Professional Documents
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Sae4 Accessories
Sae4 Accessories
CONTENTS
Page
• Hydraulic Disc Brake for MLHP, MLHR and MLHS type LB/288 .............................................. 3
• Hydraulic Disc Brake for MLHSS type LBS/289(290) and MLHSV type LBV/289(290) ......... 6
• Hydraulic Disc Brake for MLHTS type LBS/314(315) and MLHTV type LBV/314(315) .......... 10
“M+S HYDRAULIC” can accept no responsibility for possible errors in catalogues, brochures and other printed material.
“M+S HYDRAULIC” reserves the right to alter its products without notice. This also applies to products already on order provided that such
alterations can be made without subsequential changes being necessary in specifications already agreed.
HYDRAULIC DISC BRAKES LB, LBS, LBV - Wet
APPLICATION
» Heavy Duty machinery
» Wheel drives
» Material handling
» Mining
» Agricultural machines
» Conveyors
» Door openers and swing drives etc.
GENERAL
Fluid type Mineral based- HLP(DIN 51524) or HM(ISO 6743/4)
O O
Temperature range, F [ C] -40÷284 [-430÷140]
2
Viscosity range, SUS [mm /s] 98÷347 [20÷75]
Filtration ISO code 20/16 (nominal filtration of 25 microns )
Maintenance Changed after the first 50-100 h, then after every 500-1500 h.
CONTENTS
Hydraulic Disc Brake for MLHP, MLHR and MLHS Motors type LB/288 … 4÷5
Hydraulic Disc Brake for MLHSS type LBS/289 .................................................. 6
Hydraulic Disc Brake for MLHSV type LBV/289 .................................................. 7
Hydraulic Disc Brake for MLHSS type LBS/290 .................................................. 8
Hydraulic Disc Brake for MLHSV type LBV/290 .................................................. 9
Output Shafts Extensions for LBS(LBV)/289, 290 ................................................ 10
Load curve for LBS(LBV)/289, 290 ...................................................................... 10
Order code for LB.../288... ................................................................................... 11
Hydraulic Disc Brake for MLHTS type LBS/314 ................................................... 12
Hydraulic Disc Brake for MLHTS type LBS/315 ................................................... 13
Load curve for LBS(LBV)/314, 315 ...................................................................... 13
Hydraulic Disc Brake for MLHTV type LBV/314, 315 ........................................... 14
Output Shafts Extensions for LBS(LBV)/314, 315 ................................................ 15
Internal Spline Data ...............................................................................................15
Order Code ........................................................................................................... 16
D C D C
3
LB
BRAKE HYDRAULIC DISC BRAKE TYPE LB.../288...
FOR FLANGE ATTACHMENT TO MLHP, MLHR AND MLHS HYDRAULIC MOTORS
OUTPUT FACE
4.449 [113] max
.925
A SAE A Mount
2.2 [56]
[23,5] .551 [14] Dia. Mounting Hole
C D on 4.188 [106,4] Dia. B.C.
.551 [14] (4 places)
3.254/3.251
[82,65/82,57] 3.248/3.246
Pilot Dia. [82,50/82,45]
Pilot Dia.
5.827 Dia.
[148]
.453 [11]*
.807 [20,5]**
INPUT SHAFT C : Brake release Port- 7/16 - 20UNF, deep .47 [12]
see page 5 D : Drainage tap- 9/16 - 18UNF, deep .51 [13] in [mm]
4.390 [111,5] B SAE B Mount
.906 2.126 [54]
OUTPUT SHAFT
[23] 5.750 [146]
C D see page 5
.787
[20]
.551
[14]
3.254/3.251 4.0/3.998
[82,65/82,57] [101,6/101,55]
Pilot Dia. Pilot Dia. 4.724
[120]
5.827 Dia.
[148]
.382 max
[9,7]
.335 [8,5] 6.929 [176]
.453 [11]*
.807 [20,5]**
- Place for attachment (tightening torque for screw 1/2'' - 13 UNC,
+44 +0,5
1¼ in [31,8 mm] long, ANSI B 18.3-76: 620 lb-in [7 daNm])
- Place for attachment
* - for Input Shaft Hole Versions "C"
SPECIFICATION DATA ** - for Input Shaft Hole Versions "S" and "G"
Description LB../288... 7 14 21 32 43 63
*** Min. Static Torque, 531-708 1150-1327 1770-1947 2743-3009 3628-3982 5399-5665
lb-in [daNm] [6-8] [13-15] [20-22] [31-34] [41-45] [61-64]
Opening Pressure, min 58-73 [4-5] 116-130 [8-9] 174-188 [12-13] 260-290 [18-20] 348-377 [24-26] 550-565 [38-39]
PSI [bar] max 4350 [300]
Min. oil quantity for brake
.427 - .488 [7 - 8]
releasing, in³ [cm³]
Oil volume, in³ [cm³] 3.5 - 7.35 [50 - 120]
Max. Pressure in
7.25 [0,5]
drain space, PSI [bar]
Weight lb [kg] 19.8 [9]
C C
.252/.249 1"[25,4] straight, Parallel key ¼"x¼"x1¼" BS 46
[6,4/6,35] Max. Torque 3900 lb-in [44 daNm]
.251/.250
[6.375/6.35]
1.126/1.118
[28,6/28,4]
1.378 Dia. 1.0/.999 Dia. 1.110/1.101
[35] [25,4/25,38] [28,2/27,97]
1/4-20 UNC-2B
1.002/1.001 Dia. 1.713 [43,5] 1.630 [41,4] min .551 [14] deep
[25,46/25,42]
max X
G G
.251/.249 1"[25,4], SAE 6B Splined
[6,375/6,325] Max. Torque 3900 lb-in [44 daNm]
min 1.039 .247/.244
[6,275/6,2] 1/4-20 UNC-2B
[26,4]
1.039/1.031 Dia. min .551 [14] deep
[26,4/26,2]
1.378 Dia. .998/.996 Dia.
[35] [25,35/25,3]
.851/.85 Dia.
[21,61/21,59] 1.32 [33,5] 1.630 [41,4] .848/.843 Dia.
[21,54/21,4]
max X
S S
13T Splined 7/8"[22,22], ANS B92.1-1976
Max. Torque 3200 lb-in [36 daNm]
min .748
[19]
max X
1000
in [mm] 400
INPUT FACE
200 500
1/2-13 UNC-2B
8 places on
4.195/4.183 Dia. B.C. 0 0
[106,55/106,25] 200 400 600 800 RPM
Prad=562 lbs
[250 daN]
4.195/4.183 Dia.
[106,55/106,25]
5
LBS+LBV
BRAKE
HYDRAULIC DISC BRAKE TYPE LBS.../289...
FOR FLANGE ATTACHMENT TO MLHSS HYDRAULIC MOTORS
2.185 [55,5]*
OUTPUT FACE
4.961 [126] max
2.579 [65,5]**
.669
1.161 [29,5] 2.008 [51]*** A SAE A Mount
[17]
.551 [14] Dia. Mounting Hole
D C .551 on 4.188 [106,4] Dia. B.C.
[14] (4 places)
3.248/3.246
5.827 Dia.
[82,50/82,45]
[148]
Pilot Dia.
2.106
C: Brake release Port - 7/16 - 20 UNF, .47 [12] depth
[53,5]
D: Drainage tap - 9/16 - 18 UNF, .51 [13] depth
* For Output Shaft Version C,G
INPUT SHAFT ** For Output Shaft Version T
see page 16 *** For Output Shaft Version S in [mm]
2.224 [56,5]*
4.921 [125] max
2.618 [66,5]** B SAE B Mount
.669 [17] 1.161 [29,5]
2.067 [52,5]*** OUTPUT SHAFT
5.75 [146]
D C see page 10
.787
[20]
.551
[14]
4.000/3.995
5.827 Dia. [101,60/101,47] 4.724
[148] Pilot Dia. [120]
.382 max
[9,7]
.984 .330/.327
6.929 [176]
[25] [8,5/8,3]
2.106 - Place for attachment
[53,5] (tightening torque for screws 4x1/2'' - 13 UNC,
+44 +0,5
1¼ in [31,8 mm] long, ANSI B 18.3-76: 710 lb-in [8 daNm])
SPECIFICATION DATA - Place for attachment
Description
LBS(LBV).../289(290) 21 32 43 63 L43 L63
*Min. Static Torque lb-in [daNm] 1770-1947[20-22] 2743-3009[31-34] 3628-3982[41-45] 5399-5665[61-64] 3628-3982[41-45] 5399-5665[61-64]
Opening Pressure min 174-188 [12-13] 260-290 [18-20] 348-377 [24-26] 540-565 [37-39] 290-320 [20-22] 305-333 [21-23]
PSI [bar] max 4350 [300]
3.248/3.246
5.827 Dia. [82,50/82,45]
[148] Pilot Dia.
4.134 [105]
max. Square
.252 [6,4] max .551 [14] Dia. Mounting Hole
.610/.591 on 4.188 [106,4] Dia. B.C.
[15,5/15,0] (4 places)
2.224 [56,5]*
5.276 [134] max
2.618 [66,5]**
1.142
2.067 [52,5]*** B SAE B Mount
[29]
3.110 [79] OUTPUT SHAFT
see page 10 5.750 [146]
D C .787 [20]
.551
[14]
4.000/3.995
5.827 Dia. 4.724
[101,60/101,47]
[148] [120]
Pilot Dia.
1/2-13 UNC
4 places on M10-4 places on
5.007/4.993 Dia. B.C. 4.098/4.091 Dia. B.C.
[127,18/126,83] [104,1/103,9]
in [mm]
7
LBS+LBV
BRAKE
HYDRAULIC DISC BRAKE TYPE LBS.../290...
FOR FLANGE ATTACHMENT TO MLHSS HYDRAULIC MOTORS
max 4.134 [105]*
3.539 [89,9]
max 3.74 [95]**
OUTPUT FACE
INPUT SHAFT max 3.5 [89]***
see page 16 E Wheel Mount
1.713 [43,5] .531 [13,5] Dia. Mounting Hole
OUTPUT SHAFT on 5.811 [147,6] Dia. B.C.
