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Composites: Part A 91 (2016) 484–492

Contents lists available at ScienceDirect

Composites: Part A
journal homepage: www.elsevier.com/locate/compositesa

Computational micromechanics evaluation of the effect of fibre shape


on the transverse strength of unidirectional composites: An approach
to virtual materials design
M. Herráez a, C. González a,b,⇑, C.S. Lopes a, R. Guzmán de Villoria a, J. LLorca a,b, T. Varela c, J. Sánchez c
a
IMDEA Materials, C/Eric Kandel 2, 28906 Getafe, Madrid, Spain
b
Department of Materials Science, E.T.S. de Ingenieros de Caminos, 28040 Madrid, Spain
c
Airbus Operations, S.L. Paseo de John Lennon, s/n, 28906 Getafe, Madrid, Spain

a r t i c l e i n f o a b s t r a c t

Article history: Computational micromechanics of composites is an emerging tool required for virtual materials design
Available online 2 March 2016 (VMD) to address the effect of different variables involved before materials are manufactured. This strat-
egy will avoid unnecessary costs, reducing trial-and-error campaigns leading to fast material develop-
Keywords: ments for tailored properties. In this work, the effect of the fibre cross section on the transverse
Non-circular fibres behaviour of unidirectional fibre composites has been evaluated by means of computational microme-
C. Micro-mechanics chanics. To this end, periodic representative volume elements containing uniform and random disper-
B. Strength
sions of 50% of parallel non-circular fibres with lobular, polygonal and elliptical shapes were
B. Residual/internal stress
generated. Fibre/matrix interface failure as well as matrix plasticity/damage were considered as the fun-
damental failure mechanisms operating at the microscale under transverse loading. Circular fibres
showed the best averaged behaviour although lobular fibres exhibited superior performance in trans-
verse compression mainly due to the higher tensile thermal residual stresses generated during cooling
at the fibre/matrix interface.
Ó 2016 Elsevier Ltd. All rights reserved.

1. Introduction Since the discover of high-performance carbon fibres, the com-


posite production process has been optimized to maximize their
Polymer matrices reinforced with high performance fibres or intrinsic mechanical, thermal and electrical properties. Despite
FRP’s are preferred candidates in structural applications where these efforts, the morphology of the reinforcing fibres has barely
the strength to weight ratio leads the structural design process. evolved since its discovery and most developments in this field
One of the main drawbacks regarding the use of these materials were kept at a basic research level due to major manufacturing dif-
is their complex mechanical behaviour, hardly predictable, which ficulties [2,3].
depends on the constituents properties, fibres, matrix and inter- Pitch-based carbon fibres with different non-circular cross sec-
faces, as well as their spatial distribution within the material. Man- tion have been extensively studied by Edie and Dunham [4]. This
ufacturing conditions also play an important role and are research group determined the main manufacturing parameters
responsible for the generation of defects in the form of voids, inter- as the mesophase pitch viscosity, winding speed and temperature
facial debonds, resin pockets or dry fibre areas which are consid- controlling the fibre properties using a lab-scale set-up. Trilobal
ered detrimental for the final performance of the material. The and octolobal fibres were obtained from the extrusion of the fila-
mechanical response of FRP’s is, obviously, strongly influenced by ments from different cross section spinnerets [5,6]. From a
the mechanical properties of the high performance fibres used mechanical point of view, trilobal and round fibres respond differ-
(carbon, glass, aramid, etc.) albeit their spatial distribution, tow ently to increasing process temperatures (i.e. carbonization). Trilo-
architecture and cross section governs the basic deformation and bal fibres exhibited a higher longitudinal elastic modulus and
failure mechanisms [1]. tensile strength than standard circular ones (744 GPa and
2.72 GPa, respectively being 1900 °C the carbonization tempera-
ture) [5,6]. Comparing to the radial fibre texture, typical of carbon
⇑ Corresponding author at: IMDEA Materials, C/Eric Kandel 2, 28906 Getafe, fibres spun from mesophase pitch, the microstructure of trilobal
Madrid, Spain. carbon fibres does not emanate radially from a centre point, but

