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Nakamura WT100 EN
Nakamura WT100 EN
One Hit
Machining
Suitable for Minimum Production
1 WT-100
Innovation Technology
C r e a t i n g Va l u e
of Multitasking Machine
WT-100 2
3 WT-100
High
productivity
Top leader of one-hit machining
No work in process
One-hit machining
Less set up time
WT-100 4
WT-100 Multi-tasking compact machine
5 WT-100
featuring state of the art capabilities
Capacity
Max. turning diameter / Max. turning length 190mm / 503mm
Distance between spindles max. 735mm / min. 210mm
Bar capacity 42mm
Chuck size 6” 165mm
Axis travel
Slide travel (X1 / X2) 135 / 135mm
Slide travel (Z1 / Z2 / B) 503 / 503 / 525mm
Slide travel (Y) upper turret ±31mm
Spindle L, R
spindle speed (max.) 6000min -1
L spindle motor 11/7.5kW 75.4/38.6N·m
R spindle motor 11/7.5kW 75.4/38.6N·m
Upper turret
Number of turrets 1
Driven-tool speed 6000min -1
Driven-tool motor 7.1/2.2kW 16/8N·m
Type of turret / Number of indexing pos. Dodecagonal / 24
Drive type / Number of driven-tool stations Indivisual rotation / 12
Lower turret
Number of turret 1
Driven-tool speed 6000min -1
Driven-tool motor 7.1/2.2kW 16/8N·m
Type of turret / Number of indexing pos. Dodecagonal / 24
Drive type / Number of driven-tool stations Indivisual rotation / 12
General
Floor space 2,300mm × 1,620mm × 1,940mm
Machine Weight 5,650kg
WT-100
WT-100 6
WT-100 Machine Structure
24
Bar capacity φ42mm Left Spindle
Spindle motor
11 / 7.5kW
75.4 / 38.6N.m
s tations
stations 6000min -1
C-axis
High-rigidity turret C-axis synchronization control
Standard
Upper turret
Lower turret
7.1 / 2.2kW
Dodecagonal / 24-station Milling 16 / 8N.m
6000min -1
◆ Number of milling stations : 12
◆ Servo-driven turret
7 WT-100
Stable Accuracy Ensured
Parts catcher G Option
Dodecagonal / 24-station
7.1 / 2.2kW
◆ Number of milling stations : 12 Method Swing / Hand
Milling 16 / 8N.m
◆ Servo-driven turret Diameter [Dia.mm] φ12 - 42
6000min -1 Workpiece
Length [mm] 15 - 150
size
Upper turret Weight [kg] 1.5
Y-axis stroke ±31mm
Cycle time [sec.] 6.1
Ejecting method Belt conveyor & Chute
Standard
Standard
WT-100 8
WT-100 Combining Turning and
S×2
Twin-Spindle
M×2
Doubie Milling Motor
11kW 25 5.0
100 75.4N・m (15min. S3 25%) 10
20 4.0
7.5kW 16N・m (S3 15%)
38.6N・m (S1 CONT.)
15 2.2kW 3.0
10 1
10 2.0
8N・m (S1 CONT.)
5 1.0
0.1
10 100 1000 10000 0 1000 2000 3000 4000 5000 6000
Spindle speed min-1
1393 4179 (min-1)
60 1857 6000
The left and right hand side spindles feature 11/ 7.5 kW,
with a maximum 75 N·m high-output motors. This means
that a round part with Dia. 48 mm × Length 110 mm can be
reduced into cutting chips within 26 Seconds, or 2.3 parts
can be turned per minute.
9 WT-100
Milling Faster Cycle Time
From diversified small-lot production to mass production
Whether it is shaft work, bar work, or chuck work, the most suitable machining
Flexibility for various types of materials can be done in one-chucking.
Get maximum productivity from a machine requiring a compact space
Left hand side 4-axis turning Right hand side 4-axis turning Milling
WT-100 10
New Easy to See
(option)
CF
Slot
Touch
panel
STATUS DISPLAY LOAD GRAPH
USB
Open CNC port
Several original screens developed by Nakamura-Tome, such as Tool
Setting Screen and Work-piece Status Screen, are featured on this
machine to ensure ease of set up and ease of operation with loading /
unloading devices.