.669 [17]
.256 [6,5] see page 10 (4 places)
D C
4.250/4.245
5.827 Dia. [107,95/107,82]
[148] Pilot Dia.
1.831
.984 .335 [46,5]
[25] [8,5] * For Output Shaft Version T 5.748 [146]
2.106
.748 [19] ** For Output Shaft Version C,G Max. Square
[53,5] *** For Output Shaft Version S
see page 10
3.500/3.496
5.827 Dia. [88,9/88,8]
[148] Pilot Dia.
1.850
.984 .335
[47]
[25] [8,5]
5.748 [146]
2.106 .669 [17] Max. Square
[53,5]
in [mm]
max 4.09 [104]*
2.850 [72,4]
max 3.7 [94]** W SAE C Wheel Mount
INPUT SHAFT max 3.46 [88]***
see page 16 1.024 [26] .551 [14] Dia. Mounting Hole
.669 [17] .354 [9]
OUTPUT SHAFT on 6.378 [162] Dia. B.C.
(4 places)
D C see page 10
5.000/4.998
5.827 Dia.
[127/126,95]
[148]
Pilot Dia.
1.693
.984 .335 [43] 5.748 [146]
[25] [8,5] Max. Square
.630 [16]
2.106
[53,5]
C: Brake release Port - 7/16 - 20 UNF, .47 [12] depth - Place for attachment (tightening torque for screws
4x1/2'' - 13 UNC, 1¼ in [31,8 mm] long,
D: Drain plug for the Brake - 9/16 - 18 UNF, .51 [13] depth +44 +0,5
ANSI B 18.3-76: 710 lb-in [8 daNm])
T: Drain plug for the Motor - 9/16-18 UNF, .51 [13] depth - Place for attachment
8
LBS+LBV
BRAKE
HYDRAULIC DISC BRAKE TYPE LBV.../290...
FOR FLANGE ATTACHMENT TO MLHSV HYDRAULIC MOTORS
OUTPUT FACE
max 4.134 [105]*
3.898 [99]
max 3.74 [95]** E Wheel Mount
INPUT SHAFT max 3.5 [89]***
.531 [13,5] Dia. Mounting Hole
see page 16 1.102 [28] 1.713 [43,5] OUTPUT SHAFT on 5.811 [147,6] Dia. B.C.
(4 places)
.256 [6,5]
see page 10
D C T
4.250/4.245
5.827 Dia. [107,95/107,82]
[148] Pilot Dia.
1.83
.610 [15,5]
[46,5] 5.748 [146]
1.909 Max. Square
.630 [16] .748 [19]
[48,5]
in [mm]
max 4.213 [107]* R Wheel Mount
3.799 [96,5]
max 3.82 [97]**
INPUT SHAFT max 3.58 [91]*** .531 [13,5] Dia. Mounting Hole
see page 16 OUTPUT SHAFT on 5.811 [147,6] Dia. B.C.
1.102 [28] 1.614 [41] (4 places)
.256 see page 10 T
D C [6,5]
1.850
.610 [15,5]
[47] * For Output Shaft Version T 5.748 [146]
.630 [16]
1.909
.669 [17] ** For Output Shaft Version C,G Max. Square
[48,5]
*** For Output Shaft Version S
3.209 [81,5]
max 4.09 [104]* W SAE C Wheel Mount
INPUT SHAFT max 3.7 [94]**
max 3.46 [88]*** .551 [14] Dia. Mounting Hole
see page 16 on 6.378 [162] Dia. B.C.
1.102 [28] 1.024 [26]
OUTPUT SHAFT (4 places)
see page 10
D C .354 [9] T
.610 1.693
[15,5] [43] 5.748 [146]
.630 1.909 Max. Square
[16] [48,5] .630 [16]
C G
1¼"[31,75]straight, Parallel key 5/16" x 5/16" x 1¼" BS 46 14T Splined, 1¼“ [31,75], ANS B92.1-1976
Max. Torque 6815 lb-in [77 daNm] Max.Torque 6815 lb-in [77 daNm]
.313/.312
[7,96/7,94]
min 1.3
[33] 3/8-16 UNC
1.886/1.854 3/8-16 UNC .748 [19] min Deep
[47,9/47,1] .748 [19] min deep
1.886/1.854
[47,9/47,1] DP 12/24
Teeth 14
o
pressure angle 30
T S
1¼"[31,75], SAE J501 Tapered 1'' [25,4], SAE 6B Splined
Parallel key 5/16" x 5/16" x 1” BS46 Max. Torque 3900 lb-in [44 daNm]
Max. Torque 6815 lb-in [77 daNm]
A-A
1.251/1.249 Dia. .156 Dia. .247/.244
.313/.312 [6,275/6,2] .998/.996 Dia.
[31,775/31,725] [4,0] [7,96/7,94] [25,35/25,30]
A .236 [6]
1.378 Dia.
[35]
1.378 Dia. .156/.150
1-20 UNEF [3,96/3,81]
[35]
1/4-20 UNC .848/.843 Dia.
1.04 min
A .63 [16] min Deep [21,54/21,40]
1.5 Taper per Foot [26,4]
[cone 1:8]
1.378 .787 1.63 [41,4]
[35] [20] Nut 1-20 UNEF
17/16” [36,5] across flat
2.283 [58]
Tightening torque for Nut
1680÷1860 in-lb [20±1 daNm] in [mm]
LOAD CURVE
The curve applies to a B10 bearing life of 3000 hours at 200 RPM
1 : Pa<350 daN [787 lbs]
2 : Pa=500 daN [1125 lbs]
LBS(V).../289 LBS(V).../290
Prad Prad Prad Prad
daN 2 1 0 -1 in lbs daN 4 3 2 1 0 in lbs
2000 2000 4500
Pa Pa
4000 4000
1 1
1600 1600
2 2
3000 3000
1200 1200
2000 2000
800 800
0 0
0 0
70 60 40 20 0 -20 -40 mm 104 100 80 60 40 20 0 mm
10
LBS+LBV
BRAKE
ORDER CODE for LB/288
1 2 3 4 5 6
LB /288 -
LB / -
ATTENTION:
1. Hydraulic brake is delivered without oil (it is lubricated only).
3 3
2. Hydraulic brake is filled through the drain port D. Space is filled with 3.05 ÷ 7.32 in [50 ÷ 120 cm ] mineral oil
HLP (DIN 51524) or HM (ISO 6743/4). For LB/288 fill oil after hydraulic motor assembly.
3. In all brakes, friction discs and separators should be lubricated.
11
LBS+LBV
BRAKE
HYDRAULIC DISC BRAKE TYPE LBS/314
FOR FLANGE ATTACHMENT TO MLHTS HYDRAULIC MOTORS
C Square Mount
D C 2x9/16-18 UNF
.512 [13] deep
.362 max
[9,2]
5.0/4.998
5.002/5.0 Dia. [127/126,95]
[127,063/12,0] Pilot Dia.
2.697/2.677
6.319/6.28 Dia.
[68,5/68,0]
[160,5/159,5]
6,378 Dia.
[162]
SPECIFICATION DATA
Description LBS/314(315) -…
21 29 43 65 85 110 130
LBV/314(315)-…
*Min. Static Torque 1593-2036 2478-2921 3717-4071 5399-6196 7346-8143 9559-10444 11152 -12037
lb-in
[daNm] [18-23] [28-33] [42-46] [61-70] [83-92] [108-118] [126-136]
12
LBS+LBV
BRAKE
HYDRAULIC DISC BRAKE TYPE LBS/315
FOR FLANGE ATTACHMENT TO MLHTS HYDRAULIC MOTORS
W Wheel Mount
D C
in [mm]
INPUT FACE
TYPE TYPE
LBS W/315-C LBV W/315-C
LBS C/314-C LBV C/314-C
o
11 11 o
o
11
9/16-18 UNF
9/16-18 UNF 9/16-18 UNF Т
4.33
[100]
max
5.002/5.00 Dia.
[127,063/127,0] 4.92
[125]
4x1/2-13 UNC
4.93/4.92 Dia.
.709 in [18 mm] depth
[125,25/125,0]
4xM14
7.68 Dia. 6.38 Dia. 1.024 in [26 mm]
[195] [162] 4.176/4.174 Dia. depth
[106,06/106,03]
13
LBS+LBV
BRAKE
HYDRAULIC DISC BRAKE TYPE LBV/314
FOR FLANGE ATTACHMENT TO MLHTV HYDRAULIC MOTORS
C Square Mount
C T
D
4.931/4.911 Dia.
[125,25/124,75]
6.32/6.28 Dia.
[160,5/159,5]
.006 [1,5]
.894/.878
INPUT SHAFT [22,7/22,3]
see page 16 OUTPUT SHAFT
6.266[159,15] max
see page 15
- Place for attachment C : Brake release Port- 7/16 - 20UNF, .47 [12] depth
(tightening torque for screws 4xM14 DIN 912:
+44 +0,5
1150 lb-in [13 daNm]) D : Drain plug for the Brake - 9/16-18UNF, .51 [13] depth
- Place for attachment T : Drain plug for the Motor - 9/16-18UNF, .51 [13] depth
C T
D
4.931/4.911 Dia.
