Professional Documents
Culture Documents
June 2023
Energy
Conservation
24 CheeseCon 2023
Show Report
866-472-1013 www.atlascopco.com/thetimeisnow
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EVERY ISSUE
4 From the Editor
6 Compressed Air Industry News
45 Compressed Air Technology News
49 Advertiser Index
50 The Marketplace | 30 34
Jobs and Technology
Compressed Air Best Practices ® (USPS# 17130) is published monthly except January-February combined by Smith Onandia Communications LLC, 37 McMurray Rd., Suite 104, Pittsburgh, PA 15241.
Periodicals postage paid at Pittsburgh, PA and additional mailing offices. POSTMASTER: Send address changes to: Compressed Air Best Practices ®, 37 McMurray Rd, Suite 104, Pittsburgh, PA 15241.
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subscriptions are accepted from compressed air professionals, plant managers, plant engineers, service and maintenance managers, operations managers, auditors, and energy engineers in manufacturing plants and engineering/
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RODERICK M. SMITH
Editor
tel: 412-980-9901
rod@airbestpractices.com
SFI-00993
4 airbestpractices.com
Manufacturing Forward
Save Up to *5% Power
From the Feed Air
Compressor
Engineered and
Integrated Pre/Post
Filtration with Greater
Media Surface
FS-Elliott Invests $2 Million with To reduce lead time, the Mazak Integrex “We are excited to announce this investment
Expanded Space and New Technology machine cell will replace aging machinery, in our U.S. manufacturing operations,”
FS-Elliott, a worldwide leading provider of eliminate waste steps, and shorten the said John Sinclair, Director of Quality and
reliable centrifugal air solutions, has worked production process. This new technology can Operations. “By upgrading our factory
with Industrial Engineers to upgrade its run with minimal operator interaction for up space, we can increase production efficiency
layout design for increased efficiency. After a to two 8-hour shifts. Using the Mazak Integrex, and reduce lead times for our customers.
$2 million investment, they have expanded the dual-spindle mill/turn machine centers can Continual process improvement by means of
the manufacturing and warehouse space to turn raw material into a finished part within waste elimination and new technology while
180,000 square feet and added two new Mazak a single process. Secondary to the original maintaining the highest quality standards is
Integrex machines. machining process improvements, the new the foundation of our operations. Our highly
machines will also have multipart capabilities skilled team will continue to work hard to
With the full 5-Axis capability, the Integrex providing additional capacity support in provide high-quality compressed air solutions
machines have reduced a 6–12-hour multi- other cells throughout the machine shop. our customers can rely on.”
machine runtime to a single machine one- Impeller machining is fully supported in the
hour per part average. The recent addition new machine centers and provides additional FS-Elliott is responsible for the engineering,
of a robotic arm further automates the new efficiencies with these parts. Having the full designing, and manufacturing Polaris
machining process, an even more efficient way 5-Axis capabilities, FS-Elliott is committed to and PAP Plus centrifugal compressors.
to produce parts. The robotics system features full impeller machining with the new machine To ensure the highest quality parts and
an agile manufacturing robotic arm with a centers by the end of 2023. machines are produced, they are committed
300lb lifting capacity. to a broad range of inspections and full
testing of all machines before shipment
to their customers. FS-Elliott will continue
to oversee these operational improvements
and support innovative compressed air
solutions worldwide.
About FS-Elliott
FS-Elliott is a global leader in the engineering
and manufacturing of oil-free, centrifugal
compressors, with operations in over 90
countries. For 60 years, FS-Elliott has combined
commitment to quality with advanced technology
so our customers can increase their productivity
and lower system operating costs. For more
information, visit www.fs-elliott.com.
After a $2 million investment, FS-Elliott has expanded the manufacturing and warehouse space to 180,000 square feet
and added two new Mazak Integrex machines.
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ABB Invests $170 Million in the US operations. ABB is committed to growing in trend towards reshoring of production. This
ABB is accelerating its growth strategy in the the US by investing in its electrification and commitment is highlighted by today’s pouring of
United States by investing approximately $170 automation businesses that meet increased the concrete foundations for a greenfield drives
million and creating highly skilled jobs in demand from industry-leading customers, while and services facility in New Berlin, Wisconsin.
manufacturing, innovation and distribution supporting the clean energy transition and the The US is ABB’s largest market, comprising 24%
of the company’s annual revenue.
THIS IS
economy, from transportation to utilities to
buildings. Recently passed legislation like
EFFICIENCY
the Inflation Reduction Act, CHIPS Act, and
Infrastructure Investment and Jobs Act, gives
ABB confidence to invest in manufacturing
capacity, distribution systems and technology
innovation to bring products and services
closer to customers.
8 ADV_CABP_Print_Membrane Dryers_062023.indd 1
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and industrial applications in the p Atlanta, Georgia: Opening of It underpins ABB’s commitment to
US market. The nearly $100 million packaging and logistics facility for improve reliability and resilience of the
greenfield investment is expected end-to-end robotic automation US infrastructure and assure greater
to be completed in late 2024 and solutions in warehouse and safety for the American consumers,
is replacing a neighboring existing distribution, retail, and logistics businesses, and communities. The
facility, which employs approximately industries. This $2 million investment investment will create 55 new jobs
720 workers. Some 100 new jobs will will open in 2023 and create and will be completed by 2024.
be added over the next three years. approximately 15 jobs.
p Auburn Hills, Michigan: Previously
p Memphis, Tennessee: Investing p Albuquerque, New Mexico: Previously announced expansion of North
$3 million in the opening of an announced $40 million investment American robotics headquarters
Installation Products Research & in a new facility to manufacture and manufacturing facility as more
Development Lab and Innovation Elastimold, the leading brand for customers turn to automation to build
Center to accelerate development of underground cable accessories, resilience while improving efficiency
new products. ABB remains the seventh- to support strengthening a more and flexibility as part of the near and
largest private employer in Memphis. sustainable US electrical grid. reshoring of production. The $20
airbestpractices.com 9
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million investment will create 72 jobs charger manufacturing facility to power generation, clean energy manufacturing,
and be completed by the end of 2023. build up to 10,000 chargers per year, electric transportation, and industrial efficiency
ranging from 20kW to 180kW in including carbon capture and storage, as well
p Lehigh Valley, Pennsylvania: Previously power, to support operators building as methane reduction.”
announced opening of Installation the national charging infrastructure.
Products Division Northeast ABB E-mobility’s investment will create The US federal government projects real gross
Distribution Center in 2023. This over 100 jobs. domestic product to increase 2.5% in 2023,
more than $4 million investment will average 2% annual growth between 2024-2028,
create more than 100 jobs and further “The Inflation Reduction Act is triggering and grow 2.3% per year during 2029-2032.
regionalize ABB’s global supply chain investment in clean energy and supporting This projected GDP growth, combined with an
to help reduce delivery times of high- businesses that can produce technology estimated global EV infrastructure investment
demand electrification products to locally,” said Michael Gray, US Country of more than $1 trillion by 2040, gives ABB the
contractors by up to 50%. Holding Officer of ABB. “More than ever before, confidence to continue investing. ABB projects
ABB is designing and producing products 25% of global EV infrastructure investment will
p Columbia, South Carolina: Previously domestically to serve our US customers, as take place in the US.
announced opening of electric vehicle they move toward more sustainable electric
Since 2010, ABB has invested $14 billion in US
plant expansions, operational improvements,
state-of-the-art equipment, products, and
We Make Valve Automation Easy! people, making it the company’s largest market.
