Professional Documents
Culture Documents
forwarded to any third party, and shall not be uploaded to any third party
Trademark
and other TBEA trademarks used in this manual are owned by
Software License
⚫ It is prohibited to use some or all of the data in the firmware or
way.
I
5.3.3 Installation Space Requirements ............................................. 24
5.4 Lifting and Fixing Products ............................................................... 26
5.4.1 Prepare before Lifting ............................................................. 26
5.4.2 Hoisting Reference .................................................................. 27
5.4.3 Fixed Products......................................................................... 29
6 Electrical Connections ................................................................. 29
6.1 Safety Precautions .............................................................................. 29
6.2 Wiring Overview Diagram ................................................................. 32
6.3 Prepare before Wiring ........................................................................ 33
6.3.1 Install Tools ............................................................................. 33
6.3.2 Open the Product Cabinet Door .............................................. 33
6.3.3 Cable Preparation .................................................................... 33
6.3.4 Identify the Line Inlet Holes ................................................... 34
6.4 Ground Cable Connection .................................................................. 36
6.5 DC Cable Connection ........................................................................ 40
6.6 AC Cable Connection......................................................................... 43
6.7 Communication Cable Connection .................................................... 46
6.7.1 RS485 Communication Connection ........................................ 46
6.7.2 Ethernet Connection ................................................................ 48
6.8 Operate after Wiring........................................................................... 49
6.8.1 Check after Wiring .................................................................. 49
6.8.2 Lock Cabinet Doors ................................................................ 50
7 Preparation for Commissioning ................................................. 51
7.1 Safety Precautions .............................................................................. 51
7.2 Checking before Starting ................................................................... 53
7.2.1 Checking the Inverter .............................................................. 53
7.2.2 Checking the PV Array ........................................................... 53
7.2.3 Checking the Grid Voltage ...................................................... 53
II
7.3 Running Status ................................................................................... 54
7.4 Inverter Operation Process ................................................................. 56
8 WEB Interface Operation Guide ............................................... 59
8.1 System Login ..................................................................................... 62
8.1.1 Login Methods ........................................................................ 62
8.1.2 Login Account ......................................................................... 64
8.2 General Configuration........................................................................ 64
8.2.1 Time Settings........................................................................... 64
8.2.2 Communication Parameters .................................................... 65
8.2.3 WIFI Parameter Settings ......................................................... 67
8.2.4 TLogger Upgrade .................................................................... 68
8.2.5 Reboot and Factory Restoration of WEB Interface................. 69
8.2.6 Data Backup Restore ............................................................... 70
8.3 Inverter configuration Used ............................................................... 72
8.3.1 Parameter Settings................................................................... 72
8.3.2 Inverter Program Upgrade....................................................... 73
8.3.3 Version Information ................................................................ 75
8.3.4 Data Query Analysis ............................................................... 76
8.4 Third-party Device Data Query ......................................................... 84
9 System Failure .............................................................................. 86
9.1 Inverter Troubleshooting .................................................................... 86
9.1.1 Viewing Fault/Alarm Information ........................................... 86
9.1.2 Troubleshooting Methods........................................................ 87
10 Equipment Maintenance ........................................................... 95
10.1 Maintenance Precautions ................................................................. 95
10.2 Maintenance Cycle........................................................................... 98
10.3 Common Maintenance Items ......................................................... 101
10.3.1 Clean the Air Intake ............................................................ 101
III
10.3.2 Others .................................................................................. 103
11 Appendix ................................................................................... 104
11.1 Product Technical Data .................................................................. 104
11.2 Quality Assurance .......................................................................... 108
11.3 Contact Information ....................................................................... 110
IV
User Manual
This manual mainly describes the methods of transportation and storage, mechanical
installation, electrical connection, operation and shutdown, human-computer
interaction interface operation, fault handling and maintenance of modular parallel
photovoltaic grid-connected inverters.
⚫ TC4400KF/TC4400KF-B1
⚫ TC1500KF/TC1500KF-B1
This manual is written for professional and technical personnel in the installation,
operation and maintenance of inverters. The professional technical personnel must
meet the following requirements:
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⚫ Be familiar with the relevant standards and specifications of the country/region
where the project is located.
The content of the manual will be continuously updated and revised, which may be a
little different from the physical product. Users should refer to the purchased physical
product and have the manual available. Obtain the latest version through sales
channels.
This manual provides an explanation of the following symbols. Please read it carefully
before use to ensure personal and property safety and improve the efficiency of using
the product.
DANGER!
It indicates that there is a high potential danger, and if it is not avoided, it will
lead to serious accidents such as casualties.
WARNING!
ATTENTION!
The contents identified by this symbol are matters needing attention for normal
operation of the system.
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ELECTRIC SHOCK HAZARD!
The places marked by this symbol are all parts with electric shock danger,
which may cause danger to the user's safety. Please do not touch them at will.
GROUND!
WARNING!
2 Safety Instructions
WARNING!
Please read the safety instructions carefully when using this equipment.
ATTENTION!
⚫ The safety precautions in this manual cannot contain all the specifications
to be followed, only as a supplement to all the safety precautions, should
be based on the actual situation on the site for each work.
⚫ TBEA Xi'an Electric Technology Co., Ltd. shall not assume any
responsibility for any loss caused by violation of general safety operation
requirements, safety standards and safety precautions in the manual.
⚫ The installation, operation and maintenance of the equipment shall
comply with local laws, regulations and norms.The safety precautions in
this document are only supplementary to local laws, regulations and
regulations.
2.1 Unpack and Check
WARNING!
Check all safety labels, warning labels, and nameplates on the product.Make
sure that safety labels, warning labels and nameplates are clearly visible and
cannot be removed or overwritten before the product is scrapped.
ATTENTION!
After receiving the product, check whether the appearance and structural
parts of the product are damaged, and check whether the packing list is
consistent with the actual ordered product. If there is any problem with the
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above check items, do not install, and contact TBEA Xi'an Electric
Technology Co., Ltd.
WARNING!
ATTENTION!
In the process of operating the product, all equipment and tools used must
have been regularly maintained.
WARNING!
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⚫ In case of adverse weather conditions, such as heavy rain, fog, strong
wind, stop the lifting work.
⚫ When lifting and transporting, please consider the size and weight of the
product and pay attention to balance to prevent the product from tipping
over or falling.
DANGER!
Before making electrical connections, make sure the product is not damaged,
otherwise it could be dangerous!
Before electrical connection, please ensure that the product is disconnected
from the connected device, and use measuring equipment to ensure that there
is no voltage at the connection, otherwise it may lead to electric shock
danger!
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DANGER!
DANGER!
The wrong wiring may cause damage to the equipment, and damage caused by
this will not be covered by the warranty.
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positive or negative polarity of the PV module to the ground is not
short-circuited.Otherwise, the AC/DC short circuit of the product
may be caused, resulting in damage to the product. The damage
caused by this will not be covered by the warranty.
ATTENTION!
The wiring process must follow the relevant rules of the local power grid.
DANGER!
Product running:
⚫ Do not touch live parts of the product, otherwise there may be danger of
electric shock.
⚫ Do not remove any parts of the product, otherwise there may be a risk of
electric shock.
⚫ Do not touch hot parts of the product (such as heat sink, etc.), otherwise
there may be a risk of burn.
DANGER!
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Improper maintenance operations can result in injury to people or damage to
products!
