necessitate use of various sizes of installation
tools.
A bushing installation tool, shown in Figure 17055, will
aid greatly in the correct installation of replacement
bushings.

13. Remove the roll pin (14) from the pivot shaft (13) at
the rod end of the reach cylinders (12). Remove
the pivot shafts (13) at the rod end.
14. Disconnect the hydraulic lines from the bulkhead
located near the top of the reach cylinders.
15. Remove the roll pin (5) from the upper pivot shafts
(6) and remove the pivot shafts. The reach cylin-
ders should be installed in same position on the
support assembly they were removed.
16. Connect a hoist to the inner arm assembly cross
brace and lift until the column rollers on the outer (1) Bushing Installation Tool
arm assemblies can be rotated out of the support (2) 0.13 mm (0.005 in) Smaller than the Bushing
assembly channel. Outside Diameter
(3) 1.6 mm (0.062 in) Chamfer
17. Remove the column rollers from the outer arms.
(4) 0.13 mm (0.005 in) Smaller than the Bushing
Record the number and the position of all spacers
for reference during reassembly. (5) Equal to the Length of the Bushing

18. Remove the roll pin (33) and retaining ring (32)
from the locknut (31) at the pivot center. Remove Figure 17055
the locknut with a hook type spanner wrench.
19. Remove the outer arm and thrust washers. Record
the location of the thrust washers for reference dur-
ing reassembly.
20. Remove the roll pins (8) in the pivot shafts (7) of
the inner arm assembly.

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PLATFORM
Reach Assembly

NOTE
Close inspection of all replacement bushings after in-
stallation is necessary to be sure the wear surfaces are
intact.
Ball bushings are removed and installed with greater
ease when using an installation tool similar to the one
shown in Figure 17056.
Reassembly
NOTE
Before proceeding with reassembly, all parts should be
clean and free of any burrs or rough edges which could
damage the replacement bushings or other parts dur-
ing assembly. Apply a thin coat of grease to all bush-
ings, thrust washers and pivot shafts.
1. Install the inner arm assembly (22) into the support
assembly (1).
2. Install the pivot shafts (7) simultaneously, rather
than one at a time. Pivot shafts are slotted on the
end to obtain proper alignment for installation of
the roll pin (8).

NOTE
Refer to Center Pivot Repair and Adjustment (located
in this section) for proper adjustment information of
center pivot.
(1) Ball Bushing Installation Tool 3. Install the thrust washer (23) at the center pivot.
(2) 0.13 mm (0.005 in) Smaller than the Bushing
Slide the outer arms (34) onto the center pivot stud.
Outside Diameter Install the thrust washer (30), locknut (31), roll pin
(3) Cut-away View of the Counterbore
(33) and retaining ring (32).
(4) Ball Bushing 4. Use an inside caliper to measure the area of sup-
port assembly where the column roller (28) on the
Figure 17056 outer arm will travel, record the measurement.
5. Install the column rollers to the outer arms. Mea-
Center Pivot Repair and Adjustment sure the distance between the column rollers with
an outside caliper. Subtract this dimension from
NOTE the dimension obtained in step 4 to determine the
number of shims required. Balance out the number
Be sure all areas of contact are thoroughly cleaned and
of shims (Example: 2 shims right, 2 shims left). If
free of any burrs or debris that could damage the re-
an uneven number of shims are required, note to
placement thrust washers.
which side the extra shim was added and install all
When replacing the thrust washers (23, 30) on both other odd shims to that side.
sides of the outer arm assembly, apply a light coat of
grease to all surfaces. NOTE
To properly adjust, tighten the nut on the center pivot Failure of the outer arms to fit into the carriage assem-
assembly snug to eliminate any abnormal drag. bly properly indicates an inner arm assembly, carriage
Loosen the nut and torque to 73 Nm (65 in lb), then assembly, or outer arm assembly is bent or deformed
continue to tighten to the next nearest groove pin loca- in some way.
tion.
6. Measure the distance between the outer arms at
top. (TT is 335 mm [13.25 in]). Measure the dis-
tance between the pivot blocks welded on the fork
carriage assembly (47). These dimensions should
indicate the outer arms will fit properly in the fork
carriage assembly.

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7. Attach the carriage rollers (24) to the inner arm as-
sembly studs.
8. Raise the inner arm assembly until the column roll-
ers on the outer arms can be fitted into the chan-
nels of the support assembly. Place a 50 x 100 x
200 mm (2 x 4 x 8 in) approximate length, hard-
wood block in either channel beneath the column
roller. Lower the inner arm assembly until the
weight of the arm assembly is on the hardwood
block.
9. Guide the fork carriage assembly (47) onto the in-
ner arm carriage rollers.
10. Install the pivot shafts (39) and roll pins (40).
11. Install the reach cylinders.
12. Install the pivot shafts (6) and roll pins (5).
13. Extend the cylinder manually and install the pivot
shafts (13) and roll pins (14).
14. Connect the hydraulic lines from the reach cylin-
ders to the bulkheads near top of the reach cylin-
ders.
NOTE
Disregard steps 15, 16, 17 and 18 of reassembly pro-
cedure if truck is not equipped with the tilt function.
15. Place the bushings (44) on the tilt cylinder (43)
pivot studs and install the tilt cylinder assembly in
the carriage assembly. Check the serial number
plate to obtain the capacity of the truck to install the
correct tilt cylinder assembly. This information is
also needed to obtain the proper fork plate assem-
bly (52) and tilt cylinder shaft (49).
16. Connect all the hydraulic lines from the tilt cylinder
to manifold block at top of the support assembly.
NOTE
Ensure the hoist has a lifting capacity of at least 905 kg
(2000 lb).
17. Position the fork plate assembly (52) using a hoist
and install the pivot shafts (51) and pins (50).
18. Extend the tilt cylinder piston rod and install the tilt
cylinder shaft (49) and pin (48).
19. Run an operational check. Refer to Reach Cylinder
Adjustment in this section for adjustment proce-
dure.
20. Install the forks and load backrest. Add bolt (53).
Crown 2001 PF13067-5 Rev. 6/09
PLATFORM
Reach Assembly
Reach Cylinders Flushing and
Bleeding Procedures
Bleeding
WARNING
AVOID HIGH PRESSURE FLUIDS - Escaping fluid un-
der pressure can penetrate the skin causing serious in-
jury. Relieve pressure before disconnecting hydraulic
lines. Tighten all connections before applying pres-
sure. Keep hands and body away from pin holes which
eject fluids under high pressure. Use a piece of card-
board or paper to search for leaks. Do not use your
hand.
Any fluid injected into the skin under high pressure
should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
is a delayed onset of pain, and serious tissue damage
may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
type of injury.
Carriage hydraulic circuits need to be flushed after re-
pair of reach cylinders and bled of all air. Before flush-
ing and bleeding of system inspect all hydraulic con-
nections and verify that all filters are installed and
hydraulic fluid levels are adequate for test. Hydraulic
system must be pressurized during the flushing and
bleeding procedures.
1. Remove the tilt and side-shift manifold cover.
2. Use an absorbent towel or receptacle to collect the
hydraulic fluid.
3. Loosen the caps from tee fittings, ports (1) and (2)
at top of tilt-side-shift manifold. Refer to Figure
17161.
M9.0-1452-005
02 Rev. 6/09
375
PLATFORM
Reach Assembly

(1) Tilt & Sideshift Manifold

(2) Tee Fitting Caps
(3) Bottom of Reach Support
(4) Reach Manifold
(5) Top of Reach Support
(6) Top of Reach Carriage

Figure 17161

4. To bleed air from the mast accessory hoses, ener- 5. Extend reach carriage to maximum extension and
gize retract at maximum speed. Hold retract ener- hold for 15 seconds. Retract reach to home posi-
gized for 30 seconds. This will flush all air out of tion at maximum speed and hold for 15 seconds.
mast accessory circuit.

M9.0-1452-006 Crown 2001 PF13067-6 Rev. 6/09

02 Rev. 6/09
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 PLATFORM
Reach Assembly

6. Tilt the carriage up to maximum extension and hold

for 15 seconds. Tilt down to home position and ac-
tuate tilt down for 15 seconds.
7. Extend the side-shift cylinder to maximum exten-
sion. Energize side-shift right and hold for 15 sec-
onds. Actuate side-shift left at maximum speed to
home position and hold for 15 seconds.
8. Tighten the caps on the tee fittings, ports (1) and
(2) at top of the tilt and side-shift manifold. Torque
to 15.8 Nm (139.5 in lb). Refer to Figure 17161.
9. Clean area thoroughly.

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377
PLATFORM
Reach Assembly

Carriage
Hydraulics

Trucks with
Tilt Only

Lift Cylinders

(1) Reach Manifold Block

(2) Reach Cylinder
(3) Tilt/Sideshift Manifold Block
(4) Sideshift Cylinder
(5) Tilt Cylinder
(6) Tilt Manifold Block
(7) Staged Lift
(8) Flow Control
(9) Free Lift
(10) Velocity Fuse
Mast Hydraulics

Figure 17057

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378

Reach Assembly
The reach assembly on your truck is designed to lift,
transport and deposit materials from racks where out-
riggers cannot enter into or under. After the truck has
been positioned in front of the load and the forks ad-
justed to the proper height, the reach carriage can be
extended. The carriage is extended by "rolling" the
thumbwheel, located on the multi-task control handle,
away from the operator. Retracting the carriage is ac-
complished by "rolling" the thumbwheel towards the
operator. Reach carriage speed is varied by the
amount of thumbwheel rotation. After extending to en-
gage forks under the load properly, the load is lifted,
fully retracted and lowered to a safe travel height.
WARNING
Wear appropriate items, such as safety glasses, steel-
toed shoes, whenever performing maintenance work.
Do not place fingers, hands or arms through mast or
position them at pinch points.
In this section you may be required to lift and block the
truck and mast or raise and lower different components
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck
weight information.
It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic
lines. "Control of Hazardous Energy" section provides
information for performing the above procedures along
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.
Crown 2001 PF13068-1 Rev. 7/07
PLATFORM
Reach Assembly
Reach Inspection
Poly Stop
Located at top of the support assembly on either side
are poly stops. The poly stop prevents metal to metal
contact when the reach assembly is fully retracted. The
poly stop should be shimmed to make contact with the
carriage assembly as reach cylinders are fully re-
tracted.
The poly stop uses spacers for correct position. Tighten
socket head screw, do not over tighten. The number of
washers can be determined with the truck operational.
The poly stop bumper should compress 6 mm (0.25 in)
to 13 mm (0.50 in) when fully retracted with a 905 kg
(2000 Ib) load. Use thread locking adhesive to secure
the screw into position. Torque screw 3.2 - 3.6 Nm (28
- 32 in lb).
Reach Cylinder Adjustment
Extend mechanism completely. From retracted posi-
tion, the distance to the top front edge of fork carriage
assembly should be 1080 mm (42.50 in) or 1030 mm
(40.50 in) if equipped with side shift. (The measure-
ment must be taken at the top of the reach mecha-
nism). With reach cylinders fully extended, the cylinder
rod can be turned to obtain the correct dimension. Re-
fer to Figure 17067.
(1) Reach 1080 mm (42.50 in)
(2) w/Side Shift 1030 mm (40.50 in)
Figure 17067
M9.0-1652-001
01 Rev. 7/07
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PLATFORM
Reach Assembly

Figure 17068

Disassembly 4. Raise mast and put two 50 x 100 x 690 mm (2 x 4

x 27 in) hardwood blocks under second stage of
(See Figure 17068) TT mast. Extend reach assembly and place 50 x
100 x 200 mm (2 x 4 x 8 in) hardwood block in ei-
1. Remove four screws holding load backrest (not ther left or right channel of reach support assembly
shown) to fork plate (70) and remove load back- (1).
rest.
5. Retract reach assembly until column roller (32) on
2. Remove screw (5) in bottom cross member of fork outer arm (25) is resting on hardwood block. The
plate. hardwood block will not allow assembly to retract
3. Remove forks (not shown) from fork plate. when the reach cylinders are removed.
6. Disconnect battery, chock wheels.

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 PLATFORM
Reach Assembly

7. Remove roll pin (66) from tilt cylinder shaft (67) 16. Remove roll pins (29) and retaining rings (45) from
with brass punch or other soft material rod. locknut (46) at upper end of primary outer arm (25).
Remove two roll pins (68) from pivot shafts (69) at Remove locknut with a hook type spanner wrench.
top of fork plate. Use lifting device or other suitable
17. Remove roll pin (29) and retaining ring (30) from
means to support fork plate, and remove pivot
locknut (28) at pivot center of primary outer arm
shafts.
(25) only.
Remove hydraulic lines from tilt cylinder (62) to
manifold block (not shown) on support assembly. 18. Carefully remove primary outer arm (25) and thrust
(Allow hydraulic pressure to bleed off slowly). Re- washers. Record the location of thrust washers.
move four screws holding tilt cylinder in carriage Use for reference during reassembly.
assembly (61). Remove tilt cylinder, if further dis-
19. Carefully remove secondary inner arm assembly
assembly is required take to a clean working area.
(50). Record the location of thrust washers on pri-
Consult cylinder section of this manual for proper
mary outer arm (25). Use for reference during re-
disassembly procedure.
assembly.
If ball bushing (64) in tilt cylinder rod end requires
replacement, remove retaining rings (65) and use 20. Remove roll pin (29) and retaining ring (30) from
an arbor press to remove and replace it. locknut (28) at pivot center of primary outer arm
(25).
8. Attach lifting device to top cross bar of carriage as-
sembly (61). Remove roll pins (55) in pivot shafts 21. Remove primary outer arm (25). Record the loca-
(54) which connect outer arms to carriage assem- tion of thrust washers. Use for reference during re-
bly. Remove pivot shafts and raise carriage as- assembly.
sembly to clear carriage rollers (40) on inner arm
22. Remove lifting device from primary inner arm (23)
assembly (50).
and attach to reach support (1).
9. Remove roll pin (20) from pivot shaft (21) at rod
23. Disconnect chains and hydraulic lines from reach
end of reach cylinders (33). Remove pivot shafts
support (1). Remove rest of reach assembly from
(21) at rod end. Disconnect hydraulic lines from
truck and set on floor.
bulkhead located near top of reach cylinders. Re-
move roll pin (6) from upper pivot shafts (7) and 24. Remove roll pins (9) in pivot shafts (8) of primary
remove pivot shafts. Reach cylinders should be re- inner arm. Use lifting device or other suitable
placed on support assembly in same position as means to support primary inner arm and remove
they were removed. pivot shafts.
10. Using two lifts connect hoists to primary inner arm
assembly cross brace (23) and to secondary inner
arm assembly cross brace (50). Lift until column
rollers on outer arm assemblies can be rotated out
of support assembly channel.
11. Remove column rollers (40) from secondary inner
arm assembly (50).
12. Remove column rollers (32) from outer arms (25).
Record the number and position of all spacers.
Use for reference during reassembly.
13. Remove roll pins (35) and retaining rings (34) from
locknuts (36) at lower end of secondary outer arms
(52). Remove locknut with a hook type spanner
wrench.
14. Remove roll pins and retaining rings from locknuts
(28) at pivot center of secondary outer arms.
15. Remove secondary outer arms (52) and thrust
washers. Record the location of thrust washers.
Use for reference during reassembly.

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381
PLATFORM
Reach Assembly

Bushing Replacement (Reach Assembly NOTE

Components)
When removing old bushing be sure seating area of
bushing is not damaged in any manner. If damage
does occur remove all burrs and rough edges com-
pletely.
When installing new bushings in a lubricated area
make sure hole in bushing is in proper alignment with
the lubrication fitting to allow proper lubrication flow.
Apply a light coat of grease to bushing seat to ease
installation and reduce possibility of damage to new
bushings.
A bushing installation tool, refer to Figure 17055, will
aid greatly in proper installation of new bushings.
The installation tool can also be used effectively to re-
move worn or damaged bushings. Various sizes of
bushings will necessitate use of various sizes of instal-
lation tools.
Ball bushings are removed and installed with greater
ease when using an installation tool, refer to Figure
17056
NOTE
Close inspection of all new bushings after installation is
necessary to be sure wear surfaces are intact.

(1) Bushing Installation Tool (1) Ball Bushing Installation Tool

(2) 0.13 mm (0.005 in) Smaller than (2) 0.13 mm (0.005 in) Smaller than
the Bushing Outside Diameter the Ball Bushing Outside Diameter
(3) 1.6 mm (0.062 in) Chamfer (3) Cut-away View of the Counterbore
(4) 0.13 mm (0.005 in) Smaller than (4) Ball Bushing
the Bushing
(5) Equal to the Length of the Bushing Figure 17056

Figure 17055
Center Pivot Repair and Adjustment
When replacing thrust washers items 24, 27 and 51 on
both sides of the outer arm assembly, apply a light coat
of grease to all surfaces.

NOTE
Be sure all areas of contact are thoroughly cleaned and
free of any burrs or debris that could damage new
thrust washers.
To properly adjust, tighten the nut on the center pivot
assembly snug to eliminate any abnormal drag.
Loosen nut and retighten to 460 Nm (65 in lb), then
continue to tighten to next nearest groove pin location.

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Reassembly
WARNING
Wear appropriate items, such as safety glasses, steel-
toed shoes, whenever performing maintenance work.
Do not place fingers, hands or arms through mast or
position them at pinch points.
In this section you may be required to lift and block the
truck and mast or raise and lower different components
for removal and installation. Make sure lifting device
and sling are sufficiently rated to withstand the weight
being lifted. Never work under or around a truck that is
not properly secured. Refer to truck Data Plate for truck
weight information.
It will be necessary to disconnect and remove the bat-
tery from the truck, disconnect tilt cylinders from the
mast, disconnect electrical connections and hydraulic
lines. "Control of Hazardous Energy" section provides
information for performing the above procedures along
with some additional information on other procedures
dealing with truck maintenance. This section should be
read and reviewed prior to mast removal, installation
and maintenance as outlined in this section.
NOTE
Before proceeding with reassembly, all parts should be
clean and free of any burrs or rough edges which could
damage new bushings or other parts during assembly.
Apply a thin coat of grease to all bushings, thrust wash-
ers and pivot shafts.
1. Refer to Figure 17068. Install inner arm assembly
(23) into reach support (1).
Install pivot shafts (8) simultaneously, rather than
one at a time. Pivot shafts are slotted on the end to
obtain proper alignment for installation of roll pin
(9).
2. Install reach support assembly and primary inner
arm back into mast and reconnect chain. Remove
lifting device from reach support and connect to
primary inner arm (23).
3. Install thrust washer (24) at center pivot. Slide one
outer arm (25) onto center pivot stud. Install thrust
washer (27), locknut (28), roll pin (29) and retaining
ring (30).
NOTE
Refer to Center Pivot Repair and Adjustment, (located
in this section) for proper adjustment information of
center pivot.
Crown 2001 PF13068-5 Rev. 7/07
PLATFORM
Reach Assembly
4. Install thrust washer (48) on upper pivot of primary
outer arm (25). Using second lifting device, install
the secondary inner arm (50) on outer stud of pri-
mary outer arm (25). Install thrust washer (47),
locknut (46), roll pin (29) and retaining ring (45).
5. Place thrust washer (24) on center pivot of primary
inner arm (23) and thrust washer (16) on primary
outer arm (25).
6. Install primary outer arm (25) on secondary inner
arm (50) and on primary inner arm (23). Install
thrust washer (27), locknut (28), roll pin (29) and
retaining ring (30) on center pivot, and thrust
washer (47), locknut (46), roll pin (29) and retaining
ring (45) on outer pivot.
7. Place thrust washer (39) on lower pivot of second-
ary outer arms (52) and thrust washer (51) on cen-
ter pivots of secondary inner arm (50).
8. Slide both secondary outer arms over center pivot
of secondary inner arm (50) as well as into lower
hole on primary inner arm (23). Install thrust
washer (27), locknut (28), roll pin (29) and retaining
ring (30) on center pivots of inner arm (50), and
thrust washer (37), locknut (36), roll pin (35) and
retaining ring (34) on lower pivots.
9. Use an inside caliper to measure area of support
assembly where column roller (32) on outer arm
will travel, record measurement.
10. Install column rollers (32) to outer arms (25). Mea-
sure distance between column rollers with an out-
side caliper. Subtract this dimension from dimen-
sion obtained in step 9 to determine the amount of
shims required. Balance out the number of shims
(Example: 2 shims right, 2 shims left). If an uneven
number of shims are required, note to which side
the extra shim was added and install all other odd
shims to that side.
11. Lift unit and install column rollers back into support
assembly channel. Place 50 x 100 x 200 mm (2 x
4 x 8 in) hardwood block in right or left channel of
reach support assembly. Lower reach assembly
until column roller (32) is resting on hardwood
block.
12. Remove hoist from cross brace of secondary inner
arm (50).
13. Measure distance between outer arms at top. 335
mm (13.25 in). Measure distance between pivot
blocks welded on fork carriage assembly (61).
These dimensions should indicate that the outer
arms will fit properly in the fork carriage assembly.
M9.0-1652-005
01 Rev. 7/07
383
PLATFORM
Reach Assembly

NOTE
WARNING
Failure of the outer arms to fit into carriage assembly
AVOID HIGH PRESSURE FLUIDS - Escaping fluid un-
properly indicates inner arm assembly, carriage as-
der pressure can penetrate the skin causing serious in-
sembly, or outer arm assembly is bent or deformed in
jury. Relieve pressure before disconnecting hydraulic
some way.
lines. Tighten all connections before applying pres-
14. Attach carriage rollers (40) to inner arm assembly sure. Keep hands and body away from pin holes which
studs. eject fluids under high pressure. Use a piece of card-
board or paper to search for leaks. Do not use your
15. Guide fork carriage assembly onto inner arm car-
hand.
riage rollers.
Any fluid injected into the skin under high pressure
16. Install pivot shafts (54) and roll pins (55). should be considered as a serious medical emergency
despite an initial normal appearance of the skin. There
17. Install reach cylinders.
is a delayed onset of pain, and serious tissue damage
– Install pivot shafts (7) and roll pins (6). may occur. Medical attention should be sought imme-
diately by a specialist who has had experience with this
– Extend cylinder manually and install pivot
type of injury.
shafts (21) and roll pins (20).
Carriage hydraulic circuits need to be flushed after re-
– Connect hydraulic lines from reach cylinders to
pair of reach cylinders and bled of all air. Before flush-
bulkheads near top of reach cylinders.
ing and bleeding of system inspect all hydraulic con-
18. Place bushings (63) on tilt cylinder (62) pivot studs nections and verify that all filters are installed and
and install tilt cylinder assembly in carriage assem- hydraulic fluid levels are adequate for test. Hydraulic
bly. (Check serial number plate to obtain capacity system must be pressurized during the flushing and
of truck to obtain proper tilt cylinder assembly. This bleeding procedures.
information is also needed to obtain proper fork
plate assembly (70) and tilt cylinder shaft (67). Flushing
19. Connect all hydraulic lines from tilt cylinder to man-
1. Remove hoses from side-shift cylinder and con-
ifold block at top of support assembly.
nect them together using a male connector.
20. Position fork plate assembly (70) with a lifting de-
2. Energize SVS side-shift solenoid selector valve,
vice and install pivot shafts (69) and pins (68).
actuate manual valve at full speed in order to pump
21. Extend tilt cylinder piston rod and install tilt cylinder hydraulic oil through carriage hydraulics and then
shaft (67) and pin (66). Remove hardwood block back through the filter.
from reach support channel and two hardwood
3. Flush carriage hydraulics for at least 2 minutes, re-
blocks from mast second stage. Remove lifting de-
versing flow frequently.
vice from primary inner arm (23) cross brace.
4. Reconnect hoses to side-shift cylinder.
22. Run an operational check on reach assembly. Re-
fer to "Reach Cylinder Adjustment" for adjustment
procedure.
23. Install forks and load backrest. Install bolt (5).

M9.0-1652-006 Crown 2001 PF13068-6 Rev. 7/07

01 Rev. 7/07
384
 PLATFORM
Reach Assembly

Bleeding
1. Fully extend reach cylinders.
2. Block carriage so it can not retract.
3. Remove hose from rod side of left reach cylinder.
4. Energize SVR reach solenoid selector valve, actu-
ate the manual valve to pressurize "A" port to the
carriage, and hold until a solid stream of hydraulic
fluid flows out through the hose. This is passing hy-
draulic fluid through mast hoses, reach manifold
and through the tilt-side-shift manifold.
5. Connect hose on left reach cylinder.
6. Repeat above steps for the right reach cylinder.
7. Remove blocks from carriage.
8. Fully retract the reach cylinders.
9. Remove hose from piston side of left reach cylin-
der.
10. Block carriage so it cannot extend.
11. Energize SVR reach solenoid selector valve, actu-
ate manual valve to pressurize "B" port to the car-
riage, and hold until a solid stream of hydraulic fluid
flows out through hose. This is passing hydraulic
fluid through mast hoses, reach manifold and
through the tilt-side-shift manifold.
12. Connect hose on left reach cylinder.
13. Repeat above steps for the right reach cylinder.
14. Remove blocks from carriage.

Crown 2001 PF13068-7 Rev. 7/07 M9.0-1652-007

01 Rev. 7/07
385
PLATFORM
Reach Assembly

Carriage
Hydraulics

Trucks with
Tilt Only

Lift Cylinders

(1) Reach Manifold Block

(2) Reach Cylinder
(3) Tilt/Sideshift manifold Block
(4) Sideshift Cylinder
(5) Tilt Cylinder
(6) Tilt Manifold Block
(7) Staged Lift
(8) Flow Control
(9) Free Lift
(10) Velocity Fuse

Mast Hydraulics

Figure 17057

M9.0-1652-008 Crown 2001 PF13068-8 Rev. 7/07

01 Rev. 7/07
386
GLOSSARY

387
Notes:

388
 GLOSSARY
Glossary

Glossary on the truck such as on platform or in power unit. The

Components have been listed in chart form to assist
the service technician in locating these components on
the Electrical Diagrams and Parts Breakdown forms.
The chart is in columns: Component; Location; Func-
tion; Diagram; Parts Breakdown. The Component
column contains the abbreviation of the component as
it appears on the Diagrams in the Maintenance Sec-
tion. The Location column gives the general location
Function column then explains the function or circuit of
that device. The Diagram column gives the page num-
ber of the diagram on which the component can be
found. The callout in parenthesis following the page
number corresponds to the grid callouts on that dia-
gram, locating that component. The Parts Breakdown
column includes the parts breakdown page number on
which the component is located along with the index
number, in parenthesis, if applicable.

BATTERY
Location Function Diagram Parts Breakdown
Battery Power Unit Battery Power Supply DIA-1457-002 (B-1) 01.2-1457-500
Compartment DIA-1457-009 (C-3)
DIA-1457-012 (A-4)
DIA-1457-022 (B-1)
DIA-1457-023 (B-1)
DIA-1457-024 (B-1)
DIA-1457-025 (B-1)
CONNECTIONS
Location Function Diagram Parts Breakdown
CA201 Distribution Panel +BV Key Switch & Module DIA-1457-002 (C-3) 04.3-1457-001 (1)
Power DIA-1457-005 (A-1)
CA202 Distribution Panel Options Power DIA-1457-002 (C-3) 04.3-1457-001 (1)
DIA-1457-005 (B-1)
CA203 Distribution Panel Lights, Alarms & Precharge DIA-1457-002 (C-3) 04.3-1457-001 (1)
Power DIA-1457-005 (B-2)
CA204 Distribution Panel CAN Connections - Options DIA-1457-002 (C-3) 04.3-1457-001 (1)
DIA-1457-005 (B-2)
CA205 Distribution Panel CAN Connections - Standard DIA-1457-002 (C-3) 04.3-1457-001 (1)
DIA-1457-005 (B-3)
CA220 Multi-Task Control Han- HNS, POT1, POT2 & POT3 DIA-1457-002 (B-3) 04.6-1457-502 (37,
dle DIA-1457-006 (B-1) 40, 44 & 52)
CA221 Multi-Task Control Han- EDS, FS, RS, SSS, TBS & DIA-1457-002 (B-2) 04.6-1457-500 (7)
dle TDS DIA-1457-006 (B-2) 04.6-1457-502 (42
& 44)
CA225 KYS Truck ON & OFF DIA-1457-002 (A-4) 04.0-1457-502 (43
DIA-1457-006 (B-3) & 48)
CA401 ACCESS 3 ACCESS 3 DIA-1457-003 (B-3) 04.0-1457-500 (15)
DIA-1457-004 (B-2)
DIA-1457-007 (B-1)
DIA-1457-022 (B-3)
DIA-1457-023 (B-3)
DIA-1457-024 (B-3)
DIA-1457-025 (B-3)

Crown 2009 PF17711-1 M10-1457-500

389
GLOSSARY
Glossary

CONNECTIONS (Continued)
Location Function Diagram Parts Breakdown
CA402 ACCESS 2 (AC) ACCESS 2 (AC) DIA-1457-003 (B-2) 04.0-1457-500 (2)
DIA-1457-008 (B-1)
DIA-1457-022 (B-2)
DIA-1457-020 (B-2)
CA404 Contactor Board Control Fuse Block DIA-1457-009 (B-1) 04.1-1457-500
CA405 ACCESS 1 ACCESS 1 DIA-1457-002 (B-1) 04.8-1457-500 (1)
DIA-1457-010 (B-1)
CA406 Capacity Display Moni- Capacity Display Monitor DIA-1457-002 (C-2) 04.8-1457-500 (1)
tor (CDM), near (CDM) DIA-1457-010 (B-2)
ACCESS 1
CA407 Power Unit Input to Freezer/Corrosion DIA-1457-011 (A-2) 04.9-1457-001
Distribution Panel
CA408 Steer Tiller ECR7 DIA-1457-002 (A-3) 06.0-1457-504 (86)
DIA-1457-007 (B-3)
CA410 ACCESS 4 BNEG, BRK1, +BV, In/Out & DIA-1457-002 (B-2) 04.0-1457-502 (40)
Module Power DIA-1457-013 (A-1)
CA411 ACCESS 4 BRES1, ED1, Solenoid Valve DIA-1457-002 (B-2) 04.0-1457-502 (40)
Negative & Switch Inputs DIA-1457-013 (A-1)
CA412 ACCESS 4 BDI, CAN, ECR V-Comm & DIA-1457-002 (B-2) 04.0-1457-502 (40)
CHs, FS, LS & RS DIA-1457-013 (C-2)
CA413 Beneath ACCESS 1 D-Comm Supply DIA-1457-010 (A-1)
CA414 Beneath ACCESS 1 Specials Switch Input DIA-1457-010 (A-1)
CA415 Beneath ACCESS 1 Specials Switch Input DIA-1457-010 (A-2)
CA416 Beneath ACCESS 1 Specials Switch Input DIA-1457-010 (A-2)
CA417 Near Mast Cable HGTRS2 DIA-1457-002 (B-2) 07.2-1452-001 (27)
DIA-1457-010 (B-2) 07.2-1452-003 (27)
DIA-1457-029 (B-2) 07.2-1452-005 (27)
07.2-1452-100 (27)
07.2-1452-200 (58)
CA418 Right Side of Power Unit Mast Cable Connection DIA-1457-014 (A-2)
CA420 Thermo Assist Inside Arm Pad DIA-1457-027 (B-2)
CA425 ACCESS 2 (DC) ACCESS 2 (DC) DIA-1457-004 (B-1) 04.0-1457-500 (2)
DIA-1457-008 (B-3)
DIA-1457-023 (B-2)
DIA-1457-025 (B-2)
CA426 Motor Compartment ECR3 DIA-1457-004 (C-1) 02.2-1457-550 (15)
(DC) DIA-1457-008 (A-3)
CA438 Thermo Assist PHS DIA-1457-027 (A-1)
CA439 Thermo Assist Heated Pad Controller Power DIA-1457-027 (A-2)

M10-1457-501 Crown 2009 PF17711-2

390
 GLOSSARY
Glossary

CONNECTIONS (Continued)
Location Function Diagram Parts Breakdown
CA440 Top of Motor Compart- CAN Service Connection DIA-1457-010 (B-3)
ment DIA-1457-027 (B-1)
DIA-1457-028 (C-1)
CA441 Thermo Assist Inside Back Pad DIA-1457-027 (B-2)
CA442 Thermo Assist 12 V Power Supply DIA-1457-027 (B-3)
CA490 Thermo Assist Thermo Assist Power Supply DIA-1457-026 (B-2)
CA606 Upper Foot Rest Area BRS3 DIA-1457-002 (B-2) 01.0-1457-575 (22)
DIA-1457-015 (C-2)
CA607 Floorboard Floorboard, BRS1, DMS1 & DIA-1457-002 (B-2) 01.0-1457-552 (50)
ENS DIA-1457-015 (B-1)
CA608 Upper Foot Rest Area Upper Floorboard, BRS2, DIA-1457-002 (B-2) 01.0-1457-575 (22)
BRS3 & DMS2 DIA-1457-015 (B-2, 01.0-1457-577 (44)
C-2)
CA609 Near M3 BRK1 DIA-1457-002 (A-3) 05.3-1452-100
DIA-1457-015 (B-3)
CA610 BRK2 Slip Ring Capsule DIA-1457-002 (A-3) 05.3-1457-502 (52)
DIA-1457-015 (B-4)
CA612 Manifold Block Load Sense DIA-1457-002 (B-4) 02.4-1457-500 (4)
DIA-1457-016 (B-1)
CA613 M2 (AC) ECR6 DIA-1457-003 (C-2) 02.2-1457-500 (15)
DIA-1457-008 (A-1)
DIA-1457-016 (B-3)
CA614 M2 (AC) TS2 DIA-1457-003 (C-2) 02.2-1457-500
DIA-1457-008 (A-1)
DIA-1457-016 (B-3)
CA615 Beneath ACCESS 1 Power Options - FNS DIA-1457-014 (B-1) 04.8-1457-500 (3)
CA622 Mast Cable SVR Positive DIA-1457-002 (A-2) 02.4-1457-200 (2)
DIA-1457-014 (C-2)
CA623 Mast Cable SVR Negative DIA-1457-002 (A-2) 02.4-1457-200 (2)
DIA-1457-014 (C-2)
CA624 Mast Cable SVT Positive & SVS Positive DIA-1457-002 (A-2) 02.4-1457-200 (11,
DIA-1457-014 (C-2) 15 & 20)
CA625 Mast Cable SVS Negative DIA-1457-002 (A-2) 02.4-1457-200 (20)
DIA-1457-014 (C-2)
CA626 Mast Cable SVT Negative DIA-1457-002 (A-2) 02.4-1457-200 (11
DIA-1457-014 (C-2) & 15)
CA630 M1 ECR1 DIA-1457-003 (C-3) 03.1-1457-001 (14)
DIA-1457-004 (C-3)
DIA-1457-007 (C-3)

Crown 2009 PF17711-3 M10-1457-502

391
GLOSSARY
Glossary

CONNECTIONS (Continued)
Location Function Diagram Parts Breakdown
CA631 M1 TS1 DIA-1457-003 (C-3) 03.1-1457-001
DIA-1457-004 (C-3)
DIA-1457-007 (B-3)
CA643 BRK2 BRK2 DIA-1457-002 (A-3) 05.3-1457-500 (10)
DIA-1457-015 (B-4)
CA644 BRK2 BRK2 DIA-1457-002 (A-3) 05.3-1457-500 (10)
DIA-1457-015 (B-4)
CA645 Near Mast Cable ECR2 DIA-1457-002 (A-4) 07.2-1452-001 (24)
DIA-1457-014 (B-3) 07.2-1452-003 (24)
07.2-1452-005 (24)
07.2-1452-100 (24)
07.2-1452-200 (78)
CA647 POT4 on Outer Reach POT4 V-Comm DIA-1457-003 (C-3) 09.0-1452-003 (72)
Carriage DIA-1457-004 (C-2) 09.0-1452-102 (72)
DIA-1457-014 (C-2) 09.0-1652-001 (76)
CA648 POT4 on Outer Reach POT4 12 V Power Supply DIA-1457-003 (C-3) 09.0-1452-003 (72)
Carriage DIA-1457-004 (C-2) 09.0-1452-102 (72)
DIA-1457-014 (C-3) 09.0-1652-001 (76)
CA649 POT4 on Outer Reach POT4 DIA-1457-003 (C-3) 09.0-1452-003 (72)
Carriage DIA-1457-004 (C-2) 09.0-1452-102 (72)
DIA-1457-014 (C-3) 09.0-1652-001 (76)
CA650 Left of Steer Tiller CAN Connection DIA-1457-017 (A-1)
CA651 ACCESS 5 ACCESS 5 Electronic Power DIA-1457-003 (B-1) 04.0-1457-502 (51)
Steering DIA-1457-017 (B-1)
DIA-1457-022 (C-3)
DIA-1457-024 (C-3)
CA652 Steer Tiller RPS2 DIA-1457-003 (B-1) 06.0-1457-604 (74)
DIA-1457-017 (A-1)
CA653 M4 ECR4 DIA-1457-003 (C-1) 06.2-1452-001
DIA-1457-017 (A-2)
CA654 Undercarriage RPS1 DIA-1457-002 (B-4) 06.0-1457-200 (5)
DIA-1457-003 (B-1)
DIA-1457-013 (C-4)
DIA-1457-017 (A-2)
CA661 Near Mast Cable Power Options - LGT2 & LGT3 DIA-1457-014 (B-2) 04.9-1452-052 (35,
Work Lights 46 & 47)
CA662 Near Mast Cable FAN5 & LGT4 DIA-1457-014 (B-1) 04.9-10.0-550
04.9-1452-050 (9)
CA663 Between ACCESS 2 & RES26 CHS +BV DIA-1457-002 (B-2)
Mast DIA-1457-012 (B-1)
CA664 Between ACCESS 2 & RES26 CHS BNEG DIA-1457-002 (B-2)
Mast DIA-1457-012 (B-1)

M10-1457-503 Crown 2009 PF17711-4

392
 GLOSSARY
Glossary

CONNECTIONS (Continued)
Location Function Diagram Parts Breakdown
CA665 Near Battery Compart- BRES1 BNEG DIA-1457-002 (B-2) 01.2-1457-500 (6)
ment DIA-1457-014 (B-4)
CA667 Near Battery Compart- BRES1 Input DIA-1457-002 (B-2) 01.2-1457-500 (6)
ment DIA-1457-014 (B-4)
CA668 Between ACCESS 2 & CHS V-Comm DIA-1457-002 (B-2)
Mast DIA-1457-014 (B-3)
CA669 Between ACCESS 2 & CHS Input DIA-1457-002 (B-2)
Mast DIA-1457-014 (B-3)
CA671 Right Side of Power Unit POT4 with Room for Freezer/ DIA-1457-003 (C-3) 09.0-1452-003 (72)
Corrosion Heater DIA-1457-004 (C-2) 09.0-1452-102 (72)
DIA-1457-014 (B-3) 09.0-1652-001 (76)
CA672 K3 Positive & Negative Accessory DIA-1457-002 (A-1)
+BV DIA-1457-009 (B-3)
CA673 K3 Positive & Negative Accessory DIA-1457-002 (A-1)
BNEG DIA-1457-009 (B-3)
CA805 Power Unit RES5 BRES1 +BV DIA-1457-002 (B-2) 01.2-1457-500 (6)
DIA-1457-012 (C-1)
CA806 Multi-Task Control Han- RES10 (POT3), RES11 DIA-1457-002 (B-3) 04.6-1457-502 (37,
dle (POT1) & RES22 (POT2) DIA-1457-012 (C-2) 41 & 53)
CA807 Distribution Panel 12 Pin Freezer/Corrosion Dis- DIA-1457-002 (C-3) 04.9-1457-001
tribution Panel DIA-1457-012 (B-1)
CA808 Distribution Panel 5 Pin Freezer/Corrosion Distri- DIA-1457-002 (C-3) 04.9-1457-001
bution Panel DIA-1457-012 (A-2)
CA810 Power Unit RES5 BRES1 BNEG DIA-1457-002 (B-2) 01.2-1457-500 (6)
DIA-1457-012 (C-1)
CA814 Power Unit +BV Jumper C49 & C26 DIA-1457-012 (B-1)
CA815 Power Unit BNEG Jumper C49 & C26 DIA-1457-012 (B-1)
CA816 Floorboard RES13 (BRS1), RES14 DIA-1457-002 (B-2) 01.0-1457-552 (55)
(DMS1) & RES15 (ENS) DIA-1457-012 (B-3)
CA817 Multi-Task Control Han- RES8 EDS BNEG DIA-1457-012 (B-2) 04.6-1457-500 (15)
dle
CA818 Multi-Task Control Han- RES8 EDS +BV DIA-1457-012 (B-2) 04.6-1457-500 (15)
dle
CA819 Upper Foot Rest Area RES16 (BRS2), RES17 DIA-1457-002 (B-2) 01.0-1457-575 (26)
(BRS3) & RES18 (DMS2) DIA-1457-012 (B-2) 01.0-1457-577 (41)
CA820 Upper Foot Rest Area RES17 (BRS3) DIA-1457-002 (B-2) 01.0-1457-575 (26)
DIA-1457-012 (C-3)
CA824 Motor Compartment FAN1 DIA-1457-002 (A-3) 04.0-1457-504 (93)
DIA-1457-007 (C-4)

Crown 2009 PF17711-5 M10-1457-504

393
GLOSSARY
Glossary

CONNECTIONS (Continued)
Location Function Diagram Parts Breakdown
CA840 CHS CHS BNEG DIA-1457-002 (B-2)
DIA-1457-012 (A-1)
CA841 CHS CHS +BV DIA-1457-002 (B-2)
DIA-1457-012 (A-1)
CA899 Between ACCESS 2 & Camera DIA-1457-029 (B-2) 10.0-1457-100
Mast

M10-1457-505 Crown 2009 PF17711-6

394
WIRING DIAGRAMS

395
Notes:

396
 WIRING DIAGRAMS
Introduction to Diagram Usage

Introduction to Diagram Usage • The truck has been sectioned with one page cov-
ering each section. When options affect the wiring
in a section, an additional page is added which du-
Schematic plicates wiring that is identical and adds the option
wiring. In this way only one page of the truck sec-
• Power up diagram. Illustrates the circuitry involved tion is required for the applicable truck configura-
in getting the truck system to an operating mode tion.
(Can Interface, Access 1,2,3, Controller, Contac-
tor, ect.). • Wiring that is identified by color rather than number
will typically be a cable or wires with vendor com-
• Circuitry which stands alone and is separate from ponentry.
truck operation is shown in block form with the pic-
torials detailing the circuitry (e.g. light package, dis- • Page titles, listed at the beginning of the electrical
plays, wire guidance, freezer condition). diagrams, indicate the subsystem or section of
truck wiring that is covered by each page.
Pictorials
• Terminal board and connector numbering on the
pictorials are in two classes; power unit and plat-
form. Power unit TB's and CA's are even 100's
(200, 400, 600 etc.) and platform TB's and CA's are
odd 100's (100, 300, 500 etc.). On manup trucks
(SP, TS, TSP etc.), odd and even 100's will be
present on the wiring diagrams. Man-down trucks,
which don't have a platform (stand-up rider, pallet
etc.), only even 100's will be present.

• Wiring starts at a central location (e.g. distribution

board) and wiring connection points are numbered
with the lowest number odd or even. The next wir-
ing connection point from the distribution board are
then numbered with the next group of 100's and so
on for each connection point removed from the
central location.

• Terminal board and connector numbering is se-

quential on each consecutive page. In this way a
wiring address giving a connector number or termi-
nal board number will indicate which direction to
look in the diagrams for the other end of the wire.
When wiring goes to a component and not a termi-
nal board or connector, a reference terminal board
is used and is shown with a dashed line box with
the reference terminal board number in parenthe-
sis. This terminal board will not appear on the truck
and only present as a wiring directory.

• Input/Output arrows may appear at terminal

boards and connectors. These indicate whether
what the wire is carrying is incoming or outgoing.
This is helpful when tracing the origin of the signal
or voltage.

Crown 1991 PF8974-1 Rev. 6/08 DIA-ITD-001

02 Rev. 6/08
397
Notes:

398
 WIRING DIAGRAMS
Index

Index
This electrical diagram index lists wiring diagrams with
the area or component(s) of the truck covered by each
diagram. Exceptions indicated are listed below.

