PARTS LIST

For
Hydraulic Drifter

Models: YH135 & YH135RP

CPN 52098738 December 1997 PL6132

Revision 1

E 1997 INGERSOLL-RAND COMPANY PRINTED IN U.S.A.

 CONSTRUCTION AND DRILLING EQUIPMENT
Warranty
Ingersoll--Rand, through its distributor, warrants that
each item of equipment manufactured by it and delivered
hereunder to the initial user to be free of defects in mate-
rial and workmanship for a period of three (3) months
from initial operation or six (6) months from the date of
shipment to the initial user, whichever first occurs.
With respect to the following types of equipment, the
warranty period enumerated will apply in lieu of the fore-
going warranty period.
A. Aftercoolers, Drill Mountings and Klemm Rotary
Heads -- The earlier of six (6) months from initial op-
eration or nine (9) months from date of shipment to
the initial user.
B. Portable Compressors, Portable Generator Sets
(GENSET), Portable Light Towers and Abrasive
Blasting Equipment. The earlier of twelve (12)
months from shipment to, or the accumulation of
2,000 hours of service by, the initial user.
C. All Compressor Air Ends, GENSET Generators and
Paving Breakers -- The earlier of twenty--four (24)
months from shipment to, or the accumulation of
4,000 hours of service by, the initial user. For Air
Ends, the warranty against defects will include re-
placement of the complete Air End, provided the
original Air End is returned assembled and un-
opened.
D. Pavers, Milling Machines, Pedestrain Compactors
(including baseplates, upright and walk behinds)
and Rotary Drills -- The earlier of (6) months from
shipment to, or the accumulation of 1,000 hours of
service by, the initial user.
E. Jackhammers, Forklifts and Self--Propelled Com-
pactors -- The earlier of twelve (12) months from
shipment to, or the accumulation of 1,000 hours of
service by, the initial user.
F. Downhole Drills -- In lieu of the repair or replace-
ment of defective parts Ingersoll--Rand may elect to
Limitation of Liability
THE REMEDIES OF THE USER SET FORTH UNDER
PROVISIONS OF WARRANTY OUTLINED ABOVE ARE
EXCLUSIVE AND THE TOTAL LIABILITY OF INGER-
SOLL--RAND OR ITS DISTRIBUTORS WITH RESPECT TO
THIS SALE OR THE EQUIPMENT AND SERVICE FUR-
NISHED HEREUNDER, IN CONNECTION WITH THE PER-
FORMANCE OR BREACH THEREOF, OR FROM THE
SALE, DELIVERY, INSTALLATION, REPAIR OR TECHNI-
CAL DIRECTION COVERED BY OR FURNISHED UNDER
THIS SALE. WHETHER BASED ON CONTRACT, WAR-
RANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY
OR OTHERWISE SHALL NOT EXCEED THE PURCHASE
PRICE OF THE UNIT OF EQUIPMENT UPON WHICH
SUCH LIABILITY IS BASED.
INGERSOLL--RAND, ITS SUPPLIER(S) AND ITS DIS-
TRIBUTORS SHALL IN NO EVENT BE LIABLE TO THE
USER, ANY SUCCESSORS IN INTEREST OR ANY BENE-
SOLD BY DISTRIBUTORS
issue full or partial credit toward the purchase of a
new part. The extent of credit issued will be deter-
mined by pro rating against the normal service life
of the part in question.
G. Spare Parts (excluding downhole drills) -- Three (3)
months from date of shipment.
Ingersoll--Rand will provide a new part or repaired
part, at its election, in place of any part which is found
upon its inspection to be defective in material and work-
manship during the period prescribed above. Such part
will be repaired or replaced without charge to the initial
user during normal working hours at the place of busi-
ness of an Ingersoll--Rand distributor authorized to sell
the type equipment involved or other establishment
authorized by Ingersoll--Rand. User must present proof
of purchase and date at the time of exercising warranty.
This warranty does not apply to failures occurring as
a result of abuse, misuse, negligent repairs, corrosion,
erosion and normal wear and tear, alterations or modifi-
cation made to the product without express written con-
sent of Ingersoll--Rand; or failure to follow the recom-
mended operating practices and maintenance proce-
dures as provided in the product’s operating and mainte-
nance publications.
Accessories or equipment furnished by Ingersoll--
Rand, but manufactured by others, including, but not lim-
ited to, engines, tires, batteries, engine electrical equip-
ment, hydraulic transmissions, carriers, shall carry what-
ever warranty the manufacturers have conveyed to Inger-
soll--Rand and which can be passed on to the initial user.
THIS WARRANTY IS IN LIEU OF ALL OTHER WAR-
RANTIES (EXCEPT OF TITLE), EXPRESSED OR IMPLIED,
AND THERE ARE NO WARRANTIES OF MERCHAN-
TABILITY OR OF FITNESS FOR A PARTICULAR PUR-
POSE.
FICIARY OR ASSIGNEE RELATING TO THIS SALE FOR
ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPE-
CIAL OR PUNITIVE DAMAGES ARISING OUT OF THIS
SALE OR ANY BREACH THEREOF, OR ANY DEFECTS IN,
OR FAILURE OF, OR MALFUNCTION OF THE EQUIP-
MENT UNDER THIS SALE WHETHER BASED UPON
LOSS OF USE, LOST PROFITS OR REVENUE, INTEREST,
LOST GOODWILL, WORK STOPPAGE, IMPAIRMENT OF
OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR
NON--OPERATION, INCREASED EXPENSES OF OPERA-
TION OF THE EQUIPMENT, COST OF PURCHASE OF RE-
PLACEMENT POWER OR CLAIMS OF USERS OR CUS-
TOMERS OF THE USER FOR SERVICE INTERRUPTION
WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED
ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY,
STRICT LIABILITY OR OTHERWISE.
INGERSOLL--RAND COMPANY (LD--132)
 GENERAL INFORMATION

December 5, 1997 GEN

TITLE SECTION/PAGE

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S--1
HYDRAULIC DRIFTER YH135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
ROTATION MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--1
REVERSE PERCUSSION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
DESCRIPTION & SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 4--1

NOTE: THE VERTICAL BAR SHOWN TO THE LEFT OF TEXT DESIGNATES A REVISION HAS BEEN MADE
SINCE THE PREVIOUS PRINTING.

ORDERING INSTRUCTIONS
When ordering service parts, please specify:

1. The NAME of each part as listed.

2. The PART NUMBER as listed or stamped on the part.
3. The SERIAL NUMBER of the equipment.
DO NOT use illustration numbers when ordering service parts. To save time, send all orders for parts to the nearest
branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS EQUIPMENT TO THE FACTORY,
INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT FOR SPECIAL INSTRUCTIONS.

SERIAL NUMBER IS STAMPED IN THIS AREA

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.

The use of repair parts other than those included within the Ingersoll-Rand approved parts list may create hazard-
ous conditions over which Ingersoll-Rand Company has no control. Therefore Ingersoll-Rand Company cannot
be held responsible for equipment in which non-approved repair parts are installed.

All information, illustrations, and specifications in this manual are based on the latest information available at the
time of publication. Product improvement is a continuing goal at Ingersoll--Rand. Design and specifications are
subject to change without notice or obligation.

When the life of the machine has expired, it is recommended that the machine be disassembled, degreased and
parts be separated by material so that they can be recycled.

GEN--1
 SAFETY
Revison 1
December 5, 1997
Section S

SAFETY INFORMATION

BE AWARE OF SAFETY INFORMATION

This is the Safety--Alert symbol. When you see
this symbol on your drifter or in this manual, be
alert to the potential for personal injury.

