DPX 125-160-250 HP - Solutions For AfterSales & Service - Rev 2

DPX3 125-160/250 HP
MEGATIKER M3 125-160/250
Solutions for
Aftersales & Service
05/04/2023 – rev. 2
S&TS Dept. – STPP Technical Support Power Pole
Electrical Infrastructures SBU

INDEX
1) SPARE PART KITS
• Primary spare parts
• Secondary spare parts
• Accessories spare parts
2) TOOLS FOR MAINTENANCE & DIAGNOSTICS

• Toolkits for maintenance L1 and diagnostics
• Software Power Control Station
• App EnerUp+Project
3) RETROFIT KIT
• Generalcharacteristics comparison
• Accessories and functions comparison
• Retrofit kit compatibility and compositions
• Impact on accessoriesand functions

(1)
SPARE PART KITS

SPARE PART KITS – PRIMARY SPARE PARTS 4
NOTE: Spare parts kits images are for example only, they could not match with real parts
KIT CONTENT DEVICE / PROTECTION UNIT

SPARE PART KIT NOTES REF. CODE
parts list image (example) RANGE/FRAME N° OF POLES VERSION
NUTS HOLDERS
TERMINAL NUTS
Components enough for 1x3P
125HP
TERMINALS OR 1x4P breaker, for all ratings
160HP
9 812 76
SCREWS versions. COMING
COMPLETE (+WASHERS)
DEVICE
NB: frontal shields not included 3P
FIX
SOON !
PHASE in device equipment 4P
EQUIPMENT SEPARATORS
Instruction sheet included
FIXING SCREWS (PU manual non present). 250HP 9 812 77
INSTRUCTION
SHEET
Components enough for n.1

COMING
3P 4 238 34
breakers (1 side). 125HP SOON !
PHASE PHASE
SEPARATORS SET
160HP FIX
SEPARATORS Instruction sheet NOT 250HP
included. 4P 4 238 35

SPARE PART KITS – PRIMARY SPARE PARTS 5
SPARE PART KIT KIT CONTENT DEVICE / PROTECTION UNIT

NOTES RANGE/FRAM REF. CODE
parts list image (example) N° OF POLES VERSION
E
Components enough for 1
BATTERY KIT breaker.
250HP 3P TM+RCD 4 210 82
BATTERY KIT (BATTERIES+EXTRA
4P ELE S10
CTOR) Instruction sheet NOT M7X11
included.
Components enough for 4x

seal kits for generic
SEALS
applications (DPX/DPX³
FIX
GENERIC SEAL WIRES TU cover, DPX/DPX³
FIX+MO
terminals shields, DPX³ 125HP 3P 4 210 95
SEALS BASE+CAP for DPX³ MOs, FRONTAL 160HP 4P
FIX+RH
DRAW-OUT M7X23
KIT INTERLOCK and RHs...). 250HP
SQUARED JOINT for INTERLOCK
DPX³
Instruction sheet NOT
included.

SPARE PART KITS – SECONDARY SPARE PARTS 6

parts list images (from IS) RANGE/FRAME N° OF POLES VERSION
Components enough for 20 devices (light

grey color). 3P TM+RCD 4 210 89
USB CAP MINI USB CAP 250HP
4P ELE S10 M7X14
Instruction sheet NOT included.

SPARE PART KITS – ACCESSORIES SPARE PARTS 7
HANDLE Components enough

VARY-DEPTH HANDLE CAP
for n°3 devices with COMING
vary-depth rotary 125HP
ROTARY HANDLE
HANDLE FIXING SCREW
handle. 160HP
3P
4P
VARY-DEPTH
RH
9 812 64 SOON !
250HP
HANDLE KIT PADLOCK SLIDER WITH Instruction sheet NOT
SPRINGS included.
Components enough
FIXING SCREWS for 1 motor operator.
MOTOR REMARK: the
CONNECTOR connector is
OPERATOR
compatible also with 3P
CONNECTOR COVER SCREWS ranges DPX³ / DPX³-I
250HP
4P
FAST MO 9 812 66
COMPLETE 160/250
EQUIPMENT
INSTRUCTION SHEET Instruction sheet
included.
Components enough
PLUG-IN & for 1x3P OR 1x4P plug-
HOOK ASSEMBLY in breaker and plug-in
DRAW/OUT KIT 3P PLUG-IN
base equipment. 250HP
4P DRAW/OUT
9 812 67
SCREWS
SAFETY SYSTEM Instruction sheet
included.