Chart 1 - Electrical Diagrams Index

Title Page Number Revision

Electrical Schematic - All Trucks DIA-1457-002
Electrical Schematic - AC Traction/Hydraulics DIA-1457-003
Electrical Schematic - DC Hydraulics DIA-1457-004
Distribution Panel DIA-1457-005
Multi-Task Control Handle DIA-1457-006
ACCESS 3 - TCM & Motors DIA-1457-007
ACCESS 2 - HCM DIA-1457-008
Fuse Panel DIA-1457-009
ACCESS 1 - DM & Key Switch DIA-1457-010
42 inch Freezer/Corrosion Package DIA-1457-011 01 - 7/09
48 inch Freezer/Corrosion Package DIA-1457-012 01 - 7/09
ACCESS 4 - VCM DIA-1457-013
Mast Cable & Options DIA-1457-014 01 - 9/09
Brakes & Floorboard DIA-1457-015
Power Unit Hydraulics DIA-1457-016
Electronic Power Steering Control DIA-1457-017
42 inch Power Cables - AC Hydraulics DIA-1457-018 01 - 7/09
42 inch Power Cables - DC Hydraulics DIA-1457-019 01 - 7/09
42 inch Power Cables - AC Hydraulics European DIA-1457-020 01 - 7/09
48 inch Power Cables - AC Hydraulics DIA-1457-021 01 - 7/09
48 inch Power Cables - DC Hydraulics DIA-1457-022 01 - 7/09
48 inch Power Cables - AC Hydraulics European DIA-1457-023 01 - 7/09
Thermo Assist DIA-1457-024 01 - 7/09
Thermo Assist DIA-1457-025 01 - 7/09
Infolink DIA-1457-026 01 - 7/09
Mast Camera DIA-1457-027 01 - 7/09
Wire Harnesses DIA-1457-028 02 - 9/09

Crown 2009 PF17437-1 Rev. 9/09 DIA-1457-001

02 Rev. 9/09
399
WIRING DIAGRAMS
Electrical Schematic - All Trucks

Electrical Schematic - All Trucks

146670 B 1 of 3

DIA-1457-002 Crown 2009 PF17437-2

400
 WIRING DIAGRAMS
Electrical Schematic - AC Traction & Hydraulics

Electrical Schematic - AC Traction & Hydraulics

146670 B 2 of 3

Crown 2009 PF17437-3 DIA-1457-003

401
WIRING DIAGRAMS
Electrical Schematic - DC Hydraulics

Electrical Schematic - DC Hydraulics

146670 B 3 of 3

DIA-1457-004 Crown 2009 PF17437-4

402
 WIRING DIAGRAMS
Distribution Panel

Distribution Panel

146671 B

Crown 2009 PF17437-5 DIA-1457-005

403
WIRING DIAGRAMS
Multi-Task Control Handle

Multi-Task Control Handle

146672 B

DIA-1457-006 Crown 2009 PF17437-6

404
 WIRING DIAGRAMS
ACCESS 3 - TCM & Motors

ACCESS 3 - TCM & Motors

146680 B

Crown 2009 PF17437-7 DIA-1457-007

405
WIRING DIAGRAMS
ACCESS 2 - HCM

ACCESS 2 - HCM

146674 B

DIA-1457-008 Crown 2009 PF17437-8

406
 WIRING DIAGRAMS
Fuse Panel

Fuse Panel

146673 B

Crown 2009 PF17437-9 DIA-1457-009

407
WIRING DIAGRAMS
ACCESS 1 - DM & Key Switch

ACCESS 1 - DM & Key Switch

146676 B

DIA-1457-010 Crown 2009 PF17437-10

408
 WIRING DIAGRAMS
42 inch Freezer/Corrosion Package

42 inch Freezer/Corrosion Package

146682 C

Crown 2009 PF17437-11 Rev. 7/09 DIA-1457-011

01 Rev. 7/09
409
WIRING DIAGRAMS
48 inch Freezer/Corrosion Package

48 inch Freezer/Corrosion Package

146681 C

DIA-1457-012 Crown 2009 PF17437-12 Rev. 7/09

01 Rev. 7/09
410
 WIRING DIAGRAMS
ACCESS 4 - VCM

ACCESS 4 - VCM

146675 B

Crown 2009 PF17437-13 DIA-1457-013

411
WIRING DIAGRAMS
Mast Cable & Options

Mast Cable & Options

146679 D

DIA-1457-014 Crown 2009 PF17437-14 Rev. 9/09

01 Rev. 9/09
412
 WIRING DIAGRAMS
Brakes & Floorboard

Brakes & Floorboard

146678 B

Crown 2009 PF17437-15 DIA-1457-015

413
WIRING DIAGRAMS
Power Unit Hydraulics

Power Unit Hydraulics

146677 B

DIA-1457-016 Crown 2009 PF17437-16

414
 WIRING DIAGRAMS
Electronic Power Steering Control

Electronic Power Steering Control

143977 B

Crown 2009 PF17437-17 DIA-1457-017

415
WIRING DIAGRAMS
42 inch Power Cables - AC Hydraulics

42 inch Power Cables - AC Hydraulics

146683 C 1 of 3

DIA-1457-018 Crown 2009 PF17437-18 Rev. 7/09

01 Rev. 7/09
416
 WIRING DIAGRAMS
42 inch Power Cables - DC Hydraulics

42 inch Power Cables - DC Hydraulics

146683 C 2 of 3

Crown 2009 PF17437-19 Rev. 7/09 DIA-1457-019

01 Rev. 7/09
417
WIRING DIAGRAMS
42 inch Power Cables - AC Hydraulics European

42 inch Power Cables - AC Hydraulics European

146683 C 3 of 3

DIA-1457-020 Crown 2009 PF17437-20 Rev. 7/09

01 Rev. 7/09
418
 WIRING DIAGRAMS
48 inch Power Cables - AC Hydraulics

48 inch Power Cables - AC Hydraulics

146684 C 1 of 3

Crown 2009 PF17437-21 Rev. 7/09 DIA-1457-021

01 Rev. 7/09
419
WIRING DIAGRAMS
48 inch Power Cables - DC Hydraulics

48 inch Power Cables - DC Hydraulics

146684 C 2 of 3

DIA-1457-022 Crown 2009 PF17437-22 Rev. 7/09

01 Rev. 7/09
420
 WIRING DIAGRAMS
48 inch Power Cables - AC Hydraulics European

48 inch Power Cables - AC Hydraulics European

146684 C 3 of 3

Crown 2009 PF17437-23 Rev. 7/09 DIA-1457-023

01 Rev. 7/09
421
WIRING DIAGRAMS
Thermo Assist

Thermo Assist

147260 A 1 of 2

DIA-1457-024 Crown 2009 PF17437-24 Rev. 7/09

01 Rev. 7/09
422
 WIRING DIAGRAMS
Thermo Assist

147260 A 2 of 2

Crown 2009 PF17437-25 Rev. 7/09 DIA-1457-025

01 Rev. 7/09
423
WIRING DIAGRAMS
InfoLink

InfoLink

147258 A

DIA-1457-026 Crown 2009 PF17437-26 Rev. 7/09

01 Rev. 7/09
424
 WIRING DIAGRAMS
Mast Camera

Mast Camera

147259 A

Crown 2009 PF17437-27 Rev. 7/09 DIA-1457-027

01 Rev. 7/09
425
WIRING DIAGRAMS
Wire Harnesses

Wire Harnesses

Chart 2 - Wire Harnesses

Harness
Truck Compatibility Components Connected By:
Part Number
122176-001 42 & 48 inch RR Trucks Tilt/Sideshift Harness - CA624, CA625, CA626, SVS, SVT
122176-002 42 & 48 inch RD Trucks Tilt/Sideshift Harness - CA624, CA625, CA626, SVS, SVT
123314-002 42 inch RR/RD Trucks ORS Harness - PC202, ORS
123314-003 48 inch RR/RD Trucks ORS Harness - PC202, ORS
123343 42 & 48 inch RR/RD Trucks Keyless Key Switch Harness - JC401, KYS
125793 48 inch RR/RD Trucks Upper Floorboard Harness - JC606, BRS3
48 inch Freezer/Corrosion Upper Floorboard (Freezer/Corrosion) Harness - JC606,
125815
RR/RD Trucks JC818, RES8
127690 42 & 48 inch RR/RD Trucks Internal Fans Harness - JC824
127716 42 inch RR/RD Trucks Floorboard Harness - JC607, BRS1, DMS1, ENS
42 inch Freezer/Corrosion Floorboard (Freezer/Corrosion) Harness - JC816, BRS1,
127749-001
RR/RD Trucks DMS1, ENS, RES13, RES14, RES15, THS5
42 inch Electronic Power Electronic Power Steering Harness - JC650, PC651,
143978
Steering RR/RD Trucks PC652, PC653
Main Harness - PC201, PC202, PC203, PC204, PC205,
PC220, PC221, PC225, PC401, PC403, JC404, PC405,
PC406, PC407, PC408, PC410, PC411, PC412, JC414,
143979 42 inch DC RR/RD Trucks PC415, PC417, PC418, PC425, PC426, JC440, PC440,
PC490, PC607, PC609, PC612, PC630, PC631, PC645,
PC650, PC654, PC661, PC662, PC671, PC672, PC673,
PC824, PC845
Main Harness - PC201, PC202, PC203, PC204, PC205,
PC220, PC221, PC225, PC401, PC402,PC403, JC404,
PC405, PC406, PC407, PC408, PC410, PC411, PC412,
143980 42 inch AC RR/RD Trucks JC414, PC415, PC417, PC418, JC440, PC440, PC490,
PC607, PC609, PC612, PC613, PC614, PC630, PC631,
PC645, PC650, PC654, PC661, PC662, PC671, PC672,
PC673, PC824, PC845
143981 42 inch RR/RD Trucks Battery Restraint Harness - JC665, JC667, BRES1, BRES2
Overhead Guard Options Harness - PC202, JC615, PC661,
143983 42 & 48 inch RR/RD Trucks
PC662, FNS, LGS2, RES2, RES3
143986 42 & 48 inch RR/RD Trucks Fan and Strobe Light Harness - JC662, SB80, SB81
143987 42 & 48 inch RR/RD Trucks Work Lights Harness (Mast Mounted) - JC661, LGT2, LGT3
143987-002 42 & 48 inch RR/RD Trucks Work Lights Harness (OHG Mounted) - JC661, LGT2, LGT3

DIA-1457-028 Crown 2009 PF17437-28 Rev. 9/09

02 Rev. 9/09
426
 WIRING DIAGRAMS
Wire Harnesses

Chart 2 - Wire Harnesses

Harness
Truck Compatibility Components Connected By:
Part Number
Main Harness - PC201, PC202, PC203, PC204, PC205,
PC220, PC221, PC225, PC401, PC402, PC403, JC404,
PC405, PC406, PC407, PC408, PC410, PC411, PC412,
JC414, PC415, PC417, PC418, JC440, PC440, PC490,
143990 48 inch AC RR/RD Trucks
PC606, PC607, PC608, PC609, PC610, PC612, PC613,
PC614, PC630, PC631, PC643, PC644, PC645, PC650,
PC654, PC661, PC662, PC671, PC672, PC673, PC824,
PC845
Main Harness - PC201, PC202, PC203, PC204, PC205,
PC220, PC221, PC225, PC401, PC403, JC404, PC405,
PC406, PC407, PC408, PC410, PC411, PC412, JC414,
143991 48 inch DC RR/RD Trucks PC415, PC417, PC418, PC425, PC426, JC440, PC440,
PC490, PC606, PC607, PC608, PC609, PC610, PC612,
PC630, PC631, PC643, PC644, PC645, PC650, PC654,
PC661, PC662, PC671, PC672, PC673, PC824, PC845
Freezer/Corrosion Harness - JC407, JC663, JC664,
48 inch Freezer/Corrosion
143993 PC805, PC806, PC807, PC808, PC810, PC812, PC813,
RR/RD Trucks
PC814, PC815, PC816, PC819
Camera PAL Harness - PC202, PC417, JC417, PC899,
143999 42 inch RR/RD Trucks
HGTRS2
Camera PAL Harness - PC202, PC417, JC417, PC899,
144000 48 inch RR/RD Trucks
HGTRS2
42 inch Freezer/Corrosion Harness - JC407, PC806, PC807,
145191 Freezer/Corrosion PC808, PC809, PC810, PC811, PC812, PC813, PC814,
RR/RD Trucks PC817, PC818, PC819, PC823
42 & 48 inch Thermoassist Harness - PC438, PC443
146426 Freezer/Corrosion
RR/RD Trucks
146725 42 inch EU RR/RD Trucks ED2 Option Harness - ED1, ED2
146843 42 & 48 inch RR/RD Trucks Infolink Harness - Alarm, CAN2, Module, Prox, Shock
147327-001 RR Trucks Tilt, Sideshift, TPA Harness - SVS, SVT, TPA
147327-002 RD Trucks Tilt, Sideshift, TPA Harness - SVS, SVT, TPA

Crown 2009 PF17437-29 Rev. 9/09 DIA-1457-029

02 Rev. 9/09
427
Notes:

428
HYDRAULIC SCHEMATIC

429
Notes:

430
 HYDRAULIC SCHEMATIC
Hydraulic Schematic

Hydraulic Schematic

1067 mm (42 in) AC Hydraulics

1 RH Reservoir
2 LH Reservoir
3 Diffuser
4 Return Filter
5 Lift Pump and Lift Pump Motor
6 Manifold Assembly
7 Quick Disconnect Test Point
8 Strainer
9 Breather
10 Pressure Transducer

Figure 20941

Crown 2008 PF17438-1 HYD-1457-001

431
HYDRAULIC SCHEMATIC
Hydraulic Schematic

1 Secondary Lift Cylinder

2 Primary Lift Cylinder
3 Carriage Hydraulics
4 Velocity Fuse
5 Flow Control
6 Reach Manifold - Contains CBV & SVR
7 Tilt/Sideshift Manifold Contains SVS & SVT

Figure 20942

HYD-1457-002 Crown 2008 PF17438-2

432
 HYDRAULIC SCHEMATIC
Hydraulic Schematic

1067 mm (42 in) 24 Vdc Hydraulics

1 RH Reservoir 7 Hydraulic Steer Motor

2 LH Reservoir 8 Manifold Assembly
3 Diffuser 9 Quick Disconnect Test Point
4 Return Filter 10 Strainer
5 Primary Lift Pump and Lift Pump Motor 11 Breather
6 Steer Control Unit 12 Pressure Transducer

Figure 20943

Crown 2008 PF17438-3 HYD-1457-003

433
HYDRAULIC SCHEMATIC
Hydraulic Schematic

1 Secondary Lift Cylinder

2 Primary Lift Cylinder
3 Carriage Hydraulics
4 Velocity Fuse
5 Flow Control
6 Reach Manifold - Contains CBV & SVR
7 Tilt/Sideshift Manifold - Contains SVS & SVT

Figure 20944

HYD-1457-004 Crown 2008 PF17438-4

434
 HYDRAULIC SCHEMATIC
Hydraulic Schematic

1067 mm (42 in) 36 Vdc Hydraulics

1 RH Reservoir 8 Manifold Assembly

2 LH Reservoir 9 Quick Disconnect Test Point
3 Diffuser 10 Strainer
4 Return Filter 11 Secondary Lift Pump and Lift Pump Motor
5 Primary Lift Pump and Lift Pump Motor 12 Breather
6 Steer Control Unit 13 Pressure Transducer
7 Hydraulic Steer Motor

Figure 21489

Crown 2008 PF17438-5 HYD-1457-005

435
HYDRAULIC SCHEMATIC
Hydraulic Schematic

1 Secondary Lift Cylinder

2 Primary Lift Cylinder
3 Carriage Hydraulics
4 Velocity Fuse
5 Flow Control
6 Reach Manifold - Contains CBV & SVR
7 Tilt/Sideshift Manifold - Contains SVS & SVT

Figure 20944

HYD-1457-006 Crown 2008 PF17438-6

436
 HYDRAULIC SCHEMATIC
Hydraulic Schematic

1220 mm (48 in) AC Hydraulics

1 Reservoir
2 Diffuser
3 Return Filter
4 Lift Pump and Lift Pump Motor
5 Manifold Assembly
6 Quick Disconnect Test Point
7 Strainer
8 Breather
9 Pressure Transducer

Figure 20945

Crown 2008 PF17438-7 HYD-1457-007

437
HYDRAULIC SCHEMATIC
Hydraulic Schematic

1 Secondary Lift Cylinder

2 Primary Lift Cylinder
3 Carriage Hydraulics
4 Velocity Fuse
5 Flow Control
6 Reach Manifold - Contains CBV & SVR
7 Tilt/Sideshift Manifold - Contains SVS & SVT

Figure 20942

HYD-1457-008 Crown 2008 PF17438-8

438
 HYDRAULIC SCHEMATIC
Hydraulic Schematic

1220 mm (48 in) 36 Vdc Hydraulics

1 Reservoir 7 Manifold Assembly

2 Diffuser 8 Quick Disconnect Test Point
3 Return Filter 9 Strainer
4 Primary Lift Pump and Lift Pump Motor 10 Secondary Lift Pump and Lift Pump Motor
5 Steer Control Unit 11 Breather
6 Hydraulic Steer Motor 12 Pressure Transducer

Figure 20946

Crown 2008 PF17438-9 HYD-1457-009

439
HYDRAULIC SCHEMATIC
Hydraulic Schematic

1 Secondary Lift Cylinder

2 Primary Lift Cylinder
3 Carriage Hydraulics
4 Velocity Fuse
5 Flow Control
6 Reach Manifold - Contains CBV & SVT
7 Tilt/Sideshift Manifold - Contains SVS & SVT

Figure 20944

HYD-1457-010 Crown 2008 PF17438-10

440
POWER UNIT PARTS

441
POWER UNIT PARTS
Power Unit

Power Unit

(a) Part of Power Unit

(b) Part of Overhead Guard
(c) Refer to Power Unit Parts

Figure 21543-01

01.0-1457-500 Crown 2009 PF17633-1 Rev. 8/09

01 Rev 8/09
442
 POWER UNIT PARTS
Power Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . . . . . . . . . . . . . . . . . . Power Unit Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 146472 . . . . . . . . . . . Door Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 060019-066. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 060009-136. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 144525 . . . . . . . . . . . Hinge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 060017-024. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7. . . . . 060030-335. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8. . . . . 127996 . . . . . . . . . . . Fastener Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 123890 . . . . . . . . . . . Shim 1.5 mm (0.06 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
10 . . . . . 128958-001* . . . . . . . Panel C Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128958-003* . . . . . . . Panel D Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128958-002* . . . . . . . Panel E Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 060030-108. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 060021-009. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 145172-001* . . . . . . . LH Door C Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
145172-002* . . . . . . . LH Door D Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
145172-003* . . . . . . . LH Door E Battery Compartment (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
145172-013. . . . . . . . LH Door E Battery Compartment (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060017-025. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 060031-027. . . . . . . . Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 146577 . . . . . . . . . . . Upper Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
146579 . . . . . . . . . . . Lower Hinge (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 060017-104. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 . . . . . 060030-378. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
19 . . . . . 129831* . . . . . . . . . . Cover LH (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
134518* . . . . . . . . . . Cover LH (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 060015-100. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
21 . . . . . 060086-002. . . . . . . . Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . 109305-001. . . . . . . . Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . 060087 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 . . . . . 126686-002* . . . . . . . RH Console C Battery Compartment (1) No InfoLink . . . . . . . . . . . . . . . . . . 1
126686-003* . . . . . . . RH Console D Battery Compartment (1) No InfoLink . . . . . . . . . . . . . . . . . . 1
126686-001* . . . . . . . RH Console E Battery Compartment (1) No InfoLink. . . . . . . . . . . . . . . . . . . 1
126686-005* . . . . . . . RH Console C Battery Compartment (1) With InfoLink . . . . . . . . . . . . . . . . . 1
126686-006* . . . . . . . RH Console D Battery Compartment (1) With InfoLink . . . . . . . . . . . . . . . . . 1
126686-004* . . . . . . . RH Console E Battery Compartment (1) With InfoLink . . . . . . . . . . . . . . . . . 1
25 . . . . . . . . 061073. . . . . . . . . . . . Spring Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . . . . 060032-061 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 145676 . . . . . . . . . . . Fan Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(1) Includes Index 25 & 26
(2) Trucks with 4520 mm (178 in) or Less Collapsed Height
(3) Trucks with Greater Than 4520 mm (178 in) Collapsed Height

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17633-2 Rev. 8/09 01.0-1457-501

01 Rev 8/09
443
POWER UNIT PARTS
Power Unit

(a) Part of Power Unit

(b) Part of Overhead Guard
(c) Refer to Power Unit Parts

Figure 21544-01

01.0-1457-502 Crown 2009 PF17633-3 Rev. 8/09

01 Rev 8/09
444
 POWER UNIT PARTS
Power Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 125687* . . . . . . . . . . Cover, Trucks Without Seat, With Comfort Option . . . . . . . . . . . . . . . . . . . . 1

145145* . . . . . . . . . . Cover, Trucks Without Seat, Without Comfort Option . . . . . . . . . . . . . . . . . . 1
41 . . . . . 125665* . . . . . . . . . . Cover, Trucks With Seat, Without Comfort Option . . . . . . . . . . . . . . . . . . . . 1
145142 . . . . . . . . . . . Cover, Trucks With Seat, With Comfort Option . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . 060015-108* . . . . . . . Screw Without Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
060015-108* . . . . . . . Screw With Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . 060021-011 . . . . . . . . Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
44 . . . . . 125671* . . . . . . . . . . Cover, Trucks With Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . 060015-108* . . . . . . . Screw, Trucks With Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
46 . . . . . 145141 . . . . . . . . . . . Cover, Trucks With Comfort Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . 060014-049. . . . . . . . Screw, Trucks With Comfort Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
48 . . . . . 060031-025. . . . . . . . Speed Nut, Trucks With Comfort Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
49 . . . . . 126689-012* . . . . . . . Console With 3rd Post C Battery Compartment . . . . . . . . . . . . . . . . . . . . . . 1
126689-013* . . . . . . . Console With 3rd Post D Battery Compartment . . . . . . . . . . . . . . . . . . . . . . 1
126689-011* . . . . . . . Console With 3rd Post E Battery Compartment . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . . . . 061073. . . . . . . . . . . . Spring Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
51 . . . . . . . . 060032-061 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
52 . . . . . 125268* . . . . . . . . . . Cover RH Trucks With 4520 mm (178 in) Or Less Collapsed Height . . . . . . 1
134517* . . . . . . . . . . Cover RH Trucks With Greater Than 4520 mm (178 in) Collapsed Height. . 1
53 . . . . . 060015-100. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 . . . . . 125418* . . . . . . . . . . Cover Mount C Battery Compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
130892* . . . . . . . . . . Cover Mount D Battery Compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
125419* . . . . . . . . . . Cover Mount E Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . 060078-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
56 . . . . . 060030-012. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17633-4 Rev. 8/09 01.0-1457-503

01 Rev 8/09
445
POWER UNIT PARTS
Power Unit

(a) Part of Power Unit

(b) Part of Overhead Guard
(c) Refer to Power Unit Parts

Figure 21545-01

01.0-1457-504 Crown 2009 PF17633-5 Rev. 8/09

01 Rev 8/09
446
 POWER UNIT PARTS
Power Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

80 . . . . . N01203 . . . . . . . . . . . Fire Extinguisher Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

079528. . . . . . . . . . . . Fire Extinguisher & Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
81 . . . . . . . . 060014-022 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
82 . . . . . . . . 060005-005 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83 . . . . . . . . 060021-005 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
84 . . . . . 109127-001. . . . . . . . Arrow Clip Green. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
109127-002. . . . . . . . Arrow Clip Yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
109127-003. . . . . . . . Arrow Clip Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
85 . . . . . 123594 . . . . . . . . . . . Clipboard Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
86 . . . . . 060013-030. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
87 . . . . . 060005-053. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
88 . . . . . 125891-003* . . . . . . . 3rd Post 2410 mm (95 in) Collapsed Height or Greater . . . . . . . . . . . . . . . . 1
125891-004* . . . . . . . 3rd Post 2260 mm (89 in) Collapsed Height . . . . . . . . . . . . . . . . . . . . . . . . . 1
89 . . . . . 060023-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90 . . . . . 060005-023. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
91 . . . . . 060030-292. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
92 . . . . . 132248-003. . . . . . . . Upper Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
93 . . . . . 146375 . . . . . . . . . . . Display Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
94 . . . . . 060019-068. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-012. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
95 . . . . . 060017-010. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
96 . . . . . 060005-009. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
97 . . . . . 060030-216. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
98 . . . . . 060021-011 . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
99 . . . . . 132179-003. . . . . . . . Lower Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
100 . . . . 132530 . . . . . . . . . . . Corner Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
101 . . . . 060017-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17633-6 Rev. 8/09 01.0-1457-505

01 Rev 8/09
447
POWER UNIT PARTS
Power Unit

(a) Part of Power Unit

(b) Part of Overhead Guard
(c) Refer to Power Unit Parts

Figure 22598

01.0-1457-506 Crown 2009 PF17633-7 Rev. 8/09

01 Rev 8/09
448
 POWER UNIT PARTS
Power Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

115 . . . . 145833-001* . . . . . . . Cover C Battery Compartment (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

145833-002* . . . . . . . Cover D Battery Compartment (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
145833-003* . . . . . . . Cover E Batt. Compartment (1) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
145833-013* . . . . . . . Cover E Batt. Compartment (1) (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
147180-001* . . . . . . . Cover C Battery Compartment (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
147180-002* . . . . . . . Cover D Battery Compartment (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
147180-003* . . . . . . . Cover E Battery Compartment (2) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
147180-013* . . . . . . . Cover E Battery Compartment (3) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
116 . . . . 060017-025. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
117 . . . . 060031-027. . . . . . . . Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
118 . . . . 144532-002. . . . . . . . Lower Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
144532-001. . . . . . . . Upper Hinge (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
119 . . . . 060017-010. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
120 . . . . 060030-026. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
121 . . . . 123849 . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
122 . . . . 125596 . . . . . . . . . . . Left Pad Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
123 . . . . 060080-004. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
124 . . . . 060030-197. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
125 . . . . 125381 . . . . . . . . . . . Knee Pad Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
125383. . . . . . . . . . . . Knee Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
126 . . . . . . . 061073. . . . . . . . . . . . Spring Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
127 . . . . . . . 060032-061 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

(1) AC Hydraulic Trucks

(2) Trucks with collapsed heights of 4520 m (178 in) or less
(3) Trucks with collapsed heights greater than 4520 mm (178 in)
(4) DC Hydraulic Trucks

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17633-8 Rev. 8/09 01.0-1457-507

01 Rev 8/09
449
POWER UNIT PARTS
Floorboard
Floorboard

(a) Components part of floorboard harness

(b) Parts shown rotated 90° up from mounted position

Figure 21566

01.0-1457-550 Crown 2009 PF17634-1 Rev. 9/09

01 Rev. 9/09
450
 POWER UNIT PARTS
Floorboard

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 131325 . . . . . . . . . . . Operator Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

134220* . . . . . . . . . . Operator Mat F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 131715 . . . . . . . . . . . Presence Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . 065038-009. . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . 131155 . . . . . . . . . . . Brake Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 076048-001. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 123724 . . . . . . . . . . . Poly Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7 . . . . . 132454 . . . . . . . . . . . Floorboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 060016-018. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9 . . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 . . . . . 122807 . . . . . . . . . . . Pivot Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 060038-017. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 122834 . . . . . . . . . . . Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 123482 . . . . . . . . . . . Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 123037 . . . . . . . . . . . Pivot Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060038-017. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 134513 . . . . . . . . . . . Entry Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 127700 . . . . . . . . . . . Entry Bar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 065038-017 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19 . . . . . . . . 076048-001 . . . . . . . . Lubrication Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 123852 . . . . . . . . . . . Cushion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . 060015-006. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . 060005-022. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . 125172 . . . . . . . . . . . Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 126435 . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 127642 . . . . . . . . . . . Harness Mount Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . 060016-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . 060030-017. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
29 . . . . . 062749-001* . . . . . . . Attachment Clip F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 . . . . . 060014-087* . . . . . . . Screw F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 . . . . . 127575 . . . . . . . . . . . Harness Mount Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 060014-088. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . 123965 . . . . . . . . . . . Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

132480 . . . . . . . . . . . 48 inch Floorboard Assembly (Includes Index 1 - 28, 31, 32, 51, 52, & 64 - 67)1
134516 . . . . . . . . . . . 48 inch Floorboard Assembly F/C (Includes Index 1 - 32, 51 - 53, & 64 - 77) 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17634-2 Rev. 9/09 01.0-1457-551

01 Rev. 9/09
451
POWER UNIT PARTS
Floorboard

Figure 21063-01

01.0-1457-552 Crown 2009 PF17634-3 Rev. 9/09

01 Rev. 9/09
452
 POWER UNIT PARTS
Floorboard

INDEX PART NUMBER PART NAME NUMBER REQUIRED

50 . . . . . 127695 . . . . . . . . . . . Switch Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

51 . . . . . 060064-012. . . . . . . .
060064-013* . . . . . . .
52 . . . . . 060059-014. . . . . . . .
53 . . . . . 123891* . . . . . . . . . .
54 . . . . . 123895* . . . . . . . . . .
55 . . . . . 062033-026* . . . . . . .
062033-051* . . . . . . .
56 . . . . . 060005-001* . . . . . . .
57 . . . . . 060010-004* . . . . . . .
58 . . . . . 123789* . . . . . . . . . .
59 . . . . . 060011-003 . . . . . . . .
060011-013* . . . . . . .
60 . . . . . 060005-049. . . . . . . .
61 . . . . . 062695* . . . . . . . . . .
62 . . . . . 060011-001* . . . . . . .
63 . . . . . 060005-036* . . . . . . .
64 . . . . . 123859 . . . . . . . . . . .
65 . . . . . 060030-161. . . . . . . .
66 . . . . . 065007-084. . . . . . . .
67 . . . . . 060030-037. . . . . . . .
68 . . . . . 123986 . . . . . . . . . . .
69 . . . . . 123872-001. . . . . . . .
70 . . . . . 060030-010. . . . . . . .
71 . . . . . 060005-007. . . . . . . .
72 . . . . . 060015-003. . . . . . . .
73 . . . . . 060009-001. . . . . . . .
74 . . . . . 131694 . . . . . . . . . . .
75 . . . . . 123872-002. . . . . . . .
76 . . . . . 060000-075. . . . . . . .
77 . . . . . 061021-004. . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Spacer F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Heater Plate F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Resistor 36 V Trucks F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Resistor 24 V Trucks F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Lockwasher F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Screw F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Heater Plate F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thermostat F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LH Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
LH Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
RH Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RH Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Snap Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Part of 127716 Floorboard Harness

(2) Part of 127749-001/-002 Floorboard Harness

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17634-4 Rev. 9/09 01.0-1457-553

01 Rev. 9/09
453
POWER UNIT PARTS
Upper Foot Rest Area
Upper Foot Rest Area

(a) Freezer/Corrosion

Figure 21567-02

01.0-1457-575 Crown 2009 PF17636-1 Rev. 10/09

02 Rev. 10/09
454
 POWER UNIT PARTS
Upper Foot Rest Area

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 146746-001. . . . . . . . Upper Pedal Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

146746-002* . . . . . . . Upper Pedal Assembly Kit F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 146747. . . . . . . . . . . . Upper Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
146752* . . . . . . . . . . . Upper Pedal Assembly F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 122360 . . . . . . . . . . . Pad RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061001-004 . . . . . . . Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 125106 . . . . . . . . . . . Pedal RH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 065038-009 . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 . . . . . . . . . . 125451 . . . . . . . . . . . Brake Pedal Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061001-004 . . . . . . . Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 125193 . . . . . . . . . . . Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 125126 . . . . . . . . . . . Top Pad LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061001-004 . . . . . . . Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 147141 . . . . . . . . . . . Pedal LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 060038-017 . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . . . 122366 . . . . . . . . . . . Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 147139 . . . . . . . . . . . Pivot Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 060016-030 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . . . 065007-084 . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . . . 060009-001 . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 125449 . . . . . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 060011-013. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . . . 123724 . . . . . . . . . . . Poly Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . . . 125447 . . . . . . . . . . . Switch Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . . . 125526 . . . . . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . . . 125504 . . . . . . . . . . . Switch Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
125505* . . . . . . . . . . Heater Plate F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . . . 093603 . . . . . . . . . . . Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . . . 062683 . . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . . . 060005-049 . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 . . . . . . . . . . 060021-023 . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . . . . . . 125963 . . . . . . . . . . . Cushion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . . . . . . 062033-026* . . . . . . . Resistor F/C (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . . . . 060010-004* . . . . . . Screw F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . . . . . . 060005-001* . . . . . . . Lockwasher F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Part of 146247 Harness

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17636-2 Rev. 10/09 01.0-1457-576

02 Rev. 10/09
455
POWER UNIT PARTS
Upper Foot Rest Area

(a) Part of Power Unit

Figure 21568-02

01.0-1457-577 Crown 2009 PF17636-3 Rev. 10/09

02 Rev. 10/09
456
 POWER UNIT PARTS
Upper Foot Rest Area

INDEX PART NUMBER PART NAME NUMBER REQUIRED

35 . . . . . . . . 105450-001 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
36 . . . . . . . . 060005-008 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . . . 060016-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . . . . 125446* . . . . . . . . . . . Plate F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . . . . 060010-004* . . . . . . . Screw F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
40 . . . . . . . . 060005-001* . . . . . . . Lockwasher F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
41 . . . . . . . . 062033-026* . . . . . . . Resistor F/C (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . . . . 060021-023 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
43 . . . . . . . . 060005-036 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
44 . . . . . . . . 062683. . . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . . . . 093603. . . . . . . . . . . . Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . . . . 060011-021 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
47 . . . . . . . . 060000-070 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . . . . 060000-074 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
49 . . . . . . . . 088235. . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
50 . . . . . . . . 125527. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
51 . . . . . . . . 125389-002 . . . . . . . . Bracket RH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . . . . 060042-016 . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
53 . . . . . . . . 125405. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 . . . . . . . . 125395. . . . . . . . . . . . Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . . . . 125392. . . . . . . . . . . . Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 . . . . . . . . 060014-046 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
57 . . . . . . . . 126003. . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . . . . 060021-009 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . . . . 130226. . . . . . . . . . . . Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
60 . . . . . . . . 073830. . . . . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
61 . . . . . . . . 060030-010 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
62 . . . . . . . . 060005-006 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
63 . . . . . . . . 060021-008 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
64 . . . . . . . . 125442. . . . . . . . . . . . Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
65 . . . . . . . . 060078-024 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
66 . . . . . . . . 060030-012 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
67 . . . . . . . . 126135. . . . . . . . . . . . Stop Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
68 . . . . . . . . 060030-012 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
69 . . . . . . . . 060032-071 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
70 . . . . . . . . 125389-001 . . . . . . . . Bracket LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

061003-003. . . . . . . . Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

061003-004. . . . . . . . Cable Tie F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Part of 146249 Harness

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17636-4 Rev. 10/09 01.0-1457-578

02 Rev. 10/09
457
POWER UNIT PARTS
Undercarriage Articulation

Undercarriage Articulation

(a) Torque 375 - 405 Nm (275 - 300 ft lb)

(b) Torque 305 - 340 Nm (225 - 250 ft lb)

Figure 21576

01.0-1457-600 Crown 2009 PF17635-1

458

INDEX PART NUMBER
1. . . . . 060041-002. . . . . . . .
2. . . . . 060021-034. . . . . . . .
3. . . . . 127792 . . . . . . . . . . .
4. . . . . 146390* . . . . . . . . . .
146391* . . . . . . . . . .
5. . . . . 125679 . . . . . . . . . . .
6. . . . . 060023-028. . . . . . . .
7. . . . . 060005-046. . . . . . . .
8. . . . . 134177 . . . . . . . . . . .
134178* . . . . . . . . . .
9. . . . . 065007-092. . . . . . . .
10 . . . . . 060030-311 . . . . . . . .
060030-324. . . . . . . .
11 . . . . . 080573 . . . . . . . . . . .
* To select appropriate part number, use the data number
to determine truck features. Refer to Introduction.
Crown 2009 PF17635-1
POWER UNIT PARTS
Undercarriage Articulation
PART NAME NUMBER REQUIRED
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wear Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Carrier, Trucks with Hydraulic Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Carrier, Trucks with Electronic Power Steering . . . . . . . . . . . . . . . . . . . . . . . 1
Mounting Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher 1.5 mm (0.06 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Flatwasher 0.75 mm (0.03 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
01.0-1457-601
459
POWER UNIT PARTS
Mast Guard

Mast Guard

2260, 2415 & 2720 mm (89, 95 & 107 in) Collapsed Height
5030, 5335 & 6095 mm (198, 210 & 240 in) Lift Height

(a) Drive-Thru Option

(b) To Main Frame

Figure 21124

01.2-1457-001 Crown 2008 PF17443-1

460
 POWER UNIT PARTS
Mast Guard

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 060032-066. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 . . . . . 060089-012. . . . . . . . Wedge Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 . . . . . 128895-001. . . . . . . . Shim 16 Gauge, 1.5 mm (0.06 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
128895-002. . . . . . . . Shim 13 Gauge, 2.3 mm (0.09 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
128895-003. . . . . . . . Shim 12 Gauge, 2.8 mm (0.11 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
4 . . . . . 127987-003* . . . . . . . LH Mast Guard (1) Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127987-001* . . . . . . . LH Mast Guard (1) Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127987-004* . . . . . . . LH Mast Guard (2) Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127987-002* . . . . . . . LH Mast Guard (2) Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129625-003* . . . . . . . LH Mast Guard (1) Screen & Drive-Thru Rack Mast . . . . . . . . . . . . . . . . . . . 1
129625-001* . . . . . . . LH Mast Guard (1) Glass Shield & Drive-Thru Rack Mast. . . . . . . . . . . . . . . 1
129625-004* . . . . . . . LH Mast Guard (2) Screen & Drive-Thru Rack Mast . . . . . . . . . . . . . . . . . . . 1
129625-002* . . . . . . . LH Mast Guard (2) Glass Shield & Drive-Thru Rack Mast. . . . . . . . . . . . . . . 1
5 . . . . . 123459-003* . . . . . . . Rubber Molding (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
123459-004* . . . . . . . Rubber Molding (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 123459-002. . . . . . . . Rubber Molding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 074745-017* . . . . . . . Glass Shield (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
074745-018* . . . . . . . Glass Shield (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 127980-003* . . . . . . . RH Mast Guard (1) Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127980-001* . . . . . . . RH Mast Guard (1) Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127980-004* . . . . . . . RH Mast Guard (2) Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127980-002* . . . . . . . RH Mast Guard (2) Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129626-003* . . . . . . . RH Mast Guard (1) Screen & Drive-Thru Rack Mast . . . . . . . . . . . . . . . . . . . 1
129626-001* . . . . . . . RH Mast Guard (1) Glass Shield & Drive-Thru Rack Mast . . . . . . . . . . . . . . 1
129626-004* . . . . . . . RH Mast Guard (2) Screen & Drive-Thru Rack Mast . . . . . . . . . . . . . . . . . . . 1
129626-002* . . . . . . . RH Mast Guard (2) Glass Shield & Drive-Thru Rack Mast . . . . . . . . . . . . . . 1
131425-003* . . . . . . . RH Mast Guard (1) Screen & RH Work Assist Tube . . . . . . . . . . . . . . . . . . . 1
131425-001* . . . . . . . RH Mast Guard (1) Glass Shield & RH Work Assist Tube . . . . . . . . . . . . . . . 1
131425-004* . . . . . . . RH Mast Guard (2) Screen & RH Work Assist Tube . . . . . . . . . . . . . . . . . . . 1
131425-002* . . . . . . . RH Mast Guard (2) Glass & RH Work Assist Tube . . . . . . . . . . . . . . . . . . . . 1
132160-003* . . . . . . . RH Mast Guard (1) Screen, Drive-Thru Rack Mast & RH Work Assist Tube. 1
132160-001* . . . . . . . RH Mast Guard (1) Glass Shield, Drive-Thru Mast & RH Work Assist Tube . 1
132160-004* . . . . . . . RH Mast Guard (2) Screen, Drive-Thru Rack Mast & RH Work Assist Tube. 1
132160-002* . . . . . . . RH Mast Guard (2) Glass Shield, Drive-Thru Mast & RH Work Assist Tube . 1

(1) 2260 mm (89 in) Overhead Guard

(2) 2415 mm (95 in) Overhead Guard - Not available on 2260 mm (89 in) collapsed height truck as a stan-
dard option.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17443-2 01.2-1457-002

461
POWER UNIT PARTS
Mast Guard

2260, 2415 & 2720 mm (89, 95 & 107 in) Collapsed Height
5030, 5335 & 6095 mm (198, 210 & 240 in) Lift Height

(a) Drive-Thru Option

(b) To Main Frame

Figure 21125

01.2-1457-003 Crown 2008 PF17443-3

462
 POWER UNIT PARTS
Mast Guard

INDEX PART NUMBER PART NAME NUMBER REQUIRED

20 . . . . . 145730 . . . . . . . . . . . Shield Support D & E Battery Compartment (1)(3) . . . . . . . . . . . . . . . . . . . . . 1

145731 . . . . . . . . . . .
145732 . . . . . . . . . . .
145733 . . . . . . . . . . .
145734 . . . . . . . . . . .
145735 . . . . . . . . . . .
145736 . . . . . . . . . . .
145737 . . . . . . . . . . .
127921 . . . . . . . . . . .
127923 . . . . . . . . . . .
129087 . . . . . . . . . . .
129089 . . . . . . . . . . .
21 . . . . . 060078-026. . . . . . . .
060078-026. . . . . . . .
22 . . . . . 127722 . . . . . . . . . . .
23 . . . . . 060015-006. . . . . . . .
24 . . . . . 127722 . . . . . . . . . . .
25 . . . . . 060042-006. . . . . . . .
26 . . . . . 128726 . . . . . . . . . . .
27 . . . . . 125614-002. . . . . . . .
28 . . . . . 128728 . . . . . . . . . . .
29 . . . . . 125614-001. . . . . . . .
30 . . . . . 125615 . . . . . . . . . . .
31 . . . . . 060021-024. . . . . . . .
32 . . . . . 074745-016. . . . . . . .
33 . . . . . 123459-002. . . . . . . .
Shield Support C Battery Compartment (1)(3) . . . . . . . . . . . . . . . . . . . . . . . . 1
Shield Support D & E Battery Compartment, Drive-Thru Rack Mast (1)(3) . . 1
Shield Support C Battery Compartment, Drive-Thru Rack Mast (1)(3) . . . . . . 1
Shield Support B, D, & E Battery Compartment (2)(3) . . . . . . . . . . . . . . . . . . 1
Shield Support C Battery Compartment (2)(3) . . . . . . . . . . . . . . . . . . . . . . . . 1
Shield Support B, D & E Battery Compartment, Drive-Thru Mast (2)(3) . . . . . 1
Shield Support C Battery Compartment, Drive-Thru Rack Mast (2)(3) . . . . . . 1
Shield Support D & E Battery Compartment (4) . . . . . . . . . . . . . . . . . . . . . . . 1
Shield Support C Battery Compartment (4) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shield Support C Battery Compartment, Drive-Thru Rack Mast (4) . . . . . . . . 1
Shield Support D & E Battery Compartment, Drive-Thru Rack Mast (4) . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Screw, Drive-Thru Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Screw, Drive-Thru Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Spacer, Drive-Thru Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Nut, Drive-Thru Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LH Pulley Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tension Rod LH Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RH Pulley Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tension Rod RH Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Turnbuckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rubber Molding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) AC Hydraulics
(2) DC Hydraulics
(3) 1065 mm (42 in) Power Unit
(4) 1220 mm (48 in) Power Unit
(5) 2260 mm (89 in) Overhead Guard
(6) 2415 mm (95 in) Overhead Guard - Not available on 2260 mm (89 in) collapsed height trucks

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17443-4 01.2-1457-004

463
POWER UNIT PARTS
Mast Guard

2260, 2415 & 2720 mm (89, 95 & 107 in) Collapsed Height
5030, 5335 & 6095 mm (198, 210 & 240 in) Lift Height

(a) Drive-Thru Option

(b) To Mainframe

Figure 21668

01.2-1457-005 Crown 2008 PF17443-5

464
 POWER UNIT PARTS
Mast Guard

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 125686-001* . . . . . . . Shield B (3) or C (4) Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

125686-002* . . . . . . . Shield C, D & E (3) or D & E (4) Battery Compartment . . . . . . . . . . . . . . . . . . 1
125686-003* . . . . . . . Shield C, D & E Battery Compartment, Operator Comfort Package . . . . . . . 1
41 . . . . . 123722-001* . . . . . . . Screen (5) B (1) or C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
123722-002* . . . . . . . Screen (6) B (1) or C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
123722-003* . . . . . . . Screen (5) C, D & E (1) or D & E (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
123722-004* . . . . . . . Screen (6) C, D &E (1) or D & E (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
140443-001* . . . . . . . Screen (5) C, D & E, Operator Comfort Package . . . . . . . . . . . . . . . . . . . . . . 1
140443-002* . . . . . . . Screen (6) C, D, & E, Operator Comfort Package . . . . . . . . . . . . . . . . . . . . . 1

(1) AC Hydraulics
(2) DC Hydraulics
(3) 1065 mm (42 in) Power Unit
(4) 1220 mm (48 in) Power Unit
(5) 2260 mm (89 in) Overhead Guard
(6) 2415 mm (95 in) Overhead Guard - Not available on 2260 mm (89 in) collapsed height trucks