Follow recommended precautions and safe

operating practices.
SAFETY ALERT SYMBOL

UNDERSTAND SIGNAL WORDS

(RED BACKGROUND)

A signal word -- DANGER, WARNING, or DANGER IS USED TO INDICATE THE

CAUTION -- is used with the safety--alert
PRESENCE OF A HAZARD WHICH WILL
symbol. DANGER identifies the most
serious hazards. CAUSE SEVERE PERSONAL INJURY OR
DEATH IF THE WARNING IS IGNORED.
DANGER, WARNING, or CAUTION safe-
ty labels are located near specific hazards.
(ORANGE BACKGROUND)

WARNING IS USED TO INDICATE THE

NOTICE labels are for general informa-
PRESENCE OF A HAZARD WHICH CAN
tion.
CAUSE SEVERE INJURY OR DEATH IF
THE WARNING IS IGNORED.

(YELLOW BACKGROUND)

CAUTION IS USED TO INDICATE THE

PRESENCE OF A HAZARD WHICH WILL
OR CAN CAUSE PERSONAL INJURY, OR
PROPERTY DAMAGE IF THE WARNING
IS IGNORED.

(BLUE BACKGROUND)

Notice is used to notify people of installation,

operation, or maintenance information which
is important but not hazard related.

PL6132 S--1
 FOLLOW INSTRUCTIONS
Carefully read all safety messages in this manual
and on your drifter’s safety labels. Keep safety la-
bels in good condition. Replace all missing or
damaged safety labels.

Replacement safety labels can be obtained at no

cost from your local Ingersoll--Rand dealer or rep-
resentative or by contacting the factory.

Do Not attemp to operate the drifter unless you

are thoroughly familiar with al the crawler gages,
controls, and functions. Refer to the section of the
crawler instruction manual for detailed instruc-
tions. Failure to comply could result in bodily inju-
ry.

If you do not understand any part of this manual

and need assistance, contact your local Inger-
soll--Rand dealer.

KEEP ACCUMULATORS IN GOOD WORKING CONDITION

Make sure the accumulator components have no

cracks or signs of excessive wear. When pres-
surized, a damaged accumulator could burst,
scattering metal fragments throughout the area.

WEAR PROTECTIVE CLOTHING

Wear APPROVED safety equipment (safety
shoes, safety glasses, hearing protection, hard
hat, gloves, respirator, etc.) when operating or
maintaining the machine.

Wear close fitting clothing and confine long hair.

Operating equipment requires the full attention of

the operator. Do not wear radio or music head-
phones while operating the machine.

S--2 PL6132
 AVOID MOVING PARTS

Keep hands, arms, legs, and clothing away

from all moving parts.

WEAR GLOVES WHEN CHANGING STEELS AND BITS

The drifter, striking bar, couplings, drill steel, and

bit are hot during the drilling operaton. Do Not
touch these parts with your bare hands. Wear
gloves to protect your hands when you are
changing bits or steels.

CHECK HOSE CONNECTIONS

Keep all hose connections tight. A loose hose

connection not only causes leaks and poor per-
formance, but may also allow the hose to come
off the drifter, whip around , and injure the opera-
tor or other people in the area.

NEVER USE OXYGEN TO CHARGE ACCUMULATORS

Dry nitrogen is the only gas product to be used

to charge the drifter accumulators. Never use OXYGEN
oxygen to charge the accumulators. Ignition of
an oxygen and oil mixture could produce an ex-
plosion.

OBSERVE ENVIRONMENTAL PROTECTION REGULATIONS

Be mindful of the environment and ecology.

Before draining any fluids, find the correct way

of disposing them.

Observe the relevant environmental protection

regulations when disposing of oil, fuel, cool-
ant, brake fluid, filters and batteries

WARNING: Failure to follow any of the above safety instructions or those

that follow within this manual, could result in serious injury or death. This
machine is to be used only for those purposes for which it was intended
as explained in this instruction manual.

PL6132 S--3
 HYDRAULIC DRIFTER YH135
Revision 1
December 5, 1997 Section 1

Hydraulic Drifter YH135

(For Parts List, refer to Page 1-- 2)

PL6132 1--1
 HYDRAULIC DRIFTER YH135
(For Illustration of Parts, refer to Page 1-- 1)

REF.
NO. PART NO. PART NAME QUANTITY REMARKS

53102943 HYDRAULIC DRIFTER

1 51963684 ASSEMBLY, BACKHEAD 1

2 51325041 .O--RING 1
3 51325058 .O--RING 3

4 51327716 .PIN, SPRING 1

5 50787753 .PLUG 2
6 51252971 .PLUG 1
7 51206100 .PLUG 1

8 51327724 .ADAPTER 1
9 51325488 .ADAPTER, OUTLET 1
10 51196350 .ADAPTER, HOSE 2
11 50748250 .SEAL 3

12 51960946 .PLUG 1
13 51327757 .SEAL 1
53103818 ASSEMBLY, CYLINDER 1
14 53103768 .CYLINDER 1

15 51104248 .O--RING 1
16 51327773 .PLUG 1
17 51327781 .ELBOW 1
18 50787043 .O--RING 2

19 51669919 LINER, CYLINDER 1

51669943 ASSEMBLY, BACK LINER 1
20 51669950 .LINER, BACK 1
21 51325041 .O--RING 1

22 51325074 .SEAL 1
23 51325082 .SEAL 1
24 51325587 .GUIDE, VALVE 1
25 51669968 VALVE 1

26 51325603 PISTON 1
51680742 ASSEMBLY, FRONT LINER 1
27 51325611 .LINER, FRONT 1
28 51325066 .SEAL 1

29 51325108 .RING, WIPER 1

30 51326668 .KEY 1
31 51104297 .O--RING 1

(Continued)
PL6132
1--2
 HYDRAULIC DRIFTER YH135 (Cont.)
(For Illustration of parts, refer to Page 1-- 1)
REF.
NO. PART NO. PART NAME QUANTITY REMARKS

53102943 HYDRAULIC DRIFTER (Cont.)

51155125 ASSEMBLY, ACCUMULATOR 3

32 51206381 .BODY 1
33 51206399 .COVER 1
34 51206407 .DIAPHRAGM 1
35 51176741 .VALVE 1

36 51176758 .WASHER, SEAL 1

37 50748334 .CAP 1
38 51104198 .O--RING 1
39 51260032 .BOLT 4

51327815 ASSEMBLY, HYDRAULIC MOTOR 1

40 51323319 .MOTOR, ROTATION 1 Refer To Page 2--1
41 51327823 .ELBOW 1
42 51327831 .ELBOW, LONG 1

43 51325033 .O--RING 2
44 51327849 .GASKET 2
45 51325629 .BOLT, MOTOR 4
51327856 ASSEMBLY, GEAR BOX 1

46 51325637 .BOX, GEAR 1

47 51327864 .BUSHING, DU 1
48 51176477 .PIN, SPRING 1
49 51206084 .O--RING 1

51327880 ASSEMBLY, DRIVE GEAR 1

50 51325652 .GEAR, DRIVE 1
51 50748763 .BEARING, BALL 2
51327898 ASSEMBLY, IDLE GEAR 1

52 51325645 .GEAR, IDLER 1

53 51327906 .BEARING, NEEDLE 2
54 51325546 .SHAFT, GEAR 1
55 50787019 .O--RING 1

51327914 ASSEMBLY, GEAR BOX COVER 1

56 51325538 .COVER, GEAR BOX 1
57 51104206 .O--RING 1
58 50945385 .BOLT 4

51977565 ASSEMBLY, CHUCK DRIVE 1

59 51325520 .DRIVER, CHUCK 1
60 51536605 .BUSHING SET 1
XX .ALIGNER, SHANK 1

XX .BUSHING 1
61 51534519 CHUCK 1

(Continued)
XX These Parts Are Not Sold Separately.