REF.
SPARE PART KIT NOTES RANGE/ N° OF
parts list images (from IS) VERSION CODE
FRAME POLES
Components enough
for 4 3P bases or 2 4P
bases 250HP and
for 6 3P devices or 4
PLUG-IN KIT SET OF CLIPS 4P devices 630.
FOR
INTERNAL
REMARK (for 630): kit 3P PLUG-IN 9 803 86
WIRING AUXILIARIES present in plug-in kit 250HP 4P DRAW/OUT M7X41
CLIPS WIRING but compatible for
fixed devices too.
Instruction sheet
NOT included.
Components enough
for n°1 device in
DRAW/OUT DRAW/OUT version.
FRONT
KIT COVER COMING
EXTENSION REMARK for 250HP:
IP
with fixing set available as
250HP
3P
DRAW/OUT 4 238 55 SOON !
accessory, not part of 4P
COMPENSATI HANDLE draw/out
COVER
ON EXTENSION
transformation kit.
EQUIPMENT
Instruction sheet NOT
included.
DRAW/OUT Components enough

for n°3 devices in
COMING
KIT HANDLE
EXTENSION DRAW/OUT version.
250HP
3P
DRAW-OUT 9 812 68
SOON !
FOR DRAW- 4P
HANDLE OUT Instruction sheet NOT
EXTENSION included.

Components
enough for 2,5x
DRAW/OUT KIT sliding connectors
AUX TERMINAL
BLOCK SET (x10) kit (10 blocks) for
250HP 3P DRAW/OU
TERMINALS D/O breakers.
4P T
0 290 52
INSTUCTION
BLOCK for SHEET
Instruction sheet
AUXILIARIES
included
(see DMX3 range).
Components
enough for 5
mechanical interlock
FRONTAL plate (2 breakers 3P
MECHANICAL PIN SET or 4P of same
125HP FRONTAL
FOR FRONTAL frame). 3P
INTERLOCK INTERLOCK The kit included a
160HP
4P
INTERLOC 9 812 69
SYSTEM 250HP K
set for each device
DEVICE PIN range/frame.
Instruction sheet
NOT included.
Components
enough for 1
mechanical interlock
plate (2 breakers).
MECHANICAL
INTERLOCK REMARK for
FORK OR PIN SET 250HP: kit REAR
PLATE 3P
FOR
INTERLOCK
compatible only for 250HP
4P
INTERLOC 9 812 70 COMING
interlock plate (rear) K
SAFETY
SYSTEM
and devices with SOON !
SYSTEM technical revision
3 or greater
Instruction sheet
NOT included.

SEALS Components enough for 4x seal kits for

FIX
GENERIC generic applications (DPX/DPX³ TU cover,
SEAL WIRES FIX+MO
DPX/DPX³ terminals shields, DPX³ MOs, 125HP 3P 4 210 95
SEALS FRONTAL INTERLOCK and RHs...). 160HP 4P
FIX+RH
BASE+CAP for DPX³ DRAW-OUT M7X23
KIT 250HP
INTERLOCK
SQUARED JOINT for DPX³ Instruction sheet NOT included.
MODBUS * *
COMMUNICATION DEVICE/MODULE Components enough for 1x module.
The cable is
MODULE WIRING
New cable 2m long included. 3P suitable also
250HP 4P
ELE S10 9 812 43
CONNECTORS for EMS
COMPLETE EQUIPMENT Instruction sheet NOT included.
communication
EQUIPMENT
module
AUXILIARY
SUPPLY Components enough for 20x breakers OR
AUXILIARY
2,5x supply modules. 3P 4 210 92
MODULE SUPPLY 250HP
4P
ELE S10
WIRING MTX22
WIRING KIT

(2)
TOOLS FOR
MAINTENANCE
&
DIAGNOSTICS

TOOLKITS FOR MAINTENANCE (L1) & DIAGNOSTICS 12
TOOL KIT NOTES REF. CODE
Tool (quantity 5 pcs) suitable for installation

