Professional Documents
Culture Documents
IP-200 / LK-1900A
CONTENTS
1
19-1 Pattern input screen...........................................................................................................................49
19-2 Sewing screen.....................................................................................................................................51
20. PERFORMING COMBINATION SEWING .......................................................................................54
20-1 Selection of combination data ..........................................................................................................54
20-2 How to edit combination data ...........................................................................................................55
21. CHANGING MEMORY SWITCH DATA...........................................................................................57
21-1 How to change memory switch data ................................................................................................57
21-2 Memory switch data list .....................................................................................................................59
22. ERROR CODE LIST ........................................................................................................................66
23. USING COMMUNICATION FUNCTION ..........................................................................................73
23-1 Handling possible data ......................................................................................................................73
23-2 Performing communication by using the smart media ..................................................................75
23-3 Performing communication by using RS-232C ...............................................................................78
23-4 Take-in of the data..............................................................................................................................79
24. INFORMATION FUNCTION.............................................................................................................81
24-1 Observing the maintenance inspection information ......................................................................82
24-2 Inputting the inspection time ............................................................................................................85
24-3 Releasing procedure of the warning ................................................................................................87
24-4 Observing the production control information ...............................................................................88
24-4-1 When displaying from the information screen.......................................................................................... 88
2
29-9 Performing thread clamp motor/origin sensor check...................................................................119
30. CHANGING THREAD TENSION COMMAND AT EVERY NEEDLE ENTRY POINT....................120
30-1 Adding or changing thread tension command at every needle entry point...............................120
30-2 Deleting thread tension command at every needle entry point...................................................122
31. PERFORMING RELEASE OF GREASE-UP ERROR ...................................................................124
32. COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL ...................................125
32-1 Data which are possible to be handled ..........................................................................................125
32-2 Displaying maintenance personnel level .......................................................................................126
33. INFORMATION SCREEN OF THE MAINTENANCE PERSONNEL LEVEL .................................127
33-1 Display of error record.....................................................................................................................127
33-2 Display of the cumulative working information ............................................................................129
3
1. NAME OF EACH SECTION OF THE OPERATION PANEL
1-1 Body
(Front) (Right side)
①
⑦
⑨
⑩
② ③ ④ ⑤
4
① Touch panel・LCD display section
② READY key → Changeover of the data input screen and the sewing
⑪ Cable
5
1-2 Buttons to be used in common
The buttons which perform common operations in each screen of IP200 are as follows :
UP SCROLL button → This button scrolls the button or the display in the upward
direction.
DOWN SCROLL button → This button scrolls the button or the display in the
downward direction.
NUMERAL INPUT button → This button displays ten keys and input of numerals can
be performed.
CHARACTER INPUT button → This button displays the character input screen.
PRESSER DOWN button → This button lowers the presser and displays the presse
down screen.
To raise the presser, press PRESSER UP button
displayed in the presser down screen.
6
2. BASIC OPERATION OF THE SEWING MACHINE
③ Start sewing.
Set the sewing product to the presser portion, and
operate the pedal to start the sewing machine, and
sewing starts.
* For the screen, refer to 3. LCD DISPLAY SECTION AT
THE TIME OF SEWING SHAPE SELECTION, p. 8. 2
7
3. LCD DISPLAY SECTION AT THE TIME OF SEWING SHAPE SELECTION
3-1 Sewing shape data input screen
A B C D E
F
I
J
G
K
H M
O P
8
Button and display Description
D PRESSER DOWN button Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button which is displayed in
the presser down screen.
E BOBBIN WINDER button Bobbin thread can be wound.
→ Refer to 9. WINDING BOBBIN THREAD. p. 26.
F SEWING SHAPE NO. display Kind and No. of the sewing shape being selected at present are
displayed.
There are three kinds of sewing shapes below.
: Standard pattern
: LK-1900 pattern
: Users' pattern
G SEWING SHAPE SELECTION Sewing shape being selected at present is displayed on this button
button and when the button is pressed, the sewing shape selection screen is
displayed.
→ Refer to 4. PERFORMING SEWING SHAPE SELECTION, p. 14. 2
H NEEDLE THREAD TENSION Needle thread tension value which is set to the pattern data being
SETTING button selected at present is displayed on this button and when the button is
9
Button and display Description
I X ACTUAL SIZE VALUE display Actual size value in X direction of sewing shape being selected at
present is displayed.
When the actual size value input is selected by setting memory switch
, X actual size value setting button is displayed.
→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19. 2
J X SCALE RATE SETTING button Scale rate in X direction of sewing shape being selected at present is
displayed on this button.
When the scale input is set to non-selection by setting memory switch
, the button goes out and the X scale is displayed.
→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19. 2
K Y ACTUAL SIZE VALUE display Actual size value in Y direction of sewing shape being selected at
present is displayed.
When the actual size value input is selected by setting memory switch
, Y actual size value setting button is displayed.
