BVH2085gb System

DISOCONT
System Manual
BV-H2085 GB
Contacts, Copyright
Sales: Tel.: +49 (0)6151 32 - 10 28

Email: sales.process@csd.de
Service: 24h Emergency hotline: +49 (0) 172 - 650 17 00 Discontinuous Weighing Technology
+49 (0) 171 - 255 11 95 Continuous Weighing Technology
Email: service.process@csd.de
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Heavy Duty Weighing & Feeding

Service Tel.: +49 (0) 61 51 32 - 26 23
Service Fax: +49 (0) 61 51 32 - 32 70
Light Duty Weighing & Feeding

Service Tel.: +49 (0) 61 51 32 - 25 72
Service Fax: +49 (0) 61 51 32 - 20 72
Vibrating Machines
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Service Fax: +49 (0) 61 51 32 - 30 96
Transport & Logistics

Service Tel.: +49 (0) 61 51 32 - 24 48
Service Fax: +49 (0) 61 51 32 - 13 69
Components & Spare Parts

Service Tel.: +49 (0) 61 51 32 - 17 58
Service Fax: +49 (0) 61 51 32 - 36 32
©Copyright 2003,
SCHENCK PROCESS GmbH
Measuring and Process Systems
Landwehrstraße 55, D-64293 Darmstadt
http://www.schenck-process.com
All rights reserved. Any reproduction of manual, regardless of method, without prior permission by
SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.

Contents
CONTENTS
On Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Use As Orginally Intended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Residual Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety-Minded Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Hints For The User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Conversion And Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Single Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mixed Instrumentation with MULTICONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Network Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Local Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Local Cabinet Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cabinet Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Basic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connection Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cable Fixation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
DISOCONT Components Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Field Housing VFG 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Cabinet Housing VEG 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
System Unit VSE 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Local Bus Address Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Memory Module VSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
I/O Unit VEA 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Local Bus Address Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Control Unit VLB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
(Front-of-Panel Mounting Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Setting Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Screen Saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Setting Local Bus Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Control Unit VLB 20105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
DISOCONT System Manual BV-H2085 GB, 0250 I1

© SCHENCK PROCESS GmbH, Darmstadt
Contents
(Front-of-Panel Mounting Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Setting Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Screen Saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Control Unit VLB 20120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
(Field Housing Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Address Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Field Bus Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Multiple Bus Model VSB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DeviceNet (CAN) Module VCB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
INTERBUS-S Module VIB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
PROFIBUS-DP Module VPB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Local Control Unit VLG 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
For Controlled Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Local Control Unit VLG 20105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
For Position-controlled Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Local Control Unit VLG 20110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
EasyServe VPC 20150/20160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Required PC Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Service Bus and Remote Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Sealing of Control Boxes (Protection Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Recommended Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Drive Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Junction Box VAK 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Laptop Connecting Set (PC with Easyserve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Connecting Set For Portable VLB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Use in the Hazardous Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Gas-Ex Area Zone 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
I2 BV-H2085 GB, 0250 System Manual DISOCONT

Contents
Gas-Ex Area Zone 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Dust-Ex Area Zone 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fieldbus Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Attachment To Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
DISOCONT System Manual BV-H2085 GB, 0250 I3

Contents
I4 BV-H2085 GB, 0250 System Manual DISOCONT

On Manual
On Manual
This system manual describes the hardware components of the
DISOCONT system.
The functionality of the feeders and feeder controllers is described
in feeder operating manuals.
Safety Instructions
Use As Orginally Intended
The DISOCONT with connected scales, is exclusively designed for
weighing applications and directly relating control tasks. Any use
other than orginally intended is considered inappropriate.
General Risks
Designed to the latest state of the art, DISOCONT is safe in ope-
ration.
The machine may cause residual risks if improperly installed, com-
missioned and operated by unqualified workers.
Every person involved with installation, commissioning, mainten-
ance or repair is required to have read the manual, particularly the
safety instructions.
Residual Risks
The DISOCONT capabilities and equipment cover the control

technology only in part. Safety aspects of control technology have
to be planned and realized in the responsibilities of the plant de-
signer, outfitter and user such that residual risks are minimized.
Any existing regulation has to be observed. Residual risks in con-
junction with control technology have to be indicated.
After settings and operation have been established, make sure
that connected control systems remain in a safe state until the
DISOCONT switching behaviour has been checked.
The devices may be operated only in the provided housings.
There is danger of contacting live parts.
Safety-Minded Working
Changes of password-protected DISOCONT settings as well as
mounting and service work may be performed only by skilled and
authorized persons.
DISOCONT System Manual BV-H2085 GB, 0250 1

Safety Hints For The User
Before performing work on electrical equipment, ensure that the

assemblies have been de-energized and protected from inadver-
tent power-up.
Never acknowledge error messages before the cause has been

remedied and all hazards are excluded.
Safety Hints For The User

Superiors of operating and service personnel are required to know
the safety instructions as well as the safety relevant items of ope-
ration and commissioning. They have to ascertain that the opera-
ting personnel has read and understood all safety instructions.
Before commissioning this system, check to see that the DIS-

OCONT does not cause additional risks in conjunction with other
machines or plant sections. If need be, the user shall add cross-in-
structions, make them available to his operators and have their re-
ceipt confirmed. The user shall clearly determine the lines of
responsibility (password privileges) concerning the DISOCONT
operation.
Conversion And Modification

The DISOCONT and connected scale must not be modified neit-
her in construction nor safety technology with out our prior written
consent. We do not assume any liability whatsoever for damages
resulting from unauthorized modifications.
Repair or soldering work to the boards and the exchange of com-

ponents must not be performed. When replacing complete assem-
blies, always use the original SCHENCK PROCESS parts.
2 BV-H2085 GB, 0250 System Manual DISOCONT

Introduction
Introduction
The DISOCONT is a very versatile electronics family that is desig-
ned for continuous weighing and feeding applications and discon-
tinuous batching processes. The system performs all measuring
and controlling tasks necessary for weighing, feeding or batching
including:
n Measuring the transducer and sensor signals

n Controlling feeder motors and auxiliary devices (e.g. scrapers).
n Communication with other units, PC and plant control
via different fieldbus systems
n Operation via operator panel, PC/plant control or
manual-system
n Event report
n Data logging
n Report generation
DISOCONT has also many advantages because of its flexibility

due to the modular design and can be used for
– volumetric feeders
– gravimetric feeders
– continuous feeders
– discontinuous feeders
With the DISOCONT you can build a loss-in-weight feeder, stan-

dard weighfeeder, solids flow meter, Coriolis measuring system,
belt weighers and batching systems. You can also use it for bat-
ching processes.
This system also provides you with all of the electronic and me-
chanical features necessary in up-to-date equipment :
n High weighing accuracy

n EMC protection
n RFI suppression
n Noise immunity
n Meeting CE requirements
n Meeting EN 600068
n Operation in hazardous areas (electronics in safe area)
n All operating parameters on one memory card
n Operation from 24V DC up to 230V AC
Another strong point of the DISOCONT is its easy handling, a fea-

ture which is becoming even more important with today*s con-
cepts in plant control such as:
n Auto configuration with plug and play to fieldbus systems

n Intuitive graphical user interface for operation and service
n Fault tolerance
n In/out channels are software configurable

Introduction
n Manual operation (bypass) possible
Reduced cabling keeps system costs down. Among the various

advantages due to the system design are:
n Extensive diagnostics, either local or remote via modem

n Minimal service and spare part handling: there are only a few
different hardware components, the different functionality is
mostly provided by software
n Simple replacement of faulty electronic, components because
actual operating parameters reside on memory cards
n No re-adjustment necessary when replacing faulty modules
The DISOCONT consists of new software and hardware specially

designed for keeping the overall costs of the system low. It starts
with the mounting: there is no external cabinet necessary, all com-
ponents can be mounted at the feeder itself. Due to the use of
fieldbus systems, there are only a few connections necessary
therefore reducing the costs for mounting and cabling. Of course
there are several different configurations possible (e.g. with cabi-
net mounting). Nevertheless in all those configurations only two
basic hardware components are used to reduce the number of
spare parts. The EasyServe diagnostic and service software with
its intuitive interface reduces maintenance costs.