With approximately 20,000 employees in
Compact, Fast-Acting, High-Cycle more than 40 manufacturing and distribution
Switching Valves for Desiccant Dryers facilities, ABB is investing, growing and serving
customers across America through industries
that create jobs, encourage innovation and
achieve a more productive, sustainable future.
About ABB
ABB is a technology leader in electrification and
automation, enabling a more sustainable and
VA Series VAX Series resource-efficient future. The company’s solutions
Angle Valves connect engineering know-how and software to
optimize how things are manufactured, moved,
Try Our Easy to Use Online Valve Configurators
powered and operated. Building on more than 130
years of excellence, ABB’s ~105,000 employees
are committed to driving innovations that accelerate
industrial transformation. For more information, visit
www.abb.com.
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has continued to make a positive impact. Her support to women who have chosen or are
customers appreciate her unique solution- thinking of choosing a career in the compressed
Lunch and Learn minded approach to problem solving. air, vacuum or cooling industries and welcomes
Virtual Workshop individuals from every job function – engineering,
When accepting this role, Ms. Ryan marketing, sales, human resources, finance,
commented, “I am pleased to have the production and every job in between. The WCVC
Leadership and Communication
Strategies to Thrive as a Woman chance to help bring awareness to the Networking Group offers quarterly virtual meetings
Professional in the Compressed opportunities in the compressed air and networking opportunities in the hopes of
Air, Vacuum & Cooling Industry industry. I’m grateful for the experiences empowering women in the compressed air, vacuum
I’ve had during my career and hope to and cooling sectors. The group will meet in-person
Presenter: lead by example. I take pride in developing annually at the Best Practices EXPO & Conference.
Dr. Helena Knörr,
interpersonal relationships, and thoroughly For more information, visit https://cabpexpo.com/
Professor of
Organizational enjoy the customer-facing aspect of my job. womens-group/.
Leadership at Point
I’m very excited for the chance to network
Park University,
Department of with my peers throughout the industry and Clean Resources Partners
Management hope to encourage others to consider a career with Next Air & Gas
in compressed air, vacuum, and cooling.” Clean Resources announced a new partnership
This 30 minute workshop will provide with Next Air & Gas. This partnership will
you with specific strategies, aimed
Join us in our mission to provide women capitalize on the Research and Development
at enhancing your leadership and
with personal and professional development efforts of Next Air & Gas to bring innovative air
communication skills and competencies
as a woman professional. Tools will be opportunities including the ability to establish treatment product lines to the Clean Resources
provided so that you as a participant meaningful connections with their peers, Brand. This agreement makes Clean Resources
will be able to tailor/customize your gain valuable industry insight to further the sales distribution channel for Next Air &
own strategic plan to specific career their careers and improve their leadership Gas products in North America.
development needs/goals. Time will and communication skills. Apply for your
be allotted for Q&A.
free membership today at https://cabpexpo. “We are excited to bring air treatment products
Wednesday, June 21, 2023 com/womens-group/join-us/. Join our that include Refrigerated and Desiccant
12:00pm edt LinkedIn group at https://www.linkedin.com/ Air Dryers, and Nitrogen Generators to our
groups/14183074/. If you are interested in a premium line of Oil-Water Separator products,”
SPONSORED BY leadership role within the group and would like said Chad Timmer, Vice President Sales &
to become a member of the WCVC Executive Marketing, Clean Resources.
Council, please send an email to Kimberly
Vickman, WCVC Secretary at kimberly@ This partnership brings over 30 years of Air
airbestpractices.com. Treatment industry expertise, exceptional
For more information visit engineering, and manufacturing excellence.
https://cabpexpo.com/womens-group/events
About WCVC Networking Group The combination of air and water filtration
The Women in Compressed Air, Vacuum and products significantly enhances Clean
Register for Cooling (WCVC) Networking Group provides Resources as a leader in the compressed air
FREE Today!
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air business – Hitachi since 1911, Sullair since 1965, and Champion OTC Industrial Technologies Opens New Cincinnati
Compressors (Australia) since 1983. Manufacturing Facility
OTC Industrial Technologies’ Cincinnati manufacturing facility
For more information about the name change or to learn more about held a Grand Opening event for customers, vendors, local leaders,
Hitachi Global Air Power, please visit www.hitachiglobalairpower.com. and businesses at 9113 Le Saint Drive, West Chester, OH 45014. All
were invited to visit the new facility and take a tour. OTC Industrial
About Hitachi Industrial Equipment Systems Co., Ltd. Technologies (OTC) is an industrial equipment service provider and
Hitachi Industrial Equipment Systems Co., Ltd. (“HIES”), a wholly-owned distributor headquartered in Columbus, Ohio. OTC is a market leader
subsidiary of Hitachi, Ltd. is a leading global provider of electric and industrial in OEM distribution from top-tier manufacturers, providing custom-
products and solutions including air compressors, coding and marking engineered and technical solutions. The West Chester facility will focus
systems, transformers, hoist systems, inverters and more. HIES solves the on compressed air solutions, one of which is DIRECTAIR®, an air utility
technical issues of industrial customers with solutions centered on improving service solution for customers across the United States.
customer value and contributing to the development of a global society and
environment. For more information on Hitachi Industrial Equipment Systems, This new 100,000 sq ft facility will allow OTC to meet customers’
visit https://www.hitachi-ies.co.jp/english/index.htm. increased need for the reliable compressed air that DIRECTAIR® delivers.
IN STOCK TODAY!
This new 100,000 sq ft facility will allow OTC to meet customers’ increased need for
the reliable compressed air that DIRECTAIR® delivers.
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c An air compressor is synonymous with Investing in energy efficiency is actually domestic hot water, heat used in air handling
an electric heater – providing compressed paying for a certain amount of energy in units, the washing process of the workpiece prior
air as a side effect. 85-90% of the electrical advance at the current gigajoule or megawatt to coating, and even for the production of chilled
energy taken in by the air compressor is hour rate. Once this amount of energy is water by absorption and adsorption units.
converted into heat, while the maximum consumed, it becomes free.
efficiency of compressed air generation is less Sanitary Ceramics Plant Case Study:
than 10%. In air compressor heat recovery The water heated via the oil heat exchanger, in a Using Air Compressor Heat to Support
systems, the focus is on capturing the heat lubricated positive displacement air compressor, Process Air Handling Units
energy contained in the oil, as up to 80% of can reach temperatures as high as 75°C (167°F). The plant was running a 200 kW oil-lubricated
the energy extracted from the power plant is This makes the spectrum of application truly variable speed drive air compressor. The air
found there. wide, including supporting central heating, compressor was running at an average of 70%
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Ø
“Do you burn gas anywhere or heat anything
INFINITY - Pipeline System for
up electrically? If so, please show me where.” compressed air, inert gases and vacuum
It turns out that even in production processes
The main advantages of INFINITY: 20 mm
involving a lot of waste heat, the plant hall is
25 mm
heated with said waste, but somewhere there is • Easy and quick to install 32 mm
a burner running, a process boiler to maintain • Full metallic system 40 mm
the technical process. 50 mm
• Energy saving
63 mm
• Corrosion-resistant
Our client, a ceramics manufacturer, operates 80 mm
• Condensate retention system 110 mm
technical “maturation chambers” in which
• Reliable and safe 168 mm
a temperature of 50°C (122°F) must be
maintained throughout the year (see Diagram Please contact to become a distributor...