→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19. 2
L Y SCALE RATE SETTING button Scale rate in Y direction of sewing shape being selected at present is
displayed on this button. When the scale input is set to non-selection
by setting memory switch , the button goes out and the Y
scale is displayed.
→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19. 2
M MAX. SPEED LIMITATION Maximum speed limitation which is set at present is displayed on this
button and when the button is pressed, the item data change screen is
displayed.→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19. 2
N FOLDER NO. display Pattern register button which is displayed indicates the folder No.
which has been stored
O FOLDER SELECTION button Folders to display the patterns are displayed in order.
P PATTERN REGISTER button PATTERN REGISTER buttons stored in N FOLDER NO. display are
displayed.
→ Refer to 12. PERFORMING NEW REGISTER OF PATTERN
BUTTON. p. 33
10
3-2 Sewing screen
E D A B C
H N
K
O
L P
Q
M
11
Button and display Description
B PRESSER DOWN button Presser can be lowered and the presser down screen is displayed.
C RETURN TO ORIGIN button This button returns the presser to the start of sewing and raises the
D X SCALE RATE display Scale rate in X direction of sewing shape being selected is displayed.
E X ACTUAL SIZE VALUE display Actual size value in X direction of sewing shape being selected is
displayed.
F SEWING SHAPE NO. display Kind and No. of sewing shape being selected at present are
displayed.
: LK-1900 pattern
: Users' pattern
H SEWING SHAPE Total number of Total number of stitches of the sewing shape being selected at
stitches display present is displayed.
standard pattern.
I NEEDLE THREAD TENSION Needle thread tension value which is set to the pattern data being
SETTING button selected at present is displayed on this button and when the button is
J COUNTER VALUE CHANGE button Existing counter value is displayed on this button. When the button is
12
Button and display Description
L STEP SEWING botton Step sewing screen is displayed. Checking of the pattern shape can
be performed.
→ Refer 7. CHECKING PATTERN SHAPE, p.21.
M FOLDER NO. display Pattern register button which is displayed indicates the folder No.
N SPEED variable resistor Number of rotations of the sewing machine can be changed.
O Y ACTUAL SIZE VALUE display Actual size value in Y direction of sewing shape being selected is
displayed.
P Y SCALE RATE display Scale rate in Y direction of sewing shape being selected is displayed.
Q MAX. SPEED LIMITATION display Maximum speed limitation which is set at present is displayed.
R PATTERN REGISTER button Pattern register buttons stored in M FOLDER NO. display are
displayed.
13
4. PERFORMING SEWING SHAPE SELECTION
14
④ Determine the kind of sewing shape.
There are three kinds of sewing shapes below.
Select the kind you desire from among them.
Maximum number
Pictograph Name
of patterns
Standard pattern 64
LK-1900 pattern 99
C
Select the sewing shape you desire from
SEWING SHAPE SELECTION buttons (C)
D
and press ENTER (D) button.
The sewing shape list screen corresponding
to the kind of sewing shape you selected is
displayed.
15
When the sewing shape is LK-1900 pattern or users'
pattern, the screen as shown on the right side is
displayed.
PATTERN NO. SELECTION buttons (H) which have
been registered to LK-1900 pattern or users' pattern
I
are displayed. Press the button of the pattern No. you
desire to select.
In addition, when you desire to confirm the shape you
selected, press VIEWER button (I). Then the
viewer screen is displayed and the selected shape is
displayed. H
16
5. SEWING SHAPE LIST
Number of stitches
Number of stitches
size (mm) size (mm)
Lengthwise
Lengthwise
Crosswise
Crosswise
No Stitch diagram No Stitch diagram
1 42 2.0 16 1 17 21 0 10 1
(51) 2 2
2 2.0 10 1 18 28 0 10 1
2 2
Linear bar-tacking
* 2.5 16 1 19 0 25 6
3 4 7
* 3.0 24 6 20 36 0 25 6
4 7 7
5 28 2.0 10 1 21 41 0 25 6
Large bar-tacking
2 7
(Not
* 2.5 16 1 22 44 0 35
e 3)
6 4
7 36 2.0 10 1 23 28 20 4.0 9
(Other side)
(This side)
2
Lengthwise bar-tacking
* 2.5 16 1 24 36 20 4.0
(Other side)
(This side)
8 4
* 56 3.0 24 6 25 42 20 4.0
(Other side)
(This side)
9 7
* 64 3.0 24 6 26 56 20 4.0
(Other side)
(This side)
10 7
11 21 2.5 6 8 27 18 20 0 11
(Other side)
(This side)
Lengthwise linear bar-tacking
Small bar-tacking
12 28 2.5 6 28 21 10 0
(Other side)
(This side)
13 36 2.5 6 29 20 0
(Other side)
(This side)
14 14 2.0 8 5 30 28 20 0
(Other side)
(This side)
Knit goods bar-tacking
15 21 2.0 8
(Note)
16 28 20 8 1. Sewing size shows the dimensions when the scale rate is 100%.