⚫ Before maintenance operations, disconnect the output switch of the bus
box and the inverter frame circuit breaker, and disconnect the
compound/disconnecting switch of the medium voltage side transformer
if necessary.
⚫ After the inverter is powered off for 30 minutes, professional personnel
wearing protective assembly should use the detection equipment to
check the maintenance operation to ensure that there is no voltage or
current.
⚫ When performing maintenance, check the warning label on the chassis
and comply with the label requirements.
⚫ After the product is shut down, there is still a burn hazard.Wear
protective gloves before operating the product after it cools down.
There is a high voltage in the equipment inside the inverter, and accidental
contact may result in a fatal shock hazard!
⚫ When measuring with power on, ensure that professional personnel
familiar with the photovoltaic system do protective work (such as
wearing insulation gloves).
⚫ When measuring with power on, the operator must be accompanied
by others to ensure personal safety.
DANGER!
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Damaged equipment or system failure could cause an electric shock or fire!
⚫ Make a preliminary visual inspection of the equipment for damage or
other hazards before operation.
⚫ Check that any other external equipment or circuit connections are
secure.
⚫ Verify that this device is in a secure condition before you can operate it.
WARNING!
WARNING!
After the product stops running, please wait for at least 30 minutes to ensure
that the voltage drops to the safe voltage range, and confirm the following
matters: if there is a change-over switch, confirm that it has been in the local
position; if there is a grounding switch on the medium voltage system side,
confirm that it has been switched on; if there is a load switch on the medium
voltage system side, confirm that it has been switched off, and follow the
requirements of the warning label in the chassis for maintenance or overhaul.
ATTENTION!
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operations beyond this manual. If necessary, contact TBEA Xi'an Electric
Technology Co., Ltd. for maintenance, otherwise the loss caused thereby will
not be covered by the warranty.
ATTENTION!
⚫ If you are working with the equipment charged, ensure that at least two
workers are on site at the same time.
⚫ If the photovoltaic power station where the inverter is located is located
in a field environment away from the urban area, corresponding field
rescue facilities shall be prepared as required for use when necessary.
WARNING!
WARNING!
Please scrap the products in accordance with relevant local regulations and
standards to avoid property damage, casualties or environmental pollution.
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3 Product Description
In the large and medium-sized ground power station system, the photovoltaic grid
connected power generation system consists of photovoltaic array (A in Fig. 3-1),
combiner box (B in Fig. 3-1), grid connected inverter (C in Fig. 3-1), IDT (D in Fig.
3-1) and other equipment. The solar cell module converts solar energy into DC power.
The PV grid connected inverter can convert the DC power generated by the PV array
(blue line in Figure 3-1) into AC power (red line in Figure 3-1) and transmit the AC
power to the grid.
A B C
E D
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3.2 Product Composition
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3.3 Inverter Unit
The inverter unit of the modular parallel PV grid-connected inverter is shown in the
following figure:
B
E1
C
D E2
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H1
H2
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Emergency stop In case of emergency, press this button to disconnect
D
button the electrical connection inside the product.
Door panel of AC -
I
wiring cabinet
AC cabinet door -
J
panel
Name Description
The "GRID" light is always on when the grid meets the grid
connection conditions. When the grid does not meet the grid
GRID
connection requirements, the "GRID" light flashes with an interval
of 1s.
Start the switch. When the switch is turned to "ON", the inverter
ON/OFF Switch operates; When the switch is turned to the "OFF" , the inverter will
be powered off and stop running.
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C DC input fuse -
PV array input cable This copper bar is used to connect the positive
D
terminal output or negative output of the PV array
Main power cooling fan
E -
FAN1
F Power module -
Lightning protection This lightning arrester is used to prevent surge
G
module of AC side impact at AC side
H ACB of AC side Control the on-off of AC side of inverter
This copper bar is used to connect the inverter AC
I AC output cable terminal
output to the power grid.
4.1 Precautions
WARNING!
The loss caused by transportation and storage not in accordance with the
requirements of this manual is not within the scope of warranty.
⚫ In order to prevent condensation inside the product, or the bottom of the room is
soaked by rain in the rainy season, the product should be stored in an indoor
environment, such as a large warehouse or workshop.
⚫ If the product must be stored outdoors due to site conditions, the product base
must be raised. The specific lifting height shall be reasonably determined
according to the site geological, meteorological and other conditions.
⚫ Do not store the product in direct sunlight, rain wet, strong electric field and other
places.
⚫ Store the product on a dry, flat, solid ground with sufficient bearing capacity and
no vegetation cover. The storage floor must be flat and free from water
accumulation, bumps or undulations.
⚫ Before storage, ensure that the product and internal equipment cabinet doors are
locked.
⚫ The storage environment temperature of the product: - 40 ℃ ~+70 ℃ , the
storage environment relative humidity: 0~95%, no condensation.
⚫ The air inlet and outlet of the product shall be effectively protected, and effective
measures shall be taken to prevent rainwater, sand and dust from invading the
product.
⚫ Regular patrol inspection. Patrol inspection shall be conducted at least once every
half month to check whether products and internal equipment are intact.
⚫ The storage time shall not exceed three months. If the storage time is too long,
strict protection and necessary inspection shall be carried out. The product cabinet
door shall be opened for visual inspection to determine whether the product and
internal equipment are intact. If the storage time is more than one year, check it
after power on and startup. If necessary, it shall be tested by professional
personnel before installation.
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5 Mechanical Installation
WARNING!
WARNING!
ATTENTION!
⚫ If you need to use tools to unpack, please pay attention to the safety of the
tools and do not damage the product.
⚫ After receiving the product, check whether the product appearance and
structural parts are damaged, and whether the packing list is consistent
with the actual ordered product. If there are problems with the above
inspection items, do not install them, and contact TBEA Xi'an Electric
Technology Co., Ltd. in a timely manner.
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WARNING!
⚫ Check whether the products actually received are consistent with the models
ordered.
⚫ Check whether the scope of supply is consistent with the contract according to
the packing list.
⚫ Check the product and make sure there is no damage.
⚫ If you find problems or have questions, please contact the transporter or TBEA
Xi'an Electric Technology Co., Ltd. in a timely manner.
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WARNING!
⚫ When selecting the installation site, the climatic environment and geological
conditions (such as stress wave emission and groundwater level) of the
installation site shall be fully considered.
⚫ Ensure that there are no trees around the installation location to prevent the
product door or air inlet from being blocked by branches or leaves blown off by
strong wind.
⚫ Keep away from areas where toxic and harmful gases are concentrated.
⚫ To avoid noise, the product should be installed far away from residential areas.
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recommended that the relative density of the soil at the installation site should be
≥ 98%. If the soil is loose, be sure to take measures to ensure that the foundation
is stable.
⚫ The bottom of foundation pit for foundation construction must be tamped and
leveled to provide sufficient and effective support for products.
⚫ The foundation shall be higher than the level ground to prevent rainwater from
eroding the product base and interior.
⚫ The cross-sectional area and height of the foundation shall meet the requirements.
⚫ Cable wiring shall be considered when constructing the foundation.
⚫ The threading pipe shall be embedded at the ground base according to the position
of the product inlet hole.
⚫ A drainage system shall be built to prevent the product bottom or internal products
from being soaked in water in the rainy season or when there is a lot of rain.
⚫ The muck excavated during foundation construction shall be removed
immediately so as not to affect product hoisting.
⚫ Channel steel has been embedded.
DANGER!
