CESSNA®

MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

CHAPTER

AIRWORTHINESS
LIMITATIONS
4
THE AIRWORTHINESS LIMITATIONS SECTION IS FAA APPROVED AND GIVES INSPECTIONS AND
MAINTENANCE THAT ARE REQUIRED BY PARTS 43.16 AND 91.403 OF TITLE 14 OF THE CODE OF FEDERAL
REGULATIONS, UNLESS AN ALTERNATIVE PROGRAM HAS BEEN FAA APPROVED.

16 SEPTEMBER 1992
REVISION 13 19 AUGUST 2021
 CESSNA®
MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

LIST OF EFFECTIVE PAGES

CHAPTER-SECTION-SUBJECT PAGE DATE
04-Title
04-List of Effective Pages Page 1 Aug 19/2021
04-Record of Temporary Revisions
04-Contents Page 1 Aug 19/2021
4-00-00 Page 1 Sep 25/2009
4-10-00 Pages 1-2 Aug 19/2021
4-11-00 Pages 1-2 Aug 19/2021
4-11-03 Pages 1-2 Aug 19/2021

4 - LIST OF EFFECTIVE PAGES Page 1 of 1

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 CESSNA®
MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

CONTENTS
AIRWORTHINESS LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-00-00 Page 1
Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-00-00 Page 1
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-00-00 Page 1
INSPECTION TIME LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10-00 Page 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10-00 Page 1
Inspection Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10-00 Page 1
REPLACEMENT TIME LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11-00 Page 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11-00 Page 1
Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11-00 Page 1
RUSSIAN-CERTIFIED AIRPLANES REPLACEMENT TIME LIMITS . . . . . . . . . . . . . . . . . . 4-11-03 Page 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11-03 Page 1
Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11-03 Page 1

4 - CONTENTS Page 1 of 1
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 CESSNA®
MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

AIRWORTHINESS LIMITATIONS

1. Scope
A. This chapter outlines the mandatory replacement times and inspection intervals for components
and airplane structures considered to be life-limited, or to require monitoring through scheduled
inspections. This chapter applies to items such as fatigue components and structures that are
considered a part of the certification process.

NOTE: The Airworthiness Limitations section is FAA Approved and specifies inspection and
maintenance required under Parts 43.16 and 91.409 of the Federal Aviation Regulations,
unless an alternative program has been FAA approved.

2. Definition
A. This chapter contains three sections as outlined below.
(1) Inspection Time Limits (4-10-00) describes and lists systems and components that are required
to be inspected at specified intervals. The intervals specified represent the maximum time
allowable between inspections.
(2) Replacement Time Limits (4-11-00) describes and lists life limited components that are to be
replaced at a specific time.
(3) Russian Certified Airplanes Replacement Time Limits (4-11-03) describes and lists life limited
components that are to be replaced at a specific time.

4-00-00 Page 1
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 CESSNA®
MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

INSPECTION TIME LIMITS

1. General
A. The inspection time intervals that apply to the systems and components that follow represent the
maximum inspection intervals which must be adhered to.
B. Detailed inspection and maintenance check procedures are described in the associated tasks in this
manual. Detailed inspection procedures for specific locations that do not have task numbers assigned,
will become available as they are developed.

2. Inspection Schedule
A. Air Conditioning (Chapter 21)
(1) Vapor Cycle Cooling System Hourmeter Check (Compressor Motors 1134104-1, -5) - Examine
every 300 hours. Refer to Task 21-50-00-212.

NOTE: Refer to the Enviro Systems Inc. Component Maintenance Manual (CMM) 21-00-05.
B. Landing Gear (Chapter 32)
(1) Nose Landing Gear Fork (Part Number 6342000-3, -32, -39, -44) - Examine at 5,000 landings
and every 1,000 landings thereafter. Refer to Task 32-20-00-250.