http://dx.doi.org/10.1016/j.compositesa.2016.02.026
1359-835X/Ó 2016 Elsevier Ltd. All rights reserved.
M. Herráez et al. / Composites: Part A 91 (2016) 484–492 485

instead grows up from three lines extending from the tip of each 2. Computational micromechanics
lobe. Ribbon-shaped mesophase-pitch fibres have also been pro-
duced, obtaining a line-origin transversal texture which enhances The micromechanical model developed is based on the analysis
their transport properties [6]. Recent studies demonstrated the of a representative volume element (RVE) containing a periodic
possibility to manufacture X-type fibres which theoretically can and random dispersion of parallel fibres embedded in a polymer
increase 3–8 times the fracture energy of cementitious compos- matrix representing the transversal section of an unidirectional
ites when compared to standard circular fibres [7]. composite ply [1,13,14]. In this work, the volume fraction of fibre
Hollow carbon fibres can be fabricated by several methods such reinforcement was set to 50% in all simulations, a value that is usu-
as coaxial electro-spinning, bi-polymer blends or fibre templates. A ally attained in manufacturing of common structural FRP’s. No
60% hollow carbon fibre embedded in an epoxy matrix ðV f  40%Þ attempt to ascertain the influence of fibre volume fraction on the
can result in a composite material with a density as low as 850 kg/ transverse strength properties was done in this paper although
m3 as compared with the 1600 kg/m3 of the standard fully dense damage triggering mechanisms by debonding/matrix shear yield-
non-hollow composite [3] demonstrating the high potential for ing should not be strongly affected in this case.
structural lightweighting. The fibre manufacturer Toray developed The RVE dimensions were large enough to ensure simulation
hollow carbon fibres with tensile strength and modulus of 2.2 and results were size independent in a statistical sense, without
190 GPa, respectively, by carbonizing bi-component wet spun exceeding the computational resources, to allow fast and efficient
sheath-core fibres, with PAN as the sheath and PVA (polyvinil alco- computations. A RVE of L0 ¼ 58 lm in length was enough to cap-
hol) as the core [3]. ture the fundamental fracture mechanisms under transverse ten-
Circular, hollow and C-shaped carbon fibres were also manufac- sion (interface failure) and compression (matrix shear yielding)
tured by melt-spun of isotropic pitch [8–10]. Composite materials assuming an average diameter of the fibres of df ¼ 7:19 lm (repre-
were produced by hot-press consolidation of prepregs prepared sentative of AS4 carbon fibres). Therefore, a minimum of 8 fibres
with this set of non-circular fibres by drum winding. Interlaminar along each of the axis of the plane of transverse isotropy
shear strength specimens (ILSS) demonstrated that C-shaped ðL0 =df P 8Þ are distributed (a total of 42 in the RVE), Fig. 1. The
CFRP’s perform better as compared with circular base line compos- RVE was extruded along the fibre axis with a thickness of
ites manufactured maintaining the same equivalent cross section 0.5 lm. The results were compared with RVE’s containing 80 fibres
(the C-shape resin contact area was 2.72 times larger that the cir- to ensure that the size of the RVE did not influence significantly the
cular cross section with the same area [9]). In addition, C-shaped model predictions.
carbon fibre composites exhibited excellent energy absorption
under impact as well as better fibre wettability and thermal
2.1. Boundary conditions
conductivity than round fibres [9,10]. Patterned carbon fibres with
customized surface contours were produced by [3,11] using a
Periodicity of the mechanical fields is guaranteed through the