Touch
CNC SCREEN PROGRAM CHECK Pad
Program storage
length 320mm + 320mm 640mm + 640mm 1280mm + 1280mm 2560mm + 2560mm 5120mm + 5120mm 10240mm + 102400mm
Program registered
number 250 + 250 500 + 500 500 + 500 or 1000 + 1000 500 + 500 or 2000 + 2000
11 WT-100
Evolution of User Interface for Improved Support NT-IPS
WT-100 12
NT Manual Guide i LUCK-BEI II
A programming guidance system with the ability to generate NC programs (ISO/EIA G-code programs) easily. Processes
Featuring created in conversational mode can be cut, copied or moved ensuring flexibility. Additionally, several cycles such as part-
new transfer cycle, requiring waiting M-codes, are readily made with the "NC program editing support function". The "NC program
functions! simulation function" can be used to check created- programs by tool-path simulation or solid-model animation.
Reduced
by 50% !!
Waiting function is easily input with the push of a button
LUCK-BEI
New
II ■ Fixed Forms
Generous fixed forms with over 600 patterns (10 times more than
before) are standard.
Fixed forms are easily selected from a menu.
By setting the surface roughness, machining
φ100
φ40
conditions are automatically input Additional custom made programs can be registered.
100
13 WT-100
Advanced NT Nurse NT NURSE
–Generous User-friendly Support System–
Full operator support for more ease of use and reliability
“NT Nurse” which is standard on all machines, has a new function called "Screen registration". NT Nurse
For Increased
Functions that are frequently used can be registered, and later called up with one-key stroke. More than
Productivity! 34 NT Nurse functions are available to support improving your productivity.
New NT Nurse call button Up to two NT Nurse frequently used functions can be registered, and
later called with in one-key stroke.
These are only a few of the available 20 NT Nurse user support functions.
Menu screen Condition display Alarm detail display Spare tool call-up
Power saving function Tool counter Offset history Data Input / Output to Memory Card
In case of 19-inch screen, Auto Monitor-off function is
Program data, tool offsets, coordinate offsets, NT-Nurse data
not available. and all other part related-data, can be easily transferred to one
Power saving function for PC can be used. single folder on the memory card with one single stroke, making
machining data for one single part easy to manage and to
recall. A memory card is required for data input/output.
• TOOL COUNTER • SETTING (SWITCH) • GR : LOADER PROGRAM CHECK • HAN-BEI (IN PROCESS MEASUREMENT) • DATA READ/WRITE
• TOOL LIFE (Spare tool call-up) • OPERATION MESSAGE • WS : WORK STOCKER POSITION • CHUCKING CHECK • POWER-SAVE SETTING
• OPERATION CONDITION • LOAD DISPLAY • GR : SETTING • B-AXIS DIMENTION SETTING • OFFSET HISTORY
• QUICK OFFSET INPUT • GUIDANCE • SOFT WORK PUSHER • WORK-PIECE MACHINING STATUS • ATC DATA SETTING
WT-100 14
Dual safety
NT Collision
Guard + Airbag Double safety features
15 WT-100
for maximum machine protection
Full operator support for more ease of use and reliability
Airbag PA SSI V E
(Overload detection) SAFETY
WT-100 16
NT Multitasking Office New
By integrating 3D CAD models of the machine, chucks, tools and part, with the dynamics of the real machine
(parameter settings) as well as guided programming, Multitasking Office enables virtual planning and
verification of the production process.
■ Features
Program
Simulation is possible either from Manual guide program
1 (including 4-digit G-codes), or from ISO NC program.
Office
One cycle Continuous operation Just one side operation (either L side or R side)
External replacement
With Parts A Production Parts B Parts B Parts B Production Parts C Parts C Parts C Production
NT Set up Cut trial Set up Cut trial
Multitasking
Programming by
Office NT Multitasking Office Reduced Reduced Reduced
8H 16H Prodution time Prodution time Prodution time
External replacement
Part B Cut trial time High productivity!!!
reduced by 16 hours Next job can be started
17 WT-100
Programming and machining simulation
can be done in the offi ce.
NT Multitasking Office
+
Programming software Simulation software
Interference check
Process split display function
WT-100 18
Slide Travel Range
367.5
Z1-=251.5 Z1+=251.5
2.5 2.5 62 2.5 2.5
S.LS Z1 S.LS
Reference point
X1
S.LS Reference point
X1=135
2.5
Y
Reference point
340
S.LS B2 2.5
Reference point
2.5 2.5
(φ169)
2.5 S.LS
2.5
S.LS
Left spindle Right spindle Y+=31 Y-=31
A2-5 A2-5
2.5
Y-axis storke (op.)
340
X2=135
S.LS
2.5
2.5
S.LS
2.5
X2
Reference point
Z2
Reference point
Machine Dimensions
■ Front and Side Views of WT-100 with Chip conveyor Chip conveyor Parts Catcher A
(Installed at the (Carrying workpieces
side of the machine) outside machine) (OP.) Signal towar (3 indicators) (OP.)