Configurations Options
Configurations
The DISOCONT family consists of the system unit VSE and
several optional units, which can be combined to form a working
system optimized for your process. The optional units include ad-
ditional I/O unit VEA, control unit VLB, several fieldbus modules
and two different local control units VLG.
The system unit VSE performs all tasks including the measure-
ment and control depending on its software. This unit can be
equipped with a module for one of the standard fieldbuses. One
local bus is always built in and used for connecting other
DISOCONT units or peripheral devices.
An optional unit for additional input/output is the VEA connected
to the VSE via the local bus. It is necessary, if a regulated
material input at the feeder is desired or if the panel-mounted
version is used.
The most cost effective solution for system configuration is to use
local mounting with an integrated motor drive. In this case you get
a compact system with a greatly reduced cabling overhead and
low overall costs. A second advantage is that problems with EMC
and RFI are considerably lower in this configuration, because no
cable is required between motor and frequency controller. Unfortu-
nately, this system design is not suitable for all configurations. It
depends on the availability of integrated drives, whether explosion
proofness has to be achieved, etc. Nevertheless with DISOCONT
you have the freedom of choosing between several different com-
binations for instrumentation and mounting.
Options
You can use the DISOCONT as a stand-alone unit for a single
feeder or as a feeding system. You can also combine several
DISOCONTs into one system, or combine different systems (e.g. a
DISOCONT with a MULTICONT MASTER). Of course a combina-
tion of different systems via fieldbus and centralized plant control
is always possible.
In principle you have two different options for operating your
DISOCONT:
n Use a VSE with fieldbus plug-in card and operate DISOCONT
via plant control.
n Use a VSE together with an control unit VLB for parameter
input, process control and display output.
The system set-up is usually done with a PC equipped with the

EasyServe program. For connection to a PC the built-in RS 232
interface is used. When using plant control for operation, the VSE
must be equipped with a fieldbus plug-in card.
In all configurations, you can expand the system with a local
control unit VLG for bypassing the DISOCONT. With these units,
manual operation (e.g. for service and maintenance) is possible.
There are two versions available for the VLG: one with manual
control for variable speed drive (VLG 20100), a second for sys-
tems with up to 4 manually controlled drives (VLG 20110).

Configurations Group Mode
In the following you will find a short description of the different

instrumentation possibilities according to different applications.
Single Mode
In this case only one feeder is used and controlled by DISOCONT.
For operation you have the above mentioned options of using a
PLC or plant control via fieldbus operator panel and a PC for
parameter input.
PLC/Plant control
Fieldbus
PC
Feeder Local bus
Disocont Disocont Operator

VSE VLB Panel
Fig.: 1
Group Mode
PC PLC/Plant c ontrol
Disoc ont
VLB
Disoc ont
Fieldbus
VEA
Feeder Feeder Feeder

Local bus Local bus
Disoc ont Disoc ont Disoc ont Disoc ont Disoc ont Disoc ont
VSE VEA VSE VEA
VSE VSE
Fig.: 2
Due the flexibility of the DISOCONT you can easily integrate more
than one feeder equipped with DISOCONT into a bigger system.
There is even the freedom of choosing among the different field-
buses described in the next section. The DISOCONT units are
connected to the fieldbus system via one unit with a plug-in card,
internal communication is done with a local bus. Of course the
different operating modes already mentioned are available in this
configuration as well.

Mixed Instrumentation with MULTICONT

Multicont
SE-BUS
Feeder Feeder Feeder
Disocont Disocont MULTICONT

FME ..
VSE VSE
Fig.: 3
Similar to group mode you can use the DISOCONT in an environ-

ment where other Schenck MULTICONT systems are available. In
this case a fieldbus module with MULTICONT SE-Bus in the VSE
is mandatory.
Network Connections
Communication to external systems, (e g. plant control), is done
via several variable plug-in fieldbus cards for the different indus-
trial networks. The cards are inserted into the system unit VSE
which handles all further communication to sub-units (e.g. to an
I/O unit VEA) via an internal network, the built-in local bus. There
are four commonly used cards available for the fieldbus systems.
They are:
n SE-Bus, Modbus, J-Bus, 3964R
n CAN-Bus (DeviceNet Protocol)
n INTERBUS-S
n PROFIBUS-DP
With these boards you can build a fieldbus that meets your needs
and is compatible with the network that is already available at your
company. When using the DISOCONT in conjunction with the
Schenck MULTICONT, select the SE-Bus card.
Even though there are many differences among fieldbus systems,
every bus system is a network between different devices. Some
aspects always have to be considered: cable types, topology and
whether termination is necessary.
Most networks, also the built-in local bus, use a simple line topolo-
gy (Fig. 4) with daisy-chaining. An exception is the INTERBUS
which must have a daisy-chained ring topology. Another pos-
sibility is the star topology (right diagram in Fig. 4). The individual
extension modules, bus systems and standards are detailed on
pages 32ff. The built-in local bus uses a line topology with drop li-
nes at which branching with star topology is allowed or installation,
please observe the following restrictions:

n The maximum length for drop lines including branches is 6m.

n Maximum number of drop lines is 12.
n Branching is allowed on drop lines only.
n The maximum distance between two points in the bus is 500m
(Fig. 5).
First Last Dev x Dev x Dev x Dev x Star

Dev x Dev x Dev x Dev x
Controller
Ring
Dev x Dev x
Line
Dev x Dev x Dev x Dev x Dev x Dev x
Fig.: 4 Line, ring and star topology for networks
Another important point is the termination at each end of a net-

work. ”End” means the first and the last physical device on the
bus, most remotely located from one another. It does not refer to
the address set. For the local bus, jumper W500 is used to enable
this termination. For details, please see individual units local bus
descriptions. For the other buses (e.g. SE-Bus or PROFIBUS),
check the item dealing with the according plug-in card.
First Last
Dev x Dev x Dev x
Drop line with Drop line

branching
Dev x
Dev x Dev x
Dev x
Fig.: 5 Structure of the local bus
With every bus system, the “controller” for the DISOCONT system
unit (VSE) can be located anywhere in the system. There is no
need to have it at an end of the network.
DEVICENET expects the bus interface module to be supplied via
the bus cable. With the local bus, supply is via the VEA or VLB
20120 assembly bus cable. If none of these devices is connected
to bus, module has to be supplied discretely (24VDC, 40mA).

In the DISOCONT system, the wires for incoming and outgoing

bus lines are clipped onto the same terminal, so that the bus is un-
interrupted also if the bus connector is withdrawn. In variable con-
figurations where stations are to be removed from bus during
operation, it is useful to locate the terminal resistors on an external
connector and not on the p.c. board.
Since the Profibus cable is connected via the supply line, the ter-
minal resistor no longer operates properly if the connector is with-
drawn. Therefore, install a permanently available station on cable
end, for instance, a power unit.
If two wires on one terminal are not desired, provide an external

terminal box for the continuous bus line and guide a spur line from
terminal box to feeder. For admissible spur line length, see specifi-
cation of the particular bus.
Mounting Options
There are various DISOCONT mounting configurations.
Local Mounting
This configuration consists of the system unit VSE and, if neces-
sary, the additional input/output unit VEA for input flow control
such as prefeeder both mounted at the feeder in a small glass fi-
ber reinforced housing sealed to IP65. Depending on the type of
feeder it can be integrated into the mechanics. A field housing
operator unit VLB can be used.
Local mounting of DISOCONT gives the highest advantage in re-
spect of installation expense.
Local Cabinet Mounting

In this distributed manner the system unit VSE is mounted at the
feeder and the I/O unit VEA is usually clip-mounted on DIN rails in
cabinet with a maximum of 500m cable distance from the feeder.
An operator unit VLB can be used in this case as well and is nor-
mally mounted at the door of the cabinet. Again for this configura-
tion all advantages and possibilities for the VSE like glass fiber
reinforced housing sealed to IP65 and mounting inside the sup-
port structure can be utilized. A different housing for the cabinet
mounted VEA and the VLB ensures optimum handling inside the
cabinet.
Cabinet Mounting
In this configuration all components are mounted inside a cabinet.
Both the VSE and, if the unit is necessary, the VEA are either
rail or wall-mounted. In this case, both housings are optimized for
easy handling inside of a cabinet. A control unit VLB as a panel
version can be used as well.
The maximum cable distance from the cabinet to the feeder is
500m in this case.