PL6132 1--3
 HYDRAULIC DRIFTER YH135 (Cont.)
(For Illustration of parts, refer to Page 1-- 1)
REF.
NO. PART NO. PART NAME QUANTITY REMARKS

53102943 HYDRAULIC DRIFTER (Cont.)

51327930 ASSEMBLY, CHUCK END 1

62 51325686 .CHUCK END 1
63 51104321 .O--RING 1
64 51327948 .BUSHING, DU 1
65 51327716 .PIN, SPRING 1
66 51325736 .BOLT 1

67 51325843 .NUT, NYLON 1

51327971 ASSEMBLY, THROUGH BOLT 4
68 51324861 .BOLT, THROUGH 1
69 51103778 .O--RING 1

70 51325728 .NUT 1
51669927 ASSEMBLY, FRONT GUIDE 1
71 51669935 .GUIDE, FRONT 1
72 51325066 .SEAL 1

73 51104206 .O--RING 1
51963692 ASSEMBLY, FLUSHING CASE 1
74 51963700 .CASE, FLUSHING 1
75 51104230 .O--RING 2

76 51960979 .PLUG 2
77 51963932 .ELBOW 1
78 51103786 .O--RING 1
51963718 ASSEMBLY, BUSHING 1

79 51963726 .BUSHING, FLUSHING HEAD 1

80 51104297 .O--RING 1
81 51961704 .U--PACKING 2
51961639 ASSEMBLY, FLUSHING CAP 1

82 51961647 .CAP, FLUSHING 1

83 51961654 .LINER, CAP 1
84 51104222 .O--RING 1
85 51961704 .U--PACKING 1

86 50945161 .BOLT 6
51329092 ASSEMBLY, BOLT 2

PL6132
1--4
 ROTATION MOTOR
Revision 1
December 5, 1997 Section 2

Rotation Motor - Exploded View

(For Parts List, refer to Page 2-- 2)

PL6132 2--1
 ROTATION MOTOR
(For Illustration of parts, refer to Page 2-- 1)
REF.
NO. PART NO. PART NAME QUANTITY REMARKS

51323319 ROTATION MOTOR

1 51541225 SCREW 8
2 51541233 RETAINER, FRONT 1
3 51541241 KIT, SHAFT BEARING 1
4 51541258 HOUSING, BEARING 1

5 51541266 DRIVE 1
6 51541274 GEROLER 1
7 51541282 DRIVE, VALVE 1
8 51541290 PLATE, VALVE 1

9 51541308 VALVE 1
10 51541316 PLATE, BALANCE 1
11 51541324 SPRING 2
12 51541332 HOUSING, VALVE 1

13 51541340 .ASSEMBLY, PLUG 1

14 51541357 .ASSEMBLY, CHECK PLUG 2
15 51541365 .SPRING 2
16 51541035 .BALL, STEEL 2

17 51541373 BOLT 1
18 51541381 BOLT 3
51325464 KIT, MOTOR SEAL 1
51325116 .KIT, SHAFT SEAL 1
19 XX .SEAL, DUST 1

20 XX .SEAL, SHAFT 1
21 XX .O--RING 1
22 XX .SEAL, SHAFT FACE 1
51325439 .KIT, MOTOR REAR SEAL 1
23 XX .O--RING 2

24 XX .O--RING 2
25 XX .SEAL, INNERFACE 1
26 XX .SEAL, OUTERFACE 1
27 XX .O--RING 1

28 XX .O--RING 1
29 XX .O--RING 1
30 XX .O--RING 2

XX NOTICE: THESE PARTS ARE NOT SOLD SEPARATELY.

2--2 PL6132
 REVERSE PERCUSSION KIT

December 5, 1997 Section 3

REVERSE PERCUSSION KIT

(For Parts List, refer to Page 3-- 2)

PL6132 3--1
 REVERSE PERCUSSION KIT
(For Illustration of parts, refer to Page 3-- 1)
REF.
NO. PART NO. PART NAME QUANTITY REMARKS

53112728 REVERSE PERCUSSION KIT

53113098 ASSEMBLY, REVERSE CYLINDER 1

1 53113106 .CYLINDER, REVERSE 1
2 51104297 .O--RING 1
3 51325769 .SEAL 1

4 51547693 .SEAL, STEP 1

5 51325405 .RING, WEAR 1
6 51547701 .RING, WEAR 1
7 51176485 PLUG 1

8 53113114 PISTON, REVERSE 1

53126413 ASSEMBLY, ACCUMULATOR 1
9 51206381 .BODY 1
10 51206399 .COVER 1

11 51206407 .DIAPHRAGM 1
12 51176741 .VALVE 1
13 53113130 .WASHER, SEAL 1
14 50748334 .CAP 1

15 51104198 .O--RING 1
16 51282655 .BOLT 4
51328037 ASSEMBLY, BOLT 2
17 51325835 .BOLT 1
18 51325843 .NUT, NYLON 1

3--2 PL6132
 DESCRIPTION & SPECIFICATIONS
Revision 1
December 5, 1997 Section 4

1. DESCRIPTION. bit to the bottom of the hole without contact-

ing the internal parts of the drifter.
The hydraulic drifter is a valved, hydraulical-
ly--operated hammer drill that incorporates
an integral, independently--controlled, hy-
draulically--powered rotation motor to rotate
THE DRIFTER ACCUMULATORS
the drill steel and bit.
REQUIRE CHECKING EVERY 250
The drifter is capable of drilling 3 to 5 in. (76 HOURS OF OPERATION.
to 127mm) diameter holes in all types of
rock formations. (Optimal hole size depends
on rock conditions and hole depth.) It is The drifter uses three nitrogen--charged di-
especially suitable for pipeline work, drilling aphragm accumulators to dampen vibra-
vertical and angle blast holes in quarries, tions in the supply and return hoses. At the
and on any construction jobs where large standard factory percussion setting the sup-
volume rock excavations are required. ply line (high pressure) accumulator must
be charged to 853 psi (60 kg/cm2). The re-
Since the drifter is hydraulic, there are only
turn line (low pressure) accumulator must
two moving parts to control hammer action:
be charged to 57 psi (4 kg/cm2). An accu-
the piston, and the piston valve. The piston
mulator charging kit is furnished as a stan-
provides the impact force which is trans-
dard accessory item with the hydraulic ma-
mitted to the drill steel. The valve alternately
chine.
switches pressure from supply to exhaust.
The drifter is designed with chuck parts to
The hydraulically--powered rotation motor is
accommodate a 8--splined striking bar. A
independently controlled and is designed to
striking bar is not furnished as standard
provide continuous drill steel rotation--for-
equipment with the drifter. The required
ward or reverse. The motor converts hy-
striking bar must be specially ordered. Re-
draulic fluid to rotation power and transmits
fer to Table 3 for the part number of the
the rotation power to the spur gear train
striking bars available for use with the drift-
housed in the drifter fronthead.
er and the specifications of the striking
Since hammer action and drill steel rotation bars.
are independently controlled, the best com-
bination of individual control of both func-
2. SPECIFICATIONS.
tions can be selected for the most efficient
drilling in a particular formation. Tables 1 through 4 list the specifications for
The only air requirements for the drifter are: the drifter.
for hole cleaning and fronthead lubrication.
The drifter is equipped with a front flushing 3. LUBRICANT SPECIFICATIONS.
device, which carries hole cleaning air from
the machine to the front end of the drifter The following paragraphs outline the lubri-
and through the striking bar, drill steel, and cants required for the drifter.

PL6132 4--1
4. HYDRAULIC OIL. strength, and be further compounded to
provide the specified steam emulsion num-
Refer To Tables 5, 6 and 7 for specifica- ber, which is required to provide satisfactory
tions. lubricant. Though the composition of the
“film strength” additive is not specified, it
5. FRONT END LUBRICATING OIL. must be non--corrosive to both steel and
(Rock Drill Oil) bronze, and contain little or no sulphur.