TOOL FOR HIGH- HIGH-
TOOL FOR HIGH- and periodical check of hi-capacity cage
125HP 3P CAPACITY
CAPACITY CAGE CAPACITY CAGE terminals tightening stroke.
160HP 4P CAGE
9 812 71
TERMINALS
TERMINALS TERMINALS
COMING
SOON !
Software Power Control Station +

USB/miniUSB cord (not included)
DIAGNOSTIC DIAGNOSTICS Tool suitable for a basic diagnostics on
SOFTWARE AND DPX³/DMX³ electronic protection units. DOWNLOAD
SOFTWARE 3P TM+RCD
EQUIPMENT 250 HP
4P ELE S10
from
for ELECTRONIC for ELECTRONIC TRIP Functions available: Monitoring, Fault eCatalogue
TRIP UNIT UNIT
hystory, Trip curve, Report download,
Diagnostic trip Test.
Software manual included.

Software POWER CONTROL STATION 13
➢ PCS (Power Control Station) is currently a public software, suitable

to provide diagnostics checks on electronic breakers and, for internal
personnel qualified only, is the tool for update the ETU firmware.
➢ The current version released to the market of PCS (version 3.3.11) is

NOT SUITABLE for diagnostics and firmware updating of 250HP range.
By the way, the ETU data can be currently verified only by expert site USER PROFILES
Power Control Station
(until the release of a new upcoming version of PCS). 5.X.X
GENERIC PROFESSIONAL TECHNICAL
USER USER ASSISTANCE
➢ With the new ETU S10 launch, a new version of the software MONITORING ✓ ✓ ✓
(5.X.X) will be released, supporting all new devices and integrating F TRIP CURVE VIEW ✓ ✓ ✓
U
the new function of PROTECTION CONFIGURATION (compatible N REPORTING ✓ ✓ ✓
with S10 devices only). C
By the way the new software will support DPX3 250 HP TM+RCD or T
LOG ✓ ✓ ✓
ELE S10 (+/- RCD/PMD) for all user profiles. ELE S1 versions will be
I
O
TEST EXECUTION X ✓ ✓
supported too, but accessible only for internal personnel (like the other N CONFIGURATION X ✓ ✓
ranges). FIRMWARE UPGRADE X X ✓
➢ With upcoming PCS 5.X the followings operations will be possible, on INTERNAL
the base of user profile (see chart). PUBLIC PROFILES QUALIFIED
PERSONNEL

App EnerUP+Project 14
➢ EnerUP+Project is the new app for mobile

devices suitable to monitor the device in
realtime (reading state, alams, measures
and history log) and provide diagnostics
APP RELEASES
trip test on the electronic breakers type S10; EnerUp+Project VERSION 1.0.X FOLLOWING
(AT LAUNCH) RELEASES
➢ The app can be connected only with new DEVICE
REGISTRATION ✓ ✓
S10 devices because it needs a specific
PLANT CREATION &
bluetooh dongle available for the new ✓ ✓
SHARING
range.
For the same reasons, even the 250HP
F
U
MONITORING ✓ ✓
electronic type S1 will NOT be compatible N
TEST EXECUTION ✓ ✓
with the app (BLE dongle not supported) C
T
I REPORTING X ✓
➢ NOTE: the launch version (available in 2023) O
PROTECTIONS
will not include protection configuration and N
CONFIGURATION X ✓
firmware updating. So for a first period, these DONGLE
FIRMWARE UPDATE ✓ ✓
functions can be provided by PCS software
BREAKER
only. X ✓
FIRMWARE UPGRADE

(3)
RETROFIT KIT
(FOR OLD RANGE 250 PLATE)

RANGE 250 PLATE - PHASE OUT 16
New range DPX³ 250 HP / MEGATIKER M3 250 is going to replace range DPX 250 / M250
NEW
OLD
REMARKS
The phase out of old 250 plate range is expected for beginning of 2024.
In order to simplify the switch old/new on existing installations, retrofit kits are available for the most
common installative versions.
Nevertheless, because of some configurations, like PLUG-IN/DRAW-OUT/CHANGEOVER, cannot be
retrofitted, a maintenance and emergency local stock must be anyway expected before the factory
stops the production. By the way, SBU will provide specific communication in time, so that each subsidiary
can evaluate the needs for following years and arrange an emergency local stock accordingly.

