(Matictech - VN) en - Manual - Profibus

PROFIBUS Gateways
Manual
Revision date: 2023-06-27

Subject to modifications without notice.
Generally, this manual refers to products
without mentioning existing patents,
utility models, or trademarks.
The absence of any such references does
not indicate that a product is patent-free.
© Bihl+Wiedemann GmbH
Floßwörthstr. 41
D-68199 Mannheim
Manual
PROFIBUS Gateways
Table of Contents
Table of Contents
PROFIBUS Gateways
1 Setting up the ASi Bus ......................................................................... 5
2 Configuration and Start-up of the Safety Monitor ............................. 6
3 PROFIBUS ............................................................................................. 7
3.1 Process data channel ...................................................................................... 7
3.1.1 Digital data....................................................................................................................... 7
3.1.2 Analog data...................................................................................................................... 9
3.1.3 Flags + Fault Detector .................................................................................................. 11
3.1.4 Current limit................................................................................................................... 12
3.1.5 Fieldbus bits .................................................................................................................. 13
3.1.5.1 2 Byte Fieldbus Bits ..................................................................................................... 13
3.1.5.2 16 Byte Fieldbus Bits ................................................................................................... 14
3.1.6 Safety Control/Status.................................................................................................... 15
3.1.7 Monitor and I/O data ..................................................................................................... 17
3.1.8 Diagnostics Safe Link................................................................................................... 19
3.2 Diagnostics channel ...................................................................................... 20
3.2.1 DP diagnostics .............................................................................................................. 20
3.3 Device-specific parameters .......................................................................... 23
3.3.1 General parameters ...................................................................................................... 23
3.3.2 ASi circuit parameters .................................................................................................. 23
4 PROFIsafe ........................................................................................... 25
4.1 PROFIsafe diagnostics.................................................................................. 25
4.1.1 PROFIsafe Status indicator.......................................................................................... 25
4.1.2 PROFIsafe channel diagnostics .................................................................................. 27
4.2 System diagnostics on the PC ..................................................................... 28
4.2.1 Software for diagnostics, service and release measurements................................. 28
4.2.2 ASi Control Tools.......................................................................................................... 28
4.2.3 ASIMON360.................................................................................................................... 28
4.2.4 Online bus information................................................................................................. 28
4.2.5 Web server..................................................................................................................... 29
4.3 Diagnostics on the host controller............................................................... 29
4.3.1 On the fly diagnostics................................................................................................... 29
4.3.2 Diagnostics through process data .............................................................................. 29
4.3.2.1 Diagnosing the ASi circuits .......................................................................................... 29
4.3.2.2 Diagnosing the Safety Monitor ..................................................................................... 30
Changing the base setting .......................................................................................... 32
Issue date: 27.06.2023
4.3.3 Diagnosing the safety unit using the command interface ........................................ 32
4.4 Error indication directly on the device ........................................................ 33
4.4.1 LEDs ............................................................................................................................... 33
4.4.2 LC-Display ..................................................................................................................... 33
Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
3
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
PROFIBUS Gateways
Table of Contents
4.4.3 ASi Monitor .................................................................................................................... 33

4.4.3.1 Description of flags and error bits ................................................................................. 33
Configuration error ...................................................................................................... 33
Node 0 detected .......................................................................................................... 33
No auto address assignment ...................................................................................... 33
Auto address assignment available ............................................................................ 33
Configuration mode ..................................................................................................... 33
No normal operation.................................................................................................... 33
ASi power fail .............................................................................................................. 33
Off-line......................................................................................................................... 33
Peripheral fault ............................................................................................................ 33
24V AUX ..................................................................................................................... 34
Power-Fail 24V............................................................................................................ 34
Earth fault ....................................................................................................................34
Overvoltage ................................................................................................................. 34
Noise voltage .............................................................................................................. 34
Duplicate address ....................................................................................................... 34
5 Appendix ............................................................................................. 35
5.1 Quick Start Guides ......................................................................................... 35
4 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Manual
PROFIBUS Gateways
Setting up the ASi Bus
1. Setting up the ASi Bus