Ingersoll--Rand Rock Drill Oils are formu-

lated to provide maximum performance in
all types of rock drill equipment. Use Table 6
KEEP THE ROCK DRILL LUBRICANT for selecting the correct viscosity grade to
CLEAN AND FREE FROM ALL FOREIGN meet your requirements and Table 7 for se-
MATTER TO PREVENT DAMAGE TO lecting the correct rock drill oil part number.
THE INTERNAL PARTS.
6. DRILL STEEL THREAD LUBRICANT.

Ingersoll--Rand offers a complete line of
rock drill oil formulated to provide maximum
performance in all types of rock drill equip-
ment. These oils exceed the oil specifica-
tions listed in Table 5.
The rock drill oil used in the air line lubricator
must be a well refined petroleum lubricating
oil. It must be suitably compounded to pro-
vide the specified consistency and film
It is very important that the threads of all
striking bars, drill rods, couplings and bits be
properly lubricated and cared for at all times.
Proper lubrication will result in longer life
and will simplify threading and unthreading
drill rod joints.
Use a good molybdenum di--sulphide type
thread grease such as (Ingersoll--Rand Drill
Steel Lubricant) or equivalent.

Table 1 -- DRIFTER SPECIFICATIONS

U.S. Metric
Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607 lb. 275 kg
Overall Length (less striking bar) . . . . . . . . . . . . . . . . . . 51 in. 1295 mm
Overall Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 in. 406 mm
Overall Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5 in. 368 mm
Drill Hammer Hydraulic Operating Pressure . . . . . . . . . 2060 psi 145 kg/cm2
Hammer Blows Per Minute . . . . . . . . . . . . . . . . . . . . . . . 2500 bpm 2500 bpm
Diameter of Drill Inlet Hydraulic Hose . . . . . . . . . . . . . . 1.0 in. 25 mm
Diameter of Blower Hose . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 in. 25 mm
Diameter of Front End Lubrication Hose . . . . . . . . . . . . 3/8 in. 9.5 mm
Supply Accumulator Charge Pressure (Drifter) . . . . . . 853 psi 60 kg/cm2
Return Accumulator Charge Pressure (Drifter) . . . . . . 57 psi 4 kg/cm2

NOTICE: This data based on hydraulic supply of 39.63 gpm (150 liters/min) at 2060 psi
(145 kg/cm2) at the inlet.

4--2 PL6132
 Table 2 -- ROTATION MOTOR SPECIFICATIONS
U.S. Metric
Diameter of Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . 3/4 in. 19 mm
Stall Torque at Chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579 lb--ft 785 Nm
Rotation Speed at Chuck (Normal Operating Speed) . . . .
0 to 150 rpm
Maximum Chuck Rotation Speed (Free Speed) . . . . . . . . 150 rpm
NOTICE: This data based on hydraulic supply at 15.85 gpm (60 liters/min.)
at 2060 psi (145 kg/cm2) at the inlet.

Table 3. STRIKING BAR SPECIFICATIONS (Furnished only when specially ordered)

Striking Bar Striking Bar Specifications
51685485 8--Spline Drive
(SB45YH110V) IR45 Thread (Male)
For 3/4. (19mm) Diameter Blower Tube

51959369 Same as above except with IR51 Thread (Male)

(SB51YH110V)

52083102 8--Spline Drive

(SB51YH110VRP) IR51 Thread (Male)
For 3/4 in. (19mm) Diameter Blower Tube

NOTICE: Use 8--digit part number (51685485, 51959369 or 52083102) when ordering
the required striking bar.

Table 4. SHIPPING INFORMATION

U.S. Metric
Net Weight of Drifter . . . . . . . . . . . . . . . . . . . . . 607 lb 275 kg
Shipping Weight (Approx.) . . . . . . . . . . . . . . . . 640 lb 290 kg

PL6132 4--3
 Table 5. ROCK DRILL OIL SPECIFICATIONS

Characteristic Test Below 20°F 20°F to 90°F Above 90°F

Procedure (--7°C) (--7°C to 32°C) (32°C)
Viscosity:
SUS at 100°F (38°C) ASTM--D2161 175 min. 450 min. 750 min.
SUS at 210°F (99°C) ASTM--D2161 46 min. 65 min. 85 min.
cST at 104°F (40°C) ASTM--D445 37 min. 105 min. 160 min.
cST at 212°F (100°C) ASTM--D445 6 min. 11 min. 16 min.
Pour Point, °F (°C) max. ASTM--D97 --10°F --10°F 0°F
(--23°C) (--23°C) (--18°C)
Flash Point,°F (°C) min. ASTM--D92 370°F 400°F 450°F
(188°C) (204°C) (232°C)
Viscosity Index, min. ASTM--D2270 90 90 90
Steam Emulsion No. min. ASTM--1935--65 1200 1200 1200
Consistency ............ Stringy Stringy Stringy
Falex Load Test lbs (kg) [min] ASTM--D2670 2000 lbs 2000 lbs 2000 lbs
(907 kg) (907 kg) (907 kg)
Timken E.P. Test lbs (kg) [min] ASTM--D2782 30 lbs 30 lbs 30 lbs
(14 kg) (14 kg) (14 kg)

Table 6. Selection Chart

Typical Operating Below 20°F 20°F to 90°F Above 90°F

Conditions (--7°C) (--7°C to 32°C) (32°C)

100--150 psi (7.03 -- 10.5 kg/cm2) Light Medium Heavy

Table 7. Ingersoll-Rand Rock Drill Oil Part Numbers

Grade 1 Gallon 5 Gallon 55 Gallon

Light 51378701 51378727 51378743

Medium 51378693 51378719 51378735

Heavy 51378784 51378792 51378800

4--4 PL6132
CPN 52098746 IM6132ENG

INSTRUCTION MANUAL
For
Hydraulic Drifter
YH135

Read this instruction manual before

operating this equipment.

 1996 Ingersoll-- Rand Company Printed in U. S. A.

Instruction Manual IM6132ENG
TABLE OF CONTENTS Section TC-- 1
September 15, 1996 Page 1 of 1

TITLE SECTION/PAGE

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-- 1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
2. SUPPORT EQUIPMENT REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
3. REFERENCE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
4. ABBREVIATION LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-- 1

DESCRIPTION & SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 3-- 1

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
2. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
3. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2
4. LUBRICANT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2
5. HYDRAULIC OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2
6. FRONT END LUBRICATING OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2
7. DRILL STEEL THREAD LUBRICANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-- 1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--1
2. RECEIVING THE NEW DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--1
3. HYDRAULIC REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--1
4. LUBRICATION REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--1
5. AIR REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--1
6. HOSES AND FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2
7. BASIC OPERATING PRINCIPLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2
8. DRILL PISTON RECIPROCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2
9. DRILL STEEL ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2
10. OPERATING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2
11. CHARGING THE DRIFTER ACCUMULATORS . . . . . . . . . . . . . . . . . . . . . 4--3
12. CONNECTING THE STRIKING BAR TO THE DRIFTER . . . . . . . . . . . . . 4--5
13. DRILLING PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--5
14. DRILLING TIPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--5
15. SUGGESTIONS FOR DRILLERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--5
16. DRILL STEEL CARE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--5
17. BIT CARE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--6

MAINTENANCE RECORDS AND NOTES . . . . . . . . . . . . . . . . . . . . 5-- 1

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-- 1

TC--1
TC--2
Instruction Manual IM6132ENG
INTRODUCTION Section 1
September 15, 1996 Page 1 of 2

7. INTRODUCTION. 9. REFERENCE MATERIAL.

This instruction manual contains informa-
The reference materials required to oper-
tion for safety, operation, maintenance,
ate and/or maintain the drifter are listed in
service information and troubleshooting for
Table 2.
the Hydraulic Drifter Model YH135 (hereaf-
ter referred to as drifter).
10. ABBREVIATION LIST.
8. SUPPORT EQUIPMENT REQUIRED.
The support equipment required to operate Abbreviations listed in this manual that are
and/or maintain the drifter is listed in Table not common are listed in Table 3 with the
1. proper definition.