2. Refer the No. of presser to the separate table of presser.
3. For No. 22, process the presser blank for use.
4. Use the patterns with * marks for sewing denim.
5. No51 is for the machine whthout tread clamp.
17
Sewing size Sewing size
Number of
Number of
stitches
stitches
(mm) (mm)
No Stitch diagram No Stitch diagram
Cross
Cross
hwise
hwise
Lengt
Lengt
wise
wise
31 52 7 10 41 29 20 2. 5
32 63 7 12
33 24 6 10 42 39 25 2. 5
34 31 6 12
Semilunar bar-tacking
35 48 10 7
Lengthwise bar-tacking 43 45 25 2. 5
36 48 10 7
44 58 30 2. 5
37 90 3 24
Large bar-tacking
45 75 30 2. 5
38 28 2 8
Knit goods bar-tacking
46 42 30 2. 5
39 28 Φ12
Round bar-tacking
47 91 Φ8
48 99
Radial tacking
40 48
49 148
50 164
18
6. PERFORMING ITEM DATA CHANGE
C D
* Thread tension value can be changed even in
the sewing screen.
* A Scale rate in X direction and B Scale rate in Y direction can be changed to actual size value input
by selection of the memory switch .
The setting exceeding 100% is dangerous since needle and the cloth presser interferes
with each other and needle breakage or the like will occur.
19
For example, input X scale rate.
Press (A) to display the item data input
screen.
When turning OFF the power without pressing READY key, the set values of pattern
No. , X/Y scale, number of max. rotation, and thread tension are not memorized.
In case thread tension is changed in the read state, the set value when the power is
turned OFF without pressing READY key or without performing sewing is not stored in
memory.
20
7. CHECKING PATTERN SHAPE
21
③ Lower the presser with the foot switch.
E
The work clamp feet do not go up even
when the foot switch is detached.
22
8. USING TEMPORARY STOP A
23
8-1 To continue performing sewing from some point in sewing
24
8-2 To perform re-sewing from the start
C
② Perform thread trimming.
Press THREAD TRIM button (C) to perform
thread trimming.
When thread trimming is performed, FEED BACK
button (D), FEED FORWARD button
(E) and RETURN TO ORIGIN button (F)
are displayed on the screen.
25
9. WINDING BOBBIN THREAD
26
10. USING COUNTER
C G
27
[ Sewing counter ]
UP counter :
DOWN counter :
UP counter :
DOWN counter :
28
③ Change of counter set value
In case of the sewing counter, press button
(F) and in case of the No. of pcs. counter,
press button (G) and the set value input
screen is displayed.
Here, input the set value.
When "0" is inputted in the set value, the
display of count-up screen is not performed.
29
10-2 Count-up releasing procedure
30
10-3 How to change the counter value during sewing
31
11. PERFORMING NEW REGISTER OF USERS' PATTERN
32
D C
12. PERFORMING NEW REGISTER OF PATTERN BUTTON
33
③ Input the pattern button No.
Input the pattern button No. you desire to newly
register with the ten keys (B). When the pattern
No. which has been already registered is
inputted, the sewing shape which has been
already registered is displayed in the upper part
E
of the screen. Select the pattern button No. F
which is not displayed and has not been
registered. New register to the pattern button No.
which has been already registered is prohibited.
It is possible to retrieve the pattern button No. B
which has not been registered with the + or -
button (C and D).
Press P1 to P25 key while the sewing LED lights up and the presser comes down.
34
13. LCD DISPLAY SECTION AT THE TIME OF PATTERN BUTTON SELECTION
A B C D E
F
M
N
G
H O
I P
J Q
R
K
T V
35
Button and display Description
C PATTERN BUTTON NAME Character which is registered to the pattern button No. being selected
display is displayed.
D PRESSER DOWN button Presser can be lowered and the presser down screen is displayed.
F PATTERN BUTTON NO. Pattern button No. being selected at present is displayed on this
display button and when the button is pressed, the pattern button No.
p.41.
G SEWING SHAPE Sewing shape which is registered to the pattern button No. being
selected is displayed.
H SEWING SHAPE NO. Kind of shape and sewing shape No. of the sewing shape which is
registered to the pattern button No. being selected are displayed.
* This item is displayed only when the sewing shape being selected is
36
Button and display Description
J THREAD TENSION display Thread tension value which is registered to the pattern button No.
K TRAVEL AMOUNT IN X Travel amount in X direction which is registered to the pattern button
L TRAVEL AMOUNT IN Y Travel amount in Y direction which is registered to the pattern button
M X ACTUAL SIZE VALUE X actual size value which is registered to the pattern button No. being
N X SCALE RATE display X scale rate which is registered to the pattern button No. being
selected is displayed.
O Y ACTUAL SIZE VALUE Y actual size value which is registered to the pattern button No. being
P Y SCALE RATE display Y scale rate which is registered to the pattern button No. being
selected is displayed.
Q MAX. SPEED LIMITATION Maximum speed limitation which is registered to the pattern button No.
button
S FOLDER NO. display Folder No. in which the displayed pattern buttons are stored is
displayed.