combination of a bi-component fibre melt spinning and a
application of the corresponding periodic boundary conditions
sulphonation with polyethylene (PE) precursors. By properly
(PBC). PBC are imposed between opposite faces of the RVE to
designing the flow path and spinneret geometry, carbon fibres with
ensure the continuity with the neighbour RVE’s as a jigsaw puzzle.
trilobal, flower, and gear-shaped cross-sections in the diameter
For a given RVE with dimensions of w0  L0  L0 , the periodic
range from 0.5 to 20 lm have been produced. Although carbon
boundary conditions are imposed as nodal displacements relations
fibres produced by this method have not reached yet standard
between opposite RVE faces using the following constraint
mechanical properties (tensile strength 1.1 GPa and modulus
equations:
103 GPa), the customized fibre geometry may extend their applica-
tion in different fields. !
uð0; X 2 ; X 3 Þ  ~
~ uðw0 ; X 2 ; X 3 Þ ¼ U 1 ð1Þ
Manufacturing of structural composites with non-circular fibres
is still kept at laboratory scale limited by the scalability of the pro-
!
duction process as compared with conventional circular fibres. ~
uðX 1 ; 0; X 3 Þ  ~
uðX 1 ; L0 ; X 3 Þ ¼ U 2 ð2Þ
Therefore, material optimization to achieve tailored properties
based on trial and error campaigns will not be suitable at this scale !
uðX 1 ; X 2 ; 0Þ  ~
~ uðX 1 ; X 2 ; L0 Þ ¼ U 3 ð3Þ
and a more efficient strategy based on virtual material design and
Integrated Computational Materials Engineering (ICME) can be
where X 1 ; X 2 ; X 3 are the coordinates axis ð0 < X 1 < w0 ; 0 < X 2 < L0 ;
adopted instead, at least during the first stages of the evaluation !
process [12]. Moreover, isolation of the effects of the fibre cross 0 < X 3 < L0 ) and U i is the displacement of the master node i (with
section on the composite performance may not be possible as the i ¼ 1; 2; 3). As a result, three master nodes are defined on the three
interface and matrix properties may be affected by the fibre shape dimensional unit cell: MN1 ðw0 ; 0; 0Þ, MN2 ð0; L0 ; 0Þ, MN3 ð0; 0; L0 Þ.
during the manufacturing process. Computational micromechanics Uniaxial tension and compression in both transverse directions
is emerging in recent years as a powerful tool to predict the influ- (X 2 and X 3 ) can be imposed to the RVE by applying the appropri-
ence of the constituent properties and the fibre shape on the ply ate displacements to the master nodes. For instance, uniaxial
behaviour under different loading conditions. This approach is tension or compression along the X 2 direction is imposed with
! ! !
based on the numerical simulation of the mechanical response of U 2 ¼ ð0; d2 ; 0Þ; U 1 ¼ ðu1 ; 0; 0Þ and U 3 ¼ ð0; 0; u3 Þ, where d2
a representative volume element (RVE) of the composite microstruc- (Fig. 1) stands for the tensile displacement applied, and u1 and u3
ture [1,13–15] by means of the finite element method. As a result, the lateral Poisson contractions obtained under the surface integral
this numerical strategy considers detailed information of the of the traction vector
microstructure and constituent properties, inherited from Z
micromechanical characterization of the fibres [16,17], matrix t dS ¼ ~
~ 0 on X 1 ¼ 0 and X 3 ¼ 0 ð4Þ
[18] and interface [19,20]. Computational micromechanics is used
in this work to ascertain the effect of the shape of reinforcing fibres Initially, a homogeneous thermal step is applied without exter-
on the transverse tension and compression strength in carbon/ nal loading to reproduce the cooling down process from the curing
epoxy unidirectional plies of 50% fibre volume fraction. (175 °C) to service temperature (15 °C). This thermal step of
486 M. Herráez et al. / Composites: Part A 91 (2016) 484–492