Table 1. Support Equipment Required

Item Requirements or Specification

Air Requirements:
For normal drilling conditions, a compressor having a capac-
ity of a minimum 220 scfm (6.23 m3/min.) at 100 psi (7.03 kg/
cm2) to a maximum of 420 scfm (11.89 m3/min.). For fron-
thead lubrication and hole cleaning.
(#NOTE: Air flow requirements are dependent on hole size and drill rod
size.)

Hydraulic Requirements:
.Hammer Operation 39.63 GPM (150 Liters/Min.) at 2060 psi (145 kg/cm2).

.Drill Steel Rotation 15.85 GPM (60 Liters/Min.) at 2060 psi (145 kg/cm2).

Lubrication Requirements Oil mist controlled from lubricator (on drilling machine).

Table 2. Reference Material

Manual No. Title of Manual

PL6132 Parts List for Hydraulic Drifter Model YH135.

1--1
 Table 3. Abbreviation List
Abbreviation, Symbol, or Term Meaning

bpm Blows Per Minute

bhp Brake Horsepower
m3/min. Cubic Meters Per Minute
ft. Feet
gpm Gallons Per Minute
in. Inch
IR Ingersoll--Rand
kg Kilogram
kg/cm2 Kilogram Per Square Centimeter
lbs Pounds
lb--ft Pound--Foot
lpm Liters Per Minute
L Liter
L.H. Left--Hand
ml Milliliters
mm Millimeter
mPa Mega Pascals
M Meter
Nm Newton Meter
psi Pounds Per Square Inch
scfm Standard Cubic Feet Per Minute
Safety Alert Symbol

All information, illustrations, and specifications in this manual are based on the latest
information available at the time of publication.

Product improvement is a continuing goal at Ingersoll- Rand. Design and specifica-

tions are subject to change without notice or obligation.

The use of repair parts other than those included within the Ingersoll-Rand approved
parts list may create hazardous conditions over which Ingersoll-Rand Company has
no control. Therefore Ingersoll-Rand Company cannot be held responsible for equip-
ment in which non-approved repair parts are installed.

When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.

1--2 IM6132
Instruction Manual IM6132ENG
SAFETY Section 2
September 16, 1996 Page 1 of 3

SAFETY INFORMATION

BE AWARE OF SAFETY INFORMATION

This is the Safety--Alert symbol. When you see
this symbol on your drifter or in this manual, be
alert to the potential for personal injury.

Follow recommended precautions and safe

operating practices.
SAFETY ALERT SYMBOL

UNDERSTAND SIGNAL WORDS

(RED BACKGROUND)

A signal word -- DANGER, WARNING, or DANGER IS USED TO INDICATE THE

CAUTION -- is used with the safety--alert
PRESENCE OF A HAZARD WHICH WILL
symbol. DANGER identifies the most
serious hazards. CAUSE SEVERE PERSONAL INJURY OR
DEATH IF THE WARNING IS IGNORED.
DANGER, WARNING, or CAUTION safe-
ty labels are located near specific hazards.
(ORANGE BACKGROUND)

WARNING IS USED TO INDICATE THE

NOTICE labels are for general informa-
PRESENCE OF A HAZARD WHICH CAN
tion.
CAUSE SEVERE INJURY OR DEATH IF
THE WARNING IS IGNORED.

(YELLOW BACKGROUND)

CAUTION IS USED TO INDICATE THE

PRESENCE OF A HAZARD WHICH WILL
OR CAN CAUSE PERSONAL INJURY, OR
PROPERTY DAMAGE IF THE WARNING
IS IGNORED.

(BLUE BACKGROUND)

Notice is used to notify people of installation,

operation, or maintenance information which
is important but not hazard related.

2--1
 FOLLOW INSTRUCTIONS
Carefully read all safety messages in this manual
and on your drifter’s safety labels. Keep safety la-
bels in good condition. Replace all missing or
damaged safety labels.

Replacement safety labels can be obtained at no

cost from your local Ingersoll--Rand dealer or rep-
resentative or by contacting the factory.

Do Not attemp to operate the drifter unless you

are thoroughly familiar with al the crawler gages,
controls, and functions. Refer to the section of the
crawler instruction manual for detailed instruc-
tions. Failure to comply could result in bodily inju-
ry.

If you do not understand any part of this manual

and need assistance, contact your local Inger-
soll--Rand dealer.

KEEP ACCUMULATORS IN GOOD WORKING CONDITION

Make sure the accumulator components have no

cracks or signs of excessive wear. When pres-
surized, a damaged accumulator could burst,
scattering metal fragments throughout the area.

WEAR PROTECTIVE CLOTHING

Wear APPROVED safety equipment (safety
shoes, safety glasses, hearing protection, hard
hat, gloves, respirator, etc.) when operating or
maintaining the machine.

Wear close fitting clothing and confine long hair.

Operating equipment requires the full attention of

the operator. Do not wear radio or music head-
phones while operating the machine.

2--2 IM6132
 AVOID MOVING PARTS

Keep hands, arms, legs, and clothing away

from all moving parts.

WEAR GLOVES WHEN CHANGING STEELS AND BITS

The drifter, striking bar, couplings, drill steel, and

bit are hot during the drilling operaton. Do Not
touch these parts with your bare hands. Wear
gloves to protect your hands when you are
changing bits or steels.

CHECK HOSE CONNECTIONS

Keep all hose connections tight. A loose hose

connection not only causes leaks and poor per-
formance, but may also allow the hose to come
off the drifter, whip around , and injure the opera-
tor or other people in the area.

NEVER USE OXYGEN TO CHARGE ACCUMULATORS

Dry nitrogen is the only gas product to be used

to charge the drifter accumulators. Never use OXYGEN
oxygen to charge the accumulators. Ignition of
an oxygen and oil mixture could produce an ex-
plosion.

OBSERVE ENVIRONMENTAL PROTECTION REGULATIONS

Be mindful of the environment and ecology.

Before draining any fluids, find the correct way

of disposing them.

Observe the relevant environmental protection

regulations when disposing of oil, fuel, cool-
ant, brake fluid, filters and batteries

WARNING: Failure to follow any of the above safety instructions or those

that follow within this manual, could result in serious injury or death. This
machine is to be used only for those purposes for which it was intended
as explained in this instruction manual.