The inverter adopts the cooling mode of bottom air outlet. The inverter cooling
shall be fully considered in the foundation form. The open foundation in the
form of pillar (refer to the product construction drawing for details) must
be used. The closed foundation is strictly prohibited.
If the requirements of this manual and product construction drawings are not
followed, the losses caused are not within the scope of warranty.
⚫ For other matters not mentioned, please follow the product construction drawing.
5.3.3 Installation Space Requirements
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In order to ensure better heat dissipation and facilitate later maintenance, it is
recommended to reserve enough space around the product installation position, as
shown in the following figure.
D1
D2 Transformer
Inverter
D1
D1
WARNING!
The inverter adopts the forced air cooling heat dissipation mode, and should
be avoided in the place with poor ventilation environment;The air inlet must
be smooth. The effective air intake volume of a single inverter unit cannot
be less than 2404m3/h. Inverter installed in poor ventilation conditions will
lead to insufficient air intake of the inverter, or affect the performance of the
inverter.The damage caused by failure to comply with the requirements of
this manual is not covered by the warranty.
A fan is installed on the top of the cabinet, and an air-cooled heat exchanger is installed
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on the AC side door plate. The whole machine adopts the forced air-cooled heat
dissipation method. The specific wind direction of the cabinet is as follows:
WARNING!
WARNING!
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to avoid injury or death.
⚫ The product must be operated by professional personnel, and personal
protective equipment must be worn during operation.
⚫ In case of bad weather conditions, such as heavy rain, fog, strong wind,
please stop the lifting work.
⚫ Please be sure to lift the product smoothly and evenly, do not cause the
product to be shaken or shocked, do not make the product flip, and do
not leave the product in the lifting state for a long time.
⚫ When lifting and transporting, please consider the size and weight of the
product and pay attention to balance to prevent the product from tipping
over or falling.
⚫ Make sure the hoisting machine is rated for load and the lifting rope tensile
strength matches the inverter weight.
⚫ Throughout the lifting process, ensure that the product is smooth and does not
skew.
⚫ The product should be lifted vertically. The phenomenon of dragging on the top
of the ground or lower product should not appear during lifting, and the product
should not be dragged and pushed on any surface.
⚫ After 300mm away from the support surface, the suspension should be
suspended, and the connection between the spanner (if any) and the product
should be checked. Only after the connection is confirmed to be firm can the
lifting be carried out.
⚫ After the product is in place, it should be put gently and land smoothly. It is
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forbidden to place the product outside the vertical landing by swinging the
spreader.
⚫ The place to be placed should be firm and flat, well drained, and free of
obstacles or protrusions.
The lifting point of the inverter cabinet is located on the top of the inverter, as shown
in the following figure:
WARNING!
Lift the product at a steady and uniform speed, do not subject the product to
vibration or impact, do not turn the product over, and do not leave the product
in the lifted state for a long time.Otherwise, it may lead to personnel injury or
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product damage!
6 Electrical Connections
DANGER!
DANGER!
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⚫ Before electrical connection, disconnect the bus box and use measuring
equipment to ensure that there is no voltage in the cable.
⚫ Follow the relevant protection requirements and precautions for PV
modules.
DANGER!
WARNING!
The entry of wind sand and moisture may damage the electrical equipment in
the product, or affect the performance of the product!
⚫ Avoid working with electrical connections during the sandstorm season
or when the relative humidity in the surrounding environment is greater
than 95%.
⚫ When the weather is dry and clear and there is no sand, do not connect
the electrical connection of the product.
WARNING!
The wrong wiring may cause damage to the equipment, and damage caused
by this will not be covered by the warranty.
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⚫ Electrical connection operations must be performed by professional
personnel wearing personal protective equipment.
⚫ Cables used in the PV system must be securely connected, intact, well
insulated, and of appropriate specifications.
WARNING!
⚫ Before connecting the PV module to this product, check the positive and
negative polarity of the PV module first, and then connect the PV
module to the corresponding position of the product after confirming
that it is correct.
⚫ During the installation and operation of the product, ensure that the
positive or negative polarity of the PV module to the ground is not short-
circuited.Otherwise, the AC/DC short circuit of the product may be
caused, resulting in equipment damage. The resulting damage will not
be covered by the warranty.
ATTENTION!
⚫ The wiring process must follow the relevant rules of the local power grid
and the relevant safety instructions for the PV module.
⚫ Do not pull the cable or wire forcibly during electrical connection to
avoid damaging its insulation performance.
⚫ Ensure that all cables and wires have a certain amount of space to bend.
⚫ Take necessary auxiliary measures to reduce the stress on cables or
wires.
⚫ Keep a sufficient distance between cables and heating devices to prevent
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aging and damage of the insulation layer in a high temperature
environment.
ATTENTION!
1 2
DC
A = B
AC
~
C
D
Figure 6-1 Wiring overview diagram (1- inverter, 2- transformer, 3- Measurement and control
communication device)
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A PV Input Port Maximum 400 mm2
Installation tools include but are not limited to the recommended tools such as torque
screwdrivers, wire strippers, hydraulic pliers, heat guns, multimeters, screwdrivers,
torque wrenches, insulation gloves, protective glasses, insulation shoes, and hard
hats.If necessary, use other auxiliary tools on site.
6.3.2 Open the Product Cabinet Door
⚫ Open the cabinet door (refer to the product composition in Figure 3-3. The DC
cabinet door is opened through lock F, and the AC wiring cabinet door I and AC
cabinet door J need to be opened by removing the screws around the door panel)
⚫ Using a limit bar, secure the inverter unit and PDC cabinet door.
⚫ Remove wiring area shields.
WARNING!
⚫ Keep the wiring area protective cover removed before wiring properly to
avoid loss.
⚫ Keep the screws around the door panel of AC wiring cabinet door I and
AC cabinet door J properly.
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⚫ Have sufficient current carrying capacity.The current carrying capacity of a
conductor includes but is not limited to the following factors:
1. Environmental conditions
2. Conductor insulation material type
3. Cable laying mode
4. Cable material and cross-sectional area
⚫ The diameter of the cable must be selected according to the maximum carrying
capacity, and the length must have a margin.
⚫ All DC input cables must be of the same specifications and material.
⚫ The specifications and materials of the three-phase AC output cables must be
the same.
⚫ Be sure to select flame-retardant cables.
ATTENTION!
For easy wiring, connect cables between the product and external devices through the
cable inlet hole at the bottom.The bottom view of the inverter unit is as follows:
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C
A B
S.No Instruction
A DC input line inlet hole
B Inverter heat dissipation air outlet
C AC output line inlet hole
DANGER!
⚫ Please lay out AC and DC cables properly, and avoid direct AC and DC
cables blown by the heat outlet of the inverter!
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DANGER!
WARNING!
ATTENTION!
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⚫ After the grounding is complete, measure the grounding resistance and
ensure that the resistance value is not greater than the standard value.
The inverter cabinet can be grounded in two ways: by welding the grounding flat steel
and by using the grounding cable.The ground points of the cabinet for a single inverter
unit are on both sides of the cabinet (4 grounding points in total ), as shown in the
following figure:
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For a modular parallel inverter, 4.4MW is used as an example. The cabinet
ground points are shown as follows:
ATTENTION!
⚫ The cabinet ground points of modular parallel inverters are divided into
two types: inverter unit ground points (red circles in Figure 6-4) and
base ground points (blue circles in Figure 6-4). Since the inverter shell
and base are connected by internal bolts, So only the grounding
point of the inverter need to be fixed by welding a grounding flat
steel or grounded by a grounding cable.