Fig. 1. Schematic 2D view of the model showing the detail of the fibres distribution, FEM mesh, cohesive interface and periodic boundary conditions (PBC). The transverse
tension loading case along X 2 direction is illustrated. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this
article.)

DT ¼ 160  C induces a residual thermal stress microfield as a where hi stands for McCaulay brackets defined as hxi ¼ maxð0; xÞ, tn
result of the mismatch of the thermo-elastic constants of fibres is the normal traction and, ts and tt are the shear components of the
and matrix. traction vector. N is the normal strength and S is the shear strength
assumed to be equal in both shear directions s and t. In addition,
2.2. Constitutive models of fibre, matrix and interface damage evolution is governed by a Benzeggagh–Kenane [25] law as
 gBK
  2Gs
RVE’s are discretized using finite elements in Abaqus/Standard Gc ¼ Gcn þ Gcs  Gcn  ð6Þ
[21]. The matrix is modelled with 8-node fully integrated brick Gn þ 2Gs
isoparametric elements (C3D8), while the fibres are meshed with
where gBK is the Benzeggagh–Kenane power exponent, Gcn and Gcs
6-node fully integrated wedge isoparametric elements (C3D6).
are the normal and shear fracture energies respectively, and Gn
The fibre/matrix interface debonding was simulated with 8-node
and Gs the reciprocal work under mixed mode propagation. The
cohesive isoparametric elements (COH3D8) inserted at the inter-
interface parameters used in the simulations are presented in
faces between fibres and matrix. Perfect and homogeneous contact
Table 2 [26]. Finally, the polymer matrix behaviour is modelled
between fibres and matrix was assumed without any gaps at the
using the Lubliner damaged/plasticity model included in Abaqus/
interface. Carbon fibres behave as linear elastic and transversely
Standard [21]. This constitutive equation allows the material to
isotropic solids and the thermoelastic constants of AS4 carbon
behave as quasi-brittle when subjected to dominant tensile stress
fibres are reported in Table 1 [22]. They were kept constant with
while it shows elasto-plastic behaviour under pressure confinement
the deformation imposed during the transverse-to-the-fibres
and compressive loads. The tensile response is, therefore, linear and
loading neglecting any possible non-linearity due to non-Hookean
elastic with elastic modulus and Poisson ratio Em and mm until the
fibre behaviour [23]. In addition, no fibre fracture is taken into
tensile failure stress rt0 is reached, Fig. 2b. Beyond this point, a
account in agreement with experiments carried out in AS4/8552
quasi-brittle softening is induced in the material being Gt the
[1]. Fibre/matrix interface failure is taken into account using a
matrix fracture energy. Under uniaxial compression the response
cohesive crack approach, Fig. 2a. To this end, cohesive elements
is linear up to the initial yield limit rc0 . Then, stress hardening takes
inserted at the interface between fibres are governed by a
place until the ultimate stress value is reached rcu , Fig. 2b. The
mixed-mode traction–separation law where damage onset is
matrix plasticity/damage model parameters used in the simulations
controlled by the following stress criterion [24]:
are reported in Table 3 [19,26].
 2  2  2
htn i ts tt
þ þ ¼1 ð5Þ
N S S 2.3. Microstructure generation

Table 1 Four different families of fibre section geometries were consid-


Material properties of AS4 carbon fibres [22]. ered in this work as represented in Fig. 3 including standard circu-
lar, lobular (2, 3 and 4-lobed), polygonal (3 and 4 edges) with
E1 E2 m12 m23 G12 G23 a1 a2
smoothed vertex, and elliptical with 0.75 eccentricity ratio. The
(GPa) (GPa) (GPa) (GPa) (106 K1) (106 K1)
equivalent diameter of non-circular fibres was kept constant and
0.9
231.6 12.97 0.3 0.46 11.3 4.45 7.2
equal to the standard circular fibres ( 7:19 lm for AS4 carbon
M. Herráez et al. / Composites: Part A 91 (2016) 484–492 487

(a) Cohesive interface (b) Matrix


Fig. 2. Schematics of the linear traction–separation law for the cohesive interface (a) and stress–strain curve for the matrix (b).

into account local volume fraction variations related to the pres-


Table 2 ence of fibre clusters or resin rich regions.
Material properties of fibre–matrix interface [26].