1). This means that even in summer, the
Tel: +1 (615) 771-6650 www.aignepusa.com
boiler house has to burn gas. The heating of
airbestpractices.com 19
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Diagram 1. Heat recovery process diagram from the air compressor to the pre-heaters for the air handling units.
consumed, generating gas savings as the in operation, the air compressor would recovery system, is oil overcooling. In an air
boiler room heat control valve will not open. eventually shut down due to overheating. compressor with an integrated heat exchanger,
In case there is a period of downtime when an additional three-way oil valve is added to
the air compressor is not running, the boiler This inconvenience has undoubtedly act as an over-cooling safeguard for the oil.
room takes over the role of maintaining the contributed to the negative perception of these Over-cooled oil can lead to excessively low
set temperature in the chamber. systems, inhibiting their applicability in many discharge temperatures and the risk of steam
production plants. As production comes first, already appearing in the separator rather than
Significant infrastructural expenditures were compressed air pressure is the primary concern, in the aftercooler.
incurred to complete the installation. This with heat recovery being considered as a
included a long piping system between the air complementary element. In the event of over-cooled oil, the
compressor and the air handling units. Despite aforementioned valve bypasses the oil outside
this expenditure, the return on investment was We decided to conduct research into why heat the heat exchanger, ensuring a return
less than 14 months. recovery modules were often shutting down to temperature to the unit of no less than 55°C
overheating. The research was conducted in a (131°F). This can occur in variable-speed
Research into Heat Recovery Module dedicated laboratory, which was established as air compressors at varying loads and in
Problems with Overheating part of a government grant for the R&D project. fixed-speed compressors operating at idle.
Over the years of working on air compressor This is due to the fact that the fixed-speed
heat recovery systems, we have encountered a Oil Over-Cooling Leads to Oil pump removes more heat from the oil than
lot of negative feedback on their performance. Overheating in Air Compressors is available at a particular time when the
By far the most common complaint was Paradoxically, the reason for oil overheating discharge load is relieved or reduced in
that once the heat recovery system was in air compressors, with an operating heat inverter compressors.
20 airbestpractices.com
SUSTAINABILITY & ENERGY/WATER CONSERVATION 0 6 / 2 3
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During air compressor reloading, the compressor manufacturers, both rotary screw The solutions used in the Powerpack have been
temperature in the compressor unit increases and rotary vane models. submitted in a patent application to the Patent
at a rate of approx. 0.5°C/1s, while the oil Cooperation Treaty (PCT), with a decision on
behind the heat exchanger is a mixture of The mathematical model of the heat recovery the grounds for granting the patent following
warm oil from the separator and cold oil system, developed during the research, forms a positive assessment of the prior art and
cooled in the heat exchanger. Subsequently, the core of the control algorithm. We tested 21 inventive step.
the oil flowing through the thermostatic control methods for heat recovery, arriving at
filter reaches a temperature of 55°C (131°F), the best-known control algorithm that adapts For more information, visit ASFI at http://asfi.pl/en/
followed by a rapid temperature rise to around to changing parameters on the air compressor
75-80°C (167-176°F), at a rate of 4°C/s. side and on the receiving side.
airbestpractices.com 21
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c Keeping up with preventative maintenance will continue to meet the requirements it was
is a vital part of maintaining a centrifugal engineered to achieve. Replacement parts must
air compressor’s efficiency and lifespan. fit the compressor correctly so that operation
This requires periodic replacement of air continues to function properly. Parts that are
compressor parts such as air filters, oil filters, not fitted properly could affect the function of
and lubricants. the unit downstream.
Maintenance kits and replacement parts Although generic parts may be less expensive Even if a generic part fits properly, the end-user
by the Original Equipment Manufacturer than genuine OEM parts, it is oftentimes at the must be aware of the form of the part. This
(OEM) are manufactured specifically for the sacrifice of performance. The money you save includes shape, size, and weight. Generic parts
compressed air equipment for which they were by purchasing generic parts is often the most are generally made without regard to quality
designed, and therefore offer the best overall expensive money you will ever save. and often with inferior materials. For example,
performance. Generic parts on the other hand using aluminum for a part originally designed
do not provide this assurance and the use of Fit, Form, Function with stainless steel could result in a generic
generic, will-fit, aftermarket components may Fit, form, and function are three key aspects part that has a much different weight and size
significantly decrease the performance and of any aftermarket part. Aftermarket genuine in comparison to the genuine part.
reliability of your compressed air equipment. parts ensure that the compressed air system
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The functionality of a genuine part is the most that you are installing parts with the proper engineered machines that require periodical
difficult aspect to replicate. Genuine parts go fit, form, and function. maintenance using specially designed and
through specific quality testing to ensure that tested genuine parts. Contacting an authorized
they will perform as designed under a defined Just as OEMs are continually upgrading OEM of your centrifugal air compressor is the
set of conditions. Additionally, trusted OEM the performance and reliability of their best way to ensure the component needed will
vendors are experts in producing the materials equipment, so too are they improving the not interfere or cause future issues.
to manufacture the genuine parts, while generic performance of the components that go
parts typically demonstrate little consistency in into the manufacturing of the equipment. For more information, visit the CAGI web site at
quality as vendors change frequently to maintain Ultimately, centrifugal air compressors are www.cagi.org or on LinkedIn.
the least expensive sourcing.
An air filter is one example of the importance To read more Air Compressor Technology articles, visit
https://www.airbestpractices.com/technology/air-compressors
of correct fit, form, and function. A genuine
OEM air filter with a lower micron rating and
a greater number of pleats provides better Visit our Webinar Archives to listen to expert presentations on Air Compressor
Technology at https://www.airbestpractices.com/webinars
filtration, as the increased surface area offers
more protection against small particles that
could make it through the filter. A generic part
that is manufactured to less stringent standards
may have a higher micron rating and may lead
to the introduction of larger particles to the
machine, allowing wear to occur to compressor
components over time.
Protect your valuable
Warranty and Accountability equipment with oil-
Many genuine air compressor spare parts less scroll and piston
come with the added reassurance of warranty air compressors
coverage in instances of malfunction, wear, or from ANEST IWATA.
failure. Sellers of generic parts are not held to
Quiet, reliable, energy
efficient & Class Zero
these same higher accountability standards.
Oil-Free.
airbestpractices.com 23
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c The 2023 CheeseCon event was held April dairy exports. The three-day event featured July 1, 2023, succeeding Steve Bechel of Eau
4-6, 2023 at the Alliant Energy Center in a tabletop exhibit floor on April 5th with Galle Cheese as he completes his two-year
Madison, Wisconsin. Co-produced by the concurrent conference sessions focusing on maximum term in the role.
Wisconsin Cheese Makers Association (WCMA) Sustainable and Safe cheese production.
and the Center for Dairy Research, this event As President, Omer will lead an executive
brings together more than 3,000 dairy industry Announced Changes in WCMA team that includes Doug Wilke of Valley
leaders, suppliers, and marketers together to Leadership and Growing Membership Queen Cheese as First Vice President, Mike
share information about the latest in cheese Tim Omer of Emmi Roth was elected to serve Sipple of Agropur as Second Vice President,
manufacturing technology, workforce, whey as President of the Wisconsin Cheese Makers Kim Heiman of Nasonville Dairy as Treasurer,
opportunities, product safety, marketing, and Association. Omer will assume leadership on and Chris Renard of Renard’s Cheese as
24 airbestpractices.com
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Secretary. All four were selected to continue in Cheese, Craig Filkouski of Great Lakes Cheese, 27. The change, which reflects the Association’s
their leadership roles for the new fiscal year Mike Neu of Chr. Hansen, and Paul Scharfman unprecedented nationwide membership growth,
beginning July 1. of Specialty Cheese Company. will take effect beginning July 1, 2024.