[125,25/124,75]
.006 [1,5]
.894/.878
[22,7/22,3]
INPUT SHAFT
see page 16 OUTPUT SHAFT
see page 15
- Place for attachment C : Brake release Port- 7/16 - 20UNF, .47 [12] depth
(tightening torque for screws 4xM14 DIN 912: D : Drain plug for the Brake - 9/16-18UNF, .51 [13] depth
+44 +0,5
1150 in-lb [13 daNm])
T : Drain plug for the Motor - 9/16-18UNF, .51 [13] depth
- Place for attachment
14
LBS+LBV
BRAKE
OUTPUT SHAFT EXTENSIONS for LB.../314, 315
C
1½"[38,1] straight, Parallel key3 8 "x3 8 "x 2¼" BS46
Max. Torque 11750 lb-in [133 daNm]
G
17T Splined, 1½" [38,1] ANS B92.1-1976
Max. Torque 11750 lb-in [133 daNm]
M
ø40 straight, Parallel key A12x8x70 DIN 6885
Max. Torque 11750 lb-in [133 daNm]
T
SAE J501 Tapered 1:8
Parallel key7 16"x7 16"x 1¼ " BS46
Max. Torque 18650 lb-in [210 daNm]
LOAD CURVE
The output shaft runs in tapered bearings that permit high axial and radial forces. The permissible radial load on
the shaft is shown for an axial load of 0 N as function of the distance from the mounting flange to the point of load
application. The curves apply to a B10 bearing life of 2000 hours at 100 RPM.
5000 8000
2000
3000
4000
6000
1500
3000
2000
4000
1000
2000
1000
500 2000
1000
0 0 0
0
115 100 80 60 40 20 0 -20 mm 180 160 140 120 100 80 60 40 20 0 -20 mm
15
LBS+LBV
BRAKE
INTERNAL SPLINE DATA FOR THE ATTACHED COMPONENT
LBS(V)/289 LBS(V)/314
Fillet Root Side Fit LBS(V)/290 LBS(V)/315
inch mm inch mm
Number of Teeth z 12 12 16 16
Diametral Pitch DP 12/24 12/24 12/24 12/24
Pressure Angle 30º 30º 30° 30°
Pitch Dia. D 1 25,4 1.3333 33,8656
28,0 -0,1 +0,4
Major Dia. Dri 1.1 ÷ 1.098 1.5275÷1.5118 38,4
+0,033
Minor Dia. Di.9068 ÷ .9055 23,0 1.2673÷1.2657 32,15 +0,06
Space Width [Circular] Lo .1704 ÷ .1688 4,308±0,020 .1763÷.1792 4,516±0,037
Fillet Radius R .008 0,2 .02 0,5
Max. Measurement L .699 ÷ .694 17,62 +0,15 1.063÷1.059 26,9 +0,10
between Pins
Pin Dia. d .19039÷.19031 4,835±0,001 .19026÷.19034 4,835±0,001
Corrected x.m +.031 +0,8 +.039 +1,0
LB / -
Notes: * For Max. Torque values see data on page 15. The permissible output torque for shafts must not be exceeded!
** Color at customer's request.
ATTENTION:
1. Hydraulic brake is delivered without oil (it is lubricated only).
3 3
2. Fill the brake through the drain port D with 50 ÷ 120 cm [3.05÷7.32 in ] mineral oil HLP (DIN 51524) or
HM (ISO 6743/4). LB/288 must be filled after the motor is assembled on the brake.
3. In all brakes, friction discs and separators should be lubricated.
16
HYDRAULIC DISC BRAKES B...R- Wet
B...R brake is designed to be mounted to the wheels of low-speed agricultural
and construction vehicles.
The advantage of these brakes is that despite the smallest possible dimensions
they preserve long-term life of the bearings at high radial shaft load.
SPECIFICATION DATA
.399/.388
30 0 [10,15/9,85]
6.268/6.252 Dia. C
[159,2/158,8] Parallel key C
5/16"x5/16"x1" BS46
min .47
[12] .153/.148
[3,9/3,75]
.157 Dia.
.313/.312 [4,0] .21
[7,94/7,96] [5,5]
1-20 UNEF
4.498/4.496 Dia.
3.937/3.933 [114,25/114,2]
1.251/1.249 Dia.
[100/99,9]
Pilot Dia. [31,775/31.725]
15 0
7.283/7.24 Dia.
.224/.208
[185/184]
[5,7/5,3]
.866 1.417 D
D [22] [36]
Taper 1:8
17
HYDRAULIC DISC BRAKES B...T- Wet
B..T brake is designed to be mounted to the wheels of low-speed
agricultural and construction vehicles.
The advantage of these brakes is that despite the smallest possible
dimensions they preserve long-term life of the bearings at high radial
shaft load.
SPECIFICATION DATA
Static Torque of Brake, lb-in [daNm]* 4425 [50] 4870 [55] 5310 [60] 5750 [65] 7525 [85]
Initial Release Pressure, PSI [bar] 232 [16] 232 [16] 232 [16] 246 [17] 260 [18]
Full Release Pressure, PSI [bar] 275 [19] 275 [19] 275 [19] 290 [20] 320 [22]
Max. Operating Pressure, PSI [bar] 3480 [240] 3480 [240] 3480 [240] 3480 [240] 3480 [240]
Max. Speed, RPM 60 60 60 60 60
Cont. Radial Shaft Load lbs [daN]** 2250 [1000] 2250 [1000] 2250 [1000] 2250 [1000] 2250 [1000]
Max. Radial Shaft Load lbs [daN]*** 4830 [2150] 4830 [2150] 4830 [2150] 4830 [2150] 4830 [2150]
.399/.388 [10,15/9,85]
30 0
.429/.421 [10,9/10,7] for B85T
6.268/6.252 Dia. C
[159,2/158,8]
Parallel key C
5/16"x5/16"x1" BS46
min .47
[12] .153/.148
[3,9/3,75]
7.283/7.24 Dia.
.244/.228 [185/184]
[6,2/5,8]
.866 1.654 D
[22] [42]
D
Taper 1:8
18
HYDRAULIC MOTOR-BRAKES B/HR
APPLICATION
» Conveyors
» Feeding mechanism of robots and manipulators
» Metal working machines
» Textile machines
» Agricultural machines
» Food industries
» Wood working and sawmill machinery etc.
E
CONTENTS OPTIONS
Specification data ............................. 20 » Model - Spool valve, roll-gerotor
Dimensions and mounting. ............... 21 » Fully integrated friction disk brake;
Shaft versions ................................... 21 » Side ports
Permissible shaft loads....................... 22 » Shafts - straight, splined and tapered
GENERAL
Displacement,
3 3
in /rev [cm /rev] 24.4 [397]
Max. Speed, [RPM] 600
Max. Torque, lb-in [daNm] cont. 4250 [48] int. 4870 [55]
Max. Output, HP [kW] 20.1 [15]
Max. Pressure Drop, PSI [bar] cont. 2030 [140] int. 2540 [175]
Max. Oil Flow, GPM [lpm] 20 [75,7]
Min. Speed, [RPM] 10
Pressure fluid Mineral based - HLP(DIN 51524) or HM(ISO 6743/4)
Temperature range, O O
F [ C] -40÷284 [-40÷140]
Optimal Viscosity range, SUS [mm /s] 2
98÷347 [20÷75]
Filtration ISO code 20/16 (Min. recommended fluid filtration of 25 microns )
Oil flow in 30
Pressure drop Viscosity 400
2 drain line 25
PSI [bar] SUS [mm /s] GPM [lpm] 300
20
98 [20] .660 [2,5] 15 200
1450 [100]
164 [35] .476 [1,8] 10
100
5
98 [20] .925 [3,5]
2030 [140] 0 0
164 [35] .740 [2,8] 0 2 4 6 8 10 12 14 16 18 20 Q, GPM
0 10 20 30 40 50 60 70 80 Q, lpm
19
B/HR
MOTOR-BRAKE
SPECIFICATION DATA
Type B/HR 80 B/HR 100 B/HR 125 B/HR 160 B/HR 200 B/HR 250 B/HR 315 B/HR 400
Displacement, in³/rev [cm³/rev] 4.90 [80,3] 6.09 [99,8] 7.67 [125,7] 9.74 [159,6] 12.19 [199,8] 15.26 [250,1] 19.26 [315,7] 24.23 [397]
Max. Speed, Cont. 500 500 475 375 300 240 190 150
[RPM] Int.* 600 600 600 470 375 300 240 191
Max. Torque Cont. 1390 [15,7] 1750 [19,8] 2210 [25,0] 2830 [32,0] 3045 [34,4] 3540 [40,0] 3850 [43,5] 4250 [48,0]
lb-in [daNm] Int.* 1725 [19,5] 2125 [24,0] 2655 [30,0] 3450 [39,0] 3450 [39,0] 4160 [47,0] 4515 [51,0] 4870 [55,0]
Max. Output Cont. 14 [10,5] 14 [10,5] 14 [10,5] 13.7 [10,2] 12.6 [9,4] 10.7 [8] 8.7 [6,5] 8.2 [6,1]
HP [kW] Int.* 20.1 [15] 20.1 [15] 20.1 [15] 18.8 [14] 18.7 [14] 15.4 [11,5] 12.1 [9] 11 [8,2]
Max. Pressure Drop Cont. 2030 [140] 2030 [140] 2030 [140] 2030 [140] 1810 [125] 1595 [110] 1450 [100] 1305 [90]
PSI [bar] Int.* 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2250 [155] 2030 [140] 1810 [125] 1520 [105]
Max. Oil Flow Cont. 10.6 [40] 13 [50] 16 [60,6] 16 [60,6] 16 [60,6] 16 [60,6] 16 [60,6] 16 [60,6]
GPM [lpm] Int.* 13 [50] 16 [60,6] 20 [75,7] 20 [75,7] 20 [75,7] 20 [75,7] 20 [75,7] 20 [75,7]
Max. Inlet Pressure Cont. 2030 [140] 2030 [140] 2030 [140] 2030 [140] 2030 [140] 2030 [140] 2030 [140] 2030 [140]
PSI [bar] Int.* 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175]
Max. Return Pres- Cont. 2030 [140] 2030 [140] 2030 [140] 2030 [140] 2030 [140] 2030 [140] 2030 [140] 2030 [140]
sure , PSI [bar] Int.* 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175]
* Intermittent operation: the permissible values may occur for max. 10% of every minute.
** Peak load: the permissible values may occur for max. 1% of every minute.
*** For speeds lower than given, consult factory or your regional manager.
**** Motor-brakes must always have a drain line. The brake release pressure is the difference between the pressure
in the brake release line and the pressure in the drain line.