IM6132 2--3
2--4 IM6132
Instruction Manual
DESCRIPTION & SPECIFICATIONS
September 15, 1996
1. INTRODUCTION.
This section provides a description and
specifications of the Hydraulic Drifter
Model YH135 (hereafter referred to as drift-
er).
2. DESCRIPTION. (Figures 1 & 2)
The hydraulic drifter is a valved, hydrauli-
cally--operated hammer drill that incorpo-
rates an integral, independently--con-
trolled, hydraulically--powered rotation
motor to rotate the drill steel and bit.
The drifter is capable of drilling 3 to 5 in. (76
to 127mm) diameter holes in all types of
rock formations, optimal hole size depends
on rock conditions and hole depth. It is es-
pecially suitable for pipeline work, drilling
vertical and angle blast holes in quarries,
and on any construction jobs where large
volume rock excavations are required.
Since the drifter is hydraulic, there are only
two moving parts to control hammer action:
the piston and the piston valve. The piston
provides the impact force which is trans-
mitted to the drill steel. The valve alternate-
ly switches pressure from supply to ex-
haust. This action produces a high fre-
quency reciprocation of 2500 cycles per
minute. The piston strikes the striking bar
on each forward (power) stroke, thus,
transmitting the blow energy through the
steel to the bit at 2500 blows per minute.
The hydraulically--powered rotation motor
is independently controlled and is de-
signed to provide continuous drill steel
rotation--forward or reverse. The motor
converts hydraulic fluid to rotation power
IM6132ENG
Section 3
Page 1 of 6
and transmits the rotation power to the spur
gear train housed in the drifter fronthead.
Since hammer action and drill steel rotation
are independently controlled, the best
combination of individual control of both
functions can be selected for the most effi-
cient drilling in a particular formation.
The only air requirements for the drifter are:
for hole cleaning and fronthead lubrication.
The drifter is equipped with a front flushing
device which carries hole cleaning air from
the machine to the front end of the drifter
and through the striking bar, drill steel, and
bit to the bottom of the hole without contact-
ing the internal parts of the drifter.
THE DRIFTER ACCUMULATORS
REQUIRE CHECKING EVERY 250
HOURS OF OPERATION. REFER
TO SECTION 4, PARAGRAPH 11.
The drifter uses three nitrogen--charged
diaphragm accumulators to dampen vibra-
tions in the supply and return hoses. At the
standard factory purcussion setting, the
supply line (high pressure) accumulator
must be charged to 853 psi (60 kg/cm2).
The return line (low pressure) accumulator
must be charged to 57 psi (4 kg/cm2). An
accumulator charging kit is furnished as a
standard accessory item with the drilling
machine.
The drifter is designed with chuck parts to
accommodate a 8--splined striking bar. A
striking bar is not furnished as standard
3--1
 equipment with the drifter. The required
striking bar must be specially ordered. Re-
fer to Table 3 for the part number of the
striking bars available for use with the drift-
er and the specifications of the striking
bars.
3. SPECIFICATIONS.
Tables 1 through 4 list the specifications for
the drifter.
4. LUBRICANT SPECIFICATIONS.
The following paragraphs outline the lubri-
cants required for the drifter.
5. HYDRAULIC OIL.
Refer to the instruction manual for the drill-
ing machine for the specifications of the
hydraulic oil.
7. DRILL STEEL THREAD LUBRICANT.
6. FRONT END LUBRICATING OIL.
(Rock Drill Oil)
KEEP THE ROCK DRILL LUBRICANT
CLEAN AND FREE FROM ALL FOREIGN
MATTER TO PREVENT DAMAGE TO
THE INTERNAL PARTS.
Ingersoll--Rand offers a complete line of
rock drill oil formulated to provide maxi-
mum performance in all types of rock drill
3--2
equipment. These oils exceed the oil
specifications listed in Table 5.
The rock drill oil used in the air line lubrica-
tor must be a well refined petroleum lubri-
cating oil. It must be suitably compounded
to provide the specified consistency and
film strength, and be further compounded
to provide the specified steam emulsion
number, which is required to provide satis-
factory lubricant. Though the composition
of the “film strength” additive is not speci-
fied, it must be non--corrosive to both steel
and bronze, and contain little or no sulphur.
Ingersoll--Rand Rock Drill Oils are formu-
lated to provide maximum performance in
all types of rock drill equipment. Use Table
6 for selecting the correct viscosity grade to
meet your requirements and Table 7 for se-
lecting the correct rock drill oil part number.
It is very important that the threads of all
striking bars, drill rods, couplings and bits
be properly lubricated and cared for at all
times. Proper lubrication will result in
longer life and will simplify threading and
unthreading drill rod joints.
Use a good molybdenum di--sulphide type
thread grease such as (Ingersoll--Rand
Drill Steel Lubricant) or equivalent. (Refer
to PL6132 “Parts List For Hydraulic Drifter
Models YH135”, for part numbers.)
IM6132
 Table 1. Drifter Specifications
U.S. Metric
Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607 lb. 275 kg
Overall Length (less striking bar) . . . . . . . . . . . . . . . . . . 51 in. 1295 mm
Overall Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 in. 406 mm
Overall Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5 in. 368 mm
Drill Hammer Hydraulic Operating Pressure . . . . . . . . . 2060 psi 145 kg/cm2
Hammer Blows Per Minute . . . . . . . . . . . . . . . . . . . . . . . 2500 bpm 2500 bpm
Diameter of Drill Inlet Hydraulic Hose . . . . . . . . . . . . . . 1.0 in. 25 mm
Diameter of Blower Hose . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 in. 25 mm
Diameter of Front End Lubrication Hose . . . . . . . . . . . . 3/8 in. 9.5 mm
Supply Accumulator Charge Pressure (Drifter) . . . . . . 853 psi 60 kg/cm2
Return Accumulator Charge Pressure (Drifter) . . . . . . 57 psi 4 kg/cm2
NOTICE: This data based on hydraulic supply of 39.63 gpm (150 liters/min) at 2060 psi
(145 kg/cm2) at the inlet.

Table 2. Standard Rotation Motor Specifications

U.S. Metric
Diameter of Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . 3/4 in. 19 mm
Stall Torque at Chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579 lb--ft 785 Nm
Rotation Speed at Chuck (Normal Operating Speed) . . . . 0 to 150 rpm
Maximum Chuck Rotation Speed (Free Speed) . . . . . . . . 150 rpm

NOTICE: This data based on hydraulic supply at 15.85 gpm (60 liters/min.) at 2060 psi
(145 kg/cm2) at the inlet.

Table 3. Striking Bar Specifications (Furnished only when specially ordered)

Striking Bar Striking Bar Specifications
(SB45YH110V) 8--Spline Drive
51685485 IR45 Thread (Male)
For 3/4 in. (19mm) Diameter Blower Tube
(SB51YH110V) Same as above except with IR51 Thread (Male)
51959369
NOTICE: Use 8--digit part number (51685485, 51959369) when ordering the required
striking bar.

IM6132 3--3
 Table 4. Shipping Information
U.S. Metric
Net Weight of Drifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607 lb 275 kg
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640 lb 290 kg

Table 5. Rock Drill Oil Specifications

Characteristic Test Below 20°F 20°F to 90°F Above 90°F

Procedure (--7°C) (--7°C to 32°C) (32°C)
Viscosity:
SUS at 100°F (38°C) 175 min.
ASTM--D2161 450 min. 750 min.
SUS at 210°F (99°C) 46 min.
ASTM--D2161 65 min. 85 min.
cST at 104°F (40°C) ASTM--D445
37 min. 105 min. 160 min.
cST at 212°F (100°C) 6 min.
ASTM--D445 11 min. 16 min.
Pour Point, °F (°C) max. --10°F
ASTM--D97 --10°F 0°F
(--23°C) (--23°C) (--18°C)
Flash Point,°F (°C) min. ASTM--D92 370°F 400°F 450°F
(188°C) (204°C) (232°C)
Viscosity Index, min. ASTM--D2270 90 90 90
Steam Emulsion No. min. ASTM--1935--65 1200 1200 1200
Consistency ............ Stringy Stringy Stringy
Falex Load Test lbs (kg) [min] ASTM--D2670 2000 lbs 2000 lbs 2000 lbs
(907 kg) (907 kg) (907 kg)
Timken E.P. Test lbs (kg) [min] ASTM--D2782 30 lbs 30 lbs 30 lbs
(14 kg) (14 kg) (14 kg)

Table 6. Selection Chart

Typical Operating Below 20°F 20°F to 90°F Above 90°F

Conditions (--7°C) (--7°C to 32°C) (32°C)

100--150 psi (7.03 -- 10.5 kg/cm2) Light Medium Heavy

Table 7. Ingersoll-Rand Rock Drill Oil Part Numbers

Grade 1 Gallon 5 Gallon 55 Gallon

Light 51378701 51378727 51378743

Medium 51378693 51378719 51378735

Heavy 51378784 51378792 51378800

3--4 IM6132
 Figure 1. Hydraulic Drifter YH135 -- Exploded Illustration
(For Parts Legend, refer to Page 6)

IM6132 3--5
 Parts Legend For Figure 1
(Refer to Page 5, for Illustration)