 Connect the unit to power.
 Connect the ASi cable to the unit.
 One after the other connect the ASi modules to the ASi cable and set the
slave addresses.
 You may set the addresses directly on the module using a portable addresser
or by using the option [SLAVE ADR TOOL] in the display menu of your
gateway.
 In the display menu select [QUICK SETUP] to use the configuration of all
ASi circuits connected to the unit.
 Confirm with [STORE+RUN].
 Set the PROFIBUS address and connect the gateway to the host fieldbus
controller.
 You can set the addresses directly using the option [PROFIBUS] in the dis-
play menu of your gateway.
For more detailed information please refer to the installation guide for your gateway
which is included with the unit.
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PROFIBUS Gateways
Configuration and Start-up of the Safety Monitor
2. Configuration and Start-up of the Safety Monitor
Configuration and start-up of the ASi Safety Monitor is accomplished using a PC/
notebook running the ASIMON360 configuration software.
Note!
For more detailed information please refer to the separate manual for the ASIMON360
configuration software.
Configuration should be performed only by a qualified and authorized person. All
safety-related commands are password protected.
The correct safety functioning of the unit must absolutely be verified in the system!
Note!
Quick Start Guides for commissioning and service are provided on the Bihl+Wiede-
mann website available for download.
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PROFIBUS Gateways
PROFIBUS
3. PROFIBUS
3.1 Process data channel
Description of the diagnostic data which are sent via the PROFIBUS process data
channel.
3.1.1 Digital data
These data must be integrated into the control in order to access the nodes in the
ASi circuits.
Typical GSD modules
C1:, C2: prefixed for double masters for ASi circuit selection
16 Byte Digital I/O (0 … 31) 16 byte for single-/A-nodes
16 Byte Digital I/O (0B … 31B) 16 byte for B-nodes
32 Byte Digital I/O (0 … 31B) 32 byte for single-/A- and B-nodes
Tab. 3-1.
In- and output data

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
F3 F2 F1 F0 D3 D2 D1 D0
0
flags node 1/1A
1 node 2/2A node 3/3A
10 node 20/20A node 21/21A
11 node 22/22A node 23/23A
12 node 24/24A node 25/25A
13 node 26/26A node 27/27A
14 node 28/28A node 29/29A
15 node 30/30A node 31/31A
16 reserved node 1B
17 node 2B node 3B
18 node 4B node 5B
19 node 6B node 7B
20 node 8B node 9B
21 node 10B node 11B

Tab. 3-2.
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PROFIBUS
In- and output data

Tab. 3-2.
Flags
Input data Output data
F0 ConfigError Offline
F1 APF LOS MasterBit
F2 PeripheryFault → ConfigurationMode
F3 ConfigurationActive → ProtectedMode
ConfigError: 0 = ConfigOK 1 = ConfigError

APF: 0 = ASi Power OK 1 = ASi Power Fail
PeripheryFault: 0 = PeripheryOK 1 = PeripheryFault
ConfigurationActive: 0 = ProtectedMode 1 = ConfigurationMode
Offline: 0 = Online 1 = Offline
LOS-Master-Bit: 0 = Offline by ConfigError deac- 1 = Offline by ConfigError
tivated activated
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PROFIBUS Gateways
PROFIBUS
3.1.2 Analog data

This section describes the analog process data. If you have analog nodes in your
ASi network, incorporate them as described in the following.
Typical GSD modules
n Byte Analog In (n sl.) 8 byte input data per ana- Parameter: first analog node.
log node, number of ana- It specifies the ASi address of the
log nodes. first node
For ex.: 32 byte analog in
(4 sl.)
n Byte Analog Out 8 byte output data per
(n sl.) analog node, number of
analog nodes
8 Byte Analog In 2 byte input data per node, Parameter: first analog node.
(ch.cfg) per channel It specifies the ASi address of the
8 Byte Analog Out 2 byte output data per first node
(ch.cfg) node, per channel 2. Parameter: channel.configura-
tion. It specifies the number of
used channels per node.
Tab. 3-3.
n byte analog
Byte Meaning
0 1. node, channel 1, high byte
1 1. node, channel 1, low byte
… …
n …
Tab. 3-4.
Note!
A-Nodes map the data on channels 1 and 2.
B-Nodes map the data on channels 3 and 4.
8 byte analog (ch.cfg)

Byte 4 channels 3 channels 2 channels 1 channel
0
1. node, channel 1 1. node, channel 1 1. node, channel 1 1. node, channel 1
1
Tab. 3-5.
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PROFIBUS
8 byte analog (ch.cfg)

Byte 4 channels 3 channels 2 channels 1 channel
2
3
4
5
6
7
Tab. 3-5.
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PROFIBUS Gateways
PROFIBUS
3.1.3 Flags + Fault Detector
GSDML module:
ASi-3 Flags + Fault Det. 2 byte input data (flags)
Input data byte 0

Bit Meaning
0 peripheral fault
1 —
2 …
3 —
4 earth fault
5 over-voltage
6 noise
7 duplicate address
Tab. 3-6.
Input data byte 1

Bit Meaning
0 configuration error
1 node with address ’0’ detected
2 auto_address_assignment not possible
3 auto_address_assignment available
4 configuration mode active
5 not in normal operation
6 ASi power fail
7 ASi master off-line
Tab. 3-7.
Note!
Using this data module it is possible to implement effective ASi diagnostics in the con-
trol with very little effort.
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PROFIBUS
3.1.4 Current limit
GSD module: Current limit