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17443-6 01.2-1457-006

465
POWER UNIT PARTS
Mast Guard

Mast Guard

3025 mm (119 in) Through 4826 mm (190 in) Collapsed Height

6860 mm (270 in) Through 11225 mm (442 in) Lift Height

(a) Drive-In Rack Mast

(b) 11225 mm (442 in) Lift Height
(c) To Mainframe

Figure 21130-01

01.2-1457-050 Crown 2008 PF17445-1 Rev. 7/09

01 Rev. 7/09
466

INDEX PART NUMBER
1 . . . . . 060032-066. . . . . . . .
2 . . . . . 060089-012. . . . . . . .
3 . . . . . 128895-001. . . . . . . .
128895-002. . . . . . . .
128895-003. . . . . . . .
4 . . . . . 127966* . . . . . . . . . .
129623* . . . . . . . . . .
133807* . . . . . . . . . .
5 . . . . . 125614-002. . . . . . . .
6 . . . . . 127969* . . . . . . . . . .
129624* . . . . . . . . . .
131423* . . . . . . . . . .
132159* . . . . . . . . . .
133809-001* . . . . . . .
133809-002* . . . . . . .
7 . . . . . 125614-001. . . . . . . .
8 . . . . . 125615 . . . . . . . . . . .
9 . . . . . 060021-024. . . . . . . .
10 . . . . . 074745-015. . . . . . . .
11 . . . . . 123459-001. . . . . . . .
12 . . . . . 123459-002. . . . . . . .
13 . . . . . 123944-001* . . . . . . .
123944-002* . . . . . . .
138795* . . . . . . . . . .
(1) 1220 mm (48 in) Power Unit Only
(2) 1065 mm (42 in) Power Unit
* To select appropriate part number, use the data number
to determine truck features. Refer to Introduction.
Crown 2008 PF17445-2 Rev. 7/09
POWER UNIT PARTS
Mast Guard
PART NAME NUMBER REQUIRED
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wedge Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Shim 16 Gage, 1.5 mm (0.06 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 13 Gage, 2.3 mm (0.09 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 12 Gage, 2.8 mm (0.11 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
LH Mast Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
LH Mast Guard Drive-In Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
LH Mast Guard (1) 11225 mm (442 in) Lift Height . . . . . . . . . . . . . . . . . . . . . 1
Tension Rod LH Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RH Mast Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RH Mast Guard Drive-In Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RH Mast Guard & Work Assist Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RH Mast Guard, Drive-In Rack Mast & Work Assist Tube . . . . . . . . . . . . . . 1
RH Mast Guard (1) 11225 mm (442 in) Lift Height. . . . . . . . . . . . . . . . . . . . . 1
RH Mast Guard & Work Assist Tube (1) 11225 mm (442 in) Lift Height . . . . 1
Tension Rod RH Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Turnbuckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rubber Molding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rubber Molding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screen C Battery Compartment (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screen C, D & E (1) or D & E (2) Battery Compartment . . . . . . . . . . . . . . . . . 1
Screen with Operator Comfort Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
01.2-1457-051
01 Rev. 7/09
467
POWER UNIT PARTS
Mast Guard

3025 mm (119 in) Through 4826 mm (190 in) Collapsed Height

6860 mm (270 in) Through 11225 mm (442 in) Lift Height

(a) Drive-In Rack Mast

(b) 11225 mm (442 in) Lift Height
(c) To Mainframe

Figure 21131-01

01.2-1457-052 Crown 2008 PF17445-3 Rev. 7/09

01 Rev. 7/09
468
 POWER UNIT PARTS
Mast Guard

INDEX PART NUMBER PART NAME NUMBER REQUIRED

20 . . . . . 145730* . . . . . . . . . . Shield Support D & E Battery Compartment (1) . . . . . . . . . . . . . . . . . . . . . . 1

145731* . . . . . . . . . .
145732* . . . . . . . . . .
145733* . . . . . . . . . .
145734* . . . . . . . . . .
145735* . . . . . . . . . .
145736* . . . . . . . . . .
145737* . . . . . . . . . .
137173* . . . . . . . . . .
21 . . . . . 060078-026. . . . . . . .
060078-026* . . . . . . .
22 . . . . . 127722 . . . . . . . . . . .
23 . . . . . 060015-006* . . . . . . .
24 . . . . . 127722* . . . . . . . . . .
127722* . . . . . . . . . .
25 . . . . . 060042-006* . . . . . . .
26 . . . . . 133803* . . . . . . . . . .
27 . . . . . 138724 . . . . . . . . . . .
28 . . . . . 138725-001. . . . . . . .
29 . . . . . 138725-002. . . . . . . .
30 . . . . . 060015-012. . . . . . . .
31 . . . . . 138726 . . . . . . . . . . .
32 . . . . . 109015 . . . . . . . . . . .
Shield Support C Battery Compartment (1) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shield Support D & E Battery Compartment, Drive-In Rack Mast (1) . . . . . . 1
Shield Support C Battery Compartment, Drive-In Rack Mast (1) . . . . . . . . . . 1
Shield Support B, D, & E Battery Compartment (2) . . . . . . . . . . . . . . . . . . . . 1
Shield Support C Battery Compartment (2) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shield Support B, D & E Battery Compartment, Drive-In Mast (2) . . . . . . . . . 1
Shield Support C Battery Compartment, Drive-In Rack Mast (2) . . . . . . . . . . 1
Shield Support E Battery Compartment (3) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Screw, Drive-In Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Screw, Drive-In Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Spacer, Drive-In Rack Mast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Spacer, Drive-In Rack Mast (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut, Drive-In Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Guard (3) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tapped Bar, Operator Comfort Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Slotted Plate, Operator Comfort Package. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Slotted Plate, Operator Comfort Package. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw, Operator Comfort Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shield, Operator Comfort Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Knob, Operator Comfort Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) AC Hydraulics
(2) DC Hydraulics
(3) 10695 mm (421 in) & 11225 mm (442 in) Lift Heights
(4) 1220 mm (48 in) Power Unit

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17445-4 Rev. 7/09 01.2-1457-053

01 Rev. 7/09
469
POWER UNIT PARTS
Battery Retainers and Spacers
Battery Retainers and Spacers

(a) Rotated 180°

Figure 21584-01

01.2-1457-500 Crown 2009 PF17637-1 Rev. 9/09

01 Rev. 9/09
470
 POWER UNIT PARTS
Battery Retainers and Spacers

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 060078-024. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 060030-012. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. . . . . 060011-021 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 060005-049. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 145196 . . . . . . . . . . . Switch Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 062683 . . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 060000-046. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. . . . . 060005-001. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. . . . . 060010-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 125040 . . . . . . . . . . . Spring Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 123898 . . . . . . . . . . . Switch Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 123899 . . . . . . . . . . . Switch Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
125042* . . . . . . . . . . Switch Retainer F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 119274-005* . . . . . . . Resistor F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060005-001* . . . . . . . Lockwasher F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 060010-004* . . . . . . . Screw F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . (1) . . . . . . . . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . (1) . . . . . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . . (1) . . . . . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . (1) . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 121620-003* . . . . . . . Roller Assembly C Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
121620-004* . . . . . . . Roller Assembly D Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
121620-005* . . . . . . . Roller Assembly E Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . . . . 065081-018 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . . . . 121619-003* . . . . . . . Shaft C Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
121619-004* . . . . . . . Shaft D Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
121619-005* . . . . . . . Shaft E Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 121618-003* . . . . . . . Roller C Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
121618-004* . . . . . . . Roller D Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
121618-005* . . . . . . . Roller E Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . (1) . . . . . . . . . . . . . . . LH Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . 119219-002 . . . . . . . . Battery Adjuster Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 119218 . . . . . . . . . . . Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 060016-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . 060015-019. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 . . . . . 060005-007. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
30 . . . . . 060030-123. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
31 . . . . . 078723-001. . . . . . . . SB-350 Gray Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
078723-003. . . . . . . . SB-350 Red Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
078723-006. . . . . . . . SB-350 Blue Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
078723-009. . . . . . . . SB-350 Yellow Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 060021-006. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(1) Refer to Chart 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17637-2 Rev. 9/09 01.2-1457-501

01 Rev. 9/09
471
POWER UNIT PARTS
Battery Retainers and Spacers

Chart 1 Battery Retainers, Spacers and Hardware (1)

Index 24 Index 24
LH Retainer LH Retainer
Code Index 16 Index 17 Index 18 Index 19
Lift Height < Lift Height >
Number Lockwasher Nut Spacer Screw
4520 mm 4520 mm
(178 in) (178 in)
10 Not Required Not Required Not Required Not Required 134184-001 Not Applicable
14 060005-009 060021-011 146920-002 (3) 060017-077 134184-001 Not Applicable

15 060005-009 060021-011 146920-004 (5) 060017-041 134184-001 Not Applicable

24 Not Required Not Required Not Required Not Required 134184-002 Not Applicable
25 060005-009 060021-011 146920-001 (2) 060017-077 134184-002 Not Applicable
26 Not Required Not Required Not Required Not Required 134184-002 Not Applicable
27 060005-009 060021-011 146920-001 (2) 060017-077 134184-002 Not Applicable
28 Not Required Not Required Not Required Not Required 134184-003 134184-007
29 060005-009 060021-011 146920-001 (2) 060017-077 134184-003 134184-007

30 060005-009 060021-011 146920-003 (4) 060017-041 134184-003 134184-007

31 060005-009 060021-011 146920-001 (2) 060017-077 134184-003 134184-007

32 060005-009 060021-011 146920-003 (4) 060017-041 134184-003 134184-007

(1) Part numbers dependent on Battery Code number. Refer to Chart 2 for Code Number information.
(2) 32 x 854 x 6 mm (1.25 x 33.62 x 0.25 in)
(3) 32 x 854 x 10 mm (1.25 x 33.62 x 0.38 in)
(4) 32 x 854 x 13 mm (1.25 x 33.62 x 0.50 in)
(5) 32 x 854 x 16 mm (1.25 x 33.62 x 0.62 in)

01.2-1457-502 Crown 2009 PF17637-3 Rev. 9/09

01 Rev. 9/09
472
 POWER UNIT PARTS
Battery Retainers and Spacers

Chart 2 36V Code Numbers

Battery Maximum Battery Size Battery Weight

Com-
Code Minimum Maximum
part- mm in
Number
ment (+.00/-6.0 mm) (+.00/-0.25 in) kg lb kg lb
Size
10 C 410x975x785 16.25x38.38x31.00 910 2000 1130 2490
14 C 405x975x785 15.88x38.38x31.00 910 2000 1175 2585
15 C 400x975x785 15.62x38.38x31.00 910 2000 1130 2490
24 D 455x980x785 18.00x38.69x31.00 1035 2280 1270 2800
25 D 450x980x785 17.75x38.69x31.00 1035 2280 1270 2800
26 D 455x975x785 18.00x38.44x31.00 1035 2280 1270 2800
27 D 450x975x785 17.75x38.44x31.00 1035 2280 1270 2800
28 E 525x980x785 20.75x38.69x31.00 1180 (1) 2600 (1) 1395 3070

29 E 520x980x785 20.50x38.69x31.00 1180 (1) 2600 (1) 1395 3070

30 E 515x980x785 20.25x38.69x31.00 1180 (1) 2600 (1) 1395 3070

31 E 520x975x785 20.50x38.44x31.00 1180 (1) 2600 (1) 1395 3070

32 E 515x975x785 20.25x38.44x31.00 1180 (1) 2600 (1) 1395 3070

(1) Trucks with lift height greater than 10,160 mm (400 in) have minimum 1270 kg (2800 lb) battery weight

Crown 2009 PF17637-4 Rev. 9/09 01.2-1457-503

01 Rev. 9/09
473
POWER UNIT PARTS
Overhead Guard

Overhead Guard

(a) Part of mainframe

(b) Refer to electronic parts for overhead guard accessories
(c) Torque 305 - 339 Nm (225 - 250 ft lb)

Figure 21152

01.2-1457-600 Crown 2009 PF17686-1

474
 POWER UNIT PARTS
Overhead Guard

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . (1) . . . . . . . . . . . . . . . Overhead Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 060023-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
061004-019. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

(1) See Chart

Always Specify Model, Data & Serial Number

Crown 2009 PF17686-2 01.2-1457-601

475
POWER UNIT PARTS
Overhead Guard

Overhead Guard

(a) Part of mainframe

(b) Refer to electronic parts for overhead guard accessories
(c) Torque 305 - 339 Nm (225 - 250 ft lb)

Figure 21152

01.2-1457-602 Crown 2009 PF17686-3

476
 POWER UNIT PARTS
Overhead Guard

Index 1* Overhead Guard

Battery Compartment
Index 1
Description C D E
415 mm (16.25 in) 455 mm (18.00 in) 525 mm (20.75 in)
Overhead Guard 139791-003 139791-004 139791-005
Overhead Guard with
140286-000-26 140286-000-27 140286-000-28
Work Assist
Overhead Guard with
140286-001-06 140286-001-07 140286-001-08
Work Light
Overhead Guard with
140286-000-16 140286-000-17 140286-000-18
RF Terminal Mount
Overhead Guard with
Work Light & 140286-001-16 140286-001-17 140286-001-18
RF Terminal Mount
Overhead Guard with
140286-001-26 140286-001-27 140286-001-28
Work Light & Work Assist
Overhead Guard with
140286-010-06 140286-010-07 140286-010-08
Wire Mesh Cover
Overhead Guard with
Wire Mesh Cover & 140286-010-16 140286-010-17 140286-010-18
RF Terminal Mount
Overhead Guard with
Wire Mesh Cover & 140286-010-26 140286-010-27 140286-010-28
Work Assist
Overhead Guard with
Wire Mesh Cover & 140286-011-06 140286-011-07 140286-011-08
Work Light
Overhead Guard with
Wire Mesh Cover, Work
140286-011-16 140286-011-17 140286-011-18
Light & RF Terminal
Mount
Overhead Guard with
Wire Mesh Cover, Work 140286-011-26 140286-011-27 140286-011-28
Light & Work Assist

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Crown 2009 PF17686-4 01.2-1457-603

477
POWER UNIT PARTS
Seat
02

Seat

Figure 22439

01.5-1452-001 Crown 2001 PF13086-1 Rev. 8/09

02 Rev. 8/09
478
 POWER UNIT PARTS
Seat

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 122650 . . . . . . . . . . .
2. . . . . 060015-004. . . . . . . .
3. . . . . 060005-008. . . . . . . .
4. . . . . 060080-001. . . . . . . .
5. . . . . 125547 . . . . . . . . . . .
6. . . . . 122653 . . . . . . . . . . .
7. . . . . 060000-100. . . . . . . .
8. . . . . 060016-004. . . . . . . .
9. . . . . 060005-008. . . . . . . .
10 . . . . . 125586 . . . . . . . . . . .
11 . . . . . 122820 . . . . . . . . . . .
142075* . . . . . . . . . .
12 . . . . . 060017-033. . . . . . . .
13 . . . . . 125464 . . . . . . . . . . .
142074* . . . . . . . . . .
14 . . . . . 126730 . . . . . . . . . . .
15 . . . . . 060045-006. . . . . . . .
061004-026. . . . . . . .
16 . . . . . 060016-004. . . . . . . .
17 . . . . . 060005-008. . . . . . . .
18 . . . . . 060030-017. . . . . . . .
19 . . . . . 060000-075. . . . . . . .
20 . . . . . 060030-336. . . . . . . .
21 . . . . . 126763 . . . . . . . . . . .
22 . . . . . 060045-034. . . . . . . .
23 . . . . . 122632 . . . . . . . . . . .
24 . . . . . 060005-007. . . . . . . .
25 . . . . . 060030-010. . . . . . . .
26 . . . . . 060015-003. . . . . . . .
27 . . . . . 125346 . . . . . . . . . . .
28 . . . . . 125529-002. . . . . . . .
Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flanged Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Back Pad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Heated Back Pad Assembly F/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Arm Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Heated Arm Pad Assembly F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Keeper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Gas Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13086-2 Rev. 8/09 01.5-1452-002

02 Rev. 8/09
479
POWER UNIT PARTS
Seat

(a) To Back Pad, Index 11

(Stand Up Models Only)

Figure 22438

01.5-1452-003 Crown 2001 PF13086-3 Rev. 8/09

02 Rev. 8/09
480
 POWER UNIT PARTS
Seat

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 125414 . . . . . . . . . . .
142073* . . . . . . . . . .
41 . . . . . 125372 . . . . . . . . . . .
42 . . . . . 065007-032. . . . . . . .
43 . . . . . 122630 . . . . . . . . . . .
44 . . . . . 060016-019. . . . . . . .
45 . . . . . 060005-008. . . . . . . .
46 . . . . . 060030-017. . . . . . . .
47 . . . . . 125370 . . . . . . . . . . .
48 . . . . . 060005-007. . . . . . . .
49 . . . . . 060015-003. . . . . . . .
50 . . . . . 078717 . . . . . . . . . . .
51 . . . . . 060005-048. . . . . . . .
52 . . . . . 060012-016. . . . . . . .
53 . . . . . 060017-050. . . . . . . .
061004-026. . . . . . . .
54 . . . . . 125371 . . . . . . . . . . .
55 . . . . . 060030-067. . . . . . . .
56 . . . . . 125342 . . . . . . . . . . .
57 . . . . . 060030-082. . . . . . . .
58 . . . . . 060009-005. . . . . . . .
59 . . . . . 125335 . . . . . . . . . . .
60 . . . . . 060009-001. . . . . . . .
61 . . . . . 125590 . . . . . . . . . . .
62 . . . . . 125572 . . . . . . . . . . .
63 . . . . . 060030-017. . . . . . . .
64 . . . . . 060005-008. . . . . . . .
65 . . . . . 060016-004. . . . . . . .
66 . . . . . 060005-008. . . . . . . .
67 . . . . . 060030-017. . . . . . . .
68 . . . . . 060016-004. . . . . . . .
Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Heated Seat Assembly F/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Perch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Keeper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Filler (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Plate (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flatwasher (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) Stand Up Models Only

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13086-4 Rev. 8/09 01.5-1452-004

02 Rev. 8/09
481
Notes:

482
HYDRAULIC PARTS

483
HYDRAULIC PARTS
Reach Hydraulics

Reach Hydraulics

(a) Bottom of Reach Support

(b) Hose B; Connects to Hydraulic
Tubes Connected to Port B on
Manifold
(c) Hose A; Connects to Hydraulic
Tubes Connected to Port A on
Manifold
(d) Lift and Right Reach Cylinders
Mounted to Reach Support
(e) Reach Manifold
(f) Top of Reach Support
(g) Top of Reach Carriage
(h) Tilt Manifold
(i) Tilt Cylinder Mounted to Bottom
of Reach Carriage

Figure 21540

02.0-1457-300 Crown 2009 PF17449-1

484
 HYDRAULIC PARTS
Reach Hydraulics

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 064061-004. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 . . . . . 064019-031. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 . . . . . 064252-046. . . . . . . . Hose RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064252-047. . . . . . . . Hose RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 064252-045. . . . . . . . Hose RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064252-043. . . . . . . . Hose RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . 064061-001. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 077389-005. . . . . . . . Tube RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
077389-006. . . . . . . . Tube RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 061002-001. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060013-002. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060005-004. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 064171-004. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 064253-079. . . . . . . . Hose RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064253-080. . . . . . . . Hose RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 122277 . . . . . . . . . . . Left Hand Tube Capacity 1588 kg (3500 lb) RR . . . . . . . . . . . . . . . . . . . . . . 1
122242 . . . . . . . . . . . Left Hand Tube Capacity 2040 kg (4500 lb) RR, 1360 kg (3000 lb) RD . . . . 1
15 . . . . . 122276 . . . . . . . . . . . Right Hand Tube Capacity 1588 kg (3500 lb) RR . . . . . . . . . . . . . . . . . . . . . 1
122241 . . . . . . . . . . . Right Hand Tube Capacity 2040 kg (4500 lb) RR, 1360 kg (3000 lb) RD. . . 1
16 . . . . . 064091-006* . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 064004-007. . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 064253-081. . . . . . . . Hose RR or RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . 064033-002. . . . . . . . Bulkhead Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . 064030-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 . . . . . 064091-002* . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . 064080-004. . . . . . . . Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . 064128-003. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

122176-001. . . . . . . . Harness (Tilt, SS) RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

122176-002. . . . . . . . Harness (Tilt, SS) RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129324-001. . . . . . . . Harness (Tilt, SS, LS) RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129324-002. . . . . . . . Harness (Tilt, SS, LS) RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17449-2 02.0-1457-301

485
HYDRAULIC PARTS
Reach Hydraulics with Tilt & Sideshift

Reach Hydraulics with Tilt & Sideshift

(a) Bottom of Reach Support

(b) Hose B; Connects to Hydraulic
Tubes Connected to Port B on
Manifold
(c) Hose A; Connects to Hydraulic
Tubes Connected to Port A on
Manifold
(d) Left and Right Reach Cylinders
Mounted to Reach Support
(e) Reach Manifold
(f) Top of Reach Support
(g) Top of Reach Carriage
(h) Tilt and Sideshift Manifold

Figure 21541

02.0-1457-350 Crown 2009 PF17450-1 Rev. 7/09

01 Rev. 7/09
486
 HYDRAULIC PARTS
Reach Hydraulics with Tilt & Sideshift

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 064061-004. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 . . . . . 064252-046. . . . . . . . Hose RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064252-047. . . . . . . . Hose RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 064252-045. . . . . . . . Hose RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064252-043. . . . . . . . Hose RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . 064061-001. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 077389-005. . . . . . . . Tube RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
077389-006. . . . . . . . Tube RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 061002-001. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060013-002. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060005-004. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 064171-004. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 064253-079. . . . . . . . Hose RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
064253-080. . . . . . . . Hose RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 122277 . . . . . . . . . . . Left Hand Tube Capacity 1588 kg (3500 lb) RR . . . . . . . . . . . . . . . . . . . . . 1
122242 . . . . . . . . . . . Left Hand Tube Capacity 2040 kg (4500 lb) RR, 1360 kg (3000 lb) RD . . . . 1
15 . . . . . 122276 . . . . . . . . . . . Right Hand Tube Capacity 1588 kg (3500 lb) RR . . . . . . . . . . . . . . . . . . . . . 1
122241 . . . . . . . . . . . Right Hand Tube Capacity 2040 kg (4500 lb) RR, 1360 kg (3000 lb) RD. . . 1
16 . . . . . 064091-006* . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 064033-002. . . . . . . . Bulkhead Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . 064030-003. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . 064080-004. . . . . . . . Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . 064128-003. . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17450-2 Rev. 7/09 02.0-1457-351

01 Rev. 7/09
487
HYDRAULIC PARTS
Reach Hydraulics with Tilt & Sideshift

(a) Top of Reach Carriage

(b) Tilt and Sideshift Manifold
(c) Sideshift Cylinder Mounted to Sideshift Attachment
(d) Tilt Cylinder Mounted to Bottom of Carriage

Figure 21542

02.0-1457-352 Crown 2009 PF17450-3 Rev. 7/09

01 Rev. 7/09
488
 HYDRAULIC PARTS
Reach Hydraulics with Tilt & Sideshift

INDEX PART NUMBER PART NAME NUMBER REQUIRED

32 . . . . . 064253-009. . . . . . . . Hose RR or RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . 064061-004. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
34 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
35 . . . . . 064253-010. . . . . . . . Hose RR or RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . 064091-002* . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . 064091-006. . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . 064253-081. . . . . . . . Hose RR or RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 064004-007. . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

122176-001. . . . . . . . Harness (Tilt, SS) RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

122176-002. . . . . . . . Harness (Tilt, SS) RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129324-001. . . . . . . . Harness (Tilt, SS, LS) RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129324-002. . . . . . . . Harness (Tilt, SS, LS) RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17450-4 Rev. 7/09 02.0-1457-353

01 Rev. 7/09
489
HYDRAULIC PARTS
Mast Hydraulics - TT

Mast Hydraulics - TT

(a) See Cylinder Parts

(b) Connects to Hydraulic Tubes Connected to Ports A & B on
Manifold
(c) Connects to Hydraulic Tubes Connected to Port C on Mani-
fold
(d) Connects to Hydraulic Tubes Connected to Ports A & B on
Reach Manifold

Figure 21007

02.0-1457-400 Crown 2008 PF17577-1

490
 HYDRAULIC PARTS
Mast Hydraulics - TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 126130 . . . . . . . . . . .
2 . . . . . 121856 . . . . . . . . . . .
3 . . . . . 064090-004 . . . . . . .
064019-030 . . . . . . .
4 . . . . . 064034-002 . . . . . . .
5 . . . . . 064030-003 . . . . . . .
6 . . . . . . (1) * . . . . . . . . . . . . . .
061004-023 . . . . . . .
7 . . . . . . (2) * . . . . . . . . . . . . . .
061004-023 . . . . . . .
8 . . . . . 064030-010 . . . . . . .
9 . . . . . 123281 . . . . . . . . . . .
10 . . . . . 060015-048 . . . . . . .
11 . . . . . 060005-007 . . . . . . .
12 . . . . . 121729 . . . . . . . . . . .
13 . . . . . 121728 . . . . . . . . . . .
14 . . . . . 064097-004 . . . . . . .
15 . . . . . 121737 . . . . . . . . . . .
16 . . . . . 064061-016 . . . . . . .
064019-075 . . . . . . .
17 . . . . . . (3) * . . . . . . . . . . . . . .
061004-023 . . . . . . .
18 . . . . . 060015-049 . . . . . . .
19 . . . . . 060042-006 . . . . . . .
20 . . . . . 126129 . . . . . . . . . . .
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Long Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10cc Hydraulic Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10cc Hydraulic Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bulkhead Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Union Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hydraulic Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Self-Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1 - Hose Assembly Chart 6

(2) See Chart 2 - Hose Assembly Chart 7
(3) See Chart 3 - Hose Assembly Chart 17

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17577-2 02.0-1457-401

491
HYDRAULIC PARTS
Mast Hydraulics - TT

Chart 1 - Hose Assembly Index 6

Collapsed Height Lift Height Hose Length

Hose
mm in mm in mm in
064254-204 2260 89 5025 198 3054 120.25
064254-205 2415 95 5335 210 3356 132.12
064254-206 2720 107 6100 240 3956 155.75
064254-207 3025 119 6860 270 4553 179.25
064254-208 3325 131 7620 300 5156 203
064254-209 3555 140 8155 321 5601 220.50
064254-210 3785 149 8660 341 6052 238.25
064254-211 4065 160 9300 366 6598 259.75
064254-212 4370 172 10160 400 7195 283.25
064254-309 4520 178 10695 421 7465 293.88
064254-313 4826 190 11227 442 8090 318.50

Chart 2 - Hose Assembly Index 7

Collapsed Height Lift Height Hose Length

Hose
mm in mm in mm in
064263-001 2260 89 5025 198 3013 118.62
064263-002 2415 95 5335 210 3312 130.38
064263-003 2720 107 6100 240 3909 153.88
064263-004 3025 119 6860 270 4509 177.50
064263-005 3325 131 7620 300 5105 201
064263-006 3555 140 8155 321 5553 218.62
064263-007 3785 149 8660 341 6001 236.25
064263-008 4065 160 9300 366 6547 257.75
064263-009 4370 172 10160 400 7140 281.12
064263-010 4520 178 10695 421 7499 295.25
064263-011 4826 190 11227 442 8036 316.38

02.0-1457-402 Crown 2008 PF17577-3

492
 HYDRAULIC PARTS
Mast Hydraulics - TT

Chart 3 - Hose Assembly Index 17

Collapsed Height Lift Height Hose Length

Hose
mm in mm in mm in
064254-214 2260 89 5025 198 2505 98.62
064254-215 2415 95 5335 210 2654 104.50
064254-216 2720 107 6100 240 2953 116.25
064254-217 3025 119 6860 270 3258 128.25
064254-218 3325 131 7620 300 3556 140
064254-219 3555 140 8155 321 3778 148.75
064254-220 3785 149 8660 341 4007 157.75
064254-221 4065 160 9300 366 4280 168.50
064254-222 4370 172 10160 400 4578 180.25
064254-310 4520 178 10695 421 4729 186.19
064254-314 4826 190 11227 442 5029 198

Crown 2008 PF17577-4 02.0-1457-403

493
HYDRAULIC PARTS
Drive In Rack Mast Hydraulics - TT

Drive In Rack Mast Hydraulics - TT

(a) See Cylinder Parts

(b) Connects to Hydraulic Tubes Connected to Ports A & B on Manifold
(c) Connects to Hydraulic Tubes Connected to Port C on Manifold
(d) Connects to Hydraulic Tubes Connected to Ports A & B on Reach
Manifold

Figure 21010

02.0-1457-500 Crown 2008 PF17578-1

494
 HYDRAULIC PARTS
Drive In Rack Mast Hydraulics - TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 126130 . . . . . . . . . . .
2 . . . . . 129081 . . . . . . . . . . .
3 . . . . . 064090-004. . . . . . . .
064019-030. . . . . . . .
4 . . . . . 064034-002. . . . . . . .
5 . . . . . 064030-003. . . . . . . .
6 . . . . . (1) * . . . . . . . . . . . . . .
061004-023. . . . . . . .
7 . . . . . (2) * . . . . . . . . . . . . . .
061004-023. . . . . . . .
8 . . . . . 064030-010. . . . . . . .
9 . . . . . 123281 . . . . . . . . . . .
10 . . . . . 060015-048. . . . . . . .
11 . . . . . 060005-007. . . . . . . .
12 . . . . . 129086 . . . . . . . . . . .
13 . . . . . 129085 . . . . . . . . . . .
14 . . . . . 064097-004. . . . . . . .
15 . . . . . 129084 . . . . . . . . . . .
16 . . . . . 064061-016. . . . . . . .
064019-075. . . . . . . .
17 . . . . . (3) * . . . . . . . . . . . . . .
061004-023. . . . . . . .
18 . . . . . 129083 . . . . . . . . . . .
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Long Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hydraulic Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hydraulic Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bulkhead Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Union Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
90° Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hydraulic Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1 - Hose Assembly Chart 6

(2) See Chart 2 - Hose Assembly Chart 7
(3) See Chart 3 - Hose Assembly Chart 17

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17578-2 02.0-1457-501

495
HYDRAULIC PARTS
Drive In Rack Mast Hydraulics - TT

Chart 1 - Hose Assembly Index 6

Collapsed Height Lift Height Hose Length

Hose
mm in mm in mm in
064254-287 2260 89 5025 198 3054 120.25
064254-288 2415 95 5335 210 3356 132.12
064254-289 2720 107 6100 240 3956 155.75
064254-290 3025 119 6860 270 4553 179.25
064254-291 3325 131 7620 300 5156 203
064254-292 3555 140 8155 321 5601 220.50
064254-293 3785 149 8660 341 6052 238.25
064254-294 4065 160 9300 366 6598 259.75
064254-295 4370 172 10160 400 7195 283.25

Chart 2 - Hose Assembly Index 7

Collapsed Height Lift Height Hose Length

Hose
mm in mm in mm in
064263-001 2260 89 5025 198 3013 118.62
064263-002 2415 95 5335 210 3312 130.38
064263-003 2720 107 6100 240 3909 153.88
064263-004 3025 119 6860 270 4509 177.50
064263-005 3325 131 7620 300 5105 201
064263-006 3555 140 8155 321 5553 218.62
064263-007 3785 149 8660 341 6001 236.25
064263-008 4065 160 9300 366 6547 257.75
064263-009 4370 172 10160 400 7140 281.12

02.0-1457-502 Crown 2008 PF17578-3

496
 HYDRAULIC PARTS
Drive In Rack Mast Hydraulics - TT

Chart 3 - Hose Assembly Index 17

Collapsed Height Lift Height Hose Length

Hose
mm in mm in mm in
064254-214 2260 89 5025 198 2505 98.62
064254-215 2415 95 5335 210 2654 104.50
064254-216 2720 107 6100 240 2953 116.25
064254-217 3025 119 6860 270 3258 128.25
064254-218 3325 131 7620 300 3556 140
064254-219 3555 140 8155 321 3778 148.75
064254-220 3785 149 8660 341 4007 157.75
064254-221 4065 160 9300 366 4280 168.50
064254-222 4370 172 10160 400 4578 180.25

Crown 2008 PF17578-4 02.0-1457-503

497
HYDRAULIC PARTS
AC Hydraulic Reservoir

AC Hydraulic Reservoir

(a) To port T1 on manifold block

(b) To port T2 on manifold block
(c) Bracket mounted to RH tank cover and power
unit and mounting hardware
(d) Torque Cap 22 - 27 Nm (16 - 20 ft lb)
(e) Torque 4.5 Nm (3.3 ft lb)
(f) Torque 9.5 Nm (7 ft lb)

Figure 21590

02.0-1457-600 Crown 2009 PF17656-1

498
 HYDRAULIC PARTS
AC Hydraulic Reservoir

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 146236-001 * . . . . . . Reservoir Assembly (1) (Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

146236-002 * . . . . . . Reservoir Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 127902 * . . . . . . . . . . Reservoir (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
133687 * . . . . . . . . . . Reservoir (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 128302. . . . . . . . . . . . Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 085653-347 . . . . . . . . Green Lead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 060014-089 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . . . . 127740. . . . . . . . . . . . Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127741 . . . . . . . . . . . Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128005 . . . . . . . . . . . O-Ring Kit Includes Filter Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128292 . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128293 . . . . . . . . . . . Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 061022-003 . . . . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 127916. . . . . . . . . . . . Drop Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 064143-001. . . . . . . . Hose Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064019-030 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 061022-003. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . * (3) . . . . . . . . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 127705 . . . . . . . . . . . Boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 061022-010. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . * (4) . . . . . . . . . . . . . . Return Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 128903 . . . . . . . . . . . Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . 061022-001. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 . . . . . * (3) . . . . . . . . . . . . . . Molded Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . 146122 . . . . . . . . . . . Suction Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 064019-116 . . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 060063-042. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . 146160 . . . . . . . . . . . Suction Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) For Lift Height Less than or Equal to 10693 mm (421 in)
(2) For Lift Height Greater than 10693 mm (421 in)
(3) See Chart 1 - Hose
(4) See Chart 2 - Tube Assembly

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17656-2 02.0-1457-601

499
HYDRAULIC PARTS
AC Hydraulic Reservoir

(a) To port T1 on manifold block

(b) To port T2 on manifold block
(c) Bracket mounted to RH tank cover and power
unit and mounting hardware
(d) Torque Cap 22 - 27 Nm (16 - 20 ft lb)
(e) Torque 4.5 Nm (3.3 ft lb)
(f) Torque 9.5 Nm (7 ft lb)

Figure 21590

02.0-1457-602 Crown 2009 PF17656-3

500
 HYDRAULIC PARTS
AC Hydraulic Reservoir

Chart 1 - Hose

Index 11 Index 17
Battery Compartment
Hose Molded Hose
C 064100-034 146144-001
D 064100-034 146144-002
E 064100-111 146144-003

Chart 2 - Tube Assembly

Index 14
Battery Compartment Lift Height
Return Tube
C Less than or equal to 10693 mm (421 in) 146147-001
D Less than or equal to 10693 mm (421 in) 146147-002
E Less than or equal to 10693 mm (421 in) 146147-003
E Greater than 10693 mm (421 in) 146147-004

Crown 2009 PF17656-4 02.0-1457-603

501
HYDRAULIC PARTS
DC Hydraulic Reservoir

DC Hydraulic Reservoir

(a) To port T1 on manifold block

(b) To port T2 on manifold block
(c) Bracket mounted to RH tank cover and power unit
and mounting hardware
(d) To port T on steer control unit
(e) Torque cap 22 - 27 Nm (16 - 20 ft lb)
(f) Torque 4.5 Nm (3.3 ft lb)
(g) Torque 9.5 Nm (7 ft lb)

Figure 21592

02.0-1457-625 Crown 2009 PF17657-1

502
 HYDRAULIC PARTS
DC Hydraulic Reservoir

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 146236-001 * . . . . . . Reservoir Assembly (1) (Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

146236-002 * . . . . . . Reservoir Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 127902 * . . . . . . . . . . Reservoir (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
133687 * . . . . . . . . . . Reservoir (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 128302. . . . . . . . . . . . Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 085653-347 . . . . . . . . Green Lead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 060014-089 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . . . . 127740. . . . . . . . . . . . Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127741 . . . . . . . . . . . Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128005 . . . . . . . . . . . O-Ring Kit Includes Filter Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128292 . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128293 . . . . . . . . . . . Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 061022-003 . . . . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 127916. . . . . . . . . . . . Drop Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 064520 . . . . . . . . . . . Hose Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 061022-003. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . * (3) . . . . . . . . . . . . . . Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 127705 . . . . . . . . . . . Boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 061022-010. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . * (4) . . . . . . . . . . . . . . Return Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 128903 . . . . . . . . . . . Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . 061022-001. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 . . . . . 064260-002. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 060062-005. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 . . . . . 064507 . . . . . . . . . . . Suction Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . * (3) . . . . . . . . . . . . . . Molded Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 064143-003. . . . . . . . Hose Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . 064019-075 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . * (3) . . . . . . . . . . . . . . Molded Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) For Lift Height Less than or Equal to 10693 mm (421 in)
(2) For Lift Height Greater than 10693 mm (421 in)
(3) See Chart 1 - Hose
(4) See Chart 2 - Tube Assembly

Always Specify Model, Data & Serial Number

Crown 2009 PF17657-2 02.0-1457-626

503
HYDRAULIC PARTS
DC Hydraulic Reservoir

(a) To port T1 on manifold block

(b) To port T2 on manifold block
(c) Bracket mounted to RH tank cover and power unit
and mounting hardware
(d) To port T on steer control unit
(e) Torque cap 22 - 27 Nm (16 - 20 ft lb)
(f) Torque 4.5 Nm (3.3 ft lb)
(g) Torque 9.5 Nm (7 ft lb)

Figure 21592

02.0-1457-627 Crown 2009 PF17657-3

504
 HYDRAULIC PARTS
DC Hydraulic Reservoir

Chart 1 - Hose

Index 10 Index 19 Index 22

Battery Compartment
Hose Molded Hose Molded Hose
C 064100-034 146158-001 146157-001
D 064100-034 146158-002 146157-002
E 064100-111 146158-003 146157-003

Chart 2 - Tube Assembly

Index 13
Battery Compartment Lift Height
Return Tube
C Less than or equal to 10693 mm (421 in) 146147-001
D Less than or equal to 10693 mm (421 in) 146147-002
E Less than or equal to 10693 mm (421 in) 146147-003
E Greater than 10693 mm (421 in) 146147-004

Crown 2009 PF17657-4 02.0-1457-628

505
HYDRAULIC PARTS
AC Manifold Block Hydraulics

AC Manifold Block Hydraulics

(a) Part of Power Unit

(b) Manifold Block
(c) To Return Tube Connected to Hydraulic Reservoir
(d) To Reach Carriage Hydraulics, Right Fitting, Located on Left
Lift Cylinder
(e) To Reach Carriage Hydraulics, Left Fitting, Located on Left
Cylinder
(f) To Hydraulic Tubes Connected to Lift Cylinders
(g) To Hose Nipple Connected to Filter on Hydraulic Reservoir
and Port T on Steer Control Unit

Figure 21586

02.0-1457-650 Crown 2009 PF17655-1

506
 HYDRAULIC PARTS
AC Manifold Block Hydraulics

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 064531-002. . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 064296-010. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 064019-102 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 064405 . . . . . . . . . . . Flange Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 060062-034. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . * (1) . . . . . . . . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . * (1) . . . . . . . . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . * (2) . . . . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1 - Hose Assembly

(2) See Chart 2 - Tube

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Chart 1 - Hose Assembly

Index 6 Index 7
Battery Compartment
Hose Assembly Hose Assembly
C 064523-001 064513-005
D 064523-004 064523-002
E 064523-005 064523-003

Chart 2 - Tube

Index 8
Battery Compartment Mast Type
Tube
C TT 146148-001
D TT 146148-002
E TT 146148-003
C Drive-in Rack Mast TT 146011-001
D Drive-in Rack Mast TT 146011-002
E Drive-in Rack Mast TT 146011-003

Always Specify Model, Data & Serial Number

Crown 2009 PF17655-2 02.0-1457-651

507
HYDRAULIC PARTS
DC Manifold Block Hydraulics

DC Manifold Block Hydraulics

(a) Part of Power Unit

(b) Manifold Block
(c) To Lift Pump (P1)
(d) To Second Lift Pump (P2)
(e) To Return Tube Connected to Hydraulic Reservoir
(f) To Reach Carriage Hydraulics, Right Fitting, Located on Left
Lift Cylinder
(g) To Reach Carriage Hydraulics, Left Fitting, Located on Left
Cylinder
(h) To Hydraulic Tubes Connected to Lift Cylinders
(i) To Hose Nipple Connected to Filter on Hydraulic Reservoir
and Port T on Steer Control Unit

Figure 21583

02.0-1457-675 Crown 2009 PF17650-1

508
 HYDRAULIC PARTS
DC Manifold Block Hydraulics

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 064280-010. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 064019-045 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 064019-102 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . 064365-005. . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 064524-001. . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . * (1) . . . . . . . . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . * (1) . . . . . . . . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . * (2) . . . . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1 - Hose Assembly

(2) See Chart 2 - Tube

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Chart 1 - Hose Assembly

Index 6 Index 7
Battery Compartment
Hose Assembly Hose Assembly
C 064523-001 064513-005
D 064523-004 064523-002
E 064523-005 064523-003

Chart 2 - Tube

Index 8
Battery Compartment Mast Type
Tube
C TT 146148-001
D TT 146148-002
E TT 146148-003
C Drive-in Rack Mast TT 146011-001
D Drive-in Rack Mast TT 146011-002
E Drive-in Rack Mast TT 146011-003

Always Specify Model, Data & Serial Number

Crown 2009 PF17650-2 02.0-1457-676

509
HYDRAULIC PARTS
Steering Control

Steering Control

(a) Steer Control Unit

(b) Hydraulic Reservoir Filter
(c) To T2 Port on Manifold Block
(d) Part of Undercarriage Articulation
(e) Torque 30 - 33 Nm (22 - 24 ft lb)
(f) Torque 50 - 60 Nm (37 - 44 ft lb)

Figure 21565

02.0-1457-700 Crown 2009 PF17648-1

510
 HYDRAULIC PARTS
Steering Control

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 064296-006. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . 064279-010. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 064019-101 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 064280-016. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 064019-099 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 064279-005. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . 064019-099 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . 064296-004. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 064019-099 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . 064004-003. . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 146169 . . . . . . . . . . . Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 064343-028. . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 064280-004. . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
19 . . . . . . . . 064019-099 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
20 . . . . . . . . 064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
21 . . . . . 064529-003. . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 064343-030. . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 064343-029. . . . . . . . Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . 061022-014. . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . 138911 . . . . . . . . . . . Clamp Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 064100-147 * . . . . . . Hose C & D Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064100-148 * . . . . . . Hose E Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . 064520 . . . . . . . . . . . Hose Nipple (Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064143-001. . . . . . . . Hose Nipple AC Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17648-2 02.0-1457-701

511
HYDRAULIC PARTS
DC Lift Pump

DC Lift Pump

(a) Torque 27 Nm (37 ft lb)

(b) Torque 50-60 Nm (36.9-44.3 ft lb)

Figure 14354-02

02.1-1055-001 Crown 2006 PF15420-1 Rev. 6/09

02 Rev. 6/09
512
 HYDRAULIC PARTS
DC Lift Pump

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 133903-001. . . . . . . . Internal Gear Pump (DC) (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

133903-002. . . . . . . . Internal Gear Pump (AC) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 060063-069. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 064260-004. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . 140287 . . . . . . . . . . . Priority Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 064260-005 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

063002-040. . . . . . . . Spline Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

(1) RC 5500 and RR/RD 5700 trucks

(2) RC 5500 trucks only

Always Specify Model, Data & Serial Number

Crown 2006 PF15420-2 Rev. 6/09 02.1-1055-002

02 Rev. 6/09
513
HYDRAULIC PARTS
36 V 10 cc Lift Pump

36 V 10 cc Lift Pump

(a) Position of gears shown with counterclockwise rotation

(b) Torque 45 - 50 Nm (34 - 38 ft lb)

Figure 21373

02.1-1457-001 Crown 2009 PF17451-1

514
 HYDRAULIC PARTS
36 V 10 cc Lift Pump

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 138824 . . . . . . . . . . . 36 V 10 cc Lift Pump - No Load Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . . (1) . . . . . . . . . . . . . . . . End Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . (1) . . . . . . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Back-Up Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Driven Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Drive Shaft and Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Mounting Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . (1) . . . . . . . . . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 060005-009. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . 060017-054. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

133570 . . . . . . . . . . . Pump Seal Kit (Includes Index 5, 6, 7 & 14) . . . . . . . . . . . . . . . . . . . . . . . . . 1

063002-040. . . . . . . . Spline Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

(1) Internal pump components are not available, except seals, due to matched set requirements. Since
components must be replaced as matched sets, pump replacement is more economical.