Four industry leaders were also selected to “It’s a privilege to have the thoughtful WCMA membership is open to dairy processors,
join the WCMA Board of Directors. Mathew guidance and support of these leaders in dairy manufacturers, marketers, and suppliers
Bartkowiak of Nelson-Jameson, Paul Bauer of processing,” said WCMA Executive Director John nationwide. More information is available
Ellsworth Cooperative Creamery, Steve Doyle Umhoefer. “We’re grateful to those leaving the at https://www.wischeesemakersassn.org/
of Sartori Cheese, and Bob Greco of Cheese Board this year, and we look forward bringing become-a-member
Merchants of America will begin their first the four first-time Board members into the
terms on the Board July 1. Association’s leadership body.” Notes on Compressed Air Safety
and Sustainability
WCMA sincerely thanked the outgoing members During the April 4 meeting to elect new officers, Alex O’Brien, the Quality/Safety Coordinator
who will complete their maximum terms on the WCMA Board of Directors also voted to at the Center for Dairy Research, said the
the Board this year: Steve Bechel of Eau Galle expand the board from its current 21 seats to dairy processing industry overwhelmingly
Universal RAI RGS-J Gas Compressor Centrifugal Compressor EasyAir™ Rotary Spencer® Power Mizer®
Bi-lobe Blower Factory Blower packages
airbestpractices.com 25
| 0 6 / 2 3 SAFETY & RELIABILITY
Library of Food Safety Webinars Includes Library of Food Safety Articles Includes
p Safety and Quality in Compressed Air: Why You Should Care p Compressed Air GMPs for GFSI Food Safety Compliance
p Integrating ISO 8573-1 Compressed Air Quality Classes p Sampling and Testing for Compressed Air Contaminants
into SQF Food Safety Certification p Unilever Ice Cream Plant Reduces Compressed Air
p Safe Quality Food Standard: 5 Compressed Air Criteria Consumption
p Global Food Safety Initiative (GFSI) Compliance: p Keep Contaminants Out of Food & Bev Processing
Two Compressed Air System Specifications Air Supplies
*Included with your free magazine subscription
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Economical
Install in minutes
Memory option
airbestpractices.com 27
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Reflecting these two different disciplines, particulates, oil and oil vapor. My work with the the GD Nash representative in Wisconsin,
there were several Process Quality testing 3-A Committee, working on a new “Guideline said cheese manufacturing uses dry vacuum
firms present and a whole host of process for Compressed Air” provided a similar pumps, so they were displaying their cheese
automation and sensor technology firms. Jake experience. The focus is to prevent biological processing technologies.
Parr, from Certified Group, confirmed that contamination in the food product.
compressed air has long been tested through The Cheese Auction
the process of spraying compressed air onto IFM had their automation process sensors and An exuberant crowd of dairy processors,
a sampling “pad”. Bob Colvin, from Matrix their compressed air flow meter on display. marketers, and suppliers raised an impressive
Sciences, said they conduct compressed air The flow meter also provides temperature and $339,835 for dairy education at the 2023 Chr.
safety audits by doing yeast and mold aerobic pressure measurements. Director of Sales John Hansen Championship Cheese Auction, held
APC plate counts. He also had experience Isabell said the products are manufactured in the final day of CheeseCon. The funds support
using the Parker Balston CAMTU inline Malvern, Pennsylvania. industry training programs offered by the
compressed air quality testing product. Wisconsin Cheese Makers Association (WCMA), as
Charles Ries, from J&W Instruments, was well as the World and U.S. Championship Cheese
What I found interesting is most testing firms displaying a Schubert & Salzer digital Contests and university dairy training centers.
were focused on yeast and mold – not on the positioner (Model 8049) which does not
compressed air contaminants the compressed consume compressed air when the process “Each year we see the generosity of the
air industry talks about; moisture, solid is idle. Jason Kirsling, from RW Baron, dairy processing industry come to life at the
Winners of the 2023 U.S. Championship Cheese Contest were on display at CheeseCon
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SAFETY & RELIABILITY 0 6 / 2 3
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: The Voice
®
of the Compressed
Air Industry
Auction, and this year’s bidders broke the organized into 42 lots. WCMA sincerely thanks
record yet again to benefit the next generation all of the winning bidders for their generous
of leaders,” said WCMA Executive Director support: Advanced Process Technologies CAGI (The Compressed Air and
John Umhoefer. “Our sincerest thanks go to all Inc.; Atlantic Grain; ALPMA, Cheese Market Gas Institute) has been running
those who raised their paddles to contribute to News; the Marvin & Debra Cherney Family performance verification on
the scholarships and education that help grow Foundation; Chr. Hansen; Complete Filtration products for years, but did you
and strengthen our industry.” Resources; Custom Fabricating & Repair; know they now also have a
Cybertrol Engineering; Dairy Connection, Inc.; testing program for the people
For over 25 years, Auction dollars have Dairy Products Marketing; Darlington Dairy who serve you?
supported emerging dairy professionals Supply; DSM Food Specialties; G&R Foods;
through WCMA’s Mike Dean and Cheese Great Lakes Cheese; Hydrite; Kelley Supply,
Industry Supplier Student Scholarships. Funds Inc.; Loos Machine & Automation; Marquez
raised at the Auction have also helped fund Brothers International; Masters Gallery Foods;
WCMA’s popular training programs for dairy Nelson-Jameson; Novak’s Cheese; ProActive
manufacturers and suppliers, and fueled Solutions USA; RELCO, a Koch Separation
donations to build the new world-class Center Solutions Company; Sugar River Cold Storage;
for Dairy Research facility in Madison, as T.C. Jacoby; TC Transcontinental; and Wisconsin
well as dairy pilot plants at the University Aging & Grading Cheese.
The benefit? You can be assured
of Wisconsin - River Falls and South Dakota
that the person serving you has
State University. Thanks to generous Auction Moving Forward
been knowledge-tested and
bids, the World and U.S. Championship Cheese The next event will be CheeseExpo, taking
has passed a comprehensive
Contests and the Collegiate Dairy Products place April 16-18, 2024, at the Wisconsin
compressed air exam. Next
Evaluation Contest improve and grow each Center in Milwaukee. CheeseCon will return
time you’re looking for advice
year. Altogether, WCMA has invested $1.3 to Madison on April 15-17, 2025.
and support with compressed
million in the next generation of the dairy
air, check if they hold Certified
processing industry. For more information on the Wisconsin
Compressed Air System
Cheese Makers Association visit
Specialist (CCASS) status.
This year’s Auction featured a total of 79 gold https://www.wischeesemakersassn.org/.
medal cheeses, butters, and yogurts from For more information on the Center for Dairy
the 2023 U.S. Championship Cheese Contest, Research visit https://www.cdr.wisc.edu/
Learn more at
www.cagi.org/personnel-certification
airbestpractices.com 29
| 0 6 / 2 3 SAFETY & RELIABILITY
c Compressed air is critical, from performance, increased energy costs, equipment performance and lifespan of compressed air
manufacturing, automotive assembly, and food damage and even safety hazards. For example, systems, decision-makers across industries
and beverage production to health care facilities, the equipment can malfunction or fail if the must manage and monitor their compressed air
dry rooms, industrial systems and various pressure is too low, leading to downtime and systems with dew point measurement solutions.
other industrial and commercial applications. costly repairs. If the dew point is too high,
Commonly referred to as the “fourth utility,” condensation and moisture can build up in the Exploring the various factors that impact
compressed air is an essential component across system, leading to corrosion, contamination, the accuracy of dew point measurements is
different industrial processes, impacting the freezing and reduced air quality. vital considering their implications on the
quality of the process and the end product. performance and efficiency of compressed
Dew point is one of the most important air systems. Understanding how each factor
However, the cost of clean, dry compressed air parameters associated with the quality of influences measurement precision is crucial to
is extremely high – about eight times more compressed air because moisture in compressed optimize operations and boost the bottom line.