N (MPa) S (MPa) Enn (GPa) Ess (GPa) Gcn (J/m2) Gcs (J/m2) gBK
3. Unidirectional ply behaviour prediction
42 63 100 100 2 30 1.2

Five random RVE’s for each of the different fibre cross sections
considered were generated for the analysis. Simulations were car-
Table 3 ried out with Abaqus/Standard [21] within the framework of the
Parameters of the damaged plasticity model that characterize the matrix [19,26].
finite deformations theory with the initial unstressed state as ref-
Em mm a rt0 Gt rc0 rcu erence. In the first step, the RVE was subjected to a homogeneous
(GPa) (106 K1) (MPa) (J/m2) (MPa) (MPa) temperature change of 160 °C from the stress-free temperature
5.07 0.35 52.0 121 90 176 180 down to ambient temperature which was followed by the applica-
tion of the individual loading step (transverse tension and com-
pression along X 2 and X 3 directions). In addition, simulations
were performed with the same fibre distributions but without
fibre) for comparison purposes. A new set of distributions with 2-
the thermal step to ascertain the effect of residual stresses on the
lobed and elliptical fibres aligned in a fixed direction is presented
mechanical performance of the unidirectional plies.
to study the effect of cross section orientation on the overall
transversal behaviour of the composite material. The detailed
geometry definition of the lobular and polygonal fibres is pre- 3.1. Ply thermal residual stress
sented in Fig. 4a and b, respectively, with the corresponding
dimensions used in the simulations (fillet radii, vertex, etc). Residual stresses appeared in the simulated RVE’s during the
It was assumed that the microstructure of the composite was thermal step due to the mismatch between the thermoelastic con-
given by a indefinite translation of the RVE along the two coordi- stants of the fibres and the matrix. The matrix thermally contracts
nate axes and thus the fibre positions within the RVE should keep more than the fibres during the temperature drop and this strain
this periodicity condition. Regular fibre arrangements, as square or incompatibility is solved with the generation of a residual stresses
hexagonal packings, can also be used as RVE’s in the analysis field at the micro level. The maximum principal stress field upon
although the microstructure restrictions imposed in this case have cooling is depicted in Fig. 5a for a 3-lobed fibre distribution. This
an strong impact on the prediction of damage onset and material plot clearly evidences tension and compression stress states in
strength [27–29]. Fibre centres were generated randomly and the matrix and the fibre respectively. Normal (t n or interfacial nor-
sequentially according to the nearest neighbour algorithm (NNA) mal stress INS) and shear (ts or interfacial shear stress ISS) stresses
[30]. No fibre-to-fibre contacts were included in the model and are generated also at the fibre/matrix interfaces which could
the position of each new fibre was accepted if the distance potentially affect the overall behaviour of the unidirectional ply
between neighbouring fibre surfaces was greater than 0:05  df . in the subsequent loading step. Generally speaking, high compres-
The assumptions made on the idealization of the microstructure sive normal stresses appeared between two closely neighbour
could potentially have an impact, for instance, in fibre-to-fibre con- fibres being then tensile normal stress distribution in this situation
tacts resulting from a deficient resin impregnation or in highly comparatively lower, Fig. 5b. In addition, interfacial shear stresses
clustered fibre dispersions, but these effects are considered out of appeared surrounding the regions of maximum normal compres-
scope of this work. This restriction ensures an adequate mesh dis- sive stresses to accommodate the high normal stress gradient
cretization of these regions [1,13,14]. In addition, the distance along the fibre/matrix interface, Fig. 5c.
between the fibre surface and the RVE edges should be greater than The summary of the maximum interface stresses (normal and
0:15  df to avoid distorted finite elements during meshing. Fibres shear) attained during the cooling step for the different fibre cross
intersecting the RVE edges were split and complemented at the shape analysed is presented in Fig. 6. The values, average and stan-
opposite sides of the square RVE to create a periodic microstruc- dard deviation, represented in the plot were obtained from the
ture. New fibres were added until the desired volume fraction of local maximum of the interface stress obtained in each of the five
50% was reached. The model assumed an homogeneous dispersion realizations computed being the error bars attributed to the fibre
of non-circular fibres within the epoxy matrix and does not take position and spatial distribution.
488 M. Herráez et al. / Composites: Part A 91 (2016) 484–492