Always Specify Model, Data & Serial Number

Crown 2009 PF17451-2 02.1-1457-002

515
HYDRAULIC PARTS
25 cc AC Lift Pump

25 cc AC Lift Pump

(a) Torque 25 - 30 Nm (18 - 22 ft lb)

Figure 21365

02.1-1457-025 Crown 2009 PF17453-1

516
 HYDRAULIC PARTS
25 cc AC Lift Pump

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 146633 . . . . . . . . . . . 25 cc Internal Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 064260-004. . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 060131-012. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. . . . . 060063-096. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

063002-040. . . . . . . . Spline Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

Always Specify Model, Data & Serial Number

Crown 2009 PF17453-2 02.1-1457-026

517
HYDRAULIC PARTS
AC Lift Pump Motor - EE

AC Lift Pump Motor - EE

(a) Assembly order when power cables are

attached to motor
(b) Power Cable from ACCESS 2 (HCM)
(c) Flatwasher 060030-232 (Part of Motor)
(d) Terminal Block 021250 (Part of Motor)
(e) Spring Disc 060125-001 (Part of Motor)
(f) Torque 32 - 36 Nm (24 - 27 ft lb)
(g) For motor assembly purposes, torque 7
- 11 Nm (5 - 8 ft lb); when connecting
power cables to motor, torque 23 -
24 Nm (17 - 18 ft lb)
(h) Torque 24 - 36 Nm (18 - 27 ft lb)

Figure 21446

02.2-1457-100 Crown 2009 PF17457-1

518
 HYDRAULIC PARTS
AC Lift Pump Motor - EE

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 021254-002. . . . . . . . 36 V AC Pump Motor Assembly - EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 021281. . . . . . . . . . . . 36 V AC Pump Motor - EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 021079-008 . . . . . . . Tie Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . . . 060030-359 . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 . . . . . . . . . . 021315 . . . . . . . . . . . Drive End Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 060046-020 . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . . . 065081-054 . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 021337 . . . . . . . . . . . Rotor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 021120 . . . . . . . . . . . Stator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 021062-001 . . . . . . . Motor Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 060125-001 . . . . . . . Spring Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 . . . . . . . . . . 060063-046 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12 . . . . . . . . . . 021317 . . . . . . . . . . . Terminal End Head Assembly (Includes Index 5, 11, 13-16) . . . . . . . 1
021307 . . . . . . . . . . . Terminal End Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 021223 . . . . . . . . . . . Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 146080-005 . . . . . . . Ball Bearing Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 060061-032 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . . . . 062749-001 . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . . . 062756-001 . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . . . 062798-001 . . . . . . . Connector Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . . . 065003-271 . . . . . . . Sleeving (For Thermal Sensor Wire) . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . . . 060059-020 . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . . . . . . 021250 . . . . . . . . . . . Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . . . 060061-013 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
23 . . . . . . . . . . 021313 . . . . . . . . . . . Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
24 . . . . . . . . . . 060030-232 . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
25 . . . . . . . . . . 060059-028 . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
26 . . . . . . . . . . 021331-001 . . . . . . . Foam Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . . . . 021318 . . . . . . . . . . . Terminal Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . . . . 021319 . . . . . . . . . . . Terminal Back Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
065031-001 . . . . . . . Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

Always Specify Model, Data & Serial Number

Crown 2009 PF17457-2 02.2-1457-101

519
HYDRAULIC PARTS
AC Lift Pump Motor - EE

(a) Part of Power Unit

(b) AC Lift Pump Motor Assembled
(c) Maximum Torque 40.7 Nm (30 ft lb)

Figure 21487

02.2-1457-102 Crown 2009 PF17457-3

520
 HYDRAULIC PARTS
AC Lift Pump Motor - EE

INDEX PART NUMBER PART NAME NUMBER REQUIRED

38 . . . . . . . . 060059-029 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . . . . 060030-382 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
40 . . . . . . . . 093786-001 . . . . . . . . Vibration Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
41 . . . . . . . . 021255. . . . . . . . . . . . Motor Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . . . . 060075-082 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-006 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
43 . . . . . . . . 060030-026 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
44 . . . . . . . . 060075-002 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . . . . 060075-047 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17457-4 02.2-1457-103

521
HYDRAULIC PARTS
AC Lift Pump Motor

AC Lift Pump Motor

(a) Assembly Order When Power Cables are Attached

to Motor
(b) Power Cable from ACCESS 2 (HCM)
(c) Flatwasher 060030-232 (Part of Motor)
(d) Terminal Block 021250 (Part of Motor)
(e) Spring Disc 060125-001 (Part of Motor)
(f) Torque 32 - 36 Nm (24 - 27 ft lb)
(g) For Motor Assembly Purposes, Torque 7 - 11 Nm
5 - 8 ft lb); When Connecting Power Cables to Motor,
Torque 23 - 24 Nm (17 - 18 ft lb)
(h) Torque 24 - 36 Nm (18 - 27 ft lb)

Figure 21600

02.2-1457-500 Crown 2009 PF17659-1

522
 HYDRAULIC PARTS
AC Lift Pump Motor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 021343 . . . . . . . . . . . 36 V AC Lift Pump Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 021079-008 . . . . . . . . Tie Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . . . . 060030-359 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 . . . . . . . . 021106 . . . . . . . . . . . Drive End Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 060046-020 . . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 065081-054 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 021337. . . . . . . . . . . . Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 021120 . . . . . . . . . . . . Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 021062-001 . . . . . . . . Motor Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 060125-001 . . . . . . . . Spring Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
10 . . . . . . . . 060063-046 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 . . . . . . . . 021245. . . . . . . . . . . . Terminal End Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
021237 . . . . . . . . . . . Terminal End Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 060046-020 . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 062749-001 . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . . . 060061-032 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . . . . 146080-005 . . . . . . . Ball Bearing Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 021223 . . . . . . . . . . . Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . . . 060063-046 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
18 . . . . . . . . 062798-001 . . . . . . . . Connector Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 065003-271 . . . . . . . . Sleeving (For Thermal Sensor Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . 062756-001 . . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . 060059-020 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
22 . . . . . . . . 021250. . . . . . . . . . . . Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 060061-013 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 . . . . . . . . 021313. . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
25 . . . . . . . . 060030-232 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
26 . . . . . . . . 060059-028 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Always Specify Model, Data & Serial Number

Crown 2009 PF17659-2 02.2-1457-501

523
HYDRAULIC PARTS
AC Lift Pump Motor

(a) Part of Power Unit

(b) Maximum Torque 40.7 Nm (30 ft lb)

Figure 21601

02.2-1457-502 Crown 2009 PF17659-3

524

INDEX PART NUMBER
35 . . . . . 060059-029. . . . . . . .
36 . . . . . 060030-382. . . . . . . .
37 . . . . . 093786-001. . . . . . . .
38 . . . . . 145804 . . . . . . . . . . .
39 . . . . . 060075-082. . . . . . . .
061004-006. . . . . . . .
40 . . . . . 060030-026. . . . . . . .
41 . . . . . 060045-022. . . . . . . .
061004-006. . . . . . . .
42 . . . . . 060017-105. . . . . . . .
Crown 2009 PF17659-4
HYDRAULIC PARTS
AC Lift Pump Motor
PART NAME NUMBER REQUIRED
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Mount Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shoulder Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Always Specify Model, Data & Serial Number
02.2-1457-503
525
HYDRAULIC PARTS
DC Lift Pump Motor - M2
DC Lift Pump Motor - M2

(a) Torque 14.7 - 19.2 Nm (10.84 - 14.16 ft lb)

(b) Torque 15.8 - 17 Nm (11.65 - 12.54 ft lb)

Figure 21602-01

02.2-1457-550 Crown 2009 PF17660-1 Rev. 9/09

01 Rev. 9/09
526
 HYDRAULIC PARTS
DC Lift Pump Motor - M2

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 021293 . . . . . . . . . . . 36 Vdc Lift Pump Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 060078-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 060046-016 . . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 065081-051 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 020135. . . . . . . . . . . . Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 021062-002 . . . . . . . . Motor Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 060078-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 021284. . . . . . . . . . . . Frame and Field Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 060005-054 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 060078-006 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . . . . 060021-053 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 021287. . . . . . . . . . . . Drive End Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
021288 . . . . . . . . . . . Drive End Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 062749-001 . . . . . . . Attachment Clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 060061-032 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 060009-144 . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 146080-007 . . . . . . . Ball Bearing Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 065003-267 . . . . . . . Sleeving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061003-004 . . . . . . . Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 021100 . . . . . . . . . . . . Commutator End Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
020081 . . . . . . . . . . . Commutator End Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . . . 020026 . . . . . . . . . . . Insulating Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . . . 060030-248 . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . . . 060021-053 . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . . . 020025-001 . . . . . . . Terminal Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . . . 060017-101 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . . . 060078-011. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 . . . . . . . . . . 020024 . . . . . . . . . . . Terminal and Lead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . . . . . . 021154-003. . . . . . . . Brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
113652 . . . . . . . . . . . Brush Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . . . . . . 020018 . . . . . . . . . . . Brush Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113329 . . . . . . . . . . . Spring Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . . . . 020082 . . . . . . . . . . . Terminal and Lead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . . . . 060032-033 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

Crown 2009 PF17660-2 Rev. 9/09 02.2-1457-551

01 Rev. 9/09
527
HYDRAULIC PARTS
DC Lift Pump Motor - M2

(a) Part of Power Unit Front Wall

Figure 21603

02.2-1457-552 Crown 2009 PF17660-3 Rev. 9/09

01 Rev. 9/09
528
 HYDRAULIC PARTS
DC Lift Pump Motor - M2

INDEX PART NUMBER PART NAME NUMBER REQUIRED

38 . . . . . 060017-073. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 093786-001. . . . . . . . Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
40 . . . . . 060030-078. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 060042-018. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 146396 . . . . . . . . . . . Pump/Motor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 060017-033. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
44 . . . . . 060031-027. . . . . . . . Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . 060005-009. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . 060017-035. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17660-4 Rev. 9/09 02.2-1457-553

01 Rev. 9/09
529
HYDRAULIC PARTS
DC Lift Pump Motor - M3

DC Lift Pump Motor - M3

(a) Torque 14.7 - 19.2 Nm (10.84 - 14.16 ft lb)

(b) Torque 15.8 - 17 Nm (11.65 - 12.54 ft lb)

Figure 21605

02.2-1457-600 Crown 2009 PF17662-1

530
 HYDRAULIC PARTS
DC Lift Pump Motor - M3

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 020943 . . . . . . . . . . . 36 Vdc Lift Pump Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 060078-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 060046-016 . . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 065081-051 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 020948. . . . . . . . . . . . Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 021062-002 . . . . . . . . Motor Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 060078-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 020617. . . . . . . . . . . . Frame and Field Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 060005-054 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 060078-006 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . . . . 060021-053 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 020143. . . . . . . . . . . . Drive End Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
020131 . . . . . . . . . . . Drive End Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 065081-054 . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 060009-144 . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 020072 . . . . . . . . . . . Commutator End Head Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
020081. . . . . . . . . . . . Commutator End Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 020026. . . . . . . . . . . . Insulating Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 060030-248 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 060021-053 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 020025-001 . . . . . . . . Terminal Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 060017-101 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . 060078-011 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
21 . . . . . . . . 020021. . . . . . . . . . . . Terminal and Lead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . 021154-003 . . . . . . . . Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
113652 . . . . . . . . . . . . Brush Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 020018. . . . . . . . . . . . Brush Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113329 . . . . . . . . . . . . Spring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . . 020082. . . . . . . . . . . . Terminal and Lead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . . . . 060032-033 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

Crown 2009 PF17662-2 02.2-1457-601

531
HYDRAULIC PARTS
DC Lift Pump Motor - M3

(a) Part of Power Unit Front Wall

Figure 21606

02.2-1457-602 Crown 2009 PF17662-3

532
 HYDRAULIC PARTS
DC Lift Pump Motor - M3

INDEX PART NUMBER PART NAME NUMBER REQUIRED

35 . . . . . 060017-073. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . 093786-001. . . . . . . . Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
37 . . . . . 060030-078. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 060042-018. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 146396 . . . . . . . . . . . Pump/Motor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . 060017-033. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 060031-027. . . . . . . . Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . 060005-009. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 060017-035. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17662-4 02.2-1457-603

533
HYDRAULIC PARTS
Reach Assembly Manifolds
Reach Assembly Manifolds

Reach

Tilt and Sideshift

(a) Top of Reach Support

(b) Top of Reach Carriage
(c) Torque 34 Nm (25 ft lb)
(d) Torque 27 Nm (20 ft lb)
(e) Torque 9.5 Nm (7 ft lb)

Tilt

Figure 21537-01

02.4-1457-200 Crown 2009 PF17643-1 Rev. 9/09

02 Rev. 9/09
534
 HYDRAULIC PARTS
Reach Assembly Manifolds

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 122167-001* . . . . . . . Solenoid Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . . . . 104164-015 . . . . . . . . Coil 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 123977. . . . . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . 121819 . . . . . . . . . . . Counter Balance Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 111790-002 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 060016-088. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . 125928 . . . . . . . . . . . Manifold Block Assembly (includes expansion plugs). . . . . . . . . . . . . . . . . . 1
9 . . . . . 060015-064* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 122167-001* . . . . . . . Solenoid Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 104164-015 . . . . . . . . Coil 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 111790-028 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 122171* . . . . . . . . . . Manifold Block Assembly (includes expansion plugs). . . . . . . . . . . . . . . . . . 1
14 . . . . . 122167-001. . . . . . . . Solenoid Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 104164-015 . . . . . . . . Coil 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 111790-028 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 122172* . . . . . . . . . . Manifold Block Assembly (includes expansion plugs). . . . . . . . . . . . . . . . . . 1
18 . . . . . 060015-019. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . 143859-002. . . . . . . . Solenoid Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . 104164-015 . . . . . . . . Coil 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . 111790-028 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . 060015-064* . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . 060015-019. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Note: Regardless of truck battery voltage, the ACCESS 123® system powers solenoids with 24 V.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17643-2 Rev. 9/09 02.4-1457-201

02 Rev. 9/09
535
HYDRAULIC PARTS
Manifold Block
Manifold Block

(a) Replace Plug with 137638-001 Pres-

sure Transducer on all AC and DC
Trucks; Torque Pressure Transducer
18 - 22 Nm (13 - 16 ft lb)
(b) Torque 41 - 43 Nm (30 - 32 ft lb)
(c) Torque 23 - 24 Nm (17 - 18 ft lb)
(d) Torque 14 - 15 Nm (10 - 11 ft lb)
(e) Torque 47 - 54 Nm (35 - 40 ft lb)
(f) Torque 47 - 54 Nm (35 - 40 ft lb);
Torque Coil Nut 7 - 9 Nm (5 - 7 ft lb)
(g) Torque 68 - 75 Nm (50 - 55 ft lb)
(h) Torque 34 - 41 Nm (25 - 30 ft lb);
Torque Coil Nut 4 - 7 Nm (3 - 5 ft lb)
(i) Torque 68 - 75 Nm (50 - 55 ft lb);
Torque Coil Nut 7 - 9 Nm (5 - 7 ft lb)
(j) Torque 69 - 76 Nm (51 - 56 ft lb)
(k) Torque 54 - 61 Nm (40 - 45 ft lb);
Torque Coil Nut 7 - 9 Nm (5 - 7 ft lb)

Figure 20773

02.4-1457-500 Crown 2009 PF17646-1 Rev. 9/09

01 Rev. 9/09
536
 HYDRAULIC PARTS
Manifold Block

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 146181 . . . . . . . . . . . Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 143694. . . . . . . . . . . . Manifold Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 064091-002 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
064143-015. . . . . . . . Hose Nipple Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-029 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 064019-029 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 . . . . . . . . 064091-006 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
137638-001. . . . . . . . Pressure Transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 064019-031 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 . . . . . . . . 064280-006 . . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 064019-029 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 064019-101 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064280-017 . . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . . . 064019-075 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . . . 064019-102 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . 135800-001 . . . . . . . . Proportional Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
104164-005 . . . . . . . Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-023 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 145115 . . . . . . . . . . . . Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-020 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 123887. . . . . . . . . . . . Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 117304-005 . . . . . . . . Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
104164-005 . . . . . . . Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-020 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 135724-001 . . . . . . . . Proportional Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
104164-005 . . . . . . . Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-020 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 135723-001 . . . . . . . . Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
104164-005 . . . . . . . Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-023 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 064091-001 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . . . 064019-030 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . 138361-002 . . . . . . . . Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-605 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . 117385-004 . . . . . . . . Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
104164-005 . . . . . . . Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-029 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . 147680. . . . . . . . . . . . Compensator Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-024 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 106845-008 . . . . . . . . Orifice Disc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . . 117377-003 . . . . . . . . Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
104164-002 . . . . . . . Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-016 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . . . . 064143-001 . . . . . . . . Hose Nipple Elbow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . . . . . . 064019-030 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . . 064327-006 . . . . . . . . Long Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . . . . 064019-101 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . . . . . . 064019-029 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17646-2 Rev. 9/09 02.4-1457-501

01 Rev. 9/09
537
HYDRAULIC PARTS
Manifold Block

(a) Part of Power Unit

(b) Replace Plug with 064280-020 Elbow on all
DC Trucks
(c) Torque 69 - 76 Nm (51 - 56 ft lb)
(d) Torque 23 - 24 Nm (17 - 18 ft lb)
(e) Torque 14 - 15 Nm (10 - 11 ft lb)
(f) Torque 47 - 54 Nm (35 - 40 ft lb)
(g) Torque 41 - 43 Nm (30 - 32 ft lb)
(h) Torque 68 - 75 Nm (50 - 55 ft lb)
(i) Torque 95 - 108 Nm (70 - 80 ft lb)
(j) Torque 20 - 23 Nm (15 - 17 ft lb)
(k) Torque 8 - 9 Nm (6 - 7 ft lb)

Figure 20776

02.4-1457-502 Crown 2009 PF17646-3 Rev. 9/09

01 Rev. 9/09
538
 HYDRAULIC PARTS
Manifold Block

INDEX PART NUMBER PART NAME NUMBER REQUIRED

35 . . . . . . . . 064280-013 . . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . . . . . . 064019-102 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . . . . . 064019-075 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . . . . 064091-002 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
39 . . . . . . . . . . 064019-029 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
40 . . . . . . . . 064091-006 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
064370-004. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-031 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
137638-001. . . . . . . . Pressure Transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 . . . . . . . . . . 064019-031 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
42 . . . . . . . . 145114 . . . . . . . . . . . . Manual Lower Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-016 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . . . . 064091-007 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064280-020. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-102 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
064019-045 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . . . . . . 064019-045 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . . . . 117380-002 . . . . . . . . Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-020 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . . . . 145084. . . . . . . . . . . . Compensator Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-026 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . . . . 123255-003 . . . . . . . . Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-023 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . . . . 145119 . . . . . . . . . . . . Orifice Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . . . . 114816-004 . . . . . . . . Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
111790-016 . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . . . . 060063-046 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Always Specify Model, Data & Serial Number

Crown 2009 PF17646-4 Rev. 9/09 02.4-1457-503

01 Rev. 9/09
539
Notes:

540
DRIVE UNIT PARTS

541
DRIVE UNIT PARTS
Drive Unit

Drive Unit

Figure 18438

03.0-1452-005 Crown 2007 PF17161-1 Rev. 7/09

01 Rev. 7/09
542
 DRIVE UNIT PARTS
Drive Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 134469 . . . . . . . . . . . Drive Unit Service Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 131877. . . . . . . . . . . . Housing Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . 060017-007. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . 060005-009. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 064091-005 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-005 . . . . . . . . Hydraulic Sealant Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 064020-003 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-005 . . . . . . . . Hydraulic Sealant Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 064198-002 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-005 . . . . . . . . Hydraulic Sealant Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 061011-020 . . . . . . . . Pin Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 064019-033 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 127413. . . . . . . . . . . . Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 065081-065 . . . . . . . . Bearing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 085586. . . . . . . . . . . . Shaft Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 065089-004 . . . . . . . . Bearing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 085580. . . . . . . . . . . . Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-026 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 085928-001 . . . . . . . . Shim 0.20 mm (0.008 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
085928-002 . . . . . . . . Shim 0.25 mm (0.010 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
085928-003 . . . . . . . . Shim 0.36 mm (0.014 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
085928-004 . . . . . . . . Shim 1.02 mm (0.040 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
15 . . . . . . . . 085927. . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 064138-003 . . . . . . . . Seal Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 060009-097 . . . . . . . . Ring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 086015. . . . . . . . . . . . Shaft Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 064019-061 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2007 PF17161-2 Rev. 7/09 03.0-1452-006

01 Rev. 7/09
543
DRIVE UNIT PARTS
Drive Unit

(a) Drive Tire & Hub

(b) Refer to Drive Unit Maintenance
for Torque Value and Sequence
(c) Torque to 18.9 Nm (14 ft lb)
(d) Torque to 610 Nm (450 ft lb)
(e) Torque to 135.6 Nm (100 ft lb)

Figure 18439

03.0-1452-007 Crown 2007 PF17161-3 Rev. 7/09

01 Rev. 7/09
544
 DRIVE UNIT PARTS
Drive Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . . . . 078885-001 . . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
31 . . . . . . . . 127974(2) . . . . . . . . . . Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
065005-003 . . . . . . . . Anti-seize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . . . . 087412. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
065005-001 . . . . . . . . Gasket Sealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
33 . . . . . . . . 065024. . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . . . . 065023. . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . . . . 083513. . . . . . . . . . . . Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . . . . 065018. . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . . . 065019. . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . . . . 128942. . . . . . . . . . . . Nut Preload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . . . . 128941(2) . . . . . . . . . . Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . . . . 085928-001 . . . . . . . . Shim 0.20 mm (0.008 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
085928-002 . . . . . . . . Shim 0.25 mm (0.010 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
085928-002 . . . . . . . . Shim 0.33 mm (0.013 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
41 . . . . . . . . 128297(2) . . . . . . . . . . Matched Gear & Pinion(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . . . . 131101 . . . . . . . . . . . . Locking Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . . . . 078885-003 . . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
061004-026 . . . . . . . . Adhesive Thread Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . . . . 089239-001 . . . . . . . . Wire Lock Cut to Length Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . . . . 128725. . . . . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . . . . 110559 . . . . . . . . . . . . Screw Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . . . . 083500. . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . . . . 128447-001 . . . . . . . . Cover Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . . . . 060005-008 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
50 . . . . . . . . 060016-031 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

(1) Gear and Pinion are Matched Set

(2) Parts are Not Serviceable

Always Specify Model, Data & Serial Number

Crown 2007 PF17161-4 Rev. 7/09 03.0-1452-008

01 Rev. 7/09
545
DRIVE UNIT PARTS
Drive Unit

(a) Torque to 20 - 27 Nm (15 - 20 ft lb)

Figure 18440-01

03.0-1452-009 Crown 2007 PF17161-5 Rev. 7/09

01 Rev. 7/09
546
 DRIVE UNIT PARTS
Drive Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

60 . . . . . . . . 061008-004 . . . . . . . . Key Woodruff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

61 . . . . . . . . 065052. . . . . . . . . . . . Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . . . . 065051. . . . . . . . . . . . Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
63 . . . . . . . . 083516-001 . . . . . . . . Shim 0.20 mm (0.008 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
083516-002 . . . . . . . . Shim 0.25 mm (0.010 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
083516-003 . . . . . . . . Shim 0.33 mm (0.013 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
64 . . . . . . . . 134258. . . . . . . . . . . . Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
65 . . . . . . . . 060005-008 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
66 . . . . . . . . 060016-004 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
67 . . . . . . . . 083531. . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
68 . . . . . . . . 065081-003 . . . . . . . . Bearing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
69 . . . . . . . . 060009-039 . . . . . . . . Ring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
70 . . . . . . . . 086016. . . . . . . . . . . . Gear Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
71 . . . . . . . . 083511 . . . . . . . . . . . . Flatwasher Special. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
72 . . . . . . . . 060044-006 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
73 . . . . . . . . 060043-006 . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
74 . . . . . . . . 087386. . . . . . . . . . . . Gear 1st Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
75 . . . . . . . . 060044-005 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
76 . . . . . . . . 060043-005 . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
77 . . . . . . . . 083501. . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
065005-001 . . . . . . . . Gasket Sealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
78 . . . . . . . . 086618. . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
79 . . . . . . . . 064020-004 . . . . . . . . Plug Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
80 . . . . . . . . 060005-037 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
81 . . . . . . . . 060016-030 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-006 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
82 . . . . . . . . 128297(2) . . . . . . . . . . Matched Gear & Pinion(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

134469. . . . . . . . . . . . Drive Unit Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Gear and Pinion are a matched set

(2) Parts are not serviceable

Always Specify Model, Data & Serial Number

Crown 2007 PF17161-6 Rev. 7/09 03.0-1452-010

01 Rev. 7/09
547
DRIVE UNIT
Drive Unit Lubrication System

Drive Unit Lubrication System

TS, TSP, SP 3000, SP 3200, SP

3400, SP 3470, SP 3480, SP
3471, SP 3481, SP 3505, SP
3510, SP 3511, SP 3512, SP
3520, SP 3521, SP 3522, SP
3550 SP 3570, SP 3571, SP
3580, SP 3581, RR/RD 5200,
RR/RD 5200S, RR/RD 5700 and
RR/RD 5700S

(a) Tubing is installed through cored hole in casting

Figure 21934

03.0-1452-200 SP3500 Crown 2001 PF13029-1 Rev. 9/09

06 Rev. 9/09
548
 DRIVE UNIT
Drive Unit Lubrication System

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 091780 . . . . . . . . . . . Oil Pump Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . . . . 085990. . . . . . . . . . . . Pump Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 064019-059 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 064019-047 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 065002-003 . . . . . . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 085987. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 085988. . . . . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 065002-007 . . . . . . . . Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 083479. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 085989. . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 064169-001. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 060015-125. . . . . . . . Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-005. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
13 . . . . . 085936 . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 064168-001. . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 064020-002. . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-005. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
16 . . . . . 076048-001. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . 085935 . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . 060015-010. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-005. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
19 . . . . . 085584 . . . . . . . . . . . Spacer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . 064170-001. . . . . . . . Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2001 PF13029-2 Rev. 9/09 SP3500 03.0-1452-201

06 Rev. 9/09
549
DRIVE UNIT PARTS
Traction Motor - M1

Traction Motor - M1

(a) Torque 32 - 36 Nm (23.60 - 26.55 ft lb)

(b) Torque 9 - 13 Nm (6.64 - 9.59 ft lb)
(c) Maximum Torque 23 - 24 Nm (17.0 - 17.7 ft lb)

Figure 21589

03.1-1457-500 Crown 2009 PF17642-1

550
 DRIVE UNIT PARTS
Traction Motor - M1

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 021304 . . . . . . . . . . . Traction Motor 36V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 060062-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . . . . 060059-020 . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . 020939. . . . . . . . . . . . Brake End Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 021150 . . . . . . . . . . . . Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 060061-013 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 021212-001 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7 . . . . . . . . 060125-001 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 . . . . . . . . 060059-028 . . . . . . . . Flanged Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 . . . . . . . . 065089-003 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 020960. . . . . . . . . . . . Bearing Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 060046-020 . . . . . . . . Spring Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 021235-002 . . . . . . . . Ball Bearing Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 020412. . . . . . . . . . . . Support Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 020961. . . . . . . . . . . . Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 064019-117 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 021069-002 . . . . . . . . Stator 36V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . . . 062804-005 . . . . . . . Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
18 . . . . . . . . 021062-001 . . . . . . . . Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 021251. . . . . . . . . . . . Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . 020962. . . . . . . . . . . . Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . 050012-024 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . 020954. . . . . . . . . . . . Drive End Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 021079-002 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
24 . . . . . 060018-012. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
25 . . . . . 060005-043. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

Crown 2009 PF17642-2 03.1-1457-501

551
DRIVE UNIT PARTS
Traction Tire

Traction Tire

(a) Smooth Tread

(b) Center Groove Tread
(c) 22° Router Sipe Tread
(d) 22° Thin Sipe Tread
(e) Diamond Sipe Tread

Figure 21327-01

03.2-1457-001 Crown 2009 PF17620-1 Rev. 9/09

01 Rev. 9/09
552
 DRIVE UNIT PARTS
Traction Tire

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . (1) . . . . . . . . . . . . . . . Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . (1) . . . . . . . . . . . . . . . Poly Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Quantities listed for one traction tire

(1) Refer to Chart 1

Chart 1

Index 1 Index 2 Size

Hub Tire mm in
121502 121501-342-01 330 x 140 x 240 mm 13 x 5.5 x 9.5 in
121502 121501-342-02 330 x 140 x 240 mm 13 x 5.5 x 9.5 in
121502 121501-342-03 330 x 140 x 240 mm 13 x 5.5 x 9.5 in
121502 121501-342-04 330 x 140 x 240 mm 13 x 5.5 x 9.5 in
121502 121501-352-01 330 x 140 x 240 mm 13 x 5.5 x 9.5 in
121502 121501-243-04 330 x 140 x 240 mm 13 x 5.5 x 9.5 in
Traction tire second dash number equals compound number, third dash number
equals tread type. See application charts.

Always Specify Model, Data & Serial Number

Crown 2009 PF17620-2 Rev. 9/09 03.2-1457-002

01 Rev. 9/09
553
DRIVE UNIT PARTS
Traction Tire

(a) Smooth Tread

(b) Center Groove Tread
(c) 22° Router Sipe Tread
(d) 22° Thin Sipe Tread
(e) Diamond Sipe Tread

Figure 21327-01

03.2-1457-003 Crown 2009 PF17620-3 Rev. 9/09

01 Rev. 9/09
554
 DRIVE UNIT PARTS
Traction Tire

Tire Application Chart

Application Type
Composition Wet/ Dock Boards Heavy Floor
Non-Marking
Compound

Compound
Freezer Rough Floors Loads Long Debris

Hardness
Shore A
Number

Number
Resistant to Floor Debris Runs Resistant
Tire Series
Chunking Resistant to Resistant to to Flat
Chunking Extreme Spotting
Heat
200 Series 243 83A polyester • • •
Mid-Range
300 Series 342 352 90A polyester • • • •
High
Capacity
200 Series Mid-Range wheels are designed for light to medium loads and short to medium runs.
300 Series High Capacity are for the typical demands of most applications. High capacity tires are designed for high capacities and long
runs.

Tread Application Chart

Third Dash
Tread Type Application
Number
-01 Contour/Smooth All Purpose
Center Groove Dissipates heat and provides better traction. Heave loads,
-02
long runs, extreme heat.
-03 22° Router Sipe Increased traction. Designed for wet/freezer application.
-04 22° Thin Sipe Increased traction. Designed for wet/freezer application.
-05 Diamond Sipe Increased traction. Designed for wet/freezer application.

Crown 2009 PF17620-4 Rev. 9/09 03.2-1457-004

01 Rev. 9/09
555
Notes:

556
ELECTRICAL PARTS

557
ELECTRICAL PARTS
Electrical Components
Electrical Components

(a) DC Hydraulics
(b) AC Hydraulics
(c) Torque 15 Nm (11.1 ft lb)
(d) Torque 13 - 15 Nm (9.6 - 11.1 ft lb)

Figure 21597

04.0-1457-500 Crown 2009 PF17640-1 Rev. 9/09

01 Rev. 9/09
558

INDEX PART NUMBER
1 . . . . . 060062-018. . . . . . . .
2 . . . . . 145852-001. . . . . . . .
142517-001. . . . . . . .
3 . . . . . 146274 . . . . . . . . . . .
4 . . . . . 146272 . . . . . . . . . . .
5 . . . . . 060078-025. . . . . . . .
6 . . . . . 145152 . . . . . . . . . . .
7 . . . . . 060062-016. . . . . . . .
060062-016. . . . . . . .
8 . . . . . 146285 . . . . . . . . . . .
9 . . . . . 060014-002. . . . . . . .
10 . . . . . 060031-019. . . . . . . .
11 . . . . . 069378 . . . . . . . . . . .
12 . . . . . 107716-003. . . . . . . .
13 . . . . . 060031-029. . . . . . . .
14 . . . . . 145120 . . . . . . . . . . .
15 . . . . . 144583 . . . . . . . . . . .
16 . . . . . 060125-001. . . . . . . .
17 . . . . . 060063-045. . . . . . . .
18 . . . . . 145179 . . . . . . . . . . .
19 . . . . . 126489 . . . . . . . . . . .
20 . . . . . 128458 . . . . . . . . . . .
21 . . . . . 060013-044. . . . . . . .
22 . . . . . 060016-096. . . . . . . .
23 . . . . . 060063-045. . . . . . . .
24 . . . . . 060125-001. . . . . . . .
25 . . . . . 060080-007. . . . . . . .
Crown 2009 PF17640-2 Rev. 9/09
ELECTRICAL PARTS
Electrical Components
PART NAME NUMBER REQUIRED
Screw (DC Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ACCESS 2 - Hydraulic Control Module (DC Hydraulics) . . . . . . . . . . . . . . . 1
ACCESS 2 - Hydraulic Control Module (AC Hydraulics). . . . . . . . . . . . . . . . 1
Top Cover (DC Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bottom Plate (DC Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TCM/HCM Bracket LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw (DC Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Screw (AC Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cable Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cleanout Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fan Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ACCESS 3 - Traction Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Spring Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TCM/HCM Bracket RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw (AC Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Spring Disc (AC Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Always Specify Model, Data & Serial Number
04.0-1457-501
01 Rev. 9/09
559
ELECTRICAL PARTS
Electrical Components

WARNING

Braking and Slip Control will not operate correctly if

ACCESS 4 is not installed as instructed. Module must
be securely fastened to the truck and calibrated
before driving.

(a) Rotated 180 Degrees

(b) Distribution Panel
(c) Torque 6 Nm (4.4 ft lb)

Figure 21598

04.0-1457-502 Crown 2009 PF17640-3 Rev. 9/09

01 Rev. 9/09
560
 ELECTRICAL PARTS
Electrical Components

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 141779 . . . . . . . . . . . ACCESS 4 - Vehicle Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

41 . . . . . 060062-063. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
42 . . . . . 125388 . . . . . . . . . . . Key Switch Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . 143952 . . . . . . . . . . . Key Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
123537. . . . . . . . . . . . Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062702-003 . . . . . . . . Connector (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062703-005 . . . . . . . . Connector Insert (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062704-003 . . . . . . . . Contact (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
107739. . . . . . . . . . . . Key Ring Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
107151-002 . . . . . . . . Key (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
107763 . . . . . . . . . . . Key Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 060015-003. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . 060030-012. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . 060005-006. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . 125141-001. . . . . . . . Tee Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
48 . . . . . 143953 . . . . . . . . . . . Keyless Switch Assembly, Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062623. . . . . . . . . . . . Keyless Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062702-003 . . . . . . . . Connector (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062704-003 . . . . . . . . Contact (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
062703-005 . . . . . . . . Connector Insert (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . 119240 . . . . . . . . . . . Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . 060030-075. . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . 143911 . . . . . . . . . . . ACCESS 5 - Steer Control Module (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 060078-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
53 . . . . . 060062-040. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
54 . . . . . 129893 . . . . . . . . . . . Relay Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . 062337-009. . . . . . . . Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 . . . . . 060005-048. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
57 . . . . . 060012-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
58 . . . . . 060078-024. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Not Shown

(2) Electronic Power Steering Trucks Only

Always Specify Model, Data & Serial Number

Crown 2009 PF17640-4 Rev. 9/09 04.0-1457-503

01 Rev. 9/09
561
ELECTRICAL PARTS
Electrical Components

(a) Rotated 90 Degrees Clockwise

(b) Rotated 90 Degrees Counterclockwise
(c) Torque 18 - 22 Nm (13.33 - 16.25 ft lb)
(d) Torque 74 - 88 Nm (55 - 65 ft lb)

Figure 21599

04.0-1457-504 Crown 2009 PF17640-5 Rev. 9/09

01 Rev. 9/09
562
 ELECTRICAL PARTS
Electrical Components

INDEX PART NUMBER PART NAME NUMBER REQUIRED

70 . . . . . 130009 . . . . . . . . . . .
71 . . . . . 060018-012. . . . . . . .
72 . . . . . 060005-043. . . . . . . .
73 . . . . . 060018-011 . . . . . . . .
061004-026. . . . . . . .
74 . . . . . 131371 . . . . . . . . . . .
75 . . . . . 132198-001. . . . . . . .
76 . . . . . 060017-014. . . . . . . .
77 . . . . . 060042-018. . . . . . . .
78 . . . . . 115565 . . . . . . . . . . .
79 . . . . . 060005-022. . . . . . . .
80 . . . . . 060015-003. . . . . . . .
81 . . . . . 146550 . . . . . . . . . . .
82 . . . . . 060030-119 . . . . . . . .
83 . . . . . 060042-020. . . . . . . .
84 . . . . . 126489 . . . . . . . . . . .
85 . . . . . 128458 . . . . . . . . . . .
86 . . . . . 060065-009. . . . . . . .
87 . . . . . 060030-045. . . . . . . .
88 . . . . . 060078-024. . . . . . . .
Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Travel Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fan Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2009 PF17640-6 Rev. 9/09 04.0-1457-505

01 Rev. 9/09
563
ELECTRICAL PARTS
Electrical Components

(a) M2/M3 Motor Compartment Door

Figure 22705

04.0-1457-506 Crown 2009 PF17640-7 Rev. 9/09

01 Rev. 9/09
564
 ELECTRICAL PARTS
Electrical Components

INDEX PART NUMBER PART NAME NUMBER REQUIRED

100 . . . . 060065-009. . . . . . . . Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

101 . . . . 147177 . . . . . . . . . . . Fan Bracket (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
102 . . . . 060015-099. . . . . . . . Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
103 . . . . 128458 . . . . . . . . . . . Fan Guard (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
104 . . . . 126489 . . . . . . . . . . . Fan (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
105 . . . . 060059-033. . . . . . . . Nut (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) DC Hydraulic Trucks only

Always Specify Model, Data & Serial Number

Crown 2009 PF17640-8 Rev. 9/09 04.0-1457-507

01 Rev. 9/09
565
ELECTRICAL PARTS
Contactors & Fuses

Contactors & Fuses

(a) Refer to Contactor

(b) EU option trucks only
(c) FU11 (DC Trucks)/FU12 (AC Trucks)

Figure 21667

04.1-1457-500 Crown 2009 PF17638-1

566
 ELECTRICAL PARTS
Contactors & Fuses

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 146073 . . . . . . . . . . . Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 060078-025. . . . . . . .
3. . . . . 133794 . . . . . . . . . . .
4. . . . . 060005-006. . . . . . . .
5. . . . . 060062-045. . . . . . . .
6. . . . . 132083-003. . . . . . . .
7. . . . . 132083-001. . . . . . . .
113729-020 . . . . . . . .
132083-005. . . . . . . .
113729-032 . . . . . . . .
8. . . . . 132083-004. . . . . . . .
113729-040 . . . . . . . .
132083-005. . . . . . . .
113729-032 . . . . . . . .
9. . . . . 060030-060. . . . . . . .
10 . . . . . 060062-008. . . . . . . .
11 . . . . . 060062-070. . . . . . . .
12 . . . . . 060062-098. . . . . . . .
13 . . . . . 145824 . . . . . . . . . . .
14 . . . . . 142465 . . . . . . . . . . .
15 . . . . . 060061-041. . . . . . . .
060061-041. . . . . . . .
16 . . . . . 142464 . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fuse, Trucks with AC Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fuse, Trucks with DC Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fuse, Trucks with AC Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fuse, Trucks with DC Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bus Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bus Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw, EU Trucks Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bus Bar, EU Trucks Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

143966 . . . . . . . . . . . Diode Assembly (Used with Contactors, Not Shown) . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17638-2 04.1-1457-501

567
ELECTRICAL PARTS
Contactors & Fuses

CAUTION

Replace only with genuine Crown

fuses. Automotive fuses rated for
32 Vdc are not approved.

(a) Refer to Contactor

(b) Display Mounting Bracket
(c) Part of Power Unit

Figure 21666

04.1-1457-502 Crown 2009 PF17638-3

568
 ELECTRICAL PARTS
Contactors & Fuses

INDEX PART NUMBER PART NAME NUMBER REQUIRED

25 . . . . . 060062-063. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 060005-006. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 062897-004. . . . . . . . Fuse (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
28 . . . . . 062897-001. . . . . . . . Fuse (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . 062897-006. . . . . . . . Fuse, 2 Amp (1) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . 143958 . . . . . . . . . . . Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 119960*. . . . . . . . . . . Mounting Bracket (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . 060005-005* . . . . . . . Lockwasher (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . 060061-007* . . . . . . . Screw (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
34 . . . . . 060078-024* . . . . . . . Screw (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Replace only with genuine Crown fuses. Automotive fuses rated for 32 Vdc are not approved.
(2) Trucks with Mast Camera Option
(3) Trucks with 36 V DC Hydraulics

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17638-4 04.1-1457-503

569
ELECTRICAL PARTS
Distribution Panel
Distribution Panel

Figure 20934

04.3-1457-001 Crown 2008 PF17462-1 Rev. 10/09

01 Rev. 10/09
570
 ELECTRICAL PARTS
Distribution Panel

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . . . 143973-001 . . . . . . . . Distribution Panel, 24 V Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

143973-002 . . . . . . . . Distribution Panel, 36 V Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 062640-001 . . . . . . . . Relay, 24 V Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
062640-002 . . . . . . . . Relay, 36 V Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 062669. . . . . . . . . . . . Signal Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 104401-017 . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . . . . 104401-019 . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . . . . 143974. . . . . . . . . . . . Distribution Panel Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 060013-040 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

Crown 2008 PF17462-2 Rev. 10/09 04.3-1457-002

01 Rev. 10/09
571
ELECTRICAL PARTS
Contactor

Contactor

Model Function
PE 3500 A, B
PC 3500 A, B
TR 3500 A, B
SP 3000 P1, P2
SP 3200 P1, P2
SP 3400 P1, P2
SP 3500 P1, P2
SP 7434 P1, P2
SP 7530 P1, P2
SP 7534 P1, P2
SP 7535 P1, P2
SP 7634 P1, P2
RR 3000 1A, P1
RR 3500 1A, P1
RS 3000 1A, P1
RS 3500 1A, P1
RD 3000 1A, P1
RD 3500 1A, P1
*RR/RD 5000 P2
*RR/RD 5000S P2
*RR/RD 5200 P2
*RR/RD 5200S P2
*RR/RD 5200 (AC) P2
*RR/RD 5200S (AC) P2
*RR/RD 5700 P2
*RR/RD 5700S P2

*Regardless of truck battery voltage,

the Access 1,2,3 system powers con-
tactors with 24 volts.

NOTE: On EV100 SCR motor control

systems, the contactors controlled by
the control card (eg. forward, reverse,
1A, FW), regardless of battery volt-
age, require 24 volt coils. Refer to the
applicable contactor panel page (sec-
tion 04.1) for the correct contactor
part number and function.