expensive than electricity – since compressing air can cause corrosion, equipment damage
air requires a significant amount of energy, and contamination, and negatively impact the Factors Impacting Compressed Air
most of which disperses as heat. Consequently, performance of pneumatic tools and systems. Dew Point Temperature
accurate compressed air measurement is In compressed air systems, the dew point is a Recognizing that high-quality compressed air is
crucial because carefully managing and measure of the temperature at which moisture essential to production and products, decision-
monitoring compressed air allows operators will begin to condense out of the air and into makers across industries are installing dew
to monitor and control the efficiency of dew or frost, leading to potential problems. point sensors and monitors to better detect any
compressed air systems. Accurate dew point measurements help avoid issues with their compressed air systems. Because
over-drying, optimize energy usage and protect several factors can impact the accuracy of dew
Dew Point and Compressed Air equipment from adverse impacts. point measurement in compressed air systems,
Measurement considering these factors when selecting dew
Inaccurate or inconsistent compressed air To reveal energy-saving opportunities, bring point measurement equipment and interpreting
measurement can result in decreased system excessively high costs down and optimize the the results of measurements is essential.
30 airbestpractices.com
SAFETY & RELIABILITY 0 6 / 2 3
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Temperature Understanding the pressure characteristics of the system connections should be leak-tight
Even dew point temperature as a parameter dew point instrument and leveraging solutions and properly sealed. Consider Teflon tape
is not dependent on temperature. Usually, that are suitable for each use case is critical. for tapered threads like NPT or devices with
instruments measuring dew point need In advanced transmitters, correct pressure sealing washers between the probe and the
accurate temperature information, and information can be given to the transmitter, sampling cell for straight thread connections.
depending on structures, measurement can which can make needed compensation for output
be sensitive to the temperature of the gas readings for every measurement. Additionally, carefully consider the sampling
or ambient temperature. system’s construction materials since water
Leak Tightness and Materials vapor diffusion through the pipe or tubing walls
Some advanced dew point measurement Compressed air and gas systems typically can occur. Even worse, if the materials used
solutions can compensate for ambient and feature shallow levels of humidity; therefore, in constructing the compressed air system are
gas temperature variations, improving the dew point measurements are susceptible to unsuitable for the intended application, moisture
accuracy of the measurements. Since dew point even the most minor leaks in the system. buildup can change the measurement accuracy.
temperatures in compressed air range from If ambient air enters the system, pressure
ambient to -80°C (-112°F), select stable and decreases, negatively affecting dew point Understanding that even if gas is leaking out
consistent solutions that reliably deliver accurate measurement accuracy. As a result, sampling of the system, water can still possibly leak into
measurements across the necessary scope.
Pressure
Depending on the temperature, air can only
hold so much water vapor, with the maximum
amount referred to as water vapor saturation
pressure. Air compression increases water
vapor pressure – and the dew point. If not
correctly compensated, this could affect
measurement accuracy. Join Our Fundamentals of
Knowing whether pressurized dew point
Compressed Air Systems Training
measurement is conducted or not is a key Both the in person and the web- This course will teach you how to:
consideration. Depending on the system design based versions of our popular Level 1 • Calculate energy cost of compressed air
introductory courses are designed to in your facility.
and target specification, the ambient dew
teach facility engineers, operators and • Improve efficiency and reliability
point of gas or process pressure dew point • Identify inappropriate uses of compressed air
maintenance staff how to achieve 10-30%
of gas needs to be converted if necessary cost savings through more effective • Establish a leak prevention program
for comparison to each other or system production and use of compressed air. And much much more!
specifications. In addition, measuring in a
pressurized environment could be a problem View our training calendar by scanning the QR
code or for more information, you can contact
if the pressure has significant variances training@compressedairchallenge.org
making the dew point reading unreliable
even if the humidity level in line is stable. www.compressedairchallenge.org /company/compressed-air-challenge
airbestpractices.com 31
| 0 6 / 2 3 SAFETY & RELIABILITY
FREE A Deep Dive into Dew Point Measurement in Compressed Air Systems
SUBSCRIPTION
the system, which can cause the dew point Calibration
D I GI TA L E DI TI ON F REE WORL D WID E temperature of the gas downstream to increase. The accuracy of dew point measurement
PRINT EDITION FREE TO U.S. SUBSCRIBERS equipment can also be affected by how
Flow Rate equipment is calibrated. Over time, the sensors
When measuring dew point in compressed air used in dew point measurement solutions
systems, consider the flow rate. Higher flow can drift from their original calibration,
rates can cause turbulence and affect the leading to inexact analysis. Regular dew point
performance of the dew point sensor, leading to measurement equipment calibration ensures
inaccurate readings. Plus, stagnant air in these accurate and reliable measurements.
systems can be a problem for a few reasons:
Field spot-checking is a common method of
1. Obtaining a representative sample determining a fixed measurement’s measurement
of the process air is difficult. accuracy between calibration intervals. The
2. Response time may be dramatically most straightforward spot check is a verification
impaired. comparing two sensors that measure the same
3. The risk of ambient air leaking or parameter to check for measurement output
diffusing through sampling materials differences. ISO 17025:2017 and ISO 9001:2015
increases. offer standard guidance on intermediate checks
4. Back diffusion of ambient water vapor to ensure the accuracy of deployed sensors
through the outlet port of the sample between calibrations.
cell can occur.
Considering these factors can help operators
Although higher flow rates generally improve accurately measure dew point to improve the
the sensor response time, high-quality sensors performance and efficiency of their compressed
Learn How To Save can accurately measure at o 1-2 l/minute air systems in the long term.
a dew point sensor that is not dependent Choosing the Right Dew Point
Productivity In on flow rate is strongly recommended. Measurement Solution for Your
YOUR Industry! Compressed Air System
Contaminants Selecting the correct dew point measurement
Contaminants like water spikes, ambient solution is crucial, but there are several
Subscribe Now!
humidity, compressor oil and chemical important considerations when choosing
impurities can impact sensors. Oil, dust the right instrument for your application.
and dirt can also affect the accuracy of dew
point measurement by accumulating on the The Basics
surface of the dew point sensor and affecting Cost and accuracy are, of course, critical factors
its performance. Even worse, moisture to consider. The higher the cost, the more
Subscribe at contamination increases operating and accurate and reliable the sensors will likely be
airbestpractices.com maintenance tasks and costs. in the long run, ultimately saving money on
32 airbestpractices.com
SAFETY & RELIABILITY 0 6 / 2 3
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maintenance and downtime costs. Also consider materials can react with water molecules in makers must consider numerous impacts when
any installation and maintenance requirements the air, causing explosions. In semiconductor selecting the right dew point measurement
– such as whether the instrument should be development, wafer manufacture requires a solution for their application. By considering
installed on the demand or supply side of the highly controlled environment and precise data these factors when selecting dew point
compressed air system, which depends on the on the manufacturing environment. Moisture measurement equipment and interpreting
specific application and the measurement can cause defects in the microelectronic the results of measurements, decision-makers
point location. Some applications may require components, impacting their functionality and can avoid over drying, reduce costs, save
more precise measurements, and different reliability. For each application, a fast response energy, optimize the performance and lifespan
measurement instruments or probes may time allows for quick detection of dew point of compressed air systems, and propel their
be necessary to meet those needs. changes, which can be addressed before they businesses into the future.
cause damage to the product or equipment.