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The ground copper bar in the inverter cabinet is reliably connected to the
chassis.Therefore, connect the ground copper bar on the DC side and AC side to the
equipotential device on the installation site or in the electrical control room, and ensure
that the ground resistance is not higher than 0.1 ohm.The grounding copper bar is
shown in the following figure of the column.
Figure 6-5 Ground copper bar in the inverter unit cabinet (DC side)
Figure 6-6 Ground copper bar in the inverter cabinet (AC side)
* The figure is for reference only
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6.5 DC Cable Connection
DANGER!
WARNING!
⚫ Make sure the PV array is well insulated to the ground before connecting
it to the inverter.
⚫ Make sure that the voltage and maximum short-circuit current of the PV
module are within the allowable range of the inverter, see "Technical
Parameters" for details.
⚫ Before connecting the PV module to the product, check the positive and
negative polarity of the PV module, and then connect the PV module to
the corresponding position of the product.
⚫ During the installation and operation of the product, ensure that the
positive or negative polarity of the PV module to the ground is not
short-circuited.Otherwise, the AC/DC short circuit of the product
may be caused, resulting in equipment damage. The resulting damage
will not be covered by the warranty.
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The DC input wiring area of the inverter unit is shown in the figure below:
DC+
DC-
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DANGER!
Please ensure that the selected DC cable terminal can have direct contact with
the copper bar. If in doubt, please contact the terminal manufacturer. Firmly fix
the DC cable terminal and the corresponding inverter unit DC copper row with
no less than the specified torque. If the contact is bad or the fixation is unstable,
serious failure will lead, and the resulting damage will not be within the scope
of the warranty, and TBEA Xi'an Electric Technology Co., Ltd. will not assume
any responsibility.
DANGER!
If the aluminum cable is used, please ensure that the copper row and the
aluminum wire are not in direct contact, if the direct contact will lead to
chemical corrosion, affect the reliability of the electrical connection, or will
lead to serious failure, the resulting damage will not be within the warranty
scope, TBEA Xi'an Electric Technology Co., Ltd. will not assume any
responsibility.
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WARNING!
⚫ If the dual-core cable is used on the DC side, the positive and negative
electrode split line stripping position should be located below the outside
of the inverter, and it is strictly prohibited to fork inside the inverter. This
may cause damage to the equipment and the damage will not be
covered by the warranty.
WARNING!
⚫ After the wiring is completed, gently pull the cable to ensure the margin.
The unlimited cable will produce excessive tensile stress on the terminal,
and the resulting damage caused will not be within the warranty range.
⚫ The use of fire mud to seal the bottom of the inlet hole, because of the
unplugging of the inlet hole, resulting in the inverter into excessive dust,
water and other foreign bodies, will affect the reliability of the inverter,
the damage will not be in the warranty range.
DANGER!
⚫ Before making the electrical connection, make sure the product is not
damaged, otherwise it may be dangerous!
⚫ Before making the electrical connection, please ensure that the product is
disconnected from its connected equipment, and use the measuring
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equipment to ensure that there is no voltage at the connection, otherwise
it may lead to electric shock Danger!
The AC side output voltage of the inverter is 630/660 Vac, which can be connected to
the medium voltage power grid via a medium voltage transformer. The connection
method between the inverter AC side and the power grid is as follows:
⚫ Measure with the multimeter to ensure that the AC side wiring terminal is not
charged.
⚫ Determine the phase sequence of the AC output cables.
⚫ Connect the AC output terminals "A", "B" and "C" to the corresponding
terminals of the low voltage side 630/660Vac of the booster transformer
respectively. select the screws of M16, press the wiring copper nose on the AC
wiring copper row, and then fasten the screws with a wrench to tighten the
torque according to Table 6-3.
⚫ Please confirm that all the wiring is secure.
The AC side wiring terminals are shown in the figure below.
A C
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DANGER!
Please ensure that the selected AC cable terminal can have direct contact with
the copper bar. If in doubt, please contact the terminal manufacturer. Firmly fix
the AC cable terminal and the corresponding inverter unit at no less than the
specified torque. If the contact is bad or the fixation is unstable, serious failure
will lead, and the resulting damage will not be within the scope of the warranty,
and TBEA Xi'an Electric Technology Co., Ltd. will not assume any
responsibility.
DANGER!
If the aluminum cable is used, please ensure that the copper row and the
aluminum wire are not in direct contact, if the direct contact will lead to
chemical corrosion, affect the reliability of the electrical connection, or will
lead to serious failure, the resulting damage will not be within the warranty
scope, TBEA Xi'an Electric Technology Co., Ltd. will not assume any
responsibility.
WARNING!
⚫ After the wiring is completed, gently pull the cable to ensure the margin.
The unlimited cable will produce excessive tensile stress on the terminal,
and the resulting damage caused will not be within the warranty range.
⚫ The use of fire mud to seal the bottom of the inlet hole, because of the
unplugging of the inlet hole, resulting in the inverter into excessive dust,
water and other foreign bodies, will affect the reliability of the inverter,
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the damage will not be in the warranty range.
The user terminal of the inverter unit is located in the AC cabinet (see Figure 3-3 for
The AC Cabinet Door Board J), as shown in the following figure:
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⚫ Use 1 twisted-pair shielded cable as the RS485 communication cable.
⚫ The inverter RS485 interface is located in the AC side, using the twisted pair
shielding line to lead the communication cable from the RS485 external interface,
directly connected to the RS485 bus of the background monitoring system (if the
user has our protocol converter, directly connected to the protocol converter).
⚫ After the shielding layer of the shielding line is connected, the single-point
grounding mode is adopted at the monitoring terminal.
ATTENTION!
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of -40℃~105℃, and
485 Communication
6 the line diameter
(external) G
conforms to 20 AWG.
Integrated display unit 2-core twisted-pair belt
7
CAN2 H shielding layer, pressure
Integrated display unit resistance of 300V,
8 CAN
CAN2 L temperature resistance All have
communication
of -40℃~105℃, and
Integrated display unit
9 the line diameter
CAN2 G
conforms to 20 AWG.
An Ethernet communication port is provided inside the inverter unit, as shown in the
figure below:
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ATTENTION!
⚫ The communication interface can support Ethernet, but the network cable
can not be hot-swapped, otherwise there is the possibility of damage.
⚫ Using the CAT-5e cable, connect the above Ethernet port to the external
monitoring device.
⚫ The EHT0 network port is the PV area monitoring system (SCADA)
interface, and the ETH1 network port is the GOOSE communication
interface.
After all electrical connections have been completed, the wiring shall be thoroughly
checked.
⚫ The inlet hole and the surrounding gap, use fire prevention, waterproof
materials for tight sealing.
⚫ Recall all the shields firmly.
WARNING!
⚫ After wiring, please check the correctness of the wiring, to ensure that the
wiring is correct, please be sure to use fireproof mud and other fireproof
/ waterproof materials to seal the gap in the line hole of the inverter, to
prevent entering foreign matter or moisture, affecting the long-term
normal operation of the inverter!
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WARNING!
DANGER!
⚫ Please ensure that the selected AC and DC cable terminals can directly
contact with the copper strip. If in doubt, please contact the terminal
manufacturer. Please fix the ac and DC cable terminals and the
corresponding inverter unit AC copper row firmly at no less than the
specified torque. If the contact is bad or the fixation is unstable, serious
failure will lead, and the resulting damage will not be within the scope
of the warranty, and TBEA Xi'an Electric Technology Co., Ltd. will
not assume any responsibility.