GENERAL CHARACTERISTICS COMPARISON (TM/TM+RCD) 17
OLD 160 OLD In [A]OLD 250 Icu[kA]In [A] NEW 250 HP +Icu[kA]
Retrofit NEW
TM 160 25 40 63 100 TM
160160 - 3625 7040 - 63 100 160 - 36 70 - In [A]
TM 160+RCD 25 40 63 100 TM
160160+RCD
- 3625 7040 - 63 100 160 - 36 70
TM 250- 16 20 25 32 40 50
TM
TM 250 25 40 63 100 TM
160250 250 3625 7040 10063 100 160 250 36 70 100
TM 250+RCD 16 20 25 32 40 50
TM 250+RCD 25 40 63 100 TM
160250+RCD
250 3625 7040 10063 100 160 250 36 ELE 250100
70 - - - - 40 -
ELE ELE 250+RCD - - - - 40 -
ELE 250 - 40 63 100 160250 250 -
36 7040 10063 100 160 250 36 70 100
In [A] ELE 250 + RCD
25 - 40 - 63 - 100 - 160 - 40 100-160-250
63 100 ELE
160250 + 250
RCD -
36 7040 10063 16100 160 250 36 70 100
- 20 - 25 - 32 - 40 - 50 - 63 - 80 - 100 - 125 - 160 - 200 - 250
Ui [V] 690-500 (with RCD) 690-500 (with RCD) 800-500 (with RCD)
Uimp [kV] 8 8 8-6 (with RCD)
Ue [V] 690-500(with RCD) 690-500(with RCD) 690-500(with RCD)
Icu @415Vac [kA] 36 70 36 70 100 36 50 70 (no RCD) 100 (no RCD)
Ics [%Icu] 100 75 Ics [%Icu] 100 75 50 Ics [%Icu] 100 100 100 100
Icm [kA] 75,6 154 Icm [kA] 75,6 154 220 Icm [kA] 75,6 105 154 220
Ir [In] 0,64 - 08 - 1 0,64 - 08 - 1 0,8 - 0,9 - 1
Ii [In] 3,5 - 7 - 10 3,5 - 7 - 10 400A up to 40A; 6,5-10-13In for In=50A; 5-7,5-10In for others
Use category A A A
Mechanical endurance [Maneuvers] 20000 20000 12000
Electrical endurance [Maneuvers] 8000 8000 6000
IP protection IP20 (on the front) - IP 30 on cage terminals IP20 (on the front) - IP 30 on cage terminals IP20 (on the front) - IP 30 on cage terminals
25 (A) 40 (A) 63 (A) 100 (A) 160 (A) 100 (A) 160 (A) 250 (A) 25 (A) 40 (A) 63 (A) 100 (A) 160 (A) 250 (A)
Power loss per pole at In [W]
5,1 9,5 4,3 7,9 9,7 7,9 9,7 16,3 4,9 7,05 8,71 7,34 9,83 20,88
Power loss per pole at In with RCD [W] 5,14 9,55 4,41 8,2 10,5 8,2 8,45 20,63 4,93 7,13 8,91 7,84 11,11 24
Frontal
Derating / / / / / / / / / / / / / connection with
cables: 0,95In (*)
(*): with retrofit kit installed