Fig. 3. Representative volume element example of each microstructure configuration: (a) circular, (b) 2-lobed, (c) 2-lobed aligned, (d) 3-lobed, (e) 4-lobed, (f) 3-polygonal, (g)
4-polygonal, (h) elliptical and (i) elliptical aligned.

shear interfacial stresses obtained. No significant differences of


maximum residual stresses were detected in aligned microstruc-
tures (2-lobed and elliptical) when compared with equivalent ran-
dom distributions.
It should be mentioned that in all cases, the interface stress
level obtained was moderate and the interface damage initiation
criterion was not fulfilled (Eq. (5)) being the overall behaviour of
the unidirectional ply elastic during the temperature drop. Previ-
ous studies have demonstrated that thermal residual stress at the
interface may critically affect mechanical response. Thermal com-
pressive stresses provide higher transverse tensile strength [31],
while the presence of the interface shear stress contributes to the
early onset of damage when transverse loading is applied [32]. In
this respect, an a priori difference in the transverse tensile strength
of lobular fibres configurations is expected.

3.2. Ply transverse tensile loading


Fig. 4. Geometry definition and dimensions for non-circular fibres.

The response of the unidirectional plies under transverse ten-


The results show that maximum normal stress values in tension sion is linear and elastic up to the onset of damage which takes
 28—29 MPa were attained in those microstructures containing place at moderate transverse strains of  1%. This transverse ten-
lobular fibres and this effect was essentially attributed to the sile failure is essentially brittle and is produced by the localization
geometry of the fibres in the concave regions of their perimeter. of interface cracks at the poles of the fibres in a given section of the
When the fibre interfaces were flat or convex, the normal stresses material. Interface cracks are rapidly localized in a given section
were considerably reduced as compared with lobular which is followed by tearing of the ligaments between adjacent
( 16—18 MPa for polygonal and  11—13 MPa for circular and fibres [19]. These failure mechanisms are accurately reproduced
elliptical). Very interestingly, the higher the number of lobes of by the RVE simulations. For instance, Fig. 7a and b represent the
such type of fibres, the higher the maximum compressive and final crack configuration at the failure point for a homogeneous
M. Herráez et al. / Composites: Part A 91 (2016) 484–492 489

27.0
6.0
−15.0
−36.0
−57.0
−78.0

55.0
33.2
11.4
−10.4
63.0 −32.2
46.0 −54.0
29.0
12.0
−5.0
−22.0

Fig. 5. Residual stresses after thermal step in a microstructure with 3-lobed fibres: (a) Maximum principal stress field, (b) detail of interfacial normal stress (INS), (c) detail of
interfacial shear stress (ISS). (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)

Fig. 6. Maximum residual thermal stresses at fibre/matrix interface. (For interpretation of the references to colour in this figure legend, the reader is referred to the web
version of this article.)

dispersion of aligned and randomly dispersed elliptical fibres, All configurations showed transversely isotropic behaviour with
respectively. Interface cracks were triggered at the fibre poles the exception of the aligned 2-lobed and elliptical fibres. In both
and rapidly were interconnected when tearing of matrix ligaments cases, the transverse strength was similar  68 MPa in the X 2
between fibres occurred. The failure mechanisms are the same direction although an important reduction in the transverse
irrespective of the shape of the fibres, although slight differences strength in the orthogonal direction X 3 can be observed (33% and
in the crack paths were observed depending on the geometry con- 15% for 2-lobed and elliptical, respectively). This effect can be
necting the poles of the fibres (Fig. 7c and d). attributed in lobular fibres to the initial residual tensile stress
The results shown in Fig. 8a represent the transverse tensile (INS) which prompts the earlier interface failure as compared with
strength, Y t , for the RVE’s containing different fibre cross sections. polygonal sections (Fig. 6).
Circular fibres exhibited the most balanced tensile strength in the Simulations were repeated without the initial thermal step in
two directions X 2 and X 3 for all the cross sections analysed and this order to ascertain the effect of residual stress on the final trans-
effect can be endorsed to the lower stress concentration created by verse strength of the fibre distributions. Average values and stan-
the circular fibres when compared with polygonal or lobular. For dard deviations corresponding to all the fibre realizations in the
instance, approximate knock-down factors of  17% and  8% two directions were depicted in Fig. 8a including the results with
are obtained for triangular and quadrilateral fibres, respectively, and without thermal temperature drop. In all cases, the transverse
although this effect can be even more detrimental on the material tensile strength decreased in the absence of the thermal residual
performance depending on the fillet radii used (Fig. 4b). stress indicating a strong shielding effect due to their compressive
490 M. Herráez et al. / Composites: Part A 91 (2016) 484–492