NOTE: These components have replacement time limits. Refer to 4-11-00, Replacement
Time Limits.
C. Doors (Items below are part of the Fuselage Structure Assembly Part Number 6310000-2) (Chapter
52)
(1) Cabin Entry Door (Part Number 5511230-84, -97, -101, 6511690-2, -4, -8, -10, -11 and -14, -16)
- Examine at 6,000 hours and every 3,000 hours thereafter. Refer to Task 52-10-00-210.
(2) Emergency Escape Hatch (Part number 6311250-4, 6311256-2, and 6311256-6) - Examine at
7,200 hours and every 5,000 hours thereafter. Refer to Task 52-20-00-210.
D. Fuselage (Part Number 6310000-2) (Chapter 53)
(1) Side Window Cockpit Skin Eddy Current Inspection (Airplanes -0001 thru -0499) - Examine every
1,200 hours. Refer to Task 53-10-07-250.
(2) Fuselage Exterior Skin - Examine at 6,000 hours and every 2,400 hours thereafter. Refer to
Task 53-30-00-210.
(3) Cabin Lower Skin Longitudinal Splice - Examine every 6,000 hours. Refer to Task 53-30-00-251.
(4) Forward Pressure Bulkhead Retaining Ring - Examine at 7,200 hour and every 2,400 hours
thereafter. Refer to Task 53-10-05-251.
(5) Aft Pressure Bulkhead Retaining Ring
(a) Airplanes -0001 thru -0332 - Examine at 9600 hours and every 1,200 hours thereafter.
Refer to Task 53-10-05-252.
(b) Airplanes -0333 and On - Examine at 12,000 hours and every 3,000 hour thereafter. Refer
to Task 53-10-05-252.
(6) Forward Side of Forward Pressure Bulkhead, Stringers and Bulkheads - Examine at 7,200 hours
and every 2,400 hours thereafter. Refer to Task 53-10-05-210.
(7) Aft Pressure Bulkhead Web (Forward Side)
(a) Airplanes -0001 thru -0332 - Examine at 7,200 hours and every 2,400 hours thereafter.
Refer to Task 53-10-05-253.
(b) Airplanes -0333 and On - Examine at 12,000 hours and every 2,400 hours thereafter. Refer
to Task 53-10-05-253.
(8) Aft Pressure Bulkhead Structure (Aft Side)
(a) Airplanes -0001 thru -0332 - Examine at 7,200 hours and every 2,400 hours thereafter.
Refer to Task 53-10-05-212.
(b) Airplanes -0333 and On - Examine at 12,000 hours and every 2,400 hours thereafter. Refer
to Task 53-10-05-212.
(9) Windshield, Side, and Cabin Window Frames - Examine at 7,200 hours and every 5,000 hours
thereafter. Refer to Task 53-10-07-210.

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MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

(10) Cabin Doorframe - Examine at 6,000 hours and every 3,000 hours thereafter. Refer to Task
53-10-08-210 .
(11) Emergency Escape Hatch Doorframe - Examine at 7,200 hours and every 5,000 hours thereafter.
Refer to Task 53-10-08-211.
E. Stabilizers (Part Number 6330000-1) (Chapter 55)
(1) Vertical Stabilizer Forward Spar Attach Bolt Hole - Examine at 7,900 hours and every 5,000
hours thereafter. Refer to Task 55-30-01-250.
(2) Vertical Stabilizer Aft Spar Attach Bolt Hole - Examine at 15,200 hours every 5,000 hours
thereafter. Refer to Task 55-30-01-251.
(3) Horizontal Stabilizer Front Upper Spar Cap at SS 4.78 - Examine at 14,000 hours and every
1250 hours thereafter. Refer to Task 55-10-00-250.
F. Windows (Items below are part of the Fuselage Structure Assembly Part Number 6310000-2) (Chapter
56)
(1) Cockpit Side Windows Optical Prism.
(a) Examine every 300 hours. Refer to Task 56-10-00-281.
G. Wing (Part Number 6320000-1) (Chapter 57)
(1) Lower Main Spar Splice at WS 93.00 (Eddy Current) Special Detailed Inspection - Examine at
13,200 hours and every 6,000 hours thereafter. Refer to Task 57-00-00-250.
(2) Lower Rear Spar Splice at WS 93.00 (Eddy Current) Special Detailed Inspection - Examine at
15,000 hours and every 6,000 hours thereafter. Refer to Task 57-00-00-251.
(3) Main Spar Carry-Through Lower Cap (RWS 42.0 to LWS 42.0) (Eddy Current) Special Detailed
Inspection - Examine at 19,200 hours and every 3,600 hours there after. Refer to Task 57-00-
00-252
(4) Rear Spar Carry-Through Lower Cap (RWS 42.0 to LWS 42.0) (Eddy Current) Special Detailed
Inspection - Examine at 19,200 hours and every 2,400 hours thereafter. Refer to Task 57-00-
00-253
(5) Main Spar Outboard Lower Cap (WS 120.0 to WS 152.00) (Eddy Current) Special Detailed
Inspection - Examine at 22,800 hours and every 1,800 hours thereafter. Refer to Task 57-00-
00-254
(6) Main Spar Carry-Through Lower Cap at RWS 1.00 (525-0249 only) (Eddy Current) Special
Detailed Inspection - Examine at 12,000 hours and every 2,400 hours thereafter. (Ref. Report
S-525-0249/01RD). Refer to Task 57-00-00-255
(7) Center Wing Main Spar Lower Cap at LWS 8.9 (525-0164 only) (Eddy Current) Special Detailed
Inspection - Examine at 15,000 hours and every 3,800 hours thereafter. (Ref. Report S-525-
0164/01RD). Refer to Task 57-00-00-256
H. Engine Controls (Chapter 76)
(1) On Airplanes -0600 and On, complete (a) or (b), whichever occurs first;
(a) Complete a Time Limited Dispatch (TLD) Operational Check every 250 flight hours. If a
fault is found during this scheduled interval, dispatch of the airplane is not allowed until the
fault is corrected and cleared in accordance with the Williams International FJ44-1AP Line
Maintenance Manual. Report the fault to Williams International. Refer to Task 76-12-10-
710.
(b) Complete a Time Limited Dispatch (TLD) Operational Check every 12 calendar months. If
a fault is found during this scheduled interval, correct the fault within 120 days or before
the concurrent 250 flight hour period elapses. Report the fault to Williams International.
Refer to Task 76-12-10-710.
(2) If a fault is found between the scheduled maintenance intervals, correct the fault within 120 days
or before the concurrent 250 flight hour period elapses, whichever occurs first. Report the fault
to Williams International. Refer to Task 76-12-10-710.