1. Backhead 42. Elbow 83. Cap Liner

2. Plug 43. O--ring 84. O--ring
3. O--ring 44. Gasket 85. U--packing
4. Spring Pin 45. Motor Bolt 86. Bolt
5. Plug 46. Gear Box
6. Plug 47. Bushing
7. Plug 48. Spring Pin
8. Adapter 49. O--ring
9. Outlet Adapter 50. Drive Gear
10. Hose Adapter 51. Ball Bearing
11. Seal 52. Idler Gear
12. Plug 53. Needle Bearing
13. Sea; 54. Gear Shaft
14. Cylinder 55. O--ring
15. O--ring 56. Gear Box Cover
16. Plug 57. O--ring
17. Elbow 58. Bolt
18. O--ring 59. Chuck Driver
19. Cylinder Liner 60. Bushing Set
20. Back Liner 61. Chuck
21. O--ring 62. Chuck End
22. Seal 63. O--ring
23. Seal 64. DU Bushing
24. Valve Guide 65. Spring Pin
25. Valve 66. Bolt
26. Piston 67. Nylon Nut
27. Front Liner 68. Through Bolt
28. Seal 69. O--ring
29. Wiper Ring 70. Nut
30. Key 71. Front Guide
31. O--ring 72. Seal
32. Body 73. O--ring
33. Cover 74. Flushing Case
34. Diaphragm 75. O--ring
35. Valve 76. Plug
36. Seal Washer 77. Elbow
37. Cap 78. O--ring
38. O--ring 79. Flushing Head Bushing
39. Bolt 80. O--ring
40. Orbit Motor 81. U--packing
41. Elbow 82. Flushing Cap

3--6 IM6132
Instruction Manual
OPERATION
September 15, 1996
1. INTRODUCTION.
This section provides air and hydraulic
requirements, operating principles, and
lubrication requirements of the Hydraulic
Drifter Model YH135 (hereafter referred to
as drifter).
2. RECEIVING THE NEW DRIFTER.
Upon receipt of a new drifter, check the
drifter model number to see that it agrees
with the parts catalog. Attention in this area
will assure that the correct repair parts are
ordered when needed.
Before releasing a new drifter for service,
remove all the shipping plugs from the
ports. These plugs are used to keep dirt
out of the equipment during handling and
shipping.
3. HYDRAULIC REQUIREMENTS.
The hydraulic power required to operate
the drifter is divided into two independent
functions:
a. Hammer Operation -- The hydraulic
system must be capable of supplying hy-
draulic fluid to the drifter at a rate of 39.63
gpm (150 liters/min.) at 2060 psi (145 kg/
cm2).
b. Drill Steel Rotation -- The hydraulic
system must be capable of supplying
hydraulic fluid to the rotation motor on the
drifter at a rate of 15.85 gpm (60 liters/min.)
at 2060 psi (150 kg/cm2).
IM6132ENG
Section 4
Page 1 of 6
Ingersoll--Rand hydraulic crawler ma-
chines are designed to use this hydraulic
drifter. Basically, its hydraulic system con-
tains a fluid reservoir, which stores a sup-
ply of hydraulic oil; pumps, which develop
and deliver the required hydraulic oil pres-
sure and flow to operate the drifter and its
rotation motor; filters for removing particle
contamination from the oil supply; control
valves to initiate hammer action and con-
trol the speed and direction of the rotation
motor; and an oil cooler to maintain the en-
tire system at an optimum operating tem-
perature. An arrangement of hoses and fit-
tings carries the oil from the reservoir
through the pumps and regulating controls
to the drifter and rotation motor and back to
the reservoir through the oil cooler.
4. LUBRICATION REQUIREMENTS.
The drifter uses an oil mist to provide lubri-
cation to all critical points in the front end of
the drifter. A 3/8 in. (9.5 mm) diameter
hose, connected to the drifter, carries the
oil--laden air from a lubricator (part of drill-
ing machine) to the front end of the drifter.
The amount of lubrication provided is con-
trolled by the lubricator located on the drill-
ing machine.
5. AIR REQUIREMENTS.
The air requirements for the drifter are for
front end lubrication and hole cleaning. For
normal drilling conditions, a minimum flow
of 10 scfm (.28 m3/min.) at a pressure of
100 psi (7.03 kg/cm2) is required for lubri-
cation and the remaining air for hole clean-
ing.
4--1
6. HOSES AND FITTINGS.
Only quality hose designed especially for
rock drill service should be used. It should
be constructed with an outer covering
which resists abrasive wear and have a
working pressure safety factor of at least 4
to 1 in relation to burst.
Hoses and hose fittings must be in good
condition, and the fittings must be kept
tight.
The following lists the hoses required to op-
erate the drifter and the diameter of each
hose:
a. Inlet Hydraulic Hose -- 1.0 in. (25 mm)
diameter.
b. Return Hydraulic Hose -- 1.0 in. (25
mm) diameter.
c. Forward Rotation Hydraulic Hose -- 3/4
in. (19 mm) diameter.
d. Reverse Rotation Hydraulic Hose -- 3/4
in. (19 mm) diameter.
e. Front End Lubrication Hose -- 3/8 in.
(9.5 mm) diameter.
f. Blow Air (For Hole Cleaning) -- 1.0 in.
(25mm).
7. BASIC OPERATING PRINCIPLES.
The operation of the drifter is based on two
independent basic operating principles: (a)
the principle that causes the piston to recip-
rocate (i.e., hammer action) and (b) the
principle governing the drill steel rotation.
4--2
8. DRILL PISTON RECIPROCATION.
The drifter is a valved hydraulic drill. The
valve cylinder assembly and cylinder liner
convert hydraulic fluid pressure into effi-
cient hammer action. The piston within the
cylinder liner provides the impact force
which is transmitted to the drill steel. The
valve alternately switches pressure from
supply to exhaust. This action produces a
high frequency reciprocating action of
2500 cycles per minute. The piston strikes
the striking bar on each forward (power)
stroke, and through the striking bar and
steel, drives the drill bit into the rock at 2500
blows per minute.
9. DRILL STEEL ROTATION.
The drifter is designed with an independ-
ently--controlled, hydraulic--powered, rota-
tion motor that provides continuous drill
steel rotation -- forward or reverse.
The motor converts hydraulic fluid to rota-
tion power and transmits the rotation power
to a drive gear which is part of the spur gear
train housed in the drill fronthead. Thus, as
the drive gear is rotated, the meshing
chuck gear and mating chuck driver follow
the rotation. Splines within the chuck driver
mate with those in the striking bar, thereby
imparting the rotation through the drill steel
to the bit.
10. OPERATING CONTROLS.
Hammer action, drill steel rotation and feed
are controlled separately and each must be
regulated for optimum results in the drilling
conditions encountered. All operating con-
trols for the drifter are located on the drilling
machine console. Refer to the operation
section of the drilling machine instruction
IM6132
 book for detailed descriptions and instruc-
tions covering all operating controls and
gauges.
11. CHARGING THE DRIFTER
ACCUMULATORS. (Figure 1)
The drifter uses nitrogen accumulators to
dampen vibrations in the pressure and re-
turn hoses. Before operating the drifter,
both accumulators must be charged. Refer
to Section 3, Table 1 for charging require-
ments!
Local codes and local supply and refill re-
quirements prohibit Ingersoll--Rand sup-
plying nitrogen gas cylinders.
An accumulator charging kit (Figure 1) is
furnished as a standard accessory item
with the drilling machine.
The following DANGER Precautions must
be observed when charging the drifter ac-
cumulators:
DRY NITROGEN IS THE ONLY GAS
PRODUCT TO BE USED TO CHARGE
THE DRILL ACCUMULATORS. NEVER
USE OXYGEN TO CHARGE THE ACCU-
MULATORS. IGNITION OF AN OXYGEN
AND OIL MIXTURE IN THE ACCUMULA-
TOR COULD PRODUCE AN EXPLO-
SION, WHICH COULD SEVERELY IN-
JURE PERSONNEL IN THE AREA.
IM6132
MAKE SURE THE ACCUMULATORS
ARE IN GOOD CONDITION. MAKE
SURE THE ACCUMULATOR HOUSING
HAS NO CRACKS OR SIGNS OF EX-
CESSIVE WEAR. A DAMAGED ACCU-
MULATOR COULD RUPTURE AND SE-
VERELY INJURE PERSONNEL.
To charge the drifter accumulators, pro-
ceed as follows:
a. Using a spanner wrench, remove the
protective caps from the accumulator cov-
ers on both accumulators.
b. Loosen the accumulator valve slightly
(about 1/8 of a turn).
c. Attach the charge valve assembly to
the accumulator, turning the assembly
hand tight.
d. Connect the nitrogen bottle hose to the
charge valve assembly charging port.
e. Make sure the discharge valve on the
side of the charging valve assembly is
closed. (Turning clockwise closes the
valve).
f. Turn the charge valve on top of the
charging valve assembly counter--clock-
wise to open the accumulator valve. Open
valve three to four turns.
Failure to open the accumulator valve a full
three to four turns may result in damage to
the seal when the nitrogen bottle valve is
opened.
4--3
 1 Charging Valve Assembly
Charge Valve