Parameter: ASi current limit
The setting of the current limit takes place in 0,1 A steps via GSD module param-
eter:
Input: 0 … 40 # 0 A … 4,0 A
Note!
For gateways with 1 ASi master the input data are two bytes long and for
2 ASi masters 4 bytes.
Byte 0/1 refers to ASi network 1 and byte 2/3 to ASi network 2.
Input data byte 0/2

Bit meaning
0 peripheral fault
1 over-current
2 …
3 failure redundant 24 V AUX (option single master)
4 earth fault
5 over-voltage
6 noise
7 duplicate address
Tab. 3-8.
Input data byte 1/3

Bit meaning
0 configuration error
1 node with address ’0’ detected
2 auto_address_assignment not possible
3 auto_address_assignment available
4 configuration mode active
5 not in normal operation
6 ASi power fail
7 ASi master off-line
Tab. 3-9.
Note!
Using this data module it is possible to implement effective ASi diagnostics in the con-
trol with very little effort.
Manual
PROFIBUS Gateways
PROFIBUS
3.1.5 Fieldbus bits

Note!
Available only for gateways with integrated safety monitor.
The fieldbus bits enable communication between the controller and the safety
program. The fieldbus bits can be used to pass any acknowledgment signals or
similar to the safety program and provide status information to the controller.
The states of the ASi Safety in- and outputs are sent to the controller via the input
data image (see par. <Safety diagnostics in the Input Data Image (IDI)>).
3.1.5.1 2 Byte Fieldbus Bits
GSD module: 2 Byte Fieldbus Bits
Output data (device Fieldbus Bit in ASIMON360)

SI4 SI3 SI2 SI1
FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB
Byte 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Tab. 3-10.
The bits of the output data bytes are ORed with the real and homonymous hard-
ware inputs of the device.
Input data (output assignment for Fieldbus Bit in ASIMON360)

Byte 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Tab. 3-11.
FB: Fieldbus Bit

SI 4, SI 3, SI 2, SI 1 Monitor Inputs
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PROFIBUS
3.1.5.2 16 Byte Fieldbus Bits

Note!
This feature is only available for certain devices. Further information can be found in
the documentation of your device.
GSD module: 16 Byte Fieldbus Bits
Output data (device Fieldbus Bit in ASIMON360)

Byte 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
…
Byte 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 14
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Tab. 3-12.
Input data (output assignment for Fieldbus Bit in ASIMON360

Byte 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
…
Byte 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 14
Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Tab. 3-13.
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PROFIBUS Gateways
PROFIBUS
3.1.6 Safety Control/Status

Note!
Available only with gateways with integrated safety monitor.
GSD module: Safety Ctrl / Status (2-64 OSSD)
The module contains the diagnostics for the safety outputs in your safety monitor.
Each release circuit corresponds to a safety output.
Output data
SI 4/ SI 3/ SI 2/ SI 1/
1 reserved
2.Y2 2.Y1 1.Y2 1.Y1
2 reserved
Tab. 3-14.
Input Data
Byte Meaning
0 Safety Status OSSD 1
1 Safety Status OSSD 2
... …
n Safety Status OSSD n
Tab. 3-15.
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PROFIBUS
The table shows the color coding as represented in the ASIMON360 software.
Safety Status per OSSD (release circuit)

Bit value
Status or color Description
[0 ... 2]
0 continuous green output on
1 flashing green Wait time for Stop cat. 1 running
2 continuous yellow Start-up / Restart block active
External test required / Acknow-
3 flashing yellow
ledgment / Turn-on delay active
4 continuous red output off
5 flashing red error
6 grey or off output not projected
7 reserved
Bit value
status or color
[3 ... 5]
reserved
Bit value
status or color
[6]
0 no device flashing yellow
1 at least one device flashing yellow
Bit value
status or color
[7]
0 no device flashing red
1 at least one device flashing red
Tab. 3-16. Coding of status bytes
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PROFIBUS Gateways
PROFIBUS
3.1.7 Monitor and I/O data

Note!
GSD module: 7 Byte Monitor and I/O Data
The module contains 6 bytes of information about the current switching states of
the local in- and outputs on the gateway as well as 1 byte of monitor information.
These are encoded as follows:
Input data
Byte Description
1 Monitor Info
2 Status SI1/SI2
3 Status SI3/SI4
4 Status SI5/SI6
5 Status SO1/SO2
6 Status SO3/SO4
7 Status SO5/SO6
Coding of the monitor info

Bit 0 Description
0 Monitor in configuration mode
1 Monitor in protection mode
Bit 1 Description
0 24V missing
1 24V o. k.
Bit [2…5] Reserved
Bit 6 Description
0 No component in the Test state (yellow flashing)
1 At least one component in the Test state (yellow flashing)
Bit 7 Description
0 No component in the Error state (red flashing)
1 At least one component in the Error state (red flashing)
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PROFIBUS
Coding the status byte