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 CESSNA®
MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

REPLACEMENT TIME LIMITS

1. General
A. Certification for 14 CFR 23.571 and 23.572 requires the pressurized cabin, wing, and empennage be
of a fail-safe or safe life design. If the safe life approach is chosen, life limits must be established on
those parts so designated prior to obtaining certification. Since the Model 525 design is fail-safe, a
safe life (or life limit) need not be, and has not been, established for any of the affected parts.

2. Replacement Schedule
A. Air Conditioning (Chapter 21)
(1) Compressor Drive Motor Brushes (Compressor Motors 1134104-1, -5) - Replace every 500
compressor hours.

NOTE: Refer to the Enviro Systems Inc. Component Maintenance Manual (CMM) 21-00-05.
B. Landing Gear (Chapter 32)
(1) Nose Landing Gear

NOTE: Attaching hardware (bolts, bearings, bushings, trunnion pins, and trunnion/link pin
related to the installation of the components given below) is replaced whenever the
related component is replaced. Refer to the applicable section in Chapter 32 for
more information.

(a) Nose Landing Gear Strut Assembly (Part Number 6342000-11, -13, -17, -19, -21, -23, -26,
-31, -34, -37, -40, -43, -45), except the fork and piston assembly - Replace every 22,500
landings
(b) Fork and Piston Assembly (Part Number 6342000-3, -32, -39, -44) - Replace every 12,500
landings
(c) Actuator (Part Number 9912370-2, -3, -4) - Replace every 22,500 landings
(d) Actuator (Part Number 9912370-5) - Replace every 7,500 landings
(2) Main Landing Gear

NOTE: Attaching hardware (bolts, bearings, bushings, trunnion pins, and trunnion/link pin
related to the installation of the components given below) is replaced whenever the
related component is replaced. Refer to the applicable section in Chapter 32 for
more information.

(a) Left Trailing Link and Axle Assembly (Part Number 6341002-1, -7, -9, -13, -15, -17, 19,
-21, -23, -25, -27)
1 Airplanes -0001 thru -0359 - Replace every 28,300 landings
2 Airplanes -0360 thru -0599 - Replace every 23,400 landings
3 Airplanes -0600 and On - Replace every 21,100 landings
(b) Right Trailing Link and Axle Assembly (Part Number 6341002-2, -8, -10, -12, -16, -18, 20,
-22, -24, -26, -28)
1 Airplanes -0001 thru -0359 - Replace every 28,300 landings
2 Airplanes -0360 thru -0599 - Replace every 23,400 landings
3 Airplanes -0600 and On - Replace every 21,100 landings
(c) Left Trunnion Assembly (Part Number 6341007-1, -3, -5, -7, -9, -11, -13, -15, DDA04018-1)
1 Airplanes -0001 thru -0107, Not Incorporating SB525-32-16 - Replace every 3000
landings
2 Airplanes -0108 thru -0359, and Airplanes -0001 thru -0107 Incorporating SB525-32-
16 - Replace every 12,480 landings
3 Airplanes -0360 thru -0599 - Replace every 10,346 landings
4 Airplanes -0600 and On - Replace every 9310 landings
(d) Right Trunnion Assembly (Part Number 6341007-2, -4, -6, -8, -10, -12, -14, -16,
DDA04065-1)
1 Airplanes -0001 thru -0107, Not Incorporating SB525-32-16 - Replace every 3000
landings