1. Intermittent speed and intermittent pressure drop must not occur simultaneously.
2. Recommended filtration is per ISO cleanliness code 20/16. A nominal filtration of 25 micron or better.
3. Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN51524) or HM (ISO 6743/4).
If using synthetic fluids consult the factory for alternative seal materials.
4. Recommended minimum oil viscosity 70 SUS [13 mm²/s] at 122ºF [50ºC].
5. Recommended maximum system operating temperature is 180ºF [82ºC].
6. To assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for 10-15 minutes.
20
B/HR
MOTOR-BRAKE
DIMENSIONS AND MOUNTING DATA
Version 1
1.811 max L±x
[46]
1.779/1.756
[45,2/44,6] .563 .563
[14,3] [14,3] 1.22 о
51 30'
[31]
E
F
4.2/4.177 5.118 UN
2 0
[106,7/106,1] [130]
1 6-
7/
Port B 1.25
.898 [31,75]
[22,8] C
.898
[22,8] 1.25
[31,75] 3.94 Dia.
3.25/3.248 Port A [100]
[82,55/82,5]
L1
2x.534/.526 .598 T
[13,55/13,35] [15,2]
P(A,B)
.11/.094 1.646/1.63
3.78 [96] [2,8/2,4] [41,8/41,4]
2x.688 Dia.
[17,48]
Version 4 0.8 [2] 0.8 [2]
.904/.892 in [mm]
[22,95/22,65] Port A
P(A,B)
SHAFT EXTENSIONS
C G
1" [25,4] straight, Woodruff key ¼"x1" SAE J502 1" [25,4], SAE 6B Splined
Max. Torque 3900 in-lb [44 daNm] Max. Torque 3900 in-lb [44 daNm]
.744/.713 1.00/.99 Dia.
[18,9/18,1] [25,4/25,15]
.251/.249
1.594/1.555
[6,375/6,35] .247/.244
[40,5/39,5]
[6,275/6,2]
.848/.843 Dia.
1.00 min
[21,54/21,40]
1/4-20 UNC 1.594/1.555 [25,4]
.629 [16] min Deep [40,5/39,5]
1/4-20 UNC 1.811 [46] max
.629 [16] min Deep
1.811 [46] max
21
B/HR
MOTOR-BRAKE
The permissible radial shaft load Prad depends on the speed RPM and distance L from the point of load
to the mounting flange.
650 24800
Radial Shat Load Prad= x , daN*
RPM 97+L
* L - in mm.
1460 976
Radial Shaft Load: Prad = x , lbs*
RPM 3.82+L
* L - in inch
Prad Prad
daN lbs L=1.18 [30]
700 1600
1460
600 Pa max=330 lbs
1200 [150 daN] Pr
500
B
400
800
300 Pa max=440 lbs A
ORDER CODE
1 2 3 4 5
B/HR
NOTES: * For the Performance Data please look at “M+S Hydraulic” Catalogue for MLHR motors.
** The permissible output torque for shafts must not be exceeded!
22
HYDRAULIC MOTOR-BRAKES RWB
APPLICATION
» Conveyors
» Feeding mechanism of robots and
manipulators
» Metal working machines
» Textile machines
» Agricultural machines
» Food industries
» Grass cutting machinery etc.
CONTENTS OPTIONS
Specification data .......................... 24 » Model - Spool valve, roll-gerotor
Dimensions and mounting ........... 25 » Drum brake
Permissible shaft Seal Pressure ... 26 » Shaft seal for high and low pressure
Permissible shaft loads ................ 26 » SAE, Metric and BSPP ports
Brake Holding Torque.................... 27 » Other special features
Order code ..................................... 27
GENERAL
3 3
Max. Displacement, in /rev [cm /rev] 24.4 [397]
Max. Speed, [RPM] 1029
Max. Torque, lb-in [daNm] cont.: 5400 [61] int.: 6100 [69]
Max. Output, HP [kW] 20.1 [15]
Max. Pressure Drop, PSI [bar] cont.: 2540 [175] int.: 2900 [200]
Max. Oil Flow, GPM [lpm] 23.8 [90]
Min. Speed, [RPM] 10
Pressure fluid Mineral based- HLP(DIN 51524) or HM(ISO 6743/4)
Temperature range,
O O
F [ C] -40÷284 [-40÷140]
Optimal Viscosity range, SUS [mm /s]
2 98÷347 [20÷75]
Filtration ISO code 20/16 (Min. recommended fluid filtration of 25 microns)
23
RWB
MOTOR-BRAKE
SPECIFICATION DATA
Peak** 1505 [17] 2390 [27] 2832 [32] 3275 [37] 4070 [46] 4960 [56] 6280 [71] 7350 [83] 7700 [87]
Max. Output Cont. 9.5 [7] 17 [12,5] 17.4 [13] 16.8 [12,5] 15.4 [11,5] 14.8 [11] 13.4 [10] 12 [9] 10.5 [7,8]
HP [kW] Int.* 11.9 [8,5] 20.1 [15] 20.1 [15] 19.5 [14,5] 18.8 [14] 17.4 [13] 16.1 [12] 14.8 [11] 14.2 [10,6]
Max. Pressure Drop Cont. 2030 [140] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 1960 [135] 1600 [110]
PSI [bar] Int.* 2540 [175] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2320 [160] 2030 [140]
Peak** 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3045 [210] 2540 [175]
Max. Oil Flow Cont. 11 [40] 15.9 [60] 15.9 [60] 15.9 [60] 15.9 [60] 15.9 [60] 19.8 [75] 19.8 [75] 19.8 [75]
GPM [lpm] Int.* 13 [50] 19.8 [75] 19.8 [75] 19.8 [75] 19.8 [75] 19.8 [75] 23.8 [90] 23.8 [90] 23.8 [90]
Max. Inlet Pressure Cont. 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175]
PSI [bar] Int.* 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200]
Peak** 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225]
Max. Return Pres- Cont. 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175] 2540 [175]
sure with Drain Line Int.* 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200] 2900 [200]
PSI [bar] Peak** 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225] 3260 [225]
At max.press.
drop Int.* 885 [10] 1505 [17] 2035 [23] 2480 [28] 3275 [37] 4070 [46] 4870 [55] 5840 [66] 5400 [61]
* Intermittent operation: the permissible values may occur for max. 10% of every minute.
** Peak load: the permissible values may occur for max. 1% of every minute.
*** For speeds lower than given, consult factory or your regional manager.
1. Intermittent speed and intermittent pressure drop must not occur simultaneously.
2. Recommended filtration is per ISO cleanliness code 20/16. A nominal filtration of 25 micron or better.
3. Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN51524) or HM (ISO 6743/4).
If using synthetic fluids consult the factory for alternative seal materials.
4. Recommended minimum oil viscosity 70 SUS [13 mm²/s] at 122ºF [50ºC].
5. Recommended maximum system operating temperature is 180ºF [82ºC].
6. To assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for 10-15 minutes.
24
RWB
MOTOR-BRAKE
ML
PL
4x
0
2 Right Lever
90
x7
0
5
5.512 [140]
4.764 [121]
RW.../B2V-2R RW.../A2V-1L
V-2 V-1
Lever Type 1.89
Lever Type
2.36 [60] 2 [50,8]
2.756 [48]
max 107 2x .33 Dia.
[70] [4.21] 3,74 [8,4]
.44 [95] .299
.37 [11,2] [7,6]
[9,4] 1.85 3.250/3.248
[47] [82,55/82,50] 1.25
[31,75]
.39 Dia. .39 .59 .839
[8,6] [10] [15] 1.461/1.453 Port A Port B [21,3]
1.77 [37,1/36,9] .736/.72
[45] [18,7/18,3]
P(A,B)
.911/.900 .911/.900
max L .413/.374 [23,15/22,85] [23,15/22,85]
[10,5/9,5]
L1
0
1 2 3 4x90
450
4x .539/.528
2.52 [13,7/13,3]
[64] Dia. Thru
1.26 2.5
.79 [32] [64]
[20]
5.118
[130]
25
RWB
MOTOR-BRAKE
6000
2500 675 lbs.
300 daN 2
3 5000 1. Permissible radial shaft load
2000 2. Drawing by n= 50 RPM
4 4000 3. Drawing by n=100 RPM
5 4. Drawing by n=200 RPM
1500
3000 5. Drawing by n=400 RPM
1000
2000
500 1000
0
5 4 3 2 1 0 -2 in.
RWB...; RWB...UK motors RWB...1 motors RWB...U motors with high pressure
with drain connection: without drain connection: seal and drain connection:
The shaft seal pressure The shaft seal pressure The shaft seal pressure
equals the pressure never exceeds the pressure equals the pressure
in the drain line. in the return line. in the drain line.
2500
150 1: Drawing for Standard Shaft Seal
2000
2: Drawing for High Pressure Seal ("U" Seal)
1
100 1500
- continuous operations
1000
- intermittent operations
50
500
0 0
0 100 200 300 400 500 600 700 800 n, RPM
26
RWB
MOTOR-BRAKE
SHAFT
BRAKE HOLDING TORQUE
1¼" [31,75],SAE J501 Tapered
Parallel key 5/16"x 5/16"x1"
Max. Torque 6815 lb-in [77 daNm]
ORDER CODE
1 2 3 4 5 6 7 8 9 10 10 12
RWB /
APPLICATION
» Wheel drives
» Conveyors
» Rotators
» Positioners
» Winches
» Swing drives
» Door openers
CONTENTS
Specification data ......................................... 28
Dimensions and mounting ............................29
Permissible shaft loads ................................ 29
Function diagrams ........................................30
SPECIFICATION DATA
Type SW500B350V
3 3
Displacement, in /rev [cm /rev] 29 [475,3]
Max. Speed, Cont. 16
RPM Int.* 25
Max. Torque, Cont. 7260 [82]
lb-in [daNm] Int.* 8420 [95]
Max. Output, Cont. 1.3 [0,9]
HP [kW] Int.* 3.3 [2,4]
Max. Pressure Drop, Cont. 1800 [125]
PSI [bar] Int.* 2100 [145]
Max. Oil Flow, Cont. 2 [8]
GPM [lpm] Int.* 3 [12]
Max. Return Pressure without Drain Line 1450 [100]
or Max. Pressure in Drain Line, PSI [bar]
Min. Starting Torque, At max. press. drop Cont. 6400 [72]
lb-in [daNm] At max. press. drop Int.* 6650 [75]
Min. Speed**, RPM 5
Static Torque for the Brake***, lb-in [daNm] 14 515 [164]
Release Pressure ±10%, initial 363...406 [25...28]
PSI [bar] full 449.6 [31]
Max. Steering Pressure, PSI [bar] 3553 [245]
Max. Pressure in Drain Space for the Brake, PSI [bar] 7 [0,5]
Pilot Ratio for the Valve 4,25:1
* Intermittent operation: the permissible values may occur for max. 10% of every minute.