GENERAL CHARACTERISTICS COMPARISON (ELE/ELE+RCD) 18
OLD OLD 250 In [A] NEW NEWIcu[kA]
250 HP + Retrofit
TM 160 25 40 63 100 160 - 36 70 - In [A]
TM 160+RCD 25 40 63 100 160 - 36 70 -TM 250 16 20 25 32 40 50 63 80 100 125 160
ELE
TM 250 25 40 63 100 160 250 36 70 100
TM 250+RCD 16 20 25 32 40 50 63 80 100 125 160
TM 250+RCD 25 40 63 100 160 250 36 70 100
ELE 250 - - - - 40 - - - 100 - 160
ELE 250 - 40 63 100 160 250 36 70 100
ELE 250+RCD - - - - 40 - - - 100 - 160
In [A]
ELE 250 + RCD
40 - 100 - 160 - 250
- 40 63 100 160 250 36 70 100
40 - 100 - 160 - 250
Ui [V] 690-500 (with RCD) 800-500 (with RCD)
Uimp [kV] 8 8 - 6 (with RCD)
Ue [V] 690-500(with RCD) 690-500(with RCD)
Icu @415Vac [kA] 36 70 100 36 50 70 100
Ics [%Icu] 100 75 50 Ics [%Icu] 100 100 100 100
Icm [kA] 75,6 154 220 Icm [kA] 75,6 105 154 220
Ir [xIn] 0,4 -0,5-0,6-0,7-0,8-0,85-0,9-0,95-1 0.4÷1 In --> step 0.05 (S1) / (S10)**
tr (@6Ir) [s] 5(s) fixed @6Ir (Li) / ( 5-10-20-30 ) @6Ir (MEM ON/OFF) (S10)**
Isd [xIr] 1,5-2-2,5-3-4-5-6-8-10 ( 1.5 – 2 – 2.5 – 3 – 4 – 5 – 6 - 7 – 8 – 10 ) (S1) / (S10)**
tsd (@ t=k) [s] (0,1fix for version Li) / 0-0,1-0,2-0,3 (S10)**
tsd (@I²t=k) [s] (0,01-0,1-0,2-0,3)@12Ir (S10)**
Ig (xIr) 0,2-0,3-0,4-0,5-0,6-0,7-0,8-1-OFF (S10)**
tg [s] 0,1-0,2-0,5-1 (t=k & I²t=k) (S10)**
Neutral protection N (xIn) 0-50-100% 0-50-100%**
Istantaneous protection Isf [kA] 3 3
Use category A A
Mechanical endurance [Maneuvers] 20000 12000
Electrical endurance [Maneuvers] 8000 6000
IP protection IP20 (on the front) - IP 30 on cage terminals IP20 (on the front) - IP 30 on cage terminals
(*): with retrofit kit
40 (A) 100 (A) 160 (A) 250 (A) 40 (A) 100 (A) 160 (A) 250 (A) installed
Power loss per pole at In [W]
0,96 5 7,68 18,75 0,55 3,44 7,78 19
Power loss per pole at In with RCD [W] 1,01 5,3 8,45 20,63 0,63 3,94 9,06 22,13
Frontal connection
(**): For more details, see
Derating / / / / / / / with cables: S10 characteristics
0,95In(*)

GENERAL CHARACTERISTICS COMPARISON (DIMENSIONS) 19
OLD
3P 4P / 4P+RCD LATERAL NEW
3P 4P / 4P+RCD LATERAL
REMARK: New 250 HP do not offer versions 3P with integrated RCD.

By the way, it’s necessary to consider the replacement with 4P version with integrated RCD: 105x308 mm → 140x165 mm

GENERAL CHARACTERISTICS COMPARISON (PU SETTINGS) 20
Thermal Magnetic OLD 250
Ir = (0.64 – 0.8 – 1) In
Ii = (3.5 - 7 – 10) In
NEW 250 HP
Ir = (0.8 – 0.9 – 1) In
Ii = 400A fix up to In = 40A
Ii = 6,5 – 10 - 13In for In = 50A
Ii = 5 - 7,5 - 10In for In > 50A
In case the setting Ir = 0.64 or Ii = 3.5 is

required, use the electronic S1 or S10
version

OLD 250
Electronic E/S1.2
Ir = (0,4-0,5-0,6-0,7-0,8-0,85-0,9-0,95-1) In
tr = 5s @ 6Ir fixed
Isd = (1,5-2-2,5-3-4-5-6-8-10) In
tsd= 0,1s fixed REMARK:
Neutral (4P): ( 0 – 50 – 100 )% Ir in case dinamic
SEL: HIGH/LOW selectivity has
set as HIGH it’s
necessary to use
a device with S10
NEW 250 HP S1 (or S10) protection
Ir = ( 0,4÷1 )In → step 0,05

tr = 5s @ 6Ir fixed
Isd = (1,5 – 2 – 2.5 – 3 – 4 – 5 – 6 - 7 – 8 –
10)In
tsd= 0,1s fixed
Neutral (4P): ( 0 – 50 – 100 )% Ir