Bit 0 Description
0 Depending on byte SI 1/3/5 or SO 1/3/5 Off
1 Depending on byte SI 1/3/5 or SO 1/3/5 On
Bit 1 Description
0 Depending on byte SI 2/4/6 or SO 2/4/6 Off
1 Depending on byte SI 2/4/6 or SO 2/4/6 On
Description
Bit [2…3]
(only if clamping terminals are used as a safety input)
Color of the associated safety-relevant component:
0
red, green or gray
1
yellow ("wait")
2
yellow flashing ("test")
3
red flashing ("error")
Bit 4 Description
0 Clamping terminals configured as outputs or standard inputs
1 Clamping terminals configured for safety-relevant input
Bit [5…7] Reserved
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PROFIBUS Gateways
PROFIBUS
3.1.8 Diagnostics Safe Link

Note!
The Safe Link process data diagnostics allows you to visualize the status of the
safe link between the various gateways in the controller.
GSD module: 10 Byte Safe Link Diag.

1 st. addr 4 st. addr 3 st. addr 2 st. addr 1
Node overview

8 reserved st. addr 31 st. addr 30 st. addr 29
9 node status node address
10 domain no. manager address
Tab. 3-17. Node overview
St. Adr. data assignment out of the list 'Node overview' (bytes 1-8) and node status:
Bit-combination Meaning
11 active
01 not active
10 not taught (only in the manager, message with the highest priority)
00 not used
node status: status of current nodes

St. Addr. status address
node address: node address within the Safe Link cluster
manager address: node address of the Safe Link cluster manager
domain no.: Safe Link cluster address
Only the 3 rear bits of the address are specified in the 'domain
no.' !
Note!
All Safe Link participants must be in the same subnet.
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PROFIBUS
3.2 Diagnostics channel

The module contains diagnostics data sent via the PROFIBUS diagnostic chan-
nel.
3.2.1 DP diagnostics
DP diagnostics
Byte description
1 station status 1
2 station status 2
3 station status 3
4 master address
5 ident high
6 ident low
The following blocks can be attached to the DP-diagnosis optionally. According to
the PROFIBUS standard, the bytes 1 … 4 are transmitted in each block.
Only when double masters are used, the entry „circuit 2“ is available in the AS-i
flags, delta list and LPF.
ASi flags
structure 0xA0: circuit 1
Byte bit message
1 0 config error
1 1 slave 0 detected
1 2 automatic addressing not possible
1 3 automatic addressing possible
1 4 configuration mode
1 5 no normal operation
1 6 ASi power fail
1 7 off-line
0 0 peripheral fault
0 1 —
0 2 —
0 3 —
0 4 earth fault
0 5 overvoltage
0 6 noise
0 7 double addressing
Tab. 3-18.
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PROFIBUS Gateways
PROFIBUS
List of configuration errors (delta list)

Byte bit message
0 0 slave 0: config error
0 1 slave 1/1A: config error
… … …
4 0 —
4 1 slave 1B: config error
… … …
7 7 slave 31B: config error
Tab. 3-19.
List of peripheral faults (lpf)

Byte bit message
0 0 —
0 1 slave 1/1A: peripheral fault
… … …
4 0 —
4 1 slave 1B: peripheral fault
… … …
7 7 slave 31B: peripheral fault
Tab. 3-20.
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PROFIBUS
Each element of the manufacturer diagnostics (EC-flags and lists of nodes) can
be switched off by setting the appropriate bit in the parameter telegram.
ExtDiag will be set if at least one of the following conditions is fulfilled:
• ConfigError ≡ 1
• APF ≡ 1
• PeripheralFault ≡ 1
• EarthFault ≡ 1
• DuplicateAddr ≡ 1
Evaluation of results can be individually activated/deactivated via PROFIBUS pa-
rameter or command interface.
The configuration file includes the following presettings:
• The diagnosis transmits EC-flags, DeltaList, LPF, EarthFault and Dupli-
cateAddr.
• ExtDiag will be set if ConfigError ≡ 1 and APF ≡ 1.
ExtDiag will not be set if PeripheralFault ≡ 1, EarthFault ≡ 1 and Dupli-
cateAddr ≡ 1
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PROFIBUS Gateways
PROFIBUS
3.3 Device-specific parameters
3.3.1 General parameters
Channel diagnostics only

This parameter is used to turn channel diagnostics on and all other diagnostics
off.
Language
This parameter is used to select the display language.
Diagnostics on AUX loss

This parameter defines whether a diagnostics message should be generated with
AUX voltage is missing.
Freeze diagnosis
The diagnostics data are continually updated during run time. If this is not de-
sired, this parameter can be used to turn off continual updating. An update then
only occurs if it is requested by the PROFIBUS standard.
3.3.2 ASi circuit parameters
EC flags as channel diagnostics