Figure 17843-01

04.4-6535-050 Crown 1993 PF9905-1 Rev. 5/09

17 Rev. 5/09
572
 ELECTRICAL PARTS
Contactor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 110613-003 . . . . . . . . 24 V Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 117157 . . . . . . . . . . . . Fixed Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 117158 . . . . . . . . . . . . Moving Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 114436 . . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 107351. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 117159 . . . . . . . . . . . . Return Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 117160 . . . . . . . . . . . . Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 118935 . . . . . . . . . . . . Cap End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 117161 . . . . . . . . . . . . Dust Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . 123601. . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

117162 . . . . . . . . . . . Contact Kit Includes Indexes 1, 2 & 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 1993 PF9905-2 Rev. 5/09 04.4-6535-051

17 Rev. 5/09
573
ELECTRICAL PARTS
Contactor

Contactor

Model Function
*RR/RD 5700 ED1, ED2
*RR/RD 5700S ED1, ED2

* Regardless of truck battery voltage, the

ACCESS 123® system powers contactors
with 24 V

(a) Torque 8 - 9.5 Nm (5.9 - 7.0 ft lb)

Figure 22047

04.4-1457-001 Crown 2009 PF17463-1

574
 ELECTRICAL PARTS
Contactor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 110613-008 . . . . . . . . Contactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 107351. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . 147318. . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 147317. . . . . . . . . . . . Return Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 147321. . . . . . . . . . . . Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 147315. . . . . . . . . . . . Moving Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 147322. . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 147314. . . . . . . . . . . . Plunger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 147313. . . . . . . . . . . . Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 118935 . . . . . . . . . . . . End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17463-2 04.4-1457-002

575
ELECTRICAL PARTS
Multi-Task Control Handle
Multi-Task Control Handle

(a) Part of Arm Pad Support

Figure 21687-01

04.6-1457-500 Crown 2009 PF17639-1 Rev. 9/09

02 Rev. 9/09
576
 ELECTRICAL PARTS
Multi-Task Control Handle

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 146763-001. . . . . . . . Multi-Task Control Support & EDS Assembly . . . . . . . . . . . . . . . . . . . . . . . . 1

146763-002* . . . . . . . Multi-Task Control Support & EDS Assembly - F/C . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 125279-001 . . . . . . . . Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
125279-002* . . . . . . . Support - F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060014-086 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . 123747. . . . . . . . . . . . EDS Button Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 094606. . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 060009-002 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 093603. . . . . . . . . . . . Switch Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 062753. . . . . . . . . . . . Positive Break Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061003-002 . . . . . . . . Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 060011-021 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 060005-036 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 060077-008 . . . . . . . . Groove Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 060031-017 . . . . . . . . Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 060012-070 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . 060021-023* . . . . . . . Nut - F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . 123945* . . . . . . . . . . . Bracket - F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 062033-007* . . . . . . . Resistor - F/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 060005-036* . . . . . . . Lockwasher - F/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . 060011-010* . . . . . . . Screw - F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . . . . 062033-054* . . . . . . . Resistor - F/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
19 . . . . . . . . 060005-001* . . . . . . . Lockwasher - F/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
20 . . . . . . . . 060010-003* . . . . . . . Screw - F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17639-2 Rev. 9/09 04.6-1457-501

02 Rev. 9/09
577
ELECTRICAL PARTS
Multi-Task Control Handle

(a) Black
(b) Yellow

Figure 21688-01

04.6-1457-502 Crown 2009 PF17639-3 Rev. 9/09

02 Rev. 9/09
578
 ELECTRICAL PARTS
Multi-Task Control Handle

INDEX PART NUMBER PART NAME NUMBER REQUIRED

35 . . . . . . . . 140750-003 . . . . . . . . Multi-Task Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

140750-004* . . . . . . . Multi-Task Control Assembly - F/C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . . . . . . 122322 . . . . . . . . . . . Multi-Task Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
122969 . . . . . . . . . . . Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
37 . . . . . . . . . . 146565-001 . . . . . . . Traction Position Potentiometer Assembly . . . . . . . . . . . . . . . . . . . . . 1
146565-002* . . . . . . . Traction Position Potentiometer Assembly - F/C . . . . . . . . . . . . . . . . 1
38 . . . . . . . . . . 125302* . . . . . . . . . . Heater - F/C (Included with Potentiometer Assy) . . . . . . . . . . . . . . . . 1
39 . . . . . . . . . . 060045-030 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 . . . . . . . . . . 146563-001 . . . . . . . Hydraulic Position Potentiometer Assembly . . . . . . . . . . . . . . . . . . . . 1
146563-002* . . . . . . . Hydraulic Position Potentiometer Assembly - F/C . . . . . . . . . . . . . . . 1
41 . . . . . . . . . . 125302* . . . . . . . . . . Heater - F/C (Included with Potentiometer Assy) . . . . . . . . . . . . . . . . 1
42 . . . . . . . . . . 140747 . . . . . . . . . . . Optical Switch Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . . . . . . 060011-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-028 . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
44 . . . . . . . . . . 146566 . . . . . . . . . . . Handle Harness with Thumbwheel Assembly (1) . . . . . . . . . . . . . . . . 1
45 . . . . . . . . . . 126690 . . . . . . . . . . . Upper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . . . . . . 060000-117. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . . . . . . 060000-118. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . . . . . . 123673-002 . . . . . . . Dust Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . . . . . . 060032-057 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
50 . . . . . . . . . . 122255 . . . . . . . . . . . Tie Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . . . . . . 060012-075 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . . . . . . 146561-001 . . . . . . . Accessory Position Potentiometer Assembly . . . . . . . . . . . . . . . . . . . 1
146561-002* . . . . . . . Accessory Position Potentiometer Assembly - F/C. . . . . . . . . . . . . . . 1
53 . . . . . . . . . . 125302* . . . . . . . . . . Heater - F/C (Included with Potentiometer Assy) . . . . . . . . . . . . . . . . 1
54 . . . . . . . . . . 126691 . . . . . . . . . . . Lower Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . . . . . . 060013-039 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) Includes HNS, SSS, TBS, TDS

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17639-4 Rev. 9/09 04.6-1457-503

02 Rev. 9/09
579
ELECTRICAL PARTS
Multi-Task Control Handle

(a) Part of Arm Pad Support

Figure 21689-01

04.6-1457-504 Crown 2009 PF17639-5 Rev. 9/09

02 Rev. 9/09
580

INDEX PART NUMBER
70 . . . . . 125549 . . . . . . . . . . .
71 . . . . . 125277 . . . . . . . . . . .
72 . . . . . 060014-078. . . . . . . .
73 . . . . . 060014-077. . . . . . . .
74 . . . . . 060017-033. . . . . . . .
061004-006. . . . . . . .
75 . . . . . 060030-119 . . . . . . . .
76 . . . . . 060021-046. . . . . . . .
77 . . . . . 060013-048. . . . . . . .
Crown 2009 PF17639-6 Rev. 9/09
ELECTRICAL PARTS
Multi-Task Control Handle
PART NAME NUMBER REQUIRED
Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
04.6-1457-505
02 Rev. 9/09
581
ELECTRICAL PARTS
Multi-Task Control Handle

Insert Symbols

Figure 21690-01

04.6-1457-506 Crown 2009 PF17639-7 Rev. 9/09

02 Rev. 9/09
582
 ELECTRICAL PARTS
Multi-Task Control Handle

INDEX PART NUMBER PART NAME NUMBER REQUIRED

85 . . . . . 137671-006* . . . . . . . MFC Insert - Side Shift Left. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

86 . . . . . 137671-017* . . . . . . . MFC Insert - Reach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17639-8 Rev. 9/09 04.6-1457-507

02 Rev. 9/09
583
ELECTRICAL PARTS
Height Sensor

Height Sensor

Static Sensitive Device

Figure 20947

04.8-1457-100 Crown 2008 PF17574-1

584
 ELECTRICAL PARTS
Height Sensor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 127782-021* . . . . . . . Height Encoder Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

127782-022* . . . . . . . Height Encoder Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127782-023* . . . . . . . Height Encoder Assembly (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127782-024* . . . . . . . Height Encoder Assembly, 24 V F/C (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127782-025* . . . . . . . Height Encoder Assembly, 24 V F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127782-026* . . . . . . . Height Encoder Assebmly, 24 V F/C (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127782-027* . . . . . . . Height Encoder Assembly, 36 V F/C (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127782-028* . . . . . . . Height Encoder Assembly, 36 V F/C (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127782-029* . . . . . . . Height Encoder Assembly, 36 V F/C (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127782-030* . . . . . . . Height Encoder Assembly (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127782-031* . . . . . . . Height Encoder Assembly, 36 V F/C (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 127704. . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 128688. . . . . . . . . . . . Friction Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 127707. . . . . . . . . . . . Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 127684. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 143954-001* . . . . . . . Encoder Assembly (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
143954-002* . . . . . . . Encoder Assembly (2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
143954-003* . . . . . . . Encoder Assembly (3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
143954-004* . . . . . . . Encoder Assembly (4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 128898. . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 060014-094 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 128888. . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 128912. . . . . . . . . . . . Sensor Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 061085-001 . . . . . . . . Clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 060038-003 . . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 129132-001 . . . . . . . . Heater Assembly, 24 V F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
129132-002 . . . . . . . . Heater Assembly, 36 V F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 125256. . . . . . . . . . . . Heater Retainer F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) 5025, 5335 & 6100 mm (198, 210 & 240 in) Lift Height
(2) 6860, 7620 & 8155 mm (270, 300 & 321 in) Lift Height
(3) 8660, 9300, 10130, 10695 mm (341, 366, 400 & 421 in) Lift Height
(4) 11225 mm (442 in) Lift Height

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17574-2 04.8-1457-101

585
ELECTRICAL PARTS
Control Cable - TT Mast

Control Cable - TT Mast

(a) Extended Working Length

(b) Trucks with Drive Thru Mast Only
(c) Refer to Yoke

Figure 20948

04.8-1457-200 Crown 2008 PF17575-1

586
 ELECTRICAL PARTS
Control Cable - TT Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . (1) . . . . . . . . . . . . . . . Control Cable, 8 Conductor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . 105449 . . . . . . . . . . .
061003-004. . . . . . . .
3 . . . . . 122914 . . . . . . . . . . .
4 . . . . . 085429 . . . . . . . . . . .
5 . . . . . 061002-011 . . . . . . . .
6 . . . . . 060015-008. . . . . . . .
7 . . . . . 060030-012. . . . . . . .
8 . . . . . 060042-006. . . . . . . .
9 . . . . . 073805-006. . . . . . . .
10 . . . . . . (2)* . . . . . . . . . . . . . . .
11 . . . . . 084531* . . . . . . . . . .
061003-004* . . . . . . .
12 . . . . . 085429* . . . . . . . . . .
. . . . . 122914* . . . . . . . . . .
13 . . . . . 061002-026* . . . . . . .
14 . . . . . 060015-008* . . . . . . .
15 . . . . . 060042-006* . . . . . . .
16 . . . . . 073805-001* . . . . . . .
17 . . . . . 073805-001* . . . . . . .
18 . . . . . 085429* . . . . . . . . . .
Cable Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Extension Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Extension Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Harness Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Strain Relief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Control Cable, 5 Conductor (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cable Grip (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cable Tie (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Extension Spring (3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Extension Spring, Drive Thru Mast (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Harness Clamp (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Strain Relief Bushing (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Strain Relief Bushing, Drive Thru Mast Only (3) . . . . . . . . . . . . . . . . . . . . . . 1
Extension Spring (3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Refer to Chart 1

(2) Refer to Chart 2
(3) Trucks with CDM only

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2008 PF17575-2 04.8-1457-201

587
TABLE OF CONTENTS
Control Cable - TT Mast

Chart 1
INDEX 1 - Control Cable, 8 Conductor

Collapsed Height Lift Height* Index 1

mm in mm in Part Number

2260 89 5025 198 143967-001

2415 95 5335 210 143967-002
2720 107 6100 240 143967-003
3025 119 6860 270 143967-004
3325 131 7620 300 143967-005
3555 140 8155 321 143967-006
3785 149 8660 341 143967-007
4065 160 9300 366 143967-008
4370 172 10160 400 143967-009
4520 178 10695 421 143967-010
4825 190 11225 442 143967-011
Index 1 (Control Cable, 8 Conductor) cable can also be pur-
chased by the foot, Crown part number 119203-001 (multiply lift
height inches by 15.6 for minimum feet needed), in 75 m (250 ft)
rolls, Crown part number 119203-002, or 150 m (500 ft) rolls,
Crown part number 119203-003.

04.8-1457-202 Crown 2008 PF17575-3

588
 ELECTRICAL PARTS
Control Cable - TT Mast

Chart 2
INDEX 10 - Control Cable, 5 Conductor

Collapsed Height Lift Height* Index 10

mm in mm in Part Number

2260 89 5025 198 143968-001

2415 95 5335 210 143968-002
2720 107 6100 240 143968-003
3025 119 6860 270 143968-004
3325 131 7620 300 143968-005
3555 140 8155 321 143968-006
3785 149 8660 341 143968-007
4065 160 9300 366 143968-008
4370 172 10160 400 143968-009
4520 178 10695 421 143968-010
4825 190 11225 442 143968-011
Index 10 (Control Cable, 5 Conductor) cable can also be pur-
chased by the foot, Crown part number 119203-004 (multiply lift
height inches by 17.1 for minimum feet needed), in 75 m
(250 ft) rolls, Crown part number 119203-005, or 150 m (500 ft)
rolls, Crown part number 119203-006.

Crown 2008 PF17575-4 04.8-1457-203

589
ELECTRICAL PARTS
Connectors

Connectors

(a) Insert
(b) Front
(c) Rear
(d) Extraction Tool
(e) Crimping Tool

Figure 15471-01

04.8-1457-300 Crown 2008 PF17466-1

590
 ELECTRICAL PARTS
Connectors

Connector Part Number Chart

# of
Index Connector Designation Terminal Insert Seal Plug
Terminals
1 062701-006 (1) PC201 12 062704-004 062703-012 -

1 062755-010 (1) PC202 12 062797-004 062798-012 062754-002

1 062755-009 (1) PC203 12 062797-004 062798-012 -

1 062755-008 (1) PC204 12 062797-004 062798-012 062754-002

1 062755-006 (1) PC205 12 062797-004 062798-012 -

1 062755-006 (1) PC220 12 062797-004 062798-012 062754-002

1 062755-007 (1) PC221 8 062797-004 062798-010 -

1 062701-003 (1) PC225 4 062704-004 062703-006 062754-001

1 062701-002 (1) PC403 3 062704-004 062703-004 -

1 062701-003 (1) PC406 4 062704-004 062703-006 -

1 062701-004 (1) PC407 6 062704-004 062703-008 -

1 062755-003 (1) PC408 4 062704-004 062798-006 -

1 062701-006 (1) PC410 12 062704-004 062703-012 -

1 062701-001 (1) PC417 2 062704-004 062703-002 -

1 062701-005 (1) PC418 8 062704-004 105607-418 -

1(2) 062755-003 (1) PC426 4 062797-004 062798-006 -

1 062701-004 (1) PC440 6 062704-004 062703-008 062754-001

1 062701-004 (1) PC607 6 062704-004 062703-008 062754-001

1 062701-003 (1) PC609 4 062704-004 062703-006 -

1 062701-003 (1) PC612 4 062704-004 062703-006 062754-001

1 062755-003 (1) PC613 4 062797-004 062798-006 -

1 062755-001 (1) PC614 2 062797-004 062798-002 -

1 062755-003 (1) PC630 4 062797-004 062798-006 -

1 062755-001 (1) PC631 2 062797-004 062798-006 -

1 062755-004 (1) PC645 4 062797-004 062798-008 062754-002

(1) Service requires 062737-002 Crimping Tool and 062706 Extraction Tool
(2) DC Main Harness Only

Crown 2008 PF17466-2 04.8-1457-301

591
ELECTRICAL PARTS
Connectors

Connector Part Number Chart

# of
Index Connector Designation Terminal Insert Seal Plug
Terminals
1 062701-003 (1) PC650 4 062704-004 062703-006 -

1 062755-002 (1) PC654 3 062797-004 062798-004 -

1 062701-004 (1) PC671 6 062797-004 062703-008 062754-002

1 062701-001 (1) PC824 2 062797-004 062703-002 -

1 062755-002 (1) PC845 3 062797-004 062798-004 -

1 062755-004 (1) PC652 6 062797-004 062798-008 -

1 062755-004 (1) PC653 6 062797-004 062798-008 062822-001

1 062755-002 (1) PC654 3 062797-004 062798-004 -

1 062755-004 (1) PC806 6 062704-004 062798-008 -

1 062701-003 (1) PC816 4 062704-004 062703-006 -

1 062701-001 (1) PC819 2 - - -

1 062701-003 (1) PC661 4 062704-004 062703-006 -

1 062701-002 (1) PC662 3 602704-004 062703-004 -

2 062702-004 (1) JC407 6 062704-003 062703-007 -

2 062702-004 (1) JC440 6 062704-004 062703-007 062754-001

2 062702-004 (1) JC607 6 062704-003 062703-007 602754-001

2 062702-003 (1) JC650 4 062797-003 062703-005 -

2 062702-002 (1) JC662 3 062704-003 062703-003 -

2 062702-003 (1) JC816 4 062704-003 062703-005 -

2 062702-001 (1) JC824 2 062704-003 062703-001 -

(1) Service requires 062737-002 Crimping Tool and 062706 Extraction Tool

04.8-1457-302 Crown 2008 PF17466-3

592
 ELECTRICAL PARTS
Connectors

Connector Part Number Chart

# of
Index Connector Designation Terminal Insert Seal Plug
Terminals
3 062379-005 PC807 12 - - -
3 062379-012 PC808 5 - - -
4 062720-001 PC401 23 062721-001 - 062822-001
4 062720-001 PC402 23 062721-001 - 062822-001
4 062720-004 PC405 14 062721-002 - 062822-001
4 062720-006 PC411 35 062721-001 - 062822-001
4 062720-002 PC412 35 062721-002 - 062822-001

4(1) 062720-002 PC425 35 062721-001 - 062822-001

4 062720-001 PC651 23 062721-001 - 062822-001
062037-020 PC490 8 - - -
062535-008 JC606 2 062536-002 - -
(1) DC Main Harness Only

Crown 2008 PF17466-4 04.8-1457-303

593
ELECTRICAL PARTS
ACCESS 1 - Enhanced/CDM Display

ACCESS 1 - Enhanced/CDM Display

(a) Enhanced
(b) Enhanced with Capacity Data Monitor (CDM)
(c) Tab of Index 7

Figure 21754

04.8-1457-500 Crown 2009 PF17641-1

594
 ELECTRICAL PARTS
ACCESS 1 - Enhanced/CDM Display

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 143086 . . . . . . . . . . . Display Module - Enhanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

143726 . . . . . . . . . . .
2 . . . . . 143105 . . . . . . . . . . .
147146 . . . . . . . . . . .
3 . . . . . 062595-001. . . . . . . .
4 . . . . . 062595-002. . . . . . . .
5 . . . . . 062595-003. . . . . . . .
6 . . . . . 143090 . . . . . . . . . . .
7 . . . . . 060059-036. . . . . . . .
8 . . . . . 050009-004. . . . . . . .
9 . . . . . 060015-103. . . . . . . .
10 . . . . . 061092-001. . . . . . . .
11 . . . . . 060031-026. . . . . . . .
12 . . . . . 060021-086. . . . . . . .
13 . . . . . 123151 . . . . . . . . . . .
Display Module - Enhanced with CDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Switch Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Switch Overlay, Trucks with Thermo Assist and ZSS . . . . . . . . . . . . . . . . . . 1
Panel Mount Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Panel Mount Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Panel Mount Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Display Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pyramidal Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cushion Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2009 PF17641-2 04.8-1457-501

595
ELECTRICAL PARTS
ACCESS 1 - Enhanced/CDM Display

(a) Bracket rotated 180°

(b) Part of power unit

Figure 21755

04.8-1457-502 Crown 2009 PF17641-3

596
 ELECTRICAL PARTS
ACCESS 1 - Enhanced/CDM Display

INDEX PART NUMBER PART NAME NUMBER REQUIRED

25 . . . . . 060011-012* . . . . . . . Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

060011-012* . . . . . . . Screw (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
060011-012* . . . . . . . Screw (3) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . 060005-036* . . . . . . . Lockwasher (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
060005-036* . . . . . . . Lockwasher (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
060005-036* . . . . . . . Lockwasher (3) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . 110761-021* . . . . . . . Resistor Assembly (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062033-055 . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
110761-022* . . . . . . . Resistor Assembly (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062033-028 . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . 110761-019* . . . . . . . Resistor Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062033-034 . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . 110761-020* . . . . . . . Resistor Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062033-032 . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
110761-018* . . . . . . . Resistor Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062033-032 . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . 146377 . . . . . . . . . . . Resistor Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . 060015-118 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 . . . . . 060080-006. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . 060021-023* . . . . . . . Nut (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
060021-023* . . . . . . . Nut (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
060021-023* . . . . . . . Nut (3) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
34 . . . . . 146375 . . . . . . . . . . . Display Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 060017-014. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . 060030-216. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
37 . . . . . 060005-009. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
38 . . . . . 060021-011 . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 060017-010. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

(1) 24 V Trucks equipped with Fan on Overhead Guard

(2) 36 V Trucks equipped with Fan on Overhead Guard
(3) 24 V Trucks equipped with Dome Light on Overhead Guard
(4) 36 V Trucks equipped with Dome Light on Overhead Guard

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17641-4 04.8-1457-503

597
ELECTRICAL PARTS
Strobe Light

Strobe Light

Figure 1228-04

04.9-10.0-550 Crown 1992 PF9364-1 Rev. 6/06

10 Rev. 6/06
598
 ELECTRICAL PARTS
Strobe Light

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 112951-001 . . . . . . . . Strobe Light Amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

112951-002 . . . . . . . . Strobe Light Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
112951-003 . . . . . . . . Strobe Light Blue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . * . . . . . . . . . . . . . . . . . Power Supply (*Strobe Light Replacement is More Economical) . . . . . . 1
2 . . . . . . . . 113619 . . . . . . . . . . . . Locknut 12.5 mm (0.5 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 113615 . . . . . . . . . . . . Strobe Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 113614 . . . . . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 113611 . . . . . . . . . . . . Lens Amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113612 . . . . . . . . . . . . Lens Blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113613 . . . . . . . . . . . . Lens Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . 113620 . . . . . . . . . . . Lens Blackout (FC/FP, SP3000, SP3200 & SP3400) . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 1992 PF9364-2 Rev. 6/06 04.9-10.0-551

10 Rev. 6/06
599
ELECTRICAL PARTS
Freezer Corrosion

Freezer Corrosion

(a) Part of Power Unit

(b) Part of Mast Guard

Figure 21943

04.9-1457-001 Crown 2009 PF17719-1

600
 ELECTRICAL PARTS
Freezer Corrosion

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 123903-001* . . . . . . . F/C Panel, 36 V Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

123903-002* . . . . . . . F/C Panel, 24 V Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 094362-002 . . . . . . . . Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 062337-006* . . . . . . . Relay, 36 V Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062337-003* . . . . . . . Relay, 24 V Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 062496-003 . . . . . . . . Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 060012-076. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . 104401-001. . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . 060091-001. . . . . . . . Insert Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . 142892-002. . . . . . . . Thermostat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 060021-023. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 060005-036. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 060011-005 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17719-2 04.9-1457-002

601
ELECTRICAL PARTS
Overhead Guard Accessories

Overhead Guard Accessories

(a) Part of Overhead Guard

(b) See Electrical Strobe Light

Figure 21941-01

04.9-1457-050 Crown 2009 PF17718-1 Rev. 7/09

01 Rev. 7/09
602

INDEX PART NUMBER
1 . . . . . 060015-037. . . . . . . .
061004-026. . . . . . . .
2 . . . . . 123787 . . . . . . . . . . .
3 . . . . . 128458 . . . . . . . . . . .
4 . . . . . 060042-015. . . . . . . .
5 . . . . . 107853 . . . . . . . . . . .
108026-080. . . . . . . .
6 . . . . . 143900 . . . . . . . . . . .
7 . . . . . 060013-008. . . . . . . .
8 . . . . . 060030-045. . . . . . . .
9 . . . . . 108682 . . . . . . . . . . .
10 . . . . . 060013-044. . . . . . . .
061004-026. . . . . . . .
11 . . . . . 123795 . . . . . . . . . . .
12 . . . . . 123958 . . . . . . . . . . .
13 . . . . . 123786 . . . . . . . . . . .
14 . . . . . 060015-031. . . . . . . .
15 . . . . . 123794 . . . . . . . . . . .
16 . . . . . 123793 . . . . . . . . . . .
17 . . . . . 060012-076. . . . . . . .
18 . . . . . 012510 . . . . . . . . . . .
19 . . . . . 123884 . . . . . . . . . . .
20 . . . . . 060014-043. . . . . . . .
21 . . . . . 123880 . . . . . . . . . . .
22 . . . . . 060015-037. . . . . . . .
23 . . . . . 112533 . . . . . . . . . . .
24 . . . . . 060013-003. . . . . . . .
25 . . . . . 060005-004. . . . . . . .
(1) Only on Trucks with Drive Thru OHG and No Strobe Light
Crown 2009 PF17718-2 Rev. 7/09
ELECTRICAL PARTS
Overhead Guard Accessories
PART NAME NUMBER REQUIRED
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Self-Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cover (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cable Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Always Specify Model, Data & Serial Number
04.9-1457-051
01 Rev. 7/09
603
ELECTRICAL PARTS
Overhead Guard Accessories

(a) LGT3 Right Worklight

(b) LGT2 Left Worklight
(c) Part of Left Hand Mast Guard
(d) Mast Mounted Worklights
(e) Overhead Guard Mounted Worklights

Figure 21942-01

04.9-1457-052 Crown 2009 PF17718-3 Rev. 7/09

01 Rev. 7/09
604
 ELECTRICAL PARTS
Overhead Guard Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

35 . . . . . 123683 . . . . . . . . . . . Dome Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

123782. . . . . . . . . . . . Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . . . . 123783. . . . . . . . . . . . Black Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . . . 123781. . . . . . . . . . . . Clear Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . . . . 116364 . . . . . . . . . . . . Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . 060078-024. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 . . . . . 061021-002. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 . . . . . 060030-161. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
42 . . . . . 060045-026. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . 123980 . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
44 . . . . . 123962 . . . . . . . . . . . Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . 060017-045. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
46 . . . . . 104296-004. . . . . . . . Spotlight 36 V (Mast Mounted) (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
102195 . . . . . . . . . . . Bulb 36 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
104296-005. . . . . . . . Spotlight 24 V (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
087195-001 . . . . . . . Bulb 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . 104296-002. . . . . . . . Spotlight 36 V (OHG Mounted) (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
102195 . . . . . . . . . . . Bulb 36 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
104296-003. . . . . . . . Spotlight 24 V (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
087195-001 . . . . . . . Bulb 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Includes Mounting Hardware

Always Specify Model, Data & Serial Number

Crown 2009 PF17718-4 Rev. 7/09 04.9-1457-053

01 Rev. 7/09
605
Notes:

606
BRAKE PARTS

607
BRAKE PARTS
Brake

Brake

(a) Traction Motor

Figure 21233

05.3-1452-100 Crown 2001 PF13120-1 Rev. 1/09

04 Rev. 1/09
608
 BRAKE PARTS
Brake

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 127633 . . . . . . . . . . . Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 125807. . . . . . . . . . . . Magnet Coil & Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062037-012 . . . . . . . . Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062036-003 . . . . . . . . Contact Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
105606-609 . . . . . . . . Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 119042 . . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 . . . . . . . . 119044 . . . . . . . . . . . . Inner Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 119043 . . . . . . . . . . . . Outer Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 119046 . . . . . . . . . . . . Brake Pad Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8 . . . . . . . . 125808. . . . . . . . . . . . Brake Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . 118167 . . . . . . . . . . . Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 060016-058. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
061004-026. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
11 . . . . . 119677 . . . . . . . . . . . Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 118166-001 . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . 118166-002 . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060030-082. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
060030-067. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
15 . . . . . 060009-153. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

127373 . . . . . . . . . . . Brake Service Release Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

129694 . . . . . . . . . . . Brake Release Tool Adapter Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2001 PF13120-2 Rev. 1/09 05.3-1452-101

04 Rev. 1/09
609
BRAKE PARTS
Caster & Brake Assembly

Caster & Brake Assembly

(a) Part of Undercarriage

(b) Torque 6.0 - 6.4 Nm (4.4 - 4.7 ft lb)
(c) Torque 60 - 75 Nm (45 - 55 ft lb)

Figure 21764

05.3-1457-500 Crown 2009 PF17687-1

610
 BRAKE PARTS
Caster & Brake Assembly

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 128831-001. . . . . . . . Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

128832-002* . . . . . . . Caster Assembly - F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 128683. . . . . . . . . . . . Mounting Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 076048-001 . . . . . . . . Lubrication Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 088369. . . . . . . . . . . . Pin Weldment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 060015-115 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 060030-124 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 088370. . . . . . . . . . . . Inner Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . 060017-016 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
061004-012 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 134230. . . . . . . . . . . . Axle Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
134232* . . . . . . . . . . . Axle Weldment - F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 060031-011 . . . . . . . . Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 132356. . . . . . . . . . . . Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 132636. . . . . . . . . . . . Drum & Bearing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
132597 . . . . . . . . . . . Drum Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . . . 065081-031 . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . . . 065081-010 . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . . 132378. . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . . 060009-105 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . . 128617. . . . . . . . . . . . Caster Wiring Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 060015-115 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 132380. . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
19 . . . . . . . . 060030-350 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
20 . . . . . . . . 132610. . . . . . . . . . . . Spacer (with C-Bore) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
21 . . . . . . . . 060009-177 . . . . . . . . Retaining Ring (Grooveless) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
22 . . . . . . . . 132382. . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
23 . . . . . . . . 060030-349 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
24 . . . . . . . . 132379. . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
25 . . . . . . . . 060015-129 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
26 . . . . . . . . 132359-302 . . . . . . . . Caster Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . . . . 078885-002 . . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17687-2 05.3-1457-501

611
BRAKE PARTS
Caster & Brake Assembly

(a) Part of Undercarriage

(b) Torque 3 - 4 Nm (2 - 3 ft lb)
(c) Torque 95 - 100 Nm (70 - 80 ft lb)

Figure 21765

05.3-1457-502 Crown 2009 PF17687-3

612
 BRAKE PARTS
Caster & Brake Assembly

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . . . . 060015-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-026 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
41 . . . . . . . . 060005-007 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
42 . . . . . . . . 060014-031 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
43 . . . . . . . . 062749-001 . . . . . . . . Attachment Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . . . . 060042-016 . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
45 . . . . . . . . 094606. . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . . . . 128864. . . . . . . . . . . . Rotary Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062694-002 . . . . . . . Six-Position Rotary Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . . . . . . 127677 . . . . . . . . . . . Anti-Rotation Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . . . . . . 060012-056 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . . . . . . 060005-048 . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . . . . . . 064214-003 . . . . . . . Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . . . . . . 060014-081 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
061004-026 . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . . . . . . 125799 . . . . . . . . . . . Slip Ring Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . . . . . . 125800 . . . . . . . . . . . Slip Ring Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54 . . . . . . . . 060015-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
55 . . . . . . . . 087513. . . . . . . . . . . . Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56 . . . . . . . . 087512. . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . . . . 087796. . . . . . . . . . . . Felt Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
58 . . . . . . . . 060043-001 . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . . . . 060044-004 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
60 . . . . . . . . 060051-001 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
61 . . . . . . . . 065069. . . . . . . . . . . . Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
62 . . . . . . . . 132656. . . . . . . . . . . . Wear Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
63 . . . . . . . . 060015-033 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
64 . . . . . . . . 065086. . . . . . . . . . . . Thrust Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
65 . . . . . . . . 094591. . . . . . . . . . . . Felt Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

134428. . . . . . . . . . . . RR Brake Repair Kit (Includes Index 10, 11, 18-27) . . . . . . . . . . . . . . . . 2

132417. . . . . . . . . . . . Retainer Ring Assembly Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17687-4 05.3-1457-503

613
Notes:

614
STEERING PARTS

615
STEERING PARTS
Hydraulic Steering System
Hydraulic Steering System

(a) Drive Unit

(b) Torque 31 - 41 Nm (25 - 30 ft lb)

Figure 21645

06.0-1457-500 Crown 2009 PF17675-1 Rev. 9/09

02 Rev. 9/09
616

INDEX PART NUMBER
1 . . . . . 060020-052. . . . . . . .
061004-026. . . . . . . .
2 . . . . . 125845-001. . . . . . . .
3 . . . . . 080573 . . . . . . . . . . .
4 . . . . . 060016-076. . . . . . . .
061004-026. . . . . . . .
5 . . . . . 125362 . . . . . . . . . . .
6 . . . . . 125475-084. . . . . . . .
125475-088. . . . . . . .
125475-092. . . . . . . .
125475-096. . . . . . . .
125475-100. . . . . . . .
125475-104. . . . . . . .
125475-108. . . . . . . .
125475-112 . . . . . . . .
125475-116 . . . . . . . .
125475-120. . . . . . . .
125475-124. . . . . . . .
125475-128. . . . . . . .
125475-132. . . . . . . .
125475-136. . . . . . . .
7 . . . . . 060017-024. . . . . . . .
8 . . . . . 065127 . . . . . . . . . . .
9 . . . . . 065128 . . . . . . . . . . .
10 . . . . . 065129-002. . . . . . . .
11 . . . . . 127412 . . . . . . . . . . .
12 . . . . . 061011-020 . . . . . . . .
13 . . . . . 060017-066. . . . . . . .
060017-007. . . . . . . .
061004-026. . . . . . . .
14 . . . . . 060005-009. . . . . . . .
15 . . . . . 125304 . . . . . . . . . . .
16 . . . . . 065129-001. . . . . . . .
17 . . . . . 065126 . . . . . . . . . . .
18 . . . . . 065125 . . . . . . . . . . .
19 . . . . . 064214-002. . . . . . . .
Crown 2009 PF17675-2 Rev. 9/09
STEERING PARTS
Hydraulic Steering System
PART NAME NUMBER REQUIRED
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pull Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shim 2.1 mm (0.084 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.2 mm (0.088 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.3 mm (0.092 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.4 mm (0.096 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.5 mm (0.100 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.6 mm (0.104 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.7 mm (0.108 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.8 mm (0.112 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.9 mm (0.116 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.0 mm (0.120 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.1 mm (0.124 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.3 mm (0.128 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.4 mm (0.132 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.5 mm (0.136 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Metallic Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Metallic Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
06.0-1457-501
02 Rev. 9/09
617
STEERING PARTS
Hydraulic Steering System

(a) Steer Motor

(b) Torque 31 ± 1.4 Nm (23 ± 1.0 ft lb)

Figure 21646-01

06.0-1457-502 Crown 2009 PF17675-3 Rev. 9/09

02 Rev. 9/09
618
 STEERING PARTS
Hydraulic Steering System

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 060009-036. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

31 . . . . . 092157 . . . . . . . . . . . Gear Idler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
084586. . . . . . . . . . . . Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . . . . 060009-095 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . . . . 065010-005 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 060009-035. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 065081-033. . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . 060009-018. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . 121710 . . . . . . . . . . . Pinion Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . 060016-076. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 121711 . . . . . . . . . . . Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . 128134 . . . . . . . . . . . Threaded Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 121837 . . . . . . . . . . . Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 060030-288. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . 060042-020. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2009 PF17675-4 Rev. 9/09 06.0-1457-503

02 Rev. 9/09
619
STEERING PARTS
Hydraulic Steering System

(a) Steer Control Unit

(b) Torque 33.9 ± 6.8 Nm (25 ± 5 ft lb)

Figure 21647-02

06.0-1457-504 Crown 2009 PF17675-5 Rev. 9/09

02 Rev. 9/09
620
 STEERING PARTS
Hydraulic Steering System

INDEX PART NUMBER PART NAME NUMBER REQUIRED

60 . . . . . 123678 . . . . . . . . . . . Steer Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

61 . . . . . 0600000-002. . . . . . .
62 . . . . . 123674 . . . . . . . . . . .
63 . . . . . 060016-019. . . . . . . .
64 . . . . . 060005-008. . . . . . . .
65 . . . . . 060016-091. . . . . . . .
66 . . . . . 125081 . . . . . . . . . . .
67 . . . . . 060009-152. . . . . . . .
68 . . . . . 065081-031. . . . . . . .
69 . . . . . 060030-070. . . . . . . .
70 . . . . . 125083 . . . . . . . . . . .
71 . . . . . 060009-160. . . . . . . .
72 . . . . . 065081-016. . . . . . . .
73 . . . . . 144653 . . . . . . . . . . .
74 . . . . . 125129 . . . . . . . . . . .
75 . . . . . 060015-002. . . . . . . .
76 . . . . . 144652-001. . . . . . . .
144652-002. . . . . . . .
77 . . . . . 125146 . . . . . . . . . . .
78 . . . . . 060017-045. . . . . . . .
79 . . . . . 060005-009. . . . . . . .
80 . . . . . 125257 . . . . . . . . . . .
81 . . . . . 060009-133. . . . . . . .
82 . . . . . 147516 . . . . . . . . . . .
83 . . . . . 060016-035. . . . . . . .
061004-006. . . . . . . .
84 . . . . . 060030-017. . . . . . . .
85 . . . . . 060017-121. . . . . . . .
061004-006. . . . . . . .
86 . . . . . 065179-005. . . . . . . .
87 . . . . . 060009-039. . . . . . . .
88 . . . . . 060016-022. . . . . . . .
061004-006. . . . . . . .
89 . . . . . 060014-087. . . . . . . .
90 . . . . . 147204 . . . . . . . . . . .
91 . . . . . 147175 . . . . . . . . . . .
92 . . . . . 147203-001. . . . . . . .
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tiller Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Universal Double Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Steering Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Steer Column Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rigid Mount Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tilt Mount Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Steering Support (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Sensor Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Retaining Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Multiwave Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Rigid Mount Steer Column

Always Specify Model, Data & Serial Number

Crown 2009 PF17675-6 Rev. 9/09 06.0-1457-505

02 Rev. 9/09
621
STEERING PARTS
Hydraulic Steering System

Figure 21775

06.0-1457-506 Crown 2009 PF17675-7 Rev. 9/09

02 Rev. 9/09
622
 STEERING PARTS
Hydraulic Steering System

INDEX PART NUMBER PART NAME NUMBER REQUIRED

95 . . . . . 060045-027. . . . . . . . Shoulder Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

061004-006. . . . . . . .
96 . . . . . 125084 . . . . . . . . . . .
97 . . . . . 065042-005. . . . . . . .
98 . . . . . 060016-022. . . . . . . .
061004-006. . . . . . . .
99 . . . . . 125089-001. . . . . . . .
100 . . . . 060013-022. . . . . . . .
101 . . . . 060005-004. . . . . . . .
102 . . . . 125092 . . . . . . . . . . .
103 . . . . 125265 . . . . . . . . . . .
104 . . . . 060000-065. . . . . . . .
105 . . . . 125090-002. . . . . . . .
106 . . . . 125257 . . . . . . . . . . .
107 . . . . 060009-133. . . . . . . .
Thread Locking Adhesive (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tilt Mount Steering Support (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Push Button Actuator (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Lever (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operator (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Gas Spring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Retaining Ring (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) Tilt Mount Steer Column

Always Specify Model, Data & Serial Number

Crown 2009 PF17675-8 Rev. 9/09 06.0-1457-507

02 Rev. 9/09
623
STEERING PARTS
Electronic Power Steering System

Electronic Power Steering System

(a) Drive Unit

(b) Torque 31 - 41 Nm (25 - 30 ft lb)

Figure 21872

06.0-1457-600 Crown 2009 PF17676-1 Rev. 9/09

01 Rev. 9/09
624

INDEX PART NUMBER
1 . . . . . 060020-052. . . . . . . .
061004-026. . . . . . . .
2 . . . . . 125845-001. . . . . . . .
3 . . . . . 080573 . . . . . . . . . . .
4 . . . . . 060016-076. . . . . . . .
061004-026. . . . . . . .
5 . . . . . 125362 . . . . . . . . . . .
6 . . . . . 125475-084. . . . . . . .
125475-088. . . . . . . .
125475-092. . . . . . . .
125475-096. . . . . . . .
125475-100. . . . . . . .
125475-104. . . . . . . .
125475-108. . . . . . . .
125475-112 . . . . . . . .
125475-116 . . . . . . . .
125475-120. . . . . . . .
125475-124. . . . . . . .
125475-128. . . . . . . .
125475-132. . . . . . . .
125475-136. . . . . . . .
7 . . . . . 060017-024. . . . . . . .
8 . . . . . 065127 . . . . . . . . . . .
9 . . . . . 065128 . . . . . . . . . . .
10 . . . . . 065129-002. . . . . . . .
11 . . . . . 127412 . . . . . . . . . . .
12 . . . . . 061011-020 . . . . . . . .
13 . . . . . 060017-066. . . . . . . .
060017-007. . . . . . . .
061004-026. . . . . . . .
14 . . . . . 060005-009. . . . . . . .
15 . . . . . 125304 . . . . . . . . . . .
16 . . . . . 065129-001. . . . . . . .
17 . . . . . 065126 . . . . . . . . . . .
18 . . . . . 065125 . . . . . . . . . . .
19 . . . . . 064214-002. . . . . . . .
Crown 2009 PF17676-2 Rev. 9/09
STEERING PARTS
Electronic Power Steering System
PART NAME NUMBER REQUIRED
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pull Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shim 2.1 mm (0.084 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.2 mm (0.088 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.3 mm (0.092 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.4 mm (0.096 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.5 mm (0.100 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.6 mm (0.104 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.7 mm (0.108 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.8 mm (0.112 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 2.9 mm (0.116 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.0 mm (0.120 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.1 mm (0.124 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.3 mm (0.128 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.4 mm (0.132 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3.5 mm (0.136 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Metallic Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Metallic Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
06.0-1457-601
01 Rev. 9/09
625
STEERING PARTS
Electronic Power Steering System

(a) Steer Motor

(b) Torque 31 ± 1.4 Nm (23 ± 1.0 ft lb)

Figure 21873

06.0-1457-602 Crown 2009 PF17676-3 Rev. 9/09

01 Rev. 9/09
626
 STEERING PARTS
Electronic Power Steering System

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 060009-036. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

31 . . . . . 092157 . . . . . . . . . . . Gear Idler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
084586. . . . . . . . . . . . Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . . . . 060009-095 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
33 . . . . . . . . 065010-005 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 060009-035. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . 065081-033. . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . 060009-018. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . 121710 . . . . . . . . . . . Pinion Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . 060016-076. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . 121711 . . . . . . . . . . . Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . 128134 . . . . . . . . . . . Threaded Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 121837 . . . . . . . . . . . Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 060030-288. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . 060042-020. . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2009 PF17676-4 Rev. 9/09 06.0-1457-603

01 Rev. 9/09
627
STEERING PARTS
Electronic Power Steering System

(a) Torque 4 Nm (35 in lb)

(b) Torque 3 Nm (26.5 in lb)
(c) Torque 33.9 ± 6.8 Nm (25 ± 5 ft lb)

Figure 21657-01

06.0-1457-604 Crown 2009 PF17676-5 Rev. 9/09

01 Rev. 9/09
628
 STEERING PARTS
Electronic Power Steering System

INDEX PART NUMBER PART NAME NUMBER REQUIRED

60 . . . . . 123678 . . . . . . . . . . . Steer Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

61 . . . . . 060000-002. . . . . . . .
62 . . . . . 123674 . . . . . . . . . . .
63 . . . . . 060016-019. . . . . . . .
64 . . . . . 060005-008. . . . . . . .
65 . . . . . 060016-091. . . . . . . .
66 . . . . . 144017 . . . . . . . . . . .
67 . . . . . 060009-039. . . . . . . .
68 . . . . . 065081-023. . . . . . . .
69 . . . . . 060009-036. . . . . . . .
70 . . . . . 145211 . . . . . . . . . . .
71 . . . . . 060065-015. . . . . . . .
061004-006. . . . . . . .
72 . . . . . 060065-029. . . . . . . .
73 . . . . . 145038 . . . . . . . . . . .
74 . . . . . 062948 . . . . . . . . . . .
75 . . . . . 060061-005. . . . . . . .
76 . . . . . 144289 . . . . . . . . . . .
77 . . . . . 144533 . . . . . . . . . . .
78 . . . . . 125129 . . . . . . . . . . .
79 . . . . . 060015-002. . . . . . . .
80 . . . . . 144652-003. . . . . . . .
144652-004. . . . . . . .
81 . . . . . 125146 . . . . . . . . . . .
82 . . . . . 060017-045. . . . . . . .
83 . . . . . 060005-009. . . . . . . .
84 . . . . . 060016-022. . . . . . . .
061004-006. . . . . . . .
85 . . . . . 125257 . . . . . . . . . . .
86 . . . . . 060009-133. . . . . . . .
87 . . . . . 125265 . . . . . . . . . . .
88 . . . . . 125084 . . . . . . . . . . .
89 . . . . . 060045-027. . . . . . . .
061004-006. . . . . . . .
90 . . . . . 065042-005. . . . . . . .
91 . . . . . 125089-001. . . . . . . .
92 . . . . . 060013-022. . . . . . . .
93 . . . . . 060005-004. . . . . . . .
94 . . . . . 125092 . . . . . . . . . . .
95 . . . . . 060000-065. . . . . . . .
96 . . . . . 125090-002. . . . . . . .
062749-001. . . . . . . .
060014-087. . . . . . . .
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tiller Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electronic Power Steering Sensor Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Steering Feedback Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wear Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Steer Column Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rigid Mount Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tilt Mount Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Steering Support (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Retaining Ring(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tilt Mount Steering Support (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shoulder Screw (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Push Button Actuator (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Lever (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Gas Spring (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Clip Attachment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Rigid Mount Steer Column

(2) Tilt Mount Steer Column

Always Specify Model, Data & Serial Number

Crown 2009 PF17676-6 Rev. 9/09 06.0-1457-605

01 Rev. 9/09
629
STEERING PARTS
Steering Feedback Sensor

Steering Feedback Sensor

(a) Clip mounts to Power Unit

Figure 21773

06.0-1457-700 Crown 2009 PF17668-1

630
 STEERING PARTS
Steering Feedback Sensor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 060015-059. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. . . . . 145582 . . . . . . . . . . . Steering Feedback Sensor Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . 062936-002. . . . . . . . Steering Feedback Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 060061-017. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. . . . . 065081-031. . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . 060009-152. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 060009-105. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . 060065-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . . 145211 . . . . . . . . . . . Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . 145626 . . . . . . . . . . . Feedback Gear Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . 060014-087. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . 062749-001. . . . . . . . Connector Clip Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17668-2 06.0-1457-701

631
STEERING PARTS
Steer Motor

Steer Motor

Figure 5836S-01

06.2-1452-001 Crown 2001 PF13123-1 Rev. 5/06

02 Rev. 5/06
632
 STEERING PARTS
Steer Motor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 121659 . . . . . . . . . . . Steer Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 125175. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . . . . 125176. . . . . . . . . . . . Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 125177. . . . . . . . . . . . Exclusion Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 125178. . . . . . . . . . . . Backup Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 125179. . . . . . . . . . . . Pressure Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 125180. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 125181. . . . . . . . . . . . Thrust Bearing Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 125182. . . . . . . . . . . . Thrust Needle Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 125183. . . . . . . . . . . . Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 125184. . . . . . . . . . . . Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 125185. . . . . . . . . . . . Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 125186. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13 . . . . . . . . 125187. . . . . . . . . . . . Spacer Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . . . . . . . . . . . . . . . . . Geroler (Not Serviceable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 125189. . . . . . . . . . . . End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 125190. . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

125191 . . . . . . . . . . . Seal Kit Includes 3, 4, 5, 6 and 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2001 PF13123-2 Rev. 5/06 06.2-1452-002

02 Rev. 5/06
633
STEERING PARTS
Electronic Power Steering Motor

Electronic Power Steering Motor

Figure 21753

06.2-1457-050 Crown 2009 PF17468-1

634
 STEERING PARTS
Electronic Power Steering Motor

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 143912 . . . . . . . . . . . Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17468-2 06.2-1457-051

635
STEERING PARTS
Steer Control Unit

Steer Control Unit

(a) Right
(b) In
(c) Left
(d) Tank
(e) Load Sensor

Figure 21277

06.3-1457-001 Crown 2009 PF17469-1

636
 STEERING PARTS
Steer Control Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 131246 . . . . . . . . . . . Steer Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2009 PF17469-2 06.3-1457-002

637
Notes:

638
LIFTING MECHANISM PARTS

639
LIFTING MECHANISM PARTS
Mast TT
Mast TT

(a) Part of power unit

(b) ECR2 is standard on collapsed heights more
than 3025 mm (119 in) and optional on 3025 mm
(119 in) and below
(c) HGTRS is standard on collapsed heights on or
less than 3025 mm (119 in) and is not required if
ECR2 is present
(d) Cover is used on trucks with collapsed height of
3325 mm (131 in) (one side shown)
(e) Torque 305 - 340 Nm (225 - 250 ft lb)
(f) Torque 190 - 215 Nm (140 - 160 ft lb)

Figure 19267-02

07.2-1452-100 Crown 2001 PF13051-1 Rev. 10/09

12 Rev. 10/09
640

INDEX PART NUMBER
1. . . . . 060023-009. . . . . . . .
2. . . . . 060005-046. . . . . . . .
3. . . . . 060021-049. . . . . . . .
4. . . . . 121681-006. . . . . . . .
121681-012. . . . . . . .
5. . . . . 060020-048. . . . . . . .
060020-042. . . . . . . .
060020-048. . . . . . . .
6. . . . . 060030-260. . . . . . . .
7. . . . . 060042-019. . . . . . . .
8. . . . . .................
9. . . . . 060020-015. . . . . . . .
10 . . . . . 060005-014. . . . . . . .
11 . . . . . 080069 . . . . . . . . . . .
12 . . . . . 074481-001. . . . . . . .
13 . . . . . 107563-001. . . . . . . .
14 . . . . . 092747-001. . . . . . . .
15 . . . . . 060015-004. . . . . . . .
061004-026. . . . . . . .
16 . . . . . 123400 . . . . . . . . . . .
17 . . . . . 060030-130. . . . . . . .
18 . . . . . 060095-001. . . . . . . .
061004-026. . . . . . . .
19 . . . . . 123316-001. . . . . . . .
123316-002. . . . . . . .
20 . . . . . 060061-008. . . . . . . .
061004-019. . . . . . . .
21 . . . . . 060015-064. . . . . . . .
22 . . . . . 060005-007. . . . . . . .
23 . . . . . 060014-090. . . . . . . .
24 . . . . . 128305-001* . . . . . . .
128305-002* . . . . . . .
128305-003* . . . . . . .
128305-004* . . . . . . .
25 . . . . . 126901 . . . . . . . . . . .
(1) 0 - 2720 mm (0 - 107 in) collapsed height/0 - 6100 mm (0 - 240 in) lift height
(2) 2720 - 3555 mm (107.1 - 140 in) collapsed height/6100 - 8155 mm (240.1 - 321 in) lift height
(3) 3555 - 4520 mm (140.1 - 178 in) collapsed height/8155 to 10695 mm (321 - 421 in) lift height
(4) 4520 - 4826 mm (178.1 - 190 in) collapsed height/10695 to 11227 mm (421 - 442 in) lift height
Crown 2001 PF13051-2 Rev. 10/09
LIFTING MECHANISM PARTS
Mast TT
PART NAME NUMBER REQUIRED
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Long Screw 5000 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Long Screw 5000S series left side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Long Screw 5000S series right side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Self Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mainframe, refer to chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Block Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shim Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Switch Assy. 2260 & 2415 mm (89 & 95 in) collapsed height . . . . . . . . . . . . 1
Switch Assy. 2720 & 3025 mm (107 & 119 in) collapsed height . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Proximity Sensor Enhanced Display with CDM (1). . . . . . . . . . . . . . . . . . . . . 1
Proximity Sensor Enhanced Display with CDM (2). . . . . . . . . . . . . . . . . . . . . 1
Proximity Sensor Enhanced Display with CDM (3). . . . . . . . . . . . . . . . . . . . . 1
Proximity Sensor Enhanced Display with CDM (4). . . . . . . . . . . . . . . . . . . . . 1
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
07.2-1452-101
12 Rev. 10/09
641
LIFTING MECHANISM PARTS
Mast TT

INDEX 8 - Mainframe (Non-removable Outrigger Ends)

(RR 5200/5200 (AC) 2040 kg (4500 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm

265 X 115 mm
(10.5 X 4.5 in)
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(4 x 4.12 in)

(119/270 in)
Part

(89/198 in)

(95/198 in)
Number

128899- X 304 305 306 307 308 309

128899- X 204 205 206 207 208 209 210 211 212
128899- X 404 405 406 407 408 409 410 411 412
128899- X 504 505 506 507 508 509
129030- X 109 110 111 112
129030- X 209 210 211 212
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through
1550 mm (34 through 61 in).

