You are on page 1of 47

DOCUMENT SUBMITTAL

APPROVAL FORM

CONTRACT NO. 9768

PROJECT NO./NAME: 667084 - District Cooling Scheme for KFUPM Business Park

SNC-LAVALIN DOCUMENT NO.:667084-V-9768-0005 REV.NO: 01

VENDOR DOCUMENT NO.:667084-V-9768-0005 REV.NO: 00

DOCUMENT TITLE: Commissioning Plan

SNC-LAVALIN COORDINATION REVIEWERS COMMENTS/RECOMMENDATION

DISCIPLINE NAME SIGNATURE DATE STATUS

Discipline Engineer

JAG Representative

SNC-LAVALIN FINAL REVIEWER COMMENTS/RECOMMENDATION

Note: This review does not relieve the Contractor of his responsibility to comply with the requirements detailed in his
contract.

1 - REVIEWED WITH/WITHOUT COMMENTS, WORK MAY PROCEED

2 - REVISE AND RESUBMIT. WORK MAY PROCEED SUBJECT TO


RESOLUTION OF INDICATED COMMENTS.
3 - REVISE AND RESUBMIT. WORK MAY NOT PROCEED
4 - REVIEW NOT REQUIRED, OR FOR INFORMATION. WORK MAY PROCEED
5 - AS BUILT/CERTIFIED
6 - CANCELLED

NAME: ________________________ SIGNATURE: ________________________ DATE:___________________

Form No.: 667084-A-37SN-0000-0003 Rev.No:00 King Fahad University of Petroleum and Minerals
Date: 13-Mar-2019
DISTRICT COOLING PLANT-KFUPM-SNC LAVALIN
Dhahran-Saudi Arabia

Commissioning Plan

Private & Confidential


This document is private and confidential and is not to be copied or reproduced, nor its contents disclosed to
any other company or individual other than to those employees/consultants of Client who have a bona fide
need to review this document for the purpose of evaluation. The information included in this document has
been prepared and included for the purpose of the response required by the Client only. It must not be used
as a model or precedent or used in any other situation.
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Table of Contents
.................................................................................................. 4

................................................................................................... 5

........................................................................................ 7
....................................................................................................... 8
...................................................................................................... 8
..................................................... 8
...................................................................................................... 9
........................................................................................................... 9
................................................................................................... 9
.................................................................................................... 9
................................................................. 9
................................................................... 11
................................................................................................ 12
.............................................................................................................. 12
............................................................................................... 12
....................................................................................................... 12
.................................................................................................. 12
...................................................................................................... 13
............................................................. 13
........................................................................................................ 14
................................................................................... 14
.................................................................................. 17
................................................................................................. 17
........................................................................................ 17
..................................................................................... 18

.................................................................................................................. 19

........................................................................................................... 20
....................................................................................................... 20
.................................................................................................... 20
.......................................................................... 21
................................................................................................ 22
.......................................................................... 23

Page: 2 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

................................................................................ 24
................................................................................... 25
.................................................................................... 29
.................................................................... 30
........................................................................................... 31
......................................................................................................... 32
...................................................................................... 33
....................................... 34
..................................................................................... 35
............................................................................ 38
................................................................................................ 44
..................................................................... 45
.............................................................................................. 46

Page: 3 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 4 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 5 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 6 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 7 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan



Page: 8 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan





o
o
o
o
o







Page: 9 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan









Page: 10 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan


Page: 11 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

a)
b)
c)

Page: 12 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

d)








Page: 13 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 14 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

o
o

o
o

Page: 15 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

o
o

Page: 16 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 17 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 18 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Owner: Business Park Complex Company


Name Designation Phone E-mail

TBC
Client: Dhahran Valley Cooling Company
Name Designation Phone E-mail
TBC

Consultant: TBC
Name Designation Phone E-mail
TBC

Commissioning Authority / CxA – Alpin Limited


Rami Ghanem Tech. Oper. Manager +971 56 620 4029 Rami.ghanem@alpinme.com

Raghid Gabrial CxA +971 50 594 0687 Raghid.gabrial@alpinme.com


Suhail Muhammad Senior Cx Engineer +971 56 724 7674 Suhail.muhammad@alpinme.com

Valeriano Bernardo Senior Cx Engineer +971 50 594 0687 Valeriano.bernardo@alpinme.com


Naveen Kuriakose Senior Cx Engineer +971 55 183 8370 Naveen.kuriakose@alpinme.com
Main Contractor: SNC Lavalin

Name Designation Phone E-mail


TBC

MEP Contractor: TBC


Name Designation Phone E-mail
TBC

BMS Contractor: TBC


Name Designation Phone E-mail

TBC
Cx Contractor: TBC
Name Designation Phone E-mail
TBC
TAB: TBC

Name Designation Phone E-mail


TBC

Page: 19 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 20 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 21 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 22 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 23 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 24 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan







Design/ Specialist/
Client CxA Contractor
Supervision Supplier
SN Systems to be Commissioned
SNC
DVCC TBC Alpin MEP ICC TAB Supplier
Lavalin