This parameter defines whether the EC flags should generate channel
diagnostics.
Delta List (List of config. errors)

This parameter defines whether the ‘List of configuration errors‘ should generate
diagnostics.
LPF (List of peripheral faults)

This parameter defines whether the ‘List of peripheral faults’ should generate
diagnostics.
Safety status
This parameter defines whether the status of the save nodes (red or yellow
flashing) should be displayed in the diagnostics.
Power supply
This parameter defines what type of power supply is to be connected to ASIPWR.
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PROFIBUS
The setting ASi power supply should be made if an ASi power supply or a DC
power supply ungrounded on the secondary side is used. This setting is suitable
for all Bihl+Wiedemann power supplies, provided that they are not externally
grounded on the secondary side.
The setting Grounded 24 V power supply should be made if a DC power supply
is used on which secondary-side grounding exists (e.g. because the 0V is
grounded).
Power-on off-line
This parameter defines whether the ASi master should be on-line or off-line at
power-on.
Failsafe behaviour
This parameter defines the response of the master when ASi nodes fail:
Clear all bits: Input data are set to 0hex (standard)

Set all bits: Input data are set to Fhex
Old value retained: Input data are left at the last valid value
Input data filter

This parameter controls filtering of the input data by the specified number of
ASi cycles.
Seamless opmode change

This parameter defines whether a device can change from configuration mode
directly to protected run mode without having to go through the ‘Off-line Phase’.
Download node parameters

Following this entry the parameter bits for each ASi node can be specified. These
are then sent to the connected ASi nodes when the ASi cycle is started. This pa-
rameter specifies whether the ASi parameters should be written.
Substitution values
Setting the substitution of input data for safety ASi nodes.
Old value retained: No change

No substitution values: No substitution (code sequence)
Substitution values: Substitution based on switching status
Diagnostic values: Substitution based on switching status and the
associated safety module
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PROFIsafe
4. PROFIsafe
GSD module: PROFIsafe V1/V2, 8 Bytes

The assignment of the in- and output data bits depends on the configuration of
the Safety Monitor. We recommend to use automatic configuration.
Note!
A detailed description of the address assignment for the automatic configuration can
be found in the manual of the ASIMON360 software, chapter "8 Byte PROFIsafe /
CIP-Safety / FSoE / openSAFETY Assignment".
Note!
An ASi gateway operated as PROFIsafe master does not replace the PROFIBUS
master / controller.
Thus, an additional PROFIBUS control is required in any case, regardless of whether
the gateway is operated as PROFIsafe master or PROFIsafe node.
4.1 PROFIsafe diagnostics

PROFIsafe communication can be "activated", set to passive ("passivated"), or
turned off ("inactive") via the CPU.
4.1.1 PROFIsafe Status indicator

In protected operating mode when there is passivated PROFIsafe communication
the message PS1 with the sub-line "Profisafe passivated" or a corresponding er-
ror message appears in the device display:
Status message Meaning Term1

PROFIsafe activated PROFIsafe communication is activate_FV=0 and
active FV_activated=0
PROFIsafe Monitor Safety Monitor stopped Monitor stopped
stopped
PROFIsafe passivated PROFIsafe data passivated activate_FV=1
PROFIsafe inactive no PROFIsafe communication other
PROFIsafe address incorrect PROFIsafe address diagnostic=0x40
fault
PROFIsafe watchdog- PROFIsafe watchdog time WDT-Timeout=1
timeout expired
Tab. 4-21. Meaning of the PROFIsafe messages
1. For terms see PROFIsafe specification.
If the gateway is in Projecting mode and there is activated Profisafe communica-

tion, PS1 is indicated by "Profisafe activated".
If no PROFIsafe module is selected in the I/O area of the gateway, no PROFIsafe
message is generated.
1. The letters ’PS’ mean ’PROFIsafe’.
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PROFIsafe
Status message Protected operating mode Projecting mode

PROFIsafe module no message PS
selected, PROFIsafe PROFIsafe activated
active
PROFIsafe module PS no message
selected, PROFIsafe not PROFIsafe passivated
active
PROFIsafe module not no message
selected
Tab. 4-22.
If you are using a gateway with two ASi masters and one of the two masters is in
Projecting mode, PROFIsafe considers the entire device to be in Projecting
mode.
The display menu can also be used to query the status of PROFIsafe communi-
cation:
Main menu || SAFETY || PROFISAFE || STATUS
Status:
[1] inactive
[2] C:00 S:00 D:00
The current status of PROFIsafe communication is displayed under [1]; below

