COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 1 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

1.0 DOCUMENT PREPARATION REVIEW AND APPROVAL

Approved GA &
1.1 Prepration and approval of IFC Drawings, ALL Design Engineer, H A
AISC 360 Fabrication
Details Shop drawings PO, Planning Engineer
Drawings.

Preparation, Review and

1.2 Approval of Inspection and Test AISC 360, Purchase order, QA-QC Manager, Approved ITP H A
AISC 360, AISC, AWS D 1.1 ------
Plan (ITP) for fabrication AISC, AWS D 1.1 QA-QC Engineer J303-ITP-001
including blasting & painting

1.3 Approval of WPS & Supporting Approved H A

AWS D 1.1 AWS D 1.1 ALL QA-QC Engineer
PQR WPS / PQR

Preparation, review and approval Approved NDT

QA-QC Manager,
1.4 of NDT Procedure [PT / UT] Approved Fabrication drawing, ----- Procedure H A
AWS D 1.1 QA-QC Engineer
AWS D 1.1
(In-House) [PT / UT]

Welder / Welding Operator

1.5 Qualification Record, Review of H R
AWS D 1.1 AWS D 1.1 -------- QA-QC Engineer WQT Record
existing qualification &
Revalidation
COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 2 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

1.0 DOCUMENT PREPARATION REVIEW AND APPROVAL (Contn..)

1.6 ALL Qualified NDT H R

NDE personnel qualifications ASNT TC-1A, AWS D1.1 ASNT TC-1A, AWS D1.1 QA-QC Engineer
Technicians

Preparation, Review and approval Approved Blasting

1.7 Project Specification, NACE, ----- QA-QC Manager, H A
of Blasting and painting Project Specification and painting
SSPC QA-QC Engineer
procedure Procedure

1.8 Preparation, Review and approval ----- QA-QC Manager, Approved Leak H A
Project Specification Project Specification
of Hydro test procedure QA-QC Engineer test Procedure

2.0 MATERIAL PROCUREMENT

AISC 360, Purchase order,

Receiving Material Inspection for Approved Fabrication drawing, QA-QC Inspector / Inspection Report
2.1 UNISCO Approved vendor List H R
Raw Materials (plates, Pipes, AISC 360, Purchase order, 100% Engineer (J303-01) & Mill
BSEN 10204,
Gaskets, Fasteners, etc.,) BSEN/ASTM /ASME Applicable Store Keeper test certificates
Approved Material Indent &
Codes
LPO/FPO

AWS D 1.1, Approved Fabrication drawing,

QA-QC Inspector / Inspection Report
2.2 Receiving Material Inspection for Approved WPS & PQR, AISC 360, Purchase order , H R
100% Engineer (J303-01) & Batch
Welding Consumables Approved Material Indent & ASME Sec II Part C / AWS
Store Keeper test certificates
LPO/FPO Classification

Approved Blasting and painting BSEN/ASTM /ASME Applicable QA-QC Inspector / Inspection Report
2.3 Receiving Material Inspection for H R
Procedure, Approved Material Codes 100% Engineer (J303-01) & Batch
Abrasives and paints
Indent & LPO/FPO Store Keeper test certificates
COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 3 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

3.0 FABRICATION AND INSPECTION

Production
3.1 UNISCO[W]ME002, AWS D1.1 M M
Marking & Cutting UNISCO[W]ME002 ---- Engineer & QC -
and AISC 360
Inspector

Approved Fabrication drawings, Production

3.2 Edge preparation M M
Approved Project Quality Plan, AWS D1.1 and AISC 360 ----- Engineer & QC -
(Rolling / Forming if applicable)
Approved WPS & PQR Inspector

Approved fabrication drawing,

Work Instructions Production
3.3 Fit up UNISCO[W]ME003 & 004, AWS D1.1 and AISC 360 100% Engineer & QC - H M
Approved WPS, Inspector
AWS D 1.1, AISC 360,
Approved Fabrication drawing,
Technical Specification 645295-
Work Instructions
0000-43EF-00001-02, 645295- Production
3.4 UNISCO[W]ME003, 004 & 005, H M
Welding 0000-43D0-0001 ----- Engineer & QC -
Approved WPS,
Rev-01 Section 7.0, Inspector
AWS D 1.1, AISC 360, Approved
AWS D1.1 and AISC 360
Project Quality Plan

Production
3.5 Approved Fabrication drawings, AWS D1.1 Table 6.1 and Inspection Report H W
Final Weld visual Inspection 100% Engineer & QC
Approved Project Quality Plan AISC 360 J303-02
Inspector