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MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

2 Airplanes -0108 thru -0359, and Airplanes -0001 thru -0107 Incorporating SB525-32-
16 - Replace every 12,480 landings
3 Airplanes -0360 thru -0599 - Replace every 10,346 landings
4 Airplanes -0600 and On - Replace every 9310 landings
(e) Oleo Assembly (Part Number 6341130-1, -2, -3, -4, -5, -6, -7, -8, -9, -10, -11, -12, -200,
-202)
1 Airplanes -0001 thru -0359 - Replace every 28,300 landings
2 Airplanes -0360 thru -0599 - Replace every 23,400 landings
3 Airplanes -0600 and On - Replace every 21,100 landings
(f) Main Landing Gear Actuator Assemblies (Part Number 9912397-2, -3, -4, -6, -7, -8)
1 Airplanes -0001 thru -0359 - Replace every 12,000 landings
2 Airplanes -0360 thru -0599 - Replace every 9948 landings
3 Airplanes -0600 and On - Replace every 8952 landings
C. Fuselage (Chapter 53)

NOTE: Attaching hardware (bolts, bearings, bushings, trunnion pins, and trunnion/link pin related
to the installation of the components given below) is replaced whenever the related
component is replaced. Refer to the applicable section in Chapter 32 for more information.

(1) Left Trunnion Support Fitting (Part Number 5513056-5, -7 or 6390037-13) - Replace every
22,500 landings
(2) Right Trunnion Support Fitting (Part Number 5513056-6, -8 or 6390037-14) - Replace every
22,500 landings
(3) Actuator Support Fitting (Part Number 6511105-1, 6390037-15) - Replace every 22,500 landings
D. Wing (Chapter 57)

NOTE: Attaching hardware (bolts, bearings, bushings, trunnion pins, and trunnion/link pin related
to the installation of the components given below) is replaced whenever the related
component is replaced. Refer to the applicable section in Chapter 32 for more information.

(1) Left Aft Trunnion Attach Fitting (Part Number 6322070-1, -13, -17, -21)
(a) Airplanes -0001 thru -0359 - Replace every 28,300 landings
(b) Airplanes -0360 thru -0599 - Replace every 23,400 landings
(c) Airplanes -0600 and On - Replace every 21,100 landings
(2) Right Aft Trunnion Attach Fitting (Part Number 6322070-2, -12, -16, -20)
(a) Airplanes -0001 thru -0359 - Replace every 28,300 landings
(b) Airplanes -0360 thru -0599 - Replace every 23,400 landings
(c) Airplanes -0600 and On - Replace every 21,100 landings
(3) Left Forward Trunnion Attach Fitting (Part Number 6322060-1, -11, -15, -19)
(a) Airplanes -0001 thru -0359 - Replace every 28,300 landings
(b) Airplanes -0360 thru -0599 - Replace every 23,400 landings
(c) Airplanes -0600 and On - Replace every 21,100 landings
(4) Right Forward Trunnion Attach Fitting (Part Number 6322060-2, -12, -16, -20)
(a) Airplanes -0001 thru -0359 - Replace every 28,300 landings
(b) Airplanes -0360 thru -0599 - Replace every 23,400 landings
(c) Airplanes -0600 and On - Replace every 21,100 landings
(5) Left Side Brace Fitting (Part Number 6322080-1, -13, -21, -25)
(a) Airplanes -0001 thru -0359 - Replace every 28,300 landings
(b) Airplanes -0360 thru -0599 - Replace every 23,400 landings
(c) Airplanes -0600 and On - Replace every 21,100 landings
(6) Right Side Brace Fitting (Part Number 6322080-2, -14, -20, -24)
(a) Airplanes -0001 thru -0359 - Replace every 28,300 landings
(b) Airplanes -0360 thru -0599 - Replace every 23,400 landings
(c) Airplanes -0600 and On - Replace every 21,100 landings

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 CESSNA®
MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

RUSSIAN-CERTIFIED AIRPLANES REPLACEMENT TIME LIMITS

1. General
A. The following life-limited components are to be replaced at the specified time. It is recommended
that the components be scheduled for replacement during the airplane's inspection interval coinciding
with, or occurring just before, the expiration of the specified time limit. Procedures for replacement of
the components are described in the applicable chapters in this maintenance manual.