Basic Diagrams
In the following, the basic diagrams for two different configura-
tions are shown. Figure 6 shows a small system configuration and
figure 7 shows a more complex system.
Connection Considerations
The design of a DISOCONT system is quite simple yet versatile
due to the small number of different devices. Nevertheless you
should thoroughly check in every case, which cables are required
and whether the number and size of the cables you want to use fit
into the cable glands available (see table at item “Accessories/Re-
commended Cables”).
When checking the technical details of the different units, you will
find that for each output (and input) the corresponding connec-
tor type is indicated (e.g. Phoenix MSTB, 3.5mm spacing.) Every
type has a limitation for the maximum wire cross section which
can be mounted. For Phoenix MSTB 5mm spacing connectors,
the maximum wire cross section is 2.5mm2; for MSTB, 3.5mm
spacing, 1.5mm2.
Service Socket
System unit
c
Fieldbus module
VSE
Power
supply RS 232 I/O Local Bus
24V DC …
230V AC
FC
AUX
Fig.: 6 Small stand-alone system

Only when installed locally
Plant control
Configurations
System unit Operator unit I/O unit
DISOCONT System Manual

Fieldbus module
VLB VEA
VSE

Power Power Power
supply RS 232 I/O Local Bus supply Local Bus supply Local Bus I/O RS 232
Fig.: 7 Feeder equipped with all DISOCONT units

24V DC … 24V DC … 24V DC … Printer
230V AC 230V AC 230V AC
PC for ...
configuration
Local control unit Local control unit
BV-H2085 GB, 0250

VLG VLG
FC
FC
AUX
11
Group Mode
Cable Fixation
For optimum noise suppression and the best EMC, the proper ca-
ble fixation is essential. Please observe the following recommen-
dations for cable fixation and cable types. The correct cable
fixation is indicated in Fig. 7. Under each cable gland are several
slots inside the DISOCONT bottom sheet. When inserting the ca-
ble clamp into these slots, the clamp presses the cable shielding
against the housing thus providing a correct connection of the
shielding with the ground. The M-shaped holes can also be used
for strain relief with cable binders.
Shielding
Cable fixation
Binder
Fig.: 8 Cable fixation

Fig.: 9
Field housing Cabinet housing Operator panel for instrumental board, Operator panel in field housing
cabinet door
VFG 20100 VEG 20100 VLB 20100 VLB 20120
Configurations
DISOCONT System Manual

System unit I/O unit
BV-H2085 GB, 0250

VSE 20100 VEA20100
DISOCONT Components Overview
VSB 20100 VPB 20100 VCB 20100 VIB 20100 VSM 20...
Fieldbus board SE-Bus Fieldbus board Profibus Fieldbus board DeviceNet Fieldbus board Interbus S Memory Card
13
Group Mode
This page left intentionally blank.

Field Housing VFG 20100

This glass fiber reinforced housing is used for field mounting of the
DISOCONT units.
Fig.: 10 Field housing
Housing Glass fiber reinforced, polyester
Dimensions 260 x 160 x 90mm
Weight fully equipped /Empty 3,1/2
Protection, to IEC60 529 IP65, NEMA 4-type
240
6,5
110
Fig.: 11 Outlets and mounting holes
When using the field-housing, the cable-diameter is restricted through the cable-gland outlets.
Watch the recommended cables in the chapter “Accessories”.
Ordering Data
Part no. Ordering no.
VFG 20100 F217902.02


Cabinet Housing VEG 20100

This metall VSE and VEA housing is used when mounting the
main DISOCONT units inside a cabinet. The housing is normally
clipped to DIN rails, but it can also be fixed with screws to a moun-
ting sheet.
Fig.: 12 Cabinet housing
Housing Clipped to DIN rails or wall-mounted

Weight fully equipped /Empty 2.4 / 1.3
Protection, to IEC60 529 IP20
Ordering Data
VEG 20100 F217903.01
TS35
45
Fig.: 13 Cabinent housing with mounting holes


System Unit VSE 20100

The DISOCONT system unit performs all tasks necessary for
measurement and control. The unit can be expanded by a field-
bus adapter card. All parameters (configuration etc.) are saved to
the VSM memory card. On power failure the dynamic values will
be saved as well. The unit must be mounted in a VFG or VEG
housing in order to ensure that live parts are out of touch. For use
as scale control unit, a VSM memory card is required. For use as
I/O system with VIO software, no memory card is necessary.
Fig.: 14
Local Bus Address Setting

The circuit board has two rotary switches for selecting one of the
possible 64 addresses for the local bus. The setting of the S2
switch has to be multiplied by 10 (x10 indicatedon cover plate),
and the setting of the S1 switch (x1 indicated on cover plate) has
to be added to calculate the selected address.
The first VSE in a DISOCONT local bus has address 01, the se-
cond 02 etc. See other units for their respective addresses, third
party units or extensions must have addresses above 30.
If the local bus is not connected, W500 remains in position
2-3.
VLP102V
W100
Service
1
9 0 1
8 2
S2 7
x10 3
6 5 4
9 0 1
8 2
S1 7
x1 3
6 5 4
X8
W500
1
X4 Local bus
Fig.: 15 Address switches, jumpers and bus connector

The first and last device on the local bus must have a bus termina-
tion. In this case set jumper W500 to 1-2 (factory setting).
The jumper W100 is for service purposes only, and must be set to
2-3 for normal operation (factory setting).
General Specifications
Power supply DC 24V... 300V ±20%
Power supply AC 110V....230V /-20%, +10%, 47...63 Hz
Fuse 4 ATr
Recommended user fuse 16A, device fuses, type C, to DIN 60898
Power consumption 20W
Nominal temperature range -25 °C ... 50 °C
Storage temperature range -25 °C ... 75 °C
Protection to IEC 60529 IP 00
Auxiliary voltage output 24VDC, 250mA (for VLG)
Load Cell Input

Load cell excitation voltage +/- 6V AC
Load cell sensitivity 1 ... 3 mV/V
Load cell connection 6-wire (bipolar wit)h MULTICOR software
Load cell cable monitoring interval 100ms
Max. no of load cells 4 (350Ω)
Max. cable length 500m
Resolution 24bit
Temperature drift <10ppm/°C
Connector Phoenix MSTB, 3.5mm spacing, max. 1.5 mm2
Depending on the type and manufacturer of the load cell, a different wiring scheme is used. See the following table for details or
contact Schenck Process.
Table 2: Load cell connection
Schenck RT Schenck PWS HBM Z6 Schenck SF4 Tedea
DISOCONT VBB
2.8mV/V 2mV/V 2mV/V 2mV/V 1250
OUT 1 black black black white
black black
REF 1 blue grey brown green
IN 1 red red red red white blue
IN 2 white white white white red black
REF 2 orange green blue grey

blue green
OUT 2 green blue green red
Binary Input (NAMUR)