OLD 250
Electronic S/S1.4 & T/S1.6
Ir = (0,4-0,5-0,6-0,7-0,8-0,85-0,9-0,95-1) In
tr = (5-10-20-30)s @ 6Ir (MEM ON/OFF)
Isd = (1,5-2-2,5-3-4-5-6-8-10) In
tsd= (0-0,1-0,2-0,3)s → t=k
tsd= (0,01-0,1-0,2-0,3)s @12Ir → I²t=k
Neutral (4P): ( 0 – 50 – 100 )% Ir
Isf = 3kA
Ig = (0,2-0,3-0,4-0,5-0,6-0,7-0,8-1-OFF) In
tg = (0,1-0,2-0,5-1)s (t=k; I²t=k)
SEL = HIGH/LOW
NEW 250 HP S10

All settings of old 250 breakers are available
on new range 250HP.
All protections are configurable by software or
by frontal buttons.

GENERAL CHARACTERISTICS COMPARISON (RCD SETTINGS) 23
RCD module / Breaker with embedded RCD
OLD 250
IΔn = (0,03-0,3-1-3) A
Δt = (0-0,3-1-3)s
NEW 250 HP
IΔn = (0,03-0,3-1-3) A
Δt = (0-0,3-1-3)s
REMARK:
New 250 HP do not offer versions 3P with integrated RCD. In case of replacement of an old 250 plate
3P with related ELM (3P) is necessary to switch to 4P + RCD (Neutral terminals will remain not connected).

ACCS & FUNCTIONS - COMPARISON ON INT. ACCESSORIES 24
AUXILIARY
UNDERVOLTAGE SHUNT TRIP
CONTACT
RELEASE COIL COIL
(OC/CTR)
OLD BREAKER
(MAX 2OC - 1 CTR) (MAX 1 UVR) (MAX 1 ST)
(*): Max voltage is

NEW BREAKER 230 Vac.
400 Vac version is
(MAX 1OC - 1 CTR) (*) (MAX 1 UVR) (MAX 1 ST) no longer available

ACCS & FUNCTIONS - COMPARISON ON ROTARY HANDLES 25
All types of rotary handles are still available:
✓ Standard direct rotary handle

✓ Emergency direct rotary handle
✓ Standard vary depth rotary handle
✓ Emergency vary depth rotary handle
On the new rotary handle all safety functions

are still present:
➢ Lock system with device in CLOSE position

It’s necessary replace for front panel opening
the rotary handle with a ➢ Inibition system for device closing with front
new references, specific panel open
for the new breaker. ➢ Locking accessories: embedded keylock, Key
locks accessory for rotary handles: (flat and
star version/random or map A/B)

ACCS & FUNCTIONS - COMPARISON ON MOTOR OPERATOR 26
OLD NEW

ACCS & FUNCTIONS - COMPARISON ON MOTOR OPERATOR 27
OLD NEW
Tension level Power Closing time Tension level Power Closing time
24Vdc
300W 24 Vac/dc 430 VA/W
448Vdc
24Vac 48V ac/dc 1000 VA/W ≤100ms
≤100ms
48Vac
300VA 110V ac 600 VA
110Vac
230Vac 230V ac 460 VA
Locking accessories:
• Embedded padlock
• Padlock (on demand, only for NEW)
• Key locks accessory for motor operator (flat and star
version/random or map A/B)
In case of old motor operator 110Vdc (special order) an
alternative must to be evaluate

ACCS & FUNCTIONS - COMPARISON ON RCD ALARMS 28
Remote signalization of leakage-current as %I∆N

On the old RCD module (only some
versions) is present an alarm contact
OLD
to indicate an earth leakage fault higher
than 50%I∆n
On the new breakers the same function
can be obtained using the communication
port and the EMS/RS485 system
opportunely configured.
REMIND: The trip contact for to indicate the RCD fault is available on both platforms

ACCS & FUNCTIONS - COMPARISON ON PROTECTION ALARMS 29
OLD
The new breaker hasn’t the built-in

overload alarm contact.
In order to replicate it on new devices, it’s
necessary connect the breaker (ELE S10) with
EMS system and its related command module
previously programmed.

ACCS & FUNCTIONS – COMPARISON ON LOGIC SELECTIVITY 30
OLD NEW The logic selectivity is still

BREAKER BREAKER present on new breakers
but the wiring logic has
changed
The external supply is still

mandatory for all breakers
In case on the same line

there are more cascade
breakers with mixed
breakers versions (new/old),
the logic selectivity could
REMIND: Approach of new device is simplified respect previous NOT be always respected
version → no need to care about setting on HIGH/LOW selectors of old (see CASE 1-2 on the
breakers wired on logic selectivity cascade following slides).