2. Replacement Schedule
A. Air Conditioning (Chapter 21)
(1) Compressor Drive Motor Brushes (Compressor Motors 1134104-1, -5) - Replace every 500
compressor hours.

NOTE: Refer to the Enviro Systems Inc. Component Maintenance Manual (CMM) 21-00-05.
B. Landing Gear (Chapter 32)
(1) Nose Landing Gear

NOTE: Attaching hardware (bolts, bearings, bushings, trunnion pins, and trunnion/link pin
related to the installation of the components given below) is replaced whenever the
related component is replaced. Refer to the applicable section in Chapter 32 for
more information.

(a) Nose Landing Gear Strut Assembly (Part Number 6342000-11, -13, -17, -19, -21, -23, -26,
-31, -34, -37, -40, -43, -45), except the fork and piston assembly - Replace every 13,500
landings
(b) Fork and Piston Assembly (Part Number 6342000-3, -32, -39, -44) - Replace every 7500
landings
(c) Actuator (Part Number 9912370-2, -3, -4) - Replace every 13,500 landings
(d) Actuator (Part Number 9912370-5) - Replace every 4,500 landings
(2) Main Landing Gear

NOTE: Attaching hardware (bolts, bearings, bushings, trunnion pins, and trunnion/link pin
related to the installation of the components given below) is replaced whenever the
related component is replaced. Refer to the applicable section in Chapter 32 for
more information.

(a) Left Trailing Link and Axle Assembly (Part Number 6341002-1, -7, -9, -13, -15, -17, -19,
-21, -23, -25, -27)
1 Airplanes -0600 and On - Replace every 12,600 landings
(b) Right Trailing Link and Axle Assembly (Part Number 6341002-2, -8, -10, -12, -16, -18, -20,
-22, -24, -26, -28)
1 Airplanes -0600 and On - Replace every 12,600 landings
(c) Left Trunnion Assembly (Part Number 6341007-1, -3, -5, -7, -9, -11, -13, -15)
1 Airplanes -0600 and On - Replace every 5586 landings
(d) Right Trunnion Assembly (Part Number 6341007-2, -4, -6, -8, -10, -12, -14, -16)
1 Airplanes -0600 and On - Replace every 5586 landings
(e) Oleo Assembly (Part Number 6341130-1, -2, -3, -4, -5, -6, -7, -8, -9, -10, -11, -12, -200,
-202)
1 Airplanes -0600 and On - Replace every 12,600 landings
(f) Main Landing Gear Actuator Assemblies (Part Number 9912397-2, -3, -4, -6, -7, -8)
1 Airplanes -0600 and On - Replace every 5371 landings
C. Fuselage (Chapter 53)
(1) Left Trunnion Support Fitting (Part Number 5513056-5, -7 or 6390037-13)
(a) Airplanes -0600 and On - Replace every 13,500 landings
(2) Right Trunnion Support Fitting (Part Number 5513056-6, -8 or 6390037-14)
(a) Airplanes -0600 and On - Replace every 13,500 landings

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MODEL 525 (SERIALS -0001 THRU -0684 AND -0686 THRU -0799)
MAINTENANCE MANUAL

(3) Actuator Support Fitting (Part Number 6511105-1 or 6390037-15)

(a) Airplanes -0600 and On - Replace every 13,500 landings
D. Wing (Chapter 57)
(1) Left Aft Trunnion Attach Fitting (Part Number 6322070-1, -13, -17, -21)
(a) Airplanes -0600 and On - Replace every 12,600 landings
(2) Right Aft Trunnion Attach Fitting (Part Number 6322070-2, -12, -16, -20)
(a) Airplanes -0600 and On - Replace every 12,600 landings
(3) Left Forward Trunnion Attach Fitting (Part Number 6322060-1, -11, -15, -19)
(a) Airplanes -0600 and On - Replace every 12,600 landings
(4) Right Forward Trunnion Attach Fitting (Part Number 6322060-2, -12, -16, -20)
(a) Airplanes -0600 and On - Replace every 12,600 landings
(5) Left Side Brace Fitting (Part Number 6322080-1, -13, -21, -25)
(a) Airplanes -0600 and On - Replace every 12,600 landings
(6) Right Side Brace Fitting (Part Number 6322080-2, -14, -20, -24)
(a) Airplanes -0600 and On - Replace every 12,600 landings

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