No of inputs, NAMUR (DIN 19234) 2
Monitoring Shortcut, broken cable
Frequency/Tacho 0.03Hz ... 2,9 kHz
Connector Phoenix MSTB, 3.5mm spacing, max. 1.5mm2
Binary Input
No of inputs 2
Isolation Optocoupler
Max. input voltage 20....30V 4-7mA
Input resistance 5k

Binary Output
No of outputs 4 Relays
Group of 3 isolated safety against 1, inside group mixture of
Isolation
24V and 230V prohibited.
Function Contact closes
Voltage 24V ... 250V =/~; to be supplied externally
Max. 8A, resistive load
Current
Max. 1A, inductive load with spark suppressor
DC: 50 ... 250 W depending on voltage,
Switching power 240 W at 30V DC
AC: 2000 VA max.
Connector Phoenix MSTB, 5mm spacing
Analog Output
No of outputs 1
Output span 0/4mA ... 20mA (max. 11V)
Isolation Optocoupler
Max. load 500 Ohm
Resolution 12bit
Update rate 100ms
Serial Port RS232

Isolation No
Handshake RTS, CTS
Baud rate, software selected 300Bd ... 115kBd
Connector D-Sub HD20
Local Bus For details on local bus see chapter “Network connections”
Isolation Optocouplers
Baud rate, software selected 125kBit/s
Cable 3x2x0.23 screened by pair,
24V DC, 40mA, to be supplied externally, e. g. by VEA or
Power load
VLB 20120
Status LED for communication OK, for function, see table below.
LED Local Bus OK Control unit VLB connected and No control unit VLB connected or
Function communication with VLB OK communication with VLB faulty
Communication OK Permanently lit Flashing

Hardware module (VSE or VEA)
activated Communication Lit but goes out for a very short
Off
faulty time
No hardware module (VSE or VEA) activated Permanently lit Off
Status does not occur before set-up of data transmission is com-

plete approx. 1 min. after power-up or changes to Local Bus.
Never, not even in the test lab, use the VSE unit without a
VFG or VEG housing for protection against electrical shocks.
Inside cooling sheet is a live part.

Fig.: 16 Connection diagram VSE 20100

Memory Module VSM
Memory Module VSM

The memory module is used in the DISOCONT system unit VSE
for permanent storage of all parameters. In the event of power fai-
lure, dynamic values will be saved as well.
If a defective VSE system unit is to be repaired, the VSM module
can be plugged into a replacement unit for parameter transfer.
Note: When plugging on module, ensure proper orientation
(pin strip towards the VSE outside) and vertical
introduction, for contacts to plug correctly.
Fig.: 17 VSM 20100
No of erase/write cycles >1,000,000

Data retention >100 years
Ordering Data
Designation Ordering no.
VSM 20110 for DISOCONT L, software VEC20150 F217907.04
VSM 20100 for measuring systems F217907.01
VSM 20101 for feeding systems F217907.02
VSM 20102 for extended systems F217907.03
No VSM required for VSE with software VIO —


I/O Unit VEA 20100 Local Bus Address Setting
I/O Unit VEA 20100

The VEA is an additional input/output unit that must be employed if
the control panel version of control unit VLB (type 20100) is used.
The unit must be mounted in an VFG or VEG housing in order to
ensure that live parts are out of touch.
Fig.: 18
Local Bus Address Setting

The circuit board has two rotary switches for selecting one of the
possible 64 addresses for the local bus. Multiply the setting of the
S2 switch by 10 (x10 indicated on cover plate) and add the setting
of the S1 switch (x1 indicated on cover plate) to calculate the se-
lected address.
The first VEA in a DISOCONT local bus has address 11, the se-
cond 12 etc. The jumper W500 is for local bus termination (1-2 =
terminated). Default = 2-3.
VLP103V
W100
Service
1
9 0 1
8 2
S2 7
x10 3
6 5 4
9 0 1
8 2
S1 7
x1 3
6 5 4
X8
W500
1
X4 Local bus
Fig.: 19 Address switches, jumpers and bus connector
Reserved for servicing, jumper W100 must be set to 2-3 for normal
operation.

© Schenck Process GmbH, Darmstadt
Local Bus Address Setting I/O Unit VEA 20100
Power supply DC 24V...300V ±20%
Power supply AC 110...230V/ -20%, +10%, 47...63 Hz
Fuse 4ATr
Recommended user fuse 16A, device fuses, type C, to DIN 60898
Operation temperature range -25 °C ... 50 °C
Protection to IEC60529 IP00
Binary Input
No of inputs 1+3
Power supply 20...30V 4..7mA
Input resistance 5k
2
Connector Phoenix MSTB 3.5 spacing, max. 1,5mm
Binary Output
No of outputs 5 relays
Group of 4 isolated against 1, inside group mixture of 24V and 230V
Isolation prohibited.
1 completly isolated.
Function Contact closes
Contact voltage 24V ... 250V =/~; to be supplied externally
Max. 8A, resistive load
Contact current
Max. 1A, inductive load with spark suppressor
DC: 50 ... 250 W depending on voltage,
Switching power 240 W at 30V DC
AC: 2000 VA max.
2
Connector Phoenix MSTB 5 spacing, max. 2,5mm
Analog Input
No of inputs 1
Current input 0/4mA ... 20mA / 50Ohm
Voltage input 0 ... 10V / 100kOhm
Isolation galv. isolation
Resolution 12bit
Time constant 100ms
Filter suppression of 50/60Hz
2
Analog Output
No of outputs 1
0/4mA ... 20mA (max. 11V)
Output span
0/4mA software selectable
Max. load 500 Ohm
Resolution 12bit
Update rate 100ms
2

I/O Unit VEA 20100 Local Bus Address Setting
Serial Port RS232 (Printer)

Isolation No
Handshake Software (Xon/Xoff)
Baud rate, software selected 300Bd ... 115kBd
Connector D-Sub HD20
Local Bus
Baud rate, software selected 125kBit/s
Cable Thin twisted pair cable, max. 3A
Max distance between any two points 3x2x0.23
Max length of drop line 500m
Branching On drop lines only
Termination At each end of bus
Bus supply 24V DC, 250mA for supply of other bus stations
Status LED for communication OK
2
Pulse Generator
Frequency range, software selectable < 20 Hz for totalizing counter
Puls width, software selectable 10 ms ... 10 s, in 5 ms steps
Output Open collector, max. 24VDC
Output current Max. 50mA
2
Ordering Data
VEA 20100 F217904.02
Never, not even in the test lab, use the VEA unit without a
VFG or VEG housing for protection against electrical shocks.
Inside cooling sheet is a live part.

Local Bus Address Setting I/O Unit VEA 20100
Fig.: 20 Wiring diagram VEA 20100

Control Unit VLB 20100 Setting Local Bus Address
Control Unit VLB 20100

(Front-of-Panel Mounting Version)
The control unit is used for direct operation of the DISOCONT ins-
tead of, or in addition to, the use of a plant control. The LCD
screen displays all necessary information for measurement and
control.
When using the VLB 20100 a VEA unit must be present. The VLB
is connected to the VEA with cable VSC 20100.
This version is for control panel mounting or for mounting at the
cabinet door. The distance between VEA and control unit must not
exceed 2m.
Fig.: 21 Operator panel for control panel mounting
Setting Contrast
Adjust contrast by simultaneous pressing of decimal point and
UP/DOWN arrow keys. The optimum setting depends on tempera-
ture.
Screen Saver
Approx. 15 min. After last operation, background illumination goes
out and comes on again upon next key operation.
Simultaneous operation of decimal point and RIGHT/LEFT arrow
keys enables changeover from permanent illumination to screen
saver and vice versa.
Setting Local Bus Address

The address is set via software.
A VLB in a DISOCONT system always has address 21.
The first and the last phyical unit on local bus must be equipped
with terminal resistor. To do so, set jumper W500 to position 1-2.
Factory setting is 2-3.
Provided for testing, jumper W100 must be in position 2-3 in nor-
mal mode.