1 General Commissioning Documents/Requirements

1.1 Develop Commissioning Plan A A L S S S I I

Update Owner's Project


1.2 A/I A/S L S S N N N
Requirement
Develop Submittals applicable to
1.3 equipment’s/system being A/I V/A V/A V L V S S
commissioned
Develop Testing & Commissioning
1.4 I I V A L I S S
Schedule/program for Cx works
Develop Cx Method of Statements
and Checklist forms for each
1.5 I A A/V/S V L V/A S S
Equipment’s/System to be
commissioned
Maintain the record drawings &
1.6 submit as detailed in the contract A A/V V V L/S V N N
documents
Coordinate & Request Test
1.7 I A/W A/W L L A/W I I
witnessing/inspection
Maintain all the Cx record/test
1.8 A A L S L/S V S S
report

1.9 Prepare Cx Progress Reports V V L P L S S N

1.10 Holds Cx Progress Meetings P P L P P P P N

1.11 Maintain Master Cx Issue Logs V V L P L P N N

Develop/Obtained Operations
1.12 A A/V V L L/S N N S
and Maintenance manuals (O&M)

1.13 Develop System Manual A A L P/S P/S S S N


Develop/Implement Training
1.14 plan/schedule for Facility A/S A A/P L L/S N N S
personnel
Factory Acceptance Test,
1.15 including test conducted outside A A V L/P/S L/P/S N N S
Saudi Arabia
Compile/Develop & Deliver Final
1.16 A A L P/S P/S S S N
Cx Report

2 HVAC SYSTEM COMMISSIONING

Air Handling Unit/Fresh Air


2.1
Handling Unit
Installation of system/equipment
2.1.1 I A/W V W L A/W N S
and components

Page: 25 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Design/ Specialist/
Client CxA Contractor
Supervision Supplier
SN Systems to be Commissioned
SNC
DVCC TBC Alpin MEP ICC TAB Supplier
Lavalin
System/Equipment’s Start-up &
2.1.2 I A/W V W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
2.1.3 I A/W W/V W L/S A/W L S
Functional Test (ATP-2)
Commissioning/Functional
2.1.4 Test/Performance Test & Dynamic I A/W W/V W L/S A/W L S
Test (ATP-3)
System Controls Integration (ATP-
2.1.5 I A/W W/V W L A/W S L
4)

2.2 Fan Coil Units

Installation of system/equipment
2.2.1 I A/W V S L/S A/W N S
and components
System/Equipment’s Start-up &
2.2.2 I A/W V W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
2.2.3 I A/W W/V W L A/W L S
Functional Test (ATP-2)
Commissioning/Functional
2.2.4 Test/Performance Test & Dynamic I A/W W/V W L A/W L S
Test (ATP-3)
System Controls Integration (ATP-
2.2.5 I A/W W/V W L/S A/W S L
4)

2.3 Fans

Installation of system/equipment
2.3.1 I A/W V S L/S A/W N S
and components
System/Equipment’s Start-up &
2.3.2 I A/W V W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
2.3.3 I A/W W/V W L A/W L S
Functional Test (ATP-2)
Commissioning/Functional
2.3.4 Test/Performance Test & Dynamic I A/W W/V W L A/W L S
Test (ATP-3)
System Controls Integration (ATP-
2.3.5 I A/W W/V W L/S A/W S L
4)

2.4 DX Split Units

Installation of system/equipment
2.4.1 I A/W V S L/S A/W N S
and components
System/Equipment’s Start-up &
2.4.2 I A/W V W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
2.4.3 I A/W W/V W L A/W L S
Functional Test (ATP-2)
Commissioning/Functional
2.4.4 Test/Performance Test & Dynamic I A/W W/V W L A/W L S
Test (ATP-3)
System Controls Integration (ATP-
2.4.5 I A/W W/V W L/S A/W S L
4)

2.5 Ductwork & Volume Control

Installation of system/equipment
2.5.1 I A/W V A/W L/S A/W V S
and components

2.5.2 Duct Pressure Testing I A/W V W L A/W S N

3 Commissioning of Plumbing

3.1 Flushing & Chlorination

3.1.1 Phase 1: Flushing with Clean water I A/W V W L A/W N S

3.1.2 Phase 2: Flushing with Chemicals I A/W V W L A/W N L

Phase 3: Chemical treatment of


3.1.3 I A/W V W L A/W N L
the system

Page: 26 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Design/ Specialist/
Client CxA Contractor
Supervision Supplier
SN Systems to be Commissioned
SNC
DVCC TBC Alpin MEP ICC TAB Supplier
Lavalin
Phase 4: Chemical Treatment upon
3.1.4 I A/W W/V W L A/W N L
Commissioning
Phase 5: System Analysis
3.1.5 I A/W W/V W L A/W N L
procedure