that [2] the contents of the PROFIsafe Status byte [S], the Control byte [C] and
the Diagnostic Word (Low-byte only) [D] are displayed. Issue date: 27.06.2023
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PROFIBUS Gateways
PROFIsafe
4.1.2 PROFIsafe channel diagnostics
Byte Description
1 0x06 Header
2 0xAC
3 0x00 Slot
4 0x00 Spec
5 Diagnostic value
0x00 No error
0x40 Conflict at the destination address. The PROFIsafe destination
address in the parameters does not match to the destination
address configured in the device.
0x41 Invalid destination address (0 or 65535)
0x42 Invalid source address (0 or 65535)
0x43 Invalid watchdog time
0x44 SIL value too high. The SIL value in the PROFIsafe parameters
beyond the capabilities of the device.
0x45 Invalid length of the CRC2 (based on the PROFIsafe version)
0x46 Invalid PROFIsafe version. The PROFIsafe version in the
PROFIsafe parameters is not supported by the device.
0x47 CRC1 error. The CRC over the PROFIsafe parameters does not
match.
0x48 Invalid PROFIsafe parameter
0x49-0x4A Reserved
0x4B The IPAR CRC does not match to the release-code of the moni-
tor configuration.
Tab. 4-23.
Note!
The devices use PROFIsafe addressing type 1.
The F destination address (F_Dest_Add) must be unique network-wide because only
this address ensures the uniqueness of the PROFIsafe address. The F source
address (F_Source_Add) is not evaluated.
Note!
If there is an error in the F peripherals, the Device_Fault bit in the status byte is set to
"1" and then back to "0" again as soon as the error is rectified.
To prevent uncontrolled startup of the F peripherals, additional measures, e.g.
"manual reintegration", must be implemented in the safety program of the PLC.
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5.2 System diagnostics on the PC

In the event of problems, we recommend starting the Bihl+Wiedemann Suite.
The online bus information contained in ASIMON360 and ASi Control Tools pro-
vides a quick overview.
The diagnostics software enables detailed analysis of the system and provides
the user with immediate solutions to known problems.
5.2.1 Software for diagnostics, service and release measurements

The intuitively constructed software for diagnostics, service and release mea-
surements enables PC-assisted measurement using the high-level measuring
technology built into the Bihl+Wiedemann masters.
This specially developed software assists both machine and systems builders in
release measurements and preventive troubleshooting as well as end users in
preventive maintenance and fast, self-performed error elimination. As an option
the analysis data can also be sent to our technical support group and used as the
basis for fast, reliable help with problem handling.
5.2.2 ASi Control Tools

The Software ASi Control Tools provide you with all the key testing and configura-
tion possibilities of your ASi circuit in organized fashion on your PC.
A graphic representation of your ASi network provides you with a quick overview
of the system status, showing for example any missing or unprojected nodes. In
addition, peripheral errors and the status of the "ASi Monitors" integrated into the
Masters. The diagnostic buffer (not available with all devices!) stores with a time
stamp in a ring buffer up to 1024 events. The ASi Control Tools software also pro-
vides a simple and convenient way to configure new ASi circuits or modify al-
ready existing configurations. This software is also a component of the ASI-
MON360 software.
5.2.3 ASIMON360
The ASIMON360 software is used to configure the safety unit. Already configured
systems can be diagnosed live using the software. The status of all in- and out-
puts is graphically represented as are the results of the preparatory processing.
When projecting the user has the ability to assign unique identifiers to the individ-
ual devices. These also appear in the device displays in connection with error
messages. To prevent errors in the projecting stage the ASIMON360 software
provides advance warning at the relevant points.
5.2.4 Online bus information

The online bus information (function in ASIMON360/ASi Control Tools) is used for
easy diagnostics of the modules and for live monitoring and testing of inputs and
outputs. Errors in the ASi circuit, e.g. non-projected nodes, are visible at a glance
as simple, easily understandable symbols.
Manual
PROFIBUS Gateways
5.2.5 Web server

Units having an Ethernet port provide all the diagnostics data through a web serv-
er (1). If necessary this also allows the system information to be viewed from any
PC connected to the network without any additional software, simply using a
standard internet browser and Java.
To be able to take advantage of the full scope of diagnostics functions and config-
uration possibilities of the ASi Masters from Bihl+Wiedemann, you will however
need the ASIMON360 software with integrated ASi Control Tools and ideally also
the software for diagnostics, service and release measurement.
Please note that the called up IP address is disabled by a timeout of 2 minutes for
users with a different IP address. This timeout was implemented for reasons of
access security and network stability.
The master is protected against unauthorized access and menu changes by us-
ing the default pin "0000". For safety reasons this pin should always be changed
after the first login. The default pin can be changed in the master's display under:
[SETUP] –> [WEBSERVER] –> [WEBSERVER PIN CHANGE].
5.3 Diagnostics on the host controller

All the diagnostics information is also provided on the host controller.
5.3.1 On the fly diagnostics

PROFIBUS gateways transfer the most diagnostic information via the standard
diagnostic.
5.3.2 Diagnostics through process data