Pressure Gauge

Discharge Valve

Accumulator Protection Cap

Hose XP3069

1. Charging Valve Assembly

2. Hose (with fittings)

Figure 1. Accumulator Charging Kit

h. Close the accumulator valve by turning

Failure to open the accumulator valve a full
three to four turns may result in damage to
the seal when the nitrogen bottle valve is
opened.
g. Slowly open (turn counter--clockwise)
the valve on the nitrogen bottle and allow
the pressure to build. Close the valve when
the pressure reaches proper setting. If the
pressure becomes higher, adjust the pres-
sure by using the discharge valve on the
charging valve assembly.
the charging valve on the charging valve
assembly.
i. Open the discharge valve to release
gas in the charging valve assembly and the
hose.
j. Remove the nitrogen bottle hose.
k. Remove the charging valve assembly.
l. Tighten the accumulator valve. Torque
the valve to 22 lb--ft (30 Nm).
m. Replace the accumulator protective
cap.
n. Follow the same procedure to charge
the second and third accumulators. The
drifter is then ready for service.

4--4 IM6132
12. CONNECTING THE STRIKING BAR
TO THE DRIFTER.
(Section 3, Figure 1)
It is very important that all threaded acces-
sories be properly lubricated and cared for
at all times. Proper lubrication will result in
longer part life and will simplify threading
and unthreading of all connections. Make
sure that all threads are clean and free of
dirt and coated with a high pressure grease
(Ingersoll--Rand Drill Steel Lubricant) or
equivalent each time they are coupled or
stored.
a. Make sure all striking bars and
threaded accessories are properly
greased.
b. Remove the two front flushing device
installation bolts (66) and nuts (67).
c. Coat the striking bar with clean oil and
insert the shank end of the striking bar into
the chuck (61).
d. Re-install the front flushing device and
bolts (66) and nuts (67). Torque the bolts to
454 lb-ft (615 Nm).
13. DRILLING PROCEDURES.
Detailed operating and drilling instructions
are covered in the operation section of the
drilling machine instruction book.
14. DRILLING TIPS.
To ensure maximum operating efficiency,
the following suggestions should be ob-
served.
IM6132
15. SUGGESTIONS FOR DRILLERS.
a. Never pound on stuck steel. Nothing is
accomplished thereby and the drifter and
bit may be permanently damaged in the
process.
b. Never strike the drifter with tools.
c. Every effort must be made to keep dust
and dirt from entering the drifter. Prevent-
ing impurities from entering the drifter pays
off in improved operation and reduced
down--time for repairs.
d. Always be sure the drifter front end
parts are well lubricated. Oil must be de-
tected on the striking bar for proper rotation
component lubrication. Adjust the oil res-
ervoir so that the striking bar always shows
an oil film. Refer to drilling machine instruc-
tion manual for time intervals for checking
oil reservoir. Keep the lubricator well sup-
plied with oil at all times.
e. Always keep the drifter aligned with the
drill steel and hole. This assures straight
and true holes that go in fast. Most impor-
tantly, this prevents unnecessary wear and
damage to the drill.
f. Always use the centralizer to guide the
drill steel during the drilling operation.
g. Wear on the fronthead components will
affect the life of the parts. Replace fron-
thead components as needed to maintain
striking bar alignment.
16. DRILL STEEL CARE.
a. It is very important that the threads of
the drill steel be properly lubricated and
cared for at all times. Steels having
stripped threads, cracks, or severe galling
must not be used. Also, care should be
taken while drilling not to bend steel or gall
threads due to misuse.
4--5
 b. Bent steel produces unnecessary
stresses and accelerates wear on all fron-
thead components. Bent steel and severe
thread galling can be avoided if the follow-
17. BIT CARE.
ing steps are taken:
1. Be sure that the steel is bottomed in
the striking bar, couplings, and bit.
2. All threads must be in good condi-
tion and well greased.
3. Always drill with a sharp bit (no more
than 1/8 in. [3.175mm] flat on carbides).
Dull bits cause excessive pounding and
unnecessary stresses on all threads
and drifter fronthead parts.
4. Approach the rock at reduced feed
pressure, position carefully, and collar
hole. Once bit is collared in rock, full
feed pressure may be applied.
5. Always keep sufficient feed pres-
sure on steel system. Insufficient feed
pressure will cause joints to loosen and
threads will be damaged.
4--6
6. Always maintain alignment be-
tween the drifter and the hole.
For long bit life, the instructions as listed in
Paragraph 16 covering “Drill Steel Care”
must also be applied to the bit. In addition,
the following steps must also be taken:
a. Never allow the bit to become plugged
with loose cuttings. Blow the hole continu-
ously.
b. Never force or broach the bit into a hole.
c. “Rattle” bits from drill steel using the
drifter hammer action with light feed pres-
sure and no rotation. Make sure the bit is
cool before removing it from the drill steel.
d. Bit carbides should never be allowed to
flatten any greater than 1/8 in. (3.175 mm)
between regrinding intervals.
IM6132
Instruction Manual IM6132ENG
MAINTENANCE RECORDS AND NOTES Section 5
September 15, 1996 Page 1 of 4

Date Run Time Work Performed Qty Work

(Hours) By

5--1
 Date Run Time Work Performed Qty Work
(Hours) By

5--2 IM6132
 Date Run Time Work Performed Qty Work
(Hours) By

IM6132 5--3
 NOTES

5--4 IM6132
Index
A O
ABBREVIATION LIST, 1--1 OIL
ACCUMULATORS, CHARGING THE FRONT END LUBRICATING, 3--2
DRIFTER, 4--3 HYDRAULIC, 3--2

B R
BIT CARE, 4--6 RECEIVING THE NEW DRIFTER, 4--1
REFERENCE MATERIAL, 1--1
REQUIREMENTS
C AIR, 4--1
HYDRAULIC, 4--1
DRILL STEEL ROTATION, 4--1
CONTROLS, OPERATING, 4--2
HAMMER OPERATION, 4--1
LUBRICATION, 4--1

D
DESCRIPTION, 3--1
S
DRILL STEEL CARE, 4--5
SAFETY INFORMATION, 2--1
DRILL STEEL RECIPROCATION, 4--2
SPECIFICATIONS, 3--2
DRILL STEEL ROTATION, 4--2
STRIKING BAR, CONNECTING TO
DRILLING PROCEDURE, 4--5
DRIFTER, 4--5
SUGGESTIONS FOR DRILLERS, 4--5
SUPPORT EQUIPMENT REQUIRED, 1--1
H
HOSES AND FITTINGS, 4--2

I
INTRODUCTION, 1--1

L
LUBRICANT, DRILL STEEL THREAD, 3--2

M
MAINTENANCE RECORDS AND NOTES,
5--1

IM6132ENG Index--1