** For speeds of 5 RPM lower than given, consult factory or your regional manager.
*** Static torque is obtained at working pressure - 0 PSI [0 bar].
3 3
Space is filled with 7.63±1.22 in [125±20 cm ] mineral oil HLP (DIN 51524) or HM (ISO 6743/4).
28
SW
MOTOR-BRAKES
in [mm]
7000 16000
14000
6000
12000
5000
10000
4000
8000
3000
6000
2000
4000
1000
2000
0
120 110 100 90 80 70 60 50 40 30 20 10 0 mm
29
SW
MOTOR-BRAKES
FUNCTION DIAGRAMS
SW 500
8 l/min 1.3 GPM
3.0 GPM
Q=5 l/min
12 l/min
5.3 GPM
7.9 GPM
10.6 GPM
13.2 GPM
15.9 GPM
19.8 GPM
23.8 GPM
20 l/min
30 l/min
40 l/min
50 l/min
60 l/min
75 l/min
90 l/min
M M
2.0 GPM
lb.-in. daNm
10000
110
9000
100
p=140 bar
int.
11 kW
70 115 bar
6000 1670 PSI
100 bar
60
5000 9 kW 1450 PSI
7 kW
3 kW 5 kW
50 85 bar
1230 PSI
4000
N=1 kW 2 kW
40 70 bar
3000 1015 PSI
30
52,5 bar
70% 760 PSI
2000
20
=85%
t
80% 35 bar
75%
1000 510 PSI
10
60% 17,5 bar
250 PSI
0 0
cont. int.
n
-1
0 20 40 60 80 100 120 140 160 180 200 min (rpm)
The working area
for SW500B350V
ORDER CODE
1 2 3 4 5 6 7 8
S W 500 B 350 V
30
HYDRAULIC MOTOR-BRAKES TW500B350...V
APPLICATION
» Wheel drives
» Conveyors
» Rotators
» Positioners
» Winches
» Swing drives
» Door openers
CONTENTS
Specification data ......................................... 31
Dimensions and mounting ............................ 32
Function diagrams .........................................33
Order code .....................................................33
Motor-Brake Motor-Brake
Type TW500B350V Type TW500B350CV
A2 X
A A
B B
D C D C
SPECIFICATION DATA
Type TW500B350...
3 3
Displacement, in /rev [cm /rev] 29 [475]
Max. Speed, Cont. 40
RPM Int.* 60
Max. Torque, Cont. 10 000 [114]
lb-in [daNm] Int.* 12 000 [135]
Max. Output, Cont. 5.4 [4,1]
HP [kW] Int.* 9.39 [7,0]
Max. Pressure Drop, Cont. 2500 [170]
PSI [bar] Int.* 2900 [200]
Max. Oil Flow, Cont. 5.3 [20]
GPM [lpm] Int.* 9.2 [35]
Max. Return Pressure without Drain Line 1088 [75]
or Max. Pressure in Drain Line, PSI [bar]
Min. Starting Torque, At max. press. drop Cont. 8400 [95]
lb-in [daNm] At max. press. drop Int.* 9940 [112]
Min. Speed**, RPM 5
Static Torque for the Brake***, lb-in [daNm] 14 515 [164]
Release Pressure ±10%, initial 326...400 [22,5...27,5]
PSI [bar] full 406...493 [28...34]
Max. Steering Pressure, PSI [bar] 3553 [245]
Max. Pressure in Drain Space for the Brake, PSI [bar] 7 [0,5]
Pilot Ratio for the Valve 4,25:1
* Intermittent operation: the permissible values may occur for max. 10% of every minute.
** For speeds of 5 RPM lower than given, consult factory or your regional manager.
*** Static torque is obtained at working pressure - 0 bar [0 PSI].
31
TW
MOTOR-BRAKES
4.33 [110]
D 3.622 [92]
4x17/32
A2
C 4.575 [116,2] [13,5] .71
Dia. Thru [18]
2.205 1.949
[56] [49,5]
7.874 Dia.
.502/.498 [200] Straight key
[12,75/12,65] ½”x½”x1 ½” 2.835
5.748/4.746 Dia. [72]
[146/145,957] 8.74 Dia.
2.218/2.205 2.0/1.998 Dia. [222]
[56,35/56,0] [50,8/50,75]
2.047
[52]
2.32
[59]
3/8-16 UNC
6.758/6.742 Dia. .984 [25] min deep .63 3.74 [95]
[171,65/171,25] [16]
TW500B350V
Valve Block for 17T 5/7 PITCH
Valve Block for
TW500B350V 20° involute TW500B350CV
1.732 .866 1.732 .866
A [44] [22]
B A [44] [22]
B
.689 3.685 Dia. .689
[17,5] [93,6] [17,5]
5.984
6.142 2.264 [152] 2.264
[57,5] 2.894 [57,5]
[156] [73,5]
4.331 2.244 .315
[110] [57] [8] 4.331
[110]
Note: For different port's thread please contact with "M+S Hydraulic".
in [mm]
PERMISSIBLE SHAFT LOADS
The curve applies to a B10 bearing life of 3000 hours at 40 RPM.
Prad
daN 4.5 4 3.5 3 2.5 2 1.5 1 .5 0 in.
9000 Prad
lbs
8000 18000
7000 16000
14000
6000
12000
5000
10000
4000
8000
3000
6000
2000
4000
1000 2000
0
120 110 100 90 80 70 60 50 40 30 20 10 0 mm
32
TW
MOTOR-BRAKES
FUNCTION DIAGRAMS
TW 500
M M
lb-in daNm
9.2 GPM
35 l/min
15.9 GPM
21.1 GPM
26.4 GPM
33.0 GPM
39.6 GPM
1.3 GPM
5.3 GPM
100 l/min
125 l/min
150 l/min
20 l/min
60 l/min
80 l/min
Q=5 l/min
10.6 GPM
40 l/min
14000
150
p=180 bar
12000
2610 PSI
int.
125
160bar
2320 PSI
10000
140 bar
100
cont.
2030 PSI
75
6000 90 bar
1305 PSI
50
4000 60 bar
870 PSI
2000 25
30 bar
435 PSI
0 0
cont. int. n
-1
0 25 50 75 100 125 150 175 200 225 250 275 300 min (rpm)
ORDER CODE
1 2 3 4 5 6 7 8
T W 500 B 350 V
33
VALVES FOR HYDRAULIC MOTORS
CONTENTS
Valves for MLHP, MLHR and MLHH type KPBR ... 35 Crossover Relief Valves ........................................ 44
Valves for MLHS type KPBS ................................. 36 Valves for MLHP, MLHR and MLHH type KP...R ... 45
Valves for MLHT type KPBT ................................ 37 Valves for MLHS type KP...S ................................. 45
Valves for MLHV type KPBV ................................. 38 Valves for MLHT type KP...T .................................. 46
Valves for MLHRW and HW type KPBW .............. 39 Valves for MLHV type KP...V ................................. 48
Valves for HP and HR type KPBHR...E ............... 40 Valves for MLHRW and HW type KP...W ... ........... 51
Valves for HP and HR type KPBHR...D ............... 41 Cross Port Relief Valves ....................................... 52
Switch valves type KPWR and KPWS .................. 42 Order Code ............................................................ 53
Switch valves type KPWT and KPWV ................... 43
SPECIFICATION DATA
Type
Parameters
KPBR...E KPBS...E KPBR...D KPBS...D KPBW...E KPBW...D KPBHR...E KPBHR...D KPBT...E KPBT...D KPBV...E KPBV...D
P P KPBV...
bar PSI
30 450
400
25
350 t=500C [1220F]
20 300
32 mm2/s [150 SUS]
250
15
200 A
10 150 A1 A
A1
100
5 A1 A1
50 A
A
0
0 5 10 15 20 25 30 35 40 45 50 52.83 GPM
34
KPB
VALVES
VALVES FOR MLHP, MLHR, MLHH HYDRAULIC MOTORS
SINGLE VALVE KPBR-250/1/E...
S=.157 [4]
.552
S=.512 [13] [14]
C
1.299 .709
[33] [18]
A
1.89
5.906 max [48] C .394
[150] 3.051 [10]
.984
[25] [77,5]
3.937
[100]
4x.532 Dia. 4x.335 Dia.
1.417 B 1.575 .315
[13,5] [8,5]
[36] [40] [8]
P(A,B)
64 [2.520]
1.772 [45]
1.575 [40] 1.732 [44]
3.622 [92]
.709
[18] P(A,B)
1.89
B A [48] .394
1.693 .669 [10]
6.142 max [43] [17]
[156] 4.331
[110]
4x.532 Dia. 4x.335 Dia.
1.575 .315 1.417 [5,5]
[13,5]
[40] [8] [36]
.591
1.26 [32] C [15]
1.772 [45]
1.575 [40] 1.732 [44]
3.622 [92]
3.76 [95,5]
Thread Thread
Ports - P(A,B) Port - C
in [mm]
- G1/2 G1/4
.63 [16 ] depth .47 [12] depth Note : KPBR Blocks are installed directly on MLHP, MLHR and MLHH
M22x1,5 M14x1,5 Motors with four screws 5/16-18UNC,1.75 long ANSI B 18.3 or
M .63 [16 ] depth .47 [12] depth +0,2
M8x45 - 8.8 DIN 912. Tightening torque 168÷150 lb-in [1,7
7/8 - 14 UNF 7/16 - 20 UNF daNm].