Response Time
One of the most important – yet often When delayed detection can lead to reduced
overlooked – factors to consider when deciding system performance, increased energy
on your dew point measurement instrument is consumption and increased risk of equipment
the wet-to-dry and dry-to-wet response time. A failure or inferior product/process quality,
rapid response time is important in compressed response time is essential in compressed
air measurement because it helps quickly detect air measurement.
changes in the dew point of the compressed air.
Save Energy and Money with Smart
While some systems reveal fluctuations in Measurements
hours or even days, state-of-the-art solutions With inefficiency and leaks estimated to Antti Viitanen, Product Manager, Vaisala
like Vaisala’s DRYCAP sensor technology ensure waste up to 30% of an air compressor system’s
that changes in dew point are detected quickly, output and energy consumption, accurate About the Author
allowing for prompt corrective action to be dew point measurement can help improve Antti Viitanen is a Product Manager at Vaisala for
taken if necessary. From hospitals to food and energy efficiency, creating significant cost Industrial Instruments and is mainly focusing on
beverage production plants to manufacturing savings. Industry-leading measurement tools OEM products/Dew Point and Carbon Dioxide
facilities to dry rooms, certain specific contribute to an energy-optimized compressed products. He has over 15 years of experience in
applications (e.g., battery manufacturing and air system by helping prevent equipment electronic sensor technology. Antti holds a Master
semiconductor development) require precise damage and improving the efficiency of Science degree in Electrical Engineering from
control of the environmental conditions – of compressed air systems. Aalto University, Finland.
including very low dew points – to maintain
product quality and performance. Clearly, myriad factors impact the accuracy For more information, visit www.vaisala.com.
of dew point measurements, and decision-
In battery manufacturing, for example,
a high humidity level can cause corrosion To read similar Measurement Instrument articles, please visit
https://www.airbestpractices.com/technology/instrumentation
and degradation of the electrodes, leading to
reduced performance and a shorter battery
Visit our Webinar Archives to listen to expert presentations on Compressed
lifespan. In extreme situations, raw battery Air Measurement at https://www.airbestpractices.com/webinars
airbestpractices.com 33
| 0 6 / 2 3 SUSTAINABILITY & ENERGY/WATER CONSERVATION
c The 2023 Hannover Messe was held April new CSG-2 50-125 horsepower, oil-free rotary the newly formed Company, Hitachi Global
17-21 at the Fairgrounds in Hannover, screw air compressors with airends designed Air Power. In my humble opinion, this is a
Germany. As the first installment of the show and built by Kaeser. R&D has clearly been busy, brilliant strategic decision.
since the COVID virus shut things down, it all cooling lines are internal in this two-stage
was great to see the European industry back unit. There was also a fully enclosed I.Comp8 Their booth featured Sullair branded machines
together in one hall. I have been visiting this Tower T oil-free piston machine. The displayed in the trademark green. They included the DS
event, since 1992, and it’s great to see old PillAerator oil-free turbo blower, using magnetic Series oil-free (45 to 75 kW) rotary screw air
friends, new companies and the latest company bearings, made me wonder how long it will be compressor with features known to fans of the
and technology developments of firms in before we see this technology, from Kaeser, at 7 LS Series including lift-off doors for easy service
the compressed air industry. This article will bar (100 psi)? Lastly, I was impressed to see the and a new controller with enhancements to, but
provide readers with a sampling of compressed new KM Series line of instrumentation products building from, the LS Series electronic controller.
air technologies seen. We regret not being able measuring ambient air temperature/pressure,
to include all exhibitors or visits made due pressure, dew point and flow. Hertz Kompressoren had an impressive
to article length considerations. booth within the booth of parent company
On the event’s first day, I walked up to Vice DALGAKIRAN. They showed me their new
Air Compressor Technology President David Andrews and he promptly IMPETUS Series of 22-315 kW 2-stage rotary
Kaeser had an impressive presence at the said, “Hey Rod, as of five minutes ago, I no screw air compressors. With VSD as an option,
Hannover Messe with a 2-floor booth and an longer work for Sullair.” He seemed quite the 22-75 kW models use a permanent magnet
outside pavilion featuring their Kaeser Air System serene so I knew he was up to something. motor while the 90-315 kW range uses
Enclosure products with fully containerized I waited quizzically until he said, “We’ve just asynchronous IE4 motors. A lot of attention
compressed air systems. Kaeser Compressors announced the creation of Hitachi Global to quality showed with oil cooling between
President, Frank Mueller, gave me a booth Air Power – they are my new employer!” The the 1st and 2nd stage, a separate intake filter
tour. The big thing that caught my eye was a very important strategic news is that Sullair from outside the cabinet and a VSD driven
focus on oil-free technology starting with the is now a major brand to be developed by fan on the oil-side cooler.
34 airbestpractices.com
SUSTAINABILITY & ENERGY/WATER CONSERVATION 0 6 / 2 3
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At the Tamturbo booth, Hannu Heinonen market share in the high-pressure market and Vice President Malcolm Lindsay said, “After
announced having won some exciting contracts provides product warehousing and technical ten years and together with our sales and
in the U.S. Random factoid, did you know support in New Jersey. service channel partners, we are very proud
Hannu is an avid Arctic snowmobiler? The heat to celebrate, the installation of 10,000 rotary
recovery packages are almost always used, he ELGi is proudly celebrating, in 2023, their screw compressors, all under our unlimited
told me, in their 200 to 400 horsepower projects 10-year anniversary in the United States. Senior air-end warranty.” I was impressed to hear ELGi
due to the tremendous energy efficiencies
they provide. Unlike oil-free rotary screw air
compressors, they reminded me that Tamturbo’s
100% oil-free turbo air compressors do not
have any oil in the machine because the active
magnetic bearings are “Touch-Free”.
Frank Mueller, from Kaeser Compressors, next to their new CSG-2 oil-free air Heli Malinen, Thorsten Frehe and Hannu Heinonen at the Tamturbo booth (left to right).
compressor featuring Kaeser airends.
airbestpractices.com 35
| 0 6 / 2 3 SUSTAINABILITY & ENERGY/WATER CONSERVATION
was awarded the 2019 Deming Prize for Quality helps people truly believe in our total focus doesn’t need to treat, to lubricate the air
Management. ELGi founder Jairam Varadaj on quality and reliability – and understand compressor and the VSD can turn down to 20%
(also known as Dr. J!) said, “We are the first air why our warranty can be so strong.” I was of load. Outlet air temperatures are low and
compressor manufacturer to win the Deming particularly impressed by their water-injected most units are air-cooled with max ambient
Prize. This recognition, along with the 10-year AB22V single-stage rotary screw air compressor. temperature ratings of 120ºF (50ºC).
performance of our products in the U.S., This unit uses condensed water, which one
Industry veteran Bill Kennedy was at the Mattei
Compressors booth and was excited to talk
about their new RVX 75 ultra performance
single-stage rotary vane air compressor.
Bill said, “This new RVX 75 kW model has a
market-leading specific energy performance.
We are truly excited about what this product
line can do in terms of energy efficiency.”
Bill Kennedy, at the Mattei Compressors booth, next to their new RVX Series rotary vane Stephan Brand, at the Aerzen booth, next to the new model of the Delta Hybrid
air compressor. Screw Blower.
36 airbestpractices.com
Sustainable, Safe & Reliable
ON-SITE UTILITIES
Powering Automation
The two-in-one event, accessible with the Best Practices EXPO badge, will provide
access to full facility sourcing for food, beverage and the related industries, offering
solutions from on-site utilities down to processing equipment and technology.