T FOLDER SELECTION button Folders to display the pattern button are displayed in order.
SELECTION DATA INPUT → Refer to 3-1 Sewing shape data input screen, p. 8.
SCREEN DISPLAY button
37
13-2 Sewing screen
A BC D E F
I
J
K S
L
M
N
O
P
T
Q U
R
38
Button and display Description
A PATTERN BUTTON NAME Character which is registered to the pattern button No. being sewn is
display displayed.
B X SCALE RATE display Scale rate in X direction which is registered to the pattern button No.
C X ACTUAL SIZE VALUE display Actual size value in X direction which is registered to the pattern button
E PRESSER DOWN button Presser can be lowered and the presser down screen is displayed.
F RETURN TO ORIGIN button Presser is returned to the start of sewing and is raised at the time of
temporary stop.
I SEWING SHAPE NO. display Kind of sewing and sewing shape No. which are registered to the
J Y ACTUAL SIZE VALUE display Actual size value in Y direction which is registered to the pattern button
K Y SCALE RATE display Scale rate in Y direction which is registered to the pattern button No.
L TOTAL NO. OF STITCHES OF Total number of stitches of sewing shape which is registered to the
39
Button and display Description
M NEEDLE THREAD TENSION Needle thread tension value which is set to the pattern data being
SETTING button selected at present is displayed on this button and when the button is
N TRAVEL AMOUNT IN X Travel amount in X direction which is registered to the pattern button
O COUNTER VALUE CHANGE Existing counter value is displayed on this button. When the button
button is pressed, the counter value change screen is displayed.
→ Refer to 10. USING COUNTER. p. 27.
P COUNTER CHANGEOVER Display of sewing counter/No. of pcs. counter can be changed over.→
Q STEP SEWING button The step sewing screen is displayed. Checking the pattern shape
can be performed.
→ Refer to 7. CHECKING PATTERN SHAPE, p.21.
R FOLDER NO. display Folder No. in which the displayed pattern register buttons are stored is
displayed.
S SPEED variable resistor Number of revolutions of the sewing machine can be changed.
T MAX. SPEED LIMITATION Maximum speed limitation which is registered to the pattern button No.
U TRAVEL AMOUNT IN Y Travel amount in Y direction which is registered to the pattern button
DIRECTION display No. being sewn is displayed.
V PATTERN REGISTER button Pattern button which is stored in T FOLDER NO. is displayed.
40
14. PERFORMING PATTERN BUTTON NO. SELECTION
41
14-2 Selection by means of the shortcut button
42
15. CHANGING CONTENTS OF PATTERN BUTTON
43
④ Determine the change of item data
For example, input X scale rate.
Press (B) to display the item data
input screen.
Input the value you desire with the ten keys or
+ or - key (K).
When ENTER button (L) is pressed, the
data is determined.
44
A
16. NAMING PATTERN BUTTON
As many as 14 characters can be inputted in each
pattern button.
C D E
45
17. COPYING PATTERN BUTTON
A
The sewing data of the pattern button No. which has
already been registered can be copied to the pattern
button No. which is not registered.
Overwriting copy of the pattern button is prohibited.
When you desire to overwrite, perform it after
deleting the pattern button once.
→ Refer to 14. PERFORMING PATTERN BUTTON
NO. SELECTION. p.41.
46
④ Input the pattern No. of copy destination.
Input the pattern button No. of copy destination
with ten keys (D). Pattern button No. which is not
used yet can be retrieved with - and +
buttons (E and F).
In addition, the folder to be stored can be
selected with FOLDER SELECTION button
(G).
⑤ Start copying.
When ENTER button (H) is pressed, D
copying starts. The copied pattern button No. in
the selection state returns to the pattern button G H
copy (copy source selection) screen after
approximately two seconds.
47
18. CHANGING SEWING MODE
48
19. LCD DISPLAY SECTION AT THE TIME OF COMBINATION SEWING
The sewing machine is capable of sewing in order by combining the plural pattern data.
As many as 30 patterns can be inputted. Use this function when sewing plural different shapes on the
sewing product. In addition, it is possible to register as many as 30 of the combination sewing data. Use
this function for new creation and copying in case of need.
→ Refer to 12. PERFORMING NEW REGISTER OF PATTERN BUTTON. p.33. and
17. COPYING PATTERN BUTTON. p.46.
A B C D E F
G
J
49
Button and display Description
A COMBINATION DATA NEW Combination data No. new register screen is displayed.
D COMBINATION DATA NAME Name which is inputted in the combination data being selected is
display displayed.
E PRESSER DOWN button Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button displayed in the presser
down screen.
G COMBINATION DATA NO. Combination data No. being selected is displayed in the button. When the
SELECTION button button is pressed, the combination data No. selection screen is displayed.