⚫ Remove the limit lever and close the inverter unit cabinet door.
⚫ The AC cabinet J and the AC wiring cabinet door I shall be fixed with screws.
ATTENTION!
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DANGER!
DANGER!
DANGER!
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⚫ There is still a danger of burns after the product is stopped. After the
product is cooled, wear protective gloves before operating the product.
WARNING!
⚫ Only when the product fails or encounters a critical situation, use the
emergency stop button. At this time, please press the emergency stop
button directly to ensure that the product responds quickly.
WARNING!
WARNING!
⚫ For the products with a long downtime, before the power-on, you must
conduct a comprehensive and detailed inspection of the products, to
ensure that all the indicators meet the requirements, before you can be
powered-on.
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7.2 Checking before Starting
⚫ Ensure that the AC and DC switches and internal micro circuit breakers are
disconnected.
⚫ Ensure that the emergency stop button is released.
⚫ Check and ensure that the inverter and its front and rear levels of various electrical
switches and buttons have flexible operation and meet the specification
requirements.
⚫ Check whether the AC side lightning protector fuse is installed.
⚫ The DC side voltage shall not exceed the maximum DC voltage allowed by the
inverter. Too high DC voltage will damage the inverter and even cause safety
accidents.
⚫ In order to ensure the stable and efficient operation of the whole system, it is
suggested that the same inverter uses the same type of panels of the same
manufacturer, and the number of panels in series should be the same.
⚫ Accurately measure the voltage of the three sets of lines on the AC grid side: A-
B, B-C, and C-A. The measured value shall not exceed the inverter AC allowed
grid voltage range on the side, and three-phase balance.
⚫ If the voltage deviation on the network side is too large, the transformer
transmission ratio should be adjusted by professionals.
⚫ Check various electrical switches and push buttons of the product to ensure
flexible operation and meet the specification requirements.
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7.3 Running Status
I State of rest
When the start switch is in the closed position, when the emergency stop button is
pressed or the unrecoverable fault occurs, the system stops the grid operation state.
When the inverter system exits the stop state when meeting the required starting
conditions (power grid, photovoltaic, no system failure), and enters the self-detection
state.
II Self-test status
In the self-check state, the inverter detects all conditions required for its hardware and
grid connection operation. Detailed self-check of key parameters, such as power grid
phase sequence, DC / AC voltage, etc. Current sampling, photovoltaic to ground
impedance, inverter soft start, inverter output phase sequence, AC and DC current
sampling, etc.
In the self-check state, once the inappropriate condition is detected, the inverter will
automatically return to the shutdown state.
In this state, once the starting conditions are not met or a serious failure occurs, the
inverter will return to the shutdown state.
IV Running state
In this state, the inverter is in the grid-connected operation state, the DC energy of the
photovoltaic array is converted into alternating current power into the grid, and the
inverter always delivers the maximum power to the grid in the way of maximum power
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tracking.
In this state, once the starting conditions are not met or a serious failure occurs, the
inverter will return to the shutdown state. When the shutdown command is received
from the main unit, the shutdown state enters from the unit. Until it as standby, then
wait for the start command issued by the master node to start again.
The PV voltage, power grid voltage and frequency meet the startup
1
conditions.
The inverter has a fault; or the PV voltage, power grid voltage and frequency
4
do not meet the startup conditions.
The inverter has a fault; or self-check does not exit; or PV voltage, grid
5
voltage and frequency do not meet the starting conditions.
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6 Shutdown command.
The inverter has a fault; or the PV voltage, power grid voltage and frequency
7
do not meet the startup conditions.
Start
Grid connection
operation
Shutdown operation
End
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operation the upper computer software to improve the running state of the
equipment.
⚫ Then put the start switch in the "ON" position, when the "GRID"
Grid-connected ⚫ The input voltage of the grid-connected inverter reaches the start
operation
voltage range, and the "RUN" lamp is in the flashing state for 10
transition process. When the "RUN" lamp is always on, the system
⚫ Place the start switch in the "OFF" position, and the inverter stops
Downtime
the output.
operation
⚫ It can be stopped by remote control.
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Immediately.
⚫ If the "FAULT" light on the operation panel is on, the system fails
⚫ During the system failure, the inverter will record the fault type in
Detail.
position.
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8 WEB Interface Operation Guide
Before leaving the factory, the communication wiring within the inverter has been
completed. In the site, using the CAT-5e cable, connect the PC to the switch inside the
power distribution cabinet to access the WEB through the PC. The inverter provides
wireless communication modules, and WEB can also be accessed using mobile
terminal devices such as mobile phones.
The WEB interface firmware is located on the door panel of the DC cabinet inside the
inverter unit. The schematic diagram is as follows:
➢ The firmware ports and functions of the WEB interface are described as follows:
Port Name Function Declaration
Source DC24V
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Power supply is abnormal, the operating
Often destroyed system is not running, and the application is
not running
Power supply is normal, the operating
Often bright system is running, and the application
program is not running
Power supply is normal, operating system
1s flashing
Run is running and application is normal
One serial port is shared through the hub mode, which is mainly used to
communicate with the junction box (since the four ports share one channel, when
RS485-5~8(COM5-8)
the data of the lower junction box is received, the data of the four ports is read
by polling)
ETH2 Obligate
➢ Introduction to the functions of the port on the back of the WEB interface
firmware
Port Name Function Declaration
RS485-1(COM1) Connect the inverter, using the ModbusRTU protocol
CAN1 Reserved (for SELV communication)
CAN2 Communication with the inverter CAN
RS232 Connect the LCD screen (COM port with the front COM4)
The USB2.0 interface Upgrade the inverter U disk, U disk backup data
➢ Introduction to the functions of the right side port of the WEB interface firmware
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Port Name Function Declaration
Primary
Sub Menu Function
Menu
Parameter Set the operating parameters of the whole inverter or each single
Operational factor
Setting machine, and the whole machine is issued in the broadcast mode.
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WIFI parameter Set the system wireless hotspot name
WEB interface has two login methods: 1) Network port login web-page 2) WIFI
login web-page.
ATTENTION!
⚫ At the same time, only one background is allowed for configuration and
setting operations.
⚫ Network port login web page
Change the ETH 0 address of the network card and ETH 0 port IP (default is
172.24.119.208). As shown in Figure 8-1, is 172.24.119.200 and the subnet mask is
255.255.2555.25.0. After the modification, open the computer browser (non-IE), enter
the IP address 172.24.119.208 and return to open the Web login interface, as shown in
Figure 8-2.
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⚫ The WLAN login web page
PC terminal search for WEB interface wireless network TBEA _ INVERTER,
password: tbea123 @ xk, open the computer browser (not IE), enter WEB interface
wireless IP address 10.10.100.254 in the address bar and return to the car, you can open
the Web login interface of WEB interface, as shown in Figure 8-2.
After using the browser to open the WEB interface login page, the user account
password:guest/guest
Time synchronization is the time basis for system fault analysis and processing in
the station. With uniform and accurate time, the operation monitoring and post-
accident fault analysis of all systems in the station can be realized under the same time
benchmark.