INDEX 8 - Mainframe (Non-removable Outrigger Ends)

(Tapered with side shift only)
(RR 5200/5200 (AC) 2040 kg (4500 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(4 x 4.12 in)

(119/270 in)

Part
(89/198 in)

(95/198 in)

Number

128899- X 804 805 806 807 808 809

128899- X 704 705 706 707 708 709 710 711 712
128899- X 904 905 906 907 908 909 910 911 912
129030- X 310 311 312
129030- X 410 411 412
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through
1550 mm (34 through 61 in).

07.2-1452-102 Crown 2001 PF13051-3 Rev. 10/09

12 Rev. 10/09
642
 LIFTING MECHANISM PARTS
Mast TT

INDEX 8 - Mainframe (Removable Outrigger Ends)

(RR 5200/5200 (AC) 2040 kg (4500 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(4 x 4.12 in)

(119/270 in)
Part

(89/198 in)

(95/198 in)
Number

128900- X 304 305 306 307 308 309

128900- X 204 205 206 207 208 209 210 211 212
128900- X 404 405 406 407 408 409 410 411 412
129030- X 510 511 512
129030- X 610 611 612
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through
1550 mm (34 through 61 in).

INDEX 8 - Mainframe (Removable Outrigger Ends)

(Tapered with side shift only)
(RR 5200/5200 (AC) 2040 kg (4500 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(4 x 4.12 in)

(119/270 in)

Part
(89/198 in)

(95/198 in)

Number

128900- X 804 805 806 807 808 809

128900- X 704 705 706 707 708 709 710 711 712
128900- X 904 905 906 907 908 909 910 911 912
129030- X 810 811 812
129030- X 910 911 912
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through
1550 mm (34 through 61 in).

Crown 2001 PF13051-4 Rev. 10/09 07.2-1452-103

12 Rev. 10/09
643
LIFTING MECHANISM PARTS
Mast TT

INDEX 8 - Mainframe (Non-removable Outrigger Ends)

(RR5 200/5200S (AC) 2040 kg (4500 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm

4520/10695 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm

265 X 115 mm
(10.5 X 4.5 in)
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)

(178/421 in)
(4 x 4.12 in)

(119/270 in)
Part

(89/198 in)

(95/198 in)
Number

128899- X 304 305 306 307 308 309

128899- X 204 205 206 207 208 209 220 221 222 223
128899- X 404 405 406 407 408 409 420 421 422 423
128899- X 504 505 506 507 508 509
129030- X 109 120 121 122 123
129030- X 209 220 221 222 223
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through 1550 mm (34
through 61 in).

INDEX 8 - Mainframe (Non-removable Outrigger Ends)

(Tapered with side shift only)
(RR 5200/5200S (AC) 2040 kg (4500 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm

4520/10695 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)

(178/421 in)
(4 x 4.12 in)

(119/270 in)

Part
(89/198 in)

(95/198 in)

Number

128899- X 804 805 806 807 808 809

128899- X 704 705 706 707 708 709 720 721 722 723
128899- X 904 905 906 907 908 909 920 921 922 923
129030- X 320 321 322 323
129030- X 420 421 422 423
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through
1550 mm (34 through 61 in).

07.2-1452-104 Crown 2001 PF13051-5 Rev. 10/09

12 Rev. 10/09
644
 LIFTING MECHANISM PARTS
Mast TT

INDEX 8 - Mainframe (Removable Outrigger Ends)

(RR 5200/5200S (AC) 2040 kg (4500 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm

4520/10695 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)

(178/421 in)
(4 x 4.12 in)

(119/270 in)
Part

(89/198 in)

(95/198 in)
Number

128900- X 304 305 306 307 308 309

128900- X 204 205 206 207 208 209 220 221 222 223
128900- X 404 405 406 407 408 409 420 421 422 423
129030- X 520 521 522 523
129030- X 620 621 622 623
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through
1550 mm (34 through 61 in).

INDEX 8 - Mainframe (Removable Outrigger Ends)

(Tapered with side shift only)
(RR5 200/5200S (AC) 2040 kg (4500 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm

4520/10695 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)

(178/421 in)
(4 x 4.12 in)

(119/270 in)

Part
(89/198 in)

(95/198 in)

Number

128900- X 804 805 806 807 808 809

128900- X 704 705 706 707 708 709 720 721 722 723
128900- X 904 905 906 907 908 909 920 921 922 923
129030- X 820 821 822 823
129030- X 920 921 922 923
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through
1550 mm (34 through 61 in).

Crown 2001 PF13051-6 Rev. 10/09 07.2-1452-105

12 Rev. 10/09
645
LIFTING MECHANISM PARTS
Mast TT

INDEX 8 - Mainframe (Removable Outrigger Ends)

(Tapered)
(RR 5200/5200 (AC) 1360 kg (3000 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm
100 X 70 mm

125 X 70 mm

150 X 70 mm
(4 X 4.12 in)

(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(4 x 4.12 in)

(119/270 in)
Part

(89/198 in)

(95/198 in)
Number

128893- X 104 105 106 107 108 109

128893- X 304 305 306 307 308 309
128893- X 204 205 206 207 208 209 210 211 212
128893- X 404 405 406 407 408 409 410 411 412
129031- X 310 311 312
129031- X 410 411 412
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through
1550 mm (34 through 61 in).

INDEX 8 - Mainframe (Removable Outrigger Ends)

(Tapered)
(RR 5200/5200 (AC) 1360 kg (3000 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm
100 X 70 mm

125 X 70 mm

150 X 70 mm
(4 X 4.12 in)

(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(4 x 4.12 in)

(119/270 in)

Part
(89/198 in)

(95/198 in)

Number

128893- X
128893- X 804 805 806 807 808 809
128893- X 704 705 706 707 708 709 710 711 712
128893- X 904 905 906 907 908 909 910 911 912
129031- X 810 811 812
129031- X 910 911 912
Note: The second dash number is the same as the truck’s inside straddle dimension 863 through
1550 mm (34 through 61 in).

07.2-1452-106 Crown 2001 PF13051-7 Rev. 10/09

12 Rev. 10/09
646
 LIFTING MECHANISM PARTS
Mast TT

INDEX 8 - Mainframe (Non-removable Outrigger Ends)

(Tapered)
(RR 5200/5200S (AC) 1360 kg (3000 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm

265 X 115 mm
(10.5 X 4.5 in)
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)

(172/400 in)
(4 x 4.12 in)

(119/270 in)
Part

(89/198 in)

(95/198 in)
Number

128893- X 104 105 106 107 108 109

128893- X 304 305 306 307 308 309
128893- X 204 205 206 207 208 209 220 221 222 223
128893- X 404 405 406 407 408 409 420 421 422 423
129031- X 320 321 322 323
129031- X 420 421 422 423
Note: The second dash number is the same as the truck’s inside straddle dimension 863 -1550 mm (34 - 61 in).

INDEX 8 - Mainframe (Removable Outrigger Ends)

(Tapered)
(RR 5200/5200S (AC) 1360 kg (3000 lb) Capacity)

Load Wheel Size 1st Dash Number Collapsed Height/Lift Height

4370/10160 mm

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 X 105 mm

125 X 105 mm

150 X 105 mm
125 X 70 mm

150 X 70 mm
(5 X 2.88 in)

(5 X 4.12 in)

(6 X 2.88 in)

(6 X 4.12 in)

(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)

(172/400 in)
(4 x 4.12 in)

(119/270 in)

Part
(89/198 in)

(95/198 in)

Number

128893- X 604 605 606 607 608 609

128893- X 804 805 806 807 808 809
128893- X 704 705 706 707 708 709 720 721 722 723
128893- X 904 905 906 907 908 909 920 921 922 923
129031- X 820 821 822 823
129031- X 920 921 922 923
Note: The second dash number is the same as the truck’s inside straddle dimension 863 - 1550 mm (34 -
61 in).

Crown 2001 PF13051-8 Rev. 10/09 07.2-1452-107

12 Rev. 10/09
647
LIFTING MECHANISM PARTS
Mast TT

(a) LH Lift Cylinder

(b) Mainframe
(c) RH Lift Cylinder

Figure 22756

07.2-1452-108 Crown 2001 PF13051-9 Rev. 10/09

12 Rev. 10/09
648
 LIFTING MECHANISM PARTS
Mast TT

INDEX PART NUMBER PART NAME NUMBER REQUIRED

31 . . . . . 060038-017. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

32 . . . . . 121679 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . 123281 . . . . . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
34 . . . . . 060015-015. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
35 . . . . . 060042-006. . . . . . . . Self Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . 124010 . . . . . . . . . . . Load Sensor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . ................. Mast Chain, refer to chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 086499 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
39 . . . . . 060000-055. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
40 . . . . . 075385 . . . . . . . . . . . Anchor Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . 060021-028. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
42 . . . . . 060038-003. . . . . . . . Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
43 . . . . . 121667 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . 076470-025. . . . . . . . Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . 060030-191. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INDEX 37 - Mast Chain

Collapsed Minimum Order Quantity

Required Part
Lift Height Height
(When Cutting From Bulk) Number Quantity Box Length
Length
mm in mm in mm in Links m ft
5030 198 2260 89 2115 83.25 111 073991-123 1 4.5 15
5335 210 2415 95 2265 89.25 119 073991-123 1 4.5 15
6100 240 2720 107 2572 101.25 151 073991-124 1 6 20
6860 270 3025 119 2875 113.25 151 073991-124 1 6 20
7620 300 3325 131 3180 125.25 167 073991-125 1 7.5 25
8155 321 3555 140 3410 134.25 179 073991-125 1 75 25
8660 341 3785 149 3640 143.25 191 073991-125 1 7.5 25
9300 366 4065 160 3945 155.25 205 073991-123 2 4.5 15
10160 400 4370 172 4210 167.25 221 073991-123 2 4.5 15
10695 421 4520 178 4365 171.75 229 073991-123 2 4.5 15
Note: Replace both mast chains at the same time. When ordering the chain, order the number of feet required
for your particular truck. The appropriate minimum order quantity is listed in the above chart. Cut the chain to
the length required for your truck. Refer to the Lifting Mechanism Maintenance section for the chain cutting
procedure.

Always Specify Model, Data & Serial Number

Crown 2001 PF13051-10 Rev. 10/09 07.2-1452-109

12 Rev. 10/09
649
LIFTING MECHANISM PARTS
Mast TT

Figure 19268-01

07.2-1452-110 Crown 2001 PF13051-11 Rev. 10/09

12 Rev. 10/09
650

INDEX PART NUMBER
50 . . . . . 060017-059. . . . . . . .
060017-094. . . . . . . .
061004-019. . . . . . . .
51 . . . . . 060005-009. . . . . . . .
52 . . . . . 060030-078. . . . . . . .
53 . . . . . 121624-001. . . . . . . .
121624-003. . . . . . . .
54 . . . . . 119655-001 . . . . . . . .
55 . . . . . 060030-192. . . . . . . .
56 . . . . . 060009-043. . . . . . . .
57 . . . . . 117556-001 . . . . . . . .
117557-001 . . . . . . . .
58 . . . . . 060009-062. . . . . . . .
59 . . . . . 065081-045. . . . . . . .
60 . . . . . 060019-071. . . . . . . .
61 . . . . . 127513-001. . . . . . . .
62 . . . . . 060030-332. . . . . . . .
63 . . . . . 127874-001. . . . . . . .
64 . . . . . 127513-001. . . . . . . .
65 . . . . . 060030-192. . . . . . . .
66 . . . . . 121623 . . . . . . . . . . .
67 . . . . . 060015-043. . . . . . . .
68 . . . . . 060042-006. . . . . . . .
69 . . . . . 123400 . . . . . . . . . . .
70 . . . . . 060030-130. . . . . . . .
71 . . . . . 060095-001. . . . . . . .
72 . . . . . . . . . . . . . . . . . . . . . .
73 . . . . . . . . . . . . . . . . . . . . . .
063002-007. . . . . . . .
74 . . . . . 128014 . . . . . . . . . . .
128013 . . . . . . . . . . .
75 . . . . . 060009-101. . . . . . . .
060009-045. . . . . . . .
76 . . . . . 121622 . . . . . . . . . . .
77 . . . . . 060030-277. . . . . . . .
78 . . . . . 124019 . . . . . . . . . . .
79 . . . . . 060017-056. . . . . . . .
061004-026. . . . . . . .
Crown 2001 PF13051-12 Rev. 10/09
LIFTING MECHANISM PARTS
Mast TT
PART NAME NUMBER REQUIRED
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw with Load Sensor and F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft with Load Sensor and F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chain Pulley (includes Index 58 and 59). . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chain Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pulley with Load Sensor and F/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cable Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Faltwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hose Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Self Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2nd Stage Mast, refer to chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Mast Spring, refer to chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Spring Ram 2260 - 3025 mm (89 - 119 in) Collapsed Height . . . . . . . . . . . . 2
Spring Ram 3325 - 4370 mm (131 - 172 in) Collapsed Height . . . . . . . . . . . 2
Retaining Ring 2260 - 3025 mm (89 - 119 in) Collapsed Height . . . . . . . . . . 2
Retaining Ring 3325 - 4370 mm (131 - 172 in) Collapsed Height. . . . . . . . . 2
Lower Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
07.2-1452-111
12 Rev. 10/09
651
LIFTING MECHANISM PARTS
Mast TT

Figure 19268-01

07.2-1452-112 Crown 2001 PF13051-13 Rev. 10/09

12 Rev. 10/09
652
 LIFTING MECHANISM PARTS
Mast TT

INDEX 73 - Mast Spring

Lift Height* Collapsed Height One Each Required

mm in mm in Spring Spring
5030 198 2260 89 122399 Bronze 119031 Gray
5335 210 2415 95 119031 Gray 119031 Gray
6100 240 2720 107 119031 Gray 119031 Gray
6860 270 3025 119 119031 Gray 119031 Gray
7620 300 3325 131 128010 Bronze 122422 Green
8155 321 3555 140 128010 Bronze 122422 Green
8660 341 3785 149 122422 Green 122422 Green
9300 366 4065 160 122422 Green 122422 Green
10160 400 4370 172 122422 Green 122422 Green
10695 421 4520 178 122422 Green 122422 Green

INDEX 72 and 90 - 2nd and 3rd Stage Mast

(RR 5200/5200 (AC) 2040 kg (4500 lb) Capacity)

1st Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(119/270 in)

Index Part
(89/198 in)

(95/198 in)

Number Number

72 123233- 004 005 006 007 008 009 010 011 012
90 127877- 004 005 006 007 008 009 010 011 012
Note: The second dash number is the same as the truck’s inside straddle
dimension 863 through 1550 mm (34 through 61 in).

Crown 2001 PF13051-14 Rev. 10/09 07.2-1452-113

12 Rev. 10/09
653
LIFTING MECHANISM PARTS
Mast TT

INDEX 72 and 90 - 2nd and 3rd Stage Mast

(RR 5200/5200S (AC) 2040 kg (4500 lb) Capacity)

1st Dash Number Collapsed Height/Lift Height

4370/10160 mm

520/10695 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)

(178/421 in)
(119/270 in)
Index Part

(89/198 in)

(95/198 in)
Number Number

72 123233- 004 005 006 007 008 009 010 011 012 013
90 127877- 004 005 006 007 008 009 010 011 012 013
Note: The second dash number is the same as the truck’s inside straddle dimension
863 through 1550 mm (34 through 61 in).

INDEX 72 and 90 - 2nd and 3rd Stage Mast

(RR 5200/5200S (AC) 2040 kg (4500 lb) Capacity)

1st Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(119/270 in)

Index Part
(89/198 in)

(95/198 in)

Number Number

72 123233- 004 005 006 007 008 009 010 011 012
90 127762- 004 005 006 007 008 009 010 011 012
Note: The second dash number is the same as the truck’s inside straddle
dimension 863 through 1550 mm (34 through 61 in).

07.2-1452-114 Crown 2001 PF13051-15 Rev. 10/09

12 Rev. 10/09
654
 LIFTING MECHANISM PARTS
Mast TT

INDEX 72 and 90 - 2nd and 3rd Stage Mast

(RR 5200/5200S (AC) 2040 kg (4500 lb) Capacity)

1st Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5535 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
(107/240 in)

(131/300 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(119/270 in)
Index Part

(89/198 in)

(95/198 in)
Number Number

72 123233- 004 005 006 007 008 009 010 011 012
90 127877- 004 005 006 007 008 009 010 011 012
Note: The second dash number is the same as the truck’s inside straddle
dimension 863 through 1550 mm (34 through 61 in).

Crown 2001 PF13051-16 Rev. 10/09 07.2-1452-115

12 Rev. 10/09
655
LIFTING MECHANISM PARTS
Mast TT

(a) Yoke
(b) Free Lift Cylinder
(c) Install clamps with the cut edge to the outside of the bend
(d) Reach Carriage
(e) Mast Chain
(f) Torque 40 - 50 Nm (30 - 35 ft lb)

Figure 19269-01

07.2-1452-116 Crown 2001 PF13051-17 Rev. 10/09

12 Rev. 10/09
656

INDEX PART NUMBER
90 . . . . . .................
91 . . . . . 121738 . . . . . . . . . . .
92 . . . . . 060017-032. . . . . . . .
93 . . . . . 060005-009. . . . . . . .
94 . . . . . 060021-011 . . . . . . . .
95 . . . . . 121795 . . . . . . . . . . .
96 . . . . . 060042-018. . . . . . . .
97 . . . . . .................
98 . . . . . 075385-004. . . . . . . .
99 . . . . . 123316-003. . . . . . . .
108306 . . . . . . . . . . .
100 . . . . 060061-005. . . . . . . .
101 . . . . 060030-012. . . . . . . .
102 . . . . 060005-005. . . . . . . .
103 . . . . 084985 . . . . . . . . . . .
104 . . . . 060017-050. . . . . . . .
061004-019. . . . . . . .
105 . . . . 103270 . . . . . . . . . . .
106 . . . . 128016 . . . . . . . . . . .
107 . . . . 060000-080. . . . . . . .
108 . . . . 122919 . . . . . . . . . . .
109 . . . . .................
110 . . . . 075385-003. . . . . . . .
111 . . . . 060095-001. . . . . . . .
112 . . . . 123400 . . . . . . . . . . .
113 . . . . 060030-130. . . . . . . .
114 . . . . 060038-003. . . . . . . .
115 . . . . 060021-028. . . . . . . .
116 . . . . 060000-055. . . . . . . .
117 . . . . 086499 . . . . . . . . . . .
061003-004. . . . . . . . Cable Tie 140 mm (5.6 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
061003-005 . . . . . . . Cable Tie 290 mm (11.4 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Crown 2001 PF13051-18 Rev. 10/09
LIFTING MECHANISM PARTS
Mast TT
PART NAME NUMBER REQUIRED
3rd Stage Mast, refer to chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Self Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Carriage Chain, refer to chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Switch (Includes switch, leads, terminals and JC label) . . . . . . . . . . . . . . . . 1
Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Spring Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Carriage Spring, refer to chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roller Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Always Specify Model, Data & Serial Number
07.2-1452-117
12 Rev. 10/09
657
LIFTING MECHANISM PARTS
Mast TT

(a) Yoke
(b) Free Lift Cylinder
(c) Install clamps with the cut edge to the outside of the bend
(d) Reach Carriage
(e) Mast Chain
(f) Torque 40 - 50 Nm (30 - 35 ft lb)

Figure 19269-01

07.2-1452-118 Crown 2001 PF13051-19 Rev. 10/09

12 Rev. 10/09
658
 LIFTING MECHANISM PARTS
Mast TT

INDEX 97 - Carriage Chain

Collapsed Minimum Order Quan-

Required Part tity
Lift Height Height
(When Cutting From Bulk) Number
Length Box Length
mm in mm in mm in Links m ft
5030 198 2260 89 1390 54.75 73 073991-122 3 10
5335 210 2415 95 1465 57.75 77 073991-122 3 10
6100 240 2720 107 1620 63.75 85 073991-123 4.5 15
6860 270 3025 119 1770 69.75 93 073991-123 4.5 15
7620 300 3325 131 1925 75.75 101 073991-123 4.5 15
8155 321 3555 140 2040 80.25 107 073991-123 4.5 15
8660 341 3785 149 2155 84.75 113 073991-123 4.5 15
9300 366 4065 160 2305 90.75 121 073991-124 6 20
10160 400 4370 172 2460 96.75 129 073991-124 6 20
10695 421 4520 178 1535 99.75 133 073991-124 6 20
Note: Replace both mast chains at the same time. When ordering the chain, order the number of feet
required for your particular truck. The appropriate minimum order quantity is listed in the above chart. Cut
the chain to the length required for your truck. Refer to the Lifting Mechanism Maintenance section for the
chain cutting procedure.

INDEX 109 - Carriage Spring

Lift Height* Collapsed Height One Each Required

mm in mm in Spring Spring
5030 198 2260 89 122398 Red 119031 Red
5335 210 2415 95 122398 Red 119031 Red
6100 240 2720 107 122398 Red 122421 Bronze
6860 270 3025 119 122398 Red 122421 Bronze
7620 300 3325 131 122398 Red 122421 Bronze
8155 321 3555 140 122421 Bronze 122421 Bronze
8660 341 3785 149 122421 Bronze 122421 Bronze
9300 366 4065 160 122421 Bronze 122421 Bronze
10160 400 4370 172 122421 Bronze 122421 Bronze
10695 421 4520 178 122421 Bronze 122421 Bronze

Crown 2001 PF13051-20 Rev. 10/09 07.2-1452-119

12 Rev. 10/09
659
LIFTING MECHANISM PARTS
Lifting Mechanism Removable Outrigger Ends

Lifting Mechanism Removable Outrigger Ends

Part of Main Frame

Figure 19502

07.2-1452-500 Crown 2001 PF13125-1 Rev. 4/08

01 Rev. 4/08
660
 LIFTING MECHANISM PARTS
Lifting Mechanism Removable Outrigger Ends

*Load Wheel Size 100 X 75 mm (4.0 X 2.88 in)

Number
Index Part Number Part Name
Required
123415-001 Outrigger End 2
1 Outrigger End
123425-001 2
with Tip
2 115003-002 Location Pin 4
3 060009-059 Retaining Ring 4
4 060020-041 Screw 4
5 060030-279 Flatwasher 4
6 060021-092 Nut 4
* Choice of part number depends on load wheel size. Load wheel
is included in the truck data number (located on the truck data
plate). Quantity listed is per truck.

*Load Wheel Size 125 X 75 mm (5.0 X 2.88 in)

Number
Index Part Number Part Name
Required
123415-002 Outrigger End 2
1 Outrigger End
123425-002 2
with Tip
2 115003-002 Location Pin 4
3 060009-059 Retaining Ring 4
4 060020-041 Screw 4
5 060030-279 Flatwasher 4
6 060021-092 Nut 4
* Choice of part number depends on load wheel size. Load wheel
is included in the truck data number (located on the truck data
plate). Quantity listed is per truck.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Crown 2001 PF13125-2 Rev. 4/08 07.2-1452-501

01 Rev. 4/08
661
LIFTING MECHANISM PARTS
Lifting Mechanism Removable Outrigger Ends

*Load Wheel Size 150 X 75 mm (6.0 X 2.88 in)

Number
Index Part Number Part Name
Required
123415-005 Outrigger End 2
1 Outrigger End
123425-005 2
with Tip
2 115003-001 Location Pin 4
3 060009-011 Retaining Ring 4
4 060020-039 Screw 4
5 060030-279 Flatwasher 4
6 060021-092 Nut 4
* Choice of part number depends on load wheel size. Load wheel
is included in the truck data number (located on the truck data
plate). Quantity listed is per truck.

*Load Wheel Size 100 X 105 mm (4.0 X 4.12 in)

Number
Index Part Number Part Name
Required
123415-003 Outrigger End 2
1 Outrigger End
123425-003 2
with Tip
2 115004-001 Location Pin 4
3 060009-011 Retaining Ring 4
4 060020-039 Screw 4
5 060030-279 Flatwasher 4
6 060021-092 Nut 4
* Choice of part number depends on load wheel size. Load wheel
is included in the truck data number (located on the truck data
plate). Quantity listed is per truck.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

07.2-1452-502 Crown 2001 PF13125-3 Rev. 4/08

01 Rev. 4/08
662
 LIFTING MECHANISM PARTS
Lifting Mechanism Removable Outrigger Ends

*Load Wheel Size 125 X 105 mm (5.0 X4.12 in)

Number
Index Part Number Part Name
Required
123415-004 Outrigger End 2
1 Outrigger End
123425-004 2
with Tip
2 115003-001 Location Pin 4
3 060009-011 Retaining Ring 4
4 060020-039 Screw 4
5 060030-279 Flatwasher 4
6 060021-092 Nut 4
* Choice of part number depends on load wheel size. Load wheel
is included in the truck data number (located on the truck data
plate). Quantity listed is per truck.

*Load Wheel Size 150 X 105 mm (6.0 X 4.12 in)

Number
Index Part Number Part Name
Required
123415-006 Outrigger End 2
1 Outrigger End
123425-006 2
with Tip
2 115003-001 Location Pin 4
3 060009-011 Retaining Ring 4
4 060020-039 Screw 4
5 060030-279 Flatwasher 4
6 060021-092 Nut 4
* Choice of part number depends on load wheel size. Load wheel
is included in the truck data number (located on the truck data
plate). Quantity listed is per truck.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Crown 2001 PF13125-4 Rev. 4/08 07.2-1452-503

01 Rev. 4/08
663
LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

TT - Drive In Rack Mast

(a) Part of Power Unit

(b) ECR2 is standard on collapsed heights more
than 3025 mm (119 in) and optional on
3025 mm (119 in) and below; HGTRS2 is not
required if ECR2 is present.
(c) HGTS1 and HGTS2 are optional
(d) Cover used on trucks with a collapsed height
of 3325 mm (131 in) or more
(e) On RR/RD 5700S trucks
(f) On RR/RD 5700 trucks
(g) Torque 190 - 215 Nm (140 - 160 ft lb)
(e) Torque 305 - 340 Nm (225 - 250 ft lb)

Figure 22009

07.2-1457-200 Crown 2009 PF17722-1 Rev. 10/09

01 Rev. 10/09
664
 LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 060021-049 . . . . . . .
2 . . . . . 060005-046 . . . . . . .
3 . . . . . 060023-009 . . . . . . .
4 . . . . . . (1) . . . . . . . . . . . . . . .
5 . . . . . 060019-076 . . . . . . .
061004-026 . . . . . . .
6 . . . . . 060042-001 . . . . . . .
7 . . . . . 060030-260 . . . . . . .
8 . . . . . 121681-006 . . . . . . .
121681-012 . . . . . . .
9 . . . . . 060020-048* . . . . . .
060020-047* . . . . . .
060020-048* . . . . . .
10 . . . . . 123316-001 . . . . . . .
123316-002 . . . . . . .
108306 . . . . . . . . . . .
11 . . . . . 128305-001* . . . . . .
128305-002* . . . . . .
128305-003* . . . . . .
12 . . . . . 060014-090 . . . . . . .
13 . . . . . 128901 . . . . . . . . . . .
14 . . . . . 060061-008 . . . . . . .
061004-019 . . . . . . .
15 . . . . . 060020-015 . . . . . . .
16 . . . . . 060005-014 . . . . . . .
17 . . . . . 060015-004 . . . . . . .
061004-026 . . . . . . .
18 . . . . . 092747-001 . . . . . . .
19 . . . . . 107563-001 . . . . . . .
20 . . . . . 080069 . . . . . . . . . . .
21 . . . . . 074481-001 . . . . . . .
22 . . . . . 060030-130 . . . . . . .
23 . . . . . 123400 . . . . . . . . . . .
24 . . . . . 060015-123 . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mainframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shim 1.5 mm (0.06 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 3 mm (0.12 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Screw 190 mm (7.50 in) Long 5700/5700 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw 255 mm (10.0 in) Long 5700S/5700S RH Side . . . . . . . . . . . . . . . . . 1
Screw 190 mm (7.50 in) Long 5700S/5700S LH Side . . . . . . . . . . . . . . . . . 1
Limit Switch Assembly 2260 & 2415 mm (89 & 95 in) Collapsed Height . . . 1
Limit Switch Assembly 2720 & 3025 mm (107 & 119 in) Collapsed Height . 1
Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Proximity Sensor Enhanced Display with CDM (2). . . . . . . . . . . . . . . . . . . . . 1
Proximity Sensor Enhanced Display with CDM (3). . . . . . . . . . . . . . . . . . . . . 1
Proximity Sensor Enhanced Display with CDM (4) . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shim 1.6 mm (0.06 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Block Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shim Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim 0.79 mm (0.031 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) SeeCharts 1 & 2

(2)36 V and 2260 - 2720 mm (89 - 107 in) Collapsed Height/5025 - 6100 mm (198 - 240 in) Lift Height
(3)36 V and 3025 - 3555 mm (119 - 140 in) Collapsed Height/6860 - 8155 mm (270 - 321 in) Lift Height
(4)3785 - 4520 mm (149 - 178 in) Collapsed Height/8660 to 10695 mm (341 - 421 in) Lift Height

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17722-2 Rev. 10/09 07.2-1457-201

01 Rev. 10/09
665
LIFTING MECHANISM PARTS
TT - Drive In Rack Mast
0

(a) Part of Power Unit

(b) ECR2 is standard on collapsed heights more
than 3025 mm (119 in) and optional on
3025 mm (119 in) and below; HGTRS2 is not
required if ECR2 is present.
(c) HGTS1 and HGTS2 are optional
(d) Cover used on trucks with a collapsed height
of 3325 mm (131 in) or more
(e) On RR/RD 5700S trucks
(f) On RR/RD 5700 trucks
(g) Torque 190 - 215 Nm (140 - 160 ft lb)
(e) Torque 305 - 340 Nm (225 - 250 ft lb)

Figure 22009

07.2-1457-202 Crown 2009 PF17722-3 Rev. 10/09

01 Rev. 10/09
666
 LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

Chart 1 - RR 5700/5700S 2040 kg (4500 lb) Capacity

Load Wheel Size First Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5335 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 x 105 mm

125 x 105 mm

150 x 105 mm

265 x 115 mm
(4.0 x 4.12 in)

(5.0 x 2.88 in)

(5.0 x 4.12 in)

(6.0 x 2.88 in)

(6.0 x 4.12 in)

(10.5 x 4.5 in)

125 x 70 mm

150 x 70 mm
Index

(107/240 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(119/270 in)
Part Number

131/300 in)
(89/198 in)

(95/210 in)
Number

Non-Removable
4
Outrigger Ends
129309- X 304 305 306 307 308 309
129309- X 204 205 206 207 208 209 210 211 212
129309- X 404 405 406 407 408 409 410 411 412
129309- X 504 505 506 507 508 509
129310- X 109 110 111 112
129310- X 209 210 211 212
Non-Removable
Outrigger Ends
(Tapered with
Sideshift Only)
129309- X 804 805 806 807 808 809
129309- X 704 705 706 707 708 709 710 711 712
129309- X 904 905 906 907 908 909 910 911 912
129310- X 310 311 312
129310- X 410 411 412
Removable
Outrigger Ends
129291- X 304 305 306 307 308 309
129291- X 204 205 206 207 208 209 210 211 212
129291- X 404 405 406 407 408 409 410 411 412
129310- X 610 611 612
129310- X 710 711 712

Crown 2009 PF17722-4 Rev. 10/09 07.2-1457-203

01 Rev. 10/09
667
LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

Chart 1 - RR 5700/5700S 2040 kg (4500 lb) Capacity (cont’d)

Load Wheel Size First Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5335 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 x 105 mm

125 x 105 mm

150 x 105 mm

265 x 115 mm
(4.0 x 4.12 in)

(5.0 x 2.88 in)

(5.0 x 4.12 in)

(6.0 x 2.88 in)

(6.0 x 4.12 in)

(10.5 x 4.5 in)

125 x 70 mm

150 x 70 mm
Index

(107/240 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(119/270 in)
Part Number

131/300 in)
(89/198 in)

(95/210 in)
Number

Removable
Outrigger Ends
4
(Tapered with
Sideshift Only)
129291- X 804 805 806 807 808 809
129291- X 704 705 706 707 708 709 710 711 712
129291- X 904 905 906 907 908 909 910 911 912
129310- X 810 811 812
129310- X 910 911 912
75 129068- 004 005 006 007 008 009 010 011 012
105 129059- 004 005 006 007 008 009 010 011 012
Note: The second dash number is the same as the truck’s inside straddle dimension 863 - 1550 mm (34 - 61 in).

07.2-1457-204 Crown 2009 PF17722-5 Rev. 10/09

01 Rev. 10/09
668
 LIFTING MECHANISM PARTS
TT - Drive In Rack Mast
07

Chart 2 - RD 5700/5700S 1360 kg (3000 lb) Capacity

Load Wheel Size First Dash Number Collapsed Height/Lift Height

4370/10160 mm
2260/5025 mm

2415/5335 mm

2720/6100 mm

3025/6860 mm

3325/7620 mm

3555/8155 mm

3785/8660 mm

4065/9300 mm
100 x 105 mm

125 x 105 mm

150 x 105 mm
(4.0 x 2.88 in)

(4.0 x 4.12 in)

(5.0 x 2.88 in)

(6.0 x 2.88 in)

(6.0 x 4.12 in)

(5.0 x 4.12in)
100 x 70 mm

125 x 70 mm

150 x 70 mm
Index

(107/240 in)

(140/321 in)

(149/341 in)

(160/366 in)

(172/400 in)
(119/270 in)
Part Number

131/300 in)
(89/198 in)

(95/210 in)
Number

Non-Removable
4 Outrigger Ends
(Tapered)
129077- X 104 105 106 107 108 109
129077- X 304 305 306 307 308 309
129077- X 204 205 206 207 208 209 210 211 212
129077- X 404 405 406 407 408 409 410 411 412
129311- X 310 311 312
129311- X 410 411 412
Removable
Outrigger Ends
(Tapered)
129077- X 604 605 606 607 608 609
129077- X 804 805 806 807 808 809
129077- X 704 705 706 707 708 709 710 711 712
129077- X 904 905 906 907 908 909 910 911 912
129311- X 810 811 812
129311- X 910 911 912
75 129068- 004 005 006 007 008 009 010 011 012
105 129059- 004 005 006 007 008 009 010 011 012
Note: The second dash number is the same as the truck’s inside straddle dimension 863 - 1550 mm (34 - 61 in).

Crown 2009 PF17722-6 Rev. 10/09 07.2-1457-205

01 Rev. 10/09
669
LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

(a) LH Lift Cylinder

(b) Mainframe
(c) RH Lift Cylinder

Figure 22010

07.2-1457-206 Crown 2009 PF17722-7 Rev. 10/09

01 Rev. 10/09
670
 LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

30 . . . . . 060042-006 . . . . . . .
31 . . . . . 124010* . . . . . . . . . .
32 . . . . . 121679 . . . . . . . . . . .
33 . . . . . 123281 . . . . . . . . . . .
34 . . . . . 060015-015 . . . . . . .
35 . . . . . . (1) . . . . . . . . . . . . . . .
36 . . . . . 086499 . . . . . . . . . . .
37 . . . . . 060000-055 . . . . . . .
38 . . . . . 075385-001 . . . . . . .
39 . . . . . 076470-025 . . . . . . .
40 . . . . . 060030-191 . . . . . . .
41 . . . . . 121667 . . . . . . . . . . .
42 . . . . . 121679 . . . . . . . . . . .
43 . . . . . 060021-028 . . . . . . .
44 . . . . . 060038-003 . . . . . . .
45 . . . . . 060038-017 . . . . . . .
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Guide Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mast Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chain Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Clevis Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) See Chart 3

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Chart 3 - Index 35 - Mast Chain

Collapsed Required Part Number Minimum Order Quantity

Lift Height
Height Length (When Cutting From Bulk) Quantity Box Length
mm in mm in mm in Links m ft
5030 198 2260 89 2115 83.25 111 073991-123 1 4.5 15
5335 210 2415 95 2265 89.25 119 073991-123 1 4.5 15
6100 240 2720 107 2572 101.25 151 073991-124 1 6 20
6860 270 3025 119 2875 113.25 151 073991-124 1 6 20
7620 300 3325 131 3180 125.25 167 073991-125 1 7.5 25
8155 321 3555 140 3410 134.25 179 073991-125 1 75 25
8660 341 3785 149 3640 143.25 191 073991-125 1 7.5 25
9300 366 4065 160 3945 155.25 205 073991-123 2 4.5 15
10160 400 4370 172 4210 167.25 221 073991-123 2 4.5 15
Note: Replace both mast chains at the same time. When ordering chain, order the number of feet required for
your particular truck. The appropriate minimum order quantity is listed in the above chart. Cut the chain to the
length required for your truck. Refer to Lifting Mechanism Maintenance for cutting chain procedure.