3.2 Pipe Pressure Testing

Installation of system/equipment
3.2.1 I A/W V W L A/W N S
and components

3.2.2 Pipe Pressure Testing I A/W V W L A/W N S

Domestic Potable Water


3.3
Pumps/System
Installation of system/equipment
3.3.1 I A/W V W L A/W N S
and components
System/Equipment’s Start-up &
3.3.2 I A/W V W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
3.3.3 I A/W W/V W L A/W N S
Functional Test (ATP-2)
Commissioning/Functional
3.3.4 Test/Performance Test & Dynamic I A/W W/V W L A/W N S
Test (ATP-3)
System Controls Integration (ATP-
3.3.5 I A/W W/V W L A/W N L
4)

3.4 Electric Water Heater

Installation of system/equipment
3.4.1 I A/W V W L A/W N S
and components
System/Equipment’s Start-up &
3.4.2 I A/W V W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
3.4.3 I A/W W/V W L A/W N S
Functional Test (ATP-2)
Commissioning/Functional
3.4.4 Test/Performance Test & Dynamic I A/W W/V W L A/W N S
Test (ATP-3)
System Controls Integration (ATP-
3.4.5 I A/W W/V W L A/W N L
4)

3.5 Plumbing Fixtures Commissioning

Installation of system/equipment
3.5.1 I A/W V A/W L A/W N S
and components

3.5.2 Fixtures Flow rate test I A/W W/V A/W L A/W N S

3.6 Water Storage Tanks

Installation of system/equipment
3.6.1 I A/W V W L A/W N S
and components
System/Equipment’s Start-up &
3.6.2 I A/W V W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
3.6.3 I A/W W/V W L A/W N S
Functional Test (ATP-2)
Commissioning/Functional
3.6.4 Test/Performance Test & Dynamic I A/W W/V W L A/W N S
Test (ATP-3)
System Controls Integration (ATP-
3.6.5 I A/W W/V W L A/W N L
4)

3.7 Water Sub-Metering

Installation of system/equipment
3.7.1 I A/W V W L A/W N S
and components
System/Equipment’s Start-up &
3.7.2 I A/W I W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
3.7.3 I A/W W/V W L A/W N S
Functional Test (ATP-2)

Page: 27 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Design/ Specialist/
Client CxA Contractor
Supervision Supplier
SN Systems to be Commissioned
SNC
DVCC TBC Alpin MEP ICC TAB Supplier
Lavalin
Commissioning/Functional
3.7.4 Test/Performance Test & Dynamic I A/W W/V W L A/W N S
Test (ATP-3)
System Controls Integration (ATP-
3.7.5 I A/W W/V W L A/W N L
4)

4 Commissioning of Electrical System

4.1 Light Fittings

Installation of system/equipment
4.1.1 I A/W V W L A/W N S
and components
System/Equipment’s Start-up &
4.1.2 I A/W I W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
4.1.3 I A/W I W L A/W N S
Functional Test (ATP-2)
Commissioning/Functional
4.1.4 Test/Performance Test & Dynamic I A/W I W L A/W N S
Test (ATP-3)
4.1.5 Lux Level test I A/W W/V W L A/W N L

4.2 Lighting Control System

Installation of system/equipment
4.2.1 I A/W V W L A/W N S
and components
System/Equipment’s Start-up &
4.2.2 I A/W I W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
4.2.3 I A/W W/V W L A/W N S
Functional Test (ATP-2)
Commissioning/Functional
4.2.4 Test/Performance Test & Dynamic I A/W W/V W L A/W N L
Test (ATP-3)
Systems Control Integration (ATP-
4.2.5 I A/W W/V W L A/W N L
4)
Electrical, BTU and water
4.3
metering
Installation of system/equipment
4.3.1 I A/W V W L A/W N S
and components
System/Equipment’s Start-up &
4.3.2 I A/W I W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
4.3.3 I A/W W/V W L A/W N S
Functional Test (ATP-2)
Commissioning/Functional
4.3.4 Test/Performance Test & Dynamic I A/W W/V W L A/W N S
Test (ATP-3)
Systems Control Integration (ATP-
4.3.5 I A/W W/V W L A/W N L
4)

4.4 Building Automation/BMS

Installation of system/equipment
4.4.1 I A/W V W L A/W N S
and components
System/Equipment’s Start-up &
4.4.2 I A/W V W L A/W N L
Static Test (ATP-1)
Pre-Commissioning or Pre-
4.4.3 I A/W W/V W L A/W N S
Functional Test (ATP-2)
Commissioning/Functional
4.4.4 Test/Performance Test & Dynamic I A/W W/V W L A/W N S
Test (ATP-3)
Systems Control Integration (ATP-
4.4.5 I A/W W/V W L A/W N L
4)

Page: 28 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 29 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 30 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 31 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 32 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 33 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 34 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 35 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Comments:

Page: 36 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 37 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 38 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 39 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 40 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 41 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 42 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 43 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 44 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 45 of 46
© 2020, Alpin Limited
DISTRICT COOLING PLANT-KFUPM
Commissioning Plan

Page: 46 of 46
© 2020, Alpin Limited

You might also like