A O-ring .63 [16 ] depth O-ring .50 [12,7] depth
35
KPB
VALVES
VALVES FOR MLHS HYDRAULIC MOTORS
SINGLE VALVE KPBS-250/1/E...
S=.157 [4]
.552
S=.512 [13]
[14]
2.244 .709
1.378 [57] [18]
[35]
5.985
C A 1.890
[152] [48] .394 [10]
max
3.169
[80,5]
4.016 1.26 .433
[102] [32] [11] 2x.65 Dia. 2x.413 Dia.
16,5 10,5
1.654
[42]
B
P(A,B)
1.772
1.496 [38] [45]
2.953 [75]
P(A,B)
.709
[18]
1.89
A [48]
B .394 [10]
6.693 1.693 .748
[170] [43] [19]
max
4.724
[120] 1.654 2x.65 Dia. 2x.413 Dia.
[42] 16,5 10,5
1.26 .512
[32] [13]
C .532
[13,5]
3.366 [85,5]
Thread Thread
Ports - P(A,B) Port - C
in [mm]
- G1/2 G1/4
.63 [16] depth .47 [12] depth
M
M22x1,5 M14x1,5 Note : KPBS Blocks are installed directly on MLHS Motors with two
.63 [16] depth .47 [12] depth
screws 3/8-16UNC, 1.75 long ANSI B 18.3 or M10x45 - 8.8 DIN
7/8 - 14 UNF 7/16 - 20 UNF +0,3
A O-ring .63 [16] depth O-ring .50 [12,7] depth
912. Tightening torque 336÷310 in-lb [3,5 daNm].
36
KPB
S=.197 [5]
S=.669 [17]
1.102
P(A,B)
[28]
.984
[25] 1.102
[28]
.69
C [17,5]
1.496
[38] 2.126 [54]
4.055 [103] C
P(A,B)
1.102 .984
[28] [25] 1.102
[28]
2.441
6.929 [62] 6.535
[176] [166]
max .984
B A max .512 [13]
[25] 1.701 [43,2]
4.921
.126 [3,2] .984 [125]
.079 .39
1.701 [43,2] [25]
[2] [9,9] 4x.67 Dia. 4x.413 Dia.
[17] [10,5]
.69
C [17,5]
1.496
[38] 2.126 [54]
4.055 [103]
C
Thread Thread
Ports - P(A,B) Port - C in [mm]
- G3/4 G1/4
.67 [17] depth .55 [14] depth
Note : KPBT Blocks are installed directly on MLHT Motors with four
M27x2 M14x1,5
M .67 [17] depth .55 [14] depth screws M10x50 - 8.8 DIN 912. Tightening torque 336÷310 lb-in
+0,3
1 1/16-12 UN 7/16 - 20 UNF [3,5 daNm].
A O-ring .67 [17] depth O-ring .50 [12,7] depth
37
KPB
VALVES
1.161
[29,5]
1.181 1.28
[30] 1.693
[32,5] [43]
2.441
[62]
9.409
[239] 8.898
max [226] .512 [13] 4x.492 Dia.
1.063 1.843 1.969 .945 max
[12,5]
[27] [46,8] [50] [24] 6.496
[165]
1.843 1.063
[46,8] [27] 4x.748 Dia.
P(A,B) .433 [19]
[11]
.709
[18]
1.319
[33,5]
1.437
[36,5]
Thread Thread
Ports - P(A,B) Port - C in [mm]
- G1 G1/4
.79 [20] depth .55 [14] depth
M
M33x2 M14x1,5 Note : KPBV Blocks are installed directly on MLHV Motors with four
.79 [20] depth .55 [14] depth
screws M12x70 - 8.8 DIN 912. Tightening torque 620÷575 lb-in
1 5/16 - 12 UN 7/16 - 20 UNF +0,5
A O-ring .79 [20] depth O-ring .5 [12,7] depth [6,5 daNm].
38
KPB
VALVES
VALVES FOR MLHRW and HW HYDRAULIC MOTORS
DUAL VALVE KPBW-250/1/D...
2.913 [74]
.610 S=.157 [4]
.669 [17]
[15,5]
S=.512
[13]
P(A,B)
.709
[18] 4.823
1.358 [122,5]
[34,5] max
3.169
S=1.063 [80,5]
[27]
1.614
[41] C
2xD
.689
[17,5]
KPBW-...A
2x 7/8-14 UNF
2.953 [75]
3.465 [88]
39
KPB
VALVES
VALVES FOR HP, HR HYDRAULIC MOTORS
.325 .539 1.126 .709 .677 .325 .539 1.126 .709 .677
[8,25] [13,7] [28,6] [18] [17,2] [8,25] [13,7] [28,6] [18] [17,2]
A A
s=8 s=8
3.20 C 1.795 3.20 C 1.795
[45,6]
[81,5] 2.50 s=4 [45,6] [81,5] 2.50 s=4
[63,5] [63,5]
B M8 B M8
s=13 s=13
s=24 s=24
1.457 1.457
[37] [37]
2.362 2.362
[60] 1.969 [60] 1.969
[50] [50]
2x45o 2x45
o
B1 B1
1.795 1.795
3.15 [45,6] 3.15 [45,6]
[80] [80]
A1 A1
in [mm]
Thread Thread
Ports - P(A,B) Ports - C
7/8 - 14 UNF 7/16 - 20 UNF
A
O-ring .67 [17] deep O-ring .50 [12,7] deep
- G1/2 G1/4
.67 [17] deep .55 [14] deep Note : KPBHR Blocks are installed directly on HP and HR Motors
M22x1,5 M14x1,5
with four bolts 5/16-18UNC, 2.5 long or M8x60 - 8.8 DIN 912.
M +0,5
Tightening torque 177÷221 lb-in [2,0 daNm].
.67 [17] deep .55 [14] deep
40
KPB
VALVES
VALVES FOR HP, HR HYDRAULIC MOTORS
3.20 C
[81,5] 2.50 s=4 1.795
[63,5] [45,6]
B M8
s=13
s=24
4x .551 Dia.
[14]
1.457
[37]
2.362
[60] 1.969
[50]
2x45o
B1
1.795
3.15 [45,6]
[80]
A1
in [mm]
Thread Thread
Ports - P(A,B) Ports - C
7/8 - 14 UNF 7/16 - 20 UNF
A
O-ring .67 [17] deep O-ring .50 [12,7] deep
- G1/2 G1/4
.67 [17] deep .55 [14] deep Note : KPBHR Blocks are installed directly on HP and HR Motors
M22x1,5 M14x1,5
with four bolts 5/16-18UNC, 2.5 long or M8x60 - 8.8 DIN 912.
M +0,5
Tightening torque 177÷221 lb-in [2,0 daNm].
.67 [17] deep .55 [14] deep
41
KPW
VALVES
SWITCH VALVES
SPECIFICATION DATA
1 1
Type
Parameters
KPWR KPWS
Flow Rate , GPM [lpm] 15.85 [60]
Rated Pressure , PSI [bar] 3625 [250]
Weight , lb 1.874 1.477
[kg] [0,850] [0,670]
VALVE FOR MLHP, MLHR, MLHH HYDRAULIC MOTORS VALVE FOR MLHS HYDRAULIC MOTORS
KPWR KPWS
2.362
1.417 2.756 1.85 [60]
[36] [70] 1.614 [47]
.650
[41]
[16,5]
.591 .551
[15] [14]
.669
[17]
P(A,B)
.37 .787
[9,5] [20] 2.244 [57]
P(A,B)
1.575
[40]
4x.531 Dia.
C C 2x.65 Dia. .197
[13,5] [16,5] [5]
1.181 1.181
.37 [30] .591 [30]
.591
[9,5] [15] [15]
2x.413 Dia.
4x.315 Dia.
[10,5]
[8]
2.480 [63] 1.614 [41]
2.835 [72]
in [mm]
Thread Thread Note: KPWR Blocks are installed directly on MLHP, MLHR and MLHH
Ports - P(A,B) Port - C
Motors with four screws 5/16-18UNC, .049 [1.25] long ANSI B 18.3
- G1/2 G1/4 or M8x30 - 8.8 DIN 912.
.67 [17] depth .55 [14] depth +0,5
Tightening torque 177÷221 lb-in [2,0 daNm].
M22x1,5 M14x1,5
M .67 [17] depth .55 [14] depth KPWS Blocks are installed directly on MLHS Motors with two screws
7/8 - 14 UNF 7/16 - 20 UNF /8-16UNC, .059 [1.5] long ANSI B 18.3 or M10x35 - 8.8 DIN 912.
A O-ring .67 [17] depth O-ring .50 [12,7] depth +0,3
Tightening torque 336÷310 lb-in [3,5 daNm].
42
KPW
VALVES
SWITCH VALVE (continued)
SPECIFICATION DATA
Type
Parameters
KPWT KPWV
Flow Rate , GPM [lpm] 26.4 [100] 52.8 [200]
Rated Pressure , PSI [bar] 3625 [250]
Weight , lb 3.968 6.945
[kg] [1,800] [3,150]
VALVE FOR MLHT HYDRAULIC MOTORS VALVE FOR MLHV HYDRAULIC MOTORS
KPWT KPWV
4.016 [102]
P(A,B)
3.646 [92,6] 1.083
1.969 [50] .457 [11,6]
[27,5]
2.795 [71]
2.071 [52,6] .984 .965
[25] [24,5]
1.945 [49,4]
1.22 [31] .453 1.843 .945
[11,5] 2.717 [46,8] [24]
.37 [9,4] [69]
.945 1.063 3.937
.945 [24] 1.358 2.343 [24] [27] [100]
1.437 [34,5] [59,5]
[36,5] 1.85 .965 .984
[47] [24,5] [25]
2.874
[73]
.457 1.083
1.969 [50]
[11,6] [27,5]
4.724 [120]
P(A,B) 4.921 [125]
4.213 [107] max
1.575
[40]
4x.124 Dia. .394 4x.748 Dia.