Setting Local Bus Address (Front-of-Panel Mounting Version)
Power OK CPU - OK
Local Bus W100

1
X4 1
X9 X10
W500
1
cand_sw3.cdr
Fig.: 23 Jumpers and bus connector
Dimensions 240 x 120 x 55

Mounting recess 231 x 111 -0...+0,5
Keyboard Membrane keyboard
Weight 0.8kg
Operation temperature range 0 °C ... 50 °C
Front: IP54, NEMA 2-type
Protection, to IEC60 529
Backside: IP20
Ordering Data
VLB 20100 F217906.01
VSC 20100 F217914.01
Fig.: 22

(Front-of-Panel Mounting Version) Setting Local Bus Address
Fig.: 24 Wiring diagram VLB 20100

Setting Local Bus Address (Front-of-Panel Mounting Version)


The control unit is used to control DISOCONT in place of or in ad-
dition to plant control. The LC display shows all data relevant for
measurement and control.
Equipped with own power supply unit, the present variant can be
mounted in control cubicle or control cubicle door.
Fig.: 25 Operator panel for control panel mounting
Setting Contrast
Set contrast by simultaneous operation of decimal point and
UP/DOWN arrows. The optimal setting depends on temperature.
Screen Saver
Appoximately 15 min. after last operation, background lighting cuts
off, and returns upon next key operation. Simultaneous operation
of decimal point and RIGHT/LEFT arrows lets you change over
between permanent lighting and screen saver.

The address is set by software.
A VLB unit in a DISOCONT system always has address 21.
The first and last physical unit on Local Bus must be equipped with
terminal resistor. To do so, set jumper W500 to position 1-2. De-
fault is 2-3.
Jumper W100 is reserved for servicing and must be in position 2-3
in normal operation.
System Manual DISOCONT BV-H2085 GB, 0049 33

Power OK CPU - OK
Local Bus W100

1
X4 1
X9 X10
W500
1
cand_sw3.cdr
Fig. 26 Jumpers and bus connector
General Technical Data

Dimensions 240 x 120 x 74
Mounting recess 231 x 111 -0...+0.5
Keyboard Flexible membranes
Weight 1 kg
Operating temperature 0 °C ... 50 °C
Storage temperature -20 °C ... 60 °C
Front to IP54, NEMA 2 type
Protected to IEC60 529
Back to IP20
Power supply 85-264V /3W
Connection to X4
Local Bus For details, see “Network Connections” item.
Baud rate, software dependent 125kbit/s
Cable 3x2x0.23 screened in pairs
Local Bus supply 24V DC, 80mA
Status LED for Communication OK
Connector Phoenix MSTB, grid 3.5mm, max. 1.5mm2
Ordering Data
Part number Ordering number
VLB 20105 V00 3048.B01
Fig. 27




(Field Housing Version)
The control unit is used for direct operation of the DISOCONT ins-
tead of, or in addition to, the use of a plant control. The LCD
screen displays all necessary information for measurement and
control. The VLB is connected to the VSE via local bus.
This version is for use at the feeder site and has a field housing.
Fig.: 29 Operator panel in field housing
For contrast setting and screen saver, see VLB 20100.

The address i set via software.
A VLB in a DISOCONT system always has address 21.
The first and the last phyical unit on local bus must be equipped
with terminal resistors. To do so, set jumper W500 to position 1-2.
Factory setting is 2-3.
Provided for testing, jumper W100 must be in position 2-3 in nor-
mal mode.
Address Setting
After power-up, the welcome text “Schenck Process DISOCONT
Operator Panel” is displayed for some seconds. Operate red
ENTER key to display and change set address.
Return to normal mode by operating ENTER once again.

Power OK CPU - OK
Local Bus W100

1
X4 1
X9 X10
W500
1
cand_sw3.cdr
Fig.: 30 Jumpers and bus connector
Housing glass fiber reinforced, polyester

Fixation same as VFG 20100
Keyboard Foil keyboard
Power supply DC 24V....300V ±20%
Power supply AC 110V...230V, -20% +10%, 47...63 Hz
Fuse 4ATr
Operation temperature range -20 °C ... 50 °C
Protection, to IEC60 529 IP65, NEMA 4-type
Local Bus For details on local bus see chapter “Network connections”
Baud rate, software selected 125kBit/s ... 500kBit/s
24V DC internal, 250mA for supply of other
Power supply
bus stations
Supply voltage Max 40mA
Phoenix MSTB, 3.5mm spacing, max.
Connector
1,5mm2
Ordering Data
VLB 20120 F217905.02

Wiring Diagram


Field Bus Interfaces
Field Bus Interfaces

General Information
The fieldbus is used for the control of the Disocont via a plant con-
trol.
All field-bus interfaces are plug-in cards for the system unit VSE.
Depending on the fieldbus system used there are some restric-
tions to observe: length of cables, bus termination etc. You will find
details in the technical data section of the corresponding bus. To
ensure optimal EMC interference protection, we recommend to
use only cables specified for the according fieldbus system.
Please observe the hints in chapter Configurations/Network con-
nections.
n disconnect all cables from the VSE
n remove cover plate (shielding)
n exchange the distance bolts with the bolts provided with the
fieldbus card
n configure the card with the jumper
n insert the card so that the plug connects
n fasten the card with distance bolts
n mount the cover plate again.
Cove r pl a t e
Fig.: 32 Mounting a fieldbus plug-in card
ATTENTION!
To protect the p.c. board from damage, tighten all pins using a 5.5
mm socket wrench.
With each installation set, a label with identification terms is

shipped. Please glue the label into the fieldbus frame of the
cover plate.

Multiple Bus Model VSB 20100

The module can be plugged into the VSE to provide an interface to
one of the following bus systems:
n SE-Bus for connection to Schenck MULTICONT
n Modbus/J-Bus
n 3964R
Due to the specifications for these bus systems, the connection

with two or four wires as well as the communication speed is diffe-
rent. Although the hard- and software for all buses is on-board,
only one bus at any one time can be used. The selection is made
via jumpers, see fig. 29 .
The first and last device on all buses must have a bus termination
(e.g. W500 and W501 are set to 1-2). The terms first and last refer
to the physical first and last unit, not to the addres set on the devi-
ces themselves.
Pin assignment for fieldbus connector X20

Pin No. SE-Bus RS 422 RS 485
1 RX/TX RX RX/TX
2 RXinv./TXinv. RXinv. RXinv./TXinv.
3 GND GND GND
4 - TX -
5 - TXinv. -

Fig.: 33
X20 Fieldbus Pin1 X20 Fieldbus Pin1
w501 w501
(2-3) w8 (2-3) w8
(1-2) (1-2)
w500 w500
System Manual DISOCONT

(2-3) (2-3) w3
w3 (2-3)
w9 (2-3) w9
(1-2) w4 X1 (1-2) w4 X1
(2-3) Host (2-3) Host

Sketch without terminal resistor
Sketch without terminal resistor
w2 Terminals: W500 and W501 (1-2) w2
(2-3) Terminals: W500 and W501 (1-2)
(1-2)
RS422 4-wire point-to-point: Modbus / S5 RS422 4-wire bus: Modbus

(Standard equipment ex stocks)
X20 Fieldbus Pin1 X20 Fieldbus Pin1
BV-H2085 GB, 0001

w501 w501
(2-3) w8 (2-3) w8
(1-2) (2-3)
w500 w500
(2-3) w3 (2-3) w3
(2-3) (2-3)
w9 w9
(1-2) w4 X1 (2-3) w4 X1
(2-3) Host (2-3) Host
Sketch without terminal resistor Sketch without terminal resistor

w2 w2
(1-2) Terminals: W500 and W501 (1-2) (1-2) Terminals: W500 and W501 (1-2)
RS485 2-wire bus Bus: Modbus (J-Bus) RS485 / FMO mode SE-Bus
Fieldbus card VLP106V

SE-Bus, Modbus, S5 (3964 with RK512-header)
43
DeviceNet (CAN) Module VCB 20100
Ordering Data
Part No. Ordering No.
VSB 20100 F217910.01

CAN-Bus with DeviceNet protocol.
VLP 107V
X20
5 4 3 2 1
Fieldbus card
W500 connector
Fig.: 34 Jumpers, switches and bus connector; please observe that the board is shown from
component mounting side
The bus address is set via software (s. BV-H2103).
Please keep in mind that the first and last device on a CAN-Bus
must have a bus termination. In this case set W500 to 1-2.