BREAKERS VERSIONS MIX

CASE 1
Both breakers A and B detect the fault.

NEW Breaker A receives a signal from bottom breaker B and
′
BREAKER remains closed for a time 𝑡𝑠𝑑 = 𝑡𝑠𝑑 + 𝑘.
Breaker B doesn’t receive signals from any other
downstream breakers so it trips istantaneously, setting
zero the delay «tsd».
OLD
BREAKER
THE SELECTIVITY IS GUARANTEED

BREAKERS VERSIONS MIX

CASE 2
Both breakers A and B detect the fault.

OLD
Breaker A receives a signal from bottom breaker B and
BREAKER
remains ON for the delay «tsd» set.
Breaker B doesn’t receive signals from any other
downstream breakers so it trips according to «tsd» set.
NEW
BREAKER THE SELECTIVITY MAY NOT BE GUARANTEED

ACCS & FUNCTIONS - COMPARISON ETU DIAGNOSTIC TOOLS 33
OLD 250 NEW 250 HP S1 NEW 250 HP S10
Every type of breaker has

a different interface to
connect the device to the
PC (for diagnostic
purpose).
The interface for:

S1 S10 ➢ OLD 250 : OBSOLETE
➢ 250 HP S1 : internal ref.
code, it can be used only
by subsidiary tech.
support;
➢ 250 HP S10 : no need of
any interface (common
USB/miniUSB)

TARGET: RETROFIT THE MOST COMMON VERSIONS 34
250 FIXED VERSION 3P - 4P WITHOUT RCD MODULE 250 FIXED VERSION 3P - 4P WITH RCD MODULE

RETROFIT KIT - COMPATIBILITY 35
The retrofit kit can be mounted only on DPX³ 250 HP / M3 250 fixed version. For plug-in/draw-out version
is not previewed. In case of Plug-in/Draw-out version is necessary provide for an emergency stock
125/160 FIXED 250 FIXED 250 PLUG-IN VERSION 250 DRAW/OUT VERSION
VERSION VERSION
(also With RCD)

RETROFIT KIT - COMPATIBILITY 36
OLD NEW
In case of old breaker is fitted with interlock, it’s NOT possible use the new breaker with retrofit kit to
replace only one device. In that case it’s necessary replace both breakers with new interlock without possibility to
adapt with retrofit kit

RETROFIT VERSION – DESIGN PRINCIPLES 37
The position of bottom

power connections is the
same between old and
new breaker.
The front of panelboard as

it’s different in shape and There is possibility to use
depth must be adapted old connection accessories
with a special adaptor (rear terminals and so on) or
already included into the buy spare parts of old ones
kit in case they are damaged

RETROFIT VERSION – ASSEMBLED VIEW 38
KIT 3P KIT 4P KIT 4P + RCD

RETROFIT VERSION – EXPLODED VIEW (w/o RCD) 39

RETROFIT VERSION – EXPLODED VIEW (with RCD) 40

RETROFIT KITS – PRODUCT REFERENCES 41
parts list image (example) RANGE/FRAME N° OF POLES VERSION
9 815 41
3P FIX
NUTS HOLDER M7X56
TERMINALS NUTS
Components enough for 1 device
TERMINAL SHIELDS WITH
EXTENSIONS
DPX/DPX³ - M250 / M3 250 HP
The kit allows to fit a new DPX³ 250HP (NB:
DPX/DPX-I 250 POWER TERMINALS technical revision 1 or greater) device in
EXTENDERS place of an old DPX 250/M250 fix,
↓ with/without earth leakage module.
PANELDOOR IP COVER
DPX³-I 250HP 9 815 42
250HP 4P FIX
PANELDOOR PLATE AND The final configuration is compatible with all M7X57
GAUGE FOR DOORCUT existing connection ways on power
RETROFIT terminals: standard terminals, cage
KIT INSULATING SUBBASE terminals, spreaders, extended front
terminals and rear terminals.
PHASE INSULATORS
FIXING EQUIPMENT Instruction sheet included.
INSTRUCTION SHEET
9 815 43
4P FIX+RCD
M7X58

RETROFIT KITS – PRODUCT CONTENT 42
The kit contains

pieces sufficient
for one breaker
(top and bottom
terminals)
3P - 4P 4P + RCD

RETROFIT KIT – IMPACTS ON FRONTAL PANEL 43
Once the retrofit breaker has installed, few adaptations must be performed on the existing frontal
panel.
In function of external accessory fitted on device ( no-accessory, rotary handle, motor operator, earth
leakage module) the window on front panel must be modified using the specific adaptation plate and
sleeve provided as equipment inside the retrofit kit.