Always Specify Model, Data & Serial Number

Crown 2009 PF17722-8 Rev. 10/09 07.2-1457-207

01 Rev. 10/09
671
LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

Figure 22011

07.2-1457-208 Crown 2009 PF17722-9 Rev. 10/09

01 Rev. 10/09
672
 LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

INDEX PART NUMBER PART NAME NUMBER REQUIRED

55 . . . . . 060019-071* . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
060019-061* . . . . . . Screw Load Sense & Freezer/Corrosion or Tilt Position Assist . . . . . . . . . . 1
061004-019 . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
56 . . . . . 060030-332 . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
57 . . . . . 127874-003* . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
127874-004* . . . . . . Shaft Load Sense & Freezer/Corrosion or Tilt Position Assist . . . . . . . . . . . 1
58 . . . . . 128883* . . . . . . . . . . Pulley Load Sensor & Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . 060030-192 . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
60 . . . . . 119655-001 . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
61 . . . . . 060009-043 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . 117556-001 . . . . . . . . Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
63 . . . . . 060009-062 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
64 . . . . . 065081-045 . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
65 . . . . . 117557-001 . . . . . . . . Pulley Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
66 . . . . . 060019-071 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
67 . . . . . 127874-001 . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
68 . . . . . 127513-001 . . . . . . . Pulley Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
69 . . . . . 127791 . . . . . . . . . . . Pulley Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
70 . . . . . 060019-076 . . . . . . . Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-026 . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
71 . . . . . 060030-130 . . . . . . . Shim 0.79 mm (0.031 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
72 . . . . . 123400 . . . . . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
73 . . . . . 060015-043 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
74 . . . . . 060042-006 . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
75 . . . . . . (1) . . . . . . . . . . . . . . . Second Stage Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
76 . . . . . . (2) . . . . . . . . . . . . . . . Mast Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
063002-025 . . . . . . . Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
77 . . . . . 128014* . . . . . . . . . . Ram Spring (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
128013* . . . . . . . . . . Ram Spring (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
78 . . . . . 060009-101* . . . . . . Retaining Ring (5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
060009-045* . . . . . . Retaining Ring (6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
79 . . . . . 121622 . . . . . . . . . . . Lower Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
80 . . . . . 060030-277 . . . . . . . Flatwasher 0.78 mm (0.031 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
81 . . . . . 124019 . . . . . . . . . . . Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
82 . . . . . 060017-056 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-026 . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
(1) See Charts 1 & 2
(2) See Chart 4
(3) 2260 - 3025 mm (89 - 119 in) Collapsed Height/5025 - 6860 mm (198 - 270 in) Lift Height
(4) 3325 - 4520 mm (131 - 178 in) Collapsed Height/7620 - 10695 mm (300 - 421 in) Lift Height
(5) 2260 - 3025 mm (89 - 119 in) Collapsed Height/5025 - 6860 mm (198 - 270 in) Lift Height
(6) 3325 - 4520 mm (131 - 178 in) Collapsed Height/7620 - 10695 mm (300 - 421 in) Lift Height

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17722-10 Rev. 10/09 07.2-1457-209

01 Rev. 10/09
673
LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

Figure 22011

07.2-1457-210 Crown 2009 PF17722-11 Rev. 10/09

01 Rev. 10/09
674
 LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

Chart 4 - Index 76 - Mast Spring

Lift Height Collapsed Height One Each Required

mm in mm in Spring Spring
5030 198 2260 89 122399 Bronze 119031 Gray
5335 210 2415 95 119031 Gray 119031 Gray
6100 240 2720 107 119031 Gray 119031 Gray
6860 270 3025 119 119031 Gray 119031 Gray
7620 300 3325 131 128010 Bronze 122422 Green
8155 321 3555 140 128010 Bronze 122422 Green
8660 341 3785 149 122422 Green 122422 Green
9300 366 4065 160 122422 Green 122422 Green
10160 400 4370 172 122422 Green 122422 Green

Crown 2009 PF17722-12 Rev. 10/09 07.2-1457-211

01 Rev. 10/09
675
LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

(a) Yoke
(b) Free Lift Cylinder
(c) Reach Carriage

Figure 22012-01

07.2-1457-212 Crown 2009 PF17722-13 Rev. 10/09

01 Rev. 10/09
676

INDEX PART NUMBER
90 . . . . . 060061-005 . . . . . . .
91 . . . . . 060005-005 . . . . . . .
92 . . . . . 060030-012 . . . . . . .
93 . . . . . 123316-003. . . . . . . .
108306 . . . . . . . . . . .
94 . . . . . . (1) . . . . . . . . . . . . . . .
95 . . . . . 084985 . . . . . . . . . . .
96 . . . . . 060000-055 . . . . . . .
97 . . . . . 123400 . . . . . . . . . . .
98 . . . . . 060030-130 . . . . . . .
99 . . . . . 060000-080 . . . . . . .
100 . . . . . (2) . . . . . . . . . . . . . . .
101 . . . . 122919 . . . . . . . . . . .
102 . . . . 128016 . . . . . . . . . . .
103 . . . . 103270 . . . . . . . . . . .
104 . . . . 060017-050 . . . . . . .
061004-019 . . . . . . .
105 . . . . . (3) . . . . . . . . . . . . . . .
106 . . . . 060019-076 . . . . . . .
061004-026 . . . . . . .
107 . . . . 075385-003 . . . . . . .
108 . . . . 086499 . . . . . . . . . . .
109 . . . . 132466 . . . . . . . . . . .
110 . . . . 060021-028 . . . . . . .
111 . . . . 060038-003 . . . . . . .
112 . . . . . (4) . . . . . . . . . . . . . . .
113 . . . . 075385-004 . . . . . . .
114 . . . . 060021-011 . . . . . . .
115 . . . . 060005-009 . . . . . . .
116 . . . . 129088 . . . . . . . . . . .
117 . . . . 060017-032 . . . . . . .
118 . . . . 060042-018 . . . . . . .
061003-004 . . . . . . . Cable Tie 140 mm (5.6 in) Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
061003-005. . . . . . . . Cable Tie 290 mm (11.4 in) Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
(1) See Chart 5
(2) See Chart 6
(3) See Charts 1 & 2
(4) See Chart 3
Crown 2009 PF17722-14 Rev. 10/09
LIFTING MECHANISM PARTS
TT - Drive In Rack Mast
PART NAME NUMBER REQUIRED
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Limit Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Carriage Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Shim 0.79 mm (0.031 in) Thick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Carriage Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ram Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Third Stage Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Anchor Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cotter Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mast Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Anchor Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Always Specify Model, Data & Serial Number
07.2-1457-213
01 Rev. 10/09
677
LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

(a) Yoke
(b) Free Lift Cylinder
(c) Reach Carriage

Figure 22012-01

07.2-1457-214 Crown 2009 PF17722-15 Rev. 10/09

01 Rev. 10/09
678
 LIFTING MECHANISM PARTS
TT - Drive In Rack Mast

Chart 5 - Index 94 - Carriage Chain

Collapsed Required Part Number Minimum Order Quantity

Lift Height
Height Length (When Cutting From Bulk) Box Length
mm in mm in mm in Links m ft
5030 198 2260 89 1390 54.75 73 073991-122 3 10
5335 210 2415 95 1465 57.75 77 073991-122 3 10
6100 240 2720 107 1620 63.75 85 073991-123 4.5 15
6860 270 3025 119 1770 69.75 93 073991-123 4.5 15
7620 300 3325 131 1925 75.75 101 073991-123 4.5 15
8155 321 3555 140 2040 80.25 107 073991-123 4.5 15
8660 341 3785 149 2155 84.75 113 073991-123 4.5 15
9300 366 4065 160 2305 90.75 121 073991-124 6 20
10160 400 4370 172 2460 96.75 129 073991-124 6 20
Note: Replace both mast chains at the same time. When ordering chain, order the number of feet required
for your particular truck. The appropriate minimum order quantity is listed in the above chart. Cut the chain
to the length required for your truck. Refer to Lifting Mechanism Maintenance for cutting chain procedure.

Chart 6 - Index 100 - Carriage Spring

Lift Height Collapsed Height One Each Required

mm in mm in Spring Spring
5030 198 2260 89 122398 Red 122398 Red
5335 210 2415 95 122398 Red 122398 Red
6100 240 2720 107 122398 Red 122421 Bronze
6860 270 3025 119 122398 Red 122421 Bronze
7620 300 3325 131 122398 Red 122421 Bronze
8155 321 3555 140 122421 Bronze 122421 Bronze
8660 341 3785 149 122421 Bronze 122421 Bronze
9300 366 4065 160 122421 Bronze 122421 Bronze
10160 400 4370 172 122421 Bronze 122421 Bronze

Crown 2009 PF17722-16 Rev. 10/09 07.2-1457-215

01 Rev. 10/09
679
LIFTING MECHANISM PARTS
Load Wheel
Load Wheel

100 mm (4 in) O.D. Tandem Load Wheels

Figure 13101-03

07.4-1452-001 Crown 2001 PF13126-1 Rev. 9/09

06 Rev. 9/09
680
 LIFTING MECHANISM PARTS
Load Wheel

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 073962-006* (1) . . . . . Axle 75 mm (2.88 in) Load Wheel Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

073962-003* (1) . . . . . Axle 105 mm (4.12 in) Load Wheel Width. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 . . . . . 060030-068. . . . . . . . Flatwasher 0.8 mm (0.03 in) Thick, 40 mm (1.62 in) O.D. . . . . . . . . . . . . AR
3 . . . . . 060030-109. . . . . . . . Flatwasher 3.0 mm (0.12 in) Thick, 60 mm (2.25 in) O.D. . . . . . . . . . . . . . . 8
4 . . . . . 060030-110 . . . . . . . . Flatwasher 1.5 mm (0.06 in) Thick, 30 mm (1.19 in) O.D. . . . . . . . . . . . . AR
5 . . . . . 083585-xxx-88 (2) . . . Poly Wheel Assembly 100 mm x 75 mm (4 in x 2.88 in). . . . . . . . . . . . . . . . 4
088628-xxx-88 (2) . . . Poly Wheel Assembly 100 mm x 105 mm (4 in x 4.12 in). . . . . . . . . . . . . . . 4
6 . . . . . . . . 083585-xxx(2) . . . . . . . Poly Wheel 100 mm x 75 mm (4 in x 2.88 in) . . . . . . . . . . . . . . . . . . . . . 4
088628-xxx(2) . . . . . . . Poly Wheel 100 mm x 105 mm (4 in x 4.12 in) . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . . . . 065081-021 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 . . . . . 060000-030. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 . . . . . 122451-001. . . . . . . . Pivot Plate Assembly 75 mm (2.88 in) & 105 mm (4.12 in). . . . . . . . . . . . . . 2
10 . . . . . . . . 065084-013 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . 122451-002. . . . . . . . Pivot Plate Assembly 75 mm (2.88 in) & 105 mm (4.12 in). . . . . . . . . . . . . . 2
12 . . . . . . . . 065084-013 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . 111859-002 . . . . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-027. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
14 . . . . . 076048-001. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) 100 mm (4 in) O.D. Tandem Load Wheels

(2) Choice of dash no. depends on load wheel application. When ordering load wheels, refer to Field Appli-
cation Guide and complete the part no. with the correct dash no.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13126-2 Rev. 9/09 07.4-1452-002

06 Rev. 9/09
681
LIFTING MECHANISM PARTS
Load Wheel

125 mm (5 in) O.D. Tandem Load Wheels

Figure 13102-03

07.4-1452-003 Crown 2001 PF13126-3 Rev. 9/09

06 Rev. 9/09
682
 LIFTING MECHANISM PARTS
Load Wheel

INDEX PART NUMBER PART NAME NUMBER REQUIRED

25 . . . . . 073962-006* (1) . . . . . Axle 75 mm (2.88 in) Load Wheel Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

073962-003* (1) . . . . . Axle 105 mm (4.12 in) Load Wheel Width. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
26 . . . . . 060030-127. . . . . . . . Flatwasher 0.8 mm (0.03 in) Thick, 50 mm (2 in) O.D. . . . . . . . . . . . . . . . . . 8
27 . . . . . 060030-278. . . . . . . . Flatwasher 3 mm (0.12 in) Thick, 75 mm (3 in) O.D. . . . . . . . . . . . . . . . . . . 8
28 . . . . . 060030-093. . . . . . . . Flatwasher 1.5 mm (0.06 in) Thick, 40 mm (1.5 in) O.D. . . . . . . . . . . . . . . . 8
29 . . . . . 060030-289. . . . . . . . Flatwasher 0.8 mm (0.03 in) Thick, 40 mm (1.5 in) O.D. . . . . . . . . . . . . . . AR
30 . . . . . 115032-xxx-88(2) . . . . Poly Wheel Assembly 125 mm x 75 mm (5 in x 2.88 in). . . . . . . . . . . . . . . . 4
115033-xxx-88(2) . . . . Poly Wheel Assembly 125 mm x 105 mm (5 in x 4.12 in). . . . . . . . . . . . . . . 4
31 . . . . . . . . 115032-xxx(2) . . . . . . . Poly Wheel 125 mm x 75 mm (5 in x 2.88 in) . . . . . . . . . . . . . . . . . . . . . 4
115033-xxx(2) . . . . . . . Poly Wheel 125 mm x 105 mm (5 in x 4.12 in) . . . . . . . . . . . . . . . . . . . . 4
32 . . . . . . . . 065081-057 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
33 . . . . . 060000-030. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
34 . . . . . 121786-002. . . . . . . . Pivot Plate Assembly 75 mm (2.88 in) & 105 mm (4.12 in). . . . . . . . . . . . . . 2
35 . . . . . . . . 065084-015 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . 121786-001. . . . . . . . Pivot Plate Assembly 75 mm (2.88 in) & 105 mm (4.12 in). . . . . . . . . . . . . . 2
37 . . . . . . . . 065084-015 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
38 . . . . . 111858-002 . . . . . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
061004-027. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
39 . . . . . 076048-001. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) 125 mm (5 in) O.D. Tandem Load Wheels

(2) Choice of dash no. depends on load wheel application. When ordering load wheels, refer to Field Appli-
cation Guide and complete the part no. with the correct dash no.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13126-4 Rev. 9/09 07.4-1452-004

06 Rev. 9/09
683
LIFTING MECHANISM PARTS
Load Wheel

150 mm (6 in) O.D. Tandem Load Wheels

Figure 13103-03

07.4-1452-005 Crown 2001 PF13126-5 Rev. 9/09

06 Rev. 9/09
684
 LIFTING MECHANISM PARTS
Load Wheel

INDEX PART NUMBER PART NAME NUMBER REQUIRED

*50 . . . . 074659-006* (1) . . . . . Axle 75 mm (2.88 in) Load Wheel Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

074659-004* (1) . . . . . Axle 105 mm (4.12 in) Load Wheel Width. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
51 . . . . . 060030-317. . . . . . . . Flatwasher 0.8 mm (0.03 in) Thick, 45 mm (1.87 in) O.D. . . . . . . . . . . . . . AR
52 . . . . . 060030-315. . . . . . . . Flatwasher 4.0 mm (0.16 in) Thick, 95 mm (3.75 in) O.D. . . . . . . . . . . . . . . 8
53 . . . . . 060030-316. . . . . . . . Flatwasher 1.5 mm (0.06 in) Thick, 45 mm (1.87 in) O.D. . . . . . . . . . . . . . . 8
54 . . . . . 125069-xxx-88(2). . . . Poly Wheel Assembly 150 mm x 75 mm (6 in x 2.88 in). . . . . . . . . . . . . . . . 4
125070-xxx-88(2). . . . Poly Wheel Assembly 150 mm x 105 mm (6 in x 4.12 in). . . . . . . . . . . . . . . 4
55 . . . . . . . . 125069-xxx-(2) . . . . . . Poly Wheel 150 mm x 75 mm (6 in x 2.88 in) . . . . . . . . . . . . . . . . . . . . . 4
125070-xxx-(2) . . . . . . Poly Wheel 150 mm x 105 mm (6 in x 4.12 in) . . . . . . . . . . . . . . . . . . . . 4
56 . . . . . . . . 065081-008 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
57 . . . . . 060000-051. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
58 . . . . . 125205 . . . . . . . . . . . Pivot Plate Assembly 75 mm (2.88 in) & 105 mm (4.12 in). . . . . . . . . . . . . . 2
59 . . . . . . . . 065084-015 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
60 . . . . . 125204 . . . . . . . . . . . Pivot Plate Assembly 75 mm (2.88 in) & 105 mm (4.12 in). . . . . . . . . . . . . . 2
61 . . . . . . . . 065084-015 . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
62 . . . . . 111858-002 . . . . . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-027. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
63 . . . . . 076048-001. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(1) 15 mm (6 in) O.D. Tandem Load Wheels

(2) Choice of dash no. depends on load wheel application. When ordering load wheels, refer to Field Appli-
cation Guide and complete the part no. with the correct dash no.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13126-6 Rev. 9/09 07.4-1452-006

06 Rev. 9/09
685
LIFTING MECHANISM PARTS
Load Wheel

265 mm (10.5 in) O.D. Load Wheels

Figure 13104-03

07.4-1452-007 Crown 2001 PF13126-7 Rev. 9/09

06 Rev. 9/09
686
 LIFTING MECHANISM PARTS
Load Wheel

INDEX PART NUMBER PART NAME NUMBER REQUIRED

70 . . . . . 074659-004* (1) . . . . . Axle 100 mm (4 in) Load Wheel Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

074659-005* (1) . . . . . Axle 115 mm (4.5 in) Load Wheel Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
71 . . . . . 060030-111 . . . . . . . . Flatwasher 3.2 mm (0.12 in) Thick, 75 mm (3 in) O.D. . . . . . . . . . . . . . . . . AR
72 . . . . . 060030-113 . . . . . . . . Flatwasher 2.4 mm (0.09 in) Thick, 45 mm (1.75 in) O.D. . . . . . . . . . . . . . AR
73 . . . . . 060030-112 . . . . . . . . Flatwasher 1.5 mm (0.06 in) Thick, 45 mm (1.75 in) O.D. . . . . . . . . . . . . . AR
74 . . . . . 060030-085. . . . . . . . Flatwasher 0.8 mm (0.03 in) Thick, 50 mm (2 in) O.D. . . . . . . . . . . . . . . . AR
75 . . . . . 113018-060* . . . . . . . Wheel Assembly 265 mm x 100 mm (10.5 in x 4 in). . . . . . . . . . . . . . . . . . . 2
113019-060* . . . . . . . Wheel Assembly 265 mm x 115 mm (10.5 in x 4.5 in) . . . . . . . . . . . . . . . . . 2
76 . . . . . . . . 065081-008 . . . . . . . . Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
77 . . . . . . . . 105090-060* . . . . . . . Tire Assembly 265 mm x 100 mm (10.5 in x 4 in) . . . . . . . . . . . . . . . . . . 2
105091-060* . . . . . . . Tire Assembly 265 mm x 115 mm (10.5 in x 4.5 in) . . . . . . . . . . . . . . . . . 2
105088-060-01* . . . . Tire 265 mm x 100 mm (10.5 in x 4 in) . . . . . . . . . . . . . . . . . . . . . . . . 2
105089-060-01* . . . . Tire 265 mm x 115 mm (10.5 in x 4.5 in). . . . . . . . . . . . . . . . . . . . . . . 2
78 . . . . . . . . . . 105086 . . . . . . . . . . . Hub 265 mm x 100 mm (10.5 in x 4 in). . . . . . . . . . . . . . . . . . . . . . . . 2
105087 . . . . . . . . . . . Hub 265 mm x 115 mm (10.5 in x 4.5 in) . . . . . . . . . . . . . . . . . . . . . . 2
79 . . . . . 060000-051. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
80 . . . . . 076048-001. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) 265 mm (10.5 in) O.D. Load Wheels

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13126-8 Rev. 9/09 07.4-1452-008

06 Rev. 9/09
687
LIFTING MECHANISM PARTS
Yoke

Yoke

Figure 21638

07.5-1452-250 Crown 2001 PF13127-1 Rev. 4/09

01 Rev. 4/09
688
 LIFTING MECHANISM PARTS
Yoke

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 121802 . . . . . . . . . . . Yoke Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

124013-001* . . . . . . . Yoke Assembly with Freezer/Corrosion and Load Sense . . . . . . . . . . . . . . . 1
1 . . . . . . . . 121628 . . . . . . . . . . . Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 123183-002 . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 060009-011 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 123181-003 . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 060009-018 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 123401-001* . . . . . . . Shaft with Freezer/Corrosion and Load Sense . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 060030-057 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 117575-003 . . . . . . . . Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 117576-003 . . . . . . . Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 065081-027 . . . . . . . Ball Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . 060030-329 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . . . . 119655-002 . . . . . . . . Pulley Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . 127583-001 . . . . . . . . Pulley Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . 060000-112 . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . 060000-067* . . . . . . Roll Pin with Freezer/Corrosion and Load Sense . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . 127513-002* . . . . . . Pulley Wire with Freezer/Corrosion and Load Sense . . . . . . . . . . . . . . . . . . 1
17 . . . . . 060030-192* . . . . . . Flatwasher with Freezer/Corrosion and Load Sense . . . . . . . . . . . . . . . . . . 1
18 . . . . . 060009-011* . . . . . . . Retaining Ring with Freezer/Corrosion and Load Sense . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13127-2 Rev. 4/09 07.5-1452-251

01 Rev. 4/09
689
LIFTING MECHANISM PARTS
Load Backrest

Load Backrest

(a) Top of Fork

(b) Fork Carriage

Figure 21639

07.8-1452-001 Crown 2001 PF13128-1 Rev. 4/09

01 Rev. 4/09
690
 LIFTING MECHANISM PARTS
Load Backrest

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 060019-019 . . . . . . .
2 . . . . . 060005-012 . . . . . . .
3 . . . . . 060019-031 . . . . . . .
4 . . . . . 060005-029 . . . . . . .
5 . . . . . . *(1) . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1 - Load Backrest

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Chart 1 - Load Backrest

Index 5 Overall Dimension Dimension “A” Dimension “B” Dimension “C”

Series
Load Backrest mm in mm in mm in mm in
RR & RD 125608-036 825 x 915 32.5 x 36 215 8.5 810 31.88 915 36
RR & RD 125608-042 825 x 1070 32.5 x 42 370 14.5 960 37.88 1070 42
RR & RD 125608-048 825 x 1220 32.5 x 48 520 20.5 1115 43.88 1220 48
RR & RD with
125367-036 825 x 915 32.5 x 36 215 8.5 810 31.88 915 36
Sideshift
RR & RD with
125367-042 825 x 1070 32.5 x 42 370 14.5 960 37.88 1070 42
Sideshift
RR & RD with
125367-048 825 x 1220 32.5 x 48 520 20.5 1115 43.88 1220 48
Sideshift

Always Specify Model, Data & Serial Number

Crown 2001 PF13128-2 Rev. 4/09 07.8-1452-002

01 Rev. 4/09
691
LIFTING MECHANISM PARTS
Fork

Fork

075324-xxx
Fork Assembly

088228-xxx
Fork Assembly

094182-xxx
Fork Assembly

Figure 14309

07.9-08.0-004 Crown 2004 PF13823-1 Rev. 5/09

05 Rev. 5/09
692
 LIFTING MECHANISM PARTS
Fork

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 103442 . . . . . . . . . . . Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

103443. . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 104329. . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 060000-061 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 075248. . . . . . . . . . . . Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Fork Assemblies noted in Charts include Index 1 through 4

Always Specify Model, Data & Serial Number

Crown 2004 PF13823-2 Rev. 5/09 07.9-08.0-005

05 Rev. 5/09
693
LIFTING MECHANISM PARTS
Fork

075324-xxx
Fork Assembly

088228-xxx
Fork Assembly

094182-xxx
Fork Assembly

Figure 14309

07.9-08.0-006 Crown 2004 PF13823-3 Rev. 5/09

05 Rev. 5/09
694
 LIFTING MECHANISM PARTS
Fork

Model, Fork Designation Chart

Fork Assembly Base Part Number

Series Capacity Polished Fork Full Taper
075324-xxx 094182-xxx
088228-xxx
W 1815 kg (4000 lbs) X
455 - 1360 kg (1000 - 3000 lbs) X
WB
1815 kg (4000 lbs) X
WR 910 - 1360 kg (2000 - 3000 lbs) X
RC
1360 kg (3000 lbs) X X
RC 3000
1585 - 1815 kg (3500 - 4000 lbs) X X
RC 5500
SC 1360 kg (3000 lbs) X X
SC 4000, 4500 1585 - 1815 kg (3500 - 4000 lbs) X X
RR 3000, 3500
RR 5000, 5200 1585 - 2040 kg (3500 - 4500 lbs) X X
RR 5700
RS 3000, 3500 1815 kg (4000 lbs) X X
RD 3000, 3500
RD 5000, 5200 1360 kg (3000 lbs) X X X
RR 5700
SH 1815 kg (4000 lbs) X X
1130 - 1360 kg (2500 - 3000 lbs) X X
SHR
1585 kg (3500 lbs) X X

Fork Length Chart

Fork Length Fork Assembly Part Number

Polished Fork Full Taper
mm in 075324-xxx 094182-xxx
088228-xxx
760 30 -001 -001 -001
915 36 -002 -002 -002
990 39 -006 -006 -006
1065 42 -003 -003 -003
1145 45 -005 -005 -005
1220 48 -004 -004 -004
Following Part Numbers Not Used on RR, RS, & RD Series Trucks
1370 54 -007 -007 -007
1525 60 -008 -008 -008

Crown 2004 PF13823-4 Rev. 5/09 07.9-08.0-007

05 Rev. 5/09
695
Notes:

696
CYLINDER PARTS

697
CYLINDER PARTS
TT Lift Cylinder

TT Lift Cylinder

(a) LH Drive In Rack Cylinder

(b) RH Drive In Rack Cylinder
(c) LH Lift Cylinder
(d) RH Lift Cylinder

Figure 21697

08.3-1452-001 Crown 2001 PF13129-1 Rev. 7/09

07 Rev. 7/09
698
 CYLINDER PARTS
TT Lift Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . . (1)* . . . . . . . . . . . . . . . RH Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1)* . . . . . . . . . . . . . . . LH Cylinder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(2)* . . . . . . . . . . . . . . . RH Drive In Rack Mast Cylinder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 1
(2)* . . . . . . . . . . . . . . . LH Drive In Rack Mast Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . . (1)* . . . . . . . . . . . . . . . RH Cylinder Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(1)* . . . . . . . . . . . . . . . LH Cylinder Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(2)* . . . . . . . . . . . . . . . RH Drive In Rack Mast Cylinder Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(2)* . . . . . . . . . . . . . . . LH Drive In Rack Mast Cylinder Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060015-078 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-026 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 074240. . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 060009-067 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 073975-004 . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . (1)* . . . . . . . . . . . . . . . Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(2)* . . . . . . . . . . . . . . . Ram, Drive-In Rack Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 081161-018 . . . . . . . . Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 064132-046 . . . . . . . . Packing Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 100512. . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 064135-003 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 124251-003 . . . . . . . . Velocity Fuse (LH Cylinder Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

123868 . . . . . . . . . . . Seal Kit (Includes Index 3, 8, & 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

091240-004. . . . . . . . Poly Pak Tool (Used for Seal Installation) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
(1) See Chart 1 - TT Mast
(2) See Chart 2 - Drive-In Rack Mast

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13129-2 Rev. 7/09 08.3-1452-002

07 Rev. 7/09
699
CYLINDER PARTS
TT Lift Cylinder

(a) LH Drive In Rack Cylinder

(b) RH Drive In Rack Cylinder
(c) LH Lift Cylinder
(d) RH Lift Cylinder

Figure 21697

08.3-1452-003 Crown 2001 PF13129-3 Rev. 7/09

07 Rev. 7/09
700
 CYLINDER PARTS
TT Lift Cylinder

Chart 1 - TT Mast

Collapsed LH Cylinder RH Cylinder LH Cylinder RH Cylinder

Lift Height Ram
Height Assembly Assembly Tube Tube
Index 6
mm in mm in Index 0 Index 0 Index 1 Index 1

2260 89 5025 798 121676-004 121663-004 121677-004 121664-004 121672-004

2415 95 5335 210 121676-005 121663-005 121677-005 121664-005 121672-005
2720 107 6100 240 121676-006 121663-006 121677-006 121664-006 121672-006
3025 119 6860 270 121676-007 121663-007 121677-007 121664-007 121672-007
3325 131 7620 300 121676-008 121663-008 121677-008 121664-008 121672-008
3555 140 8155 321 121676-009 121663-009 121677-009 121664-009 121672-009
3785 149 8660 341 121676-010 121663-010 121677-010 121664-010 121672-010
4065 160 9300 366 121676-011 121663-011 121677-011 121664-011 121672-011
4370 172 10160 400 121676-012 121663-012 121677-012 121664-012 121672-012
4520 178 10695 421 121676-013 121663-013 121677-013 121664-013 121672-013
4825 190 11225 442 121676-014 121663-014 121677-014 121664-014 121672-014

Chart 2 - Drive-In Rack Mast

Collapsed LH Cylinder RH Cylinder LH Cylinder RH Cylinder

Lift Height Ram
Height Assembly Assembly Tube Tube
Index 6
mm in mm in Index 0 Index 0 Index 1 Index 1

2260 89 5025 798 129053-004 129056-004 129054-004 129057-004 131272-004

2415 95 5335 210 129053-005 129056-005 129054-005 129057-005 131272-005
2720 107 6100 240 129053-006 129056-006 129054-006 129057-006 131272-006
3025 119 6860 270 129053-007 129056-007 129054-007 129057-007 131272-007
3325 131 7620 300 129053-008 129056-008 129054-008 129057-008 131272-008
3555 140 8155 321 129053-009 129056-009 129054-009 129057-009 131272-009
3785 149 8660 341 129053-010 129056-010 129054-010 129057-010 131272-010
4065 160 9300 366 129053-011 129056-011 129054-011 129057-011 131272-011
4370 172 10160 400 129053-012 129056-012 129054-012 129057-012 131272-012
4520 178 10695 421 129053-013 129056-013 129054-013 129057-013 131272-013
4825 190 11225 442 129053-014 129056-014 129054-014 129057-014 131272-014

Crown 2001 PF13129-4 Rev. 7/09 08.3-1452-004

07 Rev. 7/09
701
CYLINDER PARTS
TT Carriage Cylinder

TT Carriage Cylinder

Figure 21640

08.3-1452-052 Crown 2002 PF13396-1 Rev. 4/09

01 Rev. 4/09
702
 CYLINDER PARTS
TT Carriage Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . *(1) . . . . . . . . . . . . . . . Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . *(1) . . . . . . . . . . . . . . . Cylinder Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060015-078 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 074240 . . . . . . . . . . . Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 064336 . . . . . . . . . . . Flow Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-006 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
5 . . . . . . . . *(1) . . . . . . . . . . . . . . . Ram 65 mm (2.625 in) O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 103487 . . . . . . . . . . . Compression Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 127489-002 . . . . . . . . Shutoff Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 084882-001 . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 060009-096 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 060009-100 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 081161-020 . . . . . . . . Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 064132-042 . . . . . . . . Seal Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 121727 . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 064135-007 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

123894 . . . . . . . . . . . Seal Kit (Includes Index 2, 3, 12 & 14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

091240-009 . . . . . . . Poly Pak Tool (Used for Seal Installation) . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1 - Cylinder Assembly

Chart 1 - Cylinder Assembly

Collapsed Height Lift Height Cylinder Assembly Cylinder Tube Ram

mm in mm in Index 0 Index 1 Index 5

2260 89 5025 198 130395-004 130394-004 121725-004

2415 95 5335 210 130395-005 130394-005 121725-005
2720 107 6100 240 130395-006 130394-006 121725-006
3025 119 6860 270 130395-007 130394-007 121725-007
3325 131 7620 300 130395-008 130394-008 121725-008
3555 140 8155 321 130395-009 130394-009 121725-009
3785 149 8660 341 130395-010 130394-010 121725-010
4065 160 9300 366 130395-011 130394-011 121725-011
4370 172 10160 400 130395-012 130394-012 121725-012
4520 178 10695 421 130395-013 130394-013 121725-013
4825 190 11225 442 130395-014 130394-014 121725-014

Always Specify Model, Data & Serial Number

Crown 2002 PF13396-2 Rev. 4/09 08.3-1452-053

01 Rev. 4/09
703
CYLINDER PARTS
Reach Cylinder

Reach Cylinder

(a) Torque 298 ± 13.5 Nm (220 ± 10 ft lb)

Figure 21644

08.5-1452-002 Crown 2004 PF13875-1 Rev. 4/09

02 Rev. 4/09
704
 CYLINDER PARTS
Reach Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . *(1) . . . . . . . . . . . . . . . Reach Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 065012-010 . . . . . . . . Bushing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . *(1) . . . . . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 060080-011 . . . . . . . . Flange Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 132396 . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 064216-005 . . . . . . . . Piston Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 060030-344 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . *(1) . . . . . . . . . . . . . . . Piston Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 064019-015 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064074-005 . . . . . . . . Back-Up Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 132398 . . . . . . . . . . . Guide Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 064132-050 . . . . . . . . Packing Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 064135-019 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 133459-001 . . . . . . . . Retainer Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 060021-040 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-004 . . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
15 . . . . . . . . 136694. . . . . . . . . . . . End Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

134137 . . . . . . . . . . . Seal Kit (Includes Index 5, 8, 9, 11, 12 & 13) . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) See Chart 1 - Reach Cylinder Assembly

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Chart 1 - Reach Cylinder Assembly

Index 0 Index 2 Index 7

Series Orientation
Reach Cylinder Assembly Tube Piston Rod
RH 132419 132420 132397-001
RR
LH 133460 132421 132397-001
RH 132388 132389 132397-002
RD
LH 132393 132394 132397-002

Always Specify Model, Data & Serial Number

Crown 2004 PF13875-2 Rev. 4/09 08.5-1452-003

02 Rev. 4/09
705
CYLINDER PARTS
Tilt Cylinder

Tilt Cylinder

Figure 21651

08.6-1452-001 Crown 2001 PF13132-1 Rev. 4/09

01 Rev. 4/09
706
 CYLINDER PARTS
Tilt Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 123399-001 . . . . . . . Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 088579 . . . . . . . . . . . Piston Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 064135-002 . . . . . . . . Wiper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 082305 . . . . . . . . . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 064074-012 . . . . . . . . Back-Up Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 064019-040 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 064132-010 . . . . . . . . Packing Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 064074-013 . . . . . . . . Back-Up Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . 064019-041 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 105206 . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 064216-002 . . . . . . . . Piston Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 060044-004 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 060043-004 . . . . . . . . Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 073981-003 . . . . . . . . Square Wire Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 122492-001 . . . . . . . . Cylinder Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 064091-006 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . . . 064019-031 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 064091-002 . . . . . . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . . . 064019-029 . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . 060009-030 . . . . . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . . . . 065012-004 . . . . . . . . Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

089178 . . . . . . . . . . . Seal (Includes Index 2, 4, 5, 6, 7, 8 & 10) . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always Specify Model, Data & Serial Number

Crown 2001 PF13132-2 Rev. 4/09 08.6-1452-002

01 Rev. 4/09
707
CYLINDER PARTS
Sideshift Cylinder

Sideshift Cylinder

Figure 21652

08.7-1452-050 Crown 2001 PF13133-1 Rev. 5/09

01 Rev. 5/09
708
 CYLINDER PARTS
Sideshift Cylinder

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 093559-002* . . . . . . . Cylinder Assembly 100 mm (4.0 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

093559-004* . . . . . . . Cylinder Assembly 50 mm (2.0 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 085130-002* . . . . . . . Rod 100 mm (4.0 in) Sideshift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
085130-004* . . . . . . . Rod 50 mm (2.0 in) Sideshift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 064069-007 . . . . . . . . Ring Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . 083397 . . . . . . . . . . . Adjustor Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 064132-011 . . . . . . . . Packing Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . 085262 . . . . . . . . . . . Tube Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . 073981-009 . . . . . . . . Ring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 064074-004 . . . . . . . . Ring Back-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 064019-025 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 064133-005 . . . . . . . . U-Cup Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . 085132 . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . 060030-041 . . . . . . . . Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 060042-005 . . . . . . . . Nut Self-Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . 064019-006 . . . . . . . . O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 064074-018 . . . . . . . . Ring Back-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 093558 . . . . . . . . . . . Chamber Cushion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 088587* . . . . . . . . . . Spacer 50 mm (2.0 in) Sideshift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

101343 . . . . . . . . . . . Kit Seal (Includes Index 2, 4, 6, 7, 8, 9, 13, & 14) . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF13133-2 Rev. 5/09 08.7-1452-051

01 Rev. 5/09
709
Notes:

710
PLATFORM PARTS

711
PLATFORM PARTS
Reach With Tilt
Reach With Tilt

Figure 19535-01

09.0-1452-001 Crown 2001 PF11996-1 Rev. 10/09

06 Rev. 10/09
712

INDEX PART NUMBER
1 . . . . . 122273-002. . . . . . . .
122159-002. . . . . . . .
129292-002. . . . . . . .
2 . . . . . 074481-001. . . . . . . .
074481-004. . . . . . . .
074481-005. . . . . . . .
3 . . . . . 092746-001. . . . . . . .
4 . . . . . 092747-001. . . . . . . .
5 . . . . . 060015-068. . . . . . . .
061004-019. . . . . . . .
6 . . . . . 060000-104. . . . . . . .
7 . . . . . 113516 . . . . . . . . . . .
8 . . . . . 093680 . . . . . . . . . . .
9 . . . . . 060000-029. . . . . . . .
10 . . . . . 060016-065. . . . . . . .
11 . . . . . 060005-008. . . . . . . .
12 . . . . . 060016-088. . . . . . . .
13 . . . . . 060005-008. . . . . . . .
14 . . . . . 060021-009. . . . . . . .
15 . . . . . 122168 . . . . . . . . . . .
16 . . . . . . . . . . . . . . . . . . . . . .
17 . . . . . 082579* . . . . . . . . . .
088892* . . . . . . . . . .
18 . . . . . 060000-090. . . . . . . .
19 . . . . . 065012-007. . . . . . . .
20 . . . . . 124018 . . . . . . . . . . .
21 . . . . . 060017-050. . . . . . . .
061004-019. . . . . . . .
22 . . . . . 060030-279. . . . . . . .
23 . . . . . 123474-001. . . . . . . .
24 . . . . . 060015-048. . . . . . . .
25 . . . . . 060042-006. . . . . . . .
26 . . . . . 122927 . . . . . . . . . . .
27 . . . . . 065012-001. . . . . . . .
28 . . . . . 122922-001. . . . . . . .
29 . . . . . 082381 . . . . . . . . . . .
30 . . . . . 076293 . . . . . . . . . . .
31 . . . . . 076143 . . . . . . . . . . .
32 . . . . . 060016-022. . . . . . . .
061004-019. . . . . . . .
* To select appropriate part number, use the data number
to determine truck features. Refer to Introduction.
Crown 2001 PF11996-2 Rev. 10/09
PLATFORM PARTS
Reach With Tilt
PART NAME NUMBER REQUIRED
Reach Support - 35 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reach Support - 45 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reach Support - 45 Models (drive in rack mast option) . . . . . . . . . . . . . . . . 1
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hose Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reach Cylinder, refer to Cylinder Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cap Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Inner Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Carriage Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
09.0-1452-002
06 Rev. 10/09
713
PLATFORM PARTS
Reach With Tilt

Figure 19536

09.0-1452-003 Crown 2001 PF11996-3 Rev. 10/09

06 Rev. 10/09
714
 PLATFORM PARTS
Reach With Tilt

INDEX PART NUMBER PART NAME NUMBER REQUIRED

40 . . . . . 060030-085. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
41 . . . . . 074668-001. . . . . . . . Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . 065007-052. . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . 082381 . . . . . . . . . . . Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
44 . . . . . 082384 . . . . . . . . . . . Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45 . . . . . 060009-049. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
46 . . . . . 060077-002. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
47 . . . . . 100116-001 . . . . . . . . Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
48 . . . . . 060015-050. . . . . . . . Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
061004-019. . . . . . . . Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . 076048-002. . . . . . . . Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
50 . . . . . 060015-064. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
060015-069. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . 123402 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 093680 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
53 . . . . . 060000-029. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 . . . . . 129830-002. . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . 060015-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
56 . . . . . . . . . . . . . . . . . . . . . . Tilt Cylinder, refer to Cylinder Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . 065007-018. . . . . . . . Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
58 . . . . . 065012-004. . . . . . . . Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . 060009-030. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
60 . . . . . 123393-001. . . . . . . . Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
61 . . . . . 060015-019. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
62 . . . . . 060005-007. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
63 . . . . . 060021-006. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
64 . . . . . 065007-017. . . . . . . . Sleeve Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
65 . . . . . 060015-126. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
66 . . . . . . . . . . . . . . . . . . . . . . Tilt Switch, refer to Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
67 . . . . . 079564-001. . . . . . . . Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
079565-001 . . . . . . . . Marking Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
105605-406 . . . . . . . . TB Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
68 . . . . . 060013-017. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
69 . . . . . 060005-004. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
70 . . . . . 128003 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
71 . . . . . 060014-088. . . . . . . . Hex Flange Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
72 . . . . . 127842 . . . . . . . . . . . Tilt Position Assist Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
73 . . . . . 060012-023. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
74 . . . . . 060005-048. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
75 . . . . . 127845 . . . . . . . . . . . Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
76 . . . . . 060015-117 . . . . . . . . Hex Flange Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
77 . . . . . 060000-066. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
78 . . . . . 143654 . . . . . . . . . . . Cylinder Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
79 . . . . . 060000-054. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
80 . . . . . 143655 . . . . . . . . . . . Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
81 . . . . . 093560-002. . . . . . . . Fork Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
82 . . . . . 060016-035. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
83 . . . . . 060005-008. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Always Specify Model, Data & Serial Number

Crown 2001 PF11996-4 Rev. 10/09 09.0-1452-004

06 Rev. 10/09
715
PLATFORM PARTS
Reach with Tilt & Sideshift
Reach with Tilt & Sideshift

(a) Reach Cylinder, Refer to Cylinder Parts

Figure 19537

09.0-1452-100 Crown 2001 PF11997-1 Rev. 10/09

07 Rev. 10/09
716

INDEX PART NUMBER
1 . . . . . 122273-002. . . . . . . .
122159-002. . . . . . . .
129292-002. . . . . . . .
2 . . . . . 074481-001. . . . . . . .
074481-004. . . . . . . .
074481-005. . . . . . . .
3 . . . . . 092746-001. . . . . . . .
4 . . . . . 092747-001. . . . . . . .
5 . . . . . 060015-068. . . . . . . .
061004-019. . . . . . . .
6 . . . . . 060000-104. . . . . . . .
7 . . . . . 113516 . . . . . . . . . . .
8 . . . . . 093680 . . . . . . . . . . .
9 . . . . . 060000-029. . . . . . . .
10 . . . . . 060016-065. . . . . . . .
11 . . . . . 060005-008. . . . . . . .
12 . . . . . 076048-002. . . . . . . .
13 . . . . . 082579 . . . . . . . . . . .
088892 . . . . . . . . . . .
14 . . . . . 060000-090. . . . . . . .
15 . . . . . 060016-088. . . . . . . .
16 . . . . . 060005-008. . . . . . . .
17 . . . . . 060021-009. . . . . . . .
18 . . . . . 122168 . . . . . . . . . . .
19 . . . . . 065012-007. . . . . . . .
20 . . . . . 124018 . . . . . . . . . . .
21 . . . . . 060017-050. . . . . . . .
061004-019. . . . . . . .
22 . . . . . 060030-279. . . . . . . .
23 . . . . . 123474-001. . . . . . . .
24 . . . . . 060015-048. . . . . . . .
25 . . . . . 060042-006. . . . . . . .
26 . . . . . 122927 . . . . . . . . . . .
27 . . . . . 065012-001. . . . . . . .
28 . . . . . 122922-001. . . . . . . .
29 . . . . . 082381 . . . . . . . . . . .
30 . . . . . 076293 . . . . . . . . . . .
31 . . . . . 076143 . . . . . . . . . . .
32 . . . . . 060016-022. . . . . . . .
061004-019. . . . . . . .
33 . . . . . 060030-085. . . . . . . .
34 . . . . . 074668-001. . . . . . . .
35 . . . . . 065007-052. . . . . . . .
36 . . . . . 082381 . . . . . . . . . . .
37 . . . . . 082384 . . . . . . . . . . .
38 . . . . . 060009-049. . . . . . . .
39 . . . . . 060077-002. . . . . . . .
40 . . . . . 100116-001 . . . . . . . .
41 . . . . . 060015-050. . . . . . . .
061004-019. . . . . . . .
Crown 2001 PF11997-2 Rev. 10/09
PLATFORM PARTS
Reach with Tilt & Sideshift
PART NAME NUMBER REQUIRED
Reach Support - 35 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reach Support - 45 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reach Support - 45 Models (drive in rack mast option) . . . . . . . . . . . . . . . . 1
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hose Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cap Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Inner Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Carriage Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
09.0-1452-101
07 Rev. 10/09
717
PLATFORM PARTS
Reach with Tilt & Sideshift

Figure 19540

09.0-1452-102 Crown 2001 PF11997-3 Rev. 10/09

07 Rev. 10/09
718
 PLATFORM PARTS
Reach with Tilt & Sideshift

INDEX PART NUMBER PART NAME NUMBER REQUIRED

50 . . . . . 060015-064. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
060015-069. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
51 . . . . . 123402 . . . . . . . . . . . Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . 093680 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
53 . . . . . 060000-029. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
54 . . . . . 129830-001. . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . 060015-004. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
56 . . . . . . . . . . . . . . . . . . . . . . Tilt Cylinder, refer to Cylinder Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57 . . . . . 065007-018. . . . . . . . Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
58 . . . . . 065012-004. . . . . . . . Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
59 . . . . . 060009-030. . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
60 . . . . . 123393-001. . . . . . . . Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
61 . . . . . 060015-019. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
62 . . . . . 060005-007. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
63 . . . . . 060021-006. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
64 . . . . . 065007-017. . . . . . . . Sleeve Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
65 . . . . . 060015-126. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
66 . . . . . . . . . . . . . . . . . . . . . . Tilt Switch, refer to Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
67 . . . . . 079564-001. . . . . . . . Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
079565-001 . . . . . . . . Marking Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
105605-406 . . . . . . . . TB Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
68 . . . . . 060013-017. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
69 . . . . . 060005-004. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
70 . . . . . 128003 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
71 . . . . . 060014-088. . . . . . . . Hex Flange Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
72 . . . . . 127842 . . . . . . . . . . . Tilt Position Assist Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
73 . . . . . 060012-023. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
74 . . . . . 060005-048. . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
75 . . . . . 127845 . . . . . . . . . . . Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
76 . . . . . 060015-117 . . . . . . . . Hex Flange Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
77 . . . . . 082262 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
78 . . . . . . . . 060017-026 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
79 . . . . . . . . 060005-008 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Always Specify Model, Data & Serial Number

Crown 2001 PF11997-4 Rev. 10/09 09.0-1452-103

07 Rev. 10/09
719
PLATFORM PARTS
Reach with Tilt & Sideshift

Figure 19541

09.0-1452-104 Crown 2001 PF11997-5 Rev. 10/09

07 Rev. 10/09
720
 PLATFORM PARTS
Reach with Tilt & Sideshift

INDEX PART NUMBER PART NAME NUMBER REQUIRED

85 . . . . . 060000-066. . . . . . . . Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

86 . . . . . 143654 . . . . . . . . . . .
87 . . . . . 060000-054. . . . . . . .
88 . . . . . 143655 . . . . . . . . . . .
89 . . . . . 093560-002. . . . . . . .
90 . . . . . 060017-007. . . . . . . .
91 . . . . . 060005-009. . . . . . . .
92 . . . . . 060030-078. . . . . . . .
93 . . . . . 060019-039. . . . . . . .
94 . . . . . 060005-029. . . . . . . .
95 . . . . . 085144 . . . . . . . . . . .
96 . . . . . .................
97 . . . . . 085188 . . . . . . . . . . .
98 . . . . . 085143* . . . . . . . . . .
088910* . . . . . . . . . .
99 . . . . . 060000-030. . . . . . . .
100 . . . . 085137-001. . . . . . . .
101 . . . . 085137-002. . . . . . . .
102 . . . . 065007-026. . . . . . . .
103 . . . . 085142 . . . . . . . . . . .
104 . . . . 085239* . . . . . . . . . .
088909* . . . . . . . . . .
105 . . . . 060000-018. . . . . . . .
106 . . . . 085152 . . . . . . . . . . .
107 . . . . 076235-003* . . . . . . .
088893-002* . . . . . . .
108 . . . . 060009-005. . . . . . . .
Cylinder Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fork Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lower Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Sideshift Cylinder, refer to Cylinder Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lower Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Upper Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pivot Shaft Freezer/Corrosion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2001 PF11997-6 Rev. 10/09 09.0-1452-105