Diagnostics through the process data provides a very simple means of incorpo-
rating diagnostics information into the controller program and displaying it on a
control panel.
For useful diagnostics we recommend use of the following modules:
5.3.2.1 Diagnosing the ASi circuits
 Gateways in „1 gateway, 1 power supply for 2 ASi circuits“ version

Current limit (see chap. 3.1.4)
 For all other gateways
Flags + Fault Detector (see chap. 3.1.3).
When a configuration error is reported, e.g. because an ASi slave has failed, the
ASi master continues to communicate with the remaining slaves. In many cases
however a good and simple solution is to terminate running of the PLC program in
case of a configuration error.
(1) Default PIN of the web server: ’0000’
29
Manual
PROFIBUS Gateways
5.3.2.2 Diagnosing the Safety Monitor
 Safety diagnostics in the Input Data Image

Diagnostics for the states of the safety ASi in- and outputs. To obtain diag-
nostics information for a safety ASi output the associated diagnostics slave
address must be incorporated (see paragraph <A>).
 Safety Control/Status
Diagnosing the states of the release circuits (see chap. 3.1.6)
 Monitor and I/O Data
Status of the safety monitor and of the local safety in- and outputs (see
chap. 3.1.7)
 Fieldbus bits
Manufacturer specific diagnostics (see chap. 3.1.5)
 Diagnostics Safe Link
In case safe coupling of multiple safety monitors is used via Safe Link (see
chap. 3.1.8).
Paragraph A: Safety diagnostics in the Input Data Image (IDI)

 Safety diagnostics of safe ASi inputs
Diagnostics in the IDI is a way of sending the key diagnostics functions to the
controller without a command interface (Mailbox) or any additional effort. The di-
agnostics information is sent in the input data image, coded for the input bits of
the address of the safety input module.
The switching state of Channels 1 and 2 of the safety input is shown with negligi-
ble time lag in bits 0 and 1 and can be directly read:
Bit3 Bit2 Bit1 Bit0 Description

X X 0 0 Both channels open
X X 0 1 2nd channel open, 1st channel closed
X X 1 0 2nd channel closed, 1st channel open
X X 1 1 Both channel closed
Tab. 5-24.
Bits 2 and 3 are used to send the status of the safety input (the device color of the
ASIMON360):
Bit3 Bit2 Bit1 Bit0 Description

0 0 X X Device color: red, green or gray
0 1 X X Device color: yellow ("waiting")
1 0 X X Device color: yellow flashing ("testing")
1 1 X X Device color: red flashing ("Error")
Tab. 5-25. Stae of safety input
 Safety diagnostics of safe ASi outputs
Manual
PROFIBUS Gateways
The diagnostic informations are transfered via the Input Data Image, coded to the
input bits of the diagnostic address (diagnostic node) of an ASi safety module.
The diagnostics information for the safety output is encoded to the input data of
the diagnostics node of the respective safety output.
Bit value of the input bits of the diagnostic nodes

Bit ASi input
E0
E1 diagnostics (see table device colors)
E2
E3 reserved for EDM input
Tab. 5-26. Bit value of input bits of the diagnostic nodes
Device colors
The colors refer to the diagnostics in the ASIMON360.
LED
Value Color Description state change "OUT" (1)
0 green output on – on
green
1 – – –
flashing
2 yellow restart inhibit auxiliary signal 2 1 Hz
yellow
3 – – –
flashing
4 red output off – off
waiting for reset of error
5 red flashing auxiliary signal 1 8 Hz
condition
connection or only via Power On all LEDs
6 gray
internal error on device flashing
output released, switched on by setting
7 green/yellow off
but not switched on the output bit1
Tab. 5-27. Device colors
(1) See documentation of the ASi node.

31
Manual
PROFIBUS Gateways
Important!
The following points must be noted for processing:
• The color information of the device is only available if the safe input is also
used within the Safety Monitor.
• The information for switching state and error status are not processed time-
synchronous.
• When there is a configuration error all bits having value 0 are sent; this must
be noted when processing the data.
• When the Monitor is stopped the device color is "gray".
• When regularly switching, the status "yellow flashing" can be recognized as a
transition status. This depends on the component model set. This status can-
not be understood as a testing request until it is stably reported (see Monitor
Info and Safety Control/Status Byte). This is not the case until bit ’6’ is set in
the Monitor Info and Safety Control/Status Byte ("At least one module in Test
status"). This means the diagnostics information in the input data image does
not serve as a trigger for the testing request, but rather only as detailed infor-
mation after the Monitor Info and Safety Control/Status byte have indicated
that at least one component has reported a testing request.
Changing the base setting

Setting and changing the diagnostics type is done using the device display
([SAFETY] –> [ASI SAFETY] –> [SAFE SUBST VAL])
5.3.3 Diagnosing the safety unit using the command interface