The time setting can be set on the Web page。
Web page:
After the device is powered on, log in to the Web page, and first set the time for
the device。
Click the navigation bar [Debugging Configuration] ->[Time Setting], and the
[Current Time] displays the current system time, which can be synchronized in three
ways:
⚫ Manual timing: select the time you want to set in the manual setting text box, and
click [Manual setting] to set it successfully。
⚫ Synchronize timing: click [Synchronize local time] to automatically synchronize
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the time between the system and the operating terminal。
⚫ NTP timing: enter the server IP in the NTP server address text box, and then
complete the network time synchronization of the system, as shown in Figure 8-
3。
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Parameters] to open the communication parameter interface, as shown in Figure 3-2。
⚫ Ethernet_ IP address: fill in according to the IP address assigned to the
corresponding WEB interface in the background (the default IP address of the
device is 172.24.119.208) Note: this IP address segment cannot conflict with the
network segments of ETH1 and ETH2 (ETH1: 172.24.103.208, ETH2:
192.168.1.208)。
⚫ Ethernet_ Subnet mask: fill in according to the network requirements, generally
fill in "255.255.255.0 "
⚫ Ethernet_ Gateway: fill in according to network requirements
⚫ Com3_ Modbus address: the device address set during serial communication.
The address range is 1-247. The device address must be unique
⚫ Com3_ Enable uplink serial port communication: if it is necessary to realize the
communication between the device and the host computer or data acquisition,
select "Enable", otherwise it will not be enabled, and the system will be enabled
by default (note: when enabled here, the com3 port of the device cannot be
configured with third-party device data)
✓ Com3_ Serial baud rate: 9600/19200/38400/57600 (drop-down box
optional)
After modification, click the<Submit>button, and it will take effect after
restarting the device
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This device supports the 2.4G band AP hotspot function. Connecting to WIFI can
realize real-time monitoring by web browser。
Click the navigation bar [Debug Configuration] ->[WIFI Parameters] to open the
WIFI parameter interface, enter the name of the hot spot in the [Hot Spot Name] text
box, and click [Set], that is, the name is set successfully. After restarting the system,
WIFI takes effect, as shown in the following figure。
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⚫ Configuration import
Click the navigation bar [Upgrade Maintenance] ->[Configuration Maintenance]
to open the configuration maintenance interface, as shown in the following figure.
Click the<Configuration Import>[OpenFly] button, select the previously backed up
configuration file, and click [Upload],after the file is uploaded successfully, restart
the device to complete。
B、System backup restore
The system backup is used to back up the complete data information of the WEB
interface. All data such as the program, configuration and historical data of the WEB
interface will be packaged completely. System Restore is used to import the backed up
system files into the WEB interface. After the restore, the system files in the WEB
interface will be overwritten. The operation needs to be careful.
⚫ System backup
Click the navigation bar [Upgrade Maintenance] ->[Configuration Maintenance]
to open the configuration maintenance interface, as shown in the following figure.
Click the<System Backup>[Generate File] button, wait for the prompt of
successful file generation, and click [Download] to complete the system backup。
⚫ System restoration
Click the navigation bar [Upgrade Maintenance] ->[Configuration Maintenance]
to open the configuration maintenance interface, as shown in the following figure.
Click the<Configuration Import>[OpenFly] button, select the previous backup
file, and click [Upload]. After the file is uploaded successfully, restart the device
to complete the system restore.
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Set the operation parameters of the distributed inverter, which can be distributed
by the whole machine or by a single machine.
Click the navigation bar [Parameter Setting] ->[Operation Parameters], and select
the name of the equipment. In the name of the equipment, the complete machine refers
to the integrated inverter, and the module 1-4 refers to the single machine 1-4
respectively. Click [Query], and the page will display the list of operation parameter
settings of the selected equipment. Select or text the value of the parameter item to be
set through the drop-down box, and click the corresponding [Modify] button to
complete the parameter setting, as shown in the following figure.
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WARNING!
When the inverter program version is updated, the system upgrade of the inverter
equipment can be realized. The inverter program upgrade can be implemented on the
Web page.
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Web page:
Click the navigation bar [Upgrade Maintenance] ->[Inverter Program Upgrade]
to open the inverter program upgrade interface, as shown in Figure 8-10. Click
[OpenFly] to select the corresponding upgrade file. You can select one or more files to
be upgraded, and click [Upload]. Select a file to be upgraded. After uploading the file
successfully, see Figure 8-10. Select multiple upgrade files and upload them
successfully, as shown in Figure 8-11. Click the [Upgrade] button to upgrade, as shown
in Figure 8-12. You can view the progress and status of the upgrade marked in red.
When the upgrade is completed, as shown in Figure 8-13. (After the upgrade is
completed, you need to check the inverter version information, whether it is the latest
version information, to confirm whether the upgrade is successful)
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(1)System overview
This page displays the data information and curve of inverter equipment model,
working status, apparent power, active power, reactive power, daily power generation,
total power generation, CO2 emission reduction, as shown in Figure 8-15。
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(2)Complete machine data
Check the operation data of the inverter, including telemetry data and remote
signaling data, to provide a basis for judging whether the performance of the inverter
is normal during operation.
Click the navigation bar [real-time data] ->[complete machine data], and the open
page will display the real-time data of the equipment performance of the complete
machine, including [telemetry] and [remote signaling], which can be viewed by
clicking the relevant buttons, as shown in Figure 8-16.
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button to view, as shown in Figure 8-21.
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in Figure 8-22. Click the [Export] button to export the table file of the queried data, as
shown in Figure 8-23. If the fault status is ON, it means there is a fault, and if the fault
status is off, it means that the fault has been eliminated.
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(5)Historical data of complete machine
Record the voltage, current, power and other historical data generated by the
operation of the inverter.
Click the navigation bar [Historical Data] ->[Historical Data of Complete
Machine], and in the displayed page, you can query the historical data of the
corresponding date of the complete machine according to the date, as shown in Figure
8-24. Click the [Export] button to export the table file of the queried data, as shown in
Figure 8-25.
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Click the navigation bar [Historical Data] ->[Module Historical Data]. In the
displayed page, the module historical data of the relevant equipment can be queried
according to the name of the inverter (the module in the name is a single machine) and
the date, as shown in Figure 8-26. Click the [Export] button to export the table file of
the queried data, as shown in Figure 8-27.
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8.4 Third-party device data query
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9 System failure
When the inverter fails to output as expected or the power generation changes
abnormally, please pay attention to the following items before consulting TBEA Xi'an
Electric Technology Co., Ltd.:
⚫ Open circuit voltage of photovoltaic array
⚫ Whether the emergency stop button is pressed
⚫ Whether the inverter limits the output of active power
With the help of this manual, if you still cannot solve the problem or still have
questions, please contact TBEA Xi'an Electric Technology Co., Ltd. In order to provide
more efficient services, it is recommended to provide the following information
synchronously when calling:
⚫ Model and serial number of inverter and internal equipment
⚫ Manufacturer, model and other information of PV modules connected to the
inverter and the previous stage combiner
⚫ Communication connection scheme of inverter
⚫ Fault information and simple description
⚫ Photos of fault site (if site conditions permit)
Refer to "8.3.4 Data Query and Analysis" to view the fault and alarm information.