Pin assignment
Pin No. X20 X2 (not used here)
1 0V -
2 CAN- CAN-
3 Shielding 0V
4 CAN+ -
5 +24V -
6 n. a. -
7 n. a. CAN+
8 n. a. -
9 n. a. +24V
Baud rate, software selected 125kBit/s ... 500kBit/s
Power supply 5V DC internal
Power supply current Max 175mA
Connector Phoenix MSTB 3.5, max. 1.5m2
Order Information
VCB 20100 F217911.01

INTERBUS-S Module VIB 20100

INTERBUS-S.
INTERBUS-S using a ring structure, you will find two plug-ins, one
for input (X1) and one for output to the next device (X3) on the
bus.
Output connector X3 must have a connection between pin 7

(RBST) and pin 8 (+5V), for software to be able to recognize
whether the unit is the last in bus, or not.
If further devices are to be connected, X3 (OUT) pins 7-8 must be
jumpered. If not, devices connected to X3 are not recognized.
The input side X1 is isolated through optocouplers.
BIBV001
K004483
BIB V001
X3 OUT
X1 IN
Fig.: 35 Bus connectors; please observe that the board is shown from component
mounting side
Pin assignment
Pin No. X1 (from last device) X3 (to next device)
1 DO1 DO2
2 DO1 DO2
3 DI1 DI2
4 DI1 DI2
5 GND GND
6 shielding* shielding*
7 reserved RBST
8 reserved +5V
*Apply shield to cable pull relief, not to connector.

LEDs on BIBVoo1 (LEDs lit mean:)

First row
Cable check not 1 activity display
Cable connection OK, Interbus interface module not in
CC green
Reset.
With Interbus or power-up reset, LED is dark.
BA green Bus active, Shift 2, activity display.
This station performs PCP communication via Interbus
TR green
(Transmit/Receive)
Statically shows disabled remote bus. Active in the
RD red Interbus Reset status, this diagnostics is relevant only for
remote bus stations.
Second row
ISP green Lattice Gal is programmed (manufacturing)
5V1 green Galvanically isolated 5V OK
RES green Reset beendet, Power ok, System go
Reset terminated, power OK, system Remote interface
RBST yellow
connected
Ordering Data
VIB 20100 F217909.01

PROFIBUS-DP Module VPB 20100

PROFIBUS-DP. Designed and certified in accordance with DIN
19245 and EN 50170 Part 2, the module caters for an automatic
baud rate recognition of up to 12 Mbit/s (12Mbaud).
With baud rates smaller than 12Mbaud, the number of bus stations
is limited only by the required cycle time and the address. For
12Mbaud, the following physical limitation applies: Number of sta-
tions x cable length in m <2000. Moreover, the maximum cable
lengths indicated in the PROFIBUS baud rate specification apply.
The circuit board has two plug-ins for the bus connection. In the
DISOCONT system, plug X20 is used.
Please keep in mind that the first and last device on a PROFI-
BUS-DP system must have a bus termination. In this case set
W500 and W501 to 1-2 to enable termination.
Attention: both jumpers must be set to the same position.
Note:
If the last actively terminated slave is removed from bus, the entire
bus may be disturbed, particularly in the case of alternating scales.
This problem can be avoided with the use of a separate active ter-
minal resistor, e.g. Siemens ordering number 6ES7
972-0DA00-0AA0.
You can also order the terminal resistor from Schenck by stock
number V014298.B01.
Fig.: 36 Bus connector, view on equipment side

Pin assignment
Pin No. X20 X1 (not used here)
1 RxD/TxD-P * Shielding
2 RxD/TxD-N ** Reserved
3 DGND RxD/TxD-P *
4 VP CNTR-P
5 Shielding*** DGND
6 - VP
7 - Reserved
8 - RxD/TxD-N **
9 - Reserved
* This data line is additionally identified by letter B; core colour is red.

** This data line is additionally identified by letter A; core colour is green.
*** Apply shield to cable pull relief, not to connector.
Ordering Data
VPB 20100 F217908.01


Local Control Unit VLG 20100

For Controlled Drives
If you wish to operate the main drive for servicing, the control unit
bypasses the DISOCONT electronics and enables manual control.
A drive can be started or stopped, and a continuous value, e.g.
belt speed, can be keyed in. MANUAL mode ignores the
DISOCONT output signals.
Switch S1 lets you select AUTO/MANUAL mode and start/stop
drive in MANUAL mode.
The R1 switch controls the drive speed.
Fig.: 37 Local control unit VLG 20100

Weight fully equipped 1.5kg
Protection to IEC60 529 IP65, NEMA 4-type
Operating temperature -25....50°C
Ordering Data
VLG 20100 F217920.02
Fig.: 38

Wiring Diagram For Controlled Drives
Wiring Diagram
Fig.: 39 Local control unit wiring diagram when used with VSE and VEA

For Controlled Drives Wiring Diagram
Fig.: 40
When using VLG 20100 as a second VLG in a feeder, the X2-15 and -16 must be jumpered.

Wiring Diagram Local Control Unit VLG 20105

For Position-controlled Drives
If you wish to operate the main drive for servicing, the control unit
bypasses the DISOCONT electronics and enables manual control.
Switch S2 lets you start/stop a position-controlled prefeeder, e.g.
feed gate. MANUAL mode ignores the DISOCONT output signals.
Switch S1 lets you select AUTO/MANUAL mode and triggers quick
closing, if required.
Fig.: 41

Weight, completely equipped 1,5kg
Operating temperature -25...50°C
Ordering Data
VLG 20105 F217923.02

For Position-controlled Drives Wiring Diagram
Wiring Diagram
Fig.: 42

Wiring Diagram For Position-controlled Drives
Fig.: 43


If you wish to operate the feeder for servicing, the local control unit
bypasses the DISOCONT electronics and enables direct control.
Main drive and up to three auxiliary units can be started and stop-
ped and a value (e.g. for belt speed) can be keyed in. Switch S1
lets you select Service mode. Service mode ignores the
DISOCONT outputs signals.
Switch R1 controls the drive speed.
Switches S2...S4 let you control the auxiliary units.
Local Control Unit VLG 20110 comes with all relays and motor
protections required for the drives specified in your order.
Fig.: 44 Local control unit VLG 20110
Housing Glass fiber reinforced, wall-mounted

Weight fully equipped 4.5kg
Operating temperature -25...50°C
Ordering Data
VLG 20110 basic unit (without relays and motor
F217921.02
protections)
Fig.: 45

Wiring Diagram
Fig.: 46 Local control unit wiring diagram when used with VSE (Sample)
(Drive Control Variant 1)

Fig.: 47 Local Control Unit Wiring Diagram (Sample)

(Drive Control Variant 2)