Non-Destructive Examination
Approved Fabrication drawings, Refer NDT Level II REFER GENERAL
3.6 UT (In-house) Approved Project Quality Plan, AWS D1.1 General as per NDT Reports H M
NOTES-1 & 2
Approved NDT procedures Notes -1&2 ASNT SNT-TC-1A
PT (In-house) (MPI/PT/UT)
COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 4 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

3.0 FABRICATION AND INSPECTION (Contn..)

Final Dimensional check and Production * Review for NDE

3.7 Approved Fabrication drawings, AWS D1.1 Table 6.1 and AISC Inspection Report H M
NDE Record review Release for 100% Engineer & QC
AWS D1.1 360 J303-02 Records
Leak test Inspector

Production
3.8 Hydro test (6 kg /cm²) of lower , Project specification and Project specification and Inspection Report H H
100% Engineer & QC
upper water jackets. purchase order clause j) purchase order clause j) J303-05
Inspector

4.0 BLASTING AND PAINTING - PRE CHECKS

Approved Blasting Painting

Check the calibration of measuring Painting Inspector / Calibration S
4.1 Procedure, NACE, SSPC Requirements 100% H
& monitoring equipment Foremen records / Report
NACE, SSPC Requirements

Approved Blasting Painting Painting

Every 2 Painting Inspector / S
4.2 Check Relative humidity (RH) Procedure, NACE, SSPC Requirements Inspection Report H
hours Foremen
NACE, SSPC Requirements Format: J303-03

Approved Blasting Painting Daily Painting

Check steel Temperature & Dew Steel temp>5 Deg C & at least 3 Every 2 Painting Inspector / S
4.3 Procedure, Inspection Report H
point Deg C Above Dew Point. hours Foremen
NACE, SSPC Requirements Format: J303-03
COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 5 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

5.0 BLASTING AND PAINTING - BLASTING INSPECTION (COATING SYSTEM-01)

Approved Blasting Painting Daily Painting

Check surface steel condition Painting Inspector / H S
5.1 Procedure, NACE, SSPC Requirements 100% Inspection Report
after blasting Foremen
NACE, SSPC Requirements Format: J303-03

Approved Blasting Painting

Procedure, NACE, SSPC Requirements Painting Inspector / Inspection Report S
5.2 Check standard of surface finish 100% H
NACE, SSPC Standard Surface Standard Sa 2.5 Foremen Format: J303-03
Requirements

Approved Blasting Painting

Procedure, NACE, SSPC Requirements Painting Inspector / Inspection Report S
5.3 Check Surface profile 100% H
NACE, SSPC Standard Surface profile 60-75 µ Foremen Format: J303-03
Requirements

Approved Blasting Painting For Each

Procedure, Maximum Chloride Batch of Painting Inspector / Inspection Report S
5.4 Soluble salts H
NACE, SSPC Standard 100 mg/m² Garnet/ Foremen Format: J303-03
Requirements Copper Slag

Paint manufacture's data sheets NACE, SSPC Requirements,

Mixing Ratio of the paint Painting Inspector / S
5.5 (TDS), Approved painting TDS 100% --- M
(Base+ Curing agent) Foremen
procedure

Paint manufacture's data sheets NACE, SSPC Requirements, Painting Inspector / S

5.6 Paint Pot Life 100% --- M
(TDS) TDS Foremen
COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 6 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

6.0 BLASTING AND PAINTING - PAINTING OF PRIMER AND TOP COAT (TYPICAL FOR ALL COATS)

Each coat,
Approved Blasting Painting
WFT as per paint manufacturer Approved Drawings, Free from
Procedure, Inspection Report S
6.1 recommendation Runs, sags & Wrinkles, 100% Painting Inspector H
Paint manufacture's data sheets Format: J303-03
Visual inspection WFT
(TDS)
& DFT check

Approved Blasting Painting

All corners, edges, manual
Procedure, Painting Inspector / S
6.2 Check application of Stripe coat welding joints to be stripe 100% --- M
Paint manufacture's data sheets Foreman
coated. Verification 100%.
(TDS)

Manufacturer's data sheets Painting Inspector / S

6.3 Check Overcoat Time Paint manufacturer's data sheets 100% --- M
(TDS) Foreman
COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 7 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