431
High pressure
coolant pump
(GRUNDFOS) (0P.)
1940
1031.5
1100
548 500
670 550 30 563.6
260 2300 1095 151 694
250 3395 148.5 1739 64
Work eject conveyor
unit : mm
WT Series WT-100
φ42
6”
19 WT-100
Tool Interference
φ485 340
Tool clearance
230 110
150 80
φ90
φ90
φ190
φ460
φ90 Max. turning diameter
φ450 φ165
6”chuck
φ90 φ135
5”chuck
φ80 ST135
φ120
φ90
φ80 φ190
unit : mm
Machine Dimensions
1000
296 49
163
188
850
884
3148
749
275
1833
190
1314
2400
2356
800
565
1550
HAKO-BEI
B2
1100
520 660
672
unit : mm
WT-100 20
Tooling System Diagram
C21410/C21411
Turning Holder (A)
Forward
C26330
Cross holder
(MAX.φ13)
C21430/C21431
Cut-off holder
Forward
Qualified tool
C21420/C21421
ロ20×90
F26333 Turning Holder (A)
ロ19.05×90
Straight holder Reverse
(MAX.φ13)
C21440/C21441
Cut-off holder
Reverse
C21416/C21417
Double turning
holder
Metric
M2112(φ25-φ12)
M2113(φ25-φ10) Inch
C22410(φ25)
M2122(φ25.4-φ12.7) C22411(φ25.4)
M2123(φ25.4-φ9.525) Boring Holder
Reducing bush N3170(φ25)
N3180(φ25.4)
Set ring
V1115(MT-2) C22416(φ25)
M2114(MT-1) C22417(φ25.4)
V1125(MT-2) Boring Holder
M2124(MT-1) Coolant through
Drill socket
M2110(φ25-φ20)
M2111(φ25-φ16) C22412(φ25)
M2120(φ25.4-φ19.05) C22413(φ25.4)
M2121(φ25.4-φ15.875) Multi-Boring Holder
Tool bush
C21470(□16、φ25) 24ST
C21471(□15.875、φ25.4)
Turning Boring Holder
Qualified tool
ロ16×80
ロ15.875×80
W145103 W145102 C21478(□16)
C21479(□15.875)
Double turning holder
21 WT-100
Machine Specification Control Specification
■ Capacity ■ items
Max. turning diameter 190mm Control type FANUC 31i-B 2CPU 2-PATH
Standard turning doameter 170mm ■ Controlled axes
Distance between spindle noses max.735mm / min.210mm Controlled axes 7axes
Max. turning length 503mm Simultaneously controlled axes 3axes (X1, Z1, C) + 4axes (X2, Z2, C, B)
Bar capacity 42mm ■ Input command
Chuck size 165mm (6”) Least input increment 0.001mm / 0.0001inch (diameter for X-axis) 0.001 degree
■ Axis travel Least command increment X : 0.0005mm, Z : 0.001mm, B : 0.001mm, C : 0.001 degree
Slide travel (X1/X2) 135mm Max. programable dimension ±999999.999mm / ±39370.0787in, ±999999.999°
Slide travel (Z1/Z2) 503mm Absolute / Incremental programing X, Z, C, B( absolute only for B ) / U, W, H
Slide travel (Y) ±31mm (op.) Decimal input Standard
Slide travel (B) 525mm Program code EIA / ISO automatic recognition
Rapid feed X1/X2 16m/min Inch / Metric conversion G20 / G21
Rapid feed Z1/Z2 40m/min Programable data input G10
Rapid feed B axis 40m/min ■ Feed function
Rapid feed Y axis 6m/min Cutting feed feed/min X : 1 - 4800mm/min , 0.01 - 188inch/min
■ Left spindle Right spindle Z : 1 - 4800mm/min , 0.01 - 188inch/min
Spindle speed 6000min -1 C : 1 - 4800degree/min
Spindle speed range Stepless B : 1 - 4800mm/min , 0.01 - 188inch/min
Spindle nose A2-5 feed/rev : 0.0001 - 500.0000mm/rev,
Hole through spindle 56mm : 0.000001 - 9.999999inch/rev
Front bearing I.D. 80mm Dwel G04
Hole through draw tube 43mm Feed per minute / Feed per revolution G98 / G99 (feed per rev. for rotating tool will be available from end of December, 2004)
■ C-axis Thread cutting G32 + F (for rotating tool will be available from end of December, 2004)
Least input increment 0.001° Thread cutting retract Standard
Least command increment 0.001° Continuous thread cutting Standard (for rotating tool will be available from end of December, 2004)
Rapid index speed 600min -1 Variable lead threading G34 (for rotating tool will be available from end of December, 2004)
Cutting feed rate 1 - 4800°/min Handle feed Manual pulse generator 0.001 / 0.01 / 0.1mm (per pulse)
C-axis clamp Disk clamp Automatic acceleration/decelaration Standard
C-axis engage time 1.5sec. Linear accel./decel. After cutting feed interpolation Standard
■ Upper & Lower turrets Rapid override F0, 25%, 100% (changeable to every 10% by switch)