Fig.: 48

EasyServe VPC 20150/20160

EasyServe is the configuration and diagnosis tool for the
DISOCONT under Windows 95 and Windows NT, Windows 98,
Windows 2000. All controlling and calibrating operations can be
performed via control unit without any limitation. EasyServe allows
flexible and easy adjustment, provides access to service data and
enables to operate the scale for service purpose. It is also possible
to customize the menu text on the PC screen and all operator
units.
EasyServe ships on a CD-ROM which includes this manual and
the program itself partitioned into folders.
Required PC Configuration
CPU Pentium
16MByte for Window 95,
RAM memory
24MB for Windows NT
Free hard disk memory capacity 50MB
Display VGA, 32768-color recommended
Pointing device Microsoft mouse or compatible
Windows 95 or Windows NT Workstation 4.0 with Service
Operating system
Pack 3
Ports 1x RS 232
Ordering Data
VPC20150 CD-ROM EasyServe F217 940.01
VPC 20160 CD-ROM, EasyServe L V021196.B01

Service Bus and Remote Diagnostics

Service-Bus: Access to all feeders without necessity to plug into
the interesting one.
Remote Diagnostic: Access round the world or inside a bigger
plant.
The figure shows the interconnection of the devices. The conver-
ters RS232-RS485 must be mounted close to the VSE, or the PC
(cable <12m). This might require additional field housings in a me-
chatronic arrangement. For smaller installations, all converters
could be mounted in one enclosure. The RS485 bus can be exten-
ded up to 1200 m.
With the help of standard telephone modems, remote access is
possible.
Converters RS232-RS485 are commercial standard components
that include automatic detection of flow direction into the RS485
bus. We suggest to use Type SSW-520A of make Spectra.
System unit
Fieldbus module
VSE
Power
System unit
*
Fieldbus module
VAK 20230
VSE
Interface converter
and power supply OPTION
Power
System unit 94-264VAC

Fieldbus module Next bus station
VAK 20200
VSE
Interface converter OPTION
Power
Next bus station
*
-A3 VAK 20210 -A1 -A2
MODEM, VAK 20230 VAK 20200
Interface converter Interface converter Interface converter
and power supply and power supply
94-264VAC 94-264VAC
OPTION
Next bus station
BVM2125GB_3.cdr
Service/configuration * If a continuous cable is used, insert PG screwing.
connector
Fig.: 49

Fig.: 50 Bus Configuration VAK 20200




Accessories Sealing of Control Boxes (Protection Type)
Accessories
Sealing of Control Boxes (Protection Type)
Our control boxes are highly protected to ingress of water and
dust. When used in areas with dust explosion hazard (dust Ex),
the type of protection is essential for compliance with the Ex regu-
lations.
To ensure the high degree of protection, observe the following:
n Observe the specified range for cable screwed connections. In
the safe area, the sealing ring can be replaced; with “approved”
screwed connections, the latter must be exchanged complete-
ly.
n With non-used cable screwed connections, press sealing plug
into screwing to completion. To do so, remove clamping nut
and press in plug flush with the outer screwing edge . Re-
place clamping nut and tighten.
n In critical locations, e.g. wet and dirty areas below a road
weighbridge, apply pure silicone grease to seal in cover and to
cable gland sealing rings.
Service hint: Sealing areas in fieldboxes
When opening a connector box after several year of operation,

check sealing areas in PG cable glands and cover joints. Apply
silicone grease to cover joints. When replacing a cable in the PG
screwed connection, replace sealing rubber.

Sealing of Control Boxes (Protection Type) Accessories
Recommended Cables
Cable gland field
Loss-in-weight feeder VLW Weighfeeder VDB
housing
PWS=5mm M12
Load cell 6*0.23, Sh Load cell 6*0.23, Sh <6.5mm
RTN=6.5mm 3,7-7 mm
M16
Load cell 3*2*0.22, Sh 3849.306 Load cell 3*2*0.23, Sh 3849.306
4,5-10 mm
M12
Speed 2*0.23 3849.415 Speed 2*0.23 3849.415
3,7-7 mm
M12
Flap-sensor 2*0.23 BIC 2*0.23 3849.415
3,7-7 mm
Drive unit
3849073
(FAE) + VLG, Local M20
3*2*0.23, Sh 3849.306 14*0.25, Sh or any other
feedback + control unit 7-13 mm
<10mm
supply
M16
Fill Flap 3*1.5 flex 3814.350 Aux Drv. 3*1.5 flex 3814.350
4,5-10 mm
2*0,33+2*0,22 2*0,33+2*0,22 M16
Local bus 3849.074 Local bus 3849.074
Sh Sh 4,5-10 mm
3*1.5 stiff or 3*1.5 stiff or M16
Power Aux 3806.300 Power Aux 3806.300
flex flex 4,5-10 mm
M16
Blow 3*1.5 flex 3814.350 Reserve - -
4,5-10 mm
3*1.5 stiff or 3806.300 or 3*1.5 stiff or 3806.300 or M20
Power Power
flex 3814.350 flex 3814.350 7-13 mm
Fieldbus 2*0,33+2*0,22 3849.306 2*0,33+2*0,22 3849.306 M16
Fieldbus
Devicenet* Sh 3849.074* Sh 3849074* 4,5-10 mm
S tart Agitator M12
4*0.22 3849.415 Reserve - -
+ feedback 3,7-7 mm
Service tool, Service tool, M16
3*2*0.23 3849.306 3*2*0.23 3849.306
Modem Modem 4,5-10 mm
When using underground laying, a protective tube for the cables is

required.

Drive Units
Motor AC 3-Phase Converter
The AC 3-phase converters used for drive control are either

mounted locally (integrated compact drives) or in a control box.
When mounting converters in a control box, consider EMC pro-
blems and motor cable maximum lengths.
Normally, cables of up to 300m can be used. With shielded motor

cables, maximum length is reduced by approx. 50%.
Vibro Feeder Controller
Designed to control the amplitude of a vibro feeder, the FRS

feeder controller is available in a fieldbox or as a panel mounting
unit.
Fig.: 53 FRS 52 in field housing

Junction Box VAK 20100

Designed for cross-connection and voltage distribution, junction
boxes VAK 20100 and VAK 20120 are used with certain types of
scale and extended variants.
240
6,5
110
Fig. 54 Junction Box VAK
Ordering Data
VAK 20100 Stock no.: E 144 535.01
VAK 20120 Stock no.: F 217 763.03

Laptop Connecting Set (PC with Easyserve)
Fig.: 55 Wiring Diagram
The laptop connecting set is installed in the VSE as standard com-

ponent.
The connecting set is used whenever local conditions do not per-
mit the housing cover to be removed for VSE parametrization.
With the use of the connecting set, a laptop with the EasyServe
software can be plugged onto the closed VSE from the outside.
Consisting of a prewired device socket, connecting set VSC20108
is inserted into the existing 10mm hole of a VFG/VSE combination
or in Multifeed support in place of a cable screwed connection (PG
7) and connected on VSE terminal strip -X5.
A protective cap is affixed to an adjacent PG screwing with the use
of a captive nylon cord.
The PC connecting cable VSC 20107 is plugged into the device
socket from the outside and connected to the PC COM port via a
9-pin sub-D connector.
Safety Hint: In Dust-Ex Zones, the device socket has to point
downward in accordance with standard regulations. This means
that the connecting set must not be used with Multifed supports
mounted in Dust-Ex zones.
Ordering Data Ordering No.

System cable VSC 20107, 2m PC cable for PC COM por . F217 739.01
System cable VSC 20108, Device socket with protective cap, IP65 F217 740.01

Connecting Set For Portable VLB

The connecting set enables the scale to be parametrized via a
portable control unit of the VLB 20120 type and can be used whe-
never local conditions do not allow a PC laptop with the much
more convenient and versatile EasyServe software to be used.
The portable VLB 20120 is plugged into the user*s terminal box
VAK 20115.
VAK 20115 is wired with local bus and the VSE system unit power
supply.
Fig.: 56 Dimension drawing
Ordering Data Ordering No.