Gökhan Çivkarolu at the Hertz Kompressoren booth. Andrea Bruni, at the COLTRI Compressors booth, showing their ACE VII Booster
for nitrogen or compressed air.
38 airbestpractices.com
SUSTAINABILITY & ENERGY/WATER CONSERVATION 0 6 / 2 3
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Compressed Air Purification & Piping Nano is now part of Atlas Copco and is growth in nitrogen and oxygen generation
Mikropor continues their march towards expanding globally with their range of products has been very strong and that they
larger global market shares, in compressed compressed air purification and nitrogen/ are excited about taking nano global. He
air purification and HVAC filtration. Their oxygen generation products. One of the “nano showed me their new Gen2 Mini nitrogen
booth reflected it in size and in the number originals”, Mark Lauterwasser said their generator designed for laboratories and wine
of visitors-and not just during the after-hours
party featuring a good band! Compressed
air industry veteran Volkan Ayhan said their
“highly experienced group of U.S. Regional
Managers” continues to drive growth with
all their compressed air and gas purification,
onsite gas generation and breathing air
products. They displayed a new MTD Series
Turbo Air Dryer designed for flow ranges of
5,850 to 17,500 cfm (10,000 to 30,000 Nm3/h)
at 100 psig (7 bar). The thermal mass design
provides energy savings at partial loads while
product literature says it can maintain a stable
38ºF (3ºC) pressure dew point. The units feature
Enrique Fernandez, Ignacio Tabuenca, Marga Loren and Manuel Loren at the Josval booth, next to their new IBERUS
scroll and screw refrigeration compressors.
rotary screw air compressor.
Antonio Volpe at the KTC Compressors booth. Mariano Rigotto, at the IES Air Compressors booth, next to their 3CT Carbon
Capture Compressor.
airbestpractices.com 39
| 0 6 / 2 3 SUSTAINABILITY & ENERGY/WATER CONSERVATION
production. Their packaging has always been “Solberg refreshment on tap.” They set the bar this new technology uses UB filter media.
cutting edge. pretty high and this year was no different. Tor He also showed me some interesting vapor
Solberg showed me their new Foam Dissipation condensation filters used in plastics and plastic
When I’ve walked into a Solberg booth over the Element designed to protect dry pumps extrusion markets. The filters have coils with
years, I’ve known I can always expect a friendly increasingly being used in breweries (instead refrigerant provoking the vapor to condense so
face, to learn something new and to have a of liquid rings) in order to save water. He said it can be filtered.
Mark Lauterwasser, at the nano booth, next to their new Gen2 Mini small flow Tor Solberg, at the Solberg booth, next to their new Foam Dissipation Filter Element
nitrogen generator. for dry pumps in breweries.
40 airbestpractices.com
SUSTAINABILITY & ENERGY/WATER CONSERVATION 0 6 / 2 3
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Jeroen Le Large, Fred Dugast, Laurence Robic, Tobias Peters and Jörg Hädrich at the Jay Gatz in front of the AF Series compressed air flow and pressure monitoring module
AIRpipe Europe booth. at the Emerson Discrete Automation booth.
Compressed Air Measurement to measure at least pressure and then dew a great service to help this on-site utility be
Technology point meters. This market is clearly still in its’ managed more sustainably and safely.
Compressed air measurement appears to be early stages of development and the companies
growing significantly as a market. The products pioneering the way with measurement Martin Zeller, from CS Instruments, spent time
being sold the most are flow meters also able technologies are providing industry with with me talking about their new UltraCam
airbestpractices.com 41
| 0 6 / 2 3 SUSTAINABILITY & ENERGY/WATER CONSERVATION
thermal imaging leak detector and their focus adjust the leak flow estimate for distance. The point vs. models currently in the market. We also
on precise measurement accuracy with flow new UltraCam thermal imaging attachment discussed flow metering at length and Martin
meters. He explained their existing ultrasonic can be retrofitted on LD products built after said their philosophy is to provide the highest
leak detectors, the LD 500 and LD 510 have been August 2020. Martin said the list price for the LD possible accuracy in flow measurements by
well accepted due to the automatic laser distance 500, with the new UltraCam (including cloud taking time up front to determine the velocity of
management feature which automatically software), is $8,000 – an eye-opening price the air in the application with the customer. The
velocity will cause them to customize the flow
meter sensor to one of four velocities ranging
from low to high. Low speed for example is 50
meters per second, standard is 93 m/s and high-
speed is 224 m/s.
Thomas Fischer and Jan Hoetzel at the SUTO ITEC booth (left to right). Marcel-Andre Boi, at the IFM booth, in front of their SD Series flow and pressure meters.
42 airbestpractices.com
SUSTAINABILITY & ENERGY/WATER CONSERVATION 0 6 / 2 3
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FREE
SUBSCRIPTION
VPVision Mobile – with metering devices, a data IFM booth, and he reviewed the newer versions
logger and the VPVision software to display the of their SD Series flow/pressure meters which DI G I TA L EDI T I O N F R EE W O R LD WI D E
data all included. I’d seen back in the day. One thing they do is to PRINT EDITION FREE TO U.S. SUBSCRIBERS
Tim Dugan, P.E. Tom Taranto Mike Womack Tom Jenkins, P.E. Roderick Smith Clayton Ron Marshall
President and Principal Owner, Data Thermal Certification President, Publisher, Compressed Penhallegon, Jr., P.E. Chief Auditor, Marshall
Engineer, Compression Power Services Administrator, Cooling JenTech Inc. Air Best Practices Integrated Services Compressed Air
Engineering Corp. Technology Institute Magazine Group Consulting
JAN The Minimum 24/7 Compressed Air MAY CTI STD-201RS Thermal Certification SEP Chiller Selections for Central
19 Performance Metrics to Have
Presenter Tim Dugan, P.E., President and Principal
18 for Cooling System Heat Rejection
Equipment Part 1: Performance Ratings
14 Plants: Lowest Overall Costs
for Process Cooling
Engineer, Compression Engineering Corporation – Presenter Mike Womack, Thermal Certification Presenter Clayton Penhallegon, Jr., P.E., Integrated
Sponsored by VPInstruments and FS-Curtis/FS-Elliott Administrator, Cooling Technology Institute Services Group – Sponsored by Carrier
Thursday, January 19, 2023 – 2:00pm est – Sponsored by EVAPCO Thursday, September 14, 2023 – 2:00pm est
Thursday, May 18, 2023 – 2:00pm est
FEB Low Pressure (15-60 psi) Air SEP Information Required to Specify
23 Applications: Blower or Air JUN Vacuum Pump Maintenance
21 an Air Compressor
Compressor?