Fig. 7. Equivalent plastic strain (shown grey-scaled) and interfacial damage (shown red) under transverse horizontal tension ðet ’ 1:0%Þ: (a) circular fibres, (b) 3-polygonal
fibres, (c) 2-lobed aligned fibres, (d) 2-lobed fibres. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)

(a) Transverse tension strength.

(b) Transverse compression strength.


Fig. 8. Effect of residual stresses on the transverse strength of non circular fibres RVE’s: (a) Tensile strength, (b) compressive strength. (For interpretation of the references to
colour in this figure legend, the reader is referred to the web version of this article.)

nature. Very interestingly, circular and ellipsoidal fibres presented 3.3. Ply transverse compressive loading
the highest thermal residual stress effect (+15~20%) and this effect
can be probably attributed to the larger ratios between the com- Experimental evidences demonstrated that unidirectional
pressive and tensile normal interface stress. plies subjected to transverse compression fail after significant
M. Herráez et al. / Composites: Part A 91 (2016) 484–492 491

non-linear deformation ð 2—4%Þ by the development of matrix effect was attributed to the fact that thermal-elastic residual stress
shear bands where severe plastic deformation and fibre/matrix were partially relieved due to the plastic behaviour of the polymer
interface decohesion occurs. The final failure is produced through matrix under confined compressive stress state. Shear banding

an inclined crack of  56 with respect to the plane perpendicular occurs following the same mechanisms promoted by interfacial
to the loading axis in the case of standard carbon/epoxy residual stresses but plastic deformation help to reduce the subse-
composites [1]. RVE’s subjected to transverse compression failed quent effect on the compressive strength. As a result, the trans-
following the aforementioned mechanisms as it is illustrated in verse compressive strength, Y c , was not strongly affected Fig. 8b.
Fig. 9 for a homogeneous dispersion of circular, 3-polygonal and
2-lobed (aligned and randomly dispersed) where the contours of 4. Concluding remarks
accumulated plastic strain for an overall strain of  4% are plotted
for comparison purposes. Interfacial voids controlled the strength The mechanical behaviour of a fibre-reinforced composite lam-
of the material leading thus to the localization of the matrix plastic ina under transverse tension and compression has been simulated
strain between adjacent fibres triggering the final percolation by means of computational micromechanics. This approach explic-
shear band in the matrix within the RVE. itly considers fibres distribution within the material as well as
Generally, the results show that lobular fibres unidirectional matrix, fibre and interface thermomechanical properties which
plies presented the best transverse compressive performance and are included in the simulations through the appropriate constitu-
this effect can be directly attributed to the pre-tensile residual tive models. The simulations demonstrated the key role played
stress induced in the lobular fibres microstructures (Fig. 5) increas- by the two dominant damage mechanisms (debonding at the inter-
ing the response under compression. The results in terms of trans- face and shear band formation in the matrix) controlling the com-
verse yield strength, Y c , for all the fibre geometries analysed are posite strength. In this work it has been observed the increase of
summarized in Fig. 8b. All the configurations showed equivalent higher tensile residual stresses along the concave interfaces of lob-
transversely isotropic behaviour, in both directions X 2 and X 3 of ular fibres, up to +260% compared to circular fibres. Under trans-
the RVE with the exception of the 2-lobed and elliptical aligned verse tension, 2-lobed and elliptical fibres show a high
distributions which showed some degree of anisotropic behaviour orthotropic behaviour when aligned reaching +10% tensile strength
caused by the alignment of the fibre cross sections. in the alignment direction ðX 2 Þ, but it drops around 12~25% in the
Plastic shear bands are more intense in the case of the 3- perpendicular direction ðX 3 Þ. Regarding transverse compression, all
polygonal distributions where strong strain concentrations the microstructures analysed show almost in-plane isotropic beha-
appeared at the fillet radius areas, Fig. 9b, jumping from fibre to viour. The most remarkable result is the increase of compressive
fibre resulting in a final knock-down factor on the transverse com- strength in microstructures with lobular fibres up to +20% com-
pressive strength, Y c , of  13% when compared with standard cir- pared to circular fibres.
cular fibres, Fig. 8b. On the other hand, 2-lobed aligned fibre The results presented in this paper not only show the ability of
distributions exhibited the highest enhancement ð 16%Þ in the these models to reproduce the physical failure mechanisms under
transverse compression strength, Y c , in both directions when com- transverse loading, but also the potential to virtually predict the
pared with standard circular fibres, Fig. 8b being the shear bands influence of design variables, such as fibres shape, on the mechan-
more distributed within the RVE, Fig. 9c and d. ical response of a unidirectional lamina. Virtual material design
The influence of the residual stress step was limited for the case opens the possibility of partially replacing or reducing costly and
of the transverse compression for all the cases analysed and this time-consuming experimental testing campaigns. This strategy