Terminal box VAK 20115 75*80*75, IP65, GFK-reinforced polyester
F 217 737.02
incl. 5 m connecting cable

Fig.: 57 Wiring Diagram

Use in the Hazardous Area Accessories
Use in the Hazardous Area

Use in the hazardous area requires great care to be taken, both by
the supplier and the plant user.
Make sure the assemblies are approved for use in the destined
dust- or gas-Ex area. Observe the prerequisites and maintenance
hints given in approval certificates and relevant documentation.
Always have maintenance and service work performed by skilled
and specially trained persons. If a potentially explosive atmos-
phere is present, never open housings and connectors and ensure
that interlocks of connectors and housings remain in place, save
with type of protection “i”. In case of fault, you can open housing
and perform measurements using suitable measuring devices.
Never use spark forming tools on aluminium housings. Clean
plastic parts using anti-static cleaners. Observe stickers warning of
special danger.
Never modify mechanical and electrical assemblies, the approval

for use in the hazardous area would be void. Use the assemblies
only in the zones specified on devices and in approval certificates,
or in less hazardous areas.
This also holds for type of protection “i” provided that the apper-
taining equipment (e.g. Z barrier) is present. If the protective
equipment is not available, the approval will be void. Mount
Ex-protective circuitries, or appertaining equipment (e.g. barriers,
switching amplifiers), in the safe area. To ensure proper potential
equalization, connect the protective conductor of the protective cir-
cuitry with the corresponding protective conductor in the safe area
using a potential equalization line.
If an assembly is not approved for use in the destined area, it can

still be mounted in the safe area. The equipment on scale and/or
the guards and isolators to be installed must still be approved for
use in the respective hazardous area.
The assemblies are approved in compliance with the EC directive

94/9/EG (ATEX). The generic standards are detailed in the appro-
val certificates and/or declarations by the manufacturer.
Pay heed to all local safety and accident prevention rules.

Accessories Use in the Hazardous Area
Gas-Ex Area Zone 1

Not approved for use in Zone 1, the weighing electronics must be
mounted in the safe area. The residual equipment, e.g. control
boxes, drives, sensors and other types of transducer must be
approved for use in Zone 1 and protected by suitable equipment
(disconnectors).
Controlled drives are designed with flameproof enclosure “d”.
Mains-supplied drives are designed for increased safety “e”. Load
cells and speed sensors are designed intrinsically safe “i”.
List of Disconnectors
Designation / Type Ordering no.

Switching amplifiers for speed and proximity sensors (e.g. gate
feedback) to NAMUR with supply voltage 20-30V to type of
protection EEx ib IIC. 3732055
Type GHG 1223121A2009 (CEAG)
Load cell barriers

Use Type
Socket for barriers GHG 1100000W9106 V000972.B01
Supply 1-4 4000-ohm load cells (e.g. RT) SB-0016 V000958.B01
Supply 1-3 350-ohm load cells SB-0015 V000956.B01
Signal; sense for 4000, or 350 ohms SB-0014 V000957.B01
Disconnectors (e.g. Z barriers, switching amplifiers) must be

tested by a notified authority and mounted in the safe area.
Mechanical Construction
Function Type Stock no.

Z-barrier, 4-kilohm supply SB 0016 V000958.B01
Z-barrier, 350-ohm supply SB 0015 V000956.B01
Z-barrier, sense/measuring SB 0014 V000957.B01
socket SB 9106 V000972.B01
Mech. dimensions lxwxh 125mm x 73mm x 99mm

INSTALLATIONS HINT:
Make sure barrier -A13(23) is mounted
between -A12(22) and -A14(24).
If multiple scales are available, ensure
min. 4 cm space between individual
groups.
Fig.: 58
Fig.: 59: Sensor Connection to Weighing Electronics

Accessories Use in the Hazardous Area
Gas-Ex Area Zone 2

Specially designed DISOCONT assemblies are suited for use in
Zone 2 (EN 50021). The compliance with the Ex regulations is
confirmed by a manufacturer’s declaration. According to the Ex
regulations, load cells and initiators are classified as simple equip-
ment, so that appertaining equipment (Z-barriers and switching
amplifiers) can be omitted.
Dust-Ex Area Zone 22

Specially designed DISOCONT assemblies are suited for use in
Zone 22. The compliance with the Ex regulations is confirmed by
a manufacturer’s declaration.
The residual equipment, e.g. drives, initiators, must be suitable for
use in Zone 22, and a pattern approval certificate or manufactu-
rer’s declaration must be available.

Fieldbus Accessories
The DISOCONT system is designed such that normally no additional assemblies for wiring the field-
bus are required.
Fieldbus Cable
f. Local bus, Profibus DP, FMS, SE-bus, Interbus, Modbus
For universal use up to 500kb/s
d=7.1mm 6-core Schenck Stock No.: 3849306
f. Profibus DP, Bis 12 MB/s violet special cable Schenck Stock No.: 3849219
d=7.7mm 2-core
f. DeviceNet, thin ylw special cable Schenck Stock No.: 3849074d=6.9mm 4-core

Attachment To Scale
Attachment To Scale
Fig.: 60 Schematic Diagram: MULTICOR S40/S80
Fig.: 61 Schematic Diagram: MULTICOR S160

Attachment To Scale
Fig.: 63 Schematic Diagram: MULTIDOS Weighfeeder
Fig.: 62 Schematic Diagram: MULTIGRAV


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DISOCONT

Sales: Tel.: +49 (0)6151 32 - 10 28

Heavy Duty Weighing & Feeding

Light Duty Weighing & Feeding

Transport & Logistics

Components & Spare Parts

Subject to change without prior notice.

Safety Hints For The User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Field Housing VFG 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cabinet Housing VEG 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

System Unit VSE 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Memory Module VSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

I/O Unit VEA 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Control Unit VLB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

(Front-of-Panel Mounting Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Control Unit VLB 20105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

DISOCONT System Manual BV-H2085 GB, 0250 I1

(Front-of-Panel Mounting Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Control Unit VLB 20120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

(Field Housing Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Field Bus Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Multiple Bus Model VSB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

DeviceNet (CAN) Module VCB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

INTERBUS-S Module VIB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

PROFIBUS-DP Module VPB 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Local Control Unit VLG 20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

For Controlled Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Local Control Unit VLG 20105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

For Position-controlled Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Local Control Unit VLG 20110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

EasyServe VPC 20150/20160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

I2 BV-H2085 GB, 0250 System Manual DISOCONT

Gas-Ex Area Zone 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

DISOCONT System Manual BV-H2085 GB, 0250 I3

I4 BV-H2085 GB, 0250 System Manual DISOCONT

The DISOCONT capabilities and equipment cover the control

DISOCONT System Manual BV-H2085 GB, 0250 1

Before performing work on electrical equipment, ensure that the

Never acknowledge error messages before the cause has been

Safety Hints For The User

Before commissioning this system, check to see that the DIS-

Conversion And Modification

Repair or soldering work to the boards and the exchange of com-

2 BV-H2085 GB, 0250 System Manual DISOCONT

n Measuring the transducer and sensor signals

DISOCONT has also many advantages because of its flexibility

With the DISOCONT you can build a loss-in-weight feeder, stan-

n High weighing accuracy

Another strong point of the DISOCONT is its easy handling, a fea-

n Auto configuration with plug and play to fieldbus systems

DISOCONT System Manual BV-H2085 GB, 0250 3

n Manual operation (bypass) possible

Reduced cabling keeps system costs down. Among the various

n Extensive diagnostics, either local or remote via modem

The DISOCONT consists of new software and hardware specially

4 BV-H2085 GB, 0250 System Manual DISOCONT

The system set-up is usually done with a PC equipped with the

DISOCONT System Manual BV-H2085 GB, 0250 5

In the following you will find a short description of the different

Feeder Local bus

Disocont Disocont Operator

Feeder Feeder Feeder

6 BV-H2085 GB, 0250 System Manual DISOCONT

Mixed Instrumentation with MULTICONT