H SEWING ORDER display Sewing order of the inputted pattern data is displayed. When the screen is
changed over to the sewing screen, the pattern which is sewn first is
I PATTERN SELECTION button Pattern No. , shape, number of stitches, etc. which are registered in H
Sewing order are displayed on the button. When the button is pressed, the
J NEXT PAGE DISPLAY button When the patterns which are registered to the combination data become
patterns from the 7th to the next page. As many as 5 pages can be
displayed
* As many as the number of inputted patterns is displayed in H and I, display and button.
50
19-2 Sewing screen
A B C D
E
Q
F R
G
K S
L
M
N
O
T
U
P V
W
X
51
Button and display Description
A COMBINATION DATA NAME Name which is inputted in the combination data being selected is
display displayed.
C PRESSER DOWN button Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button displayed in the presser
down screen.
D RETURN TO ORIGIN button Presser can be returned to the start of sewing and is rasised at the time of
temporary stop.
G SEWING SHAPE display Sewing shape which is registered to pattern button No. being sewn is
displayed.
K TOTAL NUMBER OF Total number of patterns which is registered to combination No. being
REGISTERS display sewn is displayed.
L TOTAL NUMBER OF Total number of stitches of sewing shape being sewn is displayed.
STITCHES display
M THREAD TENSION display Thread tension value which is registered to pattern button No. being sewn
is displayed.
N TRAVEL AMOUNT IN X Travel amount in X direction which is registered to the pattern button No.
DIRECTION display being sewn is displayed.
52
Button and display Description
O COUNTER VALUE CHANGE Existing counter value is displayed on this button. When the button is
P COUNTER CHANGEOVER Display of sewing counter/No. of pcs. counter can be changed over.
Q X ACTUAL SIZE AMOUNT X actual size value of the sewing shape which is registered to pattern
R X SCALE RATE display X scale rate of the sewing shape which is registered to pattern button No.
S SPEED variable resistor Number of revolutions of the sewing machine can be changed.
T Y ACTUAL SIZE VALUE Y actual size value of the sewing shape which is registered to pattern
U Y SCALE RATE display Y scale rate of the sewing shape which is registered to pattern button No.
V MAX. SPEED LIMITATION Maximum speed limitation which is registered to pattern button No. being
W TRAVEL AMOUNT IN Y Travel amount in Y direction which is registered to the pattern button No.
X STEP SEWING button The step sewing screen is displayed. Checking the pattern shape can be
performed.
53
20. PERFORMING COMBINATION SEWING
First, change the sewing mode to the combination sewing before performing setting.
→ Refer to 18. CHANGING SEWING MODE. p.48.
A
① Display the data input screen.
Only in case of the data input screen (pink), it
is possible to select the combination data No.
In case of the sewing screen (green), press
READY switch to display the data input
screen (pink).
54
20-2 How to edit combination data
55
⑤ Repeat steps ② through ④ as many as
the number of pattern Nos. you desire to
register.
When the first register is determined, the
second pattern selection button is displayed.
Repeat steps ② through ④ as many as the
number of pattern Nos. you desire to register.
56
21. CHANGING MEMORY SWITCH DATA
57
③ Change the memory switch data.
There are data items to change numerals and
those to select pictographs in the memory switch
data. No. in pink color such as is put on the
data items to change numerals and the set value
can be changed with +/- buttons displayed in the
change screen. No. in blue color such as is
put on the data items to select pictographs and the
pictographs displayed in the change screen can be
selected.
→ For the details of memory switch data, refer to
21-2 Memory switch data list. P.59.
58
21-2 Memory switch data list
Memory switch data are the motion data that the sewing machine has in common and the data that
operate on all sewing patterns in common.
of thread trimming
59
NO. Item Setting range Edit unit Initial display
Sewing speed of 1st stitch 400 to 1,500 100rpm 400rpm
In case of without thread clamp
: Standard pedal
: Optional pedal
60
NO. Item Setting range Edit unit Initial display
: Standard pedal
: Optional pedal
down
: OFF by toe down
: OFF by releasing
down
: OFF by toe down
: OFF by releasing
step scrolling
: Origin
Sewing machine motion can be stopped with panel --- --- Ineffective
: Ineffective
: External switch
61
NO. Item Setting range Edit unit Initial display
sound + error
: Without buzzer sound
sound
can be delayed.
: Normal
: Prohibited
State of the presser after end of sewing is selected. --- --- Presser goes up
immediately after
: Presser goes up after moving at start
of sewing end of sewing.
62
NO. Item Setting range Edit unit Initial display
Origin retrieval can be performed every time after --- --- Without origin
Origin retrieval in cycle sewing can be set. --- --- Without origin
retrieval
: Without origin retrieval
State of presser when sewing machine stops by --- --- Presser rise
: Presser rise.
: UP position
: Normal
63
Setting
NO. Item Edit unit Initial display
range
Route of return to origin by return to origin button --- --- Linear return
can be selected.
: Linear return
Motion timing of cloth drawing can be selected. --- --- Motion at the
This item is not displayed for the machines other than time of start
LK-1901.