C [16,5] [10] [19] C
.591
[15] 1.575 1.772
[40] .512
[13] [45]
4x.413 Dia.
4x.492 Dia. .886
[10,5]
[12,5] [22,5]
Note: KPWT Blocks are installed directly on MLHT Motors with four screws M10x40 - 8.8 DIN 912.
+0,3
Tightening torque 336÷310 lb-in [3,5 daNm].
KPWV Blocks are installed directly on MLHV Motors with four screws M12x45 - 8.8 DIN 912.
+0,5
Tightening torque 620÷575 lb-in [6,5 daNm].
43
KP
VALVES
A1 B1 A1 B1 A1 B1
A B A B A B
Single Crossover Single Crossover Dual Crossover
Relief Valve Relief Valve Relief Valve
type KPE … type KPE … type KPD …
SPECIFICATION DATA
Type
Parameters
KPER KPDR KPES KPDS
Flow Rate , GPM [lpm] 15.85 [60]
Pressure Range* , PSI 435÷1450; 725÷3050; 1160÷4350
[bar] [30 ÷ 100]; [50 ÷ 210]; [80 ÷ 300]
Weight , lb 3.42 3.31
[kg] [1,55] [1,50]
Rated Pressure
P P
bar PSI
250 3628
C
200 2902 B
t=122º F [50º C]
2
150 SUS [32 mm /s]
150 2175
100 1450
2 4 6 8 10 12 14 16 Q, GPM
0 10 20 30 40 50 60 Q, lpm
44
KP
VALVES
S=.157 [4]
S=.157 [4]
S=.512 [13]
S=.512 [13]
1.26
.787 .787 [32] .197 [5]
2x1.181 Dia. .315 [8]
[20] [20]
[30]
.551 [14] A
A .669
[17]
2.756
2x1.181 Dia. [70]
1.654 [30] 1.26
5.787 max 1.417 1.417 2.756 [42] [32]
[147] [36] [36] [70]
1.299
[33]
3.898 [99]
3.780 [96]
3.622 [92] 3.465 [88]
.335 4x.531 Dia. 2x.669 Dia. .39
[8,5] [13,5] [17] [10]
1.378 1.378
[35] [35]
.571 .571
[14,5] [14,5]
4x.335 Dia. .984 .551 2x.402 Dia.
[8,5] [25] [14] [10,2]
Thread
Ports - P(A,B) in [mm]
- G1/2 Note : KPDR and KPER Blocks are installed directly on МLHP, МLHR and
.79 [20] depth МLHH Motors with four screws M8x35 - 8.8 DIN 912 or 5/16-18 UNC, 1.5
+0,5
M22x1,5 long ANSI B 18.3 . Tightening torque 177÷221 lb-in [2,0 daNm].
M
.79 [20] depth KPDS and KPES Blocks are installed directly on МLHS Motors with two
screws M10x35 - 8.8 DIN 912 or 3/8-16 UNC, 1.5 long ANSI B 18.3 .
7/8 - 14 UNF
A O-ring .79 [20] depth Tightening torque 310 lb-in [3,5 daNm].
45
KP
VALVES
VALVES FOR MLHT HYDRAULIC MOTORS
A1 B1 A1 B1 A1 B1
A B A B A B
Single Crossover Single Crossover Dual Crossover
Relief Valve Relief Valve Relief Valve
type KPEAT ... type KPEBT ... type KPDT ...
SPECIFICATION DATA
Type
Parameters
KPE ... T KPDT
Flow Rate , GPM [lpm] 32 [120]
Pressure Range* , PSI 1160÷3050
[bar] [80÷210]
Weight , lb 11.24 12.21
[kg] [5,10] [5,54]
Rated Pressure
P P
bar PSI
250
3500
D
200 3000
t=122º F [50º C]
2
2500 150 SUS [32 mm /s] C
150
2000
B
100 1500
A
1000
50
500
0
0 5 10 15 20 25 30 Q GPM
46
KP
VALVES
.906
[23]
.906 .079 1.496 1.457
[23] [2] [38] [37]
.965 B
4x.413 Dia.
[24,5] [10,5]
1.575 1.7
[43,2] 4x.65 Dia.
[40] [16,5]
2x1.417 Dia.
[36]
4.016 S=.669 [17]
[102] P(A,B) S=.197 [5] 2.953
1.701 [75]
[43.2] M 10 .394
1.22 .37 [10]
1.063
[31] A [9,4]
[27]
.945
2.894 [73,5] [24]
3.287 [83,5] 2.756 [70]
4.016 [102]
B B
A A
P(A,B) P (A,B)
Thread
Ports - P(A,B) in [mm]
G3/4
- .79 [20] depth
M27x2
M .79 [20] depth
Note : KPDT and KPE...T Blocks are installed directly on МT Motors with four
11/16-12 UN
A
O-ring .79 [20] depth
screws M10x70 - 8.8 DIN 912. Tightening torque 310 lb-in [3,5 daNm].
47
KP
VALVES
VALVES FOR MLHV HYDRAULIC MOTORS
SPECIFICATION DATA
Type
Parameters
KPEAV KPEBV KPDV
Flow Rate , GPM [lpm] 53 [200]
Pressure Range* , PSI 145÷1450; 290÷3625
[bar] [10÷100]; [20÷250]
Weight , lb 10.8 15.65 17.64
[kg] [4,90] [7,10] [8,00]
Rated Pressure
300 4500
4000
250
3500 C
200 3000
B
2500 t=122º F [50º C]
150 2
150 SUS [32 mm /s]
2000
A
100 1500
1000
50
500
0
0 5 10 15 20 25 30 35 40 45 50 55 Q GPM
48
KP
VALVES
DUAL VALVE KPDV
1.87 [47,5]
S=.236 [6] .787
S=.945 [24] [20]
.787 .787
[20] [20]
4x.492 Dia.
[12,5]
4x.748 Dia. 4x.748 Dia. 4x.492 Dia.
[19] [19] [12,5]
A A
1.87 [47,5] 2.559 [65]
in [mm]
Thread
Ports - P(A,B) Note : KPDV Blocks are installed directly on MLHV Motors with four screws
-
G1-А . М12x75 - 8.8 DIN 912.
.79 [20] depth KPEAV Blocks are installed directly on MLHV Motors with four screws
M33x2 M12x50 - 8.8 DIN 912.
M .79 [20] depth KPEBV Blocks are installed directly on MLHV Motors with four screws
M12x65 - 8.8 DIN 912.
1 5/16 -12 UN Tightening torque 665 lb-in [7,5 daNm].
A O-ring .79 [20] depth
49
KP
VALVES
VALVES FOR MLHRW and HW HYDRAULIC MOTORS
A1 B1 A1 B1 A1 B1
A B A B A B
Single Crossover Single Crossover Dual Crossover
Relief Valve Relief Valve Relief Valve
type KPEAW ... type KPEBW ... type KPDW ...
SPECIFICATION DATA
Type
Parameters
KPE...W KPDW
Flow Rate , GPM [lpm] 15.85 [60]
Pressure Range*, PSI 75÷580; 435÷1450; 1160÷3625
[bar] [5 ÷ 40]; [30 ÷ 100]; [80 ÷ 250]
Weight , lb 3.97 6.39
[kg] [1,80] [2,90]
Rated Pressure
P P
bar PSI
250 3628
C
200 2902 B
t=122º F [50º C]
2
150 SUS [32 mm /s]
150 2175
100 1450
2 4 6 8 10 12 14 16 Q, GPM
0 10 20 30 40 50 60 Q, lpm
50
KP
VALVES
VALVES FOR MLHRW and HW HYDRAULIC MOTORS
DUAL VALVE KPDW...
4.665 max
P(A, B) 3.071
[118,5]
[78]
S=1.063 [27]
2x P 2x D
.689
[17,5]
.827 .669
1.811 [46] 2.126 [54]
[21] [17]
3.465 [88] 3.307 [84]
KPDW-...A
3.425 [87]
3.937 [100]
.906
2.559 [65]
[23]
in [mm]
Thread Thread
Ports - P(A,B) Ports - D
G1/2 G1/2
- .47 [12] length
.63 [16] depth
M22x1,5 M22x1,5
M .63 [16] depth .47 [12] length Note : KPDW and KPE..W Blocks assembly to MLHRW or HW motors
is done with two screws (thread D) included in the valve set.
A 7/8 - 14 UNF .47 [12] UNF
O-ring .63 [16] depth O-ring .51 [13] length Tightening torque 710 lb-in [8 daNm].
51
KP
VALVES
CROSS PORT RELIEF VALVES
SPECIFICATION DATA
A1 B1
Type
Parameters
KPDHR KPDRK
Flow Rate, GPM [lpm] 15.85 [60]
Pressure PSI 70÷580 435÷1450 1160÷3625 145÷580 435÷1450 1160÷3625
Range*, [bar] [5÷40] [30÷100] [80÷250] [10÷40] [30÷100] [80÷250]
A B
Weight, lb 5.34 3.53
Dual Cross Port Relief Valves
[kg] [2,420] [1,600]
type KPDHR... and KPDRK...
2 0 0
*Pressure Settings are at flow rate of 1.3 GPM [5 lpm] and viscosity 150 SUS [32 mm /s] (122 F [50 C]).
.67
[17]
1.772
1.969 [45]
[50]
1.77 [45]
s=4
M8 s=13
4x.551 Dia.
[14] 1.004 .93
1.126 [25,5] [23,5]
[28,6] s=27
8,25 .42 .56
[.33] [10,7] [14,3] s=27
.67
s=13 .945
[17]
.984 B
81,5 s=4 [24] [25]
[3.209]
3.46
B
80
[3.15]
36 2.5
M8 2.205
[56]
( ( 2x.75
[19]
Dia.
.63
[16] 2xG1/2
[88]
2.638
.67
[17]
1.18
1.732
[44]
[67]
[1.417] A [63,5] [30]
A
2x1.12 2x1.18
[28,5] [30]
Dia. Dia.