Type of turret head Dodecagonal drum turret Cutting feed override 0 - 150% (each 10%)
Number of tool stations 12station AI contouring control I G5.1
Number of index positions 24 ■ Programming functions
Tool size (square shank) □ 20mm Part program storage length 320m (for each turret)
Tool size (round shank) φ 25mm Part program editing delete, insert, change
■ Rotating tool Program number search Standard
Rotary system Individual rotation Sequence number search Standard
Spindle speed 6000min -1 Address search Standard
Spindle speed range Stepless Number of registerable programs
250programs (for each turret)
Number of rotation tool station 12 × 2 Program storage memory Backed up by battery
Straight holder φ 1mm - φ 13mm Malutiple program simultaneous editing
Standard
Tool shank DNC operation through memory card
Standard (Only one turret can access memory card at a time)
Cross holder φ 1mm - φ 13mm
■ Drive motor (not including memory card)
Left spindle 11/7.5kW 75.4/38.6N·m Extended part program editing Available
Right spindle 11/7.5kW 75.4/38.6N·m ■ Operation&display
Driven tools 7.1/2.2kW Max16N·m Operation panel: Display 19" color LCD
■ General : Keyboard Separate type MDI unit (standard keys)
Machine height 1940mm ■ Programming assist function
Floor space 2300mm × 1620mm Circular interpolation R programming Standard
Floor space 3600mm × 1620mm *1 Direct drawing dimension programmingor Chamfering/Corner R Standard (Direct drawing dimension programming is standard)
Machine weight 5650kg (Y-Axis Spec) Canned cycle G90, G92, G94
■ Power requirements Maltiple repeatitive canned cycle G70 - G76
Power supply 52.5kVA Maltiple repeatitive canned cycle II Standard
Air supply 150 - 200NL/min, 0.5 - 0.7MPa Canned cycle for drilling G80 - G89
Axis recomposition Standard
*1) including right side chip conveyor
Sub program Standard
● Safety devices such as various interlocks, fences for robotics, auto loading Balance cut G68, G69
device, work stocker, automatic fire extinguisher etc. are available as Custom macro Standard
options which can be included in your purchase package. Please contact Addition to custom macro common variables Standard (After addition, #100 - #199, #500 - #999)
our local distributor and dealer for your specific requirements. FS15 tape format Standard
● Precautions about the use of cutting coolant Luck-bei II Standard
Mechanical error compensation Standard
Synthetic Coolants are Damaging to Machine Components. Concerning the
use of cutting fluids, cautions have to be taken on the type of coolant being NT work navigator (torque type) Standard (not including contact bar)
used. Among coolants available in the market, some types are damaging to NT Nurse Standard
machine components and should be avoided. Typical damages are turcite NT Collision Guard Standard
wear, peeling of paint, cracking and damage to plastics and polymers,
■ NT-IPS
expansion of rubber parts, corrosion and rust build up on aluminum
and copper. To prevent such damages, coolants that are synthetic, or O/S Windows XP Embedded
containing chlorine have to be avoided. Machine warranty terms do not Pointing device Touch pad
apply to any claims or damage arising from the use of improper coolant.
NOTE) Both GR and Parts catcher G are not available on same machine.
WT-100 22
NAKAMURA-TOME PRECISION INDUSTRY CO., LTD.
http://www.nakamura-tome.co.jp
Netsuno 15, Hakusan city, Ishikawa, 920-2195 Japan
Phone : +81 76 273 8100 Fax : +81 76 273 4312
E-mail : nt-jpn@nakamura-tome.co.jp
* This catalog was published in October, 2012. Specifications, illustrations and data given herein
are subject to change without notice.
* The products in this catalog are controlled based on Japan's "Foreign Exchange and Foreign Trade
Law". The export of the products are subject to an export license by the Japanese government.
Cat.No.0048E06011210N-0411