: Output prohibited
64
NO. Item Setting range Edit unit Initial display
Tie stitching at the start of sewing of button can be --- --- Tie stitching
prohibited. effective
LK-1903A.
Unit of sewing shape size change can be selected. --- --- %input
: %input
mm.
This item is necessary when using the presser and
: Standard
: Front side
performed.
→ Refer to 31. PERFORMING RELEASE OF
65
22. ERROR CODE LIST
Error How to Place of
Description of error
code recover recovery
E007 Machine-lock Turn OFF
Main shaft of the sewing machine does not rotate due to the power.
some trouble.
66
Error How to Place of
Description of error
code recover recovery
67
Error How to Place of
Description of error
code recover recovery
E029 Lid of smart media slot is open. Possible to Previous
re-start after screen
reset.
E030 Needle bar upper position failure Turn hand Data input
Needle bar is out of needle UP position. pulley to screen
bring needle
bar to its UP
position.
68
Error How to Place of
Description of error
code recover recovery
E305 Cloth cutting knife position error Turn OFF Data input
Cloth cutting knife is in the regular position. the power. screen
E703 Panel is connected to the sewing machine which is not Possible to Communi
supposed. (Machine type error) rewrite cation
When the machine type code of system is not proper in the program screen
initial communication. after
pressing
down
communicati
on switch.
E704 Inconsistency of system version Possible to
System software version is inconsistent in the initial rewrite
communication. program
after
pressing
down
communicati
on switch.
E730 Main shaft motor encoder is defective or lacking for Turn OFF
phases. the power.
When encoder of the sewing machine motor is abnormal.
69
Error How to Place of
Description of error
code recover recovery
E731 Main motor hole sensor is defective or position sensor is Turn OFF
defective. the power.
Hole sensor or position sensor of the sewing machine
motor is defective.
70
Error How to Place of
Description of error
code recover recovery
E905 Heat sink temperature for SERVO CONTROL p. c. b. Turn OFF
abnormality the power.
Turn ON the power again after taking overheat time of
SERVO CONTROL p. c. b.
71
Error How to Place of
Description of error
code recover recovery
E914 Feed defective error Turn OFF
Timing lag between feed and main shaft occurs. the power.
E916 Communication abnormality between MAIN CPU and main Turn OFF
shaft CPU the power.
When abnormality occurs in data communication.
72
23. USING COMMUNICATION FUNCTION
Communication function can download the sewing data created with other sewing machine, creation of
sewing data and sewing data created by editing device PM-1 to the sewing machine. In addition, the
function can upload the aforementioned data to the smart media or personal computer.
Smart media and RS-232C port are prepared as the medium to communicate.
* However, SU-1 (data server utility) is necessary to perform download/upload from the personal
computer.
Vector format data VD00×××. VDT Format of the data which can be used in common
××× : File No
73
In case of saving the data in the smart media, save the data in the state of directory structure below.
When the data are not saved in the correct folder, reading of file cannot be performed.
Smart media
drive
VDATA
VD00×××.VDT
VD00×××.VDT
Save vector
format data.
VD00×××.VDT
* There is beforehand the PROG folder in the smart media purchased from our company. Do not
delete it.
74
23-2 Performing communication by using the smart media
[ Setting procedure ]
③ After completion of setting of the card, close the smart media cover. By closing the cover, it is
possible to perform communication. If the smart media card and the cover come in contact with
each other and the cover is not closed, check the following matters.
・ Check that the inserting is stopped in the state that the card protrudes by approximately 10 mm.
・ Check that the contact part of the card is put downward and inserted.
・ Check that the smart media card other than 3. 3V voltage type is used.
75
[ Removing procedure ]
① Open the smart media cover, push the card until it goes no further, and ease up force when it goes
to the end. The card returns by approximately 10 mm in the reverse order of the time of setting.
② Then draw out the card to complete removing.
[ Performing format ]
In case of re-formating the smart media, be sure to perform it with IP200. The smart media formated
with the personal computer cannot be read with IP200.
76
② Start formating of the smart media.
Set the smart media you desire to format to the
smart media slot, close the cover, press
ENTER button (B) and formating starts.
Save necessary data in the smart media to the
other medium before formating. When
formating is performed, the inside data are
deleted.
① Smart media is a precision electronic instrument. Do not bend it or apply shock to it.
② It is recommended to periodically save the data saved in the smart media to the other medium to
prepare for accidents.
③ When initializing the data, perform it after checking that necessary data do not exist in the card.
When the data are initialized, all the inside data are deleted.
④ Avoid using or storing the smart media in a place of high temperature and high humidity.
⑤ Avoid using the smart media near exothermic and combustible articles.
⑥ If the contact part of the card becomes dirty, failure of contact will be caused. Do not touch by hand,
and control so that dust, oil, or other foreign material does not adhere to it. In addition, the inside
element is damaged by static electricity or the like. So, be very careful when handling.
⑦ Smart media has a span of life. Writing and deletion cannot be performed after an extended period
of use. In this case, replace it with a new one.