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9.1.2 Troubleshooting method
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Table 9-1 Fault Analysis of Modular Parallel Inverter
Fault Troubleshooting methods for possible causes of
Fault name Fault cause
level failure
indicates shutdown
Module manual (1)High or low bus voltage, positive and negative
failure, and the number
restart command The Impo bus overvoltage;
of failures is greater than
system has a non- rtant (2)Overcurrent occurs at AC side/DC side;
the number set by the
restartable fault (3)AC switch fault
program
the parallel start switch Prom (1)Manually rotate the switch button;
Switch knob off
is not turned on pt
(1) Press the emergency stop button;
emergency stop button Prom (2) Abnormal wiring of emergency stop button;
Emergency shutdown (3)The emergency stop button is damaged;
pressed pt
(4)Contact TBEA Xi'an Electric Technology Co.,
Ltd;
(1)Fan failure;
power cabinet cooling Impo
IGBT fan fault (2)Contact TBEA Xi'an Electric Technology Co.,
fan failure rtant
Ltd;
(1)AC lightning protection damage;
AC lightning AC lightning protection Impo
(2)Contact TBEA Xi'an Electric Technology Co.,
protection fault damage rtant
Ltd;
(1)DC lightning protection damage;
DC lightning DC lightning protection Impo
(2)Contact TBEA Xi'an Electric Technology Co.,
protection fault damage rtant
Ltd;
( 1 ) Real action of remote measurement and
Measurement and real action of remote
Prom control;
control disconnection measurement and
pt (2)Contact TBEA Xi'an Electric Technology Co.,
command control
Ltd;
PID resistance fault
indicates that the (1)The combiner box at the front of the inverter
PID resistance fault negative grounding
is grounded or the impedance to the ground is low;
input impedance fault resistance is detected to
(2)Inverter PV to bus circuit grounding or low
PV positive grounding be greater than 100K, 5
Impo impedance to ground;
PV negative times in total; Input
rtant (3)PV sampling circuit is grounded or has low
grounding system impedance fault
impedance to ground;
insulation impedance indicates that the input
(4)Contact TBEA Xi'an Electric Technology Co.,
detection failed impedance (insulation
impedance between PV Ltd;
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than the set value.
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(1)Smoke alarm failure or dust erosion;
Smoke sensor action
Impo (2)Fire occurs;
warning smoke sensor Smoke alarm
rtant (3)Contact TBEA Xi'an Electric Technology Co.,
alarm
Ltd;
CAN bus
CAN communication Impo (1)Contact TBEA Xi'an Electric Technology Co.,
communication
failure occurs rtant Ltd;
failure
Communication
Communication failure Impo (1)Contact TBEA Xi'an Electric Technology Co.,
failure between DSP
between DSP and CPLD rtant Ltd;
and CPLD
Indicates that the active
(1)The low power of the PV array leads to the
power is low, and the Prom
Low power shutdown low active power and meets the fault triggering
inverter unit performs pt
conditions;
low power shutdown.
Indicates that the
inverter is short-
(1)Actual short circuit to ground;
Short circuit to ground circuited phase-to- Impo
(2)Contact TBEA Xi'an Electric Technology Co.,
fault ground short-circuited rtant
Ltd;
to shut down phase-to-
ground short-circuited
After the adjustment of
active and reactive
Inverter output three- power is completed, the
Impo (1)Contact TBEA Xi'an Electric Technology Co.,
phase current difference between the
rtant Ltd;
unbalance effective values of any
two phases of current is
greater than the set value
The system has the same
slave machine as the
The system has
host machine ID, the
address conflict
machine ID and model
module address or
information are set
model setting Impo (1)Contact TBEA Xi'an Electric Technology Co.,
incorrectly, and the
exception model, rtant Ltd;
model, serial number
serial number and
and version information
version information
settings between
parameter exception
different inverter units
are inconsistent.
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The voltage distortion at (1)Resonance occurs in the power grid;
Grid resonance Impo
the grid side seriously
shutdown rtant (2)Contact TBEA Xi'an Electric Technology Co.,
exceeds the set threshold Ltd;
Indicates that the
High effective value
effective value of the (1)The power grid is abnormal;
of power grid low Prom
grid voltage is higher or (2)Contact TBEA Xi'an Electric Technology Co.,
effective value of pt
lower than the operating Ltd;
power grid
voltage range
When the temperature is
10-15 ℃ , the bus
voltage threshold is
higher than 1550V, and
the bus voltage high
(1)DC voltage exceeds the allowable range;
High bus voltage/low fault is reported. When it Impo
(2)Contact TBEA Xi'an Electric Technology Co.,
bus voltage is lower than the rtant
Ltd;
threshold and lasts for a
long time, this bit is
cleared; At other
temperatures, the
threshold is 1500V.
PV voltage does not PV voltage does not (1)DC voltage exceeds the allowable range;
Prom
meet the operating meet the operating (2)Contact TBEA Xi'an Electric Technology Co.,
pt
voltage voltage Ltd;
Reactive compensation
soft start failure
(shutdown) means that
the charging time is
Bus voltage soft start greater than the Gene (1)Contact TBEA Xi'an Electric Technology Co.,
fault threshold value in non- ral Ltd;
grid connection mode,
and the bus voltage is
still less than the
threshold value.
( 1 ) The ambient temperature exceeds the
High ambient The ambient
Gene allowable range
temperature fault/low temperature exceeds the
ral (2)Contact TBEA Xi'an Electric Technology Co.,
ambient temperature allowable range
Ltd;
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alarm/reactor temperature value of rtant ( 2 ) The ambient temperature exceeds the
temperature sensor reactor temperature allowable range
fault/reactor exceeds the limit (3)Contact TBEA Xi'an Electric Technology Co.,
temperature too high Ltd;
fault
(1)The dust screen is blocked;
( 2 ) The ambient temperature exceeds the
IGBT temperature too IGBT module Impo
allowable range
high fault temperature is too high rtant
(3)Contact TBEA Xi'an Electric Technology Co.,
Ltd;
(1)The dust screen is blocked;
IGBT A/B/C IGBT module ( 2 ) The ambient temperature exceeds the
Impo
temperature sensor is temperature sampling allowable range
rtant
abnormal failure (3)Contact TBEA Xi'an Electric Technology Co.,
Ltd;
The temperature
(1)The dust screen is blocked;
IGBT temperature difference between Impo
(2)Contact TBEA Xi'an Electric Technology Co.,
imbalance IGBT modules is too rtant
Ltd;
large
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undervoltage or short
circuit of IGBT module
(1)The dust screen is blocked;
( 2 ) The ambient temperature exceeds the
IGBT-A B C IGBT-A B C Impo
allowable range
overtemperature fault overtemperature fault rtant
(3)Contact TBEA Xi'an Electric Technology Co.,
Ltd;
Abnormal high- Loss of high-frequency
Impo (1)Contact TBEA Xi'an Electric Technology Co.,
frequency synchronous signal
rtant Ltd;
synchronization between inverter units
Zero-sequence current
Circulating current Impo (1)Contact TBEA Xi'an Electric Technology Co.,
between inverter units
fault rtant Ltd;
exceeds the threshold
(1)AC cable wiring phase sequence error;
Inverter grid connection
Impo (2)Phase loss of power grid;
Phase-locked fault self-inspection failure,
rtant (3)Contact TBEA Xi'an Electric Technology Co.,
phase-locking failure
Ltd;
The difference between
Clamp midpoint positive bus voltage and Impo (1)Contact TBEA Xi'an Electric Technology Co.,
imbalance negative bus voltage rtant Ltd;
exceeds the threshold
( 1 ) The grid voltage exceeds the allowable
range;;
The grid voltage is not The grid voltage is not Impo
(2)WEB parameter setting error;
suitable for operation suitable for operation rtant
(3)Contact TBEA Xi'an Electric Technology Co.,
Ltd;
(1)The grid frequency exceeds the allowable
range;
Grid frequency is not Grid frequency is not Prom
(2)WEB parameter setting error;;
suitable for operation suitable for operation pt
(3)Contact TBEA Xi'an Electric Technology Co.,
Ltd;
Ambient temperature (1)The ambient temperature and bus voltage
over-temperature Inverter in derating Prom exceed the allowable range of non-derating;
derating DC bus over- operation state pt (2)Contact TBEA Xi'an Electric Technology Co.,
voltage derating Ltd;
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pt Ltd;
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10 Equipment maintenance
DANGER!