7.0 BLASTING AND PAINTING (COATING SYSTEM-01 &04) - FINAL INSPECTION

Free from Runs, sags, Wrinkles,

Dust, Dirt etc.,
Check Painted surface for Approved Blasting Painting Color-As per approved painting
7.1 Cleanliness, Coat Defects & Procedure, procedure, Manufacturer
appearance NACE, SSPC Requirements instruction shall be followed for Inspection report
drying /curing while shifting for 100% Painting Inspector H H
J303-03
storage and shipment
Approved Blasting Painting Approved Blasting Painting
7.2 DFT Procedure, Procedure,
NACE, SSPC Requirements NACE, SSPC Requirements

All applicable signed off QC Production

Issue of Inspection Release Note Inspection Report H
7.3 reports to be reviewed before Project Specification 100% Engineer & QC H
(IRN) J303-04
issue of IRN Inspector

Fabricated items shall be stored

with ground clearance and on Production
Identification / Marking check
top of wooden logs. Loose items Every Engineer, QC
7.4 Storage , Loading and Project Specification - H
shall be stacked and stored in Shipment Inspector, HSE
Transportation
wooden pallets for easy Officer
transportation.

Coating System
COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 8 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

Coating system Product Specification Shade / RAL NDFT (Min) Remarks

Primer Coat Solvalitt Midtherm - 25 Microns

Intermediate Coat N/A - N/A

Top Coat Solvalitt Midtherm - 25 Microns

Total NDFT 50 Microns

COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 9 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

*Inspection and test mark-up legend: M = Monitor point, W = Witness Point, H = Hold Point, R = Review point, A= Document Approval, S= Surveillance

The following definitions shall apply:

Hold Point (H): A critical step in fabrication and testing where it is mandatory that M/s. SANVIRA and/or their respective representative inspect the component/equipment or
witness an activity. Activities designated as a Hold Point shall not proceed unless M/s. SANVIRA and/or their respective representative is present or the Hold Point is formally
waived. The M/s. SANVIRA and/or their respective representative shall be notified as per duration specified in the contract in advance of the activity.

Witness Point (W): A critical step in fabrication and testing where it is desirable that the M/s. SANVIRA and/or their respective representative inspect the
component/equipment or witness an activity. M/s. SANVIRA and/or their respective representative shall be notified as per duration specified in the contract in advance of the
activity. Once proper notification is given, the activity may proceed according to the schedule regardless of the M/s. SANVIRA and/or their respective representative
attendance.

Review Point (R): A critical step in design, procurement, and or fabrication and testing where it is desirable that the M/s. SANVIRA and/or their respective representative
review of the document. No notification is required

Document Approval (A): A critical step in design, procurement, and or fabrication and testing where it is mandatory that the M/s. SANVIRA and/or their respective
representative approve a document/qualification/ equipment/or activity. M/s. SANVIRA and/or their respective representative shall be notified at a duration specified in the
contract in advance of the first occurrence of the activity or provided the document in a period of time specified by the contract. The activity may not proceed without the M/s.
SANVIRA and/or their respective representative approval

Monitor Point (M): A critical step in fabrication and testing where it is optional that the M/s. SANVIRA and/or their respective representative inspect the
COMPANY CONTRACTOR PROJECT

- SANVIRA CARBONS (FZC) LLC Calcined petroleum Coke Plant

PO NUMBER. DOCUMENT NO.

REV. NO. : 01
Page 10 of 10
SCL/PO/003/19-20 J303-ITP-001 DATED :06.07.2020

INSPECTION AND TEST PLAN FOR FABRICATION AND BLASTING & PAINTING OF WATER JACKET ASSEMBLY (UPPER AND LOWER)

Intervention
S/N Description / Activity Controlling Procedure Specification Acceptance Frequency Verification Report (M,H,W,R,S,RW,A)* Comments /
Criteria Reference of Test Personnel Reference No. Remarks
UNISCO SANVIRA

component/equipment or witness an activity. The M/s. SANVIRA and/or their respective representative shall be notified at a duration specified in the contract in advance of
the first occurrence of the activity at each worksite. No further notification for like activities at each worksite shall be required. The activity may proceed with or without the M/s.
SANVIRA and/or their respective representative attendance.

Surveillance (S): Ongoing monitoring and verification of the status of conditions, methods, procedures, and products, and analysis of associated records to ensure that the
established requirements are being complied with project requirements.

General Notes :

1. 100 % UT on Splice but welded joints.1

2. 10% MUT on Full penetration Welds. Weld Between upper / lower Flange and internal and external waster jacket shell for ≥ 10 mm
3. 10% DPT on all Continuous fillet welds.

Signed on behalf of: UNISCO M/s. SANVIRA

Signature:
Print Name: Anand

Date: 06-07-2020