Fig. 9. Equivalent plastic strain (shown grey-scaled) and interfacial damage (shown red) under transverse horizontal compression ðec ’ 4:0%Þ: (a) circular fibres, (b) 3-
polygonal fibres, (c) 2-lobed aligned fibres, (d) 2-lobed fibres. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of
this article.)
492 M. Herráez et al. / Composites: Part A 91 (2016) 484–492

allows the exploration of several possibilities in microstructural computational micromechanics. Compos Sci Technol 2008;68(15–
16):3128–36.
design such as: (i) analysis of hybrid composite microstructures,
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MAT201237552 and Airbus Operations within the framework of [20] Rodríguez M, Molina-Aldareguía JM, González C, LLorca J. A methodology to
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[21] Simulia, editor. Abaqus analysis user’s guide. Version 6.13; 2013.
and Competitiveness through the Ramon y Cajal program.
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Update
Composites Part A
Volume 112, Issue , September 2018, Page 572

DOI: https://doi.org/10.1016/j.compositesa.2018.05.024
Composites Part A 112 (2018) 572

Contents lists available at ScienceDirect

Composites Part A
journal homepage: www.elsevier.com/locate/compositesa

Corrigendum

Corrigendum to “Computational micromechanics evaluation of the effect of T


fibre shape on the transverse strength of unidirectional composites: An
approach to virtual materials design” [Compos. Part A: Appl. Sci. Manufact.
91(Part 2) (2016) 484–492]

M. Herráeza,b, C. Gonzáleza,b, , C.S. Lopesa, R. Guzmán de Villoriaa, J. LLorcaa,b, T. Varelac,
J. Sánchezc
a
IMDEA Materials, C/Eric Kandel 2, 28906 Getafe, Madrid, Spain
b
Universidad Politécnica de Madrid, E.T.S. de Ingenieros de Caminos, 28040 Madrid, Spain
c
Airbus Operations, S.L. Paseo de John Lennon, s/n, 28906 Getafe, Madrid, Spain

The authors regret that the printed version of the above article • Affiliation b should just a simple translation to Spanish.
contained a number of errors. The correct and final version follows. The • Affiliation of M. Herráez should include both a and b.
authors would like to apologise for any inconvenience caused.

DOI of original article: http://dx.doi.org/10.1016/j.compositesa.2016.02.026



Corresponding author at: IMDEA Materials, C/Eric Kandel 2, 28906 Getafe, Madrid, Spain.
E-mail address: carlosdaniel.gonzalez@imdea.org (C. González).

https://doi.org/10.1016/j.compositesa.2018.05.024

Available online 06 June 2018


1359-835X/ © 2018 Elsevier Ltd. All rights reserved.

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