DANGER!
⚫ If the switch between the product and all power supplies is not
disconnected and the internal switch of the DC side combiner box is not
disconnected (to ensure that the DC cable is in a dead state) for
maintenance, there is a risk of personal injury or equipment damage, and
TBEA Xi'an Electric Technology Co., Ltd. will not bear any responsibility
for the resulting losses.
DANGER!
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⚫ When conducting live measurement, it is required that professional
personnel familiar with the photovoltaic system do a good job of
protection (such as wearing insulating gloves, etc.).
⚫ During live measurement, the operator must be accompanied by others to
ensure personal safety.
DANGER!
WARNING!
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WARNING!
⚫ Do not open the door for maintenance in rainy, wet or windy weather.
TBEA Xi'an Electric Technology Co., Ltd. will not be responsible for any
loss caused by failure to avoid it.
DANGER!
After maintenance, do not leave screws, washers and other metal parts in the
inverter, otherwise the product may be damaged! TBEA Xi'an Electric
Technology Co., Ltd. will not bear any responsibility for the losses caused
thereby.
ATTENTION!
⚫ In order to reduce the risk of electric shock, do not carry out other
maintenance items beyond this manual. If necessary, contact TBEA Xi'an
Electric Technology Co., Ltd. for maintenance, otherwise the loss caused
will not be covered by the warranty.
WARNING!
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10.2 Maintenance cycle
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⚫ Check whether there are flammable objects on
the top of the inverter.
⚫ Check whether the welding points between the
inverter and the foundation steel plate are firm
and rusty.
⚫ Check whether the inverter casing is damaged,
peeled, oxidized, etc.
⚫ Check whether the monitoring window and
cabinet door lock can be opened flexibly.
⚫ Check whether the sealing strip is well fixed.
Check whether there are foreign matters, dust, dirt
Inside the inverter
and condensate inside the inverter.
The inspection shall be started after the internal
equipment of the inverter is completely powered off!
During the inspection, please correct the non-
conformance once found.
⚫ Check whether the cable layout is standard and
whether there is short circuit. If there is any
abnormality, it needs to be corrected
immediately.
⚫ Check whether all inlet and outlet holes of the
inverter are well sealed.
接线及线缆排布
⚫ Check whether there is water seepage inside
the inverter.
⚫ Check whether the power cable connection is
loose and retighten it according to the
previously specified torque.
⚫ Check whether the power cable and control
cable are damaged, especially whether the skin
in contact with the metal surface has cut marks.
⚫ Check whether the insulation binding tape of
the power cable terminal falls off.
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⚫ Check whether the grounding connection is
correct, and the grounding resistance value
Grounding and equipotential
shall not be greater than the standard value.
bonding
⚫ Check whether the internal equipotential
connection of the inverter is correct.
⚫ Check the operation status of the fan.
⚫ Check whether the fan is blocked.
Fan
⚫ Check whether there is abnormal noise when
the fan is running.
Check whether there are screws falling inside the
screw
inverter.
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necessary, use a vacuum cleaner to clean the cooling
module, etc.
⚫ Conduct routine inspection for the corrosion of
all metal components (every half a year).
⚫ The annual inspection of contactor (auxiliary
Device maintenance switch and microswitch) shall ensure its good
mechanical operation.
⚫ Check operation parameters (especially
voltage and insulation).
ATTENTION!
The table is only the recommended product routine maintenance cycle. The
actual maintenance cycle should be reasonably determined in combination with
the specific installation environment of the product.
The scale, location and site environment of the power station will affect the
maintenance cycle of the product. If the operating environment is windy or
dusty, it is very necessary to shorten the maintenance period and increase the
maintenance frequency.
The heat dissipation mode of the inverter is shown in the figure below.
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The air inlet of the inverter is located at the top of the inverter (blue area A in
Figure 10-1 and Figure 10-2) and at the bottom of the heat exchanger on the door
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plate of the AC cabinet (pink area B in Figure 10-1 and Figure 10-2). Clean the air
inlet as follows:
⚫ Unscrew the screws around the air inlet.
⚫ Replace the dustproof cotton or clean the dust on the dust cotton.
WARNING!
The density of the dust-proof cotton used in the inverter unit is 30ppi. Please
replace the same dust-proof cotton. Otherwise, the inverter may overheat or
reduce the protection level of the inverter and reduce the reliability of the
inverter. TBEA Xi'an Electric Technology Co., Ltd. will not bear any
responsibility for the losses caused thereby.
10.3.2 Other
For other common maintenance items not covered, please contact TBEA Xi'an
Electric Technology Co., Ltd. for information.
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11 Appendix
Model TC4400KF
Efficiency
Input(DC)
Output(AC)
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DC Current Injection <0.5%In
Protection
Other Functions
General Parameters
Dimensions(W*H*D) 2714mm*2387mm*1955mm
Weight 3600kg
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Display WLAN+WebHMI/APP
Communication RS485,Ethernet
Topology Transformerless
Model TC4400KF-B1
Efficiency
Input(DC)
Output(AC)
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Max. Output Current 3*1540A
Protection
Other Functions
General Parameters
Dimensions(W*H*D) 2714mm*2387mm*1955mm
Weight 3600kg
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Cooling Method Temperature controlled forced air cooling
Display WLAN+WebHMI/APP
Communication RS485,Ethernet
Topology Transformerless
TBEA Xi'an Electric Technology Co., Ltd. (hereinafter referred to as the Company)
will repair or replace the defective products free of charge during the warranty period.
Evidence
During the warranty period, the company requires the customer to show the invoice
and date of purchase. At the same time, the trademark on the product should be clear
and visible, otherwise, it has the right not to provide quality assurance.
Condition
⚫ The unqualified products after replacement shall be handled by the company;
⚫ The customer shall reserve reasonable time for the company to repair the faulty
equipment;
Exemption from liability
The company has the right not to provide quality assurance in the following cases:
⚫ The complete machine and parts have exceeded the free warranty period;
⚫ Transportation damage;
⚫ Incorrect installation, modification or use;
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⚫ Operate in very harsh environment beyond the description in this manual;
⚫ Failure or damage of the machine caused by installation, repair, change or
disassembly by personnel other than the company's service organization;
⚫ Exceeding the installation and use scope specified in relevant international
standards;
⚫ Damage caused by abnormal natural environment;
If the above conditions cause product failure, the customer requires repair service.
After being judged by the service organization of the company, it can provide paid
maintenance services.
ATTENTION!
In case of any change in product size and parameters, the latest data of our
company shall prevail without further notice.
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11.3 Contact information
If you have any questions about this product, please contact us. In order to provide you
with faster and better services, we need your assistance to provide the following
information:
⚫ Equipment model
⚫ Equipment serial number
⚫ Fault code/name
⚫ Brief description of fault phenomenon
Address: TBEA New Energy Xi'an Industrial Park, No. 70, Shanglinyuan 4th Road,
High-tech Zone, Xi'an
Email: tbeapower@tbea.com
Fax: 029-68760500-042
website: http://www.tbeapower.com
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