07 Rev. 10/09
721
PLATFORM PARTS
Reach With Tilt

Reach With Tilt

(a) Reach Cylinder

(b) Reach Manifold

Figure 21997

09.0-1657-001 Crown 2009 PF17720-1

722

INDEX PART NUMBER
1 . . . . . 122301 . . . . . . . . . . .
129090 . . . . . . . . . . .
2 . . . . . 079564-001 . . . . . . .
079565-001 . . . . . . .
105605-406 . . . . . . .
3 . . . . . 060005-004 . . . . . . .
4 . . . . . 060013-017 . . . . . . .
5 . . . . . 060000-104 . . . . . . .
6 . . . . . 113516 . . . . . . . . . . .
7 . . . . . 093680* . . . . . . . . . .
093735* . . . . . . . . . .
8 . . . . . 060000-029 . . . . . . .
9 . . . . . 060005-008 . . . . . . .
10 . . . . . 060016-065 . . . . . . .
11 . . . . . 060016-088 . . . . . . .
12 . . . . . 060021-009 . . . . . . .
13 . . . . . 122168 . . . . . . . . . . .
060016-082 . . . . . . .
060042-010 . . . . . . .
14 . . . . . 060030-279 . . . . . . .
15 . . . . . 123474-001 . . . . . . .
16 . . . . . 122927 . . . . . . . . . . .
17 . . . . . 060015-079 . . . . . . .
18 . . . . . 060005-007 . . . . . . .
19 . . . . . 060021-006 . . . . . . .
20 . . . . . 124018 . . . . . . . . . . .
21 . . . . . 060017-050 . . . . . . .
061004-019 . . . . . . .
22 . . . . . 065012-001 . . . . . . .
23 . . . . . 060000-079 . . . . . . .
24 . . . . . 082579* . . . . . . . . . .
088892* . . . . . . . . . .
25 . . . . . 065012-007 . . . . . . .
26 . . . . . 122924-001 . . . . . . .
27 . . . . . 060009-049 . . . . . . .
28 . . . . . 060077-002 . . . . . . .
29 . . . . . 085161 . . . . . . . . . . .
30 . . . . . 085158-002 . . . . . . .
31 . . . . . 065007-077 . . . . . . .
* To select appropriate part number, use the data number
to determine truck features. Refer to Introduction.
Crown 2009 PF17720-2
PLATFORM PARTS
Reach With Tilt
PART NAME NUMBER REQUIRED
Reach Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reach Support with Drive In Rack Mast Option . . . . . . . . . . . . . . . . . . . . . . 1
Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Terminal Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TB Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hose Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cap Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Primary Inner Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Groove Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Always Specify Model, Data & Serial Number
09.0-1657-002
723
PLATFORM PARTS
Reach With Tilt

Figure 21998

09.0-1657-003 Crown 2009 PF17720-3

724

INDEX PART NUMBER
40 . . . . . 082381 . . . . . . . . . . .
41 . . . . . 100103-001 . . . . . . .
100103-002 . . . . . . .
42 . . . . . 060030-085 . . . . . . .
43 . . . . . 074668-001 . . . . . . .
44 . . . . . 060009-049 . . . . . . .
45 . . . . . 060077-002 . . . . . . .
46 . . . . . 082384 . . . . . . . . . . .
47 . . . . . 065007-052 . . . . . . .
48 . . . . . 085158-001 . . . . . . .
49 . . . . . 076293 . . . . . . . . . . .
50 . . . . . 076143 . . . . . . . . . . .
51 . . . . . 060016-022 . . . . . . .
061004-019 . . . . . . .
52 . . . . . 100116-002 . . . . . . .
100116-003 . . . . . . .
53 . . . . . 065012-007 . . . . . . .
54 . . . . . 076048-001 . . . . . . .
076048-002 . . . . . . .
55 . . . . . 060005-008 . . . . . . .
56 . . . . . 060021-009 . . . . . . .
57 . . . . . 112943-001 . . . . . . .
58 . . . . . 065007-077 . . . . . . .
59 . . . . . 085158-002 . . . . . . .
60 . . . . . 085161 . . . . . . . . . . .
61 . . . . . 060030-279 . . . . . . .
62 . . . . . 123474-001 . . . . . . .
63 . . . . . 122927 . . . . . . . . . . .
64 . . . . . 060015-079 . . . . . . .
65 . . . . . 060005-007 . . . . . . .
66 . . . . . 060021-006 . . . . . . .
67 . . . . . 060016-019 . . . . . . .
68 . . . . . 122926 . . . . . . . . . . .
Crown 2009 PF17720-4
PLATFORM PARTS
Reach With Tilt
PART NAME NUMBER REQUIRED
Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
RH Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
LH Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Groove Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Carriage Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RH Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
LH Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Secondary Inner Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
09.0-1657-004
725
PLATFORM PARTS
Reach With Tilt

(a) Tilt Manifold

(b) Tilt Cylinder

Figure 21999

09.0-1657-005 Crown 2009 PF17720-5

726
 PLATFORM PARTS
Reach With Tilt

INDEX PART NUMBER PART NAME NUMBER REQUIRED

78 . . . . . 060014-088 . . . . . . .
79 . . . . . 128003 . . . . . . . . . . .
80 . . . . . 060012-023 . . . . . . .
81 . . . . . 060005-048 . . . . . . .
82 . . . . . 127842 . . . . . . . . . . .
83 . . . . . 060015-117 . . . . . . .
84 . . . . . 127845 . . . . . . . . . . .
85 . . . . . 060015-064 . . . . . . .
060015-069 . . . . . . .
86 . . . . . 123402 . . . . . . . . . . .
87 . . . . . 060015-019. . . . . . . .
88 . . . . . 093680* . . . . . . . . . .
093735* . . . . . . . . . .
89 . . . . . 060000-029 . . . . . . .
90 . . . . . 060005-007. . . . . . . .
91 . . . . . 060021-006. . . . . . . .
92 . . . . . 129830-002 . . . . . . .
93 . . . . . 060015-004 . . . . . . .
94 . . . . . 093554* . . . . . . . . . .
093736* . . . . . . . . . .
95 . . . . . 060000-054 . . . . . . .
96 . . . . . 082205* . . . . . . . . . .
088891* . . . . . . . . . .
97 . . . . . 060005-008. . . . . . . .
98 . . . . . 060016-035. . . . . . . .
99 . . . . . 093560-002 . . . . . . .
100 . . . . 060000-066 . . . . . . .
101 . . . . 065007-017 . . . . . . .
102 . . . . 065012-004 . . . . . . .
103 . . . . 060009-030 . . . . . . .
104 . . . . 065007-018 . . . . . . .
105 . . . . 090440-004. . . . . . . .
106 . . . . 123393-002 . . . . . . .
107 . . . . 060005-009. . . . . . . .
108 . . . . 060017-007. . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tilt Position Assist Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cylinder Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cylinder Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fork Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17720-6 09.0-1657-006

727
PLATFORM PARTS
Reach With Tilt & Sideshift

Reach With Tilt & Sideshift

(a) Reach Cylinder

(b) Reach Manifold

Figure 21997

09.0-1657-100 Crown 2009 PF17721-1

728

INDEX PART NUMBER
1 . . . . . 122301 . . . . . . . . . . .
129090 . . . . . . . . . . .
2 . . . . . 079564-001 . . . . . . .
079565-001 . . . . . . .
105605-406 . . . . . . .
3 . . . . . 060005-004 . . . . . . .
4 . . . . . 060013-017 . . . . . . .
5 . . . . . 060000-104 . . . . . . .
6 . . . . . 113516 . . . . . . . . . . .
7 . . . . . 093680* . . . . . . . . . .
093735* . . . . . . . . . .
8 . . . . . 060000-029 . . . . . . .
9 . . . . . 060005-008 . . . . . . .
10 . . . . . 060016-065 . . . . . . .
11 . . . . . 060016-088 . . . . . . .
12 . . . . . 060021-009 . . . . . . .
13 . . . . . 122168 . . . . . . . . . . .
060016-082 . . . . . . .
060042-010 . . . . . . .
14 . . . . . 060030-279 . . . . . . .
15 . . . . . 123474-001 . . . . . . .
16 . . . . . 122927 . . . . . . . . . . .
17 . . . . . 060015-079 . . . . . . .
18 . . . . . 060005-007 . . . . . . .
19 . . . . . 060021-006 . . . . . . .
20 . . . . . 124018 . . . . . . . . . . .
21 . . . . . 060017-050 . . . . . . .
061004-019 . . . . . . .
22 . . . . . 065012-001 . . . . . . .
23 . . . . . 060000-079 . . . . . . .
24 . . . . . 082579* . . . . . . . . . .
088892* . . . . . . . . . .
25 . . . . . 065012-007 . . . . . . .
26 . . . . . 122924-001 . . . . . . .
27 . . . . . 060009-049 . . . . . . .
28 . . . . . 060077-002 . . . . . . .
29 . . . . . 085161 . . . . . . . . . . .
30 . . . . . 085158-002 . . . . . . .
31 . . . . . 065007-077 . . . . . . .
* To select appropriate part number, use the data number
to determine truck features. Refer to Introduction.
Crown 2009 PF17721-2
PLATFORM PARTS
Reach With Tilt & Sideshift
PART NAME NUMBER REQUIRED
Reach Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reach Support with Drive In Rack Mast Option . . . . . . . . . . . . . . . . . . . . . . 1
Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Terminal Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TB Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hose Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Poly Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cap Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Primary Inner Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Groove Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Always Specify Model, Data & Serial Number
09.0-1657-101
729
PLATFORM PARTS
Reach With Tilt & Sideshift

Figure 21998

09.0-1657-102 Crown 2009 PF17721-3

730

INDEX PART NUMBER
40 . . . . . 082381 . . . . . . . . . . .
41 . . . . . 100103-001 . . . . . . .
100103-002 . . . . . . .
42 . . . . . 060030-085 . . . . . . .
43 . . . . . 074668-001 . . . . . . .
44 . . . . . 060009-049 . . . . . . .
45 . . . . . 060077-002 . . . . . . .
46 . . . . . 082384 . . . . . . . . . . .
47 . . . . . 065007-052 . . . . . . .
48 . . . . . 085158-001 . . . . . . .
49 . . . . . 076293 . . . . . . . . . . .
50 . . . . . 076143 . . . . . . . . . . .
51 . . . . . 060016-022 . . . . . . .
061004-019 . . . . . . .
52 . . . . . 100116-002 . . . . . . .
100116-003 . . . . . . .
53 . . . . . 065012-007 . . . . . . .
54 . . . . . 076048-001 . . . . . . .
076048-002 . . . . . . .
55 . . . . . 060005-008 . . . . . . .
56 . . . . . 060021-009 . . . . . . .
57 . . . . . 112943-001 . . . . . . .
58 . . . . . 065007-077 . . . . . . .
59 . . . . . 085158-002 . . . . . . .
60 . . . . . 085161 . . . . . . . . . . .
61 . . . . . 060030-279 . . . . . . .
62 . . . . . 123474-001 . . . . . . .
63 . . . . . 122927 . . . . . . . . . . .
64 . . . . . 060015-079 . . . . . . .
65 . . . . . 060005-007 . . . . . . .
66 . . . . . 060021-006 . . . . . . .
67 . . . . . 060016-019 . . . . . . .
68 . . . . . 122926 . . . . . . . . . . .
Crown 2009 PF17721-4
PLATFORM PARTS
Reach With Tilt & Sideshift
PART NAME NUMBER REQUIRED
Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
RH Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
LH Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
Column Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Groove Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Carriage Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thread Locking Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RH Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
LH Outer Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubrication Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Secondary Inner Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Always Specify Model, Data & Serial Number
09.0-1657-103
731
PLATFORM PARTS
Reach With Tilt & Sideshift

(a) Tilt Manifold

(b) Tilt Cylinder

Figure 22001

09.0-1657-104 Crown 2009 PF17721-5

732
 PLATFORM PARTS
Reach With Tilt & Sideshift

INDEX PART NUMBER PART NAME NUMBER REQUIRED

78 . . . . . 060014-088 . . . . . . .
79 . . . . . 128003 . . . . . . . . . . .
80 . . . . . 060012-023 . . . . . . .
81 . . . . . 060005-048 . . . . . . .
82 . . . . . 127842 . . . . . . . . . . .
83 . . . . . 060015-117 . . . . . . .
84 . . . . . 127845 . . . . . . . . . . .
85 . . . . . 060015-064 . . . . . . .
060015-069 . . . . . . .
86 . . . . . 123402 . . . . . . . . . . .
87 . . . . . 060015-019. . . . . . . .
88 . . . . . 093680* . . . . . . . . . .
093735* . . . . . . . . . .
89 . . . . . 060000-029 . . . . . . .
90 . . . . . 060005-007. . . . . . . .
91 . . . . . 060021-006. . . . . . . .
92 . . . . . 129830-002 . . . . . . .
93 . . . . . 060015-004 . . . . . . .
94 . . . . . 065007-017 . . . . . . .
95 . . . . . 065012-004 . . . . . . .
96 . . . . . 060009-030 . . . . . . .
97 . . . . . 065007-018 . . . . . . .
98 . . . . . 090440-004. . . . . . . .
99 . . . . . 123393-002 . . . . . . .
100 . . . . 060005-009. . . . . . . .
101 . . . . 060017-007. . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tilt Position Assist Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ball Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bearing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17721-6 09.0-1657-105

733
PLATFORM PARTS
Reach With Tilt & Sideshift

(a) Sideshift Cylinder

Figure 22002

09.0-1657-106 Crown 2009 PF17721-7

734
 PLATFORM PARTS
Reach With Tilt & Sideshift

INDEX PART NUMBER PART NAME NUMBER REQUIRED

110 . . . . 093554* . . . . . . . . . . Cylinder Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

093736* . . . . . . . . . .
111 . . . . 060000-054 . . . . . . .
112 . . . . 082205* . . . . . . . . . .
088891* . . . . . . . . . .
113 . . . . 060030-078 . . . . . . .
114 . . . . 060005-009 . . . . . . .
115 . . . . 060017-007 . . . . . . .
116 . . . . 085152 . . . . . . . . . . .
117 . . . . 060009-005 . . . . . . .
118 . . . . 076235-003* . . . . . . .
088893-002* . . . . . . .
119 . . . . 085239* . . . . . . . . . .
088909* . . . . . . . . . .
120 . . . . 060000-018 . . . . . . .
121 . . . . 085188 . . . . . . . . . . .
122 . . . . 085137-002 . . . . . . .
123 . . . . 065007-026 . . . . . . .
124 . . . . 085142 . . . . . . . . . . .
125 . . . . 085137-001 . . . . . . .
126 . . . . 060000-030 . . . . . . .
127 . . . . 085143* . . . . . . . . . .
088910* . . . . . . . . . .
128 . . . . 093560-002 . . . . . . .
129 . . . . 085144 . . . . . . . . . . .
130 . . . . 060005-029 . . . . . . .
131 . . . . 060019-039 . . . . . . .
132 . . . . 060000-066. . . . . . . .
Cylinder Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pivot Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Upper Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lower Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shaft Freezer/Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fork Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lower Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Roll Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17721-8 09.0-1657-107

735
Notes:

736
LABELS AND DECALS

737
LABELS AND DECALS
InfoLink Accessories

InfoLink Accessories

Work Assist Assembly

See Section 04.9

Part of
Power Unit Top

Figure 16023

10.0-1452-001 Crown 2007 PF15689-1 Rev. 9/09

02 Rev. 9/09
738
 LABELS AND DECALS
InfoLink Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 140253-001* . . . . . . . InfoLink Kit With Proximity Reader Includes Index 1 - 4 . . . . . . . . . . . . . . . . 1

140253-002* . . . . . . . InfoLink Kit Without Proximity Reader Includes Index 1 - 4 . . . . . . . . . . . . . 1
1 . . . . . . . . 134791-001* . . . . . . . InfoLink Module With Proximity Reader Included in -001 Kit . . . . . . . . . . 1
062872. . . . . . . . . . . . Proximity Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
340064. . . . . . . . . . . . Proximity Reader Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
134791-002* . . . . . . . InfoLink Module Without Proximity Reader Included in -002 Kit . . . . . . . 1
062919. . . . . . . . . . . . Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060061-006 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . . 060005-005 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . . 139899. . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . 060062-038. . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . 140382 . . . . . . . . . . . Impact Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . 145969 . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . 060030-074. . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . 060042-016. . . . . . . . Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . 140557 . . . . . . . . . . . Impact Sensor Harness Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15689-2 Rev. 9/09 10.0-1452-002

02 Rev. 9/09
739
LABELS AND DECALS
Work Assist Tube

Work Assist Tube

Terminal Bracket Kit 129572

RH Tube Kit 131414

Terminal Tube and Mounting Kit 131416

RH Mast Guard

Figure 16093

10.0-1452-050 Crown 2007 PF15708-1

740
 LABELS AND DECALS
Work Assist Tube

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 129572* . . . . . . . . . . Terminal Bracket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . 128846. . . . . . . . . . . . Mounting Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060017-047 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 129571. . . . . . . . . . . . Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . 060017-006 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 060005-010 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . . 060016-068 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . . . . 060042-010 . . . . . . . . Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . . . . 128858. . . . . . . . . . . . Adjusting Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

0 . . . . . 131414* . . . . . . . . . . RH Tube Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

9 . . . . . . . . 131236. . . . . . . . . . . . Tube Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 060016-003 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
11 . . . . . . . . 060042-010 . . . . . . . . Locking Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
12 . . . . . . . . 124530. . . . . . . . . . . . Tube Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . 069169. . . . . . . . . . . . Operator Warning Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 069199. . . . . . . . . . . . Platform Warning Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

0 . . . . . 131416* . . . . . . . . . . Terminal Tube And Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

15 . . . . . . . . 131401. . . . . . . . . . . . Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . . 128362-002 . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 127697. . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . 060062-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
19 . . . . . . . . 124530. . . . . . . . . . . . Tube Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2007 PF15708-2 10.0-1452-051

741
LABELS AND DECALS
Work Assist Tube Accessories

Work Assist Tube Accessories

Terminal Mounting Kit

126236-001, -002 & -003 Universal Terminal Mounting Kit 131417

Part of Tube

Terminal Mounting Kit 131418 Clip Pad and Hook Kit 130144

Part of Tube Part of Tube

Figure 16094-01

10.0-1452-075 Crown 2007 PF15710-1 Rev. 5/07

02 Rev. 5/07
742
 LABELS AND DECALS
Work Assist Tube Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 126236-001. . . . . . . . Terminal Mounting Kit for LXE Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

126236-002. . . . . . . . Terminal Mounting Kit for Norand Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . 1
126236-003. . . . . . . . Terminal Mounting Kit for Telxon Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . 128855-001 . . . . . . . . Mounting Plate for LXE Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128855-002 . . . . . . . . Mounting Plate for Norand Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128855-003 . . . . . . . . Mounting Plate for Telxon Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
128855-004 . . . . . . . . Mounting Plate for Janus Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . 060017-047 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . 060017-006 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . . 060005-010 . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . 128858. . . . . . . . . . . . Adjusting Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

0 . . . . . 131417 . . . . . . . . . . . Universal Terminal Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 . . . . . . . . 127697. . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . 060062-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . 128362. . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . 131365. . . . . . . . . . . . Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . 050003-014 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

0 . . . . . 131418 . . . . . . . . . . . Terminal Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

11 . . . . . . . . 127697. . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . 060062-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . . 128362. . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . 131366. . . . . . . . . . . . Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . 060061-013 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

0 . . . . . 130144 . . . . . . . . . . . Clip Pad and Hook Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

16 . . . . . . . . 127697. . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . 060062-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . . . . 130154. . . . . . . . . . . . Clip Pad and Hook Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

If truck is not equipped with Work Assist Tube see section 10.0 "Work Assist Tube" parts page.

Always Specify Model, Data & Serial Number

Crown 2007 PF15710-2 Rev. 5/07 10.0-1452-076

02 Rev. 5/07
743
LABELS AND DECALS
Work Assist Tube Accessories

Universal Accessory Clamp Kit 130145 Storage Pocket Kit 130868

Part of Tube

Clip Pad Kit 131415 Hanger Kit 131419

Part of Tube
Part of Tube

Figure 16095

10.0-1452-077 Crown 2007 PF15710-3 Rev. 5/07

02 Rev. 5/07
744
 LABELS AND DECALS
Work Assist Tube Accessories

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . 130145 . . . . . . . . . . . Universal Accessory Clamp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

20 . . . . . . . . 127697. . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . 060062-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . . . . 128362. . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . 060061-013 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

0 . . . . . 130868 . . . . . . . . . . . Storage Pocket Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

24 . . . . . . . . 127697. . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . . . . 060062-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . . . . 128362. . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . . 125503-002 . . . . . . . . Pocket Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . . 125502. . . . . . . . . . . . Storage Pocket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . . . . 060016-013 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . . . . 060042-010 . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

0 . . . . . 131415 . . . . . . . . . . . Clip Pad Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

31 . . . . . . . . 127697. . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . . . . 060062-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . . . . 132088. . . . . . . . . . . . Clip Pad Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

0 . . . . . 131419 . . . . . . . . . . . Hanger Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

34 . . . . . . . . 127697. . . . . . . . . . . . Lower Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . . . . 060062-012 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . . . . 128362. . . . . . . . . . . . Upper Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . . . 130050-002 . . . . . . . . Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . . . . 060062-015 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
39 . . . . . . . . 130071. . . . . . . . . . . . Wire Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . . . . 130125. . . . . . . . . . . . Round Vinyl Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . . . . 130060. . . . . . . . . . . . Clamp Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
42 . . . . . . . . 060062-016 . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

If truck is not equipped with Work Assist Tube see section 10.0 "Work Assist Tube" parts page.

Always Specify Model, Data & Serial Number

Crown 2007 PF15710-4 Rev. 5/07 10.0-1452-078

02 Rev. 5/07
745
LABELS AND DECALS
Camera
Camera

(a) 2nd Stage Mast

(b) 3rd Stage Mast

Figure 22456

10.0-1457-100 Crown 2009 PF17740-1

746
 LABELS AND DECALS
Camera

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . 147125-001. . . . . . . . NTSC Heated Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

147125-002. . . . . . . .
2 . . . . . 146837 . . . . . . . . . . .
146838 . . . . . . . . . . .
3 . . . . . 146844 . . . . . . . . . . .
4 . . . . . 062749-001. . . . . . . .
5 . . . . . 089544 . . . . . . . . . . .
122914 . . . . . . . . . . .
6 . . . . . 060061-032. . . . . . . .
7 . . . . . . (3) . . . . . . . . . . . . . . .
8 . . . . . 060015-019. . . . . . . .
9 . . . . . 061002-011 . . . . . . . .
10 . . . . . 060030-012. . . . . . . .
11 . . . . . 060042-006. . . . . . . .
12 . . . . . 060019-022. . . . . . . .
13 . . . . . 060030-332. . . . . . . .
14 . . . . . 127874-005. . . . . . . .
15 . . . . . 127513-001. . . . . . . .
16 . . . . . 060030-192. . . . . . . .
17 . . . . . 060005-031. . . . . . . .
18 . . . . . 060059-065. . . . . . . .
PAL Heated Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Brace (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Brace (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Attachment Clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Extension Spring 90 mm (3.5 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Extension Spring 355 mm (14 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Mast Camera Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Harness Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

061003-004. . . . . . . . Cable Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

143999 . . . . . . . . . . . Camera Harness 1067 mm (42 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
144000 . . . . . . . . . . . Camera Harness 1219 mm (48 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Used on a 178 mm (7 in) I-Beam Mast with a Lift Height of 6858 - 7620 mm (270 - 300 in) and a Col-
lapsed Height of 3023 - 3327 mm (119 - 131 in)
(2) Used on a 140 mm (5.5 in) I-Beam Mast with a Lift Height of 6858 - 11227 mm (270 - 442 in) and a Col-
lapsed Height of 3023 - 4826 mm (119 - 190 in)
(3) Refer to Chart 1 - Index 7 Mast Camera Cable Assembly

Always Specify Model, Data & Serial Number

Crown 2009 PF17740-2 10.0-1457-101

747
LABELS AND DECALS
Camera

Figure 22457

10.0-1457-102 Crown 2009 PF17740-3

748
 LABELS AND DECALS
Camera

INDEX PART NUMBER PART NAME NUMBER REQUIRED

28 . . . . . 060042-006. . . . . . . .
29 . . . . . 147124 . . . . . . . . . . .
30 . . . . . 146836 . . . . . . . . . . .
31 . . . . . 069603 . . . . . . . . . . .
869603-(1) . . . . . . . . .
32 . . . . . 060063-024. . . . . . . .
33 . . . . . 060061-013. . . . . . . .
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Monitor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Camera Display Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Camera Display Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

062897-006. . . . . . . . Mini Blade Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Choice of dash number depends on language. Use the following dash numbers for the language indi-
cated: -001 German, -002 French, -003 Spanish, -004 Dutch, -005 Italian, -006 English.

Chart 1 - Index 7 Mast Camera Cable Assembly

Collapsed Height Lift Height

Part Number
mm in mm in
147145-007 3023 119 6858 270
147145-008 3327 131 7620 300
147145-009 3556 140 8153 321
147145-010 3785 149 8661 341
147145-011 4064 160 9296 366
147145-012 4369 172 10160 400
147145-013 4521 178 10694 421
147145-014 4826 190 11227 442

Always Specify Model, Data & Serial Number

Crown 2009 PF17740-4 10.0-1457-103

749
LABELS AND DECALS
Labels & Decals
Labels & Decals

View A-A

(a) Covers removed for clarity (DC lift system

shown)
(b) DC lift only
(c) Faces RH side of vehicle
(d) S/N stamp to power unit
(e) Door shown open
(f) Inside momentum oval in line with right
side of oval holes
(g) Center top and bottom on trucks with
6096 mm (240 in) and greater lift heights
(h) Required on all cross braces
(i) On bottom of brace
(j) 701.8 mm (27.63 in) without work assist;
1235.2 mm (48.63 in) with work assist
and 3022.6 mm (119 in) and greater col-
lapsed height
(k) 127 mm (5 in) with work assist and
2260.6 mm (89 in) collapsed height;
25.4 mm (1 in) with work assist and
2413 mm (95 in) and 2717.8 mm (107 in)
collapsed height
(l) AC lift only
(m) Centered

Figure 21757-02

10.9-1457-500 Crown 2009 PF17647-1 Rev. 10/09

03 Rev. 10/09
750
 LABELS AND DECALS
Labels & Decals

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 069766 . . . . . . . . . . . Protect Yourself Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 069935* . . . . . . . . . .
3. . . . . .................
4. . . . . 069168 . . . . . . . . . . .
5. . . . . 069177 . . . . . . . . . . .
6. . . . . 069939 . . . . . . . . . . .
7. . . . . 069047 . . . . . . . . . . .
8. . . . . 069372-055* . . . . . . .
069372-067* . . . . . . .
9. . . . . 069374-001. . . . . . . .
10 . . . . . 069105 . . . . . . . . . . .
11 . . . . . 069169 . . . . . . . . . . .
12 . . . . . 069199 . . . . . . . . . . .
13 . . . . . 069985* . . . . . . . . . .
14 . . . . . 069593-002* . . . . . . .
ACCESS 2 DC Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Data Plate Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Articulation Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Brake Adjustment Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Traction Motor Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Charger Hook Up Caution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RR 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RD 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Crown.com Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
No Hands - Text Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operator Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Platform Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Motor Power Cable Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17647-2 Rev. 10/09 10.9-1457-501

03 Rev. 10/09
751
LABELS AND DECALS
Labels & Decals

View B-B

(a) Left side of distribution panel cover

(b) Centered
(c) Center on carriage
(d) Centered on top mainframe brace
(e) Centered in console recess
(f) Center top and bottom on trucks with
5029.2 mm (198 in) and 5334 mm
(210 in) lift heights
(g) Door shown open
(h) On carriage
(i) 76.2 mm (3 in) from bottom of cylinder

Figure 21758-02

10.9-1457-502 Crown 2009 PF17647-3 Rev. 10/09

03 Rev. 10/09
752
 LABELS AND DECALS
Labels & Decals

INDEX PART NUMBER PART NAME NUMBER REQUIRED

22 . . . . . 069938 . . . . . . . . . . . Distribution Panel Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

23 . . . . . 069933 . . . . . . . . . . .
24 . . . . . 069944 . . . . . . . . . . .
25 . . . . . 069105 . . . . . . . . . . .
26 . . . . . 069012 . . . . . . . . . . .
27 . . . . . 069945 . . . . . . . . . . .
28 . . . . . .................
.................
29 . . . . . 069863 . . . . . . . . . . .
30 . . . . . 069374-001. . . . . . . .
31 . . . . . 069378 . . . . . . . . . . .
32 . . . . . 069940* . . . . . . . . . .
069941* . . . . . . . . . .
33 . . . . . 069009 . . . . . . . . . . .
34 . . . . . 069010 . . . . . . . . . . .
35 . . . . . 069942* . . . . . . . . . .
069943* . . . . . . . . . .
Distribution Panel Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Control Component Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
No Hands - Text Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical Additions Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Power Component Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RR 5700 Capacity Plate Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RD 5700 Capacity Plate Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tilt Position Assist Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Crown.com Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cleanout Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DC Control Component Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Control Component Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Stand On Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Stand Under Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AC Pump Motor/Manifold Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DC Pump Motor/Manifold Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17647-4 Rev. 10/09 10.9-1457-503

03 Rev. 10/09
753
LABELS AND DECALS
Labels & Decals

(a) 127 mm (5 in) with work

assist and 2260.6 mm
(89 in) collapsed height;
25.4 mm (1 in) with work
assist and 2413 mm
(95 in) and 2717.8 mm
(107 in) collapsed height
(b) Date stamp
(c) S/N stamp
(d) Centered on beam
(e) Centered
(f) Centered and AC lift only

Figure 21759-03

10.9-1457-504 Crown 2009 PF17647-5 Rev. 10/09

03 Rev. 10/09
754
 LABELS AND DECALS
Labels & Decals

INDEX PART NUMBER PART NAME NUMBER REQUIRED

45 . . . . . 106158-001. . . . . . . . Heavy Crown Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

46 . . . . . 069107 . . . . . . . . . . .
47 . . . . . 069112-027* . . . . . . .
069112-028* . . . . . . .
069112-034* . . . . . . .
069112-043* . . . . . . .
48 . . . . . 069913-001. . . . . . . .
49 . . . . . 069310 . . . . . . . . . . .
50 . . . . . 069593-002* . . . . . . .
51 . . . . . 069985* . . . . . . . . . .
Battery Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Size Warning (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Size Warning (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Size Warning (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Size Warning (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Patent Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hydraulics Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AC Motor Power Cable Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) B Battery Compartment 337 x 892 mm (13.25 x 35.12 in)

(2) B Battery Compartment 337 x 968 mm (13.25 x 38.12 in)
(3) C & D Battery Compartment 394 x 968 mm (15.50 x 38.12 in)
(4) E Battery Compartment 508 x 968 mm (20 x 38.12 in)

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17647-6 Rev. 10/09 10.9-1457-505

03 Rev. 10/09
755
LABELS AND DECALS
Labels & Decals

(a) 6096 mm (240 in) and greater lift heights

(b) 5029.2 mm (198 in) and 5334 mm (210 in) lift heights
(c) 6096 mm (240 in) and greater lift heights dimensions same
as without work light
(d) Left side 184.15 mm (7.25 in) I-beam without work light
(e) Right side 184.15 mm (7.25 in) I-beam without work light
(f) Left side 184.15 mm (7.25 in) I-beam with work light
(g) Right side 184.15 mm (7.25 in) I-beam with work light

Figure 21760-02

10.9-1457-506 Crown 2009 PF17647-7 Rev. 10/09

03 Rev. 10/09
756
 LABELS AND DECALS
Labels & Decals

INDEX PART NUMBER PART NAME NUMBER REQUIRED

59 . . . . . 106158-021. . . . . . . . Crown Heavy Decal (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

60 . . . . . 069372-001* . . . . . . . RR 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
069372-066* . . . . . . . RD 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

147406-001-0S . . . . . Warning Labels Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

147407-001-0S . . . . . Labels & Decals Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

(1) Used on trucks without mast mounted work lights, and on trucks with mast mounted work lights and a lift
height of 6096 mm (240 in) or greater.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17647-8 Rev. 10/09 10.9-1457-507

03 Rev. 10/09
757
LABELS AND DECALS
Labels & Decals SAA
Labels & Decals SAA

View A-A

(a) Covers removed for clarity (DC lift system

shown)
(b) DC lift only
(c) Faces RH side of vehicle
(d) S/N stamp to power unit
(e) Door shown open
(f) Inside momentum oval in line with right
side of oval holes
(g) Center top and bottom on trucks with
6096 mm (240 in) and greater lift heights
(h) Required on all cross braces
(i) On bottom of brace
(j) 701.8 mm (27.63 in) without work assist;
1235.2 mm (48.63 in) with work assist
and 3022.6 mm (119 in) and greater col-
lapsed height
(k) 127 mm (5 in) with work assist and
2260.6 mm (89 in) collapsed height;
25.4 mm (1 in) with work assist and
2413 mm (95 in) and 2717.8 mm (107 in)
collapsed height
(l) AC lift only
(m) Centered

Figure 22731

10.9-1457-600 Crown 2009 PF17765-1

758
 LABELS AND DECALS
Labels & Decals SAA

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 069766 . . . . . . . . . . . Protect Yourself Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 069935* . . . . . . . . . .
3. . . . . .................
4. . . . . 069168 . . . . . . . . . . .
5. . . . . 069177 . . . . . . . . . . .
6. . . . . 069939 . . . . . . . . . . .
7. . . . . 069047 . . . . . . . . . . .
8. . . . . 069372-055* . . . . . . .
069372-067* . . . . . . .
9. . . . . 069374-001. . . . . . . .
10 . . . . . 069105 . . . . . . . . . . .
11 . . . . . 069293 . . . . . . . . . . .
12 . . . . . 069496 . . . . . . . . . . .
13 . . . . . 069985* . . . . . . . . . .
14 . . . . . 069593-002* . . . . . . .
ACCESS 2 DC Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Data Plate Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Articulation Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Brake Adjustment Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Traction Motor Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Charger Hook Up Caution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RR 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RD 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Crown.com Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
No Hands - Text Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Moving Vehicle Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAA Platform Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Motor Power Cable Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17765-2 10.9-1457-601

759
LABELS AND DECALS
Labels & Decals SAA

View B-B

(a) Left side of distribution panel cover

(b) Centered
(c) Center on carriage
(d) Centered on top mainframe brace
(e) Centered in console recess
(f) Center top and bottom on trucks with
5029.2 mm (198 in) and 5334 mm
(210 in) lift heights
(g) Door shown open
(h) On carriage
(i) 76.2 mm (3 in) from bottom of cylinder

Figure 21758-02

10.9-1457-602 Crown 2009 PF17765-3

760
 LABELS AND DECALS
Labels & Decals SAA

INDEX PART NUMBER PART NAME NUMBER REQUIRED

22 . . . . . 069938 . . . . . . . . . . . Distribution Panel Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

23 . . . . . 069933 . . . . . . . . . . .
24 . . . . . 069944 . . . . . . . . . . .
25 . . . . . 069105 . . . . . . . . . . .
26 . . . . . 069012 . . . . . . . . . . .
27 . . . . . 069945 . . . . . . . . . . .
28 . . . . . .................
.................
29 . . . . . 069863 . . . . . . . . . . .
30 . . . . . 069374-001. . . . . . . .
31 . . . . . 069378 . . . . . . . . . . .
32 . . . . . 069940* . . . . . . . . . .
069941* . . . . . . . . . .
33 . . . . . 069009 . . . . . . . . . . .
34 . . . . . 069010 . . . . . . . . . . .
35 . . . . . 069942* . . . . . . . . . .
069943* . . . . . . . . . .
Distribution Panel Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Control Component Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
No Hands - Text Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical Additions Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Power Component Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RR 5700 Capacity Plate Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RD 5700 Capacity Plate Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tilt Position Assist Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Crown.com Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cleanout Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DC Control Component Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Control Component Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Stand On Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Stand Under Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AC Pump Motor/Manifold Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DC Pump Motor/Manifold Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17765-4 10.9-1457-603

761
LABELS AND DECALS
Labels & Decals SAA

(a) 127 mm (5 in) with work

assist and 2260.6 mm
(89 in) collapsed height;
25.4 mm (1 in) with work
assist and 2413 mm
(95 in) and 2717.8 mm
(107 in) collapsed height
(b) Date stamp
(c) S/N stamp
(d) Centered on beam
(e) Centered
(f) Centered and AC lift only

Figure 22732

10.9-1457-604 Crown 2009 PF17765-5

762
 LABELS AND DECALS
Labels & Decals SAA

INDEX PART NUMBER PART NAME NUMBER REQUIRED

45 . . . . . 106158-001. . . . . . . . Heavy Crown Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

46 . . . . . 069107 . . . . . . . . . . . Battery Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . 069310 . . . . . . . . . . . Hydraulics Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
48 . . . . . 069593-002* . . . . . . . AC Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
49 . . . . . 069985* . . . . . . . . . . AC Motor Power Cable Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17765-6 10.9-1457-605

763
LABELS AND DECALS
Labels & Decals SAA

(a) 6096 mm (240 in) and greater lift heights

(b) 5029.2 mm (198 in) and 5334 mm (210 in) lift heights
(c) 6096 mm (240 in) and greater lift heights dimensions same
as without work light
(d) Left side 184.15 mm (7.25 in) I-beam without work light
(e) Right side 184.15 mm (7.25 in) I-beam without work light
(f) Left side 184.15 mm (7.25 in) I-beam with work light
(g) Right side 184.15 mm (7.25 in) I-beam with work light

Figure 21760-02

10.9-1457-606 Crown 2009 PF17765-7

764
 LABELS AND DECALS
Labels & Decals SAA

INDEX PART NUMBER PART NAME NUMBER REQUIRED

59 . . . . . 106158-021. . . . . . . . Crown Heavy Decal (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

60 . . . . . 069372-001* . . . . . . . RR 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
069372-066* . . . . . . . RD 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Used on trucks without mast mounted work lights, and on trucks with mast mounted work lights and a lift
height of 6096 mm (240 in) or greater.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17765-8 10.9-1457-607

765
LABELS AND DECALS
Labels & Decals China
Labels & Decals China

View A-A

(a) Covers removed for clarity (DC lift system

shown)
(b) DC lift only
(c) Faces RH side of vehicle
(d) S/N stamp to power unit
(e) Door shown open
(f) Inside momentum oval in line with right
side of oval holes
(g) Center top and bottom on trucks with
6096 mm (240 in) and greater lift heights
(h) Required on all cross braces
(i) On bottom of brace
(j) 701.8 mm (27.63 in) without work assist;
1235.2 mm (48.63 in) with work assist
and 3022.6 mm (119 in) and greater col-
lapsed height
(k) 127 mm (5 in) with work assist and
2260.6 mm (89 in) collapsed height;
25.4 mm (1 in) with work assist and
2413 mm (95 in) and 2717.8 mm (107 in)
collapsed height
(l) AC lift only
(m) Centered

Figure 22734

10.9-1457-700 Crown 2009 PF17767-1

766
 LABELS AND DECALS
Labels & Decals China

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1. . . . . 069766 . . . . . . . . . . . Protect Yourself Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. . . . . 069935* . . . . . . . . . .
3. . . . . .................
4. . . . . 069168 . . . . . . . . . . .
5. . . . . 069177 . . . . . . . . . . .
6. . . . . 069939 . . . . . . . . . . .
7. . . . . 069047 . . . . . . . . . . .
8. . . . . 069372-055* . . . . . . .
069372-067* . . . . . . .
9. . . . . 069374-001. . . . . . . .
10 . . . . . 069105 . . . . . . . . . . .
11 . . . . . 069169 . . . . . . . . . . .
12 . . . . . 069199 . . . . . . . . . . .
13 . . . . . 069985* . . . . . . . . . .
14 . . . . . 069593-002* . . . . . . .
ACCESS 2 DC Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Data Plate Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Articulation Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Brake Adjustment Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Traction Motor Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Charger Hook Up Caution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RR 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RD 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Crown.com Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
No Hands - Text Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operator Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Platform Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Motor Power Cable Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17767-2 10.9-1457-701

767
LABELS AND DECALS
Labels & Decals China

View B-B

(a) Left side of distribution panel cover

(b) Centered
(c) Center on carriage
(d) Centered on top mainframe brace
(e) Centered in console recess
(f) Center top and bottom on trucks with
5029.2 mm (198 in) and 5334 mm
(210 in) lift heights
(g) Door shown open
(h) On carriage
(i) 76.2 mm (3 in) from bottom of cylinder

Figure 22735

10.9-1457-702 Crown 2009 PF17767-3

768
 LABELS AND DECALS
Labels & Decals China

INDEX PART NUMBER PART NAME NUMBER REQUIRED

22 . . . . . 069938 . . . . . . . . . . . Distribution Panel Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

23 . . . . . 069933 . . . . . . . . . . .
24 . . . . . 069944 . . . . . . . . . . .
25 . . . . . 069105 . . . . . . . . . . .
26 . . . . . 069012 . . . . . . . . . . .
27 . . . . . 069945 . . . . . . . . . . .
28 . . . . . .................
.................
29 . . . . . 069863 . . . . . . . . . . .
30 . . . . . 069374-001. . . . . . . .
31 . . . . . 069378 . . . . . . . . . . .
32 . . . . . 069940* . . . . . . . . . .
069941* . . . . . . . . . .
33 . . . . . 069009 . . . . . . . . . . .
34 . . . . . 069010 . . . . . . . . . . .
35 . . . . . 069942* . . . . . . . . . .
069943* . . . . . . . . . .
36 . . . . . 122857 . . . . . . . . . . .
37 . . . . . 069862 . . . . . . . . . . .
Distribution Panel Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Control Component Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
No Hands - Text Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical Additions Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Power Component Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RR 5700 Capacity Plate Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RD 5700 Capacity Plate Contact Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tilt Position Assist Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Crown.com Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cleanout Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DC Control Component Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Control Component Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Stand On Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Stand Under Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AC Pump Motor/Manifold Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DC Pump Motor/Manifold Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Data Plate Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Load Curve Capacity Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17767-4 10.9-1457-703

769
LABELS AND DECALS
Labels & Decals China

(a) 127 mm (5 in) with work

assist and 2260.6 mm
(89 in) collapsed height;
25.4 mm (1 in) with work
assist and 2413 mm
(95 in) and 2717.8 mm
(107 in) collapsed height
(b) Date stamp
(c) S/N stamp
(d) Centered on beam
(e) Centered
(f) Centered and AC lift only

Figure 22736

10.9-1457-704 Crown 2009 PF17767-5

770
 LABELS AND DECALS
Labels & Decals China

INDEX PART NUMBER PART NAME NUMBER REQUIRED

45 . . . . . 106158-001. . . . . . . . Heavy Crown Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

46 . . . . . 069107 . . . . . . . . . . .
47 . . . . . 069112-027* . . . . . . .
069112-028* . . . . . . .
069112-034* . . . . . . .
069112-043* . . . . . . .
48 . . . . . 069913-001. . . . . . . .
49 . . . . . 069310 . . . . . . . . . . .
50 . . . . . 069593-002* . . . . . . .
51 . . . . . 069985* . . . . . . . . . .
52 . . . . . 069101 . . . . . . . . . . .
Battery Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Size Warning (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Size Warning (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Size Warning (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Size Warning (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Patent Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hydraulics Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AC Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AC Motor Power Cable Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lift Here Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

(1) B Battery Compartment 337 x 892 mm (13.25 x 35.12 in)

(2) B Battery Compartment 337 x 968 mm (13.25 x 38.12 in)
(3) C & D Battery Compartment 394 x 968 mm (15.50 x 38.12 in)
(4) E Battery Compartment 508 x 968 mm (20 x 38.12 in)

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17767-6 10.9-1457-705

771
LABELS AND DECALS
Labels & Decals China

(a) 6096 mm (240 in) and greater lift heights

(b) 5029.2 mm (198 in) and 5334 mm (210 in) lift heights
(c) 6096 mm (240 in) and greater lift heights dimensions same
as without work light
(d) Left side 184.15 mm (7.25 in) I-beam without work light
(e) Right side 184.15 mm (7.25 in) I-beam without work light
(f) Left side 184.15 mm (7.25 in) I-beam with work light
(g) Right side 184.15 mm (7.25 in) I-beam with work light

Figure 21760-02

10.9-1457-706 Crown 2009 PF17767-7

772
 LABELS AND DECALS
Labels & Decals China

INDEX PART NUMBER PART NAME NUMBER REQUIRED

59 . . . . . 106158-021. . . . . . . . Crown Heavy Decal (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

60 . . . . . 069372-001* . . . . . . . RR 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
069372-066* . . . . . . . RD 5700 Momentum Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(1) Used on trucks without mast mounted work lights, and on trucks with mast mounted work lights and a lift
height of 6096 mm (240 in) or greater.

* To select appropriate part number, use the data number

to determine truck features. Refer to Introduction.

Always Specify Model, Data & Serial Number

Crown 2009 PF17767-8 10.9-1457-707

773
Notes:

774
 RR/RD 5700 S AC Series

Customer

PF17573-00C

REV. A
mfg 20091119