\7. Hydraulic Schematic Of Main 0 Control Valves (1). Stick deft reduction valve (2) Line relief valve (stick cylinder rod end) (8) Main control valve (4) Pressure switch (implement/swing) (8) Pressure switch (‘ravel) (6) Boom drift reduction valve (7) Line reliet vaive (boom eylinder head end) (8) Return port (9) Paralle! feeder passage 7 (10) Load check valve’ (11) Lett travel contro! valve (12) Straight travel control valve (13) Right travel control valve (14) Attachment control valve (15) Bucket control valve - (16) Center bypass passage ~ (17) Line relief valve (bucket cylinder rod end) (18) Boom t control valve (19) Stick I control valve (20) Negative control relief valve (21) Negative contro orifice (22) Boom tt control valve (23) Line relief valve (stick cylinder head end) (24) Center bypass passage (25) Stick | contro! valve (26) Swing control valve (27) Load check vaive (28) Line reliaf vaive (bucket cylinder head end) (29) Negative control orifice (80) Negative control relief valve (31) Main relief valve (32) Line relief vaive (boom cylinder rod end) (33) Logic valve (34) Parallel feeder passage (35) Boom raise pressure switch (6) Iniet port (ower pump) (87) Inlet port (upper pump) (G8) niet port (pilot pump) (89) Negative contro ine (40) Negative control line (41) Upper pump (42) Lower pump (43) Pilot pump (44) Hydraulic tank G4 Hydraulic System 23 ‘Systerayaa Schematic For Pilot Oi (1YS1-UP, 2ES1-UP and 1ZS1-UP) (1). Swing parking brake solenoid valve (2) Swing parking brake (8) Displacement change valve (left travel) (4) Displacement change valve (right travel) (5) Line (6) Line (7). Stick deitt reduction valve (8) Left travel control valve (9) Straight travet control valve (10) Control valve (11) Pressure switch (implement/swing) (12) Pressure switch (travel) (19) Right travel control valve (14) Boom I control valve (15) Boom drift reduction valve (16) Line (7) Line (18) Passage (19) Passage (20) Logic valve (21) Main relic valve (22) Passage (23) Pressure control valve (24) Boom raise pressure switch (25) Pilot control valve (left and right travel) @6)Line @N Line (28) Pilot control valve (stick/swing) (23) Line (30) Pilot control valve (buckel/boor) Bt) Line (82) Fine control solenoid valve (83) Travel speed solencid valve (34) Swing priority solenoid valve (85) Proportional reducing valve (36) Piot manifold (37) Line (38) Passage (89) Hydraulic activation control valve (40) Passage (41) Passage (42) Piot relist valve (43) Line (44) Upper pump (45) Lower pump (46) Pitot pump (47) Line (48) Pilot filter MBAS Hydraulic System 39 ’ Systems Cydraulic Schematic 118-4203 NG v2IS=p aa t 8otal avi! BL2AL2 Gy BL: — | ir---p---- + far I i 1 I ot 4Ob3/BL3 | aus TRAVEL(R) T“stice TT Swine pots sual [4 sid TRAVEL(L) TRAVEL(A) pcorrrcetececrcsecs RELIEFost Sao p= 1BOOM(1) <<Teo e5448 STANDARD COMPONENTS Eterm Now Component Component Swing Motor Pilot Relief Valve ‘Travel Motor (Left) Upper Purp ‘Travel Motor (Right) Lower Purp ‘Stick Cylinder ‘Automatic Travel Speed Ghonge Valve Travel Broke Valve (Left) Pilot Purp Travel Brake Volve (Right) Drein Filter Bucket Cylinder Slow Return Check Valve Boom Cylinder Gil_ Cooler Stick Drift Redvetion Valve Byposs Check Valve Swivel Return Fliter Main Control Valve Hyerauiie Tank Tnplement/Sving Pressure Switch Pitot Filter Travel Pressure Switeh ‘Stick II Control Vove Boom Orift Reduction Valve Boon I Control valve Moin Relief Valve Bucket Control Valve Boom Raise Pressure Switch Attochrnent Central Valve Pilot Controt_Velve (Travel) Right Travel _Contrel_ Valve Pilot Control Valve (Swing/Stiek) Straight Trovel Control Volve Solenoid Valve (Fine Control) Left