Presenter Ron Marshall, Chief Auditor, Marshall
08 Presenter Tie Duan, Solutions Engineer,
E.W. Klein & Co. – Sponsored by Kaishan
Presenter Loran Circle, Senior Consultant,
Circle Training & Consulting – Sponsored by Vaisala
Compressed Air Consulting – Sponsored by Kaishan Thursday, June 8, 2023 – 2:00pm est Thursday, September 21, 2023 – 2:00pm est
Thursday, February 23, 2023 – 2:00pm est
JUN Greener Compressed Air Systems- OCT Compressed Air Systems for Cheese
APR Oil-Free vs Lubricated Rotary Screw 22 Reducing the Environmental Impact
05 Manufacturing
13 Air Compressors: Pros and Cons
Presenter Paul Edwards, Principal, Compressed Air
Presenter Paul Edwards, Principal, Compressed Air
Consultants – Sponsored by VPInstruments
Presenter Frank Melch, Vice President, Zorn Compressor
& Equipment – Sponsored by Quincy Compressor
Consultants – Sponsored by Kaeser Compressors and Kaeser Compressors
Thursday, October 5, 2023 – 2:00pm est
Thursday, April 13, 2023 – 2:00pm est Thursday, June 22, 2023 – 2:00pm est
NOV Vacuum System Efficiency
APR Compressed Air as a Quality/Safety JUL Design Considerations
13 When Transitioning to Oil-Free 30 Presenter Andy Smiltneek, President, Growth Solutions
Loran Circle Frank Melch Register for Free Today at Paul Edwards Tie Duan
Senior Consultant, Vice President, Principal, Compressed Solutions Engineer,
Circle Training
& Consulting
Zorn Compressor &
Equipment
airbestpractices.com/webinars Air Consultants E.W. Klein & Co.
airbestpractices.com 45
| 0 6 / 2 3
options for conventional filter regulators leave some customers dry to protect downstream devices, and sophisticated media filtration
with unmet needs,” said Mike Howells, marketing manager, process prevents downstream process contamination.
applications for Europe, Middle East & Africa at Emerson. “Our new
ASCO Series 641, 642 and 643 Aluminum Filter Regulators simplify This three-tiered regulator line provides a .25-inch to 1-inch coverage
sourcing for our customers and ensures that they have industry-leading and is highly customizable. Process manufacturers can choose advanced
technology that enhances process efficiency, safety and reliability.” features such as Quick Relief, which enhances safety and operational
certainty by exhausting downstream pressure if supply air pressure is
With the market’s highest flow rate capabilities of up to 370.8 standard lost, as well as low-temperature and low-copper variants, manual and
cubic feet per minute (10,500 liters per minute), the aluminum filter automatic draining, global certifications, and many other options that
regulators improve process efficiency and ensure that stringent process serve specific applications, in the chemical, oil and gas, energy and
valve opening/closing requirements like those for emergency shutdown utilities, food and beverage, and water and wastewater industries.
valves are met. Higher flow rates provide more air to the valve actuator,
which increases the opening and closing speed of process valves. About Emerson
Depending on the application, slow valve closures can increase Emerson, headquartered in St. Louis, Missouri (USA), is a global technology
safety risks. and engineering company providing innovative solutions for customers in
industrial, commercial, and residential markets. Our Automation Solutions
These robust filter regulators feature rugged construction and advanced business helps process, hybrid, and discrete manufacturers maximize
engineering that further enhance safety and maintain plant uptime, production, protect personnel and the environment while optimizing their energy
while specialized powder coating ensures reliable operation in harsh, and operating costs. Our Commercial and Residential Solutions business helps
corrosive process environments. Effective moisture removal keeps media ensure human comfort and health, protect food quality and safety, advance
energy efficiency, and create sustainable infrastructure. For more information,
visit www.emerson.com.
The S163 model comes with a pressure switch set at 30-40 psi, which
makes it compatible with all Standard Pressure Differential Dry Pipe
Able to handle the highest flow rates, ASCO Series 641/642/643 Aluminum Filter Valves. C-Aire’s S253 model is the perfect fit for Reliable’s DDX Low-
Regulators allow manufacturers to single-source complete valve piloting solutions.
46 airbestpractices.com
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While the popular DOG-4 is suitable for use with dry gases, the new
DOG-6 oscillation flow meter can accurately measure both dry and
wet gases. A special design alteration on the new DOG-6 offers clear
advantages for use with damp media as it offers natural, gravity induced
condensate drainage. The DOG-6 also offers an optional shut-off valve,
calibration software, and a flow computer. It can also be custom made to
user specifications, opening the door even wider to fields of application.
C-Aire Compressors is introducing four new configurations to the Whisper Quiet Series.
During the flow through the flow body, part of the media is routed through
a bypass into a flow oscillator, which is the element where measurement
Pressure Dry Pipe Valve due to its 23-28 psi preset pressure switch. The occurs. Here, the media flows through a chamber with two flow channels,
S418 model is specifically designed for Victaulic’s FireLock NXT Dry Pipe and a bluff body in the flow stream directs the flow to either the left or
Valve with a pressure switch set at 13-18 psi. With their ultra-compact
design and patented quick riser mount system, installation is easier
than ever. All four models are ETL Listed and NFPA 13 compliant for
applications in the U.S. and Canada.
airbestpractices.com 47
| 0 6 / 2 3
the right. A channel on the side of the bluff as the solution for a wide variety of current fully packaged and ready to be plugged into
body connects both sides and the flow creates a applications and for future energy applications any system or operate independently. These
positive pressure on one side and a negative on using biogas and hydrogen. compressor packages are equipped with
the other and this difference in pressure redirects Kaishan’s patented “SKYv” airend, enabling
the flow to the other side. The flow begins to About Kobold USA them to perform exceptionally well in a wide
oscillate, and the rate of oscillation is used to For decades, KOBOLD has been a world leader range of applications with varying demands
compute the flow measurement. in process measurement and control solutions. and requirements for flexibility. With this
We offer one of the industry’s broadest lines of feature, the compressors can effectively handle
The DOG-6 is designed for heavy-duty industrial sensors, switches and transmitters to measure applications ranging from 25 psig to 45 psig,
applications and operates without any moving and control flow, pressure, level and temperature. all within a single package.
parts which delivers low maintenance and a For more information, visit www.koboldusa.com.
long service life. The sensor is built to withstand Compared to conventional blower solutions
aggressive media, moisture, and dirt particles. Kaishan USA Launches Low-Pressure within this pressure range, the KRSL offers
Biogas produced by fermentation is an ideal Rotary Screw Compressor several unique benefits. In addition to its
candidate for the DOG-6 as it also is resistant to Kaishan USA, a leading worldwide innovative SKYv airend, a robust premium
sulfur. It also works at extremely low operating manufacturer of industrial air compressors, bearing design and variable discharge port
pressures and has a low pressure drop. It is has introduced a new series of industrial, results in improved efficiency, consistent
also well suited for compressed air, natural low-pressure rotary screw air compressors, airflow, reduced noise levels, a smaller
gas, nitrogen, carbon dioxide, oxygen, propane, the KRSL. The new Kaishan KRSL low- footprint and a lower total cost of ownership
argon, and other medical or technical gases. pressure rotary screw air compressors are throughout its lifespan.
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“Our engineers have set a new milestone in COMPRESSED AIR BEST PRACTICES ®
the low-pressure compressor market,” said
www.airbestpractices.com
John Schmitt, product manager, Kaishan USA.
“Kaishan’s KRSL maximizes the compressor’s ADVERTISER INDEX
efficiency by delivering compressed air at
different flow rates and pressures – even in Company Page Web Site
Mattei 7 www.matteigroup.com
For more information about Kaishan USA’s
Parker 8 www.parker.com
low-pressure rotary screw package, please
Schulz of America 9 www.schulzamerica.com
visit https://kaishanusa.com/rotary-screw-air-
compressors/. Assured Automation 10 www.assuredautomation.com
units and aftermarket parts that serve customers Compressed Air and Gas Institute 29 www.cagi.org/personnel-certification
around the world. We are a proud American Compressed Air Challenge 31 www.compressedairchallenge.org
manufacturer, with military veterans comprising
more than 20% of our staff. To learn more, please
visit www.kaishanusa.com.
Advertising/Editorial Rod Smith • rod@airbestpractices.com • Tel: 412-980-9901
Subscriptions Administration Patricia Smith • patricia@airbestpractices.com • Tel: 412-980-9902
A Publication of Smith Onandia Communications LLC
37 McMurray Rd., Suite 104, Pittsburgh, PA 15241
airbestpractices.com 49
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