All the diagnostics data can also be queried individually and acyclic using the
command interface commands. This method does however involve greater pro-
gramming effort.
Manual
PROFIBUS Gateways
5.4 Error indication directly on the device
5.4.1 LEDs
The LEDs located on the device allow you to quickly see the status of the main
function parameters, such as power, communication with the host controller, com-
munication on the ASi circuit and state of the safety in- and outputs.
5.4.2 LC-Display
In the display of the Gateways plain text messages are shown spontaneously for
any detected errors (e.g. missing nodes, earth fault, duplicate address…).
5.4.3 ASi Monitor

Bihl+Wiedemann ASi masters are equipped with an integrated measurement
technology as standard. This makes it possible to localize even sporadically oc-
curring configuration errors and sources of interference that affect ASi communi-
cation easily.
5.4.3.1 Description of flags and error bits
Configuration error
The actual configuration found on ASi does not match the projected configura-
tion, or the ASi master performs startup operations.
Node 0 detected
There is an ASi node with zero address.
No auto address assignment

Automatic address assignment would not be possible.
Auto address assignment available

As soon as an appropriate node is connected, its address will be automatically
assigned.
Configuration mode
The ASi master is in configuration mode.
No normal operation
ASi master is performing startup operations
ASi power fail

ASi power supply is insufficient
Off-line
ASi master doesn't send telegrams on ASi
Peripheral fault
At least one ASi node reports a peripheral fault, or the ASi master performs start-
up operations.
33
Manual
PROFIBUS Gateways
24V AUX
External 24 V voltage is present.
Power-Fail 24V
External 24 V voltage is not present.
Earth fault
The earth fault monitor checks the symmetry of the ASi voltage. If the voltage is
no longer sufficiently symmetrical, the noise immunity of data transmission is
compromised.
Overvoltage
Normally UASi+ and UASi- are in symmetry with system ground. If this potential
rises significantly, the overvoltage detector reports this anomaly.
Noise voltage
Noise voltages on the ASi cable can cause telegram errors. The noise voltage
detector monitors the ASi circuit for AC voltages which have been generated by
neither the ASi Master nor the nodes.
Duplicate address
The Master detects when two nodes having the same address are present in the
ASi circuit.
Manual
PROFIBUS Gateways
Appendix
6. Appendix
6.1 Quick Start Guides
Quick Start Guides for commissioning and service are provided on the Bihl+Wie-
demann website available for download.
35

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PROFIBUS Gateways

Revision date: 2023-06-27

1 Setting up the ASi Bus ......................................................................... 5

2 Configuration and Start-up of the Safety Monitor ............................. 6

4.4.3 ASi Monitor .................................................................................................................... 33

Issue date: 27.06.2023

1. Setting up the ASi Bus

2. Configuration and Start-up of the Safety Monitor

Issue date: 27.06.2023

3.1.1 Digital data

In- and output data

22 node 12B node 13B

In- and output data

ConfigError: 0 = ConfigOK 1 = ConfigError

3.1.2 Analog data

8 byte analog (ch.cfg)

8 byte analog (ch.cfg)

Issue date: 27.06.2023

3.1.3 Flags + Fault Detector

Input data byte 0

Input data byte 1

3.1.4 Current limit

GSD module: Current limit

Input data byte 0/2

Input data byte 1/3

3.1.5 Fieldbus bits

3.1.5.1 2 Byte Fieldbus Bits

GSD module: 2 Byte Fieldbus Bits

Output data (device Fieldbus Bit in ASIMON360)

Input data (output assignment for Fieldbus Bit in ASIMON360)

FB: Fieldbus Bit

3.1.5.2 16 Byte Fieldbus Bits

GSD module: 16 Byte Fieldbus Bits

Output data (device Fieldbus Bit in ASIMON360)

Input data (output assignment for Fieldbus Bit in ASIMON360

3.1.6 Safety Control/Status

GSD module: Safety Ctrl / Status (2-64 OSSD)

Safety Status per OSSD (release circuit)

3.1.7 Monitor and I/O data

GSD module: 7 Byte Monitor and I/O Data

Coding of the monitor info

Coding the status byte

Issue date: 27.06.2023

3.1.8 Diagnostics Safe Link

GSD module: 10 Byte Safe Link Diag.

Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

3 st. addr 12 st. addr 11 st. addr 10 st. addr 9

node status: status of current nodes

3.2 Diagnostics channel

List of configuration errors (delta list)

List of peripheral faults (lpf)

Issue date: 27.06.2023

3.3 Device-specific parameters

3.3.1 General parameters

Channel diagnostics only

Diagnostics on AUX loss

3.3.2 ASi circuit parameters

EC flags as channel diagnostics

Delta List (List of config. errors)

LPF (List of peripheral faults)

This parameter defines what type of power supply is to be connected to ASIPWR.

Clear all bits: Input data are set to 0hex (standard)

Input data filter