RETROFIT KIT – IMPACTS ON MOTOR OPERATOR 44
OLD NEW
WARNING:
NEW WIRING!

RETROFIT KIT - IMPACTS ON ELECTRONIC AUX SUPPLY (ELE) 45
OLD WARNING: NEW

NEW WIRING!
CASE A: To be compatible it’s necessary to use
SPECIFIC AUX SUPPLIER the wiring for actual product range.
In case for old device the specific It can be recovered by ordering the
Legrand / bTicino module has related spare part kit ref. LG-421092 /
been used, the compatibility for M7X22 (for case A) or a new supply
auxiliary supply of new device module (for case B)
is still guaranteed
CASE B:
GENERIC SUPPLIER
In case for old device is used a
generic power supply module at
12Vdc , it’s necessary to
replace it with the specific
auxiliary supply module
compatible with 250 HP. OLD NEW

RETROFIT KIT - IMPACTS ON RS485 COMMUNICATION (ELE) 46
NEW
OLD
• Transmission speed: • Transmission speed:

1,2-2,4-4,8-9,6-19,2- 4,8-9,6-19,2-38,4
38,4 [kbit/s] [kbit/s]
• Functioning mode: • Functioning mode:
RTU/ASCII RTU/ASCII
• Addressing: 1…247 • Addressing: 1…247
• Mapping: «dual • Mapping: «dual
settings» (differents settings» (differents
protection level protection level
configuration) permitted configuration) NOT
permitted
In the passage from old interface to new one it’s necessary follow WARNING:
the actual communication maps NEW WIRING!

RETROFIT KIT - IMPACTS ON LOGICAL SELECTIVITY 47
OLD NEW WARNING:

VERSION VERSION NEW WIRING!
UPSTREAM
LEVEL
WIRING for NEW LOGIC
The «In SEL» cables of

breaker at bottom must
NOT be short circuited, as
expected for old breakers.
DOWNSTREAM
LEVEL

Thank you
S&TS Dept. – STPP Technical Support Power Pole

DPX 125-160-250 HP - Solutions For AfterSales & Service - Rev 2

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DPX 125-160-250 HP - Solutions For AfterSales & Service - Rev 2

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DPX3 125-160/250 HP

S&TS Dept. – STPP Technical Support Power Pole

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2) TOOLS FOR MAINTENANCE & DIAGNOSTICS

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KIT CONTENT DEVICE / PROTECTION UNIT

Components enough for n.1

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SPARE PART KIT KIT CONTENT DEVICE / PROTECTION UNIT

Components enough for 4x

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KIT CONTENT DEVICE / PROTECTION UNIT

Components enough for 20 devices (light

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HANDLE Components enough

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DRAW/OUT Components enough

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SEALS Components enough for 4x seal kits for

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Tool (quantity 5 pcs) suitable for installation

Software Power Control Station +

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➢ PCS (Power Control Station) is currently a public software, suitable

➢ The current version released to the market of PCS (version 3.3.11) is

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➢ EnerUP+Project is the new app for mobile

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(*): with retrofit kit installed

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REMARK: New 250 HP do not offer versions 3P with integrated RCD.

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In case the setting Ir = 0.64 or Ii = 3.5 is

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Ir = ( 0,4÷1 )In → step 0,05

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NEW 250 HP S10

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(*): Max voltage is

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✓ Standard direct rotary handle

On the new rotary handle all safety functions

➢ Lock system with device in CLOSE position

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Remote signalization of leakage-current as %I∆N

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The new breaker hasn’t the built-in

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OLD NEW The logic selectivity is still

The external supply is still

In case on the same line

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BREAKERS VERSIONS MIX

Both breakers A and B detect the fault.