77
23-3 Performing communication by using RS-232C
[ Setting procedure ]
It is possible to send and receive the data, by using RS-232C cable, with the personal computer or the
like. For the cable to be connected, connect reverse type 9-pin (female) to the operation panel side.
Caution : If the contact part becomes dirty, failure of contact will be caused. Do not touch by hand, and
control so that dust, oil or other foreign material does not adhere to it. In addition, the inside
element is damaged by static electricity or the like. So, be very careful when handling.
[ Setting procedure ]
When the lower part of the cover located on the side of the operation panel is opened, there is the
connector of 9-pin for RS-232C. Connect the cable there. When the screw for locking is attached to the
connector, tighten the screw to prevent it from falling.
78
23-4 Take-in of the data
79
⑤ Start communication.
When communication button (I) is pressed, the
I
data communication starts. The communication
screen is displayed during communication and
the screen returns to the communication screen
after the end of communication.
80
24. INFORMATION FUNCTION
There are three functions below in the information function.
1)Oil replacement time, needle replacement time, cleaning time, etc. are designated and the
warning notice is performed when the designated time has passed.
→ Refer to 24-1 Observing the maintenance inspection information. p.82 and
24-2 Inputting the inspection time. p.85.
2)Speed can be checked at a glance and the target achieving consciousness as a line or group is
increased as well by the function to display the target output and the actual output.
→ Refer to 24-4 Observing the production control information p.88 and
24-5 Performing setting of the production control information. p.91.
3)Information on machine working ratio, pitch time, machine time and machine speed can be
displayed from the working state of the sewing machine.
→ Refer 24-6 Observing the working measurement information. p. 95.
In addition, information on plural sewing machines can be controlled by the server when this function is
used by connecting SU-1 (sewing machine data server utility) with the sewing machines.
SU-1
81
24-1 Observing the maintenance inspection information
82
Information on the following three items is displayed in
the maintenance inspection information screen.
C
・ Cleaning time (hour) :
83
④ Display the threading diagram.
When threading button (F) displayed in the
maintenance inspection information screen is F
pressed, the needle thread threading diagram is
displayed. Observe it when performing threading.
84
24-2 Inputting the inspection time
B
※ For the two buttons displayed in the bottom
stage at the time of the maintenance personnel
level, refer to 33. INFORMATION SCREEN OF
THE MAINTENANCE PERSONNEL
LEVEL,p.127.
85
The same information as that in the normal
maintenance inspection information screen is
displayed in the maintenance inspection information
screen.
When button (C) of the item you desire to change the
inspection time is pressed, the inspection time input C
screen is displayed.
86
24-3 Releasing procedure of the warning
87
24-4 Observing the production control information
It is possible to designate the start, display the number of pieces of production from the start to the
existing time, display the number of pieces of production target, etc. in the production control screen.
There are two kinds of display ways for the production control screen.
88
Information on the following 5 items is displayed in the production control screen.
B D
C : Final target value
Number of pieces of the final target of
products is displayed.
E
Input the number of pieces referring to
24-5 Performing setting of the production
control information. p. 91.
D : Pitch time
Time (second) required for one process is
displayed.
Input the time (unit : second) referring to
24-5 Performing setting of the production
1
89
24-4-2 When displaying from the sewing screen
B
The contents of display and the functions are common
to 24-4-1 When displaying from the information
screen. p.88 .
90
24-5 Performing setting of the production control information
A C
B D
91
③ Input the pitch time.
Next, input the pitch time required for one
process. When pitch time button (D) in
the previous page is pressed, the pitch time
input screen is displayed.
Input the value you desire with ten keys or
UP/DOWN buttons.
After the input, press ENTER button (F).
92
⑤ Start the count of number of pieces of
production.
When START button (I) is pressed, the
count of number of pieces of production is
started.
93
⑦ Clear the counted value.
When clearing the counted value, set the
count to the stop state and press CLEAR
button (K).
The value to be cleared is the present
target value (L) and actual results value (M) L
only.
(Note : CLEAR button is displayed only in K
94
24-6 Observing the working measurement information
95
Information on the following 5 items is displayed in
the working measurement screen.
96
④ Start measurement.
When START button (I) is pressed, the
measurement of each data is started.
⑤ Stop count.
Display the working measurement screen
referring to steps ① and ② of 24-6 Observing
the working measurement information. p.95 .
When the measurement is being performed,
STOP switch (H) is displayed. When
STOP button (H) is pressed, the
measurement is stopped.
After the stop, START button is displayed at the
position of STOP button. In case of continuing
the measurement, press again START button.
The measured value is not cleared until CLEAR
button is pressed.
97
⑥ Clear the counted value.
When clearing the counted value, set the count
to the stop state and press CLEAR button
(I).
The value to be cleared is the present target
value (L) and actual results value (M) only.
(Note : CLEAR button is displayed only in case
of stop state. ) I
When CLEAR button is pressed, the clear
confirmation screen is displayed.