1.26 [32]
P(A, B)
6.654 max
74 [2.913] [169]
P(A, B)
2.48
[63]
.65 [16,5] 2x.551 Dia.
[14]
1.732
[44] .551 Thread
[14]
2.047 Ports - P(A,B) .67
[52] in [mm] [17]
1.3
19,5 .197
- G3/8 [33]
1.969
[50] [.768] [5]
Note : KPDHR Blocks are installed directly on HP and HR Motors with four screws 5/16-18 UNC, 2.5 long
ANSI B 18.3 or М8x60 - 8.8 DIN 912.
KPDRK Blocks are installed directly on RK Motors with two screws 5/16-18 UNC, 1.75 long ANSI B 18.3 or
M8x45 - 8.8 DIN 912.
Tightening torque 2,0+0,5 daNm [177+45 lb-in].
52
KP
VALVES ORDER CODE - OVERCENTER VALVES WITH BRAKE CONTROL
1 2 3 4 5 6 7
KPB - / /
Pos.1 - Housing Type Pos.5 - Threaded Ports
R - Valve block for MP, MR and MH Motors omit - BSPP thread - ISO 228
S - Valve block for MS Motors M - Metric thread - ISO 262
W - Valve block for RW and HW Motors A - Unified inch screw threads ANSI B 1.1 - 1982
T - Valve block for MT Motors Pos.6 - Option [Paint]**
V - Valve block for MV Motors omit - no Paint
HR - Valve block for HP and HR Motors P - Painted
Pos.2 - Pressure Range, PSI [bar] PC - Corrosion Protected Paint
250 - 1015÷3625 [70÷250], Std Setting 250 bar@5 lpm Pos.7 - Design Series
Pos.3 - Pilot Ratio omit - Factory specified
1 - 4,25:1
Pos.4 - Number of Valves Notes: * Color at customer's request.
D - Two Valves - Dual
E - One Valve - Single (for R and S only)
AE - One Valve on line A - Single (for T, V and W only)
BE - One Valve on line B - Single (for T, V and W only)
KPW
Pos.1 - Housing Type Pos.3 - Option [Paint]**
R - Valve block for MP, MR and MH Motors omit - no Paint
S - Valve block for MS Motors P - Painted
T - Valve block for MT Motors PC - Corrosion Protected Paint
V - Valve block for MV Motors Pos.4 - Design Series
Pos.2 - Threaded Ports omit - Factory specified
omit - BSPP thread - ISO 228
M - Metric thread - ISO 262 Notes: * Color at customer's request.
A - Unified inch screw threads ANSI B 1.1 - 1982
KP /
Pos.1 - Number of Valves Pos.4 - Threaded Ports
D - Two Valves - Dual omit - BSPP thread - ISO 228
E - One Valve - Single (for R and S only) M - Metric thread - ISO 262
EA - One Valve on line A - Single (for T, V and W only) A - Unified inch screw threads ANSI B 1.1 - 1982
EB - One Valve on line B - Single (for T, V and W only) - Option [Paint]****
Pos.5
Pos.2 - Housing Type omit - no Paint
R - Valve block for MP, MR and MH Motors P - Painted
S - Valve block for MS Motors PC - Corrosion Protected Paint
W - Valve block for RW and HW Motors Pos.6 - Design Series
T - Valve block for MT Motors omit - Factory specified
V - Valve block for MV Motors
Pos.3 - Pressure Range, bar [PSI] Notes: * Useful for types R and S only.
100* - 30÷100 [ 435÷1450], Std Setting 100 bar@5 lpm ** Useful for types T only.
210* - 50÷210 [ 725÷3050], Std Setting 210 bar@5 lpm *** Useful for types V only.
300* - 80÷300 [1160÷4350], Std Setting 250 bar@5 lpm **** Color at customer's request.
210** - 80÷210 [1160÷3050], Std Setting 210 bar@5 lpm
100*** - 10÷100 [ 145÷1450], Std Setting 100 bar@5 lpm The Valve Blocks are mangano phosphatized
250*** - 20÷250 [ 290÷3625], Std Setting 250 bar@5 lpm as standard.
53
KP
VALVES
1 2 3 4 5 6
KP /
54
MOTOR-BRAKE SPECIAL FEATURES
Motor type
Special
Feature Order
B/HR
RWB
Description Code
SW
TW
Low Leakage LL O O - -
Low Speed
Valving LSV O O - -
Free Running FR - - -
Reverse
Rotation
R O O - -
Paint* P O O O O
Corrosion
PC O O O O
Protected Paint*
PS
Special Paint** O O O O
PCS
Check Valves - O S S
O Optional
- Not applicable
S Standard
55
APPLICATION CALCULATION
VEHICLE DRIVE CALCULATIONS
1.Motor speed: n, RPM 4. Acceleration force: FA, lbs [daN]
Force FA necessary for acceleration from 0 to maximum
168 x vml x i 2,65 x vkm x i
n= n= speed v and time t can be calculated with a formula:
Rin Rm
vkm- vehicle speed, km/h; vml x G vkm x G
vml- vehicle speed, mile/h; FA= , [lbs]; FA= , [daN]
Rm- wheel rolling radius, m; 22 x t 36 x t
Rin- wheel rolling radius, in;
i- gear ratio between motor and wheels.
If no gearbox, use i=1. FA- acceleration force, lbs [daN];
t- time, [s].
2.Rolling resistance: RR, lbs [daN]
The resistance force resulted in wheels contact with 5.Tractive effort: DP, lbs [daN]
different surfaces: Tractive effort DP is the additional force of trailer. This value
RR=G x r will be established as follows:
G- total weight loaded on vehicle, lbs [daN]; -acc.to constructor's assessment;
r- rolling resistance coefficient (Table 1). -as calculating forces in items 2, 3 and 4 of trailer; the
calculated sum corresponds to the tractive effort requested.
Table 1
Rolling resistance coefficient 6.Total tractive effort: TE, lbs [daN]
In case of rubber tire rolling on different surfaces Total tractive effort TE is total effort necessary for vehicle
motion; that the sum of forces calculated in items from 2 to 5
Surface r
and increased with 10 % because of air resistance.
Concrete- faultless 0.010
TE=1,1x(RR + GR + FA + DP)
Concrete- good 0.015
Concrete- bad RR - force acquired to overcome the rolling resistance;
0.020
GR- force acquired to slope upwards;
Asphalt- faultless 0.012 FA- force acquired to accelerate (acceleration force);
Asphalt- good 0.017 DP- additional tractive effort (trailer).
Asphalt- bad 0.022 7.Motor Torque moment: M, lb-in [daNm]
Macadam- faultless 0.015 Necessary torque moment for every hydraulic motor:
Macadam- good 0.022
M=
Macadam- bad 0.037
Snow- 5 cm 0.025 N- motor numbers;
Snow- 10 cm 0.037 hM- mechanical gear efficiency (if it is available).
Polluted covering- smooth 0.025
8.Cohesion between tire and road covering: MW , lb-in [daNm]
Polluted covering- sandy 0.040
Mud 0.037÷0.150 MW=
Sand- Gravel 0.060÷0.150
Sand- loose 0.160÷0.300 To avoid wheel slipping, the following condition should be
observed MW > M
3.Grade resistance: GR, lbs [daN]
f - frictional factor;
GW- total weight over the wheels, lbs [daN].
a- gradient negotiation angle (Table 2)
a
Table 2 Table 3
Grade Grade Frictional factor
% Degrees % Degrees Surface f
1% 0º 35' 12% 6º 5' Steel on steel 0.15 ÷ 0.20
2% 1º 9' 15% 8º 31' Rubber tire on polluted surface 0.5 ÷ 0.7
5% 2º 51' 20% 11º 19' Rubber tire on asphalt 0.8 ÷ 1.0
6% 3º 26' 25% 14º 3'
Rubber tire on concrete 0.8 ÷ 1.0
8% 4º 35' 32% 18º
Rubber tire on grass 0.4
10% 5º 43' 60% 31º
56
HYDRAULIC
MOTORS
In accordance with calculated loadings the suitable motor from the catalogue is selected.
Series connection
Parallel connection
57
WARRANTY
M+S Hydraulic warrants, that its products, supplied directly to original equipment
manufacturer, authorized distributor or other customer, will be free of defects in material or
workmanship at the time of shipment from M+S Hydraulic and will conform to the products
technical documentation (drawings and specifications) under sale agreement with Buyer.
This warranty will apply only to defects appearing within applicable Warranty period,
mentioned below. If Buyer notifies M+S Hydraulic within the Warranty period about any
such defects, M+S, at its sole option will replace or repair the defective products or their
parts found by M+S Hydraulic to be defective in material or workmanship.
Warranty periods
New products: The Warranty period is limited to 24 consecutive months (2 years) from
the date of production of the product.
Repaired products: If the product is repaired in M+S Hydraulic during its warranty
period, the warranty period of the repaired item shall continue for the balance of original
Warranty period or for a period equal to 50% of the original new product Warranty period,
whichever is later.
Spare parts: The Warranty period for Spare parts is 12 consecutive months (1 year)
from the dispatch date of such parts from M+S Hydraulic.
LIMITATION OF LIABILITY M+S Hydraulic's liability for claim of any kind, for loss or
damage arising out of, connected with or resulting from an order, or from the performance
or branch thereof, or from the design, manufacture, sale delivery, operation or use of any of
its products shall be limited to, at M+S 's sole option, replacement, repair of any defective
product or the issuance of a credit to Customer against any future purchases. Cash
refunds will not be made under any circumstances and Customer will not be entitled to
recover any damages of any kind against M+S Hydraulic, including but not limited to
incidental or consequential damages, whether direct or indirect, known or unknown,
foreseen or unforeseen.
68, Kozloduy St., 6100 Kazanlak, Bulgaria
Tel.: ++359 431 65167
++359 431 64271
Fax: +359 431 64114
E-Mail: msh@ms-hydraulic.com
URL: http://www.ms-hydraulic.com