Trovel Control Valve. ‘Solenoid. Valve (Travel Speed) Stick I Control Valve ‘Solenoid Vaive (Swing Priarity) Boom IT Control Valve Proportional Reducing Valve Line Reliet Valve (Bucket Cylinder Head End) Pilot Conirel_ Valve (Boom/Bucket) Line Relief Volve (Stick Cylinder, Head End) ‘Accumiator A G/el\eooee\o.0e\e 0 e/elelo/e\o 0 0\0\0/0/0 Line Relief Valve (Boom Cylinder Rod End) eelolelo[ele[ojelolele|elololelololole|ojolelolole Fil Hycraulic Activation Control Valve Line Relief Valve (Bucket Cylinder Rod End) Pilot Gil Nonitad@ PAPA josu0g uioy @ Plosw0oy yong cyBL2AL2| ot 3BL3 . 1 eet eee 7 \ 3228 oh Finiw cowrtrol VALVES 64732 4ee worsig ounesphy nesodo swasks. exo eaas UW JIvLotd o3zaz7e “a 4 | Ir itty fl il IE bem - H- =r38 Machine System Specificatio r aoe Speoticalons Sexton oS Pei igiseneien sean A_B c @ a4 E stetion Et Wstraon 27 e006 f valve pressure 0 inch) 134900 a 490 KPa (4950 71 psi) 7 mm (34 inch) STICK (2) BUCKET TRAVEL (R) TRAVEL stick STR TRAVEL SWING stern 8-8 lhustration 26 o0T026 valve pressure --- 86800 + 1470 kPa (5350 # 215 ps!) 5 x 15 Nm 105 + 11 Ib ft) (1) Torque for reli vaive ... (2) 107-6370 Spring: Free length @ Outside (8) Torque for plug... 200 + 25 Nem (150 + 18 Ib ft) 49.3 mm (1.94 inch) {5.5 mm ( .61 inch) (4) 47-3148 Spring: (©) 104-7294 Spring: Free length... Outside diameter... 62.3 mm (2.45 inch) "36,0 mm (1.42 inch) (6) Torque for bott 60 £6 Nm (44 + 4 Ib ft) (2) Torque for plug... 200 + 25 Nem (150 18 Ib ft) (8) Torque for four plugs.. 15 + 2 Nem (11 + 1b ft) (9) 104-7293 Spring: Free length Outside diameter. 59.7 mm (2.35 inch) 36.0 mm (1.42 inch) (10) Torque for pl 50 7 Nm (37 #5 Ib ft) (11) 107-6948 §; Free length Outside diameter: 50.2 mm (1.98 inch) 8,2 mm (.32 inch) (12) 71-1248 Spring: (13) 6E-5045 Spring: Free lent Outside (14) Torque for relief valve (15) Torque for bolt. 28 £7 Nem (21 £5 Ib tt) 72.2 mm (2.84 inch) 7 mm (70 inch) (17) Torque for plug .200 + 25 N-m (150 + 18 Ib ft) 135 + 10 Nm (100 7 If) (18) Torque for relief valve .. (19) Torque for plug .. 285 + 30 N-m (210 + 22 Ib ft) (20) 123-2445 Spring: (22) Torque for plug.........50 7 Nim (37 + 5 1b ft) (28) 104-7296 Spring: Free length Outside diameter96/01 * 919 SINLS PUMP FLOW CIRCUIT BOOM PRIORITY TO/FROM. TO/FROM SWING MOTOR Gee TO/FROM STICK CYLINDER -ge- FROM SWING TO STICK OUT FROM STICKIN PRIORITY FROM BOOM RAISE PILOT CONTROL. VALVE or TA PLOT coemo PP enanoL ate ethan 1 pe) (less than 160 psi) : € ON jnopuey s,ueuastasagPUMP FLOW CIRCUIT BOOM PRIORITY TO/FROM TOIFROM STICK CYLINDER — to/FROM SWING MOTOR inant + ie : a mo = BOOM 2 es eH pte a il, ; E STICK 1 SWING ; ae FINE = CONTROL H==f VALVE : wh Ce ais ct e S FROM SWING E anes Se CeaE FROM STICK IN SEL i bet 7] FROM BOOM RAISE VALE MO RIE ‘“ {FROM BOOM Lowen ON re eO poll (less than 160 psi) Ao 96/01 9L9 DIALS -9E- € ON NopueY s,ueurastAragTO STICK OUT PILOT CONTROL VALVE M4 TO/FROM STICK CYLINDER FROM STICK IN PILOT CONTROL VALVE (less than 160 psi) PUMP FLOW CIRCUIT BOOM PRIORITY TO/FROM SWING MOTOR 96/01 9L9 DALS TO/FROM. BOOM CYLINDERS FROM SWING PRIORITY VALVE -8e- ge g s. 8 FROM BOOM RAISE g PILOT CONTROL VALVE 8 FROM BOOM LOWER . PILOT CONTROL VALVE _(less than 160 ps!) a : E F = 5 Zz a oVL a een TOIEROM PUMP FLOW CIRCUIT MOTORS STICK CYLINDER TAMPING MODE Aida BOOM CYLINDERS STICK 2 o PILOT CONTROL VALVE (less than 160 psi) FROM STICK IN > { TO STICK OUT FROM BOOM LOWER FROM BOOM RAISE TWo SPEED ‘— PILOT CONTROL PILOT CONTROL PILOT CONTROL:VALVE TRAVEL SOLENOID PILOT MANIFOLD VALVE VALVE (less than 160 p ON Jopueyy s,ueutestAs0g 96/01 9L9 DINLS -6e-{BUCKET ! ' + ' ' ' 1 ' 1 + stick 5 - aaa 13 SCreereooy i t ous