98
25. TRIAL SEWING FUNCTION
Data created with PM-1 (sewing data creation and edit software) can be sewn on trial by on-line
connection of the personal computer with the sewing machine.
IP-200
Transmit data
PM-1
Connect the personal computer with IP200 and transmit data to the sewing machine after creation of
data with PM-1. When IP200 becomes the data input screen, automatically the trial sewing screen is
displayed. For the operating procedure of PM-1, see HELP of PM-1 or the like.
B
A : Thread tension
B : X scale rate or X actual size value
C : Y scale rate or Y actual size value
99
③ Change the data.
When the button of the item you desire to
change from among buttons (A through C) is
pressed, ten keys are displayed. Input the value
you desire.
After the input, press ENTER button (D).
100
F
101
25-2 Thread tension value display color list
Needle entry diagram to be displayed is different according to the thread tension value which is set to
the needle entry point. The color displayed according to the thread tension is as described below.
0 to 20 : Gray
21 to 40 : Purple
41 to 60 : Blue
61 to 80 : Light blue
81 to 100 : Green
102
26. PERFORMING ADJUSTMENT OF ORIGIN OF PRESSER
103
27. PERFORMING KEY LOCK
104
③ Close the mode screen and display the data
input screen.
C
When the mode screen is closed and the data
input screen is displayed, pictograph (C)
showing the key lock status is displayed on the
right side of the pattern No. display.
In addition, only the buttons which can be used
even in the key lock status are displayed.
105
28. DISPLAYING VERSION INFORMATION
screen is displayed.
106
29. USING CHECK PROGRAM
107
There are 8 items of the check programs below.
LCD check
→ Refer to 29-3 Performing LCD check. p. 112.
Sensor check
→ Refer to 29-4 Performing sensor check. p.113.
Machine speed
→ Refer to 29-5 Number of rotations of main motor
check. p. 115.
Output check
→ Refer to 29-6 Performing output check. p. 116.
108
29-2 Performing compensation of touch panel
109
③ Press the upper position on the right side.
Press red circle (D) located on the upper
right side in the screen. When ending the
compensation, press CANCEL button (B).
110
⑤ Press the lower position on the right side. F
Press red circle (F) located on the lower right side
in the screen.
When ending the compensation, press CANCEL
button (B). B
⑥ Store data
When the four points have been pressed, the
compensation data are stored, and the screen
showing power OFF forbidden is displayed.
Do not turn OFF the power while this screen is
displayed.
When the power is turned OFF, the compensated
data are not stored.
When storing ends, the check program screen is
automatically displayed.
111
29-3 Performing LCD check
112
29-4 Performing sensor check
: ON status
C
: OFF status
113
16 kinds of the sensors below are displayed.
DIPSW2-1
DIPSW2-2
DIPSW2-3
DIPSW2-4
Optional start SW
Optional presser SW
Optional presser 2 SW
Pedal SW
(Pedal input value is displayed. )
TG (45 times/rotation)
Head tilt SW
114
29-5 Number of rotations of main motor check
115 D
29-6 Performing output check
116
29-7 Performing X/Y motors/origin sensors check
117
29-8 Performing presser/thread trimmer motor/origin sensor check
118
29-9 Performing thread clamp motor/origin sensor check
B
F: Waiting position (front)
G : Thread bend position
G
I: Thread clamp position F
J: Retracted position (rear side)
H I
119
30. CHANGING THREAD TENSION COMMAND AT EVERY NEEDLE ENTRY POINT
30-1 Adding or changing thread tension command at every needle entry point
D
E
120
③ Input thread tension command value.
When COMMAND INPUT button (F) is
pressed, the command value input screen is
displayed. Input the command value with ten keys
and press ENTER button (G) to determine
the value.
121
30-2 Deleting thread tension command at every needle entry point
122
③ Delete the thread tension command.
When COMMAND DELETE button (F) is
pressed, the command delete screen is displayed.
When ENTER button (G) is pressed,
deletion is performed.
123
31. PERFORMING RELEASE OF GREASE-UP ERROR
124
32. COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL
For the communication screen, the level which is normally used and the one which is used by the
maintenance personnel are different in the kinds of data to be handled.
Model name+00×××.MSW
Adjustment data Data of memory switches 1 and 2
Example) LK00001.MSW
IP+RVL(6 digits).PRG
Panel program data (*) Program data and display data of panel
IM+RVL(6 digits)BHD
* For panel program data, main program data and servo program data, refer to the Set-up Manual for
IP-200.
125
32-2 Displaying maintenance personnel level
A
* When the adjustment data or the all sewing
machine data is selected, the display becomes
as shown on the 0right-hand side and it is not
necessary to specify No. on the panel side.
126
33. INFORMATION SCREEN OF THE MAINTENANCE PERSONNEL LEVEL
127
Error record of the sewing machine you use is
G
displayed in the error record screen, and you can D
check the error. C
F E
C : Order that error has occurred.
D : Error code
E : Cumulative current-carrying time (hour) at the time
of occurrence of error
128
33-2 Display of the cumulative working information
129